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    4 Capp

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    Anvit Tiwari
    There are two main approaches to computer aided process planning (CAPP): variant (retrieval) CAPP and generative CAPP. Variant CAPP systems retrieve existing process plans for similar parts, while generative CAPP systems create new process plans using decision trees and other methods. Generative CAPP is better suited for environments with many new parts, while variant CAPP works well when similar parts are produced repetitively. CAPP provides benefits like reduced lead times, increased productivity, and process standardization. Recent trends include automated translation of design information into manufacturing specifications. Shop floor control involves functions like order release, scheduling, and monitoring progress to manage the flow of materials and information. Automatic identification technologies are used to collect shop

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    4 Capp

    Uploaded by

    Anvit Tiwari
    81 views23 pages
    There are two main approaches to computer aided process planning (CAPP): variant (retrieval) CAPP and generative CAPP. Variant CAPP systems retrieve existing process plans for similar parts, while generative CAPP systems create new process plans using decision trees and other methods. Generative CAPP is better suited for environments with many new parts, while variant CAPP works well when similar parts are produced repetitively. CAPP provides benefits like reduced lead times, increased productivity, and process standardization. Recent trends include automated translation of design information into manufacturing specifications. Shop floor control involves functions like order release, scheduling, and monitoring progress to manage the flow of materials and information. Automatic identification technologies are used to collect shop

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    4.CAPP

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    There are two main approaches to computer aided process planning (CAPP): variant (retrieval) CAPP and generative CAPP. Variant CAPP systems retrieve existing process plans for similar parts, while generative CAPP systems create new process plans using decision trees and other methods. Generative CAPP is better suited for environments with many new parts, while variant CAPP works well when similar parts are produced repetitively. CAPP provides benefits like reduced lead times, increased productivity, and process standardization. Recent trends include automated translation of design information into manufacturing specifications. Shop floor control involves functions like order release, scheduling, and monitoring progress to manage the flow of materials and information. Automatic identification technologies are used to collect shop

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    81 views23 pages

    4 Capp

    Uploaded by

    Anvit Tiwari
    There are two main approaches to computer aided process planning (CAPP): variant (retrieval) CAPP and generative CAPP. Variant CAPP systems retrieve existing process plans for similar parts, while generative CAPP systems create new process plans using decision trees and other methods. Generative CAPP is better suited for environments with many new parts, while variant CAPP works well when similar parts are produced repetitively. CAPP provides benefits like reduced lead times, increased productivity, and process standardization. Recent trends include automated translation of design information into manufacturing specifications. Shop floor control involves functions like order release, scheduling, and monitoring progress to manage the flow of materials and information. Automatic identification technologies are used to collect shop

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    Computer Aided Process

    Planning

    What is CAPP

    Design approaches of CAPP systems


    Retrieval CAPP systems/ Variant CAPP
    Generative CAPP systems

    Variant (Retrieval) CAPP Methodology

    Variant CAPP

    Variant CAPP

    Variant CAPP

    Generative CAPP Methodology

    CAPP Model
    CAD system

    Preprocessor

    Knowledge

    Input

    CAPP

    Output

    Planning rules
    CAPP Model
    Postprocessor
    Production planning and
    Scheduling

    Advantages of Generative Process Plan :

    1.

    They rely less on group technology code numbers since the process, usually uses
    decision tree to categorize parts into families.

    2.

    Maintenance and updating of stored process plans are largely unnecessary. Since,
    any plan may be quickly regenerated by processing through the tree.

    Variant or Generative?
    A variant system is better for manufacturing setting where similar parts are
    manufactured repetitively. Because parts are similar, Group Technology can easily be
    implemented and shows quick and significant return on investment (ROI). Because
    similar parts are produced repetitively, process plan can be retrieved, slightly modified
    and used, without going through too much trouble.
    A Generative process planning is better suited for a manufacturing environment in
    which part does not exhibit too much similarity and new part are introduced on a
    regular basis. In this case, benefits cannot be gained from Group Technology due to
    dissimilarity of parts. Because, new parts are regularly introduced, historical data does
    not have too much value to the process planner.

    Benefits derived from CAPP :


    Process rationalizationand standardization
    Increased productivity of process planners
    Reduced lead time for process planning
    Improved legibility
    Incorporation of other application programs

    Recent trends in CAPP systems include :


    1. Automated translation of the design dimensions.
    2. Tolerances into manufacturing dimensions.

    3. Tolerances considering process capabilities.


    4. Dimensional chains.
    5. And to make CAPP system affordable for small and medium scale
    manufacturing industries.

    Shop Floor Control


    Definition: Shop Floor Control (SFC) is the process by which
    decisions directly affecting the flow of material through the factory
    are made.
    WIP
    Tracking

    Throughput
    Tracking

    Functions:
    Status
    Monitoring

    Material Flow
    Control

    Capacity
    Feedback

    Work
    Forecasting

    Quality
    Control
    15

    The Shop Floor Control System


    The three steps or modules are:
    1. Order release
    2. Order scheduling
    3. Order progress

    Order Release:
    The purpose of the order release module is to provide the necessary document
    that accompanies an order as it is processed through the shop. These are referred
    to collectively as the shop packet
    1.Route sheet-listing the operation sequence and tools needed
    2. Material requisitions-to draw the necessary raw material from stock
    3. Job Cards-enough job cards to report the labor for each operation on the route sheet
    4. Move tickets-to move the parts between work centers
    5. Parts list-for assembly jobs

    Order Scheduling:
    The purpose of order scheduling is to make assignments of the orders to the
    various machines in the factory.
    Inputs to this module consist of the order release and priority control.
    The basic document prepared by the order scheduling module is the dispatch list.
    It reports the jobs that should be done at each work center and certain details
    about the routing of the part.

    Order Progress:
    The order scheduling module satisfies the first function of shop floor control. The
    purpose of the order release module is to accomplish the remaining three
    functions of SFC.
    The order progress module maintains a file of the transactions reported on each of
    the uncompleted jobs. This file is called the open order file, and it contains the
    latest status of each job order in the factory. The types of reports that can be
    generated from the open order file include the following:
    1. Work order status report
    2. Exception Report

    Automatic data identification methods


    Used to collect data in material handling and manufacturing applications
    -

    In material handling, the applications include shipping and receiving,


    storage, sortation, order picking.

    In manufacturing, the applications include monitoring the status of order


    processing,
    work-in-process, machine utilization, worker attendance.

    The principal components of automatic data identification technologies:

    1) Encoded data
    2) Machine reader or scanner
    3) Decoder

    Bar codes
    The symbol consists of bars and spaces of varying width. The pattern of
    bars and spaces is coded to represent numeric or alphanumeric charecters.

    - The light reflections are sensed by a photoconductor, which converts the spaces into
    an electrical signal and the bars into absence of an electrical signal.
    - The width of the bars and spaces is indicated by the duration of the corresponding
    signals
    - The decoder analyzes the pulse train to validate and interpret the corresponding data

    Radio frequency identification

    Magnetic stripes
    Optical character recognition
    Machine vision system

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