Meech Web Cleaning Overview Brochure 2015
Meech Web Cleaning Overview Brochure 2015
Meech Web Cleaning Overview Brochure 2015
TakClean
VacClean
ShearClean
Precision Coating
Amcor Flexibles
RockTenn
Avery Dennison
Scapa
Colgate
SMI Coated
Edale
Sotech
Focus Label
Spartanics
Hymmen
Superweb
Innovative Machine
Webtech Labels
Mark Andy
Werosys
Nilpeter
WS Packaging
Olbrich
Xeikon
OMET
Zebra Technologies
Cleaning Technologies
Meech is a leading web cleaning system manufacturer
with a comprehensive range of four systems. Each system
is based on a different cleaning principle. Uniquely this
allows us to provide our customers with a system best
suited to their application.
The Meech range comprises two non-contact and two
contact cleaning technologies.
Non-Contact; CyClean and ShearClean
Contact; TakClean and VacClean
All Meech systems incorporate the latest shockless
100
Visible with
human eye
90
80
0
10
15
20
25
30
35
TakClean
ShearClean
CyClean
VacClean
40
Types of Contamination
Dust ambient
Dust - slitting
system:
Fibres
Hair
15m
10m
5m
2m
The table below shows which Meech web cleaning system is commonly used in some typical web cleaning applications.
This table is not extensive, so if your application is not listed, please contact us to discuss which system is best suited.
CyClean
TakClean
VacClean
Automotive
Blister packs
Coating
Corrugating
Filter material
Labelling
Laminating
P
P
P
P
P
P
P
P
Pharmaceutical
Printing
Specialty films
LCD screens
Optical film
ShearClean
P
P
P
P
P
P
P
5
Effective Cleaning
Static Neutralisation
Boundary Layer
Ionising Bar
HT AC Supply to
Electrode Pin
boundary layer
Ionisation at
Electrode Point
Surface with no
residual charge
Direction of material
4.0
3.5
3.0
2.5
suit all.
2.0
1.5
1.0
0.5
0
0
100
200
300
400
500
600
Type
CyClean
Airflow Combination
Non-Contact
Double
0.5 micron
TakClean
Tacky Roller
Contact
Single or Double
0.5 micron
VacClean
Vacuum
Contact
Single or Double
<2 micron
Roller Airflow
Non-Contact
Double
0.3 micron
ShearClean
Standard Widths
Opening
Manual or pneumatic
250m/min, 820ft/min1
Standard Widths
Opening
Manual or pneumatic
1600m/min, 5249ft/min
Standard Widths
To application requirements
Opening
N/A
600m/min, 1968ft/min
Standard Widths
To application requirements
Opening
Manual or pneumatic
7
CyClean
Non-Contact Web Cleaning
The Meech CyClean has been designed in response to
increased demand for a compact, high performance, noncontact web cleaning system. Through the application
of advanced computational fluid dynamics, Meech has
optimised the cleaning efficiency of CyClean to remove
and extract contamination to below 1 micron.
A CyClean system comprises three main components;
the cleaning head, active static control and an Air
Handling Unit (AHUv3).
Installation
The CyClean head unit can be installed at any angle
Applications
CyClean can be used in a wide variety of applications
and being non-contact means it can be used with all web
materials.
8
CyClean
manual opening fixed ports system
vacuum airflows.
As the web exits the CyClean head, it passes through a second cloud of ionisation to prevent re-contamination of the
web.
Design Features
The CyClean is constructed from anodised aluminium. It is a highly rigid and compact system. Based on our unrivalled
experience and an extensive development program, we have included several unique features in the system.
Feature
Benefit
Eliminates risk of surface marking and damage. No interference with web tension or web
tracking.
Compact design
The ducting connections to the cleaning head remain stationary, resulting in easier installation.
Air balancing
Allows complete control of the bias between blowing and vacuum airflows.
No consumable items
Quiet operation
TakClean
Contact Web Cleaning
The Meech TakClean contact web cleaning system is
designed to remove dry, unbonded contamination from a
moving web.
The TransTak elastomer cleaning rollers contact the
TakClean incorporates the specially formulated TransTak
surface.
user advantages:
trapped.
Excellent contamination removal removing particles
free on exit.
10
Adhesive Rolls
TakClean system.
material.
Paper
Coatweight
Core size
76mm / 3
Core material
22.4mtrs / 73ft
Perforations
removable sections
Material widths
Design Features
TakClean is constructed from hard anodised aluminium extrusions and machined hard anodised components to provide a
highly rigid design with exceptional build quality. In particular TakClean incorporates the following main features:
Feature
Benefit
Provides the operator with access to clean the TransTak elastomer rollers
web
Minimises the size of the machine and provides the operator with easy
access to remove a section of the perforated adhesive roll.
Meech active static control equipment neutralises the web on exit of the
TakClean to prevent statically attracted recontamination.
Working with Meech is an obvious choice for Edale. It enables us to offer integrated solutions to suit our
customers exacting needs.
Design Office Manager, Edale
11
VacClean
Applications
VacClean can be used in a wide variety of applications
where contact cleaning is required. Typical applications
include:
Printing
Corrugating
Labelling
Food/medical packaging
Laminating
Paper making/converting
Coating
Wood/furniture/flooring
Automotive
filter
A compact web contact point that means VacClean
Installation
The VacClean manifold/s can be installed on a web
travelling at any angle without jeopardising cleaning
performance. The manifold/s should be installed between
rollers (typically no closer than 100mm/4) in an area
where the web remains under tension. If the system
is double sided, the manifolds should be spaced by a
minimum of 80mm/3. The web must be in free air, i.e.
away from rollers, conveyors or the machine bed.
X
>80mm
Ions neutralise
charges
Brushes just
touch surface
Filtration
Excellent filtration is paramount in any web cleaning
system. The VacClean system has the following standard
filtration levels:
System including AHUv3 (Compact or Standard) = F8
HEPA filter.
Design Features
The VacClean manifold is constructed from anodised extruded aluminium making it highly rigid and suitable for single
manifolds to span web widths up to 3980mm, 156. Manifolds can be joined to span wider webs.
Feature
Benefit
No consumable items
Options
VacClean systems can be manufactured to include a range of options including:
Vacuum fan pre filters to allow fan discharge air to be exhausted to atmosphere.
Cyclonic dust collection.
Acoustic enclosures to provide very low vacuum fan noise levels.
Since installation of the VacClean system we have seen a significant reduction in slitting dust on our final product.
Technical Manager, Gascogne Paper
13
ShearClean
Non-Contact Web Cleaning
Applications
applications include:
Specialty Films
Coating
Labelling
Pharmaceutical
Laminating
LCD Screens
Printing
Filter Material
Food Packaging
Installation
14
required.
The high speed rollers do not touch the web and
the web.
of the web.
contaminants.
Design Features
The ShearClean is constructed from extruded anodised aluminium and stainless steel, which provides a highly rigid and
compact system that can be easily installed in most applications up to a web width of 2,100mm (82). Based on our
unrivalled experience and an extensive development program, we have included several unique features in the system.
Feature
Benefit
Eliminates risk of surface marking and damage. No interference with web tension or web
tracking. Suitable for both single and double sided cleaning.
control
performance automatically.
No consumable items
Quiet operation
Options
ShearClean systems can be manufactured to include a range of options including:
Gas struts to aid manual opening/closing of the head unit.
Pneumatics to provide automated opening/closing of the head unit.
Vacuum level monitoring for automatic control of performance.
Since weve had the ShearClean it has performed fantastically well, its a great unit! Its the confidence that it will
remove anything in the reel, our quality control does not find any contamination on the paper, nothing gets through.
Maintenance Engineer, Smith & McLaurin
15
includes:
AHUv3 Compact - 2 pump
AHUv3 Standard - 3 pump
AHUv3 Standard - 6 pump
The AHUv3 provides the positive and vacuum pressure
airflows and houses the system filters. It is of robust
design and requires minimal maintenance.
On Board Ionisation
The power supply for the integral ionisation system
can be mounted on the rear of the AHUv3. Power for
the ionisation power supply is taken directly from the
AHUv3, meaning only one main electrical supply is
required for the system installation.
Filtration
Excellent filtration is paramount in any web cleaning
system. The Meech AHUv3 range has two levels of
filtration:
F8 Grade Bag Filter
Efficiency of 90-95% at 0.4 or 100% at 1
Dual layer filter
- AHUv3 Compact surface area: 0.7m2
- AHUv3 3 and 6 pump surface area: 2m2
H14 Grade HEPA Filter
CyClean
VacClean
ShearClean
Double Sided
Single Sided
Double Sided
Double Sided
AHUv3 Compact
up to 600mm
up to 1200mm
up to 600mm
up to 750mm
AHUv3 3-Pump
601-1599mm
1201-1950mm
601-900mm
751-1200mm
AHUv3 6-Pump
>1600mm
1951-3900mm
901-1800mm
1201-2100mm
2.2kW
3.3kW
6.6kW
733 m/hr
1100 m/hr
2200 m/hr
70kg
95kg
105kg
69dBa
72dBa
78dBa
Output:
Capacity:
Weight:
Noise level:
Full Load Current:
Neutral
Line
Neutral
Line
Neutral
Line
FLC @ 400V:
11.3A
8.1A
11.5A
6.9A
23A
13.8A
FLC @ 200V:
N/A
17A
N/A
12.5A
N/A
25A
Electrical supply:
Size:
Exhauster:
Filters:
Bag
HEPA
Inline
Stainless steel:
Efficiency F8
90-95% @ 0.4
Efficiency H14
99.997% @ 0.3
Efficiency F8
90-95% @ 0.4
Grade 430
+5C to +40C
Humidity:
Altitude:
Below 2000m
Pollution Degree:
2
17
Mark Andy
Sales Director Europe
We specify Meech web cleaning systems on our full
Werosys
Chief Technical Officer
Werosys selected the Meech CyClean non-contact
system for our converting lines to give our clients a fully
integrated Web Cleaning solution with no need for daily
operator attention. The solution provides a consistent
cleaning result and will alert the operator if maintenance
is required. By integrating the Meech control system
with the machine control system, we can remotely
monitor the complete installation and provide real-time
support.
18
Spartanics
Vice President of Engineering
Spartanics has partnered with Meech to integrate their
Xeikon
Director Product Marketing
As an innovator in digital-printing technology, Xeikon is
committed to delivering web-fed digital colour presses
of the highest quality, which also means ensuring that
our presses are spotless. For this reason, we wanted to
partner with a company that understood the importance
of minimising contamination and could supply webcleaning systems that delivered on their promise. Meech
ticks both of those boxes.
19
Technical Drawings
Manual Opening
Meech International
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: +44 (0) 1993 706700
Fax: +44 (0) 1993 776977
email: sales@meech.com
International
web:
www.meech.com
Meech
2 Network Point
COPYRIGHT
MEECH STATIC ELIMINATORS
Range Road,
Witney
THIS DOCUMENT AND THE INFORMATION
OX29 0YN,
UKIS THE PROPERTY OF THE MEECH
THEREIN
GROUP
AND SHOULD
NOT BE COPIED IN WHOLE
Tel: +44
(0) 1993
706700
OR PART OR USED FOR MANUFACTURE OR
Fax: +44
(0) 1993DISCLOSED
776977WITHOUT THE PRIOR
OTHERWISE
WRITTEN CONSENT OF MEECH INTERNATIONAL
email: sales@meech.com
web: www.meech.com
TITLE:
45
TITLE:
FINISH:
158
108
Various
OTHERWISE SPECIFIED
DRAWING
No:
Machined Work Metric
0.1mm
DIMENSIONS IN MM
DO NOT SCALE
CRITICAL TO FUNCTION
Sheet
Drawn by:
JWF
PROJECTION
MATERIAL:
Date:
10/03/2015
48
FINISH:
REVISION:
6x 39
SHEET: 1 / 1
TOLERANCE
Machined
Work Metric 0.2mm
STATUS:
Unmachined Fabrications 2mm
AngularSIGNED
0.2
OFF:
4x M8 x 16 Mounting holes
on underside
40
Date:
28/08/2013
REVISION:
SHEET: 1 / 1
108
DIMENSIONS
MM
DO NOT SCALE
Sheet
Drawn by:
Jon
PROJECTION
Pneumatic Opening
241
CyClean
TOLERANCE UNLESS
STATUS:
146,0
48
6x 39 each end
4x M8 x 16 Mounting holes
on top and bottom
Note:
All dimensions are in mm.
2 x Adhesive Rolls
2 x TransTak Elastomer Rolls
D
Overall x2
Meech International
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: +44 (0) 1993 706700
Fax: +44 (0) 1993 776977
email: sales@meech.com
web: www.meech.com
Ionisation:
2 x 914 bars
Each 914 bar with 2m [78,7] cable as standard
1 x 905 Power supply included
TITLE: TakClean
DRAWING No:
ATakClean
46,5 [1,83]
MATERIAL: Various
FINISH:Various
200 [7,87]
TOLERANCE UNLESS
OTHERWISE SPECIFIED
Machined Work Metric 0.1mm
Unmachined Fabrications 1mm
Angular 030'
PROJECTION
Date:
14/01/2015
4 x 15mm Clearence
holes required at
installation for cable and
pneumatic exit
DIMENSIONS IN MM
DO NOT SCALE
CRITICAL TO FUNCTION
(CTF) DIMENSIONS AS
MARKED
Sheet
Scale
1:6
A3
Drawn by:
David.Hyde
REVISION: 1
SHEET: 1 / 1
8 x M8x1.25 - 6H
Mounting Holes
STATUS: Production
SIGNED OFF:
Open View
428 [16,85]
204 [8,03]
15 [0,59]
24 [0,94]
265 [10,43]
20 [0,79]
115 [4,53]
140 [5,51]
6
45 [1,77]
20
50
134 [5,28]
395 [15,55]
364 [14,33]
Web Width
DRAWING No:
AVacClean01
TITLE:
Various
MATERIAL:
DRAWING No:
Various
FINISH:
MATERIAL:
TOLERANCE UNLESS
OTHERWISE SPECIFIED
Machined Work Metric 0.1mm
Unmachined Fabrications 1mm
Angular 030'
DIMENSIONS IN MM
DO NOT SCALE
CRITICAL TO FUNCTION
(CTF) DIMENSIONS AS
MARKED
Sheet
Date:
Drawn by:
10/03/2015
JWF
TOLERANCE
DIMENSIONS
Machined Work Metric 0.2mm
MM
REVISION:
Unmachined Fabrications
2mm
DO NOT SCALE
Angular 0.2
SHEET: 1 / 1
PROJECTION
FINISH:
PROJECTION
Date:
28/08/2013
Sheet
STATUS:
Drawn by:
Jon
SIGNED OFF:
REVISION:
SHEET: 1 / 1
44
STATUS:
152
105
Note:
Number of spigots varies with overall length.
All dimensions in mm.
135
Meech International
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: +44 (0) 1993 706700
Fax: +44 (0) 1993 776977
email: sales@meech.com
web: www.meech.com
TITLE:
MATERIAL:
FINISH:Various
DRAWING No:
TOLERANCE UNLESS
OTHERWISE SPECIFIED
Machined Work Metric 0.1mm
Unmachined Fabrications 1mm
Angular 030'
PROJECTION
Date:
12/03/2015
DIMENSIONS IN MM
DO NOT SCALE
CRITICAL TO FUNCTION
(CTF) DIMENSIONS AS
MARKED
Sheet
Drawn by:
David.Hyde
REVISION:
SHEET: 1 / 1
STATUS: Production
21
870
750
750
Meech International
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: +44 (0) 1993 706700
Fax: +44 (0) 1993 776977
email: sales@meech.com
web: www.meech.com
TITLE:
AHUv3
AHUv3
MATERIAL: Various
925
850
DRAWING No:
FINISH:Various
TOLERANCE UNLESS
OTHERWISE SPECIFIED
Machined Work Metric 0.1mm
Unmachined Fabrications 1mm
Angular 030'
CRITICAL TO FUNCTION
(CTF) DIMENSIONS AS
MARKED
Date:
12/03/2015
Sheet
Scale
1:4
A3
Drawn by:
David.Hyde
REVISION:
PROJECTION
DIMENSIONS IN MM
DO NOT SCALE
SHEET: 1 / 1
STATUS: Production
Cooling vents
Isolator
Spigot Plates can be changed
to 150mm, 40mm diameter
spigots or a baffel
Optional 200 or
150mm Spigot
instead of Baffel
Meech International
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: +44 (0) 1993 706700
Fax: +44 (0) 1993 776977
email: sales@meech.com
web: www.meech.com
TITLE:
MATERIAL:
DRAWING No:
FINISH:Various
DIMENSIONS IN MM
TOLERANCE UNLESS
DO NOT SCALE
OTHERWISE SPECIFIED
Machined Work Metric 0.1mm CRITICAL TO FUNCTION
Unmachined Fabrications 1mm (CTF) DIMENSIONS AS
Angular 030'
MARKED
PROJECTION
Date:
28/10/2014
Sheet
1:4
Drawn by:
David.Hyde
REVISION:
SHEET: 1 / 1
STATUS: Production
22
Test Material
If you would like us to test your material, please ensure it
meets the following size criteria:
Web width = 300mm max (12)
Core diameter = 76mm (3)
Roll diameter = 450mm max (18)
performance validated.
Our demonstration and test facilities are also used to train
the Meech team and our network of distributors so that
you can be sure your Meech partner understands our
systems and your needs.
23
Meech International
Meech Elektrostatik SA
Meech CE
Meech Shavotech
2 Network Point
Range Road, Witney
OX29 0YN, UK
2151 Ft
Szchenyi t. 46
Hungary
Tel: +36 27535075
Fax: +36 27535076
email: ce@meech.com
24
Meech
Kaiserbaracke 66
B-4780 St.Vith
Belgium
www.meech.com