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Load - Distribution in Container

This document discusses load distribution requirements for cargo containers. It finds that containers have strength to support cargo weights close to their payload capacity even if the weight is not uniformly distributed. It analyzes the bending strength of container sides and finds they can withstand concentrated point loads of up to 37 tons for 20-foot containers and 27 tons for 40-foot containers. It also examines the strength of welds between container structures and floor beams and determines minimum beam widths needed to properly distribute cargo loads.

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Amjad Pervaz
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100% found this document useful (1 vote)
223 views

Load - Distribution in Container

This document discusses load distribution requirements for cargo containers. It finds that containers have strength to support cargo weights close to their payload capacity even if the weight is not uniformly distributed. It analyzes the bending strength of container sides and finds they can withstand concentrated point loads of up to 37 tons for 20-foot containers and 27 tons for 40-foot containers. It also examines the strength of welds between container structures and floor beams and determines minimum beam widths needed to properly distribute cargo loads.

Uploaded by

Amjad Pervaz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

Loaddistributedincontainers

MariTermAB

Page1(23)
20121009

1. Preamble

Containersaredesignedtocarrytheirfullpayload,includingaverticaldynamicaccelerationof
0.8g,uniformlydistributedovertheentirefloorarea.Itshouldhoweverbekeptinmindthatthis
isnottheonlystrengthrequirementthatinfluencethedesignofcontainers.AccordingtotheISO
standardcontainersarealsodesignedtowithstandthefollowingtestcriteria:

Sidewalltest
Toplifttest
Rigiditytests
Wheelloadtest

Therulesofthumbforcalculatingrequireddistributionofconcentratedloadspresentlyinuse
arebasedsolelyontheuniformlydistributedpayloadcriteria.Althoughcorrectfromthat
perspective,theyprovidesolutionswhichareclearlynotpracticalandthatarenotinlinewith
whatcanberegardedassufficientbasedonexperience.Ifothertestcriteriaforstrengtharealso
takenunderconsideration,itisshownthatdrycontainershaveacapacitytofacilitatedcargo
weightsclosetoorequaltothepayloadeveniftheweightisnotuniformlydistributedofthe
entirefloorarea.

Figure1.Exampleofunreasonablearrangementforloaddistributionbasedoncurrentlyapplied
rulesofthumb.

Thecurrentlyusedrulesofthumbmainlyconsidersdistributionofloadsinthelongitudinal
direction,whileitindrycontainerswouldbemoreefficienttodistributetheloadsinthe
transversedirection,therebytakingadvantageofthestrengthofthesidewallconstruction.

Inthispaper,thebendingmomentcapacityoftypicalcontainersidesdesignedaccordingtothe
standardhasbeeninvestigated.Furthermore,thestrengthoftypicaltransversebeamsinthe
containerfloorshasalsobeeninvestigatedandacomparisonbetweenthestrengthrequiredto
facilitateauniformlydistributedpayloadandthewheelloadproducedbyaforklifthavebeen
made.Typicalcontainerdesignshavebeenanalysedbothgloballyandlocallywithcalculations.

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2. Global longitudinal strength

Eachsideofacontainercanbeconsideredtobeabeamwithathinwebconsistingofthe
corrugatedsidewallandtopandbottomflangesconsistingofprofilesdesignedtostiffenthe
construction.

Figure2a. Typicalsidestructureofanolder20 Figure2b. Typicalsidestructureofamodern


footcontainer.
40footcontainer.

The20footcontaineraboveisstiffenedbyasolidbarof5012mminthetop.Modern
containersaretypicallystiffenedby60x60x3mmsquareprofile.Bothcontainertypesare
equippedwithabentprofileatthebottom,designedbothtostiffenthecontainerandtoprovide
supportfortheflooring.Examplesoftypicalsidestructuresof20and40footcontainersare
foundinfigure2aand2babove.

Loaddistributedincontainers
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Themaximumbendingstressinabeamisgivenby:

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Where:

Mallowed = Allowedbendingmoment
allowed
= Allowedstressinthematerialduetobending

I
= Momentofinertia

zmax
= Largestdistancefromthecentreofgravity

Sincethetestcriteriaspecifiesthatafterthetestthecontainershallshownopermanent
deflection,theallowedstressisgivenbytheyieldstressofthematerialinthecriticalcomponent.
Both20and40footcontainersaretypicallymadeofhighergradsteelwithayieldstrengthof
350N/mm2andanelasticlimitof345N/mm2.Thesolidbarintheolder20footcontaineris
howevermadeofnormalsteelgradewithayieldstrengthof250N/mm2.

Themomentofinertiacanbeconservativelyestimatedbythefollowingformula:

Where:

A1 = Areaoftopflange

A2 = Areaofbottomflange

h = Distancebetweentopandbottomflange(BetweenCGs)

hCG = DistancebetweenbottomflangeandCentreofGravity

hwall = Heightofsidewall

twall = Thicknessofsidewall

Duetothethicknessofonly1.6mm,thematerialinthecorrugatedsidewallplate,hasbeen
omittedfromcalculationofthemomentofinertiabelow.

Themomentofinertiaaswellasthemaximumallowedbendingmomentforthetwosidebeams
oftypical20and40footcontainersarecalculatedinthetablebelow:

Parameter/Dimension
20container
40container
2
A1
600mm
684mm2
2
A2
1582mm
1582mm2
h
2466mm
2442mm
hCG
1054mm
1054mm
hwall
2380mm
2332mm
twall
0mm
0mm
9
4
I
2.9510 mm
3.08109mm4

zmax
1418mm
1442mm
2
250N/mm
345N/mm2
allowed
Mallowed(for2sides)
1.03109Nmm=105tonm
1.47109Nmm=150tonm

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2.1. Maximum point load

Forasimplysupportedbeam,representingthecontainerrestingonitscornerfittings,subjected
toapointloadWthemaximuminnerbendingmomentcanbecalculatedbythefollowing
formula:

Where:
fdyn

T
W
l

= Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
=Tareweightofcontainer
=Pointload
=Lengthofcontainer

Figure3.Theinnerbendingmomentforasimplysupportedbeamsubjectedtoapointload.

Basedonthisformulaandtheallowedbendingmomentscalculatedabove,themaximumpoint
loadsinthecentreoftypicalcontainershavebeencalculatedforboth20and40footcontainers,
seetablebelow.

Parameter/Dimension
20container
40container
Tareweight,T
2.25ton
3.75ton
Lengthofcontainer,l
6.0m
12.0m
Mallowed
105tonm
150tonm

Maximumpointload
37ton
27ton

2.2. Conclusions and recommendations regarding global strength

Duetosimilardesign,theglobalbendingstrengthof20and40footcontainersaresimilar.This
indicatesthatotherstrengthcriteriathantheuniformlydistributedpayloadgovernsthedesign
ofdrycontainersidewalls.

Furthermore,ithasbeenshownthatshortcargoesdoesnotgeneratingcriticalbendingmoments
neitherin20nor40footcontainers.

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3. Local longitudinal strength


3.1. Strength of the weld between the bottom beams and the container side plate

Thecontainersidesaretypicallyweldedtothebasestructurewithaweldthicknessofa=3mm.

Figure4.AfilletweldloadedintensionbyaforceF.

ThemaximumallowedforceFmaxforafilletweldisgivenby:

whereAistheeffectiveareaoftheweld,cistheseamfactorandfydisthemaximumallowed
stress.Thefollowingvalueshavebeenused:

c=1.2whichisforafilletweldintensionandwithaseamclassA:weldofordinaryclass

fyd=176N/mm2whichisforS235steelwithnormalsafetyclass.

TheeffectiveareaAistheproductofweldthicknessmultipliedbythelengthoftheweldl.

ThisgivesamaximumloadFperweldlengthof

176 N/mm 440N/mm 44 ton/m


1.2

Theallowablecargoweightqpermeteriscalculatedbyconsideringbothsidesofthecontainer
andtakingintoaccountthedynamicvariationofforcesintheverticaldirection:

48
/
.

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3.2. Strength of the side walls

Thecontainersidesaretypicallycorrugatedplatewithaminimumthicknessoft=1.6mm.The
stressinaplateloadedintensionistheforceFdividedbythecrosssectionarea.

Figure5.Plateloadedintension.

Foramaximumallowedstressofmax=345N/mm2thisgivesamaximumloadperunitlengthof

345 1.6 N/mm 552 N/mm 56.2 ton/m

Theallowablecargoweightpermeterqiscalculatedbyconsideringbothsidesofthecontainer
andtakingintoaccountthedynamicvariationofforcesintheverticaldirection:

613 /
62.5
/
.

Fromthisitispossibletoconcludethatitistheweldratherthanthesideplatethatlimitsthe
maximumpointloadatthecontainerside.

Theminimumlengthofconcentratedloadsduetolocalstrengthcanthusbecalculatedas:

Where:

r
= Minimumlengthofdistributedload

P
= Weightofcargo

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3.3. Required width of transverse beams

Ifbeams,laidontopoftheflooringandthesideprofiles,areusedtodistributetheloadtothe
containersides,therewillbelocalstressesinthesidewalls.Itisreasonabletoassumethatalso
somepartofthesidewallforwardandaftofthecontactsurfacewillcontributetocarrytheload.
Aconservativeassumptionisthattheloaddistributioninthesideplatewillbeasshownin
figure6,whereaisthecontactsurfacefromatransversalwoodenbeam(widthofbeam).

Figure6.Loaddistributioninthecontainerside.

Themaximumcargoweightthatcanbecarriedbytransversebeamslaidontopoftheflooring
andsideprofilesofthecontainermaythenbecalculatedbethefollowingformula:

3
3 48
144

Where:

q
= Maximumloadpermeter,q=48ton/m

n = Numberofbeams

a
= Widthofbeamsinmeter

Theformulaaboveisvalidprovidedthatthelongitudinaldistancesbetweenthebeamsareat
least2timestheirwidth.

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4. Bending strength of transverse flooring structure

Thecontainerflooristypicallymadebyplywoodwhichissupportedbytransversebeamsmade
ofsteel,anditcanbeseenasastiffenedplate.However,asaconservativeapproach,the
strengthoftheplywoodboardshasbeendisregardedinthisanalysis.Thetransversebeamsare
typicallyspacedsome280mmapartinthelongitudinaldirection.

Therearetwostrengthcriteriathattheflooringmustbeabletowithstand:

Thepayloadofthecontainerhomogeneouslydistributedovertheentirefloorarea,taking
intoaccountthedynamicloadvariationsintheverticaldirectionduringseatransport(i.e.
testloadingwith2timesthecargoweight).

Manoeuvringtestwithaforkliftwherethewheelsareseparatedbyadistanceof760mm
andtheloadoneachwheelis2.73ton.Theprintareaofthewheelsistobenomorethan
100x180mm.

(Itshouldbenotedthatmostcontainersappearstobetestedbyusingaforkliftwithanaxleload
of7.26tons,seealsoSecondDraftofthePackingCode,paragraph7.1.2.5)

Thedesignbendingmomentinthetransversedirectionpermeterofthecontainerfloorduetoa
homogeneousloadcanbecalculatedbythefollowingformula:

Figure7.Homogeneouslydistributedloadoverthecontainerfloor.

Where:
fdyn

P0
B
L

= Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=2
= Payload
= Floorwidth
= Floorlength

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Basedonthisformulathedesignbendingmomentpermeterlengthofthecontainerhasbeen
calculatedforboth20and40footcontainersinthetablebelow:

Parameter/Dimension
20container
40container
Payload,P0
28.0ton
29.0ton
Lengthofcontainer,L
6.0m
12.0m
Widthofcontainer,B
2.m
2.3m

Designbendingmoment,mfloor1 2.7tonm/m
1.4tonm/m

Thedesignbendingmomentinthetransversedirectionpermeterofthecontainerfloorbased
ontheforkliftmanoeuvringtestcanbecalculatedbythefollowingformula:

Figure8.Twopointloadsfromthewheelsoftheforklift.

Where:

Pwheel = Loadoneachwheel,Pwheel=2.73ton
leffective = Effectivelengthofcontainerfloorthattakeuptheloadfromtheforklift
wheels.

Thistestcriterionisidenticalforboth20and40footcontainers.

Itisreasonabletoassumethattheplywoodflooringiscapableofdistributingtheloadovernot
morethan3individualfloorbeams,eachloadedwith33%oftheloadfromthecargo.Witha
distancebetweenthefloorbeamsof0.28m,thefollowingdesignbendingmomentpermeterof
containerlengthcanbecalculated:

. .

2.5
/
.

Itshouldbenotedthatmostcontainersaretestedwithanevenheavierforklift(7.26tons)and
thereissomeuncertaintyofhowtheloadisspreadovertheadjacentbeamsinthecontainer
floor.Itcanbeconcludedthattheforklifttestrequiresastrengthinthecontainerfloorthatis
veryclosetothatoftheuniformlydistributedloadina20footcontainer.Giventhenearidentical
constructionofflooringsforboth20and40footcontainersitcanbeassumedthatthesame
dimensioningmomentof2.7tonm/mcanbeusedinbothcases.

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5. Bedding Arrangements

Shortornarrowcargoesmayoverloadthefloorstructure.Thismaybepreventedeitherbyusing
longitudinalsupportbeamsunderneaththecargotodistributetheloadovermoretransverse
flooringbeams,orbytheuseoftransversebeams,todistributetheloadtowardsthestrongside
structuresofthecontainer.

Differentmodelsforestimatingthestressinthewoodensupportbeamsandtheirrequired
bendingstrengthhavebeenproposed.Ifthewoodenbeamsaretocarrythefullloadofthe
cargobythemselves,abothendssuspendedbeamrestingonlyonitsendscanbeused,see
below.

Rigidcargo
Flexiblecargo

Loadingofbothendssuspendedbeamscarryingtheweightofthecargowithouthelpfromthe
floor.

Itishowevernotlikelythatthewoodenbeamsaresostiffthattheydontgetcontactwiththe
floorbeneaththemandsupportatotherpointsthantheends.Furthermore,thepurposeofthe
beamisrathertosupplementthestrengthofthefloorandspreadtheloadofthecargoovera
widerare.Optimally,thewoodenbeamswouldspreadthefootprintofthecargoevenlyoverthe
entirefloorareaunderneathit,asillustratedinthefigurebelow.

Rigidcargo
Flexiblecargo

Loadingofbeamswhichdistributethecargoweightevenlyovertheirentirelength.

Themodelaboveissuitableforflexiblecargo,butduetotherelativeflexibilityofwood
comparedtosteel,thewoodenbeamshavealimitedcapacitytospreadtheloadoveragreat
lengthwhensubjectedtothepointloadsresultingfromrigidcargo.

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Deflectionofbeamwithrigidcargo,supportedbyuniformlydistributedloadfromunderneath.

Theredlineintheillustrationaboveshowsthedeflectionofthebeam.Ascanbeseenforthe
rigidcargocase,thebeamwoulddeflectupwardsatthecentreifsubjectedtoauniformly
distributedloadfrombelow,atleastforwiderigidcargoes.Thismeansthattherewouldbelittle
pressurebetweenthewoodenbeamandtheflooratthecentreandattheends.Thus,amore
realisticmodelforrigidcargoesisgivenbelow:

Deflectionofbeamwithrigidcargo,supportedbyvariablydistributedloadbasedonthecontact
pressurebetweenthewoodenbeamandthecontainerfloor.Thecontactpressureisbasedonthe
deflectionofthewoodenbeamandthecontainerfloor.

Theaboverealisticmodeltakescareofthefactthatwoodenbeamsdeflectmorethanthesteel
beamsofacontainerfloor.However,asthismodelistoocomplextobaseanyregulationson,it
issuggestedtouseasimplifiedmodelwherethecontactforceisuniformlydistributedbut
concentratedaroundthesupportpointsofthecargo:

Simplifiedmodelwiththeloadconcentratedaroundthesupportpointsofthecargo.

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5.1. Required length of longitudinal support beams for narrow cargoes

Cargoeswithsmallerwidththantheinnerwidthofthecontainermaybesupportedfrom
underneathbylongitudinalbeamsinordernottooverloadthetransversefloorbeams.Bythis,
theweightofthecargoisdistributedtoagreaternumberoffloorbeams.

Thenthismethodisused,thebeamsshouldbeplacedatthesidesofthecargo,therebyloading
thetransversbeamsascloseaspossibletothesideofthecontainer.

Figure10.Narrowcargoplacedonlongitudinalsupportbeams.

Ifthecargoisrestingon2beamsplacedunderneaththeoutermostpartsofthecargo,the
transversebeamsinthecontainerflooraresubjectedto2pointloadsandtheresultingbending
momentinthefloorstructureinthetransversedirectioncanbecalculatedbythefollowing
formula:

Where:

fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,

fdyn=1.8

P
= Cargoweight

B = Floorwidth

s
= Distancebetweenlongitudinalsupportbeams

Thisbendingmomentshouldbelessorequaltothedesignbendingmomentofthefloor
structure:

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Where:

mfloor= 2.7tonm/m

r
= Lengthoflongitudinalsupportbeams[m]

Therequiredlengthoflongitudinalsupportbeamscanthusbecalculatedas(withtheweightin
tonandthelengthsinmeters):

0.17

ByproposalofHermannKapstherequiredsectionmodulusofthesupportbeams(calculatedasa
bothendsuspendedbeam)isgivenby:

Where:

W = Sectionmodulusofbeams[cm3]

rcargo = Lengthofcargo[m]

n
= Numberofsupportbeams

= Permissiblebendingstressinbeam[kN/cm2]

Alternativelytherequiredsectionmodulusforthesupportbeams(ifconsideredtobeuniformly
supportedfromunderneathovertheentirelength)couldbecalculatedby:

9.81 1000
8

221

Where:
W
= Sectionmodulusofsupportbeams[cm3]
n
= Numberofsupportbeams
P
= Cargoweight,[ton]
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,

fdyn=1.8
rbeams = Lengthofsupportbeams,[m]
rcargo = Lengthofcargo,[m]
allowed= Allowedstressininsupportbeams,[kN/cm2]
allowed=2.4kN/cm2

Forwood:

Forsteel:
allowed=18kN/cm2

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Example

Twocoilsaretobeloadedonlongitudinalwoodensupportbeamsina20footcontainer.The
coilsare1.3mwide,hasgotadiameterof1.3mandweigh10tonseach.Assumethatthecoils
restonwedgesseparatedbyadistanceof0.9minthelongitudinaldirection.

Figure11.Coilsloadedonlongitudinalsupportbeams.

Theminimumlengthofthebeamsisgivenby

0.17
0.17 10 2.3 1.3

Therequiredsectionmodulusofthesebeamsbecomes

Alternatively,thesectionmodulusbecomes:

221

1.7

205

221

.
.

164

Beamswithadimensionsof45(10cm12.5cm)haveasectionmodulusofW=208cm3).

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5.2. Required bending strength of transverse support beams

Ifnarrowcargoesareinsteadplacedontransversesupportbeamswithalengthequaltothe
innerwidthofthecontainer,boththebeamsandtheflooringstructurewillhelpsupportthe
cargo.

Figure12.Narrowcargoplacedontransversesupportbeamswithawidthequaltotheinner
widthofthecontainer.

Eventhoughweightofthecargomightnotbefullydistributedtothewholelengthofthe
woodenbeam,itisnonethelessrecommendedthattheyinallcasesstretchovertheentire
widthofthecontainer.

Rigidcargoes

Thebendingmomentinthewoodenbeamsandthefloorbeamsduetotheloadfromarigid
cargoandthedistributedloadbetweenthetwoelementsareillustratedbelow.

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Thebendingmomentinthefloorbeamcanbecalculatedaccordingtothefollowingformula:

2
2

With:

themomentcanbecalculatedas:

Themomentinthefloorbeamshouldasamaximumequaltheallowablemomentderivedin
Chapter4.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.

Where:
n
= Numberoftransversesupportbeams
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,

fdyn=1.8
P
= Cargoweight[m]
B = Floorwidth[m]
s
= Widthofcargo[m]
mfloor= Strengthofthecontainerfloor,2.7tonm/m
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof

Beamsspacedmorethan0.84mapart: leffective=3 0.28

Beamsspacedlessthan0.84mapart:
leffective=
0.56
r
= Lengthofcargo[m]

leffectiveisthelengthofcontainerfloorthatthewoodenbeamsareabletodistributetheloadfrom
thecargoto.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.Alternatively,ifthewoodenbeamsarespacedcloserthan3x0.28
=0.84metersapart,theeffectivelengthshouldbetakenasthelengthofthecargoplus2x0.28=
0.56m.

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Thefactorx,whichindicateshowwidethewoodenbeamshavetobeabletodistributetheload,
canbecalculatedas:

Thebendingmomentinthecentreofthewoodenbeamcanbecalculatedas:

Thus,therequiredsectionmodulusofthewoodensupportbeamsforarigidcargocanbe
calculatedas:

Withlengthsinmetersandweightsintonandwiththematerialstrengthtobeinsertedin
kN/cm2,thebendingstrengthbecomes:

Where:
W
=
n
=
P
=
s
=
allowed=

Bendingstrength[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressinthematerialduetobending,[kN/cm2]
allowed=2.4kN/cm2
Forwood:
Forsteel:
allowed=18kN/cm2

Furthermore,inordertosatisfythelocalstrengthofthesidewalls,seechapter3.3,theminimum
widthofthetransversebeamsshouldbecalculatedfromthefollowingformula:

Where:

a
= Widthofbeams,[m]

P = Cargoweight,[ton]

q
= Maximumloadpermeter,q=63.4ton/m

n = Numberofbeams

Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.

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Flexiblecargoes

Thebendingmomentinthewoodenbeamsandthefloorbeamsduetotheloadfromaflexible
cargoandthedistributedloadbetweenthetwoelementsareillustratedbelow.

Thebendingmomentinthefloorbeamcanbecalculatedaccordingtothefollowingformula:

Themomentinthefloorbeamshouldasamaximumequaltheallowablemomentderivedin
Chapter4.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.

Where:
n
= Numberoftransversesupportbeams
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,

fdyn=1.8
P
= Cargoweight[m]
B = Floorwidth[m]
s
= Widthofcargo[m]
mfloor= Strengthofthecontainerfloor,2.7tonm/m
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof

Beamsspacedmorethan0.84mapart: leffective=3 0.28

Beamsspacedlessthan0.84mapart:
leffective=
0.56
r
= Lengthofcargo[m]

leffectiveisthelengthofcontainerfloorthatthewoodenbeamsareabletodistributetheloadfrom
thecargoto.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.Alternatively,ifthewoodenbeamsarespacedcloserthan3x0.28

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=0.84metersapart,theeffectivelengthshouldbetakenasthelengthofthecargoplus2x0.28=
0.56m.

Thefactorx,whichindicateshowwidethewoodenbeamshavetobeabletodistributetheload,
canbecalculatedas:

Thebendingmomentinthecentreofthewoodenbeamcanbecalculatedas:

Therequiredsectionmodulusofthewoodensupportbeamsforarigidcargocanbecalculated
as:

Withlengthsinmetersandweightsintonandwiththematerialstrengthtobeinsertedin
kN/cm2,thebendingstrengthbecomes:

Where:
W
=
n
=
P
=
s
=
allowed=

Bendingstrength[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressinthematerialduetobending,[kN/cm2]
Forwood:
allowed=2.4kN/cm2
Forsteel:
allowed=18kN/cm2

Furthermore,inordertosatisfythelocalstrengthofthesidewalls,seechapter3.3,theminimum
widthofthetransversebeamsshouldbecalculatedfromthefollowingformula:

Where:

a
= Widthofbeams,[m]

P = Cargoweight,[ton]

q
= Maximumloadpermeter,q=63.4ton/m

n = Numberofbeams

Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.

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Example

Steelrodsaretobeloadedontransversewoodenbeamsina20footcontainer.Thepayloadis,
P=20tonandthewidthofthecargo,s=2m.Thesteelrodsarerestingon5beams.

Figure14.Steelrodsloadedontransversesupportbeams.

Theeffectivelengthofthe5beamsbecomes:

l
3 0.28 3 5 0.28 4.2

Therequiredsectionmodulusforthesupportbeamsbecomes,

.
.

79

whichcorrespondtobeamswithadimensionsof34(7.5cm10cm,W=94cm3)

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6. Conclusions

Ithasbeenfoundthatthesidesofacontainercantakeupmuchlargerbendingmomentsthan
whatiscreatedbythepayloadifitisuniformlydistributedandthusthetechniquetodistribute
concentratedloadsinadrycontainer,designedaccordingtothestandard,shouldbetotransfer
theloadtothesidesratherthanspreadingitoutinlongitudinaldirection.

Whennominatingtheminimumlengthofconcentratedcargoes,theglobalstrength,i.e.bending
ofthewholecontainerrestingonitscornerfittings,neednotbeconsideredforallpractical
applications.Onlythelocalstrength,i.e.tensioninthesidewalls,shouldbeconsidered.

Concentratedcargoweightswithlesserwidththanthecontainershouldbesupportedeitherby
longitudinalsupportbeams,therebytransferringtheloadtoagreaterpartoftheflooring
structure,orbytransversesupportbeamswhichtransferstheloadstothesidestructureofthe
container.Thelatteristoberegardedasthepreferredmethod.

Regardingthecapabilityoftheflooringtodistributeforcesinthetransversedirection,ithasbeen
foundthattherealstrengthrequiredbythewheelloadtestislargerthanwhattheuniformly
distributedpayloadrequiresfortypicalcontainers,especiallyfor40footcontainers.Dueto
nearlyidenticaldesign,thesameabilitytoresistbendingcanbeassumedforboth20and40foot
containerswhendesigningtherequiredsupportundertheloadtodistributeittothecontainer
sides.

Loaddistributedincontainers
MariTermAB

Page22(23)
20121009

7. Recommendations

7.1. Minimum length of longitudinal support beams for narrow cargoes

Therequiredlengthoflongitudinalsupportbeamsfornarrowcargoescanthusbecalculatedas:

0.17

Where:

rbeams= Lengthofsupportbeams[m]

P = Cargoweight[ton]

B = Floorwidth[m]

s
= Distancebetweenlongitudinalsupportbeams[m]

ByproposalofHermannKapstherequiredsectionmodulusofthesupportbeamsisgivenby

Where:

W =Sectionmodulusofbeams[cm3]

rcargo = Lengthofcargo[m]

n
= Numberofsupportbeams

= Permissiblebendingstressinbeam[kN/cm2]

Alternativelytherequiredsectionmodulusforthesupportbeamscouldbecalculatedby

221

Where:
W
= Sectionmodulusofsupportbeams[cm3]
n
= Numberofsupportbeams
P
= Cargoweight,[ton]
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,

fdyn=1.8
rbeams = Lengthofsupportbeams,[m]
rcargo = Lengthofcargo,[m]
allowed= Allowedstressininsupportbeams,[kN/cm2]

Forwood:
allowed=2.4kN/cm2

Forsteel:
allowed=18kN/cm2

Loaddistributedincontainers
Page23(23)
MariTermAB

20121009

7.2. Required bending strength of transverse support beams

Itissuggestedthattherequiredsectionmodulusforloadbearingtransversesupportbeamis
calculatedbythefollowingformulae:

Rigidcargo:

Flexiblecargo:

Where:
W
=
n
=
P
=
s
=
allowed=

Sectionmodulusofsupportbeams[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressininsupportbeams,[kN/cm2]
Forwood:
allowed=2.4kN/cm2

Forsteel:
allowed=18kN/cm2
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof

Beamsspacedmorethan0.84mapart: leffective=3 0.28

Beamsspacedlessthan0.84mapart:
leffective=
0.56

Inordertosatisfythelocalstrengthofthesidewalls,theminimumwidthofthetransverse
beamsshouldbecalculatedfromthefollowingformula:

Where:

P = Cargoweight[ton]

n = numberofbeams

a
= widthofbeams[m]

Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.

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