Regenerative For Electric Vehicles
Regenerative For Electric Vehicles
Regenerative For Electric Vehicles
ISA Transactions
journal homepage: www.elsevier.com/locate/isatrans
State Key Laboratory for Manufacturing Systems Engineering, Xian Jiaotong University, Xi'an 710049, China
Division of Engineering,Wayne State University, Detroit, MI 48202, United States
art ic l e i nf o
a b s t r a c t
Article history:
Received 14 September 2013
Received in revised form
25 July 2014
Accepted 19 September 2014
Available online 11 October 2014
This paper was recommended for
publication by prof. Y.Chen
In order to improve the efciency of energy conversion and increase the driving range of electric
vehicles, the regenerative energy captured during braking process is stored in the energy storage devices
and then will be re-used. Due to the high power density of supercapacitors, they are employed to
withstand high current in the short time and essentially capture more regenerative energy. The
measuring methods for regenerative energy should be investigated to estimate the energy conversion
efciency and performance of electric vehicles. Based on the analysis of the regenerative braking energy
system of a supercapacitor vehicle, an evaluation system for energy recovery in the braking process is
established using USB portable data-acquisition devices. Experiments under various braking conditions
are carried out. The results verify the higher efciency of energy regeneration system using supercapacitors and the effectiveness of the proposed measurement method. It is also demonstrated that the
maximum regenerative energy conversion efciency can reach to 88%.
& 2014 ISA. Published by Elsevier Ltd. All rights reserved.
Keywords:
Regenerative braking energy
Supercapacitors
Energy conversion efciency
Electric vehicle
Measurement methods
1. Introduction
One of the most important features of electric vehicles is that
the kinetic energy of vehicle mass in the braking process can be
converted into other forms of energy and stored in the storage
devices. Those regenerative braking energy can be converted to
the kinetic energy of vehicles by controllers when starting or
accelerating again [1]. The energy regeneration system can be
classied into three categories: ywheel energy-storage system,
hydraulic energy-storage system and electrochemical energystorage system. Electrochemical energy-storage system was
proved to be a promising technical means to realize the energy
regeneration in vehicles. If an electric vehicle runs at a high-speed
mode, the transient current due to braking feedback in the motor
bus will increase up to 200 A or more [2], and this current will
cause enormous damage to traditional batteries such as lead acid
and lithium batteries. In contrast to the traditional batteries, the
supercapacitors have higher power density, and it is more reasonable for the large amount of braking energy to be quickly charged
into supercapacitors by proper transformation from kinetic energy
to electrical energy. Therefore, the supercapacitors can greatly
enhance energy savings and consequently extend the driving
range. On the other hand, supercapacitors could output huge
http://dx.doi.org/10.1016/j.isatra.2014.09.011
0019-0578/& 2014 ISA. Published by Elsevier Ltd. All rights reserved.
235
Table 1
Specication of the supercapacitor vehicle.
Parameters
Value
Vehicle weight
Maximum speed (no-load)
Electric power rating
Maximum speed of motor
Driving range (no load)
Supercapacitor
Maximum discharge current
Maximum regenerative current
Voltage
Driving range(load)
10,000 kg
40 kmh 1
140 kW
4000 rpm
20 km
UCE15V80000A
600 A
300400 A
350590 V
4 km
236
Fig. 2. Required signals for the performance evaluation of the supercapacitor truck.
I 2dz R
;
U out I dz
U out t
e RC ;
R
Idz
I0
237
r e RC ;
t
Integrating Eqs. (1), (3), (4) and (5), the consuming energy
distribution of the supercapacitor vehicle during regenerative
braking can be depicted in Fig. 6. The kinetic energy would be
eventually consumed as the following types:
(1)
(2)
(3)
(4)
(5)
Because the energy loss from the inverter, motor and mechanical transmission is slight, they may be ignored in the experimental analysis. Therefore, the efciency of energy regeneration
can be obtained as
1 r 1=2mv2 f s 1=2J e 2
;
6
1=2mv2
However, it is very difcult to exactly test the vehicle resistance
and equivalent rotary inertia during braking. Therefore, the
regenerative energy by supercapacitors can be directly calculated
using real-time voltage and current signal. Accordingly, the efciency of recycling energy can be described as:
R
R
1 r U 0 I 0 dt I 20 R dt
;
7
2
1=2mv
where I 0 is the current of energy source. It is obvious that the
efciency of recycling energy can be obtained using the proposed
online measured system because the value of many parameters in
Eq. (7) will be recorded in the driving range as long as the capacity
of the hard disk in portable computer is enough large.
4. Experimental verication
DC/DC
IdL
nd
U0
U0ut
Ed
Fig. 4. Schematic diagram of the energy recovery system.
238
10
braking/V
Accelaration/V
2
0
10
20
30
40
10
20
T/s
40
30
40
50
40
speed/(kmh-1)
Rotational speed/V
4
2
30
20
10
0
-2
30
T/s
0
3
3.5
4.5
5.5
10
20
T/s
T/s
Voltage/V
550
500
450
400
10
15
20
25
30
35
40
10
15
20
25
30
35
40
10
15
20
T/s
25
30
35
40
Current/A
400
200
0
-200
100
Power/kw
-100
Fig. 11. Voltage, current and power curves for main inverter.
Fig. 12). After that peak, the motor's input power begins to
decrease slowly. When the supercapacitor truck comes into the
braking deceleration state, the input power of the main drive
motor becomes negative. It is also indicated that the main driving
motor is operated in the power generation state.
According to the calculation method of regenerative braking
efciency proposed in Section 3, the total kinetic energy can be
calculated when the vehicle begins to brake. During the braking
process, the main driving motor is operated in generative braking,
and the electric energy converted from the kinetic energy is stored
in the supercapacitors nally. While the power curve of the
inverter is integrated under deceleration, the recovery energy
stored in the supercapacitors can be computed using Eq. (7).
10
Table 3
Experimental results with 70 t load.
10
15
20
25
30
35
40
45
50
10
15
20
25
30
35
40
45
50
10
15
20
25
30
35
40
45
50
10
Label Total
consumption
energy for
acceleration
(kWh)
Kinetic
energy
before
braking
(kWh)
Recycling
energy
(kWh)
Recycling
energy/Total
consumption
energy (%)
Regenerative
efciency (%)
1
2
3
4
5
0.481716
0.453326
0.517553
0.494705
0.430943
0.070747
0.058402
0.100279
0.062435
0.046391
7.302
5.474
8.780
5.480
5.684
14.686
12.883
19.376
12.621
10.765
5
0
100
0.968881
1.066876
1.142086
1.139385
0.816167
50
600
Voltage/V
-100
500
400
300
10
15
20
25
T/s
30
35
40
45
50
0.557732
0.480585
0.498263
0.472100
0.339447
0.534913
0.190889
0.172277
0.178717
0.177073
0.176404
0.187287
Recycling
energy
(kWh)
0.036845
0.057274
0.155156
0.155249
0.138006
0.160190
Recycling
energy/Total
consumption
energy (%)
6.606
11.917
31.139
32.884
40.656
29.946
Regenerative
efciency (%)
400
600
800
1000
1200
1400
1600
1800
200
400
600
800
1000
1200
1400
1600
1800
200
400
600
800
1000
1200
1400
1600
1800
200
0
-200
19.302
33.245
86.816
87.675
78.233
85.531
Power/kW
Kinetic
energy
before
braking
(kWh)
200
-500
Table 2
Experimental results without load.
Label Total
consumption
energy for
acceleration
(kWh)
500
Fig. 12. Main drive motor input power curve (accelerator signal, brake signal,
motor input power, speed signal).
1
2
3
4
5
6
239
Current/I
speed/(kmh-1)
power/kW
braking/V
accelerator/V
T/s
Fig. 13. Voltage, current, and power curves of the supercapacitors during the
driving range per charge.
major role in this case. Most of the kinetic energy is lost due to
friction, making the regenerative energy is very little. The last four
tests are in the state of slow braking. The regenerative braking is
dominated and the air braking does not work or just plays a
supplemental role. At this circumstance, the energy recovery
efciency is high. In addition, because the evaluated truck uses
the supercapacitors as storage devices, it has the ability to absorb
high current and to make the recovered energy absorbed rapidly
compared with other types of batteries. It is proved that the
efciency of braking energy recovery in the electric vehicles
powered by supercapacitors is greatly enhanced than the efciency by ordinary batteries.
According to the specication of the supercapacitor truck, 70 t
of weight will be carried to move4 km. In case of load, the
experiment results shown in Table 3 are obtained using the
proposed evaluation system. It can be seen from Table 3 that the
total consumption energy for achieving a maximum speed of
25 kmh 1 with a 70 t load is up to 1.14 kWh. While without load,
the maximum consumption energy for the maximum speed
40 kmh 1 is only about 0.578 kWh, which is illustrated in
Table 2. The heavy load increases the total consumption energy
and can not improve the regenerative efciency. The maximum
recycling energy is only 0.1 kWh in case of 70 t load. Moreover, the
average ratio of the recycling energy to the kinetic energy before
braking is 14.07%. This result may likely attribute to low braking
speed and loss of mechanical friction.
Fig. 13 demonstrates the voltage, current, and power of the
supercapacitors during the driving range on a single charge. After
fully charged, the voltage of the supercapacitors reaches to the
240
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