Cat Airpax
Cat Airpax
Cat Airpax
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the information being relied upon is current.
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of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond
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which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors
are uniquely within the users knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it
is t for a particular purpose and suitable for the users application.
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www.sensata.com/terms.htm
2013 Sensata Technologies, Inc. All rights reserved worldwide. Literature # 2455005000, printed in the USA, April 2013.
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Product
6600 Series
6700 Series
IAR Series
SNAPAK
AP Series
IPA Series
IAG Series
LEGA Series
LEJ Series
Description
Poles
SPST
SPST
Compact magnetic-hydraulic
circuit protector
Aesthetically pleasing for front
panel mounting
Toggle, rocker, push-pull and
push-to-reset actuation options
QPL to MIL-PRF-39019
Sealed magnetic-hydraulic
circuit protection
Can withstand 100G shock
repeatedly
Ideal for use in Class 1, Div. 2
Groups A, B, C & D hazardous
locations
Compact magnetic-hydraulic
circuit protection
Quick-connect, screw, PC board
mount
terminals
Auxiliary switch options
Multi-pole options with multi or
single handle
Operating Temperature
Approvals*
Page
cUus
VDE approved
40C to 130C
(104F to 266F)
40C to 130C
(104F to 266F)
5000A, 65VDC
5000A, 80VDC
2000A, 250VAC
5000A, 120/240VAC (2 poles)
5000A, 80VDC (2 poles)
C-UL recognized
UL1077 recognized
UL489A listed
TUV approved
42
1000A
UL recognized
CSA certified
TUV approved
CE compliant
CCC approved
54
AP ratings
20A max at
50 VDC/ 240 VAC
AP ratings
500A, 50 VDC, 120 VAC
300A, 240 VAC
UP ratings
1000A, 50VDC, 240 VAC
MIL-PRF-M39019
UL recognized
(UP type only)
FM approved
(UP type only)
70
1000A
UL 489
TUV certified
33
cUus
VDE (P option)
37
82
98
122
132
Table of Contents
Page
Product
Description
Poles
IAL Series
6 max
UL recognized
CSA certified
VDE approved (IEL)
CE compliant (IEL)
CCC approved
UL 1500 certified
QPL to MIL-PRF- 55629
LEL Series
3 max
50000A, 80 VDC
5000A, 125 VAC
5000A, 120/240 VAC 50/60 Hz
2000A, 80 VDC
2000A, 250 VAC, 50/60 Hz (VDE)
10000A, 120/240VAC, 50/60 Hz
UL 489 listed
CSA certified
VDE approved
CE compliant
CCC approved
1 max
125A at 80 VDC
150A at 80 VDC
175A at 80 VDC
200A at 80 VDC
250A at 80 VDC
251A to 300A at 80 VDC
10000A, 80 VDC
50000A, 65 VDC (up to 150 amps)
10000A, 80 VDC (> 150 amps)
UL 489 listed
UL 489A listed
CSA certified
146
146
LELP Series
146
Interrupting Capacity
Approvals*
IELR Series
4 max
7500A, 80 VDC
5000A, 250 VAC, 50/60 Hz
2000A, 277 VAC, 50/60 Hz
2000A at 250 VAC, 50/60 Hz (VDE)
2000A at 415 VAC, 50/60 Hz (VDE)
4000A at 80 VDC (VDE)
UL recognized
CSA certified
VDE approved (IELR)
CE compliant
209 Series
6 max
5000A
10000A
4000A (VDE)
UL 489 listed
UL 489A listed (279)
UL recognized
CSA certified
VDE approved
UL1500 certified
CCC approved
CE compliant
JAE Series
6 max
UL489
100A to 250A at 160 VDC
100A to 250A at 65 VDC
100A to 250A at 125/250 VDC
100A to 250A at 240 VAC
UL 489 listed
UL 489A listed
UL recognized
CSA certified
VDE approved
CCC approved
CE compliant
MDS2 Series
4 to 24
PGFM Series
3 max
UL 943, Class A or
UL 1053 Compliant
174
186
204
220
224
Table of Contents
UL489A
275A to 800A at 160 VDC
275A to 1200A at 65 VDC
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considering all the variables involved, the timecurrent characteristics of the protective device
should be compared with the time-current
characteristics of the equipment (including
starting or overload surges) component or wire.
FUSES
When a fuse operates, the current of melting and the current of circuit interruption
may vary greatly. Fuse-clip size and condition, and the size of the conductor
attached to it can have a considerable influence on fuse performance. (Figure 1
shows effect of ambient temperature on fuse performance.) In addition, corrosion
of fuse and connecting clip causes fuse heating problems.
Silver-link semiconductor fuses are fast-blow devices designed to protect SCRs
and power diodes from the damaging effects of heavy short circuits, reversed
polarity and the like. When semiconductors are subjected to very high current
overloads, thermal damage occurs which is proportional to I2T. As a result, fast
blow silver-link fuses have been developed where performance characteristics are
similarly I2T dependent. Proper matching of fuse to semiconductor results in very
effective protection.
The deterioration of semiconductors from overload is progressive, i.e., successive
overloads reduce the maximum inverse voltage obtainable and may contribute to
eventual device failure. The problem is accented by the fact that a rectifier does not
turn on instantly across the device; the conducting path spreads through the
semiconductor in an appreciable time interval.
150
140
PERCENT OF RATING OR BLOWING TIME
Fuses, usually metal links of a lead alloy, are used extensively in the U.S., and work
fairly well considering their intrinsic problems. Being dependent on the melting of a
metal link, their exact blow point is subject to considerable variation. In addition,
they must also be replaced, depending as they do on self-destruction.
130
120
110
EFFECT OF CARRYING
CAPACITY RATING
100
90
80
EFFECT ON BLOWING TIME
70
60
50
40
30
-60C
-40C
-20C
0C
20C
40C
60C
80C
100C
AMBIENT
MECHANICAL BREAKERS
Mechanical breakers, both thermal and magnetic, require an appreciable time to
operate. Magnetic types are by far the fastest of the two. Under dead short circuit,
the operating speed of its mechanical mechanism will be as low as three or four
milliseconds. This may not be fast enough for certain kinds of diodes and siliconcontrolled rectifiers be-cause their heat sinks are not effective for short duration,
high amplitude overloads. The time-to-trip of a typical Airpax breaker is illustrated
in Figure 5, up to 10 times rated current (1,000 percent). The band appearing on the
curve means that the trip time will not fall below the lower line of the band, and will
trip somewhere inside the band.
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Thermal circuit breakers function to protect the power wiring, and the power
grid behind it, from the mistakes of the power user. As such, they do a good
job. A high quality thermal circuit breaker, from sources such as Sensata
Technologies and others, will open a 10,000 ampere fault at 250 volts AC in
about 40 or 50 milliseconds. It probably will even do this more than once. In
contrast, a magnetic breaker will open a similar fault in about 10
milliseconds, and also probably more than once.
Thermal circuit breakers are dependent upon temperature rise in the
sensing element for actuation. In normal operation, deflection of a thermal
sensing element (e.g. bimetal) will cause the circuit to open when a predetermined calibration temperature is reached. Temper-ature rise in the
sensing element is caused principally from load current 12R heating. The
thermal element also integrates heating or cooling effects from external
sources, and tends to derate or uprate from room temperature calibration
with corresponding fluctuations in ambient temperatures.
The size of the thermal element, its configuration, and its physical shape and
electrical resistivity determine the current capacity of the circuit breaker. In
some cases, a heater coil is placed adjacent to, and electrically in series
with, the thermal element to augment self-heating of the thermal trip
element. This is especially true in ratings below five amperes.
The most common thermal element used is a sandwich of two or three
different metals. The low expansion side may be invar (a nickel steel alloy),
the center may be copper for low resistivity or nickel for high resistivity.
Metals used in the high expansion side vary considerably.
In order to protect wiring, upstream components and the breaker itself from
unnecessarily long thermal and mechanical stress during high fault level
currents, an electromagnet is sometimes added to cause faster tripping of the
thermal breaker. This magnetic circuit usually consists of a few turns of a
large cross-section conductor in series with the thermal element and has
negligible effect on the total breaker impedance. The magnetic assist usually
has a crossover point well above the normal overload calibration range. There
is little effect on the normal thermal trip response time, but with high
overload conditions the current level generates sufficient magnetic force to
trip the breaker magnetically without waiting for the bimetal to de-flect. This
construction results in very fast trip times on high overloads.
10000
PEAK AVAILABLE
MAY TRIP
1000
TIME IN SECONDS
CURRENT
100
UPPER TRIP TIME LIMIT
10
.1
LOWER TRIP TIME LIMIT
.01
MELT
TIME
ARC
TIME
TIME
.001
0
CLEARING TIME
100
200
125
300
400
500
600
700
800
900
1000
TERMINAL
HANDLE
CONTACTS
CASE
LATCH
BIMETAL
The ultimate trip current the minimum current that will provide a reliable
trip of the breaker (115 percent is typical) which is independent of ambient
temperature, is dependent primarily on the number of ampere turns and the
delay tube design. This trip point occurs after a predetermined time when
the core has made its full travel in the tube.
The instantaneous trip current is that value of current required to trip the
circuit breaker without causing the core to move in the tube. This is
possible because excess leakage flux in the magnetic circuit, caused by
high overloads or faults, will attract the armature and trip the circuit
breaker. Instantaneous trip point is also independent of the ambient
temperature. The instantaneous trip current is usually on the order of ten
times the current rating of the circuit breaker. Since fluid fill impedes core
movement, an inverse overload time-delay results so that trip time is less as
the percent of overload is increased.
TERMINAL
BLOWOUT VENT
+85C. The faster trip time at the higher temperatures, along with the
constant trip current, sometimes is considered to be advantageous.
All trip times and 100 percent hold specifications, as shown on delay curves,
assume that the circuit breaker is in a normal mount position as illustrated in
Figure 12. With the delay mechanism situated on the horizontal plane, gravity
has little or no effect on the core. Obviously, if the delay mechanism is
mounted vertically or at any angle, gravity will have either an impeding or
increasing effect on the movement of the delay core. If the unit is mounted
with gravity impeding, its likely that the breaker will not trip at the rated trip
current. Its ultimate trip current will be beyond the range indicated in the
delay specifications for the breaker. Conversely, if gravity is aiding, the
ultimate trip current may be less than the 100 percent hold specified.
It is recommended that when other than horizontal mounting
attitudes are required, the breaker supplier be contacted for specific delay
recommendations. Normal mounting is defined as mounting on a vertical
panel with ON up.
A magnetic breaker can be reset immediately after tripping, although the
delay mechanism does not immediately reset. If the fault is still present, this
will reduce the time to trip. This usually is not true with thermal breakers
since the heating element must cool down before it will reset.
The magnetic breaker shown in Figure 12 is essentially a toggle switch
composed of a handle connected to a contact bar which opens and closes
an electrical circuit as the handle is moved to the ON or OFF position.
The handle is connected to the contact bar by a link which is collapsible.
When this link collapses, it allows the contacts of the unit to fly open, thus
breaking the electrical circuit. The magnetic circuit within the unit consists
of the frame (1) armature (2) delay core (3) and pole piece (12). The electrical
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1000
PERCENT
PERCENT
RATED RATED
CURRENT
CURRENT
SLOWEST TRIP
Coil current
within rating.
1000
SLOWEST TRIP
138%
115%
100
FASTEST TRIP
138%
115%
100
FASTEST TRIP
10
0.1
10
0.1
1.0
10
100
1000
10,000
10
100
1000
10,000
Moderate overload,
armature operates
after delay.
100
CURRENT
CURRENT
IN AMPERES
IN AMPERES
14 GAGE
18 GAGE
14 GAGE
100
22 GAGE
10
18 GAGE
22 GAGE
10
1
0.01
0.1
1000
1
0.01
1.0
10
100
TRIP TIME IN SECONDS
0.1
1.0
10
100
TRIP TIME IN SECONDS
1000
10000
10000
4 POLE
CIRCUIT BREAKER
1000
1000
COMPARISONDELAY
DELAYCURVES
CURVES
COMPARISON
+85C 60
60Hz
Hz
+85C
TIME
TIME IN
IN SECONDS
SECONDS
100
100
10
10
THERMALBREAKER
BREAKER
THERMAL
LOAD
11
.1.1
.01
.01
AIRPAXMAGNETIC
MAGNETICBREAKER
BREAKER
AIRPAX
.001
.001
00
100
200
100
200
125
125
300
400
500 600
600
700
300
400
500
700
PERCENTOF
OFRATED
RATEDCURRENT
CURRENT
PERCENT
800
800
900
900
1000
1000
LOAD
10000
10000
1000
1000
COMPARISONDELAY
DELAYCURVES
CURVES
COMPARISON
-40C 60
60Hz
Hz
-40C
TIME
TIME IN
IN SECONDS
SECONDS
100
100
THERMALBREAKER
BREAKER
THERMAL
10
10
11
.1.1
.01
.01
AIRPAXMAGNETIC
MAGNETICBREAKER
BREAKER
AIRPAX
.001
.001
00
100
200
100
200
125
125
300
400
500 600
600
700
300
400
500
700
PERCENTOF
OFRATED
RATEDCURRENT
CURRENT
PERCENT
800
800
900 1000
1000
900
10000
DELAY 62
@ +25 C
MAY TRIP
1000
circuit consists of terminal (4) coil (5) contact bar (6) contact (7) contact (8)
and terminal (9).
TIME IN SECONDS
100
As long as the current flowing through the unit remains below 100 percent
of the rated current of the unit, the mechanism will not trip and the contacts
will remain closed as shown in Figure 12 (a). Under these conditions, the
electrical circuit can be opened and closed by moving the toggle handle (10)
on and off.
10
.1
.01
.001
0
300
400
500
600
700
800
900
1000
The movement of this core against the pole piece increases the flux in the
magnetic circuit described above enough to cause the armature (2) to move
from its normal position shown in Figure 12 (a) to the position shown in
Figure 12 (b). As the armature moves it trips sear pin (13) which, in turn,
triggers the collapsible link of the mechanism, thus opening the contacts.
10000
The delay tube is filled with a silicone fluid which controls the speed at
which the delay core moves, so different delay curves can be obtained by
using fluids of different viscosities.
DELAY 62
@ -40 C
MAY TRIP
1000
100
TIME IN SECONDS
If the current is increased to a point between 100 percent and 125 percent
of the rated current of the unit, the magnetic flux generated in coil (5) is
sufficient to move the delay core (3) against spring (11) to a position where it
comes to rest against pole piece (12) as shown in Figure 12 (b).
When high surges occur in an electrical circuit, the magnitude of the flux
produced in the magnetic circuit should be sufficient to trip the unit without
the delay core changing position. For protection of UL appliances such as
those listed previously, protector delay curves that provide instant trip at
surges of 600 percent or more should be applied.
10
.1
.01
.001
0
300
400
500
600
700
800
900
1000
10000
DELAY 62
@ +85 C
MAY TRIP
1000
TIME IN SECONDS
100
10
.1
.01
.001
0
300
400
500
600
700
800
900
1000
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4
2
12
5
11
8
8
6
6
7
7
13
13
10
10
1
4
12
A.
11
B.
12
5
11
10
1
2
6100
80
60
9
7
13
40
20
12
11
510
8
6
4
CONDUCTOR: COPPER
INSULATION: THERMOPLASTIC
1
.8
.6
.4
.2
10
AWG
CONDUCTOR SIZE
TRANSIENT TRIPPING
The fast operating speeds of magnetic protectors can cause nuisance
tripping on high amplitude transients. When a transient of sufficient
energy content arrives, the protector responds in an instantaneous trip
mode. This is permissible in applications where transients of this nature
are likely to cause damage to circuit components.
For example (Figure 14), the resistance of a tungsten lamp is low when
cold, but high when energized. A maximum pulse, about 4 milliseconds in
duration, can occur when switch closure coincides with the peak voltage
point of the supply and the load is one that has low initial impedance such
as an incandescent lamp bank, a high capacitive load, or a ferroresonant
transformer.
Nuisance trips will result if pulse energy exceeds the energy needed to
trip the protector. The amplitude of tungsten lamp surges may be 15 times
the rated steady state current at first the following cycles are much
lower. Here, protector inrush rating can be increased, but only at the
expense of overload protection.
In another example (Figure 15), capacitive input filter charging resembles
an RC charge curve. At peak current its limited by charge circuit
resistance and the power supply itself. Here, surges are less troublesome;
transient duration is very short.
Further, in a typical AC to DC power supply, (Figure 16), measured steady-
state AC current is 0.265 amperes RMS and about 0.375 amperes peak.
When the circuit protector is closed, the current in the filter circuit reaches
13 amperes. If a standard magnetic protector is used, the current would
have to be de-rated to about 2 amperes to avoid nuisance tripping. A
reasonable compromise is to use a pulse tolerant protector that permits a
more reasonable rating of about 1 ampere.
Transformer inrush (Figure 17), is the most common application problem. Its
waveform is similar to that of lamp-load inrush. However, unlike a lamp-load
inrush, the transient will not occur on every turn-on. But, like the lamp load,
it has a maximum peak value when the circuit is closed near the maximum
voltage point of the supply wave.
To assure application of the correct breaker, the designer should perform a
repeated turn-on, turn-off exercise. This will help verify that the breaker
selected is one that will avoid nuisance tripping. Also, the exercise should
be conducted with the highest line voltage that is anticipated in the circuit.
Circuit
Configurations
(1)
65
3700
65
5200(4)
(3) 1-205 AH
12V
63
2800
(3) 4-240AH(ea.)
8V in series
65
2600
(3) 1-70 AH
12V
65
1400
Battery
Configurations
Average
Let-Through
Current Amps
oriented, high-silicon steel cores have serious very high inrush current at
turn-on problems. These currents can be as high as 30 times the normal
rated current, compared with approximately 18 times for older transformers.
The worst condition, highest spikes for 60Hz primary, are of approximately
4 milli-second duration. This turn-on transient is concentrated in the first half
cycle with successive half-cycles depreciating in amplitude very quickly.
The transient is not very sensitive to transformer load; in fact, a loaded
transformer may have slightly less severe transients than when under no
load.
At the instant of turn-on, the inrush of transient varies with the residual
magnetism of the core and with the relative phase of the primary voltage
at turn-on. The worst case transient will not occur at each equipment turnon, but more likely in 1 in 5 or 10 turn-ons.
Inrush transients are most severe when the power input is a low impedance
source, and the line voltage is high. The maximum spike may be as much as
20 to 25 percent higher at 130 volts than at 120 volts with the same circuit.
Pulse tolerant protectors must accept the first surge of current without
tripping, while still providing maximum equipment protection. This is
accomplished either by shunting high flux peaks away from the armature or
using an inertial device to damp the armature from short duration pulses.
Each method requires a compromise. Shunts distort the trip time curve in the
area of 600 to 1200 percent overload, which may make trip time unacceptable.
Dampers (inertia wheels) are effective only in the area of the first half-cycle
of high overload currents. If the high current persists past the first cycle, the
inertia wheel will tend to aid trip out to provide the necessary protection.
In all cases, the batteries were fully charged and had been left on trickle charge
until time of the test. The series circuit breakers interrupted these loads in
7 msec to 11 msec. Neither the batteries nor the breaker suffered any apparent
damage. This data was collected in cooperation with the AMF Hatteras
Engineering staff at High Point, N.C.
Notes: (1) Heavy duty contractor, 200A shunt and 50 Amp magnetic circuit
breaker were also in the circuit.
(2) Batteries about 1 year old and heavily used.
(3) New batteries cycled once to 50% charge and recharged.
(4) With 350A Aircraft type fuse replacing the circuit breaker the
let-through current was 6400A.
Table 1
This type of short-time transients may be handled by Airpax inertial delay
type 62F, Figure 18, a pulse tolerant design which uses inertial integration of
short time pulses. The integrator has an effect only on the armature and
does not control the longer time delays to any appreciable extent. Figure 19
illustrates the mechanical device used to provide armature delay. However,
the time of circuit interruption (by opening contacts) is set effectively by the
time to reach zero on the AC cycle (when the source voltage reaches over
50 volts). The inertia wheel protector, which is designed for short-duration,
high-amplitude pulses, 20 to 30 times rated current for about 4 to 5 milliseconds, has no particular effect for long-duration, lower-amplitude
overloads (such as experienced during motor starting).
Currently, design trends demand a reduction in size and weight of system
components, particularly transformers. Newer transformers having grain-
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METER SHUNT
.740A
120V 60Hz
SCOPE
30
.265A
CIRCUIT BREAKER
22V
ImF.
SCOPE
CIRCUIT BREAKER
2 KW TUNGSTEN
LAMP LOAD
1. PERCENT OF OVERLOAD=
PULSE AMPLITUDE (AMPERES) X 100
AMPERE RATING OF CIRCUIT BREAKER
2. SINUSOIDAL OR PARABOLIC
(UNIDIRECTIONAL PULSE)
12,000
PULSE
AMPLITUDE
TRIP
9,000
PULSE
TIME
DELAY 62 F
DELAY 66 F
6,000
HOLD
3,000
STANDARD APL
DELAY 62
0
0
2
3 4
5 6
7
8
PULSE TIME (MILLISECONDS)
10
HANDLE
ARMATURE
COIL
INERTIA WHEEL
CONTACT BAR
DELAY TUBE
10
(1)
Table 2
Motorstart
(2)
( 3)
Start Current
Peak Ampl. RMS
Duration of Start
Surge in Sec.
Shaded Pole
150%
2.0 sec.
Series AC-DC
530%
Series AC-DC
Motor Type
( 4)
( 5)
Load Second
%1 x t Sec.
( 6)
APL Delay 62
APL Delay 66
.3
ok
ok
.100
.5
no
ok
200%
.400
.8
ok
ok
Series AC-DC
333%
.167
.5
ok
ok
Split Phase
600%
.116
.7
no
ok
Split Phase
425%
.500
2.0
no
ok
Capacitor Load
400%
.600
2.4
no
ok
Capacitor
No Load
300%
.100
.3
ok
ok
Capacitor Load
420%
.500
2.1
no
no
Induction
700%
.750
5.0
no
no
3 Phase
350%
.167
.6
ok
ok
Cap. Start.
Split Phase Run
290%
.083
.24
ok
ok
MOTOR PROTECTION
The starting energy requirements of AC motors are spread over seconds
rather than milliseconds, and vary considerably with the type of load and
with the inertia of the load. However, the peak amplitude of the starting
current is generally within reasonable values.
Table 2 provides some typical figures as observed on motors selected at
random. Note that single-phase induction motors are the worst, usually
having a starting winding which can draw 7 or 8 times the running current
1000
SCOPE
100
DE
LA
Y
11.8
120V 60Hz
SHUNT
10A
5.3mH
TIME IN SECONDS
CIRCUIT BREAKER
10
DE
DE
LA
Y
CAPACITOR START
66
INDUCTION MOTOR
SINGLE PHASE
62
LA
Y
61
.1
SHADED POLE
INDUCTION MOTOR
THREE PHASE
SPLIT PHASE
.001
100 150 200
125
300
400
500
600
700
800
900
1000
11
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correction. In this case, describe the applications to the supplier and allow
him to select and tailor the protector to the application.
CIRCUIT
PROTECTOR
D1
D2
C1
T1
Q1
AC INPUT
Illustration I
D3
D4
P.W.M.
Illustration II
Illustration III
12
when on 60Hz power, with peak values two to three times the RMS value of
the input current. (See Illustration III). This high peak pulse train has a
tendency to advance the delay tube core of magnetic circuit protectors and
can cause a buzzing sound or nuisance tripping if the current rating of the
protector chosen is too near the rated input current of the power supply.
One of the features of most switchers is the inclusion of fold-back circuitry
that shuts off or limits the pulse width modulator in the event of an overload
in an output circuit. This feature protects against overloads on the output
and leaves the circuit protector to afford protection for the input circuitry.
The probable fault areas of the input circuitry are:
Number 1
Shorting of one or more of the diodes in the bridge.
Number 2
Shorting of the input capacitor.
Number 3
Shorting of the power switching transistor.
Number 4
Shorting of a winding in the transformer.
Any of these will cause an overcurrent much higher than the rated load
current of the supply. By choosing a protector 2 to 3 times the rated input
current with a high pulse tolerance delay you have eliminated the possibility
of nuisance tripping, protected against potential faults and provided an on/
off switch with suitable contacts, all in one component.
If the circuit protector has a load in addition to the switcher, the total load
current and its waveform must be taken into consideration in sizing of the
protector.
Since the inrush currents of switchers are typically 50 to 80 ms in duration
and in a decaying pattern, the switcher can best be protected with a fast
delay with high pulse tolerance such as the Airpax 61F or 64F. If you select
a protector of less than 2 times the rated load you may encounter a buzzing
or nuisance tripping from the protector. If the switcher has a soft start
feature, the delay choice should be 61F. If there is no soft start feature, the
64F is recommended for its higher pulse tolerance to avoid the nuisance
tripping of the inrush spike. One exception to this choice is when the input
power is a 400Hz source. In this case, the delay used should be 41F to give
better tripping characteristics.
ENVIRONMENTAL CONDITIONS
Obviously, operational environment must be evaluated along with electrical
considerations. Heat, high vibration and shock conditions can cause
nuisance tripping or even damage protective devices. For example, a fuse
element is more fragile when hot than when it is cold. Also, improper
mounting of a circuit protector can cause amplification of vibration through
resonances of the basic vibration frequency and amplitude. Correctly
designed magnetic breakers are those which incorporate balanced
armatures that help minimize the effects of shock and vibration.
13
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Probably the most difficult environment to tolerate is one that includes sand
and dust. Over a period of time, the mechanism of most unsealed protectors
will collect enough grit to impede operation. Every precaution should be
taken to seal the installation, and to check protector functioning, procedures
should be established to mechanically operate the protector on a regular
basis. Whenever possible, dust sealed protectors should be specified.
When explosive atmospheres are anticipated, special system design is
necessary to insure that open flame or sparks from electrical sources are
not possible. This often requires hard conduit, sealed protectors and switch
panel boxes. Some protectors have successfully passed the ignition test
designed to simulate use in a gasoline vapor situation.
The most popular configuration for magnetic protectors is the series trip
where the sensing coil and contacts are in series with the load being
protected. The handle position conveniently indicates circuit status. In
addition to providing conventional overcurrent protection its simultaneously
used as an on-off switch.
14
Voltage Trip
Designed for controlling two separate loads with one assembly. The control
is established by providing overload protection for the critical load. When
the current through this load becomes excessive and reaches the trip point,
the protector will open and remove power from both loads simultaneously.
The total current rating of both loads must not exceed the maximum contact
rating.
Sometimes called dump circuits or panic trip circuits, these units make
it possible to open main power contacts with lower power inputs from one or
more sources. This configuration is becoming increasingly more important
for sensitive circuitry and denser packaging in automation systems.
Relay Trip
This permits the overload sensing coil to be placed in a circuit which is
electrically isolated from the trip contacts. The coil may be actuated by
sensors monitoring pressure, flow, temperature, speed, etc.; other typical
applications include crowbar, interlock and emergency/rapid shutdown
circuitry. Trip may be accomplished by voltage or current, which must be
removed after trip.
Auxiliary Switch
This is furnished as an integral part of a series pole in single or multi-pole
assemblies. Isolated electrically from the protectors circuit, the switch
works in unison with the power contacts and provides indication at a remote
location of the protectors on-off status.
since the voltage and current coils share the same magnetic path, a current
in either coil will actuate the armature and trip the protector. The voltage
coil will trip the protector instantaneously while the current coil provides
normal inverse time delays. The voltage coil is not rated for continuous duty
and, therefore, the voltage must be removed when the breaker trips.
10000
DELAY 61
1000
MAY TRIP
100
TIME IN SECONDS
MAY TRIP
10
TIME IN SECONDS
100
10
10
.1
.1
.1
.01
.01
.01
.001
.001
0
300
400
500
600
700
PERCENT OF RATED CURRENT
800
900
1000
10000
.001
0
100
200
125
300
400
500
600
700
PERCENT OF RATED CURRENT
800
900
1000
10000
DELAY 64
1000
TIME IN SECONDS
10
DELAY 65
1000
10
.1
.01
.01
.01
.001
100
200
125
300
400
500
600
700
PERCENT OF RATED CURRENT
800
900
1000
800
900
1000
900
1000
DELAY 66
.1
300
400
500
600
700
PERCENT OF RATED CURRENT
10
.1
.001
100
200
125
100
TIME IN SECONDS
100
MAY TRIP
100
10000
MAY TRIP
1000
DELAY 62
1000
MAY TRIP
DELAY 60
100
TIME IN SECONDS
It is also possible to have both the instantaneous voltage trip coil and the
overcurrent coil in a single pole. To provide the dual function, the obvious
size and cost-savings over multi-pole configurations are substantial.
Referring to Figure 28,
10000
1000
TIME IN SECONDS
Providing for both a voltage trip and a current trip function in a magnetic
circuit protector is common practice. As illustrated in Figure 27, these two
coil protectors provide remote or automatic opening of one or more circuits
with a low level signal.
MAY TRIP
10000
.001
0
100
125
200
300
400
500
600
700
PERCENT OF RATED CURRENT
800
900
1000
100
200
125
300
400
500
600
700
PERCENT OF RATED CURRENT
800
Fig. 25 Typical Airpax magnetic breaker time delays (50/60Hz). See individual products for specific delay curves.
15
http://airpax.sensata.com
OVERLOAD
COIL
SERIES
2 COIL BREAKER
SHUNT
RELAY
POWER
SOURCE
TRIP
COIL
LOAD
REMOTE SWITCH
VOLTAGE
COIL
CURRENT
COIL
DELAY TUBE
16
230V
115V
LOAD
115 / 230
VAC
Ground fault thresholds in such cases may range from milliamps, for
protection of personnel, to several amps for equipment protection, and the
time delay may be considerable.
DIFFERENTIAL
TRANSFORMER
LOAD
120V 60Hz
AMPLIFICATION AS REQUIRED
Example 1:
45 microamps, threshold on the tongue
Example 2:
500 microamps, threshold on the skin
CURRENT OVERLOAD
COIL
CURRENT
BREAKER
LOAD
TRIP COIL
DC SOURCE
SENSING
AMPLIFIER
17
BLOCKING
DIODES
Example 3:
10 to 15 milliamps, acute discomfort, let-go limit
Example 4:
15 to 30 milliamps, muscles tighten, dangerous
Example 5:
50 milliamps and up, heart fibrillation
For very low level fault currents, transformer isolation is needed (Figure 32).
The National Electrical Code places special regulations for home facilities
and devices where ground fault hazards could exist.
Crowbar Circuits
The versatility of the magnetic circuit breaker is evident when applied in
electronic crowbar circuits. With help from the manufacturer, its a simple
task to provide a simple crowbar-type circuit which permits time delay
opening of a circuit. For more information contact the manufacturer.
http://airpax.sensata.com
Series Trip
This is the most popular configuration as the sensing coil and contacts
are in series with the load being protected. Handle position conveniently
indicates circuit status. In addition to providing conventional overcurrent
protection, the unit can also be simultaneously used as an ON-OFF switch.
The addition of an auxiliary switch operated by the internal mechanism
would provide trip indication at a remote location.
LOAD
LINE
Series Trip
Shunt Trip
The construction of the shunt trip circuit breaker is similar to that of the
calibrating tap unit. The shunt trip circuit breaker is designed for
controlling two separate loads with one breaker assembly. The control is
established by providing overload protection for the critical load. When
the current through this load becomes excessive and reaches the trip
point, the breaker will open and remove power from both loads
simultaneously. A shunt resistance added across the trip coil may be used
to calibrate the trip level; hence the term calibrating tap.
SHUNT
LINE
LOAD
Shunt Trip
Relay Trip
Coil and contact leads are electrically and mechanically isolated in the
relay trip configuration. This permits the overload sensing coil to be
placed in a circuit which is electrically isolated from the trip contacts. The
coil may be actuated by sensors monitoring pressure, flow, temperature,
speed, etc. Other typical applications include crowbar, interlock, and
emergency/rapid shutdown circuitry. Trip may be accomplished by
voltage or current, which must be removed (usually self-interrupting) after
trip. Consult factory on continuous duty applications.
RELAY
RELAY
LOAD
LINE
Relay Trip
18
LOAD
LINE
NC NO
Auxiliary Switch
An auxiliary switch can be furnished as an integral part of a series pole
in single or multi-pole assemblies. Isolated electrically from the breaker
circuit, the switch works in unison with the power contacts and provides
indication at a remote location of the breakers ON-OFF status.
Auxiliary Switch
Note: Breaker Shown in off position.
Dual Rating
LOAD
LINE
LOAD
Dual Rating
Dual Coil
LINE
LOAD
COIL
COIL
Dual Coil
19
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The fluid viscosity changes with temperature, causing the trip time of
a magnetic breaker to decrease as temperature increases and vice
versa. The trip current remains essentially unchanged despite
changes in temperature, making possible accurate protection
throughout the ambient temperature range without derating the
breaker.
Switch Only
Moderate overload.
Armature operates after delay.
20
Delay Characteristics
A choice of delays is offered for DC, 50/60Hz, and 400Hz applications. Delays
40, 50, 60, 49, 59, and 69 provide fast-acting, instantaneous trip and are often
used to protect sensitive electronic equipment. Delays 41, 51, and 61 have a
short delay for general purpose applications. Delays 42, 52, and 62 are long
enough to start certain types of motors and most transformer and capacitor
loads. Delays 43 and 53 are long delays for special motor applications at
400Hz and DC. The following catalog pages provide delay curves and charts
for each magnetic circuit breaker type.
1000
ARMATURE
INERTIA WHEEL
100
CURRENT
COIL
CRANK PIN IN
ARMATURE SLOT
TIME IN SECONDS
FUSE
10
1
DELAY 66
.1
MOTOR
START
DELAY TUBE
21
.01 1
10
100
1000
CURRENT IN AMPERES
10000
Delays 64,65.66
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LOAD
LOAD
Many magnetic circuit breakers perform double duty as ON-OFF switches, while
providing overcurrent protection.
LOAD
LOAD
Example 1
Example 2
In this illustration, a shunt trip, included in the circuit, performs the function of an
ON-OFF switch, while providing a remote turn-off capability. This arrangement is
useful when remote shutdown of equipment is necessary, as in emergency
situations.
LOAD
LOAD
SHUTDOWN DEVICE
SHUTDOWN DEVICE
LOAD
LOAD
SHUTDOWN DEVICE
Example 2
SHUTDOWN DEVICE
LOAD 1
LOAD 1
Example 3
Auxiliary contacts can be included in the magnetic circuit breaker to permit a
remote indication of protector operation. These are available to safely carry up to
10 amperes at 250VAC and can be used to operate a non-critical load.
LOAD 1
LOAD 2
LOAD 1
LOAD 2
LOAD 2
LOAD 2
Example 3
Example 4
LOAD
LOAD
The shunt coil of a magnetic circuit breaker can be in series with a thermostat
that is strategically located on or near the load to provide protection against an
excessive temperature rise.
LOAD
LOAD
Example 4
R2
R2
R1
R1 R2
R2
R1
MagneticRCircuit
1
LOAD
LOAD
LOAD
LOAD
Breakers
22
LOAD
OVERCURRENT COIL
Example 5
R2
LOAD
R1
Example 5
VOLTAGE
TheDCtrip point ofCOIL
a shunt trip type magnetic circuit
LOADbreaker can be closely
AC OR
LINE
adjusted by varying a resistor. The resistor R1 may be programmed to
REMOVE
provide changes
in theCONTROL
trip point as required by sequencing changes in the
SENSOR
load. If R1 is operator available, a fixed resistor R2 should be added in
series with R1 to provide a minimum protection for the load in case of a
zero resistance setting of R1.
Example 6
LOAD
LOAD
OVERVOLTAGE
LOAD
SENSOR
LOAD
OVERVOLTAGE
LOAD
SENSOR
OVERVOLTAGE
SENSOR
OVERVOLTAGE
SENSOR
LOAD
LOAD
OAD
Example 6
AC
LOAD
AC
LOAD
AC
OAD
AC
A two pole magnetic circuit breaker, configured with both a shunt trip and a
series trip can be used to provide both overcurrent and over voltage
protection.
Example 7
LOAD 1
POWER
SUPPLY
LOAD 1
POWER
LOAD
1
SUPPLY
POWER
LOAD
1
SUPPLY
POWER
SUPPLY
DC
DC
LOAD 2
DC
DC
LOAD 2
DC
LOAD 2
DC
LOAD 2
DC
DC
A two pole type magnetic circuit breaker can have a combination of two
series poles, where one pole is protecting the power input to an AC/DC
power supply, while the other pole is protecting the DC power output. In this
configuration, an overload on the output side that causes a trip will remove
the AC power.
OAD
Example 7
LOAD 1
LOAD 1
OAD 1
OAD 1
LOAD 1
LOAD 2
LOAD 1
OAD 2
OAD 1
LOAD 2
AD 1
OAD 2
LOAD 2
Example 8
This magnetic circuit breaker is configured with its actuating coil and
contacts internally isolated. The breaker senses an overcurrent condition in
load 2 and opens the circuit to load 1. Both circuits may be opened, if
desired, by using one series and one relay type in a two pole circuit breaker.
LOAD 2
OAD 2
OAD 2
Example 8
LOAD
LOAD
LOAD
OAD
LOAD
LOAD
OAD
Example 9
When a type-RS auxiliary alarm switch is used, (available in UPL, IUL and
IUG circuit protectors), the light will illuminate only in the event of an
electrical trip of the main contacts. If an REC or RO type auxiliary switch
is used, the light will indicate circuit condition regardless of how the main
contacts are opened (manual or electrical trip).
OVERCURRENT COIL
OAD
Example 9
23
LOAD
OVERCURRENT COIL
VOLTAGE
OVERCURRENT
COIL
COIL
LOAD
OR
DC Airpax Magnetic Circuit Breakers
HowACtoLINE
use
OVERCURRENT COIL
VOLTAGE
REMOVE
COIL CONTROL
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Example 10
Dual coil magnetic circuit breakers in applications with remote control
sensors can be configured so that their contacts will open at 125 percent or
more of rated current, thereby providing load protection. This percentage
will vary depending on such factors as frequency, current required and/or
delay requested.
In addition, when the proper voltage is applied to the voltage coil by the
remote control sensor, breaker contacts will open, removing power from the
load. Voltage must be removed from the voltage trip coil and is usually selfinterrupting. Control signals can come from sensors that sense temperature,
R2
pressure, flow, level, weight, etc., located in one or more strategic locations.
The voltage coil can also be used to provide emergency shutdown from one
R1
or more remote locations.
Although shown as a single dual coil application, multiple poles (up to 9
poles on the APL/UPL and up to 4 poles on the APG/UPG) can be combined
with the dual coil breaker in one of the poles to provide common trip of all
poles. Because of physical space limitations and interaction of the two
coils, the trip time of the current sensing coil may vary approximately 10
percent from the standard chart. Delays 43, 53, 64, 65, or 66 are not available
in these configurations. It is suggested that you consult the factory with
your application data.
LOAD
LOAD
OVERCURRENT COIL
VOLTAGE
COIL
LOAD
AC OR DC
LINE
LOAD
REMOVE CONTROL
SENSOR
Example 10
NO VOLTAGE
SINGLE POLE
Example 11
DC SOURCE
LOAD
Example 12
Example 12
For no-voltage trip requirements, a special model designed to prohibit
contact closure in the absence of DC voltage is available. By combining a
no-voltage pole with overcurrent poles in a multi-pole assembly, it is
possible to protect equipment from overcurrent,
interruption, or loss of DC
NO VOLTAGE
POLE
voltage. A bridge arrangement is requiredSINGLE
for all
AC operation.
+
230V
Example 13
115V
DC SOURCE
LOAD
Tapped Coil. There are applications where the source voltage may be either
115 or 230 volts with the
- 115 volt current being approximately twice that at
230 volts. Airpax APL/UPL, APG/UPG, and 203 are available with a tapped
coil having this option in delays 60, 61 and 62. Tapped coil trip time may vary
from the standard chart due to special, required construction. Current (I)
combinations available are: APL/UPL, APG/UPG 30/15, 22/10, 12/8, 10/5,
7.5/3.75, 5/2.5, 4/2, 2/1. The 203 is rated at 10/5 amps maximum. Consult
factory with application data.
115 / 230
VAC
LOAD
24
For example:
IEC 601
Safety of medical electrical equipment.
Most countries have regulatory agencies that determine the safety and
performance standards required for products used in that country. For
example: Underwriters Laboratories (UL) in the United States, Canadian
Standards Association (CSA) in Canada, Verband Deutscher Elektrotechniker
(VDE) in Germany, Schweizerischer Elektrotechnischer Verein (SEV) in
Switzerland, etc.
The International Electrotechnical Commission (IEC) is a standards writing
organization with the objective of correlating the various national safety
standards and requirements, as agreed upon by representatives from the
major countries in the world. Certific-ation of conformance to IEC standards
by UL is available, but IEC does not issue any kind of approval at this time
nor does IEC have any legal authority to enforce its standards. However, this
is expected to change in the future.
VDE standards are generally acknowledged as the most stringent standards
enforced. Therefore, when designing for the international market, the
engineer should choose components with both IEC certification and VDE
approval to help assure acceptance of his product worldwide. IEC
specifications generally meet or exceed the requirements of individual
nations including VDE.
Additionally, we are registered by Underwriters Laboratories to ISO-9001.
ISO-9001 is an International Quality Systems Standard that includes Quality
Assurance in Production and Installation. Established by the International
Organization for Standardization, Geneva, Switzerland, 1987, these standards
are being adopted throughout the world by companies whose business
priorities include customer satisfaction through Total Quality Management.
However, the designer must be aware that simply using a VDE approved or
IEC certified breaker does not assure compliance. It is no longer a case of
selecting the proper voltage, current and interrupt capabilities. An
equipment manufacturer has to be aware of the operational and
environmental conditions of the intended application. The circuit breaker
selected must be approved for the specific standard to which the equipment
is to be tested.
25
IEC 950
Safety of information technology equipment, including electrical business
equipment.
VDE 0804
Particular safety requirements for equipment to be connected to
telecommunication networks.
VDE 0805
Safety of information technology equipment, including electrical business
equipment.
The circuit breaker manufacturer and the equipment manufacturer who uses
the breaker must take into account four different aspects of the standard
chosen: (1) the class of the equipment that the breaker is to be used in; and
(2) the environmental conditions that the equipment must be qualified for
have to be considered. (3) whether or not the breaker is operator accessible
and (4) if the circuit breaker is to function as a disconnect device must also
be determined.
The degree of isolation required must be identified. Isolation is determined by
various operating conditions and is a combination of creepage, clearance and
insulation. Clearance distance is defined as the shortest distance between two
conductive parts or between a conductive part and the bounding surface of the
equipment, measured through air. Creepage distance is the shortest path
between two conductive parts or between a conductive part and the bounding
surface of the equipment, measured along the surface of the insulation.
Some of the geometrics often encountered are shown in the following
cases. A key dimension with respect to creepage is 1 mm.
If a gap is less than 1 mm, the gap is considered nonexistent; if the gap is
greater than 1 mm, the creepage path follows the surface.
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1 mm
Case 1
Condition: Path under consideration includes a parallel-or converging sided
groove of any depth with a width less than 1 mm.
Rule: Creepage distance and clearance are measured directly across the
groove as shown.
Case 1
Case 2
1 mm
Case 2
Case 3
1 mm
Case 4
Condition: Path under consideration includes a rib.
Rule: Clearance is the shortest direct air path over the top of the rib.
Creepage path follows the contour of the rib.
Case 4
Case 5
1 mm
1 mm
26
1 mm
1 mm
Case 6
Condition: Path under consideration includes an uncemented joint
with grooves equal to more than 1 mm wide each side.
Rule: Clearance is the line of sight distance. Creepage path follows
the contour of the grooves.
Case 6
1 mm
1 mm
Case 7
Condition: Path under consideration includes an uncemented joint
with a groove on one side less than 1 mm wide and a groove on the
other side equal to or more than 1 mm wide.
Rule: Clearance and creepage paths are as shown.
Case 7
Case 8
0.25 mm
1.5 mm
1 mm
Case 8
Case 9
Gap between head of screw and wall of recess too narrow to be
taken into account.
Case 9
1 mm
Case 10
a
1 mm
Case 10
27
http://airpax.sensata.com
28
CLASSES OF INSULATION
Case 1
2
HAZARDOUS VOLTAGE
Figure 1
Class 3
Supplementary insulation is an independent insulation applied to basic
insulation to ensure protection against electric shock in event of failure of
the basic insulation.
LEAKAGE CURRENT TEST
FOR CLASS II MACHINE
Case 4
ACCESSIBLE PART
INACCESSIBLE
METAL PART
* BASIC INSULATION
* SUPPLEMENTARY
INSULATION
REINFORCED
INSULATION
CONTROL
ACCESSIBLE
TO OPERATOR
mA
HAZARDOUS VOLTAGE
2
* DOUBLE INSULATION IS
? COMPRISED OF BOTH
BASIC & SUPPLEMENTARY
INSULATION.
Figure 2
29
Classes of Insulation
http://airpax.sensata.com
What does that difference mean to the user? It means that hazardous and
SELV voltages can be mixed on the IEG and IEL and not on the SNAPAK,
because it does not have the 8mm clearance pole to pole internally.
However, it does have the required 8mm clearance between the auxiliary
switch and the main circuit. In addition, the contacts must have at least a
3mm opening in the OFF position if the breaker is used as a disconnect
device and the operating environment must be no worse than Pollution
Degree #3.
Circuit Breaker Selection
To select a properly approved circuit breaker for an individual application,
the following points should be considered.
Point 1
Equipment Class I, II, III.
Point 2
Pollution Degree 1, 2, 3, 4.
Point 3
Insulation Class. (See Note).
Point 5
Used as a disconnect device Yes, No.
COMBINATIONS
Point 4
Operator Accessible Yes, No.
Make sure that the circuit breaker approval meets or exceeds the criteria in
the checklist. Do not assume that any unit with the VDE logo will meet your
needs.
The preceding is a summary of inputs from many engineers in our customer
base and consultations with VDE personnel. It is intended as a guide in the
circuit protection selection process and should not be viewed as absolute, in
that the various standards are subject to change and no two applications
are precisely the same. We suggest communication between the equipment
design engineer and the application engineering staff at Airpax.
Note: Will be a function of whether or not hazardous and SELV voltages are
mixed.
Example 2
The second is the IEG and IEL families. These protectors have been certified
by UL to IEC standard 435 to Class II, front panel use.They have passed the
functional requirements of VDE 0642, and as a result are now qualified to
carry the VDE logo.
These two very similar sounding approvals are not the same. What is the
difference? The difference is the insulation class. The SNAPAK circuit
breaker family is approved for operational or basic insulation and the IEG
and IEL families are approved for double or reinforced insulation.
Combinations
30
6600 Series
33
6700 Series
37
6600 Series
8-Pin DIP, Subminiature Bimetal Disc Thermostat
FEATURES
RoHS compliant per EU directive 2002 / 95 / EC
8-pin DIP international electronic package standard
Ideal for surface and air sensing on PC boards
Gold-plated contacts
Up to 30,000 life cycles @ max standard amperage (120VAC)
Up to 100,000 life cycles @ max gold contact amperage
DESCRIPTION
The Airpax 6600 series is a RoHS compliant, positive snap action, single pole / single throw, sub-miniature bimetallic thermostat
which provides accurate and reliable sensing and switching in a single device.
The 6600 series thermostat dimensionally conforms to the international product package standard 8-pin DIP (N8A Dual Inline Package).
The 6600 is ideally suited for use on printed circuit boards. Its size and shape conserves space on crowded PC boards and can be
installed using auto-insertion equipment. The device is sealed to withstand wave soldering and board washing operations.
The 6600 provides fast, positive response with excellent repeatability. The thermostat has a switch capability of up to 1 amp for 48 VDC
or 120 VAC, and achieves low-level switching down to 0.001 A to 0.020 A at 5 VDC for 100,000 cycles. Temperature is pre-set at the
factory and is non-adjustable in the field.
Applications include computers and computer peripherals, aircraft, automotive and test equipment. Typical uses include turning on an
indicator light, sounding an audible alarm, switch on a control circuit to send a message to a display screen or even switching a circuit
to shut down a system.
The 6600 thermostat is temperature tested in a computer controlled automated test equipment air-oven. Due to the ideal conditions
under which it is tested, independent customer testing may be necessary to ensure that the correct calibration is utilized in the
application.
It is the customers responsibility to determine whether the product is proper for customers use and application.
OPERATION SCHEMATICS
Schematic for
Open on Rise
Operation
33
Schematic for
Close on Rise
Operation
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SPECIFICATIONS
Contact Resistance
Contact Ratings
Contact Operations
Voltage
48 VDC
120 VAC
5 VDC
Amps (resistive)
1.0
1.0
0.001 (gold)
Operating Temperature
Temperature Tolerance
Dielectric Strength
Insulation Resistance
Contact Bounce
Vibration
Shock
Seal
Base Material
Terminal Material
Contact Material
Chemical Resistance
Soldering Heat
Resistance
Weight
Mechanical Life
Agency Approvals
34
(7.62 0.25)
0.300 0.010
(1.27 0.13)
0.050 0.005
(6.35 0.13)
(3.30
+0.25
-0.13
0.250 0.005
0.130
+0.010
-0.005
(0.250 0.013)
0.010 0.005
(8.26 0.64)
0.325 0.025
Epoxy Seal
Epoxy Seal
(0.46 0.08)
(1.27 0.13)
(10.16 0.13)
0.018 0.003
0.050 0.005
0.400 0.005
(7.62 0.13)
(3.18)
MIN
0.125
(0.84)
MIN
0.033
0.300 0.005
(10.16 0.13)
0.400 0.005
(0.89)
MIN
0.035
(0.46 0.08)
0.018 0.003
(7.62 0.25)
0.300 0.010
(6.35 0.13)
0.250 0.005
(1.27 0.13)
(3.30
+0.25
-0.13
0.050 0.005
0.130
+0.010
-0.005
(3.30
+0.25
-0.13
0.130
+0.010
-0.005
(6.35 0.13)
(7.62 0.25)
0.250 0.005
0.300 0.010
(R0.25)
REF
R0.010
(0.250 0.013)
0.010 0.005
(R0.46)
REF
R0.018
(1.02 0.13)
(0.25 0.13)
0.040 0.005
(8.26 0.64)
0.010 0.005
(5.72 0.08)
0.325 0.025
(1.27 0.13)
0.225 0.003
0.050 0.005
(11.43 0.25)
0.450 0.010
Epoxy Seal
(0.46 0.08)
(1.27 0.13)
0.050 0.005
STANDARD PACKAGING
0.018 0.003
(7.62 0.13)
0.300 0.005
Standard and surface mount samples and production orders will be shipped in plastic, industry standard DIP shipping tubes.
(10.16 0.13)
0.400 0.005
(6.35)
REF
0.250
(6.35 0.13)
0.250 0.005
(R0.25)
REF
R0.010
(533.40 1.19)
(7.24 0.25)
21.000 0.062
0.285 0.010
(3.30
+0.25
-0.13
0.130
+0.010
-0.005
(6.35)
REF
0.250
(5.72 0.08)
0.225 0.003
(11.43 0.25)
0.450 0.010
(7.62 0.25)
(R0.46)
REF
R0.018
(6.99 0.64)
(13.97)
0.550
0.275 0.025
(0.25 0.13)
(4.06 0.51)
0.010 0.005
0.160 0.020
(1.27 0.13)
0.050 0.005
THROUGH BOTH WALLS
(3.18 0.05)
0.125 0.002
35
(4.06)
0.160
0.300 0.010
(1.02 0.13)
0.040 0.005
(0.64)
TYP WALL
0.025
(1.78)
0.070
(R0.79)
REF
R0.031
(2.29)
0.090
http://airpax.sensata.com
OPERATE (5C)
40
20
45
20
50
30
55
30
60
40
65
40
70
50
75
50
80
55
85
55
90
60
95
60
100
70
105
70
110
80
115
85
120
90
125
90
130
90
Example :
A 66F095 thermostat will close (make contact) on a rising
temperature from 90C to 100C and will reset open
(break contact) on a falling temperature within a window
of no greater than 6C lower than the actual close
temperature and no less than 60C ambient temperature.
Special requirements require a 4 digit manufacturing
dash number for ordering special features, 4 digit
marking may not appear as part of the marking on the
thermostat.
Special requirements may include VDE, 3.0C (5.4F)
operating temperature tolerance, or surface mount
(gullwing, SMT).
Temperature set point calibration is checked at Sensata
Technologies with precision test equipment traceable to
the US National Institute of Standards and Technology
and Proven Methods. Because customer checking
methods may differ, a typical variance allowed for
correlation is 1.1C (2.0F).
DECISION TABLES
66
36
6700 Series
TO-220, Subminiature Bimetal Disc Thermostat
FEATURES
RoHS compliant per EU directive 2002 / 95 / EC
TO-220 / Y-220 international electronic package standard
Ideal for surface and air sensing on PC boards and heat sinks
VDE approved with P bracket option
Gold-plated contacts
Up to 20,000 life cycles @ max standard amperage
Up to 100,000 life cycles @ max gold contact amperage
DESCRIPTION
The Airpax 6700 series is a RoHS compliant, positive snap action, single pole / single throw, sub-miniature bimetallic thermostat
which provides accurate and reliable sensing and switching in a single device.
The 6700 series thermostat dimensionally conforms to the international product package standard Y220 / TO220. Thus, the 6700 may be
automatically placed and soldered onto PC boards with high speed automated equipment, eliminating the need for the expensive hand
placement and termination required today for most power supply thermostats.
The 6700 provides fast, positive response with excellent repeatability. The thermostat has a switch capability of up to 0.5 amp for 48
VDC, and achieves low-level switching down to 0.001A to 0.020A at 5 VDC for 100,000 cycles. Temperature is pre-set at the factory and
is non-adjustable in the field.
Thermal conductivity is mainly through the terminals and the mounting bracket making the unit ideal for both surface mount and
ambient air sensing. The nickel-plated copper mounting bracket comes standard, or you can utilize the laminated plastic mounting
bracket for increased dielectric strength and VDE approval.
Primarily developed for thermal management applications on power supplies, the Airpax 6700 series is also ideally suited for use
on crowded PC boards. Typical uses include turning on an indicator light, sounding an audible alarm, switch on a control circuit to
send a message to a display screen or even switching a circuit to shut down a system. Applications include computers and computer
peripherals, aircraft, automotive, medical devices and test equipment.
OPERATION SCHEMATICS
Schematic for
Open on Rise
Operation
37
Schematic for
Close on Rise
Operation
http://airpax.sensata.com
SPECIFICATIONS
Contact Resistance
Contact Ratings
Contact Operations
Voltage
48 VDC
5 VDC
Amps (resistive)
0.5
0.001 (gold)
Operating Temperature
Temperature Tolerance
Dielectric Strength
Insulation Resistance
Contact Bounce
Vibration
Shock
Seal
Base Material
Terminal Material
Contact Material
Nickel-plated copper bracket has 1480 VAC 60Hz, 1 second duration terminals to case. Plastic bracket
has 2000 VAC 60Hz, 1 second duration terminals to case.
100 Mohms at 500 VDC
3 milliseconds max (make)
Per Mil-Std-202, method 204D, test condition D, 10 to 2,000 Hz
Per Mil-Std-202, method 213, test condition C, 100 Gs for 6 millisecond duration, sine wave
High temperature epoxy sealed for wave soldering and cleaning, moisture proof per Sensata
specification S-722 (unit will not leak while submerged in 9 of water for a minimum of two minutes)
PPS (Polyphenylene Sulfide), 94 VO rated
65% Copper, 18% Nickel
Gold-plated or overlay, silver crossbar
Nickel-plated copper (standard) or high pressure laminated plastic (P mounting bracket option)
Chemical Resistance
Unit is resistance to water, salt, alcohol, ammonia, trichlorethane and most other organic solvents
Solderability
Soldering Heat Resistance
Weight
Agency Approvals
Terminal material is selectively striped with lead-free solder for improved solderability.
Per Mil-Std-202G, method 210F, test condition C & K, test condition K validated at 260C for 25 seconds
Approximately 0.5 grams
cUus recognized E36687
VDE approval 0631/12.83
RoHS Compliant per EU Directive 2002/95/EC
38
(10.16 0.13)
0.400 0.005
(3.64 0.089)
0.1435 0.0035
(5.08 0.13)
0.200 0.005
(2.79 0.13)
0.110 0.005
(17.93)
REF
0.706
(1.27 0.10)
0.050 0.004
(5.49 0.13)
0.216 0.005
(0.76 0.08)
0.030 0.003
(4.70 0.25)
0.185 0.010
(0.76 0.03)
0.030 0.001
(6.35 0.51)
0.250 0.020
(29.59 0.74)
1.165 0.029
(2.79 0.13)
0.110 0.005
(14.35)
REF
0.565
(0.33 0.013)
0.013 0.0005
(5.08 0.25)
0.200 0.010
STANDARD PACKAGING
All samples and production orders will be shipped in plastic, industry standard shipping tubes.
THROUGH BOTH WALLS
(3.18 0.05)
0.125 0.002
(0.76)
TYP
0.030
(8.25)
REF
0.325
(6.73 0.25)
0.265 0.010
(2.41 0.25)
0.095 0.010
(10.26 0.38)
0.404 0.015
(33.02)
REF
1.300
(31.50)
1.240
(10.26 0.38)
0.404 0.015
(7.62 0.25)
0.300 0.010
39
(7.62 0.25)
THROUGH BOTH WALLS
(6.35)
0.300 0.010
REF
0.250
(533.40 1.19)
21.000 0.050
(9.65 0.25)
0.380 0.010
(3x 0.76)
3x 0.030
(14.22 0.25)
0.560 0.010
(1.40 0.25)
0.055 0.010
(2.54 0.25)
0.100 0.010
(2.79 0.25)
0.110 0.010
http://airpax.sensata.com
OPERATE
(5C)
MIN DIFFERENTIAL
(C)
MIN RESET
(C)
40
20
45
20
50
30
Example 1:
55
30
60
40
65
40
70
50
75
50
80
55
85
55
90
60
95
60
100
70
105
70
110
80
115
80
120
85
125
85
130
90
Example 2:
A 67L060P thermostat has a plastic mounting bracket with 2000
VAC dielectric strength and VDE approval.The thermostat will open
(break contact) on a rising temperature from 55C to 65C and will
reset close (make contact) on a falling temperature within a window
of no greater than 4C lower than the actual open temperature and
no less than 40C ambient temperature.
The mounting bracket designation and the 4 digit manufacturing
dash number are used for ordering special features and may not
appear as part of the marking on the thermostat.
Temperature set point calibration is checked at Sensata
Technologies with precision test equipment and proven methods.
Because customer checking methods may differ, a typical variance
allowed for correlation is 1C.
DECISION TABLES
67
40
IAR/IUR/IER/CUR/CER Series
Introduction
43
44
Configurations
47
48
Operating Characteristics
49
Hardware
50
Decision Tables
51
IAR/IUR/IER/CUR/CER Series
1U, 1RU Hydraulic Magnetic Circuit Protectors
FEATURES
UL1077, TV, UL489A approved
Designed to fit in a 1RU application
5000 AIC (80VDC), 2000 AIC (250VAC) interrupt capacity
INTRODUCTION
The Airpax IAR/IUR/IER/CUR/CER series is a snap-acting hydraulic-magnetic circuit breaker / protector that combines power
switching and accurate, reliable circuit protection in one aesthetically pleasing, 1U or 1RU sized package.
Designed for rack mount applications, the IAR/IUR/IER/CUR/CER series allows efficient use of rack space without sacrificing
performance via proven hydraulic-magnetic technology that provides consistent operation from -40C to 85C, with a circuit interrupt
capacity up to 5,000 AIC at 80VDC and 2,000 AIC at 250VAC. Available in series trip and mid-trip configurations, with auxiliary alarm
switch options to provide monitoring of critical circuits.
The CER series circuit breaker provides the necessary ratings for wireless and wired applications while meeting UL489A and TV
requirements for approval.
APPROVALS
43
Ratings
Voltage
A.I.C.
Agency Approvals
Poles
2 to 65 amps
80VDC
5,000
2 to 50 amps
80VDC
5,000
2 to 50 amps
250VAC
2,000
http://airpax.sensata.com
Single Pole
Two Pole
(with or without two handles)
2x 6-32 THREAD
0.140 [3.56] DEEP
M3 ISO THREAD OPTIONAL
0.311
[7.90]
0.154
[3.91]
0.832
[21.13]
1.146
[29.11]
0.154
[3.91]
0.832
[21.13]
0.156
[3.96]
0.152
[3.86]
0.755
[19.18]
4X
0.156
[3.96]
1.146 0.842
[29.11] [21.39]
0.152
[3.86]
1.146
[29.11]
0.750
[19.05]
1.515
MAX
[38.48]
0.750
MAX
[19.05]
0.325
[8.26]
0.400
[10.16]
0.842
[21.39]
2x 6-32 THREAD
0.140 [3.56] DEEP
M3 ISO THREAD OPTIONAL
0.311
[7.90]
1.146
[29.11]
0.325
[8.26]
0.250
[6.35]
1.530
[38.86]
0.400
[10.16]
1.146
[29.11]
4X
0.156
[3.96]
0.842
[21.39]
0.152
[3.86]
0.750
[19.05]
44
Single Pole
AUXILIARY SWITCH
OUTPUT LEADS
AUXILIARY SWITCH
OUTPUT LEADS
0.297
[7.55]
1.90
[0.075]
32
1.458
MAX
[37.03]
32
0.250
RAD. x2
[6.35]
0.860
[21.83]
SEE TABLE
DIM. A
4.678
[118.81]
0.605
[15.37]
SEE TABLE
DIM. B
DIMENSIONS
45
Bullet Type
Dim. A
Dim. B
Dim. C
1/4 Bullet
4.778
[121.35]
5.019
[127.48]
0.251 0.001
[6.38 0.03]
5/16 Bullet
4.851
[123.22]
5.092
[129.35]
0.312 0.001
[7.92 0.03]
Stud Type
Dim. E
Dim. F
10-32
0.545
[13.84]
0.622
[15.81]
M5
0.510
[12.95]
0.588
[14.92]
http://airpax.sensata.com
0.860 0.13
[21.84 0.005]
0.265
[6.73]
BULLET RECEIVING
HOLE DIMENSIONS
x2 DIM. C WITH
0.050 [1.27] x 45
CHAMFER ON ENTRY EDGE
FINISH INSIDE
SURFACE OF HOLES
0.860 0.13
[21.84 0.005]
0.275
[6.98]
0.205
[5.21]
BULLET RECEIVING
HOLE DIMENSIONS
x4 DIM. C WITH
0.050 [1.27] x 45
CHAMFER ON ENTRY EDGE
FINISH INSIDE
SURFACE OF HOLES
0.275
[6.98]
0.205
[5.21]
0.750 0.13
[19.05 0.005]
10-32 or M5 Screw Terminals
0.265
[6.73]
0.275
[6.98]
0.205
[5.21]
DIM. E
0.860
[21.84]
DIM. F
46
10000
DELAY 51
1000
TIME IN SECONDS
TIME IN SECONDS
CONFIGURATIONS
MAY TRIP
100
10000
10
1000
1
100
MAY TRIP
Series Trip
The most popular configuration for magnetic protectors is the
series trip where the sensing coil and the contacts are in
series with the load being protected. In addition to providing
conventional overcurrent protection, it is simultaneously used
as an on-off switch.
.1
10
.01
1
.001
.1
LOAD
LOAD
LINE
LINE
Mid-Trip
.1
10
1000
TIME IN SECONDS
C
NO
LINE
NC
LINE
LINE
600
700
800
900
1000
300
400
500
600
700
800
900
1000
800
900
1000
800
900
1000
800
900
1000
900
1000
53
.001
.1
10000
.001
C
Breaker
shown in mid-trip position
NO
(electrically tripped)
NC
100
LOAD
LINE
LINE
Breaker
shown in ON position or
Breaker
shown in mid-trip position
C
C
manually
(electrically
tripped)
NO .1 turned OFF positionAuxiliary Switch
NO
NC
NC
LOAD
Auxiliary Switch
.001 LINE
LINE
0
100 150
400
500
600 a series
700
800pole
900in 1000
This is furnished
as200an 300
integral
part
of
single
125
C PERCENT OF RATED CURRENT
Breaker shown
in ON position or Isolated
Breaker
shown in mid-trip
position
or, multi-pole
assemblies.
electrically
from
the
Auxiliary
Switch
NO
manually turned OFF position
(electrically tripped)
protectors circuit, theNCswitch works in unison with the power
LOAD
contacts and provides indication
at a remote location of the
protectors ON-OFF status.
LINE
DELAY 52
DELAY 52
300
300
300
300
400
500
600
700
.01
1
1000
LOAD
.01
.001
.1 0
10
DELAY 52
10
1
.01
1
100
.01
LOAD
C
Breaker
NO100 shown in ON position or
manually turned OFF position Mid-Trip
NC
10
1000
1
100
10000
LOAD
MAY TRIP
1000
500
MAY TRIP
LOAD
LINE
10000
400
MAY TRIP
MAY TRIP
MAY
.1
1000
TIME IN SECONDS
TIME IN SECONDSTIME IN SECONDS
TIME IN SECONDS
DELAY 51
300
100
10000
10000
.001
LOAD
MAY TRIP
100
TIME IN SECONDS
1000
MAY TRIP
.01
Single
10000
DELAY 51
400
500
600
700
400
500
600
700
59
10
1
.1
.01
.001
400
500
600
700
800
C
Breaker
shown in OFF position
NO
Auxiliary Switch
NC
LOAD
LINE
mounting detail tolerance
ofC 0.005
[0.13]in OFF position
Breaker
shown
unless otherwise noted NO
NC
LINE
mounting detail tolerance of 0.005 [0.13]
unless otherwise noted Breaker shown in OFF position
47
http://airpax.sensata.com
10000
100
TIME IN SECONDS
10
1
.1
.01
MAY TRIP
1000
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
100
10000
400
500
600
.1
10
1000
800
900
1000
DELAY 61
Trip Indication
1
10000
The operating handle moves forcibly and positively to the OFF
.1
position on
1000overload.
DELAY 69
DELAY 63
.01
1001
.01
300
400
500
600
700
800
900
1000
.01
1
10
1000
MAY TRIP
100
10000
.001
1000
.01
300
400
500
600
700
800
300
400
500
600
700
900
1000
62
800
900
1000
DELAY 63
.001
.1 0
300
300
MAY TRIP
.01
1
300
400
500
600
700
800
900
1000
800
900
1000
800
900
1000
400
500
600
700
.01
10000
.001
1000
400
500
600
700
69
TIME IN SECONDS
100
MAY TRIP
10
1
.01
DELAY 69
3,750 VAC
600 VAC
3,750 between main circuit
breaker terminal and auxiliary
switch terminal
.1
Shock
.01
Shall not trip
when tested per MIL-STD-202, method 213, test
condition .001
1 with 100% rated current applied to delayed units, except
100 150 200
300
400
500
600
700
800
900
1000
90% current 0in plane
4, (i.e.
handle
down). Instantaneous
units shall
125
PERCENT OF RATED CURRENT
have 80% rated current applied in all planes.
Vibration
Shall not trip when vibrated per MIL-STD-202, method 204, test
condition A with 100% rated current applied to delayed units and 80%
rated current to instantaneous units.
Endurance
In many applications contact wear due to the electrical load
determines unit life. At maximum electrical ratings, the IAR/IUR/IER/
CUR/CER can perform 10,000 operations at rated current and voltage
at a maximum rate of 6 operations per minute.
.1
.001
Dielectric.01Strength
10000
Shall withstand
AC voltage 60 Hz, for 60 seconds between all
.001
0
100 150 200
300
400
500
600
700
800
900
1000
electrically isolated
125 terminals as described below.
PERCENT OF RATED CURRENT
TIME IN SECONDS
DELAY 69
1
Insulation Resistance
Not less than
100 megaohms at 500Vdc.
.1
Series, switch
only
:
100
Auxiliary switches
:
10
Series w/ auxiliary
switch :
1
.01
1
100
.001
.1
10 0
125
1000
1
100
10000
.1
10
1000
MAY TRIP
100
Ambient Operation
Operates .001
normally
in200
temperatures
+85C.
10 0
100 150
300
400
500between
600
70040
800 C and
900
1000
MAY TRIP
.001
.1 0
10
10000
.001
.1
10000
.001
Trip Free 0 100125150 200 300 400 500 600 700 800 900 1000
PERCENT OF RATED CURRENT
1000
DELAY 62
Will trip open on overload, even when forcibly held on. This prevents
operator from
damaging the circuit by holding handle in the ON
100
position.
10
DELAY 62
MAY TRIP
1
100
10000
700
MAY TRIP
10
1000
300
MAY TRIP
TIME IN SECONDS
10000
.001
MAY TRIP
1000
TIME IN SECONDS
TIME IN SECONDS
100
DELAY 62
DELAY CURVES & SPECIFICATIONS
DELAY 61
MAY TRIP
1000
10000
300
400
500
600
700
800
900
1000
48
OPERATING CHARACTERISTICS
Current Ratings
(Amps)
DC Resistance
(Ohms)
51, 52, 53, 59
50/60Hz Impedance
(Ohms)
61, 62, 63, 69
2.0
0.027
0.038
3.0
0.074
0.098
5.0
0.037
0.048
7.5
0.025
0.029
15.0
0.010
0.011
32.0
0.003
0.003
40.0
0.003
0.003
50.0
0.0024
0.0025
65.0
0.0021
10.0 amps
250 VAC, 60 Hz
3.0 amps
50 VDC
1.0 amps
80 VDC
PULSE TOLERANCE
1 pole
134 grams
Delay
Pulse Tolerance
2 pole
263 grams
61, 62, 63
49
Delay
100%
125%
150%
200%
400%
600%
800%
1000%
51
No Trip
0.5 to 6.5
0.3 to 3
0.1 to 1.2
0.031 to 0.5
0.011 to 0.25
0.004 to 0.1
0.004 to 0.08
52
No Trip
2 to 60
1.8 to 30
1 to 10
0.15 to 2
0.015 to 1
0.008 to 0.5
0.006 to 0.1
59
No Trip
0.120 max
0.1 max
0.05 max
0.022 max
0.017 max
0.017 max
0.017 max
61
No Trip
0.7 to 12
0.35 to 7
0.13 to 3
0.03 to 1
0.015 to 0.3
0.01 to 0.15
0.008 to 0.1
62
No Trip
10 to 120
6 to 60
2 to 20
0.2 to 3
0.015 to 2
0.015 to 0.8
0.01 to 0.25
63
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
0.015 to 10
0.013 to 0.85
0.013 to 0.5
69
No Trip
0.12 max
0.1 max
0.05 max
0.022 max
0.017 max
0.017 max
0.017 max
http://airpax.sensata.com
Single Pole:
RED = 762-600-7651
BLACK = 762-600-7650
Handle lock installed
in factory will be
mounted from the
case side with logo
on single pole
Barrier (-B)
HARDWARE
Handle Lock
1.460
[37.08]
Handle Lock
Retainer
(required for
single pole only)
386-000-0930
Retainer
(required f
single pole
386-000-09
Handle Lock
Single Pole:
A handle lock option
is available to prevent accidental
RED = 762-600-7651
actuation of the handle.
handle lock may be used in the
BLACK = The
762-600-7650
ON or OFF position. Use of the handle lock on breakers with
Handle
lock installed
alarm style auxiliary
switches
may defeat the alarm feature
in factory will be
on electrical trip. This
option
is available separately or
mounted
from the
side with
pre-assembled (oncase
single
polelogo
constructions only).
1.715
[43.56]
on single pole
Bullets
Barrier (-B)
Barrier (-B)
0.725
[18.42]
1.460
[37.08]
0.510
[12.95]
0.251 0.001
[6.38 0.03]
0.375
[9.53]
1.715
[43.56]
Retainer
(required for
Socket 1/4-20 UNC-2A
single pole only)
Order # 641-480-5032
386-000-0930
(silver plated copper)
Handle Lock
Single Pole:
RED = 762-600-7651
BLACK = 762-600-7650
1.460
[37.08]
ON on
siti
Po
0.510
[12.95]
0.251 0.001
1.715
[6.38 0.03]
[43.56]
0.375
0.438
[11.13]
is
0.510
[12.95
[9.53]
0.510
[12.95]
Socket 1/4-20 UNC-2A
Order # 641-480-5030
(silver plated copper)
ON
n
0.312
itio 0.001
Pos
[7.92 0.03]
Mid-Trip
Position
Nut 1/4-20 UNC-2B
Order # 388-899-5010
(silver plated copper)
O
Po FF
siti
on
Bullets
0.725
O
Po FF
siti
on
0.725
[18.42]
0.438
[11.13]
Mid-Trip
[9.52]
0.251
0.001breaker.
integral part ofthe
mid-trip
The switch provides an
[6.38 0.03]
[6.38 location
0.03]
indication at a remote
when the circuit breaker has
0.375
electrically tripped and handle is in the mid-trip position.
[9.52]
0.510
[12.95
[9.53]
Mid-Trip0.375
Position
0.251 0.001
[6.38 0.03]
0.725
[18.42]
0.725
[18.42]
Bullets
0.438
[11.13]
0.156
[3.96]
N n
O0.725
o
siti
0.510
[12.95
Po
[18.42]
0.725
0.510
0.312 0.001
Mid-Trip
[18.42] [7.92 0.03]Position[12.95]
0.375
0.251 0.001
[6.38 0.03]
[9.52]OF
Po F
0.438
Socket 1/4-20 UNC-2A
Order # 641-480-5022
[11.13]
0.156
[3.96]
0.725
[18.42]
0.510
IAR Series - Hardware
[12.95]
50
HOW TO ORDER
The ordering code for these circuit
breakers / protectors may be determined
by following the steps in the decision
tables shown here.
The example shown is the code for a
UL1077 & TV approved circuit protector
with series trip, one handle per unit,
single pole circuit protector with 10-32
terminal screws standard and a
mechanical auxiliary switch. This unit is
designed with a slow DC time delay and
a rating of 20 amperes with optional
metric threads and optional 80VDC
capability. Handle color is black with
white markings, and is has been met all
the selection criteria to obtain the TV
approval.
First Decision
First Choice: Type
IAR
IARH
IER
IERH
IUR
IURH
IMR
IMRH
CER
CERH
CUR
CMRH UL489A & TV, mid trip, one handle per pole
51
http://airpax.sensata.com
TV Approval
Second Decision
2
7
1
Number of Poles
Eighth Decision
Seventh Decision
Handle Color & Markings
Single pole
-00 Black
11
Two pole
-10 Yellow
-20
Red
-30
Blue
-40
Green
-60
Orange
2
3
1
Third Decision
Internal Configuration
-1
Series trip
-1REC4C
-1RS4C
-1RLS4C
-1REG4C
-1REC40
-1RS40
-1RLS40
-1REG40
2
4
1
-90 White
Fourth Decision
Frequency & Delay
-51
DC short delay
-52
DC long delay
-59
-61
50 - 60 Hz short delay
-62
50 - 60 Hz Long Delay
-63
-69
2
6
1
Sixth Decision
Optional
-A
-B
-C
65 VDC
-D
80VDC
-E
-F
250VAC
-L
Handle Lock
Notes:
1. One or more descriptions may be used as required
(for example, to get a barrier, 250VAC and handle lock, put -BFL)
2. When the sixth decision is not required, the seventh decision
may be substituted and U.S. thread will be supplied
Fifth Decision
Rated Current
52
Snapak Series
Introduction
55
Handles
56
Configurations
61
Operating Characteristics
63
Delay Curves
64
Specifications
65
Hardware
66
Decision Tables
67
T/R/PP/PR/CR/CPP/CPR Series
Hydraulic Magnetic Circuit Protectors (SNAPAK)
INTRODUCTION
The Airpax SNAPAK series is a snap-acting hydraulicmagnetic circuit protector that combines power switching and
accurate, reliable circuit protection in one aesthetically pleasing
package. The SNAPAK combines the functions of three
separate components: power switch, fuse and fuse holder. To the
OEM, this means that only one item has to be mounted instead
of three. Less assembly is required, inventory is cut by twothirds and greater panel density is obtainable with less clutter. In
addition, the SNAPAK can be operated at either DC or 50/60Hz,
eliminating the need to specify, order and stock separate units.
400Hz units are also available.
55
http://airpax.sensata.com
.355
[12.70 .025 ]
[9.02]
.000
.125
[3.18]
TOGGLE ACTUATORS
without Locking Ring
The SNAPAK is available with paddle handles
in six attractive colors. Engineered for safe, sure
operation, the paddle handles may be specified in
blue, white, red, green, yellow or black.
.500 .010
.000
.222 0.002
[12.70 .025 ]
[5.64 0.05]
.000
.125 0.010
[17.27 0.25]
1/2 - 32 THD
[3.17 0.25]
15
1.125 0.030
.031
[0.79]
[28.58 0.76]
1 LINE
FLAT
.250
.375 0.010
[6.35]
[9.53 0.25]
15
ON
Paddle Handle
1.375 0.010
[34.93 0.25]
OFF
0.500 0.030
[12.70 0.76]
1.715 0.030
[43.56 0.76]
.468 0.010
[11.89 0.25]
15
1.125 0.030
LINE 3
FLAT
.250
.375 0.010
[6.35]
[9.53 0.25]
ON
Paddle Handle
[28.58 0.76]
1 LINE
[33.12 0.25]
1/2 - 32 THD
[3.17 0.25]
POLE 2
.031
[0.79]
1.304 0.010
.125 0.010
15
OFF
1.375 0.010
[34.93 0.25]
0.500 0.030
1.715 0.030
[43.56 0.76]
[12.70 0.76]
.468 0.010
[11.89 0.25]
56
Mounting Detail
.710
SNAPAKs are offered in single and two pole rocker styles in a choice
of black, white or gray body colors. Handle color in non-illuminated
types may be black, red, white or orange. Neon or light emitting
diode (LED) illumination may be specified with a variety of options.
.010
.000
[18.03 .025
]
.000
DIM. A
(SEE TABLE)
0.030 0.325
[8.26 0.76]
0.680 0.010
[17.27 0.25]
0.770 0.010
[19.56 0.25]
1.125 0.030
[28.58 0.76]
0.375 0.010
[9.53 0.25]
1.840 0.030
[46.74 0.76]
0.093 0.010
[2.36 0.25]
HANDLE GUARDS
ON
1.560 0.010
[39.62 0.25]
0.031
[0.79]
OFF
0.972 0.010
[24.69 0.25]
1 LINE
0.250
[6.35]
0.400 0.010
[10.16 0.25]
[7.75 0.25]
1.047 0.010
[26.60 0.25]
1.047 0.010
[26.60 0.25]
57
http://airpax.sensata.com
Mounting Detail
1.329
Panel Thickness
0.125
[3.18]
0.093
[2.36]
0.062
[1.57]
Dimension A
1.460
[37.08]
1.420
[36.07]
1.385
[35.18]
.010
.000
[33.76 .025
]
.000
DIM. A
(SEE TABLE)
1.304 0.010
[33.12 0.25]
0.030 0.325
[8.26 0.76]
POLE 1
2
1.125 0.030
[28.58 0.76]
0.375 0.010
[9.53 0.25]
0.031
[0.79]
1.840 0.030
[46.74 0.76]
0.093 0.010
[2.36 0.25]
Illuminated Handle
Single Pole
1 LINE
LOAD
LINE
1.394 0.010
[35.41 0.25]
POLE 2
4
1.560 0.010
[39.62 0.25]
1 LINE
ON
0.972 0.010
[24.69 0.25]
OFF
LINE 3
0.250
[6.35]
0.400 0.010
[10.16 0.25]
0.625 0.010
[15.88 0.25]
Two Pole
LOAD
1 LINE
LINE 3
LINE
[177.8 12.7]
[177.8 12.7]
7.00 0.50
Note: Tolerance .005 [.13] unless noted angles: 5. Dimensions in Brackets [ ] are millimeters.
58
1.960 0.030
[49.78 0.76]
1.960 0.030
[49.78 0.76]
.400 0.010
[10.16 0.25]
.400 0.010
[10.16 0.25]
FLAT
FLAT
Push-Pull Actuation
Push-Pull Actuation
.375 0.010
[9.53 0.25]
0.500 0.030
OFF (SHOWN)
[12.70 0.76]
3/8 - 32 THD
WHITE BAND VISIBLE
IN OFF POSITION ONLY
1.125 0.030
[28.58 0.76]
0.250 0.030
ON
[6.35 0.76]
1.125 0.030
[28.58 0.76]
.125 0.010
[3.18 0.25]
.250
[6.35]
POLE 1
1.375 0.010
[34.93 0.25]
.680 0.010
[17.27 0.25]
Mounting Detail
1.304 0.010
[33.12 0.25]
Push-to-Reset Actuation
.375 .010
.000
[9.53 .025
]
.000
Note: Tolerance .005 [.13] unless noted angles: 5. Dimensions in Brackets [ ] are millimeters.
59
POLE 2
.031
[.79]
1.375 0.010
[34.93 0.25]
.162 0.002
[4.11 0.05]
LINE 3
.625 0.010
[15.88 0.25]
1 LINE
.031
[.79]
0.250 0.030
ON
[6.35 0.76]
1 LINE
.250
[6.35]
0.500 0.030
OFF (SHOWN)
[12.70 0.76]
3/8 - 32 THD
.125 0.010
[3.18 0.25]
.375 0.010
[9.53 0.25]
0.76 0.030
OFF
[6.35 0.25]
FLUSH 0.030
ON
[FLUSH 0.25]
http://airpax.sensata.com
Toggle
SCREW TERMINALS
Available as straight screw terminals with UNC 8-32 and
Metric M4 screw types, bus-type connect (flat) or upturned
lugs (tabs), with UL, CSA and TV approvals available.
Screw terminals are available for all handle options
(rocker, toggle, push-pull, push-to-reset). Single pole only,
series only, non-auxiliary switch configurations.
DIM. A
(SEE TABLE)
Push Button
DIMENSION A
Handle Style
Screw Terminal
A Dimension
Toggle
Straight
1.773 [45.03]
Push Button
Straight
2.180 [55.37]
Rocker
Straight
2.058 [52.27]
DIM. A
(SEE TABLE)
Rocker
DIM. A
(SEE TABLE)
Straight
0.582
TABS
[14.78]
0.561
FLAT
[14.25]
0.597
[15.16]
1.067
[27.11]
0.374
[9.50]
30
0.374
[9.50]
0.574
[14.58]
0.597
[15.16]
25
1.067
[27.11]
0.374
0.374
[9.50]
[9.50]
30
60
CONFIGURATIONS
Series Trip
The most popular configuration for magnetic protectors is the
series trip where the sensing coil and the contacts are in
series with the load being protected. In addition to providing
conventional overcurrent protection, it is simultaneously used
as an on-off switch.
Series Trip
Single Pole
Two
Pole
LOAD
1 LINE
LINE
Shunt Trip
Single Pole
Shunt Trip
The shunt trip is designed for controlling two separate loads
with one assembly. The control is established by providing
overload protection for the critical load. When the current
through this load becomes excessive and reaches the trip
point, the protector will open and remove power from both
loads simultaneously. The current rating of both loads must
not exceed the maximum contact rating.
1 LINE
LINE 3
SHUNT
LOAD
LINE
1 LINE
LINE 3
WHITE LEAD
7.00 0.50
[177.8 12.7]
[177.8 12.7]
LOAD
COIL
LOAD
SHUNT
LOAD
WHITE LEAD
7.00 0.50
LINE
Two Pole
( 1 pole shunt)
LOAD
LINE
Two Pole
(1 pole relay)
4
LOAD
COIL
COIL
1 LINE
LINE
COIL
1 LINE
LINE 3
WHITE LEAD
7.00 0.50
WHITE LEAD
7.00 0.50
[177.8 12.7]
[177.8 12.7]
LINE
61
http://airpax.sensata.com
Auxiliary Switch
This is furnished as an integral part of a series pole in single
or, multi-pole assemblies. Isolated electrically from the
protectors circuit, the switch works in unison with the power
contacts and provides indication at a remote location of the
protectors ON-OFF status.
0.093
C
N
C
[2.36]
N
O
1 LINE
VDE, TV >20amps
& U3 Construction
.560 0.030
LOAD
LOAD
C
NC
NO
Voltage Trip
Sometimes called dump circuits or panic trip circuits,
these units make it possible to open main power contacts with
lower power inputs from one or more sources. This
configuration is becoming increasingly more important for
sensitive circuitry and denser packaging in automation
systems. Available in series, shunt or relay configurations.
[14.22 0.76]
NC
NO
C
LINE
LINE
BREAKER SHOWN
IN OFF POSITION
BREAKER SHOWN
IN OFF POSITION
[2.36]
N
O
LINE 3
1 LINE
Power Switch
In the event that over-current protection is not desired, the coil
mechanism can be deleted, providing an excellent low cost
single or double-pole power switch. Maximum current rating is
20amps.
0.093
C
N
C
VDE, TV >20amps
& U3 Construction
LOAD
C
NC
NO
LOAD
.560 0.030
[14.22 0.76]
NC
NO
C
LINE
LINE
BREAKER SHOWN
IN OFF POSITION
BREAKER SHOWN
IN OFF POSITION
Note B: Switch is located in the left hand pole (viewed from terminal end).
62
OPERATING CHARACTERISTICS
Inrush Pulse Tolerance
Many circuit protector applications involve a
transformer turn-on, an incandescent lamp load,
or a capacitor charge from a DC source. Each of
these applications has one common factor: a
steep transient of very high current amplitude and
short duration. This takes the form of a spike or a
single pulse and is the cause of most nuisance
tripping associated with magnetic circuit
breakers.
T/R/PP/PR
T/R/PP/PR
DC Resistance 50/60Hz Impedance
CR/CPP/CPR
DC Resistance
.100
175
181
274
.500
6.34
6.63
9.77
1.00
1.63
1.69
2.31
2.00
.400
.425
.465
3.00
.175
.188
.261
4.00
.103
.106
.156
5.00
.076
.078
.091
7.50
.038
.039
.053
10.0
.026
.028
.023
12.5
.020
.021
.020
15.0
.013
.014
.010
20.0
.010
.011
.008
25.0
.004
30.0
.003
DCR and Impedance is measured after 1 hour at 100% rated current
using the Voltmeter-Ammeter Method.
PULSE TOLERANCE
Delay
Pulse Tolerance
1, 2, 61, 62
3, 4, 61F, 62F
100%
135%
150% *
200%
400%
600%
800%
Instant
No Trip
May Trip
.100 Max
.100 Max
.100 Max
.100 Max
.100 Max
Fast
No Trip
.3 to 7
.2 to 5
.1 to 2
.03 to .50
.015 to .30
.010 to .150
Slow
No Trip
3 to 70
2 to 40
1 to 15
.10 to 4.0
.015 to 2.0
.010 to .800
63
http://airpax.sensata.com
INSTANT
1000
10
1
MAY TRIP
TIME IN SECONDS
100
.1
.01
.001
300
400
500
600
700
800
900
1000
10000
1000
MAY TRIP
TIME IN SECONDS
100
Ambient Operation
Operates normally in temperatures between 40 C and +85C.
Insulation Resistance
Not less than 100 megohms at 500Vdc.
.1
.01
.001
300
400
500
600
700
800
900
1000
SLOW
MAY TRIP
1000
100
Dielectric Strength
Withstands 1500 volts, 60Hz for 60 seconds or 1800Vac for one
second between all electrically isolated terminals.
Endurance
Mechanical life in excess of 50,000 operations. In many
applications, however, contact wear due to the electrical load
determines unit life. At maximum electrical ratings, the
SNAPAK can perform 10,000 operations at rated current and
voltage. Under UL 1077, the SNAPAK can perform 50
operations at 150% of maximum rated current followed by 6,000
operations at maximum rated current. Under VDE 0642
(EN60934) the SNAPAK can perform 6,000 electrical
operations. After any endurance cycle, the breaker will
calibrate and have working dielectric strength.
10000
TIME IN SECONDS
Trip Free
Will trip open on overload, even when forcibly held on.This
prevents operator from damaging the circuit by holding handle
in the ON position.
Trip Indication
The operating handle moves forcibly and positively to the OFF
position on overload.
FAST
10
10000
10
1
.1
.01
.001
300
400
500
600
700
800
900
1000
64
Current (Amps)
Voltage
Frequency (Hz)
Phase
Min. Poles
TC
OL
UL/CSA
VDE
VDE
32
DC
.10-30(3)
.10-20
U1, 1000
500
38
DC
.10-15
65
DC
.10-7.5
65
DC
.10-15
U1, 1000
65
DC
.10-20
.10-20
500
Notes
PR only
65(2)
DC
.10-30
.10-30
U2, 120
120
R, PP, PR only
65(2)
DC
2 only
.10-25
U1, 100
R only
R only
65(2)
DC
.10-25
U2, 500
125
50/60
.10-20
7.6-20
U1, 1000
500
125
50/60
.10-30(3)
U1, 1000
T only
125(2)
50/60
.10-30
U2, 1000
R, PP, PR only
125(2)
50/60
.10-30
20.1-30
U3, 300(1)
500
R, PP, PR only
120/240
50/60
.10-20(3)
U2, 1000
120/240
50/60
.10-30(3)
U1, 650
125/250
50/60
.10-20
U1, 1000
250
50/60
.10-20
.1-7.5
U1, 500
500
250
50/60
.10-7.5
C1, 1000(4)
250
50/60
.10-20
.10-20
U1, 1000
500
250(2)
50/60
.10-30
U3, 300
125
400
.10-20
U1, 1000
125/250
400
.10-20
U1, 1000
250
400
.10-20
U1, 1000
250
400
.10-7.5
U1, 1000
R only
DC
1 only
.10-30
.10-30
1000
1000
80
DC
1 only
.10-30
.10-30
600
600
(1) Non-standard construction. Fit For Further Use approval; (2) Non-snap action design; (3) No auxiliary switch available above 20A; (4) With 30A max. series fuse
General notes:
All supplementary protectors are of the overcurrent (OC) type
The family of protectors has been evaluated for end use application for use group (UG) A
The terminals (FW) are suitable for factory wiring only (0)
The maximum voltage ratings for which the protectors have been tested are shown in the chart
The current is the amperage range that the protectors have been tested
The tripping current (TC) for the protectors is either 1 (in the range of 125% to 135% of ampere rating) or 2 (more
than 135% of ampere rating)
The overload rating (OL) designates whether the protector has been tested for general use or motor starting applications.
0 tested at 1.5 times amp rating for general use
1 tested at 6 times AC rating or 10 times DC rating for motor starting
The short circuit current rating (SC) The short circuit rating in amperes following a letter and number designating the
test conditions and any calibration following the short circuit test is defined below:
120 VAC
1.5 amps
32 VDC
32 VAC
32VDC
Ounces
Grams
Rocker Configuration
0.9
25
Toggle, PP, PR
1.2
32
Gold
.100 amps
65
C Indicates short circuit test was conducted with series overcurrent protection
U Indicates short circuit test was conducted without series overcurrent protection
1 Indicates a recalibration was not conducted as part of the short circuit testing
2 Indicates a recalibration was performed as part of the short circuit testing
3 Indicates recalibration was performed along with the dielectric and voltage withstand for Suitable for Further
Use rating
Short Circuit Interrupting Capacity
1000 amperes maximum for UL and CSA, 500 amperes maximum for VDE. Consult factory for details.
Handle and Body Material
The handle and upper body material is polycarbonate and the lower body is PET.
Chemical Resistance
Handle and case may be cleaned with detergents or alcohols and should be restricted to outside surfaces only.
Organic solvents are not recommended. Special attention should be given when solvents are used to remove
excess flux from terminals. No oils or lubricants should be introduced into handle openings or onto bushing
threads.
IEC, UL, CSA, SEV, VDE, CCC, CE, TV
Recognized by UL to STD-1077 and UL certified to spacing requirements of IEC 950 for basic and functional insulation for front panel mounting. Certified by CSA, file number LR26229 as recognized supplementary protectors,
SEV approved, CCC approved, TV approved (including screw terminals) and VDE approved to VDE 0642. VDE
approval of unmarked rocker handle option for appliance disconnect requires status of protectors to be indicated
on the panel. Only VDE approved part numbers will be marked CE compliant. See shaded areas of part number
decision tables for approved configurations and/or consult factory for exceptions and limitations.
Shock
Withstands 75G without tripping while carrying full rated current per MIL-STD-202, Method 213, Test Condition
I. Instant trip breakers are tested at 80% of rated current.
Vibration
Time delayed units withstand 10G without tripping while carrying full rated current per MIL-STD-202, Method
204, Test Condition A. Instant trip breakers are tested at 80% of rated current.
UL 489A Listed
The CR, CPP and CPR are dimensionally the same as the popular R, PP and PR Snapack products, but provide
UL listing to UL489A for Communications Equipment. Available only in single pole with DC trip time delays for
series or series with silver auxiliary switch configurations. As a circuit breaker, the CR, CPP or CPR provides
communication equipment manufacturers with a UL listed circuit breaker in an extremely compact package that
meets the stringent environmental requirements of todays marketplace. This makes the CR, CPP and CPR ideal
for switching, transmission and wireless applications.
http://airpax.sensata.com
Indicator Plates
SNAPAK toggle handle circuit protectors may be
specified with indicator plates for either vertical or
horizontal mounting.The ON-OFF/O-I plate is standard.
ON
O
F
F
O
N
OFF
Note 1:
Vertical Mount
Horizontal Mount
0.680
[17.27]
0.680
[17.27]
0.125
[3.18]
20 & 21
10 & 11
Knurled Nut
0.625
[15.88]
0.180
[4.57]
0.680
[17.27]
0.125
[3.18]
31
0.031
[0.79]
T11
0.750 [19.05]
T21
1.375 [34.93]
0.750 [19.05]
1.375 [34.93]
R11
0.805 [20.45]
R21
1.429 [36.30]
0.534
[13.56]
Hex Nut
HARDWARE
0.078
[1.98]
0.156
[3.96]
Miscellaneous Hardware
SNAPAK circuit protectors with 1/2-32 thread may also be
equipped with optional locking rings to prevent rotation of the
unit after it is installed.
0.500
[12.7]
0.156
[3.96]
66
HOW TO ORDER
The ordering code for the SNAPAK circuit protectors may be determined by following the steps in the decision tables shown here.
The coding given permits
a self-assigning part
number, with certain
limitations (due to the
adaptability of magnetic
protectors to complex
circuits), requires a
factory-assigned part
number.
1 First Decision
Handle
Poles
Configurations*
Paddle Handle 1
Single Pole
PP
Push-Pull
Single Pole
PR
Push-To-Reset 2
Two Pole
Rocker
Two Pole
CR
Rocker
4
5
**
**
CPP Push-Pull
Terminals
Quick Connects (leave blank)
S
Screw Terminals,
Single pole (-1) and series only
(5th decision, group V - screw
terminal option is required
when 1st decision "S" is
specified)
Second Decision
Frequency & Delay
-0
Instant DC-50/60 Hz
-1
Fast DC-50/60 Hz
-2
Slow DC-50/60 Hz
-3
-4
-41*
-42*
Rated Current
Circuit Breaker Construction
Slow DC+
-59
Instant DC+
-61
-62
-69
Instant 50/60 Hz
-S
Third Decision
Notes:
A A
neon bulb is provided when specified for 120Vac and 250Vac operation. For operation
at 120Vac a 33,000 ohm, 1/2 watt external resistor is required. At 250Vac a 100,000
ohm, 1 watt external resistor is required.
C When ordering Paddle Handles, you may choose one item from each hardware group to add to 5th
decision if such items are desired. For example, -11ALCA would indicate a bright nickel knurled nut,
plus a vertical mount indicator, plus a locking ring, plus #8-32 screw terminal, straight with tabs.
BA
n LED with 750 ft. L @ 20mA is provided in the center of the handle. Maximum power
dissipation @ 25C is 135mW. Continuous forward current is 20mA. Forward voltage,
typical, is 1.6v at 20mA. Reverse current, typical, is 100mA @ 3.0 volts. An external
resistor may be required to limit current to these values.
D All units except Rocker units will have (1) hex nut installed as standard hardware for the back of a
panel. The choices in the fifth decision table are intended for the front or visible side of the panel and
are offered for Paddle Handle configuration only. Push-Pull and Push-to-Reset configurations include
one (1) panel nut and one (1) hex nut as standard hardware.
E Switch only no current overload protection provided.
67
F. CCC Approval - If CCC is required on this product, please inform Sensata to have this product
manufacturered in our China facility
Fourth Decision
Rocker
Black
Gray
White
Example:
ON
ON
OFF
OFF
Add CV
for Combined
markings.
Add EV
for English markings.
Example: "-W124EV"
Add IV
for Intl.
markings.
W...
OFF
01
(w/o Markings)
02
Red
06
White
07
Orange
Example: -W06
ON
Add EH
for English
markings.
Example -W06EH
Add CH
for Combined
markings.
Black
Add IH
for International
markings.
If you have chosen a handle from this table, your 4th Decision and your
catalog part number are now complete (except if you require -S screw
terminal option from the 5th Decision Table.)
(w/o Markings)
-01
-02
-03
-04
-05
-06
Black
Red
Yellow
Green
Blue
White
If you have chosen a handle from this table, your 4th Decision is now
complete except for hardware options in 5th Decision Table.
LINE
-OC
LINE
-OB
-OA
OFF
10
.25
2.5
15
0.5
17.5
.75
7.5
20
If you have chosen a handle from this table, your 4th Decision &
your catalog PN are now complete (except if you require -S
screw terminal option from the 5th Decision Table.)
Push-to-Reset (PR)
-XX
Example: -W124
If you prefer NO markings, then your handle decision is now complete.
If you have chosen a handle from this table, your 4th Decision and your
catalog PN are now complete (except if you require -S screw terminal
option from the 5th Decision Table.)
5 Fifth Decision
Hardware & Accessories (Notes C and D)
Group II (Indicator Plate)
Group I
-00
-10
-11
-20
-21
-31
-L
Locking Ring
-A
Vertical Mount
(Off/On & O/I)*
-C
-F
-B
Horizontal Mount
(Off/On & O/I)*
-D
-H
Group III
*Selection of A or B Indicator Plate
required for VDE and CCC.
T = TV Approved
This approval requires the addition of a T at the end of the PN. The unit will not be VDE
approved. If non-shaded areas are selected, the unit will not be TV approved, with the
exception being you can select screw terminals and screw terminal options (1st & 5th decision)
as these options are TV approved.
Introduction
71
Poles
72
Configurations
75
Operating Characteristics
76
Delay Curves
77
Specifications
78
Decision Tables
79
INTRODUCTION
The Airpax AP series are fully sealed, magnetic circuit
protectors that combine power switching and accurate, reliable
circuit protection with inverse time delays and trip free features.
Unlike a thermal circuit protector, the AP does not change its
trip current over a wide temperature span. In addition, the AP
magnetic circuit protector is available in either DC, 50/60Hz or
400Hz versions and with various delays to match the protector to
specific application requirements.
One of the most important features of this protector is the trip
free action, which means the circuit will not remain closed in
the presence of an overload even though the handle is held in
the ON position. The delay mechanism senses the fault and the
contacts open.
Waterproof panel integrity is provided by an O ring bushing
seal and a silicon rubber gland within the bushing/handle
assembly. Salt spray testing per MIL-STD-202, Method 101,
Test Condition B, with no evidence of corrosion, electrical or
mechanical damage.
71
AP Series - Introduction
http://airpax.sensata.com
AP Series (MIL-PRF-39019)
.312
[7.92]
1.605 MAX.
.380 MAX.
[ 40.77]
[9.65]
.625 MAX.
[15.88]
22
.875
[ 22.23]
11
RUBBER O RING
LOCK RING
ON-OFF PLATE
(OPTIONAL)
LOCKWASHER
3/8
Mounting Detail
.125
.325
[ 3.18
[8.26
1.562 MAX.
[39.67]
.391
[ 9.93
.656 MAX.
[16.66]
ON
.625 MAX.
[15.88]
OFF
KEYWAY
.060 - .065 WIDE
[1.52 - 1.65 ]
.026 - .030 DEEP
[.66 - .76]
AP Series - Poles
72
.380 MAX.
[45.21]
[9.65]
NOTE A
.312
[7.92]
.625
.625
MAX.
[15.88]
[15.88]
22
.875
[22.23]
11
.625
RUBBER O RING
[15.88]
LOCK RING
1.281 MAX.
[32.53]
ON-OFF PLATE
(OPTIONAL)
LOCKWASHER
32 NEF-2B HEX NUT
Mounting Detail
.375
.375
[9.53]
[9.53
[
.250 [6.53
(2 PLACES)
.003
.375
.076
.076
9.53
9.53
.002 .051
ON
.625
[15.88
.875
MAX. .625
[22.23] [15.88]
.003
.375
.147 3.73
FOR PANEL SEAL INTEGRITY,
.125 [3.18 THIS
HOLE MUST BE BLIND
6-32 THD.
.188 [ 4.78 ] DEEP
(2 PLACES)
3/8
KEYWAY
.060 - .065 WIDE
[1.52 - 1.65]
.026 - .030 DEEP
[.66 - .76]
73
AP Series - Poles
OFF
.325
[8.26
.391 [ 9.93
1.562 MAX.
[39.67]
http://airpax.sensata.com
AP Series (MIL-PRF-39019)
.380 MAX.
[45.21]
[9.65]
NOTE A
.312
.625
[7.92]
[15.88]
.625
MAX.
[15.88]
.625
[15.88]
22
.875
[ 22.23]
11
.937
[23.80]
RUBBER O RING
1.937 MAX.
[49.20]
LOCK RING
ON-OFF PLATE
(OPTIONAL)
LOCKWASHER
Mounting Detail
.003
.687
ON
OFF
KEYWAY
.060 .065 WIDE
[1.52 1.65]
.026 .030 DEEP
[.66 .76]
.325
[8.26
1.562 MAX.
[39.67]
.687
.076
17.45
17.45
.002 .051
.147 3.73
.625
[15.88
.875
MAX. .625
[22.23] [15.88]
.003
.076
.125 [3.18
.391 [9.93
.250 [6.53
(2 PLACES)
.687
.687
[17.45] [17.45
6-32 THD.
.188 [4.78] DEEP
(2 PLACES)
3/8
AP Series - Poles
74
Series Trip
AP1-1
Series Trip
The most popular configuration for magnetic protectors is the
series trip where the sensing coil and contacts are in series
with the load being protected. The handle position conveniently
indicates circuit status. In addition to providing conventional
overcurrent protection, its simultaneously used as a power
disconnect.
.312
7.92]
1.562 MAX.
39.67]
2X
RUBBER BOOT
1.012
25.70]
]
SCHEMATIC
DIAGRAM
.130.010
3.30.25]
.076.010 DIA.
1.93.25 ]
.438
[11.13]
.438
[11.13]
NC
C
NC
NO
NO
NO
NC
C
NO
NC
SINGLE POLE
1.780 45.21]
MAX.
DIM. FROM
BACK OF
PANEL.
MULTIPOLE
1.950 49.53]
MAX.
Voltage Trip
Sometimes called dump circuits or panic trip circuits,
these units make it possible to open main power contacts with
lower power inputs from one or more sources. This
configuration is becoming increasingly more important for
sensitive circuitry and denser packaging in automation
systems. Available in series, shunt or relay configurations.
BOOT REMOVED
FOR CLARITY
.875
22.22]
UP1-1
(ULRecognized
Series)
Shunt Trip
AP1- 3
Relay Trip
This permits the overload sensing coil to be placed in a circuit
which is electrically isolated from the trip contacts. The coil may
be actuated by sensors monitoring pressure, flow,
temperature, speed, etc. Other typical applications include
crowbar, interlock and emergency/rapid shutdown circuitry.
Trip may be accomplished by voltage or current, which must
be removed immediately upon tripping.
1.350.050
34.291.27]
Shunt Trip
The shunt trip is designed for controlling two separate loads
with one assembly. The control is established by providing
overload protection for the critical load. When the current
through this load becomes excessive and reaches the trip
point the protector will open and remove power from both
loads simultaneously. The total current rating of both loads
must not exceed the maximum contact rating.
Optional Booted
Terminals
]
CONFIGURATIONS
75
AP Series - Configurations
http://airpax.sensata.com
Current Ratings
DC, 50/60Hz, 400 Hz
(Amps)
DC Series Resistance
All Delays except
40, 50, 60 (ohms)
DC Series Resistance
Delays 40, 50, 60
(ohms)
0.050
470
105
0.100
145
27.0
0.250
18.0
3.80
0.500
4.30
1.00
0.750
1.60
0.400
1.00
1.15
0.230
2.00
0.298
0.060
3.00
0.130
0.033
5.00
0.052
0.012
7.50
0.025
0.007
10.0
0.016
0.006
15.0
0.006
0.005
20.0
0.005
0.004
Peak Amplitude
64, 65
64F, 65F
41F, 42F
51, 52
AP Series (MIL-PRF-39019)
OPERATIONAL CHARACTERISTICS
100%
125% (Note A)
200%
400%
800%
40*
No Trip
.035 Max
.025 Max
.015 Max
.015 Max
41
No Trip
.200 to 7
.055 to .950
.010 to .240
.005 to .080
42
No Trip
3 to 60
.500 to 9
.010 to 1.75
.005 to .100
49*
No Trip
.100 Max
.050 Max
.020 Max
.015 Max
50*
No Trip
.035 Max
.025 Max
.015 Max
.015 Max
51
No Trip
.400 to 4
.060 to .600
.010 to .200
.005 to .035
52
No Trip
4 to 40
.600 to 6
.010 to 1.50
.005 to .050
59*
No Trip
.100 Max
.050 Max
.020 Max
.015 Max
60*
No Trip
.035 Max
.025 Max
.015 Max
.015 Max
61
No Trip
.500 to 5
.070 to .700
.020 to .200
.008 to .080
62
No Trip
4 to 40
.800 to 8
.010 to .300
.005 to .080
64
No Trip
.900 to 10
.200 to 1.70
.040 to .500
.012 to .100
65
No Trip
9 to 60
1.15 to 7
.110 to 1
.010 to .190
69*
No Trip
.100 Max
.050 Max
.020 Max
.015 Max
71 (Note B)
No Trip
.200 to 7
.055 to .950
.010 to .240
.005 to .080
72 (Note B)
No Trip
3 to 60
.500 to 9
.010 to 1.75
.005 to .100
79 (Note B)
No Trip
.100 Max
.050 Max
.020 Max
.015 Max
*Notes: Instantaneous delays (40, 49, 59, 60, 69, 79) are not compatible with inrush enhancement options and are not recommended for general use.
A. 150% for delays 40, 50 & 60. 135% minimum trip for delays 41, 42, 49, 71, 72 & 79.
B. Military time delays. 71=A, 72=B, 79=C
76
10000
LONG
1000
MAY TRIP
100
TIME IN SECONDS
10
.1
.01
.001
500
600
700
800
900
1000
900
1000
900
1000
DELAY 64
TIME IN SECONDS
MAY TRIP
TRIP
MAY
100
100
10
MAY TRIP
10
.1
.1
.01
.01
.001
0
300
400
500
600
700
800
900
1000
.001
300
400
500
600
700
800
10000
10000
100
10
TIME IN SECONDS
MAY
MAY TRIP
TRIP
100
10
.1
.1
.01
.01
.001
0
DELAY 65
MAY TRIP
TRIP
MAY
1000
SHORT
1000
TIME IN SECONDS
400
1000
INSTANT
1000
300
400
500
600
700
77
300
10000
10000
TIME IN SECONDS
800
900
1000
.001
300
400
500
600
700
800
http://airpax.sensata.com
Lever Strength
The operating lever or its seal will not be damaged by a 10 lb.
force applied in any direction.
Shock
All protectors withstand 100G without tripping, even while
carrying full rated current with shock applied in any plane
of 6 ms duration. Test is made according to Method 213, Test
Condition I or MIL-Std-202 as outlined in Paragraph 4.6.14 of
MIL-PRF-39019. Delay 40, 50 and 60 breakers are tested at 80%
of rated current.
Trip Indication
The operating handle of the breaker moves forcibly and
positively to the OFF position on overload. It is not
necessary to manually reset to full OFF in order to turn
it on again.
Ambient Operation
The protector will operate at any ambient between 40
C and +100 C, when tested in accordance with the
requirements
of MIL-PRF-39019.
AP Series (MIL-PRF-39019)
Trip Free
AP circuit protectors will trip open on overload, even
when forcibly held ON. This prevents the operator from
damaging the circuit by holding the handle in the ON
position.
Vibration
All protectors withstand vibration from 10 to 55 cycles at .06
double amplitude and 55 to 2000 cycles at 10G, applied in
any plane, without damage and without tripping even while
operating at full rated current. Test is made in accordance
with Method 204A, Test Condition C, of MIL-Std-202 as
outlined in Paragraph 4.6.12 of MIL-PRF-39019. Delay 40,
50 and 60 protectors are tested at 80% of rated current.
Insulation Resistance
Exceeds 100 megohms at a potential of 100Vdc.
Dielectric Strength
The protector will withstand 1250 volts RMS, 60Hz from
terminals to case and between the terminals when open.
Endurance
With the circuit protector operated as an ON-OFF switch,
operating life exceeds 10,000 operations at a rate of 6 per
minute when tested as follows: 6000 OPS @ rated current
plus 4000 OPS @ no load.
Case Seal
The breaker is fully sealed and will not show evidence of
leakage under total immersion. Meets requirements of MILPRF-39019.
Ratings
AP protectors are available in current ratings from 50
milliamperes to 20 amperes, 50 volts DC or 240 volts AC,
maximum, 60 Hz or 400 Hz. UP protectors are UL 1077
and CSA approved as per the following table. Please
consult factory for ratings other than those noted.
Panel Seal
The O ring provides, with the other illustrated hardware, a
seal against a pressure differential of 15 psi applied for an hour.
RATINGS
Series
Voltage
Current
TC
OL
CSA
Phase
UP
50 VDC
0.05 to 20 amps
U1, 1000
YES
UP
240 VAC
YES
UP
120 VAC
0.05 to 15 amps
YES
UP
YES
UP
0.05 to 15 amps
YES
Component
Torque (in-lbs)
6 to 8
6 to 8
20 to 25
1.8 Ounces
120 VAC
50 VDC
49 Grams
AP Series - Specifications
78
HOW TO ORDER
The ordering code for AP magnetic circuit protectors may be
determined by following the steps in the decision tables
shown here.
For example, the following is the code for a two pole AP,
hook terminal, series unit, designed for operation in a DC
circuit. It has a short time delay and a rating of 20 amperes.
The coding given permits a descriptive part number, with
limitations. In the illustrated double pole example (AP12-151-203), it is automatically assumed that both poles are
identical. One great virtue of magnetic circuit protectors is
their adaptability to complex circuits, thus variations from pole
to pole become the rule rather than the exception. Descriptive
drawings are recommended. In this event, factory assigned
part numbers are utilized.
To determine the ordering number for your particular AP
unit, simply follow the steps shown. You may use this
number to place a order or as a reference for further
questions you may have.
Notes:
A The UP has a wide glass terminal to meet UL
and CSA creepage specifications. Except as
completely non-standard there is no space for
more than two terminals and the UP is therefore
limited to only the single pole series circuit
configuration (Third Decision Table 1). Delays
available in the UP are: 40, 50 and 60; 41, 51 and
61; 42, 52 and 62; 64, 65, 69, 71, 72 and 79.
B Users should refer to the applicable drawings of
MIL-PRF-39019. Configurations vary dependent
upon the revision of MIL-PRF-39019. The 6-32
threaded mounted bushings, useful for added
strength, are approved under this specification.
To assure that proper parts are received, consult
the factory for application assistance if there is
any doubt about which version is correct for the
application concerned.
C Screw terminals are available and are equipped
with standard terminal block. Space permits
their use only in the series configuration (Third
Decision Table ). Standard terminals are heavy
copper hooks.
D Screw terminals with SPDT auxiliary switch,
available only with the series circuit, may have
R soldering terminals, flattened and pierced, or
RC soldering terminals which are cane hooks.
Screw terminals (7, 17, 117) are available
with SPDT auxiliary switch R type only.
E The nominal current values for 100% of rated
current (see delay curves) are those listed.
Other values can be readily supplied, in
general, without delayed delivery. For values
above or below the listed range, please consult
an Airpax sales office or sales representative.
F Consult factory for assigned part numbers.
79
http://airpax.sensata.com
AP
UP
(Note A)
Underwriters' Laboratories
recognized circuit
supplementary protector
AP - MIL
(Note B)
17
112
12
117
Third Decision
Internal Configuration
-0
Switch Only
(Omit 4th and 5th Decisions)
-1
Series
-1R
(Note D)
-1RC
(Note D)
-3
Shunt
-4
Fourth Decision
Hz and Delay
Screw
Terminals
Optional
Poles
Hook
Terminals
AP12 -1 -51-203-FM
Type
AP Series (MIL-PRF-39019)
Example:
1 First Decision
-40
-41
-42
-49
-50
Amperes
-051
.050
-101
.100
-201
.200
-251
.250
-401
.400
-51
-501
.500
-52
-601
.600
-59
-60
-61
-751
.750
-102
1.000
-1251
1.250
-1751
1.750
-62
-202
2.000
-64
-65
-69
-252
2.500
-302
3.000
-502
5.000
-702
7.000
-752
7.500
-802
8.000
-103
10.000
-71
DC, 50/60Hz,
400Hz short time delay 135% trip
-72
DC, 50/60Hz,
400Hz long time delay 135% trip
-123
12.000
-153
15.000
DC, 50/60Hz,
400Hz instant time delay 135% trip*
-173
17.000
-203
20.000
-79
80
IPA/CPA Series
Introduction
83
Poles
84
PC Board Mount
87
Configurations
89
Operating Characteristics
90
Delay Curves
91
Specifications
93
Decision Tables
95
IPA/CPA Series
Hydraulic Magnetic Circuit Protectors
INTRODUCTION
The Airpax IPA/CPA hydraulic-magnetic circuit protectors
provide low-cost power switching, reliable circuit protection
and accurate circuit control for equipment in the international
marketplace.
IPA models meet IEC spacing requirements that are mandatory
for equipment which must comply with IEC specifications 601
and 950 and VDE specifications 0804 and 0805. In addition, they
are UL Recognized as supplementary protectors per UL STD.
1077, CSA Certified as supplementary protectors per CSA C 22.2No. 235, TUV Approved to VDE 0642 (EN60934), CCC Approved
(pending) and CE Compliant.
Designed using the latest in sensitive hydraulic magnetic
technology, the IPA line adapts itself to many applications and
environments. Theyre ideal for data processing and business
83
http://airpax.sensata.com
.635
[16.13]
Mounting Detail
LINE
.551
[14.00]
.535
[13.59]
60
1.732
[43.99]
1.988 MAX.
[50.50]
.098
[2.49]
1.654
[42.01]
O
N
.982
[24.94]
2X 6-32 THREAD
.165 MAX.
[4.19]
O
F
F
1.260
[32.00]
1.260
[32.00]
.787
[19.99]
2X .157
[3.99]
.640 MAX.
[16.26]
.228
[5.79]
Notes:
1. Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
2. Main circuit breaker terminals are stationary male push-on type: .248 [6.30]
wide x .031 [.787] thick x .474 [12.00] long, or screw type: M4 x .354 [8.99]
wide x .031 [.787] thick x .474 [12.00] long.
84
Handles
The IPAH two and three pole models are available with a handle
per pole.
IPA/CPA
Two Pole Protectors
(one handle)
O
F
F
O
N
O
N
O
F
F
1.935 MAX.
[49.15]
1.295 MAX.
[32.89]
Three Pole
0.551
0.551
.630
[16.00]
85
.630
[16.00]
http://airpax.sensata.com
O
F
F
O
N
O
N
O
F
F
1.935 MAX.
[49.15]
1.295 MAX.
[32.89]
Three Pole
0.551
0.551
.630
[16.00]
.630
[16.00]
.630
[16.00]
86
1.654
[42.01]
1.417
[35.99]
.315
[8.00]
.118
[3.01]
1.654
[42.01]
.315
[8.00]
.315
[8.00]
Printed 1.417
Circuit Board Mounting Terminal Type S
[35.99]
.197
[5.00]
.315
[8.00]
1.417
.157
[35.99]
[3.99]
.197
[5.00]
.492
.138
[12.50]
[3.51]
.031
[0.80]
2.354
[59.79]
1.791
[45.49]
.197
[5.00]
.157
.047
[3.99]
[1.19]
.047
[1.19]
O
F
F
.197
[5.00]
Detail
4X .075
[1.90]
.535
[13.59]
.031
[0.79]
.138
[3.51]
O
N
O
F
F
.138
[3.51]
.020
[0.51]
.031
[0.80]
2.354
[59.79]
.047
[1.19]
Mounting
O
N
.047
[1.20]
1.791
[45.49]
.047
[1.19]
.020
[0.51]
HANDLE CENTER
.031
[0.79]
Mounting Detail
.138
.850
[21.59]
.535
[13.59]
4X .075
[1.90]
HANDLE CENTER
.197
[5.00]
.850
[21.59]
(Auxiliary
switch isnot
Note: Tolerance
.015recommended
[.38] unless noted.
with this type mounting.)
[3.51]
Mounting
Detail
.535
[13.59]
9X .075
[1.90]
HANDLE CENTER
Mounting Detail
.492
[12.50]
.246
[6.25]
9X .075
[1.90]
HANDLE CENTER
1.803
[45.80]
2.362
[59.99]
.492
[12.50]
1.803
[45.80]
.246
[6.25]
87
2.362
[59.99]
.406
[10.31]
.535.850
[21.59]
.240 [13.59]
[6.10]
.406
[10.31]
.197
[5.00]
.461
[11.71]
.850
[21.59]
.240
[6.10]
.197
[5.00]
.461
[11.71]
http://airpax.sensata.com
O
N
O
F
F
.492
[12.50]
.047
[1.20]
.138
[3.51]
.031
[0.80]
.138 .031
[3.51] [0.79]
.047
[1.19]
.197
[5.00]
.020
[0.51]
1.791
[45.49]
2.354
[59.79]
Mounting Detail
.535
[13.59]
9X .075
[1.90]
.406
[10.31]
.850
[21.59]
.461
[11.71]
.492
[12.50]
HANDLE
CENTER
.240
[6.10]
1.803
[45.80]
.197
[5.00]
2.362
[59.99]
.246
[6.25]
88
CONFIGURATIONS
Series Trip
The most popular configuration for magnetic protectors
is the series trip where the sensing coil and contacts are in
series with the load being protected. In addition to providing
conventional overcurrent protection, the handle position
conveniently indicates circuit status.
DC
(ohms)
AC, 50/60Hz
(ohms)
AC, 400Hz
(ohms)
0.050
427
478
0.100
100
103
204
0.250
19
20
34
0.500
4.6
6.3
8.2
0.750
2.04
2.06
3.52
1.00
0.91
0.92
1.86
2.50
0.17
0.19
0.28
5.00
0.045
0.046
0.073
7.50
0.018
0.019
0.037
.135
[3.43]
0.013
0.014
0.020
0.0072
0.0073
0.0109
0.005
0.0051
0.003
0.0035
Series Trip
1.383
[35.13]
10.0
15.0
LINE
20.0
LINE
25.0
Series Trip
.377
[9.58]
.729 MAX.
[18.52]
1.383
[35.13]
.369
[9.37]
LINE
1.015
[25.77]
.775
[19.68]
C
NO
1.383
[35.13]
.135
[3.43]
LINE
LINE
LINE
LOAD
LINE
LINE
LOAD
NO
Switch
1.024
[26.00]
NC
Series
NC
Notes:
1. Main circuit protector terminals are stationary male push-on type: .248 [6.30]
wide x .031 [.787] thick x .474 [12.00] long, or screw type: M4 x .354 [8.99]
Series
wide xwith
.031 [.787]
thick Switch
x .474 [12.00] long.
Auxiliary
2. Auxiliary switch terminals are: .110 [2.79] wide x .020 [0.51]
thick x .343 [8.71] long.
.377
.729 MAX.
3.
Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are
millimeters.
[18.52]
[9.58]
NO
NO
LOAD
C-NC = Breaker in
OFF position.
Series with
Auxiliary Switch
NC
LOAD
Breaker in ON or manually
turned OFF position.
NC
LOAD
Auxiliary Alarm
Switch (IRS4, IRSG4)
.369
[9.37]
89
LINE
IPA Series - Configurations
http://airpax.sensata.com
IPA Series
Max Voltage
Rating
Frequency (Hz)
Phase
Minimum
Poles
UL/CSA
TV
TV
65
DC
.05 to 30
.05 to 25
3000
1000 (Note 1)
80
DC
.05 to 20
300
240
50/60
1&3
25.1 to 30
1000 (Note 1)
250
50/60
1&3
.05 to 25
.05 to 25
1000 (Note 2)
1000 (Note 1)
250
50/60
.05 to 30
.05 to 30
1500
1500 (Note 1)
250
400
1&3
.10 to 15
.05 to 15
1000
1000 (Note 1)
CPA Series
Max Voltage
Rating
Frequency (Hz)
Phase
Minimum
Poles
UL/CSA
TV
TV
65
DC
1 to 30
1000
Notes:
AGENCY APPROVALS
400 Hz
DC
50/60 Hz
Notes:
Delay
100%
125%
150%
200%
400%
600%
800%
1000%
40
No Trip
May Trip
May Trip
.090 Max
.060 Max
.050 Max
.040 Max
.035 Max
41
No Trip
May Trip
.2 to 9
.09 to 3
.02 to .6
.006 to .3
.003 to .2
.003 to .15
42
No Trip
May Trip
3 to 80
1 to 25
.06 to 4
.01 to 1.5
.004 to .6
.003 to .3
400
No Trip
May Trip
20 to 900
6 to 250
.2 to 45
.01 to 6
.003 to .9
.003 to .5
51*
No Trip
.500 to 16
.3 to 5
.13 to 1.5
.03 to .2
.005 to .1
.003 to .05
.003 to .025
52*
No Trip
7 to 100
3 to 40
.620 to 15
.12 to 2.5
.003 to .5
.003 to .05
.003 to .025
59*
No Trip
.120 Max
.073 Max
.038 Max
.021 Max
.017 Max
.017 Max
.017 Max
500
No Trip
70 to 800
25 to 300
10 to 100
1.2 to 20
.007 to 5
.004 to .65
.003 to .1
61
No Trip
.700 to 15
.3 to 4
.1 to 1.3
.02 to .25
.006 to .13
.003 to .07
.003 to .04
62
No Trip
12 to 180
6 to 70
2 to 25
.15 to 3.5
.005 to .3
.004 to .13
.004 to .04
69
No Trip
.120 Max
.073 Max
.038 Max
.021 Max
.017 Max
.017 Max
.017 Max
600
No Trip
50 to 800
20 to 300
5.5 to 110
.3 to 17
.004 to .5
.004 to .5
.004 to .1
All trip times and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of 25 C.
Breakers do not carry current prior to application of overload.
*CPA type units are available only with 51, 52 and 59 delays.
90
10000
MAY TRIP
100
TIME IN SECONDS
DELAY 51
1000
10
.1
.01
.001
0
300
400
500
600
700
800
900
1000
900
1000
10000
DELAY 52
MAY TRIP
1000
TIME IN SECONDS
100
Delays 400, 500 and 600 are long delays for special
motor applications.
100 150200
125
10
.1
.01
.001
0
300
400
500
600
700
800
10000
1000
DELAY 59
MAY TRIP
TIME IN SECONDS
100
10
.1
.01
.001
0
300
400
500
600
700
800
900
1000
900
1000
MAY TRIP
10000
1000
DELAY 500
TIME IN SECONDS
100
10
.1
.01
.001
0
300
400
500
600
700
800
91
http://airpax.sensata.com
10000
1000
DELAY 61
MAY TRIP
1000
DELAY 40
10
MAY TRIP
100
TIME IN SECONDS
100
TIME IN SECONDS
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
100
200
300
400
500
600
700
800
900
1000
900
1000
900
1000
900
1000
MAY TRIP
DELAY 41
100
TIME IN SECONDS
100
TIME IN SECONDS
1000
DELAY 62
1000
MAY TRIP
10000
10000
10
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
PERCENT OF RATED CURRENT
10000
10000
1000
DELAY 69
TIME IN SECONDS
100
10
MAY TRIP
TIME IN SECONDS
100
DELAY 42
MAY TRIP
1000
10
.1
.1
.01
.01
.001
.001
300
400
500
600
700
800
900
1000
300
500
600
700
800
10000
1000
1000
DELAY 600
DELAY 400
MAY TRIP
MAY TRIP
10000
100
TIME IN SECONDS
100
TIME IN SECONDS
400
10
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
100150 200
300
400
500
600
700
800
92
SPECIFICATIONS
Trip Free
Will trip open on overload, even when the handle is forcibly held
on or restrained. This prevents operator from damaging the circuit
by holding the handle in the ON position.
Trip Indication
The operating handle moves positively to the OFF position.
Ambient Operation
IPA protectors operate in temperatures between
40C and +85C.
Insulation Resistance
Not less than 100 megohms at 500 volts DC.
Dielectric Strength
IPA protectors withstand 3000Vac, 60Hz for 60 seconds between
all electrically isolated terminals except auxiliary switch terminals
shall withstand 500Vac, 60Hz for REG and REC types.
Endurance
Operating as a switch, the operating life exceeds 10,000
operations, at rated current, at a rate of 6 per minute.
Electrical Characteristics
IPA protectors are rated .050 to 30 amperes 65Vdc; .050 to 30
amperes 240 Vac 50/60Hz; 0.050 to 15 amperes 250Vac, 400Hz.
Construction
Series and series with auxiliary switch available in various delays
and combinations.
Auxiliary and Alarm Switch
When supplied shall be S.P.D.T. configuration with a maximum
rating of 3.0 amperes, 250Vac resistive load. Gold contacts are
rated at .100 amperes, 125Vac resistive load.
Moisture Resistance
Meet all the requirements of MIL-PRF-55629 when tested in
accordance with Method 106 of MIL-STD-202.
Salt Spray (Corrosion)
Meet the requirements of MIL-PRF-55629 when tested in
accordance with Method 101 of MIL-STD-202.
Shock
Circuit protectors shall not trip when tested per MIL-STD-202,
Method 213, Test Condition B with 100% rated current applied to
delayed units and 80% rated current to instantaneous units. Units
with auxiliary switches will withstand 30G max.
Vibration
Circuit protectors shall not trip when vibrated per MIL-STD-202,
Method 201, Test Condition A with 100% rated current applied to
delayed units and 80% rated current to instantaneous units.
Poles
One through three poles available.
93
http://airpax.sensata.com
Torque (in-lbs)
6 to 8
M3 Mounting Screws
4 to 5
M4 Terminal Screws
10 to 12
Grams
1.7
48
Pulse Tolerance
94
HOW TO ORDER
First Decision
Type
IPA
IPAP
IPAH
IPAHP
CPA
CPAH
Second Decision
Poles
-1
-11
-111
-6
-66
-666
Note:
A The coding given permits a self-assigning part number. Other configurations may require a
factory assigned part number. Typical examples are units with mixed ratings, combinations of
styles or construction. With these, it is suggested that order entry be by description and/or
drawings and a part number will be assigned. Additionally, it is a standard policy to establish a
factory assigned part number wherever a descriptive drawing exits to provide cross reference,
traceability and manufacturing control.
95
http://airpax.sensata.com
Example:
Third Decision
Configurations
6 7 8
Fifth Decision
Rated Current
-0
Switch only
-1
Series
-1REC4
Rating
-1REG4
-1RS4
-1RSG4
Fourth Decision
0.50 to 30.0*
Notes: 1. On multi-pole units, the poles are numbered left to
right when viewed from terminal end.
2. *15 amps maximum at 400Hz
L-
R-
S-
Switch only
-40
-41
-42
-400
-50
DC instant trip*
-51
DC short delay*
-52
DC long delay*
-500
DC motor start
-60
-61
-62
-600
Seventh Decision
Handle Color
01
TV*
CCC
96
IAG/IUG/IEG/CEG/LEG Series
Introduction
99
Poles
100
Handles
103
Configurations
108
Operating Characteristics
110
Delay Curves
111
Specifications
115
Decision Tables
117
IAG/IUG/IEG/CEG/LEG Series
Hydraulic Magnetic Circuit Protectors
INTRODUCTION
The Airpax IAG/IUG/IEG/CEG/LEG magnetic circuit protectors
provide low-cost power switching, reliable circuit protection
and accurate circuit control for equipment in the international
marketplace.
99
http://airpax.sensata.com
IAG Series
1.687
[42.85]
.240
[6.10]
ON
32
32
OFF
.690
[17.53]
2.075
[52.71]
MAX.
.625
.590
[15.00]
MAX.
2X 6 32 THREAD
.140 [3.56] DEEP
M3 ISO THD. OPTIONAL
O
N
2.000
[50.80]
O
F
F
.1.660
[42.16]
+.25
-.00
15.88
1.660
[42.16]
1.050
[26.67]
1.220
[31.00]
2X
.750
[19.05]
.168
[4.27]
0.156
[3.96]
.230
[5.84]
1.530
[38.86]
100
Two Pole*
.240
[6.10]
Four Pole*
Three Pole*
ON
32
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
32
OFF
2.075
[52.71]
MAX.
1.515
[38.48]
MAX.
.690
[17.53]
Two Pole*
.230
[5.84]
2X
1.660
[42.17]
Four Pole*
1.050
[26.68]
.156
[3.96]
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
*See Single Pole Mounting Detail for hole sizes and locations. LEG type units are
only available in one or two poles.
Three Pole*
+.010
.625 -.000
+.25
[15.88 -.00 [
4X
101
3.015
[76.58]
MAX.
1.530
[38.86]
2.265
[57.53]
MAX.
.750
[19.05]
.750
.750
[19.05] [19.05]
.750
.750
.750
[19.05] [19.05] [19.05]
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
http://airpax.sensata.com
IAG Series
.590
[15.00]
MAX.
2X
.590
[15.00]
MAX.
.240
[6.10]
ON
32
32
2.000
[50.80]
2.000
[50.80]
OFF
2.075
[52.70]
MAX.
2X
1.220
[31.00]
1.660
[42.16]
1.220
.168
[31.00]
[4.27]
4X 6 32 THREAD
.140 [3.56] DEEP
M3 ISO THD. OPTIONAL
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
O
N
O
F
F
1.515
[38.48]
1.515
[38.48]
.168
[4.27]
.690
[17.53]
MAX.
2.265
[57.53]
MAX.
3.015
[76.58]
MAX.
MAX.
2.265
[57.53]
MAX.
3.015
[76.58]
MAX.
Three Pole*
Two Pole
.230
[5.84]
1.660
[42.16]
6 32 THREAD
.140 [3.56] DEEP
M3 ISO THD. OPTIONAL
Four Pole*
+.010
-.000
.625
+.25
-.00
15.87
+.010
2X
1.530
[38.86]
-.000
.6251.660
+.25
-.00[42.16]
1.050
15.87
[26.67]
1.660
[42.16]
1.050
4X .156
[26.67
[3.96
] ]
4X
.156
[3.96]
.750
.750
.750
[19.05] [19.05] [19.05]
.750
[19.05]
.750
.750
[19.05] [19.05]
.750
[19.05]
.750
.750
.750
.750
.750
[19.05
]
*See Two
Pole Mounting Detail[19.05
for hole
sizes ]and
locations.
] [19.05
[19.05] [19.05]
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
NOTE: We recommend machining slots into your panel for 2 or more
poles. This eliminates the need to dissemble/reassemble the handle
ties to be able to insert the handles thru indvidiually drilled holes. LEG
type units are only available in one or two poles.
Optional Z Barrier
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
102
IAGX/IUGX/IEGX/CEGX
Single Pole
6 32 THD. (TYP.)
M3 ISO THD.
OPTIONAL
.750
[19.05]
1.687
[42.85]
1.972
[50.09]
.490
[12.45]
MAX.
2.470
[62.74]
MAX.
Three Pole
Four Pole
1.515
[38.48]
MAX.
2.265
[57.53]
MAX.
3.015
[76.58]
MAX.
2.206
[56.03]
1.220
[30.99]
2.000
[50.80]
Two Pole
ON
1.660
[42.16]
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
.005
.735
[.13]
Mounting Detail
Single, Two & Three Pole
[18.67]
(HANDLE WIDTH)
Four Pole*
1.510
[38.35]
2X .156
[3.96]
1.660
[42.16]
1.260
[32.00]
.200
[5.08]
.750
[19.05]
.750
[19.05]
IAGZX/IUGZX/IEGZX/CEGZX/LEGZX
Single Pole*
2.470 MAX.
[62.74]
1.687
[42.85]
.420 REF.
[10.67]
.750
[19.05]
6 32 THD. (TYP.)
M3 ISO THD.
OPTIONAL
.125
[3.18]
Two Pole*
1.515
[38.48]
Three Pole
.200
[5.08]
2.165
[54.98]
OPTIONAL
HANDLE GUARDS
(SEE DETAIL A)
.430
[10.92]
2X .156
[3.96]
1.660
[42.16]
1.220
[30.99]
2.000
[50.80]
1.530
[38.86]
2.265 Max.
[57.53]
ON
1.660
[42.16]
OFF
1.239
[31.47]
ON
ON
OFF
OFF
ON
OF
1.260
[32.00]
.750
[19.05]
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
* LEG type units are only available in one or two poles.
Detail A
103
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IAG Series
IAGBX/IUGBX/IEGBX/CEGBX/LEGBX
ON
I
Handle position
"OFF" with guard
(6th decision, G)
OFF
OFF
Handle
position "ON"
with guard
(6th decision, G)
Actuation
access handle
(see note)
.387 REF.
[9.84]
2.378 MAX
[60.40]
ON
I
.125
[3.18]
1.687
[42.85]
2.000
[50.80]
1.220
[30.99]
1.530
[38.86]
ON
I
PUSH
TO
RESET
1.239
[31.47]
.314
[7.98]
Handle position
"OFF" guard with
no actuate OFF
feature
(6th decision, X)
ON
I
PUSH
TO
RESET
Handle position
"ON" guard with
no actuate OFF
feature
(6th decision, X)
SINGLE POLE
2X .156
[3.96]
.750
[19.05]
1.660
[42.16]
2.217
[56.31]
ON
I
O
OFF
OPTIONAL
GUARD
(SEE DETAIL A)
6-32 THD. MOUNTING
M3 ISO THD. OPTIONAL
1.260
[32.00]
ON
I
1.660
[42.16]
.200
[5.08]
.750
[19.05]
Handle position
"OFF" without
guard
O
OFF
ON
I
Handle position
"ON" without
guard
O
OFF
DETAIL "A"
Note: Access is limited to a device smaller than the Underwriters Laborator articulated probe
Defined in UL-489 FIG. 11.1.7.2.1.
104
Single Pole
Two Pole
KEYWAY
.060 [1.52] .065 [1.65] WIDE
.030 [.76] .035 [.89] DEEP
.750
[19.05]
6 32 MTG. SCREW
FOR HIGH SHOCK
MTG.
.130
[3.30]
LOCKWASHER
ON
2.000
[50.80]
.656
[16.66]
RUBBER O RING
.625
[15.88]
Optional Handle
2.265
[57.53]
MAX.
1.515
[38.48]
MAX.
1.220
[30.99]
13
3
OFF 13
2.256
[57.30]
MAX.
Three Pole
.750
[19.05]
Mounting Detail
Single Pole
.156
[3.96]
Three Pole*
Two Pole*
.750
[19.05]
.750
[19.05]
.750
[19.05]
.515
[13.08]
.656
[16.66]
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
*See Single Pole Mounting Detail for hole sizes and locations.
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
105
http://airpax.sensata.com
IAG Series
.240
[6.09]
1.488
[37.80]
.744
[18.90]
ON
2.976
[75.59]
2.232
[56.69]
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
32
2.000
[50.80]
32
1.220
[30.99]
OFF
2.075
[52.70]
MAX.
2.598
[65.99]
.690
[17.53]
Note:
A: Flush face plate is optional. See decision tables, sixth decision.
B:Tolerance .031 [.79] Angles: 5 unless noted. Dimensions in
brackets [ ] are millimeters.
DIM. B
(SEE TABLE)
DIM. C
(SEE TABLE)
DIM. A
(SEE TABLE)
.127
[3.23]
DIMENSIONS A, B, C
Number of Poles
Dimension A, inches [ mm ]
Dimension B, inches [ mm ]
1 pole
2 pole
3 pole
4 pole
Dimension C, inches [ mm ]
2.180 .005
[55.37 .13]
2.186 .011
[55.52 .28]
.040 to .059
[1.02 to 1.50]
.060 to .100
[1.52 to 2.54]
106
1.687
[42.85]
.240
[6.09]
.960
[24.38]
ON
1.700
[43.18]
2.450
[62.23]
3.190
[81.03]
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
32
2.000
[50.80]
32
1.220
[30.99]
2.598
[65.99]
OFF
2.075
[52.70]
MAX.
.690
[17.53]
DIM. B
(SEE TABLE)
DIM. C
(SEE TABLE)
DIM. A
(SEE TABLE)
.130
[3.30]
DIMENSIONS A, B, C
Number of Poles
Dimension A, inches [ mm ]
Dimension B, inches [ mm ]
1 pole
2 pole
3 pole
4 pole
Dimension C, inches [ mm ]
2.180 .005
[55.37 .13]
2.186 .011
[55.52 .28]
.040 to .059
[1.02 to 1.50]
.060 to .100
[1.52 to 2.54]
1.560
[39.62]
.734
[18.64]
107
Note: A: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
B: Bevelled face plate is standard.
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IAG Series
CONFIGURATIONS
.230
.230
[5.84]
Series Trip
The most popular configuration for magnetic protectors is
the series trip where the sensing coil and contacts are in
series with the load being protected. The handle position
conveniently indicates circuit status. In addition to
providing conventional overcurrent protection, its
simultaneously used as an on-off switch.
Shunt Trip
The shunt trip is designed for controlling two separate loads
with one assembly. The control is established by providing
overload protection for the critical load. When the current
through this load becomes excessive and reaches the trip
point, the protector will open and remove power from both
loads simultaneously. The total current rating of both loads
must not exceed the maximum contact rating.
[5.84]
1.530
[38.86]
1.530
[38.86]
Series
Optional flat
screw terminal
Push-On
1.380
[35.05]
.05 to 30
30.1 to 50
M4
Screw
10-32
Screw
X
Shunt
1.530
[38.86]
.441
[11.20]
1.059 .764
[26.90][
19.04]
1.083
[27.51] .848
[21.53]
2.438 MAX.
[61.93]
(See Note A)
.110
[2.79]
8-32
Screw
2.52 MAX.
[64.00]
(See Note A)
.230
[5.84]
Switch
Only
M5
Screw
.187
[4.75]
2.454 MAX.
[62.33]
(See Note A)
.260
[6.60]
.250
[6.35]
IREC4
IREG4
IREC5
NO
NC
BREAKER IN
OFF POSITION
108
Relay Trip
This permits the overload sensing coil to be placed in a
circuit which is electrically isolated from the trip
contacts. The coil may be actuated by sensors
monitoring pressure, flow, temperature, speed, etc.
Other typical applications include crowbar, interlock
and emergency /rapid shutdown circuitry. Trip may be
accomplished by voltage or current, which must be
removed after trip.
.230
[5.84]
2.52 MAX.
[64.00]
(See Note A)
.620
[15.75]
1.380
[35.05]
1.530
[38.86]
.230
[5.84]
Relay
2.52 MAX.
[64.00]
(See Note A)
1.380
[35.05]
Dual Coil
By combining two electrically independent coils on a
common magnetic circuit, it is possible to provide
contact opening when either an over-current or trip
voltage is applied to the respective coils. One coil will
be a current trip coil with standard specifications. The
second, or dual coil, can be used to provide a control
function permitting contact opening from a remote
interlock or other transducer functions. Standard coils
are 6, 12, 24, 48, 120 and 240 volts. Tripping is
instantaneous and must be removed (usually selfinterrupting) after trip.
1.530
[38.86]
.230
[5.84]
2.52 MAX.
[64.00]
(See Note A)
.620
[15.75]
1.380
[35.05]
Voltage Trip
Sometimes called dump circuits or panic trip
circuits, these units make it possible to open main
power contacts with lower power inputs from one or
more sources. This configuration is becoming
increasingly more important for sensitive circuitry and
denser packaging in automation systems. Available in
series, shunt or relay configurations.
Dual Coil
1.530
[38.86]
Dual Coil
2.000
[50.80]
109
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Impedance
Current Ratings
(Amps)
IAG Series
OPERATING CHARACTERISTICS
AC, 50/60Hz
(ohms)
AC, 400Hz
(ohms)
0.200
45.8
28.5
71.94
1.00
1.38
1.10
2.85
2.00
0.371
0.29
0.76
5.00
0.055
0.051
0.12
10.0
0.017
0.016
0.032
20.0
0.006
0.006
0.010
30.0
0.003
0.004
0.006
50.0
0.0019
0.0018
DCR and Impedance based on 100% rated current applied and stabilized for
a minimum of one hour. Tolerance .05-2.5 amperes 20%: 2.6 -20 amperes
25%, 21-50 amperes 50%. Consult factory for special values and for coil
impedance of delays not shown.
Delay
Pulse Tolerance
64, 65, 66
100%
125%
150%
200%
400%
600%
800%
1000%
41
No Trip
May Trip
.500 to 8.0
.150 to 1.9
.020 to .40
.006 to .25
.004 to .1
.004 to .05
42
No Trip
May Trip
5 to 70
2.2 to 25
.40 to 5.0
.012 to 2
.006 to .2
.006 to .15
43
No Trip
May Trip
35 to 350
12 to 120
1.5 to 20
.012 to 2.2
.01 to .22
.01 to .1
49
No Trip
May Trip
.100 Max
.050 Max
.020 Max
.020 Max
.020 Max
.020 Max
51*
No Trip
.500 to 6.5
.300 to 3.0
.100 to 1.2
.031 to .500
.011 to .25
.004 to .1
.004 to .08
52*
No Trip
2 to 60
1.8 to 30
1 to 10
.15 to 2.0
.04 to 1
.008 to .5
.006 to .1
53*
No Trip
80 to 700
40 to 400
15 to 150
2 to 20
.23 to 9
.018 to .55
.012 to .2
59*
No Trip
.120 Max
.050 Max
.050 Max
.022 Max
.017 Max
.017 Max
.017 Max
61*
No Trip
.700 to 12
.35 to 7.0
.130 to 3.0
.030 to 1
.015 to .3
.01 to .15
.008 to .1
62*
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3.0
.02 to 2
.015 to .8
.01 to .25
63*
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.4 to 10
.013 to .85
.013 to .5
64
No Trip
.7 to 12
.35 to 7
.13 to 3
.030 to 1
.017 to .3
.01 to .16
.008 to .1
65
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3
.02 to 2
.017 to .76
.01 to. 6
66
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.4 to 10
.014 to 5
.014 to 3
69*
No Trip
.120 Max
.100 Max
.050 Max
.022 Max
.017 Max
.017 Max
.017 Max
71**
No Trip
.440 to 10
.300 to 7
.100 to 3.0
.03 to 1
.012 to .3
.004 to .15
.004 to .1
72**
No Trip
1.8 to 100
1.7 to 60
1 to 20
.15 to 3
.04 to 2
.008 to .79
.006 to .28
73**
No Trip
50 to 600
30 to 400
10 to 150
1.8 to 20
.22 to 10
.018 to .88
.011 to .50
79**
No Trip
.120 Max
.100 Max
.050 Max
.023 Max
.016 Max
.015 Max
.015 Max
*CEG type units are available only with 51, 52, ,53 and 59 delays LEG type units are available only with 61, 62, 63 and 69 delays
**135% minimum trip point for delays 71, 72, 73 and 79
110
10000
10000
100
10
10
.1
.01
.01
300
400
500
600
1000
700
800
900
1000
DELAY 63
300
400
500
600
700
800
900
1000
900
1000
DELAY 69
1000
100
TIME IN SECONDS
10
10
1
.1
MAY TRIP
TIME IN SECONDS
10000
100
1
.1
.01
.001
.001
MAY TRIP
10000
111
.1
.001
DELAY 62
MAY TRIP
1000
TIME IN SECONDS
100
TIME IN SECONDS
DELAY 61
MAY TRIP
1000
.01
300
400
500
600
700
800
900
1000
.001
300
400
500
600
700
800
http://airpax.sensata.com
IAG Series
DELAY 51
1000
1000
TIME IN SECONDS
10
10
.1
.1
.01
.01
300
400
500
600
700
800
900
1000
10000
DELAY 52
MAY TRIP
1000
300
400
500
600
700
800
900
1000
900
1000
DELAY 59
100
TIME IN SECONDS
100
TIME IN SECONDS
10000
1000
10
10
1
.1
1
.1
.01
.001
.001
MAY TRIP
MAY
.001
DELAY 53
100
MAY TRIP
TIME IN SECONDS
100
MAY TRIP
10000
10000
.01
300
400
500
600
700
800
900
1000
.001
300
400
500
600
700
800
112
10000
10000
TIME IN SECONDS
100
1000
100
DELAY 72
MAY TRIP
DELAY 71
MAY TRIP
TIME IN SECONDS
1000
10
01
01
001
001
0
300
400
500
600
700
800
900
300
400
500
600
700
800
900
1000
100
10
100
10
01
01
300
400
500
600
700
800
DELAY 79
1000
900
1000
MAY TRIP
MAY TRIP
DELAY 73
TIME IN SECONDS
TIME IN SECONDS
1000
113
10000
10000
001
1000
001
300
400
500
600
700
800
900
1000
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IAG Series
DELAY 41
1000
1000
TIME IN SECONDS
10
10
.1
.1
.01
.01
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
900
1000
900
1000
10000
DELAY 42
MAY TRIP
1000
DELAY 49
1000
100
TIME IN SECONDS
100
TIME IN SECONDS
10000
10
10
1
.1
1
.1
.01
.001
.001
MAY TRIP
.001
DELAY 43
100
MAY TRIP
TIME IN SECONDS
100
MAY TRIP
10000
10000
.01
300
400
500
600
700
800
900
1000
.001
300
400
500
600
700
800
114
SPECIFICATIONS
Trip Free
Will trip open on overload, even when forcibly held in the ON position. This
prevents the operator from damaging the circuit by holding on the protector.
Trip Indication
The operating handle moves positively to the OFF position on overload.
Ambient Operation
IAG/IUG/IEG/CEG/LEG protectors operate in temperatures between 40 C to
+85 C.
Insulation Resistance
Not less than 100 megohms at 500 volts DC.
Dielectric Strength
IAG/IUG/IEG/CEG/LEG protectors withstand 3750Vac, 60Hz for 60 seconds
between all electrically isolated terminals, except auxiliary switch terminals
shall withstand 600Vac, 60Hz for REG and REC types. Four terminal dual coil and
relay construction (not offered in the IEG) will withstand 1500Vac.
Endurance
Operating as a switch, the operating life exceeds 10,000 operations at a rate of
6 per minute when tested as follows: 6000 OPS @ rated current plus 4000 OPS
@ at no load.
Electrical Characteristics
.050-50 amperes; 80Vdc Max., 240Vac Max., 50/60Hz and .050-30 amperes:
250Vac Max., 400Hz. Units above 30 amps are not suitable for across-the-line
motor starting.
Auxiliary Switch
When supplied shall be SPDT configuration. Non VDE approved switches have
a maximum UL rating of 10.0 amperes, 250 volts, 60Hz; 3.0 amperes, 50 volts DC,
1 amperes, 80 volts DC (REC) type or 0.1 amperes, 125 volts, 60Hz. (REG type).
VDE approved switches have a maximum UL rating of 10.0 amperes, 250 volts,
60Hz, 1 amperes, 80 volts DC (REG type); or 0.1 amperes, 125 volts, 60Hz (REG
type); or 0.1 amperes, 125 volts, 60Hz (REG type).
Moisture Resistance
Meets all the requirements of MIL-PRF-55629 when tested in accordance with
Method 106 of MIL-STD-202.
Salt Spray (Corrosion)
Meets the requirements of MIL-PRF-55629 when tested in accordance with
Method 101 of MIL-STD-202.
Shock
Circuit protectors shall not trip when tested per MIL-STD-202, Method 213, Test
Condition I with 100% rated current applied to delayed units, except 90% current in
plane 4 (i.e., handle down). Instantaneous units shall have 80% rated current
applied in all planes.
Construction
Series, shunt, relay and series with auxiliary switch available in various delays
and combinations.
115
Vibration
Circuit protector shall not trip when vibrated per MIL-STD-202, Method 204, Test
Condition A with 100% rated current applied to delayed units and 80% rated
current to instantaneous units.
VDE Approval
IEG is VDE approved under VDE 0642 (EN60934). The IEG has 8mm creepage and
clearance between the main circuit and the following areas:
A. Operator accessible area around the handle.
B. The mounting inserts or brackets.
C. The auxiliary switch circuit.
D. Between poles.
Care must be taken to maintain spacings at the terminals when wired. The VDE
approval for standard terminals is not for use with bare wire. A crimp type lug is
required. In addition, all VDE approved units will be in compliance with specific
CE Directives. These units will be marked as CE Compliant.
UL1500 (Marine Ignition Protected)
IDG/IDGH is approved for Marine Ignition Protection
UL489A Listed
The CEG is dimensionally the same as the popular IEG, but provides UL listing to
UL489A. Available in one to three poles, in series, series with auxiliary switch,
shunt, dual coil and voltage trip configurations. As a circuit breaker, the CEG
provides communication equipment manufacturers with a UL listed circuit
breaker in a very compact package that meets the stringent environmental
requirements of todays marketplace. This makes the CEG ideal for switching,
transmission and wireless applications.
UL489 Listed
The LEG is dimensionally the same as the popular IEG, but provides UL listing to
UL489. Available with one or two poles, in series, series with auxiliary switch,
shunt and three-terminal dual coil configurations. As a circuit breaker, the LEG
provides equipment manufacturers with a ULlisted magnetic hydaulic circuit
breaker in the most compact package available on the market.
APPROXIMATE WEIGHT PER POLE (1 TO 6 POLES AVAILABLE)
Ounces
Grams
2.2
62.4
Torque (in-lbs)
6 to 8
M3 Mounting Screws
4 to 5
10 to 12
M4 Terminal Screws
10 to 12
14 to 15
M5 Screw Terminals
14 to 15
30 to 35
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IAG Series
AGENCY APPROVALS
IAG/IUG/IEG Supplementary Protectors
Max Voltage
Frequency (Hz)
Phase
Minimum Poles
UL/CSA
TV
TV
80
DC
.02 to 50
.10 to 30
U2, 7500
4000
125
50/60
.02 to 50
U2, 3000
125
50/60
.02 to 30
C1, 5000(3)
125
50/60
.02 to 50
U3, 1000
125 / 250
50/60
.02 to 50
U1, 3000
125 / 250
50/60
2/1 - 30/15
C2, 5000(1)
240
50/60
1&3
.02 to 50
U1, 2000
240
50/60
1&3
.02 to 50
C2, 5000(1)
250
50/60
.02 to 2
U2, 5000
250
50/60
1&3
.02 to 30
.10 to 50
U1, 2000
2000
250
50/60
1&3
.02 to 30
C2, 3500(2)
250 (4)
50/60
1&3
.02 to 30
C1, 3500(2)
250 (4)
50/60
1&3
.02 to 30
U1, 1000
250 (5)
50/60
.02 to 50
U3, 1000
250 (5)
50/60
.02 to 50
U3, 1000
277
50/60
.02 to 30
U2, 2000
277
50/60
.02 to 30
C2, 5000(2)
250
400
1&3
.02 to 30
U2, 1500
250
400
.02 to 30
U3, 200
Phase
Minimum Poles
UL/CSA
TV
TV
Frequency (Hz)
48
DC
.02-50
U2, 5000
65
DC
.02-50
U2, 3000
125
50/60
.02-50
U2, 2000
125/250
50/60
.02-50
U2, 1500
250
50/60
1&3
.02-30
U1, 1000
Frequency (Hz)
Phase
Minimum Poles
UL/CSA
TV
UL489A
TV
80
DC
.05-50
5000
Frequency (Hz)
Phase
Minimum Poles
UL/CSA
TV
UL489
TV
125
50/60
.05-30
.10-30
5000
2000
120/240
50/60
1-30
.10-30
5000
2000
Notes:
(1) With 125 A max. series fuse; (2) With 80 A max. series fuse; (3) With 50 A max. circuit breaker; (4) With blocked vent construction;
(5) Non-standard construction. Fit for further use approval
General notes:
All supplementary protectors are of the overcurrent (OC) type
The family of protectors has been evaluated for end use application for use groups (UG) A, B, C and D
The terminals (FW) are suitable for factory wiring only (0)
The maximum voltage ratings for which the protectors have been tested are shown in the chart
The current is the amperage range that the protectors have been tested
The tripping current (TC) for all of the protectors is 1 (in the range of 125% to 135% of ampere rating
except for the 400Hz protectors which is 2 (more than 135% of ampere rating)
The overload rating (OL) - designates whether the protector has been tested for general use or motor
starting applications.
116
First Decision
Select Type and Terminal
Type
IAG
IUG*
IEG**
CUG+
CEG++
IAGH
IUGH*
IEGH**
CUGH+
CEGH++
Description
Standard toggle/mounting,
no designation required
IDG***
IDGH***
IMG**
CMG++
ZX
BX
117
Screw
Terminals
Single pole
11
66
Two pole
111
666
Three pole
1111
6666
Four pole
Third Decision
Internal Configuration
Switch only
SW
Switch only
Series
-41
-1REC4
-42
-43
-49
-51
DC short delay*
-52
DC long delay*
-53
DC motor start*
-59
-61
-62
-63
-64
-65
-66
-69
-71
-72
-73
-79
-1REG4
-1RS4
-3
Shunt
-4
Relay
Fourth Decision
-1
-1REC5
- 01 - V
-0
Push-on
Terminals
Example:
IEG 1 - 1REC4 - 61 - 20.0
-1RLS4
Notes:
Second Decision
Poles and Terminals
C = CCC Approved
This approval requires the addition of a C at the end
of the part number. The unit will not be VDE Approved.
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Fifth Decision
Rated Current
ROCKER HANDLE
COLOR
Sixth Decision
INDICATING COLOR
ON
Optional
ON
ROCKER HANDLE
COLOR
OFF
-B
Barriers*
LINE
.500
20.0
-C
.750
30.0
-G
1.00
35.0*
2.50
40.0*
-L
Handle lock
5.00
50.0*
-M
-Q
-S
-X
7.50
* IDG/IDGH is rated for 30 amps max.
-A
Seventh Decision
Toggle Handle
Color
Unmarked
Marked
ON-OFF
I-O
Black
-00
-01 (STD)
Yellow
-10
-11
Red
-20
-21
Blue
-30
-31
LOAD
LINE
ON
ON
FIG. 3
-40
-41
Orange
-60
-61
White
-90
-91
ON
OFF
FIG. 5
FIG. 4
LOAD
LOAD LINE
ON
FIG. 6
INDICATING COLOR
OFF
LINE
ON
ROCKER HANDLE
COLOR
INDICATION ON
MOUNTING/INDICATOR CODE:
J, K, L
LINE
LOAD
OFF
OFF
ON
FIG. 2
LOAD LINE
LOAD LINE
ON
ON
FIG. 1
FIG. 3
OFF
FIG. 5
FIG. 4
LOAD LINE
ON
OFF
FIG. 6
ON
I
O
OFF
LINE
Green
LOAD LINE
OFF
OFF
FIG. 2
INDICATION OFF
MOUNTING/INDICATOR CODE:
F, G, H
LINE
OFF
FIG. 1
Notes:
1. One or more descriptions may be used as required.
2. When this is not used, table one may be substituted and U.S. thread
will be supplied. Unit will be rated at 250V (50/60Hz only.)
3. VDE approved at 250VAC
4. IEGS standard face plate has beveled sides(see pg.90)
* Not available on snap-in units
LINE
INDICATION ON
MOUNTING/INDICATOR CODE:
A, B, C
15.0
10.0
.250
.100
OFF
INDICATING
COLOR
IAG Series
INDICATION OFF
MOUNTING/INDICATOR CODE: M, N, P, R
LOAD
ON
LINE
OFF
FIG. 2
FIG. 3
LINE
OFF
LOAD
ON
FIG. 6
Seventh Decision
Rocker Handle Color, Indicator Color and Marking Selection (See Notes)
IAGX, IUGX, IEGX, IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Single Rocker Color)
Vertical Mounting
Rocker
Handle
Color
Horizontal Mounting
On-Off
Fig.4
I-O
Fig.5
On-Off
I-O
Fig.6
Indicating
Color
Marking
Color
Indicates:
Unmarked
On-Off
Fig.1
I-O
Fig.2
On-Off
I-O
Fig.3
Black
N/A
White
N/A
-00
-01
-02
-03
-04
-05
-06
Red
N/A
White
N/A
-20
-21
-22
-23
-24
-25
-26
Grey
N/A
Black
N/A
-40
-41
-42
-43
-44
-45
-46
Orange
N/A
Black
N/A
-50
-51
-52
-53
-54
-55
-56
White
N/A
Black
N/A
-90
-91
-92
-93
-94
-95
-96
Marking
Detail
IAGZX, IUGZX, IEGZX, CUGZX, CEGZX Rocker Handle (Dual Rocker Color)
Black
White
White
On
-A0
-A1
-A2
-A3
-A4
-A5
-A6
Black
Red
White
On
-B0
-B1
-B2
-B3
-B4
-B5
-B6
Black
Green
White
On
-C0
-C1
-C2
-C3
-C4
-C5
-C6
Black
White
White
Off
-F0
-F1
-F2
-F3
-F4
-F5
-F6
Black
Red
White
Off
-G0
-G1
-G2
-G3
-G4
-G5
-G6
Black
Green
White
Off
-H0
-H1
-H2
-H3
-H4
-H5
-H6
Black
White
White
On
-J0
-J1
-J2
-J3
-J4
-J5
-J6
Black
Red
White
On
-K0
-K1
-K2
-K3
-K4
-K5
-K6
Black
Green
White
On
-L0
-L1
-L2
-L3
-L4
-L5
-L6
IAGBX, IUGBX, IEGBX, CUGBX, CEGBX Rocker Handle (Dual Rocker Color)
Black
White
White
Off
-M0
N/A
-M2
-M3
N/A
-M5
-M6
Black
Red
Red
Off
-N0
N/A
-N2
-N3
N/A
-N5
-N6
Black
Green
Green
Off
-P0
N/A
-P2
-P3
N/A
-P5
-P6
Black
Yellow
Yellow
Off
-R0
N/A
-R2
-R3
N/A
-R5
-R6
118
First Decision
Select Type and Terminal
Type
Description
LEG
LMG
Standard toggle/mounting,
no designation required
LEGH
LMGH
ZX
BX
Second Decision
Poles and Terminals
Push-on
Terminals
Screw
Terminals
Single pole
11
66
Two pole
Example:
LEG
6 - 1REC4 - 61 - 20.0
Third Decision
Internal Configuration
Fourth Decision
Frequency and Delay
-1
Series
-61
-1REC4
-62
-63
-69
-1REC5
-1REG4
-1RS4
-1RLS4
-3
Shunt
Notes:
A. When A (metric thread mounting) is specified in the sixth
decision in combination with screw terminal option in the
second decision, metric screw terminals are supplied.
- 01 - V
V = VDE Approved
The shaded areas denote VDE approval
options. This approval requires the addition
of a V at the end of the part number. The V
will be added to any part number formed
entirely from shaded decisions. If
non-shaded areas are selected, the unit will
not be VDE Approved, but other
approvals still apply.
C = CCC Approved
This approval requires the addition of a C at the end
of the part number. The unit will not be VDE Approved.
119
http://airpax.sensata.com
Fifth Decision
Rated Current
ROCKER HANDLE
COLOR
Sixth Decision
INDICATING COLOR
ON
Optional
ON
ROCKER HANDLE
COLOR
OFF
-G
-L
Handle lock
-S
-X*
-Z
"Z" Barriers
LINE
LOAD
LINE
ON
ON
INDICATION OFF
MOUNTING/INDICATOR CODE:
F, G, H
LOAD LINE
LINE
OFF
OFF
FIG. 1
FIG. 2
FIG. 3
OFF
ON
LOAD LINE
OFF
FIG. 5
FIG. 4
LOAD
ON
FIG. 6
MARKING DETAIL A
Notes:
1. One or more descriptions may be used as required.
2. When this is not used, table one may be substituted and U.S. thread
will be supplied. Unit will be rated at 250V (50/60Hz only.)
3. LEGS standard face plate has beveled sides(see pg. 90)
* Not available on mid-trip units
LINE
INDICATION ON
MOUNTING/INDICATOR CODE:
A, B, C
OFF
INDICATING
COLOR
IAG Series
INDICATING COLOR
OFF
LINE
ON
ROCKER HANDLE
COLOR
Seventh Decision
INDICATION ON
MOUNTING/INDICATOR CODE:
J, K, L
Black
-00
-01 (STD)
Yellow
-10
-11
Red
-20
-21
Blue
-30
-31
Green
-40
-41
Orange
-60
-61
White
-90
-91
LOAD
OFF
OFF
ON
FIG. 1
ON
FIG. 2
FIG. 3
LOAD LINE
ON
LOAD LINE
LOAD LINE
Unmarked
LINE
OFF
FIG. 5
FIG. 4
ON
OFF
Color
Marked
ON-OFF
I-O
FIG. 6
MARKING DETAIL B
ON
I
O
OFF
LINE
INDICATION OFF
MOUNTING/INDICATOR CODE: M, N, P, R
LOAD
ON
LINE
OFF
FIG. 2
FIG. 3
LINE
OFF
LOAD
ON
FIG. 6
MARKING DETAIL C
Seventh Decision
Rocker Handle Color, Indicator Color and Marking Selection (See Note)
LEGZX Rocker Handle (Single Rocker Color)
Vertical Mounting
Rocker
Handle
Color
Indicating
Color
Marking
Color
Black
N/A
Red
N/A
Grey
Horizontal Mounting
On-Off
Fig.4
I-O
Fig.5
On-Off
I-O
Fig.6
Indicates:
Unmarked
On-Off
Fig.1
I-O
Fig.2
On-Off
I-O
Fig.3
White
N/A
-00
-01
-02
-03
-04
-05
-06
White
N/A
-20
-21
-22
-23
-24
-25
-26
N/A
Black
N/A
-40
-41
-42
-43
-44
-45
-46
Orange
N/A
Black
N/A
-50
-51
-52
-53
-54
-55
-56
White
N/A
Black
N/A
-90
-91
-92
-93
-94
-95
-96
Marking
Detail
White
White
On
-A0
-A1
-A2
-A3
-A4
-A5
-A6
Black
Red
White
On
-B0
-B1
-B2
-B3
-B4
-B5
-B6
Black
Green
White
On
-C0
-C1
-C2
-C3
-C4
-C5
-C6
Black
White
White
Off
-F0
-F1
-F2
-F3
-F4
-F5
-F6
Black
Red
White
Off
-G0
-G1
-G2
-G3
-G4
-G5
-G6
Black
Green
White
Off
-H0
-H1
-H2
-H3
-H4
-H5
-H6
Black
White
White
On
-J0
-J1
-J2
-J3
-J4
-J5
-J6
Black
Red
White
On
-K0
-K1
-K2
-K3
-K4
-K5
-K6
Black
Green
White
On
-L0
-L1
-L2
-L3
-L4
-L5
-L6
White
White
Off
-M0
N/A
-M2
-M3
N/A
N/A
-M6
Black
Red
Red
Off
-N0
N/A
-N2
-N3
N/A
N/A
-N6
Black
Green
Green
Off
-P0
N/A
-P2
-P3
N/A
N/A
-P6
Black
Yellow
Yellow
Off
-R0
N/A
-R2
-R3
N/A
N/A
-R6
120
LEGA Series
Introduction 123
Configurations 124
Delay Curves 127
Operating Characteristics 128
Decision Tables 129
LEGA Series
Low-Depth, Hydraulic-Magnetic Circuit Breakers
INTRODUCTION
Developed to meet the evolving demand for low-profile datacenter rack power distribution units, the Airpax LEGA series circuit
breaker provides a cost effective solution with uncompromising performance and reliability in a low-depth package. The UL-489
Listed product includes TV certification to EN60947-2 for global acceptance in UL-60950 and EN60950 ITE applications, a variety of
limited access actuator styles and secure screw terminals oriented for ease of assembly and efficient power conductor routing.
FEATURES
Retains proven high performance specifications & reliability of the Airpax LEG series
Low-depth design to minimize PDU intrusion into equipment rack space
Rear access screw terminals provide secure vibration resistant connection for high reliability applications
Terminal orientation allows simple power conductor routing and ease of assembly
Global agency certifications for UL60950 and EN60950 ITE requirements
Short toggle and flat rocker actuators available for protection against accidental turn-off
Barriers fold-away to allow easier screw access
SPECIFICATIONS
123
Agency Certification
Rated Amperage
Maximum Voltage
Phase
UL-489
1.00A - 30.0A
120vac, 50/60Hz
5,000A
UL-489
1.00A - 30.0A
120/240vac, 50/60Hz
5,000A
UL-489
1.00A - 50.0A
80vdc
5,000A
UL-489
208Y/120
5,000A
TV (EN60947-2) Ics
1.00A - 30.0A
250vac, 50/60Hz
3,000A
1.00A - 50.0A
80vdc
3,000A
TV (EN60947-2) Ics
1.00A - 30.0A
240/415vac, 50/60Hz
3,000A
1&3
http://airpax.sensata.com
LEGA (Low-Depth)
1.760
[44.70]
.750
[19.05]
3.418
[86.82]
3.210
[81.53]
.625 .000
1.660
[42.17]
.625 .000
.250
[ 15.88 + .000
[
1.050
[26.68]
.156 4X
[3.96]
.625 .000
.250
[ 15.88 + .000
[
1.515
[38.48]
1.660
[42.17]
2X
.250
[ 15.88 + .000
[
1.660
[42.17]
1.050
[26.68]
.156 4X
[3.96]
.750
[19.05]
1.050
[26.68]
.156 4X
[3.96]
.750
[19.05]
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
124
FLEXIBLE
BARRIER
.125
[3.18]
FLEXIBLE
.750
[19.05]
.750
[19.05]
BARRIER
.125.387
[3.18]
[9.84]
.996
[25.30]
.387
1.687
3.404
[86.46]
2.000
[9.84]
1.220
[42.85]
[30.99]
1.687
1.220
.996
3.210
[81.53]
[50.80]
3.404
[86.46]
2.000
[25.30]
1.660
[30.99]
[42.85]
3.210
[42.16]
[81.53]
[50.80]
1.660
[42.16]
1.239
.554
31.47
.314
[14.07]
1.239
[7.98]
31.47
.314
1.760
[7.98]
44.70
.554
OPTIONAL GUARD
[14.07]
OPTIONAL GUARD
1.760
44.70
1.734
[44.03]
1.734
[44.03]
2.715
[68.95]
2.715
[68.95]
.070
[1.78]
1.129
.070
[28.68]
[1.78]
1.129
[28.68]
Note: Barrier removed for clarity
125
http://airpax.sensata.com
LEGA (Low-Depth)
1.515
2.265
[38.48]
[57.53]
1.515
2.265
[38.48]
[57.53]
3.418
[86.82]
3.418
[86.82]
1.760
TWO POLE
THREE POLE
[44.70]
THREE POLE
[44.70]
1.760
TWO POLE
(OPTIONAL, HANDLE MAY BE
IN POLE 2 INSTEAD OF POLE 1)
Single
.750 Pole, Rocker Handle
[19.05]
4X
.750
[19.05]
4X
1.260
1.660
2X
[3.96]
[3.96]
[42.16]
1.660
1.260
1.660
[3.96]
.156
SINGLE POLE
[3.96]
SINGLE POLE
6X
[19.05]
[32.00]
.156
6X
.750
.156
1.260
1.660
[32.00]
.750
[19.05]
[42.16]
[42.16]
2X
.156
[32.00]
1.260
[32.00]
[42.16]
.200
.767
[5.08]
[19.48]
.200
.767
[5.08]
[19.48]
.200
[5.08]
TWO POLE
TWO POLE
Three
.156 Pole, Rocker Handle
[3.96]
.750
[19.05]
.156
.750
[3.96]
[19.05]
1.660
1.260
[42.16]
[32.00]
1.660
1.260
[42.16]
[32.00]
.767
.767
[19.48]
[19.48]
THREE POLE
.767
.767
[19.48]
[19.48]
[5.08]
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
.200
THREE POLE
Panel Mounting Detail: Tolerance for Mtg. .005 [.13] unless noted.
126
DELAY CURVES
DC Short Delay
10000
DELAY 51
DELAY 51
DELAY 51
1000
10000
1000
MAY TRIP
MAY TRIP
MAY TRIP
100
1000
10
100
10
1
10
1000
10000
1000
100
1000
100
10
100
1
10
.1
1
.1
1
.1
1
.1
.01
.1
.01
.1
.01
.01
.001
.01
.001
.01
0
0
0
300
700
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
400
500
600
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
.001
DC Medium Delay
10000
DELAY 52
DELAY 52
DELAY 52
MAY TRIP
MAY TRIP
MAY TRIP
100
1000
100
10
100
1000
100
1000
100
10
100
.1
1
.1
.01
.1
800
900
1000
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
DELAY 62
DELAY 62
DELAY 62
.1
.01
.1
.01
.01
.001
.01
.001
.01
0
0
0
300
700
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
400
500
600
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
.001
.001
0
0
0
1000
10000
1000
100
1000
10000
DELAY 53
DELAY 53
DELAY 53
1000
10000
1000
100
1000
400
500
600
800
900
1000
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
DELAY 63
DELAY 63
DELAY 63
100
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
100
700
RATED600
CURRENT
300PERCENT
400 OF500
700
MAY TRIP
MAY TRIP
MAY TRIP
10000
300
MAY TRIP
MAY TRIP
MAY TRIP
10000
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
600
.1
1
10
100
10
100
10
10
1
10
1
10
1
.1
1
.1
.01
.1
1
.1
1
.1
.01
.1
.01
127
500
1
10
.001
400
10
1
10
.001
700
RATED600
CURRENT
300PERCENT
400 OF500
700
1000
10000
10
.001
.01
300
10000
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
1000
.001
10000
1000
10000
.001
10000
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
.001
MAY TRIP
MAY TRIP
MAY TRIP
.001
DELAY 61
DELAY 61
DELAY 61
10
.001
10000
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
TIMETIME
IN SECONDS
TIME
IN SECONDS
IN SECONDS
100
10000
MAY TRIP
MAY TRIP
MAY TRIP
10000
.01
0
0
0
300
400
500
600
700
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
.001
.01
.001
.001
0
0
0
300
700
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
400
500
600
800
900
1000
RATED600
CURRENT
300PERCENT
400 OF500
700
800
900
1000
http://airpax.sensata.com
LEGA (Low-Depth)
100%
125%
150%
200%
400%
600%
800%
1000%
51
No Trip
.500 to 6.5
.300 to 3.0
.100 to 1.2
.031 to .500
.011 to .25
.004 to .1
.004 to .08
52
No Trip
2 to 60
1.8 to 30
1 to 10
.15 to 2.0
.04 to 1
.008 to .5
.006 to .1
53
No Trip
80 to 700
40 to 400
15 to 150
2 to 20
.23 to 9
.018 to .55
.012 to .2
61
No Trip
.700 to 12
.35 to 7.0
.130 to 3.0
.030 to 1
.015 to .3
.01 to .15
.008 to .1
62
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3.0
.02 to 2
.015 to .8
.01 to .25
63
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.4 to 10
.013 to .85
.013 to .5
Pulse Tolerance
61, 62, 63
Current Ratings
(Amps)
DC (ohms)
51, 52, 53
61, 62, 63
0.200
36.6
34.2
1.00
1.38
1.47
2.00
0.31
0.25
5.00
0.053
0.051
10.0
0.016
0.013
20.0
0.006
0.005
30.0
0.0027
0.0026
50.0
0.0019
128
DECISION TABLES
1. Type & Handle
Step 1a
8. Approvals
Step 1b
TV approved
Certified to EN60947-2
Includes the CE mark
LEG
One handle
per unit
LEGH
One handle
per pole
ZXA
LMG
One handle
per unit, mid-trip
BXA
LMGH
One handle
per pole, mid-trip
66
666
LEGBXA 66 1 62 20.0 AG M6 T
3. Internal Configuration
1
Series
SW
Switch only
51
DC short delay
52
DC medium delay
53
DC long delay
61
62
63
Standard
Inertial
wheel
ON
LINE
OFF
FIG. 1
5.0
5 amp
7.5
7.5 amp
10.0
10 amp
12.5
12.5 amp
15.0
15 amp
16.0
LINE
129
***
Ratings over 30 amps
only available with DC
delay characteristics
Other ratings available
upon request
20 amp
25.0
25 amp
30.0
30 amp
40.0
40 amp***
50.0
50 amp***
ON
LOAD LINE
OFF
LOAD
ON
FIG. 5
FIG. 6
LOAD LINE
LOAD LINE
FIG. 4
MARKING DETAIL A
6. Additional Options
OFF
OFF
ON
FIG. 1
Hand guard
(available for ZX & BX versions only)
LOAD LINE
ON
ON
FIG. 2
FIG. 3
Standard hardware,
no options required
16 amp
20.0
FIG. 3
LOAD LINE
1 amp
FIG. 2
OFF
OFF
FIG. 5
FIG. 4
ON
OFF
1.0
LINE
OFF
Example:
61 becomes 61F
LOAD
5. Rated Current
ON
LOAD
Step 4a
FIG. 6
MARKING DETAIL B
LOAD
LINE
ON
OFF
FIG. 2
FIG. 3
LINE
OFF
LOAD
ON
FIG. 6
MARKING DETAIL C
http://airpax.sensata.com
LEGA (Low-Depth)
7. Handle Colors, Indicators & Markings
Toggle Handle
Unmarked
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
- 00
- 01
Black
- 10
- 11
Yellow
- 20
- 21
Red
- 30
- 31
Blue
- 40
- 41
Green
- 60
- 61
Orange
- 90
- 91
White
Vertical Mount
ON - OFF
Vertical Mount
I-O
(fig 1)
- 00
Marking Detail A
Horizontal Mount
ON - OFF
Horizontal Mount
I-O
(fig 2)
Vertical Mount
ON - OFF
I-O
(fig 3)
(fig 4)
- 01
- 02
- 03
- 20
- 21
- 22
- 40
- 41
- 50
- 90
Handle
Color
(fig 5)
Horizontal Mount
ON - OFF
I-O
(fig 6)
- 04
- 05
- 06
Black
White
- 23
- 24
- 25
- 26
Red
White
- 42
- 43
- 44
- 45
- 46
Gray
Black
- 51
- 52
- 53
- 54
- 55
- 56
Orange
Black
- 91
- 92
- 93
- 94
- 95
- 96
White
Black
Horizontal Mount
ON - OFF
Horizontal Mount
I-O
Handle
Color
(fig 4)
(fig 5)
Horizontal Mount
ON - OFF
I-O
(fig 6)
Indicating Marking
Color
Color
Indicates
Vertical Mount
ON - OFF
Vertical Mount
I-O
(fig 1)
(fig 2)
Vertical Mount
ON - OFF
I-O
(fig 3)
- A0
- A1
- A2
- A3
- A4
- A5
- A6
Black
White
White
ON
- B0
- B1
- B2
- B3
- B4
- B5
- B6
Black
Red
White
ON
- C0
- C1
- C2
- C3
- C4
- C5
- C6
Black
Green
White
ON
- F0
- F1
- F2
- F3
- F4
- F5
- F6
Black
White
White
OFF
- G0
- G1
- G2
- G3
- G4
- G5
- G6
Black
Red
White
OFF
- H0
- H1
- H2
- H3
- H4
- H5
- H6
Black
Green
White
OFF
- J0
- J1
- J2
- J3
- J4
- J5
- J6
Black
White
White
ON
- K0
- K1
- K2
- K3
- K4
- K5
- K6
Black
Red
White
ON
- L0
- L1
- L2
- L3
- L4
- L5
- L6
Black
Green
White
ON
Horizontal Mount
ON - OFF
Horizontal Mount
I-O
Handle
Color
(fig 4)
(fig 5)
Horizontal Mount
ON - OFF
I-O
(fig 6)
Indicating Marking
Color
Color
Indicates
Marking Detail C
Vertical Mount
ON - OFF
Vertical Mount
I-O
(fig 1)
(fig 2)
Vertical Mount
ON - OFF
I-O
(fig 3)
- M0
- M2
- M3
- M6
Black
White
White
OFF
- N0
- N2
- N3
- N6
Black
Red
Red
OFF
- P0
- P2
- P3
- P6
Black
Green
Green
OFF
- R0
- R2
- R3
- R6
Black
Yellow
Yellow
OFF
Indicating Marking
Color
Color
Indicates
130
Introduction
133
Configurations
134
Delay Curves
142
Decision Tables
143
INTRODUCTION
The LEJ/LEJA series circuit breaker meets the evolving demand for the high performance protection of critical data center and
telecommunications applications requiring 240VAC per pole, UL 489 listing in the smallest case size currently available in the
marketplace. The LEJ/LEJA platform is based on the highly successful and field proven LEG/LEGA designs while incorporating
state-of-the-art arc quenching technologies and offering voltage ratings that are well suited for global applications that require
208VAC through 240VAC ratings for increased power efficiency.
Typical applications include power distribution units (PDUs) used in data center enclosures, telecom AC power supplies and a
variety of Industrial applications benefiting from the higher power density. Like the LEG/LEGA product family, the LEJ/LEJA series
offers a variety of features including different terminations and actuators to meet most any requirements.
FEATURES
SPECIFICATIONS
133
Agency Certification
Rated Amperage
Maximum Voltage
UL 489
2 to 20 amps
5000
TV (EN60947-2)
2 to 20 amps
5000
http://airpax.sensata.com
1.687
[42.85]
0.240
[6.10]
BARRIER
0.590
MAX
[14.99]
0.420
[10.67]
ON
LINE
32
2.250
[57.15]
32
1.220
[30.99]
OFF
0.690
[17.53]
2.075
MAX
[52.71]
1.687
[42.85]
0.750
[19.05]
2x 6-32 THREAD
0.140 [3.56] DEEP
(M3 ISO THREAD
OPTIONAL)
0.240
[6.10]
1.515
MAX
[38.48]
OPTIONAL, HANDLE MAY BE IN
POLE 1 INSTEAD OF POLE 2
0.590
MAX
[14.99]
4x 6-32 THREAD
0.140 [3.56] DEEP
(M3 ISO THREAD OPTIONAL)
ON
LINE
32
32
OFF
BARRIER
1.660
[42.16]
1.660
[42.16]
1.220
[30.99]
0.690
[17.53]
2.075
MAX
[52.71]
2.250
[57.15]
1.515
MAX
[38.48]
+.010
0.625 -0.00
+0.25
15.88 -0.00
1.660
[42.16]
1.050
[26.67]
2x
1.660
[42.16]
1.050
[26.67]
+.010
0.625 -0.00
+0.25
15.88 -0.00
0.156
[3.96]
1.660
[42.16]
4x
0.156
[3.96]
0.750
[19.05]
1.050
[26.67]
4x
0.156
[3.96]
+.010
2x 0.625 -0.00
+0.25
15.88 -0.00
0.750
[19.05]
NOTES:
1.
All mounting inserts shall be utilized when panel mounting circuit breakers. Panel mounting screws shall have recommended torque applied:
6/32 mounting inserts 6 - 8 inch pounds. M3 mounting inserts 4 - 5 inch pounds.
2.
Panel mounting screws shall not extend beyond back of mounting panel more than specified mounting insert depth.
3.
Mounting detail tolerance: 0.005 [0.13] unless noted.
134
0.420
[10.67]
1.687
[42.85]
2x 6-32 THREAD
(M3 ISO THREAD
OPTIONAL)
0.125
[3.18]
0.750
[19.05]
1.220
[30.99]
2.250
[57.15]
1.660
[42.16]
2.250
[57.15]
1.239
[31.47]
2.077
[52.76]
0.430
[10.92]
OPTIONAL
HANDLE GUARDS
OPTIONAL GUARD
(SEE DETAIL A)
0.191
[4.85]
TWO POLE
1.515
MAX
[38.48]
2x
1.660
[42.16]
1.660
[42.16]
0.156
[3.96]
1.260
[32.00]
2.250
[57.15]
BARRIER
4x 6-32 THREAD
(M3 ISO THREAD
OPTIONAL)
0.750
[19.05]
0.200
[5.08]
NOTES:
1.
All mounting inserts shall be utilized when panel mounting circuit breakers. Panel mounting screws shall have
recommended torque applied: 6/32 mounting inserts 6 - 8 inch pounds. M3 mounting inserts 4 - 5 inch pounds.
2.
Panel mounting screws shall not extend beyond back of mounting panel more than specified mounting insert depth.
3.
Mounting detail tolerance: 0.005 [0.13] unless noted.
4.
Two pole ZX has standoffs (as shown). It uses 2 panel screws. A higher shock capability (4 panel screws) is available (consult factory).
135
http://airpax.sensata.com
SINGLE POLE
2.470
MAX
[62.74]
1.687
[42.85]
0.387
[9.83]
1.515
MAX
[38.48]
0.125
[3.18]
0.750
[19.05]
2x 6-32 THREAD
(M3 ISO THREAD
OPTIONAL)
1.220
[30.99]
2.250
[57.15]
2.250
[57.15]
ON
1.660
[42.16]
OFF
LINE
1.239
[31.47]
2.000
[50.80]
0.191
[4.85]
BARRIER
BX HANDLE WITHOUT GUARD
BARRIER
OPTIONAL, HANDLE MAY BE
IN POLE 2 INSTEAD OF POLE 1
P/N: 121-710-2450
6-32 THD. (BLACK)
1.660
[42.16]
0.156
2x
[3.96]
1.260
[32.00]
1.660
[42.16]
0.750
[19.05]
0.156
2x
[3.96]
1.260
[32.00]
1.660
[42.16]
P/N: 121-710-2451
M3 THD. (BLACK)
P/N: 121-450-3000
6-32 THD. (BLACK)
P/N: 121-450-3001
M3 THD. (BLACK)
136
0.240
[6.10]
TWO POLE
0.735
[18.67]
0.590
MAX
[14.99]
1.028
[26.11]
ON
LINE
32
2.250
[57.15]
3.663
[93.04]
1.220
[30.99]
3.455
[87.76]
1.660
[42.16]
32
1.687
[42.85]
OFF
0.690
[17.53]
FLERXIBLE
BARRIER
3.663
[93.04]
0.750
[19.05]
1.760
[44.70]
2x 6-32 THREAD
0.140 [3.56] DEEP
(M3 ISO THREAD
OPTIONAL)
1.515
[38.48]
0.255
[6.48]
LINE
0.070
[1.78]
2.960
[75.18]
1.734
[44.03]
0.625 -0.00
+0.25
15.88 -0.00
1.660
[42.16]
1.050
[26.67]
1.660
[42.16]
1.050
[26.67]
+.010
0.625 -0.00
+0.25
15.88 -0.00
2x
137
0.156
[3.96]
4x
0.156
[3.96]
NOTES:
1.
All mounting inserts shall be utilized when panel
mounting circuit breakers. Panel mounting
screws shall have recommended torque applied:
6/32 mounting inserts 6 - 8 inch pounds.
M3 mounting inserts 4 - 5 inch pounds.
2.
Panel mounting screws shall not extend beyond
back of mounting panel more than specified
mounting insert depth.
3.
Mounting detail tolerance:
0.005 [0.13] unless noted.
0.767
[19.48]
http://airpax.sensata.com
0.750
[19.05]
0.387
[9.84]
0.125
[3.18]
TWO POLE
3.663
[93.04]
1.220
[30.99]
1.687
[42.85]
2.250
[57.15]
ON
ON
3.455
[87.76]
1.660
[42.16]
OFF
3.663
[93.04]
OFF
LINE
0.799
[20.29]
1.239
[31.47]
FLERXIBLE
BARRIER
OPTIONAL
HANDLE GUARD
2.074
[52.68]
2x 6-32 THREAD
0.140 [3.56] DEEP
(M3 ISO THREAD
OPTIONAL)
1.515
[38.48]
OPTIONAL, HANDLE MAY BE IN
POLE 2 INSTEAD OF POLE 1
2.960
[75.18]
0.070
[1.78]
LINE
0.255
[6.48]
0.750
[19.05]
1.660
[42.16]
2x
0.156
[3.96]
4x
1.260
[32.00]
0.200
[5.08]
0.156
[3.96]
NOTES:
1.
All mounting inserts shall be utilized when panel
mounting circuit breakers. Panel mounting
screws shall have recommended torque applied:
6/32 mounting inserts 6 - 8 inch pounds.
M3 mounting inserts 4 - 5 inch pounds.
2.
Panel mounting screws shall not extend beyond
back of mounting panel more than specified
mounting insert depth.
3.
Mounting detail tolerance:
0.005 [0.13] unless noted.
0.750
[19.05]
1.660
[42.16]
0.767
[19.48]
1.260
[32.00]
0.200
[5.08]
138
0.750
[19.05]
SINGLE POLE
0.430
[10.92]
3.663
[93.04]
1.229
[31.22]
2.250
[57.15]
TWO POLE
2x 6-32 THREAD
0.140 [3.56] DEEP
(M3 ISO THREAD
OPTIONAL)
1.687
[42.85]
3.455
[87.76]
1.239 1.660
[31.47] [42.16]
LINE
0.125
[3.18]
OPTIONAL
HANDLE
GUARD
0.799
[20.29]
2.150
[54.61]
1.515
[38.48]
0.240
[6.10]
2.960
[75.18]
0.070
[1.78]
1.830
[46.49]
2x STANDARD
0.156
4x HIGHER SHOCK
[3.96]
0.750
[19.05]
1.260
[32.00]
1.660
[42.16]
0.200
[5.08]
2x 0.156
[3.96]
139
0.767
[19.48]
0.750
[19.05]
1.260
[32.00]
NOTES:
1.
All mounting inserts shall be utilized when panel
mounting circuit breakers. Panel mounting
screws shall have recommended torque applied:
6/32 mounting inserts 6 - 8 inch pounds.
M3 mounting inserts 4 - 5 inch pounds.
2.
Panel mounting screws shall not extend beyond
back of mounting panel more than specified
mounting insert depth.
3.
Mounting detail tolerance:
0.005 [0.13] unless noted.
0.200
[5.08]
http://airpax.sensata.com
0.102
[2.59]
0.601
[15.27]
1.893
[48.08]
LINE
3.207
[81.46]
0.879
[22.33]
3.207
[81.46]
0.879
[22.33]
LINE
1.893
[48.08]
0.102
[2.59]
0.601
[15.27]
0.110
[2.79]
LINE
2.475
[62.86]
2.475
[62.86]
0.875
[22.23]
0.875
[22.23]
LINE
0.110
[2.79]
0.097
[2.46]
140
TERMINAL OPTIONS
STANDARD - QUICK CONNECT & SCREW TERMINALS
0.354
[8.99]
0.370
[9.40]
0.354
[8.99]
LINE
1.675
[42.55]
1.643
[41.73]
NOTES:
1.
Terminals:
Quick Connect = 0.250 [6.35] wide x 0.031 [0.79] thick
Screw = 10-32 or M5 x 0.8
TV approval with screw terminals include
external tooth lockwashers
141
http://airpax.sensata.com
DELAY CURVES
50/60Hz Short Delay
10000
10000
100
10
10
.1
.1
.01
.01
300
400
500
600
700
800
900
.001
1000
DELAY 63
400
500
600
700
800
900
1000
900
1000
DELAY 69
1000
100
TIME IN SECONDS
TIME IN SECONDS
300
100
10
10
1
.1
1
.1
.01
.001
10000
MAY TRIP
10000
MAY TRIP
.001
DELAY 62
MAY TRIP
1000
TIME IN SECONDS
100
TIME IN SECONDS
DELAY 61
MAY TRIP
1000
.01
300
400
500
600
700
800
900
.001
1000
300
400
500
600
700
800
100%
125%
150%
200%
400%
600%
800%
1000%
61
No Trip
.700 to 12
.35 to 7.0
.130 to 3.0
.030 to 1
.015 to .3
.01 to .15
.008 to .1
62
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3.0
.015 to 2
.015 to .8
.01 to .25
63
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.015 to 10
.013 to .85
.013 to .5
69
No Trip
0.120 max
0.100 max
0.050 max
0.022 max
0.017 max
0.017 max
0.017 max
Pulse Tolerance
61, 62, 63
Current
Ratings
(Amps)
2.00
0.29
5.00
0.051
10.0
0.016
20.0
0.006
142
DECISION TABLES
1. Type & Handle
Step 1a
Step 1b (optional)
LEJ
One Handle
per Unit,
UL 489 Listed,
CSA, TV*
LEJH
One Handle
per Pole,
UL 489 Listed,
CSA, TV*
LUJ
One Handle
per Unit,
UL 489 Listed
LUJH
One Handle
per Pole,
UL 489 Listed
Step 1c (optional)
Standard toggle
& mounting
(no entry, proceed
to step 1c)
BX
ZX
ZX rocker with
integral mounting
8. Approvals
T
2. Poles & Terminals
1
11
66
TV approved
Certified to EN60947-2
Includes the CE mark
LEJBXA 66 1 62 20.0 AG M6 T
3. Internal Configuration
1
Series
62
63
69
50/60Hz
125% Instant Trip
6. Additional Options
Standard hardware,
no options required
5. Rated Current
Use three numbers in build
(2.00 or 15.0 or 20.0)
Required value between
2.00 amps minimum and
20.0 amps maximum,
full integers only
(specials available
upon request)
143
Optional Z barrier
(not available on A low depth)
http://airpax.sensata.com
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
Unmarked
Marked
ON - OFF
I-O
Handle
Color
- 00
- 01
Black
- 10
- 11
Yellow
- 20
- 21
Red
- 30
- 31
Blue
- 40
- 41
Green
- 60
- 61
Orange
- 90
- 91
White
Vertical Mount
I-O
Horizontal Mount
ON - OFF
Horizontal Mount
I-O
(fig 2)
Vertical Mount
ON - OFF
I-O
(fig 3)
(fig 1)
(fig 4)
- F1
- F2
- F3
- G1
- G2
- G3
Handle
Color
Indicating
Color
Marking
Color
Indicates
(fig 5)
Horizontal Mount
ON - OFF
I-O
(fig 6)
- F4
- F5
- F6
Black
White
White
OFF
- G4
- G5
- G6
Black
Red
White
OFF
Handle
Color
Indicating
Color
Marking
Color
Indicates
Vertical Mount
I-O
Horizontal Mount
ON - OFF
Horizontal Mount
I-O
(fig 2)
Vertical Mount
ON - OFF
I-O
(fig 3)
(fig 4)
(fig 5)
Horizontal Mount
ON - OFF
I-O
(fig 6)
(fig 1)
- M2
- M3
- M6
Black
White
White
OFF
- N2
- N3
- N6
Black
Red
Red
OFF
For BX: Bezel of BX is black. BX markings are same color as indicating color. Consult factory for other marking options.
For ZX: Black, red, blue and green handles have white marking. White, yellow and orange handles have black marking.
Note, these are just a few of the options/orientations/colors available, please consult the factory for additional information.
OFF
FIG. 1
ON
OFF
FIG. 2
FIG. 3
LINE
OFF
LOAD LINE
ON
FIG. 4
LOAD LINE
LINE
ON
FIG. 5
OFF
LOAD
LOAD
ON
FIG. 6
MARKING DETAIL A
NOTE: ON actuates towards the up and right direction
144
IAL/CEL/LEL Series
Introduction
147
Poles
148
Handles
150
Configurations
154
Operating Characteristics
157
Delay Curves
159
Specifications
163
Decision Tables
165
IAL/CEL/LEL Series
Hydraulic Magnetic Circuit Protectors
INTRODUCTION
IAL/IUL/IEL/LEL magnetic circuit protectors provide low-cost
power switching, reliable circuit protection and accurate
circuit control for equipment in the international marketplace.
the LEL models are UL listed under the conditions of UL 489. Both
are CSA certified and CCC Approved. The IEL is CSA certified as
a supplementary protector per CSA C22.2No. 235.
IAL models are for those applications where the units inherent
attributes are desired, butcompliance with the various
standards is not required.
IEL/LEL models are VDE approved to VDE 0660, part 101. They
meet IEC spacing requirements, mandatory for equipment
which must comply with IEC specifications 601 and 950, and
VDE specifications 0804 and 0805. In addition, the IEL models
are UL recognized to UL 1077 as supplementary protectors and
147
http://airpax.sensata.com
IAL Series
.140
[3.56]
(SEE TABLE)
Dimension A
Dimension B
M6
.510 .045
[12.95 1.14]
.652 .035
[16.56 0.89]
1/4 -20
.545 .045
[13.84 1.14]
.687 .035
[17.45 0.89]
M5
.510 .045
[12.95 1.14]
.652 .035
[16.56 0.89]
10-32
.545 .045
[13.84 1.14]
.687 .035
[17.45 0.89]
ON
1.940
[49.28]
.142
[3.61]
OFF
1.859
[47.22]
.690
[17.53]
Single Pole
Mounting Detail
.755
[19.18]
2X 6-32 THREAD
.140 [3.56] DEEP
M3 ISO THD. OPTIONAL
.402
[10.21]
1.438
[36.53]
.220
[5.59]
1.448
[36.78]
2.060
[52.32]
2.060
[52.32]
.432
[10.98]
2.490
[63.24]
2X .156
[3.96]
.750
[19.05]
Screw Terminal
.281
[7.13]
.281
[7.13]
1.940
[49.28]
.142
[3.61]
Bullet Terminal
Clip Terminal
.250 MAX.
[6.35]
.967
[24.57]
1.940
[49.28]
.375
[9.53]
.392
[9.96]
.592
[15.04]
Notes:
Tolerance .015 [.39] unless noted.
Dimensions in brackets [ ] are millimeters.
A Terminal protrusion dimensions are referenced from back of mounting
panel.
B Each screw terminal is supplied with a 10-32x.312 [7.92] or M5 x 8mm
screw, flatwasher and external tooth lockwasher.
C Stud terminals are supplied with a flatwasher, external tooth lockwasher
and a 10-32 or M5 hex nut (<=70A) (<=50A for LEL),1/4-20 or M6 hex nut
(>70A)(>50A for LEL).
148
Two Pole
(SEE TABLE)
.281
[7.14]
IEL11
IELH11
.140
[3.56]
(SEE TABLE)
.402
[10.21]
.220
[5.59]
4X 6-32 THREAD
.140 [3.56] DEEP
M3 ISO THD. OPTIONAL
ON
1.438
[36.53]
1.940
[49.28]
2.060
[52.32]
.142
[3.61]
OFF
.690
[17.53]
1.859
[47.22]
1.515
[38.48]
MAX.
1.515
[38.48]
MAX.
2.490
[63.24]
Note:
Tolerance .015 [.38] unless noted.
Dimensions in brackets [ ] are millimeters.
Two Pole*
M6
.510
.652
1/4 - 20
.545
.687
M5
.510
.652
10 - 32
.545
.687
Screw stud
thread
Dim. A
( .045)
Dim. B
( .035)
Note:
Each outer terminal is supplied with a flatwasher, tooth
lockwasher and a hex nut.
4X .156
[3.96]
Two Pole*
1.530
[38.86]
1.448
[36.78]
.432
[10.97]
2.060
[52.32]
.750
[19.05]
.750
[19.05]
Note:
A Terminal protrusion dimensions are referenced from back of mounting panel.
B Each screw terminal is supplied with a 10-32x.312 [7.92] or M5 x 8mm screw, flatwasher and external tooth lockwasher.
C Stud terminals are supplied with a flatwasher, external tooth lockwasher and a 10-32 or M5 hex nut (<=70A), 1/4 -20 or M6 hex nut (>70A).
149
http://airpax.sensata.com
IAL Series
2.173 MAX.
[55.19]
Mounting Detail*
.387 REF.
[9.84]
.125
[3.17]
1.859
[47.22]
.768
[19.49]
1.395
[35.43]
2.490 MAX.
[63.25]
2.265
[57.53]
MAX.
Three Pole
IELH111
.750
[19.05]
.750
[19.05]
1.239
[31.47]
Mounting Detail*
.314
[7.98]
2.265
[57.53]
MAX.
Four Pole
IEL1111
.750
[19.05]
2.280
[57.91]
.750
[19.05]
1.660
[42.16]
OPTIONAL
GUARD
(SEE DETAIL C)
Four Pole
IELH1111
.750
[19.05]
1.660
[42.16]
3.030
[76.96]
PUSH
TO
RESET
HANDLE
POSITION "OFF"
GUARD WITH NO ACTUATE
OFF FEATURE
(SIXTH DECISION, X)
HANDLE
POSITION "ON"
WITH GUARD
(SIXTH DECISION, G)
ON
I
PUSH
TO
RESET
HANDLE
POSITION "ON"
GUARD WITH NO ACTUATE
OFF FEATURE
(SIXTH DECISION, X)
1.260
[32.00]
Mounting Detail*
2X .156
[3.96]
HANDLE
POSITION "OFF"
WITH GUARD
(SIXTH DECISION, G)
ON
I
SINGLE POLE
.750
[19.05]
.750
[19.05]
OFF
ACTUATION
ACCESS
(SEE NOTE)
Mounting Detail*
.750
[19.05]
OFF
1.530
[38.86]
3.015
[76.58]
MAX.
ON
I
ON
I
.200
[5.08]
ON
I
O
OFF
HANDLE
POSITION "OFF"
WITHOUT GUARD
ON
I
O
OFF
HANDLE
POSITION "ON"
WITHOUT GUARD
DETAIL "A"
NOTE: ACCESS IS LIMITED TO A DEVICE SMALLER THAN THE
UNDERWRITERS LABORATORY "ARTICULATED PROBE"
DEFINED IN UL-489 FIG. 11.1.7.2.1.
3.015
[76.58]
MAX.
.750
[19.05]
.750
[19.05]
.750
[19.05]
Note:
Tolerance .015 [.39] unless noted. Dimensions in brackets [ ] are millimeters.
*See Single Pole Mounting Detail for Hole Sizes and Locations.
150
Two Pole
1.515 MAX
[38.48]
.687
[17.45]
.281
[7.14]
.545
[13.84]
1.047
[26.59]
1.940
[49.28]
.640
[16.26]
.740
[18.80]
(Note E)
.140
[3.56]
2X 6-32 THREAD
.140 [3.56] DEEP
M3 ISO THD OPTIONAL .220
.402
[10.21]
ON
[5.59]
2.490
[63.25]
1.438
[36.53]
1.282
[32.56]
2.060
[52.32]
OFF
1/4-20 STUD
(M6 x 1.0 STUD
OPTION)
Series Parallel
1.859
[47.22]
.690
[17.53]
.750
[19.05]
.740
[18.80]
(Note E)
.740
[18.80]
(Note E)
.220
[5.59]
.740
[18.80]
(Note E)
.402
[10.21]
.402
[10.21]
1.438
[36.53]
1.438
[36.53]
.220
[5.59]
NO
NC
BREAKER IN
OFF POSITION
-REC4
2.490
[63.25]
OFF
OFF
OFF
OFF
2.060
[52.32]
2.060
[52.32]
2.490
[63.25]
.110
[2.79]
2.438 MAX
[61.93]
(SEE NOTE 1)
.260
[6.60]
DIM. "H"
(SEE TABLE)
Notes:
Tolerance .015 [.39] unless noted. Dimensions in brackets [ ] are millimeters.
A Terminal protrusion dimensions are referenced from back of mounting panel.
B
Each screw terminal is supplied with a 10-32x.312[7.92] or M5 x 8mm screw,
flatwasher and external tooth lockwasher.
C Stud terminals are supplied with a flatwasher, external tooth lockwasher and
a 10-32 or M5 hex nut (<=70A), 1/4 -20 or M6 hex nut (>70A).
D Units are supplied without bus bars must have a minimum copper strap (1
31/32 x 1/2 x 1/16 ) of appropriate length to accommodate connections tying
each set of terminals together.
E Other spacing available upon request. Contact factory for assistance.
151
OFF
OFF
DIM. "H"
(SEE TABLE)
6X 6-32 THREAD
6X 6-32 THREAD
.140 [3.56] DEEP
.140 [3.56] DEEP
M3 ISO THDM3
OPTIONAL
ISO THD OPTIONAL
8X 6-32 THREAD
.140 [3.56] DEEP
M3 ISO THD OPTIONAL
.402
10.21
.220
5.59
2.490
63.25
1.438
36.53
O FF
OFF
O FF
O FF
2.060
52.32
3.005
MAX
[76.33]
http://airpax.sensata.com
IAL Series
OFF
Single Pole
KEYWAY
.060 [1.52]-.065 [1.65] WIDE
.030 [.76]-.035 [.89] DEEP
.750
[19.05]
2.040
[51.82]
Two Pole
.625
[15.88]
.750
[19.05]
Three Pole
2.265
[57.53]
MAX.
1.515
[38.48]
MAX.
1.375
[34.92]
2.490
[63.25]
.656
[16.66]
(OPTIONAL, HANDLE
(Optional
MAY BEhandle
IN POLEmay
2 be in
INSTEAD
OF POLE 1)
pole
2 instead
of pole 1.)
Single Pole
.656
[16.66]
Two Pole*
.156
[3.96]
.750
[19.05]
MAX.
Three Pole*
.750
[19.05]
MAX.
.750
[19.05]
MAX.
.515
[13.08]
Optional handle
Notes:
A Terminal protrusion dimensions are referenced from back of mounting panel.
B Each screw terminal is supplied with a 10-32x.312[7.92] or M5 x 8mm screw, flatwasher and external tooth lockwasher.
C Stud terminals are supplied with a flatwasher, external tooth lockwasher and a 10-32 or M5 hex nut (<=70A), 1/4 -20 or M6 hex nut (>70A).
152
1.859
[47.22]
2.490
[63.25]
1.375
[34.92]
1.940
[49.28]
[3.61]
2.249
[57.12]
.419
[10.65]
Single Pole
2X 6-32 THD. (TYP.)
M3 ISO THD.
OPTIONAL
Two Pole
Three Pole
Four Pole
Four Pole**
.750
[19.05]
1.510
[38.35]
2.361
1.972
[50.09]
ON
1.660
[42.16]
ON
ON
ON
ON
OFF
OFF
OFF
OFF
1.260
[32.00]
.750
[19.05]
1.499
[38.07]
MAX.
.735
[18.67]
(HANDLE WIDTH)
1.260
[32.00]
1.660
[42.17]
OFF
3.015
[76.58]
MAX.
2.249
[57.12]
MAX.
2X .156
[3.96]
.200
[5.08]
.750
[19.05]
1.859
[47.22]
.420 REF
[10.67]
.750 MAX.
[19.05]
.201
[5.11]
.772
[19.62]
1.395
help [35.43]
prevent accidental turn-on and turn-off of the unit. Available
with a black rocker and white, red
or green indicator color for
1.660
[42.16]
either ON or OFF indication.
ON
1.239
[31.47]
.314
[7.98]
2.173 MAX.
[55.19]
.506
[12.85]
2X 6-32 THD.
M3 ISO THD.
OPTIONAL
.420 REF
[10.67]
1.859
[47.22]
OFF
OPTIONAL
HANDLE GUARDS
.750 MAX.
[19.05]
.201
[5.11]
.772
[19.62]
.750
[19.05]
1.395
[35.43]
2.490 MAX.
[63.25]
ON
1.239
[31.47]
.314
[7.98]
.506
[12.85]
OPTIONAL
HANDLE GUARDS
1.660
[42.16]
OFF
2X 6-32 THD.
M3 ISO THD.
OPTIONAL
153
1.660
[42.17]
2X .156
[3.96]
1.260
[32.00]
.200
[5.08]
.750
[19.05]
http://airpax.sensata.com
IAL Series
CONFIGURATIONS
.281
[7.13]
Series Trip
The most popular configuration for magnetic
protectors is the series trip where the sensing coil
and contacts are in series with the load being
protected. The handle position conveniently
indicates circuit status. In addition to providing
conventional overcurrent protection, its
simultaneously used as an on-off switch.
Dimension B
(See Table)
SERIES
1.940
[49.28]
SWITCH ONLY
Dimension A
(See Table)
Shunt Trip
The shunt trip is designed for controlling two
separate loads with one assembly. The control is
established by providing overload protection for the
critical load. When the current through this load
becomes excessive and reaches the trip point, the
protector will open and remove power from both
loads simultaneously. The total current rating of both
loads must not exceed the maximum contact rating.
.648
[16.46]
C
NO
NC
1.055
[26.80]
1.290
[32.77]
Dimension A
Dimension B
M6
.510 .045
[12.95 1.14]
.652 .035
[16.56 0.89]
1/4 -20
.545 .045
[13.84 1.14]
.687 .035
[17.45 0.89]
M5
.510 .045
[12.95 1.14]
.652 .035
[16.56 0.89]
10-32
.545 .045
[13.84 1.14]
.687 .035
[17.45 0.89]
.278
[7.05]
1.26
[32.00]
.660 .045
[16.76] 1.14]
1.940
[49.28]
.795
[20.19]
2.640 MAX.
[67.06]
(SEE NOTE A)
SHUNT
DUAL COIL
.676
[17.17]
2.454 MAX.
[64.52]
(SEE NOTE A)
.187
[4.75]
.971
[24.66]
.676
.971 [17.17]
[24.66]
.110
[2.79]
.250
[6.35]
1.266
[32.16]
-IREC5
.187
[4.75]
2.454 MAX.
[64.52]
(SEE NOTE A)
.250
[6.35]
.110
[2.79]
-IREC4, -IRE
2.438 MAX.
[64.52]
(SEE NOTE A)
.260
[6.60]
-IREC4, -IREG4
154
FIG.1
CONFIGURATIONS (CONT.)
Barriers
Relay Trip
This permits the overload sensing coil to be placed in a
circuit which is electrically isolated from the trip contacts.
The coil may be actuated by sensors monitoring pressure,
flow, temperature, speed, etc. Other typical applications
include crowbar, interlock and emergency/rapid shutdown
circuitry. Trip may be accomplished by voltage or current,
which must be removed after trip.
.670
[17.02]
Voltage Trip
Sometimes called dump circuits or panic trip circuits,
these units make it possible to open main power contacts
with lower power inputs from one or more sources. This
configuration is becoming increasingly more important for
sensitive circuitry and denser packaging in automation
systems. Available in series, shunt or relay configurations.
.281
[7.14]
1.098
[27.89]
.122
[3.11]
1.378
[35.00]
.952
[24.18]
FIG.3
FIG.4
1.147
[29.13]
1.147
[29.13]
.721
[18.31]
.722
[18.34]
.303
[7.69]
3.100
[78.74]
2.740
[69.60]
.795
[20.19]
.660.045
[16.761.14]
1.330
[33.78]
FIG.2
2.560
[65.02]
.033
[.84]
.033
[.84]
.721
[18.31]
2.560
[65.02]
1.940
[49.28]
NOTE:
THIS BARRIER CAN BE FLIPPED
TO COVER EITHER POLE.
PLEASE CONTACT FACTORY FOR
SPECIFIC PART NUMBER
2.640 MAX
[67.06]
(SEE NOTE A)
BARRIER OPTIONS
Standard
Barrier
Optional
Barrier
Fig. 1
Fig. 2, 3 & 4
Fig. 2
Fig. 3 & 4
Fig. 2
Fig. 3 & 4
Fig. 2
Fig. 3 & 4
125VDC
Fig. 2
Fig. 3 & 4
Rating Option
RELAY
RELAY
DUAL
DUAL COIL
COIL
IEL
240/415 VAC
415 VAC (VDE)
Notes:
Tolerance .015 [.39] unless noted. Dimensions in brackets [ ] are millimeters.
A Terminal protrusion dimensions are referenced from back of mounting panel.
B Each screw terminal is supplied with a 10-32x.312[7.92] or M5 x 8mm screw,
flatwasher and external tooth lockwasher.
C Stud terminals are supplied with a flatwasher, external tooth lockwasher and
a 10-32 or M5 hex nut (<=70A), 1/4 -20 or M6 hex nut (>70A).
277/480 VAC
1/4-20, M6 studs for AC
120/240 VAC multi-pole
125VDC
LEL
Note: Optional barrier available with factory assigned part number. Contact
factory for assistance.
155
http://airpax.sensata.com
IAL Series
Mid-Trip Handle
Positions
Mid-Trip Indication
Circuit protection, rapid fault location
and alarm capability are blended
together in the Airpax mid-trip
indication option. This option is
designed for automatic handle
movement to a middle position upon
electrical overload, allowing for easier
detection of the fault circuitand
minimizing downtime due to the
overload condition.
In the optional auxiliary switch
configuration, the switch allows an
alarm or signal to be forwarded when
the breaker trips and the handle
moves to the middle position. The
alarm can be disengaged by the
manual actuation of the handle to the
OFF position. Once the fault has been
corrected, the circuit breaker can be
reset to the ON position. The mid-trip
option is available in one, two or three
pole toggle handle packages and in
either standard panel screw or snap-in
mounting. Please see specification
tables of specific product for available
ratings.
Snap-In Mounting
The snap-in mounting adapter allows for
simplified mounting of most IEL/LEL
toggle handle products. Prior to
shipment, the adapter is attached to the
circuit breaker during our final product
assembly, allowing you to securely snap
the unit into a rectangular panel cut-out.
This eliminates the need for panel
mounting hardware and associated
assembly costs.
Panel Mounting
Detail
NO
ON ITIO
S
PO
MID-TRIP
POSITION
NC
BREAKER IN ONOR MANUALLY
TURNED OFFPOSITION
2.938.007
[74.63 .18]
O
PO FF
SI
TIO
NO
NC
BREAKER INMID-TRIP
POSITION (ELECTRICALLY
TRIPPED)
DIM.A
(SEE TABLE)
.995
[25.27]
2.061
[52.35]
1.750
[44.45]
2.495
[63.37]
3.220
[81.79]
.687
[17.45]
1.560
[39.62]
Dimension A
Panel Thickness
1 pole
Note: Tolerance .015 [.39] unless noted.
Dimensions in brackets [ ] are millimeters.
.760 .007
[19.30 .18]
.062 .005
[1.57 .13]
2 pole
1.530 .007
[38.86 .18]
.062 .005
[1.57 .13]
3 pole
2.280 .007
[57.91 .18]
.062 .005
[1.57 .13]
156
OPERATING CHARACTERISTICS
NOMINAL DCR /IMPEDANCE
Current Ratings
(Amps)
0.20
Resistance (ohms)
Impedance (ohms)
DC Delays
Impedance (ohms)
45.8
28.5
71.94
1.0
1.38
1.10
2.85
2.0
0.371
0.29
0.76
5.0
0.055
0.051
0.12
10.0
0.017
0.016
0.032
20.0
0.006
0.006
0.010
30.0
0.003
0.004
0.006
50.0
0.0019
0.0018
0.0019
60.0
0.00157
0.00134
70.0
0.00147
0.00133
80.0
0.00146
0.00123
90.0
0.00135
0.00114
100.0
0.00135
0.00114
125.0
0.0005
150.0**
0.0005
165.0**
0.0004
175.0**
0.0004
200.0**
0.0004
250.0**
0.0004
400**
0.0003
Notes:
DCR and impedance based on 100% rated current applied and stablized a minimum of one hour.
No 53 delay on 125 amp single pole or 400 amp four pole devices
Tolerance: .02 amperes to 2.5 amperes, 20%; 2.6 amperes to 20 amperes, 25%; 21 amperes to 50 amperes, 50%. Consult factory for special values and for coil
impedance of delays not shown
** Paralleled poles only, 400 amps only available on CELHP
149
157
IAL IAL/CEL/LEL
Series - Operating
Characteristics
Series
- Operating Characteristics
http://airpax.sensata.com/
http://airpax.sensata.com
IAL Series
PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25C
Delay
100%
125%*
150%
200%
400%
600%
800%
1000%
41*
No Trip
May trip
.5 to 8
.15 to 1.9
.02 to .4
.006 to .25
.004 to .1
.004 to .05
42*
No Trip
May trip
5 to 70
2.2 to 25
.40 to 5
.012 to 2
.006 to .2
.006 to .15
43*
No Trip
May trip
35 to 350
12 to 120
1.5 to 20
.012 to 2.2
.01 to .22
.01 to .1
49*
No Trip
May trip
.100 max.
.050 max.
.020 max.
.020 max.
.020 max.
.020 max.
51
No Trip
.5 to 6.5
.3 to 3
.1 to 1.2
.031 to .5
.011 to .25
.004 to .1
.004 to .08
52
No Trip
2 to 60
1.8 to 30
1 to 10
.15 to 2
.04 to 1
.008 to .5
.006 to .1
53**
No Trip
80 to 700
40 to 400
15 to 150
2 to 20
.23 to 9
.015 to .55
.012 to .2
59
No Trip
.120 max.
.100 max.
.050 max.
.022 max.
.017 max.
.017 max.
.017 max.
61
No Trip
.7 to 12
.35 to 7
.130 to 3
.030 to 1
.015 to .3
.01 to .15
.008 to .1
62
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3
.02 to 2
.015 to .8
.01 to .25
63
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.4 to 10
.013 to .85
.013 to .5
69
No Trip
.120 max
.100 max.
.050 max.
.022 max.
.017 max.
.017 max.
.017 max
71
No Trip
.44 to 10
.3 to 7
.100 to 3
.030 to 1
.012 to .3
.004 to .15
.004 to .1
72
No Trip
1.8 to 100
1.7 to 60
1 to 20
.15 to 3
.015 to 2
.008 to .79
.006 to .28
73
No Trip
50 to 600
30 to 400
10 to 150
1.8 to 20
.015 to 10
.015 to .88
.011 to .5
79
No Trip
.120 max
.100 max.
.050 max.
.023 max.
.016 max.
.015 max.
.015 max
Notes:
All trip curves and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of +25 C. Protectors do not carry
current prior to application of overload. A: Ratings above 30 amps may deviate from the above limits by approximately 10% (130% for delay 49).
* No 53 delay on 125 amp single pole or 400 amp four pole devices
* 135% for delay 71, 72, 73 & 79
http://airpax.sensata.com/
IAL- Series
- Operating
Characteristics
IAL/CEL/LEL Series
Operating
Characteristics
150
158
DELAY CURVES
400Hz, DC, 50/60Hz Delay Curves (typ)
300
400
400
500
500
600
600
700
700
800
800
900
900
1000
1000
.001
MAY TRIP
10000
DELAY
DELAY
63 63
10
10
.1
.1
.1
.01
.01
.01
800 900
9001000 1000
IAL IAL/CEL/LEL
Series - DelaySeries
Curves- Operating Characteristics
300
400
400
500
500
600
600
700
700
800
800
900
900
1000
1000
100
10
.001
DELAY
DELAY
69 69
1000
100
300 400 400 500 500 600 600 700 700 800
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
MAY TRIP
MAY TRIP
10000
1000
100
.001 .001
0 100 150
100 200
150 200 300
0
125 125
.001
0
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
MAY TRIP
1000 1000
149
159
.01
.01
1000010000
100
.1
.1
MAY TRIP
.001
0
.01
.01
10
10
.1
.1
100
TIME IN SECONDS
TIME IN SECONDS
DELAY
DELAY
62 62
1000
100
10
10
10000
1000
MAY TRIP
100
100
TIME IN SECONDS
DELAY
DELAY
61 61
1000
1000
.001
10000
10
MAY TRIP
10000
MAY TRIP
10000
.1
.01
.001
0
300
400
500
600
700
400
500
600
700
800
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
800
900
900
1000
1000
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http://airpax.sensata.com
IAL Series
DC Delay Curves (typ)
PULSE TOLERANCES
10000
MAY TRIP
1000
TIME IN SECONDS
10
.1
.1
.01
.01
300
400
500
600
700
800
900
1000
.001
10000
300
400
500
600
700
800
900
1000
900
1000
10000
DELAY 52
MAY TRIP
100
TIME IN SECONDS
100
10
10
.1
.1
.01
.01
DELAY 59
1000
300
400
500
600
700
http://airpax.sensata.com/
800
900
1000
MAY TRIP
1000
.001
DELAY 53
100
10
.001
MAY TRIP
DELAY 51
100
TIME IN SECONDS
Pulse Tolerance
10000
1000
TIME IN SECONDS
Delay
.001
300
400
500
600
700
800
IAL Characteristics
Series - Delay Curves
IAL/CEL/LEL Series - Operating
150
160
10000
DELAY 41
10
.01
.01
300
400
500
600
700
800
900
1000
.001
DELAY 42
MAY TRIP
300
400
500
600
700
800
900
1000
900
1000
10
.1
.1
.01
.01
300
400
500
600
700
800
900
1000
IAL IAL/CEL/LEL
Series - DelaySeries
Curves- Operating Characteristics
MAY TRIP
100
10
DELAY 49
1000
TIME IN SECONDS
100
.001
10000
1000
TIME IN SECONDS
.1
10000
149
161
10
.1
.001
DELAY 43
100
TIME IN SECONDS
100
TIME IN SECONDS
1000
MAY TRIP
1000
MAY TRIP
10000
.001
300
400
500
600
700
800
http://airpax.sensata.com/
http://airpax.sensata.com
IAL Series
DC/50/60Hz Dual-frequency Delay Curves (typ)
10000
10000
100
10
.1
.01
.01
300
400
500
600
700
800
900
1000
.001
300
400
500
600
700
800
900
1000
900
1000
10000
DELAY 73
MAY TRIP
100
TIME IN SECONDS
100
10
10
.1
.1
.01
.01
DELAY 79
1000
300
400
500
600
700
http://airpax.sensata.com/
800
900
1000
MAY TRIP
1000
.001
10000
TIME IN SECONDS
10
.1
.001
DELAY 72
MAY TRIP
1000
TIME IN SECONDS
100
TIME IN SECONDS
DELAY 71
MAY TRIP
1000
.001
300
400
500
600
700
800
IAL Characteristics
Series - Delay Curves
IAL/CEL/LEL Series - Operating
150
162
IAL/IUL/IEL/IDL/LEL SPECIFICATIONS
Trip Free
Will trip open on overload even when forcibly held in the ON
position. This prevents the operator from damaging the circuit
by holding the breaker on.
Trip Indication
The operating handle moves positively to the OFF or mid-trip
position on electrical overload.
Ambient Operation
IAL/IUL/IEL protectors operate in temperatures between 40C
to +85C.
Insulation Resistance
Not less than 100 megohms at 500 volts DC.
Dielectric Strength
IAL/IUL/IEL protectors withstand 3750Vac (1250Vac for LEL),
60Hz for 60 seconds between all electrically isolated terminals
except auxiliary switch terminals shall withstand 600Vac, 60Hz
for REG and REC types. Four terminal dual coil and relay construction (not offered in the LEL) will withstand 1500Vac.
Moisture Resistance
Meet all the requirements of MIL-PRF-55629 when tested in
accordance with Method 106 of MIL-STD-202.
Shock
Circuit protectors shall not trip when tested per MIL-STD-202,
Method 213, Test Condition I with 100% rated current applied
to delayed units and 80% rated current to instantaneous units.
Vibration
Circuit protectors shall not trip when vibrated per MILSTD-202, Method 204, Test Condition A with 100% rated
current applied to delayed units and 80% rated current to
instantaneous units.
UL-1500 (Marine Ignition Protected)
The IDL/IDLH is approved for Marine Ignition Protection (series
configuration only), covering ignition protected circuit breakers. This specification requires devices to be used in
accordance with the requirementsof U.S. Coast Guard and Fire
Protection Standard for Pleasure and Commercial Motor Craft,
ANSI/MFPA #302.
Endurance
Operating as a switch, the operating life exceeds 10,000 operations, 6000 at rated load, 4000 without load, at a rate of 6 per
minute.
Electrical Characteristics
.050-100 amperes 80Vdc, 240Vac Max., 240/415Vac at 50
amperes Max., 50/60Hz and 400Hz. Consult factory for specific
product ratings. Units rated for 240/415Vac and above 50
amperes are not suitable for across-the-line motor starting.
Grams
3.1
90
Poles
One through six poles available.
Construction
Series, shunt, relay dual coil and series with auxiliary switch
available in various delays and combinations.
Auxiliary Switch
When supplied shall be S.P.D.T. configuration. Non VDE
approved switches have a maximum UL rating of 10.0
amperes, 250 volts, 60Hz; 3.0 amperes, 50 volts DC (REC
type) or 0.1 amperes, 125 volts, 60Hz (REG type).
VDE approved switches have a maximum UL rating of 10.0
amperes, 250 volts, 60Hz (REC type); or 0.1 amperes, 125 volts,
60Hz (REG; type). The maximum VDE ratings are 1.0 amperes, 125
volts, 60Hz (REC type); 0.1 amperes, 125 volts, 60Hz (REG type).
Salt Spray (Corrosion)
Meet the requirements of MIL-PRF-55629 when tested in
accordance with Method 101 of MIL-STD-202.
149
163
IAL IAL/CEL/LEL
Series - Specifications
Series - Operating Characteristics
Torque (in-lbs)
6 to 8
M3 Mounting Screws
4 to 5
14 to 15
M5 Terminal Screws
14 to 15
13 to 14
M5 Stud Terminals
13 to 14
40 to 45
M6 Stud Terminals
40 to 45
30 to 35
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IAL Series
IAL/IUL/IEL/IDL/LEL/LELHP SPECIFICATIONS
AGENCY APPROVALS - IAL/IUL/IEL
Voltage
65
65(4)
65(4)
65
80
80
80
80
125
250
300
125
125
125(5)
120/240
125/250(5)
240
240
250
250
250
250
250
250(5)
277
277
240/415
240/415
277/480
277/480
277/480
277480
480
480
250
Frequency
(Hz)
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
400
Phase
1
1
1
1
1
1&3
3
3
3
1
3
3
3
1
1&3
3
1
3
3
3
1&3
1&3
3
1&3
Min.
Poles
1
1
1
2**
1
1
2
3
2
2+
3++
1
1
1
2
2 only
1
2
1
1
1
2
1
3 only
1
1
2
2
2
2
2
2
2
2
1
TC
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
2
OL
1
1
1
1
1
1
1
0
0
0
0
0
1
1
1
1
0
1
1
1
1
0
0
1
1
1
0
0
1
1
1
0
1
0
1
UL/CSA
.02-100
.02-100
.02-50
101-150
.02-70
70.1-100
101-150
251-300
.02-100
.02-50
.02-50
.02-70
.02-100
.02-100
.02-100
.02-100
.02-70
.02-100
.02-50
.02-50
.02-50
.02-80
.02-60
.02-100
.02-50
.02-50
.02-50
.02-50
.02-30
.02-50
.02-30
.02-50
.02-30
.02-50
.02-50
VDE
(AIC)
4000
4000
5000
2000
2000
2000
2000
2000
2000
2000
-
VDE
(amps)
.10-100
125-150
151-200
.05-70
.10-50
.10-50
-
UL489
(AIC)
7500
50 000
50000
10000
50000
10000
10000
5000
5000
10000
5000
5000
5000
VDE
(AIC)
2000
2000
2000
3000
2000
2000
-
10000 AIC
(UL489A)
Voltage
48
48
65
80
125
250
250
Frequency
(Hz)
DC
DC
DC
DC
50/60
50/60
50/60
Phase
1
1
1&3
Min.
Poles
1
2**
1
1
1
2
1
TC
1
1
1
1
1
1
1
OL
1
1
1
1
1
1
1
UL/CSA
.02-100
101-150
.02-60
.02-100
.02-100
.02-100
.02-60
VDE
(amps)
-
VDE
(AIC)
-
VDE
(AIC)
-
VDE
(AIC)
-
Phase
1
Min.
Poles
1
TC
1
OL
1
UL/CSA
2/1-30/15
VDE
(amps)
-
Frequency
(Hz)
50/60
50/60
Phase
1&3
1
Min.
Poles
1
1
TC
1
1
OL
1
1
UL/CSA
.02-100
.02-30
VDE
(amps)
-
Notes:
** Paralleled poles; + 2 poles in series; ++ 3 poles in series; (1) With 125 A max. series fuse; (2) Series
combination with 209 or 229 series (100 A max.); (3) With 100 A max. series fuse; (4) With blocked vent
construction (5) Non-standard construction. Fit for further use approval
Frequency
(Hz)
DC
DC
DC
DC
DC
DC
DC
DC
DC
50/60
50/60
50/60
50/60
Phase
1&3
1&3
1
1&3
Min.
Poles
1
2**
3**
1
1
2**
3**
1
2
1
1
2
1
UL/CSA
.05-50
101-150
175-200
.05-100
.05-100
125-150
175-200
.05-70
.05-50
.05-40
.05-50
.05-70
.05-20
DC
400
Frequency
(Hz)
DC
DC
DC
DC
DC
DC
DC
Phase
-
Min.
Poles
1
2**
1
2**
3**
1
1
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UL/CSA
.05-50
101-150
.05-100
101-200
201-250
.05-70
125
VDE
(amps)
-
UL 489A
(AIC)
7500
50000
50000
10000
10000
5000
10000
VDE
(AIC)
-
General notes:
All supplementary protectors are of the overcurrent (OC) type
The family of protectors has been evaluated for end use application for use groups
(UG) A, B, C and D
The terminals (FW) are suitable for factory wiring only (0)
The maximum voltage ratings for which the protectors have been tested are shown in
the chart
The current is the amperage range that the protectors have beentested
The tripping current (TC) for all of the protectors is either either 1 (in the range of
125% to 135% of ampere rating) or 2 (more than 135% of ampere rating)
The overload rating (OL) designates whether the protector has been tested for
general use or motor starting applications.
0 tested at 1.5 times amp rating for general use
1 tested at 6 times AC rating or 10 times DC rating for motor starting
The short circuit current rating (SC) The short circuit rating in amperes following a
letter and number designating the test conditions and any calibration following the
short circuit test is defined below:
C Indicates short circuit test was conducted with series overcurrent protection
U Indicates short circuit test was conducted without series overcurrent protection
1 Indicates a recalibration was not conducted as part of the short circuit testing
2 Indicates a recalibration was performed as part of the short circuit testing
3 Indicates recalibration was performed along with the dielectric and voltage
withstand for Suitable for Further Use rating
IAL Characteristics
Series - Specifications
IAL/CEL/LEL Series - Operating
150
164
IALH
**IULH
***IELH
IALN
***IULN
IALX
**IULX
***IELX
IALZX
**IULZX
***IELZX
Terminal
Standard screw terminal,
no designation required
K
Stud terminals
Clip terminals
Bullet terminals
* IDLH
*** IML
*** IMLH
IALBX
**IULBX
***IELBX
**IMLBX
*UL Recognized
**UL Recognized, CSA Certified
***UL Recognized, CSA Certified, VDE Approved
Third Decision
Internal Configuration
-0
-1
Series
-1REC4
Single pole
11
Two pole
111
Three pole
1111
Four pole*
Example:
Fourth Decision
SW
Switch only
-41
-42
-43
-49
-51
DC short delay
-52
DC long delay
-53
DC motor start
-1REC5
-1REG4
-59
-61
-62
-63
-69
-71
-72
-73
-79
-1RS4
-1RLS4
-3
Shunt
-4
C = CCC Approved
Second Decision
165
Poles
* IDL
-1RS5
Notes:
IEL, IELH and IELX circuit protectors are designed
to meet 8mm creepage clearance requirements for
installation Category 111, Pollution Degree 3, Case A as
measured in IEC 664. Intended for use in equipment to
comply with IEC 950, 601 and VDE 0804 & 0805.
Description
IAL
**IUL
***IEL
First Decision
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Optional
Optional
ON
I
O
OFF
Standard
hardware.
No
designation
required.
Standard
hardware.
No
designation
required.
Use
three
numbers
print
required
Use
three
numbers
toto
print
required
current
value
between
.100
amps
current
value
between
.100
amps
minimum
and
100
amps
maximum.
minimum
and
100
amps
maximum.
INDICATING
COLOR
ROCKER
HANDLE
COLOR
ON
I
-A-A
Metric
thread
mounting
inserts
and
terminals
Metric
thread
mounting
inserts
and
terminals
-B-B
Barrier
Barrier
-C-C
(See
(See
277V
(50/60Hz
only)
note
277V
(50/60Hz
only)
note
3)3)
-D-D
240/415V
(50/60Hz
only)
240/415V
(50/60Hz
only)
O
OFF
INDICATING
COLOR
LINE
The
VDE
(lth)
will
95%
the
The
VDE
(lth)
will
bebe
95%
ofof
the
UL/CSA
rated
current.
UL/CSA
rated
current.
LINE
LOAD
ON
LINE
ON
OFF
FIG. 1
(See
(See
277V/480V
(50/60Hz
only)
note
277V/480V
(50/60Hz
only)
note
4)4)
-E-E
INDICATION OFF
Mounting/Indicator Code: F, G, H
INDICATION ON
Mounting/Indicator Code: A, B, C
FIG. 2
OFF
LINE LOAD
OFF
FIG. 3
LINE LOAD
ON
FIG. 5
FIG. 4
LINE LOAD
OFF
For
example,
use:
For
example,
use:
.100
2.00
10.0
.100
oror
2.00
oror
10.0
ON
FIG. 6
-G-G Handle
Handle
guard,
(available
ZX,
BX
and
snap-in
guard,
(available
inin
ZX,
BX
and
snap-in
versions
only)
versions
only)
INDICATING
COLOR
OFF
O
Snap-in
face
plate
adapter
Snap-in
face
plate
adapter
INDICATION ON
Mounting/Indicator Code: J, K, L
-01
(STD)
-01
(STD)
Yellow
Yellow
-10
-10
-11
-11
Red
Red
-20
-20
-21
-21
Blue
Blue
-30
-30
-31
-31
Green
Green
-40
-40
-41
-41
Orange
Orange
-60
-60
-61
-61
White
White
-90
-90
-91
-91
-X-X
Handle
guard
with
actuation
feature
Handle
guard
with
nono
actuation
feature
(BX
rocker
only)
(BX
rocker
only)
-1-1
Silver
5/16"
(.312")
bullet
Silver
5/16"
(.312")
bullet
-2-2
Gold
5/16"
(.312")
bullet
Gold
5/16"
(.312")
bullet
LINE
OFF
LOAD
OFF
ON
ON
FIG. 2
FIG. 1
LOAD LINE
LOAD LINE
ON
FIG. 3
-W Wire
-W
Wire
clamp
supplied
(VDE
approved
clamp
supplied
(VDE
approved
upup
toto
and
including
16.0
amps)
and
including
16.0
amps)
Marked*
Marked*
ON-OFF
ON-OFF
I-OI-O
ROCKER
HANDLE
COLOR
I
ON
OFF
FIG. 5
FIG. 4
LOAD LINE
ON
OFF
-00
-00
Handle
lock
Handle
lock
LINE
-U-U 120/240V
120/240V
50/60Hz
50/60Hz
IAL,
IUL,
IEL,
IALH,
IAL,
IUL,
IEL,
IALH,
IULH,
IELH
- Toggle
Handle
IULH,
IELH
- Toggle
Handle
Black
Black
-L-L
-P-P
Handle
Color
and
Marking
Selection
Handle
Color
and
Marking
Selection
Unmarked
Unmarked
1/4- 20
- 20
stud(M6
(M6
stud
when
option
selected)
1/4
stud
stud
when
-A-A
option
is is
selected)
(<=70A
requires
>70A
not
use
-K)
(<=70A
requires
-K,-K,if if
>70A
dodo
not
use
-K)
-M-M Handle
Handle
opposite
pole
inin
opposite
pole
7 7 Seventh
Seventh
Decision
Decision
Color
Color
-K-K
FIG. 6
Notes:
Notes:
1. One
more
descriptions
may
used
required.
1. One
or or
more
descriptions
may
bebe
used
as as
required.
2. When
this
is not
used,
table
one
may
substituted
and
U.S.
thread
and
2. When
this
is not
used,
table
one
may
bebe
substituted
and
U.S.
thread
and
two
lockwashers
will
supplied.
Unit
will
rated
250V
(50/60Hz
only.)
two
lockwashers
will
bebe
supplied.
Unit
will
bebe
rated
at at
250V
(50/60Hz
only.)
3. VDE
approved
250Vac
3. VDE
approved
at at
250Vac
4. VDE
approved
415Vac
4. VDE
approved
at at
415Vac
LINE
INDICATION OFF
Mounting/Indicator Code: M, N, P, R
LOAD
LINE
ON
OFF
FIG. 2
FIG. 3
LINE LOAD
OFF
ON
FIG. 6
7 7 Seventh
Seventh
Decision
Decision
Rocker
Handle
Color,
Indicator
Color
and
Marking
Selection
(See
Notes)
Rocker
Handle
Color,
Indicator
Color
and
Marking
Selection
(See
Notes)
IALX,
IULX,
IELX,
IALZX,
IULZX,
IELZX
Rocker
Handle
(Single
Rocker
Color)
IALX,
IULX,
IELX,
IALZX,
IULZX,
IELZX
Rocker
Handle
(Single
Rocker
Color)
Vertical
Mounting
Vertical
Mounting
Rocker
Rocker
Handle
Handle
Color
Color
Horizontal
Mounting
Horizontal
Mounting
On-Off
On-Off
Fig.4
Fig.4
I-OI-O
Fig.5
Fig.5
On-Off
On-Off
I-OI-O
Fig.6
Fig.6
Indicating
Indicating
Color
Color
Marking
Marking
Color
Color
Indicates:
Indicates:
Unmarked
Unmarked
On-Off
On-Off
Fig.1
Fig.1
I-OI-O
Fig.2
Fig.2
On-Off
On-Off
I-OI-O
Fig.3
Fig.3
Black
Black
N/A
N/A
White
White
N/A
N/A
-00
-00
-01-01
-02
-02
-03
-03
-04
-04
-05
-05
-06
-06
Red
Red
N/A
N/A
White
White
N/A
N/A
-20
-20
-21
-21
-22
-22
-23
-23
-24
-24
-25
-25
-26
-26
Grey
Grey
N/A
N/A
Black
Black
N/A
N/A
-40
-40
-41
-41
-42
-42
-43
-43
-44
-44
-45
-45
-46
-46
Orange
Orange
N/A
N/A
Black
Black
N/A
N/A
-50
-50
-51
-51
-52
-52
-53
-53
-54
-54
-55
-55
-56
-56
White
White
N/A
N/A
Black
Black
N/A
N/A
-90
-90
-91
-91
-92
-92
-93
-93
-94
-94
-95
-95
-96
-96
Marking
Marking
Detail
Detail
AA
IALZX,
IULZX,
IELZX
Rocker
Handle
(Dual
Rocker
Color)
IALZX,
IULZX,
IELZX
Rocker
Handle
(Dual
Rocker
Color)
Black
Black
White
White
White
White
OnOn
-A0
-A0
-A1
-A1
-A2
-A2
-A3
-A3
-A4
-A4
-A5
-A5
-A6
-A6
Black
Black
Red
Red
White
White
OnOn
-B0
-B0
-B1
-B1
-B2
-B2
-B3
-B3
-B4
-B4
-B5
-B5
-B6
-B6
Black
Black
Green
Green
White
White
OnOn
-C0
-C0
-C1
-C1
-C2
-C2
-C3
-C3
-C4
-C4
-C5
-C5
-C6
-C6
Black
Black
White
White
White
White
Off
Off
-F0
-F0
-F1
-F1
-F2
-F2
-F3
-F3
-F4
-F4
-F5
-F5
-F6
-F6
Black
Black
Red
Red
White
White
Off
Off
-G0
-G0
-G1
-G1
-G2
-G2
-G3
-G3
-G4
-G4
-G5
-G5
-G6
-G6
Black
Black
Green
Green
White
White
Off
Off
-H0
-H0
-H1
-H1
-H2
-H2
-H3
-H3
-H4
-H4
-H5
-H5
-H6
-H6
-J1
-J1
Black
Black
White
White
White
White
OnOn
-J0
-J0
-J2
-J2
-J3
-J3
-J4
-J4
-J5
-J5
-J6
-J6
Black
Black
Red
Red
White
White
OnOn
-K0
-K0
-K1
-K1
-K2
-K2
-K3
-K3
-K4
-K4
-K5
-K5
-K6
-K6
Black
Black
Green
Green
White
White
OnOn
-L0
-L0
-L1
-L1
-L2
-L2
-L3
-L3
-L4
-L4
-L5
-L5
-L6
-L6
AA
BB
IALBX,
IULBX,
IELBX,
LELBX
Rocker
Handle
(Dual
Rocker
Color)
IALBX,
IULBX,
IELBX,
LELBX
Rocker
Handle
(Dual
Rocker
Color)
Black
Black
White
White
White
White
Off
Off
-M0
-M0
N/A
N/A
-M2
-M2
-M3
-M3
N/A
N/A
N/A
N/A
-M6
-M6
Black
Black
Red
Red
Red
Red
OffOff
-N0
-N0
N/A
N/A
-N2
-N2
-N3
-N3
N/A
N/A
N/A
N/A
-N6
-N6
Black
Black
Green
Green
Green
Green
Off
Off
-P0
-P0
N/A
N/A
-P2
-P2
-P3
-P3
N/A
N/A
N/A
N/A
-P6
-P6
Black
Black
Yellow
Yellow
Yellow
Yellow
Off
Off
-R0
-R0
N/A
N/A
-R2
-R2
-R3
-R3
N/A
N/A
N/A
N/A
-R6
-R6
Notes:
Bezels
IALBX,
IULBX,
IELB,
IELBX
black.
Notes:
A. A.
Bezels
of of
IALBX,
IULBX,
IELB,
IELBX
areare
black.
Consult
factory
other
marking
options.
B. B.
Consult
factory
forfor
other
marking
options.
CC
ROCKER
HANDLE
COLOR
IAL Series
6 6 Sixth
Sixth
Decision
Decision
Rated
Current
Rated
Current
5 5 Fifth
Fifth
Decision
Decision
First Decision
Rated Current
Terminal
Description
LEL
LELH
LML
LMLH
Stud terminals
Clip terminals
Bullet terminals
LMLZX
Example:
LELBX
LMLBX
-A
-B
Barrier
-F
240V 50/60Hz
-G
-K
-L
Handle Lock
-M
Fourth Decision
-P
-U
4
Second Decision
Poles
1
Single pole
11
Two pole
111
Three pole
Third Decision
Internal Configuration
-1REC4
-1REC5
-1REG4
-1RS4
-1RLS4
-51
DC short delay
-V
125VDC
-52
DC long delay
-X
-53*
DC motor start
-59
-1
-61
-2
-62
-63
-69
Notes:
1. One or more descriptions may be used as required.
2. When this decision is not used, decision 7 may be
substituted and U.S. thread will be supplied.
3.If (M5 or M6) studs are required, use A only on an LELK.
Series
-1
Sixth Decision
Optional
LELZX
Fifth Decision
C = CCC Approved
The approval requires the addition of a C at the end
of the part number. The unit will not be VDE Approved.
Seventh Decision
LEL Toggle Handle Color Selection
-01
-11
-21
-31
-41
-61
-91
149
167
LELIAL/CEL/LEL
Series - Decision
Tables
Series
- Operating Characteristics
http://airpax.sensata.com/
http://airpax.sensata.com
IAL Series
7
Seventh Decision
Rocker Handle Color, Indicator Color and Marking Selection (See Notes)
LELZX & LMLZX Rocker Handle (Single Rocker Color)
Vertical Mounting
Rocker
Handle
Color
Horizontal Mounting
Unmarked
On-Off
Fig.1
I-O
Fig.2
On-Off
I-O
Fig.3
N/A
-00
-01
-02
-03
N/A
-20
-21
-22
-23
Indicating
Color
Marking
Color
Indicates:
Black
N/A
White
Red
N/A
White
ON
I
On-Off
Fig.4
I-O
Fig.5
On-Off
I-O
Fig.6
-04
-05
-06
-24 ROCKER
HANDLE
-25
COLOR
Grey
N/A
Black
N/A
-40
-41
-42
-43
-44
-45
Orange
N/A
Black
N/A
-50
-51
-52
-53
-54 INDICATING
-55
White
N/A
Black
N/A
-90
-91
-92
-93
-94
O
OFF
COLOR
-46
O
OFF
-56
INDICATION OFF
Mounting/Indicator Code: F, G, H
INDICATION ON
Mounting/Indicator Code: A, B, C
White
On
-A0
-A1
-A2
Black
Red
White
On
-B0
-B1
-B2
Black
Green
White
On
-C0
-C1
-C2
Black
White
White
Off
-F0
-F1
-F2
-F3MARKING -F4
-F5
DETAIL A (SEE
TABLE)
-F6
Black
Red
White
Off
-G0
-G1
-G2
-G3
-G4
-G5
-G6
Black
Green
White
Off
-H0
-H1
-H2
-H3
-H4
-H5
-H6
Black
White
White
On
-J0
-J1
-J2
-J3
-J5
-J6
Black
Red
White
On
-K0
-K1
-K2
-K3
-K4
-K5
-K6
Black
Green
White
On
-L0
-L1
-L2
-L3
-L4
-L5
-L6
N/A
-M5
-M6
N/A
-N5
-N6
N/A
-P5
-P6
-B4LINE
OFF
-C3
FIG. 1
FIG. 2
OFF
OFF
-C4
FIG. 3
LINE
ON
OFF
FIG. 5
FIG. 4
White
White
Off
-M0
N/A
-M2
-M3
Black
Red
Red
Off
-N0
N/A
-N2
-N3
Black
Green
Green
Off
-P0
N/A
-P2
-P3
-J4
OFF
O
N/A
-R2
OFF
-R3
LOAD
OFF
N/A
ON
ON
FIG. 2
FIG. 1
LOAD LINE
LOAD LINE
ON
FIG. 3
OFF
LOAD LINE
-R5
ON
FIG. 5
FIG. 4
-C6
ROCKER
HANDLE
COLOR
INDICATION ON
Mounting/Indicator Code: J, K, L
-B6
ON
INDICATING
COLOR
-R0
Off
LINE
LOAD
-C5FIG. 6
I
ON
Black
Yellow
LINE LOAD
OFF
LINE
-A6
LINE
-B5
LOAD
ON
ON
-B3
LOAD
-A5
-A4
-A3
Yellow
-96
White
ROCKER
HANDLE
COLOR
LINE
Black
Black
INDICATING
COLOR
ON
I
-95
LINE
-26
Marking
Detail
-R6
FIG. 6
LINE
INDICATING COLOR
ROCKER HANDLE
COLOR
ON
I
INDICATING COLOR
ON
I
O
OFF
O
OFF
ROCKER HANDLE
COLOR
OFF
O
INDICATING
COLOR
ROCKER HANDLE
COLOR
I
ON
LINE
INDICATION ON
Mounting/Indicator Code: A, B, C
INDICATION OFF
Mounting/Indicator Code: F, G, H
LOAD
ON
LINE
OFF
FIG. 1
ON
FIG. 2
OFF
FIG. 3
LOAD LINE
LINE
OFF
ON
FIG. 4
LOAD LINE
OFF
FIG. 5
LOAD
ON
FIG. 6
http://airpax.sensata.com/
HANDLE
POSITION OFF
INDICATION OFFINDICATION OFF
WITH GUARD
Mounting/IndicatorMounting/Indicator
Code: M, N, P, R Code: M, N, P, R
INDICATION ON
Mounting/Indicator Code: J, K, L
LINE
OFF
LOAD
ON
FIG. 1
OFF
ON
FIG. 2
FIG. 3
LOAD LINE
ON
OFF
FIG. 4
LOAD LINE
O
LINE
FIG. 5
LOAD LINE
ON
OFF
LINE
FIG. 6
LOAD
LINE
LINE LOAD
LOAD
ON
OFF
FIG. 2
FIG. 3
LINE
OFF
ON
FIG.
FIG.62
ON
O
OFF
FIG. 3
NO
ACTUATION
ACCESS
OPTIONAL
HANDLE
POSITION ON
WITH GUARD
LINE LOAD
OFF
O
ON
FIG. 6
MARKING
DETAIL
C (SEE TABLE)
MARKING DETAIL
C (SEE
TABLE)
LEL Series
- Decision Tables
IAL/CEL/LEL Series - Operating
Characteristics
150
168
First Decision
Rated Current
Type
Description
Terminal
CEL
CELH
CML
CMLH
CELBX
Stud terminals
Clip terminals
Bullet terminals
Sixth Decision
Optional
Example:
-A
-B
Barrier
-G
-K
-P
-T
-V
125VDC
Second Decision
-1
Poles
-2
Single pole
11
Two pole
111
Three pole
CELZX
Fifth Decision
Notes:
1. One or more descriptions may be used as required.
2. When this decision is not used, decision 7 may be
substituted and U.S. thread will be supplied.
Third Decision
Internal Configuration
-1
Series
-1REC4
-1RS4 **
Seventh Decision
LEL Toggle Handle Color Selection
-01
-11
-21
-31
-41
-61
-91
C = CCC Approved
Fourth Decision
Frequency and Delay
-51
DC short delay
-52
DC long delay
-53*
DC motor start
-59
149
169
T = TV Approved
The approval requires the addition of a
T at the end of the part number. The
unit will only be TV EN60947-2
approved with a single pole,
125 amp rating configuration.
CELIAL/CEL/LEL
Series - Decision
Tables
Series
- Operating Characteristics
http://airpax.sensata.com/
http://airpax.sensata.com
IAL Series
7
Seventh Decision
Rocker Handle Color, Indicator Color and Marking Selection (See Notes)
LELZX & LMLZX Rocker Handle (Single Rocker Color)
Vertical Mounting
Horizontal Mounting
On-Off
Fig.4
I-O
Fig.5
On-Off
I-O
Fig.6
Unmarked
On-Off
Fig.1
I-O
Fig.2
On-Off
I-O
Fig.3
N/A
-00
-01
-02
-03
-04
-05
-06
N/A
-20
-21
-22
-23
-24
-25
-26
Black
N/A
-40
-41
-42
-43
-44
-45
-46
N/A
Black
N/A
-50
-51
-52
-53
-54
-55
-56
N/A
Black
N/A
-90
-91
-92
-93
-94
-95
-96
Marking
Color
Indicates:
Black
N/A
White
Red
N/A
White
Grey
N/A
Orange
White
ON
I
Black
White
White
On
-A0
-A1
-A2
-A3
-A4
Black
Red
White
On
-B0
-B1
-B2
-B3
-B4
Black
Green
White
On
-C0
-C1
-C2
-C3
-C4
Black
White
White
Off
-F0
-F1
-F2
INDICATION
ON
-F3 Mounting/Indicator
-F4
Code: A, B, C
Black
Red
White
Off
-G0
-G1
-G2
-G3
Black
Green
White
Off
-H0
-H1
-H2
-H3
LINE
O
OFF
INDICATING
COLOR
FIG. 1
-H4
O
FIG. 2
ON
I
-A5
-A6
-B5
-B6
-C5
-C6
O
OFF
-G5
O
OFF
OFF
ROCKER
HANDLE
COLOR
INDICATION OFF
-F5
-F6
Mounting/Indicator Code: F, G, H
LINE LOAD
ON
ON
OFF
LINE
-G4
LOAD
LINE
Marking
Detail
INDICATING
COLOR
ROCKER
HANDLE
COLOR
FIG. 3
-G6
LINE LOAD
-H5
LINE LOAD
OFF
Indicating
Color
ON
FIG. 5
FIG. 4
ON
Rocker
Handle
Color
-H6
FIG. 6
Black
White
White
On
-J0
-J1
-J2
-J3
Black
Red
White
On
-K0
-K1
-K2
-K3
-K4
-K5
-K6
Black
Green
White
On
-L0
-L1
-L2
-L3
-L4
-L5
-L6
MARKING
(SEE TABLE)
-J4 DETAIL A -J5
-J6
LINE
White
White
Off
-M0
N/A
-M2
-M3
N/A
Black
Red
Red
Off
-N0
N/A
-N2
-N3
N/A
Black
Green
Green
Off
-P0
N/A
-P2
-P3
Black
Yellow
Yellow
Off
-R0
N/A
-R2
-R3
-M6
-M5
ROCKER
-N5HANDLE
COLOR
-N6
N/A
-P5
-P6
N/A
-R5
-R6
I
ON
INDICATION ON
Mounting/Indicator Code: J, K, L
OFF
LOAD
FIG. 1
ON
ON
FIG. 2
LOAD LINE
LOAD LINE
OFF
ON
FIG. 3
LOAD LINE
ON
LINE
OFF
FIG. 5
FIG. 4
OFF
INDICATING
COLOR
OFF
O
FIG. 6
LINE
INDICATING COLOR
INDICATING COLOR
ON
I
O
OFF
O
OFF
ROCKER HANDLE
COLOR
OFF
O
INDICATING
COLOR
LINE
INDICATION ON
Mounting/Indicator Code: A, B, C
INDICATION OFF
Mounting/Indicator Code: F, G, H
LOAD
ON
OFF
FIG. 1
ON
FIG. 2
OFF
FIG. 3
LOAD LINE
LINE
OFF
ON
FIG. 4
LOAD LINE
OFF
FIG. 5
LOAD
ON
FIG. 6
http://airpax.sensata.com/
LINE
HANDLE
POSITION OFF
INDICATION OFF
WITH GUARD
Mounting/Indicator Code: M, N, P, R
INDICATION OFF
Mounting/Indicator Code: M, N, P, R
INDICATION ON
Mounting/Indicator Code: J, K, L
LINE
OFF
LOAD
ON
FIG. 1
OFF
ON
FIG. 2
FIG. 3
LOAD LINE
ON
OFF
FIG. 4
LOAD LINE
O
LINE
LINE
ROCKER HANDLE
COLOR
I
ON
FIG. 5
LOAD LINE
ON
LOAD
LOAD
OFF
ROCKER HANDLE
COLOR
ON
I
FIG. 6
LINE
LINE
FIG. 2
ON
LINE LOAD
ON
OFF
FIG.FIG.
3 2
OFF
O
ON
OFF
FIG.
FIG.
6 3
NO
ACTUATION
ACCESS
OPTIONAL
HANDLE
POSITION ON
WITH GUARD
LINE LOAD
OFF
O
ON
FIG. 6
MARKING
C
(SEE TABLE)
MARKING
DETAILDETAIL
C (SEE
TABLE)
CEL Series
- Decision Tables
IAL/CEL/LEL Series - Operating
Characteristics
150
170
First Decision
Select Type with Stud Terminals
LELPK
LMLPK
LELZXPK
LMLZXPK
LELBXPK
LMLBXPK
LELHPK
LMLHPK
Example:
1. One toggle handle per unit on 125A to 150A units (2-parallel pole)
2. 175A to 200A (3-parallel pole) requires handle in each pole, H selection
Second Decision
Poles
11
111
Third Decision
Internal Configuration
Fifth Decision
-01
130.
-11
135.
-21
150.
-31
175.
-41
200.
-61
-91
-1REC4
-1REG4
-59
Sixth Decision
-A
-1REC5
-G
Snap-in mounting plate adapter with handle guard (ZX, BX & snap-in only)
-X
-P
-1RS4
-1RS5
-1RS4
-1RLS5
125.
Series
-52
7 Seventh Decision
-1
-1RLS4
149
171
-51
Fourth Decision
Notes:
1. One or more descriptions may be used as required.
2. When this decision is not used, decision 7 may be substituted and U.S. thread will be supplied.
LELHP
Series - Decision
IAL/CEL/LEL
Series Tables
- Operating Characteristics
http://airpax.sensata.com/
http://airpax.sensata.com
IAL Series
First Decision
Terminal
Select Type
CELP
CELHP
CMLHP
CELZXP
CELBXP
Stud terminals
Clip terminals
Bullet terminals
Example:
1. One toggle handle per unit is available only on 101A to 200A (two parallel pole construction)
2. 201A to 250A (three parallel pole constructions) require handles in each pole, H version
first decision
3. Unit supplied with bullet terminals will not have buss bar installed, unless requested, buss bar
supplied standard to 150A only.
4. One handle per unit is available for 100A to 200A (two parallel pole constructions) and
201A to 250A (three pole constructions) (ZX & BX versions only)
5. 400 amps available with toggle handes only
Second Decision
Poles
11
111
1111
7 Seventh Decision
Fourth Decision
Fifth Decision
Third Decision
Internal Configuration
125.
-01
130.
-11
135.
-21
150.
-31
175.
-41
200.
-61
400.
-91
-0
Switch only
-1
Series
-1REC4
-51
-52
-53
-59
http://airpax.sensata.com/
Sixth Decision
Optional (leave entry blank if none apply)
-A
-B
Barrier
-G
Snap-in mounting plate adapter with handle guard (ZX, BX & snap-in only)
-X
-1
-2
Notes:
1. One or more descriptions may be used as required.
2. When this decision is not used, decision 7 may be substituted and U.S. thread will be supplied.
LELHP Series
- Decision Tables
IAL/CEL/LEL Series - Operating
Characteristics
150
172
IELR Series
Introduction
175
Poles
176
Specifications
177
Operating Characteristics
178
Delay Curves
179
Approvals
183
Decision Tables
184
IELR Series
Rail-Mount Hydraulic Magnetic Circuit Protectors
INTRODUCTION
Designed specifically for the 35mm symmetrical DIN rail, Airpax
IALHR, IULHR and IELHR series Rail-Mount Magnetic circuit
protectors offer the advantages of quick and easy mounting or
removal which results in efficient and economical wiring, while
conserving space.
These circuit protectors are available in 1, 2, 3 and 4 pole
models, with a choice of handle colors with on/off and
international I/O markings. These protectors comply with
UL and CSA standards and meet IEC and VDE spacing
requirements. Typical applications include computers and
175
http://airpax.sensata.com
IELR (Rail-Mount)
Single Pole
1.929
[49.00]
.236
[5.99]
.138
[3.51]
DIM.A
.183
[4.65]
.689
[17.50]
.689
[17.50]
1.680
[42.67]
1.122
[28.50]
1.417
[35.99]
ON
1.437
[36.50]
2.500
[63.50]
3.622
[92.00]
OFF
2.059
[52.30]
2 X 6-32 THREAD
M3 X 0.5-6H THREAD OPTIONAL
.142 [3.6] DEEP (TYP.)
MOUNTING CLIP
1.240
[31.50]
M5 SCREW
Two Pole
1.929
[49.00]
.236
[5.99]
DIM.A
.183
[4.65]
.689
[17.50]
.689
[17.50]
1.680
[42.67]
1.122
[28.50]
1.417
[35.99]
ON
1.240
[31.50]
ON
1.437
[36.50]
2.500
[63.50]
3.622
[92.00]
.138
[3.51]
4 X 6-32 THREAD
M3 X 0.5-6H THREAD OPTIONAL
.142 [3.6] DEEP (TYP.)
OFF
OFF
2.059
[52.30]
.748
[19.00]
1 pole
2 pole
3 pole
4 pole
176
IELR SPECIFICATIONS
Series Trip
The most popular configuration for magnetic protectors is the
series trip where the sensing coil and contacts are in series with
the load being protected. The handle position conveniently
indicates circuit status. In addition to providing conventional
overcurrent protection, its simultaneously used as an on-off
switch.
Series
Switch Only
In the event that over-current protection is not desired, the coil
mechanism can be deleted, providing an excellent low cost,
single or multi-pole power switch.
Insulation Resistance
100 megohm minimum at 500Vdc between all electrically isolated
terminals.
Dielectric Strength
3750Vac (3750V~) shall withstand AC voltages 50/60Hz for 60
seconds between all electrically isolated terminals.
LINE
LOAD
Switch Only
Endurance
Circuit breakers shall operate a minimum of 10,000 operations;
6,000 with rated current and voltage and 4,000 with noload.
Operating Temperature
40C to +85C.
IEC 144 Classification
Type handle spacingsIP40. TerminalsIP00.
Moisture Resistance
10 days, 95 percent relative humidity at 40C in accordance with
IEC68-2-3, test C.
Salt Spray
Five percent solution at 35C in accordance with IEC68-2-11, test
K, 48 hours.
Shock
50g, 11m sec, half sine with rated current, except no current with
handle down. Instantaneous units use 80 percent rated current.
Test in accordance with IEC68-2-27, test Ea. This assumes that
adequate end stops are used to prevent longitudinal movement
of the circuit protector.
Vibration
4g, 5500Hz (maximum double amplitude displacement 1.5mm)
with rated current except no current with handle down.
Instantaneous units use 80 percent rated current, in accordance
with IEC68-2-6, test F, method A, one hour per plane. This
assumes that adequate end stops will be used to prevent
longitudinal movement of the circuit protector.
177
t=f (I)
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IELR (Rail-Mount)
Resistance (ohms)
Impedance (ohms)
Impedance (ohms)
DC Delays
45.8
28.5
71.94
1.0
1.38
1.10
2.85
5.0
.371
.29
.76
10.0
.055
.051
.12
15.0
.017
.016
.032
20.0
.006
.006
.010
30.0
.003
.004
.006
50.0
.0019
.0018
.0019
60.0
.00157
.00134
70.0
.00147
.00133
PULSE TOLERANCES
Delay
Pulse Tolerance
Notes: DCR and impedance based on 100% rated current applied and
stabilized for a minimum of one hour. Tolerance .05-2.5 amperes 20%; 2.6-20
amperes 25%; 21-70 amperes 50%. Consult factory for special values and
for coil impedance of delays not shown.
100%
125% (Note A)
150%
200%
400%
600%
800%
1000%
41
No Trip
May trip
.5 to 8
.15 to 1.9
.02 to 4
.006 to .25
.004 to .1
.004 to .05
42
No Trip
May trip
5 to 70
2.2 to 25
.40 to 5
.012 to 2
.006 to .2
.006 to .15
43
No Trip
May trip
35 to 350
12 to 120
1.5 to 20
.012 to 2.2
.01 to .22
.01 to .1
49
No Trip
May trip
.100 max.
.050 max.
.020 max.
.020 max.
.020 max.
.020 max.
51
No Trip
.5 to 6.5
.3 to 3
.1 to 1.2
.031 to .5
.011 to .25
.004 to .1
.004 to .08
52
No Trip
2 to 60
1.8 to 30
1 to 10
.15 to 2
.04 to 1
.008 to .5
.006 to .1
53
No Trip
80 to 700
40 to 400
15 to 150
2 to 20
.015 to 9
.015 to .55
.012 to .2
59
No Trip
.120 max.
.100 max.
.050 max.
.022 max.
.017 max.
.017 max.
.017 max.
61
No Trip
.7 to 12
.35 to 7
.130 to 3
.030 to 1
.015 to .3
.01 to .15
.008 to .1
62
No Trip
10 to 120
6 to 60
2 to 20
.2 to 3
.02 to 2
.015 to .8
.01 to .25
63
No Trip
50 to 700
30 to 400
10 to 150
1.5 to 20
.4 to 10
.013 to .85
.013 to .5
69
No Trip
.120 max.
.100 max.
.050 max.
.022 max.
.017 max.
.017 max.
.017 max.
71
No Trip
.44 to 10
.3 to 7
.1 to 3
.03 to 1
.012 to .3
.004 to .15
.004 to .1
72
No Trip
1.8 to 100
1.7 to 60
1 to 20
.15 to 3
.015 to 2
.008 to .79
.006 to .28
73
No Trip
50 to 600
30 to 400
10 to 150
1.8 to 20
.015 to 10
.015 to .88
.011 to .5
79
No Trip
.120 max.
.100 max.
.050 max.
.023 max.
.016 max.
.015 max.
.015 max.
Notes: All trip times and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of 25 C.
Protectors do not carry current prior to application of overload.
A: 135% for delays 71, 72, 73 and 79.
178
10000
10000
DELAY 61
1000
100
10
TIME IN SECONDS
MAY TRIP
TIME IN SECONDS
100
10
1
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
900
1000
900
1000
10000
DELAY 62
1000
DELAY 69
1000
MAY TRIP
TIME IN SECONDS
100
10
1
10
1
.1
.1
.01
.01
.001
MAY TRIP
100
TIME IN SECONDS
10000
.001
0
300
400
500
600
700
179
DELAY 63
MAY TRIP
1000
800
900
1000
300
400
500
600
700
800
http://airpax.sensata.com
IELR (Rail-Mount)
DC Delay Curves (typ)
DELAY 51
1000
1000
DELAY 53
100
TIME IN SECONDS
MAY TRIP
100
TIME IN SECONDS
MAY TRIP
10000
10000
10
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
10000
500
600
700
800
900
1000
900
1000
10000
1000
DELAY 52
DELAY 59
1000
MAY TRIP
10
MAY TRIP
100
TIME IN SECONDS
100
TIME IN SECONDS
400
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
180
10000
10000
100
TIME IN SECONDS
TIME IN SECONDS
100
1000
10
1
10
1
.1
.1
.01
.01
.001
DELAY 73
DC/50/60 Hz
Motor Start Delay
MAY TRIP
MAY TRIP
1000
DELAY 71
DC/50/60 Hz
Short Delay
.001
0
300
400
500
600
700
800
900
1000
300
10000
MAY TRIP
600
700
800
900
1000
900
1000
DELAY 79
DC/50/50 Hz
135% Instant Trip
1000
100
10
1
10
1
.1
.1
.01
.01
.001
MAY TRIP
TIME IN SECONDS
100
TIME IN SECONDS
500
10000
DELAY 72
DC/50/60 Hz
Long Delay
1000
.001
0
300
400
500
600
700
181
400
800
900
1000
300
400
500
600
700
800
http://airpax.sensata.com
IELR (Rail-Mount)
400Hz Delay Curves (typ)
10000
1000
DELAY 41
1000
MAY TRIP
DELAY 43
100
TIME IN SECONDS
TIME IN SECONDS
100
MAY TRIP
10000
10
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
100 150200
125
300
400
500
600
700
800
900
1000
900
1000
10000
10000
DELAY 42
DELAY 49
1000
MAY TRIP
1000
TIME IN SECONDS
TIME IN SECONDS
10
MAY TRIP
100
100
10
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
182
AGENCY APPROVALS
Voltage (Volts)
Max Voltage
Frequency (Hz)
Phase
Min Poles
80
DC
80
DC
250
50/60
1&3
UL/CSA
VDE
VDE
.05 to 50
.10 - 50
u2, 1000
4000
.05 to 100
u2, 5000
.05 to 50
.10 - 50
3500
2000
250
50/60
1&3
.05 to 70
2000
250
50/60
1&3
.05 to 50
5000 (1)
250
50/60
1&3
.05 to 70
5000 (1)
277
50/60
.05 to 50
2000
277
50/60
.05 to 50
5000 (1)
240/415
50/60
1&3
.05 to 50
.10 - 30
2000
2000
240/415
50/60
1&3
.05 to 50
5000 (1)
277/480
50/60
.05 to 30
2000
250
400
1&3
.05 to 50
1750
Notes:
When poles are not identical, each pole is to be described and a
special Airpax number will be assigned.
Thomas & Betts (T&B) Narrow Tongue Lug P/N 54108NT is
recommended for units rated above 50A. The T&B lug or an
equivalent must be used on units rated 70A and above.
183
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First Decision
Type
Fifth Decision
Rated Current
IALHR
IULHR
.100
10.0
.250
15.0
.500
20.0
.750
30.0
1.0
35.0
2.5
40.0
5.0
50.0
7.5
60.0
IELHR
IALR
IULR
IELR
IMLR
Mid-trip indication,
One handle per unit
IMLHR
Mid-trip indication,
One handle per pole
Example:
IELR 1 - 1 - 61 - 20.0 - 01 - V
1
2 3 4
Sixth Decision
Optional
Standard hardware.
No designation necessary.
-A
-C
-D
Second Decision
Poles
Single pole
11
Two pole
111
Three pole
1111
70.0
Configuration
-0
Switch only
(Omit 4th decision)
-1
Series
V = VDE Approved
The shaded areas denote VDE Approval options. This
approval requires the addition of a V at the end of the
part number. The V will be added to any part number
formed entirely from shaded decisions. If non-shaded
areas are selected, the unit will not be VDE approved,
but other approvals still apply.
Four pole
Third Decision
Fourth Decision
SW
Switch Only
-41
-42
-43
-49
-51
DC short delay
-52
DC long delay
-53
DC motor start
-59
-61
-62
-63
-69
-71
-72
-73
-79
Seventh Decision
Handle Color Selection
Unmarked
-00
Black
-10
Yellow
-20
Red
-30
Blue
-40
Green
-60
Orange
-90
White
-11
-21
-31
-41
-61
-91
(Std.)
IELR (Rail-Mount)
209 Series
Introduction
187
189
Multi-Pole
191
Configurations
193
Operating Characteristics
195
Delay Curves
196
Specifications
199
Decision Tables
201
209/219/229/249/279 Series
Hydraulic Magnetic Circuit Protectors
INTRODUCTION
The 209, E-Frame circuit breaker combines power switching with
accurate, reliable circuit protection in a compact single or multipole unit. The unit is ideal for branch circuit applications such as
EDP, air conditioners, panel boards and lighting controls.
The 209 is actually a family of circuit breakers available in one
through six pole assemblies with a variety of configurations
and terminal styles to meet your application needs. First in this
family is the 209, a general purpose E-Frame circuit breaker
which complies with UL Standard 489. Other members of the
family include the 219, for manual controller applications,
which complies to UL Standard 508, the 229, for supplementary
protectors applications, which complies to UL Standard 1077,
and the 299, a Special Construction version.
187
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209 (E-frame)
DIMENSION A
Number of Poles
Dimensions A
.700
[17.78]
MAX.
A
.562
[14.27]
2.610
[66.29]
.220
[5.59]
1.220
[30.99]
.125
[3.18]
.530
[13.46]
.485
[12.32]
+.015
-.005
+0.38
-0.13
2.250
[57.15]
2.750
[69.85]
5.800
[147.32]
2.156
[54.76]
35
1.125
[28.58]
1.375
[34.92]
.200
[5.08]
35
4.750
[120.65]
4.844
[123.04]
2.375
[60.32]
.220
[5.59]
.700
[17.78]
MAX.
.220
[5.59]
2.610
[66.29]
3.550
[90.17]
2.156
[54.76]
2.750
[69.85]
1.375
[34.92]
2.250
[57.15]
+.015
-.005
+0.38
-0.13
1.125
[28.58]
5.125
[130.18]
3.550
[90.17]
4.750
[120.65]
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
0-50 AMPS
10-32 STUDS
.625 .062 [15.88 1.57] LONG
51-100 AMPS
1/4-20 STUDS
.750 .062 [19.05 1.57] LONG
188
189
http://airpax.sensata.com
209 (E-frame)
249 Master Drawing
(SEE TABLE)
.562
[14.27]
2.610
[66.29]
1.220
[30.99]
.125
[3.18]
.530
[13.46]
.200 (TYP.)
[5.08]
.485
[12.32]
+.015
2.250 -.005
+0.38
[57.15] -0.13
2.156
[54.76]
2.750
[69.85]
5.800
[147.32]
1.125
[28.58]
1.375
[34.92]
4.750
[120.65]
209/219/229/279
.800
[20.32]
MAX.
Width
4.844
[123.04]
2.375
[60.32]
.220
[5.59]
1.026
[26.06]
(TYP.)
4X MTG. SLOT
Clearance for
8-32 Screw
(TYP.)
1/4 - 20 Studs
.390
[9.91
3.550
2.610 [90.17]
[66.29]
.375
[9.53]
2.156
[54.76]
5.125
[130.18]
3.550
[90.17]
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
4.750
[120.65]
(REF)
.750
[19.05]
DIMENSIONS
Number of Poles
Width
190
.700
[17.78]
MAX.
.562
[14.27]
.530
[13.46]
2.610
[66.29]
.220
[5.59]
1.220
[30.99]
.125
[3.18]
.200
[5.08]
.485
[12.32]
2.250
[57.15]
+.015
-.005
+0.38
-0.13
2.156
[54.76]
2.750
[69.85]
5.800
[147.32]
1.125
[28.58]
1.375
[34.93]
4.750
[120.65]
4X 6-32 MTG. INSERT
.160 MIN. SCREW DEPTH
[4.06]
.310 MAX. SCREW DEPTH
[7.87]
3.0 MM ISO THD. OPTIONAL
See available
mounting brackets
below
4.844
[123.04]
2.375
[60.32]
.220
[5.59]
2X MTG. SLOT
CLEARANCE FOR
8-32 SCREW
1.026
[26.06]
.145
[3.68]
SCALE: 3/1
191
SCALE: 3/1
http://airpax.sensata.com
209 (E-frame)
DIMENSIONS
Number of Poles
Width
Note: Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters
Caution: Elongation of mounting holes may be necessary for units with more than 6 poles
and units up to 12 poles due to tolerance compounding
192
209/219/229 CONFIGURATIONS
Series Trip
The most popular configuration for magnetic protectors is
the series trip, where the sensing coil and contacts are in
series with the load being protected. The handle position
conveniently indicates circuit status. In addition to
providing conventional overcurrent protection, its
simultaneously used as an ON-OFF switch.
SEE NOTE A
LINE
LOAD
3.550
[90.17]
.750
[19.05]
3.550
[90.17]
3.128 MAX.
[79.45]
REF. FROM
BACK OF
MOUNTING
PANEL.
.295
[7.49]
.110
[2.79]
1.563
[39.70]
-IREC4
-IREG4
[7.92]
.750
[19.05]
193
.187
[4.75]
-IREC5
-IREG5
http://airpax.sensata.com
209 (E-frame)
219/229 CONFIGURATIONS
Relay Trip
This permits the overload sensing coil to be placed in a circuit
which is electrically isolated from the trip contacts. The coil
may be actuated by sensors monitoring pressure, flow,
temperature, speed, etc. Other typical applications include
crowbar, interlock and emergency/rapid shutdown circuitry.
Trip may be accomplished by voltage or current, which must
be removed after trip.
Dual Coil
Providing for both a voltage trip and a current trip function in
a magnetic circuit protector is common practice. These two
coil protectors provide remote or automatic opening of one or
more circuits with a low level signal.
The voltage coil will trip the protector instantaneously while
the current coil provides normal inverse time delays. The
voltage coil is not rated for continuous duty and therefore, the
voltage must be removed when the breaker trips.
SEE NOTE A
LINE
LOAD
RELAY
1.000
[25.40]
RELAY
3.550
[90.17]
LINE
COIL
COIL
Relay Trip
LOAD
1.250
[31.75]
.750
[19.05]
Dual Coil
.190
[4.83]
Since both coils are housed within the same pole, the space
savings are substantial.
This option is not available with 64, 65 or 66 delays.
Shunt Trip
The shunt trip is designed for controlling two separate loads with
one assembly. The control is established by providing overload
protection for the critical load. When the current through this
load becomes excessive and reaches the trip point, the protector
will open and remove power from both loads simultaneously. The
total current rating of both loads must not exceed the maximum
contact rating.
Voltage Trip
Sometimes called dump circuits or panic trip circuits,
these units make it possible to open main power contacts with
lower power inputs from one or more sources. This
configuration is becoming increasingly more important for
sensitive circuitry and denser packaging in automation
systems.
Available in series, shunt or relay configurations.
SEE NOTE A
LINE
LOAD
SHUNT
3.550
[90.17]
V. COIL
LINE
LOAD
Shunt Trip
1.250
[31.75]
.750
[19.05]
Dual Coil
.190
[4.83]
Note:
Tolerance .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
A: 0-50 Amps, 10-32 Studs .625 .062 [15.88 .157 ] Long, 51-100 Amps,
1/4 - 20 Studs, .750 .062[19.05 .157 ] Long.
194
OPERATING CHARACTERISTICS
Inrush Pulse Tolerance
The table shown above provides a comparison of inrush
pulse tolerance with and without the inertial delay feature
for each of the 50/60Hz delays. Pulse tolerance is defined as
a single pulse of half sine wave peak current amplitude of 8
milliseconds duration that will not trip the circuit breaker.
Delay
Pulse Tolerance
61, 62, 63
64
65
66
Note: These limits do not apply to dual coil and tapped coil units
100%
125%
150%
200%
400%
600%
800%
1000%
41 & 41F
No Trip
May Trip
.6 to 7
.2 to 2
.03 to .40
.01 to .1
.009 to .060
.008 to .050
42 & 42F
No Trip
May Trip
7 to 70
2 to 20
.1 to 3
.01 to .2
.009 to .09
.008 to .08
43 & 43F
No Trip
May Trip
60 to 500
20 to 200
2 to 30
.01 to .1
.009 to .09
.008 to .08
51 & 51F
No Trip
.4 to 7
.2 to 2
.12 to 1
.03 to .3
.012 to .1
.009 to .07
.008 to .05
52 & 52F
No Trip
8 to 80
2.5 to 45
.7 to 20
.2 to 3
.05 to 1
.01 to .5
.009 to .08
53 & 53F
No Trip
100 to 900
50 to 500
20 to 200
2 to 25
.015 to 5
.01 to .15
.009 to .09
61
No Trip
.6 to 5
.3 to 2
.1 to .8
.03 to .3
.015 to .1
.01 to .07
.009 to .06
62
No Trip
12 to 120
6 to 55
2 to 18
.3 to 3
.05 to 1
.016 to .1
.01 to .08
63
No Trip
70 to 800
45 to 450
20 to 200
2 to 30
.3 to 4
.02 to .25
.012 to .15
64
No Trip
.6 to 5
.3 to 3
.1 to 1.5
.03 to .5
.02 to .4
.01 to .3
.008 to .25
65
No Trip
12 to 100
6 to 50
2 to 18
.3 to 3
.05 to 2
.016 to 1.6
.01 to 1
66
No Trip
70 to 800
45 to 450
20 to 200
2 to 30
.3 to 9
.02 to 5
.013 to 3
195
http://airpax.sensata.com
209 (E-frame)
10000
MAY TRIP
.01
.001
0
300
400
500
600
700
800
900 1000
10000
TIME IN SECONDS
1000
DELAY 62
100
10
1
.1
.01
.001
0
300
400
500
600
700
800
900
1000
10000
1000
TIME IN SECONDS
All trip curves and trip currents are specified with the
breaker mounted in the normal vertical position at
ambient temperature of +25C. For test and
measurement purposes, the breakers should not carry
current prior to application of overload for calibration
test. For other than vertical mount position, consult
factory.
10
.1
100
MAY TRIP
DELAY 61
MAY TRIP
TIME IN SECONDS
1000
DELAY 63
100
10
1
.1
.01
.001
300
400
500
600
700
800
900 1000
196
MAY TRIP
10000
TIME IN SECONDS
1000
DELAY 64
100
10
1
.1
.01
.001
0
300
400
500
600
700
800
900
1000
900
1000
MAY TRIP
10000
TIME IN SECONDS
1000
DELAY 65
100
10
1
.1
.01
.001
0
300
400
500
600
700
800
MAY TRIP
10000
TIME IN SECONDS
1000
DELAY 66
100
10
1
.1
.01
.001
0
300
400
500
600
700
800
900
1000
197
http://airpax.sensata.com
209 (E-frame)
10000
MAY TRIP
100
TIME IN SECONDS
TIME IN SECONDS
100
1000
DELAY 51
10
1
.1
DELAY 41
MAY TRIP
1000
10
.1
.01
.01
.001
0
300
400
500
600
700
800
900
1000
.001
0
500
600
700
800
900
1000
900
1000
10000
TIME IN SECONDS
10
1
DELAY 42
MAY TRIP
100
1000
DELAY 52
MAY TRIP
1000
TIME IN SECONDS
400
10000
100
10
1
.1
.1
.01
.01
.001
.001
0
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
MAY TRIP
1000
DELAY 53
TIME IN SECONDS
1000
MAY TRIP
10000
10000
TIME IN SECONDS
300
100
10
1
DELAY 43
100
10
1
.1
.1
.01
.01
.001
0
.001
0
300
400
500
600
700
800
900
1000
900 1000
198
209/219/229 SPECIFICATIONS
NOMINAL DCR / IMPEDANCE
Current Ratings
(Amps)
Resistance (ohms)
Impedance (Ohms)
DC Delays
51, 52, 53
61, 62, 63
0.10
112.0
117.0
1.0
0.97
1.0
5.0
.042
.044
10.0
.011
.012
20.0
.0042
.0043
30.0
.0030
.0031
50.0
.0018
.0019
80.0
.0014
.0015
100
.0008
.0009
Notes: DCR and impedance based on 100% rated current applied and
stablized a minimum of one hour.
Tolerance: .1 amperes to 1.0 amperes, 10%; 1.1 amperes to 5.0 amperes,
15%; 5.1 amperes to 15 amperes, 25%; 15.1 amperes to 100 amperes, 50%
or = .001 Ohms, whichever is greater.
Ounces
9 oz
1 lb, 3 oz
2 lb
2 lb, 7 oz
3 lb
3 lb, 12 oz
Trip Free
Will trip open on overload, even when forcibly held on. This
prevents the operator from damaging the circuit by holding
the handle in the ON position.
Trip Indication
The operating handle moves positively to the OFF position
on overload.
Environmental Specifications
Moisture and fungus resistance is provided by the use of
moisture resistant finishes. Special springs and treatment
for all ferrous parts eliminate inherent moisture-related
problems. The use of fungi inert cases and handles avoids
fungus-related problems.
Current Ratings
209/219/229 may be supplied with these ratings: DC,
50/60Hz, 400Hz, 0.1 to 100 amperes. 279 types may be
supplied with DC ratings only, 0.1 to 100 amperes.
Voltage Ratings
On 209/219/229, voltages up to and including 240Vac,
50/60Hz or 400Hz, or 125Vdc are available. Multi-pole units
can be supplied for 277Vac/480Vac, 50/60Hz. 279 types are
available with a voltage of 160Vdc. All units will be marked
with the standard maximum voltage. UL Listed breakers will
be labeled with the UL listed voltage.
Auxiliary Switch Ratings
When supplied shall be S.P.D.T. configuration with a
maximum rating of 10 amperes 250Vac.
Mounting Considerations
A three-inch spacing must be provided between the circuit
breaker and vent and any conductive surface. If closer than
three inches is necessary, then an insulator must be
installed on the conductive surface.
Torque (in-lbs)
6 to 8
M3 Mounting Screws
4 to 5
35 to 40
13 to 14
M5 Stud Terminals
13 to 14
40 to 45
Solderless Connectors
Connectors are rated AL9 CU. and accept either copper or
aluminum conductors. Units are suitable for use with both
60 and 75 wire. Optional pressure plate for fine stranded
wire is available. Contact factory for details.
199
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209 (E-frame)
209 SERIES AGENCY APPROVALS
Volts (Volts)
Rated Current (Amps)
Voltage (V) Frequency (Hz) Min. Poles UL/CSA
VDE
65
DC
1
.10-100
125
DC
1
.10-125
.10-100
125/250
DC
2
.10-20
120
50/60
1 only
.10-50
120/240
50/60
2
.10-100
120/240
50/60
2 only
.10-50
240
50/60
1
.10-100
.10-100
240
400
1
.10-100
239 Circuit Breakers (Marine)
Voltage (V) Frequency (Hz) Min. Poles UL/CSA
VDE
125
DC
1
.10-100
279 Circuit Breakers for use in Communications Equipment
Voltage (V) Frequency (Hz) Min. Poles UL/CSA
VDE
160
DC
1
.10-100
-
VDE
-
UL489A
5000
VDE
-
Volts (Volts)
Voltage (V)
125
120/240
120/240
240
240/415
277
277/480
277/480
480
600
250
Frequency
Voltage (V) (Hz)
UG
FW
Phase
125
DC
A, D
0
125
DC
A, D
0, 3
125/250
DC
A, D
0, 3
300
DC
A, D
0, 3
125/250
50/60
A, D
0
1
125/250
50/60
A, D
0
1
250
50/60
A, D
0, 3
1
277
50/60
A, D
0, 3
1
277/480
50/60
A, D
0
1&3
277/480
50/60
A, D
0, 3
1&3
347/600
50/60
A, D
0
1&3
347/600
50/60
A, D
0, 3
1&3
480
50/60
A, D
0
3
600
50/60
A, D
0
3
125/250
400
A, D
0, 3
1
229D Supplementary Protectors (Ignition Protected)
Voltage (V) Frequency UG
FW
Phase
(Hz)
65
DC
A, D
0, 3
-
Min.
Poles
1
1
2
2
2
2
1
1
2
2
2
2
3
3
2
250
50/60
A, D
0, 3
General notes
TC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
OL
0
0
1
0
1
0
0
1
1
0
0
0
0
0
0
UL/CSA
.10-100
.10-120
.10-20
.10-100
.10-115
.10-100
.10-100
.10-100
.10-100
.10-100
.10-100
.10-100
.10-100
.10-77
.10-100
VDE
.10-100
.10-100
-
VDE
4000
4000
-
Min.
Poles
1
TC
OL
UL/CSA
VDE
VDE
U2, 1000/U1,1000
1, (0, .10-100
CSA )
1, (0, .10-100
CSA)
OL
UL/CSA
VDE
VDE
1
1
.10-100
.10-77
U2, 2500
U2, 2000
OL
UL/CSA
VDE
VDE
1
1
-
.10-100
.10-100
-
.10-100
.10-100
U1, 5000
U1, 5000
-
4000
4000
Min. Poles
1
2
2
1
2
1
2
2
2
2
1
Frequency (Hz)
DC
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
400
200
201
A 6-32 inserts for front mounting are provided on all units. M3 ISO metric
mounting inserts are available and are specified by adding -A at the end
of the ordering code above.
C Line terminals are 10-32 screws for bus connection to 100 amperes.
Load terminals are 10-32 screws to 50 amperes and solderless
connectors from 50 to 100 amperes.
D
An anti-flashover barrier is supplied between poles on all multi-pole
versions with 10-32 stud and 1/4-20 stud terminals per UL requirement.
E The standard current values for 100% of rated current are those listed in
the Seventh Decision Table. Non-listed values can be readily supplied,
in general without delayed delivery. Please contact an Airpax office or
sales representative.
http://airpax.sensata.com
Terminal
Terminal Connect
-1
Solderless connector
front
front (Note A)
-2
Solderless connector
front
back*
Solderless connector
front
back**
-3
bus connect
-3C
-2C
Panel Mount
bus connect
-4
front
front
-5
front
back*
-5C
front
back**
-6
front
front
-7
front
back*
-7C
front
back**
-8
back
front (Note D)
-9
back
front (Note D)
-3M
bus connect
-4M
front
front
-5M
front
back*
-6M
front
front
-7M
front
back*
-8M
back
front (Note D)
-9M
front
front (Note D)
209 (E-frame)
Configurations
203
http://airpax.sensata.com
JAE Series
Introduction
205
Poles
207
Configurations
211
Operating Characteristics
213
Delay Curves
216
Decision Tables
217
JAE/JRE/JLE Series
Hydraulic Magnetic Circuit Protectors
INTRODUCTION
205
http://airpax.sensata.com
JAE (F-frame)
2.969
(75.41)
1.500
(38.10)
7.125
(180.97)
General Description
- mid-trip handle available for visual identification of
fault-tripped circuit breakers
-
optional internal low voltage shunt to meter
current (single and multi-pole units are
dimensionally equivalent in depth)
-
terminal options for design flexibility in various
applications
-
multiple trip time delays for application flexibility
-
electrical and mechanical actuated auxiliary switch
options for external monitoring of circuits
- reduced voltage drop through the circuit breaker
vs. other circuit protective devices
Number of Poles
- 1, 2, 3, 4, 5, 6
Current and Voltage Ratings
- 100 to 250 amps, 160Vdc
- 100 to 250 amps, 125/250Vdc
- 100 to 250 amps, 65Vdc
- 275 to 800 amps, 160Vdc (paralleled poles)
-
275 to 1200 amps, 65Vdc (paralleled poles)
Interrupting Capacity
- 10,000 amps, 160Vdc
- 10,000 amps, 125/250Vdc
- 100,000 amps, 65Vdc (1 amps to 800 amps)
- 10,000 amps, 160Vdc (ratings 1000 amps)
- 65,000 amps, 65Vdc (801 amps to 1200 amps)
Approvals
- UL 489 Listed
- UL 489A Listed
- CSA Certified
- CUL/CUR Certified
- VDE Certified
- CCC Certified
- AS 60947.2-2005 (equivalent to IEC 60947-2:2006+A1)
Single-pole ratings: UL489, 250 amps max at 160 Vdc, 10,000
amp interrupting capacity and 250 amps max at 65 Vdc, 65,000
amp interrupting capacity. Multi-pole ratings: UL 489A, 800
amps max at 160 Vdc, 10,000 amp interrupting capacity and
1,200 amps max at 65 Vdc, 65,000 amp interrupting capacity.
ISO-9001 Certified
206
Optional
Metering Shunt
1.264
(32.11)
3.188
(80.98)
.470
(11.94)
1.266
2.406
(61.11)
Optional
Metering
Shunt
.329
(8.36)
ON
OPTIONAL
TRIPPED
POSITION
7.125
(180.97)
2.741
(69.62)
.470
(11.94)
1.937
(49.21)
3.093
(78.56)
OFF
.300
(7.62)
.470
(11.94)
Dimension
A
.437 HOLE SHOWN
1.420
(36.07)
.283
(7.18)
.250
(6.36)
1.215
(30.86)
R.105 TYP.
ON
2.313
(58.75)
6.559
(166.61)
2X 10-32
MOUNTING SCREW
DEPTH: .230 MIN.
.315 MAX.
OPTIONAL M5
OFF
.300
(7.63)
.250
(6.36)
1.000
(25.40)
207
http://airpax.sensata.com
JAE (F-frame)
Terminal Configuration
DIM.A
1.420
[36.07]
REMOVABLE
LUG COVER
518-031-6030
(LINE SIDE
ONLY)
.426
1.170
(29.72)
.283
[7.18]
.250
[6.36]
1.215
[30.86]
R.105 TYP.
6.559
[166.61]
ON
Stud (-B3)
2.313
[58.75]
ON
2X 10-32
MOUNTING SCREW.
DEPTH:.230 MIN.
.315 MAX.
OPTIONAL M5
OFF
SCREW
3/8 - 16
UNC 2A
.250
[6.36]
.300
[7.63]
.111
(2.82)
COPPER ALLOY
STANDOFF
1.500
(38.10)
2.500
(63.50)
MULTI-POLE DIMENSIONS
SCREW 3/8 - 16
UNC 2A
Number of Poles
Dimension A
.219
(5.56)
1.670
(42.43)
1.170
(29.72)
208
Amp Range
Number of Poles
Dimension A
Dimension B
275 to 400
450 to 600
650 to 800
850 to 1000
1050 to 1200
1.170
[29.72]
DIM.A
(SEE TABLE)
B
1.500
[38.10]
TERMINAL TYPE
-B1, F1 OR -B2
.875
[22.22]
10.370
[263.40]
8.870
[225.30]
209
http://airpax.sensata.com
JAE (F-frame)
DIM. C
.757
[19.23]
2.328
[59.13]
2.814
[71.48]
.250
[6.36]
1.500
[38.10]
10-32
MOUNTING
SCREW
Number of Poles
Dimension C
Notes:
1. All mounting inserts shall be utilized when panel mounting circuit breakers.
Panel mounting screws shall have recommended torque applied.
2. Panel mounting screws shall not extend beyond back of mounting panel
more than specified mounting insert depth.
1.607
[40.82]
B
DIM A
1.500
[38.10]
.854
[21.69]
.875
[22.22]
10.370
[263.40]
ON
ON
OFF
210
CONFIGURATIONS
Series Trip
The most popular configuration
for magnetic protectors is the
series trip, where the sensing
coil and contacts are in series
with the load being protected.
The handle position conveniently
indicates circuit status. In
addition to providing
conventional overcurrent
protection, its simultaneously
used as an on-off switch.
Auxiliary Switch
This is furnished as an integral part of
a series pole in single or multi-pole
assemblies. Isolated electrically from
the protectors circuit, the switch works
in unison with the power contacts and
provides indication at a remote location
of the protectors on-off status.
1.437
(36.50)
1.305
(33.15)
SWITCH ONLY
Alarm Switch
ALARM SWITCH
RLS4
SERIES
PLUG
SEE SWITCH
OPTIONS
Auxiliary Switch
.416
[10.57]
.235
[5.97]
PLUG
2.772
[70.41]
AUXILIARY
SWITCH REC4
C
NO
NC
.250
[6.35]
BREAKER IN
OFF POSITION
2.438 MAX.
[64.52]
.110
[2.79]
.252
[6.40]
.252
[6.40]
-IREC4
211
ALARM
SWITCH
RLS4
AUXILIARY
SWITCH REC4
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JAE (F-frame)
Shunt Trip
Relay Trip
This permits the overload sensing coil to be
placed in a circuit which is electrically isolated
from the trip contacts. The coil may be actuated
by sensors monitoring pressure, flow,
temperature, speed, etc. Other typical
applications include crowbar, interlock and
emergency rapid shut down circuitry. Trip may
be accomplished by voltage or current, which
must be removed after trip.
1.187
[30.15]
4.754
[120.76]
FLATWASHER
Shunt Trip
The shunt trip is designed for controlling two
separate loads with one assembly. The control
is established by providing overload protection
for the critical load. When the current through
this load becomes excessive and reaches the
trip point, the protector will open and remove
power from both loads simultaneously. The total
current rating of both loads must not exceed the
maximum contact rating.
Relay Trip
LOCKWASHER
1/4-28
2 NUTS
Metering Shunt
1.266
2.406
[61.11]
3.310
[84.06]
1.187
[30.15]
2.741
[69.62]
1.445
[36.70]
1/4-28
2X
ELECTRICAL
CONNECTORS TO
METERING SHUNT
AND / OR AUXILIARY SWITCH(ES)
WHEN USED. CONSULT FACTORY FOR
CONFIGURATIONS.
Description
MOLEX
AMP
Pin (Male)
02-09-2103
770147-1
Socket (Female)
02-09-1104
770146-1
212
OPERATING CHARACTERISTICS
Trip Free
Will trip open on overload, even when forcibly held on. This
prevents the operator from damaging the circuit by holding
the handle in the ON position.
Insulation Resistance
Will not be less than 100 megohms at 500 volts D.C.
Endurance
Test to be performed at rated current and rated voltage at
3mSec time constant DC. Rate of operation to be 5
operations per minute for breakers rated at 250 amps and
less and 4 per minute for breakers rated above 250 amps.
Breakers rated above 250 amps but 600 amps or less shall
be rated for 1000 loaded operations and 5000 mechanical
operations.
Auxiliary Switch
When supplied will be S.P.D.T. configuration with a
maximum rating of 10 amperes 250 VAC 1 amp 80 Vdc.
When optional metering shunt or parallel pole configuration
is specified, maximum rating is 1 amp 80 Vdc.
High-Low Temperature
Circuit breakers will operate in the range from -40C to
+85C. All agency testing is conducted with wire sized per
75C chart of the National Electrical Code. In all cases the
breaker connections should be sized to limit the maximum
terminal temperature to 100C absolute when the breaker is
operating in the maximum ambient temperature at the
maximum load current.
Overload
DC rated circuit breakers will withstand 50 operations at
600% of rated current. The current shall have no less than a
3mSec time constant at rated voltage. Units to be operated
in groups of five at the rate of operations per minute with
fifteen minutes between groups to allow for cool down.
Dielectric Strength
Circuit Breaker will withstand 1000 volts plus twice rated
voltage 60 Hz AC for 60 seconds from terminal to terminal.
Voltage Ratings
On all types, voltages up to and including 160 volts DC.
Multi-pole units can be supplied for 125/250 volts Vdc. All
units will be marked with the standard maximum voltage.
UL listed breakers will be labeled with the UL listed voltage.
DC Applications (typ)
A choice of delays is offered for DC applications. Delay 51
is a short delay for general purpose applications. Delay 52
is long enough to start certain types of motors and most
transformer and capacitor loads. Delay 53 is a long delay
for special motor applications.
All trip curves and trip currents are specified with the
breaker mounted in the normal vertical position at ambient
temperature of +25C. For test and measurement purposes,
the breakers should not carry current prior to application
of overload for calibration test. For other than vertical
mount position, consult factory.
213
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JAE (F-frame)
JRE/JRM/JREP/JRMP SUPPLEMENTARY PROTECTORS - AGENCY APPROVALS
Volts (Volts)
Voltage (V)
Frequency (Hz)
UG
FW
Phase
Min. Poles TC
OL
UL/CSA
VDE
VDE
65
DC
0, 3
100-250
U2, 100000
65
DC
0, 3
275-400
U2, 100000
65
DC
0, 3
450
U2, 100000
65
DC
0, 3
450-600
U2, 100000
65
DC
0, 3
700
U2, 65000
65
DC
0, 3
700
U2, 100000
80
DC
15-250
10000/25000
160
DC
0, 3
100-250
15-250
U2, 10000
5000/10000
160
DC
0, 3
251-400
U2, 10000
160
DC
0, 3
401-600
U2, 10000
160
DC
0, 3
700
U2, 10000
277/480
50/60
0, 3
150
U2, 5000
Voltage (V)
Frequency (Hz)
Phase
VDE
UL 489A
VDE
65
DC
100000
100 to 250
65
DC
275 to 400
100000
65
DC
401 to 450
100000
65
DC
450 to 600
100000
65
DC
700 to 800
100000
65
DC
900 to 1000
65000
65
DC
1100 to 1200
65000
80
DC
15 to 250
25000
160
DC
100 to 250
15 to 250
10000
10000
160
DC
251 to 400
10000
160
DC
401 to 600
10000
160
DC
700 to 800
10000
Voltage (V)
Frequency (Hz)
Phase
VDE
VDE
65
DC
100000
.10 - 250
80
DC
15 - 250
25000
160
DC
.10 - 250
15 - 250
10000
10000
125/250
DC
100 - 250
10000
240
50/60
.10 - 250
10000
240
50/60
1&3
.10 - 250
18000
214
OPERATING CHARACTERISTICS
PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25C
Delay
100%
125% (Note A)
150%
200%
400%
600%
800%
1000%
51 & 51F
No Trip
.5 to 10
.25 to 3
.15 to 9
.05 to .3
.015 to .15
.01 to .09
.01 to .04
52 & 52F
No Trip
9 to 90
5 to 40
2 to 15
.5 to 3
.03 to 1
.01 to .28
.01 to .08
53 & 53F
No Trip
100 to 1000
50 to 400
22 to 150
4 to 25
.5 to 5
.010 to 2
.01 to .1
61 & 61F
No Trip
.4 to 10
.25 to 3
.13 to .9
.03 to .2
.015 to .15
.01 to .09
.008 to .045
62 & 62F
No Trip
9 to 95
5 to 40
2 to 15
.05 to 3
.03 to 1
.01 to .28
.008 to .08
63 & 63F
No Trip
100 to 1100
48 to 400
20 to 150
4 to 25
.5 to 6
.01 to 2
.008 to .1
Resistance (ohms)
Current Ratings
(Amps)
DC Delays
51, 52, 53
Torque (in-lbs)
10 to 12
M5 Mounting Inserts
8 to 10
220 to 230
220 to 230
Solderless Connectors
180
100
.000375
110
.000375
125
.000340
150
.000325
175
.000315
200
.000225
225
.000225
Pounds
Grams
250
.000225
2.25
1020
400
.000125
600
.000083
800
.000063
1,000
.000050
1,200
.000042
Notes:
Resistance is plus or minus 50%.
If a metering shunt option is provided it will add the shunts resistance to these
values (i.e. A 400 Amp metering shunt would add (R=V/I). 0000625 Ohms of
resistance to the non-metering shunt value of .000125 Ohms or .0001875 Ohms
for a 400 Amp unit with a metering shunt).
DC resistance values are based on measurements by the voltmeter ammeter
method. Rated current applied for one hour and at a voltage not less than 20
volts.
215
Component
10-32 Mounting Inserts
Pulse Tolerance
61, 62, 63
http://airpax.sensata.com
JAE (F-frame)
1000 1000
.01 .01
1000010000
.1
.1
MAY TRIP
MAY TRIP
1000 1000
DELAY
62 &62
62F
DELAY
& 62F
.01 .01
.1
.1
10
10
.1
.1
200 200
300 300400 400500 500600 600700 700800 800900 900
1000 1000
0100 150
100 150
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
MAY TRIP
1000010000
1000 1000
DELAY
53 &53
53F
DELAY
& 53F
DELAY
63 &63
63F
DELAY
& 63F
100 100
TIME IN SECONDS
100 100
TIME IN SECONDS
.001 .001
MAY TRIP
1000 1000
TIME IN SECONDS
10
0 100 150
100200
150 200300 300400 400500 500600 600700 700800 800900 9001000 1000
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
1000010000
.01 .01
10
10
.1
.1
.01 .01
.001 .001
0
10
.01 .01
.001 .001
0
DELAY
52 &52
52F
DELAY
& 52F
100 100
TIME IN SECONDS
.001 .001
0
0 100 150
100200
150 200300 300400 400500 500600 600700 700800 800900 9001000 1000
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
10
.1
1000010000
100 100
10
.1
.01 .01
.001 .001
0
0 100 150
100200
150 200300 300400 400500 500600 600700 700800 800900 9001000 1000
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
1000 1000
MAY TRIP
.1
MAY TRIP
.1
10
MAY TRIP
10
MAY TRIP
TIME IN SECONDS
10
DELAY
51 &51
51F
DELAY
& 51F
100 100
TIME IN SECONDS
10
DELAY
61 &61
61F
DELAY
& 61F
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
100 100
MAY TRIP
1000 1000
MAY TRIP
1000010000
MAY TRIP
1000010000
MAY TRIP
DELAY CURVES
0 100 150
100200
150 200300 300400 400500 500600 600700 700800 800900 9001000 1000
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
.001 .001
0
200 200
300 300400 400500 500600 600700 700800 800900 900
1000 1000
0 100 150
100 150
125 125
PERCENT
OF RATED
CURRENT
PERCENT
OF RATED
CURRENT
216
How to Order
The ordering code for JAE/JRE/JLE F-Frame Circuit Protectors
may be determined by following the steps in the decision tables
shown here.
The coding given permits a self-assigning part number for
standard configurations. Factory part numbers are assigned to
units with mixed ratings, combinations of styles or construction
not listed in the Third Decision Table, etc. With these, it is
suggested that order entry be by description and/or drawings,
and a part number will be established.
Additionally, it is standard policy to establish a factory-assigned
part number whenever a descriptive drawing exists to ensure
cross reference, traceability and manufacturing control.
For example, the following is the code for a single pole breaker
series trip, with mid-trip handle indication, auxiliary switch, short
delay, 65 volts DC maximum voltage rating with 3/8-16 captive nuts
in a current rating of 250 amperes and metric inserts.
To determine the ordering number of your particular JAE/JRE/
JLE unit, simply follow the steps shown. You may use this
number to place an order or as a reference for further questions
you may have.
Notes:
A
10-32 inserts are provided for front mounting on all units. M5 ISO metric mounting
inserts are available and are specified by the eight decision in the part number.
B The auxiliary switch is located on the left hand pole (viewed from terminal end)
unless specified otherwise. Note this is the only location available for breakers
rated over 250 amps. The switch is available as an alarm switch (changes
state when breaker electrically trips) or as an auxiliary switch (changes state
when the breaker contacts change state either from tripping or operation of
the breaker handle). See outline drawing for location of alarm and auxiliary
switches. Note alarm switches are available only with mid trip option. When
both an alarm and auxiliary switch are specified with a metering shunt, only
the C and NO or C and NC terminals from each switch are available for field
termination.
C
3/8-16 captive nuts are available for bus bar terminations or crimp lugs
(specify front or back termination). 3/8-16 long and short studs are also
available (specify front or back mount). A number 6 through 300 MCM AL/CU
solderless connector is available (specify front or back mount).
D Only series construction and DC ratings are available in current carrying poles
above 250 amps. Consult factory for special requirements.
First Decision
Type
JLE
UL Listed
JLM
JRE
UL Recognized
JREP
JRM
JRMP
JTE
JTEP
JTM
JTMP
JAE
Non Agency
JAEP
JAM
JAMP
E The coding given permits a self-assigning part number but with certain
limitations, (due to the adaptability of magnetic protectors to complex circuits)
which require a need for a factory assigned part number. Typical examples
are units with mixed ratings, combinations of styles, or construction not listed
in the third decision table, etc. With these, it is suggested that order entry
be by description and/or drawings, and a part number will be established.
Additionally, it is standard policy to establish a factory assigned part number
wherever a descriptive drawing exists to provide cross-reference, traceability,
and manufacturing control.
F When specifying a protector for AC motor start or high inrush applications, the
peak amplitude and surge duration should be specified for factory assistance
in rating selection.
G Since magnetic protectors with time delay are somewhat attitude and
temperature sensitive, all trip curves and trip currents are specified with the
protector mounted in the normal vertical position at ambient temperature
of 25C. Protectors do not carry current prior to application of overload for
calibration test. For other than vertical mount position, consult factory.
H A 25mV at rated current non-isolated metering shunt is available as an option
(see outline drawing). The shunt accuracy is 1% full scale 25C ambient.
I Dual coil construction is available. Consult the factory.
J Decisions referencing this note may be replaced by a factory assigned
nondescript number.
217
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Second Decision
209 (E-frame)
Fourth Decision
Frequency and Delay
Poles
-1*
Single pole
Standard
-2
Two poles
50
DC instant trip
-3
Three poles
51
DC short delay
51F
-4
Four poles
52
DC med. delay
52F
-5
Five poles
53
DC long delay
53F
-6
Six poles
60
61
62
Option
Terminal
Terminal
Connect
-B0
Solderless connector*
Back
-F0
Solderless connector
Front
61F
-B1
Back
62F
-F1
Front
63
63F
-B2
.437 hole
SW
Switch only
-B3
Back
-F3
Front
-B4
Back
Example:
Sixth Decision
Terminal Selection
4 5 6
Third Decision
Internal Configuration
-0
Switch only
-1
Series
-3
Shunt construction***
-4
Relay construction***
-REC4
-REG4
Seventh Decision
Current Ratings (see note J)
Fifth Decision
Voltage and Current
Amperes
Amperes
100
450
125
500
150
550
Maximum
Voltage
Maximum
Current (Amps)
-1
65Vdc
1200A
-2
125Vdc
800A
175
600
-3
160Vdc
800A
Auxiliary switch*
.110 quick connect**
200
700
-4
125/250Vdc*
250A
250A
800
Auxiliary switch*
(STD) .187 quick connect
240Vac
225
-REC5
-5
-6
277Vac
250A
250
900
-RLS4
Alarm switch*
(STD) .110 quick connect
-7
277/480Vac
150A Only
275
1000
300
1100
350
1200
-RLS5
Alarm switch*
.187 quick connect
-DAA4
-DAA5
** Gold Contacts
*** Shunt and Relay construction not available above
250 Amps and not available in UL Listed Breakers
400
Approval requires the addition of a V at
the end of the part number, which denotes
VDE and CCC approval. Consult the factory
for availability.
C = CCC Approved
This approval requires the addition of a C
at the end of the part number. The unit
will not be VDE Approved.
Eighth Decision
Optional
MDS2 Series
Introduction
221
8-Position Configuration
222
Decision Tables
223
MDS2 Series
Modular Distribution Systems
INTRODUCTION
Sensata Technologies provides circuit-on-demand from a
pre-wired power bus. The Airpax modular distribution system
utilizes plug n play capabilities to simplify the design of your
power bus system.
221
SPECIFICATIONS
Application
Electrical Ratings
Flammability
Insulation Resistance
High-Low
Temperature
Operation
-40C to +85C
Dielectric Strength
2000 VDC
Recommended
Torque Specifications
Auxiliary Switch
Wire
Ampacity
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MDS2 Series
.750
[19.05]
4X 0.281
[7.14]
5.985
[152.02]
3X 1.500
[38.10]
.742
[18.85]
1.250
[31.75]
.295
[7.49]
.870
[22.10]
AUX. SWITCH
LEAD WIRE - 18 GAGE
(BLACK - COMMON,
WHITE - NC, RED - NO)
1.939
[49.25]
8X 3.791
[96.29]
.295
[7.49]
14X .750
[19.05]
8X .810
[20.57]
8X .625
[15.88]
8X .835
[21.21]
.750
[19.05]
4X .281
[7.14]
5.985
[152.02]
3X 1.500
[38.10]
.742
[18.85]
1.250
[31.75]
5.193
[131.90]
.295
[7.49]
.295
[7.49]
.935
[23.75]
1.939
[49.25]
.870
[22.10]
8X .835
[21.21]
.625
[15.88]
14X .750
[19.05]
222
DECISION TABLES
1
First Decision
Second Decision
Number of Positions*
273
-4
4 position
-8
8 position
-12
12 position
-16
16 position
-20
20 position
Third Decision
Fourth Decision
Thread Type
Example:
-B
1/4-20 UNC-2A
-T
Top
-M
M6 x 1.0 6g
-R
Rear
273 - 8 - B - T - 1
1
2 3 4 5
5
Fifth Decision
Auxiliary Switch Wire Leads
-1
-2
Notes:
1
This specification covers Airpax four and eight position Modular
Distribution Systems for LEL, LML, IEL, IML type circuit protectors using
5/16 inch diameter bullet terminals.
2
High-Low Temperature Operation: The Modular Distribution System
shall operate in a range from 40C to +85C.
3
Dielectric Strength: The Modular Distribution System shall withstand DC
voltage for 60 seconds between all electrically isolated parts as follows:
Between line and load bus bars: Minimum 2000 VDC
Between line and load bus bars and aux. switch contact strips:
Minimum 2000 VDC
Between line and load bus bars and clamp up rods:
Minimum 2000 VDC
4
Insulation Resistance: Shall not be less than 100 megohms at 500 volts
DC.
5
Flammability: All Modular Distribution System parts have an U.L. 94 V-0
flammability rating.
6 Electrical Ratings:
Current Ratings:
Maximum load bus rating per position is 100 amps.
Maximum common bus rating of the eight position Modular
Distribution system is 600 amps.
Maximum common bus rating of the four position Modular
Distribution System is 300 amps.
223
Ampacity:
Line bus @ 600 amps: 850 amps/sq inch
Line bus @ 300 amps: 850 amps/sq inch
Load bus @ 100 amps: 1140 amps/sq inch
10
Plating: Common and load bus bars are available with either silver or tin
plating.
Silver Plating: The plating of the louvertec bands of the Airpax circuit
breakers used in the Modular distribution System are silver plated.
Silver plated bus bars on the Airpax Modular Distribution System
product significantly reduce the possibility of galvanic corrosion.
Tin Plating: The use of tin plated bus bars with the silver plated
louvertec bands on the circuit breaker increases the possibility of
galvanic corrosion at the joint interface.
The use of a conductive polymer such as Stabilant 22 or CAIG
100 is recommended with both silver plated and tin plated bus
bars in order to negate galvanic corrosion and to improve the
conductivity of the joint interface.
11
Beryllium Copper Contact Strip: Beryllium copper strips are used to
conduct current to and from the terminals of the circuit breaker auxiliary
switch. The beryllium copper strips have a minimum compression set
and will return to their original size with as much as a 30% deflection.
Repeated insertion and removal of the circuit breaker in this application
will have an insignificant effect on the contact force between the
auxiliary switch terminals and the beryllium copper strips.
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GFCI/ELCI/Circuit Breakers
PGFM Series
GFCI Sensing Module
225
227
PGFM Series
GFCI Ground Fault Protection Sensing Module
INTRODUCTION
The LineGard PGFM GFCI Sensing Module is a ground fault or equipment leakage sensing device
designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM
operates in tandem with an approved Airpax LEL Series, UL 489 listed circuit breaker, with shunt trip
and auxiliary switch.
The combined assembly is recognized as a Class A UL 943 rated device. The sensing module is
available in models to operate at supply voltages of 120 VAC or 240VAC and can monitor single and
split phase circuits.
These devices meet the requirements of OSHA 29 CFR1926.404 (b)(1)(ii) and OSHA 29 CFR 1926.405 (a)
(2)(ii)(G).
FEATURES
Power and fault status indicators
Provides identification of a ground fault vs. short circuit trip
Chemical and UV resistant enclosure
Trip level of sensing device 5mA 1mA Class A UL 943
SPECIFICATIONS
Type
Operating Voltage
Interrupting Voltage
Sensing Coil Voltage Limit
Phase Interrupt
Interrupting Current
Trip Time of Combined Assembly
E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series UL 489
listed circuit breaker with shunt trip
120 VAC or 120/240 VAC
Rating of UL 489 listed circuit breaker
600 VAC maximum
Single (120 VAC 3 wire) and Split (120/240 VAC 4 wire)
Rating of UL 489 listed circuit breaker
100mS or less (60mS nominal)
Trip Level
Frequency
50/60 Hz
Operating Temperature
Reset Type
-35C to +66C
Automatic on power up
Note: 1. Manual configuration should be specified if automatic start-up after power restoration of circuit power creates an unsafe condition.
2. As per UL 943 requirements, portable devices may require breaking of neutral during ground fault detection. Please contact the factory.
3. Please contact Airpax for optional ELCI, UL 1053 compliant devices.
225
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DIMENSIONS
Circuit
Breaker
Part #
Auto PGFM-111B
Man. PGFM-110B
LOAD
120VAC GFCI
Sensing Module
Part #
Auto PGFM-111B
Man. PGFM-110B
LINE
NO
C
LINE
L1
L2
N
N
White
GRND
2.62
[66.5]
3.67
[93.2]
White
Black
Yellow (Shunt)
1.30
[33.0]
2.18
[55.4]
LOAD
120VAC GFCI
Sensing Module
NO
C
2.52
[64.0]
Orange
shunt
jumper
Circuit
Breaker
Orange
shunt
jumper
Orange
shunt
jumper
LOAD
Black
Yellow (Shunt)
GRND
NO
C
240VAC GFCI
Sensing Module
LINE
L1
M3 inserts
Recommended torque 4 - 5
inch pounds
L2
Red
3.28
[83.3]
1 Product Type
Black
Yellow (Shunt)
GRND
PGFM - 1 1 0 - B - A1
Installation Kit*
2 Operating Voltage
1
120VAC
240VAC
3 Configuration
1
4 Reset Type**
0
Manual
Automatic
5 Assembly Options
B
226
FEATURES
Power and fault status indicators
Provides identification of a ground fault vs. short circuit trip
Chemical and UV resistant enclosure
Trip level of sensing device < 30mA (27mA nominal)
at trip time of < 100mS (60mS nominal) per E-11
SPECIFICATIONS
Type
Operating Voltage
Interrupting Voltage
Sensing Coil Voltage Limit
Phase Interrupt
Interrupting Current
Trip Time of Combined Assembly
Trip Level
Operating Temperature
-35C to +66C
Reset Type
ABYC E-11 Acceptability
227
E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series (UL 489
listed circuit breaker with shunt trip)
Automatic on power up
The LineGard PGFM ELCI module used in tandem with the Airpax circuit breaker meets
the requirements of the ABYC (American Boat and Yacht Council) E-11 standard covering
AC and DC systems on boats
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Current
Frequency
Short Circuit
Poles
125VAC
0.05 to 50 amps
50/60 Hz
5,000 amps
1 to 3
120/240VAC
.05 to 50 amps
50/60 Hz
5,000 amps
2 to 3
Shock
Vibration
LEL Agency Approvals
IDLNK Agency Approvals
MIL-STD-202, Method 213, Test Condition I with 100% rated current applied
MIL-STD-202, Method 204, Test Condition A with 100% rated current applied
UL489 Listed, CSA Certified, VDE Approved, CCC Approved, CE Compliant
UL 1077 Recognized, C22.2 No. 235 complaint to UL 1500 or SAE J1171 ignition protection
ASTM B117
33CFR183.534 - modified to supply 5,000 shocks @ 25G,
instead of test standard of 1,000 shocks
MIL-STD-810 (random vibe 4G RMS), IEC 6945 (sine sweep 5 to 100 Hz for low frequency)
SAE J1171 (UL1500)
228
NEUTRAL
(white)
from
power
supply
(source)
NEUTRAL (white)
(white) from
from power
power supply
supply (source)
(source)
NEUTRAL
NEUTRAL
(white)
to
breaker
line
input
NEUTRAL (white)
(white) to
to breaker
breaker line
line input
input
NEUTRAL
HOT
HOT (black)
(black) from
from power
power supply
supply (source)
(source)
HOT
(black)
from
power
supply
(source)
HOT
HOT (black)
(black) to
to master
master pole*
pole* of
of breaker
breaker
HOT
(black)
to
master
pole*
of
breaker
L1
(black) from
power supply
(source)
L1
L1 (black)
(black) from
from power
power supply
supply (source)
(source)
L2
(red) from
power supply
(source)
L2
L2 (red)
(red) from
from power
power supply
supply (source)
(source)
L1
(black) to
master pole*
of breaker
L1
L1 (black)
(black) to
to master
master pole*
pole* of
of breaker
breaker
L2
(red) to
circuit breaker
line input
L2
L2 (red)
(red) to
to circuit
circuit breaker
breaker line
line input
input
L1
(black) from
power supply
(source)
L1
L1 (black)
(black) from
from power
power supply
supply (source)
(source)
L2
(red)
from
power
supply
(source)
L2 (red)
(red) from
from power
power supply
supply (source)
(source)
L2
L1
(black)
to
master
pole*
of
breaker
L1 (black)
(black) to
to master
master pole*
pole* of
of breaker
breaker
L1
L2
L2 (red)
(red) to
to circuit
circuit breaker
breaker line
line input
input
L2
(red)
to
circuit
breaker
line
input
NEUTRAL
(white)
to
circuit
breaker
line
input
NEUTRAL (white)
(white) to
to circuit
circuit breaker
breaker line
line input
input
NEUTRAL
NEUTRAL
NEUTRAL (white)
(white) from
from power
power supply
supply (source)
(source)
NEUTRAL
(white)
from
power
supply
(source)
*Master
*Master pole
pole is
is the
the pole
pole that
that houses
houses the
the toggle
toggle handle
handle on
on the
the breaker
breaker
*Master
pole
is
the
pole
that
houses
the
toggle
handle
on
the
breaker
229
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NO
LOAD
DANGER!
INSTALLATION INSTRUCTIONS
0.007 [0.18]
1.320 [33.53]
0.657 [16.68]
1.850 [46.99]
M3.0 x .5 THREADED BRASS
INSERTS FOR MOUNTING (2) PLACES
2.353 [59.77]
230
.250
[6.35]
C & NO
2.438 MAX.
[61.93]
.648
1.055 [16.46]
[26.80]
2.560
[65.02]
4X M3 ISO THD.
.140 [3.56] DEEP
.402
[10.21]
.140
[3.56]
ON
32
C NO NC
1.940
[49.28]
2.490
[63.25]
1.438
[36.53]
32
OFF
.220
[5.59]
20
.281
[7.14]
2.060
[52.32]
10000
DELAY 61.750
1000
4X M5 SCREW
.955
[24.25]
1.859
[47.22]
.142
[3.61]
.690
[17.53]
1.515 MAX.
[38.48]
[19.05]
MAY TRIP
.030
[0.76]
1.147
[29.13]
100
TIME IN SECONDS
1REC5
.356
[9.03]
.250
[6.35]
.721
[18.31]
.187
[4.75]
10
.1
.01
.001
300
400
500
600
700
800
900
1000
900
1000
COMPATIBLE AIRPAX CIRCUIT BREAKERS - UL 489 LISTED; VDE PER EN 60934 (NON-IGNITION PROTECTED)
Poles
Part Number
Voltage
Trip Coil
Short Circuit
30
LEL12-1REC5-37583-30-G1-V
120V
120V
5000A
Delay Curve
10000
MAY TRIP
Amps
1000
LEL12-1REC5-37583-30-G2-V
240V
240V
5000A
30
LEL121-1REC5-37275-30-G1-V
120/240V
120V
5000A
50
LELK12-1REC5-37583-50-G1-V
120V
120V
5000A
50
LELK12-1REC5-37583-50-G2-V
240V
240V
5000A
50
LELK121-1REC5-37275-50-G1-V
120/240V
120V
5000A
10
.1
.01
.001
231
DELAY 63
100
TIME IN SECONDS
30
300
400
500
600
700
800
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KEYWAY
.0625 0.0025 [1.59 0.064] WIDE
.0325 0.0025 [0.83 0.064] DEEP
.625
[15.88]
.130
[3.30]
.750
[19.05]
6-32 Mtg Screw
for High Shock
Mtg
ON
13 3
1.515
MAX
[38.48]
1.375
[34.92]
.656
[16.66]
.750
[19.05]
2.490
[63.25]
.515
[13.08]
OFF
13 3
1/2-32 Hex Nut
Lockwasher
.955
[24.25]
Rubber O Ring
10000
2.040
[51.82]
DELAY 61
1000
MAY TRIP
.142
[3.61]
.656
[16.66]
TIME IN SECONDS
100
10
.1
.01
.001
300
400
500
600
700
800
900
1000
COMPATIBLE AIRPAX CIRCUIT BREAKERS - UL 1077 RECOGNIZED; IGNITION PROTECTED PER SAE J1171 (UL 1500)
Poles
Part Number
Voltage
Trip Coil
Short Circuit
30
IDLNK21-1REC5-38140-30-G1
120V
120V
5000A
Delay Curve
10000
MAY TRIP
Amps
1000
IDLNK21-1REC5-38140-30-G2
240V
240V
5000A
30
IDLNK121-1REC5-39945-30-G1
120/240V
120V
5000A
50
IDLNK21-1REC5-38140-50-G1
120V
120V
5000A
50
IDLNK21-1REC5-38140-50-G2
240V
240V
5000A
50
IDLNK121-1REC5-39945-50-G1
120/240V
120V
5000A
DELAY 63
100
TIME IN SECONDS
30
10
.1
.01
.001
300
400
500
600
700
800
900
1000
232
PGFM - 1 1 0 - B - A1 - 188
Physical Shape
233
Operating Voltage
Configuration
4 Reset Type
120VAC
240VAC
Automatic
Assembly Options
Installation Kit
A1
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Glossary
235
Glossary
http://airpax.sensata.com
Glossary
Fuse Time-delay: Fuse that has its total clearing time
deliberately delayed in overload current range.
Fuse Very Fast-acting: Fuse that opens circuit without
deliberate time delay and whose short-circuit opening
time is faster than normal opening fuse.
Instantaneous Trip (Opening): Instantaneous indicates
delay is not introduced purposely into action of device.
Insulator (or Dielectric): Material that is very poor
conductor of electricity. Mica, glass, porcelain, rubber,
paper, plastic, oils and varnishes are considered good
insulators.
Interrupting Capacity: Maximum short-circuit current
at rated voltage which protective device is required to
interrupt under operating duty specified and with normal
frequency recovery voltage not less than rated voltage.
(See Rupture Capacity.)
Kilowatthour (KWH): Electrical energy expended if 1
kilowatt is used for 1 hour.
Glossary
236
237
Additional Notes
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Additional Notes
Additional Notes
238
Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in
this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that
the information being relied upon is current.
Sensata Technologies assumes no responsibility for customers product designs or applications. Users must determine the suitability
of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond
Sensatas control can affect the use and performance of a Sensata product in a particular application, including the conditions under
which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors
are uniquely within the users knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it
is t for a particular purpose and suitable for the users application.
Sensata Technologies products are sold subject to Sensatas Terms and Conditions of Sale which can be found at:
www.sensata.com/terms.htm
2014 Sensata Technologies, Inc. All rights reserved worldwide. Literature # 2455005000, printed in the USA, September 2014.
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