Cement Concrete Pavement Analysis

Item
No
6.01
CHAPTER - 6
CEMENT CONCRETE PAVEMENT
Ref. to
MoRTH
Spec.
601
Description
Unit
Dry Lean Cement Concrete Sub- base

Construction of dry lean cement concrete Sub- base over a
prepared sub-grade with coarse and fine aggregate
conforming to IS: 383, the size of coarse aggregate not
exceeding 25 mm, aggregate cement ratio not to exceed
15:1, aggregate gradation after blending to be as per table
600-1, cement content not to be less than 150 kg/ cum,
optimum moisture content to be determined during trial length
construction, concrete strength not to be less than 10 Mpa at
7 days, mixed in a batching plant, transported to site, laid
with a paver with electronic sensor, compacting with 8-10
tonnes vibratory roller, finishing and curing.
Unit = cum
Taking output = 450 cum (990 tonne)
a) Labour
Mate
day
Mazdoor skilled
day
Mazdoor
day
b) Machinery
Front end loader 1 cum bucket capacity
hour
Cement concrete batch mix plant @ 75 cum per hour
hour
Electric generator 100 KVA
hour
Paver with electronic sensor
hour
Vibratory roller 8-10 t capacity
hour
Water tanker6 KL capacity
hour
Tipper
tonne.km
Add 10 per cent of cost of carriage to cover cost of loading
and unloading
c) Material
Crushed stone coarse aggregate of 25 mm and 12.5 mm
cum
nominal sizes graded as per table 600-1 @ 0.90
cum/cum of concrete conforming to clause 602.2.4.
Coarse Sand as per IS: 383 @ 0.45 cum/cum of concrete
cum
Cement @ 150 kg/cum of concrete
d) Overhead charges on (a+b+c)
e) Contractor's profit on (a+b+c+d)
Cost for 450 cum = a+b+c+d+e
Less: Cost of materials
Rate per cum = (a+b+c+d+e)/450
Note
Quantity provided for aggregate is for estimating purpose.

Exact quantity shall be as per mix design.
tonne
5.00%
10.00%
Quantity
Plain
Rate `
Hill
Cost `
Rate `
Cost `
1.120
6.000
22.000
297.00
297.00
245.00
332.64
1782.00
5390.00
297.00
297.00
245.00
6.000
6.000
6.000
6.000
8.000
8.000
9900.000
800.00
2500.00
630.00
2700.00
1166.00
150.00
3.00
4800.00
15000.00
3780.00
16200.00
9328.00
1200.00
29700.00
2970.00
840.00
2625.00
661.50
2835.00
1224.30
157.50
3.15
405.000
604.60
244863.00
697.80
282609.00
203.000
627.92
127467.76
1263.64
256518.18
67.500
8100.00
546750.00
50478.17
106004.16
1166045.73
791613.00
374432.73
832.07
832.00
8320.00
561600.00
59767.94
125512.67
1380639.32
844209.00
536430.32
1192.07
1192.00
say
say
332.64
1782.00
5390.00
0.00
5040.00
15750.00
3969.00
17010.00
9794.40
1260.00
31185.00
3118.50
Item
No
6.02
Ref. to
MoRTH
Spec.
602
Description
Unit
Quantity
Plain
Rate `
Hill
Cost `
Rate `
Cost `
Cement Concrete Pavement (laying with fixed form / slip

form paver)
Construction of un-reinforced, dowel jointed, plain cement
concrete pavement over a prepared sub base with min.
cement content @ 430 kg per cum, coarse and fine
aggregate conforming to IS 383, maximum size of coarse
aggregate not exceeding 25 mm, mixed in a batching and
mixing plant as per approved mix design, transported to site,
laid with a fixed form or slip form paver, spread, compacted
and finished in a continuous operation including provision of
contraction, expansion, construction and longitudinal joints,
joint filler, separation membrane, sealant primer, joint
sealant, debonding strip, dowel bar, tie rod, admixtures as
approved, curing compound, finishing to lines and grades as
per
Unitdrawing
= cum

a) Labour
Mate
day
Mazdoor skilled
day
Mazdoor
day
b) Machinery
Road Sweeper @ 1250 sqm per hour
hour
hour
hour
(effective output)
hour
Slip form paver with electronic sensor
hour
hour
Transit truck agitator 5 cum capacity.
tonne.km
and unloading
Concrete joint cutting machine .
hour
Texturing machine .
hour
c) Material
Crushed stone coarse aggregates of 25mm and 12.5mm
cum
nominal size @ 0.90 cum/cum of concrete conforming to
clause 602.2.4. .
Sand as per IS: 383 and conforming to clause 602.2.4 @
cum
0.45 cum/cum of concrete
Cement 53 grade @ 430 kg/cum of concrete
tonne
32 mm mild steel dowel bars of grade S 240
tonne
12 mm deformed steel tie bars of grade S 415
tonne
Separation Membrane of impermeable plastic sheeting
sqm
125 micron thick
Pre moulded Joint filler, 25 mm thick for expansion joint.
sqm
Joint sealant
kg
Sealant primer
kg
Plastic sheath,1.25 mm thick for dowel bars
sqm
Curing compound
liter
Super plastisizer admixture IS marked as per 9103-1999
kg
@ 0.5 per cent by weight of cement
Add 1 per cent of material for cost of miscellaneous
materials like tarpauline, Hessian cloth, metal cap, cotton /
compressible sponge and cradle for dowel bars, work bridges
for men to approach concrete surface without walking over it,
cutting blades and bites, minor equipments like scabbling
machine, threads, ropes, guide wires and any other
unforeseen items.
5.00%
10.00%
Cost for 1050cum = a+b+c+d+e
Note
The quantities for cement, coarse aggregate and fine

aggregates are for estimating only .The exact quantities will
be as per mix design.
2.000
15.000
35.000
297.00
297.00
245.00
594.00
4455.00
8575.00
297.00
297.00
245.00
594.00
4455.00
8575.00
2.800
18.000
6.000
360.00
800.00
4433.00
1008.00
14400.00
26598.00
378.00
840.00
4654.65
1058.40
15120.00
27927.90
6.000
6.000
36.000
24150.000
900.00
2700.00
150.00
3.00
5400.00
16200.00
5400.00
72450.00
7245.00
945.00
2835.00
157.50
3.15
5670.00
17010.00
5670.00
76072.50
7607.25
12.000
12.000
150.00
154.00
1800.00
1848.00
157.50
161.70
1890.00
1940.40
945.000
604.60
571347.00
697.80
659421.00
473.000
627.92
297006.16
1263.64
597700.00
451.500
14.362
0.920
3675.000
8320.00
53900.00
53900.00
12.00
3756480.00
774115.84
49588.00
44100.00
8580.00
54900.00
54900.00
12.00
3873870.00
788477.92
50508.00
44100.00
16.330
875.000
116.670
46.670
1850.000
2070.000
700.00
387.00
446.00
30.00
60.00
66.00
11431.00
338625.00
52034.82
1400.10
111000.00
136620.00
700.00
387.00
446.00
30.00
60.00
66.00
11431.00
338625.00
52034.82
1400.10
111000.00
136620.00
say
61437.48
66651.88
318557.92
668971.63
7358687.95
5151530.84
2207157.11
2102.05
2102.00
345271.51
725070.17
7975771.84
5372276.92
2603494.92
2479.52
2480.00
say
Ref. to
MoRTH
Spec.
6.02 A
1500
of MORD
Item
No
Description
Unit
Cement Concrete Pavement (manual laying)

Construction of un-reinforced, dowel jointed at expansion
and construction joint only, plain cement concrete pavement,
thickness as per design, over a prepared sub base, with min.
aggregates conforming to IS:383, maximum size of coarse
aggregate not exceeding 25 mm, mixed in a batching &
mixing plant and appropriate weigh batcher using approved
mix design, laid in approved fixed side formwork (steel
channel, laying and fixing of 125 micron thick polythene film,
wedges, steel plates including levelling the formwork as per
drawing), spreading the concrete with shovels, rakes,
compacted using needle, screed and plate vibrators and
finished in continuous operation including provision of
contraction and expansion, construction joints, applying
debonding strips, primer, sealant, dowel bars, near
approaches to bridge/culvert and construction joints,
admixtures as approved, curing of concrete slabs for 14days, using curing compound (where specified) and water
finishing to lines and grade as per drawing and Technical
Specification
Unit = cum Clause 1501.
Taking output = 75 cum (172.5 tonne)
(100 x 3.75 x 0.200)
a) Labour
Mate
Mazdoor (Unskilled)
Mazdoor (Skilled)
Blacksmith for cutting of dowel bars including removal of
burrs, fabrications & fixing of dowel bars.
b) Machinery
(effective output)
Needle vibrator
Screed vibrator
Plate vibrator
Concrete joint cutting machine for initial & final cuts
Air Compressor (1 hour initial + 1 hour final)
c) Material
Crushed stone coarse aggregates, grading will be as per
Clause 1501.2.4.1 (Table 1500.1) of specifications @
Sand as per IS:383 and conforming to Clause 1500.2.4.2
@ 0.45 cum/cum of concrete
Cement min @ 430 kg/cum of concrete
Polythene sheet 125 micron
32 mm mild steel dowel bars of grade S 240 & 12 mm
deformed steel tie bars of grade S 415
Bitumen primer @ 200 ml per joint for 23 joints
Bituminous sealant 800 ml per joint for 23 joints
Jute rope 12 mm dia including 5 per cent wastage
Debonding strips 3.75 m (length) x 10 mm (width) x 5
mm (thick) cut-out of rubber filler board or similar
material including 5 per cent wastage
Polythene sheathing, covering 2/3rd dowel bars (20x23)
and tight fit including 5 per cent wastage
Plasticizer 0.5 per cent by weight of cement
Curing compound (if used) @ 0.33 litre per sqm
Water for curing
Joint filler board 20 mm thick as per IS:1838
(4 x 3.75 x 0.200 = 3 sqm)
d) Formwork @ 3% of (a+b+c)
e) Overhead charges on (a+b+c+d)
f) Contractor's profit on (a+b+c+d+e)
Cost for 75 cum = a+b+c+d+e+f
Rate per cum = (a+b+c+d+e+f)/75
Quantity
Plain
Rate `
Hill
Cost `
Rate `
Cost `
[ ALTERNATE METHOD as per MORD]
day
day
day
day
2.000
82.000
41.000
1.000
297.00
245.00
297.00
326.00
594.00
20090.00
12177.00
326.00
297.00
245.00
297.00
326.00
594.00
20090.00
12177.00
326.00
hour
hour
1.280
0.430
800.00
2500.00
1024.00
1075.00
840.00
2625.00
1075.20
1128.75
hour
hour
tonne.km
hour
hour
hour
tonne.km
hour
0.430
2.570
1700.00
9.000
9.000
9.000
4.000
2.000
900.00
150.00
3.00
106.00
106.00
106.00
150.00
325.00
387.00
385.50
5100.00
954.00
954.00
954.00
600.00
650.00
945.00
157.50
3.15
111.30
111.30
111.30
157.50
341.25
406.35
404.78
5355.00
1001.70
1001.70
1001.70
630.00
682.50
cum
67.500
604.60
40810.50
697.80
47101.50
cum
33.750
627.92
21192.30
1263.64
42647.73
tonne
sqm
t
32.250
412.500
1.090
8320.00
12.00
53900.00
268320.00
4950.00
58751.00
8580.00
12.00
54900.00
276705.00
4950.00
59841.00
liter
liter
m
m
4.600
18.400
90.000
90.000
200.00
144.00
1.00
10.00
920.00
2649.60
90.00
900.00
200.00
144.00
1.00
10.00
920.00
2649.60
90.00
900.00
sqm
161.000
12.00
1932.00
12.00
1932.00
liter
liter
kl
sqm
122.000
131.250
18.000
3.000
66.00
60.00
0.00
700.00
8052.00
7875.00
0.00
2100.00
66.00
60.00
0.00
700.00
8052.00
7875.00
0.00
2100.00
say
13914.39
23886.36
50161.37
551775.02
367881.50
183893.52
2451.91
2452.00
say
15049.16
25834.38
54252.20
596774.24
383647.50
213126.74
2841.69
2842.00
3.00%
5.00%
10.00%
Ref. to
MoRTH
Spec.
6.02 B
1500
of MORD
Item
No
Description
Unit
Quantity
Plain
Rate `
Hill
Cost `
Cement Concrete Pavement (manual laying)

[ ALTERNATE METHOD as per MORD]
Construction of un-reinforced, dowel jointed at expansion
and construction joint only, plain cement concrete pavement,
thickness as per design, over a prepared sub base, with min.
aggregates conforming to IS:383, maximum size of coarse
aggregate not exceeding 25 mm, mixed with RMC and
appropriate weigh batcher using approved mix design, laid in
approved fixed side formwork (steel channel, laying and
fixing of 125 micron thick polythene film, wedges, steel plates
including levelling the formwork as per drawing), spreading
the concrete with shovels, rakes, compacted using needle,
screed and plate vibrators and finished in continuous
operation including provision of contraction and expansion,
construction joints, applying debonding strips, primer,
sealant, dowel bars, near approaches to bridge/culvert and
construction joints, admixtures as approved, curing of
concrete slabs for 14-days, using curing compound (where
specified) and water finishing to lines and grade as per
drawing and Technical Specification Clause 1501.
Unit = cum
Taking output = 75 cum (172.5 tonne)
(100 x 3.75 x 0.200)
a) Labour
Mate
day
2.000
297.00
594.00
Mazdoor (Unskilled)
day
82.000
245.00
20090.00
Mazdoor (Skilled)
day
41.000
297.00
12177.00
Blacksmith for cutting of dowel bars including removal of
day
1.000
326.00
326.00
burrs, fabrications & fixing of dowel bars.
b) Machinery
hour
1.280
800.00
1024.00
hour
0.430
2500.00
1075.00
(effective output)
hour
0.430
900.00
387.00
hour
2.570
150.00
385.50
tonne.km
3400.00
3.00
10200.00
Needle vibrator
hour
9.000
106.00
954.00
Screed vibrator
hour
9.000
106.00
954.00
Plate vibrator
hour
9.000
106.00
954.00
Concrete joint cutting machine for initial & final cuts
tonne.km
4.000
150.00
600.00
Air Compressor (1 hour initial + 1 hour final)
hour
2.000
325.00
650.00
c) Material
Crushed stone coarse aggregates, grading will be as per
cum
67.500
604.60
40810.50
Clause 1501.2.4.1 (Table 1500.1) of specifications @
Sand as per IS:383 and conforming to Clause 1500.2.4.2
cum
33.750
627.92
21192.30
@ 0.45 cum/cum of concrete
Cement min @ 430 kg/cum of concrete
tonne
32.250
8320.00
268320.00
Polythene sheet 125 micron
sqm
412.500
12.00
4950.00
32 mm mild steel dowel bars of grade S 240 & 12 mm
t
1.090
53900.00
58751.00
deformed steel tie bars of grade S 415
Bitumen primer @ 200 ml per joint for 23 joints
liter
4.600
200.00
920.00
Bituminous sealant 800 ml per joint for 23 joints
liter
18.400
144.00
2649.60
m
90.000
1.00
90.00
Debonding strips 3.75 m (length) x 10 mm (width) x 5
m
90.000
10.00
900.00
mm (thick) cut-out of rubber filler board or similar
material including 5 per cent wastage
Polythene sheathing, covering 2/3rd dowel bars (20x23)
sqm
161.000
12.00
1932.00
and tight fit including 5 per cent wastage
Plasticizer 0.5 per cent by weight of cement
liter
122.000
66.00
8052.00
Curing compound (if used) @ 0.33 litre per sqm
liter
131.250
60.00
7875.00
Water for curing
kl
18.000
0.00
0.00
Joint filler board 20 mm thick as per IS:1838
sqm
3.000
700.00
2100.00
(4 x 3.75 x 0.200 = 3 sqm)
e) Overhead charges on (a+b+c+d)
3.00%
5.00%
10.00%
say
14067.39
24149.01
50712.93
557842.23
367881.50
189960.73
2532.81
2533.00
Rate `
Cost `
297.00
245.00
297.00
326.00
594.00
20090.00
12177.00
326.00
840.00
2625.00
1075.20
1128.75
945.00
157.50
3.15
111.30
111.30
111.30
157.50
341.25
406.35
404.78
10710.00
1001.70
1001.70
1001.70
630.00
682.50
697.80
47101.50
1263.64
42647.73
8580.00
12.00
54900.00
276705.00
4950.00
59841.00
200.00
144.00
1.00
10.00
920.00
2649.60
90.00
900.00
12.00
1932.00
66.00
60.00
0.00
700.00
8052.00
7875.00
0.00
2100.00
say
15209.81
26110.17
54831.35
603144.82
383647.50
219497.32
2926.63
2927.00
Item
No
6.03
Ref. to
MoRTH
Spec.
1500
Description
Roller Compacted Concrete Pavement
Construction of Roller Compacted Concrete Pavement
(RCCP) with coarse and fine aggregates conforming to
IS:383, the size of coarse aggregate not exceeding 25 mm
with minimum aggregate cement ratio of 5:1 mm and with
minimum cemnt content of 310 kg per cum, aggregate
gradation to be as per Table 602.2 after blending, mixing in
concrete mixer at optimum moisture content, transporting to
site, laying with wheel barrows or steel pans or with
mechanical paver, compacting with 80-100 kN smooth wheel,
tandem vibratory roller, to achieve, the designed flexural
strength, finishing and curing as per drawings and Technical
Specification Clause 1502
Unit = cum
Taking output = 75 cum
a) Labour
Mate
Mazdoor (Unskilled)
Mason (1st class)
Mason (2nd class)
Surveyor
Bhisti
b) Machinery
Concrete mixer 0.28 / 0.04 cum capacity (6 mixers) with
weigh batcher and suitable capacity calibrated water tank
Vibratory/80-100 kN Static Roller
Concrete joint cutting machine for days end work and regular
joint cutting.
Water tanker 6 kl capacity
Air compressor (1 hour initial + 1 hour final)
c) Material
Crushed stone coarse aggregates grading as per Clause
1501.2.4.1 (Table 1500.3) @ 0.90 cum/cum of concrete
conforming to Clause 600.4.4
Sand as per IS:383 and conforming to Clause 1501.2.4.2 @
Bitminous primer @ 200 ml per joint for 21 joints
Bituminous sealant @ 800 ml per joint for 21 joints
Curing compound @ 0.33 litre per sqm
e) Overhead charges on (a+b+c*d)
Unit
Quantity
Plain
Rate `
1500
Cost `
6.00
132.00
4.00
4.00
2.00
14.00
297.00
245.00
326.00
297.00
297.00
245.00
1,782.00
32,340.00
1,304.00
1,188.00
594.00
3,430.00
297.00
245.00
326.00
297.00
297.00
245.00
hour
36.00
196.00
7,056.00
205.80
1782.00
32340.00
1304.00
1188.00
594.00
3430.00
0.00
7408.80
hour
hour
6.00
6.00
1,166.00
150.00
6,996.00
900.00
1224.30
157.50
7345.80
945.00
hour
hour
6.00
2.00
150.00
325.00
900.00
650.00
157.50
341.25
cum
67.50
604.60
40,810.50
697.80
945.00
682.50
0.00
47101.50
cum
33.75
627.92
21,192.30
1,263.64
42647.73
t
t
m
kg
l
23.25
0.004
90.00
16.80
131.25
8,320.00
37,500.00
1.00
387.00
60.00
193,440.00
150.00
90.00
6,501.60
7,875.00
6,543.99
16,687.17
35,043.06
385,473.61
234,250.50
151,223.11
2,016.31
2016.00
8,580.00
37,500.00
1.00
387.00
60.00
say
199485.00
150.00
90.00
6501.60
7875.00
7,236.32
18,452.61
38,750.49
426,255.34
246,586.50
179,668.84
2,395.58
2396.00
5.00%
10.00%

Note: When curing compound is used 4-days water curing will be
done
Rectangular Concrete Block Pavement
say
Manufacturing, laying of cement concrete blocks of size

0.450 m x 0.300 m x 0.15 m of Cement Concrete (C.C.) M30
garde and spreading 25 mm thick sand under neath and
filling joints with sand on existing W.B.M. base as per
Technical Specification Clause 1503.
Unit = sqm
Taking output = 112.5 sqm
Concrete M30 grade for block, 783x(0.450x0.300x0.150)
Concrete M30 for edge block, 2x50x(0.300x0.300x0.150)
a) Labour
Labour for Manufacturing the Cement Concrete Block :
Mate
Mazdoor (Unskilled)
Mason (2nd class)
Bhisti
b) Machinery
Concrete mixer 0.28 / 0.4 cum
Plate vibrator
c) Material
Coarse aggregates (17.55 x 0.90)
Rate `
day
day
day
day
day
day

6.04
Hill
Cost `
16.20
1.35
17.55
15.80
day
day
day
day
1.70
41.00
6.00
1.40
297.00
245.00
297.00
245.00
504.90
10,045.00
1,782.00
343.00
297.00
245.00
297.00
245.00
504.90
10,045.00
1,782.00
343.00
hour
hour
hour
6.00
12.00
2.00
196.00
125.00
150.00
1,176.00
1,500.00
300.00
205.80
131.25
157.50
1,234.80
1,575.00
315.00
cum
15.80
604.60
9,549.66
697.80
11,021.75
Item
No
6.05
Ref. to
MoRTH
Spec.
1500
Description
Unit
Sand (17.55 x 0.45)

Cement @ 430 kg/m
Sand as per Table 1500.5
Bed = 112.5*0.025 = 2.813 cum
Joints = 2.36*0.15 = 0.354 cum
e) Overhead charges on (a+b+c*d)
cum
t
cum
Quantity
7.90
6.79
3.167
Plain
Rate `
627.92
8,100.00
627.92
4,959.00
55,013.99
1,988.32
Cost `
9,979.57
56,508.19
4,001.32
Say
2,614.86
4,488.84
9,426.55
103,692.10
921.71
922.00
Say
2,919.32
5,011.49
10,524.13
115,765.47
1,029.03
1029.00
Mate
Mazdoor (Unskilled)
Mason (2nd class)
b) Machinery
day
day
day
1.00
18.00
8.00
297.00
245.00
297.00
297.00
4,410.00
2,376.00
297.00
245.00
297.00
297.00
4,410.00
2,376.00

c) Material
hour
2.00
150.00
300.00
157.50
315.00
Providing inter-locking blocks of approved shape, thickness

and size. (M 35 Conc.)
Edge blocks 60 mx2
Sand as per Table 1500.5 (Coarse sand)
Bed = 603x75x 0.03 = 6.75 cum
Joints = 60x0.08
= 0.48 cum
sqm
225.00
506.76
114,021.76
506.76
114,021.76
m
cum
120.00
7.23
142.53
627.92
17,103.26
4,539.86
142.53
1,263.64
17,103.26
9,136.09
Say
7,152.39
15,020.03
165,220.31
734.31
734.00
Say
7,382.96
15,504.21
170,546.28
757.98
758.00
5.00%
10.00%
Cost for 225 sqm = a+b+c+d+e

Rate per sqm = (a+b+c+d+e)/225
(2) Providing and Laying of Interlocking Concrete Blcok
Pavements having thickness 60 mm as per drawing and
Technical Specification Clause 1504
Unit = sqm
Taking output = 225 sqm
a) Labour
Mate
Mazdoor (Unskilled)
Mason (2nd class)
b) Machinery
day
day
day
0.90
16.00
7.00
297.00
245.00
297.00
267.30
3,920.00
2,079.00
297.00
245.00
297.00
267.30
3,920.00
2,079.00

c) Material
Providing inter-locking blocks
Edge blocks
Sand as per Table 1500.5
hour
2.00
150.00
300.00
157.50
315.00
sqm
m
cum
5%
10%
225.00
120.00
5.42
380.07
133.03
627.92
85,516.32
15,963.05
3,403.33
5,572.45
11,702.14
128,723.59
572.10
572.00
380.07
133.03
1,263.64
85,516.32
15,963.05
6,848.91
5,745.48
12,065.51
132,720.56
589.87
590.00
Cost for 225 sqm = a+b+c+d+e

Rate per sqm = (a+b+c+d+e)/225
6.07
Rate `
1,263.64
8,320.00
1,263.64
3%
5.00%
10.00%
Cost for 112.5 sqm = a+b+c+d+e+f

Rate per sqm = (a+b+c+d+e+f)/112.5
Note: In case curing compound is used in places where there is
scarcity of water, the water curing will be used for 4-days
and rate analysis will be amended accordingly
Carriage of C.C. block to site of is payable seperately as per
Chapter of carriage of material from manufacturing site to the
site of work.
Interlocking Concrete Block Pavement
(1) Providing and Laying of Interlocking Concrete Block
Pavements having thickness 80 mm as per drawings and
Technical Specification Clause 1504.
Unit = sqm
Taking output = 225 sqm
a) Labour
Hill
Cost `
Note: Carriage of interlocking blocks is payable seperately as per

Chapter of carriage of material from manufacturing site to the
site of work.
Edge blocks may be cast-in-situ. Brick masonry toe wall or
CC block 300 mm x 300 mm x 150 mm or any other shape
can also be used and their cost shall be analysed/included
accordingly
The rates for sub-grade, sub-base and base course can be
taken from Chapters 3 and 4
Construction of Base/Sub-Base of Pavement with Lean
Concrete - Flyash.
Say
Say
Item
No
Ref. to
MoRTH
Spec.
Description
Unit
Quantity
Plain
Rate `
Hill
Cost `
Rate `
Cost `
Construction of Base/sub-base using cement, sand, fly ash

and coarse aggregates proportioned as per table 4 of IRC:
74/1979 and with water content ratio, slump and compressive
strength as defined in the said table, mix prepared in a
batching and mixing plant and compacted with a vibratory
roller 8-10 tonnes capacity within the time limit laid down vide
clause 7.6.3 of IRC: 74-1979, construction joints properly
formed at the end of day's work, cured for 14 days, all as
specified in IRC: 74-1979 and as per approved plans.
Unit = cum
a) Labour
Mate
Mazdoor skilled
Mazdoor
b) Machinery
day
day
day
1.120
6.000
22.000
297.00
297.00
245.00
332.64
1782.00
5390.00
297.00
297.00
245.00
332.64
1,782.00
5,390.00

hour
hour
hour
Paver finisher with electronic sensor
hour
Vibratory roller 8-10 t capacity
hour
hour
Tipper 10 T Capacity
tonne.km
and unloading
c) Material
6.000
6.000
6.000
6.000
8.000
8.000
9900.000
800.00
2500.00
630.00
2700.00
1166.00
150.00
3.00
4800.00
15000.00
3780.00
16200.00
9328.00
1200.00
29700.00
2970.00
840.00
2625.00
661.50
2835.00
1224.30
157.50
3.15
5,040.00
15,750.00
3,969.00
17,010.00
9,794.40
1,260.00
31,185.00
3118.50
cum
405.000
629.00
254745.00
665.00
269,325.00
cum
tonne
cum
110.960
67.500
91.540
627.92
8100.00
0.00
69674.00
546750.00
0.00
1263.64
8320.00
0.00
140,213.09
561,600.00
0.00
say
48082.58
100973.42
1110707.65
801495.00
309212.65
687.14
687.00
say
53288.48
111905.81
1230963.92
830925.00
400038.92
888.98
889.00
297.00
297.00
594.00
4455.00
297.00
297.00
594.00
4,455.00
Crushed stone coarse aggregate of 40 mm nominal size

@ 0.90 cum/cum of concrete conforming to table 2 of
IRC: 74-1979.
Coarse Sand as per IS: 383 - 1970
Fly ash conforming to IS: 3812 ( Part II )
( Total fine aggregates = 450 x 0.45 = 202.50 cum To be
divided in ratio of 2 sand : 1.65 flyash. Refer table 4 of IRC:
74-1979).
Overhead charges on (a+b+c)
Contractor's profit on (a+b+c+d)
5.00%
10.00%

Note
6.08
1.Depending upon approved designs, crushed stone

aggregates of nominal size 20mm can also be used as per
gradation given in table 2 of IRC: 74-1979.
2.The ratio of specific gravities of fly ash and sand has been
assumed to be 0.827.
3.The quantities of materials given in the analyses are for
estimating purposes. Actual quantities shall be as per job mix
formula.
4.Construction procedure as laid down in clause, of IRC: 741979 shall be followed.
Cement - Flyash Concrete Pavement.
Construction un-reinforced, dowel jointed, plain cement
concrete pavement over a prepared sub base with 43 grade
cement, coarse and fine aggregate conforming to IS 383,
maximum size of coarse aggregate not exceeding 25 mm,
replacing cement by fly ash to the extent of 15 per cent and
sand by 10 per cent, mixed in a batching and mixing plant as
per approved mix design, transported to site, laid with a fixed
form or slip form paver, spread, compacted and finished in a
continuous operation including provision of contraction,
expansion, construction and longitudinal joints, joint filler,
separation membrane, sealant primer, joint sealant,
debonding strip, dowel bar, tie rod, admixtures as approved,
curing compound, finishing to lines and grades as per
drawing
Unit = cum
a) Labour
Mate
Mazdoor skilled
day
day
2.000
15.000
Item
No
Ref. to
MoRTH
Spec.
Description
Quantity
Plain
Rate `
Hill
Cost `
Rate `
Cost `
day
35.000
245.00
8575.00
245.00
8,575.00
Road Sweeper @ 1250 sqm per hour

hour
hour
hour
(effective output)
hour
Slip form paver with electronic sensor
hour
hour
tonne.km
and unloading
Concrete joint cutting machine .
hour
Texturing machine .
hour
c) Material
2.800
18.000
6.000
360.00
800.00
4433.00
1008.00
14400.00
26598.00
378.00
840.00
4654.65
1,058.40
15,120.00
27,927.90
6.000
6.000
36.000
24150.000
900.00
2700.00
150.00
3.00
5400.00
16200.00
5400.00
72450.00
7245.00
945.00
2835.00
157.50
3.15
5,670.00
17,010.00
5,670.00
76,072.50
7607.25
12.000
12.000
150.00
154.00
1800.00
1848.00
157.50
161.70
1,890.00
1,940.40
945.000
604.60
571347.00
697.80
659,421.00
425.000
357.000
109.000
9.450
1.170
3675.000
627.92
8100.00
0.00
53900.00
53900.00
12.00
266866.00
2891700.00
0.00
54900.00
63063.00
44100.00
1263.64
8320.00
0.00
54900.00
54900.00
12.00
537,045.45
2,970,240.00
0.00
518,805.00
64,233.00
44,100.00
16.330
875.000
116.670
46.670
1850.000
2070.000
500.00
387.00
446.00
30.00
60.00
66.00
8165.00
338625.00
52034.82
1400.10
111000.00
136620.00
500.00
387.00
446.00
30.00
60.00
66.00
8,165.00
338,625.00
52,034.82
1,400.10
111,000.00
136,620.00
b)
Mazdoor
Machinery
Unit
Crushed stone coarse aggregates of 25mm and 12.5mm

cum
nominal size @ 0.90 cum/cum of concrete conforming to
clause 602.2.4. .
Sand as per IS: 383 and conforming to clause 602.2.4
cum
Cement 43 grade
tonne
Fly ash conforming to IS: 3812-1966 (Part-I)
tonne
32 mm mild steel dowel bars of grade S 240
tonne
16 mm deformed steel tie bars of grade S 415
tonne
Separation Membrane of impermeable plastic sheeting
sqm
125 micron thick
Pre moulded Joint filler, 25 mm thick for expansion joint.
sqm
Joint sealant
kg
Sealant primer
kg
Plastic sheath,1.25 mm thick for dowel bars
sqm
Curing compound
liter
Super plastisizer admixture IS marked as per 9103-1999
kg
@ 0.5 per cent by weight of cement
Add 1 per cent of material for cost of miscellaneous
materials like tarpauline, Hessian cloth, metal cap, cotton /
compressible sponge and cradle for dowel bars, work bridges
for men to approach concrete surface without walking over it,
cutting blades and bites, minor equipments like scabbling
machine, threads, ropes, guide wires and any other
unforeseen items.
Overhead charges on (a+b+c)
5.00%
Contractor's profit on (a+b+c+d)
10.00%
say
Note 1.The quantities for cement, coarse aggregate and fine
aggregates are for estimating only .The exact quantities will
be as per mix design.
2.IRC: 68-1976 may be referred for guidelines on the design
of cement-fly ash concrete for rigid pavement construction.
*Calculation of cement, sand and fly ash.
Cement @ 400 kg/cum = 1050 x 400 = 420 tonnes. 15 per
cent of cement to be replaced by fly ash = 63 tonnes.
Balance cement = 357 tonnes. Quantity of fly ash = 63 x
specific gravity of fly ash /specific gravity of cement = 63
x 2.25/3.15 = 45 tonnes.
Sand @ 0.45 cum / cum of concrete = 1050 x 0.45 =
472.50 x 1.6 = 756 tonnes.10 per cent to be replaced by
flyash. Balance sand = 756 x 0.9 = 680.4 tonnes = 680.4 /
1.6 = 425 cum. Quantity of flyash = (756-680.4) x specific
gravity of fly ash/specific gravity of sand = 76.4 x 2.25 /
2.687 = 63.97 tonnes (say 64 tonnes)
Fly ash Total fly ash = 45 + 64 = 109 tonnes.
39684.74
47822.68
237273.93
498275.26
5481027.85
3463047.00
2017980.85
1921.89
1922.00
283155.13
594625.76
6540883.40
3629661.00
2911222.40
2772.59
2773.00
say

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Item

Dry Lean Cement Concrete Sub- base

Quantity provided for aggregate is for estimating purpose.

Cement Concrete Pavement (laying with fixed form / slip

Taking output = 1050 cum (2415 tonne)

The quantities for cement, coarse aggregate and fine

Cement Concrete Pavement (manual laying)

[ ALTERNATE METHOD as per MORD]

Cement Concrete Pavement (manual laying)

Rate per cum = (a+b+c+d+e+f)/75

Manufacturing, laying of cement concrete blocks of size

Cost for 75 cum = a+b+c+d+e+f

Sand (17.55 x 0.45)

Water tanker 6 kl capacity

Providing inter-locking blocks of approved shape, thickness

Cost for 225 sqm = a+b+c+d+e

Water tanker 6 kl capacity

Cost for 225 sqm = a+b+c+d+e

Cost for 112.5 sqm = a+b+c+d+e+f

Note: Carriage of interlocking blocks is payable seperately as per

Construction of Base/sub-base using cement, sand, fly ash

Front end loader 1 cum bucket capacity

Crushed stone coarse aggregate of 40 mm nominal size

Cost for 450cum = a+b+c+d+e

1.Depending upon approved designs, crushed stone

Road Sweeper @ 1250 sqm per hour

Crushed stone coarse aggregates of 25mm and 12.5mm

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