Genie GS 1000031
Genie GS 1000031
Genie GS 1000031
Third Edition
Third Printing
Part No. 1000031
Operator's Manual
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Legend ....................................................................... 9
Controls ................................................................... 10
Pre-operation Inspection .......................................... 12
Maintenance ............................................................ 14
Function Tests ......................................................... 16
Workplace Inspection ............................................... 21
Operating Instructions .............................................. 22
Transport and Lifting Instructions ............................. 27
Decals ..................................................................... 30
Specifications .......................................................... 34
Contact us:
First Edition:
Internet: http://www.genielift.com
E-mail: techpub@genieind.com
Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Operator's Manual
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Tip-over Hazards
Minimum Safe
Approach Distance
Feet
Meters
600 lbs
272 kg
159 kg
113 kg
0 to 300V
Avoid Contact
300V to 50KV
10
3.05
50KV to 200KV
15
4.60
1
2
200KV to 350KV
20
6.10
350KV to 500KV
25
7.62
500KV to 750KV
35
10.67
750KV to 1000KV
45
13.72
600 lbs / 272 kg
Operator's Manual
SAFETY RULES
500 lbs
227 kg
113 kg
113 kg
1
2
Operator's Manual
SAFETY RULES
ANSI / CSA
AUS
30% (17)
25% (14)
Operator's Manual
SAFETY RULES
Fall Hazards
The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturers instructions and applicable
governmental requirements.
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of extended platform position when
moving the machine.
The machine must be on a level surface or secured
before releasing the brakes.
Operators must comply with employer, job site and
governmental rules regarding use of personal
protective quipment.
Operator's Manual
SAFETY RULES
Crushing Hazards
Keep hands and limbs out of scissors.
Do not work under the platform or in the scissor
links without the safety arm in place.
Be aware of crushing hazards when grasping the
platform guard rail.
Observe and use color-coded direction arrows on
the platform controls and platform decal plate for
drive and steer functions.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area below is
clear of personnel and obstructions.
Operator's Manual
SAFETY RULES
Decal Legend
Operator's Manual
SAFETY RULES
Battery Safety
Burn Hazards
Electrocution Hazards
Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.
Explosion Hazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.
Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
Operator's Manual
Legend
8 Transport tie-down
9 Steer tire
3 GFCI outlet
11 Pothole guard
12 Ground controls
5 Platform controls
13 Non-steer tire
6 Platform extension
16 Entry ladder/transport
tie-down
17 Battery charger (on opposite
side of machine)
18 Safety arm
19 Platform entry chain or gate
20 Platform guard rails
Operator's Manual
Controls
Platform Controls
1 Red Emergency Stop button
2 LED diagnostic readout / Battery charge
indicator
4 Horn button
10
Operator's Manual
CONTROLS
1
2
11
Operator's Manual
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
12
Operator's Manual
Pre-operation Inspection
Pothole guards
Platform extension
Scissor pins and retaining fasteners
Platform control joystick
Drive motors
Wear pads
Tires and wheels
Ground strap
Limit switches, alarms and horn
Nuts, bolts and other fasteners
Platform entry chain or gate
Beacon and alarms (if equipped)
Brake release components
Safety arm
13
Operator's Manual
Maintenance
Check the Hydraulic Oil Level
Chevron Rykon
Premium MV equivalent
14
Operator's Manual
MAINTENANCE
Scheduled Maintenance
15
Operator's Manual
Function Tests
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
16
Operator's Manual
FUNCTION TESTS
17
Operator's Manual
FUNCTION TESTS
18
Operator's Manual
FUNCTION TESTS
19
Operator's Manual
FUNCTION TESTS
20
Operator's Manual
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
Workplace Inspection
drop-offs or holes
sloped surfaces
hazardous locations
21
Operator's Manual
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
22
Operator's Manual
OPERATING INSTRUCTIONS
Emergency Stop
To Position Platform
Auxiliary Lowering
1 Pull the auxiliary lowering knob.
To Position Platform
23
Operator's Manual
OPERATING INSTRUCTIONS
Driving on a slope
run
rise
Run = 12 ft (144 in) / 3.6 m
Rise = 12 in/ 0.3 m
12 in 144 in = 0.083 x 100 = 8.3%
0.3 m 3.6 m = 0.083 x 100 = 8.3%
If the slope exceeds the maximum slope or side
slope rating, the machine must be winched or
transported up or down the slope. See Transport
and Lifting section.
24
Operator's Manual
OPERATING INSTRUCTIONS
Full
Low
Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturers
instructions.
25
Operator's Manual
OPERATING INSTRUCTIONS
Standard Batteries
3 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
To Charge Battery
26
Operator's Manual
27
Operator's Manual
Center of gravity
X Axis
Y Axis
GS-1530
25.7 in
65.3 cm
21.1 in
59.6 cm
GS-1532
19.6 in
49.8 cm
18.6 in
47.2 cm
GS-1930
25.5 in
64.8 cm
22.1 in
56.1 cm
GS-1932
20.0 in
50.8 cm
19.5 in
49.5 cm
Lifting Instructions
Fully lower the platform. Be sure the extension
deck, controls and component trays are secure.
Remove all loose items on the machine.
Determine the center of gravity of your machine
using the table and the picture on this page.
Attach the rigging only to the designated lifting
points on the machine. There are two 1 inch /
2.5 cm holes on the front of the machine and two
holes in the ladder for lifting.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Y Axis
X Axis
28
Operator's Manual
29
Operator's Manual
Decals
Inspection for Decals with Words
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.
Part No. Description
Quantity
28164
28171
Label - No Smoking
28174
28175
28176
28235
Quantity
82287
82366
82447
82485
82486
82559
82558
82557
82561
82563
82564
82565
28236
31060
31508
40434
43089
43093
43617
43618
43619
43658
43696
82567
44255
82568
44736
82570
44737
82571
44753
82657
44980
97618
44981
46262
52475
65052
62053
62054
72143
72853
30
82566
97712
97772
Operator's Manual
DECALS
Ground
Controls
Side
Battery
Side
31
Operator's Manual
DECALS
Quantity
Quantity
28174
82482
28235
82485
40434
82486
43618
82487
43658
82495
44980
44981
82496
52475
82501
62053
82502
62054
82560
72143
82562
82472
82567
82474
82656
82476
97719
97772
82481
32
Operator's Manual
DECALS
Ground
Controls
Side
Battery
Side
33
Operator's Manual
Specifications
Model
GS-1530
21 ft
6.4 m
15 ft
4.6 m
77 in
1.96 m
76 in
1.92 m
38.2 in
97 cm
39 in
99.1 cm
Width
30 in
76.2 cm
Length, stowed
72 in
1.82 m
108 in
2.73 m
600 lbs
272 kg
28 mph
12.5 m/s
Wheelbase
52 in
1.32 m
61 in
1.55 m
0 in
0 cm
Ground clearance
2.4 in
Ground clearance
Pothole guards deployed
0.8 in
30% (17)
30% (17)
2.5 mph
4.0 km/h
0.5 mph
0.8 km/h
40 ft/55 sec 12.5 m/55 sec
6.1 cm
131 psi
1.9 cm
AUS
133 psi
9.19 kg/cm2
900 kPa
9.40 kg/cm2
921 kPa
238 psf
AUS
249 psf
Proportional
64.4 x 29.3 in 1.6 m x 74 cm
35.6 in
12 x 4.5 x 8 in
24V
Controls
Platform dimensions,
(length x width)
Tires size
241 bar
1175 lbs
1206 lbs
4 Batteries, 6V 225AH
System voltage
3500 psi
Weight
See Serial Label
(Machine weights vary with option configurations)
Power source
1162 kg/m2
11.40 kPa
1216 kg/m2
11.92 kPa
90.4 cm
standard
34
Operator's Manual
SPECIFICATIONS
Model
GS-1930
25 ft
7.6 m
19 ft
5.8 m
79 in
1.99 m
77 in
1.95 m
39.5 in
1.0 m
3500 psi
Tires size
241 bar
12 x 4.5 x 8 in
30% (17)
25% (14)
39 in
99.1 cm
Width
30 in
76.2 cm
Length, stowed
72 in
1.82 m
108 in
2.73 m
Drive speeds
500 lbs
227 kg
Stowed, maximum
28 mph
12.5 m/s
Wheelbase
52 in
1.32 m
61 in
1.55 m
0 in
0 cm
Ground clearance
2.4 in
6.1 cm
Ground clearance
Pothole guards deployed
0.8 in
1.9 cm
Weight
See Serial Label
(Machine weights vary with option configurations)
Power source
4 Batteries, 6V 225AH
System voltage
24V
Controls
Platform dimensions,
(length x width)
Platform extension length
AC outlet in platform
Platform
raised, maximum
2.5 mph
4.0 km/h
0.5 mph
0.8 km/h
40 ft/55 sec 12.5 m/55 sec
1302 lbs
1323 lbs
240 psf
AUS
285 psf
Proportional
591 kg
600 kg
1172 kg/m2
11.50 kPa
1391 kg/m2
13.65 kPa
90.4 cm
standard
35
Operator's Manual
SPECIFICATIONS
Model
GS-1532
Platform dimensions,
(length x width)
21 ft
6.4 m
15 ft
4.6 m
79.5 in
2.02 m
68 in
38.2 in
97 cm
43.1 in
1.1 m
32 in
81.3 cm
71.5 in
1.82 m
107.5 in
2.73 m
600 lbs
272 kg
28 mph
12.5 m/s
Wheelbase
52 in
1.32 m
61 in
1.55 m
0 in
0 cm
Ground clearance
2.4 in
6.1 cm
Ground clearance
Pothole guards deployed
0.8 in
1.9 cm
1206 lbs
547 kg
134 psi
9.43 kg/cm2
924 kPA
234 psf
1142 kg/m2
11.20 kPA
Width
Length, stowed
Length, platform extended
1.73 m
System voltage
Controls
35.6 in
AC outlet in platform
Maximum hydraulic pressure
(functions)
3500 psi
Proportional
241 bar
12 x 4.5 x 8 in
30% (17)
30% (17)
4 Batteries, 6V 225AH
24V
90.4 cm
standard
Tires size
Weight
See Serial Label
(Machine weights vary with option configurations)
Power source
2.5 mph
4.0 km/h
0.5 mph
0.8 km/h
40 ft/55 sec 12.5 m/55 sec
36
Operator's Manual
SPECIFICATIONS
Model
GS-1932
Platform dimensions,
(length x width)
25 ft
7.6 m
19 ft
5.8 m
83 in
2.11 m
69.3 in
39.5 in
1.0 m
39 in
99.1 cm
Width
32 in
81.3 cm
71.5 in
1.82 m
107.5 in
2.73 m
500 lbs
227 kg
28 mph
12.5 m/s
Wheelbase
52 in
1.32 m
61 in
1.55 m
0 in
0 cm
Ground clearance
2.4 in
6.1 cm
Ground clearance
Pothole guards deployed
0.8 in
1.9 cm
Length, stowed
Length, platform extended
1.76 m
System voltage
Controls
35.6 in
AC outlet in platform
Maximum hydraulic pressure
(functions)
3500 psi
Proportional
241 bar
12 x 4.5 x 8 in
25% (14)
25% (14)
2.5 mph
4.0 km/h
0.5 mph
0.8 km/h
40 ft/55 sec 12.5 m/55 sec
1323 lbs
600 kg
269 psf
4 Batteries, 6V 225AH
24V
90.4 cm
standard
Tires size
Weight
See Serial Label
(Machine weights vary with option configurations)
Power source
1313 kg/m2
12.88 kPa
37
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Phone +46 31 575100
Fax +46 31 579020
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Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
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Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
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Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
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Phone +86 21 53852570
Fax +86 21 53852569
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Phone +65 98 480 775
Fax +65 67 533 544
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Phone +81 3 3453 6082
Fax +81 3 3453 6083
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Phone +82 25 587 267
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Phone +55 11 41 665 755
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Phone +31 183 581 102
Fax +31 183 581 566