Pantallas HITACHI DP 6X Training Package

Updated August 2007 (ver c)
HITACHI
PROJECTION
TELEVISION
2005 MODEL RELEASE

DIGITAL HD READY PTV
Model
Chassis
51F59
DP-65
57F59
DP-65
65F59
DP-65
51F59A/J
DP-65G
57F59A/j
DP-65G
65F59A/j
DP-65G
Remote
P/N
CLU-4361S
HL02291
Service Web Site

http://www.hitachiserviceusa.com
CONTENTS...
2006 DP-6X Chassis Projection Television Information

Materials Prepared by Alvie Rodgers C.E.T. (Chamblee, GA.)
THIS PAGE INTENTIONALLY LEFT BLANK
August 2007 (ver c)
DP-6X TABLE OF CONTENTS

TOPICS
Materials prepared by
Alvie Rodgers C.E.T.
PAGE
SECTION (1) PRODUCT INFORMATION SECTION:
51F59 Product Specifications-----------------------------------------------------------------------51F59 Product Dimensions -------------------------------------------------------------------------57F59 Product Specifications-----------------------------------------------------------------------57F59 Product Dimensions -------------------------------------------------------------------------65F59 Product Specifications-----------------------------------------------------------------------65F59 Product Dimensions --------------------------------------------------------------------------
01-01
01-02
01-03
01-04
01-05
01-06
SECTION (2) POWER SUPPLY DIAGRAMS:
Stand By +5V Regulation Circuits Diagram -------------------------------------------------------Deflection +115V Regulation Circuits Diagram --------------------------------------------------Protect_OVP Shutdown Block Diagram ----------------------------------------------------------Protect_OVP (A) -5V Loss Detection Circuit Diagram -----------------------------------------Protect_OVP (B) Deflection Side Shutdown Circuit Diagram --------------------------------Protect_OVP (B to C) 115+ Too High or Over Current Circuit Diagram ------------------Protect_OVP (C) Shutdown Circuit Diagram ----------------------------------------------------LEDs Used for Troubleshooting Circuit Diagram -------------------------------------------------Power On/Off Used for Troubleshooting Circuit Diagram ---------------------------------------
02-01
02-02
02-03
02-04
02-05
02-06
02-07
02-08
02-09
SECTION (3) VIDEO CIRCUIT INFORMATION:
Video Signal Selection Circuit Diagram ------------------------------------------------------------ 03-01

ABL Circuit Diagram ----------------------------------------------------------------------------------- 03-02
Q806 CRT Bias Circuit Diagram --------------------------------------------------------------------- 03-03
SECTION (4) AUDIO CIRCUIT INFORMATION:
Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 04-01
SECTION (5) DEFLECTION CIRCUIT:
Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 05-01

Horizontal Drive Circuit Diagram -------------------------------------------------------------------- 05-02
SECTION (6) MUTE CIRCUIT INFORMATION:
Video Mute Circuit Diagram -------------------------------------------------------------------------High Voltage Circuit Diagram -----------------------------------------------------------------------Audio Output Mute Circuit Diagram --------------------------------------------------------------Rainforest IC Mute Circuit Diagram ---------------------------------------------------------------Monitor Out Mute for Circuit Diagram ------------------------------------------------------------
Continued on Next Page
06-01
06-02
06-03
06-04
06-05
Table of Contents Page 1 of 2
August 2007 (ver c)
DP-6X TABLE OF CONTENTS

TOPICS
PAGE
SECTION (7) DIGITAL CONVERGENCE CIRCUIT INFORMATION:
Digital Convergence Interconnect Circuit Diagram----------------------------------------------- 07-01

CLU-4361S Remote Control -------------------------------------------------------------------------- 07-02
SECTION (8) CHASSIS PICTURES:
Signal PWB Picture ------------------------------------------------------------------------------------ 08-01
Deflection PWB Picture ------------------------------------------------------------------------------- 08-02
Digital PWB Picture ----------------------------------------------------------------------------------- 08-03
DCU PWB Picture ------------------------------------------------------------------------------------- 08-03
Control PWB Pictures -------------------------------------------------------------------------------- 08-03
CRT PWB Pictures ------------------------------------------------------------------------------------ 08-04
SECTION (9) KEY PARTS
Key Component Parts List --------------------------------------------------------------------------- 09-01
SECTION (10) THINGS YOU SHOULD KNOW:

This section changes often;
See the index for this section after the Section 10 Divider. ------------------------------------ 10-00
SECTION (11) SERVICE BULLETINS:
PTV 06-01b CRT Spot Prevention ----------------------------------------------------------------- 11-01
PTV 06-02 Horizontal Noise (Top of Picture) Prevention ------------------------------------- 11-02
PTV 07-01 HDMI Improvements ------------------------------------------------------------------- 11-03
PTV 07-02A Deflection Repair Kit X480315 ----------------------------------------------------- 11-05
PRODUCT
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 01
51F59
DIGITAL
51" Digital Projection Television

Key Features
Convenience Features
Dimensions
Day and Night Memory by Input

with Timer
Front Panel Menu Controls
Universal Remote Control
3-Language On-Screen Display
Parental Locks (V-Chip)
Closed Caption Decoder
Sleep Timer
Discrete IR Codes
Specifications
Due to variances in program productions

and transmissions not all of the 1080 signal is
displayed.
2
Not QAM Compatible, 480i Output
3
Requires the internal tuner plus an external
tuner or other source device
4
HDMI input is compatible with DVI-HDTV
(HDCP) signals when combined with an
adapter cable. Adapter cable is not included.
All specifications and dimensions are
subject to change without notice. Refer to www.
hitachi.us/tv for updated custom installation
specifications.
2006 Hitachi Ltd. All trademarks are the
property of their respective owners.
1080i Display1
DTV Tuner2
High-Brightness CRTs
High-Brightness 4-Element
Lens System
Magic Focus Auto Digital
Convergence
1080i Digital Video Processor
- 3 HD Aspect Modes
- 6 SD Aspect Modes
- 1080i/720p/480p/480i
Input Compatible
- Split Screen/Picture in Picture3
High-Contrast Fine-Pitch Screen
3-Color Temperatures
Edge Enhancement (SVM)
Black Enhancement
Digital 3D Y/C Comb Filter
Energy Star Compliant
Audio Performance Features

MTS Stereo/SAP with dbx
Simulated Surround Sound
Full Range Speaker System
Color: ................................Gray/Black
Inputs/Outputs
HDMI High-Definition
Multimedia Interface:4 .....................1
Wideband Component
Video Inputs: ....................................2
S-Video Inputs (Rear/Front):.........2/1
AV Inputs (Rear/Front): .................4/1
Antenna Inputs:................................1
Center Channel Input: ...........L/Mono
Fixed/Variable Audio Output: ..........1
Height....................................... 50 3/8"
Width ........................................ 48 3/4"
Depth......................................21 15/16"
Weight ...................................151 lbs.
Warranty
1 Year Parts and Labor Warranty
In-Home Service
2 Year Tube Warranty
1
PAGE 01-01
PAGE
01-01
Hitachi America, Ltd., Home Electronics Division 900 Hitachi Way, San Diego, California 91914 - www.hitachi.us/tv or 1-800-HITACHI
Product Dimensions
48-13/16
51-5/16
Quick specs
B
Height
Width
21-11/16
Depth
H
44-1/2
550
I
21-11/16
40
J
1-5/8
510
K
20-1/8
557
L
21-15/16
G
25
1129
51" HDTV
I
K
F
37-5/8
635
51F59
A
J
E
23-15/16
955.5
D
22-13/16
608
C
48-13/16
579
B
51-5/16
1239
D E F
A
48-13/16
1303
Inches
1239
mm
NOTE: All measurements are shown to the nearest 1/16th inch. This illustration is not necessarily drawn to scale and is intended for estimating space required for custom installations. Final measurements should be taken from the actual product
before attempting installation. All dimensions are approximate measurements and subject to change without notice. Allow adequate space behind the unit for proper ventilation and cooling. Hitachi is not responsible for any typographical errors.
PAGE 01-02
57F59
DIGITAL

Key Features
Dimensions

with Timer
Sleep Timer
Discrete IR Codes
2 Piece Cabinet
1080i Display1
DTV Tuner2
Lens System
Convergence
- 3 HD Aspect Modes
- 6 SD Aspect Modes
- 1080i/720p/480p/480i
Input Compatible
Black Enhancement

Height...................................... 54 9/16"
Width .............................................54"
Depth........................................ 23 5/8"
Weight ...................................162 lbs.
Warranty
In-Home Service
displayed.
2
3
4
specifications.
1
Specifications
Color: ................................Gray/Black
Inputs/Outputs
Wideband Component
Video Inputs: ....................................2
Antenna Inputs:................................1
PAGE 01-03
PAGE
01-03
Product Dimensions
54-1/16
54-1/4
Quick specs
B
Height
Width
23-5/8
Depth
H
49-11/16
592.3
I
23-5/16
40
J
1-5/8
552.2
K
21-3/4
599.2
L
23-5/8
G
28
1262
57" HDTV
I
K
F
39-1/16
710
57F59
A
J
E
23-15/16
992
D
22-3/4
607
C
54-1/16
578
B
54-1/4
1372
D E F
A
54-1/16
1378
Inches
1372
mm
PAGE 01-04
65F59
DIGITAL

Key Features
Dimensions

with Timer
Sleep Timer
Discrete IR Codes
2 Piece Cabinet
1080i Display1
DTV Tuner2
Lens System
Convergence
- 3 HD Aspect Modes
- 6 SD Aspect Modes
- 1080i/720p/480p/480i
Input Compatible
Black Enhancement

Height.....................................59 15/16"
Width .............................................61"
Depth........................................ 25 3/8"
Weight ...................................259 lbs.
Warranty
In-Home Service
displayed.
2
3
4
specifications.
1
Specifications
Color: ................................Gray/Black
Inputs/Outputs
Wideband Component
Video Inputs: ....................................2
Antenna Inputs:................................1
PAGE 01-05
PAGE
01-05
Product Dimensions
59-7/8
61
J
1-5/8
604
K
23-13/16
851
L
33-9/16
33-9/16
I
25-3/8
40
Quick specs
Height
B
Width
C
Depth
H
56-11/16
644
G
31-13/16
1439
65" HDTV
I
K
F
42-13/16
808
65F59
A
J
E
25-3/4
1087
D
24-5/8
653
C
61
624
B
59-7/8
1549
D E F
A
61
1521
Inches
1549
mm
PAGE 01-06
POWER SUPPLY
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 02
DP-6X CHASSIS POWER SUPPLY SBY 5.0V REGULATION CIRCUIT DIAGRAM

F902
1 Amp
F901
8 Amp
PA
2
D901
4
AC
L930
1
SBY 5.0V
2
Secondary
T901
D949
5.7V
C908
-
Start Up
170V
FB
1.08V
F/B 4
I904
5.28V
1.08V
0V
1
R908
R957
C940
Start Up
D907
OCP
R909
R958
C911
Gnd 3
4.30V
0V
Regulator
Photocoupler
I901
5
D962
MTZJ4.3B
170V
3
C909
T901
Primary
1
R906 D206
2
Run
16.3V
C912
Vcc
Hot Ground from pin 4 of

Bridge Rectifier D901
Cold Ground from
pin 8 of T901
C905
PAGE 02-01
DP-6X CHASSIS POWER SUPPLY SW +115V REGULATION

High Voltage Power Supply
T902
Cold Ground from

pin 16 of TP01
Floating Ground from

pin 8 of TP01
R915
7.5P/P
9
1 of 3
AC Hot Ground from

pin 8 of TP01
R913 R914
AC
Run
Start Up
D911
Supplied from Relay S903
C914
17.91V 4
D910
1
150V
T902
Driver/
Output
IC
D Gnd S
I906
4
OCP/FB
R921
R964
D914
C925
R916
0.05
B+ 115V
9.62V
8.58V
Regulator
Photocoupler
FB
0.74V
0.0V
E946
0.5K
6
C961
12
R920
R963
8.58V
I941
F903
5A
T902
11
11.38V
7.13V
0.55V D913
VIn
OCP/BD 7
176V
D912
Osc B+
I902
AC Supplied from
Relay S903
Raw B+ from D902 Pin 1
SW +10.5V
2 of 3
D945
Q941
E947
3K
R951
0.39
C966
L948
Deflection
B+ 115V
R959
R952
D946
3 of 3
0.81A
SW +115V
R955
C967
D951
C968
R986
SW +35V
0.01A
D948
R960
C906
D952
Protect
OVP
R956
D950
PAGE 02-02
DP-6X PROTECT-OVP SHUTDOWN BLO CK DIAGRAM

PDS2
D944
Power_1
Power_1
If the 115V line experiences a high current demand, a

high is impressed on the anode of D946 or
If the 115V line goes too high, a high is impressed on
the cathode of D948, turning it on.
To Q944
Turns on Relay S903
Q980 / Q981
Turns off Relay S903
7
Any high impressed on the base of Q980 will cause

the Relay to turn off. Q981 keep Q980 turned on as
long as the Power_1 high remains.
Source
115V Over
Current Det.
+115V
0.39
ohm
Load
AC Too High Det.
Q941
D946 D951
+115V
From I905 / Q901
D952
1
2
D948
D959
If the AC line goes too high, a high is impressed on
the anode of D959
115V Too High Det.
Power-Def 1/1
< Protect-OVP >
DH15
From DH13, CH17

off Pin 7 of Flyback
Excessive
High Voltage Det.
From Q604
and Current Sensor
R609
If the Vert 26V line experiences a high current

demand, a high is impressed on the anode of D608
Deflection 1/1
- 5V Loss Detection
RC47
D608
Vert. 26V Overcurrent Det.
If the Heater pin line goes too high, a high is

impressed on the cathode of DH15, turning it on.
+ 5V
R632
PDT2
2
If the -5V line experiences
a short or disappears, a
high is impressed on the
anode of DC27
DC27
- 5V
RC46
Signal 6/7 (Sweep Detection)
< Protect-OVP >

1
RE35 Current
Sensor + 220V
Over Current Det.
220V Overcurrent Detection
DX07
QE08
ERG1
PCT
RE34
A
Red CRT
< VM Port >
RY73
If the 220V line experiences

a high current demand, a
high is impressed on the
anode of DX07
< CRT Prot >
Green CRT
Signal 5/7 (RGB Processor)
PAGE 02-03
DP-6X CRT and -5V LOSS PROTECT-OVP (A) SHUTDOWN DIAGRAM

RED CRT PWB
CRT +220V Excessive

Current Detection
PDC1
Def
+220V
RE35
2.2 Ohm
ERG1
QE08
RE30
RGB Processor
Signal 6/7
GREEN
CRT PWB
To CRT 220V
To VM Circuit
PCT
DX07
B
7
RE34
CE10
VM PORT
RE29
+ 5V
RC47
VM PORT
RY73
< Prot-OVP >
1
CRT PROT
RE31
Signal 6/7
-5V Loss Detection

DC27
< Prot-OVP >

- 5V
-5V Loss Det.

RC46
Active
PDT2
Normal
SEE DEFLECTION SIDE (B)
PROTECT-OVP
SHUTDOWN DIAGRAM
< Prot-OVP >
PAGE 02-04
DP-6X DEFLECTION SIDE (B) PROTECT-OVP SHUTDOWN D IAGRAM

Deflection Schematic
Hi Volt
H. Drive
Flyback
ABL Voltage
Too High Det.
LH01
ABL
RH32 allows ABL fluctuations to
manipulate the Trigger Po int of Shut
Down as screen brightness varies. ABL
is inverse proportionate to brightness.
This prevents false triggering.
DH15
Vs
Def +28V
PDT2
R629 0.68 Ohm
R630
5OP LH06
DH14
Stops H. Drive
29.01V
CH17
Excessive Hi
Voltage Det.
FROM CRT and -5V LOSS

PROTECT-OVP (A)
SHUTDOWN DIAGRAM
< Prot-OVP >
R631
IH01
7 OVP
Any fluctuations in High Voltage will

also be reflected by the 50P output P/P.
By monitoring the 50P (50 Pulse) rises
in High Voltage will be sensed. If High
Voltage climbs too high, DH15 will fire
and trigger a shut dow n event.
I601
Q604
RH26
RH25
C604
DH13
RH32
Vertical Output Circuit
L603
RH23
RH21
RH24
10
High Voltage
Sensing Circuit
TH01
Active
C610
Normal
D608 R632
< Prot-OVP >
Excessive Vertical
Current Det.
SEE 115V TOO HIGH AND OVER

CURRENT DETECTION (B~C)
PROTECT-OVP DIAGRAM
If the Vertical Output IC has a problem,

R629 will sense the current rise. The
voltage drop will be reflected at the base
of Q604 turning it on and producing a
Shut Down high.
PAGE 02-05
DP-6X 115V TOO HIGH AND OVER CURRENT DETECTION (B~C) D IAGRAM
Power-Def Schematic
CP45
TP01
DP46
17
16
3K
EP45
RP47
QP41 0.39 Ohm
RP49
CP51
CP59
RP54
EP46
500
RP53
Def +115V
Deflection B+ (115V)
Excessive Voltage Det.
RP55
RP48
Deflection B+ (115V)
Excessive Current Det.
Deflection B+ 115V
DP58
DP55
DP59
DP56
CP63
D926
SEE DEFLECTION SIDE (B)

SHUTDOWN DIAGRAM
< Prot-OVP >
SEE PROTECT-OVP (C)

SHUTDOWN CIRCUIT
PAGE 02-06
DP-6X PROTECT-OVP (C) SHUTDOWN CIRCUIT

Power-Def Schematic
Power On/Off
From Sub Micro I002
Pin 62, Q012, Q013
Power_1
6
PDS2
Raw B+
off on
SBY +5V
D902
R947
R924
AC
S903
For
Power
Supply
D902
D942 R945
5
T902
D947
Q944
Relay
Driver
AC R925
AC
R942
D915
9V
Hot
Ground
C942
c
(8.9V ~ 9.3V)
R926
R927
C916
AC 175
On
Q901
SBY 5V
I905
2
Run B+ 16V
R980
Q981
C980
PAGE 02-07
R923
Q980
R982
C981
R981
SEE
115V TOO HIGH
AND OVER
CURRENT
DETECTION (B~C)
DIAGRAM
D959
AC Voltage Too High

Detection
3
1
DP-6X CHASSIS
L.E.D. (Visual Troubleshooting) for the Deflection Power Supply
+115 Deflection B+ L.E.D. for visual troubleshooting observation.
See the Deflection Power Supply Shut
Down Circuit Diagram for details.
D952
T902
PROT_OVP
+115V Over
Current
+115V
+115V
R951
0.39 Ohm
D945
D951
Active Hi
E947
3 Amp
11
12
GND 1
SW + 115V
Q941
C961
D946
C966
R959
D948
R952
C967
L948 0.85A
+115V Over
Voltage
R956
R960
C966
D950
GREEN L.E.D.
SW +115V Active (LED)
PAGE 02-08
DP-6X POWER ON and OFF CIRCUIT DIAGRAM

Signal 1/7 Main Micon
Power-Def 1/1
SBY +5V
PDS2
3
D902
Q012
4
R947
1
AC
1/2
Q013
For
Power Supply
Power On/Off 1
67
Power LED
off
R945
D942
AC
61
POWER 1
on
S903
I002
Sub
Microprocessor
D947
Raw B+ for
T902 / I902
Q944
off
on
PFT1
Relay
Driver
C944
R942
SW+ 10.5V
SW+ 5.6V
I907
SW 5.6V
Regulator
AC Route
when first applied
L931
From D954 off Main

Switching Transformer
Pin 13
Signal 4/7
Audio
R907
2.2
ohm
C931
R943
RUSH
S901
Conv + 28V
For
Power Supply
D940
D944
on
PAGE 02-09
C942
off
R940
Q942
Relay
Driver
F902
1 Amp
S901 Turns On after the

SW 5.6V becomes
active. This prevents
surge current during
capacitor charging.
SW+ 9V
PFS
SW 9V
Regulator
Power LED
Not Used
10
IA04
RH30
DM10
F901
8 Amp
AC
1/2
PA
AC
POWER
LED
Ft Control
VIDEO
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 03
DP-6X CHASSIS VIDEO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

Signal 3/7 AV Selector
For Micro. Sync detection
I501
G/Y/CVBS
Video Select 36
Signal 2/7 Tuners

MTV-CVBS
U303 Main Tuner
22 CVBS2
23
See Main Sync Signal Path
For Micro. Main CC detection

100
MAIN OUT
PST
Sheet 13
V5
S5
Front Control PWB 1 PFT 2

Aux 5 Video V3V
2
Aux 5 S-Y V3Y
7
Aux 5 S-C V3C
9
S-5 Det.
11
Y 32
16 V1
20 Y1
18 C1
17 S-1
Main CY/Y/CVBS
Main_Pb
C Pb 33
C Pr
Main_Pr
34
Sub_Pr
C Pr 30
Sub_Pb
C Pb 29
Component 4 Y
61 CY2
Composite 4
V4
Component 4 Pb/Cb
S2
63 PR1
Aux 2 Video
Aux 2 S-C
Aux 1 Video
PAGE 03-01
S1
Aux 1 S-Y
Aux 1 S-C
S-1 Det.
NOT AVAILABLE
64
CY
PB
QX11
PR
74
72
QX10
68
66
CLK 45
SDL2
DATA 44
SDA2
67
68
30 True Y
IX01
Rainforest
Signal 5/7 RGB Processor
10 V3
Aux 2 S-Y
True 1080I
61 True Pb Rainforest IC
(Flex Bypass)
60 True Pr
65 PB1
S-2 Det.
V1
24 V7
Component 3 Pr/Cr
60
See Sub Sync Signal Path
67 CY1
Component 3 Pb/Cb
For Micro. Sub

97
CC detection
57 PR2
Composite 3
56
QX09
59 PB2
Component 3 Y
V2
28
26 V8 SUB OUT
Component 4 Pr/Cr
V3
Sub CY/Y/CVBS
FLEX CONVERTER
PDTV1
DTV-CY
14 Y3
Y5 DM In 11
12 C3
NTSC for Monito Out
11 S-3 C5 DM In 13
DTV-C
4 V2
G/CY1 73
6 Y2
15
U304
Digital
Tuner
16
HDV-Y
R/PR1 69
17
HDV-PR
B/BR1 71
MON OUT
18
HDV-PB
C2
S-2
19
Signal 2/7 Tuners
DP-6X Chassis A.B.L. Circuit Diagram

ABL
RX33
QX12
RX34
CX17
DX02 RX38
RX36
RX35
DX01
75
SW +9.3V
CX18
RX37
ABL
78
IX01
Rainforest
IC
CX21
CX20
Signal 1/7 PWB

I001
Sub
Micro
SDA1 28
SCL1 30
Signal 5/7 PWB
R091
R090
SW +115V
Deflection PWB
B+
ABL switches slightly reduce the

overall operational point of ABL due
to the loss of overall bright ness levels.
RH42 47K
PDT2
BLACK_
PANEL
RH27 30K
To QH01 Collector
of High Voltage
Output Transistor
QH05
RH41
B_Side_Panel
RH40
RC95
ABL_SW
RH30
QH03
RH35
RH33
2.2K
RH28 39K
ABL Switch
1080I
50P
C
10
ABL Switch
ABL
PAGE 03-02
As Brightness goes Up, ABL Voltage

goes Down. (Inverse Proportional)
CH18
CH17
Stops
H. Drive
IH01
OVP
7
DH14
CH14 CH21
RH26
RH21
RH32
180K
RH25 13K
RH31 6.8K
DH13
RH23
1 Gnd
To
Anodes
LH01
SW +10.5V
DH16
RD30EB4
58
FBT LH06
[ Current Path ]
Clamp
Black Side Panel
To Focus
RH27 & RH28

ABL Pull-Up
Resistors
RH43 180K
PDS2
ABL
TH01
59
RH09 CH10
Protect_OVP
RH24
43K
DH15
HZ22-2L
DP-6X CRT BIAS CIRCUIT Q806
RED Video Out

Drivers to CRT
GREEN Video Out

Drivers to CRT
SW+ 9.3V
D809
SW+ 9.3V
R802
56 ohm
Q801
D859
R Signal
SW+ 9.3V
R852
56 ohm
Q851
R Signal
D801
BLUE Video Out

Drivers to CRT
D802
D851
D852
R804
10 ohm
C801
180P
R8A2
56 ohm
D8A1
D802
Q8A1
B Signal
Blue Gamma
Correction
R8E0
R803
39 ohm
D8A7
R853
39 ohm
R854
10 ohm
C851
180P
R805
2.2K
+ 9V
R855
2.2K
Q8A8
R8E3
R8A3
91 ohm
R8A4
10 ohm
Q8A7
C8A1
180P
R8A5
470
ohm
R8E5
120 ohm
Bias Supply
L806
SW+ 9.3V
C817
100/16
C814
100/16
R821
2.2K
White Raster
B = 1.47V
E = 2.18V
R823
1K
Q806
C808
10/150
R822
360
ohm
Color BarS Raster

B = 1.42V
E = 2.12V
C807
470/10
Black Raster
B = 1.35V
E = 2.04V
PAGE 03-03
AUDIO
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 04
DP-6X CHASSIS AUDIO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

Signal 2 Tuners
ANALOG TUNER U303

Signal 3 AV Selector
Signal 2 Tuners
U303
C515
MTV-L 2
83 L6
C514
MTV-R 1
Front Control PWB

Aux 5 Audio L
V5
84 R6
L8 80
C512
DTV L
C513
DTV R
R8 79
1
7
I301
CLK 45
SDL2
DATA 44
SDA2
82 R7
C551
91 L2
AVX 4 Audio R
92 R2
MAIN OUT
CA15
L1 Out 97
AVX 3 Audio L
89 L3
20
90 R3
C545
I501
19
Audio Select
CA29
CA27
88 R4
C546
C540
QA06
86 R5
PAGE 04-01
C541
C576
C574
Monitor Audio Out L
L In
R In
CA28
CA26
85 L5
AVX 1 Audio R
IA02
Audio
Control
CA12
87 L4
AVX 2 Audio R
AVX 1 Audio L
CA12
R1 Out 96
CA15
AVX 3 Audio R
AVX 2 Audio L
1
Selected Audio Out
C548
C549
MONITOR
OUT
12 A Out L
81 L7
C552
V1
Aux 5 Audio R
AVX 4 Audio L
V2
13 A Out R
C527
4
C526
V3
PFT2
V4
Digital
Tuner
U304
MON OUT
1 L Out 1
Hi-Fi
QA07
CA30
CA25
QA04
C554
L1 93
IA03
Audio
Out
QA05
100 R Out 1
C573 C575
1
PL
12
C553
Monitor Audio Out R
PR
CA41
1
CA42
R1 94
Signal 4/7 Audio
DEFLECTION
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 05
DP-6X SWEEP LOSS DETECTION CIRCUIT

Cut Off from Micro
during "Setup" to
prevent false
triggering of V
Sweep Loss during
RGB Cut Off
adjustment.
Cut Off From Pin 60 I002 Sub Microprocessor (Signal 1/7)

QC06
RC21
RC23
RC22
RC22
CC13
V Det
RC18
DC21
PDT2
V. Blk.
QC10
CC06
CC08
14V P/P
Vertical Blanking
10
From Pin 11 I601
DC20
RC25
SW +10.5V
RC16
DC26
RC14
RC27
From
Deflection 1/1
CC10
RC30
Horizontal Blanking
From Q706 Emitter
QC07
DC23
H Det
RC17
DC22 DC19
8V P/P
H. Blk.
QC09
RC24
CC09
RC13
QC11
DC18
QC08
RC28
RC29 RC26
RC19
RC37
DC25
Def 6.3V
RC34
QC13
DC24
CC11
RC32
RC36
A
RC33
RC35
Signal 6/7
Sweep Detection
See Video Mute

Generation
Circuit
CC12
Protect
Switch
Protect HV
QC12
RC31
PAGE 05-01
132
DP-6X SERIES CHASSIS HORIZONTAL DRIVE CIRCUIT
126
PDT2 Page 134 To Micro 62 for OSD, and To H. Sweep Loss Page 126
Auto Prog, SD, AFC
Det. Circuit QC13
SW +10.5V
10
IX01
4
H.Blk.
37 H Out
H Drive
SW 9.3V
H. Def. Yoke B
HD In 50
H Sync
Y2 In 63
1080i Real _CY
IX02
5
8
7
T702
R748
Conv +28V
Q777
Q701
C725
R730
From Power Supply 134
SW + 115V
D722
SW +10.5V
Side Pin Modulator
Q706
135
E947 134
SW +115V
Deflection PWB 135

See Voltage and Waveform
Chart on next page.
RH07
IH01
3
RN16
Drive
DH04
QH02
Gen
DN12
14
DN02
11
PAGE 05-02
10
RH01
RH02
Ref. V.
E
r
r
o
r
12
SW +10.5V
DH01
CN01
OVP
From
Sweep Loss
High
Voltage
Horizontal
Output
QH04
E
HV Sample
9
FB In
TH01
9
10
DN03
A
RN15
QH01
Com1
From Power Supply 134
Note: The number after the PWB

location shows actual page in the
Service Manual.
Example: Power Supply 134
(this circuit portion is on page 134)
Def.
H Pulse
T701
SW +10.5V
D715
From Sweep Loss

Det Circuit QC07
3
Page 126
Stops H. Drive
126
132
To Dynamic Focus QF01
Fixed (No Switch)
Q709
PDS2
PMB
Rainforest IC
D709
H.Blk.
PMG
Osc.
XX01
H Freq Sw 41
Signal PWB 125

R735
H. Def. Yoke G
VCC 45
HVCO 42
39 FBP In
H. Def. Yoke R
PMR
DH05
RH26
RH22
DH14
12
DH13 5
50P
MUTE CIRCUIT
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 06
DP-6X CHASSIS VIDEO MUTE GENERATION CIRCUIT DIAGRAM

Signal 6/7
Sweep Detection
DCU 2/2 Mute

Dig Conv.
IT01 pin 45
Def 6.3V
SW +9.3V
PDS2
RC10
DC16
QC24
AC SIGNAL
From
Power-Def1/1
From Pin 3 I903
RC14
QC05
RC11
SW +9.3V
To IX01
Pin 39 E
Mutes Video
RC02
0 ohm
11
RC58
From
pin 1 IK03
QC04
QC02
Mutes Convergence
when +28V line drops.
Active Low
RC07
DC15
QC23
V_MUTE 1
V Mute0
PDS2
Prot HV
AC Det
Prot HV
V Mute
DC17
PAGE 06-01
I002
Hi
CC02
V_MUTE 2
CONV. AMP
Signal 7/7
DC29
Q024
Signal 4/7
Mutes Audio
RC56
Active
RC05
RC03
QC17
RC57
RC06 DC14
QC01
PCT
AC Det
Normal Off
CC04
Mute
CC29
RC08
RC09
V_MUTE 1
Signal 5/7
RGB
Processor
PDCU
CC03
Signal 3/7
AV Selector
To Q504, Q505
F
through D512
Mutes Monitor Out
Audio
To
Mute
CRTs
Prot_HV
From Sweep Loss
Detection Circuit
QC07 & QC12
Hi
Active
Shuts off IH01

High Voltage
Driver IC
V Mute
72
Signal 1/7
Main Micon
Q025
AC Det = Loss of AC
Prot HV = Loss of H or V Sweep
V Mute = Channel Change,
Power Off/On, Auto
Programming, etc..
DP-6X HI VOLTAGE MUTE CIRC UIT

Deflection 1/1
High Voltage
Driver IC
IH01
14 Stops
From Mute
Generation
Circuit Diagram
RH06
Drive
DH02
TH01
From Q706
H. Blk
Flyback
PDS2
DH12
RH16
Prot HV
+ 115V
RH07
Stops
3 Osc
DH04
RH06
Active
H Drive
QH02
Lo
10
RH13
QH01
Horz Output
RH37
QH04
DH03
RH36
PAGE 06-02
DP-6X CHASSIS AUDIO OUTPUT SELECTION MUTE CIRCUIT DIAGRAM
IA02 SP_R 19
20
Audio
1 Control SP_L 2
Right Main Audio
CA28 RA40
PR
CA30
4
Left Main Audio CA27 RA39
CA29
2
RA46
QA08
DA11
RA47
RA45
6
PL
DA12
12
Ripple
Filter
CA42
CA48
RA57
Q025
1
R
72
Q024
QA09
RA49
AUDIO
MUTE
11 MUTE
CA49
V_MUTE
IA03
Audio
Out
CA41
RA49
QA10
QA03
DA05
73
Q018
Q019
CA50
DA13
RA50
CA47
I002
Micro
DA14
SP_MUTE
74
SP_OFF
Signal 1/7
Main Micon
AU+29V
RA58
RA59
QA12
Signal 6/7
Sweep Detection
RA60
QA14
RA01
C
PAGE 06-03
V_MUTE 2
QA11
SW +9V
SW +10.5V
IA04
3
2
1
RA03
Signal 4/7 Audio
DP-6X CHASSIS RAINFOREST IC MUTE CIRCUIT DIAGRAM

Signal 5/7
RGB Processor
SW+ 9.3V
PST
QX06
Signal 3/7
A/V Selector
9 FC V Blk
RX09
Flex
Converter
QX05
10 FC H Blk
RX08
RX12
IX01
RGB
Processor
(Rainforest IC)
Signal 6/7
Sweep Detection
RX64
H Blk
RX63
E
V_MUTE 1
R Out 12
PAGE 06-04
G Out 13
B Out 14
PDT2
4
DX03
FBP In 39
Deflection 1/1
From Q706
Emitter
DP-6X CHASSIS MONITOR AUDIO OUTPUT MUTE CIRCUIT DIAGRAM
I501
R3 Out 100
Video /
Audio
L3 Out 1
Selector
Right Audio
Left Audio
C576
R5C7
C574
C575
R5C6
C573
MONITOR
OUT
Right Audio
Left Audio
Q504
R5E3
Signal 6/7
Sweep Detection
D512
Q505
R5E2
V_MUTE 1
V_MUTE
R5C9
D510
72
Q024
Q025
I002
Micro
Signal 1/7
Main Micon
Signal 3/7
AV Selector
R5C8
R5C5
R5C4
PAGE 06-05
DIGITAL
CONVERGENCE
INFORMATION
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 07
DP-6X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

Main Micon
Signal 1/7
I007
1
4
I002
Q028
34
56 IR Out
57 DCU IR Sel
AV Selector
Signal 3/7
To Rainforest
55 MAG SW In (Lo)
33
32
Flex
OSD B
OSD G
OSD R
PB
PR
QX10
QX09
52 DCU Size
DC_B
IR
Digicon 51
Busy In
53 Digicon Adj
QX21
DC_R
25
SM09
5
29
DC Adj 2
17
8
Sw Adj
SC01
Service
Only
PFS
-5V
QX32
QX28
RV
IT07
66
7
1
Mute
4
RH
7
19
54 90 125
Sensor PWB
3
IR Receiver
10
Gnd
Ft. Control PWB
PAGE 07-01
LED
S0 ~S7
8 Total
Sensors
H Blk 2
DC_Size
17
GH
+ -
10 11
8
CYH+
CYH-
6
4
22 23
PCG
20
6
CYH+
IT06
GH
12
7
Mute
65
7
IT05
S7
75
S6
18
S6
76
6
5
20
22
S5
77 IS07
S4
S4
78
S3
24
S3
79
S2
26
S2
80
S1
28
S1
S0
30
S0
12
18
RK37
22 23
BV
CYV-
+ -
19
10
PCB
8
CYV+
BH
1
1
CYV+
+ -
BV
16
10 11
GV
GV
27
3
CYV-
IK02
6
1
7
DCU 1/2
CYV-
IS06
PDCU
CYV+
13
S7
S5
Conv-24
3 12
33
PSET
+5V
35
V Blk 2
Sweep Det
Signal 6/7
CYH-
18 47
40
14 15
BH
20
+ -
17
CYH+
CYH-
IT01
45
Mute
RES
7
1
DT01
DCU 2/2
RK38
1
DC29
Mute
"Lo"
IK03
2
Conv+28V
DK27
RK40
Conv Amp
Signal 7/7
4
6
To Blue Convergence Yokes
1
2
IR Out
+5V
14 15
+5V
From IC01
RH
+ -
59
IS04
From QC16
Main Micon
Signal 1/7
RV
+ -
60
3.3V Reg
PCR
IK01
-5V
5
QM01
HMO1
QX36
18
44
QM04
Sby +5V
PCT
B
25
SW_ADJ
15
QX17
From
Micro
To Green Convergence Yokes
21
7
OSD R
12
61 IS07
DC_IR 2
QX18
14
48
Magic SW 2
OSD G
13
Conv+28
IS06
DC_Busy
QX19
YS3
49
DC_B
19
1
12
OSD B
To Red Convergence Yokes
Magic Focus
13
24 Dig OSD R
2
50
DC_G
27
14
25 Dig OSD G
53
DC_R
23
19
Pb1 In OSD
18
Pr1 In
PDCU
DC_YS
31
DM07
QX16
DC _YS
Microprocessor
67
26 Dig OSD B
QX22
DC_G
Magic Sw Out 54
Y1 In
To CRTs
IR In
20
66
68
QX23
BUSY
Q028
IX01
Includes OSD
QX11
CY
RGB PROCESSOR
Signal 5/7
Rainforest
PST
DP-6X CLU-4361S REMOTE SHOWING DCAM FUNCTIONS

CLU-4361S p/n HL02291
When Convergence is adjusted by this Remote, this Remote must be changed to DCAM mode.
Remote begins in TV mode.
While holding the "TV" key down, press and release "MENU" then press and release "INFO" then
release the "TV" key.
CLU-4361S
Returning the Remote to Normal Mode
Remote begins in DCAM mode.
While holding the "TV" key, press the "0" th en the "1" keys.
Be sure to return the Remote Control to

Normal Mode after DCAM.
PAGE 07-02
CHASSIS
PICTURES
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 06
DP-6X PWB PICTURES

SIGNAL PWB
PAGE 08-1
DP-6X PWB PICTURES

DEFLECTION PWB
PAGE 08-2
DP-6X PWB PICTURES

DIGITAL PWB
DCU PWB
CONTROL PWB
PAGE 08-3
DP-6X PWB PICTURES

CRT PWB
PAGE 08-4
KEY
PARTS
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 08
DP-6X PWB AND MAJOR ASSEMBLIES PARTS LIST

CHASSIS
ASSEMBLY 1
UE25921
UE25921
UE25921
UE25922
UE25922
UE25922
UE25922
UE25922
UE25922
SIGNAL BLOCK
ASSEMBLY 1
UE25941
UE25941
UE25941
UE25941
UE25941
UE25941
UE25941
UE25941
UE25941
DP-6X ADDITIONAL KEY PARTS LIST

CHASSIS MODEL
MIRROR
KS21431
DP-65
51F59
DP-65
57F59
KS09403
DP-65
65F59
KS07997
KS21431
DP-65G
51F59A
KS09403
DP-65G
57F59A
KS07997
DP-65G
65F59A
KS21431
DP-65G
51F59J
DP-65G
57F59J
KS09403
DP-65G
65F59J
KS07997
SPEAKER GRILL
QD53402
PH33954
PH34152
QD53402
PH33954
PH34152
QD53402
PH33954
PH34152
CHASSIS
MODEL
DP-65
DP-65
DP-65
DP-65G
DP-65G
DP-65G
DP-65G
DP-65G
DP-65G
51F59
57F59
65F59
51F59A
57F59A
65F59A
51F59J
57F59J
65F59J
JT25571
JT25571
JT25571
JT25571
JT25571
JT25571
JT25571
JT25571
JT25571
POWER DEFLECTION
ASSEMBLY
UE25951
UE25951
UE25951
UE25952
UE25952
UE25952
UE25952
UE25952
UE25952
CRT PWB and

CONTROL PWB
JT25591
JT25591
JT25591
JT25591
JT25591
JT25591
JT25591
JT25591
JT25591
SCREEN
UX26081
UX26082
UX26083
UX26081
UX26082
UX26083
UX26084
UX26087
UX26088
ULTRA SHIELD
n/a
n/a
n/a
n/a
n/a
n/a
KR02074
KR02075
KR02076
SCREEN FRAME
UX26091
UX26092
UX26093
UX26092
UX26091
UX26093
UX26094
UX26097
UX26098
DCU PWB
SENSOR PWB
JT25601
JT25601
JT25601
JT25601
JT25601
JT25601
JT25601
JT25601
JT25601
CRT ASSEMBLY
(R/G/B)
UX26071/2/3
UX26074/5/6
UX26071/2/3
UX26741/2/3
UX26744/5/6
UX26741/2/3
UX26741/2/3
UX26744/5/6
UX26741/2/3
DP-6X ADDITIONAL KEY PARTS LIST

ALL MODELS:
Remote Control: CLU-4361A p/n HL02291
Speakers: p/n GK01371 (12cm) p/n GK01381 (16cm)
IR Receiver: HM01 p/n CZ01171
S901 / S903 Relays: FJ00311
Flyback TH01: BW03171
Tuner U303 Analog: HC00681
Tuner U304 Digital: HP01351
Castor (wheel): QX00691
PAGE 09-01
THINGS YOU
SHOULD KNOW
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 10
August 2007 (ver 02)
DP-6X Things You Should Know Index
TOPICS
PAGE

The Number on the Left of the Topic is the same number as shown on the Things You Should
Know page on the Web Site.
(01) ATSC Reception problems ------------------------------------------------------------------ 10-01
(02) Lead Free Solder beginning in 2004 ------------------------------------------------------ 10-02
(03) Fan Part # GS00821: In Digital Module ---------------------------------------------------- 10-02
(04) CRT- I need to Change All Three CRTs, what to do? ------------------------------- 10-03
(05) How to do a Software Upgrade on the ATSC Digital Module ---------------------- 10-04
(06) Downloading the Latest Software ------------------------------------------------------- 10-07
(07) What is the Size of the Allen Wrench for Splitting the Cabinet ---------------- 10-07
(08) HD Generator Suggestions ------------------------------------------------------------------ 10-07
(09) Some VGA to Component Adaptors cause Picture Problems -------------------- 10-07
(10) Picture Dark or Abnormal, Changing Color Temperature -------------------------- 10-07
(11) How to Troubleshoot Digital Convergence Problems ------------------------------- 10-08
(12) Serial Number is shown on a Label on the Front Right Hand Side --------------- 10-10
(13) HDMI Shows Error Message on HD Channels from Cable Box ------------------- 10-10
(14) HDMI Doesnt Work --------------------------------------------------------------------------- 10-11
(15) Using Cut Off Adjustment to Check for Defective CRT --------------------------- 10-11
(16) POD (CableCard) Problems ----------------------------------------------------------------- 10-11
(17) POD (CableCARD) no longer works after Initialization ------------------------------- 10-12
(18) Lip Sync Issues --------------------------------------------------------------------------------- 10-12
(19) Losing Analog Channels on the PinP Window (With CableCARD) ----------- 10-13
(20) Remote Control into DCAM Procedure ------------------------------------------------- 10-14
(21) E947 and E943 are open -------------------------------------------------------------------- 10-14
(22) Be Careful Changing Deflection or Signal PWB ------------------------------------- 10-14
(23) After Changing Signal PWB, the Digital Convergence has problems -------- 10-14
(24) White Balance Wont Adjust --------------------------------------------------------------- 10-14
(25) After Replacing the Signal PWB, the picture is too small ------------------------ 10-15
(26) How to Enter the I2C Service Mode ------------------------------------------------------ 10-15
(27) Factory Reset seems to Lock Up the Set ---------------------------------------------- 10-15
(28) Volume Level doesn't return to last setting from power off to power on --- 10-15
(29) Cabinet makes Popping sounds ------------------------------------------------------- 10-15
August 2007 (ver 02)
DP-6X Things You Should Know Index
TOPICS
PAGE

The Number on the Left of the Topic is the same number as shown on the Things You Should
Know page on the Web Site.
(30) CRT internal grid Snaps or may be described as Pops -------------------- 10-15
(31) CRT Spot prevention -------------------------------------------------------------------------- 10-15
(32) Clock loses time -------------------------------------------------------------------------------- 10-15
(33) Magic Focus Doesnt Run. (Note related to a Circuit Failure). ----------------- 10-15
(34) Q777 Failure (Shorted) E947 Open ------------------------------------------------------- 10-15
(35) Vertical Distortion (only at the bottom of the picture). ---------------------------- 10-15
(36) Horizontal Line noise at the top corners in bright scenes ----------------------- 10-15
(37) Dark Picture. ------------------------------------------------------------------------------------- 10-15
(38) Contrast reduces automatically when Photos left on screen for 3 min ------ 10-15
SERVICE BULLETINS:
PTV-06-01B Preventing CRT Phosphor Spots --------------------------------------------- 11-01
PTV-06-02 Horizontal Line Noise in Top Corners Prevention ------------------------ 11-02
PTV-07-01 HDMI Improvements ----------------------------------------------------------------- 11-03
PTV-07-02A Deflection PWB Repair Kit ------------------------------------------------------ 11-05
DP-6X THINGS YOUR SHOULD KNOW

(01) ATSC Reception problems:
Important information to gather when encountering a customer with ATSC reception problems. Please
gather all information listed below before calling for Technical Assistance.
(See below for contact information).
1. Make sure we are dealing with ATSC reception issues only, please.
2. Model and serial number...By the way, we are placing ALL model and serial
numbers on the front right hand side of the units.
3. Did the customer run auto programming? Please run auto programming again just in case.
4. Signal strength on this channel? Available through customer menu.
5. What kind of antenna are they using? Rabbit Ears? Roof antenna? Are they using antenna rotor? Cable?
6. What is the Software version? This information is available through the Customers menu.
7. What channel is having the problem? Digital channels are a main channel and a sub channel, always
displayed as : 25-1 or 25-2 and 25-3, 25-4, etc,.
Please ask for all sub channels available, sometimes there are more than one or two.
8. Do they know it's respective channel on analog format (NTSC)? Is the analog channel coming in ok? Just to
give you an example:
San Diego channel 8 NTSC is equal to channel 25-1 ATSC, when you do auto programming, you will see 81 on TV OSD, but you can also enter: 25-1 and you will also get to the same 8-1 digital channel. We all must
be very familiar with this fact in order to see if we can select the channel directly, without the need to do
auto programming. See www.transmitter.com for state by state listing of analog/digital equivalency table,
their location and their power.
9. What is the stream reception format? You will see: 480i, 480p, 720p or 1080i on the upper section of the
OSD when receiving.
10. What is the Channel content? Is this ABC, CBS, PBS? And station identification is needed, like WYCN TV
Channel 5 or whatever.
11. Try to contacted the Local Station? Explain the problem to the engineer. They may be able to investigate and
make some corrections. If you did speak to someone at the station, whom did you talk to? Name and phone
number or e-mail address?
12. Local stations are starting to provide a feedback for their customers mostly through a web page....They always want to know if customer are receiving the Digital Channels and are always looking forward to get
feedback.
13. Try PIP and make sure the PIP channel is also the same channel as the one they are trying to receive with
Ant C.
14. Describe problem and if possible, send a picture/drawing or a video.
15. Is sound OK?
16. Customer name and phone numbers, please.
Once this information is gathered, please contact Hitachi Technical support (see below) and provide all
information gathered.
Phone: 800-393-2369 (Authorized Servicers only)
Phone: 619-591-5352 (Non-Authorized Servicers only)
FAX: 619-482-8045 or E-MAIL: techsupport@hhea.hitachi.com
IMPORTANT NOTE:
Are you aware that HDTV/SDTV Channels that are shown On Screen may not be the actual channel numbers that you would
press on the TV remote control to tune that specific channel?
In other words, what you see on the PTV Screen is called VIRTUAL CHANNEL. As and example, to receive (8-1) in San
Diego (with out running auto programming in a DTV ) you will actually need to tune to channel 55. Because UHF channel 55
is were they are receiving the Digital Virtual channel 8-1. The Virtual Channel information is embedded within the data received is the Virtual Channel ID. This was decided because the Customer will know that the HDTV channel they are watching will be a known channel in their area. This will help them to recognize the channel of origin.
Below is an excellent web site to visit. This can be a tool that will help you KNOW what the actual channel is when you are
going to randomly select them by remote control number keys. You can just select it without a need to run auto programming
(on most units ~ with exception of the WXW prior to software upgrade).
http://www.transmitter.com DTV Channel Allocation for the whole USA
PAGE 10-01

(02) Lead Free Solder beginning in 2004.
2004 product will use lead free solder (unleaded) to help preserve the environment. Please read these instructions
before attempting any soldering work.
Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free
solder can splatter at high temperatures.
Lead free solder indicator: Printed circuit boards using lead free solder are engraved with an "F".
Properties of lead free solder: The melting point of lead free solder is 40 ~ 50o F. higher than leaded solder.
Servicing solder: Solder with an alloy composition of Sn-3.0Ag-0.5Cu or Sn-0.7Cu is recommended.
Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not taking
these precautions may cause the solder to not harden properly, and lead to consequent malfunctions.)
Precautions when using leaded solder: Remove all lead free solder from soldered joints when replacing components. If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the
lead free solder has been completely melted (do not apply the soldering iron without solder).
Servicing soldering iron: A soldering iron with a temperature setting capability (temperature control function) is
recommended. The melting point of lead free solder is higher than leaded solder. Use a soldering iron that maintains a high stable temperature (large heat capacity), and that allows temperature adjustment according to the part
being serviced, to avoid poor servicing performance.
Recommended soldering iron: Soldering iron with temperature control function (temperature range: 320-450
degrees
F.
Recommended temperature range per part:
Part
Soldering iron temperature
Mounting (chips) on mounted PCB
320 +/- 30 degrees F
PCB without Mounting chips
Chassis, metallic shield, etc.
(03) Fan Part # GS00821: In Digital Module

The Fan Runs all the time. This is normal.
All sets with a Digital Module (ATSC Tuner) has a Fan.
A cooling fan is utilized in all Digital Modules (ATSC). It is normal for the customer to hear air
circulating and the fan running if the room is quiet. This can be compared to a computer
cooling fan as they are very similar. The customer may not be aware of the fact that his or her projection television has a cooling fan incorporated. Please educate the customer with this information. Do not assume that
just because the customer can hear the fan that there is a problem with the fan. Only if the fan produces a
grinding or ticking sound should it be considered to be defective.
These Fans are running ALL the time. This is NORMAL operation. These applies to ALL Hitachi units with
an integrated ATSC tuner.
This is, is getting to be a very important issue for all our customers. Remember, one huge difference
between their previous TV sets and any of these NEW Digital Models is the fact that their previous TVs never
had a fan...therefore, there was no fan noise at all!
Now, once they notice the fan noise, some of them do not like it. First thing they do is: They call for service.
Many Technicians MAY NOT be familiar with these units, therefore, they can not tell if the noise is actually
normal or too noisy!
Replacing the fan just to see if the noise goes away or to reduce it is just too much work and it will be for nothing....then the Customers will be disappointed to find out the noise is still there (after any of the fans/modules/
or even complete TV sets were replaced). But once they hear the explanation related to the REASON why they
hear this noise, they always understand.
New Technology requires the use of faster processors, these processors require the use of cooling fans. Although minimal, these fans do make noise when they are running, this is "normal" operation noise.
PAGE 10-02

(04) CRT- I need to Change All Three CRTs, what to do?
In a situation where it becomes necessary to replace all three CRTs, it may not be as big a job as first considered. There are
many times in which if a couple of First steps are followed, the job may be very easy thanks to Magic Focus.
IMPORTANT: You must find the reason for the CRT burn ( if this is the reason for replacing all three CRTs at once), before installing the new CRTs. Look for Deflection collapse caused by poor solder connections on the Yoke Plugs, Convergence Yoke Plugs, Vertical Output IC, Drive Transformer and/or Flyback. Make sure the H and V Sweep Loss circuit is functioning. Make sure the Yoke plugs are seated properly. Clean all Spark Gaps. Pry off the caps on top of each spark gap and
clean the contacts with a thin, fine sand paper. Reinstall the caps. Solder all interconnections between the Signal PWB and the
Deflection PWB.
THINGS TO REMEMBER:
If at least one of the defectives CRTs is properly set up (in relationship to geometry) then it can be used as a guide for
setting up the new CRTs. This means you have checked that the Center is in dead center and that the lines running left to
right and top to bottom are straight and all the grids are linear.
Magic Focus will be your biggest friend in the process.
If at all possible, do not remove all three defective CRTs at once. Leave the best adjusted CRT in place until the other
two new ones have been installed and aligned.
You most likely will not need an Overlay unless the set is already a mess related to geometry.
HERE IS THE PROCESS:

After receiving the new CRTs, first determine which of the defective CRTs is best aligned. (This doesn't matter which
color). For our discussion we will say it's the Red.
Remove the Defective Green CRT.
Install the New Green CRT.
Clear the RAM. (With Power Off, press and hold the Service Only switch. The press the Power Button on the Front
Panel). Set will come on with cleared RAM. No Convergence Correction.
Loosen the Yoke on the New Green CRT and rotate it until it matches the Defective Red Vertically and Horizontally
(TILT) while looking only at the center. Don't worry if the Center isn't aligned with the Red. After adjusting the Tilt,
tighten the Yoke.
Run a string from the top left corner to the bottom right corner.
Run a string from the top right corner to the bottom left corner.
(This will give you a center mark where the strings cross.)
Now, using the centering magnet for Green, adjust Green to the center mark where the two strings cross.
Remember that the RAM has been cleared. In this condition the Red is to the Left of Dead Center and the Blue is to the
Right of Dead Center. This is normal.
Now, Power Off the set. Then turn it back on. This will restore the previous Convergence stored data. If you checked the
Red centering before all of this began, (Item 1 under Things To Remember above), then the new Green CRT and defective Red CRT centers should now match.
Run Magic Focus. This should now return the set to proper Convergence or at least very close where only a minor touch
up should be required. You can do this touch up now or wait and do it after all three CRTs has been replaced.
Now, do the same thing with the New Blue CRT starting with step (2) above.
REMEMBER: The Blue is offset from dead center to the right. Please make sure to check for the exact measurement
because each screen size is different.
up should be required. You can do this touch up now or wait and do it after all three CRTs has been replaced.
Now replace the Red CRT.
REMEMBER: The Red is offset from dead center to the left. Please make sure to check for the exact measurement
because each screen size is different.
up should be required. You can do this touch up now.
If there is a need for a minor touch up, remember to do the following;
First: Save the new adjustment DATA. Press the "PiP-MODE" Twice (2 Times).
After Save is complete, press the PiP-Mode button one time to return to the Digital Convergence Grid.
Second: Perform the Sensor Initialization: Press the "PiP-MODE" once, then press "SURF".
After Sensor Initialization is complete, Press the PiP-MODE button one time to return to the Digital
Convergence Grid. Power off the set. Job complete.
PAGE 10-03

(05) How to do a Software Upgrade on the ATSC Digital Module. Check web site for current version.
Preliminary Procedure: Note: MMC = Multi-Media Card (Page 1 of 3) Gain access the rear of the TV.
Insert the MMC (Figures 1 and 2) into the Multi Media Card slot as shown in Figures 3 - 6. Push the MMC
in until you hear a click, indicating the MMC is properly inserted.
Bottom View - MMC (Figure 2)
Top View - MMC (Figure 1)

Example of
Software Version
Note:
Software Version
number will vary in
accordance to the
Version Released.
Your Version may
be different than the
one shown.
Rear View - TV Jack Panel (Figure 3)
Close Up View of the MMC Slot

(Figure 4)
MMC Fully Inserted (Figure 6)
MMC goes in this direction

(Figure 5)
PAGE 10-04

Upgrade Procedure:
Step (1) Insert MMC Card fully into slot until it clicks.
Step (2) Turn the TV ON.
Step (3) Press the MENU button on the Remote.
Step (4) Menu will appear
Step (6) The Setup Menu will appear.
Step (5) Thumbstick Down and Highlight

SETUP and press SELECT.
Step (7) Continue to Cursor down and highlight

Upgrades and press Select.
Step (8) If the MMC card isn't already inserted, insert MMC card fully until it Clicks.
Step (9) Cursor Down and Highlight Upgrade Now and press Select.
PAGE 10-05

Step (10) The Upgrade begins. Upgrade will take
approximately 2 ~ 3 minutes.
Step (11) After the Software Upgrade is
Complete,
*If your product has already been
upgraded or is the same version as the
one on the MMC, this step will be
bypassed.
Note: The old Software Version will
still appear on the screen. The updated
software version will not appear until
the TV is Reset. See the Next Step.
Step (12) After Software upgrade/s have been successfully completed, please turn the power off.
Remove the MMC Software Upgrade Card from the rear of the TV.
Then unplug the AC power cord for 60 seconds to reset the TV.
Plug in the AC power cord.
Repeat steps 2 through 8 to check the software version for verification.
Step (13)
Your software version should now show
correct version number as shown on the
MM Card front Label.
Note: To remove the MMC, gain access to the rear of the set. Push the card in until a click is heard,
this will release the MMC and then remove the card.
NOTE: The MMC must be removed and returned to Hitachi in order to receive any future upgrades.
PAGE 10-06

SOFTWARE UPGRADE PROCEDURE QUICK STEPS.
1.
2.
3.
4.
5.
6.
7.
Insert the MM Card software upgrade card into the MM Card slot in the read of the set. Be sure to
push in until a click is heard. Note. Label on the card is to the left.
Turn the Set On.
Press Menu and Select Setup.
Thumbstick down to the 2nd page of the Setup Menu and Select Upgrades.
Thumbstick down and Select Upgrade Now.
After completion, Power off the set, Remove the MM Card, wait 60 seconds.
To verify the upgrade took place, repeat steps 2 through 4 and check the version.
NEW: The Software can be downloaded from our web site. www.hitachiserviceusa.com
(User Name and Password required). Go to the Training section and click on Software Version and
Download Page link.
(06) Download the Latest Software Upgrade Software
The Software can be downloaded from our web site. www.hitachiserviceusa.com
(User Name and Password required). Go to the Training section and click on Software Version and Download
Page link.
(07) What is the Size of the Allen Wrench for removing the Split Cabinet Screws?
4 mm
(08) What equipment can I use to generate an HD signal?
Please see our web site at the following address;
http://www.hitachiserviceusa.com/Service/Seminars/DP4X-Web/09-things-to-know/16_HD_Gen.htm
(09) Some VGA to Component Adaptors can cause No Picture or Sync Problems.
Some Set Top Boxes do not have Component Outputs. They have VGA outputs. In this case, a VGA to
Component adaptor will be needed. Some of these adaptors can cause a problem if they do not have TriLevel sync outputs.
They may cause other problems as well, like Horizontal Shift or unstable pictures.
Please remove the VGA to Component adaptor and test the Component inputs by using a Component
generator directly into the Component inputs to verify.
Please see the VGA to Component adaptor recommendations on the HD Generator
suggestion page (Link show in (13) above).
Note: If a Component Source isn't readily available, use Composite Video input into the "Y"
jack. Insert a dummy RCA jack into the "Pr" plug to force the set into the Component Mode.
The signal will be black and white, but the picture content (other than color problems) can be checked.
(10) Picture Dark, abnormal, Changing Color Temperature.
(Also see Item 15 about checking for bad CRT)
(Also see Item 40 about Deflection Section for Q806 CRT Bias Voltages)
Clean the Spark Gaps on each CRT PWB. Remove the Cap, clean the contacts with thin fine sand paper, blow
out, reseal.
PAGE 10-07
DP-6X CONVERGENCE TROUBLE SHOOTING Page 1 of 2

1. Convergence can not be corrected (How to Trouble Shoot)
Before begining, resolder all connections on the Convergence Output STKs
CONVERGENCE CAN NOT BE CORRECTED
What Color has shif ted?
All Colors
Green
Blue
Red
*1 denotes see Figure 1
on next page.
DCU OUT CHECK
PDCU pin 2 (RH)....(*1)
PDCU pin 4 (RV)....(*2)
*2 denotes see Figure 2

on next page.
DCU OUT CHECK

PDCU pin 6 (GH)....(*1)
PDCU pin 8 (GV)....(*2)
No
Good
DCU OUT CHECK

PDCU pin 10 (BH)....(*1)
PDCU pin 12 (BV)....(*2)
No
Good
OK
No
Good
OK
OK
Repair DCU
Circuit
RED
GREEN
Which has shifted?

VERTICAL line or
HORIZONTAL Line?
Which has shifted?

VERTICAL line or
HORIZONTAL Line?
HORIZONTAL
Line
CHECK or CHANGE
RK18 & RK19 (RV)
IK01 (Conv Amp)
BLUE
Which has shifted?
VERTICAL line or
HORIZONTAL Line?
HORIZONTAL
Line
HORIZONTAL
Line
VERTICAL
Line
CHECK or CHANGE
RK34 & RK35 (GV)
IK02 (Conv Amp)
VERTICAL
Line
CHECK or CHANGE
RK26 & RK27 (BV)
IK02 (Conv Amp)
4.7 Ohm 1 Watt

p/n AT03206S
5.6 Ohm 1 Watt

p/n AT03208S
4.7 Ohm 1 Watt

p/n AT03206S
VERTICAL
Line
CHECK or CHANGE
RK14 & RK15 (RH)
CHANGE
IK01 (Conv Amp)
CHECK or CHANGE
RK30 & RK31 (GH)
CHANGE
IK01 (Conv Amp)
CHECK or CHANGE
RK22 & RK23 (BH)
CHANGE
IK02 (Conv Amp)
8.2 Ohm 1 Watt

p/n AT03213S
8.2 Ohm 1 Watt

p/n AT03213S
6.8 Ohm 1 Watt

p/n AT03211S
Convergence Output STKs IK01 & IK02 p/n CZ01251
STK394- 710
PAGE 10-08 1 of 2
DP-6X CONVERGENCE TROUBLE SHOOTING Page 2 of 2
*1 Indicates see Figure 1 below
CHECK DCU input (*1)

Is Voltage at
PDCU pin 40 (5V)?
PDCU pin 44 (-5V?)
+5V Check
IC01 SW+5.6V Input pin 8
IC01 +5V Output pin 1
-5V Check
QC16 SW-24V Line Emi tter
QC16 -5V Collector
NG
OK
CHECK DCU input (*2)

PDCU pin 36 (V BLK).. (*3)
PDCU pin 32 (H BLK).. (*4)
NG
CHECK DEFLECTION CIRCUIT

Vertical Blanking V. Blk. (I601 pin 11)
Pin 7 PDT2
Horizontal Blanking H. Blk (Q706) Emi tter
Pin 4 PDT2

OK
(3) PDCU pin 36 (V. BLK)

CHECK
RK14, 15, 18, 19, 2 2, 23
26, 27, 30, 31, 3 4, 35
CY Amp (IK01, IK02)
ALSO CHECK Conv.

Mute PDCU pin 1. (Normal H i).
IK03 for leak or sh ort.
Convergence Mute (Reset)
DC29 for leak.
QC17 for leak or activa tion.
Vpp = 4~5 (V)
16 ~ 17 (ms)
(1) PDCU Connector

Pin 2 (RH)
Pin 6 (GH)
Pin 10 (BH)
GND
(2) PDCU Connector

Pin 4 (RV)
Pin 8 (GV)
Pin 12 (BV)
(4) PDCU pin 32 (H. BLK)

Vpp = 4~5 (V)
30 (us)
30 (us)
16 ~ 17 (ms)
Vpp = 2~5 (V)
PAGE 10-08 2 of 2

(12) The Model and Serial Number
is on the Front Right Hand Side for
easy access.
Figure 1
Figure 1 shows the location of the Model and Serial Number tag.
This can be seen without moving the set or requiring any disassembly.
Figure 2 shows the a Close Up of the
Model and Serial Number tag.
Figure 2
Figure 3 shows the actual location of the Model and

Serial Number tag. This can be seen without moving
the set or requiring any disassembly.
This picture is actually of an LCD Projection set, but
the location is the same for all classes of PTVs.
Figure 3
(13) Using HDMI and a Cable Box, some HD signals give an Error Message:
ERROR NOTICE:
HDMI Interface with some Cable Boxes.
When selecting some HD Channels, the notice reads as follows:
"The HD content protection on your display has been compromised. Please use the Y Pb/Pr Outputs for your
HD connection". Or "Monitor Does not support HDCP" or Lower Resolution or Snow.
The warning will show up at power on and will remain there if left alone.
EXPLANATION:
"This is not a problem with the Projection Television".
With the addition of Digital transmission, many avenues of private digital data and usage privileges are being
incorporated into the transmission stream. During this age of HD infancy, these codes are being manipulated
and can generate this situation. HDCP is the issue here. Please contact your local cable operator for additional
information. A temporary work-around is to disconnect and reconnect the HDMI cable between your cable box
and TV. Your patience is appreciated until this issue can be resolved by the cable operator. NOTE: Both the TV
and the Set Top Box Must Be ON.
PAGE 10-10

(14) HDMI Doesn't Work (Also see Service Bulletins PTV 07-01 about HDMI Improvements)
Please clean the HDMI input contacts with Isopropyl Alcohol using a stiff thin brush.
Symptom -Using HDMI connection, black picture with NO SYNC OSD.
Sometimes contaminants can cause poor connections on the DVI and/or HDMI inputs. Cleaning these
contacts will eliminate the problem.
(15) Using the Cutoff Adjustment to check for a bad CRT.
Symptoms: Also See Item 10 Cleaning Spark Gaps problems and Item 40
Color Temperature changes.
Picture Flickers.
Brightness fluctuations.
Did you know that you can check for a defective CRT (internal grid shortage) by looking closely at
the single horizontal line while in the Cut-Off adjustment mode?
In this mode, the Vertical is collapsed so the Service Technician can adjust the Cut-Off level of
each CRT. (Note: This determines the Life Span of the CRT. If this adjustment is too bright, the
Tube Life is shortened).
PROCEDURE:
Enter the I2C Service Menu and Select the SERVICE adjustment by using the cursor down and
then press cursor right. Vertical will collapse.
While looking at the single colored line, look at any color to see if it's blinking or flickering. If it
is, the CRT needs to be replaced. The Room should almost dark to make the line easier to
see. You may have to turn the Screens up slightly to see the line more clearly. Remember, the
line should be just barely visible.
If a Color can't be turned completely off, this too indicates a defective CRT and can quickly
identify when CRT is bad.
Replace the defective CRT.
(Note: This isn't related to the Digital Convergence Grid. The Cursor (adjustment point) will blink in
this mode and this is normal).
(16) POD (Cable Card) Possible Problems or POD Digital Tuner Problems:
Make sure Software is current
1: Make sure software is current version: (See the Web Site to confirm current version).
2: If after inserting the Cable Card, the unit IDENTIFIES the Cable Card and goes on to provide a
notice as to how to start Service or it just starts receiving the approved programming.
If all this goes on, it is obvious that card and the host (receiver) have established what is commonly
known as the "Handshake" and all is Normal.
If for any reason, this does not happen, and the "Handshake" does not occur, there still may not be a
problem. Try leaving the Card inserted for a longer period of time.
If this seems to take too long, insert the card just before retiring for the evening. Leave the Card inserted over night. Set does not have to be on. There are many reasons that the Card may take an extremely long time to initiate the handshake function. This could be due to traffic, server issues, etc...
Please make sure to follow these steps first before considering the Cable Card as being defective.
(Continued on page 12)
PAGE 10-11

If after an overnight attempt has failed to initialize the Card, then most likely there is a problem with the
Cable Card itself. Please get a different or a new Cable Card to try again.
(17) POD (CableCARD) no longer works after Factory Reset or Memory Initialize.
The CableCARD will no longer work after replacing the Digital Module.
The CableCARD will no longer work after replacing the Signal PWB with the Digital Module.
When the Customer first receives their Cable Card, they must insert the card and have it authenticated
by the Cable company. Then the customer must call the Cable company with the Host ID information.
After this, the Cable company then sends out data that provides the Cable card with channel mapping
and the allowable channels for this particular customer to view.
If a Factory Reset is preformed, the Cable Card is no longer authenticated and the customer must
repeat the process of re-authentication.
If a Memory Initialization is preformed, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication.
If the Digital Module is replaced, the Cable Card is no longer authenticated and the customer
must repeat the process of re-authentication.
If the Signal PWB with the Digital Module is replaced, the Cable Card is no longer authenticated
and the customer must repeat the process of re-authentication.
(18) Lip Sync Issues:
This is a news letter written by an engineer at KFMB in San Diego. It explains the cause and things
that may help when a problem of "Lip Sync" is encountered.
KFMB Digital TV Newsletter
Number 19 . January 19, 2003
READ MY LIPS
The HDTV forums have been abuzz about poor lip sync on several local HDTV channels. This is potentially a real nightmare for
digital broadcasters, and I'll take a little time here to explain why, and what you can do about it.
By definition, lip synchronization is another way of saying that the audio portion of a TV program matches in timing the video
portion.
In the good old days, this simply meant that the lower loop of film on the projector was not of the right size because your projector slipped a few sprockets and you would just reach over and adjust it during the next break.
In about 1980, video synchronizers started showing up at TV stations that allowed us to use special effects with sources that
were of a completely different timing, like remote news vehicles and networks from outside the station. Without those
synchronizers, fading or special effects would just look like a mess on-air. However, they introduced a problem: they delayed
video without delaying audio. This wasn't much of a problem for a single frame of delay because few people can detect it. But
add a couple of frames for network processing and complex effects, and suddenly you have visible lip sync problems. Audio
delay units were introduced, but few stations used them. KFMB used a monaural one until we went stereo in 1990. When the
Audio Engineering Society (AES) defined digital audio in the early 1990s, they seemingly forgot to deal with synchronizing audio
with video. There are no clues built into the AES audio stream for where a given audio frame is in time with respect to an
accompanying video stream. There's no chance of having automatic lip sync. Fast-Forward to 1999, we open a new all-digital
master control and disk drive servers to replace tape-delivered programming and commercials.
Some sources have ways to adjust audio timing, and some don't. Now we have a digital transmitter and an analog one. When
producing the news, we find that the more complex a video effect is, the more video delay we have, with real lip sync issues
when carrying the video from several remote sites on the screen at the same time. We build a box that tells our new audio
synchronizer/converter to delay a given amount depending on the combination of sources used. The box works well.
In 2001, we open a new all-digital production control that fixes the variable delay problem. Life is good, but intermittent problems
with lip sync still show up. Software bugs and corrupt data occasionally plague the station's digital encoder. Remote satellite
sources still have lip sync issues at their source left for us to solve on the fly. In late 2002, our digital stream is added to the
local cable companies. Since there's zero transmission loss, they use our on-air signal for a redistribution medium. However,
they have to re-encode the signal in order to get the correct channel information, program guide, and 256-QAM modulation
scheme, thereby introducing another potential source of lip sync problems. As digital viewers, you too can introduce your own
problems:
You are at the mercy of electronics designers as to how much audio or video delay they introduce.
(Continued on page 13)
PAGE 10-12

(Continued from previous page)
If you use analog cables to transfer audio between your receiver or set-top box (STB) and your audio amplifier/processor, you
have a digital-to-analog converter at the STB and an analog-to-digital converter at the processor/amplifier, each introducing
audio delay, whether a little or a lot.
If you have acoustic effects chosen on your amplifier, you may introduce more delay.
If your receiver/STB gets corrupt data or becomes otherwise confused, it can introduce delay by mistake.
What's a Mother to Do? First of all, make sure you have a problem. We evaluate for lip sync watching for speech in which the
on-camera person moves his or his lips to annunciate plosive "B" and "P" sounds. Be careful that you're not seeing it on a poorly
dubbed single commercial or program. We're going to ask you to be forgiving when there may be a temporary problem with a
hastily organized satellite remote news story--bad things happen in the field sometimes. If you encounter disturbing lip sync
problems, answer a few questions before you ask for help:
Does the problem exist on all over-the-air, cable, and satellite channels? If so, you surely have a local problem. Try resetting
your receiver/STB and processor/amp by unplugging for a few seconds and then plugging back in.
What is the source? Does the problem exist with all commercials, programs, and live news? Note this to help the person you
complain to.
When did the problem begin?
Have you checked the enthusiast forums to see if others have the same problems? A nice website for San Diegans is
http://hdtv.forsandiego.com.
Have you reset your receiver and lip sync is still an issue on all channels? You should contact the cable company in order to
determine whether the problem is with you, them, or their sources.
Does the problem exist on only one channel? Call the provider (cable or DBS) or the source channel. Each will have to analyze
the source and determine the source of the problem. At most stations, they have access to view their own sources, line output
signal, analog air signal, digital air signal, and Time Warner cable analog and digital signals. We count on Cox Cable to evaluate
our signals on their system.
(19) Losing Channels on 1/2 of the PinP Window (Analog Half)

Most often noticed when using a Cable Card.
If the Cable service provider decides that they are going to all Digital Channels, then our TVs, will lose
ALL or most channels on the Analog Tuner side. The Channels they lose will be the ones that are Digital (QAM). Only the Analog channels will remain, if any.
There is nothing wrong with your TV set.
Please note that this set is using One Analog and One Digital tuner. Every time we use PinP and the
2nd tuner is selected as the Sub picture, the Sub picture can ONLY BE ANALOG (NTSC).
DETAILS:
As Cable Companies modernize, they are approaching a Digital solution. This improves picture performance even on the lower resolution signals and helps to minimize transmission loses. It also improves band performance. These Cable companies provide a "Set Top Box" (Cable Box) to receive
and decode these digital broadcast. So as it stands right now, the Cable companies can be broadcasting Analog (NTSC), Digital NTSC (QAM) and SD/HD Digital (QAM). Note: QAM (Quadrature Amplitude
Modulation). If the Customer is using a Cable Box, then they do not notice a problem, since the Cable
Box only outputs one channel at a time..
If the Customer decides to hook the Cable directly into the set and bypass using a Cable Box, then issues arise that may appear to be a problem. Sets which include an HD Tuner will receive ATSC (over
the air SD/HD digital broadcast) and QAM (Cable digital broadcast). The Analog (NTSC) tuner will only
receive NTSC analog broadcast signals.
Most Customer's who decide to hook Cable directly into the set, will in turn most often decide on using
a CableCard application. This will allow the set to receive the Channel Mapping (what channels are
broadcast on what frequencies) from the Cable company so their channel selection will match the
Channel listings provided by the Cable company.
So when they now try to activate PinP and have the Sub picture selected on the Analog tuner, there
will be only a few channels available, if any. These will be the NTSC channels only.
Many Servicers are trying to "fix" these problems....After replacing many parts, they end up exactly at
the same place. PIP with CableCARD will not be getting most channels on the one side using the Analog Tuner. There is nothing wrong with your TV set.
PAGE 10-13

(20) The new Remotes MUST be placed in Digital Convergence Adjustment Mode (DCAM)
to adjust convergence.
ENTERING THE REMOTE CONTROL INTO THE DIGITAL CONVERGENCE MODE (DCAM).
To enter the Remote Control into DCAM do the following;
Remote must be in the TV mode. Press the TV key on top right to place in TV mode.
Press and hold down the TV Key
Press the MENU and then INFO key, release the TV key.
RETURNING THE REMOTE CONTROL TO THE TV MODE
FOR THE CLU-3842WL
Remote will already be in DCAM mode.
Press and hold down the TV key
Press the 0 key then the 1 key to return to TV mode.
(21) E947 and E943 are open.
IK01, IK02 are found to be the cause problem.
Also please Check: CK17, CK18, CK19, CK20 as they may be shorted.
(Note: Please use generic capacitors for replacement parts: All Caps are 0.1uF / 50V)
Do not order from parts. Obtain this caps. locally
(22) Be Careful Changing Deflection or Signal PWB,
Damage to the interconnect pins can cause problems. Such as "Convergence has problems".
(23) After Changing Signal PWB, the Digital Convergence has problems
When the Signal PWB is changed, there are some adjustments lost that affect Digital Convergence.
These adjustments MUST BE corrected in order for Convergence to function normally.
The loss of these adjustments can cause;
The Deflection Vertical and Horizontal Size to be altered because H POS and V POS have changed.
Magic Focus won't run because Magic Focus has an Overflow Error
To correct this issue: Re-adjust (thorough I2C) H SIZE, V-SIZE, H-POSI and V-POSI
(24) White Balance Wont Adjust
This can be cause because "Color Temperature" wasn't set to "HIGH" before making these adjustments.
All Color Temperature settings are dependent upon the High Setting.
The Following Adjustments are related to this information: Also, the Initial Values states are a Good Average
setting in case the original values were not written down before replacing the Signal PWB.
I2C data for High light white balance
Green : G DRIVE (HIGH) 3F (initial data) (Adjustable)
Red : R DRIVE (HIGH) 3F (initial data) (Adjustable)
I2C data for Low light white balance
Green : G CUT OFF (HIGH) 7F (initial) (Fixed data)
Red : R CUT OFF (HIGH) 7F (initial) (Adj. data)
Blue : B CUT OFF (HIGH) 7F (initial) (Adj. data)
Note: Also it is important to set the Customer's Controls to their appropriate conditions before making these
adjustments.
VIDEO Control : Contrast is MAXIMUM, Others are center.
PAGE 10-14

(25) After Replacing the Signal PWB, the picture is too small.
This is because the Horizontal and Vertical Size pots are at one end.
Center both pots.
Then adjust Horizontal and Vertical Size
(26) How to Enter the I2C Service Mode.
To enter the I2C Service Mode: (With the TV On, Press and hold the MENU key on the control panel, then
press Menu ~ 8 ~ Select on the Remote. The Service Menu is displayed.) To Exit press EXIT on the remote or
INPUT on the control panel.
(27) Factory Reset seems to Lock Up the Set.
After Factory Reset is performed, the set will go all Green and no functions will work. The set must be
unplugged, wait 10 seconds, then reapply AC. This is the normal process.
(28) Volume Level doesn't return to last volume level from power off to power on.
Turn on Quick Start in the Customers Menu.
(29) Cabinet makes Popping sounds.
This is normal due to heat expansion.
(30) CRT internal grid Snaps or may be described as Pops.
This is normal due during the curing process. This should be rare and eventually go completely away over time.
If this continues after the first 90 days or is happening frequently, then it should be considered a problem.
(31) CRT Spot prevention.
See Service Bulletin PTV 06-01B is the Service Bulletin Section
(32) Clock loses time.
The Photo Coupler that provides the AC signal to the Microprocessor is located on the Deflection PWB, I-903.
(33) Magic Focus Doesnt Run. (Note related to a Circuit Failure).
Make sure the Customer hasnt set the Convergence in the Customers Menu to Manual.
(34) Q777 Failure (Shorted) E947 Open.
See Service Bulletins PTV 07-02A. Requires installing a Kit X480315.
(35) Vertical Distortion (only at the bottom of the picture).
See Service Bulletins PTV 07-02A. Requires installing a Kit X480315.
(36) Horizontal Line noise at the top corners in bright scenes.
See Service Bulletins PTV 06-02. Requires installing a Kit X480315.
(37) Dark Picture.
See Deflection Section of the Training Package and see Q806 CRT Biasing Circuit for voltages.
(38) Contrast will reduce automatically when viewing Photos if left on the screen for 3 minutes.
This is normal operation
PAGE 10-15
This Page Intentionally Left Blank
SERVICE
BULLETINS
DP-6X CHASSIS
TRAINING PACKAGE
SECTION 11
PTV 06-01b
June 2006
Hitachi America, Ltd., Home Electronics Division
National Service
MODEL:
PTV
Page 1 of 1
51F710A, 57F710A, 65F710A (DP55)

51F710E, 57F710E, (DP57)
51F710G, 57F710G, (DP55)
51F59, 57F59, 65F59, (DP65)
51F59A, 57F59A, 65F59A (DP65G)
51F59J, 57F59J, 65F59J, (DP65G)
SUBJECT: PRT SPOT PREVENTION

Details: If one or more PRTs have a spot mark around the center, check the
+220V filter capacitor, CP50 (DP-5x chassis) or C965 (DP-6x chassis); if value
is 100f/250V, replace with 220f/250V (p# AL00065S). See images below for
physical location; Figure 1 for DP-5x chassis, Figure 2 for DP-6x chassis.
CP50
Figure 1 - DP5x Chassis
C965
Figure 2 - DP6x Chassis
PAGE 10-15
PTV 06-02
June 2006
PTV
Hitachi America, Ltd., Home Electronics Division

National Service
MODEL:
Page 1 of 1
51F59, 57F59, 65F59 (DP65)
SUBJECT: Horizontal Noise Lines

Details: If a symptom such as shown in Figure 1 appears, (more visible in
brighter scenes), check the Deflection PWB to see if location K025 has been
replaced by a coil. If there is still a jumper in place, replace it with a 47 Ph coil,
p/n BH01889R. See Figures 2 and 3 for location.
Figure 1 - Horizontal noise in upper corners
Figure 2 - Solder side
Figure 3 - Component side

PAGE 10-16
January, 2007
Hitachi America Ltd.
Ubiquitous Platform Systems
National Service
Projection TV
Page 1 of 2
MODELS: 51F59, 57F59, 65F59, 51F59A, 57F59A, 65F59A, 51F59J,

57F59J, 65F59J (All DP-6X Chassis)
SUBJECT: HDMI IMPROVEMENT
SYMPTOM: Strange symptoms like TV Shuts Down, Tint Shifted, All Red or Pink
Picture, Sync loss, etc, when using HDMI output from some Set Top Boxes. Usually
starts after warm up period of 1/2 hour. May be temporarily corrected by AC Reset
or by turning the TV Off and On.
COUNTERMEASURE: Make the following change to the I2C Service Menu.
PROCEDURE:
1. Turn Set On
2. Receive any Channel
3. Follow the next procedure to access the I2C Service Menu:
Remote: CLU-4361S p/n HL02291
Press and Hold

MENU button on
Control Panel,
then press
MENU + 8 + SELECT
on Remote Control
I2C Service
Menu Appears
ADJUST MODE DP6X
SERVICE
SUB BRIGHT
WHITE BAL HIGH
WHITE BAL MED
WHITE BAL STD
H POSITION **
V POSITION **
FACT RESET
ADJUST MODE DP6X
2
Press the
MENU
button
VCHIP
CLOCK TEST ::
AFC TEST
OSD POSITION
ISF MODE
I2C OPEN
MAINTENANCE
MEMORY INIT
DEVICE ADJUST MODE
4
Cursor down
And Highlight
E2PROM
and press the
SELECT
button
DVP-X
FC4 ::
TA1383
TA1360
R2S11008
SiL9023
E2PROM
FORMAT AUTO
5
The
E2PROM
Menu Appears
E2PROM
ADDRESS
0*A00
0*A01
0*A02
0*A03
0*A04
0*A05
0*A06
0*A07
0*A08
0*A09
3
Press the
MENU
button
DATA
FF
FF
FF
FF
00
00
00
00
00
00
PAGE 10-17
Page 2 of 2
4) When you enter the EEPROM Writing Mode menu, please change all of the 19 data values in
accordance to the following data table using Cursors keys.
EEPROM DATA
ADDRESS
ORIGINAL
NEW
0*A00
FF
00
0*A01
FF
13
0*A02
FF
00
0*A03
FF
C3
0*A04
00
00
0*A05
00
0C
0*A06
00
89
0*A07
00
9C
0*A08
00
00
0*A09
00
0C
0*A0A
00
89
0*A0B
00
9D
0*A0C
00
05
0*A0D
00
68
0*A0E
00
FC
0*A0F
00
9F
0*A10
00
89
0*A11
00
0C
0*A12
00
30
Use the Cursor to Select

Use the Cursor to
Change Data Values
Press SELECT after

each Data Change to Save
5) Press the Select Button after each change of data in order to save the change.
6) After changing all 19 address location to the new data values, exit the I2C Service Menu and
Turn Off the set. Unplug the AC and wait 5 seconds. Re-apply AC and turn the set back on and
re-enter the I2C Service Menu, (See Page 1 for procedure).
7) Confirm S/W Version is changed from V019 (white) to V195 (Magenta) in Adjustment
Menu OSD
BEFORE
ADJUST MODE DP6X
SERVICE
SUB BRIGHT
WHITE BAL HIGH
WHITE BAL MED
WHITE BAL STD
H POSITION **
V POSITION **
FACT RESET
AFTER
V019
(White)
ADJUST MODE DP6X

SERVICE
SUB BRIGHT
WHITE BAL HIGH
WHITE BAL MED
WHITE BAL STD
H POSITION **
V POSITION **
FACT RESET
V195
(Magenta)
NOTE:
If the Version number did
not change to V195
Magenta, please
re-check all
19 Data Values.
Make sure they
match the Table.
PAGE 10-18
July, 2007
Hitachi America Ltd.
Ubiquitous Platform Systems
National Service Division
MODELS:
Projection TV
Page 1 of 1
51F59, 51F59A, 51F59J

57F59, 57F59A, 57F59J
65F59, 65F59A, 65F59J
(All DP-65 Chassis)
SUBJECT: Deflection PWB Repair Kit X480315

Details:
Although Hitachi Home Electronics has recently instituted a company-wide policy of
product repair at board level replacement, a parts repair kit has been established for the
DP-65 Chassis Deflection PWB to assist the technician to be able to repair the product on
the first call or repair attempt, as opposed to having to order a board. The table below lists
the components of the kit and their respective failure symptoms. Replace all parts in kit.
Kit
Item #
Part
Location
Q777
2SC6012000LT, Horiz. Output
CF03031F
Dead
E947
3A Pico Fuse
AZ00916M
Dead
N601
Heat Sink, Vertical Output
MA01922
Vertical Distortion*
N701
Heat Sink, Horiz. Output
MA01982
Dead
Part Description
Part Number
Symptom
* Vertical Distortion can be highly intermittent, and is due to weak or loose grounding tabs on
the heat sink (where the tabs attach to the aluminum body of the heat sink). A gentle tapping on the heat sink will reveal whether or not the symptom is present.
Change A: Kit Item # 4 added
PAGE 10-19
FLOWCHART FOR DAMAGED (SHORTED) Q777, CRT ANODE CHECK FOR IMPROPER ASSEMBLY
Page 1 of 2
NO RASTER (SET DEAD)
No
Is Q777
SHORTED?
Yes
Not related to
Q777 failure
Replace
Q777 p/n CF03031F
and its Heat Sink MA01982
Using Kit X480315
Optional Inspection
Are High
Voltage Wires
properly assembled on
each CRT?
No
*See Photos on next page
Yes
Are High
Voltage Anode Caps
properly sealed on each
CRT?
Yes
Turn Set On
Check for Operation
Are High
Voltage Anode Caps
arching? (Snap)
No
No
Use the following kit which

includes a tube of silicone
and anode lead.
Part Number: H890411
Yes
*Replace Q777
if necessary.
Check the suspect Anode.

Change the Anode Connector
or CRT if damaged.

Turn Set On
Check for Operation
FINISH
FLOWCHART FOR DAMAGED (SHORTED) Q777, CRT ANODE CHECK FOR IMPROPER ASSEMBLY
Page 2 of 2
Apply a "NEW" layer of silicon over entire area of rubber cup.

The picture shows how silicon is applied at the factor.
It is not necessary to cover the lead, just the flap.
Anode lead p/n; Use the following kit which includes a tube of silicone and anode lead.
Part Number: H890411

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Updated August 2007 (ver c)

2005 MODEL RELEASE

Service Web Site

2006 DP-6X Chassis Projection Television Information

THIS PAGE INTENTIONALLY LEFT BLANK

August 2007 (ver c)

DP-6X TABLE OF CONTENTS

SECTION (1) PRODUCT INFORMATION SECTION:

SECTION (2) POWER SUPPLY DIAGRAMS:

SECTION (3) VIDEO CIRCUIT INFORMATION:

Video Signal Selection Circuit Diagram ------------------------------------------------------------ 03-01

SECTION (4) AUDIO CIRCUIT INFORMATION:

Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 04-01

SECTION (5) DEFLECTION CIRCUIT:

Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 05-01

SECTION (6) MUTE CIRCUIT INFORMATION:

Continued on Next Page

Table of Contents Page 1 of 2

August 2007 (ver c)

DP-6X TABLE OF CONTENTS

SECTION (7) DIGITAL CONVERGENCE CIRCUIT INFORMATION:

Digital Convergence Interconnect Circuit Diagram----------------------------------------------- 07-01

SECTION (8) CHASSIS PICTURES:

Signal PWB Picture ------------------------------------------------------------------------------------ 08-01

Deflection PWB Picture ------------------------------------------------------------------------------- 08-02

Digital PWB Picture ----------------------------------------------------------------------------------- 08-03

DCU PWB Picture ------------------------------------------------------------------------------------- 08-03

Control PWB Pictures -------------------------------------------------------------------------------- 08-03

CRT PWB Pictures ------------------------------------------------------------------------------------ 08-04

SECTION (9) KEY PARTS

Key Component Parts List --------------------------------------------------------------------------- 09-01

SECTION (10) THINGS YOU SHOULD KNOW:

SECTION (11) SERVICE BULLETINS:

PTV 06-01b CRT Spot Prevention ----------------------------------------------------------------- 11-01

PTV 06-02 Horizontal Noise (Top of Picture) Prevention ------------------------------------- 11-02

PTV 07-01 HDMI Improvements ------------------------------------------------------------------- 11-03

PTV 07-02A Deflection Repair Kit X480315 ----------------------------------------------------- 11-05

Table of Contents Page 2 of 2

THIS PAGE INTENTIONALLY LEFT BLANK

51" Digital Projection Television

Day and Night Memory by Input

Due to variances in program productions

Audio Performance Features

57" Digital Projection Television

Day and Night Memory by Input

Audio Performance Features

65" Digital Projection Television

Day and Night Memory by Input

Audio Performance Features

THIS PAGE INTENTIONALLY LEFT BLANK

DP-6X CHASSIS POWER SUPPLY SBY 5.0V REGULATION CIRCUIT DIAGRAM

Hot Ground from pin 4 of

DP-6X CHASSIS POWER SUPPLY SW +115V REGULATION

Cold Ground from

Floating Ground from

AC Hot Ground from

Supplied from Relay S903

DP-6X PROTECT-OVP SHUTDOWN BLO CK DIAGRAM

If the 115V line experiences a high current demand, a

Any high impressed on the base of Q980 will cause