Welcome: Equipment/Mechanical
Welcome: Equipment/Mechanical
Welcome: Equipment/Mechanical
BARON
Engineering Training
of
the
Herv
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PROCESS
PLANT LAYOUT
EQUIPMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL
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Process design
PFDs
H&M balance
Process
data sheet
Equipment specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
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Heat Exchangers
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Equipment Mechanical
Equipment Mechanical
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Rotating Equipment
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ANSI
API
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ANSI
API
Standard dimensions
Casing rating
Casing/ casing back-cover joint
Mounting feet
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ANSI
API
Standard dimensions
YES
NO
Casing rating
Mounting feet
Center lined
Bottom
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ANSI
API
Standard dimensions
YES
NO
Casing rating
Mounting feet
Bottom
Center lined
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Gasket
Casing cover
Bearing frame adaptor
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Gasket
Casing cover
Bearing frame adaptor
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ANSI
API
Standard dimensions
YES
NO
Casing rating
Mounting feet
Center lined
Bottom
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ANSI
API
Standard dimensions
YES
NO
Casing rating
Mounting feet
Center lined
Bottom
Conclusion:
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PROCESS
EQUIPMENT
CIVIL
INSTRUMENTATION
ELECTRICAL
Piping discipline
Piping materials
Materials/corrosion,
insulation, painting
Piping
calculations
& supports
Plant Layout
Piping
installation
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Material selection
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Material selection
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29
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30
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Page 4/5
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Pressure vessels
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Mechanical design
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Mechanical design
Mechanical design
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Longitudinal stress
Circumferential stress
Mechanical design
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Longitudinal stress
Circumferential stress
<
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Mechanical design
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Longitudinal stress
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Wind load
F = Pw * X * D
Moment
M = F * X/2
X
M
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D
Wind load
F = Pw * X * D
Moment
M = F * X/2
Inertia
I = R3 t
Stress
S=
X
M
I
M
R2 t
Stress
S=
M*R
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Stress
S=
F
M
R2 t
X
M
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W
S=
W
2Rt
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P (R-0.4 t)
2 Et
F * X/2
R2 t
2Rt
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http://www.microprotol.com/demo_viewlet.htm
Mechanical design
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Mechanical design
Calculation file
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Mechanical Design
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Mechanical Design
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Mechanical Design
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Look at the PDS and MDS in your exercise book. What additional
information is contained in the MDS? What does Mechanical
design entail?
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Equipment Mechanical
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Heat Exchanger
Shell & Tubes
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Heat Exchanger
Mechanical Design
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Ref[1]: 0
N2A
N2B
N4
HLL
HLL
N5
N1A
UC
N1B
N3
Heat Exchanger
Mechanical Design
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Ref[1]: 0
N2A
N2B
N4
HLL
HLL
N5
N1A
UC
N1B
N3
Heat Exchanger
Mechanical Design
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Ref[1]: 0
N2A
N2B
N4
HLL
HLL
N5
N1A
UC
N1B
N3
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Heat Exchanger
Mechanical Design
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Heat Exchanger
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Process
Proces Data
Sheet
Process/heat exchange
Thermal
sizing
Thermal
data sheet
Equipment
Mechanical
design
Mechanical
data sheet
Heat Exchanger
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Process
Proces Data
Sheet
Thermal
sizing
Thermal
data sheet
Equipment
Mechanical
design
Mechanical
data sheet
Thermal exchange
duty
Process/heat exchange
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Equipment Mechanical
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Heat Exchanger
Plate and Frame
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Heat Exchanger
Plate and Frame
What are the advantages of the Plate and Frame HX versus the Shell
& Tube?
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Heat Exchanger
Plate and Frame
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Equipment Mechanical
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Equipment Mechanical
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Storage tanks
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Equipment Mechanical
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Equipment Mechanical
What is a package ?
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Equipment Mechanical
What is a package ?
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Equipment Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
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Equipment Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
Purpose
to have a better efficiency (than if it was done by the Engineer)
to minimize site erection work
to have ONE single functional guarantee
to have a party (vendor) who is able to bring a specific know-how
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Equipment Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
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Equipment Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
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Packaged Compressor
Packages
Off-shore
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Gas Dehydration
Packages
Off-shore
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Cold box
Packages
On-shore
Steam bath
vaporizer
Storage tank
(25m high)
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Equipment Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
Which is the responsible discipline ?
Equipment Mechanical
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Turbo-compressor
Heaters, boilers, incinerators
Desalter
ROTATING
FIRED HEATER
PRESSURE VESSELS
PACKAGE
PACKAGE
PACKAGE
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Equipment Mechanical
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Equipment Mechanical
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Equipment Mechanical
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Equipment Mechanical
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Equipment Mechanical
Equipment Mechanical
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Two types of specifications are issued. What are the two types?
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Specification
General
98
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Specification
General specification:
It does not apply to a particular equipment (tag) but to all items of this
family of equipment, e.g. fired heaters, S&T HX etc.
Only lists the amendments to a code
For standard supplies, it is enough, along with the MDS
For packages, general specifications for all equipment types within the
package must be included
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Pressure Vessels
ASME Section VIII, Division 1
ASME Section VIII, Division 2
Heat Exchangers
API 660
API 661
API 662
Rotating Equipment
API 610
Centrifugal pumps for Petroleum and Natural Gas Industries
API 617
Centrifugal compressor for general refinery service
API 611
General purpose turbines for refinery service
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Specification
Particular
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Specification
General specification:
It does not apply to a particular equipment (tag) but to all items of this
family of equipment, e.g. fired heaters, S&T HX etc.
Only lists the amendments to a code
For standard supplies, it is enough, along with the MDS
For packages, general specifications for all equipment types within the
package must be included
Particular specification
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Scope of services
Reference documents
Design Requirements
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Scope of services
Reference documents
Design Requirements
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Scope of services
Reference documents
Design Requirements
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Scope of services
Reference documents
Design Requirements
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Scope of services
Reference documents
Applicable codes & standards
Design Requirements
Specification
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Scope of services
Reference documents
Design Requirements
Specification
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Scope of services
Reference documents
Design Requirements
Specification
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Scope of services
Reference documents
Design Requirements
Specification
Specification
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Scope of services
Reference documents
Design Requirements
Documentation
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Scope of services
Reference documents
Design Requirements
Specification
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Scope of services
Reference documents
Design Requirements
Specification
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Scope of services
Reference documents
Design Requirements
Specification
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Equipment Mechanical
Equipment Mechanical
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2) THE SPECIFICATION
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Material requisition
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Material requisition
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Material requisition
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Material requisition
2)
3)
1)
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Material requisition
2)
3)
1)
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Material requisition
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Material requisition
2)
3)
1)
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Material requisition
2)
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Material requisition
2)
3)
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Material requisition
2)
3)
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Material requisition
Material requisition
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Inspection requirements
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Supplier class
Good
Fair
Bad
Very critical
Critical
Low critical
Non critical
Equipment Criticality
Very good
Inspection requirements
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Supplier class
Good
Fair
Bad
Very critical
Critical
Low critical
Non critical
Equipment Criticality
Very good
Inspection requirements
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Supplier class
Very critical
Good
Bad
Fair
not
not
qualified qualified
Critical
not
qualified
Low critical
Non critical
Equipment Criticality
Very good
Material requisition
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What
are
the
different types
of
documents
requested from
the vendor ?
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Vendor documents
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Vendor documents
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Vendor documents
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Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
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Certificate
EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Type 3.1 (and 3.2) must contain PO/work order number, batch/lot number etc.
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Certificate
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Certificate
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Certificate
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EN 10204
Type 2.1: Declaration of conformity. Issued by the Supplier. Certifies that the product
complies with the requirements of the order. Does not contain any test results (2.1) or
contains non-specific test results (2.2).
Type 3.1: Material test certificate. Issued by the Supplier. Contains specific test results.
Tests are done on the material itself or a sample of it. The tests have been done by an
organization independent from the supplier.
Type 3.2: Witnessed Material Test Certificate. Same as 3.1 but tests, including sampling
and traceability of sample, have been witnessed by a recognized certification agency.
The items shall be stamped with the symbol of the certification agency.
Critical items, such as special steels, critical service etc, or in case of doubt
on the quality control system of the supplier
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Certificate
What type of
certificate
is this?
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Vendor documents
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Vendor documents
Equipment / Mechanical
Quiz
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Finned tube
PFHE
Equipment / Mechanical
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WRAP-UP !
Documents issued by Equipment discipline:
Mechanical Data Sheet
Specification (General / Particular)
Material Requisition
Equipment Mechanical
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Select
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Supplier 1
Supplier 2
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Equipment / Mechanical
What is the work of the Equipment engineer after the purchase order is
placed?
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Equipment / Mechanical
What is the work of the Equipment engineer after the purchase order is
placed?
Review of vendor documents
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Equipment / Mechanical
What is the work of the Equipment engineer after the purchase order is
placed?
Review of vendor documents
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Scope of supply: counter
flange to be supplied by
vendor, as per contractual
specification
Equipment / Mechanical
Decision during a clarification meeting
with vendor, for instance to allow
maintenance
Comments on Instrument
numbering and
installation: Vendor P&ID
shall use the same
nomenclature than
projects P&ID
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Equipment / Mechanical
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Equipment / Mechanical
What is the work of the Equipment engineer after the purchase order is
placed?
Review of vendor documents
Coordination with other disciplines
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Equipment / Mechanical
What is the work of the Equipment engineer after the purchase order is
placed?
Review of vendor documents
Coordination with other disciplines. There are many interfaces
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Interfaces
Which engineering data is
exchanged with the Vendor
of a column?
Interfaces
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Provider
Receiver
Piping
Equipment / Mechanical
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Safety
Construction
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