Transformer Sizing

DOCUMENT TITLE
TRANSFORMER SIZING NCU+AU

CONTENTS
SECTION
PAGE
1.
Scope
2.
Reference Documents
3.0
Transformer & switchboard Details
4.0
Calculation
5.0
Conclusion
1. SCOPE
The scope of this document covers 33kV/6.9kV Power Transformer, 6.6 / 0.433 kV distribution
transformer and switchboard sizing calculation for Naphtha Cracker and associated units (NCU+AU)
for Petrochemical complex of IOCL at Panipat.
2. REFERENCE DOCUMENTS
Overall Electrical Load Analysis: 6556-EPCC1-TEC-99-ELE-DD-0005
Electrical Load List ( ABB) : 04184-120311-000009 Rev.0
Electrical Load Summary report (ABB): 04184-120311-000010 Rev 0
Key Single Line Diagram: 6556-EPCC1-TEC-99-ELE-DW-0003
Engineering Design Basis : 6556-00-16-50-DB-01, Rev 0
Design Philosophy for Electrical Facilities : 6-51-0099 rev 4
3. TRANSFORMER & SWITCHBOARD DETAILS

S.NO
EQUIPMENT
TAG NO.
Power Transformer
TR-0101, TR-0102
Voltage ratio : 33 kV / 6.9kV

Vector Group : Dyn 1
Type of cooling : ONAN / ONAF
Secondary earthing: Resistance earthed.
Distribution Transformer
TR-0103,TR-0104,
Voltage ratio : 6.6 kV / 0.433 kV

Vector Group : Dyn 11
Type of cooling : ONAN
Secondary earthing: Solidly earthed.
TR-0105,TR-0106
TR-0201,TR-0202
DESCRIPTION
TR-0203,TR-0204
TR-0205,TR-0206
3
HT switchboard
HT-0121
6.6kV, 50 Hz, Draw out type single front

switchboard with Vacuum circuit breaker
MV switchboard -
PC-0131, PC-0133, PC-
Normal
0231, PC-0232, PC-0233
415V, 50 Hz, Draw out type single front

Normal PCC
MV switchboard
PC-0132

Emergency PCC
MC-0241,MC-0242, MC-

Motor control centers
Emergency
6
Motor Control Center
0243, MC-0244, MC-0245
4. CALCULATION
The total electrical loads are calculated based on the following formulae:
Maximum Load (Normal running load) = (Continuous x X) + (Intermittent x Y) or the largest

intermittent motor load, whichever is higher
Where coincidence factor X = 1.00 for Continuous loads
Y = 0.15 for Intermittent loads
Peak Load = (Continuous x X) + (Intermittent x Y) or the largest intermittent motor load,
whichever is higher + (standby load x Z) or largest standby load which ever is
higher
Where coincidence factor X = 1.00 for Continuous loads
Y = 0.15 for Intermittent loads
Z = 0.05 for standby loads
The coincidence factors have been considered based on ABB Electrical Load Summary report :
04184-120311-000010 ,Rev 0
4.1.
HT switchboard and Power Transformers

Power Transformers TR-0101 & TR-0102 are catering to the loads of Bus A and Bus B of the 6.6 kV
Switchgear HT-0121 respectively. Incase of failure of either incomer or trouble in either transformer,
the continuous, intermittent and standby loads on other incomer/transformer are given in the table
below.
Switch
Continuous
Intermittent
Standby
Largest
Largest
Normal
Peak load
Switch
board
load
load
load
Intermittent
standby
Running
KVA
board
Tag
KVA
KVA
KVA
motor load
motor
Load
(kVA)
load
KVA
rating
(kVA)
HT0121
23874.6
7073.5
6408.9
844.5
2087.2
24935.6
27022.8
3000 A
at 6.6
kV
Power Transformer
As per clause no. 5.2.2 of Design Philosophy for electrical facilities (Doc. No. 6-51-0099, Rev. 4)
enclosed with bid package, the transformer sizing shall include 10% margin for future load growth.
ONAN rating of the transformer = normal running load x 10% margin for future load growth
= 24935.6 * 1.1 = 27430 MVA

ONAF rating of the transformer = Peak load x 10% margin for future load growth
= 27022 * 1.1 = 29725 MVA
Hence, ONAN/ONAF rating of the Power Transformer selected is 27 / 31.5 MVA.
Power Transformer
Peak load
Selected
Tag
MVA
Transformer
Rating
TR-0101,
4.2.
27 (ONAN) / 31.5
(ONAF)
27.02
TR-0102
MV switchboard and Distribution Transformer

Distribution Transformers are catering to the loads of Bus A and Bus B of the respective 415V
Switchgear. Incase of failure of either incomer or trouble in either transformer, the continuous,
intermittent and standby loads on other incomer/transformer are given in the table below.
MV
Continuous
Intermittent
Standby
Largest
Largest
Normal
Peak
Switch
switchboard
load
load
load
Intermittent
standby
Running
load
board
Tag
KVA
KVA
KVA
motor load
motor
Load
KVA
rating
(kVA)
load
KVA
at 415 V
(kVA)
PC-0131
1570.6
386.7
0.0
211.6
0.0
1781.7
1781.7
3000A
PC-0132
973.7
755.1
54.2
80.3
54.2
1086.9
1141.2
1600A
PC-0133
2005.3
755.1
95.5
0.0
41.3
2118.6
2159.9
3500A
PC-0231
1088.4
594.6
175.3
142.6
79.4
1231.0
1310.5
3000A
615.0
666.3
163.9
170.0
1631.4
1801.4
3000A
3000A
PC-0232
1467.5
PC-0233
1147.8
338.8
407.1
67.4
92.9
1215.2
1308.0
MC-0241
321.6
284.6
21.8
54.6
21.3
376.1
397.4
MC-0242
438.8
157.2
256
36.4
47.3
475.2
522.5
800A
800A
MC-0243
487.9
36.5
25.2
11.1
14.5
499
513.4
800A
MC-0244
304.4
218.7
0.0
48.8
0.0
353.2
353.2
800A
MC-0245
372.6
52.7
136.1
22.6
35.6
395.2
430.8
800A
Distribution Transformer
As per clause no. 5.2.2 of Design Philosophy for electrical facilities (Doc. No. 6-51-0099, Rev. 4)
enclosed with bid package, the transformer sizing shall include 10% margin for future load growth.
Rating of the distribution transformer = peak load x 10% margin for future load growth
Hence, rating of the Transformers is selected as follows:
Distribution
Peak load
10%
future
Transformer Tag
KVA
margin
Required KVA
Selected
Transformer
Rating
TR-0103,TR-0104,
TR-0105,TR-0106
TR-0201,TR-0202
TR-0203,TR-0204
TR-0205,TR-0206
1781.7
178.1
1959.8
2000
2159.9
215.99
2375.8
2500
1310.5
131.05
1441.55
1600
1801.4
180.14
1981.54
2000
1308.0
130.8
1439
1600
5. CONCLUSION
Based on above calculations, all equipment has been adequately sized.
The following ratings of transformers are selected:
a) TR-0101 & 0102
: 33/6.9kV , 27.0 / 31.5 MVA , ONAN/ONAF
b) TR-0103,TR-0104 : 6.6/0.433 kV, 2000 kVA

c) TR-0105,TR-0106 : 6.6/0.433 kV, 2500 kVA
d) TR-0201,TR-0202 : 6.6/0.433 kV, 1600 kVA
e) TR-0203,TR-0204 : 6.6/0.433 kV, 2000 kVA
f) TR-0205,TR-0206 : 6.6/0.433 kV, 1600 kVA
Note: The transformer sizing calculation is based on overall Electrical Load Analysis Doc. Number 6556EPCC1-TEC-99-ELE-DD-0005, Rev 01. However, this will be revised based on final vendor data.

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DOCUMENT TITLE

TRANSFORMER SIZING NCU+AU

Transformer & switchboard Details

3. TRANSFORMER & SWITCHBOARD DETAILS

Voltage ratio : 33 kV / 6.9kV

Voltage ratio : 6.6 kV / 0.433 kV

6.6kV, 50 Hz, Draw out type single front

PC-0131, PC-0133, PC-

0231, PC-0232, PC-0233

415V, 50 Hz, Draw out type single front

415V, 50 Hz, Draw out type single front

415V, 50 Hz, Draw out type single front

Motor Control Center

0243, MC-0244, MC-0245

Maximum Load (Normal running load) = (Continuous x X) + (Intermittent x Y) or the largest

HT switchboard and Power Transformers

= 24935.6 * 1.1 = 27430 MVA

MV switchboard and Distribution Transformer

Hence, rating of the Transformers is selected as follows:

: 33/6.9kV , 27.0 / 31.5 MVA , ONAN/ONAF

b) TR-0103,TR-0104 : 6.6/0.433 kV, 2000 kVA

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