API 682 4th Edition Category 1 Configurations: 3CW-FB

API 682 4th edition
Category 1
Configurations
Mechanical seals
Piping plans
Seal supply systems
Configuration
3CW-FB
1
API 682 4th edition

Category 1
Configuration 3CW-FB (Contacting Wet Face-to-Back)
EagleBurgmann mechanical seals applicable for this configuration
Seal type A
EagleBurgmann seal supply systems and components
Seal type B
Seal type C
Plans
Products
21 (22), 23
WEF6 Water cooler, WEL6 Air cooler, SPT6 Temperature indicator
31
ZYA6 Cyclone separator
41
WEF6 Water cooler, WEL6 Air cooler,

SPT6 Temperature indicator, ZYA6 Cyclone separator
32
SPX6 Flush unit
53A
TSA6 Barrier/buffer fluid system, TSB6 Barrier/buffer fluid system
53B
SPB6 Barrier fluid system with bladder accumulator
Engineered seals
53C
SPC6 Barrier fluid system with piston accumulator
Beyond API specifications, EagleBurgmann offers a comprehensive range of engineered seals tailored to customers specification. Please inquire.
65A
LSA6 Leakage collection reservoir
65B
LSB6 Leakage collection reservoir
54, 99
Engineered to customers specifications
(Metal bellows seals with O-Rings)
(Metal bellows seals with flexible graphite)
APItex-T
STATIONARY
ROTATING
(Balanced pusher seals)
The API experts

EagleBurgmann is one of the leading
international system providers of sealing
technology. For more than 20 years we
have been actively contributing our expertise
to developing and implementing the API 682
standard for the selection and application
of seals and supply systems in centrifugal
and rotary pumps.
API piping plans applicable for 3CW-FB configuration

Process side
Plan 01
Integral (internal)
recirculation from the
pump discharge to the
seal chamber.
Plan 13
Recirculation from the
seal chamber through
a flow control orifice
and back to the pump
suction or pump suction
piping.
Plan 31
pump discharge through
a cyclone separator
delivering the clean fluid
to the seal chamber. The
solids are delivered to
the pump suction line.
Plan 53A
Pressurized barrier
fluid reservoir
supplying clean fluid
for an arrangement 3
pressurized dual seal.
Plan 65A*
Atmospheric leakage
collection and alarm
system for condensing
leakage. Failure of the
seal will be detected
by an excessive flow
rate into the leakage
collection system.
Plan 02
Dead-ended seal
chamber with no
recirculation of flushed
fluid. Flush connections
plugged.
Plan 14
Recirculation from
pump discharge
through a flow control
orifice to the seal and
simultaneously from the
seal chamber through
a flow control orifice to
pump suction.
Plan 41
a cyclone separator
delivering the clean fluid
to a cooler and then to
the seal chamber. The
solids are delivered to
the pump suction line.
Plan 53B
Barrier fluid system
pressurized by a
bladder accumulator
supplying clean liquid
for an arrangement 3
pressurized dual seal.
Plan 65B*
Atmospheric leakage
collection and
detection system for
condensing leakage.
Failure of the seal
will be detected by a
cumulative leakage into
the system.
Plan 03
Circulation between
the seal chamber and
the pump created
by the design of the
seal chamber. Flush
connections plugged.
Plan 21 (22)
Recirculation from
and cooler (in Plan 22
through a strainer, a
flow control orifice and
a cooler) into the seal
chamber.
Plan 32
Injection of clean fluid
into the seal chamber
from an external
source.
Plan 53C
Barrier fluid system pressurized by a piston accumulator
supplying clean liquid for an
arr. 3 pressurized dual seal.
The barrier pressure is generated from the seal chamber
pressure. The system is
self-energizing and reacts
to fluctuations in the seal
chamber fluid pressure.
Plan 11 (12)
(in Plan 12 through a
strainer and a flow
control orifice) into
the seal chamber.
Solutions for more safety

and productivity
Atmospheric side
Between seals
Plan 23
Recirculation from a
circulation device in the
seal chamber through a
cooler and back into the
seal chamber.
Plan 54
Pressurized external barrier
fluid system supplying clean
liquid for an arrangement 3
pressurized dual seal. The
barrier liquid is maintained
at a pressure greater than
seal chamber pressure and
is circulated by an external
pump or pressure system.
The new 4th edition of API 682 is in line

with the latest achievements and current
developments. EagleBurgmann offers the
widest portfolio of seals and seal supply
systems acc. to API 682 4th edition, and
consequently has the optimum product
for each API-compliant requirement:
technically mature, practical solutions that
provide significantly greater safety and
process reliability in refining technology,
petrochemical, oil & gas and chemical
industries.
eagleburgmann.com
Important note
All the technical specifications are based on extensive tests and our many
years of experience. However, the diversity of possible applications means
that they can serve as guide values only.
Plan 99
Engineered piping plan
not defined by
other existing plans.
It should be noted that the extremal values of each operating parameter

cannot be applied at the same time because of their interaction.
Furthermore, the operating range of each specific product depends on
the respective shaft diameter, materials used, mode of operation and
on the medium to be sealed.
A guarantee can only be given in the individual case if the exact conditions
of application are known and these are confirmed in a special agreement.
When critical conditions of operation are involved, we recommend
consulting with our specialist engineers.
Subject to change.
* Possible
33
Category 1 3CW-FB
Seal type A
APItex-T
l1
l2
LBO
LB0
19
23
3 16
13
24
d1
18
11 20
21
Features
API 682 Category 1, Type A, Arrangement 3 seal
Dual seal in face-to-back arrangement
Balanced
Cartridge unit
Independent of direction of rotation
Shrink-fitted seal faces
Solid mating rings
Advantages
Suitable for pressure reversal
Insensitive to shaft deflections and process fluctuations
Cover distortion cannot cause mating ring misalignment
Good heat dissipation
No external pump necessary
Pre-assembled unit, ready to install
Low space requirements
Security due to proofed design
Springs protected from the product
Recommended applications
Chemical industry
Petrochemical industry
Oil and gas industry
Highly volatile hydrocarbons
Toxic and hazardous media
Media with poor lubrication properties
Low solids content and low abrasive media
Vertical and horizontal ANSI chemical standard pumps
d1
h6
8 17 15
d5
1 4 5 10 14 9 12
d4
h6
7
d2
d3
f7
(h)
22
LBI
LBI
Item
Description
Operating range (see note on page 3)
1,
9
Seal ring
Shaft diameter: d1 = 20 110 mm (0.79" 4.33")
2, 5, 7, 10, 13, 15, 16, 17 O-Ring
Pressure: p1 = 22 bar (319 PSI)
APITEX
APITEX
EagleBurgmann
3, 11
Spring
Temperature: t = 40 C +176 C (40 F
+349
F)EagleBurgmann
4, 12
Mating ring
(>176 C (349 F) please inquire)
6
Seal sleeve
Sliding velocity: vg = 23 m/s (75 ft/s)
8, 18
Gland plate
Materials
14 Driver
19
HSH Cap screw
Seal rings: Blister resistant carbon, Silicon carbide SSiC (Q12)
20
Set ring
Mating rings: Silicon carbide SSiC (Q1)
Set screw
Secondary seals: EPDM (E), NBR (P), FKM (V), FFKM (K) 21, 24
22
Setting device
Springs: Hastelloy C-4 (M)* and C-276 (M5)
23
Hexagon bolt
Metal parts: CrNiMo steel 316 (G) or equivalent,
optional materials on request.
LBO
Liquid barrier OUT
* EagleBurgmann standard
LBI
Liquid barrier IN
Recommended piping plans
Process side:
01, 02, 03, 11, 12, 13, 14, 21, 22, 23, 31, 41, 32
Between seals: 53A, 53B, 53C, 54
Atmospheric side*: 61, 62, 65A, 65B
* Depending on application, please inquire
Category 1 3CW-FB
Plans 21 (22), 23, 41
WEF6 Water cooler

E
D
C
B
Features
Heat exchangers of the WEF6000-A4 range are used
to cool process/barrier fluids in seal supply circuits.
WEF6000-A4 heat exchangers are fully compliant with
API 682 4th edition regulations. The process/barrier
medium is directed through the tube, and the cooling
medium is directed through the shell.
Refining technology
Chemical industry
Power plant technology
Venting and draining of the process/barrier medium side as

well as the cooling water side is ensured. In addition, the
heat exchangers can also be combined with a temperature
instrument in the supply line to the mechanical seal
(optional in accordance with API 682 4th edition).
Advantages
Operating limits up to 45 bar/260 C (653 PSI/500 F)
(tube side): suitable for a wide range of demanding
operating conditions.
Cooling water side and process side can be completely
vented and drained
Seamless pipes on process side
Special design without welding inside the cooler
Higher cooling water velocity due to
innovative cooler design
Stainless steel 316L: high resistance to corrosive media
Product variants
Designation
Type of heat exchanger
WEF6100-A4
ASME
Tube
WEF6 EagleBurgmann
Notes
Design and production in accordance with EU Pressure
Equipment Directive PED 97/23 EC.
Design, calculation and production acc. to ASME VIII, Div. 1
(cooler not subject to ASME stamp requirements, piping <6")
Item Description
A
From mechanical seal
B
To mechanical seal
C
Cooling water IN
D
Cooling water OUT
E Vent
F Drain
Cleaning: Process/barrier medium side and cooling

water side: flush with a suitable solvent.
Shell
NPT 3/4"
WEF6100-A4
PED
Tube
Shell
Flange 3/4",
600 lbs
NPT 1/2"
45 bar (653 PSI)
Shell
Shell
Flange 3/4",
300 lbs
Flange 3/4",
600 lbs
Flange 3/4",
300 lbs
16 bar (232 PSI)
NPT 1/2"
45 bar (653 PSI)
16 bar (232 PSI)
Process connections
Drain/vent connection
Allowable pressure1)
NPT 1/2"
45 bar (653 PSI)
Allowable temperature cooling

water side (shell side)1)
29 C +150 C
(20 F +302 F)
29 C +150 C
(20 F +302 F)
29 C +150 C
(20 F +302 F)
29 C +150 C
(20 F +302 F)
Allowable temperature process/

barrier medium side (tube side)1)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
Cooling capacity (kW)2)

Required cooling water quantity (m/h)
Metal parts
10
3
0.6
316L
10
3
0.6
316L
10
3
0.6
316L
10
3
0.6
316L
NPT 1/2"
45 bar (653 PSI)
NPT 3/4"
WEF6000-A4
PED
Tube
Flange 3/4",
600 lbs
16 bar (232 PSI)
Flange 3/4",
600 lbs
WEF6000-A4
ASME
Tube
16 bar (232 PSI)
Other versions on request.

Design data, permissible working values depend on the actual conditions of service.
2)
Guidelines with buffer/barrier fluid water 60 C (140 F) cooling water 20 C (68 F).
3)
Guidelines with buffer/barrier fluid oil 60 C (140 F) cooling water 20 C (68 F).
1)
Category 1 3CW-FB
Plans 21 (22), 23, 41
WEL6 Air cooler

C
A
Features
Heat exchangers of the WEL6000-A4 range (shown here:
WEL6002-A4) are used to cool process/barrier fluids in
seal supply circuits. The heat exchangers are made of
helical, laserwelded finned tubes. The cooling medium
is ambient air. It is important, therefore, for WEL heat
exchangers to be installed in well ventilated places indoors
or, ideally, outdoors. There is a choice of three different
basic versions of the WEL6000-A4 range as well as
supplied fully assembled together with valves, base frame
and other system components.
Advantages
(tube side): suitable for a wide range of demanding
operating conditions.
Can be completely vented and drained
Seamless pipes
Stainless steel 316L: high resistance to corrosive media
Refining technology
Chemical industry
Product variants
Notes
WEL6A4V
Design and production in accordance with EU Pressure
Equipment Directive PED 97/23 EC.
Design, calculation and production acc. to ASME VIII, Div. 1
(cooler not subject to ASME stamp requirements, piping <6")
Designation
Number of finned tubes
Connections
Drain/vent connection
WEL6001-A4A001-D0
ASME
1
Flange 3/4", 600 lbs
Flange 1/2", 600 lbs 4)
44 bar (638 PSI)
Allowable temperature process/

barrier medium side (tube side)1)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)

Volume (liters)
Metal parts
1.5
1.2
1.2
316L
2
1.5
2.4
316L
PED
44 bar (638 PSI)
WEL6002-A4A001-D0
ASME
2 finned tubes switched in parallel
Flange 1/2", 600 lbs 4)
44 bar (638 PSI)
PED
44 bar (638 PSI)

1)
2)
Guidelines with buffer/barrier fluid water 60 C (140 F) ambient temperature 20 C (68 F); moved air at min. 0.7 m/s (2.3 ft/s); product flow rate 8 l/min.
3)
Guidelines with buffer/barrier fluid oil 60 C (140 F) ambient temperature 20 C (68 F); moved air at min. 0.7 m/s (2.3 ft/s); product flow rate 8 l/min.
4)
Version with screwed connection G1/2" available as an option.
Item
Description
EagleBurgmann
A
From mechanical seal
B
C
D
To mechanical seal
Vent
Drain
WEL6003-A4A001-D0
ASME
PED
2 finned tubes switched in parallel and doubled length
Flange 1/2", 600 lbs 4)
44 bar (638 PSI)
44 bar (638 PSI)
29 C +260 C
(20 F +500 F)
3
2
4.8
316L
Category 1 3CW-FB
Plans 21 (22), 23, 41
SPT6 Temperature indicator
Features
The measuring unit of the SPT6000-A4 range is used to
visually monitor the operating temperature.
The measuring unit consists of a bi-metallic temperature
gauge (NG100) with protective sleeve installed in a
measuring block incl. drain connection.
Advantages
(design parameters)
Temperature indicating range up to 200 C (392 F)
Wetted parts: Stainless steel 316L for high resistance
to corrosive media
Product variants
Refining technology
Chemical industry
Designation
Connections process
Connections drain
SPT6000-A4
G 1/2"
45 bar (653 PSI)
SPT6000-A4
G 1/2"
45 bar (653 PSI)
Temperature range
0 C +120 C
(+32 F +248 F)
0 C +200 C
(+32 F +392 F)
Wetted parts
316L
316L
SPT
EagleBurgmann

1)
Category 1 3CW-FB
Plans 31, 41
ZYA6 Cyclone separator

ZYA6000
Product variants
ZYB6000
Features
The ZY6000-A4 range is available in three versions:
ZYA6000-A4:
Cyclone separator for high flow rates and high pressures.
ZYB6000-A4:
Cyclone separator for high flow rates and high pressures;
100 % X-ray capability.
ZYC6000-A4:
Cast version, block-type design with integral flanges.
Advantages
Contamination is automatically conveyed to the suction
nozzle of the pump: maintenance-free mode of operation
for guaranteed reliability
High filtration efficiency
Wide range of products for the optimum solution for
every application
ZYA6000-A4 and ZYB6000-A4: available for operating
pressures of up to 200 bar (2,900 PSI)
ZYC6000-A4 in block-type design with integrated
flange connections: low space requirements because of
compact design
Functional description
Cyclone separators of the ZY6000-A4 range are used to
clean mainly aqueous liquids containing contamination
such as dirts and solids (e.g., in circulation systems of
sewage, sludge or pipeline pumps).
The best possible filtration efficiency is achieved when the
specific weight of the solids is much higher than that of
the carrier liquid and when the differential pressure is as
large as possible within the permissible pressure range
(min. 1.7 bar (24.7 PSI) in accordance with API 682). The
viscosity of the medium is a factor that also needs to be
taken into account.
ZYA6 EagleBurgmann
Refining technology
Chemical industry
ZYC6000
ZYB6 XRAY BEagleBurgmann
Installation
B
A
A
C
P&ID for ZY6000-A4 Cyclone separators

A Contaminated liquid IN
B Clean liquid OUT
C Separated liquid OUT
ZYC6 EagleBurgmann
Installationsschema
Product variants
Cyclone sepearator ZY20-1S9
Designation
ZYA6000
EagleBurgmann
Features
Standard
Connections product inlet
Connections clean product outlet
ZYB6000
100 % X-ray capability
ZYC6000
Cast version
Integral flange 3/4", 600 lbs
Connections
contaminated product outlet

60 bar (870 PSI)
60 bar (870 PSI)
60 bar (870 PSI)
Temperature range
29 C ... +150 C
(20 F ... +302 F)
29 C ... +150 C
(20 F ... +302 F)
29 C ... +150 C
(20 F ... +302 F)
O-Ring2)
Wetted parts
Viton
316L
Viton
316L
Viton
316L
Allowable pressure
1)

1)
Max. permissible working values depend on version.
2)
Other materials on request, e.g. FKM, EPDM.
Category 1 3CW-FB
Plan 32
SPX6 Flush unit

1
2
3
Features
The EagleBurgmann flush unit of the SPX6000-A4 range
consists of a manifold with integrated inline filter supplied
together with a needle valve and pressure gauge. Optional
available with temperature gauge and/or flow indicator.
The unit is used to control the flushing of a mechanical seal.
Advantages
Compact design due to integral filter
Modular concept optimal monitoring equipment
available
Refining technology
Chemical industry
Product variants
Designation
SPX6000-A4
44 bar (638 PSI)
Allowable temperature1)
20 C +120 C
(4 F +248 F)
Process connections
Metal parts
1/2" NPT
316L
Item Description

The SPX6000-A4 flush unit continuously supplies flushing
1 SPX
Pressure indicator
media from an external source to the mechanical seal. EagleBurgmann
2
Needle valve
This plan is almost always used in combination with a
3
Integral filter
throat bushing which serve as a throttle device to maintain 4
Valve
a higher pressure in the stuffing box to isolate the pumped
product from the seal chamber.
A
From external source
B
To mechanical seal

1)
Category 1 3CW-FB
Plan 53A
TSA6 Barrier/buffer fluid system

G
Features
The EagleBurgmann barrier/buffer fluid systems of the
TSA6000-A4 range meet all the requirements to supply
mechanical seals in accordance with the API682 4th
edition guidelines. The vessels are equipped with all
essential connections for fitting additional components.
The range is available in two standard vessel sizes with
dished heads, and a bottom-flanged version which can be
dismantled (TSB6000-A4) is also available. The modular
system allows the TSA6000-A4 vessels to be combined
with a wide range of system components such as level
transmitter, pressure transmitter, base frame, etc.
Advantages
Operating limits up to 44 bar/260 C (638 PSI/500 F):
suitable for a wide range of demanding operating
conditions
Robust design with weld-pad type sightglass for optimum
visual level monitoring
Modular system: combination possible with a wide range
of system components
Refining technology
Chemical industry
Notes
Design and production available in accordance with EU
Pressure Equipment Directive PED 97/23 EC. Design,
calculation and production available acc. to ASME VIII,
Div. 1.
3rd party inspection, ASME stamp on request.
Installation
TSA6
Plan53
The TS system performs all the basic functions of a
barrier/buffer system for the operation of dual seals: EagleBurgmann
To pressurize the barrier/buffer chamber
Leakage compensation
Barrier/buffer fluid is circulated by thermosiphon effect
or forced circulation system
To cool the seal
To selectively absorb product leakage and prevent dry
running (tandem arrangement)
Use compressed air or nitrogen for pressurization;
pressurization is monitored by a pressure transmitter
(default). The incorporated level transmitter issues a
signal whenever the level of barrier/buffer fluid is too low.
G
PIT
C
A
LIT
B
EagleBurgmann
E
P&ID for TSA6000-A4, Plan 53A

A From mechanical seal
B To mechanical seal
C Filling connection
TS6PIDPLAN53SCHEMA
D Cooling water IN
EagleBurgmann
E Cooling water OUT
F Drain
G N2 IN
10
Client
Product variants
Designation
Pressure Equipment Directive
For shaft diameters 60 mm (acc. to API 682)
For shaft diameters >60 mm (acc. to API 682)
Integrated cooling coil
Volume, vessel (liters)
Volume, tube (liters)
Allowable pressure shell1)
Allowable pressure tube1)
TSA6000-A4
ASME
X
TSA6001-A4
PED
X
TSA6002-A4
ASME
TSA6003-A4
PED
X
15
0.3
44 bar (638 PSI)
44 bar (638 PSI)
X
15
0.3
44 bar (638 PSI)
44 bar (638 PSI)
X
X
26
0.4
44 bar (638 PSI)
44 bar (638 PSI)
X
X
26
0.4
44 bar (638 PSI)
44 bar (638 PSI)
Allowable temperature vessel1)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
Allowable temperature system1)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
Liquid volume at NLL Normal Liquid Level (liters)

Working volume MAX-MIN (liters)
Cooling capacity without cooling water (kW)3)
Cooling capacity natural circulation (kW)2)
Cooling capacity forced circulation (kW)2)
Metal parts
Sight-glass
Gaskets
Net weight (approx.)
12
4
0.75
1.9
5
0.4
316L
Borosilicate
PTFE
68 kg (150 lbs)
12
4
0.75
1.9
5
0.4
316L
Borosilicate
PTFE
68 kg (150 lbs)
20
6.5
1
2.5
6.5
0.7
316L
Borosilicate
PTFE
75 kg (165 lbs)
20
6.5
1
2.5
6.5
0.7
316L
Borosilicate
PTFE
75 kg (165 lbs)

Guidelines with barrier/buffer fluid water 60 C (140 F) cooling water 20 C (68 F).
3)
Guidelines with barrier/buffer fluid water 60 C (140 F) ambient temperature 20 C (68 F)
(valid for thermosiphon systems without cooling water with natural circulation resp. forced circulation).
1)
2)
11
Category 1 3CW-FB
Plan 53A
TSB6 Barrier/buffer fluid system

G
Features
The EagleBurgmann barrier/buffer fluid systems of the
TSB6000-A4 range meet all the requirements to supply
mechanical seals in accordance with the API682 4th
edition guidelines. The vessels are equipped with all
essential connections for fitting additional components.
TSB6 bottom-flanged vessels are available in two standard
sizes. A version with dished heads (TSA6000-A4) is also
available. The modular system allows the TSB6000-A4
vessels to be combined with a wide range of system
components such as level transmitter, pressure transmitter,
base frame, etc.
Advantages
Operating limits up to 44 bar/260 C (638 PSI/500 F):
suitable for a wide range of demanding operating conditions
Robust design with weld-pad type sightglass for optimum
visual level monitoring
Modular system: combination possible with a wide range of
system components
Refining technology
Chemical industry
Notes
Div. 1.
F
TSB6Installation
Plan 53
The TS system performs all the basic functions of a
barrier/buffer system for the operation of dual seals: EagleBurgmann
To pressurize the barrier/buffer chamber

Barrier/buffer fluid is circulated by thermosiphon effect
or forced circulation system
To cool the seal
To selectively absorb product leakage and prevent dry
running (tandem arrangement)
Use compressed air or nitrogen for pressurization;
pressurization is monitored by a pressure transmitter
(default). The incorporated level transmitter issues a
signal whenever the level of barrier/buffer fluid is too low.
G
PIT
C
LG
LIT
B
EagleBurgmann
E
P&ID for TSA6000-A4, Plan 53A

C Filling connection
TSB6PIDPLAN53SCHEMA
D Cooling water IN EagleBurgmann
E Cooling water OUT
F Drain
G N2 IN
12
Client
Product variants
Designation
For shaft diameters >60 mm (acc. to API 682)
Integrated cooling coil
Volume, vessel (liters)
Volume, tube (liters)
Allowable pressure shell1)
Allowable pressure tube1)
TSB6000-A4
ASME
X
TSB6001-A4
PED
X
TSB6002-A4
ASME
TSB6003-A4
PED
X
15
0.3
44 bar (638 PSI)
44 bar (638 PSI)
X
15
0.3
44 bar (638 PSI)
44 bar (638 PSI)
X
X
26
0.4
44 bar (638 PSI)
44 bar (638 PSI)
X
X
26
0.4
44 bar (638 PSI)
44 bar (638 PSI)
Allowable temperature vessel1)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
29 C +260 C
(20 F +500 F)
Liquid volume at NLL Normal Liquid Level (liters)

Working volume MAX-MIN (liters)
Cooling capacity without cooling water (kW)3)
Cooling capacity natural circulation (kW)2)
Cooling capacity forced circulation (kW)2)
Metal parts
Sight-glass
Gaskets
12
4
0.75
1.9
5
0.4
316L
Borosilicate
PTFE
12
4
0.75
1.9
5
0.4
316L
Borosilicate
PTFE
20
6.5
1
2.5
6.5
0.7
316L
Borosilicate
PTFE
20
6.5
1
2.5
6.5
0.7
316L
Borosilicate
PTFE

Guidelines with barrier/buffer fluid water 60 C (140 F) cooling water 20 C (68 F).
3)
Guidelines with barrier/buffer fluid water 60 C (140 F) ambient temperature 20 C (68 F)
(valid for thermosiphon systems without cooling water with natural circulation resp. forced circulation).
1)
2)
13
Category 1 3CW-FB
Plan 53B
SPB6 Barrier fluid system with bladder accumulator

H
A
Features
Pressurized barrier system (closed circuit) for use in
seal systems with high pressures and/or for hazardous/
environmentally harmful processes. The SPB6000-A4
(Plan 53B) range is available with a pressure accumulator,
cooler (finned tube, water or air cooler with fan) and a
wide range of instruments. A refilling unit must be provided.
Advantages
Pressurization occurs by means of a pre-loaded bladder
accumulator
Membranes in the accumulator separate the nitrogen
from the barrier medium: nitrogen cannot get into the
barrier medium or process medium
Barrier pressure is created without any need for
connection to a nitrogen supply
Available with finned tube, water or air coolers with fan
system components/instruments
Refining technology
Chemical industry
14
C
B
Notes
SPB6
Plan 53B
Div. 1.
EagleBurgmann
The SPB6000-A4 is designed to perform the following
functions of a barrier system:
To pressurize the buffer chamber
To cool the seal
Pressurization (> process pressure) prevents the process

medium from getting into the barrier circuit or the
atmosphere. Pressurization is supplied by a pressure
accumulator which is pre-loaded with nitrogen. Circulation
in the barrier circuit occurs via the thermosiphon principle
or by forced circulation, e.g., with a pumping screw.
Installation
G
A
H
PIT
P&ID for SPB6000-A4

Barrier fluid system with
bladder accumulator
C Fill
F Drain
G Vent
H N2 Precharge
Optional
TI
B
Piping
Tubing
EagleBurgmann
Client
Product variants
Designation
For shaft diameters > 60 mm (acc. to API 682)
Bladder accumulator (liters)
Allowable temperature bladder accumulator1)
SPB6000-A4
ASME
Air coolera)
X
Water coolerb)
20
44 bar (638 PSI)
C +90 C
SPB6 PLAN2053B
(4 F +194 F)
EagleBurgmann

Cooling capacity with water cooled heat exchanger (kW)2)
Required cooling water quantity (m3/h)
Cooling capacity with air cooled heat exchanger (kW)4)
Metal parts
Accumulator
Bladder
20 C +90 C
(4 F +194 F)
SPB6001-A4
PED
Air coolera)
X
Water coolerb)
SPB6003-A4
PED
Air coolera)
20
44 bar (638 PSI)
X
35
44 bar (638 PSI)
X
35
44 bar (638 PSI)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
10
3
0.6
2.0
1.5
316L
CrMo steel
Nitrile
Water coolerb)
SPB6002-A4
ASME
Air coolera)
10
3
0.6
2.0
1.5
316L
CrMo steel
Nitrile
10
3
0.6
2.0
1.5
316L
CrMo steel
Nitrile
Water coolerb)
10
3
0.6
2.0
1.5
316L
CrMo steel
Nitrile

1)
2)
Guidelines with barrier fluid water 60 C (140 F) cooling water 20 C (68 F).
3)
Guidelines with barrier fluid oil 60 C (140 F) cooling water 20 C (68 F).
4)
Guidelines with barrier fluid water 60 C (140 F ) ambient temperature 20 C (68 F); moved air at min. 0,7 m/s (2.3 ft/s); product flow rate 8 l/min.
5)
Guidelines with barrier fluid oil 60 C (140 F) ambient temperature 20 C (68 F); moved air at min. 0,7 m/s (2.3 ft/s); product flow rate 8 l/min.

a)
WEL6002-A4
b)
WEF6000-A4
15
Category 1 3CW-FB
Plan 53C
SPC6 Barrier fluid system with piston accumulator

A
C
G
Features
Pressurized barrier system (closed circuit) for use in
seal systems with high pressures and/or for hazardous/
environmentally harmful processes. The SPC6000-A4
(Plan 53C) range is available with a pressure booster,
cooler (finned tube, water or air cooler with fan) and a wide
range of instruments. A refilling unit must be provided.
Advantages
Pressurization occurs by means of a pressure booster
Automatic setting of the barrier pressure via reference
pressure: simple and reliable mode of operation
Safe operation even in case of pressure changes
Barrier pressure is created without any need for
connection to a nitrogen supply
Available with finned tube, water or air coolers with fan
system components/instruments
Refining technology
Chemical industry
16
F
H
SPC6 Notes
The SPC6000-A4 is designed to perform the followingPlan 53C Design and production available in accordance with EU
EagleBurgmann
functions of a barrier system:
Div. 1.
To pressurize the buffer chamber
To cool the seal
Pressurization (> process pressure) prevents the process

medium from getting into the barrier circuit or the
atmosphere. Circulation in the barrier circuit occurs via
the thermosiphon principle or by forced circulation, e.g.,
with a pumping screw.
Installation
C
P&ID for SPC6000-A4

Barrier fluid system with
piston accumulator
C Fill
D Cooling water IN
E Cooling water OUT
F Drain
G Vent
H Pressure reference
I Cooling water drain
J Cooling water vent
Optional
A
DPIT
LT/ LI
Optional
TI
B
EagleBurgmann
I
F
Piping
3/ 4
S80
Client
Tubing
12,7 x 1,65
Product variants
SPC6
Designation
SPC6000-A4
PLAN 53C SCHEMA
ASME
EagleBurgmann
Air cooler a)
X
For shaft diameters > 60 mm (acc. to API 682)
Piston accumulator (liters)
2.8
44 bar (638 PSI)
Water cooler b)
SPC6001-A4
PED
Air cooler a)
X
Water cooler b)
SPC6002-A4
ASME
Air cooler a)
Water cooler b)
SPC6003-A4
PED
Air cooler a)
2.8
44 bar (638 PSI)
X
5.1
44 bar (638 PSI)
X
5.1
44 bar (638 PSI)
Allowable temperature piston accumulator1)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)
20 C +90 C
(4 F +194 F)

Required cooling water quantity (m3/h)
Metal parts
10
3
0.6
2.0
1.5
316L
10
3
0.6
2.0
1.5
316L
10
3
0.6
2.0
1.5
316L
Water cooler b)
10
3
0.6
2.0
1.5
316L

1)
2)
Guidelines with barrier fluid water 60 C (140 F) cooling water 20 C (68 F).
3)
Guidelines with barrier fluid oil 60 C (140 F) cooling water 20 C (68 F).
4)
Guidelines with barrier fluid water 60 C (140 F) ambient temperature 20 C (68 F); moved air at min. 0,7 m/s (2.3 ft/s); product flow rate 8 l/min.
5)
Guidelines with barrier fluid oil 60 C (140 F) ambient temperature 20 C (68 F); moved air at min. 0,7 m/s (2.3 ft/s); product flow rate 8 l/min.

a)
WEL6002-A4
b)
WEF6000-A4
17
Category 1 3CW-FB
Plan 65A
LSA6 Leakage collection reservoir
Features
The EagleBurgmann leakage control systems of the
LSA6000 range in accordance with API Plan 65A consist
of a leakage collection tank with integrated orifice and
overflow pipe. The level can be monitored with the
differential pressure transmitter which is supplied together
with a five-way manifold valve.
Advantages
Seal failure detection
Safe discarding of excessive seal leakage
To ensure durability, all components are corrosion
resistant
Refining technology
Chemical industry
Notes
In accordance with API Plan 65A, the LSA6000 leakage
LSA6
control system is used to discharge leakage from single
Plan65A
seals. The outboard leakage is collected in an external EagleBurgmann
tank; the leakage volume is monitored (level in the tank).
Div. 1.
Installation
P&ID for LSA6000-A4
Leakage collection system
B To leakage collection system
PDIT
Client
Product variants
Designation
Volume of vessel (liters)
LSA6000-A4
PED | ASME
4
44 bar (638 PSI)
20 C +120 C
(4 F +248 F)
Connection
Metal parts

316L

1)
18
EagleBurgmann
TSAPI4
PLAN 65A
EagleBurgmann
Category 1 3CW-FB
Plan 65B
LSB6 Leakage collection reservoir
Features
In accordance with API Plan 65B, the EagleBurgmann
leakage control systems of the LSB6000 range consist
of a leakage collection tank with valve and overflow pipe.
The level can be monitored with the differential pressure
transmitter which is supplied together with a five-way
manifold valve.
Advantages
Seal failure detection
Safe discarding of excessive seal leakage
To ensure durability, all components are corrosion
resistant.
Refining technology
Chemical industry
LSB6
Notes
Plan65B
and production available in accordance with EU
In accordance with API Plan 65B, the LSB6000 leakage Design
EagleBurgmann
control system is used to discharge leakage from single
seals. The outboard leakage is collected in an external
Div. 1.
tank; the leakage volume is monitored (level in the tank).
Installation
P&ID for LSB6000-A4
Leakage collection system
B To liquid collection system
PDIT
Client
Product variants
Designation
Volume of vessel (liters)
LSB6000-A4
PED | ASME
4
44 bar (638 PSI)
20 C +120 C
(4 F +248 F)
Connection
Metal parts

316L
EagleBurgmann
LSAPI4
PLAN 65B
EagleBurgmann

1)
19
API-C1-3CW-FB-E/E2/3.000/11.14/4.4.1 EagleBurgmann Group Marketing, Germany
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refining technology, the petrochemical, chemical and pharmaceutical industries, food processing, power,
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API 682 4th Edition Category 1 Configurations: 3CW-FB

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API 682 4th Edition Category 1 Configurations: 3CW-FB

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API 682 4th edition

Seal supply systems

API 682 4th edition

Configuration 3CW-FB (Contacting Wet Face-to-Back)

EagleBurgmann mechanical seals applicable for this configuration

EagleBurgmann seal supply systems and components

WEF6 Water cooler, WEL6 Air cooler, SPT6 Temperature indicator

ZYA6 Cyclone separator

WEF6 Water cooler, WEL6 Air cooler,

SPX6 Flush unit

TSA6 Barrier/buffer fluid system, TSB6 Barrier/buffer fluid system

SPB6 Barrier fluid system with bladder accumulator

SPC6 Barrier fluid system with piston accumulator

LSA6 Leakage collection reservoir

LSB6 Leakage collection reservoir

Engineered to customers specifications

(Metal bellows seals with O-Rings)

(Metal bellows seals with flexible graphite)

(Balanced pusher seals)

The API experts

API piping plans applicable for 3CW-FB configuration

Solutions for more safety

The new 4th edition of API 682 is in line

It should be noted that the extremal values of each operating parameter

WEF6 Water cooler

Venting and draining of the process/barrier medium side as

Cleaning: Process/barrier medium side and cooling

16 bar (232 PSI)

16 bar (232 PSI)

Allowable temperature cooling

Allowable temperature process/

Cooling capacity (kW)2)

16 bar (232 PSI)

16 bar (232 PSI)

Other versions on request.

WEL6 Air cooler

Allowable temperature process/

Cooling capacity (kW)2)

44 bar (638 PSI)

44 bar (638 PSI)

Other versions on request.

SPT6 Temperature indicator

Other versions on request.

ZYA6 Cyclone separator

P&ID for ZY6000-A4 Cyclone separators

Flange 3/4", 600 lbs

Integral flange 3/4", 600 lbs

Flange 3/4", 600 lbs

60 bar (870 PSI)

60 bar (870 PSI)

Other versions on request.

SPX6 Flush unit

Other versions on request.

TSA6 Barrier/buffer fluid system

P&ID for TSA6000-A4, Plan 53A

Allowable temperature vessel1)

Allowable temperature system1)

Liquid volume at NLL Normal Liquid Level (liters)

Other versions on request.