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    S S S S - 11018.M 11018.M 11018.M 11018.M: Hyundai Welding Co., LTD

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    faridshabani
    S-11018.M electrodes are recommended for welding high strength steel with tensile strengths up to 800MPa where high quality welds are required. They produce welds with tensile strengths up to 810MPa and Charpy V-notch impact values above 61J at -51°C. The electrodes have a heavy coating and produce fast welding with good deposition rates and crack resistance due to low hydrogen. Proper welding procedures include preheating, limiting arc time and weaving, and storing electrodes properly controlled conditions.

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    S S S S - 11018.M 11018.M 11018.M 11018.M: Hyundai Welding Co., LTD

    Uploaded by

    faridshabani
    138 views6 pages
    S-11018.M electrodes are recommended for welding high strength steel with tensile strengths up to 800MPa where high quality welds are required. They produce welds with tensile strengths up to 810MPa and Charpy V-notch impact values above 61J at -51°C. The electrodes have a heavy coating and produce fast welding with good deposition rates and crack resistance due to low hydrogen. Proper welding procedures include preheating, limiting arc time and weaving, and storing electrodes properly controlled conditions.

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    steel

    Original Title

    S-11018.M

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    S-11018.M electrodes are recommended for welding high strength steel with tensile strengths up to 800MPa where high quality welds are required. They produce welds with tensile strengths up to 810MPa and Charpy V-notch impact values above 61J at -51°C. The electrodes have a heavy coating and produce fast welding with good deposition rates and crack resistance due to low hydrogen. Proper welding procedures include preheating, limiting arc time and weaving, and storing electrodes properly controlled conditions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    138 views6 pages

    S S S S - 11018.M 11018.M 11018.M 11018.M: Hyundai Welding Co., LTD

    Uploaded by

    faridshabani
    S-11018.M electrodes are recommended for welding high strength steel with tensile strengths up to 800MPa where high quality welds are required. They produce welds with tensile strengths up to 810MPa and Charpy V-notch impact values above 61J at -51°C. The electrodes have a heavy coating and produce fast welding with good deposition rates and crack resistance due to low hydrogen. Proper welding procedures include preheating, limiting arc time and weaving, and storing electrodes properly controlled conditions.

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    Download as pdf or txt
    of 6

    Rev.

    00

    S-11018.M
    COVERED ARC WELDING ELECTRODE
    FOR 800MPa CLASS HIGH TENSILE STEEL

    HYUNDAI WELDING CO., LTD.

    S-11018.M

     Specification

    AWS A5.5
    JIS
    EN 757

     Applications

    E11018E11018- M
    E62 4 B 4 2

    S- 11018.M electrodes are recommended for applications requiring stress


    relieved weld- ments that meet AWS E11018M high strength tensile and
    relatively low (2.8 kgf- m at - 51 ) Charpy V- notch impact requirements.
    In fact impact tests are not required to meet AWS quality conformance
    inspection unless they are specifically requested by the customer.
    S- 11018.M electrodes can be used to join armor plate and high strength
    steel such as Hy- 80, Hy- 90, and Hy- 100 where high X- ray quality welds
    are required.

     Characteristics
    on Usage

    S- 11018.M is heavy coated low alloy, low hydrogen iron power type
    electrode displaying fast, efficient metal transfer. The deposited metal has
    good x- ray performance and excellent tensile and impact properties.
    Deposition rates obtained are higher than with E11016.G electrode types.
    Extremely good crack resistibility is obtained owing to very low hydrogen
    content of the weld metal.

     Note on Usage

    1. Dry the electrodes at 350 400 for about one hour before use and
    store the electrodes at 100 150 after drying them with attention to
    keep away from moisture.

    2. Adopt back step method or strike the arc on a small steel plate
    prepared for this particular purpose, because arc striking on base
    metal is in danger of initiation cracking.
    3. Keep the arc as short as possible and avoid large with weaving.

    4. Preheat at 200 300 .


    The temperature to be applied varies in accordance with plate
    thickness and kind of steel to be welded.

    S-11018.M
    Mechanical Properties
    & Chemical Compositions of all-Weld Metal

    Method by AWS Rules

     Welding Conditions

    Diameter(mm)
    Amp./ Volt.
    Stick-Out(mm)
    Pre-Heat()
    Interpass Temp.()
    Polarity

    : 2.6, 3.2, 4.0, 5.0, 6.0


    : 170 ~ 175 / 25 ~ 26
    :
    :
    : 93 ~ 121
    : AC or DC +

    [ Joint Preparation & Layer Details ]


     Mechanical Properties of The Weld Metal

    consumable
    S-11018.M
    AWS 11018.M

    Tensile test

    Impact Value (Joule)

    Y.S (MPa)

    T.S (MPa)

    EL
    (%)

    740

    810

    21.6

    69 ~ 77

    77

    20

    Test
    Temp
    -51

    X1

    X2

    X3

    Avg.

    63

    60

    60

    61

    Cr

    Mo

    0.21

    0.35

    28

     Chemical Analysis of The Weld Metal(wt%)

    Consumable

    Chemical Composition (%)


    Mn
    P
    S
    Ni

    S-11018.M

    Si

    0.07

    0.48

    1.62

    AWS 11018.M

    0.10

    0.60

    1.30 ~
    1.80

    0.023

    0.012

    0.030

    0.030

    2.04
    1.25 ~
    2.50

    0.40

    0.25 ~
    0.50

    This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
    structure utilizing this type of information is and must be the sole responsibility of the builder/ user. Many variables beyond the control of HYUNDAI
    WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
    shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.

    S-11018.M
    Welding Efficiency
    & Bending Test

     Test Conditions of Deposition Efficiency

    Consumable

    Base Metal
    Specification

    Welding conditions
    Amp.
    (A)

    Dimension (mm)

    Welding speed
    (mm/ min)

    Position

    S-11018.M
    (4.0mm x 400)

     Results of Deposition Efficiency Test

    Consumable

    Deposition efficiency (%)


    For electrode

    For core wire

    S-11018.M (4.0 mm x 400)

     Results of Bending Test

    Consumable
    S-11018.M (4.0mm x 400)

    Face

    Root

    Side

    This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
    structure utilizing this type of information is and must be the sole responsibility of the builder/ user. Many variables beyond the control of HYUNDAI
    WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
    shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.

    S-11018.M
    Weldability
    & Diffusible Hydrogen Contents & Proper Welding conditions

     Weldability

    Division

    Item

    Arc stability
    Melting rate
    Deposition rate
    Resistance of spatter occurrence
    Bead appearance
    Slag detachability
    The others

    Flat position

    Vertical up position

    Good

    Good

    Excellent

    Excellent

    Good

    Excellent

    Good

    Good

    Good

    Good

    Excellent

    Excellent

    Good

    Good

     Diffusible Hydrogen Contents of Weld Metal

    Consumable

    Diffusible hydrogen contents


    (/gr. Weld metal)

    Welding
    current
    X1

    X2

    X3

    X4

    Remark

    Avg.

    S-11018.M

     Sizes Available and Recommended Currents

    Diameter (mm)
    Length (mm)
    Recommended
    current range
    ( AC or DC + Amp.)

    2.6

    3.2

    4.0

    5.0

    6.0

    350

    350

    400

    400

    450

    Flat position

    55 ~
    90

    90 ~
    130

    130 ~
    180

    190 ~
    240

    250 ~
    310

    Vertical & Overhead


    position

    50 ~
    80

    80 ~
    110

    110 ~
    170

    This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
    structure utilizing this type of information is and must be the sole responsibility of the builder/ user. Many variables beyond the control of HYUNDAI
    WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
    shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.

    S-11018.M
    Approval

     Authorized Approval Details

    Classification
    KS

    AWS

    Dia.
    (mm)

    Welding
    position

    Grade
    KR

    ABS

    LR

    BV

    DNV

    GL

    NK

    Notice

    This test report is made for giving general information,


    and it's not meaning guarantee.
    Test results are changeable by several welding
    - parameter including base materials

    This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
    structure utilizing this type of information is and must be the sole responsibility of the builder/ user. Many variables beyond the control of HYUNDAI
    WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
    shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.

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