A4VSO

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The document describes an axial piston variable pump (A)A4VSO for use in open circuit hydraulic systems.

It is an axial piston pump with a swash plate design for hydrostatic drives in open circuit operation.

Minimum fluid levels, filling/bleeding ports, and case drain connections depending on installation orientation and location relative to the reservoir.

Electric Drives

and Controls

Hydraulics

Linear Motion and


Assembly Technologies

Pneumatics

Service

Axial piston variable pump


(A)A4VSO

RA 92050-A/06.09 1/64
Replaces: 09.97

Data sheet

Series 10, 11 and 30


Size 40...1000
Nominal pressure 5100 psi (350 bar)
Peak pressure 5800 psi (400 bar)
Open circuit

Features

Contents

Axial piston pump in swash plate design for hydrostatic


drives in open circuit operation

Type code for standard program

Technical data

Characteristics

10

Summary of controls

13

The ow is proportional to the input drive speed and displacement. By adjusting the swash plate angle it is possible
to innitely vary the output ow.

Dimensions, size 40

18

Excellent suction characteristics

Dimensions, size 71

20

Low noise level

Dimensions, size 125

22

Long service life

Dimensions, size 180

24

Modular design

Dimensions, size 250

26

Dimensions, size 355

28

Dimensions, size 500

30

Dimensions, size 750

32

Dimensions, size 1000

36

Through drive

38

Summary mounting options on (A)A4VSO

39

Permissible mass bending moment

40

Dimensions combination pumps

41

Dimensions through drive

43

Installation notes

63

General information

64

Short response times


Wide range of through drive options
Visual swivel angle indicator
Optional mounting position
Operation on HF-uids under reduced operational data
possible
A special version is available for operation with
HFC-uid see data sheet RA 92053

For the descriptions of the control devices see the separate


RA (RE) data sheets
RE 92056,
RA 92060,
RA 92064,
RE 92072,
RA 92076,
RA 92080,
RE 92088

2/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Type code for standard program )


(A)A4VS
01

02

O
03

04

/
05

06

07

Hydraulic uid / Version

08

40

09

71

10

11

12

13

14

125 180 250 355 500 750 1000

Mineral oil and HFD-uids (no code)


HFA-, HFB- and HFC-Fluids

AA4VS

01 For operation on HFC-special performance version


see RA 92053 (HFA and HFB see RE 90223)
High-Speed-Version

Axial piston unit


02

Swash plate design, variable

SAE-version
Metric-version

A4VS2)

Boost pump (Impeller)


without boost pump (no code)
03

with boost pump (Impeller)


only with port plate 25 (service port connections)

Type of operation
04

Pump, open circuit

Size

40

05 Displacement Vg max

71

125 180 250 355 500 750 1000

in3/rev.

2.44 4.33 7.63 10.98 15.26 21.66 30.51 45.76 61.02

(cm3-/rev.)

(40) (71) (125) (180) (250) (355) (500) (750) (1000)

Control devices
Pressure control

DR

Pressure control for parallel operation


Flow control

(RA 92060)

Pressure and ow control


Power control with hyperbolic curve
Manual control
06

DP..

FR..

DFR

DFR..
LR..3)

MA

EM

MA..
EM..

HM

HM..

(RA 92076) HS

HS..3)

EO

EO..3)

Hydraulic control, control volume dependent


Hydr. control, with servo/proportional valve

DP
FR

(RA 92064) LR
(RE 92072)

Electric motor control

DR..

Electronic control
Hydraulic control, pilot pressure dependent

(RA 92080) HD

Secondary speed control

(RE 92056) DS1

Electro-hydraulic control system DFE1


System solution SYHDFEE

(RE 92088)
(RE 30035)

4)

4)

HD..3)

DS1..3)

DFE1..3)

10(11)4)

Series

07

1)

for preferred program information, refer to the Bosch Rexroth Country Unit ofces in your country

2)

for metric version all sizes, see RE 92050

3)

30

when operating on HF-re resistant uids, observe the limitations as shown in the relevant data sheets of the control devices
and the mounted valves
4) Versions with HD-controls only in series 11
= available

= in preparation

= not available

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

3/64

Type code for standard program )


(A)A4VS
01

02

O
03

04

05

06

07

08

09

10

11

12

13

14

Direction of rotation
08

with view on shaft end

Seals

09

40

71

clockwise

counter-clockwise

125 180 250 355 500 750 1000

NBR (Nitrile-rubber),
Shaft seal FKM (Fluoro-rubber)

FKM (Fluoro-rubber) / for operation on HFD

HFC-special performance version see RA 92053

Shaft end
SAE parallel keyed shaft to ISO 3019-1

SAE splined shaft to ISO 3019-1


10 SAE splined shaft similar to ISO 3019-1

Metric keyed parallel shaft to DIN 6885

Metric splined shaft to DIN 5480

40

71

Mounting ange
11

to ISO 3019-1 (SAE J 744)

4-bolt

similar to ISO 3019-2 metric

8-bolt

125 180 250 355 500 750 1000

D
H

Service line connections


Port B and S: SAE ange on side, 90 offset,
UNC mounting bolts
12 Port B and S: SAE ange on side,

90 offset,
2nd pressure port B1, opposite to B
closed with blanking plate on delivery

UNC mounting bolts


metric mounting bolts

1)

for preferred program information, refer to the Bosch Rexroth Country Unit ofces in your country

2)

only with through drive code N00 and K..


= available

= not available

continuation of type code see page 4

63 2)

75
25

4/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Type code for Standard program )


(A)A4VS
01

02

O
03

04

/
05

06

07

Through drive

08

40

without auxiliary pump, without through drive


with through drive for mounting an axial piston unit, gear
or radial piston pump
Universal through drive, can be adapted
splined shaft coupler
Flange
to mount
2)
127-4 (SAE C, 4-bolt) 32-4 (SAE C)
AA4VSO/G 40
127-4 (SAE C, 4-bolt) 38-4 (SAE C-C)
AA4VSO/G 71
152-4 (SAE D, 4-bolt) 44-4 (SAE D)
AA4VSO/G 125
152-4 (SAE D, 4-bolt) 50-4 (SAE F)
AA4VSO/G 180
165-4 (SAE E, 4-bolt) 50-4 (SAE F)
AA4VSO/G 250
165-4 (SAE E, 4-bolt) 50-4 (similar to SAE F) AA4VSO/G 355
125, 4-bolt (ISO3)) 32x2x14x9g
A4VSO/G 40
A4VSO/G 71
140, 4-bolt (ISO3)) 40x2x18x9g
160, 4-bolt (ISO3)) 50x2x24x9g
A4VSO/G 125 u. 180
3
A4VSO/G, A4CSG 250
224, 4-bolt (ISO )) 60x2x28x9g
A4VSO/G, A4CSG 355
224, 4-bolt (ISO3)) 70x3x22x9g
A4VSO/G, A4CSG 500
315, 8-bolt (ISO3)) 80x3x25x9g
A4VSO/G, A4CSG 750
400, 8-bolt (ISO3)) 90x3x28x9g
13 400, 8-bolt (ISO3)) 100x3x32x9g
A4VSO/G 1000
AZ-PF-1X-004...022
82-2(SAE A)
5/8in 16-4 (SAE A)
82-2(SAE A)
3/4in 19-4 (SAE A-B) A10VSO 10, 18/31/52(3)
AZ-PN-1X-020...032,
101-2 (SAE B)
7/8in 22-4 (SAE B)
(A)A10V(S)O 28/31/52(3)
101-2 (SAE B)
1in 25-4 (SAE B-B)
PGH4, (A)A10V(S)O45/31
127-2 (SAE C)
1 1/4in 32-4 (SAE C) (A)A10V(S)O 71/31
127-2 (SAE C)
1 1/2in 38-4 (SAE C-C) PGH5, (A)A10V(S)O100/31
152-4 (SAE D)
1 3/4in 44-4 (SAE D) (A)A10V(S)O 140/31(2)
3/4in 19-4 (SAE A-B) A10VSO 10/52, 18/31
80, 2-bolt (ISO3))
A10VSO 28/31
100, 2-bolt (ISO3)) 7/8in 22-4 (SAE B)
3
A10VSO 45/31
100, 2-bolt (ISO )) 1in 25-4 (SAE B-B)
125, 2-bolt (ISO3)) 1 1/4in 32-4 (SAE C) A10VSO 71/31
160, 4-bolt (ISO3)) 1 1/4in 32-4 (SAE C) A10VSO 71/32
125, 2-bolt (ISO3)) 1 1/2in 38-4(SAE C-C) A10VSO 100/31
180, 4-bolt (ISO3)) 1 1/2in 38-4 (SAE C-C) A10VSO 100/32
180, 4-bolt (ISO3)) 1 3/4in 44-4 (SAE D) A10VSO 140/31/32
63, metr.4-bolt
for keyed shaft 25 R4
with through drive shaft, without coupler, without adapter ange,
closed with cover plate

09

71

10

11

12

13

14

125 180 250 355 500 750 1000


N00

K...

U...

15
16
17
78
18
18
31
33
34
35
77
43
76
88
01
52

68
04
07
24
17
B2
B3
B4
B5
B8
B6
B9
B7
57
99

Filtration (only with HS- and DS-control)


14

without lter

Sandwich plate lter (with HS- and DS-control see RA 92076 and RE 92056)

1)

for preferred program information, refer to the Bosch Rexroth Country Unit ofces in your country

2)

Keyed shaft coupler on K/U 57 through drive

3)

to ISO 3019-2 metric

Combination pumps
1. Combination pumps consisting of axial piston units ordering example see page 38; overview mounting options see page 39
2. if delivery with mounted gear or radial piston pump is desired, please consult us.
= available

= in preparation

= not available

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

5/64

Technical data
Hydraulic uid

On certain selected HFC-uids, pump sizes 125...355, executed in accordance to RA 92053 can be operated with the
same pressures and speeds as on mineral oil.
On operation with HFA and HFB-uids, limitations of the technical data must be observed according to RA 90223.
On operation with rolling oil (e.g. kerosene + additives) please
consult us.

(5000)
(3000)
(2000)

1000
600
400

(1000)

200

(500)

100

(300)

60

(200)
(150)

40

(100)

20

(80)
(70)
(60)

1000
(4635)

0
10
VG 68
VG 46
VG 32
VG 2
2
VG

The variable pump (A)A4VSO is suitable for operation on


HF-uids. (HFA, HFB, and HFC: EA4VSO or A4VSO....F
HFD: standard version A4VSO with FKM seals)
However, limitations to the technical data, according to
RA 90223 must be observed.

Selection diagram

Viscosity v mm2/s (SUS)

For extensive information on the selection of hydraulic uids and


application conditions please consult our data sheets RA 90220
(mineral oils), RA 90221 (ecologically acceptable uids) and RA
90223 (HF-re resistant uids).

36
(170)
vopt.
16
(80)

10
-13 0

20

40

60

194
80 100 120 140 160 180

(-20) (-10) (0) (10) (20) (30)(40)(50)(60)(70)(80)(90)


(-25)

Temperature t in F (C)

When ordering, please state the uid to be used.


Operating viscosity range
Within the operating viscosity range between 80...450 SUS
(16...100 mm2/s) the units can be operated without limitations of
the technical data.
In order to obtain optimum efciency and service life, we
recommend that the operating viscosity (at operating temperature) be selected in the range

Notes on the selection of hydraulic uid


In order to select the correct uid, it is necessary to know the
operating temperature in the tank (open circuit) in relation to
the ambient temperature.
The hydraulic uid should be selected so that within the operating temperature range, the viscosity lies within the optimum
range (opt ); see shaded section in the selection diagram. We
recommend, that the higher viscosity grade is selected in each
case.

opt = opt. viscosity range 80...170 SUS (16...36 mm2/s)


Temperature range (see selection diagram)
referred to tank temperature (open circuit).
Limit of viscosity range
For critical operating conditions the following values apply:
min

= 60 SUS (10 mm2/s)


for short periods (t < 3 min)
at max. permissible case drain temperature
tmax = 194F (+90C).

max

= 4550 SUS (1000 mm2/s)


for short periods (on cold start, operating viscosity
should be below 450 SUS (100 mm2/sec) within
15 minutes)
tmin= 13F (25C)

For detailed information on operation with low temperatures see


RA 90300-03-B.

tmin = 13F (25 C)


tmax = 194F (+90 C)
Example: at an ambient temperature of X C the operating temperature in the tank is 140F (60 C). In the optimum viscosity
range (opt ; shaded area), this corresponds to grades VG 46 or
VG 68; select: VG 68.
Important: The case drain temperature is inuenced by pressure and speed and is always higher than the tank temperature.
However the max. temperature at any point in the system may not
exceed 194F (90 C).

6/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Technical data
For the following operating conditions bearing ushing is
required for a safe, continuous operation:

The permissible case drain pressure (housing pressure) is


dependent on the drive speed (see diagram).

Applications with special uids (non mineral oils) due to


limited lubricity and narrow operating temperature range
Operation at critical conditions of temperature and viscosity
with mineral oil

Size

40

71

125

180

250

Case drain pressure pL abs psi (bar)

(4) 58

40

Case drain pressure

1000
750
500
355
250 180
125
71

Bearing ushing

0.8
gpm
recommended
qSp
(L/min) (3)
ushing ow

1.0
(4)

1.3
(5)

1.8
(7)

2.6
(10)

Max. case drain pressure (housing pressure)

355 500

750

1000

4.0 5.3
gpm
recommended
qSp
(L/min) (15) (20)
ushing ow

7.9
(30)

10.6
(40)

Flushing is recommended with vertical mounting (drive shaft


facing upwards) in order to ensure lubrication of the front
bearing and shaft seal.
Flushing is carried out via port U, located in the front ange
area of the pump. The ushing uid ows through the front bearing and leaves the pump together with the case drain ow.
Depending on pump size, the following ushing ows are
recommended:
Size

Size

These recommended ushing ows will cause a pressure drop


of approx. 30 psi (2 bar) (series 1) and 45 psi (3 bar) (series 3)
between the entrance to portU and the pump case (including
the pipe ttings).
Notes regarding series 30
When using external bearing ushing the throttle screw at port
U must be turned in to the end stop.

Filtration of the uid (Axial piston unit)


The ner the ltration, the better the achieved cleanliness of
the uid and the longer the life of the axial piston pump.
To ensure a reliable functioning of the axial piston unit, a minimum cleanliness class of
20/18/15 acc. to ISO 4406 is necessary.

(3)

40

(2)
20
(1) 14.5

1000

2000

3000

4000

speed n (rpm)

pL abs max _____________________________________ 60 psi (4 bar) absolute


These are approximate values; under certain operating conditions a reduction in these values may be necessary.

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

7/64

Technical data
Operating pressure range

Definition

Pressure at service line port (pressure port) B

Nominal pressure pnom


The nominal pressure corresponds to the maximum design
pressure.

Nominal pressure pnom ________ 5100 psi (350 bar) absolute


Peak pressure pmax ___________ 5800 psi (400 bar) absolute
Total operating period _____________________________ 300 h
Single operating period _____________________________ 1 s
Minimum pressure (high-pressure side) ___ 215 psi (15 bar)
For lower pressures please consult us.

Minimum pressure (high-pressure side)


Minimum pressure on the high-pressure side (B) that is required in order to prevent damage to the axial piston unit.
Rate of pressure change RA
Maximum permissible rate of pressure build-up and pressure
reduction during a pressure change over the entire pressure
range.

pnom
t
p

Pressure p

Pressure p

Rate of pressure change RA ___ 232000 psi/s (16000 bar/s)

Peak pressure pmax


The peak pressure corresponds the maximum operating pressure within the single operating period. The sum of the single
operating periods must not exceed the total operating period.

Single operating period

t1

t2

tn

Peak pressure pmax


Nominal pressure pnom

Time t

Pressure at suction port S (inlet)


Minimum suction pressure pS min ______12 psi (0,8 bar) absolute
Maximum suction pressure pS max____ 435 psi (30 bar) absolute
Minimum pressure (inlet)
In order to avoid damage to the axial piston unit, a minimum
pressure must be ensured at the suction port S (inlet). The minimum pressure is dependent on the speed and displacement
of the axial piston unit.

Total operating period = t1 + t2 + ... + tn

0.9

12 (0.8)
0.6

0.7

0.8

0.9
Vg
Displacement V
g max

Inlet pressure pabs

n
Speed no max

1.0

23 (1.6)
20 (1.4)
17.5 (1.2)
14.5 (1.0)

1.1

0.5

Time t

psi (bar)

1.25
1.2

1.0

The inlet pressure is the static feed pressure or the minimum


dynamic value of the boost pressure.
Please note:
Max. permissible drive speed no max. perm. (speed limit) see page 8
Please contact us if these conditions cannot be satisfied.

Minimum pressure (high-pressure side)

8/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Technical data
Table of values (theoretical values, without considering efciencies and tolerances; values rounded off)
Size

40

71

125

180

250/
H 1)

355/
H 1)

500/
H 1)

21.7
(355)

30.51 45.8
(500) (750)

750

750

1000

with boost
pump

Displacement

Vg max

in3
(cm3)

2.44
(40)

4.33
(71)

7.63
(125)

11.0
(180)

15.26
(250)

Speed 2)
max. at Vg max

no max

rpm

2600

2200

1800

1800

1500/ 1500/ 1320/ 1200


1900 1700 1500

1500

1000

no max perm. rpm

3200

2700

2200 2100

1800/ 1700/ 1600/ 1500


2100 1900 1800

1500

1200

qvo max

gpm

27.5

41.2

59.4

(L/min)

(104)

(156)

HP

81

(kW)

max. at Vg Vg max
(speed limit)
Flow
at no max

Power p = 5100 psi (350 bar)


at no max
Po max

Torque
at Vg max p = 5100 psi (350 bar) Tmax
p = 1450 psi (100 bar) T
Rotary stiffness
Shaft end K

Shaft end S

Shaft end R

Shaft end P

Shaft end Z

Moment of inertia
rotary group
Angular acceleration max.4)
Case volume
Weight
(with pressure control) approx.
1)

JTW

V
m

85.6

45.8 61.02
(750) (1000)

99/
125
(225) (324) (375/
475)

140/
159
(533/
604)

174/ 237.9
198
(660/ (900)
750)

297.2 264.1

122

176

254

(91)

(131)

(189)

417/
473
(311/
352)

518/ 708
587
(385/ (525)
437)

885

(61)

294/
372
(219/
277)

lb-ft
(Nm)
lb-ft
(Nm)

165
(223)
47
(64)

292
(395)
83
(113)

516
(696)
147
(199)

744
(1002)
211
(286)

1032
(1391)
294
(398)

1467
(1976)
417
(564)

2063
(2783)
586
(795)

3097
(4174)
880
(1193)

3097
(4174)
880
(1193)

4104
(5565)
1172
(1590)

klb-ft/rad
(kNm/rad)
klb-ft/rad
(kNm/rad)
klb-ft/rad
(kNm/rad)
klb-ft/rad
(kNm/rad)
klb-ft/rad
(kNm/rad)
lb-ft2
(kgm2)
rad/s2
gal (L)
lbs
(kg)

57
(79)
49
(67)

106
(146)
92
(126)

175
(241)
141
(194)

235
(323)
202
(278)

322
(443)
267
(368)

592
(814)

345
(475)

1352
(1860)
1317
(1812)
15.66
(0.66)
2000
5.0(19)
1014
(460)

1352
(1860)
1317
(1812)
15.66
(0.66)
2000
5.8(22)
1080
(490)

1985
(2730)
2068
(2845)
28.47
(1.20)
1450
7.13(27)
1333
(605)

832
(1145)

826
(1136)
0.116 0.287 0.712 1.305 2.276 4.509 7.809
(0.0049) (0.0121) (0.03) (0.055) (0.0959) (0.19) (0.3325)
17000 11000 8000 6800 4800 3600 2800
0.5(2) 0.6(2.5) 1.3(5) 1.0(4) 2.6(10) 2.1(8) 3.7(14)
86
117
194
225
406
456
705
(39)
(53)
(88) (102) (184) (207) (320)

(1125) (1000)

781

(656) (583)

High-Speed-Version

2) Values

are valid with inlet pressure pabs 14.5 psi (1 bar) at inlet port S, with increased speed up to speed limit please observe
diagram, page 7
3) V < V
g
g max
4) The

range of validity lies between zero and the maximum permissible drive speeds.
Valid for external excitation (eg. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be considered.

Notes
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit.
The permissible values can be determined through calculation.

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

9/64

Technical data
Permissible radial and axial forces on the drive shaft
Size

40

Radial force, max.

71

125

180

250

355

500

750*

1000

Fq

at X/2 Fq max
X/2 X/2

lb 225 270
360 450 450 495 560 675
786
(N) (1000) (1200) (1600) (2000) (2000) (2200) (2500) (3000) (3500)

Axial force, max.


Fax max

Fax

lb 135
180
225 315
405 450 450 495 495
(N) (600) (800) (1000) (1400) (1800) (2000) (2000) (2200) (2200)

* also valid for versions with boost pump

Determination of pump size


Flow

qV =

Vg n V
231

[gpm]

Vg p
Drive torque

Power

T =

P =

24
mh
qV p
1714 t

[lb-ft]

[HP]

(
(
(

Vg n V
1000

[L/min]

Vg p
20 mh
qV p
600 t

[Nm]

[kW]

)
)
)

Vg = geometr. displacement per rev. in in3 (cm3)


p = pressure difference in psi (bar)
n

= speed in rpm

V = volumetric efciency
mh

= mechanical-hydraulic efciency

t = overall efciency (t = V mh)

10/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 122F (50C))
qv p
qv = gpm
Overall efciency: t =
Pqv max 1714 p = psi
P = HP

qv p
qv = L/min
t = P
p = bar

600
qv max
P = kW
Size 180

Size 40
150
(75)

qv

Pqv max

20

50

(50)

(25)
10

Pqv zero

1000

2000

(100)

3000

25

0
4000 5000

Flow qv gpm (L/min)

(50)

Drive power P HP (kW)

75

30
(100)

(400)
250

qv

200 (150)

(300)
75

150
(200)

50

(100)

Pqv max
100

(100) 25

(300) (350)

(200)

(200)

100

Drive power P HP (kW)

(150) 40

Flow qv gpm (L/min)

qv
v = q
v theor

Volumetric efciency:

(50)
50

Pqv zero

Operating pressure p psi (bar)


n = 2600 rpm
n = 1200 rpm

1000

2000

(100)

3000

4000 5000
(300) (350)

(200)

Operating pressure p psi (bar)


Size 71

150
(100)

(100)
20

100

Pqv max
(50)

(50)
10

Pqv zero
0

1000

2000

(100)

3000
(200)

50

0
4000 5000

(250)

(500)
125
300

(400)

(200)
100

250

qv
200 (150)

(300)

(300) (350)

Operating pressure p psi (bar)

75

Pqv max

(200)

n = 2200 rpm
n = 1200 rpm

(100)

50

(100) 25

(300)

qv

(100)

50
100

Pqv max
25

(50)
50

Pqv zero
0

1000

2000

(100)

3000
(200)

0
4000 5000
(300) (350)

Operating pressure p psi (bar)


n = 1800 rpm
n = 1200 rpm

Drive power P HP (kW)

150

(100)

(50)

Pqv zero

50

200 (150)

75

(200)

150

100

Size 125

Flow qv gpm (L/min)

Size250

Flow qv gpm (L/min)

qv
30

n = 1800 rpm
n = 1200 rpm

200 (150)

1000

2000

(100)

3000

4000 5000

(200)

Operating pressure p psi (bar)


n = 1500 rpm
n = 1200 rpm

(300) (350)

Drive power P HP (kW)

40

Drive power P HP (kW)

Flow qv gpm (L/min)

(150)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

11/64

Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 122F (50C))
qv p
qv = gpm
t = P
p
= psi

1714
qv max
P = HP

Size 355

450

150
350
(500)

(250)

qv

125

300
(200)

(400)
100

250

Flow qv gpm (L/min)

400 (300)

(600)

550

(800)

Drive power P HP (kW)

175

qv
v = q
v theor

Volumetric efciency:

(350)

(700)

Flow qv gpm (L/min)

qv p
qv = L/min
t = P
p
= bar

600
qv max
P = kW
Size 500

(400)
200
500
(350)

(700)
450

175
(600)

400 (300)

qv

150

350
(250)

(500)
125

P qv max

(300)

300

200 (150)

75

(200)

100

Pqv zero

25

250

Pqv max

(100)

50

1000

2000

(100)

3000
(200)

200 (150)

(300)

100
(100)

(200)

(400)
150

75
(50)

50

4000 5000

150
(200)

(100)

50
100

(300) (350)

(100)

Pqv zero

25

(50)
50

Operating pressure p psi (bar)


n = 1500 rpm
n = 1200 rpm

1000

2000

(100)

3000
(200)

0
4000 5000
(300) (350)

Operating pressure p psi (bar)


n = 1320 rpm
n = 1000 rpm

Drive power P HP (kW)

Overall efciency:

12/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 122F (50C))
qv p
qv = gpm
t = P
p
= psi

1714
qv max
P = HP

Size 750

qv p
qv = L/min
t = P
p = bar

600
qv max
P = kW
Size 1000
450

(550)

(1100)

qv
v = q
v theor

Volumetric efciency:

1100
(800)

(1000)

(500)
650
250
600 (450)

(900)
225

qv

550

Flow qv gpm (L/min)

700

275

Drive power P HP (kW)

Flow qv gpm (L/min)

(1600)
400

1000
(700)

(1400)
900
350

800 (600)

(1200)
300

qv

(400)

(800)

700
(1000)

200

500

250

600

(350)

(700)
450

(800)

175

(400)
500

200

Pqv max

400 (300)

(600)

(600)

150

(500)

400 (300)
150

350
(500)

(250)

300
(400)

125
300

(200)

100
200

(400)

(200)

Pqv max
100

(200)

250

(300)

0
150
(100)

50

1000

2000

(100)

100
(50)

25

3000
(200)

4000 5000

50

1000

2000

(100)

3000
(200)

4000 5000

(300) (350)

Operating pressure p psi (bar)


n = 1200 rpm

n = 1000 rpm
n = 900 rpm

(300) (350)

Operating pressure p psi (bar)


Pqv zero

(100)

(100)
100

200 (150)
75

(200)

Pqv zero

50

Drive power P HP (kW)

Overall efciency:

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Summary of controls
Pressure control DR (see RA 92060)
The DR- pressure control limits the maximum pressure at the pump outlet within the pumps control
range. This max. pressure level can be steplessly
set at the control valve.
Setting range 725...5100 psi (50...350 bar)
Optional:
Remote control (DRG)

B1 B MB

qv min

qv max
U S MS

Pressure control for parallel operation DP (see RA 92060)

K1 K2 T R(L)

not in scope of supply

Suitable for pressure control with multiple A4VSO


axial piston pumps in parallel operation.

Mst
XD

Optional:
Flow control (DPF)
p

qv min

B1 B MB

qv max

U S MS

K1 K2 T R(L)

not in scope of supply


B

Flow control FR (see RA 92060)

XF

Maintains a constant ow in a hydraulic system.


Optional:
Remote pressure control (FRG)
connection between XF and tank closed
(FR1, FRG1)

B1 B MB

qv min

qv max
U S MS

Pressure and ow control DFR (see RA 92060)

not in scope of supply


B

This control maintains a constant ow from the


pump even under varying operating conditions.
Overriding this control is a mechanically adjustable
pressure control.
Optional:
connection between XF and tank closed (DFR1)

K1 K2 T R(L)

XF

qv min

B 1 B MB

qv max

U S MS

K1 K2 T R(L)

13/64

14/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Summary of controls
Power control LR2 with hyperbolic characteristic (see RA 92064)
The hyperbolic power control maintains a constant
preset drive power at the same input speed.
Optional:
Pressure control (LR2D), remotely controlled (LR2G);
Flow control (LR2F, LR2S);
Hydraulic stroke limiter (LR2H);
Mechanical stroke limiter (LR2M);
Hydraulic two-point control (LR2Z);
with electric unloading valve for easy start (LR2Y).

RKV

B1 B MB

Vg min

Vg max
U S MS

K1 K2 T R(L)

Power control LR3 with remote control of power characteristics (see RA 92064)
This power control maintains a constant preset drive
power, with remote control of the power characteristics.
Optional:
Pressure control (LR3D), remotely controlled
(LR3G);
Flow control (LR3F, LR3S);
Hydraulic stroke control (LR3H);
Mechanical stroke control (LR3M);
Hydraulic two-point control (LR3Z).
with electric unloading valve for easy start (LR3Y)

RKV
XLR

B1 B MB

Vg min

Vg max
U S MS

K1 K2 T R(L)

Hydraulic control LR2N and LR3N pilot pressure dependent, initial position Vg min (see RA 92064)
With overriding power control.
The pump displacement is proportional to a pilot
pressure signal in PSt.
The additional hyperbolic power control overrides
the pilot pressure signal and holds the preset drive
power constant.
Optional:
Remote control of power characteristics (LR3N)
Pressure control (LR.DN),
Remote pressure control (LR.GN)
Electric control of pilot pressure signal (LR.NT)

shown in shifted position


i.e. P pressurized

MSt

pSt

PSt

Vg
Vg max

B1 B MB

p
1

Vg min

Vg max
U S MS

K1 K2 T R(L)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

15/64

Summary of controls
Manual control MA (see RE 92072)
Stepless adjustment of displacement by means of
a handwheel.

B1 B MB

s
smax
Vg
Vg max
U S MS

K1 K2 T R(L)

Electric motor control EM (see RE 92072)


Stepless adjustment of displacement via an electric motor.
Various intermediate displacement values can be
selected with a programmed sequence control, by
means of built on limit switches and an optional
potentiometer for feedback signal.

B1 B MB

s
M

smax
Poti

Vg
Vg max

U S MS

K1 K2 T R(L)

Hydraulic control HD pilot pressure dependent (see RA 92080)


P

Stepless adjustment of displacement proportional to


a pilot pressure signal. The displacement is proportional to the applied pilot pressure (Difference between pilot pressure level and pump case pressure).
Optional:
Pilot pressure curves (HD1, HD2, HD3)
Pressure control (HD.B),
Remote pressure control (HD.GB)
Power control (HD1P)
with electric control of pilot pressure (HD1T)

X2

B1 B MB

pSt

Vg
Vg max
U S MS

K1 K2 T R(L)

16/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Summary of controls
Hydraulic control HM 1/2, control volume dependent (see RA 92076)
X2

The pump displacement is innitely variable in relation to the control oil volume in ports X1 and X2.

X1

B 1 B MB

Application:
2-point control
basic control device for servo or proportional valve control

U S MS

K1 K2 T R(L)

Control system HS, HS4, with servo or proportional valve (see RA 92076)
The stepless displacement control is accomplished by by means of servo or proportional valve
with electrical feedback of the swivel angle.
The HS4P-control system is tted with a built on
pressure transducer so that it can be utilized for
electrical pressure and power control.

; pHD
Umax

Optional:
Servo valve (HS);
Proportional valve (HS4);
Short circuit valve (HSK, HS4K, HS4KP);
Without valves (HSE, HS4E).
For oil-immersed use (HS4M)

B1 B MB

SP
P

RKV

Vg

Vg max

U S MS

K1 K2 T R(L)

Control system EO1/2 (see RA 92076)


The stepless adjustment of the displacement is
accomplished by means of a proportional valve
with electrical feedback of the swivel angle.
This control can be utilized as an electric control of
displacement.
Optional:
Control pressure range (EO1, EO2)
Short circuit valve (EO1K, EO2K)
Without valves (EO1E, EO2E)

SP

B1 B MB RKV

Umax

Vg
Vg max

U S MS M1

K1 K2 T R(L)

M2

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

17/64

Summary of controls
Speed control DS1, secundary controlled (see RE 92056)
The speed control DS1 controls the secundary
unit (motor) in such a manner, that this motor
delivers sufcient torque to maintain the required
output speed. When connected to a constant
pressure system, this torque is proportional to
motor displacement and thus also proportional to
the swivel angle.

(+)

B1 B MB

SP

RKV

n2(min-1)
n2(min-1)
n

(-)
U S MS1 MS2

K1 K2 T R(L)

Electro hydraulic control system DFE1 (see RE 92088)


P
I/U

In scope of supply

The power, pressure and swivel angle control of the


variable pump A4VSO...DFE1 is accomplished by
means of an electrically controlled proportional valve. A current signal to the proportional valve moves
the control piston and determines via an integrated
positional transducer the cradles swivel angle and
thus the pump ow. When the electric drive motor
is switched off and the system is pressureless, the
bias spring in the control chamber will swivel the
pump to max. displacement (Vg max).

B1

B MB

U S MS

M1 K1 K2 T R(L)

M2

18/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 40
Series 1

Example: SAE with N00


pressure control; for exact dimensions of the control devices see separate data sheets

5.70(145)
10.24(260)

R(L)

R(L)

MB

2.05
(52)
3.62(92)

0.50(12.7)

K1
0.59
(15)

6
(1 .30
60
)

3.15(80)

3.58(91)

K2

MS
X

3.35(85)
5.91(150)

5.31(135)

5.51(140)

0.79(20)

5.91(150)

45

45

9.02(229)
10.55(268)

Y
Control valve mounting
for clockwise rotation

3.15(80)

1.18
(30)

15 0 15

L R

(127h8)
DIA 5.0000
4.9980

3.35(85)

R(L)

3.15(80)
(on version 75)

B1 (2nd pressure port on version 75)

Flange 127-4
(SAE C, 4-bolt)

U
1.26
(32) 5.75(146)

0.98
(25)

(Control valve mounting for


counter clockwise rotation)

3/8-16 UNC-2B
0.83(21) deep

B (B1 on version 75,


shown without blanking plate)

View X

2.75(69)

2.00
(50.8)

0.81
(20.5)

1.57(40)

View Y

SAE ange 3/4 in, high pressure series


0.94
(23.8)

For dimensions of shaft ends and ports see page 19

35.7

SAE 1 1/2 in,


standard pressure series
1/2-13 UNC-2B
0.94(23.9) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

19/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 40
Shaft ends
Parallel keyed shaft to ISO 3019-1, SAE C

Splined shaft to ISO 3019-1, SAE C


32-4, 1 1/4 in, 12/24 DP; 14T 1)

1.81
(46)

1/4-20UNC-2B

0.06(1.5)

1/4-20UNC-2B

1.39
(35.3)

0.3135(7.96)
0.3125(7.94)

1.2500(31.75)
DIA 1.2488(31.72)

0.63
(16)
1.87
(47.5)
2.18
(55.5)

0.63
(16)

max. tightening torque 2)

Ports
S

1.88
(47.7)
2.19
(55.7)

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

1 1/2 in
1/2-13UNC-2B; 0.94(24) deep 2)

K1, K2 Flushing port

ISO 11926 7/8-14UNF-2B; 0.67(17) deep (plugged) 175 lb-ft (240 Nm)

Drain

ISO 11926 7/8-14UNF-2B; 0.67(17) deep (plugged) 175 lb-ft (240 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

R(L)

Fill and bleed


(case drain port)

ISO 11926 7/8-14UNF-2B; 0.67(17) deep

Flushing port

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

175 lb-ft (240 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

3/4 in
3/8-16UNC-2B; 0.83(21) deep 2)

B1

Additional port

ISO 11926 7/8-14UNF-2B; 0.67(17) deep (plugged) 175 lb-ft (240 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

3/4 in
3/8-16UNC-2B; 0.83(21) deep 2)

B1

2nd press. port (high pressre series)


Mounting bolts

SAE J518
ISO 68

3/4 in (closed with blanking plate)


3/8-16UNC-2B; 0.83(21) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

20/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 71
Series 1

Example: SAE with N00


pressure control; for exact dimensions of control devices see separate data sheets

R(L)

(11.73(298))

R(L)

MB

T
0.50(12.7)

3.64(92.5)

4.17(106)

2.40
(61)
4.06(103)

K2

MS

6.69(170)

K1

6.3
(1 8
62
)

0.59
(15)
3.82(97)
6.69(170)

5.98(152)

6.18(157)

0.79(20)

45

45

10.08(256)
11.69(297)

B1 (2nd pressure port on version 75)


1.34
(34)
3.64(92.5) 3.64(92.5)
(on version 75)

5.000

L R

15 0 15

DIA 4.998 (127h8)

Flange 127-4
(SAE C, 4-bolt)

R(L)
U

2.25
(57.2)
1.00(25)

1.14
(29)

7/16-14 UNC-2B
0.87 (22.1) deep

6.61(168)

1.06
(27)

(Control valve mounting for


counter clockwise rotation)

View Y

View X

B (B1 on version 75,


shown without blanking plate)
1.09
(27.8)

3.06(77.8)
2(50.8)

3.62(92)

Control valve mounting


for clockwise rotation

S SAE 2 in
standard pressure series

SAE 1 in high pressure series

For dimensions of shaft ends or ports see page 21

1.69
(42.9)

1/2-13 UNC-2B
0.94 (23.9) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

21/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 71
Shaft ends
Parallel keyed shaft to ISO 3019-1, SAE C-C

Splined shaft to ISO 3019-1, SAE C-C


38-4, 1 1/2 in, 12/24 DP; 17T 1)

2.05
(52)

7/16-14UNC-2B

0.06(1.5)

7/16-14UNC-2B

1.66
(42.2)

0.3757(9.54)
0.3748(9.52)

1.5000(38.1)
DIA 1.4988(38.07)

1.10
(28)
2.13
(54)
2.44
(62)

1.10
(28)

max. tightening torque 2)

Ports
S

2.13
(54)
2.44
(62)

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

1 1/2 in
1/2-13UNC-2B; 0.87(22) deep 2)

K1, K2 Flushing port

ISO 11926 1 1/16-12UN-2B; 0.79(20) deep (plugged) 265 lb-ft (360 Nm)

Drain

ISO 11926 1 1/16-12UN-2B; 0.79(20) deep (plugged) 265 lb-ft (360 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

R(L)

Fill + air bleed (case drain port)

ISO 11926 1 1/16-12UN-2B; 0.79(20) deep

Flushing port

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

265 lb-ft (360 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

1 in
7/16-14UNC-2B; 0.87(22) deep 2)

B1

Additional port

ISO 11926 1 1/16-12UN-2B; 0.79(20) deep (plugged) 265 lb-ft (360 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

1 in
7/16-14UNC-2B; 0.87(22) deep 2)

B1

2nd pressure port (high pressure series) SAE J518


Mounting bolts
ISO 68

1 in (closed with blanking plate)


7/16-14UNC-2B; 0.87(22) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

22/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 125


Series 3

Example: SAE with N00 (for U99 dimensions, see page 61)
pressure control; for exact dimensions of control devices see separate data sheets

R(L)

(13.94(354))

R(L)

7.32(186)

7.50(191)

0.94(24)

MB

T
0.50(12.7)

4.43(112.5)

4.74(121)

2.76
(70)
5.00(127)

9.
(22 00
8.6)

MS
X

K1

0.83
(21)
4.51(114.5)
7.87(200)

K2

7.87(200)
45

45

12.28(312)
14.06(357)

L R

15 0 15

U
M1(2)

1.38(35)
8.07(205)

0.55
(14)

0.55
(14)

1.25(31)

2.63(66.7)

Position R(L) on HD- and EP-control

(Control valve mounting for


counter clockwise rotation)

View Y

View X

B (B1 on version 75,


shown without blanking plate

3.50(88.9)
2.50(63)

DIA 6.0000
5.9975 (152h8)

4.41(112)

R(L)

1/2-13 UNC-2B
1.06 (26.9) deep

B1 (2nd pressure port on version 75)


1.97
(50)
4.43(112.5) 4.43(112.5)
(on version 75)

M2(1)

Flange 152-4
(SAE D, 4-bolt)

Control valve mounting


for clockwise rotation

S SAE 2 1/2 in
standard pressure series

SAE 1 1/4 in high pressure series


1.25
(31.8)

For dimensions of shaft ends and ports see page 23

2.00
(50.8)

1/2-13 UNC-2B
1.06 (26.9) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

23/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 125


Shaft ends
Parallel keyed shaft to ISO 3019-1, SAE D

Splined shaft to ISO 3019-1, SAE D


44-4, 1 3/4 in, 8/16 DP; 13T 1)

2.55
(64.7)

1/2-13UNC-2B

0.06(1.5)

1/2-13UNC-2B

1.94
(49.28)

0.4383(11.13)
0.4347(11.11)

DIA1.7500(44.45)
1.7488(44.42)

1.26
(32)
2.63
(66.8)
2.94
(74.8)

1.26
(32)
2.63
(66.8)
2.94
(74.8)

max. tightening torque 2)

Ports
S

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

2 1/2 in
1/2-13UNC-2B; 1.06(27) deep 2)

K1, K2 Flushing port

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged) 394 lb-ft (540 Nm)

Drain

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged) 394 lb-ft (540 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

R(L)

Fill + air bleed (case drain port)

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep

Flushing port

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

M1, M2 Gauge port control chamber press.

DIN 3852

M14x1.5; 0.47(12) deep (plugged)

1 1/4 in
1/2-13UNC-2B; 1.06(27) deep 2)

394 lb-ft (540 Nm)


29 lb-ft (40 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

Additional port

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged) 394 lb-ft (540 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

2nd pressure port (high pressure series) SAE J518


Mounting bolts
ISO 68

1 1/4 in
1/2-13UNC-2B; 1.06(29) deep 2)
1 1/4 in (closed with blanking plate)
1/2-13UNC-2B; 1.06(29) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

24/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 180


Series 3

Example: SAE with N00 (for U99 dimensions see page 61)
pressure control; for exact dimensions of control devices see separate data sheets

R(L)

R(L)
(13.94(354))

MS

T
0.50(12.7)

4.57(116)

4.76(121)

2.76
(70)
5.00(127)

K2

9.0
(2 2
29)

MB

K1

0.83
(21)
4.51(114.5)
7.87(200)

7.32(186)

7.52(191)

0.94(24)

7.87(200)
45

45

12.60(320)
14.84(377)

1.97
(50)
4.72(120)

15 0 15

L R

R(L)
U

1.38(35)
8.07(205)

0.55
(14)

0.55
(14)

M1(2)

(Control valve mounting for


counter clockwise rotation)

View Y

View X

B (B1 on version 75,


shown without blanking plate)
1.25
(31.8)

4.19(106.4)
2.95(75)

2.63(66.7)
1.25(31)

Position R(L) on HD- and EP-control

1/2-13 UNC-2B
1.06 (26.9) deep

B1 (2nd pressure port on version 75)


4.72(120)
(on version 75)

M2(1)

DIA 6.0000
5.9975 (152h8)

4.41(112)

Flange 152-4
(SAE D, 4-bolt)

Control valve mounting


for clockwise rotation

S SAE 3 in
standard pressure series

SAE 1 1/4 in high pressure series

For dimensions of shaft ends and ports see page 25

2.44
(61.9)

5/8-11 UNC-2B
1.14 (29) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Dimensions, size 180, SAE with N00 )

25/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Shaft ends
Parallel keyed shaft to ISO 3019-1, SAE F

Splined shaft to ISO 3019-1, SAE F


50-4, 2 in, 8/16 DP; 15T 1)

3.41
(86.6)

5/8-11UNC-2B

0.18(4.6)

5/8-11UNC-2B

2.22
(56.38)

0.501(12.73)
0.500(12.70)

2.0000(50.80)
DIA 1.9988(50.77)

1.42
(36)
3.62
(92)
3.94
(100)

1.42
(36)

max. tightening torque 2)

Ports
S

3.13
(79.5)
3.44
(87.5)

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

3 in
5/8-11UNC-2B; 1.14(29) deep 2)

K1, K2 Flushing port

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged)394 lb-ft (540 Nm)

Drain

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged)394 lb-ft (540 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

R(L)

Fill + air bleed


(case drain port)

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep

Flushing port

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

M1, M2 Gauge port control chamber


pressure

DIN 3852

M14x1,5; 0.47(12) deep (plugged)

1 1/4 in
1/2-13UNC-2B; 1.06(27) deep 2)

394 lb-ft (540 Nm)

58 lb-ft (80 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

Additional port

ISO 11926 1 5/16-12UN-2B; 0.79(20) deep (plugged)394 lb-ft (540 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

2nd pressure port (high pressure series) SAE J518


Mounting bolts
ISO 68

1 1/4 in
1/2-13UNC-2B; 1.06(27) deep 2)
1 1/4 in (closed with blanking plate)
1/2-13UNC-2B; 1.06(27) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

26/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 250


Series 3

Example: SAE with N00 (for U99 dimensions, see page 61)
pressure control; for exact dimensions of control devices see separate data sheets

R(L)

R(L)
(16.69(424))

K2

MB

T
0.63(15.9)

3.54
(90)
5.98(152)

K1

5.67(144)

5.94(151)

12
(3 .50
17.5
)

0.81
(20.5)
5.71(145)
10.43(265)

9.17(233)

9.37(238)

1.26(32)

MS

10.43(265)
45

45

15.04(382)
17.20(437)

Y
Control valve mounting
for clockwise rotation

15 0 15

L R

R(L)
M1(2)

U
1.77
(45)

9.84(250)

0.67
(17)

(Control valve mounting for


counter clockwise rotation)

Y
View X

View Y

B (B1 on version 75,


shown without blanking plate)

4.19(106.4)
2.95(75)

3.13(79.4)
1.54(39)

0.67
(17)

Position R(L) on HD- and EP-control

5/8-11 UNC-2B
1.14 (29) deep

B1 (2nd pressure port on version 75)


2.17
(55)
5.67(144) 5.67(144)
(on version 75)

M2(1)

DIA 6.5000
(165h8)
6.4980

5.67(144)

Flange 165-4
(SAE E, 4-bolt)

S SAE 3 in
standard pressure series

SAE 1 1/2 in high pressure series


1.44
(36.5)

For dimensions on shaft ends and ports see page 27

2.44
(61.9)

5/8-11 UNC-2B
1.14 (29) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

27/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 250


Shaft ends
Parallel keyed shaft to ISO 3019-1, SAE F

Splined shaft to ISO 3019-1, SAE F


50-4 (2 in, 8/16 DP; 15T 1)

3.52
(89.3)

5/8-11UNC-2B

0.08(2)

5/8-11UNC-2B

2.22
(56.38)

0.501(12.73)
0.500(12.70)

2.0000(50.80)
DIA 1.9988(50.77)

1.42
(36)
3.62
(92)
3.93
(100)

1.42
(36)
3.13
(79.4)
3.44
(87.4)

max. tightening torque 2)

Ports
S

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

3 in
5/8-11UNC-2B; 1.14(29) deep 2)

K1, K2 Flushing port

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

Drain

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

R(L)

Fill + air bleed


(case drain port)

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep

Flushing port

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged) 29 lb-ft (40 Nm)

M1,
M2

Gauge port control chamber pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

1 1/2 in
5/8-11UNC-2B; 1.14(29) deep 2)

700 lb-ft (960 Nm)

102 lb-ft (140 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

Additional port

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

2nd pressure port (high pressure series) SAE J518


Mounting bolts
ISO 68

1 1/2 in
5/8-11UNC-2B; 1.14(29) deep 2)
1 1/2 in (closed with blanking plate)
5/8-11UNC-2B; 1.14(29) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

28/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 355


Series 3

Example: SAE with N00 (for U99 dimensions, see page 61)
pressure control; for exact dimensions of control devices see separate data sheets)

R(L)

(16.69(424))

9.17(233)

K2

3.54
(90)
5.98(152)

MB

MS

T
0.63(16)

5.67(144)

5.94(151)

K1

12
(3 .50
17.5
)

0.81(20.5)
5.69(144.5)
10.43(265)

9.37(238)

1.26(32)

R(L)

10.43(265)
45

45

15.55(395)
18.43(468)

5.83(148)
(on version 75)
2.17
(55)
5.83(148)

L R

B1 (2nd pressure port on version 75)

15 0 15

R(L)
U

M1(2)

1.65(42)
9.84(250)

0.67
(17)

0.67
(17)

1.57(40)

Position R(L) on HD- and EP-control

3.07(80)

B
(Control valve mounting for
counter clockwise rotation)

Y
View X

View Y

B (B1 on version 75,


shown without blanking plate)

5.07(128.8)
3.94(100)

(165h8)
DIA 6.5000
6.4980

5.67(144)

Flange 165-4
(SAE E, 4-bolt)

5/8-11 UNC-2B
1.14 (29) deep

Control valve mounting


for clockwise rotation

M2(1)

S SAE 4 in
standard pressure series

SAE 1 1/2 in high pressure series


1.44
(36.5)

For dimensions of shaft ends and ports see page 29

3.06
(77.8)

5/8-11 UNC-2B
1.14 (29) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

29/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 355


Shaft ends
Parallel keyed shaft to ISO 3019-1

Splined shaft similar to ISO 3019-1, similar to SAE F


50-4, 2 in, 8/16 DP; 15T 1)
usable spline length

3.41
(86.6)

5/8-11UNC-2B

0.17(4.2)

2.7500(69.85)
DIA 2.7488(69.82)

3.07
(78)

0.7510(19.07)
0.7500(19.05)

3/4-10UNC-2B

1.65
(42)
3.62
(92)
3.94
(100)

1.42
(36)
3.13
(79.4)
3.44
(87.4)

max. tightening torque 2)

Ports
S

2.33
(59.2)

Suction port (standard pressure series) SAE J518


Mounting bolts
ISO 68

3 in
5/8-11UNC-2B; 1.14(29) deep 2)

K1, K2 Flushing port

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

Drain

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

MB

Gauge port outlet pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged)29 lb-ft (40 Nm)

MS

Gauge port suction pressure

ISO 11926 7/16-20UNF-2B; 0.39(10) deep (plugged)29 lb-ft (40 Nm)

R(L)

Fill + air bleed


(case drain port)

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep

Flushing port

ISO 11926 3/4-16UNF-2B; 0.59(15) deep (plugged) 117 lb-ft (160 Nm)

M1,
M2

Gauge port control chamber


pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

1 1/2 in
5/8-11UNC-2B; 1.14(29) deep 2)

700 lb-ft (960 Nm)

102 lb-ft (140 Nm)

on version 63
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

Additional port

ISO 11926 1 5/8-12UN-2B; 0.79(20) deep (plugged) 700 lb-ft (960 Nm)

on version 75
B

Pressure port (high pressure series)


Mounting bolts

SAE J518
ISO 68

B1

2nd pressure port (high pressure series) SAE J518


Mounting bolts
ISO 68

1 1/2 in
5/8-11UNC-2B; 1.14(29) deep 2)
1 1/2 in (closed with blanking plate)
5/8-11UNC-2B; 1.14(29) deep 2)

1)

ANSI B92.1a1976, 30 pressure angle, at base, ank centering, t class 5

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

30/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 500


Series 3

Example: metric with N00


pressure control; for exact dimensions of control devices see separate data sheets

R(L)

(20.08(510))

R(L)

1
( 5.94
40
5)

3.15
(80)
6.10(155)

1.85(47)

MB

MS

22 30

'

X
7.48(190)

17.36(441)
20.47(520)
Thread for eye bolts
M16x2; 1.06(27) deep DIN 580
0.63(16)

36

45

45

8x

(=

K1

0.94
(24)
7.48(190)

11.02(280)

K2

7.09(180)

.17 )
14 60
3
(

11.14(283)

0.51(13)

7.48(190)

0.83 (16+5)
0.63

M2(1)

7.48(190)

control valve mounting for


clockwise rotation

6.22(158)

R(L)

M1(2)

M20;
0.94(24) deep

1.18(30)
10.98(279)

1.97
(50)

B
(Control valve mounting for
counter clockwise rotation)

Y
View X

View Y

B and B1(shown without blanking plate)


SAE 2 in high pressure series
1.75
(44.5)

For dimensions of shaft ends and ports see page 31

6.00(152.4)
4.92(125)

1.97(50)

3.81(96.8)

Flange 315, 8-bolt


similar to
ISO 3019-2 (metric)

6.22(158)

1.97
(50)

15 0 15

L R

DIA8.86(225)

7.44(189)

DIA 12.4016
12.3984(315h8)
+5
DIA 9.25
9.06 (230 )

B1

S
3.63
(92.1)

SAE 5 in
standard pressure series
M16;
0.94(24) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

31/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 500


Shaft ends
Keyed to DIN 6885
AS22x14x125

4.92
(125)

Splined to DIN 5480


W80x3x25x9g

0.8661(22 )
0.8641 h9

3.35
(85)
M20 1)2)

3.1508
DIA 3.1500 (80m6)

0.12(3)

1.65
(42)
5.12(130)

M20 1)2)

1.65
(42)

7.09(180)

3.54
(90)
5.51(140)

max. tightening torque 2)

Ports
S

Suction port (standard pressure series)


Mounting bolts

SAE J518 3) 5 in
DIN 13
M16x2; 0.94(24) deep 2)

K1, K2 Flushing port

DIN 3852

M48x2; 0.87(22) deep (plugged)

700 lb-ft (960 Nm)

Drain

DIN 3852

M48x2; 0.87(22) deep (plugged)

700 lb-ft (960 Nm)

MB

Gauge port outlet pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 Nm)

MS

Gauge port suction pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 Nm)

R(L)

Fill + air bleed


(case drain port)

DIN 3852

M48x2; 0.87(22) deep

Flushing port

DIN 3852

M18x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 Nm)

M1, M2 Gauge port control chamber pressure


or dependent on control device

DIN 3852
DIN 3852

M18x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 Nm)


M14x1,5; 0.47(12) deep (plugged) 58 lb-ft (80 Nm)

Pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in
DIN 13
M20x2,5; 0.94(24) deep 2)

B1

2nd pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in (closed with blanking plate)


DIN 13
M20x2,5; 0.94(24) deep 2)

700 lb-ft (960 Nm)

1)

Center bore to DIN 332 (thread to DIN 13)

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

3) Caution:

metric thread deviates from standard

32/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 750


Series 3

Example: metric with N00


pressure control; for exact dimensions of control devices see separate data sheets

R(L)

R(L)

MB

K1

Thread for eye bolts


M16x2; 1.06(27) deep DIN 580

1
( 9.49
49
5)
7.17(182)
7.17(182)

1.97
(50)

B
(Control valve mounting for
counter clockwise rotation)

Y
View X

View Y

B and B1(shown without blanking plate)


SAE 2 in high pressure series
1.75
(44.5)

For dimensions of shaft ends and ports see page 33

6.00(152.4)
4.92(125)

3.81(96.8)
1.97(50)

9.13(232)

B1

1.97
(50)

L R

DIA10.04(225)

+5
DIA 10.55
10.35(263 )

9.09(231)

DIA 15.7480
15.7445 (400h8)

M20;
0.94(24) deep

M2(1)

M1(2)
1.26(32)
11.85(301)

'

Control valve mounting


for clockwise rotation

R(L)

Flange 400, 8-bolt


similar to
ISO 3019-2 (metric)

22 30

15 0 15

9.13(232)

18.62(473)
22.05(560)

0.63(16)

36

6.34(161)

1.85(47)

(=

MS

45

45

8x

T
3.50
(89)

.72 )
17 450
(

7.87(200)

K2

9.13(232)

12.48(317)

12.68(322)

0.51(13)

0.87(22)

0.83
0.63 (16+5)

9.13(232)

(22.91(582))

S SAE 5 in
standard pressure series
3.63
(92.1)

M16;
0.94(24) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

33/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 750


Shaft ends
Keyed to DIN 6885
AS25x14x125

4.92
(125)

Splined to DIN 5480


W90x3x28x9g

0.9843(25 )
0.9822 h9

1.97
(50)
5.12(130)
7.09(180)

M24 1)2)

M24 1)2)

3.5447
DIA 3.5438 (90m6)

0.18(4.5)

3.74
3.73(95-0.2)

1.97
(50)

6.10(155)

max. tightening torques 2)

Ports
S

4.13
(105)

Suction port (standard pressure series)


Mounting bolts

SAE J518 3) 5 in
DIN 13
M16x2; 0.94(24) deep 2)

K1, K2 Flushing port

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

Drain

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

MB

Gauge port outlet pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

MS

Gauge port suction pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

R(L)

Fill + air bleed


(case drain port)

DIN 3852

M48x2; 0.79(20) deep

700 lb-ft (960 Nm)

Flushing port

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

M1, M2 Gauge port control chamber press.


or dependent on control device

DIN 3852
DIN 3852

M18x1,5; 0.47(12) deep (plugged)


M14x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)


58 lb-ft (80 Nm)

Pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in
DIN 13
M20x2,5; 0.94(24) deep 2)

B1

2nd pressure port (high pressure series) SAE J518 3) 2 in (closed with blanking plate)
Mounting bolts
DIN 13
M20x2,5; 0.94(24) deep 2)

1)

Center bore to DIN 332 (thread to DIN 13)

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

3) Caution:

metric thread deviates from standard

34/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 750


with boost pump (Impeller)
Series 3

Example: metric with N00


pressure control; for exact dimensions of control devices see separate data sheets

R(L)

R(L)
(22.91(582))

36

6.34(161)

7.17(182)

M1(2)
1.26(32)
11.85(301)

7.17(182)

B1

1.97
(50)

L R

1.97
(50)

B
(Control valve mounting for
counter clockwise rotation)

View Y

View X

B and B1(shown without blanking plate)


SAE 2 in high pressure series
1.75
(44.5)

For dimensions of shaft ends and ports see page 35

6.00(152.4)
4.92(125)

1.97(50)

3.81(96.8)

M20;
0.94(24) deep

Control valve mounting


for clockwise rotation

M2(1)

R(L)

Flange 400, 8-bolt


similar to
ISO 3019-2 (metric)

9.13(232)

15 0 15

DIA10.04(225)

+5
DIA 10.55
10.35(263 )

9.09(231)

DIA 15.7480
15.7445 (400h8)

0.63(16)

22 30
'

9.13(232)

17.99(457)
20.87(530)
24.17(614)
25.20(640)

Thread for eye bolts


M16x2; 1.06(27) deep DIN 580

MS
S SAE 5 in
standard pressure series

3.63
(92.1)

M16;
0.94(24) deep

9.13(232)

8.27(210)

(=

ML

.72 0)
17 45
(

45

45

1.85(47)

8x

T
3.50
(89)

K1

0.87(22)

12.48(317)

12.68(322)

K2

9.13(232)

MB

0.51(13)

1
( 9.49
49
5)

0.83
0.63 (16+5)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

35/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 750


with boost pump (Impeller)

Shaft ends
Keyed to DIN 6885
AS25x14x125

M24 1)2)

3.5447
DIA 3.5438 (90m6)

Splined to DIN 5480


W90x3x28x9g

0.9843(25 )
0.9822 h9

1.97
(50)
5.12(130)
7.09(180)

M24 1)2)

4.92
(125)

0.18(4.5)

3.74
3.73(95-0.2)

1.97
(50)
4.13
(105)
6.10(155)

max. tightening torque 2)

Ports
S

Suction port (standard pressure series)


Mounting bolts

SAE J518 3) 5 in
DIN 13
M16x2; 0.94(24) deep 2)

K1, K2 Flushing port

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

Drain

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

MB

Gauge port outlet pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

MS

Gauge port suction pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

ML

Gauge port boost pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

R(L)

Fill + air bleed


(case drain port)

DIN 3852

M48x2; 0.79(20) deep

700 lb-ft (960 Nm)

Flushing port

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

M1, M2 Gauge port control chamber press.


or dependent on control device

DIN 3852
DIN 3852

M18x1,5; 0.47(12) deep (plugged)


M14x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)


58 lb-ft (80 Nm)

Pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in
DIN 13
M20x2,5; 0.94(24) deep 2)

B1

2nd pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in (closed with blanking plate)


DIN 13
M20x2,5; 0.94(24) deep 2)

1)

Center bore to DIN 332 (thread to DIN 13)

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

3) Caution:

metric thread deviates from standard

36/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 1000


Series 3

Example: metric with N00


pressure control; for exact dimensions of control devices see separate data sheets

R(L)

(24.49(622))

R(L)

13.54(344)

19
( .49
49
5)

MB

(Control valve mounting for


counter clockwise rotation)
View X

3.81
(96.8)

For dimensions of shaft ends and ports see page 37

6.00(152.4)
4.92(125)

B and B1(shown without blanking plate)

1.75(44.5)

1.97(50)

8.27(210)
8.27(210)

2.00
(51)

SAE 2 in high pressure series

3.81
(96.8)

MB1

2.17
(55)

M1(2) B
1.38(35)
14.17(360)

9.13(232)

Control valve mounting


for clockwise rotation

R(L)

1.75(44.5)

'

15 0 15

L R

DIA12.68(322)

+5
DIA 13.31
13.11 (333 )

9.09(231)

DIA 15.7480
15.7445 (400h8)

M20;
1.18(30) deep

22 30

9.13(232)

M2(1) B1

View Y

Thread for eye bolts


M20x2,5; 1.18(30) deep DIN 580

Flange 400, 8-bolt


similar to
ISO 3019-2 (metric)

36

21.57(548)
24.92(633)

0.63(16)

(=

MS

K1

45

45

8x

T
3.8
(98)
7.99(203)

1.85(47)

8.86(225)

1
( 7.72
45
0)

K2

MB

0.87(22)

13.78(350)

0.51(13)

9.13(232)

0.83 (16+5)
0.63

S SAE 5 in
standard pressure series
3.63
(92.1)

M16;
0.94(24) deep

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

37/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions, size 1000


Shaft ends
Keyed to DIN 6885
AS28x16x160

6.30
(160)

Splined to DIN 5480


W100x3x32x9g

1.1024(28 )
1.1002 h9

4.17
(106)
M24 1)2)

3.9384
DIA 3.9375 (100m6)

0.18(4.5)

1.97
(50)
6.50(165)

M24 1)2)

1.97
(50)

8.46(215)

4.13
(105)
6.10(155)

max. tightening torque 2)

Ports
S

Suction port (standard pressure series)


Mounting bolts

SAE J518 3) 5 in
DIN 13
M16x2; 0.94(24) deep 2)

K1, K2

Flushing port

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

Drain

DIN 3852

M48x2; 0.79(20) deep (plugged)

700 lb-ft (960 Nm)

M B, M B1 Gauge port outlet pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

MS

Gauge port suction pressure

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

R(L)

Fill + air bleed


(case drain port)

DIN 3852

M48x2; 0.79(20) deep

700 lb-ft (960 Nm)

Flushing port

DIN 3852

M18x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)

M1, M2 Gauge port control chamber press.or


dependent on control device

DIN 3852
DIN 3852

M18x1,5; 0.47(12) deep (plugged)


M14x1,5; 0.47(12) deep (plugged)

102 lb-ft (140 Nm)


58 lb-ft (80 Nm)

Pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in
DIN 13
M20x2,5; 1.18(30) deep 2)

B1

2nd pressure port (high pressure series)


Mounting bolts

SAE J518 3) 2 in (closed with blanking plate)


DIN 13
M20x2,5; 1.18(30) deep 2)

1)

Center bore to DIN 332 (thread to DIN 13)

2)

for the max. tightening torques please observe the manufacturers information on the used ttings and the general information
on page 64

3) Caution:

metric thread deviates from standard

38/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Through drive
The axial piston unit (A)A4VSO can be equipped with a through drive, as shown in the type code on page 4.
The through drive execution is designated by the code K/U 15...99.
We recommend, that no more than three pumps be coupled together.

Permissible input and through drive torques


Size

40

71

125

180

250

355

500

750

1000

lb-ft
Nm
lb-ft
Nm
lb-ft
Nm
lb-ft
Nm
lb-ft
Nm

329
(446)
164
(223)
164
(223)
164
(223)
164
(223)

583
(790)
291
(395)
291
(395)
291
(395)
291
(395)

1027
(1392)
513
(696)
513
(696)
513
(696)
513
(696)

1478
(2004)
739
(1002)
739
(1002)
739
(1002)
739
(1002)

2052
(2782)
1026
(1391)
1026
(1391)
1026
(1391)
1026
(1391)

2133
(2890)
1457
(1976)
675
(914)
675
(914)
1457
(1976)

4105
(5566)
2052
(2783)
2052
(2783)
2052
(2783)
2052
(2783)

6157
(8348)
3078
(4174)
3078
(4174)
3078
(4174)
3078
(4174)

8209
(11130)
4104
(5565)
4104
(5565)
4104
(5565)
4104
(5565)

lb-ft
Nm
lb-ft
Nm
lb-ft
Nm
lb-ft
Nm
lb-ft
Nm

329
(446)
164
(223)
164
(223)
164
(223)
164
(223)

583
(790)
291
(395)
291
(395)
291
(395)
291
(395)

1027
(1392)
513
(696)
513
(696)
513
(696)
513
(696)

1479
(2004)
739
(1002)
739
(1002)
739
(1002)
739
(1002)

1889
(2560)
1026
(1391)
863
(1169)
863
(1169)
1026
(1391)

2917
(3952)
1457
(1976)
1457
(1976)
1457
(1976)
1457
(1976)

3835
(5200)
2052
(2783)
1783
(2417)
1783
(2417)
2052
(2783)

5541
(7513)
3078
(4174)
2463
(3339)
2463
(3339)
3078
(4174)

6965
(9444)
4104
(5565)
2860
(3879)
2860
(3879)
4104
(5565)

Splined shaft
Max. perm. total input torque at shaft of pump 1
(Pump 1 + pump 2)

Ttot max
TD1 max

A Perm.through drive torque


TD2 max
TD1 max
B Perm. through drive torque
TD2 max
Keyed shaft
Max. perm. total input torque at shaft of pump 1
(Pump 1 + pump 2)

Ttot max
TD1 max

A Perm. through drive torque


TD2 max
TD1 max
B Perm. through drive torque
TD2 max
Distribution of torques

B
TGes

TD1

TGes

TD2

TD1

TD2

Single pump with through drive


If no further pumps are factory-mounted the simple type code is sufcient.
included in this case are:
on all through drives except K/U 99
shaft coupler, mounting screws, seal and if required an adapter ange
on K/U 99
with through drive shaft, without shaft coupler, without adapter ange; unit is closed with pressure tight cover.
Universal through drive
On pump sizes 125...355 all through drives are supplied as universal through drives U .
These have the advantage, that they can be adapted later on.
Simply by exchanging the adapter ange and the shaft coupler it is possible to convert the through drive option.
The conversion sets must be ordered separately, see RE 95581.

Combination pumps
Independent circuits are available for the user when further pumps are built on.
1. If the combination consists of 2 Rexroth axial piston pumps, and if this must be factory mounted, the two individual type
codes must be joined by a + .
Ordering example:
AA4VSO 125 DR / 30 R PSD75U16 + AA4VSO 71 DR / 10 R PSD63N00
2 If a gear or a radial piston pump must be factory mounted as the second pump please consult us.

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

39/64

Overview of (A)A4VSO through drive options


Through drive - (A)A4VSO
Flange

Mounting option 2. pump

Coupler for splined


shaft 6)

Code

Through drive

(A)A10V(S)O/31(2) 5)

A10V(S)O/52(3) Gear and vane pump available


size (shaft) (shaft) cm3/rev
on size

(A)A4VSO/G (A)A4CSG
size (shaft) size (shaft) size (shaft)

Flange SAE J 744 (ISO 3019-1)


82-2 (A) 1)

101-2 (B)

1)

16-4 (5/8in, 9T) 3)

K/U01

AZ-PF-1X-(R)
40...750
004...028 4)
PGH2/3(R) 5...16

19-4 (3/4in, 11T) 3)

K/U52

18 (S)/31

10, 18 (S)

40...355

3)

K/U68

28 (S)/31

28 (S)

AZ-PN-1X-(D)
020...036 4)

40...500

K/U04

45 (S)/31

45 (S)

PGH4-3X(R)
20...50

40...500

32-4 (1 1/4in, 14T) 3) K/U07

71 (S)/31

PVV/Q4/5(J)
69...193

71...500

38-4 (1 1/2in, 17T) 3) K/U24

100 (S)/31

85 (S)

PGH5-3X(R)
63...250

125...500

32-4 (1 1/4in, 14T) 3) K/U15 40 (S)

71(S)32

40...355

38-4 (1 1/2in, 17T) 3) K/U16 71 (S)

71...355

44-4 (1 3/4in, 13T) 3) K/U17 125 (S)

140 (S)/31/32

125...500

22-4 (7/8in, 13T)


25-4 (1in, 15T) 3)

127-2 (C) 1)

127-4(C) 1)
152-4(D) 1)
165-4(E)

1)

50-4 (2in, 15T)

3)

U78

180 (S)

180...355

50-4 (2in, 15T)

3)

U18

250 (S)

250 (S)

250, 355

355 (R)

355 (R)

355

Flange ISO 3019-2 (metric)


80, 2-bolt

19-4 (3/4in, 11T) 3)

KB2

18 (S)/31

10 (S)

in preparation

100, 2-bolt

3)

KB3

28 (S)/31

in preparation

22-4 (7/8in, 13T)


25-4 (1in, 15T)

125, 2-bolt
125, 4-bolt
140, 4-bolt
160, 4-bolt

3)

KB4

45 (S)/31

500

32-4 (1 1/4in, 14T) 3) KB5

71 (S)/31

in preparation

38-4(1 1/2in, 17T) 3) KB6

100 (S)/31

in preparation

W 32x2x14x9g

2)

K31

40 (Z)

500

W 40x2x18x9g

2)

K33

71 (Z)

500, 750

W 50x2x24x9g

2)

K34

32-4 (1 1/4in, 14T) 3) KB8


180, 4-bolt
224, 4-bolt
315, 8-bolt
400, 8-bolt

125 (Z)

500, 750

180 (Z)

500, 750

71 (S)/32

in preparation

44-4 (1 3/4in, 13T)

3)

KB7

140 (S)/31/32

500

38-4 (1 1/2in, 17T)

3)

100 (S)/32

in preparation

KB9

2)

K35

250 (Z)

250 (Z)

500, 750

W 70x3x22x9g 2)

K77

355 (Z)

355 (Z)

500

W 80x3x25x9g

2)

K43

500 (Z)

500 (Z)

500, 750

W 90x3x28x9g

2)

K76

750 (Z)

750 (Z)

750

K88

1000 (Z)

W 60x2x28x9g

W 100x3x32x9g
Dia 63-4, metr. Keyed dia 25
1)

2 = 2-bolt, 4 = 4-bolt

2)

to DIN 5480

2)

K/U57

1000

R4

40 a. 71

3)

Splined shafts acc. to ISO 3019-1 (SAEJ744)

4)

Rexroth recommends special versions of the gear pumps. Please consult us.

5)

If a through drive for an A10V(S)O with R-shaft is desired, please consult us.

6) Keyed

shaft on through drive code K/U57

40/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Permissible mass moment of inertia


referred to the mounting ange of the main pump

m1

m2

m1, m2 lbs (kg)

Weight of pump

l1, l2 in (mm)

Distance center of gravity

Tm = m1 l1

l1

(Tm = m1 l1

l2

Size

40

71

125

180

1
12
1
102

250

+ m2 l2
+ m2 l2

355

1
12
1
102

500

[lb-ft]
[Nm])

750

1000

Perm. mass moment of inertia

Tm perm. lb-ft
(Nm)

1327 1475 3098 3098 6859 6859 11506 14382 14382


(1800) (2000) (4200) (4200) (9300) (9300) (15600) (19500) (19500)

Perm. mass moment at


dynam. acceleration of
10 g ^
= 98,1 m/sec2

Tm perm. lb-ft
(Nm)

132
(180)

148
(200)

310
(420)

310
(420)

686
(930)

686
(930)

1151
(1560)

1438
(1950)

1438
(1950)

Weight (A4VSO...DR)

lbs
(kg)

86
(39)

117
(53)

194
(88)

225
(102)

406
(184)

456
(207)

705
(320)

1041
(460)

1333
(605)

Distance center of gravity

l1

in
(mm)

4.72
(120)

5.51
(140)

6.69
(170)

7.08
(180)

8.26
(210)

8.66
(220)

9.05
(230)

10.23
(260)

11.41
(290)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Dimensions combination pumps


(A)A4VSO

41/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

(A)A4VSO

(A)A4VSO

(A)A4VSO

(1.Pumpe)

(2.Pumpe)

Overall lenght A
(A)A4VSO
(1. pump)

(A)A4VSO..DR..N00 (2. pump)


Size 40

Size 71

Size 125

Size 180

Size 250

Size 355

Size 500

size 750

Size 1000

Size 40

22.17(563)

Size 71

23.27(591) 24.41(620)

Size 125

25.16(639) 26.30(668) 29.17(741)

Size 180

26.10(663) 27.24(692) 30.12(765) 31.89(810)

Size 250

28.46(723) 29.61(752) 31.97(812) 33.78(858) 36.14(918)

Size 355

29.61(752) 30.75(781) 33.11(841) 34.92(887) 37.28(947) 38.44(976)

Size 500

30.35(771) 31.50(800) 33.86(860) 34.65(880) 38.43(976) 39.57(1005) 43.70(1110)

Size 750

32.32(821) 33.46(850) 35.83(910) 36.61(930) 40.39(1026) 41.54(1055) 45.67(1160) 47.80(1214)

Size 1000
* on request

53.86(1368)

42/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions combination pumps


(A)A4VSO

RA 92050-A/06.09

(A)A10VSO

(A)A4VSO

(A)A10VSO

(1.Pumpe)

(2.Pumpe)

Overall lenght A
(A)A4VSO
(1. pump)

(A)A10VSO.../31 (2. pump)


Size 18

Size 28

Size 45

Size 71

Size 100

Size 140

Size 40

18.11(460)

19.61(498)

20.31(516)

Size 71

20.16(512)

20.87(530)

21.57(548)

22.83(580)

Size 125

22.28(566)

22.72(577)

23.43(595)

24.72(628)

27.56(700)

Size 180

23.23(590)

23.66(601)

24.37(619)

25.67(652)

28.50(724)

29.33(745)

Size 250

25.59(650)

26.02(661)

26.73(679)

28.03(712)

30.87(784)

31.18(792)

Size 355

27.87(708)

29.17(741)

32.32(821)

Size 500

27.56(700)

27.99(711)

28.70(729)

30.08(764)

33.74(857)

34.17(868)

Size 750

29.53(750)

29.96(761)

30.67(779)

31.97(812)

35.71(907)

36.10(917)

Size 1000

* on request

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K15

43/64

Flange 127-4 to ISO 3019-1 (SAE C, 4-bolt)


Shaft coupler 32-4 to ISO 3019-1 (SAE C, 1 1/4 in, 12/24 DP; 14 T) 3)
for mounting an AA4VSO/G 40 splined shaft

M-N
M

A3

A4
1.73(44)

71

12.72(323) 0.41(10.4)

1.87(47.5)

Size

A5

A6 2)

40

0.51(13)

M12

71

0.51(13)

M12

Size

A1

A5

125

14.61(371) 0.51(13)

M12

180

15.55(395) 0.51(13)

M12

250

17.91(455) 0.51(13)

M12

355

19.06(484) 0.51(13)

M12

A5

45

A4

U15

11.61(295) 0.51(13)

+0.07

6.38 )
2
(16

A1

40

(127 +0.02 )

5.003
DIA 5.001

A6

Size

A3

A1 to mounting face

Flange 127-4 to ISO 3019-1 (SAE C, 4-bolt)


Shaft coupler 32-4 to ISO 3019-1 (SAE C, 1 1/4 in, 12/24 DP; 14 T) 3)
for mounting an AA4VSO/G 40 splined shaft

M-N

Further dimensions on request


A6

8
6.3 2)
6
(1

45

N
1)

+0.07

(127 +0.02 )

5.003
DIA 5.001

1)

A5
A1 to mounting face

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A6 2)

44/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Dimensions through drives


K16

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Flange 127-4 to ISO 3019-1 (SAE C, 4-bolt)


Shaft coupler 38-4 to ISO 3019-1 (SAE C-C, 1 1/2 in, 12/24 DP; 17T) 3)
for mounting an AA4VSO/G 71 splined shaft
only on mainpump AA4VSO/G 71

M-N
M

+0.07

6.38 )
2
(16

(127 +0.02 )

5.003
DIA 5.001

M12

0.51(13)
45

2.05
(52)

U16

0.41(10.4)

12.72(323) to mounting face

Flange 127-4 to ISO 3019-1 (SAE C, 4-bolt)


Shaft coupler 38-4 to ISO 3019-1 (SAE C-C, 1 1/2 in, 12/24 DP; 17T) 3)
for mounting an AA4VSO/G 71 splined shaft

M-N

A1

125

14.61(371) 0.51(13)

M12

180

15.55(395) 0.51(13)

M12

250

17.91(455) 0.51(13)

M12

355

19.06(484) 0.51(13)

M12

45

N
1)

+0.07

(127 +0.02 )

5.003
DIA 5.001

1)

8
6.3 2)
6
(1

A5
A1 to mounting face

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A5

Further dimensions on request

A6

A6 2)

Size

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


U17

45/64

Flange 152-4 to ISO 3019-1 (SAE D, 4-bolt)


Shaft coupler 44-4 to ISO 3019-1 (SAE D, 1 3/4 in, 8/16 DP; 13 T) 3)
for mounting an AA4VSO/G 125 splined shaft, A10VO140/31(2) or AA10VSO 140/31(2) splined shaft S
(see RA 92701, RA 92711 or RA 92714)
Size
A1
A5
A6 2)

M-N
M
A6

M16

180

16.06(408) 0.51(13)

M16

250

17.91(455) 0.51(13)

M16

355

19.06(484) 0.51(13)

M16

+0.05

(152.4 +0.02 )

6.0020
DIA 6.0008

45

15.12(384) 0.51(13)

Further dimensions on request

1)

2
9.0 9)
2
2
(

125

A5
A1 to mounting face

N
U78

Flange 152-4 to ISO 3019-1 (SAE D, 4-bolt)


Shaft coupler 50-4 to ISO 3019-1 (SAE F, 2 in, 8/16 DP; 15 T) 3)
for mounting an AA4VSO/G 180 splined shaft

M-N
A4

A3

A6

2
9.0 9)
2
2

45

17.05(433) 0.41(10.4)

250

18.94(481) 1.20(30.4) 2.33(59.1)

355

20.08(510) 1.20(30.4) 2.33(59.1)

Size

A5

A6 2)

180

0.51(13)

M16

250

0.51(13)

M16

355

0.51(13)

M16

A5
A1 to mounting face

N
1)

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A4

A1

180

+0.05

(152.4 +0.02 )

6.0020
DIA 6.0008

1)

A3

Size

3.39(86.1)

46/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


U18

RA 92050-A/06.09

Flange 165-4 to ISO 3019-1 (SAE E, 4-bolt)


Shaft coupler 50-4 to ISO 3019-1 (SAE F, 2 in 8/16 DP; 15 T) 3)
for mounting an AA4VSO/G or AA4CSG 250 or 355 splined shaft

M-N
M

A6

A4

A3

.50
12 18)
(3

A1

250

18.94(481) 1.20(30.4) 2.33(59.3)

355

20.09(510) 1.20(30.4) 2.34(59.4)

Size

A5

A6 2)

250

0.67(17)

M20

355

0.67(17)

M20

+0.10

(165.1 +0.03 )

6.5039
DIA 6.5012

1)

Size

A5

45

A1 to mounting face

1)

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A3

A4

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K31

47/64

Flange 125, 4-bolt 125B4HW to ISO 3019-2


Shaft coupler N32x2x14x8H to DIN 5480
for mounting an A4VSO/G 40 splined shaft

M-N
A4

A3

A6

0
6.3 0
16

45

N
K33

+0.07

(125+0.02 )

4.924
DIA 4.922

A8

1)

A3

A4

Size

A1

500

19.88(505) 0.49(12.5) 1.52(38.5)

750

in preparation

1000

in preparation

Size

A5

A6 2)

A7

500

0.35(9)

M12

0.59(15)

750

in preparation

1000

in preparation

Size

A8

500

9.45(240)

750

in preparation

1000

in preparation

Size

A1

500

19.88(505) 0.49(12.5) 2.24(57)

750

21.85(555) 0.49(12.5) 1.75(44.5)

1000

in preparation

Size

A5

A6 2)

A7

500

0.35(9)

M12

0.59(15)

750

0.35(9)

M12

1000

in preparation

Size

A8

500

9.45(240)

750

1000

in preparation

A5
A1 to mounting face

A7

Flange 140, 4-bolt B4HW to ISO 3019-2


Shaft coupler N40x2x18x8H to DIN 5480
for mounting an A4VSO/G 71 splined shaft

M-N
A4

A3

A6

45

2)

+0.07

A5

N
1)

(140+0.02

DIA 5.5146
5.5126

9
7.0 0)
8
1
(

A8

1)

A1 to mounting face

A3

A7

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64

A4

48/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K34

RA 92050-A/06.09

Flange 160, 4-bolt 160B4HW to ISO 3019-2


Shaft coupler N50x2x24x8H to DIN 5480
for mounting an A4VSO/G 125 or 180 splined shaft

M-N
A3

A4

M
A6

7
7.8 0
0
2

45

+0.07

(162+0.02 )

6.302
DIA 6.300

1)

A3

A4

Size

A1

500

19.69(505) 0.53(13.5) 2.15(54.5)

750

21.85(555) 0.49(12.5) 2.19(55.5)

750 *

in preparation

1000

in preparation

Size
500

A5
0.35(9)

A6 2)
M16

750

0.35(9)

M16

750 *

in preparation

1000

in preparation

* with boost pump

A5
A1 to mounting face

N
K35

Flange 224, 4-bolt 224B4HW to ISO 3019-2


Shaft coupler N60x2x28x8H to DIN 5480
for mounting an A4VSO/G or A4CSG 250 splined shaft

M-N
M

A6

A4

A3

02
11. 80
2

+0.10

(224+0.03 )

8.823
DIA 8.820

1)

750

23.27(591) 0.49(12.5) 2.91(74)

750*

in preparation

1000

in preparation

Size

A5

A6 2)

500

0.35(9)

M20

750

0.35(9)

M20

750*

in preparation

1000

in preparation

* with boost pump

A1 to mounting face

N
1)
2)

A4

A1

21.30(541) 0.49(12.5) 2.91(74)

A5

45

A3

Size
500

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

49/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


Flange 224, 4-bolt 224B4HW to ISO 3019-2
Shaft coupler N70x3x22x8H to DIN 5480

K77

for mounting an A4VSO/G or A4CSG 355 splined shaft

M-N
M

A4

A6

A3

02
11. 80
2

+0.10

(224+0.03 )

8.823
DIA 8.820

1)

Size

A1

500

21.30(541) 0.49(12.5) 2.99(76)

750

in preparation

1000

in preparation

Size

A5

A6 2)

500

0.35(9)

M20

750

in preparation

1000

in preparation

A3

A4

A5

45

A1 to mounting face

N
Flange 315, 8-bolt 315D8HW to ISO 3019-2
Shaft coupler N80x3x25x8H to DIN 5480

K43

for mounting an A4VSO/G or A4CSG 500 splined shaft

M-N
M

A4

A3

1)

+0.10

A1

23.23(590) 2.11(53.5)

2.83(71.9)

750

25.20(640) 2.11(53.5)

2.83(71.9)

750*

in preparation

1000

in preparation

Size

A5

A6 2)

500

0.75(19)

M20

750

0.75(19)

M20

750*

in preparation

1000

in preparation

* with boost pump

45 )
60

=3

5
8x4

.17
14 60
3

(315+0.03 )

12.4055
DIA 12.4028

A6

Size
500

2230

A5
A1 to mounting face

1)
2)

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64

A3

A4

50/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


Flange 400, 8-bolt 400D8HW to ISO 3019-2
Shaft coupler N90x3x28x8H to DIN 5480

K76

for mounting an A4VSO/G or A4CSG 750 splined shaft

M-N
M

A4

A3

1)

A1

750

25.79(655) 2.09(53)

750*

in preparation

1000

in preparation

Size

A5

A6 2)

750

0.75(19)

M20

750*

in preparation

1000

in preparation

+0.10

* with boost pump

8x4

.72
17 50
4

(400+0.03 )

15.7520
DIA 15.7492

A6

Size

45

36

(=

0
A5

2230

A1 to mounting face

Flange 400, 8-bolt 400D8HW to ISO 3019-2


Shaft coupler N100x3x32x8H to DIN 5480

K88

for mounting an A4VSO/G 1000 splined shaft


Size 1000

M-N
M

4.17 2.09
(106) (53)

1)

5
8x4

.72
17 50
4

+0.10

(400+0.03 )

15.7520
DIA 15.7492

M20 2)

45 )
0
36

(=

2230

19
28.66(728) to mounting face

1)
2)

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64

A3

A4
4.09(104)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K01

51/64

Flange 82-2 (SAE A) to ISO 3019-1


Shaft coupler for splined shaft, 16-4 SAE A, 5/8 in, 16/32 DP; 9T 3)
for mounting an external gear pump AZ-PF-1X-004 ... 022 (see RE 10089)
Rexroth recommends a special execution of the gear pump, please consult us

M-N
M

A3
3.2520
DIA 3.2510

A6

(82.55 +0.05
+0.02 )

A4

1)

4.19
(106.5)

45

Size

A1

40

10.43(265) 0.41(10.3)

A3

A4

71

11.54(293) 0.41(10.3)

0.97(24.6)

500

19.88(505) 0.41(10.3)

1.29(32.7)

750

21.85(555) 0.41(10.3)

1.29(32.7)

750*

in preparation

1000

in preparation

NG

A5

A6 2)

A7

40

0.39(10)

M10

71

0.39(10)

M10

0.08(2)

500

0.39(10)

M10

0.59(15)

750

0.39(10)

M10

750*

in preparation

1.02(25.9)

1000 in preparation
* with boost pump

only on
size 40 and 500
A5
A1 to mounting face

A7

N
U01

Flange 82-2 (SAE A) to ISO 3019-1


Shaft coupler for splined shaft, 16-4 SAE A, 5/8 in, 16/32 DP; 9T 3)
for mounting an external gear pump AZ-PF-1X-004 ... 022 (see RE 10089)
Rexroth recommends a special execution of the gear pump, please consult us

M-N
M

A3
3.2520
DIA 3.2510

A6

(82.55 +0.05
+0.02 )

A4

Size

A1

125

14.61(371) 0.63(16)

0.76(19.4)

180

15.55(395) 0.63(16)

0.76(19.4)

250

17.91(455) 0.63(16)

0.76(19.4)

355

19.06(484) 0.63(16)

0.76(19.4)

Size
125
180
250
355

A5
0.51(13)
0.51(13)
0.51(13)
0.51(13)

1)

4.19
(106.5)

45

A5
A1 to mounting face

N
1)

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A3

A6 2)
M10
M10
M10
M10

A4

52/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


Flange 82-2 (SAE A) to ISO 3019-1
Shaft coupler for splined shaft, 19-4 SAE A-B, 3/4 in, 16/32 DP; 11T 3)

K52

for mounting an A10VSO 18/31 splined shaft S (see RA 92711) or


A10VSO10 or 18/52 splined shaft S (see RA 92703)

M-N
M

A3
3.2520
DIA 3.2510

A6

(82.55 +0.05
+0.02 )

A4

1)

4.19
(106.5)

45

A3

A4

Size

A1

40

10.43(265) 0.41(10.5)

1.33(33.8)

71

12.48(317) 0.41(10.5)

1.18(30)

500

in preparation

750

in preparation

1000

in preparation

NG

A5

A6 2)

40

0.39(10)

M10

71

0.39(10)

M10

500

in preparation

750

in preparation

1000

in preparation

Size

A1

125

14.61(371) 0.51(13)

M10

180

15.55(395) 0.51(13)

M10

250

17.91(455) 0.51(13)

M10

355

19.06(484) 0.51(13)

M10

A5
A1 to mounting face

N
Flange 82-2 (SAE A) to ISO 3019-1
Shaft coupler for splined shaft, 19-4 SAE A-B, 3/4 in, 16/32 DP; 11T 3)

U52

for mounting an A10VSO 18/31 splined shaft S (see RA 92711) or


A10VSO10 or 18/52 splined shaft S (see RA 92703)

3.2520
DIA 3.2510

A6

(82.55 +0.05
+0.02 )

M-N

Further dimensions on request

1)

4.19
(106.5)

45

A5
A1 to mounting face

N
1)

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A5

A6 2)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K68

53/64

Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 22-4 SAE B, 7/8 in, 16/32 DP; 13T 3)
for mounting an external gear pump AZ-PN-1X020...032 (see RE 10091 or an
A10VO 28/31 and 52(53) or AA10VSO 28/31 splined shaft S (see RA 92701, RA 92703 or RA 92711)
Rexroth recommends a special excution of the gear pump, please consult us

M-N
only on
size 500

A4

A3

A6

5.75
(146)

45

(101.6 +0.05
+0.02 )

A8

4.0020
DIA 4.0008

1)

A5
A1 to mounting face

A7

Size
40
71
500
750
1000

A1
A3
11.50(292) 0.80(20.4)
12.76(324) 0.41(10.4)
19.88(505) 0.77(19.5)
in preparation
in preparation

A4
0.91(23.1)
1.38(35.1)
0.98(25)

Size
40
71
500
750
1000

A6 2)
A5
0.39(10)
M12
0.39(10)
M12
0.39(10)
M12
in preparation
in preparation

A7

Size

A8

40
71
500
750
1000

9.45(240)
in preparation
in preparation

0.59(15)

N
U68

Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 22-4 SAE B, 7/8 in, 16/32 DP; 13T 3)
for mounting an external gear pump AZ-PN-1X020...032 (see RE 10091 or an
A10VO 28/31 and 52(53) or AA10VSO 28/31 splined shaft S (see RA 92701, RA 92703 or RA 92711)
Rexroth recommends a special execution of the gear pump, please consult us
Size
125
180
250
355

M-N
M

A6

45

(101.6 +0.05
+0.02 )

4.0020
DIA 4.0008
only on
size 125 and 180

A5

A1 to mounting face

N
1)

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A5
0.51(13)
0.51(13)
0.51(13)
0.51(13)

Further dimensions on request

1)

5.75
(146)

A1
14.61(371)
15.55(395)
17.91(455)
19.06(484)

A6 2)
M12
M12
M12
M12

54/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K04

RA 92050-A/06.09

Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 25-4 SAE B-B, 1 in, 16/32 DP; 15T 3)
for mounting an A10VO 45/31 and 52 (53) or AA10VSO 45/31 splined shaft S (see RA 92701, RA 92703 or RA 92711)
or an internal gear pump PGH4 (see RE 10223)

M-N
A4

A3

A6

5.75
(146)

(101.6 +0.05
+0.02 )

A8

4.0020
DIA 4.0008

1)

A5

45

A1 to mounting face

A7

N
U04

Size

A1

40

11.50(292) 0.41(10.4)

1.49(37.9)

71

12.76(324) 0.41(10.3)

1.41(35.7)

500

19.88(505) 0.41(10.3)

1.14(28.9)

750

in preparation

1000

in preparation

Size

A5

A6 2)

A7

40

0.39(10)

M12

71

0.39(10)

M12

500

0.39(10)

M12

0.59(15)

750

in preparation

1000

in preparation

Size
40

A8

71

500

9.45(240)

750

in preparation

1000

in preparation

A3

A4

Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 25-4 SAE B-B, 1 in, 16/32 DP; 15T 3)
for mounting an A10VO 45/31 and 52 (53) or AA10VSO 45/31 splined shaft S (see RA 92701, RA 92703 or RA 92711)
or an internal gear pump PGH4 (see RE 10223)

M-N
A4

A3

A6

5.75
(146)
45

only on
size 125 and 180

(101.6 +0.05
+0.02 )

4.0020
DIA 4.0008

1)

Size

A1

125

14.53(371) 0.74(18.9)

1.16(29.4)

180

15.55(395) 0.74(18.9)

1.16(29.4)

250

17.91(455) 0.74(18.9)

1.16(29.4)

355

19.06(484) 0.74(18.9)

1.16(29.4)

Size

A5

A6 2)

125

0.51(13)

M12

180

0.51(13)

M12

250

0.51(13)

M12

355

0.51(13)

M12

A5

A1 to mounting face

N
1)

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A3

A4

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K07

55/64

Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 32-4 SAE C, 1 1/4 in, 12/24 DP; 14T 3)
for mounting an A10VO 71/31 or AA10VSO 71/31 splined shaft S (see RA 92701 or RA 92711)
Size

M-N
A4

A3

A6

7.13
(181)

(127+0.05
+0.02 )

A8

5.0020
DIA 5.0008

1)

A5

45

A1 to mounting face

71

A1
A3
12.72(323) 0.41(10.4)

A4
1.87(47.6)

500

19.88(505) 0.44(11.3)

1.58(40.2)

750

in preparation

1000

in preparation

Size

A6 2)
M16

A7

71

A5
0.51(13)

500

0.51(13)

M16

0.59(15)

750

in preparation

1000

in preparation

Size
71

A8

500

9.45(240)

750

in preparation

1000

in preparation

A7

N
U07

Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 32-4 SAE C, 1 1/4 in, 12/24 DP; 14T 3)
for mounting an A10VO 71/31 or AA10VSO 71/31 splined shaft S (see RA 92701 or RA 92711)
Size

M-N
A4

A3

A6

7.13
(181)

(127+0.05
+0.02 )

5.0020
DIA 5.0008

1)

125

A1
A3
A4
14.53(371) 0.82(20.9) 1.49(37.9)

180

15.55(395) 0.82(20.9) 1.49(37.9)

250

17.91(455) 0.82(20.9) 1.49(37.9)

355

19.06(484) 0.82(20.9) 1.49(37.9)

Size
125

A5
0.51(13)

A6 2)
M16

180

0.51(13)

M16

250

0.51(13)

M16

355

0.51(13)

M16

A5

45

A1 to mounting face

N
1)

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

56/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K24

RA 92050-A/06.09

Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 38-4 SAE C-C, 1 1/2 in, 12/24 DP; 17T 3)
for mounting an A10VO 100/31 or AA10VSO 100/31 splined shaft S (see RA 92701 or RA 92711)
or an A10VO 85/52(53) splined shaft S (see RA 92703) or an internal gear pump PGH5 (see RE 10223)

M-N
A4

A3

M
A6

7.13 )
81
(1

A1

500

19.88(505) 0.41(10.3)

750

in preparation

1000

in preparation

Size

A5

A6 2)

500

0.51(13)

M16

750

in preparation

1000

in preparation

A3

A4
2.23(56.7)

(127+0.05
+0.02 )

5.0020
DIA 5.0008

1)

Size

A5

U24

A1 to mounting face

Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 38-4 SAE C-C, 1 1/2 in, 12/24 DP; 17T 3)
for mounting an A10VO 100/31 or AA10VSO 100/31 splined shaft S (see RA 92701 or RA 92711)
or an A10VO 85/52(53) splined shaft S (see RA 92703) or an internal gear pump PGH5 (see RE 10223)

M-N
A4

A3

7.13 )
81
(1

(127+0.05
+0.02 )

1)

5.0020
DIA 5.0008

A6

Size
125
180
250
355

A1
A3
14.53(371) 0.41(10.4)

Size

A5

A6 2)

125
180
250
355

0.51(13)

M16

0.51(13)
0.51(13)
0.51(13)

M16
M16
M16

15.55(395) 0.41(10.4) 1.97(50)


17.91(455) 0.49(12.4) 2.17(55)
19.06(484) 0.49(12.4) 2.17(55)

45

A5

1)

A1 to mounting face

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A4
1.97(50)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

57/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


Flange 152-4 (SAE D) to ISO 3019-1
Shaft coupler for splined shaft 44-4 SAE D, 1 3/4 in, 8/16 DP; 13T 3)

K17

for mounting an A10VO 140/31 or AA10VSO 140/31 splined shaft S (see RA 92701 or RA 92711)
Size

M-N
M

A4

A1
A3
19.88(505) 0.41(10.4)

750
1000

in preparation
in preparation

Size
500

A5
0.51(13)

750
1000

in preparation
in preparation

A4
2.35(59.6)

A3

A6

0
8.0 .5)
8
2
(2

A6 2)
M16

(152.4 +0.05
+0.02 )

6.0020
DIA 6.0008

1)

45

500

A5
A1 to mounting face

Flange 152-4 (SAE D) to ISO 3019-1


Shaft coupler for splined shaft 44-4 SAE D, 1 3/4 in, 8/16 DP; 13T 3)

U17

for mounting an A10VO 140/31 or AA10VSO 140/31 splined shaft S (see RA 92701 or RA 92711)

M-N
M

A4

0
8.0 .5)
28
(2

1)

A3
0.41(10.4)
0.42(10.6)
0.42(10.6)

Size
180
250
355

A5
0.51(13)
0.51(13)
0.51(13)

A6 2)
M16
M16
M16

(152.4 +0.05
+0.02 )

6.0020
DIA 6.0008

1)

A1
16.06(408)
17.91(455)
19.06(484)

A3

A6

45

Size
180
250
355

A5
A1 to mounting face

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A4
2.44(62)
2.44(62)
2.44(62)

58/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


KB4

RA 92050-A/06.09

Flange 100, 2-bolt 100A2HW to ISO 3019-2


Shaft coupler for splined shaft, 25-4 SAE B-B, 1 in, 16/32 DP; 15T 3)
for mounting an A10VSO 45/31 splined shaft S see RE 92711

A3

A4

M
A6

(100+0.05
+0.02 )

A8

3.9390
DIA 3.9378

1)

5.51
(140)

500

A3
A4
A1
19.88(505) 0.80(20.4) 1.14(28.9)

750
1000

in preparation
in preparation

Size

A5

A6 2)

A7

500

0.39(10)

M12

0.59(15)

750

in preparation

1000

in preparation

Size

A8

500

9.45(240)

750

in preparation

1000

in preparation

Size

M-N

A5

45

A1 to mounting face

A7

N
KB7

Flange 180, 4-bolt 180B4HW to ISO 3019-2


Shaft coupler for splined shaft, 44-4 SAE D, 1 3/4 in, 8/16 DP; 13T 3)
for mounting an A10VSO 140/31(32) splined shaft S see RE 92711 (RE 92714)

M-N
A4

A3

A6
1)

A1

500

20.87(530) 0.41(10.4)

750

in preparation

1000

in preparation

Size
500

A5
0.39(10)

750

in preparation
in preparation

(180+0.07
+0.02 )

7.0894
DIA 7.0874

1000

2
8.8 4)
2
(2

45

A5

N
1)

A1 to mounting face

2 mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
2)

A3

Size

A6 2)
M16

A4
2.50(63.6)

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

59/64

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


dia. 63 metric, 4-bolt
Shaft coupler for keyed shaft dia. 25

K57

for mounting a radial piston pump R4 (see RE 11263)

M-N
A3
A7

0.9851 (25H7)
0.9843
45

(63H7 )

1)

A6

1.122
+0.2
)
1.114 (28.3

DIA3.11
(80)

0.3154 JS8
0.3145 (8 )

A4

2.4815
DIA 2.4807

40

11.42(290) 0.43(11)

71

12.64(321) 0.43(10.9) 1.65(42)

500

in preparation

750

in preparation

Size

A5

A6 2)

A7

40

0.31(8)

M8

0.35(9)

71

0.31(8)

M8

0.35(9)

500

in preparation

2.20(56)

in preparation
750
Sizes 125...355 with U-through drive in
preparation

A5
A1 to mounting face

2)

A4

A1

N
1)

A3

Size

Mounting screws and O-ring seal are included with supply


Thread to DIN 13, for the max. tightening torques observe the general information on page 64

60/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K99

RA 92050-A/06.09

Sizes 40 and 71
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover

M-N

shown without cover

A4
A16

A17

M
A7
A8

A10
A11

A7

A13

A12

A6

A15

A6

20

A14

1)

spline prole to
DIN 5480
see table

4x A5
A9

A1 to mounting face
A2 to mounting face
depiction shows
size 71
Size
Main pump

A1

A2

A4

40

10.43(265)

11.10(282)

2.02(51.31)

71

11.54(293)

12.28(312)

1.89(481)

Size
Main pump

A9

A5 1)

A6

A7

M12x25

1.46(370.2)

1.46(370.2)

M12x25

1.67(42.3 0,15)

1.77(45 0.5)

0.61(15.40.15)

A8

A10

A11

A12

A13

A14

Dia4.65(118)

Dia3.8430.016(97.60.4)

Dia5.12(130)

1334
Dia 4.
4.1325 (105g6)
Dia 4.5665
4.5656 (116g6)

40

0.71(18)

0.35(9)

0.09(2.3+0.1)

71

0.71(18)

0.35(9)

0.11(2.7+0.1)

Dia4.1890.016(106.40.4)

Sizes 125...1000 see pages 65 and 66


Size
Main pump

A16

A17

Spline prole
to DIN 5480

1)

A15

40

Dia2.05(52)

1.73(44)

0.55(14)

W25x1,25x18x9g

99 x 3

71

Dia2.48(63)

1.50(38)

0.63(16)

W30x1,25x22x9g

110,72 x 3,53

1)

O-Ring for retrotting

(not in supply)

Thread to DIN 13, for the max. tightening torques observe the general information on page 64

Sizes 125...1000 see pages 61 and 62

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


U99

61/64

Sizes 125...355
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover

shown without cover

M-N

M
A6

A7
1)

A9

A8

A15

A6
A6

20

A8

A9

A5

A10

A6

A4
A16

A17

A8

A14

A8

A18

A18

only on
sizes 250
and 355

spline prole
to DIN 5480
see table

A13
A12

N
A1 to mounting face
A2 to mounting face

Size
Main pump
125

A1
A2
A4
13.74(349) 14.57(370) 1.9570.04(49.71)

A5 1)
A6
A7 1)
A8
+0.
1
5
M14; 15 deep 1.31(33.2
) M12; 18 deep

180

14.69(373) 15.51(394) 1.9570.04(49.71)

M14; 15 deep 1.31(33.2+0.15) M12; 18 deep

250

17.05(433) 17.99(457) 2.4170.04(61.41)

M20; 22 deep 1.75(44,5+0.15) M10; 15 deep 2.29(58.15+0.15)

355

18.19(462) 19.25(489) 2.4170.04(61.41)

M20; 22 deep 1.75(44,5+0.15) M10; 15 deep 2.29(58.15+0.15)

Size
Main pump

A9

125
180
250
355
Size
Main pump

A10

H7
3.12(79.2+0.15) Dia 4.6470
4.6457 (118 )
H7
3.12(79.2+0.15) Dia 4.6470
4.6457 (118 )
H7
3.39(86.2+0.15) Dia 6.3008
6.2992 (160 )
H7
3.39(86.2+0.15) Dia 6.3008
6.2992 160 )

A13

A14

A15

0.35(9)

0.110+0.008( 2.8+0.2)

Dia4.76(121+0.1)

Dia2.76(70)

0.35(9)

0.110+0.008( 2.8+0.2)

Dia4.76(121+0.1)

Dia2.76(70)

0.35(9)

0.110+0.008( 2.8+0.2)

Dia6.42(163+0.1)

Dia3.43(87)

0.35(9)

0.110+0.008( 2.8+0.2)

Dia6.42(163+0.1)

Dia3.43(87)

Spline prole
to DIN 5480

1)

W35x1.25x26x9g

118 x 2

W35x1.25x26x9g

118 x 2

1.20(30.5)

3.394+0.006(86.2+0.15)

W42x1.25x32x9g

160 x 2

1.34(34)

3.394+0.006(86.2+0.15)

W42x1.25x32x9g

160 x 2

125

A16
1.81(46)

A17
0.87(22)

A18

180

1.81(46)

0.98(25)

250

2.53(64)

355

2.53(64)

1)

A12

O-Ring for retrotting


(included in supply)

Thread to DIN 13, for the max. tightening torques observe the general information on page 64
Sizes 500...1000 see page 62

62/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

Before nalising your design please request a certied


installation drawing. Dimensions in inches (mm).

Dimensions through drives


K99

RA 92050-A/06.09

Sizes 500...1000
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover

shown without cover

M-N

+0.028

A6
1.850
(47 +0.2
0.2 )
2.7830.008
(70.7+0.2
0.2 )

3.465
(88+0.2
0.2 )

0.008

2.7830.008
(70.7+0.2
0.2 )

0.008

(60+0.2
0.2)

2.7830.008
(70.7+0.2
0.2 )

4xM16x30

spline prole
to DIN 5480
see table

A5

3.4650.008
(88+0.2
0.2 )

0.09(2.3)
0.39(10)
0.43(11)
A4

6.6551
DIA 6.6535
(169 +0.4 )

O-Ring
165 x 3
included in supply

DIA6.30 +0.008
(160+0.7
+0.2)

A7

2.7830.008
(70.7+0.2
0.2 )

1.8500.008
(47 +0.2
0.2 )

2.8350.008
(72 +0.2
0.2 )

2.8350.008
(72 +0.2
0.2 )

M16; 0.94(24) deep

20

3.9370.008 3.9370.008
+0.2
(100 +0.2
0.2 ) (100 0.2 )
2.362 0.008
(60+0.2
0.2 )
2.362 0.008

4.4090.008 4.4090.008
(112 +0.2
(112 +0.2
0.2 )
0.2 )

A3

A1 to mounting face
A2 to mounting face

Size
Main pump

A1

A2

A3

A4

A5 1)

A6

A7

500

19.88(505)

20.75(527)

2.87(73)

1.61(41)

M20; 0.94(24) deep

Dia4.53(115)

2.95(75)

750

21.85(555)

22.72(577)

2.87(73)

1.61(41)

M20; 0.94(24) deep

Dia4.53(115)

2.95(75)

750*

in preparation

1000

24.72(628)

25.59(650)

3.03(77)

2.62(66.5) M20; 1.18(30) deep

Dia5.43(138)

2.56(65)

Size
Main pump

Spline prole
to DIN 5480

500

W55x1,25x42x9g

750

W55x1,25x42x9g

750*

in preparation

1000

W65x1,25x50x9g

* with boost pump


1)

Thread to DIN 13, for the max. tightening torques observe the general information on page 64

Sizes 40 and 71 see page 60 and sizes 125...355 see page 61

RA 92050-A/06.09

Bosch Rexroth Corp.

AA4VSO for HFC fluids

63/64

Installation notes
Mounting position:
Optional. The pump case must be lled with uid during commissioning and remain full when operating.
In order to reduce the operating noise level, all connecting lines
(suction, pressure and case drain lines) must be de-coupled
from the tank, using exible elements.
The use of check valves in the case drain line must be avoided.
The case drain line must be returned directly to tank without a
reduction in cross section.
Exceptions maybe possible, please consult us rst.

2. Horizontal installation
The highest situated of the portsT,K1, K2 or R/L must
be used for lling/bleeding and subsequently to connect the
case drain line.
2.1 Installation inside the reservoir
a) When the minimum uid level is equal to or lies above the
upper edge of the pump: case drain port and suction port
S open (see g. 3).

1. Vertical installation (shaft end pointing upwards)


With a vertical installation, bearing ushing is recommended
to provide lubrication for the front bearing, see page 6.

R(L)

The following installation conditions must be taken into


account:
1.1 Installation into the reservoir
a) When the minimum uid level is equal to or above the
pump mounting ange area: ports R/L, T and S open
(see g. 1).

K1(K2)
T

S
Fig. 3

Fluid

b) When the minimum uid level lies below the upper edge
of the pump: case drain port and possibly port S must be
piped, see g. 4. Observe conditions as shown in point 1.2.

Fill pump housing prior to commissioning.

R(L)
S
Fig. 1
b) When the minimum uid level is below the mounting
ange area: portsR/L,T und possibly S must be piped
as shown in g. 2. Also observe the conditions as shown in
point 1.2.
Filling point

2.2 Installation outside the reservoir


Fill the pump housing before commissioning.
a) Mounting above the reservoir see g. 4.
Observe conditions as shown in point 1.2.
b) Mounting below the reservoir
Case drain port and port S must be piped (see g. 5).

R(L)

U
T

hmax = 31.5 in
(800 mm)

R(L)

htmax = 8 in
(200 mm)

S
hmax = 31.5 in
(800 mm)

Fig. 4

htmax = 8 in
(200 mm)

Fig. 2
1.2 Installation outside the reservoir
Before installation, ll the pump housing with the pump in a
horizontal position.
Pipe port T to tank, R/L plugged.
Filling in mounted condition: ll via R and bleed viaT,
afterwards plug portR.
Conditions: A minimum pump inlet pressure (suction pressure) of 12 psi (0,8 bar) abs. is necessary. Avoid mounting
above the reservoir in order to reduce the noise level.

R(L)

U
T

S
Fig. 5

64/64

Bosch Rexroth Corp.

AA4VSO for HFC fluids

RA 92050-A/06.09

General information
The pump( A)A4VSO was designed for operation in open loop circuits.
Systems design, installation and commissioning requires trained technicians or tradesmen.
All hydraulic ports can only be used for the fastening of hydraulic service lines.
Tightening torques:
- All tightening torques mentioned in this data sheet are maximum values and may not be exceeded
(Maximum values for the female threads in the castings).
Please comply with the manufacturers information regarding the max. permissible tightening torques for the used fittings.
- For fastening screws to ISO 68 / DIN 13 we recommend to check the permissible tightening torque in each individual case
acc. to VDI 2230 issue 2003.
During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot. Take suitable safety
measures (e.g. wear protective clothing).
All given data and information has to be adhered to.

Bosch Rexroth Corporation


Hydraulics
Axial & Radial Piston Units
8 Southchase Court
Fountain Inn, SC 29644-9018, USA
Telephone (864) 967-2777
Facsimile (864) 967-8900
www.boschrexroth-us.com

Bosch Rexroth Corporation


2315 City Line Road
Bethlehem, PA 18017-2131, USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com

2009 Bosch Rexroth Corporation


All rights reserved. Neither this document, nor any part of it, may be reproduced,
duplicated, circulated or disseminated, whether by copy, electronic format or any
other means, without the prior consent and authorization of Bosch Rexroth Corp.
The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fitness for intended use, is given or intended
by virtue of the information contained in this brochure/data sheet. The information
contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.

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