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Quiz 2

The document discusses various maintenance strategies and techniques. It defines maintenance strategy as a systematic plan of maintenance actions to prevent repeated equipment failures. Without a well-planned strategy, the same failures will occur repeatedly, resulting in lost production and expensive repairs. The document then lists and defines different types of maintenance including inspection, service, adjustment, alignment, installation, and replacement. It also outlines the steps to analyze equipment and select maintenance tasks, and provides examples of selecting maintenance strategies.

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Izzat Azman
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267 views4 pages

Quiz 2

The document discusses various maintenance strategies and techniques. It defines maintenance strategy as a systematic plan of maintenance actions to prevent repeated equipment failures. Without a well-planned strategy, the same failures will occur repeatedly, resulting in lost production and expensive repairs. The document then lists and defines different types of maintenance including inspection, service, adjustment, alignment, installation, and replacement. It also outlines the steps to analyze equipment and select maintenance tasks, and provides examples of selecting maintenance strategies.

Uploaded by

Izzat Azman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Quiz 2

1. Define maintenance strategy?


- A maintenance strategy means a schema for maintenance example elaborate
and systematic plan of maintenance action.
2. Without a well-thought-out maintenance strategy, what might happen in an operation?
- The same equipment failure happen again and again.
3. What type of pattern that can be seen in an operation without a well throughout
maintenance strategy?
- Equipment failures result in lost production and expensive repairs.
- The same equipment failures happened again and again.
- No maintenance standards or best practices exists.
4. Give 6 examples of maintenance and define each of them.
- Inspect to determine the serviceability of DMWR.
- Service keep an items in proper operating condition.
- Adjust to maintain, within prescribed.
- Align to adjust specified variable elements group number.
- Install the act of emplacing, seating, or maintenance functions.
- Replace the act of substituting a service.
5. In practice the best way is to look down over few steps. List all the steps.
- Prepare for the analysis
- Select equipment to be analysis.
- Identify function
- Identify functional failures
- Identify and evaluate the effect of failure
- Identify the causes of failure
- Select maintenance tasks.
6. List 2 example for selecting maintenance strategies.
Prepare for the analysis
- Problem : seal damage
- Effect : oil leaking
Identify function
- Reduce damage to the piston pump.
7. Define maintenance techniques.
- Task or procedure designed to establish service ability.

8. List the type of maintenance.


- Breakdown maintenance
- Corrective maintenance
- Preventive maintenance
- Predictive maintenance
- Reliability based corrective maintenance
- Reliability centered maintenance
- Condition based maintenance system.
- Risk base maintenance

9. What is the purpose of risk based maintenance?


- To develop and manage inspection and maintenance plans for new and
existing assets including offshore and onshore plants, structures, pipelines.
10. List 3 advantages of predictive maintenance.
- Increased equipment lifetime
- Increased plant safety
- Optimized spare parts handling.
11. List 2 examples of a corrective maintenance?
- Replacement of a failed electrical breaker
- Weld repair of a cracked process line.
12. What is TPM?
- Total Productive Maintenance (TPM)
- Total: signifies to consider every aspect and involving everybody from top
to bottom.
- Productive: emphasis on trying to do it while production goes on and
minimize troubles for production.
- Maintenance: means equipment upkeep autonomously by production
operators in good condition repair, clean, grease, and accept to spend
necessary time on it.
13. Define total productive maintenance (TPM).
- TPM is an innovative approach to maintenance that optimizes equipment
effectiveness, eliminates breakdowns, and promotes autonomous
maintenance by operators through day-to-day activities involving the total
workforce.

14. List the evaluations through TPM.


- Breakdown maintenance
- Preventive maintenance(1951)
- Periodic maintenance( time based maintenance-TBM)
- Predictive maintenance
- Maintenance prevention (1960)
- Corrective maintenance (1957)
- Reliability centered maintenance
- Productive maintenance
- Computerized maintenance management system.
- Total productive maintenance (TPM)
15. Explain the objective of TPM?
- To increase the productivity of plant and equipment with a modest
investment in maintenance.
- Producing goods without reducing product quality, reduce cost.
- Produce a low batch quantity at the earliest possible time.
16. What are the needs of TPM?
- To become world class, satisfy global customers and achieve sustained
organizational growth.
- Need to change and remain competitive.
- Need to monitor critically and regulate work-in-process (WIP) out of Lean
production processes owing to synchronization of manufacturing processes.
- Achieving enhanced manufacturing flexibility objectives.
- To improve organizations work culture and mind-set.
- To improve productivity and quality.

17. Give the objective of reliability centered maintenance.


- Establishment of safe minimum level of maintenance
- Changes to operating procedure and strategies
18. List 3 advantages of reliability centered maintenance
- Increase cost effectiveness
- Increase machine lifetime
- Greater understanding of the level of risk that the organization is managing
19. Define condition based maintenance
- A maintenance strategy that monitor the actual condition of the asset to decide what
maintenance needs to be done

20. List 3 types of condition based maintenance


- Vibration analysis
- Infrared
- Ultrasonic
21. What is benefit of RBM in maintenance strategies
- Less working capital needed due to better planning and cash-flow management
- Longer assets life
- Increased operating results
22. Define total productive maintenance
- A maintenance program which involves a newly defined concept for maintaining
plant and equipment
23. Objectives of total productive maintenance
- To increase the productivity of plant and equipment with a modest investment in
maintenance
- Producing goods without reducing product quality
- Produce a low batch quantity at the earliest possible time
24. Explain briefly evaluation of predictive maintenance
- Breakdown maintenance
- Preventive maintenance
- Predictive maintenance
- Corrective maintenance
- Maintenance prevention
- Reliability centered maintenance
- Productive maintenance
- Computerized maintenance management
- Total productive maintenance
25. List 3 the needs of TPM
- To improve organizations work culture and mind set
- To improve productivity and quality
- To make work smarter and not harder (improve employee skill)

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