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CAPABILITIES & PORTFOLIO

WELCOME TO OFNIR ENGINEERING


(formerly known as LYE ASIA PACIFIC)
Our Vision

To be the industry leading professional innovative solutions provider.

Our Mission

To always be responsive to the changing demands of our customers


To excel at providing quality professional services to achieve customer satisfaction.
To always be innovative and flexible in adopting new ideas and to provide state-of-the-art reliable solutions so that our
customers can build upon a competitive advantage.
To ensure substantial growth, profitability and stability in becoming the market leader in our field.
To pursue personnel policies that recognize and reward performances and the contributions of all our employees and
provide proper training, development and opportunities for career advancement at all levels.

Who we are and What we do

Specialist service provider of integrated engineering solutions to the international oil and gas, marine and renewable energy
industry
Project management
Onshore and Offshore Pipeline Engineering
Structural Engineering
Subsea Engineering
Marine terminals
Procurement support
Operations & maintenance
QA/QC

ORGANISATION CHART
Managing Director
Secretary

Procurement
Manager

Quality Manager /
Management
Representative

Quality Engineer /
Discipline Engineer

Operations Manager /
Business Development
Manager

Construction Manager
(Project Basis)

Procurement
Engineer

Contract Manager

TBA

QA/QC & Inspection


Engineers

Finance Manager

Engineering Manager /
Project Manager

HR & Admin
Manager

Pipeline
Manager

Process Manager
(Project Basis)

Onshore

Structural
Manager

Finite Element
Analysis Specialist

Offshore

Civil

Offshore

Material
Specialist

Naval Architect

Lead Designers

Structural

Pipeline

DC & Project
Secretaries

SUMMARY OF CAPABILITIES
PROJECT MANAGEMENT
Internationally recognized workflow systems and procedure. Use of Oracle Primavera and QDMS
software as well as integration with client software systems for seamless communication and
processing.
Our work has been officially approved to be of a standard that complies with the requirements of
International Standards Organization article 9001:2008 regarding the provision of specialist engineering
design services for the oil and gas industries.

ONSHORE AND OFFSHORE PIPELINE


Rigorous safety, cost-effective and installation managed plan. Experience in a wide variety of
geological/ political/budget dependent situations.

MARINE TERMINALS
Design of SPM AND FSPO as per applicable codes and standards

OPERATIONS AND MAINTENANCE


Dedicated post installation support. Full write up of maintenance, operation and safety requirements.
Provision of autonomous maintenance systems as well as personnel for hard fixing jobs.

MARINE STRUCTURES
Undertakes design of Marine Structures as per applicable codes and standards.

PROJECT MANAGEMENT

EPCM
WE HAVE THE ABILITY TO PROVIDE ENGINEERING, PROCUREMENT AND CONSTRUCTION MANAGEMENT
SERVICES . OUR ENGINEERING DESIGN SCOPE FOR PROJECT EXTENDS TO KNOWLEDGE OF PROCUREMENT OF
MATERIALS AND METHODS OF CONSTRUCTION, FABRICATION. THIS VALUABLE INFORMATION HAS BEEN
EMPLOYED TO PROVIDE DEDICATED EPC SERVICES TO CUSTOMERS.
Engineering
Data sent here is returned in the form of precise reports and analysis. Dedicated networking links us to our onsite
engineers working on projects around the world.

Procurement

Our dedicated procurement division allows us to ensure that the best value and quality is used in our designs.
We have the links to acquire state of the art specialist products for onshore and offshore pipeline systems from
leading providers around the world.
Construction
An intimate knowledge of construction methods in modern pipeline systems means that we can confidently
liaise with construction and fabrication teams regarding all aspects of their schedule and activities. Our
experience allows us to quickly solve sudden problems and issues in this department.
Management
Our dedicated procurement division allows us to ensure that the best value and quality is used in our designs.
We have the links to acquire state of the art specialist products for onshore and offshore pipeline systems from
leading providers around the world.

OFFSHORE AND ONSHORE


PIPELINE DESIGN
PIPELINE DETAIL DESIGN AND INSTALLATION.
SURVEY AND ROUTE SELECTION
COSTING AND FEASIBILITY STUDIES
CONCEPTUAL, BASIC (FEED) AND DETAILED
ENGINEERING AND DESIGN
CONSTRUCTION ENGINEERING
PROJECT MANAGEMENT
PROCUREMENT
SAFE AND ENVIRONMENTAL DESIGN SYSTEMS
INSPECTION SERVICE
COMPLIANCE WITH ALL APPLICABLE FEDERAL,
STATE AND LOCAL AUTHORITY REQUIREMENTS
FLOW ASSURANCE AND OPERABILITY
PRE-COMMISSIONING AND COMMISSIONING ASSISTANCE

OPERATIONS & MAINTENANCE


Post Installation Support Quality Assurance
Breakdown Repair / Maintenance
We create solutions for many issues in pipeline installations such as pipe breaks.
We have experience in managing diving teams and cable lay problems.

Servicing Procedures and Schedules


Our pipeline designs can come with full recommended servicing and schedule
guidelines. As our pipelines are usually designed to last 25 years or more we
have developed an excellent understanding of pipeline maintenance and
servicing schedules.

Fault Diagnosis and Simulations


Our specialist technicians employ softwares such as ABAQUS CAE to analyse,
predict and diagnose system faults. This attention to detail has allowed us to rise
to unforeseen challenges and changes in project scope in the past

QUALITY ASSURANCE / QUALITY


CONTROL
Inspection and assessment of general asset condition (GVI, CVI, SSS)
Inspection and assessment of cracking (UT, ECI, MPI, ACFM, DP,
FMD)
Inspection and assessment of loss of wall thickness due to corrosion
or erosion (UT, PA)
Inspection and assessment of corrosion prevention systems (CP)

MARINE VESSELS
DESIGN EXPERIENCE STINGER DESIGN AND SHIP FABRICATION. OUR IN-HOUSE DESIGN EXERCISES AND
PAST EXPERIENCE HAS RESULTED IN A THOROUGH KNOWLEDGE OF THE CAPABILITIES AND LIMITATIONS
OF STINGERS ON PIPE LAY BARGES AROUND THE WORLD. THIS KNOWLEDGE ALLOWS US TO DESIGN
INNOVATIVE AND COST SAVING TEMPORARY MODIFICATIONS FOR SPECIFIC PROJECTS. THIS OUT OF THE
BOX THINKING IS ANOTHER EXAMPLE OF WHAT SETS OUR DESIGN TEAM APART IN THIS INDUSTRY.
Computerized Fairing of Hull Lines
Creation of Ships Model with Tanks and Appendages in the computer for visual display.
Computation of Hydrostatic Properties of Vessel with provisions for Appendage Correction and Asymmetrical Sections.
Computation of Cross-Curves of Stability with provisions for appendage corrections and Asymmetrical Sections
Computation of Tank Capacities with Vertical Center, Longitudinal Center, Transverse Center and Free Surface Moments.
Trim and Intact Stability Computations.
Damage Stability Computations.
Floodable Length Computations.

MOSES Software

MARINE TERMINALS
SPM AND FSPO TECHNOLOGY. KNOWLEDGE OF SUBSEA TERMINAL SYSTEMS AND PROCEDURE.
Terminal simulation studies
Survey and selection of terminal location
Detailed feasibility report and cost estimate
Investment return study
Basic engineering and develop specification
Procurement
Construction management & supervision
Project management
Commissioning assistance

Operations and maintenance

Marine Structures
OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) Consultancy has
design capabilities of Marine Structures as per applicable codes and Standards.
OFNIR ENGINEERINGs Marine, Engineering Support, Service and Solution provider
catering to major operators in these fields with specifically engineered solutions,
support and project management. OFNIR ENGINEERINGs core strength is in
specialized engineering support services catering to Offshore, Marine, Oil and Gas
Sectors. This niche engineering covers all aspects of offshore installation
engineering and interfacing with the design, yard and other offshore installation to
ensure a safe construction of offshore facilities.
CORE STRENGTHS & QUALIFICATIONS
Installation Engineering
Jack-up Rig Engineering
Fixed Platform Jackets
Floaters FPSO/FSO

Marine Structures
AREAS OF EXPERTISE
Fixed Platforms & Topsides
Loadout
Float Off
Stability, Towing and Sea-Fastening
Fatigue Analysis of Fixed or Floating Structures
Jacket Launch
Jacket Up Engineering
Jacket Docking
Floatover Analysis and Simulations
Mooring Analysis
Pipe Laying
Other Structural & Naval Architectural Engineering
Basic Design Engineering

TECHNICAL DATABASE AND


SOFTWARES (1)
DNV OS-F101

SUBMARINE PIPELINE SYSTEMS

DNV RP-F109

ON-BOTTOM STABILITY DESIGN OF SUBMARINE PIPELINES

DNV RP B401

CATHODIC PROTECTION DESIGN

DNV CN 30.5

ENVIRONMENTAL CONDITIONS AND ENVIRONMENTAL LOADS

DNV RP F105

FREE SPANNING PIPELINES

API SPEC 5L

SPECIFICATION FOR LINE PIPE

API 6D

SPECIFICATION FOR PIPELINE VALVES

API RP 1102

STEEL PIPELINE CROSSING RAILROADS AND HIGHWAYS

API RP 1110

PRESSURE TESTING OF STEEL PIPELINES FOR THE TRANSPORTATION OF GAS, HIGHLY VOLATILE LIQUID OR CARBON
DIOXIDE

API RP 2A-WSD

RECOMMENDED PRACTICE FOR PLANNING, DESIGNING & CONSTRUCTING FIXED OFFSHORE PLATFORMS - WORKING
STRESS DESIGN

API STANDARD 1104 WELDING OF PIPELINES AND RELATED FACILITIES


ASME B31.4

LIQUID TRANSPORTATION SYSTEMS FOR HYDROCARBONS, LIQUID PETROLEUM GAS, ANHYDROUS AMMONIA AND
ALCOHOLS.

TECHNICAL DATABASE AND


SOFTWARES (2)
OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) uses extensive industry standard technical
and management software packages. In addition, OFNIR ENGINEERING has developed specific
technical tools to supplement the commercial packages including in-house suite of Spreadsheets and
MathCAD software.

Pipeline/Subsea Engineering Software

A list of the more commonly used applications is listed below.

Finite Element Analysis (FEA) package. Abaqus has been used to


optimize designs through virtual testing.

Specially for offshore pipeline design. This program can be used to


model pipe laying, davit lift, pipe lay initiation and
abandonment/recovery operations.
Pipeline and riser stress analysis. It consider gravity and thermal
expansion loads plus wind load, static earthquake load and/or wave and
current load.
Proprietary programs developed by OFNIR ENGINEERING. STATSPAN,
OFNIR-CP, OFNIR-EXPAN, OFNIR-RAD

TECHNICAL DATABASE AND


SOFTWARES (3)
Drafting Software
This program is used to create detailed engineering drawings for all
components and designs in the projects. These drawings comprise
the culmination of all the work undertaken by the engineering team.

Admin/Project Controls
Provide the first, comprehensive Enterprise Project Portfolio
Management solution. This solution is expected to help company
optimize resources and the supply chain, reduce costs, manage
changes, meet delivery dates, and ultimately make better decisions,
all by using real-time data.
Project documents and drawings are maintained in a central master
document register and displays the latest revision of documents.

Structural Engineering
The programme GRLWEAP Version 2005 has been used to carry out
the pile drive ability analysis.
Structural software for In-place, Lifting and Transportation design,
lead-out analysis.
The program is use to perform stresses analysis on steel members.

FINITE ELEMENT ANALYSIS (FEA)


USING ABAQUS

Capabilities:
Finite element analysis, is a technique for predicting
the response of structures and materials to
environmental factors such as forces, heat and
vibration. ABAQUS has many capabilities as it can
simulate structural and solid mechanic problems as
well as thermal and heat transfers ABAQUS also
possesses the advantage of being able to model pipe
soil interaction.

ICOEEP
STATUS : COMPLETED

SEALINE PROJECT (COEFRP)


STATUS : COMPLETED
MANGALA DEVELOPMENT PIPELINE PROJECT
STATUS : COMPLETED
TANZANIA SPM & PIPELINE REPLACEMENT
STATUS : COMPLETED

CEYLON PETROLEUM CORPORATION


SPM INTEGRITY CHECK
STATUS : COMPLETED

ZUHAL EAST DEVELOPMENT


PROJECT
STATUS: COMPLETED

BEDB SUNGAI LIANG


STATUS : COMPLETED
BALONGAN PROJECT
STATUS : COMPLETED

BANYU URIP PROJECT


STATUS : COMPLETED

VISAKH OIL REFINERY SPM PROJECT


STATUS : COMPLETED

EPCIC ALLIANCE MELAKA PROJECT


STATUS : COMPLETED

ORF PROJECT
STATUS : COMPLETED

BUKIT TUA
DEVELOPMENT STATUS :
COMPLETED

PORTFOLIO
Our Project Experience(1)
PROJECT NAME/ LOCATION

STATUS

PROJECT HIGHLIGHTS

Iraq Crude Oil Export Expansion


project Phase 1 (ICOEEP)

Completed

Detailed Engineering of 48 Diameter and total in length of 120km pipelines,


subsea valve manifold, J-Tube, Power and Fiber Optic cable.

Sealine Project - COEFRP

Completed

48 pipeline approx. 34.6km , two valve station platforms (VS1 at ABOT and
VS2 at KAAOT) and one SPM loading terminal.

Mangala Development Pipeline


Project - EPC for Marine Facilities
at Bhogat

Completed

Marine Terminal Facilities

Tanzania SPM and Pipelines


Replacement EPC Project

Completed

EPCM Project for Key International Export Terminal

HPCL Visakh Refinery SPM


Project

Completed

SPM and Pipeline Design and Installation

PORTFOLIO
Our Project Experience(2)
PROJECT NAME/ LOCATION

STATUS

PROJECT HIGHLIGHTS

EPCIC Alliance LNG Regasification


Unit, Island Berth and Subsea
Pipeline MELAKA

Completed

LNG Regasification Unit, Island Berth and Subsea Pipeline

BEDB Sungai Liang

Completed

SPM and PLEM System And Subsea Pipeline Installation

ORF Project

Completed

Pipeline and Riser Design

Zuhal East Development Project

Completed

Pipeline Detail Design

Balongan Project, Indonesia

Completed

12 diameter of 28 km offshore pipeline and 1 km onshore pipeline.

PORTFOLIO
Our Project Experience(3)
PROJECT NAME/
LOCATION

STATUS

PROJECT HIGHLIGHTS

Bukit Tua Project,


Indonesia

Completed

16, 12 & 8 diameters of 113 km Offshore Pipeline and 0.3km Onshore Pipeline

Colombo Port Offloading


Facilities
Integrity Assessment
Project (CHEVRON)

Completed

Cathodic Protection for 10 inch DIA. Base Oil Pipeline in Colombo, Sri Lanka.

Ceylon Petroleum
Corporation SPM
Integrity Assessment
Project

Completed

SPM Integrity Study

Banyu Urip Project

Completed

Mooring Tower, Pipeline and Riser Design

IRAQ
CRUDE OIL EXPORT EXPANSION
Project Briefing:

PROJECT (1)

1.8 MMBOPD being exported from the KAAOT and ABOT Offshore Terminals via two 48 inch, one 42 inch and two 32 inch
pipelines. The current export facilities were built in the 60s and 70s and designed for a 20 year life expectancy with proper
maintenance.
OFNIR ENGINEERING provided engineering services for the first phase of the project that includes design, procurement and
installation of two 48 inch pipelines, a third pipeline shore approach section, a spur pipeline and three SPMs.

Scope Of Work:
Engineering Management
Detailed Engineering Design of the Pipelines and Subsea Structures
Shore Approach Design
Trenching / Backfilling Design
Tie-in / Expansion Spool Design
Hanger / Tie-in Flange Design
Dropped Object Study
Subsea Valve Manifold Structural Design
Material Take-Off
Pipeline Operation and Maintenance Philosophy
Specifications
Drawings
J-Tube Design
Procurement Support Services (Technical Support)
Pipeline / Subsea Structure Final Design Report
Pipeline / SPM/PLEM/SSVM Installation Engineering

IRAQ

CRUDE OIL EXPORT EXPANSION


PROJECT (2)

SEALINE PROJECT
(COEFRP)
Project Briefing:
The Project of SOUTHERN OIL COMPANY in Iraq aimed to establish the reliability of the existing pipeline system infrastructure
among main terminals of onshore Fao Oil Storage Terminal (FOT), offshore Al Basrah Oil Terminal (BOT) and offshore Khor Al
Amaya Terminal (KAAT). SPM is installed to keep the same existing export volumes during condition check of an existing pipeline.
The envisioned loading operation system requires as early as possible for normal operation, installation of a new 48 " pipeline,
two valve station platforms (VS1 at BOT and VS2 at KAAT) and one SPM loading terminal. The 48 new pipeline is to be set up at
the new valve station VS1 and branched to the existing BOT Loading Platform-A and the new SPM loading terminal. Moreover,
the 48 pipeline is to be branched to another new valve station platform VS2 to be installed near KAAT terminal so as to
interconnect and permit crude loading at the KAAT with this additional pipeline route.

Scope Of Work:
The scope of work cover the following for both Onshore block and
Offshore block Engineering Management
Engineering Design
Procurement Support Services
Installation
Testing and Commissioning

MANGALA DEVELOPMENT PIPELINE


PROJECT
(EPC FOR MARINE FACILITES @ BHOGAT)
Project Briefing:
OFNIR Engineering was appointed to perform Engineering Design for the Mangala SPM and Pipeline Project for CAIRN ENERGY
INDIA.

Scope Of Work:
Engineering Management
Shore Pull Analysis
Lay-down Head and Pull Head Design
Spool Lift Analysis
Laybarge Mooring Analysis
Line Pipe Transportation Analysis
Pipe Stacking Analysis
PLEM Lifting Analysis
Reject Water Pipeline Design
Reject Water Diffuser Design
Reject Water Dispersion/Dilution/Diffusion Study

TANZANIA DAR ES SALAAM SPM AND


PIPELINES REPLACEMENT EPC
Project Briefing:
The project is located South East of the Port of Dar Es Salaam harbour entrance channel and comprises the development up to
and including pre commissioning and delivery of a offshore terminal for the import of crude oil and white products capable of
mooring tankers in the range of 40KDWT to 150 KDWT. The pipeline diameters are 28 inch for the crude line and 24 inch for the
white product line with indicative onshore and offshore lengths ok 4.5 km and 4 km respectively.

Scope Of Work:
Engineering Management
Design Basis Memorandum
Pipeline Detail Design
Shore Approach Design and Determined Burial Depth Requirement at
the Surf Zone
(MTO) Material Take-Off
Cathodic Protection System Design for Pipeline
Interface with Certifying Authorities
Evaluate Requirements for Mechanical Protection / Trenching
Estimates Pipeline Thermal Expansion and Requirements for
Expansion Absorbing Devices or Thrust Blocks
Expansion Offset Sizing
Identify Final PLEM Arrangement
Final Design Report

Twin Shore Pull of 20 inch pipes

HPCL VISAKH REFINERY SPM


PROJECT
Project Briefing:
HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL) installed a Single Point Mooring (SPM) system and a 4.0 km long,
1219mm (48) diameter crude oil pipeline. The pipeline runs from the SPM to the Land Fall Point (LFP) at Visakh on the East
coast of India. The SPM is used for the unloading/loading of crude oil through oil tankers up to VLCC size.

Scope Of Work:
Pipeline Installation Design
Installation of a SPM & PLEM System (at approx. 35 m water depth)
including piling, anchor chain installation and tensioning, installation of
a PLEM, SPM and connecting subsea and floating hoses.
Installation of a 1219mm (48) diameter, 4.0km long concrete
coated submarine pipeline, including laying within shore approach
area.
Testing and pre-commissioning of the complete system

EPCIC ALLIANCE LNG


REGASIFICATION UNIT, ISLAND BERTH
AND SUBSEA PIPELINE MELAKA
Project Briefing:
PETRONAS GAS BERHAD built an LNG Import Facility at Mukim Sungai Udang, Melaka (in Malaysia) with an import capacity of 3.8
Million tons per annum. The facility is designed to receive LNG at an island jetty where the LNG is transferred to two Floating
Storage Units (FSU) for storage. Regasification of the LNG takes place in a Regasification Unit located on the island jetty. The gas is
then transferred back to shore via a subsea pipeline.
The island jetty is constructed within Sungai Udang harbour limit, located approximately 3km from shore.

Scope Of Work:
Pipeline Installation Engineering Design
Complete pipelay analysis static and Dynamic to determine
capability of the pipelay barge to install all rigid pipelines.
Complete mooring analysis for the pipelay barge to determine
adequacy of mooring system.
Review clients installation schedule and comment.
Shore pull calculations, including, winch pad design, winch anchor
design
Transportation analysis including pipe stacking calculations, sea
fastening design etc;
Load out engineering.
Cofferdam Design.
Shore Protection Design
Assessment of project risks and develop mitigation strategies
together with client.

BEDB
BRUNEI DARULSSALAM
Project Briefing:
OFNIR Engineering Sdn Bhd was appointed as Project Management Consultant for the Brunei Methanol Export Facility Project of
BRUNEI ECONOMIC DEVELOPMENT BOARD (BEDB). The Methanol Export Facility Project involved installation of about 14 KM of 24
diameter pipeline, of which 13.4 KM was offshore subsea pipeline and 0.6 KM onshore & beach pipeline. The offshore pipeline from
Land Fall Point to PLEM of SPM is crossing 4 existing subsea product pipelines on its route while onshore pipeline is crossing two water
ways and two road crossings. The SPM facility is the world first facility designed for loading Methanol to offshore tankers for export.
SPM is located at a water depth of about 20M.

Scope Of Work:
Project Management
Engineering Management
Preparation of FEED Documents
Pipeline Design including Preparation of Reports,
Specifications, Alignment Sheet Drawings, and MTOs.
Review of Installation Engineering Documents
Review Vendors Drawings
Provide Inspection Services (FAT)
Expediting Services at Vendor Works for the Pipeline
Manufacturing and Coating, SPM and PLEM Fabrication
Yard, Hose Manufacturing and Subsea Valves
Provide Onsite Supervision and Guidance during Installation
of the Pipeline and SPM Facility
Assistance in Pre-Commissioning Activities
Assistance in Commissioning of the System

INDONESIA
(ORF PROJECT)
Project Briefing:
Nusantara Regas will be the main supplier of gas, with PLN Muara Karang Power Plant site as the major user. The gas will be used as a
fuel source for PLNs Power plant to fulfill the growing electricity demand for Java-Madura-Bali by providing a reliable, alternative and
secure source of gas supply. The LNG Floating Terminal facilities compromises of a Floating Storage and Regasification Facility (FSRU)
and Subsea Pipeline. The FSRU would be permanently moored in 23m water depth located approximately 15km north of Muara
Karang, Jakarta The product is that transported back to shore via a 24 inch subsea gas pipeline to an Onshore Receiving Facility (ORF)
where it will be metered and sold to the PLN Power Station and the PGN Gas Network and the PGN Gas Network.

Scope Of Work:
Engineering Management
Detailed Design Engineering for the
24-inch x 15km Concrete Coated Pipeline
and 24-inch Riser
Riser Stress Analysis Design
Tie-in Spool Design
Complete Desktop Analysis of MTO
Requirements vs Availability
Installation Engineering for Pipelines
Lifting Analysis of the Tie-in Spools.

OFFPIPE Capabilities of Optimising Pipelay Parameters

ZUHAL EAST DEVELOPMENT


PROJECT
Project Briefing:
Zuhal East field is part of Samarang Asam Paya PSC and located approximately 40km from Labuan, Sabah in a water depth of 42m. Zuhal
East Development consists of a satellite drilling platform (ZUHAL EAST WELLHEAD PLATFORM) and 5km pipeline to SUPGB. The satellite
platform is located approximately 5 km West of Sumandak Selatan Processing Platform (SUPG-B). Full well stream (FWS) production from

Zuhal East wellhead platform will be sent to SUPG-B platform via a 6 subsea pipeline where it commingles with Sumandak production
streams for processing and onward evacuation to Samarang-A Riser Platform (SMR-A) where it join the 20 trunk line to Labuan Crude Oil
Terminal (LCOT).

Scope Of Work:

Engineering Management
Scope of Work
Pipeline Route & pipeline detail drawings and
alignment sheets
Wall Thickness & Material Grade Selection Design
Report
On Bottom Stability Analysis Report
Free Span Analysis Report & On-Bottom Roughness
End Expansion Analysis Report
Riser detail design reports and drawings, tie-in spool
design
Riser Clamp Design & Riser Guard Design
Cathodic Protection Design
Pipeline crossings analysis,,
Specifications, and material take-off (MTO).

BALONGAN PROJECT, INDONESIA


Project Briefing:
PT. Pertamina EP Asset 3 as operator upstream oil and gas producer is installing a 12-inch pipe length of pipeline transportation of Main
Oil Line (MOL) of length 28.700 km from XA Process Platform X-Ray Field to Pusat Pengumpul Produksi Balongan. The water
depth is ranging from 35 km to Land Fall Point.

Scope Of Work:
Design engineering of all rigid pipelines in accordance with
design parameters, design criteria, International Codes and
Standards indicated in the bid document and functional / general
specifications indicated in the document.
Platform Modification Engineering.
Providing corrosion coating, weight coating and cathodic
protection for submarine and onshore pipelines.
Providing project specifications for pipelines.
Providing of all relevant pipeline drawings.
Providing Material Take-Offs (MTO) for pipelines.

BUKIT TUA PROJECT, INDONESIA


Project Briefing:
PC Ketapang II Ltd (PCK2L) plans to develop the Bukit Tua Field, in the Ketapang Block, East Java. Bukit Tua which is primarily an oil field
but with significant associated gas, is located 35 km north of Madura Island and 110 km northeast of Gresik at a water depth of
approximately 57 m.
The Preferred Development Option is a not-normally-manned Well Head Platform (WHP) which is tied back to a spread-moored Floating
Production, Storage and Offloading (FPSO), anchored approximately 900 m from the WHP. The Full Well Stream (FWS) from the wells are
separated into gas and liquid streams in the production separator on WHP. The gas and liquid are evacuated to the FPSO via two separate
single phase 16" gas and 8" liquid infield flowlines. Associated gas is compressed and conditioned on the FPSO and exported via a 12" gas
pipeline to WHP and there onwards via a 12" gas export pipeline to the Onshore Receiving Facilities (ORF) in Gresik. Oil is exported by
tandem mooring from the FPSO whilst produced water is treated for overboard disposal.

Scope of work:

Engineering Management
Design Basis
Pipeline Detail Design
(MTO) Material Take-Off
Cathodic Protection System Design for Pipeline
Pipeline Alignment Drawings

CHEVRON CATHODIC PROTECTION


SYSTEM FOR 10 INCH DIA. BASE OIL
PIPELINE IN COLOMBO, SRI LANKA
Project Briefing:
This job is for inspection and installation of cathodic protection system of the 10 inch DIA. onshore Base Oil Pipeline of CHEVRON in
Colombo, Sri Lanka.
The job involved includes the inspection and verification of pipeline wall thickness, procurement, supply installation supervision,
testing and commissioning of the cathodic protection sacrificial anode system for the onshore pipeline of 640m length. The pipeline is
to be protected by using a sacrificial anode system made for 15 years of design life.

Scope Of Work:
Material Schedules and Specification
Material Procurement and Fabrication
Packaging and marking
Installation and Specification
Commissioning
Report

Project Briefing:

CEYLON PETROLEUM
CORPORATION SPM INTEGRITY
ASSESSMENT PROJECT

CEYLON PETROLEUM CORPORATION have appointed OFNIR Engineering SDN BHD for undertaking Integrity assessment study of the
SPM system, inspection services on the SPM, cost breakdowns for refurbishments, a multiproduct feasibility study and third party
certification.
OFNIR conducted an integrity study of existing SPM system in Colombo Port in Sri Lanka which comprises of SPM, Floating hoses,
under buoy hoses, PLEM and mooring hawsers. Ceylon Petroleum Corporation Limited is planning to augment their existing Single
Point Mooring (SPM) Terminal to meet the crude requirement of their existing as well as future crude processing requirements. For
this, CPC proposes to install a new Single Point Mooring (SPM) buoy off the coast of Colombo Port, which will also be used to unload
multi products. The new SPM buoy will be installed where the water depth is about 95 feet (29m), at a distance of about 9.6 Km from
the coast. Crude from SPM buoy will be pumped and transported via the existing 36 inch NB pipeline from SPM buoy to storage tanks
located onshore. The offshore section of the pipeline route is about 9.6 km from SPM buoy to LFP (Land Fall Point).

Scope Of Work:
Integrity Assessment Study of the SPM System
Feasibility study for a new SPM buoy for multi products
transportation

INDONESIA
(BANYU URIP)
Project Briefing:
This project provides the facilities for the production, sweetening and transportation by pipeline, storage and offtake of 185kbpd
(165kbpd annual average) of sour crude oil and associated gas. The pipeline is 20 inch diameter, heat insulated and ends with a
23km long subsea section that terminates at the offshore floating storage and offloading (FSO) vessel which is tethered to a
Mooring Tower Structure positioned in 33m water depth.

Scope Of Work:
Project Management
Detailed Design and Installation Engineering of the 20 Offshore Pipeline
Perform Specialist Engineering, using ABAQUS Finite Element Analysis (FEA)
for HT (High Temperature) Pipeline Lateral Buckling
Perform Specialist Engineering, using ABAQUS Finite Element Analysis
(FEA) for HT Subsea Riser and Tie-In Spool Analysis considering Platform
Movement due to Seismic Activity
Perform Pipeline Process Engineering and Surge Analysis from Storage Tank
Farm (EPC 1)to the FSO (EPC 4) Inlet using programs OLGA and PVT
Simulator
Provide Structural Engineering Support Service for Mooring Tower
Engineering and Fabrication
Procurement Support
Engineering and Fabrication
Provide QA/QC for the EPC3 Scope, and Contract Management

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