E5 Z 2009 H209-E1-03
E5 Z 2009 H209-E1-03
E5 Z 2009 H209-E1-03
E5@Z Series
Digital Position-proportional
Controller
E5CZ
E5EZ
1/16 DIN
1/8 DIN
E5AZ
E5EZ-PRR
1/4 DIN
1/8 DIN
Contents
Digital Temperature Controllers
E5CZ/E5CZ-U .................................
E5AZ/E5EZ .....................................
14
E5EZ-PRR....................................................
37
26
33
Operation......................................................
Precautions ..................................................
43
59
E5CZ/E5CZ-U
(48 48 mm)
48 48 mm
E5CZ
48 48 mm
E5CZ-U
E5CZ
2-level Display: PV and SV
Alarm Outputs
Two
4-digit Display
Auto/manual switching
Models also available with RS-485
communications
Control Output 1
Relay output
Voltage output (for driving SSR)
Current output
Sampling Period
250 ms
This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions
and other information required for operation before attempting to use the product.
E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers User's Manual (Cat. No. H207)
E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers Communications Manual (Cat. No. H208)
E5CZ/E5CZ-U
Option Units
E5CZ-@2M@@
E53-CZ@@
1 2 3 4 5
1 2 3
1. Applicable Controller
CZ: E5CZ
2. Function 1
Blank: None
H:
Heater burnout/Heater short detection (CT1)
3. Function 2
B: Two event inputs
03: RS-485 communications
1. Control Output 1
R: Relay output
Q: Voltage output (for driving SSR)
C: Current output
2. Number of Alarms
2: Two alarms
3. Option
Blank: None
M:
Option Unit can be mounted.
4. Input Type
T: Thermocouple, infrared sensor/platinum resistance
thermometer
L: Analog current/voltage input
5. Power Supply Voltage
Blank: 100 to 240 VAC
D:
24 VAC/VDC
Note: Not all combinations of function 1 and function 2 specifications are possible for Option Units (E53-CZ@@).
Ordering Information
Controllers with Terminal Blocks
Size
Power supply
voltage
Input type
Alarm output
Mounting
option units
No
Thermocouple or
Resistance
thermometer
2
Yes
Analog
(current/voltage)
1/16 DIN
48 48 78
(W H D)
Thermocouple or
Resistance
thermometer
Yes
Yes
24 VAC/VDC
Analog
(current/voltage)
Yes
Control output
Previous
model
New model
Relay output
E5CZ-R2
E5CZ-R2T
Voltage output
(for driving SSR)
E5CZ-Q2
E5CZ-Q2T
Relay output
E5CZ-R2M
E5CZ-R2MT
Voltage output
(for driving SSR)
E5CZ-Q2M
E5CZ-Q2MT
Current output
E5CZ-C2M
E5CZ-C2MT
Relay output
None
E5CZ-R2ML
Voltage output
(for driving SSR)
None
E5CZ-Q2ML
Current output
None
E5CZ-C2ML
Relay output
E5CZ-R2MD
E5CZ-R2MTD
Voltage output
(for driving SSR)
E5CZ-Q2MD
E5CZ-Q2MTD
Current output
E5CZ-C2MD
E5CZ-C2MTD
Relay output
None
E5CZ-R2MLD
Voltage output
(for driving SSR)
None
E5CZ-Q2MLD
Current output
None
E5CZ-C2MLD
Option Units
One of the following Option Units can be mounted to provide the E5CZ with additional functions.
Functions
Previous model
Communications RS-485
Communications RS-485
Heater burnout
Event inputs
New model
E53-CN03N
E53-CZ03
E53-CNH03N
E53-CZH03
E53-CNBN
E53-CZB
Heater burnout
Event inputs
E53-CNHBN
Note: Option Units cannot be used for plug-in models.
These Option Units are applicable only to models released after October 2008.
E53-CZHB
E5CZ/E5CZ-U
1. Output Type
R: Relay
Q: Voltage output (for driving SSR)
2. Number of Alarms
2: Two alarms
3. Input Type
T: Thermocouple, infrared sensor/platinum resistance
thermometer
Power supply
voltage
Input type
Alarm output
Thermocouple or
Resistance
thermometer
24 VAC/VDC
Thermocouple or
Resistance
thermometer
1/16 DIN
Control output
Relay output
Previous
model
New model
None
E5CZ-R2TU
E5CZ-Q2TU
Relay output
None
E5CZ-R2TDU
E5CZ-Q2TDU
Connectable models
E58-CIFQ1
Terminal Cover
Connectable models
Model
E53-COV17
Waterproof Packing
Model
Y92S-29
Note: The Waterproof Packing is included with the Controller only for
models with terminal blocks.
Model
Hole diameter
Model
5.8 dia.
E54-CT1
12.0 dia.
E54-CT3
Model
Front-connecting Socket
P2CF-11
P2CF-11-E
Back-connecting Socket
P3GA-11
Y92A-48G
E5CZ/E5CZ-U
Specifications
Ratings
Power supply voltage
Operating voltage range
Power consumption
E5CZ
7.5 VA
E5CZ-U
6 VA
Sensor input
Current input: 150 , Voltage input: 1 M (Use a 1:1 connection when connecting the ES2-HB.)
E5CZ
SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable
load: 5 V, 10 mA
E5CZ-U
SPDT, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load:
5 V, 10 mA
Voltage output
E5CZ
(for driving
E5CZ-U
SSR)
Output voltage: 12 VDC 15% (PNP), max. load current: 21 mA, with short-circuit protection circuit
Relay output
Control
output
SPST-NO, 250 VAC, 1 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,
10 mA
Alarm output
Event input
Contact input
Non-contact
input
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Outflow current: Approx. 7 mA per point
Control method
Setting method
Indication method
11-segment digital display and individual indicators (7-segments displays also possible)
Character height: PV: 11 mm, SV: 6.5 mm
Other functions
Manual output, heating/cooling control, transfer output (on some models), loop break alarm, multi SP, MV
limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc.
Ambient operating
temperature
25% to 85%
Storage temperature
E5CZ/E5CZ-U
Input Ranges
Thermocouples/Platinum Resistance Thermometers (Universal Inputs)
Input
Type
Platinum resistance
thermometer
Name
Pt100
Thermocouple
JPt100
Infrared temperature
sensor
U
10 to
70C
60 to
120C
115 to
165C
140 to
260C
Setting
number
1700
1300
1700
1300
850
850
850
600
500.0
500.0
500.0
400.0
400
400.0
400
400.0
260
100.0
100.0
120
165
19
20
21
22
90
100
0.0
200
199.9
0.0
199.9
0
20.0
100
20.0
200
16
17
100
200
199.9
10
11
12
200
199.9
200
13
14
15
18
Current
Voltage
Input specification
4 to 20mA 0 to 20 mA 1 to 5 V
Setting range
Setting number
0 to 5 V
0 to 10 V
23
K, J, T, E, N, R, S, B: IEC584-1
0 to 50 mV
Usable in
the
following
ranges by
scaling:
1999 to
9999 or
199.9 to
999.9
1800
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100.0
200.0
Analog
input
E5CZ/E5CZ-U
Alarm Types
Select alarm types out of the 12 alarm types listed in the following
table.
Set
value
0
1
(See
note 1.)
2
3
Output OFF
ON
OFF
Upper limit
ON
OFF
Lower limit
ON
OFF
H<0, L<0
L
H SP
H<0, L>0
|H| < |L|
SP L H
H>0, L<0
|H| > |L|
SP
L
H<0, L>0
|H| |L|
L SP
SP
X
ON
OFF
ON
OFF
SP
Case 2
H<0, L<0
L
SP
H SP
H<0, L>0
|H| < |L|
SP L
H>0, L<0
|H| > |L|
SP
L SP
SP
SP H L
L H
Upper- and lower- ON
OFF
limit with standby
SP
sequence
(See note 5.)
Upper-limit with
standby sequence
ON
OFF
Absolute-value
upper-limit
ON
OFF
Absolute-value
lower-limit
ON
OFF
10
Absolute-value
upper-limit with
standby sequence
ON
OFF
Absolute-value
lower-limit with
standby sequence
ON
OFF
ON
OFF
Lower-limit with
standby sequence
ON
OFF
SP
X
SP
X
0
X
0
X
0
X
0
ON
OFF
ON
OFF
ON
OFF
ON
OFF
H>0, L<0
|H| |L|
5
(See
note 1.)
12
(See
note 6.)
SP H
11
Case 2
Case 1
4
(See
note 1.)
Note: 1. With set values 1, 4 and 5, the upper and lower limit values
can be set independently for each alarm type, and are
expressed as L and H.
2. Set value: 1, Upper- and lower-limit alarm
X
SP
X
SP
X
0
H<0, L>0
|H| |L|
H>0, L<0
|H| |L|
X
0
X
0
X
0
---
E5CZ/E5CZ-U
Characteristics
Indication accuracy
Windows 2000/XP/Vista
Applicable software
Thermo Mini
Applicable models
E5CZ/E5CZ-U/E5AZ/E5EZ
DTE speed
38400 bps
Connector specifications
Power supply
5 VDC
Control period
Current consumption
70 mA
10% to 80%
Sampling period
250 ms
Storage temperature
Storage humidity
10% to 80%
Altitude
2,000 m max.
Weight
Approx. 100 g
Hysteresis
Insulation resistance
Dielectric strength
Vibration
resistance
Malfunction
Destruction
Shock
resistance
Malfunction
Destruction
Transmission line
RS-485 multipoint
connection method
E5CZ
Communications
E5CZ-U
Synchronization
method
Start-stop synchronization
E5CZ
Baud rate
Weight
Degree of
protection
E5CZ-U
Memory protection
EMC
Approved standards
UL 61010C-1
CSA C22.2 No.1010.1
Conformed standards
Communications Specifications
7 or 8 bits
Stop bits
1 or 2 bits
Error detection
Flow control
None
Interface
RS-485
Retry function
None
Communications
buffer
40 bytes
0 to 99 ms
Default: 20 ms
Note: The baud rate, data length, stop bits, and vertical parity can be
individually set using the Communications Setting Level.
E5CZ/E5CZ-U
Current Transformer (Order Separately)
Ratings
Dielectric
strength
Vibration
resistance
50 Hz, 98 m/s2
Weight
Maximum
50 A AC
heater current
Input current
indication
accuracy
5% FS 1 digit max.
100
50
100 V 50 Hz
1 k
10
Distortion
factor 10%
1
3%
1%
100 mV
100
10
RL = 10
1
100 V
10
1
10
100 mA
10
100 1,000 A
E54-CT3
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
Maximum continuous heater current: 120 A (50/60 Hz)
(Maximum continuous heater current for an OMRON Temperature
Controller is 50 A.)
Number of windings: 4002
Winding resistance: 80.8
Accessories
Armatures (2)
(E54-CT3 only) Plugs (2)
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
100 V 50 Hz
1 k
500
10
Distortion
factor 10%
3%
1%
100 mV
100
50
10
RL = 10
1
30
100 V
10
5
10
1
E5CZ
250 VAC, 30 VDC
(resistive load)
cos = 1
10
100 mA
10
100 1,000 A
1
0
E5CZ/E5CZ-U
External Connections
A voltage output (control output 1) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect
any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured
temperature values as a result of leakage current.
E5CZ
Relay output
250 VAC, 3 A
(Resistive load)
+
1
11
12
13
14
15
10
Control output 1
Voltage output
12 VDC, 21 mA
+
Current output mA
4 to 20 mA DC
0 to 20 mA DC
Load 600 max.
A
B
Option Units
E53-CZH03
Communications/
CT
E53-CZHB
Event inputs/
CT
11
11
E53-CZB
Event inputs
11
RS-485
A
E53-CZ03
Communications
11
RS-485
12
Do not
use. 13
EV1
EV1
Do not
13
use.
Do not
14
use.
Do not
15
use.
14
CT1
15
12
13
EV2
14
CT1
12
15
EV2
12
13
Do not
14
use.
Do not
15
use.
E5CZ-U
Relay output
SPDT 250 VAC, 3 A
Control output 1
(Resistive load)
+
Voltage output
A
12 VDC, 21 mA
B
B
+
TC/Pt
universal input
Alarm output 1/
input error
Alarm output 2
3
2
10
1
11
Note: For the Wiring Socket, purchase the P2CF-11 or PG3A-11 separately.
10
E5CZ/E5CZ-U
Nomenclature
E5CZ
E5CZ-U
The front panel is the same for the E5CZ and E5CZ-U.
Temperature unit
OMRON
No. 1 display
Operation indicators
No. 2 display
Up Key
Level Key
Down Key
Mode Key
Dimensions
E5CZ
Terminal Models
48 48
(84)
78
Panel Cutout
Individual Mounting
Group Mounting
44.8 44.8
1.5
+1.0
0
OMRON
45 +0.6
0
58
60 min.
45 +0.6
0
(97)
(91)
48
1.5
45 +0.6
0
OMRON
48.8 58
E5CZ-U
Plug-in Models
Panel Cutout
Individual Mounting
Group Mounting
+1.0
0
6
48 48
(90.7)
70.5
14.2
44.8 44.8
45 +0.6
0
60 min.
58
45 +0.6
0
48
45 +0.6
0
11
E5CZ/E5CZ-U
Accessories
USB-Serial Conversion Cable (Order Separately)
E58-CIFQ1
(2,100)
LED indicator (SD)
250
1,765
Waterproof Packing
E53-COV17
48
Serial connector
48.8
22
9.1
Y92S-L1 Type
4.8
21
15
2.8
5.8 dia.
7.5
25
3
10.5
40
Two, 3.5 dia.
10
30
E54-CT3
E54-CT3 Accessory
Armature
2.36 dia.
30
12 dia.
Approx. 3 dia.
Lead
40 40
30
12
Plug
18
Approx. 6 dia.
15
Armature
Plug
Two, M3 (depth: 4)
Connection Example
(22)
E5CZ/E5CZ-U
Adapter (Order Separately)
Note: 1. Use this Adapter when the panel has already been prepared for the E5B@.
2. Only black is available.
Y92F-45
Fixture (Accessory)
76
4.7
69.6 to 77.6
72 72
67 67 87
Mounted to E5CZ
Panel (1 to 8 mm)
72 72
48 48
2.2
4.7
77.3 (to back of E5CZ)
4.5
7.8
sems screws
8 7 6 5
Mounting Holes
70 max.
Two,
4.5-dia.
holes
9
3
10 11 1 2
400.2
50 max.
31.2 max.
Back-connecting Socket
P3GA-11
27 dia.
45
25.6
3
9
2 1 11 10
45
6
8.7
Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets.
2. A Protective Cover for finger protection (Y92A-48G) is also available.
13
E5AZ/E5EZ
96 96 mm
E5AZ
48 96 mm
E5EZ
E5EZ
Event Inputs
None
Two
Sensor Inputs
Universal thermocouple/Pt inputs
(Models with temperature inputs)
Analog current/voltage inputs
(Models with analog inputs)
Indication Accuracy
Thermocouple input: 0.5% of PV
Pt input: 0.5% of PV
Analog input: 0.5% FS
Sampling Period
250 ms
14
4-digit Display
Alarm Outputs
Three
Control Output 1
Relay output
Voltage output (for driving SSR)
Current output
Auto/manual switching
Models also available with
RS-485 or RS-232C
communications
E5AZ/E5EZ
Option Units
E5AZ/EZ-@3@@@@
E53-AZ@
1 23 4 5 6
1. Control Output 1
R: Relay output
Q: Voltage output (for driving SSR)
C: Current output
2. Number of Alarms
3: Three alarms
3. Heater Burnout/Heater Short
Blank: None
H:
Heater burnout/Heater short detection (CT1)
4. Option
Blank: None
M: Option Unit can be mounted.
5. Input Type
T: Thermocouple, infrared sensor/platinum resistance
thermometer
L: Analog current/voltage input
6. Power Supply Voltage
Blank: 100 to 240 VAC
D:
24 VAC/VDC
1 2
1. Applicable Controller
AZ: E5AZ/E5EZ
2. Function
01: RS-232C communications
03: RS-485 communications
B: Two event inputs
Ordering Information
Controllers with Terminal Blocks
Functions
Size
Power supply
voltage
Input type
Alarm
output
Control output
100 to
240 VAC
Analog (current/
3
voltage)
Thermocouple
or Resistance
thermometer
24 VAC/VDC
Analog (current/
3
voltage)
Previous model
New model
No
E5AZ-R3
E5AZ-A3 + E53-AZR
E5AZ-R3T
Voltage output
No
(for driving SSR)
No
E5AZ-Q3
E5AZ-A3 + E53-AZQ
E5AZ-Q3T
Current output
No
No
E5AZ-C3
E5AZ-A3 + E53-AZC
E5AZ-C3T
Relay output
No
Yes
E5AZ-R3 + E53-AZM
E5AZ-R3MT
Voltage output
No
(for driving SSR)
Yes
E5AZ-Q3 + E53-AZM
E5AZ-Q3MT
Current output
Yes
E5AZ-C3 + E53-AZM
E5AZ-C3MT
No
E5AZ-R3 + E53-AZM +
E5AZ-R3HMT
E53-AZH
Voltage output
Yes (CT1) Yes
(for driving SSR)
E5AZ-Q3 + E53-AZM +
E5AZ-Q3HMT
E53-AZH
Relay output
Relay output
1/4 DIN
96 96 78
(W H D)
Mounting
option
units
No
Relay output
Thermocouple
or Resistance
thermometer
Heater
burnout
None
E5AZ-R3HML
Voltage output
Yes (CT1) Yes
(for driving SSR)
None
E5AZ-Q3HML
Current output
No
Yes
None
E5AZ-C3ML
Relay output
No
Yes
None
E5AZ-R3MTD
Voltage output
No
(for driving SSR)
Yes
None
E5AZ-Q3MTD
Current output
No
Yes
None
E5AZ-C3MTD
Relay output
None
E5AZ-R3HMTD
Voltage output
None
E5AZ-Q3HMTD
Relay output
None
E5AZ-R3HMLD
Voltage output
Yes (CT1) Yes
(for driving SSR)
None
E5AZ-Q3HMLD
Current output
None
E5AZ-C3MLD
---
Yes
15
E5AZ/E5EZ
Controllers with Terminal Blocks
Functions
Power supply
voltage
Size
Alarm
output
Input type
Control output
100 to
240 VAC
Analog (current/
voltage)
Thermocouple or
Resistance
3
thermometer
24 VAC/VDC
Analog (current/
voltage)
E5EZ-R3T
Voltage output
No
(for driving SSR)
No
E5EZ-Q3
E5EZ-A3 + E53-AZQ
E5EZ-Q3T
Current output
No
No
E5EZ-C3
E5EZ-A3 + E53-AZC
E5EZ-C3T
Relay output
No
Yes
E5EZ-R3 + E53-AZM
E5EZ-R3MT
Voltage output
No
(for driving SSR)
Yes
E5EZ-Q3 + E53-AZM
E5EZ-Q3MT
Current output
Yes
E5EZ-C3 + E53-AZM
E5EZ-C3MT
Communications Unit
Event Input Unit
Voltage output
Yes (CT1) Yes
(for driving SSR)
E5EZ-Q3 + E53-AZM +
E5EZ-Q3HMT
E53-AZH
Relay output
None
E5EZ-R3HML
Voltage output
Yes (CT1) Yes
(for driving SSR)
None
E5EZ-Q3HML
Current output
No
Yes
None
E5EZ-C3ML
Relay output
No
Yes
None
E5EZ-R3MTD
Voltage output
No
(for driving SSR)
Yes
None
E5EZ-Q3MTD
Current output
No
Yes
None
E5EZ-C3MTD
Relay output
None
E5EZ-R3HMTD
Voltage output
None
E5EZ-Q3HMTD
Relay output
None
E5EZ-R3HMLD
Voltage output
Yes (CT1) Yes
(for driving SSR)
None
E5EZ-Q3HMLD
Current output
None
E5EZ-C3MLD
E53-AZ03
Event input
E53-AZB
Terminal Cover
Connectable models
E5AZ
E5EZ
Model
E53-COV11
Waterproof Packing
Connectable models
Model
E5AZ
Y92S-P4
E5EZ
Y92S-P5
16
Model
E53-AZ01
RS-485 Communications
Hole diameter
Model
5.8 dia.
E54-CT1
12.0 dia.
E54-CT3
No
E5EZ-R3 + E53-AZM +
E5EZ-R3HMT
E53-AZH
Function
RS-232C Communications
New model
E5EZ-R3
E5EZ-A3 + E53-AZR
Option Units
Name
Previous model
No
Relay output
1/8 DIN
48 96 78
(W H D)
Mounting
option
units
No
Relay output
Thermocouple or
Resistance
3
thermometer
Heater
burnout
Yes
E5AZ/E5EZ
Specifications
Ratings
Power supply voltage
Power consumption
8.5 VA
Sensor input
Current input: 150 , Voltage input: 1 M (Use a 1:1 connection when connecting the ES2-HB.)
SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,
10 mA
Voltage output
(for driving
Output voltage: 12 VDC +15%/20% (PNP), max. load current: 40 mA, with short-circuit protection circuit
SSR)
Current output 4 to 20 mA DC/0 to 20 mA DC, load: 600 max., resolution: approx. 2,700
SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,
10 mA
Alarm output
Event input
Contact input
Non-contact
input
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Outflow current: Approx. 7 mA per point
Control method
Setting method
Indication method
11-segment digital display and individual indicators (7-segments displays also possible)
Character height: E5AZ: PV: 15 mm, SV: 9.5 mm
E5EZ: PV: 14 mm, SV: 9.5 mm
Other functions
Manual output, heating/cooling control, transfer output (on some models), loop break alarm, multi SP, MV
limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc.
Ambient operating
temperature
25% to 85%
Storage temperature
17
E5AZ/E5EZ
Input Ranges
Thermocouples/Platinum Resistance Thermometers (Universal Inputs)
Input
Type
Platinum resistance
thermometer
Name
Pt100
Thermocouple
JPt100
Infrared temperature
sensor
U
10 to
70C
60 to
120C
115 to
165C
140 to
260C
Setting
number
1700
1300
1700
1300
850
850
850
600
500.0
500.0
500.0
400.0
400
400.0
400
400.0
260
100.0
100.0
120
165
19
20
21
22
90
100
0.0
200
199.9
0.0
199.9
20.0
100
20.0
200
16
17
100
200
199.9
10
11
12
200
199.9
200
13
14
15
K, J, T, E, N, R, S, B: IEC 584-1
18
Current
Voltage
Input specification
4 to 20mA 0 to 20 mA 1 to 5 V
Setting range
Setting number
0 to 5 V
0 to 10 V
23
18
0 to 50 mV
Usable in
the
following
ranges by
scaling:
1999 to
9999 or
199.9 to
999.9
1800
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100.0
200.0
Analog
input
E5AZ/E5EZ
Alarm Types
Select alarm types out of the 12 alarm types listed in the following table.
Alarm output operation
Set value
0
1
(See note
1.)
2
3
Alarm type
Alarm function
OFF
ON
OFF
Upper limit
ON
OFF
Lower limit
ON
OFF
5
(See note
1.)
H
Upper- and lower- ON
OFF
limit with standby
SP
sequence
(See note 5.)
Upper-limit with
standby sequence
ON
OFF
Lower-limit with
standby sequence
ON
OFF
Absolute-value
upper-limit
ON
OFF
Absolute-value
lower-limit
ON
OFF
10
Absolute-value
upper-limit with
standby sequence
ON
OFF
Absolute-value
lower-limit with
standby sequence
ON
OFF
12
(See note
6.)
ON
OFF
ON
OFF
ON
OFF
SP
Case 1
X
0
X
0
X
0
X
0
L
H<0, L>0
|H| |L|
L SP
Case 2
H SP
H<0, L>0
|H| < |L|
SP L
H>0, L<0
|H| > |L|
SP
L SP
SP H L
ON
OFF
ON
OFF
ON
OFF
ON
OFF
H>0, L<0
|H| |L|
H<0, L<0
SP
SP
SP
H>0, L<0
|H| > |L|
SP
SP
H<0, L>0
|H| < |L|
SP L H
SP H
H SP
SP
H<0, L<0
L
Case 2
Case 1
Output OFF
4
(See note
1.)
11
Note: 1. With set values 1, 4 and 5, the upper and lower limit values
can be set independently for each alarm type, and are
expressed as L and H.
2. Set value: 1, Upper- and lower-limit alarm
X
SP
X
SP
X
0
X
0
H<0, L>0
|H| |L|
H>0, L<0
|H| |L|
X
0
X
0
---
19
E5AZ/E5EZ
Characteristics
Indication accuracy
Windows 2000/XP/Vista
Applicable software
Thermo Mini
Applicable models
E5CZ/E5CZ-U/E5AZ/E5EZ
DTE speed
38400 bps
Connector specifications
Hysteresis
Power supply
5 VDC
Current consumption
70 mA
10% to 80%
Control period
Storage temperature
Storage humidity
10% to 80%
Sampling period
250 ms
Altitude
2,000 m max.
Weight
Approx. 100 g
Insulation resistance
Dielectric strength
Vibration
resistance
Malfunction
Destruction
Shock
resistance
Malfunction
Destruction
Communications
E5AZ
Start-stop synchronization
E5EZ
Synchronization
method
Baud rate
Transmission code
ASCII
Weight
Communications Specifications
Degree of protection
Memory protection
1 or 2 bits
Error detection
Flow control
None
Interface
RS-485, RS-232C
EMC
Retry function
None
Communications
buffer
40 bytes
0 to 99 ms
Default: 20 ms
Note: The baud rate, data length, stop bits, and vertical parity can be
individually set using the Communications Setting Level.
Approved standards
UL 61010C-1
CSA C22.2 No.1010.1
Conformed standards
Ratings
20
50 Hz, 98 m/s2
Weight
Accessories
(E54-CT3 only)
Armatures (2)
Plugs (2)
E5AZ/E5EZ
Heater Burnout and Heater Short Alarms
Input current
indication
accuracy
5% FS 1 digit max.
Maximum
50 A AC
heater current
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
100 V
50 Hz
10
1 k
Distortion
factor 10%
3%
1%
100 mV
100
10
RL = 10
1
100 V
10
1
10
100 mA
10
1001,000 A
500
300
E5EZ
250 VAC, 30 VDC
(resistive load)
cos = 1
100
50
30
10
5
3
1
0
E54-CT3
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
100 V
50 Hz
10
Distortion
factor 10%
3%
1%
1 k
500
100 mV
100
50
10
RL = 10
1
100 V
10
1
10
100 mA
10
1001,000 A
21
E5AZ/E5EZ
External Connections
The voltage output for control output 1 is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not
connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured
temperature values as a result of leakage current.
E5AZ/E5EZ
E53-AZB
Event input
Option Units
100 to 240 VAC
24 VAC/DC (no polarity) Input power supply
Voltage output
12 VDC, 40 mA
Current output
4 to 20 mA DC
0 to 20 mA DC
Load 600 max.
EV1
EV2
E53-AZ03
RS-485
SD
B(+)
RD
A()
SG
Do not use
EV2
EV1
E53-AZ01
RS-232C
+
Control output 1
One CT
CT1
Alarm output 3
Do not use
Alarm output
(Relay output),
250 VAC, 2 A
(Resistive load)
Do not use
Alarm output 2
Alarm output 1,
HB alarm/HS
alarm/ input
error
A
TC
B
B
Pt
mA
Analog input
Nomenclature
E5AZ
E5EZ
Temperature unit
Operation indicators
OMRON
OMRON
No. 1 display
Operation indicators
No. 1 display
Temperature unit
No. 2 display
Operation indicators
No. 2 display
Level Key
Up Key
Mode Key
Mode Key
Down Key
Level Key
22
Down Key
Up Key
E5AZ/E5EZ
Dimensions
E5AZ
11.2
96
91
78
2
96
91
112
Waterproof Packing
(Accessory)
Mounting Bracket
(Accessory)
11.2
96
91
84.5
2
96
112
Waterproof Packing
(Accessory)
92.5
Mounting Bracket
(Accessory)
Panel Cutout
Group Mounting
Individual Mounting
+1.0
0
92+0.8
0
92+0.8
0
Note: To remove the Controller from the case, loosen the screw at
the bottom of the front panel with a screwdriver while
pressing down on the hook at the top of the front panel.
Waterproofing is not possible when
group mounting Controllers.
120 min.
92+0.8
0
23
E5AZ/E5EZ
E5EZ
Terminal Models
11.2
44
78
48
96
91
112
Waterproof Packing
(Accessory)
Mounting Bracket
(Accessory)
11.2
48
84.5
44
96
112
Waterproof Packing
(Accessory)
92.5
Mounting Bracket
(Accessory)
Panel Cutout
Group Mounting
Individual Mounting
+1.0
0
45+0.6
0
92+0.8
0
Note: To remove the Controller from the case, loosen the screw
at the bottom of the front panel with a screwdriver while
pressing down on the hook at the top of the front panel.
120 min.
92+0.8
0
24
E5AZ/E5EZ
Accessories
USB-Serial Conversion Cable (Order Separately)
E58-CIFQ1
(2,100)
LED indicator (SD)
250
Terminal Covers
Serial connector
Waterproof Packing
13
E53-COV11
(Two Covers provided.)
(Order Separately)
1,765
6.5 dia.
92.3
6.5
10.5
Y92S-L1 Type
4.8
21
15
2.8
5.8 dia.
7.5
25
3
10.5
40
Two, 3.5 dia.
10
30
E54-CT3
E54-CT3 Accessory
2.36 dia.
30
Connection Example
Armature
12 dia.
Armature
Plug
Approx. 3 dia.
Lead
40 40
18
Two, M3 (depth: 4)
Plug
Approx. 6 dia.
15
30
(22)
25
E5@Z
Operation
Setting Levels Diagram
This diagram shows all of the setting levels. To move to the advanced function setting level, you must enter passwords. Some parameters are not
displayed depending on the protect level setting and the conditions of use.
Control stops when you move from the operation level to the initial setting level.
Power ON
Started in manual mode.
(See
note
2.)
Manual
mode
Press the
O Key less than 1 s.
a-m
Press the O Key for
at least 1 s; display
will flash.
Press the Ol Key for
at least 3 s while a-m
Manual Control
Level
Press the
O Key
for at
least 1 s.
Press the O +
M keys; display
will flash.
Adjustment Level
Operation Level
(See
note 1.)
Press the O
+ M Keys for
at least 1 s.
Press the O Key for at
least 1 s; display will flash.
Press the O Key for at
100
least 3 s.
25
100
25
Press the O +
M Keys for at
least 3 s. (See
note.)
Control stops.
Communications
Press the Setting
Protect level
Input password.
Set value 169
Advanced Function
Setting Level
Level change
Note: 1. Moves to operation level by software reset.
2. From the manual control level, key operations can be used to move to the operation level only.
Meaning
Action
Control
outputs
Alarm outputs
Input error
(See note 2.)
Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the
input type.
OFF
Operates as
above the upper
limit.
A/D converter
error
(See note 2.)
Check for an input error and then cycle the power supply. If the same error is still
displayed, repairs will be necessary.
If the Temperature Controller is normal after cycling the power supply, the error may have
been caused by noise. Check for noise being generated nearby.
OFF
OFF
OFF
OFF
OFF
OFF
e111 (E111)
Memory error
HB error
(See note 2.)
Cycle the power supply. If the same error is still displayed, repairs will be necessary.
If the Temperature Controller is normal after cycling the power supply, the error may have
been caused by noise. Check for noise being generated nearby.
Note: 1. If the input value exceeds the display limit (1999 to 9999), though it is within the control range,
will be displayed under 1999 and
above 9999. Under these conditions, control output and alarm output will operate normally.
For details on the control range, refer to the E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers User's Manual (Cat. No. H207).
2. These errors are displayed only when the PV/SP is displayed. Errors are not displayed in other display modes.
26
E5@Z
27
E5@Z
Parameters
Some parameters are not displayed depending on the
model of the Controller and parameter settings. For details,
refer to the E5CZ/E5CZ-U/E5AZ/E5EZ Digital
Temperature Controllers User's Manual (Cat. No. H207).
Power ON
Starting in manual mode.
Starting in automatic
mode.
25 PID control
only
PV/MV
Press the
O Key for
at least 1 s
Operation Level
Adjustment Level
C
C
8.0
M
P
at AT execute/cancel
current 1 value
ct1 Heater
monitor
lcr1
0.0
M
Leakage current 1
monitor
hs1 HS alarm 1
sp-0 SP 0
sp-1 SP1
0
M
SP used by
multi-SP
P
sp-3 SP 3
ins
0.0
M
point during SP
sp-m Set
ramp
0
M
ct1
0.0
M
current 1
lcr1 Leakage
monitor
0.0
value
al2h Alarm
upper limit 2
0
M
value
al2l Alarm
lower limit 2
0
M
r-s RUN/STOP
value
al3h Alarm
upper limit 3
0
M
run
M
value
al3l Alarm
lower limit 3
0
M
o MV monitor
0.0 (heating)
M
monitor
c-o MV
(cooling)
0.0
1-point shift
Upper-limit temperature
2-point shift
Protect Level
temperature
insl Lower-limit
input shift value
0.0
M
Hysteresis
settings
Hysteresis (cooling)
105.0
M
m-sp Multi-SP
off
M
sp-2 SP 2
0
M
value
al1l Alarm
lower limit 1
0
M
1.0
M
0
M
Dead band
Heating/cooling
value
al1h Alarm
upper limit 1
0
M
a-m
Cooling coefficient
1.0
M
0
M
c-db
M
C
50.0
M
c-sc
Press the
OKey for
at least 3 s.
0.0
M
0.0
M
Derivative time
1.00
M
0.0
M
0 set point
M
Auto/manual switch
PID control only.
Added when auto/manual
select addition is ON.
M
PID settings
PV display is ON.
25 Process value/
Integral time
40
M
off
M
233
M
off
M
value
25 Process
Added when Additional
Proportional band
Set either of these parameters. Set either of these parameters. Set either of these parameters.
Operation/adjustment protect
Restricts displaying and
menus in operation,
oapt modifying
adjustment, and manual
M
P
control levels.
Initial setting/communications
icpt protect
This protect level restricts
M
P
setting
psel Protocol
Switches between CompoWay/F
M
baud rate
bps Communications
CompoWay/F
9.6
(SYSWAY) only
len Communications
data length
7
28
E5@Z
in-t
Input type
5
M
in-h
in-l
0
M
dp
Decimal point
0
M
P
Temperature unit
C, F
For input type of
c
temperature
M
SP upper limit
Limit the set point
1300
sl-l
cntl
PID ON/OFF
alt3
2
M
tr-h
tr-l
Standby sequence
rest reset
HS alarm hysteresis
lba
lbal
LBA level
lbab
LBA band
out1
Control output 1
assignment
8.0
M
3.0
M
o
M
alm1
command logic
rlrv MB
switching
alm2
alm3
csel
on
M
off
M
0
M
0
M
Alarm output 1
alm1 assignment
M
Alarm output 2
alm2 assignment
M
Alarm output 3
assignment
alm3 (E5AZ/E5EZ only)
M
Character select
on
M
hbu HB ON/OFF
burnout
hbh Heater
hysteresis
alfa
hsh
0
M
off
M
15.0
M
to protect level
prlt Move
time
HS alarm latch
0.1
M
3
M
hsl
off
M
off
M
0.1
M
4-20
M
0.0
M
off
M
Linear output
100.0
M
on
M
Alarm 3 type
display
ret Automatic
return time
off
M
0.2
M
2
M
n-o
M
off
M
0.2
M
2
M
n-o
M
or-r
M
mspu
o-dp MV display
off
M
off
M
0.2
M
20
M
ev-2
n-o
M
ev-1
amad addition
off
M
a
M
1 Four SPs: 2
M
Event input
assignment 1
none
M
Event input
assignment 2
stop
M
Multi-SP uses
m
M
stnd
M
of multi-SP uses
ev-m Number
Two SPs: 1
Auto/manual select
off
M
SP lower limit
onof
M
sl-h
-200
M
d-u
M
C
off
M
100
M
0.65
M
29
E5@Z
Improved Functions
Changes
Model numbers have been changed to allow for universal input
specifications.
Before Change
After Change
E5@Z-@@@T (models for thermocouples and platinum resistance
thermometers)
E5@Z-@@@L (models for analog input)
E5@Z-@@@@D (models for 24 VAC/VDC)
The following items have not changed in comparison to the previous E5@Z models: Panel cutout, Internal
panel dimensions for panel mounting, wiring screw sizes, wiring terminal arrangement, and parameter setting
methods.
Improved Functions
The previous and new models can be easily differentiated by looking at the front panel. The OMRON logo is in a different position.
Item
Front panel
ALM1
ALM2
E5CZ/E5CZ-U
HB
OUT1 STOP
OUT2 CMW
E5AZ
E5EZ
30
E5@Z
Specifications (Main Changes)
Ratings
Item
E5CZ
E5CZ-U
Power
consumption
E5AZ
E5EZ
Sensor input
Relay
Control
output 1
Voltage
Current
Previous models
Improved models
8.5 VA
6 VA/4 W
8.5 VA
6 VA/4 W
E5CZ-R@@@
SPST-NO, 250 VAC, 3 A (resistive load)
Electrical life: 100,000 operations
E5CZ-R@@@@
SPST-NO, 250 VAC, 3 A (resistive load)
Electrical life: 100,000 operations
E5CZ-R@@@U
SPDT, 250 VAC, 3 A (resistive load)
Electrical life: 100,000 operations
E5AZ-R@@@
SPST-NO, 250 VAC, 5 A (resistive load)
Electrical life: 100,000 operations
E5AZ-R@@@@@
SPST-NO, 250 VAC, 5 A (resistive load)
Electrical life: 100,000 operations
E5EZ-R@@@
SPST-NO, 250 VAC, 5 A (resistive load)
Electrical life: 100,000 operations
E5EZ-R@@@@@
SPST-NO, 250 VAC, 5 A (resistive load)
Electrical life: 100,000 operations
E5CZ-Q@@@
12 VDC 15% (PNP)
Max. load current: 21 mA
With short-circuit protection
E5CZ-Q@@@@
12 VDC 15% (PNP)
Max. load current: 21 mA
With short-circuit protection
E5CZ-Q@@@U
12 VDC 15% (PNP)
Max. load current: 21 mA
With short-circuit protection
E5AZ-Q@@@
12 VDC +15%/20% (PNP)
Max. load current: 40 mA
With short-circuit protection
E5AZ-Q@@@@@
12 VDC +15%/20% (PNP)
Max. load current: 40 mA
With short-circuit protection
E5EZ-Q@@@
12 VDC +15%/20% (PNP)
Max. load current: 40 mA
With short-circuit protection
E5EZ-Q@@@@@
12 VDC +15%/20% (PNP)
Max. load current: 40 mA
With short-circuit protection
E5CZ-C@@@
4 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,600
E5CZ-C@@@@
4 to 20 mA DC or 0 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,700
E5AZ-C@@@
4 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,600
E5AZ-C@@@@
4 to 20 mA DC or 0 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,700
E5EZ-C@@@
4 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,600
E5EZ-C@@@@
4 to 20 mA DC or 0 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,700
E5AZ/EZ
E5@Z-C@@@@
Allocated to current output
4 to 20 mA DC or 0 to 20 mA DC
Load: 600 max.
Resolution: Approx. 2,700 (4 to 20 mA DC)
Display
method
Transfer output
31
E5@Z
Other Functions
Item
Previous models
Improved models
Display
---
Input
---
Manual outputs
Output
---
Control
Control period: 1 to 99 s
Alarm
---
Alarm delays
Characteristics
Item
Previous models
Sampling period
500 ms
Improved models
250 ms
Communications Specifications
Item
Previous models
Improved models
Baud rate
Previous models
E5CZ
Maximum heater
current
32
---
Improved models
E5CZ-@2M@@ with E53-CZH@
Single-phase 50 A AC
E5@Z-@3HM@@
Single-phase 50 A AC
Heater short alarm
E5@Z
Precautions
!CAUTION
Do not touch the terminals while power is being supplied.
Doing so may occasionally result in minor injury due to
electric shock.
Do not allow pieces of metal, wire clippings, or fine
metallic shavings or filings from installation to enter the
product. Doing so may occasionally result in electric
shock, fire, or malfunction.
Do not use the product where subject to flammable or
explosive gas. Otherwise, minor injury from explosion
may occasionally occur.
Do not leave the conversion cable connected to the
product. Malfunction may occur due to noise in the cable.
Do not use the Temperature Controller or Conversion
Cable if it is damaged. Doing so may occasionally result
in minor electric shock or fire.
Never disassemble, modify, or repair the product or touch
any of the internal parts. Minor electric shock, fire, or
malfunction may occasionally occur.
33
E5@Z
Precautions for Safe Use
Be sure to observe the following precautions to prevent malfunction
or adverse affects on the performance or functionality of the product.
Not doing so may occasionally result in faulty operation.
1. This product is specifically designed for indoor use only.
Do not use this product outdoors or in any of the following places:
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
2. Use and store the product within the rated ambient temperature
and humidity.
Gang-mounting two or more Temperature Controllers, or
mounting Temperature Controllers above each other may cause
heat to build up inside the Temperature Controllers, which will
shorten their service life. In such a case, use forced cooling by
fans or other means of air ventilation to cool down the
Temperature Controllers.
3. To allow heat to escape, do not block the area around the product.
Do not block the ventilation holes on the product.
4. Be sure to wire properly with correct polarity of terminals.
5. Use the specified size (M3.5, width 7.2 mm or less) crimped
terminals for wiring. To connect bare wires to the terminal block,
use stranded or solid copper wires with a gage of AWG24 to
AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm2).
(The stripping length is 5 to 6 mm.) Up to two wires of the same
size and type or two crimp terminals can be inserted into a single
terminal.
6. Do not wire the terminals that are not used.
7. To avoid inductive noise, keep the wiring for the products terminal
block away from power cables carry high voltages or large
currents. Also, do not wire power lines together with or parallel to
product wiring. Using shielded cables and using separate conduits
or ducts is recommended.
Attach a surge suppressor or noise filter to peripheral devices that
generate noise (in particular, motors, transformers, solenoids,
magnetic coils, or other equipment that have an inductance
component).
When a noise filter is used at the power supply, first check the
voltage or current, and attach the noise filter as close as possible
to the product.
Allow as much space as possible between the product and
devices that generate powerful high frequencies (high-frequency
welders, high-frequency sewing machines, etc.) or surge.
8. Use this product within the rated load and power supply.
9. Make sure that the rated voltage is attained within 2 seconds of
turning ON the power by using a switch or relay contact. If the
voltage is applied gradually, the power may not be reset or output
malfunctions may occur.
10.Make sure that the Temperature Controller has 30 minutes or
more to warm up after turning ON the power before starting actual
control operations to ensure the correct temperature display.
11.When executing self-tuning, turn ON power to the load (e.g.,
heater) at the same time as or before supplying power to the
product. If power is turned ON to the product before turning ON
power to the load, self-tuning will not be performed properly and
optimum control will not be achieved.
12.A switch or circuit breaker must be provided close to the product.
The switch or circuit breaker must be within easy reach of the
operator, and must be marked as a disconnecting means for this
unit.
13.Always turn OFF the power supply before pulling out the interior of
the product, and never touch nor apply shock to the terminals or
electronic components. When inserting the interior of the product,
do not allow the electronic components to touch the case.
14.Do not use paint thinner or similar chemical to clean with. Use
standard grade alcohol.
15.Design the system (e.g., control panel) considering the 2 seconds
of delay that the product's output to be set after power ON.
16.The output may turn OFF when shifting to certain levels. Take this
into consideration when performing control.
17.The number of EEPROM write operations is limited. Therefore,
use RAM write mode when frequently overwriting data during
communications or other operations.
34
Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple
types.
2. When extending or connecting the lead wire of the platinum
resistance thermometer, be sure to use wires that have low
resistance and keep the resistance of the three lead wires the
same.
3. Mount the product so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
Waterproofing
The degree of protection is as shown below. Sections without any
specification on their degree of protection or those with IP@0 are not
waterproof.
E5CZ
Front panel: IP66 (indoor use)
E5AZ
Rear case: IP20, Terminal section: IP00
E5EZ
E5CZ-U
E5@Z
Precautions for Operation
E5EZ/E5AZ
Mounting
Bracket
(Accessory)
Panel
Terminal Cover
(E53-COV11)
(order separately)
Waterproof packing
(Accessory)
Mounting
Mounting to the Panel
E5CZ
Order the P2CF-11 or
P3GA-11 Socket separately.
Terminal Cover
E53-COV17
(order separately)
Adapter
(order separately)
Mounting
Bracket
(Accessory)
Panel
Terminal Cover
(E53-COV11)
Waterproof packing
(Accessory)
E5AZ
E5CZ-U
Waterproof packing
(Accessory)
Panel
E5EZ
For the E5CZ, make sure the UP characters on the Cover are in the
correct position and insert the Cover into the holes at the top and
bottom.
For the E5EZ or E5AZ, fit the E53-COV11 Terminal Cover over the
upper hook. Mount it in the direction shown in the above diagram. If
the Terminal Cover is mounted in the opposite direction, proper
mounting of the fixtures may not be possible.
35
E5@Z
Removing the Temperature Controller from the
Case
E5CZ/EZ/AZ
The Temperature Controller can be removed from the case to perform
maintenance without removing the terminal leads. This is possible for
only the E5CZ, E5AZ, and E5EZ, and not for the E5CZ-U. Check the
specifications of the case and Temperature Controller before
removing the Temperature Controller from the case.
20 min.
Flat-blade screwdriver
(Unit: mm)
(1)
(3)
2.0
0.4
(2)
(1)
E5CZ/CZ-U
(1)
(1)
(2)
(2)
(3)
(3)
(1)
(1)
E5EZ
E5AZ
1. Insert a flat-blade screwdriver into the two tool insertion holes (one
on the top and one on the bottom) to release the hooks.
2. Insert the flat-blade screwdriver in the gap between the front panel
and rear case, and pull out the front panel slightly. Hold the top and
bottom of the front panel and carefully pull it out toward you,
without applying unnecessary force.
3. When inserting the E5CZ/EZ/AZ, check to make sure that the
sealing rubber is in place and push the E5CZ/EZ/AZ toward the
rear case until it snaps into position. While pushing the E5CZ/EZ/
AZ into place, push down on the hooks on the top and bottom
surfaces of the rear case so that the hooks are securely locked in
place. Be sure that electronic components do not come into
contact with the case.
7.2 mm max.
36
E5EZ-PRR
A position proportional control model for the E5EZPRR series
Depth of only 78 mm.
Various temperature inputs (thermocouple, platinum resistance thermometer,
infrared temperature sensor, voltage inputs) and analog inputs (current, voltage)
Makes use of high-visibility LCD, with three lines of 4-digit display, for simplicity
and clarity
3 lines of display to observe PV/ SV/ MV (valve open percentage), clearly
displaying the state of control (operations)
Event input enables multi-SP selection and run/ stop function
Alarm delay function
Communications function
Able to choose closed/floating control. In floating control,
position proportional control can be performed without a potentiometer
Equipped with a manual output function (equipped with an automatic/manual key)
CE marking and UL/CSA certification
Note: Refer to Precautions on page 59.
4. Number of alarms
Blank: Not available
2:
Two alarms
5. Option
Blank: Not available
01:
RS-232C
03:
RS-485
B:
2 event inputs
6. Input Type
T: Temperature
L: Analog input (current, voltage)
Ordering Information
Size
Power supply
voltage
Input type
Control
method
Number of
alarms
Communications
function
None
None
Temperature
Input Type
1/8DIN
48 96 78
(W H D)
100 to
240 VAC
Analog
(Current,
Voltage) Input
Type
None
2 points
2
Valve Control
Event input
RS-232C
RS-485
None
None
None
None
2 points
RS-232C
RS-485
None
Model
E5EZ-PRRT
E5EZ-PRR2T
E5EZ-PRR2BT
E5EZ-PRR201T
E5EZ-PRR203T
E5EZ-PRRL
E5EZ-PRR2L
E5EZ-PRR2BL
E5EZ-PRR201L
E5EZ-PRR203L
Terminal Cover
Y92S-L1
Connectable models
Model
E53-COV18
37
E5EZ-PRR
Input Range
Thermocouples / Platinum Resistance Thermometer
Input type
Platinum resistance
thermometer
Pt100
Name
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100
200
Setting number
Thermocouple
JPt100
Analog input
0 to 50 mV
1800
1700 1700
1300
Usable in the
following ranges
by scaling:
1999 to 9999 or
199.9 to 999.9
1300
850
850
850
600
500.0
500.0
500.0
400.0 400
400
400.0
400.0
165
100.0
100.0
0.0
0.0
70
120
100
200 199.9
1
0
199.9
3
20.0
100
200
20.0
22
14
15
11
12
Current [mA]
Set value
Minimum Setting Unit (Set Value, Alarm)
indicates factory settings.
23
13
16
Voltage [V]
4 to 20
0 to 20
1 to 5
0 to 5
0 to 10
Optional Functions
Type
RS-232C
RS-485
Event Input
260
140
60
10
115
10
100
200 199.9
The applicable standards for each of the above input ranges are as follows:
K, J, T, E, N, R, S, B: JIS C1602-1995, IEC 584-1
L:
Fe-CuNi, DIN 43710-1985
U:
Cu-CuNi, DIN 43710-1985
JPt100:
JIS C 1604-1989, JIS C 1606-1989
Pt100:
JIS C 1604-1997 IEC 751
38
ES1B Infrared
temperature sensor
10 60 115 140
to
to
to
to
70C 120C 165C 260C
Performance
Baud Rate: 1200/2400/4800/9600/19200bps
ON: Maximum of 1 K OFF: Minimum of 100 K
17
18
19
20
21
E5EZ-PRR
Specifications
Ratings
Power supply voltage
Power consumption
10 VA (10 W)
Sensor input
Control output
Relay output
(OUT1,OUT2)
Potentiometer input
100 to 2.5 K
Alarm output
Event input
Contact input
Non-contact
input
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Outflow current: Approx. 7 mA per point
Control method
2-PID control
Setting method
Indication method
Other functions
25% to 85%
Storage temperature
Communications Specifications
Transmission line connection
RS-485: Multidrop
RS-232C:Point-to-point
Synchronization method
Start-stop synchronization
Baud rate
1,200/2,400/4,800/9,600/19,200 bps
Communications code
ASCII
7 or 8 bits
1 or 2 bits
Error detection
Flow control
Not available
Interface
RS-485/RS-232C
Retry function
Not available
39
E5EZ-PRR
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Panel Cutout
Mounted Separately
Group Mounted
(48 number of units 2.5) +1.0
0
above 120
92
92
45
Package Content
1 Temperature Gauge
2 Metallic Components For Installation
1 Operating Manual
1 Quality Certificate
During removal, please use a screwdriver
to remove the clips on the top and bottom
of the front covering panel, and then
remove the temperature gauge's front
panel.
Accessories
Unit Labels (Order Separately)
11.8
4.8
91
Y92S-L1 Type
44
41
E5EZ-PRR
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Panel Cutout
Mounted Separately
Group Mounted
(48 number of units 2.5) +1.0
0
above 120
92
92
45
Package Content
1 Temperature Gauge
2 Metallic Components For Installation
1 Operating Manual
1 Quality Certificate
During removal, please use a screwdriver
to remove the clips on the top and bottom
of the front covering panel, and then
remove the temperature gauge's front
panel.
Accessories
Unit Labels (Order Separately)
11.8
4.8
91
Y92S-L1 Type
44
41
E5EZ-PRR
Wiring Terminals
Standard insulation is applied to the temperature gauge's I/O sections. If reinforced insulation is required, connect the input and output terminals
to a device without any exposed current-carrying parts, or to a device with standard insulation suitable for the maximum operation voltage of
the power supply I/O section.
For E5EZ-PRR@03-model products, in order to satisfy the conduction and emission specifications of EN61326CLASSA, a magnetic ring (TDK:
ZAT1730-0730) should be added to the communications line between the K3SC unit and the controller.
E5EZ-PRR
Communications
RS232C
SD
12
Event Input
50/60 Hz
Control Output 1 (OPEN Output)
12
13
14
EV2
Communications
12
13
RD
13
14
SG
14
RS485
B(+)
Potentiometer
EV1
DO NOT
USE
OPEN
WIPE
CLOSE
8
A
+
mA
DO NOT
USE
DO NOT V
+
USE
Analog Input
DO NOT
USE
B
B
+
TC
20
10
21
Alarm Output 2
11
Alarm Output 1
22
Pt
Nomenclature
E5EZ-PRR
Temperature Unit
The temperature unit is displayed when parameters are set to display a temperature.
The display is determined by the currently selected "temperature unit" parameter set value.
c indicates C and f indicates F.
Operation Indicators
No. 1 Display
1. ALM1 (alarm 1)
Lights when alarm 1 output is ON.
ALM2 (alarm 2)
Lights when alarm 2 output is ON.
PV
SV
3. STOP (Stop)
Lights when operation is stopped.
During operation, this indicator lights when
operation is stopped by an event or by using the
RUN/STOP function.
MV
MANU
Up Key
Each press of this key increments the value displayed
on the No. 2 display or advances the setting. Holding
the key down speeds up the incrementation.
Mode Key
Press this key to change parameters
within a setting level.
Level Key
Down Key
Each press of this key decrements values displayed on the No. 2 display or
reverses the setting. Holding the key down speeds up the decrementation.
42
E5EZ-PRR
Operation
Initial hardware setup, including the sensor input type, alarm types, control periods, and other settings is done using parameter displays. The O
and M keys are used to switch between parameters, and the amount of time that you press the keys determines which parameter you move to.
Two typical examples are described as follows.
Explanation of Examples
Changing Parameters
A
image means that there
are parameters.
Continue pressing the M key
to change parameters until you
reach the intended parameter.
in-t
0
l.ini
M
in-h
100
l.ini
in-l
intl
0
l.ini
onof
l.ini
Changing Numbers
c
25
0
100. 0
intl
onof
l.ini
Typical Example 1
Setup Procedure
Input Type
: 5K thermocouple 200C to 1300C
Control Method : PID Control
Alarm 1 Type : 2 upper limit (deviation)
Alarm Value 1 : 20C (deviation)
Set value
: 100C
Power ON
Power ON
Operation level
c
25
0
100. .0
Process value/set
value/valve open
percentage
Press the L key for at
least 3 seconds
Control stops.
in-t
5
l.ini
Set input
specifications
Input type 5
M
Set control
specifications
alt1
Check alarm type.
2
l.ini
Alarm 1
Alarm 2
M
Set alarm
type
Press the L key for at
least 1 second
Control starts.
Operation level
Use the U and
D keys to set
the SP to 100C.
25
100
100. .0
r-5
Confirm that
control is
running.
run
l.ini
Stopped stop
Operation level
Set alarm
values
Running run
al-1
Alarm value 1:
20
20
l.ini
Start operation
Start operation
43
E5EZ-PRR
Typical Example 2
Input type
: 2 upper limit
: 150C
Setup Procedure
Power ON
Power ON
Operation level
Process value/
25 set value/valve
0
100. .0
open
percentage
Control stops.
in-t
Set input
specifications
9
l.ini
Input type
alt1
Check the
alarm type.
2
l.ini
Alarm 1 type: 2
PV/SP
after AT is
stopped
Adjustment level
AT execution
The set
point flashes
during
auto-tuning
(AT)
execution.
After AT is
stopped
25
100
100. .0
25
Operation level
Use the U
and D keys to
set the SP to
150C.
Process value/
25 set value/valve
150
100. .0
100
100. .0
Adjustment level
at Execute AT: ON
Cancel AT: OFF
Execute AT.
off
l. adj
at
off
l. adj
Operation level
Operation level
During AT
execution
at
on
l. adj
Confirm that
the set point is
150C.
Control starts
25 Process value/
150
100. .0
set value/
valve open
percentage
Running
r-5 run
run
Confirm that
control is
running.
open
percentage 150
Stopped
stop
al-1
30
Alarm
value 1
Start operation
44
30
E5EZ-PRR
Setting Level Configuration and Key Operations
Parameters are divided into groups, each called a level. Each of the set values (setup items) in these levels are called a parameter.
The parameters on the E5EZ-PRR are divided into the following seven levels:
Power ON
Started in manual mode
Operation Level
Adjustment Level
L + M key:
PV display flashes
Press L key
less than 1 s.
Press the
A key for
at least 1 s.
Press the
L key for
at least 1 s.
25
100
100.0
Manual
Mode
See note 1.
Press the
L+M
keys
for at least 1 s.
25
100
100.0
*
L + M key
for at least 3 s
See note 2.
Manual
Control Level
Communications
Setting Level
Protect Level
Press L key
less than 1 s.
Press L key
for at least 1 s.
Input password.
Set value 169
Advanced Function
Setting Level
Control in progress
Control stopped
Not displayed for some models
Level change
Note: 1. When returning from the initial setting level to the operation level, the
default in the operation level will be displayed.
2. When returning from the protect level to the operation level, the
default in the operation level will be displayed.
Control in Progress Control Stopped
Protect level
Can be set.
---
Operation level
Can be set.
---
Adjustment level
Can be set.
---
Can be set.
---
---
Can be set.
Can be set.
Can be set.
---
Note: Set the parameters in the initial setting/communications protect under protect level to 0, to activate advanced function setting level.
Of these levels, the initial setting level, communications setting level, and advanced function setting level can be used only when control has
stopped. Note that controller outputs are stopped when any of these three levels are selected.
With the exception of operation level, the present level will be displayed. No. 3 display will show the following when settings are being
changed:
No. 3 Display
Manual MV
Level name
Manual control level
l.prt
Protect level
No display
Operation level
l.adj
Adjustment level
l.ini
l.com
l.adv
45
E5EZ-PRR
Descriptions of Each Level
Protect Level
Operation Level
This level is displayed when you turn the power ON. You can
move to the protect level, initial setting level, manual control level
and adjustment level from this level.
Normally, select this level during operation. During operation, the
process value and manipulated variable can be monitored, and
the set points, alarm values, and upper- and lower-limit alarms
can be monitored and modified.
Adjustment Level
To select this level, press the L key for less than one second.
This level is for entering set values and offset values for control.
This level contains parameters for setting the AT (auto-tuning),
communications writing enable/disable, hysteresis, multi-SP, input shift values, heater burnout alarm (HBA) and PID constants.
You can move to the top parameter of the operation level, initial
setting level and protect level from here.
To select this level, press the L key less than one second in the
initial setting level. When the communications function is used,
set the communications conditions in this level. Communicating
with a personal computer (host computer) allows set points to be
read and written, and manipulated variables to be monitored.
46
E5EZ-PRR
Setting the Input Type
in-t
5
l.ini
Input Types 5
The Controller supports four input types: platinum resistance thermometer, thermocouple, infrared
temperature sensor, and analog inputs. Set the input type that matches the sensor that is used. In the
product specifications, there are models with thermocouple/resistance thermometer inputs (universal
input) and models with analog input. The settings differ depending on the model.
Check to make sure which model you are using.
Specifications
Set value
Pt100
Platinum
Resistance
Thermometer
JPt100
K
J
T
Thermocouple
22
10
0 to 600 (C)
11
Infrared
temperature
sensor,
ES1B
12
23
13
14
0 to 1700 (C)
/ 0 to 3000 (F)
15
0 to 1700 (C)
/ 0 to 3000 (F)
16
10C to 70C
17
0 to 90 (C)
/ 0 to 190 (F)
60C to 120C
18
0 to 120 (C)
/ 0 to 240 (F)
115C to 165C
19
0 to 165 (C)
/ 0 to 320 (F)
140C to 260C
20
0 to 260 (C)
/ 0 to 500 (F)
Analog Input
0 to 50 mV
21
Analog Input
Type
Input Type
Specifications
Current
Input
4 to 20 mA
0 to 20 mA
1 to 5 V
Voltage
Input
Set value
0 to 5 V
0 to 10 V
47
E5EZ-PRR
Alarm Types
Alarm outputs are determined by a combination of alarm type, alarm value, and alarm hysteresis alarm output conditions.
This section describes the alarm type, alarm value, upper-limit alarm and lower-limit alarm parameters.
alt1
Alarm1
2
l.ini
Type 2
Set
values
1
See note 1.
4
See note 1.
5
See note 1.
7
8
9
10
11
L H
ON
OFF
Upper-and lower-limit
See note 2.
SP
X
ON
OFF
Upper-limit
Type
SP
X
Lower-limit
ON
OFF
ON
OFF
L H
ON
OFF
L H
ON
OFF
ON
OFF
ON
OFF
Absolute-value upper-limit
Absolute-value lower-limit
ON
OFF
ON
OFF
ON
OFF
SP
SP
ON
OFF
ON
OFF
X
SP
X
SP
See note 3.
See note 4.
SP (See note 5)
X
SP
X
ON
OFF
ON
OFF
SP
X
SP
X
SP
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Note 1. Upper and lower-limit values can be set independently for each alarm type, and are
expressed as L and H. The set values are 1, 4, and 5.
2. Set value: 1 (Upper-and lower-limit alarm)
Case 1
Case 2
L H SP
H< 0.L >0
|H| < |L|
SP L H
H> 0.L <0
|H| > |L|
L
H
SP H
LSP
SP H L
H < 0, L > 0
|H| |L|
H > 0, L < 0
|H| |L|
Case 2
L H SP
SP L H
L SP H
H L SP
SP H L
48
E5EZ-PRR
Parameters
Parameters related to setting items for each level are marked in boxes in the following flowchart and brief descriptions are given as required. After
finishing each setting, press the mode key to return to the beginning of each level.
Power ON
Started in manual mode
Operation Level
Adjustment Level
L + M key:
PV display flashes
Press L key
less than 1 s.
Press A key for
at least 1 s.
Press the
L key for
at least 1 s.
Manual
Mode
25
100
100.0
See note 1.
Press the
L+M
keys
for at least 1 s.
25
100
100.0
*
L + M key
for at least 3 s
See note 2.
Manual
Control Level
Communications
Setting Level
Protect Level
Press L key
less than 1 s.
Press L key
for at least 1 s.
Input password.
Set value 169
Advanced Function
Setting Level
Control in progress
Control stopped
Note 1: When returning from the initial setting level to the operation level, the
default in the operation level will be displayed.
2: When returning from the protect level to the operation level, the default in the operation level will be displayed.
Display
c
25
0
100 0
No. 1 Display
No. 2 Display
No. 3 Display
Power ON
Press the
key
for at least 1 s
Advanced function
setting level
Press the
key
for at least 1 s
Initial setting level
Press the
key
for less than 1 s
Adjustment level
Operation level
Press the
key
for at least 3 s
Press the
key
for less than 1 s
49
E5EZ-PRR
Parameter Flow
In each level, if you press the mode key on the final parameter, you will return to the parameter at the top of the level.
Advanced function setting level
init
off Parameter initialization
l.
a1lt
off
l.
stop
l.
a2lt
off
l.
Input setting:
Multi-SP/RUN/
STOP
sero
off
l.
cjc
on
l.
al1n
n-o
l.
l.
ON/OFF setting
of alarm output 1
ON/OFF setting
of alarm output 2
Calh2
0 2 Alarm 2 hysteresis
l.
l.
off
ret
off
l.
50
Input type
in-h
100
l.ini
in-l
0
l.ini
dp
0
l.ini
Decimal point
Activate
alarm latch
Alarm 2 latch
d-u
c
l.ini
Cold junction
compensation method
inf
00
l.
off
in-t
5
l.ini
C
sl-h
1300
l.ini
C
Calh1
Alarm 1 hysteresis
02
l.
alfa
0.65
l.
prlt
3
l.
Alarm 1 latch
a1on
0
l.
Alarm 1
ON delay
a2on
0
l.
Alarm 2
ON delay
a1of
0
l.
Alarm 1
OFF delay
a2of
0
l.
2 PID parameters
l.
Input digital filter
Set the time constant,
in units of s
Cp-db
0
l.
Additional PV display
Displayed first in the operation level
l.
off
on
oanl
on
l.
sl-l
-200
l.ini
l.ini
Alarm ON/OFF
delays
alt1
2
l.ini
Temperature unit C / F
is Celsius, and
is Fahrenheit
SP upper limit
Limit the set point
SP lower limit
Alarm 1 type
Select alarm mode
alt2
2
l.ini
Alarm 2 type
Additional MV
for stop/error
clfl
flot
l.ini
Closed / floating
Floating: flot
Closed: clos
calb
off
l.ini
Motor calibration
Motor calibration: on
Cancel: off
Alarm 2
OFF delay
Manual MV
Limits in effect
mot
30
l.ini
Travel time
E5EZ-PRR
Operation level
25
25
0
100.0
Process value
Adjustment level
Added when
Additional PV
display is ON.
Process value/
set value/valve
open percentage
AT execute/cancel
AT execute: on
AT cancel: off
cmwt
off
l.adj
Communications writing
Enabled: on
Disabled: off
m-sp
0
C
sp-0
0
l.adj
SP 0
sp-m
0
C
sp-1
0
l.adj
SP 1
RUN/STOP
Run: run
Stop: stop
at
off
l.adj
al-1
0
al1h
0
C
Alarm value 1
Alarm value
upper-limit 1
C
al1l
0
Alarm value
lower-limit 1
SP 2
sp-3
0
l.adj
SP 3
in5
00
l.adj
Temperature
input shift values
in5h
00
l.adj
Upper-limit
temperature shift
(When using a Infrared
temperature sensor)
in5l
00
l.adj
Lower-limit
temperature shift
(When using a
Infrared temperature
sensor)
l.adj
MV at PV error
Hold: hold
Open: open
Close: close
C
sprt
off
l.adj
SP used by
Multi-SP
sp-2
0
l.adj
l.adj
MV at stop
Hold: hold
Open: open
Close: close
ol-h
100.0
l.adj
ol-l
0.0
l.adj
db
20
l.adj
1 point shift
oc-h
0. 8
l.adj
MV upper limit
MV limit value
MV lower limit
2 point shift
C
C
al-2
0
al2h
0
al2l
0
Alarm value 2
Alarm value
upper-limit 2
Alarm value
lower-limit 2
p
80
l.adj
Proportional band
i
233
l.adj
Integral time
(Unit: seconds)
d
40
l.adj
Derivative time
(Unit: seconds)
PID settings
51
E5EZ-PRR
Protect level
oapt
0
l.prt
icpt
1
l.prt
wtpt
off
l.prt
keyp
off
l.prt
Initial setting /
communications
protect
Set value
Level
Operation /
adjustment protect
Operation
level
PV
Can be displayed
Can be displayed
Can be displayed
Can be displayed
PV/SP
Can be displayed
and changed
Can be displayed
and changed
Can be displayed
and changed
Can be displayed
Others
Can be displayed
and changed
Can be displayed
and changed
Automatic/ manual
key protect
Can be displayed
and changed
Movement possible
Movement possible
2
Movement not possible
The default is 1.
Movement possible
Movement possible
Movement possible
Description
Settings can be changed using key operations.
Settings cannot be changed using key operations. (The protect level settings, however, can be
changed.)
The default is OFF.
ON
Description
Settings can be changed between automatic and manual mode using A key operations.
Settings cannot be changed between automatic and manual mode using A key operations. (The
ON
protect level settings, however, can be changed.)
The default is OFF.
Communications setting level
u-no
1
l.com
Communications
Unit number
Baud rate
Communications
Unit number
Parameters
bps
96
l.com
Baud rate
len
7
l.com
sbit
2
l.com
Data length
Stop bits
Parity
l.com
52
Symbol
u-no
Settings
0 to 99
bps
Default
Unit
None
9.6
Kbps
len
7, 8
Length
Stop bits
sbit
1, 2
Bit
Parity
prty
Even
None
Data length
E5EZ-PRR
Error Displays
When an error occurs, the error contents are shown on the No.1 display.
This section describes how to check error codes on the display, and the actions
to be taken to remedy the problems.
5.err
Input Error
Meaning
The input value has exceeded the input indication range(1999 (199.9) to
9999 (999.9)).
Action
Check the wiring of inputs for miswiring, disconnections, and short-circuits and
check the input type.
If no abnormality is found in the wiring and input type, turn the power OFF then
back ON again.
If the display remains the same, the Controller must be replaced. If the display is
restored, then the probable cause is electrical noise affecting the control system.
Check for electrical noise.
Operation at Error
After an error occurs, the error is displayed and the alarm outputs function as if
the upper limit has been exceeded.
When the input error output parameter in the advanced function level is set to
ON, the alarm 1 output turns ON whenever an input error occurs.
An error message is displayed when the PV or PV/SV/valve open percentage is
displayed.
Note. When the manual MV, MV at stop, or MV at PV error is set, the control
output corresponds to the set value.
Meaning
Though this is not an error, it is displayed if the process value exceeds the display range when the control range is larger than the display range.
The display ranges are shown below.
When less than 1,999 (199.9) [[[[
When more than 9,999 (999.9)
Operation at Error
]]]]
53
E5EZ-PRR
Numeric display
s.err display
[[[[ display
Numeric display
Analog Input
When display range > control range
Control range
s.err display
[[[[ display
Control range
]]]] display
Numeric display
s.err display
s.err display
e111
Display range
Numeric display
s.err display
1999
(199.9)
s.err display
9999
(999.9)
1999
(199.9)
Display range
9999
(999.9)
Memory Error
Meaning
Action
First, turn the power OFF then back ON again. If the display remains the same,
the Controller must be repaired. If the display is restored, then the probable
cause is electrical noise affecting the control system. Check for electrical noise.
Operation at Error
----
Meaning
Action
Check to see if there have been any wiring errors, burnouts, or short-circuits in
the potentiometer.
If there are no problems with the wiring, you can restart the power supply. If the
display remains the same, the Controller must be replaced. If the display is restored, then the probable cause is interference which should be avoided.
Operation at Error
Control output will output MV based on the MV during error setting position.
Alarm output will operate as normal.
err
Meaning
Action
After confirming the potentiometer and the wiring of the motor driving valve, perform motor calibration again.
Operation at Error
54
E5EZ-PRR
Application
To control a gas kiln using a position proportional control valve, select the control valve control type and
configure the instrumentation as shown in the following example.
Temperature Input
Analog Input
Potentiometer
SP
SP ramp
PV
SP after change
SP
SP Ramp
SP ramp
set value
PID
SP ramp in units of time
MV
SP before change
Time
OUT1
OUT2
Point of change
E5EZ-PRR
8888
8888
8888
PV
SV
MV
MANU
Temperature
Sensor
Burner
Note:
55
E5EZ-PRR
Wiring
Input should be connected to terminals 9, 10, and 11 depending on input type. Connect the open
side of the position proportional valve to OUT1, and connect the closed side to OUT2.
Ceramic kiln
(combustion)
C
CLOSE
Sensor
12
13
14
4
5
OPEN
Valve
6
7
8
Burner
20
10
21
11
22
Settings
Select the value control type and perform floating control using Position-proportional value with travel
time* of 45 seconds. Set SP ramp to change SP within a width of 10.0C/minute.
*Time from completely open to completely close.
The related setting data and settings are as follows:
Direct/ reverse operation
= or-r: Reverse operation (initial setting)
Closed/ floating
= flot: Floating (initial setting)
Travel time
= 45 seconds
SP ramp set value
= "10"
The travel time and SP ramp set value are set in the following, and the initial settings are used for
all other parameters.
in-t
5
l.ini
1. Press the L key for at least 3 seconds to switch from the operation level to the initial setting
level.
Travel time
mot
30
45
l.ini U
Operation level
Process value/ set value/
valve open percentage
25
25 0
0
100.0 U
2. Press the M key repeatedly to select "mot: Travel time". Press the U key to set the value to
"45".
3. Press the L key for at least 1 second to return to the operation level. When present value/
set value/valve open percentage is displayed, press the U key to set the set value to 250.
Adjustment level
4. Press the L key for less than 1 second to switch from operation level to adjustment level.
at
off
l.adj
sprt
5. Press the M key repeatedly to select sprt: SP ramp set value. Press the U key, to set the
value to 10.
SP ramp set value
10
0
l.adj U
56
E5EZ-PRR
Adjustment
When position proportional control is selected, "Closed/Floating", "Motor calibration", "Travel time", "Position proportional dead band", "Open/Close hysteresis",
"Operation at potentiometer input error", and "PV dead band" can be used.
Closed/Floating
Closed control
Control whereby a potentiometer is connected to feed back the amount of
opening of the valve.
Floating control
Control without feedback of the amount of opening of the valve. Control is
possible without connecting a potentiometer.
The valve output hold interval (the duration of ON/OFF switching of open output
and closed output) is set in "Position proportional dead band", and the hysteresis
is set in "Open/Close hysteresis".
The relation to valve opening is shown below.
Open/close hysteresis
Dead band
ON
OFF
100%
MV-Valve opening
100%
PV dead band
When the present value is inside the PV dead band, this function is used to perform control for PV = SP and stop unnecessary output when the PV is close to
the SP.
Use this setting to select whether to stop control or switch to floating control and
continue when a potentiometer error occurs during closed control.
57
E5EZ-PRR
20 mm
40 mm
Type
10 to 70C
60 mm
60 to 120C
115 to 165C
ES1B
140 to 260C
2
20
40
60
Range of temperature
measurements
0 to +1,000C
50 to +500C (See note 1.)
0 to +500C
ES1-LW100H
ES1-LW50H
ES1-LW100
ES1-LW50
ES1-LP3
58
Type
ES1-LP10
E5EZ-PRR
Safety Precautions
!CAUTION
Do not touch the terminals while power is being supplied.
Doing so may occasionally result in minor injury due to
electric shock.
Operate the Temperature Controller properly. Improper
operation may cause minor or moderate injury or property
damage.
Do not allow pieces of metal, wire clippings, or fine
metallic shavings or filings from installation to enter the
product. Doing so may occasionally result in electric
shock, fire, or malfunction.
Do not use the product where subject to flammable or
explosive gas. Otherwise, minor injury from explosion
may occasionally occur.
Never disassemble, modify, or repair the product or touch
any of the internal parts. Minor electric shock, fire, or
malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock
a) This product is UL listed as Open Type Process
Control Equipment. It must be mounted in an
enclosure that does not allow fire to escape externally.
b) More than one disconnect switch may be required to
de-energize the equipment before servicing the
product.
c) Signal inputs are SELV, limited energy. (See note 1.)
d) Caution: To reduce the risk of fire or electric shock, do
not interconnect the outputs of different Class
2 circuits. (See note 2.)
If the output relays are used past their life expectancy,
contact fusing or burning may occasionally occur. Always
consider the application conditions and use the output
relays within their rated load and electrical life
expectancy. The life expectancy of output relays varies
considerably with the output load and switching
conditions.
Loose screws may occasionally result in fire.
Tighten terminal screws to the specified torque of 0.74 to
0.90 Nm.
Unexpected operation may result in equipment damage
or accidents if the settings are not appropriate for the
controlled system. Set the Temperature Controller as
follows:
A malfunction in the Temperature Controller may
occasionally make control operations impossible or
prevent alarm outputs, resulting in property damage.
To maintain safety in the event of malfunction of the
Temperature Controller, take appropriate safety
measures, such as installing a monitoring device on a
separate line.
Be sure that the platinum resistance thermometer type
and the input type set on the Temperature Controller are
the same.
Note: 1. A SELV circuit is one separated from the power supply with
double insulation or reinforced insulation, that does not
exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.
2. A class 2 power supply is one tested and certified by UL as
having the current and voltage of the secondary output
restricted to specific levels.
59
E5EZ-PRR
17.When using PID operation (self-tuning), turn ON the power supply
to the load (e.g., heater) at the same time or before turning the
power supply to the Temperature Controller ON. If power is turned
ON for the Temperature Controller before turning ON power
supply to the load, self-tuning will not be performed properly and
optimum control will not be achieved.
18.Design the system (e.g., control panel) to allow for the 2 seconds
of delay required for the Temperature Controller's output to
stabilize after the power is turned ON.
19.A switch or circuit breaker should be provided close to this unit.
The switch or circuit breaker should be within easy reach of the
operator, and must be marked as a disconnecting means for this
unit.
20.Approximately 30 minutes is required for the correct temperature
to be displayed after turning the power supply to the Temperature
Controller ON. Turn the power supply ON at least 30 minutes prior
to starting control operations.
21.When extending the thermocouple lead wires, always use
compensating conductors suitable for the type of thermocouple.
Do not extend the lead wires on a platinum resistance
thermometer. Use only low-resistance wire (5 max. per line) for
lead wires and make sure that the resistance is the same for all
three wires.
22.When drawing out the Temperature Controller from the case, do
not apply force that would deform or alter the Temperature
Controller.
23.When drawing out the Temperature Controller from the case to
replace the Temperature Controller, check the status of the
terminals. If corroded terminals are used, contact faults with the
terminals may cause the temperature inside the Temperature
Controller to increase, possibly resulting in fire. If the terminals are
corroded, replace the rear case as well.
24.When drawing out the Temperature Controller from the case, turn
the power supply OFF first, and absolutely do not touch the
terminals or electronic components or apply shock to them. When
inserting the Temperature Controller, do not allow the electronic
components to come into contact with the case.
25.Static electricity may damage internal components. Always touch
grounded metal to discharge any static electricity before handling
the Temperature Controller. When drawing out the Temperature
Controller from the case, do not touch the electronic components
or patterns on the board with your hand. Hold the Temperature
Controller by the edge of the front panel when handling it.
26.Do not use paint thinner or similar chemical to clean with. Use
standard grade alcohol.
27.Use tools when separating parts for disposal. Contact with the
sharp internal parts may cause injury.
60
Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple
types.
2. When extending or connecting the lead wire of the platinum
resistance thermometer, be sure to use wires that have low
resistance and keep the resistance of the three lead wires the
same.
3. Mount the product so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
Operating Precautions
1. It takes approximately two seconds for the outputs to turn ON from
after the power supply is turned ON. Due consideration must be
given to this time when incorporating Temperature Controllers in a
sequence circuit.
2. When using self-tuning, turn ON power for the load (e.g., heater)
at the same time as or before supplying power to the Temperature
Controller. If power is turned ON for the Temperature Controller
before turning ON power for the load, self-tuning will not be
performed properly and optimum control will not be achieved.
3. When starting operation after the Temperature Controller has
warmed up, turn OFF the power and then turn it ON again at the
same time as turning ON power for the load. (Instead of turning the
Temperature Controller OFF and ON again, switching from STOP
mode to RUN mode can also be used.)
4. Avoid using the Controller in places near a radio, television set, or
wireless installing. These devices can cause radio disturbances
which adversely affect the performance of the Controller.
E5EZ-PRR
Mounting (E5EZ-PRR)
1. Insert the E5EZ-PRR into the mounting hole in the panel from the
front.
2. Push the mounting bracket along the E5EZ-PRR body from the
terminals up to the panel, and secure it temporarily.
3. Tighten the fixing screw on each mounting bracket alternately until
the ratchet stops tightening.
E5EZ-PRR
Panel
Mounting
bracket
7.2 mm max.
PV
SV
MV
A M
E5EZ-PRR
Tool insertion hole
(1)
PV
SV
MV
(3)
A M
(2)
(1)
2.0
0.4
20 min.
Flat-blade screwdriver
(Unit: mm)
61
MEMO
62
MEMO
63
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will
be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR
SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with
your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q.
Industrial Component Division
2-2-1 Nishikusatsu, Kusatsu-shi,
Shiga, 525-0035 Japan
Tel: (81) 77-565-5160/Fax: (81) 77-565-5569
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
Authorized Distributor: