Company Profile
Company Profile
Company Profile
HISTORY OF SUGAR
Sugar the most important Agro based industry of India has its marked place in the
countrys economy. The reforms under the liberalization policies of Government of
India are fast taking place and changing the industrial sense in the country. However it
appears that the winds of liberalization and deregulation which are blowing presently
through other industrial sectors have by passed the sugar industry. Moreover Indian had
spread over mainly in rural areas; as such major share of benefit should flow towards
rural population. Besides, present position of the industry is Shakthis. The policy of
supporting farming economy by only increasing sugarcane prices will ultimately raise
the sugar cost, so emphasis had to be towards cane development both by yield and
quality. So at this juncture it would be appropriate for Government to consider, if not
foil liberalization at least partial by eliminating some of the undesirable constrains
which help the industry in the changing environment when India needs to increase its
foreign earnings in the world market.
INDIAN SUGAR INDUSTRY
India is the largest consumer of sugar in the world and the Indian sugar industry is
the second largest agro-industry located in rural India.
With 453 operating sugar mills in different parts of the country, having a capacity of
3,500 tons per day, the India sugar industry has been a focal point for socio-economic
development in the rural areas. The industry not only generates power for its own
requirement but surplus power for export to the grid based on by product bagasse. It
also produces ethanol, an Eco-friendly and renewable energy for blending with petrol.
The governments de-licensing of the sugar sector in August 1993, removing the
restrictions on expansion of existing capacity as well as on establishment of new units
had contributed much to the industrys growth.
The area under sugar too had increased from 2.67 million hectares in 190-81
producing 154 million tons, to 4.36 million hectares in 2002-03 production 282 million
tons.
However, the last two years saw a decline in area under sugarcane and also quantity
produced due to various reasons leading to a rise in sugar prices.
The Indian sugar industry had always been highly regulated by the way of
ABT
Parcel
Service
Shankthi
Finance
4 Units
Tamilnadu
Bhagavatih
Textiles
Sugar
Unit
Sri Chamundeshwari
Sugars Pvt. Ltd
Bharathinagar
Karnataka
Tea
Plantation
Distillery
& Others
2 Units in
Orissa
crushing capacity was increased to 4.45 lakh MTS with man power of 1000 employees.
The main raw material for the company is Sugarcane, which is being cultivated by
around 14.000 farmers over 18,000 acres of land around 25 Km radius of the factory
site. The company has engaged around 615 employees to carry out its daily activity.
The latest technological advancement is continuously being installed to modernize
the plant. The company has one of the advanced auto setting, milling tandem for
extraction of juice from sugar cane. The company had imported and successfully
installed hydraulic drives to the mills. It had tremendous impact. The company had also
installed auto controllers at cane carriers, juice sulphiters, continuous pans for grade A
boiling, and planetary gear boxes. It also installed high tech automatic condensing and
cooling systems with resulted 50% power saving.
This is purely a manufacturing company of fine quality of white crystal sugar with
3 grades, S30, M30 & PPm. Every year approximately 8 to 8.5 lakes Tons of cane is
been crushed. Currently, the sugar division has a crushing of 10 lakes tone per annum
Sri Chamundeshwari sugar industry having its registered office at the No.76,
Ulsoor Road, Bangalore-560042. Factory coding No.28101.
NATURE OF BUSINESS CARRIED.
Agriculture Industry:
Sugar industry is mainly depends upon the Agriculture; sugar cane is the main
raw material for the manufacturing of sugar. Therefore, these sugar factory activities
are depended on agriculture. Sometime sugar industry may face the non-availability of
raw material, because of the crops. Low production; failure of monsoon etc., Due to
this reason sugar industry production is vary from year to year.
Seasonal Crop:
Basically sugar industry highly depends on sugar cane. Mandya district is
situated in southern dry zone with moderate temperature and humidity; Rainfall various
from 760 mm to 880 mm, Due to this reason sugar cultivation starts between the
months June to August of every year. Basically sugar cane harvesting starts after 9-10
months. Therefore the cane availability is very high in the month of April and May.
BOARD OF DIRECTORS
SlNo
Name of Directors
Status
Experience
1.
Dr.
Chairman
Industrialist, Engineer
Mahalingam
(Promoter)
2.
Sri.M.Srinivasan (Promoter)
by qualification
Managing Director
3.
Sri.M.Manickam (promoter)
Director
4.
Sri.
Director
M.
Balasubramaniam
Finance
(Promoter)
&
Experience
Commerce,
of
over
15
5.
Sri K. Prakash
Director
6.
Sri
(Independent)
Director
Advocate in Practice
7.
Advocate)
Sri. V.K. Swaminathan
(Independent)
Director(Independe
(Business)
M.B.A
years
in
nt)
8.
Dr. A. Selvakumar
Director(Independe
nt)
9.
Sri. Kalyanasundaram
Director(Independe
10.
Sri.A. Arjunaraj
nt)
Director
Chartered Accountant
(Independent)
ORGANIZATONAL STRUCTURE
CHAIRMAN
EXECUTIVE CHAIRMAN
EXECUTIVE VICE CHAIRMAN
VICE CHAIRMAN
SENIOR GENERAL MANAGER
GENERAL MANAGER
ASSISTANT GENERAL MANAGER
PRODUCTION
DEPARTMENT
FINANCE
DEPARTMENT
MARKETING
DEPARTMENT
HP
DEPARTMEN
T
Manager
Manager
Deputy
Manager
Manager
Deputy
Manager
Manager
Deputy
Manager
Senior
Assistant
Senior
Assistant
Senior
Assistant
Deputy
Manager
Senior
Assistant
Senior
Officer
Senior
Officer
Senior
Officer
Senior
Officer
Assistant
Assistant
Assistant
Officer
Officer
Officer
BRIEF DESCRIPTION PROCESS OF PLANTATION SUGAR
Assistant
Officer
The process of manufacturing white sugar from sugar cane is briefly described as
below.
Cane Feeding:
After weighing, the cane from Lorries and tractors are unloaded into the carries with
the help of mechanical cane unloads and it travels through the cane preparatory devices.
Cane Preparatory Devices:
For maximum extraction of juices and increased handling capacity at the
milling station, the cane is prepared in such a way that the squeezing is made easier
with less power consumption. The cane is passed through the cane preparatory
devices called Kicker, Leveler and Faradizer.
Cane Milling:
A milling tandem consisting of five mills. Each mill has three rollers to extract
the juice and two T.R.P.F rollers to feed the cane. The 1 st mill is driven by D.C. motor
with planetary gearbox. The 3rd and 5th mill are driven latest hydraulic drives and 2nd
and 4th mill are driven by D.C. Motors with conventional system. DC motors of 200
HP for the IST mill independently drive rollers of the T.R.P.F system DC Motors of
150HP drive the rest.
To create a positive head to the T.R.P.F rollers, the Donnelley chutes are provided in all
mills. The bagasse is conveyed through rake type carries from one mill to others.
Steam Generation:
The bagasse from the mills is used in Boilers to generate steam with 21-kg/cm2
pressures and 350C temperature. The factory has three boilers. Out of which 2 Nos are
WIL make having the steam generation capacity of 45 M.T/HR, designed with
FOSTER WHEELER design bridurm, inclined water- cooled gate furnace, air
preheated and hearing surface of 1640 Sq.M. and one no is ISGEC-JOHN THOMSON
make, having the capacity of 20 M.T/HR. the heating surface of the boiler is 10645 Sq.
Ft. the boilers are with auto control system.
Power Generation:
The steam generated is used for driving the steam tubes coupled to alternators.
The electricity generated from our own powerhouse is used for operating the electrical
equipments in the factory. There are three nos. backpressure type steam turbines
coupled to alternators. Out of which 20nos. are having the capacity of 2500K.W
capacity and I no having 2000 K.W capacity.
Juice Clarification
The juice extracted from the mills is weighed and heated up to 70C in the juice
heaters. The heated juice with milk of lime and So2 gas. The phosphate and sulphiters
in the juice react with the Ca0 in lime to from calcium tri phosphate and Calcium
sulphiters respectively. The So2 from the gas react with Ca0 from the lime to from
Calcium sulphiters & Calcium tri phosphate.
The above reaction time of juice in the juice Sulphitation vessel is 6 to 8 minutes. The
lime and Sculpture consumption are 0, 2% and 006% on cane. There are two sulphur
burners to produce So2 gas each having Sulphur burning capacity of 100& 140Kg/Hr.
Evaporator
There are seven vessels in series calle Evaporators to remove water from juice.
The clear juice having 14 to 15 deg. Bricks is taken in to evaporator bodies in series
and is boiled using Exhaust steam in pressure bodies and using vapors in subsequent
bodies that should be under vacuum. About 75% of water is removed and the resultant
liquid is called syrup, which is of about 55-60 deg. Bricks, which is used for further
process.
Crystallizes:
There are 16 Nos. crystallizers each of 55 M.T holding capacity to store and
cool the masscuite for maximum exhaustion of molasses.
Centrifugation:
The associates with sugar crystals and mother liquor are cured in centrifugal
machines to separate the sugar crystals and molasses. The A-Massecuiote is cured using
3 Nos of fully automatic batch machines having 1250 Kg per charge. The B&C
Massecuiote are cured using continuous machines.
Sugar Drying & Grading:
The sugar from the A-Massecuiote is dried in Multi Tray Hoppers of 20 M.T/jr
capacities and sugar is graded and stored in Sugar Bins for bagging.
Sugar Weighment & Storage:
There are 3 Nos. Of auto weighing scale attached to sugar Bins, which are
preset to get 100/50 Kg Net sugar bags are stitched and are conveyed to God own for
stacking.
PRODUCT PROFILE:
The company main product is sugar, it produces Two types of sugars are as follows.
Brown Sugar:
It also called Golden Yellow Sugar White moist granulated sugar blended with
small quantities of pure sugars syrups selected for clout and taste can also be produced
boiling refinery cane syrups until brown crystals from used in backed goods, meat
manure by
2.
3.
4.
5.
international standard for each and every order it is been into consideration.
OWNERSHIP PATTERN
The Chamundeshwari Sugar Ltd. is Private Sector Company. The company has
42.9 % of the equity shareholders funds and 52.9% of the capital are held by through
secured loans and remaining 4.2% capital held through unsecured loan.
COMPETITORS INFORMATION
The company has many competitors in different places around the area, and the
main competitors are:
1.
2.
3.
Jagary Manufactures.
The company has many competitors in different places around there area, and
the main competitors are from my sugar Company Ltd. And Sri A C Mallyya Sugar
Company Ltd, There is more competition mainly through supply of Sugar cane
Company set a proper equivalent price to the sugarcane to attract more customers and
make good relation with the customers through cash settlement for Sugarcane
purchases.
The competitors of the company as follows.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Particulars
Rupees
11,52,99,558
16,88,34,191
5,91,31,955
17,44,31,513
Review of Operations
Units
Cane
Crushed
Processed
Lakh
MTS
Recovery
Produced
Lakh qtls
Producti
on
MTS
Cogenerati
of on
alcohol
(Power
Lakh
Generated)
Core Units
liters
Bharathi
Nagar
2009-10
4.45
3374
4.17
8.65
93.80
9.22
(2008-
(5.58)
(Nil )
(4.75)
(8.47)
(133.07)
(8.36)
09)
Srinivasp
ura
1.52
Nil
1.42
9.41
-------
----------
2009-10
(4.47)
___
(1.22)
(8.16)
------
---------
(200809)
INFRASTRUCTURE FACILITIES
Production Plant:
The factory is located over a wide spread area of 86.22 acres. This land includes
green belt and other necessary facilities for maintaining clean environment this plant
situated 9 acres in the infrastructure support to the sufficient production and
development of plant.
Canteen:
The infrastructure consists of canteen facility situated beside of production plant.
It provides service to employees 24 hours.
Sports Club:
The infrastructure consists of sports club facility situated near of production
plant. It provides games facility to employees for entertainment. This club consists
of tennis court, badminton court, cricket ground, etc.
Employee Quarters:
The infrastructure consists of quarters facility for employees situated near of
production plant. It provides residential service to employees at low rent with all
facility.
Guest House:
The infrastructure consists of Guest house. It provides service to guests and
visitors with respectively.
School:
The infrastructure consists of school facility for employees children. It provides
good education employees children.
WORK FLOW MODEL
The sugarcane, which is carried by Lorries or other, will be directly fed to the
machine where the initial process stares. At all starting point there are blades, which
cuts sugarcane bunches into individual sugarcane, after this, the next step there is into
very small pieces.
Then it will go to tenders (a series of rollers used for crushing purpose) for
crushing. Then the juice produced will go for further processing and the Bagasse will
be left out there itself. Then the cane juice will be added with
Flocculent (used for mud setting), milk sanitation (used for bacteria killing). Lime
(used to increase pH) and antiscalent (to scale forming substance Ca & Mg during
evaporation).It will be sent to juice boilers, the will be heated up to 7000c and they will
add sulphur (for bleaching of juice)) to this.
Then the sulphured juice will e again heated up to 10000 ca and it will be sent
trough the clarifiers. Here the clear juice will go for further processing and the residual
juice. The clear juice will then be added with antiscalent (to remain the substance Ca&
Mg during evaporation).
And the mixed juice will go thought evaporation. Then the juice will go through
pans and thought Masscuite. For this Masscuite they will and sodium hydrosulphate (to
bleach the masscuite) and it will be separated out the molasses will be send to distillery
and the white sugar will be bagged
SubSider
Scum
Filter cake used
As manure
clear juice
clear
juice
Evaporates
Concentrated syrup
Sulphured syrup to vacuum pans
Boiler to main site
Centrifugal
Sugar
Molasses
Bagging
Dispatching
Alcohol
Dealers Consumers
Power Alcohol
Portable
2.
Supply of power to farmers for the pump sets and domestic users through grid.
3.
a)
External factors
b)
Internal factors
External Factors:
External factors are consisting of a controlled by the wage board of India. This is
one of the important of India for fixation and revision of wages. Separate wage boards
are set up for separate industries government of India started instituting wage boards in
accordance with the recommendations of the second five year plan, which were
reiterated by the third five year plan wage boards are not governed by any legislation
but are appointed on ad-hoc basis by the government.
Internal Factors:
Among the internal factors which have an impact on pay structure in the
companys capacity to pay job evaluation performance, appraisal and the worker
himself / herself.
Seniority : But unions view seniority as the most objective criterion for pay
increases.
Category
Scale of pay
d
1
Un Skilled
5500-60-6100-65-6750-70-7800
Semi Skilled
5600-65-6250-70-6950-75-8075
Skilled B
5750-75-6500-80-7300-85-8575
Skilled A
5900-80-6700-85-7550-90-8900
Highly Skilled
6000-85-6850-90-7750-95-9175
Clerical IV
5750-75-6500-80-7300-85-8575
7
8
Clerical III
Clerical II
5900-80-6700-85-7550-90-8900
6000-85-6850-90-7750-95-9175
Clerical I
6100-90-7000-95-7950-100-9450
10
Supervisory C
6100-90-7000-95-7950-100-9450
11
Supervisory B
6200-95-7150-100-8150-105-9725
12
Supervisory A
6400-110-7500-125-8750-140-10850
13
Supervisory A Spcl
6600-135-7950-150-9450-165-11925
Category
Scale of pay
48
50
Officer I
Officer II & Senior Officer
4750-250-12250
5500-300-13000
52
Assistant Manager
6500-350-15250
54
Deputy Manager
7500-400-17500
56
58
Manager
Senior Manager
8500-450-19750
10000-550-23750
60
11000-650-24000
62
15000-750-30000
Unskilled:
Semiskilled: Helpers and security will get a basic of Rs. 5600+75 as increment for
every year.
Skilled B: Oiler will get a basic of Rs. 5750 +85 as yearly increment.
Skilled A: Fitter will get a basic of Rs. 5900 + 90 as yearly increment.
Highly Skilled:
yearly increment.
Clerical 4th: SSLC grade, field staff will get a basic of Rs. 5750 +85 as yearly
increment.
Clerical 3rd: Second division grade
increment.
Clerical 2nd: First division clerk will get Rs. 6000+95 as yearly increment
Supervisory C: Supervisors, foremen will get a basic of Rs. 6100+100 as yearly
increment.
Supervisory B:
increment.
Supervisory A:
Over time allowance per day given salary will double 1 t0 8 hours.
Night tea facility at free of cost 12 O Clock Pm to 3 Oclock
Am two
DA Calculated at the rate of 2.5 per point January, April and July and October
this 4 months the point will increase or decrease DA will be changes or variable.
Increment Regulation:
membership fees towards membership every employee has to contribute Rs. 2 PM.
This fund id utilized for providing immediate financial assistance to the belonging
members of the family. In case of death of the employee Rs. 5000 is payable to his family.
If the employee retires from his service he gets Rs, 500/- at the time of the maturity
period of the fund.
2.
Operational
Functions:
It
is
procurement,
development,
compensation,
Procurement:
It means providing the required number of suitable persons to fill various positions in
the organization. It involves manpower planning, requirement, selection, placement etc.
Development:
In involves improving the knowledge and skills of personnel for efficient performance
of their jobs. It includes training executive development promotion, appraisal etc.
Welfare
This function is concerned with protecting the physical and mental health of
employees.
Records, Research and Audit:
Personnel record maintained regarding the attendance, seniority, performance, cost etc.
WELFARE ACTIVITIES AND PROGRAMMES IN THE ORGANIZATION.
1. Once in two years. all eligible for employees working in the factory will be provided
-3- pairs of uniform with stitching charges and one pair shoes Once in two years, all
eligible employees working in the factory will be with socks.
2. Employees will be provided with spectacle, nose mask, or device, caps, safety bolts,
hand glows Tc. wherever it requires.
3. Canteen allowance of Rs 200/- per month will be paid to the employees along with
their salary apart from this open rated canteen maintained for the use at employees.
4. As a gesture of good will, an amount of Rs 500/- will be presented as mar riage gift,
If any employee get married while service (one time benefit).
5.
To promote the family planning, a sum of Rs 100/- as incentive or one week special
leave with wages will be extended to the employee. If his family (wife) undergone
tubectomy operation. In case of vasectomy a sum of Rs. 200/- and one week special
9. 50% of the tuition fees will be reimbursed to the employees children, who are
studying outside Bharathinagar, which is restricted upto 10th STD.
10. Transport facility has been arranged to the employees who are coming from Mandya
& Madder for shifts on nominal charge basis.
11. The company has provided quarters to the employees category wise (total 167
houses), which had been allotted on seniority and essentiality basis. Further, 130
houses have been taken on monthly rental basis which are also allotted to the eligible
employees and daily drinking water is supplying to such houses through bullock
carts on free of cost. Remaining employees are getting HRA 15% on Basic pay.
12. One sports club is maintained in the factory promises, where, indoor games can be
played. This facility is extended to the members (only employees for which, Rs 10/is collecting from the members, every month.
13. Every year, during the closure of the crushing season, -3- days study tour will
arranged for 100 employees on rotation basis. This facility is only for operative &
clerical staff, which is not eligible for us. For this purpose, 3 days special leave with
wages and also pocket money will be given to meet the expenses during the price 01
boor.
14. One packet biscuit (Quality, containing 9 biscuits) is providing to the night shift
employees including casual and contract workers, further, one cup tea without
Cost is also provided to the night shift employees, every day
.
15. Once in two months every employee will gat 3Kgm of under on controlled rate.
16. We are running credit co-operative society where loan will be given to the
employees, who are the numbers of the Society. upto Rs 50,000/- will be provided
as loan to the employees (members) for house contraction, medical treatment,
children education, children marriage etc., on low rate of interest, which will be
recovered on monthly installment basis.
17. Apart from this, Company is also extending financial assistance to the employees
without interest for the genuine purpose like higher education of children, children
marriage, funeral ceremony, medical treatment etc.
18. One day special paid holiday will be declared to the factory employees after the
closure of the crushing season every year.
Rural Development Programs:
The unit is having a program of rural development, which was essential in its
surrounding area, because before commissioning of the factory the entire area was
removed and deprived of basic facilities. About 60% of the land in the surrounding area
was dry and there was no proper irrigation facility.
The factory has under taken many steps for proper utilization of available water
such as:
1. Repairing of existing water tanks.
2. Repairing of minor pick-ups to have storage and reduce water wastage.
3. Supplying water continue sly to the land.
4.
Health Program:
Factory has extended financial help to public health center in Bharathinagar to
provide medical facilities to the public upto 5 lakes. The factory owns well furnished
and equipped clinic in Bharathinagara with 24 hrs service further the unit provides
financial assistance to medical camps organized by various social service organizations
Education Program
The aid unit has realized the importance of education. Therefore to provide good
education to the rural children. The factory has set up 60 schools in the surrounding
village area. It has been done under common good fund scheme. The unit has also setup
Cham Sugar School in the factory premises.
It was established by the well equipped and trained man power. Its operation
building is spacious.
Good financial supports whenever needed are provided both state and central
government
The company has now modern oriented. It is used a modern technology in its
operation like automation mechanization, computerization etc.
Strong marketing base: the company produces will quality products so it is having
a strong marketing base. It can easily sell goods with many struggles.
Power plant construction: the company already asses the future needs and develop
a new power plant it is helpful to run the operations without any stoppage.
Weakness
Absence of motivating incentives.
Lot of training required for all levels of employees.
Advertising and sales promotional is not very effective
Weak in financial strategy as well as financial manager
Political interference.
Product:
Sri Chamundeshwari sugars Pvt. Ltd produces only sugar in sugar there are various
types like S-30, M-30 & L-30 sugars. Although recently it has started producing and
co- generation of power, they are not of commercial interest
2. Promotion:
It is known fact that the sugar industry does not enjoy any brand loyalty so there is
no need for using promotional activities.
3. Price:
The government accordingly got its monthly release orders specifies the quantity to
e set aside as levy sugar for which the price is determine by the government itself and
this sugar is used for public distribution system for Below poverty line (BPL) families.
For free sugar the company can sell it on the bases of market rate.
5. Place:
Distribution network is the last and final stages in any company. Finished product what
we get is not final, they must be packed, labeled, stored and should be sent to the
market.
As we are aware that sugar is controlled product and the pricing policies are
controlled by government marketing polices are all done under government control.
The job of a sugar, after this government through monthly release orders specifies the
quantity to set aside as levy sugar and free sugar. Levy sugar should be sold at the price
stated by the government and free sugar can be sold at the prevailing market rate.
Whenever any person wants to buy sugar form SCS Pvt Ltd, they usually approach the
agencies operating in the whole India. The agencies turn wore contact the head office
on Bangalore where major decision regarding. Purchase sales, stoking, order
processing, distribution are done.
The channel adopted by the SCS Pvt. Ltd, is
SCS Pvt.Ltd
Agencies/ Dealers
Buyers
Consumers
2.
Vanitha Enterprises.
3.
4.
current trend will contact some of the leading agencies to negotiate the terms of trade.
Although the agencies come in between the buyers and manufacturer they not
make to the goods, their job only is to negotiate the terms, and they do not held
responsible for transporting.