PEC Cast in Channel Catalogue

ANCHORING TECHNOLOGY
Technical Information
and Product Range
PEC Anchoring Technology
Further information can be found under www.pec-group.de
PEC Group I Obere Kaiserswerther Strae 56 I 47249 Duisburg / Germany I Phone: +49 (0) 203 - 45 65 99 0 I Fax: +49 (0) 203 - 45 65 99 25 I sales-duisburg@pec-group.de
Preface
Dear customer,
dear business partner,
our company philosophy is derived from our
slogan The best of both worlds.
The best of both worlds implies on the one
Our customers from all over the world con-
hand to offer qualitatively sophisticated
firm us that we have rightly selected The
products for competitive prices through the
best of both worlds as our slogan and reward
combination of German technical know-how
us with successful and long-lasting business
and management with efficient production
partnerships.
conditions.
We would like to explicitly thank you for
On the other hand, The best of both worlds
your interest and are looking forward to a
reflects how to overcome barriers and unify
successful collaboration.
different cultures and mentalities as well as

individual strengths in an integrative mana-
Yours sincerely,
gement approach to a strong, global and joint

team.
Bernd Hebborn, Managing partner
Wujiang Opple Lighting Administration Building, Shandong Cultural Center, Hongqiao Shanghai City Shopping Center, SIP Ecology Building
PEC Groups production plant is located in Suzhou Industrial Park, near Shanghai.
The best of both worlds

We develop, produce and distribute technically sophisticated and approved products for the construction industry. PEC
Group, as a German company, combines German engineering
know-how with a favorable production setup in China. Our own
production plant in Suzhou / China complies with European
quality standards and is organized by a German management
European know-how and management

The PEC Group operates its own production plant in the Suzhou Industrial Park,
one of the most advanced industrial
estates in China, only a few miles outside of Shanghai. Our German management team, together with experienced
and highly educated Chinese employees,
controls our manufacturing plant and
guarantees quality.
German
certified
quality and
security
team. This benefits the customers of PEC Group, as they can

solve high-end fixing applications with proven products at highly
competitive costs. Quality and customer service are the core of
our business activities. This is guaranteed by certified products,
competent technical support, worldwide sales representatives
and our own delivery warehouses in Europe and Asia.
European
know-how and
management
"The best of
both worlds!"
Professional
technical service
Application
oriented
product solutions
The PEC Mission
Solutions for various application areas

The PEC product portfolio includes anchoring-, faade- and framing technology as
well as system components and an extensive range of bolts and accessories. Additionally, our flexible production site has
capabilities to produce customized solutions.
teams are constantly working on the

development of new products. Modern
design and calculation software programs
assist our customers in selecting optimized

product solutions for their fixing applications.
German certified quality and safety
A comprehensive quality management
system according to European standards
ensures optimal work results. Nothing is
left to chance, from supplier selection to
continuous internal and external process
audits, and on to the documentation of all
production steps.
The production plant is certified in
accordance with DIN/ISO 9000.
References
Professional technical support

The technical PEC offices in Europe and
Asia provide technical support and application assistance. New product solutions
are regularly added, since our technical
4
World Trade Center, Doha / Quatar
Equus 333 Project, Mexico

Know-how and Experiences

Our highly educated
personnel and German
management team
mutually safeguard that
the production plant in
China delivers optimal
results.
Production quality is constantly monitored. The in-house test

lab is highly developed and includes a 100-tons test machine,
as well as experienced technicians and engineers.
European and National Building Inspection Approvals are
granted from the German Institute for Structural Engineering
in Berlin / Germany. All official approvals are subject to the
required internal and external audits. The PEC Group has contracted a German independent testing institute for the external
audits. For more information please visit www.pec-group.de.
For steel construction welded products, the PEC Group has
obtained a certification from the training and educational
institute for welding engineering in Germany (SLV Germany).
Additionally PEC Group cooperates with internationally
recognized universities, e. g. RWTH Aachen
A high-performance and reliable partner
The success of the PEC Group is based on uncompromising quality
standards as well as market-driven prices. Our service performance,
product range and product availability also contribute strongly
to customer satisfaction. The flexibility of our entire team is
exceptional so that individual customer wishes are fulfilled
promptly and accurately.
Our innovative product improvements are strong arguments for
the close cooperation we seek with our customers. A lot of our
business associates also welcome the opportunity to leverage
the established purchasing organization and extensive sourcing
network of the PEC Group in China for their sourcing activities
in the Asian market.
Suzhou Center Project, Suzhou / China

Battersea Power Station, London / UK

5
PEC-TA Cast-in channels and Bolts

PEC Cast-in channels are ideally suited for quick, reliable and cost-effcient fixing of
different construction elements. The possibility to make simple and fexible adjustments
saves time and money. PEC Cast-in channels are approved by the German Institute for
Structural Engineering as a European Technical Approval (ETA) or a General Building
Inspection approval.
Other PEC-TA Cast-in channels are under the development to apply for a European
Technical Approval. Please refer to the product catalogue pages to find which approvals
apply to each Cast-in channel.
Cast-in channel for

thin slabs
Cast-in channel for

corner application
Cast-in channel with

Cast-in channel with
adjustable anchor length block-out bracket
PEC Cast-in channel with stainless steel

bolt anchors
Fixing of bridge drainage
Removal of the foam filler with PEC rip-line

Special profiled foam filler protects the inside of the channel from concrete seeping into
the slot. The rip-line integrated in the filling allows the easy and complete removal of the
filling from the profile. The clean removal of the filling prevents polystyrene residue at
the construction site. The PEC rip-line system allows the full removal of the filling, or
only in parts of the profile, by means of sectioned rip-lines.
PEC Cast-in channel anchoring profiles can be supplied in stainless steel or hot dip
galvanized. A comprehensive range of accessories offers ideal conditions for various
applications in the anchoring and installation technology.
Fixing of curtain wall elements
Advantages PEC-TA-CE Cast-in channels

Officially approved
Integrated rip-line for an easy and
clean remove of the filler
Hot rolled channels are recommended
for dynamic loads
No damage to concrete reinforcement
Applicable in concrete pressure and
tensile-stress zones
Corrosion resistant due to hot dip
galvanized or stainless steel construction
Preliminary planning reduces
construction time
Re-adjustable at any time
Time saving bolted connections rather

than field welding
Easy assembly without complicated
tools
No drilling required, eliminating noise
and vibration
Efficient fixing for applications that
require multiple connection points
along a line
Comprehensive product range
Solid packaging as required on jobsites,
also suitable for resale
Consistent quality controlled
at plant environment
PEC Cast-in channel with rip-line
Quality control in Suzhou

PEC-TA Cast-in channels
Product range
PEC-TA-CE Cast-in channels with European Technical Approval
PEC-TA 28/15
Cold rolled
PEC-TA 38/17
Cold rolled
PEC-TA 40/25
Cold rolled
PEC-TA 49/30
Cold rolled
PEC-TA 54/33
Cold rolled
Bolt anchor
Bolt anchor
Bolt anchor
Bolt anchor
Bolt anchor
= In Stock
= On demand
Profile
Anchor
Material
Hot-dip galvanzed
Stainless steel A4
Stainless steel A2
1)
28/15
M 8 - M 12
38/17
M 10 - M 16
40/22
M 10 - M 16
50/30
M 12 - M 20
50/30
M 12 - M 20
NRd,s [kN]
5,0
10,0
11,1
17,2
30,6
VRd,s [kN]
5,0
10,0
11,1
17,2
30,6
hef,min [mm]
45
76
79
94
155
bch [mm]
28
38
40
50
53,5
hch [mm]
15
17
25
30
33
cmin [mm]
40
50
50
75
100
smin [mm]
50
100
100
100
100
smax [mm]
200
200
250
250
250
25
25
25
35
T-bolt
Thread
Tension design resistance 1)
Tension load
Shear design resistance
Geometry
Effective anchorage depth min.
Width of channel
Height of channel
Min. edge distance
Min. anchor spacing
Max. anchor spacing
Overhang 2)
x [mm]
25
All official approvals can be viewed online at www.pec-group.de
1)
Design resistance of the T-bolt has to be proven additionally.
2)
The maximum spacing from end of channel to the next anchor is xmax = 35 mm.

Product range
Profile
PEC-TA 41/22
Cold rolled
PEC-TA 40/22
Hot rolled
PEC-TA 50/30
Hot rolled
PEC-TA 52/34
Hot rolled
PEC-TA 72/49
Cold rolled
Anchor
Bolt anchor
Welded I-anchor
Welded I-anchor
Welded I-anchor
Welded I-anchor
Material
Hot-dip galvanzed
Stainless steel A4
Stainless steel A2
= In stock
= On demand
1)
41/22
40/22
T-bolt
Thread
M 12 - M 16
M 10 - M 16
Tension design resistance 1)
NRd,s [kN]
6,9
11,1
Shear design resistance
6,9
14,4
VyRd,s [kN]
Design resistance in longitudinal channel direction
6,9
VxRd,s [kN]
Geometry
Effective anchorage depth min.
hef,min [mm]
72
79
Width of channel
41
40
bch [mm]
Height of channel
21
22
hch [mm]
Min. edge distance
50
50
cmin [mm]
Min. anchor spacing
100
100
smin [mm]
Max. anchor spacing
250
250
smax [mm]
Overhang 2)
x [mm]
25
25
All official approvals can be viewed online at www.pec-group.de
1)
Design resistance of the T-bolt has to be proven additionally.
2)
The maximum spacing from end of channel to the next anchor is xmax = 35 mm.
50/30
M 12 - M 20
50/30
M 12 -M 20
72/48
M 20 - M 30
17,2
30,6
55,6
22,4
39,7
55,6
94
155
179
50
52
72
30
34
49
75
100
150
100
100
100
250
250
400
25
25
35
Product range
PEC-T Bolts
Type
Hammer head bolts

Hammer head bolts
Toothed bolts
PEC-T Bolt 28/15 PEC-T Bolt 38/17 PEC-T Bolt 40/22 PEC-T Bolt 50/30 PEC-T Bolt 72/48 PEC-TZ Bolt 41/22
All bolts are delivered in

one box with nuts and
washers. Nuts and washers
are packed in separate
plastic bags.
Material
Hot-dip galvanized
Electro zinc plated steel
Stainless steel A4
= In stock
Tinst [Nm]
Tension load NRd,sc [kN]

(Thread)
Shear
load
VRd,sc [kN]
Bending MRd,sc [Nm]

moments
M 10 - M 16
20 - 200
M 10
Design resistance for galanvized T-bolts

Strength class
4,6
8,8 4,6
M 10 - M 16
20 - 300
M 12 - M 20
30 - 300
M 20 - M 30
50 - 200
M 12 - M 16
35 - 100
= On demand
M 8 - M 12
Diameter
Length
(mm)
15 - 100
Torque moments for PEC-TA bolts
Bolt diameter
M6
M8
Tighten
Torque
Mom.
M 12
M 16
13
15
25
25
40
8,8
4,6
8,8
4,6
8,8
4,6
11,6
31,0 16,9 45,0
31,4
4,0
10,7
7,3
19,5
2,4
6,4
4,4
11,7
3,7
9,8
9,0
24,0 18,0 47,9
7,0 18,6
M 20
40
8,8
120
4,6
M 24
120
8,8
83,7 49,0 130,7
10,1 27,0 18,8
200
4,6
M 27
200
8,8
70,6 188,3
300
4,6
M 30
300
8,8
380
4,6
380
8,8
91,8 244,8 112,2 299,2
50,2 29,4 78,4 42,4 113,0 55,1 146,9 67,3 179,5
31,4 83,7 79,8 212,7 108,0 288,0 214,3 571,4 269,3 718,1 399,5 1065,0
Design resistance for stainless steel T-bolts

Strength class
A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70
Tension load NRd,sc [kN]
(Thread)
3,5
7,5
6,4
13,7
8,2
Shear
load
VRd,sc [kN]
2,1
4,5
3,8
Bending
moments
MRd,sc [Nm]
3,2
6,9
7,9
10,2
21,8 14,8
6,1 13,1
31,6 27,5
58,9 42,9
91,9
61,8 132,4 80,3 172,1 98,2 210,4
8,9 19,0 16,5
35,3 25,7
55,1 37,1 79,4 48,2 103,3 58,9 126,2
16,9 15,7 33,6 27,5 58,9 69,8 149,6 94,5 202,5 187,5 401,8 235,6 504,9 349,5 749,0
Determination of required T-bolt length

Profile
Type
28/15
38/17
40/25
49/30
54/33
72/49
40/22
50/30
52/34
cold
cold
cold
cold
cold
cold
hot
hot
hot
f
(mm)
2,3
3
6
7,5
8
10
6
8
11,5
f
l
lk
u
= Height of the profile lip

= Required bolt length
= Clamping thickness
= Length of bolt protruding
Bolt
M6
M8
M 10
M 12
M 16
M 20
M 24
M 27
M 30
m+s+u
(mm)
8,8
11,3
13,9
17,3
21,8
27,0
32,5
36,5
40
m = Height of the nut (ISO 4032)

s = Thickness of the washer

Technical information
Calculation principle for fixing in Curtain Wall field
Typical installation on the floor with front face and top slab
Example for calculaon
c1,1
h
N
V
Given:
N= 1798
V= 1348
h= 11.91
c1,1= 7.87
Top
[lbf]
[lbf]
[in]
[in]
h
N
Front face
PEC product recommendation

PEC Cast-in channel
PEC-T Special bolt
Proof
PEC-TA Cast-in channel
Single proof steel
V N
c1,2
V
c1,1
PEC-TA 49/30 HDG-PKF-300 with 2 anchors

PEC-T Bolt 50/30 M16*75 FV 8.8 with nut
NEd [kN] =
NRd,s [kN] =
N,s=NEd/NRd,s=
12,0
17,2
0,70
NEd [kN] =
NRd,c [kN] = 21,2*1,67=
bN,c=NEd/NRd,s=
12,0
35,4
0,34
1,0
VEd [kN] =
VRd,s [kN] =
V,s=VEd/VRd,s=
9
17,2
0,52
1,0
1,0
VEd [kN] =
NRd,c [kN]=21,2*1,67=
V,c=VEd/VRd,c=
9
35,4
0,25
1,0
Single proof concrete without particular bars
Single proof concrete with particular bars1)

NE,c,re=
[kN]
[kN]
NR,c,re=
1,0
N,c,re=NE,c,re / NR,c,re=
Combined proof without particular bars
Combined proof steel

2
2
N,s + V,s [-]=
0,76 < 1,0
N,c
V,c
^1.5
[-]= 0,33
1
1
N,c,re + V,c,re =
< 1,0
0.8
0,8
0,8
0,6
0.6
N
^1.5
VE,c,re=
[kN]
VR,c,re=
[kN]
V,c,re=VE,c,re / VR,c,re=
1,0
Combined proof with particular bars
0.4
0,6
N
0,4
0,2
0.2
0
0
0.2 0.4 0.6 0.8
< 1,0
0,4
0,2
0
0,2
0,4
0,6
0,8
0,2 0,4 0,6 0,8
PEC-T Special Bolt

Single proof T bolt
NEd [kN] =
12,0
NRd,sc [kN] = 55,8 / 1,5 =
37,2
N,sc=NEd/NRd,sc=
0,32
2
2
N,s + V,s [-]=
0,76 < 1,0
1,0
0,8
VEd [kN] =
Combined proof T bolt

1)
10
0,6
9,0
N
VRd,sc [kN] = 62,8 / 1,25 =
50,24
V,sc=VEd/VRd,sc=
0,18
1,0
N,sc2+V,sc2[-]=
0,14
1,0
In special cases, such as too small edge distance or additional required reinforcement bar,
we will offer individual solutions and calculations on your request.
0,4
0,2
0
0,2 0,4 0,6 0,8
Installation instruction
Installation instruction of PEC Cast-in Channels

Simple, secure and cost effective
PEC Cast-in channels are ideally suited for quick, reliable and
cost-efficient fixing of different construction elements. Use of
PEC Cast-in channel in preliminary planning reduces construction time and save money, since connections are bolted, not
welded or drilled. PEC Cast-in channels are easily and promptly

assembled without complicated tools or special training. Built-in
adjustability allows connections to correct construction tolerances, without noise, dust, vibration, or fire hazard, since no
welding or drilling are required.
1.
After marking the approximate position needed for connections, PEC channels are easily nailed to the formwork before
pouring concrete. When the formwork is removed, the rip
line integrated in the filling allows the easy and complete
removal of the filling from the profile. The clean removal of
the filling prevents polystyrene residue at the construction
site.
2.
The notch on the bottom of PEC T-bolt should be parallel
to the channel in length direction while the PEC T-bolt is
inserted into the channel slot.
3.
PEC T-bolt is correctly installed only when the notch on the
bottom of bolt is at 90 to the channel slot.
4.
DPEC T-bolt can be adjusted quickly in any position in PEC
Cast-in channels. T-bolts should not be installed outside of
the outer-most anchors.
5.
Nuts are simply tightened with a wrench on PEC T-bolts to
secure building components to the structure. If torque
values are indicated, a torque wrench should be used.
11
PEC Curtain Wall
PEC Curtain Wall

Curtain wall anchoring for modern buildings with glass and aluminum facades can be
a real challenge when using standardized fixing products. PEC Cast-in channels allow
flexible fixing options, combined with custom PEC anchoring elements.
PEC anchor brackets are not standard solutions. They are customized according to
our customers drawings and specifications. The PEC Group has specialized in hot-dip
galvanized anchor brackets made from high-performance steel casting alloys. Highprecision casting processes are applied to produce all components.
The supervision of the casting processes as well as the finished products are implemented according to international standards. Following the AQL procedure, individual
quality control measures are observed, performed and documented for each product.
Standard tests and inspections include the measuring of the part, as well as metallographic structure testing, spectral analyses, ultrasonic inspections and x-ray tests,
tensile testing, notched-bar impact bending tests, and hardness testing. Some of these
tests and inspections are conducted by external, officially approved institutes.
PEC Group Germany PEC-TA-CE 54/33 350mm
PEC-T Bolt 50/30 M16*60 mm-GV
Advantages of PEC Cast-in channels

when fixing curtain wall facades
Flexible installation of the facade
elements 3 dimension adjustment
Easy assembly without
complicated tools
No drilling or welding required on-site
No fire hazards or damage to installed
curtain wall from welding
12
No damage to post-tensioned slabs

from drilling
Possibility to later disassemble
the facade elements
Faster assembly on site
Reduced crane idle times during
assembly at construction site
Notes
13
Notes
14
15
PEC Group Germany
PEC Group China
Obere Kaiserswerther Strae 56

47249 Duisburg
Germany
Phone: +49 (0) 203 - 45 65 99 0
Fax: +49 (0) 203 - 45 65 99 25
sales-duisburg@pec-group.de
Unit 3, No. 50 Weihe Road

Suzhou Industrial Park
215121 Suzhou / P.R. China
Phone: +86 (0) 512 - 62 75 90 36
Fax: +86 (0) 512 - 62 75 90 37
sales-suzhou@pec-group.de
PEC-TA Cast-in channels 012015 EN
www.pec-group.de

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ANCHORING TECHNOLOGY

Further information can be found under www.pec-group.de

Our customers from all over the world con-

hand to offer qualitatively sophisticated

firm us that we have rightly selected The

products for competitive prices through the

best of both worlds as our slogan and reward

combination of German technical know-how

us with successful and long-lasting business

and management with efficient production

your interest and are looking forward to a

reflects how to overcome barriers and unify

different cultures and mentalities as well as

gement approach to a strong, global and joint

Bernd Hebborn, Managing partner

Further information can be found under www.pec-group.de

The best of both worlds

European know-how and management

team. This benefits the customers of PEC Group, as they can

The PEC Mission

Solutions for various application areas

teams are constantly working on the

assist our customers in selecting optimized

Professional technical support

World Trade Center, Doha / Quatar

Equus 333 Project, Mexico

Know-how and Experiences

Production quality is constantly monitored. The in-house test

Suzhou Center Project, Suzhou / China

Battersea Power Station, London / UK

PEC-TA Cast-in channels and Bolts

Cast-in channel for

Cast-in channel for

Cast-in channel with

PEC Cast-in channel with stainless steel

Fixing of bridge drainage

Removal of the foam filler with PEC rip-line

Fixing of curtain wall elements

Advantages PEC-TA-CE Cast-in channels

Time saving bolted connections rather

PEC Cast-in channel with rip-line

Quality control in Suzhou

Design resistance of the T-bolt has to be proven additionally.

Further information can be found under www.pec-group.de

PEC-TA Cast-in channels

Design resistance of the T-bolt has to be proven additionally.

Further information can be found under www.pec-group.de

Hammer head bolts

All bolts are delivered in

Tension load NRd,sc [kN]

Bending MRd,sc [Nm]

Design resistance for galanvized T-bolts

31,0 16,9 45,0

24,0 18,0 47,9

83,7 49,0 130,7

10,1 27,0 18,8

91,8 244,8 112,2 299,2

50,2 29,4 78,4 42,4 113,0 55,1 146,9 67,3 179,5

Design resistance for stainless steel T-bolts