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    1.9 JTD Timing

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    msimic57
    This document provides instructions over 12 pages for removing and installing the timing belt on an Alfa Romeo 159 1.9 JTDm 16V diesel engine from 2005. It includes detailed steps and diagrams for removal and installation, torque specifications, and a list of special tools required.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1.9 JTD Timing

    Uploaded by

    msimic57
    3K views12 pages
    This document provides instructions over 12 pages for removing and installing the timing belt on an Alfa Romeo 159 1.9 JTDm 16V diesel engine from 2005. It includes detailed steps and diagrams for removal and installation, torque specifications, and a list of special tools required.

    Original Description:

    1.9 jtd timing belts

    Original Title

    1.9 jtd timing

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    This document provides instructions over 12 pages for removing and installing the timing belt on an Alfa Romeo 159 1.9 JTDm 16V diesel engine from 2005. It includes detailed steps and diagrams for removal and installation, torque specifications, and a list of special tools required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views12 pages

    1.9 JTD Timing

    Uploaded by

    msimic57
    This document provides instructions over 12 pages for removing and installing the timing belt on an Alfa Romeo 159 1.9 JTDm 16V diesel engine from 2005. It includes detailed steps and diagrams for removal and installation, torque specifications, and a list of special tools required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 12

    Page 1/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Warnings and recommendations
    Unless otherwise advised by the manufacturer, the following procedures are recommended:
    Always fit a new timing belt after removal
    Check the tensioner and idler pulleys; renew if necessary
    Never turn the engine in the direction opposite to that of normal operation
    Inspect the belt(s) for cracks, fraying, wear and oil contamination
    Note: The engine must be cold before timing belt adjustment
    Note: Avoid bending, torsion or traction

    General
    Before disconnecting the battery cable, check the audio system security code
    Always check the timing marks before timing belt removal,

    Removal
    Raise the vehicle,
    Disconnect the battery earth cable,
    Remove the engine upper cover,
    Remove the air-inlet hose from the turbocharger,
    Remove the dipstick tube,
    Remove the air filter housing,

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    Page 2/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Remove the timing belt cover,

    Remove the right front wheel,


    Remove the right inner-wing splash guard,
    Remove the right wheel arch liner,
    Remove the reinforcement brace,

    Remove the reinforcement brace, pic


    Lock the ancillary drive belt tensioner,
    Fit the locking pin, 5 mm
    Remove the ancillary drive belt,

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    Page 3/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Remove the crankshaft pulley,

    Remove the engine lower cover,


    Place the jack under the engine sump,
    Remove the right hand engine support,

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    Page 4/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Remove the engine support bracket,

    Loosen the tensioner pulley nut,


    Remove the timing belt,

    Installation
    Remove the blanking plug,
    Fit the camshaft locking pin, 1.870.896.900

    Note: Fit only the exhaust side locking pin as the inlet side can only be accessed by removing the
    camshaft housing,
    Loosen the camshaft gearwheel,

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    Page 5/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Note: Use a wrench to counter-hold, 1.870.815.000 / 1.870.836.000

    Fit the timing belt onto the crankshaft gearwheel


    Remove the bolt,

    Fit the stud

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    Page 6/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Fit the crankshaft locking tool, 2.000.003.000

    Fit the timing belt


    Align the timing marks on the timing belt with the marks on the gearwheels,
    Press the tab to turn the tensioner to maximum tension,
    Use a screwdriver at the arrow, A

    Tighten the tensioner pulley nut, 23 - 28 Nm


    Tighten the camshaft gearwheel, 29 - 32 Nm + 40

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    Page 7/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Note: Use a wrench to counter-hold, 1.870.815.000 / 1.870.836.000

    Remove the crankshaft locking tool, 2.000.003.000


    Remove the camshaft locking pin, 1.870.896.900
    Rotate the engine 2 rotations by hand,
    Loosen the tensioner pulley nut,
    Align the marks on the tensioner,
    Use a screwdriver,

    Tighten the tensioner pulley nut, 23 - 28 Nm


    Fit the crankshaft locking tool,
    Check that the camshaft locking pin can be fitted,
    Repeat the procedure if required,
    Remove the camshaft locking pin,
    Remove the crankshaft locking tool,
    Refit the bolt,

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    Page 8/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Fit the engine support bracket,

    Renew the idler pulley,


    Fit the idler pulley,

    Fit the right engine support,

    Remove the jack,

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    Page 9/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Fit the engine lower cover,
    Fit the crankshaft pulley, 23 - 28 Nm

    Fit the ancillary drive belt,


    Refit the reinforcement brace,

    Refit the cover inside the right wheel arch,


    Refit the right inner-wing splash guard,
    Refit the right front wheel, 108 - 132 Nm

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    Page 10/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Fit the timing belt cover,

    Refit the dipstick tube,


    Refit the air filter with the inlet hose,
    Refit the upper engine cover,
    Reconnect the battery earth cable

    Torque settings
    Camshaft gearwheel:, 30 Nm + 40
    Tensioner:, 23 - 28 Nm
    Reinforcement brace:, 80 8 Nm

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    Page 11/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Bracket to engine:, 45 - 55 Nm

    Engine support:,

    use new bolt(s),


    M10:, 60 6 Nm
    M12:, 70 7 Nm + 90

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    Page 12/12

    ALFA ROMEO 159

    1.9 JTDm 16V (150) (939 A2.000) 2005 until present day

    Timing
    Crankshaft pulley (bolts), 23 - 28 Nm

    Special tools
    Crankshaft locking tool:, 2.000.003.000
    Camshaft locking pin:, 1.870.896.900
    Counter-hold tool:, 1.870.815.000 / 1.870.836.000

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