Emerson LPS48E1
Emerson LPS48E1
Emerson LPS48E1
LPS INTRODUCTION
LPS is Emerson Network Power's next generation power platform. Its high-degree of integration and
revolutionary design pack unparalleled capacity and features into a small footprint. Key features and benefits
include:
A patented internal bus work that improves AC and DC cable routing options.
A modular distribution design that includes built-in monitoring for both fuses and breakers.
An integrated DC bus that eliminates costly overhead busses and eases plant expansion.
An integrated LMS1 design that simplifies monitoring of external equipment.
A controller with a backplane that accepts plug-in MCA alarm cards, MCA I/O cards, and LMS I/O cards.
LPS48E1 OVERVIEW
LPS48E1 is a 48VDC digital power plant that operates with 200
Amp Power Conversion Units (PCUs). Two input options are
currently available: 480VAC and 208/240VAC.
Each bay provides power conversion and distribution up to ten
PCUs (2000A total) along with 2400A of distribution. Larger plants
up to 10,000A are created by adding secondary bays.
The heart of this system is the LPS200E50 (480VAC) or
LPS200D50 (208/240VAC) PCU. A true three-phase three-wire
rectifier, the unit operates at 0.998 power factor and with less than
5% THD. It can deliver 110% of rated current up to 40C, and a
reduced amount up to 80C by virtue of its thermal current limit
feature. Designed for positive ground applications, the normal
output voltage ranges from 47 to 58 volts, with a test voltage
adjustable down to 45 volts.
AC service is wired individually to each PCU. A horizontal terminal
strip is located on the left top of the bay. An optional Power
Distribution Service Cabinet (PDSC) bolted to the left side of the
bay facilitates wiring in one or two AC branch circuit applications.
Distribution is divided into two rows, top and bottom. Each row has
a flexible design that accommodates breakers and fuses, up to a
1200 amps maximum.
There can be up to 24 (3-100A)
breakers/fuses or up to 12 (100-800A) devices, or a combination.
Elements of 100A and greater include a shunt for monitoring by the
meter, control and alarm (MCA) panel.
The MCA provides a multi-line vacuum fluorescent display. It also
consists of a removable CPU, alarm cards, and optional
input/output (I/O) cards. These are located in a shelf below the
distribution. The shelf is dual-purpose and also accepts an LMS
CPU for modem and Ethernet access, plus LMS I/O cards for other
monitoring points.
As a system, the MCA controls the steady state output voltage to
within 0.05% of any setting, from no load to full load. The MCA
also uses a patented algorithm to balance the PCU output currents
to within 1% of their rated current.
1
LMS is Emerson Network Powers newest monitor featuring a distributed I/O architecture, an Ethernet port, and Web
pages.
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SAG582140000
Issue AE, July 28, 2005
Family:
LPS
Spec. No.:
582140000
Model:
LPS48E1
Output Voltage:
-48 Volts DC
Output Capacity:
per System
(five Power/Distribution Bays):
1200 Amperes
per PCU:
200A / -48V
Agency Approval:
Framework Type:
Mounting Width:
Mounting Depth:
30 Inches
Mounting Height:
84 Inches
Access:
Nine
Control:
Microprocessor
Color:
Options:
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Environment:
SAG582140000
Issue AE, July 28, 2005
Home
Distribution Devices, Internal Ground Busbar Assembly,
External Top-Mount Battery Input Busbar Assembly, Busbar
Shield Kit, External Top-Mount Ground (Load Return) Busbar
Assemblies, Load Return Lug Extension Busbar Assembly, Battery
Charge Temperature Compensation Probe, Replacement MCA
Network Cable, Replacement LMS Network Cable, Replacement
Circuit Cards,
0C to +40C (+32F to +104F)
Page 3 of 91
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SAG582140000
Issue AE, July 28, 2005
582140000
Primary
Power/Distribution
Bay
Distribution Row
(see Distribution
Devices in
ACCESSORY
INFORMATION
Section for
distribution
options)
Distribution Row
(see Distribution
Devices in
ACCESSORY
INFORMATION
Section for
distribution
options)
(see Monitor/Control
Diagram)
List 2: Primary
Power/Distribution
Bay (for use with
optional bolt-on
PDSC)
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SAG582140000
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Home
582140000
Secondary
Power/Distribution
Bay
Distribution Row
(see Distribution
Devices in
ACCESSORY
INFORMATION
Section for
distribution
options)
Distribution Row
(see Distribution
Devices in
ACCESSORY
INFORMATION
Section for
distribution
options)
(see Monitor/Control
Diagram)
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SAG582140000
Issue AE, July 28, 2005
582140000
Monitor/Control Diagram
P/O List 1 and 2:
SEE ALSO
System Overview
Table of Contents
List Information
Accessory Information
List of Parts
Specifications
Physical Size Information
Related Documentation
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SAG582140000
Issue AE, July 28, 2005
TABLE OF CONTENTS
System
Overview
Picture
List
Information
Accessory
Information
List of
Parts
Specifications
Physical Size
Information
Related
Documentation
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SAG582140000
Issue AE, July 28, 2005
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LIST INFORMATION
List Structure
When viewing electronically, click on the List # to jump to the detailed description page.
Power System List Options
List
#
Part Number
Description
A
B
5821400000A
5821400000B
58214000001
58214000002
11
58214000011
12
58214000012
20
21
58214000020
58214000021
30
58214000030
31
58214000031
32
58214000032
35
58214000035
36
58214000036
50
70
71
72
58214000050
58214000070
58214000071
58214000072
Order by
Part Number
(see Accessory
Information
Section)
--
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List
#
--
--
Part Number
Order by
Part Number
(see Accessory
Information
Section)
Order by
Part Number
(see Accessory
Information
Section)
Description
Distribution Options
List
#
--
--
--
--
--
--
--
--
Part Number
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Order by
Part Number
(see Accessory
Information Section)
Description
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Home
List
#
Part Number
--
Order by
Part Number
(see Accessory
Information Section)
Description
System Overview
Table of Contents
Accessory Information
List of Parts
Specifications
Related Documentation
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SAG582140000
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List Descriptions
List A: 480VAC Plant Input Voltage
Features
List of Parts
Features
Provides common equipment for one (1) power and distribution bay rated for up to 2400 amperes.
Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU
mounting position.
Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set
for no group designation, Group A designation, or Group B designation.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
Restrictions
Only one (1) Primary Bay per power system required.
Ordering Notes
1) Specify List A (480VAC Input) or List B (208/240VAC Input).
2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input).
3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY INFORMATION section.
4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71 and List 72.
5) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section.
6) Order optional LMS Monitor and LMS options as required per List 50.
7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
Page 12 of 91
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SAG582140000
Issue AE, July 28, 2005
8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
Home
9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input
(Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY INFORMATION.
List 2: Primary Power/Distribution Bay (Common Equipment)
List of Parts
Features
Provides common equipment for one (1) power and distribution bay rated for up to 2400 amperes.
Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set
for no group designation, Group A designation, or Group B designation.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
Restrictions
Only one (1) Primary Bay per power system required.
Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC
Input 'Power Distribution Service Cabinet').
Ordering Notes
1) Specify List A (480VAC Input) or List B (208/240VAC Input).
2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31
(480VAC Input), or List 32 (208/240VAC Input).
3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input).
4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY INFORMATION section.
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71 and List 72.
6) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature
Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section.
7) Order optional LMS Monitor and LMS options as required per List 50.
Page 13 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
8) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
Home
9) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
10) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input
(Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
11) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
12) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY INFORMATION.
List 11: Secondary Power/Distribution Bay (Common Equipment)
List of Parts
Features
Provides common equipment for one (1) power and distribution bay rated for up to 2400 amperes.
Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU
mounting position.
Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set
for no group designation, Group A designation, or Group B designation.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514642, Qty. 1 P/N 514639).
Ordering Notes
1) Specify List A (480VAC Input) or List B (208/240VAC Input).
2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input).
3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY INFORMATION section.
4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71 and List 72.
5) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional LMS
Network cables as required per Replacement/Additional LMS Network Cables.
6) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
7) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
Page 14 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
8) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC
Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and
Lugs in the ACCESSORY INFORMATION section.
Home
9) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
10) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY INFORMATION.
11) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
12) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 12: Secondary Power/Distribution Bay (Common Equipment)
List of Parts
Features
Provides common equipment for one (1) power and distribution bay rated for up to 2400 amperes.
Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set
for no group designation, Group A designation, or Group B designation.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).
Restrictions
Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC
Input 'Power Distribution Service Cabinet').
Ordering Notes
1) Specify List A (480VAC Input) or List B (208/240VAC Input).
2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31
(480VAC Input), or List 32 (208/240VAC Input).
3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input).
4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY INFORMATION section.
5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71 and List 72.
Page 15 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
6) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional
LMS Network cables as required per Replacement/Additional LMS Network Cables.
Home
7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY
INFORMATION section.
9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input
(Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the
ACCESSORY INFORMATION section.
11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield
kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar
assembly as required per the appropriate sections located under ACCESSORY INFORMATION.
12) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is
required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per
Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for
bay line-up and MCA Network cabling requirements.
13) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays
when bays are placed next to each other. In installations where a Secondary Bay is placed by itself,
order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.
List 20: PCU (480VAC Input)
List of Parts
Features
Ordering Notes
1) Each Power/Distribution Bay holds up to ten PCUs.
List 21: PCU (208/240VAC Input)
List of Parts
Features
Ordering Notes
1) Each Power/Distribution Bay holds up to ten PCUs.
List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
List of Parts
Provides a 30 ampere AC Input Circuit Breaker rated for 22kA interrupting capacity for each PCU
position. Circuit breakers are pad-lockable.
Page 16 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 35 if additional surge suppression is required.
List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
List of Parts
Provides a 30 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU
position. Circuit breakers are pad-lockable.
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 35 if additional surge suppression is required.
List 32: Optional 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')
Features
List of Parts
Provides a 60 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU
position. Circuit breakers are pad-lockable.
Ordering Notes
1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered.
2) Order a List 36 if additional surge suppression is required.
List 35: Surge Suppression for 480VAC Input PDSC
List of Parts
Features
Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit
breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
Restrictions
For use with List 30 or List 31 manufactured after 12/01/04 only.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
circuit card (separately ordered See List 71 and 72). The MCA then provides alarm display messages
Page 17 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72
MCA I/O Circuit Card as required to provide MCA binary inputs for the surge suppression
alarms.
Home
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 36: Surge Suppression for 208/240VAC Input PDSC
List of Parts
Features
Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit
breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
Restrictions
For use with List 32 only.
See Surge Protection in the SPECIFICATION section for additional ratings.
Ordering Notes
1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression
assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O
circuit card (separately ordered See List 71 and 72). The MCA then provides alarm display messages
and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72 MCA I/O
Circuit Card as required to provide MCA binary inputs for the surge suppression alarms.
3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote
surge suppression alarm relay contacts are required and you expect to use the alarm relays on the
factory provided cards for other uses, order a List 70 MCA relay circuit card as required.
List 50: Optional LMS Monitor
List of Parts
Features
Restrictions
LMS Monitoring System Main CPU card mounted in the Primary Bay only.
LMS Monitoring System Expansion CPU cards mounted in Secondary Bays (required only if LMS I/O circuit
cards are to be installed in the same bay).
Ordering Notes
1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main
CPU circuit card for the Primary Bay. Order the LMS Expansion CPU circuit card for Secondary Bays
that are to be equipped with LMS I/O circuit cards.
2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.
Note that LMS Network cables are factory provided with Lists 11 and 12.
Page 18 of 91
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SAG582140000
Issue AE, July 28, 2005
3) This List option only provides the LMS CPU circuit cards for the bays, additional LMS options
must be ordered separately per SAG586505000.
List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card
Home
List of Parts
Features
Provides six relays each with one set of Form-C relay contacts.
These relays are used for alarm applications and can be programmed by the user.
Plugs into any slot in 7-position card cage in Primary and Secondary Bays.
Restrictions
Relay contacts rated for 2A at 30 volts DC.
The system may contain up to 16 MCA Relay circuit cards.
Ordering Notes
1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the
MCA.
List 71: MCA I/O Circuit Card P/N 524550
List of Parts
Features
Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs.
Plugs into any slot in 7-position card cage in Primary and Secondary Bays.
Restrictions
Analog input and output rating = 0-50mv DC.
Binary input rating = dry contact.
Analog inputs should be protected by a 49.9 ohm resistor.
Recommended to use current limiting resistors to protect binary input wiring.
Ordering Notes
1) Order optional MCA I/O circuit cards as required.
List 72: MCA I/O Circuit Card P/N 524551
List of Parts
Features
Plugs into any slot in 7-position card cage in Primary and Secondary Bays.
Restrictions
Binary input rating = dry contact.
Page 19 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Ordering Notes
1) Order optional MCA I/O circuit cards as required.
Page 20 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
ACCESSORY INFORMATION
Distribution Devices
Each bay has two (2) distribution rows. Each distribution row has twenty-four (24) fuse/circuit breaker device
mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting
positions, as detailed in the following sections. Note also that each distribution row is divided into half, and
each half MUST be populated with distribution devices from left-to-right, without skipping any distribution
device mounting positions within each half. The load side of each fuse/circuit breaker mounting position is
bused up to the top of the bay. Each fuse/circuit breaker device is supplied with a load lug adapter plate that
mounts to the appropriate load side busbars at the top of the bay (except bullet nose-type devices which use
the existing busbars provided at the top of the bay and do not require a lug adapter plate). Load return leads
are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if
equipped with the optional external ground busbar mounted on top of the bay (see internal and external
ground busbar accessory options).
Row #1
Distribution Device
Mounting Location
Row #2
Distribution Device
Mounting Location
Left Half
Distr. Row
#1 and #2
Right Half
Distr. Row
#1 and #2
0.765"
0.625"
1/4-20 Studs
and Hardware
Load Lug and/or
Load Lug Adapter Plate
Mounting Location Dimensions
(for load return lug requirements,
refer to the internal and external
ground bar accessory options)
Page 21 of 91
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SAG582140000
Issue AE, July 28, 2005
to Distribution:
Row #2
Position #12
to Distribution:
Row #2
Position #24
to Distribution:
Row #2
Position #1
to Distribution:
Row #2
Position #13
to Distribution:
Row #1
Position #12
to Distribution:
Row #1
Position #24
to Distribution:
Row #1
Position #1
to Distribution:
Row #1
Position #13
Home
Row #1
Distribution Device
Mounting Location
Load Lug Adapter
Plate P/N 513700,
Kit P/N 520891*
Row #2
Distribution Device
Mounting Location
Page 22 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Each circuit breaker assembly is equipped with a shunt for MCA load current measurements.
Respective load lug adapter plate provided with each circuit breaker assembly. Load lug adapter plate
provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load
return lug requirements, refer to the internal and external ground busbar accessory options.
Restrictions
Load should not exceed 80% of device rating.
Refer to Table 1 for required distribution row mounting positions.
Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half.
Maximum size of wire to be connected to a single lug position is 750 kcmil.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order circuit breaker assemblies per Table 1.
2) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes
and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs".
Part Number
Ampere
Rating
Required
Distribution
Row
Mounting
Positions
Number
of
Poles
Electrical Trip1
(White Handle)
Electrical/
Mechanical Trip2
(Black Handle)
100
125
150
175
200
225
250
300
350
400
450
500
600
800
2
2
2
2
2
2
2
4
4
4
6
6
6
8
1
1
1
1
1
1
1
2
2
2
3
3
3
4
513766
513768
513770
513772
513774
513776
513778
513780
513782
513784
513786
513788
513790
513792
513767
513769
513771
513773
513775
513777
513779
513781
513783
513785
513787
513789
513791
513793
Table 7
SAG582140000
Issue AE, July 28, 2005
1.000"
1.000"
1.000"
2.000"
1.000"
3/8" Clearance Holes
2.000"
3/8" Clearance Holes
Lug Adapter P/N 514765,
Kit P/N 520894*
Page 24 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Each fuseholder assembly is equipped with a shunt for MCA load current measurements.
Respective load lug adapter plate provided with each fuseholder assembly. Load lug adapter plate
provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load
return lug requirements, refer to the internal and external ground busbar accessory options.
Restrictions
Load should not exceed 80% of device rating.
Refer to Table 2 for required distribution row mounting positions.
Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half.
Maximum size of wire to be connected to a single lug position is 750 kcmil.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order fuses per Table 2.
2) Order the appropriate fuseholder assembly for each fuse ordered per Table 2.
3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse,
and one (1) P/N 248898700 safety fuse cover.
4) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes
and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs".
Ampere
Rating
70
80
100
150
200
225
250
300
400
500
600
800
Required
Distribution Row
Mounting Positions
Part Number
Fuse
Fuseholder
Assembly
4
248251500
4
248252000
4
248252600
4
248253300
4
248254000
4
248254500
4
248255000
4
248255700
4
248257000
4
248258000
4
248259000
6
102901
18/100A GMT Alarm Fuse
Safety Fuse Cover
514403
514403
514403
514403
514403
514403
514403
514403
514403
514403
514403
514404
Table 7
P/N 248610301
P/N 248898700
Table 2
TPL Fuses and Fuseholder Assemblies
Page 25 of 91
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SAG582140000
Issue AE, July 28, 2005
1.000"
TPL Fuse
18/100A GMT
Alarm Fuse
and Safety
Fuse Cover
1.000"
Fuseholder Assembly
P/N 514403
2.000"
3/8" Clearance Holes
Lug Adapter P/N 513702,
Kit P/N 520893*
Load Lug Adapter Plate
(for load return lug requirements,
refer to the internal and external
ground bar accessory options)
TPL Fuse
18/100A GMT
Alarm Fuse
and Safety
Fuse Cover
Fuseholder Assembly
P/N 514404
Page 26 of 91
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SAG582140000
Issue AE, July 28, 2005
Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting
Assembly
Home
Features
Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nosetype circuit breakers and/or fuseholders.
Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA
load current measurements (one shunt per six bullet nose-type devices).
Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars
provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs.
For load return lug requirements, refer to the internal and external ground busbar accessory options.
Restrictions
Load should not exceed 80% of device rating.
Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting
positions.
Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half.
Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum.
Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an
empty mounting position between it and any other overcurrent protective device within the
circuit breaker/fuseholder mounting assembly.
Maximum size of wire to be connected to a single lug position is 2 AWG.
Maximum lug width, 0.671 inches.
Ordering Notes
1) Order circuit breakers per Table 3.
2) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six
circuit breaker/fuseholder combinations ordered.
3) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes
and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs".
Page 27 of 91
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SAG582140000
Issue AE, July 28, 2005
Ampere
Rating
Number of
Poles
(and Mtg.
Pos.)
Part Number
Electrical Trip1
(White Handle)
Electrical/
Mechanical Trip2
(Black Handle)
1
1
102272
3
1
102273
5
1
102274
10
1
102275
15
1
102276
20
1
102277
25
1
102278
30
1
102279
35
1
102280
40
1
102281
45
1
121998
50
1
102282
60
1
102283
70
1
102284
75
1
102285
80
1
121996
100
1
102286
Bullet Nose-Type Circuit Breaker/
Fuseholder Mounting Assembly
101596
101597
101598
101599
101600
101601
101602
101603
101604
101605
121997
101606
101607
101608
101609
121995
101610
Table 6
P/N 513747
Page 28 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Features
Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nosetype circuit breakers and/or fuseholders.
Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA
load current measurements (one shunt per six bullet nose-type devices).
Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars
provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs.
For load return lug requirements, refer to the internal and external ground busbar accessory options.
Restrictions
Load should not exceed 80% of device rating.
Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting
positions.
Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half.
Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum.
Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an
empty mounting position between it and any other overcurrent protective device within the
circuit breaker/fuseholder mounting assembly.
Maximum size of wire to be connected to a single lug position is 2 AWG.
Maximum lug width, 0.671 inches.
Ordering Notes
1) Order fuses per Table 4.
2) For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201.
3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse,
and one (1) P/N 248898700 safety fuse cover.
4) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six
circuit breaker/fuseholder combinations ordered.
5) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes
and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs".
Page 29 of 91
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SAG582140000
Issue AE, July 28, 2005
Ampere
Rating
Part
Number
3
248230900
5
248231000
6
248231200
10
248231500
15
248231800
20
248232100
25
248232400
30
248232700
40
248233300
50
248233900
60
248234200
70
248234500
80
118413
90
118414
100
118415
18/100A
248610301
GMT
Alarm Fuse
Safety Fuse
248898700
Cover
Bullet Nose-Type Fuseholder
Bullet Nose-Type Circuit
Breaker/Fuseholder
Mounting Assembly
Bussmann
P/N
Littelfuse
P/N
TPS-3
TPS-5
TPS-6
TPS-10
TPS-15
TPS-20
TPS-25
TPS-30
TPS-40
TPS-50
TPS-60
TPS-70
----
TLS003
TLS005
TLS006
TLS010
TLS015
TLS020
TLS025
TLS030
TLS040
TLS050
TLS060
TLS070
TLS080
TLS090
TLS100
Table 6
GMT-A
--
--
GMT-Y
--
--
P/N 117201
P/N 513747
Table 4
TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and
Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly
Page 30 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Assembled View
Bullet Nose-Type
Fuseholder
Alarm Fuse,
P/N 248610301
TLS/TPS
Fuse
Bullet Nose-Type
Fuseholder,
P/N 117201
Bullet Nose-Type
Circuit Breaker
Page 31 of 91
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SAG582140000
Issue AE, July 28, 2005
Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the bays.
These fuses are not available for customer connected loads. Note also that distribution fuses also contain
alarm-type fuses as detailed in the previous sections of this document.
ASSEMBLY
DESIG.
TYPE
PART NO.
SAN-O AX-1
248609200
SAN-O AX-1
248609200
SAN-O AX-1
248609200
-FA
-18/100A
SAN-O SAX-1
Bussmann GMT-A
248898600
248610301
--
--
Bussmann GMT-X
248898700
F2
F3
Distribution
Fuseholder
Alarm Fuse
SIZE
(Amperes)
LMS CPU
Circuit Card
Input Power
Distribution Row
Monitoring
Circuit Card
Input Power
MCA/Router
Circuit Card
Input Power
Safety Fuse Cover
Fuse Alarm
F1
Bay
FUNCTION
Table 5
Alarm, Reference, and Control Fuses
Provides two (2) internal ground busbars which mount inside the bay between the two top distribution
load busbars.
Provides for installation of customer provided two-hole lugs with 1/4" clearance holes on 5/8" centers.
Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.
Restrictions
FACTORY INSTALLED ONLY.
Not recommended for use with >100A distribution devices.
Rated for 2000 amperes per busbar.
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting bolts and hardware.
Ordering Notes
1) Order (2) internal ground busbars per bay, P/N 514446.
2) Order (1) insulator per bay, P/N 513752.
3) Factory to supply busbar mounting hardware as required.
Page 32 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Page 33 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Features
Provides a battery input busbar assembly which mounts to the top of the bay.
Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.
Restrictions
Rated for 2000 amperes.
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting bolts and hardware.
Ordering Notes
1) Order an External Top-Mount Battery Input Busbar Assembly per bay as required, P/N 514431.
Provides a plastic shield which mounts below the "Negative Battery (Supply -48V)" busbar on the External
Top-Mount Battery Input Busbar Assembly P/N 514431.
Restrictions
Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431.
Ordering Notes
1) Order a Busbar Shield Kit (P/N 528482) as required for each External Top-Mount Battery Input Busbar
Assembly ordered.
Provides a ground busbar assembly which mounts to the External Top-Mount Battery Input Busbar
Assembly P/N 514431.
Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.
Restrictions
Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431.
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting bolts and hardware.
Ordering Notes
1) Order an External Top-Mount Ground (Load Return) Busbar Assembly per bay as required.
P/N 514688, 6000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service Cabinet'])
P/N 514689, 10000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service
Cabinet'])
P/N 514690, 6000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input 'Power
Distribution Service Cabinet')
Page 34 of 91
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SAG582140000
Issue AE, July 28, 2005
P/N 514691, 10000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input
'Power Distribution Service Cabinet')
Home
Provides a load return lug extension busbar which mounts to an External Top-Mount Ground (Load
Return) Busbar Assembly.
Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.
Restrictions
Rated for 1000 amperes.
Requires an External Top-Mount Ground (Load Return) Busbar Assembly; P/N 514688, 514689, 514690, or
514691.
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting bolts and hardware.
Ordering Notes
1) Order a Load Return Lug Extension Busbar Assembly per bay as required, P/N 514543.
POSITIVE BATTERY
(GROUND RETURN +48V)
(see Detail A for hole size
and spacing dimensions)
NEGATIVE BATTERY
(SUPPLY -48V)
(see Detail A for hole size
and spacing dimensions)
Page 35 of 91
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SAG582140000
Issue AE, July 28, 2005
POSITIVE BATTERY
(GROUND RETURN +48V)
BUSBAR
NEGATIVE BATTERY
(SUPPLY -48V)
BUSBAR
P/N 528482
Mounted to
P/N 514431
Page 36 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
View #1
View #2
LOAD RETURN
(GROUND RETURN +48V)
(see Detail B for hole size
and spacing dimensions)
LOAD RETURN
(GROUND RETURN +48V)
(see Detail B for hole size
and spacing dimensions)
P/N 514689
Mounted to
P/N 514431
View #3
View #4
Page 37 of 91
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SAG582140000
Issue AE, July 28, 2005
LOAD RETURN
(GROUND RETURN +48V)
(see Detail B for hole size
and spacing dimensions)
5.250"
Load Return Lug Extension Busbar P/N 514543 (cont'd on next page)
(mounts to External Top-Mount Ground [Load Return] Busbar Assembly
Page 38 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
P/N 514543
Mounted to
P/N 514689
Mounted to
P/N 514431
Load Return Lug Expansion Busbar P/N 514543 (cont'd from previous page)
(mounts to External Top-Mount Ground [Load Return] Busbar Assemblies)
Page 39 of 91
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SAG582140000
Issue AE, July 28, 2005
1.000"
Detail A
Positive and Negative Battery Busbars
Hole Size and Spacing Dimensions
(for installation of customer provided two-hole
lugs with 3/8" clearance holes on 1" centers)
1.000"
1.000"
Detail B
Load Return Busbars
Hole Size and Spacing Dimensions
(for installation of customer provided two-hole
lugs with 3/8" clearance holes on 1" centers)
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Home
17.87"
Front Top
of Bay
11.62"
6.67"
6.12"
0.25"
Method of Mounting
514431 and 514688 - 514691 and 514543
Horizontal Battery and Load Return Busbars
Page 41 of 91
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SAG582140000
Issue AE, July 28, 2005
Top View
Expansion Bay
Ground Bar Mounting
P/N 514688 - 614689
Top View
Expansion Bay
Ground Bar Mounting
P/N 514690 - 614691
Page 42 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Distribution (load) leads are connected as described in the section titled Distribution Devices under
"Accessory Information".
For lug mounting hole size and spacing dimensions, refer to the illustrations in the section titled
Distribution Devices under "Accessory Information".
Restrictions
All lugs for customer connections must be ordered separately.
Ordering Notes
1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of
the distribution device determines the wire size requirements. For wire size and lug selection; refer to
Tables 6 and 7 (Load Side). (Load return leads are terminated either inside the bay if equipped with the
optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar
mounted on top of the bay. For load return lug requirements, refer to the internal and external ground bar
accessory options.)
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 43 of 91
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SAG582140000
Issue AE, July 28, 2005
Fuse/Circuit
Breaker
Amperage
14 AWG
1, 3, 5,
6, 10A
37 (3, 4)
58 (3, 4)
93 (3, 4)
--
15A
24 (3, 4)
39 (3, 4)
62 (3, 4)
--
(3, 4)
(3, 4)
12 AWG
10 AWG
8 AWG
6 AWG
20A
--
25A
--
29
46
(3, 4)
74
4 AWG
2 AWG
--
--
--
--
--
--
--
--
--
(2)
--
37 (3, 4)
59 (3, 4)
94 (3, 4)
--
--
(3, 4)
(3, 4)
(3, 4)
--
--
107 (3, 4)
--
30A
--
--
35A
--
--
31
49
78
--
42 (3, 4)
67 (3, 4)
(3, 4)
(3, 4)
(3, 4)
--
40A
--
--
--
37
45A
--
--
--
33 (3, 4)
52 (3, 4)
83 (3, 4)
--
(3, 4)
(3, 4)
(3, 4)
--
29
59
94
50A
--
--
--
60A
--
--
--
--
39 (3, 4)
62 (3, 4)
99 (3, 4)
70A
--
--
--
--
33 (3)
53 (3, 4)
85 (3, 4)
75A
--
--
--
--
31 (3)
50 (3, 4)
79 (3, 4)
80A
--
--
--
--
--
47 (3, 4)
74 (3, 4)
90A
--
--
--
--
--
41 (3)
66 (3, 4)
100A
--
--
--
--
--
--
59 (3, 4)
245346700
245346800
245346900
47
75
245342300
245342300
245342300
245390200
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating
ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Table 6
Recommended Distribution (Load) Wire Size and Lug Selection for
TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side)
Page 44 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Fuse/
Circuit
Breaker
Amperage
6
AWG
70A
33 (3)
4
AWG
2
AWG
1/0
AWG
2/0
AWG
3/0
AWG
4/0
AWG
250
kcmil
300
kcmil
350
kcmil
80A
--
100A
--
53 (3, 4)
85 (3, 4)
135 (3, 4)
--
--
--
--
--
--
(3, 4)
(3, 4)
(3, 4)
--
--
--
--
--
--
119 (3, 4)
--
47
--
125A
--
--
150A
--
--
74
59 (3, 4)
47
(3)
--
118
95 (3, 4)
76
(3, 4)
63 (3, 4)
175A
--
--
--
--
200A
--
--
--
--
95
(3, 4)
79 (3, 4)
68
(3, 4)
--
225A
--
--
--
--
--
250A
--
--
--
--
--
--
--
--
--
(3, 4)
--
--
--
--
100 (3, 4)
--
--
--
--
--
--
--
95 (3, 4)
112 (3, 4)
--
--
(3, 4)
(3, 4)
120
86
(3, 4)
75 (3, 4)
67
(3)
--
108
84
(3, 4)
100
120
(3, 4)
--
76 (3)
90 (3, 4)
108 (3, 4)
126 (3, 4)
245347400
245347500
245347600
245347700
245349900
245350000
245348200
245347100
245347200
245347300
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating
ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is
not recognized, follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 7 (cont'd on next page)
Recommended Distribution (Load) Wire Size and Lug Selection for
TPL Fuse and 218 Circuit Breaker (Load Side)
Page 45 of 91
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SAG582140000
Issue AE, July 28, 2005
Fuse/
Circuit
Breaker
Amperage
2/0 AWG
300A
--
--
--
350A
68 (3, 4)
(2) Wires
86 (3, 4)
(2) Wires
75 (3, 4)
(2) Wires
67 (3)
(2) Wires
108 (3, 4)
(2) Wires
95 (3, 4)
(2) Wires
84 (3, 4)
(2) Wires
76 (3)
(2) Wires
150 (3, 4)
(2) Wires
128 (3, 4)
(2) Wires
112 (3, 4)
(2) Wires
100 (3, 4)
(2) Wires
90 (3, 4)
(2) Wires
4/0 AWG
250 kcmil
--
500A
--
600A
--
--
--
--
--
84 (3)
(3) Wires
800A
300 kcmil
350 kcmil
400 kcmil
90 (3)
105 (3, 4)
120 (3, 4)
--
90 (3)
103 (3)
--
--
--
--
--
126 (3, 4)
(2) Wires
--
105 (3, 4)
(2) Wires
120 (3, 4)
(2) Wires
118 (3, 4)
(3) Wires
135 (3, 4)
(3) Wires
245347700
(per cable)
245347800
(per cable)
400A
450A
3/0 AWG
--
120 (3, 4)
(2) Wires
108 (3, 4)
(2) Wires
90 (3)
(2) Wires
135 (3, 4)
(3) Wires
101 (3, 4)
(3) Wires
245347200
(per cable)
245347300
(per cable)
245347400
(per cable)
245347500
(per cable)
245347600
(per cable)
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating
ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is
not recognized, follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 7 (cont'd from previous page)
Recommended Distribution (Load) Wire Size and Lug Selection for
TPL Fuse and 218 Circuit Breaker (Load Side)
Page 46 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole lugs. These
studs are accessed from the rear of the each Power/Distribution Bay. (Overhead busbars may be
furnished. Refer to the section titled External Top-Mount Battery Input Busbar Assembly under
"Accessory Information" for battery lug selection.)
For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting hardware.
Ordering Notes
1) Battery wire size varies depending on load, therefore no specific information is provided for wire size.
Refer to Table 8 for recommended wire sizes and lugs at rated maximum bay load (2400 amperes).
When making connections, observe correct polarity.
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Ambient Operating
Temperature (1)
30C
40C
Loop
Length (2)
(Ft)
Recm 90C
Wire Size (1, 2)
Recommended
Crimp Lug (3)
140
140
168
245348100
Wire sizes are based on recommendations of the American National Standards Institute
(ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code
(NEC). Table 310-16 for copper wire rated at 90C conductor temperature operating in
ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the
NEC. For operation in countries where the NEC is not recognized, follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full
load output current of the bay for the loop lengths shown. Loop length is the sum of the
lengths of the positive and negative leads.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug
crimping information.
Table 8
Recommended Battery Wire Size and Lug Selection
Page 47 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
2.000"
POSITIVE BATTERY
(GROUND RETURN +48V)
1.000"
1.000"
NEGATIVE BATTERY
(SUPPLY -48V)
3/8-16 Stud
(40)
Rear View
Page 48 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
Two sets of captive nuts (1/4-20 on 5/8" centers) are provided for installation of customer provided twohole lugs.
For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting bolts and hardware.
The recommended frame ground wire size is 6 AWG.
Recommended lug P/N 245346700.
Top View
Page 49 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
AC Input (Individual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs
Features
Studs (10-32 on 5/8" centers) are provided for installation of customer provided two-hole AC Input lugs.
These studs are accessed from the inside top left side of the each Power/Distribution Bay.
Studs (10-32 on 5/8" centers) are provided for installation of customer provided frame ground lugs.
These studs are accessed from the inside top left side of the each Power/Distribution Bay.
For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting hardware.
An individual feed AC input panel is provided for Lists 1 and 11 only.
Ordering Notes
1) Refer to Table 9 for recommended wire sizes, branch circuit protection, and lugs.
Ambient
Operating
Temperature (1)
Nominal
Input
Voltage
(VAC)
30C
and
40C
480
240
208
Line
Ground (5)
Recm
Branch
Recm 90C
Recm 90C
Circuit
Wire Size Recommended Wire Size Recommended
Protection (AWG and
Crimp Lug (3)
Crimp Lug (3)
(AWG and
(2)
(1)
(4)
(Amperes)
kcmil)
kcmil)
20
40
50
12
8
6
245390100
245346600
245346500
12
8
6
245390100
245346600
245346500
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90C conductor temperature, operating in ambients of 30C and 40C was used. For other
operating ambient temperatures, refer to the National Electrical Code. For operation in countries where
the NEC is not recognized, follow applicable codes.
The AC input branch circuit protective device should be of the time-delay or high inrush type.
Two-hole lug, #10 bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper
wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for
increased conductor size. For operation in countries where the NEC is not recognized, follow applicable
codes.
Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay.
Frame ground terminals must be connected to earth ground, not power system neutral.
Table 9
Recommended AC Input Wire Size and Lug Selection
Individual PCU Feeds - Up to Ten AC Input Branch Circuits
Page 50 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
PCU #1
PCU #2
PCU #3
PCU #4
PCU #5
PCU #6
PCU #7
PCU #8
PCU #9
PCU #10
Front View
Page 51 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
AC Input (Dual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs
Features
Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs.
These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').
Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs.
These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').
For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting hardware.
Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31).
For use with List 2 and 12 only.
Ordering Notes
1) Refer to Table 10 for recommended wire sizes, branch circuit protection, and lugs.
Ambient
Operating
Temperature (1)
Line
Ground (5)
Recm
Nominal
Branch
Recm 90C
Recm 90C
Input
Feed
Circuit
Wire Size Recommended Wire Size Recommended
Voltage
(3)
Protection (AWG and
Crimp Lug (3)
(AWG and Crimp Lug
(VAC)
(4)
(Amperes) (2) kcmil) (1)
kcmil)
480
30C
and
40C
240
208
#1
#2
#1
#2
#1
#2
100
245348200
245348200
200
3/0
245347300
3/0
245347300
250
250
245347500
250
245347500
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National
Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90C
conductor temperature, operating in ambients of 30C and 40C was used. For other operating ambient
temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not
recognized, follow applicable codes.
The AC input branch circuit protective device should be of the time-delay or high inrush type.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased
conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame
ground terminals must be connected to earth ground, not power system neutral.
Table 10
Recommended AC Input Wire Size and Lug Selection
Dual PCU Feed - Two AC Input Branch Circuits
Page 52 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz
Two Feeds:
Feed #1 Powers PCU #1, #3, #5, #7, #9
Feed #2 Powers PCU #2, #4, #6, #8, #10
1.000"
3/8-16 x 1.25
Studs (12)
1.843"
Rear View
Optional Bolt-On PCU
AC Input Service Cabinet
Page 53 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
AC Input (Single PCU Feed) Wire Sizes, Branch Circuit Protection, and Lugs
Features
Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs.
These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').
Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs.
These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').
For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer needs to supply lug mounting hardware.
Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31).
For use with List 2 and 12 only.
Ordering Notes
1) Refer to Table 11 for recommended wire sizes, branch circuit protection, and lugs.
Ambient
Operating
Temperature (1)
30C
and
40C
Recm
Nominal
Branch
Input
Circuit
Voltage
Protection
(VAC)
(Amperes) (2)
480
240
208
200
400
500
Ground (5)
Line
Recm 90C
Wire Size
(AWG and
kcmil) (1)
Recommended
Crimp Lug (3)
Recm 90C
Wire Size
(AWG and
kcmil) (4)
Recommended
Crimp Lugs (3)
3/0
600
750
245347300
245348000
245348100
3/0
600
750
245347300
245348000
245348100
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90C conductor temperature, operating in ambients of 30C and 40C was used. For other
operating ambient temperatures, refer to the National Electrical Code. For operation in countries where
the NEC is not recognized, follow applicable codes.
The AC input branch circuit protective device should be of the time-delay or high inrush type.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper
wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for
increased conductor size. For operation in countries where the NEC is not recognized, follow
applicable codes.
Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay.
Frame ground terminals must be connected to earth ground, not power system neutral.
Table 11
Recommended AC Input Wire Size and Lug Selection
Single PCU Feed - One AC Input Branch Circuit
Page 54 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz
Single Feed
1.000"
3/8-16 x 1.25
Studs (6)
3.686"
3.686"
Rear View
Optional Bolt-On PCU
AC Input Service Cabinet
Page 55 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1
on the MCA Customer Alarm Relay Circuit Cards.
Terminals
Capacity
Type
28 to 16
AWG
Screw Clamp
Recm
Wire Size
22 AWG for Loop Lengths Up to 200 ft.
18-20 AWG for Loop Lengths Over 200 ft.
Table 12
Recommended Alarm, Reference, and Control Wire Size
(TB1 on MCA Circuit Card)
(TB1 on MCA Customer Alarm Relay Circuit Card)
TB1
18
10
10
TB1
MCA Circuit Card P/N 509478
(Primary Bay)
Page 56 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
This system can be used with a Battery Charge Temperature Compensation Probe. This probe must be
mounted near the battery to sense battery ambient temperature. The probe connects to and allows the
MCA to automatically increase or decrease the output voltage of the system to maintain battery float
current as battery ambient temperature decreases or increases, respectively. Battery life can be
extended when an optimum charge voltage to the battery with respect to temperature is maintained.
Temperature Curve: The following figure details a user defined, via the MCA, Temperature
Compensation Probe Curve.
Ordering Notes
1) Order one Battery Charge Temperature Compensation Probe per power system. Part No. 107021 has a
25-foot long cord. Part No. 106824 has a 100 foot-long cord.
Decreasing
Voltage
Increasing
MAX W/T
Adjustable from
Float to 58.5V max.*
SLOPE
Adjustable from 0.0 V / C
to 0.2 V / C
FLOAT
Determines Float Mode
Output Voltage at 25C.
Adjustable from 47.0V
to 58.0V max.*
MIN W/T
Adjustable from
Float to 44V
Decreasing
Temperature
Increasing
+25C
(+77F)
Typical Float Charge Thermal Characteristics
Using Optional Battery Charge Digital Temperature Compensation Probe
Page 57 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
Features
MCA bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's MCA
(Primary Bay) and Router (Secondary Bays) circuit cards.
Restrictions
Maximum combined cable length must not exceed 125 feet.
Ordering Notes
1) For a replacement or additional cable, order the proper length cable from those listed below.
P/N 514642 (3 feet) (factory provided with List 11)
P/N 514643 (4 feet) (factory provided with List 12)
P/N 514645 (6 feet)
P/N 514646 (50 feet)
P/N 514647 (100 feet)
LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also
connects the LMS System to LMS Expansion Assemblies, if furnished.
Restrictions
Refer to SAG586505000 (LMS System Application Guide) for maximum LMS network cabling length.
Ordering Notes
1) For a replacement or additional cable, order the proper length cable from those listed below.
P/N 509070 (6 inches)
P/N 514639 (3 feet) (factory provided with List 11)
P/N 509900 (4 feet) (factory provided with List 12)
P/N 514640 (25 feet)
P/N 514641(150 feet)
Page 58 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
LIST OF PARTS
(This Stocklist may not list every component contained in each List.)
List
Number
Qty.
Part
Number
1
4
1
1
1
1
1
10
4
1
1
10
10
1
1
1
2
1
20
1
2
1
1
2
1
1
1
1
1
1
1
2
2
6
2
1
10
1
1
1
1
1
1
247145300
425140100
425140400
513697
513698
513892
514387
514579
514728
514764
520333
520334
520447
520539
520684
520809
520897
520898
113594
317535300
513708
513709
513710
513746
513905
514440
514447
514448
514449
514450
514454
514482
514484
514492
514493
514494
514536
514729
514730
515867
515869
516023
516024
Banana Jack
Pigtail Assy.
Pigtail Assy.
Bracket
Bracket
Rear Shield
Distribution Designation Label Card
Panel
Insulator
Nameplate
Hardware Kit
Pigtail Assy.
Pigtail Assy.
Box Framework Assy.
Distribution Label
Insulator
Rear Offset Cover
Busbar Shield
Busbar Connector Terminal
Static Discharge Label
Bracket
Plate
Plate
Distribution Assembly
ECU Shelf Assy.
Wire Harness
Busbar
Busbar
Busbar
Busbar
Bracket
Cover
Cover
Bracket
Bracket
Door
Pin Guide
Cover
Shield
Cover
Lamination
Lamination
Lamination
1
4
2
1
1
1
247145300
425140100
425140300
425140400
513697
513698
Banana Jack
Pigtail Assy.
Pigtail Assy.
Pigtail Assy.
Bracket
Bracket
Description
Page 59 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
List
Number
11
Qty.
Part
Number
1
1
1
1
1
10
1
1
10
1
10
1
1
2
1
20
1
2
2
1
1
1
1
1
1
1
6
2
1
10
4
1
1
513892
514387
514482
514483
514484
514579
514762
520333
520334
520421
520447
520539
520684
520897
520898
113594
317535300
513708
513746
513905
514440
514447
514448
514449
514450
514454
514492
514493
514494
514536
514728
516023
516024
Rear Shield
Distribution Designation Label Card
Cover
Cover
Cover
Panel
Nameplate
Hardware Kit
Pigtail Assy.
Shield
Pigtail Assy.
Box Framework Assy.
Distribution Label
Rear Offset Cover
Busbar Shield
Busbar Connector Terminal
Static Discharge Label
Bracket
Distribution Assembly
ECU Shelf Assy.
Wire Harness
Busbar
Busbar
Busbar
Busbar
Bracket
Bracket
Bracket
Door
Pin Guide
Insulator
Lamination
Lamination
1
4
2
1
1
1
1
1
1
1
1
1
10
1
10
1
1
1
2
1
247145300
425140100
425140300
425140400
513697
513698
513892
514387
514639
514642
514764
520333
520334
520336
520447
520539
520684
520809
520897
520898
Banana Jack
Pigtail Assy.
Pigtail Assy.
Pigtail Assy.
Bracket
Bracket
Rear Shield
Distribution Designation Label Card
Jumper
Jumper
Nameplate
Hardware Kit
Pigtail Assy.
Interconnect Busbar Kit
Pigtail Assy.
Box Framework
Distribution Label
Insulator
Rear Offset Cover
Shield
Description
Page 60 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
12
SAG582140000
Issue AE, July 28, 2005
Qty.
Part
Number
20
1
2
1
1
2
1
1
1
1
1
1
6
2
1
10
10
4
1
1
1
1
1
1
1
113594
317535300
513708
513709
513710
513746
514440
514447
514448
514449
514450
514454
514492
514493
514495
514536
514579
514728
514729
514730
514755
515867
515869
516023
516024
1
4
2
1
1
1
1
1
1
1
1
1
10
1
1
10
1
1
2
1
20
1
2
2
1
1
1
1
247145300
425140100
425140300
425140400
509900
513697
513698
513892
514387
514643
514762
520333
520334
520337
520421
520447
520539
520684
520897
520898
113594
317535300
513708
513746
514440
514447
514448
514449
Banana Jack
Pigtail Assy.
Pigtail Assy.
Pigtail Assy.
Jumper
Bracket
Bracket
Rear Shield
Distribution Designation Label Card
Jumper
Nameplate
Hardware Kit
Pigtail Assy.
Interconnect Busbar Kit
Shield
Pigtail Assy.
Box Framework Assy.
Distribution Label
Rear Offset Cover
Shield
Busbar Connector Terminal
Static Discharge Label
Bracket
Distribution Assembly
Wire Harness
Busbar
Busbar
Busbar
Description
Page 61 of 91
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SAG582140000
Issue AE, July 28, 2005
List
Number
Qty.
Part
Number
1
1
6
2
1
10
10
4
1
1
1
514450
514454
514492
514493
514495
514536
514579
514728
514755
516023
516024
20
486532600
21
486534000
30
1
1
513849
514763
31
1
1
513850
514763
32
1
1
524443
524440
35
126628
Surge Suppressor
36
126627
Surge Suppressor
50
as
reqr'd
521185
506153
70
514348
71
524550
72
524551
Description
Busbar
Bracket
Bracket
Bracket
Door
Pin Guide
Panel
Insulator
MCA Expansion Bay Shelf Assy.
Lamination
Lamination
Page 62 of 91
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SAG582140000
Issue AE, July 28, 2005
Home
SPECIFICATIONS
1. SYSTEM
1.1
Environmental Ratings
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
Heat Dissipation: With PCU output adjusted to 54.00 volt DC at rated full load and nominal
input voltage.
1.1.6
No. of PCUs
BTU/Hr
(Typical)
1
1
1
2
3
4
5
6
7
8
9
10
0 (PCU no load)
100 (PCU half load)
200 (PCU full load)
400
600
800
1000
1200
1400
1600
1800
2000
0
1900
4400
8800
13200
17600
22000
26400
30800
35200
39600
44000
Ventilation Requirements: The PCUs are fan cooled and utilize front to back forced
ventilation. The Power/Distribution Bays must be mounted so ventilating openings are not
blocked and temperature of the air entering the PCU shelf does not exceed the Operating
Ambient Temperature Range stated above.
Also, the distance from the rear of a Power/Distribution Bay to a wall or other solid structure
must not be less than 6 inches. This will assure proper air flow through the PCUs. See also
Paragraph 1.1.12 (Mounting).
1.1.7
1.1.8
Audible Noise: The audible noise does not exceed the following when measured at any point
two feet from any vertical surface of a Power/Distribution Bay and five feet from the floor using
a Sound Level Meter conforming to ANSI S1.4.
No. of PCUs
Audible Noise
1
10
65 dBA
75 dBA
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SAG582140000
Issue AE, July 28, 2005
1.1.9
Surge Protection
1.2
1.3
1.1.10
1.1.11
1.1.12
Mounting: Rear access is required for wiring. Recommended minimum aisle space clearance
is 2'6" for the front of the Power/Distribution Bay and 2' for the rear of the Power/Distribution
Bay.
Compliance Information
1.2.1
Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution
Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No.
225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for
Communications Equipment.
1.2.2
1.3.2
2. DC DISTRIBUTION
2.1
2.2
Ratings
2.1.1
Power/Distribution Bay:
2.1.2
Distribution Row:
2.1.3
MCA Component Identification Indicator: Each MCA component (i.e. PCU, Row Monitoring
Circuit Card, Bay Router Circuit Card, MCA Relay Circuit Card) contains an ID LED Indicator.
Page 64 of 91
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SAG582140000
Issue AE, July 28, 2005
The ID indicator illuminates Green when the component is OK, Red when the
component has failed, and flashing yellow when the component is identified by the
MCA.
2.2.2
Home
"Distribution Row" Indicators: Each distribution row contains and indicator located on a
hinged door panel covering the row's MCA Monitoring circuit card.
Green = OK
Red = Card Failure
Yellow (flashing) = Identified by the MCA
3. PCU
3.1
Output Ratings
3.1.1
3.1.2
Current: Two hundred (200) amperes per PCU, up to a total of 2,000 amperes per
Power/Distribution Bay with ten (10) PCUs installed, and up to a total of 10,000 amperes per
system when equipped with 50 PCUs.
3.1.3
Regulation
(A) Static: The MCA controls the steady state output voltage to within 0.05% of any voltage
setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from
no load to full load, input voltage, and input frequency at a constant ambient temperature.
If the MCA's regulation feature is disabled for any reason, steady state regulation is 1.0%
as controlled within the PCUs.
(B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of
full rated load within 250 microseconds, shall not cause the voltage measured at the output
to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond.
The output voltage must return and stay within the 1% regulation band within 4
milliseconds and within the 0.5% regulation band within 3 seconds.
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SAG582140000
Issue AE, July 28, 2005
Any step change of the line voltage within the limits specified in Paragraph 3.2.1
shall not cause the output voltage to deviate outside the 0.5% regulation band.
3.1.4
Filtering (with or without battery): Typical readings were taken at nominal input voltage,
nominal output voltage, 50% load, and 25C (77F) ambient.
(A) Voice Band Noise: Complies with Telcordia GR-947-CORE.
(1) Typically 13 dBrn with C-message weighting. Does not exceed 32 dBrn C.
(2) Typically 0.100 millivolt psophometric. Does not exceed 1 millivolt psophometric.
(B) Wide Band Noise: Complies with Telcordia GR-947-CORE.
(1) Typically 150 millivolt peak-to-peak. Does not exceed 200 millivolt peak-to-peak.
(2) Typically 10 millivolts rms. Does not exceed 100 millivolt rms.
3.2
Voltage: Nominal 480 volts AC, three phase, 60 Hz, with an operating range of 408 to 528
volts. Acceptable input frequency range is 57 to 63 Hz.
3.2.2
Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than
5% when operating on a line impedance of 0.104 ohms or less.
3.2.3
Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any
conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and
for any duration of AC input interrupts. Under the above conditions, standard AC distribution
circuit breakers will not trip.
3.2.4
Number
of PCUs
Installed
Number
of PCUs
Installed
Nominal
Input
Voltage
480
Nominal
Input
Voltage
480
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
0.155
129
90
0.700
--
25
3.811
3169
3061
0.966
89.00
50
7.293
6071
5968
0.983
90.55
75
10.858
9030
8958
0.992
90.30
100
14.562
12121
12048
0.994
89.33
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
0.775
645
450
0.700
--
25
15.055
15845
15305
0.966
89.00
50
36.465
30355
29840
0.983
90.55
75
54.290
45150
44790
0.992
90.30
100
72.810
60605
60240
0.994
89.33
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SAG582140000
Issue AE, July 28, 2005
Home
Number
of PCUs
Installed
10
Nominal
Input
Voltage
480
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
1.550
1290
900
0.700
--
25
38.110
31690
30610
0.966
89.00
50
72.930
60710
59080
0.983
90.55
75
108.580
90300
89380
0.992
90.30
100
145.620
121210
120980
0.994
89.33
Percent Effieciency
88.00
86.00
408V
480V
84.00
528V
82.00
80.00
78.00
76.00
0.000
50.000
100.000
150.000
200.000
250.000
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SAG582140000
Issue AE, July 28, 2005
(C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as
measured at the output bus.
Nominal
Input
Voltage
Input
Voltage
480
3.3
Number of
PCUs
Installed
Input Current
(Amperes)
18.44
36.89
55.32
73.77
92.20
110.64
129.08
147.55
165.96
10
184.40
408
Voltage: Nominal 208/240 volts AC, three phase, 60 Hz, with an operating range of 176 to
264 volts. Acceptable input frequency range is 47 to 63 Hz.
3.3.2
Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than
5% when operating on a line impedance of 0.104 ohms or less.
3.3.3
Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any
conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and
for any duration of AC input interrupts. Under the above conditions, standard AC distribution
circuit breakers will not trip.
3.3.4
Number
of PCUs
Installed
Nominal
Input
Voltage
208
240
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
0.100
120
84
0.700
--
25
8.720
3149
3078
0.977
88.30
50
16.855
6075
6032
0.992
89.97
75
25.720
9163
9132
0.996
89.03
100
34.480
12398
12371
0.997
87.51
0.080
109
82
0.750
--
25
7.702
3209
3115
0.970
88.88
50
14.590
6074
6004
0.988
90.41
75
22.070
9157
9106
0.994
89.42
100
29.610
12335
12294
0.996
88.06
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SAG582140000
Issue AE, July 28, 2005
Home
Number
of PCUs
Installed
Number
of PCUs
Installed
10
10
Nominal
Input
Voltage
208
240
Nominal
Input
Voltage
208
240
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
0.50
600
420
0.700
--
25
43.60
15745
15390
0.977
88.30
50
84.28
30375
30160
0.992
89.97
75
128.60
45815
45660
0.996
89.03
100
172.40
61990
61855
0.997
87.51
0.40
545
410
0.750
--
25
38.51
16045
15575
0.970
88.88
50
72.95
30370
30020
0.988
90.41
75
110.35
45785
45530
0.994
89.42
100
148.05
61675
61470
0.996
88.06
Percent
of Full
Load
Input
Current
(Amperes)
Input
VA
Input
Watts
Power
Factor
Efficiency
%
1.00
1200
840
0.700
--
25
87.20
31490
30780
0.977
88.30
50
168.55
60750
60320
0.992
89.97
75
257.20
91630
91320
0.996
89.03
100
344.80
123980
123710
0.997
87.51
0.80
1090
820
0.750
--
25
77.02
32090
31150
0.970
88.88
50
145.90
60740
60040
0.988
90.41
75
220.70
91570
91060
0.994
89.42
100
296.10
123350
122940
0.996
88.06
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SAG582140000
Issue AE, July 28, 2005
Percent Efficiency
88.00
86.00
176V
208V
240V
84.00
264V
82.00
80.00
78.00
76.00
0.000
50.000
100.000
150.000
200.000
250.000
(C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as
measured at the output bus.
Nominal
Input
Voltage
Input
Voltage
Number of
PCUs
Installed
1
208
208
Input Current
Nominal
(Amperes)
Input Voltage
Input
Voltage
36.78
Number of
PCUs
Installed
Input Current
(Amperes)
31.71
73.56
63.42
110.34
95.13
147.12
126.84
183.90
158.55
220.68
190.26
257.46
221.97
294.24
253.68
331.02
285.39
10
367.80
10
317.10
240
240
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SAG582140000
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Home
3.4
Standard Features
3.4.1
3.4.2
Float Charging Output Mode: In this mode of operation, system output voltage is constant
and output current does not exceed the current limit setting. During normal operation, the
battery is not required to furnish load current and remains in a fully charged condition.
The float voltage setting can be checked and/or adjusted without removing a PCU or affecting
the load. One adjustment changes the output of all PCUs.
Note: If the current demanded by the load exceeds the current limit setting of the system, the
battery is required to furnish the difference in load current and begins discharging.
Note: If the system is used with a digital battery charge temperature compensation probe, the
MCA automatically adjusts system output. This ensures proper voltage to the battery
as battery ambient temperature fluctuates.
3.4.3
Test/Equalize Charging Output Mode: This mode of operation is used if higher output
voltage is required for equalizing the charge on all battery cells of a conventional flooded cell
battery, or for recharging the battery following a commercial power failure.
If the installation site does not require system equalize mode of operation, the equalize feature
can be used as a test feature. System equalize voltage can be adjusted to a test voltage
value. Placing the system into the test/equalize mode causes system output voltage to
increase or decrease to this test voltage value.
The test/equalize voltage setting can be checked and/or adjusted without removing a PCU or
affecting the load. One adjustment changes the output of all PCUs.
Note: If the system is used with a battery charge temperature compensation probe, typical
equalize mode of operation is not used.
3.4.4
Output Mode of Operation Selection: There are four methods of placing the system from the
float mode to the test/equalize mode.
(A) Method 1 (Manual Test/Equalize): A user manually places the system into the
test/equalize mode via the MCA interface. A user must manually return the system to the
float mode via the MCA interface.
(B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system
into the test/equalize mode via the MCA interface. The system automatically returns to the
float mode after a preset programmable time period (1-99 hours, in increments of one
hour).
(C) Method 3 (Automatic Test/Equalize):
THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET
CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS
NOT RECOMMENDED.
This feature can be enabled or disabled by a user via the MCA. The default state is
disabled.
The Automatic Equalize feature is a time based function that is controlled by a customer
selectable multiplier and by the Battery on Discharge (BOD) alarm setpoint. The MCAs
default setting is for a multiplier of zero, which disables the Automatic Equalize feature.
When the Automatic Equalize feature is enabled, if system voltage drops to less than the
BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period.
The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent
nuisance equalization cycles. When system voltage rises to above the BOD alarm
setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15
Page 71 of 91
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SAG582140000
Issue AE, July 28, 2005
minutes has elapsed) places the PCUs into the equalize mode for a customer
selectable multiple of the discharge time period (the discharge time period
includes the initial 15 minutes).
Home
The equalize time period can be set for 0 to 15 times the discharge time period, up to a
maximum of 300 hours. A zero (0) setting disables the feature.
(D) Method 4 (External Test/Equalize): A user (or external equipment) places the system
into the test/equalize mode by applying an external signal to the system. The system
returns to the float mode when the external signal is removed. This method overrides the
other three methods.
3.4.5
Input Protection: Lists 1 and 11 provide connections for up to ten AC input branch circuits,
one per PCU mounting position. Customer to provide AC input branch circuit protection.
Lists 2 and 12 must be used with a PDSC (AC Input 'Power Distribution Service Cabinet').
This cabinet provides connections for one or two AC input branch circuits. A 30 ampere AC
input circuit breaker with an interrupting capacity of 22kA (List 30) or 65kA (List 31) amperes at
480 volts AC is provided for each PCU mounting position.
(A) Low AC Input Voltage Inhibit: If AC input voltage decreases to a preset non-adjustable
value, the PCU's power conversion circuitry inhibits, disabling system output. When AC
input voltage increases to another preset non-adjustable value, the system automatically
restarts.
(1) 480VAC Input: Designed to inhibit at approximately 385 volts AC, and to restart at
approximately 400 volts AC.
(2) 208/240VAC Input: Designed to inhibit at approximately 160 volts AC, and to restart
at approximately 166 volts AC.
(B) High AC Input Voltage Inhibit: If AC input voltage increases to a preset non-adjustable
value, the PCU's power conversion circuitry inhibits, disabling system output. When AC
input voltage decreases to another preset non-adjustable value, the system automatically
restarts.
(1) 480VAC Input: Designed to inhibit at approximately 550 volts AC, and to restart at
approximately 535 volts AC.
(2) 208/240VAC Input: Designed to inhibit at approximately 278 volts AC, and to restart
at approximately 274 volts AC.
(C) Phase Loss: If any of the three phases of the AC input voltage decreases below the lower
limit or increases above the upper limit in Paragraph 3.2.1, the PCU's power conversion
circuitry inhibits, disabling system output. When the phase is restored, the system
automatically restarts.
3.4.6
Output Protection
(A) Current Limiting: The maximum current delivered by the system can be programmed
from 10% to 110% of total system capacity. The MCA automatically adjusts the current
limit circuit on each PCU so that this value is not exceeded. If a PCU fails, the MCA
automatically resets each remaining PCU's current limit point to maintain this value. The
MCA also insures that the current limit circuit on any PCU is not set above 110% of its
capacity. The default current limit setting is the sum of each installed PCU's output rating.
If an additional PCU is added to the system, the system current limit is automatically
increased by the rating of the new PCU and the new current limit value is displayed.
The current limiting point can be adjusted without removing a PCU. One adjustment
changes the setting of all PCUs.
The current limit is factory set at 100% of rated full load, unless otherwise specified.
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(B) Output Fusing: Output fusing is provided in each PCU. If a fuse opens, local
and remote PCU Fail Alarms activate. This fusing is not customer replaceable.
Home
(C) Thermal Current Limiting: Each PCU continuously monitors the ambient temperature
surrounding the power conversion unit circuit. If this temperature for any reason (such as a
high ambient office temperature) increases above approximately +40C (+104F), the PCU
will not shut down. Rather, the PCU will limit its maximum output current to maintain the
temperature of the power conversion circuit within design parameters. Full current
capability is restored when the temperature decreases to below approximately +40C
(+104F). The following figure illustrates typical operating parameters.
Note: If the current limit setting is greater than the maximum allowable output current for
the existing room ambient temperature, the current limit setting will automatically be
reduced. Refer to the following figure. Local and external indications will be given.
Warning: The PCU is rated for continuous operation at full output current up to
+40C (+104F). Operation between +40C and +80C (+104F and +176F)
1
is considered abnormal and should be used on a temporary basis only.
1
220
200
180
160
140
120
100
80
60
40
20
0
25
30
35
40
45
50
55
32
77
86
95
104
113
122
131
NORMAL
CONTINUOUS
OPERATION
60
65
70
75
80
140
149
158
167
176
ABNORMAL
TEMPORARY
OPERATION
AMBIENT TEMPERATURE
Page 73 of 91
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SAG582140000
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(1) Internal: If PCU output voltage exceeds an adjustable preset value and is delivering
more than 10% of its rated current, the PCU shuts down.
After approximately 3 seconds, the PCU automatically restarts. If PCU output voltage
again exceeds the high voltage shutdown value within 5 minutes, the PCU shuts down
and locks out. Manual restart is then required. If the PCU does not experience a high
voltage condition within the 5 minute time period, the restart circuit is reset.
If two or more PCUs are installed in the Power/Distribution Bay, or if the
Power/Distribution Bay is paralleled with other Power/Distribution Bays, only the PCU
causing the high voltage condition shuts down.
The high voltage shutdown point can be checked and/or adjusted without removing a
PCU. One adjustment changes the setting of all PCUs.
Adjustable from 48.00 to 59.50 volts DC. Factory set at 57.50 volts, unless otherwise
specified.
(2) Remote: See Paragraph 4.1.13 (B).
(3) Backup: If PCU output voltage exceeds a second (non-adjustable) value, the PCU
shuts down and locks out regardless of load. Manual restart is then required.
3.4.7
DC/DC Converter Failure: If a PCU's DC/DC converter fails, the PCU shuts down. After
approximately 3 seconds, the PCU automatically restarts. If a DC/DC converter failure
condition occurs again within 5 minutes, the PCU shuts down and locks out. Manual restart is
then required. If the PCU does not experience a DC/DC converter failure condition within the 5
minute time period, the restart circuit is reset.
3.4.8
Power Factor Corrector Converter Failure: If a PCU's power factor corrector converter fails,
the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If a
power factor corrector failure condition occurs again within 5 minutes, the PCU shuts down and
locks out. Manual restart is then required. If the PCU does not experience a power factor
corrector failure condition within the 5 minute time period, the restart circuit is reset.
3.4.9
Thermal Shutdown: If the internal temperature of a PCU exceeds the over temperature
protection threshold, the PCU shuts down. After approximately 3 minutes, the PCU
automatically restarts. If the internal temperature of the PCU again exceeds the over
temperature protection threshold within 30 minutes, the PCU shuts down and locks out.
Manual restart is then required. If the internal temperature of the PCU does not exceed the
over temperature protection threshold within the 30 minute time period, the thermal shutdown
lockout circuit is reset.
3.4.10
Paralleling: This system may be connected in parallel with any rectifier of the same polarity
and adjusted to the same output voltage.
3.4.11
Load Sharing: The MCA load sharing feature automatically balances the load to within 1%
of the PCUs rated output currents. If the MCA's load sharing feature is disabled for any
reason, pre-programmed slope control in each PCU balances the load to within 10% of their
rated output currents. The MCA will balance a system of up to 50 PCUs within 5 minutes. The
MCA's load sharing feature is disabled whenever the system is in current limit, the system is
delivering more than 97% capacity, or the system is delivering less than 3% capacity.
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SAG582140000
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Output Current Walk-In: Output current gradually increases after the system is
switched on, or AC service is supplied or restored as indicated below.
Load Current %
Minimum Elapsed
Time (seconds)
20
50
75
100
2.5
5.0
8.0
Home
3.4.13
Cooling: Each PCU contains six (6) fans for forced convection cooling. If one fan in a PCU
fails, the PCU continues to operate but at reduced output current (maximum output current is
reduced to 50% of rated output current). If two or more fans fail, the PCU's power conversion
circuitry inhibits.
3.4.14
Local Controls: See Operation section of the User Manual for complete descriptions.
Location
PCU
3.4.15
NAME / Description
Type
Standby/Operate Switch
Rocker Switch
Local Status and Alarm Indicators: See Operation section of the User Manual for complete
descriptions.
Location
NAME / Description
AC/Identification
PCU
PCU Fail/Minor
Output Current
Type
LED
Green = AC OK
Yellow (blinking) = Being ID'd
LED
Red = PCU Fail
Red (blinking) = PCU in low voltage inhibit mode
Yellow = Minor Alarm
Yellow (blinking) = communications with MCA lost
10-Segment Green LED Indicator Bar
(blinks when in overload condition)
4. MCA
4.1
Standard Features
4.1.1
MCA Interface: You interface with the MCA locally via the MCA Control Panel located on the
outside of the primary Power/Distribution Bay's front door.
You can also interface with the MCA via the LMS, if furnished.
4.1.2
MCA Local Display: Provides digital metering of system load voltage and current, individual
PCU output, and individual load shunts. Also displays system alarm messages and adjustment
information, as detailed in Paragraph 4.1.12 (MCA Display).
4.1.3
4.1.4
MCA Universal Adjustment Circuit: Provides single point control of float output voltage,
test/equalize output voltage, high voltage shutdown, and current limit adjustments.
Note: If the MCA should fail, the PCUs remember the float and high voltage shutdown
settings last delivered by the MCA. The current limit setting of each PCU goes to 100%
of rated full load.
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SAG582140000
Issue AE, July 28, 2005
Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and
factory settings as follows.
Home
All adjustments can be performed locally via the MCA Control Panel, and most can be
performed remotely via the LMS (if furnished).
(A) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at
55.5 volts, unless otherwise specified.
(B) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at
56.5 volts, unless otherwise specified.
(C) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at
51.0 volts, unless otherwise specified.
(D) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.0
volts, unless otherwise specified.
(E) Total Distribution Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at
2000 amperes, unless otherwise specified.
(F) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at
2000 amperes, unless otherwise specified.
(G) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at
2000 amperes, unless otherwise specified.
(H) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -50C to +99C. You disable the
feature by selecting the setting above +99C. Factory set to off, unless otherwise
specified.
(I) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -50C to +99C. You disable the
feature by selecting the setting above +99C. Factory set to off, unless otherwise
specified.
(J) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -49C to +100C. You disable the
feature by selecting the setting below -49C. Factory set to off, unless otherwise specified.
(K) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -49C to +100C. You disable the
feature by selecting the setting below -49C. Factory set to off, unless otherwise specified.
(L) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute
intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise
specified.
(M) PCU Sequencing: The time delay between turning individual PCUs on is adjustable from
1 to 20 seconds, or feature disabled. The PCU Sequencing feature is factory set to
disabled.
(N) Timed Test/Equalize Period (also enables/disables the manually initiated timed
test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a
value is set, the feature is enabled. You disable the feature by selecting the setting above
99. Factory set at 1 (one) hour, unless otherwise specified.
(O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize
feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300
hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise
specified.
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SAG582140000
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(P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals.
Factory set at 45 seconds, unless otherwise specified.
4.1.5
Home
MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which
is located on the MCA Control Panel. The audible alarm sounds when any alarm condition
monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local
pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm
remains silenced for the current alarm condition only. If another alarm condition occurs, the
audible alarm again sounds.
A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has
been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the
time period programmed expires. If another alarm condition occurs, the audible alarm again
sounds.
4.1.6
Remote On/Off (TR): The operation of any or all PCUs can be inhibited (TR) via the MCA
Control Panel or from the LMS (if furnished). A PCU fail alarm is NOT issued.
4.1.7
MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events.
4.1.8
PCU Sequencing: The MCA can be set to provide PCU Sequencing. When the MCA senses
an AC Power is OFF to All PCUs alarm, it turns off all PCUs. When the AC Power is OFF to
All PCUs alarm clears, the MCA turns on PCU #1, then turns on the other PCUs starting with
PCU #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or
the communication link is broken during a PCU Sequencing routine, all PCUs turn on
immediately.
4.1.9
Local Controls: See Operation section of the User Manual for complete descriptions.
Location
MCA
Control
Panel
NAME / Description
Type
Function Select Up
Function Select Down
Function Set Enter / Move Left / Move Right
Function Set Yes / + / i
Function Set No / Alarm Cutoff
Pushbutton Switch
Pushbutton Switch
Pushbutton Switch
Pushbutton Switch
Pushbutton Switch
Pushbutton Switch
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SAG582140000
Issue AE, July 28, 2005
4.1.10
Local Status and Alarm Indicators: See Operation section of the User Manual for
complete descriptions.
Location
NAME / Description
Type
MCA
Control
Panel
4.1.11
---
LED - yellow
LED - flashing red
LED - red
LED - green/red
LED - yellow
MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as
follows.
MCA IDENTIFICATION NUMBER
COMPONENT
MCA NUMBERING
SCHEME (note
that each line
shown below is
separated with a
dash in the MCA
display)
NOTES
EXAMPLE
Main Bay
1
Bay #
MCA/Router
Second Bay
2
Fifth Bay
5
Bay #
PCU
PCU # w/in the Bay
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SAG582140000
Issue AE, July 28, 2005
MCA IDENTIFICATION NUMBER
COMPONENT
Distribution
Row
Distribution
Device
MCA Relay
Circuit Card
MCA I/O
Circuit Card
MCA NUMBERING
SCHEME (note
that each line
shown below is
separated with a
dash in the MCA
display)
NOTES
Bay #
Distribution Row #
w/in Bay (A or B
Designation)
Type
Bay #
Distribution Point #
w/in Bay
Distribution Point =
1-12 (left right, Left Side, Row #1).
13-24 (left right, Right Side, Row #1).
25-36 (left right, Left Side, Row #2).
37-48 (left right, Right Side, Row #2).
Note that distribution components may
take more than one mounting position,
designation number is the left most
mounting position.
Bay #
Card Position #
w/in Bay
Bay #
Card Position #
w/in Bay
EXAMPLE
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SAG582140000
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4.1.12
Home
MCA Display: Presented next are illustrations from the MCA Menu Tree (Section
5886). Refer to the latest version of Section 5886 for the most recent MCA Menu
Tree. See Operation section of the System's User Manual for complete descriptions of menu
items.
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SAG582140000
Issue AE, July 28, 2005
The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel.
(The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display, Line
4 also displays applicable navigation key codes, see previous page for explanation of codes.)
INITIALIZATION MENU
A
V###########
B
C
D
E
F
G
H
I
J
K
L
M
W
X
Y
Z
############ WAIT ##
16
1
EMERGENCY STOP
INPUT ACTIVE
HI VOLTAGE SHUTDOWN
INPUT ACTIVE
SYSTEM VOLTAGE IS
VERY LOW
SYSTEM BATTERY IS ON
DISCHARGE
11
12
38
53
64
76
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
GO TO FUNCTION MENU
102
17
18
19
20
21
22
8
9
10
13
14
15
54
23
24
25
26
27
28
29
30
31
32
33
34
GO TO MAIN ALARM
MENU
35
56
36
37
65
66
67
77
78
79
44
45
46
47
48
49
50
51
52
POSITION B#-P#A/B
NOT FOUND
or
POSITION NOT FOUND
PANEL B#-P#A/B
POSITION B#-P#A/B
TYPE UNKNOWN
F/CB/PI B#-P#A/B
OVER CURRENT
DIST. PANEL B#-P#A/B
LVD FAILURE
DIST. PANEL B#-P#A/B
A/B CHANGED
DIST. PANEL B#-P#A/B
PROCESSOR
DIST. PANEL B#-P#A/B IS
DUPLICATED
DIST. PANEL B#-P#A/B
NO RESPONSE
GO TO DISTRIBUTION
ALARM MENU
GO BACK TO MENU TREE
BEGINNING
61
62
43
55
63
68
86A, 87A, 88A, 89A
70
71
72
73
74
75
ROUTER B# PROCESSOR
ROUTER B# REPORTS AN
ILLEGAL NODE
ROUTER B# IS
DUPLICATED
ROUTER B#
NO RESPONSE
GO TO ROUTER ALARM
MENU
GO BACK TO MENU TREE
BEGINNING
83
84
85
A
to
(Sheet 2 of 4)
Page 81 of 91
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SAG582140000
Issue AE, July 28, 2005
from
(Sheet 1 of 4)
A
FUNCTION MENU
(cont'd on next page)
103
130
131
MEASUREMENT MENU
104
109
117
118
119
123
127
128
GO TO FUNCTION MENU
129
105
10
6
10
7
108
ROUTER B# REMOTE
SENSE vv.vvV
ROUTER B# INTERNAL
SENSE vv.vvV
GO TO MEASUREMENT
MENU
GO BACK TO MENU TREE
BEGINNING
DISTRIBUTION LOAD MENU
110
111
112
113
120
121
to
(Sheet 3 of 4)
122
136
137
138
139
146
147
158
168
179
189
190
197
198
or
### PCUs ARE
REPORTING
or
NO PCUs ARE
INSTALLED
1 PCU POSITION
IS EMPTY
or
### PCU POSITIONS
ARE EMPTY
or
NO PCU POSITIONS
ARE EMPTY
1 DIST. PANEL IS
REPORTING
or
## DIST. PANELS ARE
REPORTING
or
NO DIST. PANELS ARE
INSTALLED
1 I/O BOARD IS
REPORTING
or
## I/O BOARDS ARE
REPORTING
or
NO I/O BOARDS ARE
INSTALLED
1 ROUTER IS
REPORTING
or
## ROUTERS ARE
REPORTING
or
NO ROUTERS ARE
INSTALLED
1 RELAY BOARD IS
REPORTING
or
## RELAY BOARDS ARE
REPORTING
or
NO RELAY BOARDS ARE
INSTALLED
TEMPERATURE SENSOR
REPORTING
or
NO TEMPERATURE
SENSOR
MONITORING IS
REPORTING
or
NO MONITORING IS
INSTALLED
SENSE VOLTAGE IS
REMOTE INPUT
or
SENSE VOLTAGE IS
AVERAGED
CONTROLLER ASSEMBLY
############
208
209
GO TO FUNCTION MENU
210
125
126
140
141
142
143
F/CB/PI B#-P#A/B
LOAD aaaaaA
GO TO DISTRIBUTION
LOAD MENU
GO BACK TO MENU TREE
BEGINNING
PCU INVENTORY DETAIL MENU
PCU B#-P# ASSEMBLY
#####################
PCU B#-P# SERIAL #
#####################
PCU B#-P# BOOTCODE
#####################
PCU B#-P# SOFTWARE
#####################
PSC B#-P# ASSEMBLY
#####################
PSC B#-P# SERIAL #
#####################
PSC B#-P# BOOTCODE
#####################
PSC B#-P# SOFTWARE
#####################
GO TO PCU
INVENTORY
GO BACK TO MENU TREE
BEGINNING
133
134
GO TO INVENTORY MENU
145
135
144
151
148
149
GO TO INVENTORY MENU
154
150
155
156
159
160
GO TO INVENTORY MENU
161
152
153
157
163
169
ROUTER B# IS
INSTALLED
170
GO TO INVENTORY MENU
164
171
165
166
180
167
181
GO TO INVENTORY MENU
182
195
GO TO INVENTORY MENU
196
DISPLAY SERIAL #
#####################
DISPLAY BOOTCODE
#####################
DISPLAY SOFTWARE
#####################
206
GO TO INVENTORY MENU
207
GO TO DISTRIBUTION
INVENTORY
GO BACK TO MENU TREE
BEGINNING
POINT B#-P#A/B IS A
F/CB/PI
PANEL B#-P#A/B ASSEMBLY
############
PANEL B#-P#A/B SERIAL #
############
PANEL B#-P#A/B BOOTCODE
############
PANEL B#-P#A/B SOFTWARE
############
187
188
GO TO RELAY BOARD
INVENTORY
GO BACK TO MENU TREE
BEGINNING
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SAG582140000
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SYSTEM ADJUSTMENT MENU
FLOAT SETPOINT
= vv.vvV
TEST/EQUALIZE
= vv.vvV
HI VOLTAGE SHUTDOWN
= vv.vvV
TEST H.V. SHUTDOWN
= vv.vvV
212
213
from
(Sheet 2 of 3)
214
B
215
211
220
234
238
318
319
432
433
FUNCTION MENU
(cont'd from previous page)
ADJUST THE SYSTEM
VOLTS & AMPS
ADJUST THE ALARM
SETPOINTS
TURN PCUs ON OR OFF
or
ENERGY MANAGEMENT IS
IN CONTROL
CHANGE CONFIGURATION
PARAMETERS
VERIFY TEST, ESTOP,
& HVS INPUTS
or
TEST SHUTDOWN INPUT
IS ON
or
EMERGENCY STOP INPUT
IS ON
or
HI VOLTAGE SHUTDOWN
INPUT IS ON
235
236
GO TO FUNCTION MENU
237
258
217
259
218
GO TO FUNCTION MENU
260
219
221
222
226
DISTRIBUTION GROUP A
= aaaaaA
227
DISTRIBUTION GROUP B
= aaaaaA
228
246
247
C
to
(Sheet 4 of 4)
257
225
239
248
249
250
305
306
310
311
312
313
314
229
230
231
232
233
240
241
242
243
HIGH TEMPERATURE #1
= tttC/F
or
NO HIGH TEMPERATURE
#1 ALARM
HIGH TEMPERATURE #2
= tttC/F
or
NO HIGH TEMPERATURE
#2 ALARM
LOW TEMPERATURE #1
= tttC/F
or
NO LOW TEMPERATURE
#1 ALARM
LOW TEMPERATURE #2
= tttC/F
or
NO LOW TEMPERATURE
#2 ALARM
GO TO FUNCTION MENU
GO BACK TO MENU TREE
BEGINNING
I/O BOARD
CONFIGURATION MENU
ANALOG INPUT B#-P# IS
DISTRIBUTION
or
ANALOG INPUT B#-P# IS
AUXILIARY
ANALOG INPUT B#-P#
50mV = aaaaaA
ANALOG OUTPUT B#-P#
50mV = aaaaaA
BINARY INPUT B#-P#-I#
ALARM = CLOSED
or
BINARY INPUT B#-P#-I#
ALARM = OPEN
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
CHECKED CONDITIONS
DE-ENERGIZE
or
CHECKED CONDITIONS
ENERGIZE
9/_EMERGENCY STOP
INPUT ACTIVE
9/_HI VOLTAGE SHUTDOWN
INPUT ACTIVE
9/_SYSTEM VOLTAGE IS
VERY LOW
9/_SYSTEM BATTERY ON
DISCHARGE
9/_SYSTEM HIGH VOLTAGE
#1 ALARM
9/_SYSTEM HIGH VOLTAGE
#2 ALARM
9/_1 SYSTEM BREAKER OR
FUSE ALARM
9/_2+ SYSTEM BREAKER &
FUSE ALARMS
9/_AC POWER IS OFF TO
1 PCU
9/_AC POWER IS OFF TO
2+ PCUs
9/_AC POWER IS OFF TO
ALL PCUs
9/_1 PCU FAILURE
ANY TYPE
9/_2+ PCU FAILURES
ANY TYPE
9/_1 PCU FAILURE
'MAJOR' TYPE
9/_2+ PCU FAILURES
'MAJOR' TYPE
9/_1 PCU FAILURE
'MINOR' TYPE
9/_2+ PCU FAILURES
'MINOR' TYPE
9/_NO PCUs ARE
IN INVENTORY
9/_1 DIST. PANEL
FAILURE
9/_2+ DIST. PANEL
FAILURES
9/_NO DIST. PANELS ARE
IN INVENTORY
9/_1 I/O BOARD
FAILURE
9/_2+ I/O BOARD
FAILURES
9/_NO I/O BOARDS ARE
IN INVENTORY
279
280
281
282
283
284
285
286
287
288
289
290
291
251
DEFINE RELAY
FUNCTION A#
292
252
GO TO CONFIGURE MENU
293
253
294
295
MAXIMUM COMPENSATION
= vv.vvV
MINIMUM COMPENSATION
= vv.vvV
NOW DISPLAYING C/F
SET TO C/F?
IT IS NOW hh:mm:ss
dd-mon-yy
256
216
224
CONFIGURE MENU
255
LOSS IS POSSIBLE. GO
AHEAD ANYWAY?
223
296
307
297
308
GO TO CONFIGURE MENU
298
309
299
315
316
GO TO FUNCTION MENU
300
317
301
302
303
304
Page 83 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
from
(Sheet 3 of 4)
C
MCA ALARM
LOG DETAIL MENU
dd-mon-yy hh:mm:ss /
CONTROLLER
321
PCU ALARM
LOG DETAIL MENU
dd-mon-yy hh:mm:ss /
PCU B#-P#
379
dd-mon-yy hh:mm:ss /
PANEL B#-P#A/B
395
dd-mon-yy hh:mm:ss /
I/O B#-P#
406
dd-mon-yy hh:mm:ss /
ROUTER B#
420
dd-mon-yy hh:mm:ss /
RELAY B#-P#
430
GO TO FUNCTION MENU
431
380
381
382
383
384
385
407
408
409
410
411
412
413
414
415
416
417
ROUTER ALARM
LOG DETAIL MENU
ROUTER B#
NO ALARMS
ROUTER B# REMOTE
SENSE OPEN
ROUTER B# INTERNAL
SENSE OPEN
ROUTER B# PROCESSOR
FAILURE
ROUTER B# REPORTS AN
ILLEGAL NODE
ROUTER B# IS
DUPLICATED
ROUTER B# DOES NOT
RESPOND
ROUTER B# REMOTE
SENSE vv.vvV
ROUTER B# INTERNAL
SENSE vv.vvV
SYSTEM OUTPUT SENSE
vv.vvV
TOTAL LOAD CURRENT
aaaaaA
418
419
386
387
388
389
390
391
392
421
422
423
424
425
426
427
428
429
393
394
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
396
397
398
399
RELAY ALARM
LOG DETAIL MENU
RELAY BOARD B#-P#
NO ALARMS
RELAY B#-P#-R# IS
STUCK
RELAY BOARD B#-P#
PROCESSOR
RELAY BOARD B#-P# IS
DUPLICATED
RELAY BOARD B#-P#
NO RESPONSE
SYSTEM OUTPUT SENSE
vv.vvV
DISTRIBUTION ALARM
LOG DETAIL MENU
DIST. PANEL B#-P#A/B
NO ALARMS
DIST. PANEL B#-P#A/B
DISCONNECTED
POSITION B#-P#A/B
IS OPEN
POSITION B#-P#A/B
NOT FOUND
or
POSITION NOT FOUND
PANEL B#-P#A/B
POSITION B#-P#A/B
TYPE UNKNOWN
POSITION B#-P#A/B
OVER CURRENT
DIST. PANEL B#-P#A/B
LVD FAILURE
DIST. PANEL B#-P#A/B
A/B CHANGED
400
401
402
403
404
405
370
371
372
373
374
375
376
PCU B#-P#
NO ALARMS
PCU B#-P# EMERGENCY
STOP ACTIVE
PCU B#-P# HI VOLTAGE
SHUTDOWN
PCU B#-P# AC OFF OR
NO AC DATA
PCU B#-P# AC LINE
TOO LOW
PCU B#-P# AC LINE
TOO HIGH
PCU B#-P# AC LINE
PHASE LOST
PCU B#-P# POWER
FACTOR FAIL
PCU B#-P# DC/DC
CONVERTER
PCU B#-P# OUTPUT
FUSE/BREAKER
PCU B#-P# OUTPUT IS
INHIBITED
PCU B#-P# IS SET TO
STANDBY
PCU B#-P# THERMAL
CURRENT LIMIT
PCU B#-P# THERMAL
SHUTDOWN
PCU B#-P# HI AMBIENT
TEMPERATURE
PCU B#-P# LOAD SHARE
IMBALANCE
PCU B#-P# 1 FAN
SLOW/STOPPED
PCU B#-P# 2+ FANS
SLOW/STOPPED
PCU B#-P# NO SENSE
VOLTAGE
PCU B#-P# IS
DUPLICATED
PCU B#-P# DOES NOT
RESPOND
PCU B#-P# IS
TURNED ON
or
PCU B#-P# IS
TURNED OFF
PCU B#-P# LOAD
aaaaaA
SYSTEM OUTPUT SENSE
vv.vvV
TOTAL LOAD CURRENT
aaaaaA
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
SYSTEM CONTROLLER
NO ALARMS
EMERGENCY STOP
INPUT ACTIVE
HI VOLTAGE SHUTDOWN
INPUT ACTIVE
SYSTEM VOLTAGE IS
VERY LOW
SYSTEM BATTERY IS ON
DISCHARGE
SYSTEM HIGH VOLTAGE
#1 ALARM
SYSTEM HIGH VOLTAGE
#2 ALARM
NO PCUs ARE
IN INVENTORY
NO DIST. PANELS ARE
IN INVENTORY
NO ROUTERS ARE
IN INVENTORY
NO RELAY BOARDS ARE
IN INVENTORY
HIGH TEMPERATURE #1
ALARM
HIGH TEMPERATURE #2
ALARM
LOW TEMPERATURE #1
ALARM
LOW TEMPERATURE #2
ALARM
TEMPERATURE SENSOR
NO SIGNAL
MAJOR MONITORING
ALARM(S)
MINOR MONITORING
ALARM(S)
Monitoring LED
Messages
MONITORING DOES NOT
RESPOND
CONTROLLER FAILURE
####
THE CONTROLLER IS
INITIALIZING
TOTAL LOAD CURRENT
ALARM
GROUP A LOAD CURRENT
ALARM
GROUP B LOAD CURRENT
ALARM
THE DISPLAY DOES NOT
RESPOND
SYSTEM OUTPUT SENSE
vv.vvV
TOTAL LOAD CURRENT
aaaaaA
377
349
378
350
Page 84 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
4.1.13
4.1.14
4.1.15
Page 85 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Front
3/8-16 Floor
Leveling Bolts
(4)
Front
3/8-16 Floor
Leveling Bolts
(4)
Page 86 of 91
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
Notes:
30.000
Top View
24.000
84.000
Front View
Page 87 of 91
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
30.000
Top View
10.000
84.000
Front View
Rear View
Page 88 of 91
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
0.75
(19.05)
3.00 (76.2)
0.75 (19.05)
2.25 (57.15)
300 (7,620)
or
1200 (30,480)
0.35 (8.89)
Page 89 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
RELATED DOCUMENTATION
System Installation Guide:
Section 5957
Section 5876
Section 5877
Section 5886
J582140000
SD582140000
T582140000
Section 5879
Section 5847
SAG586505000
520538
SD507606
Page 90 of 91
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140000
Issue AE, July 28, 2005
Home
Change
Number
(ECO)
AA
LLP035201
AB
LLP201789
AC
LLP203086
AD
LLP203842
AE
LLP203895
Description of Change
Date
Approved
New
MCA Tree updated in Specifications section.
Ordering Note for non-standard MCA Network
cable added to Lists 11 and 12 descriptions.
MCA version 1.2.0.1 features added. Ordering
Note for side panels added to Lists 11 and 12
descriptions. 208/240VAC Input Option Added.
MCA I/O Cards Added. Surge Suppression Lists
added.
Added List 71 and 72 (MCA I/O Cards). MCA I/O
card removed from surge suppression List
options. NEBS statement added.
Busbar Shield Kit P/N 528482 added.
Replacement Alarm, Reference, and Control
Fuses section updated. Populating distribution
device restrictions added to DISTRIBUTION
DEVICES section.
01/14/04
John Jasko
01/18/05
John Jasko
02/11/05
John Jasko
07/05/05
John Jasko
07/28/05
John Jasko
E-Signed by John Jasko 10/20/2005 using ApproveIt
10/20/2005
E-Signed by John Kirkpatrick 10/20/2005 using ApproveIt
10/20/2005