Cb634c Elec Sys
Cb634c Elec Sys
Cb634c Elec Sys
AA
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
Receptacle
Plug
1
2
1
2
KENR2856
December 1995
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Component
Part Number
Single Wire
Connector
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
A
325-PK-14
Pin
AA
1
Wire
Color
Socket
Normally closed switch that will open with an increase of a specific condition.
2
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
9X-1123
325-PK-14
200-BK-14
Circuit Number
Identification
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
Wire
Gauge
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
1995 Caterpillar
All Rights Reserved
Printed in U.S.A.
Electrical Schematic
119-3963
30
28 10 25
22
29 23 21 20 15
HOUR
METER
6T-7337
200-BK
200-BK
400-GN
614-PU
5
NEUTRAL
START
RELAY #1
3E-5239
123-WH
155-PK
777-PU
1
3
321-BR
CONNECTOR
KEY
START
FUSE
3K-8782
UNUSED
10
DIODE AS.
105-3542
DIODE AS.
105-3542
WARNING
HORN
7T-0969
376-GN
148-WH
BACKUP
ALARM
FUSE
3K-8782
GAUGES/
SPEED SENSOR
FUSE
3K-8782
10
B920-GN
B921-WH
C933-GN
C933-GN
103-YL
C924-YL
C925-GN
VIB ON/OFF
103-YL
UNUSED
PART OF VALVE GP
3T-2357
200-BK
751-GN
P26
9 10 11 12
R1
R4
R44
87
1 30
1 2 3 4 5 6 7 8 9 10 11 12
419-YL
2
C720-BU
87a
87
1 30
1 2 3 4 5 6 7 8
P3
155-PK
3E-5239
200-BK
5
2
87
1 30
BRAKE
RELAY #1
3E-5239
87a
P2
BRAKE
RELAY #2
87a
2 SPEED
SWITCH
8D-2676
A982-BR
400-GN
406-PU
465-OR
C931-OR
428-OR
405-GY
181-GY
200-BK
123-WH
105-BR
121-YL
176-YL
155-PK
175-PK
103-YL
110-GN-14
173-YL
326-PU
109-OR-6
112-PU-6
449-WH
B440-WH
447-PK
635-BR
C932-YL
614-PU
C930-BR
376-GN
309-GY
B438-OR
308-YL
307-OR
405-GY
C938-BR
465-OR
400-GN
428-OR
406-PU
12345678
10
200-BK
200-BK
R12
B439-RD
P12
1
2
P31
REAR
HARNESS
120-4218
608-GN
18-BK
18-WH
WH
FRONT
VIB SENSOR
106-0543
R31
RD
200-BK
R13
T
200-BK
ENGINE OIL
PRESS. SW
107-0611
R44
200-BK
C929-WH
C928-GY
C730-BR
C729-BU
322-GY
619-GN
B439-RD
C922-BR
A983-BU
A920-BR
A919-BU
221-BK
220-BK
400-GN
123-WH
326-PU
P44
1
2
400-GN
R18
400-GN
123-WH
326-PU
P18
200-BK
ENGINE HARNESS
117-0403
BK-00
POS
NEG
BATTERY
C924-YL
12
P19
S
MTR BAT
R23
127-9815
P23
1
2
C927-PU
9
25
22
10
39
12
18
13
21
19
406-PU
465-OR
C931-OR
428-OR
405-GY
181-GY
A982-BR
400-GN
200-BK
200-BK
123-WH
105-BR
121-YL
176-YL
155-PK
175-PK
103-YL
110-GN-14
173-YL
326-PU
109-OR-6
449-RD
447-PK
B440-RD
C932-YL
C930-BR
614-PU
B438-OR
376-GN
309-GY
635-BR
HYD
TEMP
RELAY
3E-5239
2
87
87a
30
5
1
376-GN
UNUSED
377-OR
UNUSED
C938-BR
87
428-OR
200-BK
306-GN
307-OR
C927-PU
C926-BU
103-YL
B440-RD
B439-RD
C924-YL
C925-GN
A919-BU
221-BK
C931-OR
123-WH
221-BK
87
220-BK
COOLANT
TEMP
RELAY
3E-5239
87a
30
5
1
405-GY
276-BK
465-OR
2
87
87a
30
155-PK
777-PU
751-GN
322-GY
121-YL
321-BR
326-PU
308-YL
2
87
87a
30
5
1
ENGINE OIL
PRESS.
RELAY
3E-5239
SOLENOID A
STARTER
MOTOR
101-8929
TO
FRAME
JUMP STUD
106-0800
16
HYD CHARGE
OIL PRESS.
RELAY
3E-5239
THROTTLE
CONTROL
BREAKER
6N-8589
376-GN
33
4
5
3
34
2
1
6
7
28
200-BK
C926-BU
C927-PU
777-PU
751-GN
C924-YL
C925-GN
306-GN
309-GY
377-OR
C938-BR
226-BK
428-OR
15
C930-BR
C931-OR
123-WH
221-BK
406-PU
+HOT
+AUX
A920-BR
A RED
A953-PK
MAIN
RELAY
101-7740
A982-BR
A920-BR
A919-BU
A983-BU
112-PU-6
181-GY
109-OR-6
2 1
16
R33
MAIN
RELAY
118-3534
20
R11
1 2
114-GN-12
P11
R21
304-WH-6
112-PU-6
109-OR-6
308-YL
614-PU
604-OR
619-GN
608-GN
173-YL
635-BR
606-GY
605-YL
200-BK
C923-OR
29
C936-GY
101-RD-6
ALT
BREAKER
9S-0174
109-OR-6
TO
ENGINE
BLOCK
309-GY
4D-6565
619-GN
175-PK
C928-GY
C929-WH
C729-BU
C730-BR
FRONT/REAR
SPRAY
SWITCH
4D-1836
608-GN
173-YL
606-GY
605-YL
200-BK
2
LIGHT
SWITCH
3K-1650
TURN
SWITCH
1V-6652
87a
1
1 30
49A
WATER
SPRAY
SWITCH
1V-6653
537-GN
49
30B
UNUSED
31
B438-OR
C922-BR
110-GN
200-BK
ALTERNATOR
9W-3043
ALT
635-BR
87
2
INT
RELAY
3E-5239
1
2
3
C937-WH
200-BK
C935-PU
4
5
Warning Horn
10
11
12
Backup Alarm
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Disconnect Switch
27
Battery
28
Starter Relay
29
30
TIMER
5E-8006
C2
UNUSED
Control Console
B438-OR
T-D
614-PU
604-OR
28
1 2
P33
112-PU-6
200-BK
Instrument Panel
C BLK
2
LIGHT
BREAKER
3T-8728
P8
B WHT
THROTTLE
CONTROL
SWITCH
125-5011
181-GY
P9
176-YL
B440-RD
200-BK
A982-BR
A983-BU
200-BK
105-BR
200-BK
449-RD
-GND
A919-BU
220-BK
109-OR-6
112-PU-6
Component
406-PU
C932-YL
449-RD
B440-RD
321-BR
608-GN
C923-OR
WARNING
LIGHT
RELAY
3E-5239
87a
30
C930-BR
200-BK
220-BK
400-GN
123-WH
326-PU
226-BK
112-PU-6
P21
60
30
Item
No.
308-YL
STARTER
RELAY
3E-0075
CABLE AS.
RD-00
109-5584
P22
1
2
SOLINOID B
R19
12
P20
R22
322-GY
C729-BU
C730-BR
C928-GY
C929-WH
C922-BR
A983-BU
A920-BR
1
2
3
4
5
6
306-GN
BATTERY
3T-5760
27
C926-BU
200-BK
200-BK
33
4
5
3
34
2
1
6
7
28
R9
NEG
MOTOR
R20
C925-GN
200-BK
POS
3T-5760
BK-00
CABLE AS
5Y-1423
CABLE AS.
3P-2181
BK-00
CABLE AS.
109-2249
CABLE AS.
RD-00
108-0405
25
2 SPEED BRAKE
112-7040
9
25
22
10
39
12
18
13
21
19
17
36
35
32
31
20
16
38
37
24
109-OR-6
BK-00
22
23
DISCONNECT SW
7N-0718
CABLE AS.
5Y-1423
200-BK-12
VIB
CONTROL
220-BK
400-GN
123-WH
326-PU
377-OR
614-PU
606-GY
604-OR
605-YL
619-GN
226-BK
447-PK
276-BK
B439-RD
465-OR
26
301-BU-10
VIB
CONTROL
17
36
35
32
31
20
16
38
37
24
11
26
30
40
29
27
23
8
15
14
276-BK
24
GND
FRAME
FUNCTIONAL
LIGHT
RELAY
3E-5239
405-GY
123-WH
FUEL
SHUT-OFF
SOLENOID
7T-7743
322-GY
C729-BU
C730-BR
C928-GY
C929-WH
C922-BR
A983-BU
A920-BR
A919-BU
221-BK
200-BK
C926-BU
C927-PU
777-PU
751-GN
C924-YL
C925-GN
306-GN
309-GY
21
200-BK
HOUR METER
PRESS. SW
103-4977
FRONT HARNESS
120-4219
P24
1
2
11
26
30
40
29
27
23
8
15
14
449-RD
B440-RD
321-BR
608-GN
C923-OR
GND
FRAME
200-BK
20
18
R24
THROTTLE
CONTROL
SOLENOID
125-5011
614-PU
606-GY
604-OR
605-YL
619-GN
226-BK
447-PK
276-BK
B439-RD
123-WH
A B C
R17
221-BK
19
200-BK
C922-BR
P17
A B C
15
R15
P13
BK
WH
RD
221-BK
ENGINE COOLANT
TEMP SW
3E-6451
P14
2
1
C923-OR
200-BK
MOTOR
P15
1 2 3 4 5 6 7 8
MOTOR
HYD OIL
PRESS. SW
3E-7382
1 2
R14
200-BK
REAR
WATER PUMP
128-8625
P25
200-BK-12
11
FRONT
WATER PUMP
128-8625
200-BK
17
C929-WH
C928-GY
C730-BR
C729-BU
322-GY
619-GN
B439-RD
C922-BR
SHEILD
200-BK
SHIELD
C923-OR
200-BK-12
608-GN
619-GN
605-YL
604-OR
200-BK
606-GY
614-PU
R25
200-BK
200-BK
C
B
A
BK
200-BK
WORKING LAMP GP
9X-4381
FUEL
SENDER
6T-3670
13
R3
200-BK
d39131
110-GN
200-BK
4
5
6
87a
30
18 9
13
87
C923-OR
321-BR
200-BK
14
619-GN
123-WH
449-RD
B440-RD
321-BR
608-GN
C923-OR
1
2
3
4
2
P5
C938-BR
200-BK
200-BK
WORKING LAMP GP
9X-4381
B438-OR
123-WH
449-RD
B440-RD
321-BR
608-GN
BACKUP ALARM
12
619-GN
HYD
TEMP SW
114-4308
109-OR-6
11
322-GY
BCA
17 12 11
R3
C922-BR
P30
1 2 3 4 5 6 7 8
R2
200-BK
R30
1 2 3 4 5 6 7 8 9 10 11 12
200-BK
R29
P29
2 1
200-BK
WARNING HORN
7T-0969
308-YL
1 2 3 4 5 6 7 8
109-OR-6
608-GN
WH
BK
RD
18-WH
18-BK
WORKING LAMP GP
200-BK
C929-WH
C928-GY
C730-BR
C729-BU
200-BK
P44
P1
C930-BR
R16
SHIELD
9 10 11 12
UNUSED
307-OR
R28
12345678
WORKING LAMP GP
9X-4381
1 2 3 4 5 6
405-GY
REAR SPEED
SENSOR
119-9527
C938-BR
465-OR
400-GN
428-OR
406-PU
REAR
VIB SENSOR
106-0543
P4
112-PU-6
200-BK
27
777-PU
2
5
NEUTRAL
START
RELAY #2
3E-5239
DIODE AS.
105-3542
26
200-BK
UNUSED
200-BK
330-YL
UNUSED
123-WH
10
BRAKE
SWITCH
116-5275
122-7344
116-6565
WARNING
HORN
SWITCH
155-PK
109-OR
10
176-YL
IGNITION
SWITCH
9G-7641
VIBRATION
FUSE
3K-8782
173-YL
15
110-GN-14
ST
BRAKE
FUSE
3K-8782
NEUT START
777-PU
103-YL
UNUSED
112-PU-6
ON
308-YL
326-PU
307-OR
105-BR
AUTO-VIB
SWITCH
(FWD)
155-PK
308-YL
155-PK
568-GN
SHIELD
105-BR
OFF
AUTO-VIB
SWITCH
(REV)
C932-YL
WATER
SPRAY
FUSE
8M-8948
121-YL
CIRCUIT GROUPING
DESIGNATION
INDICATOR
LAMP
2N-2371/
2V-7087
C934-BU
330-YL
P7
C934-BU
P27
R10
BACKUP
ALARM
PRESS SW
9D-7032
10
P6
DUAL AMPLITUDE
HARNESS
120-8868
7 8 6 1 4 2 3 5 9 10 11 12
123-WH
C932-YL
155-PK
C933-GN
326-PU
330-YL
308-YL
13
24
200-BK
UNUSED
UNUSED
19
33
R10
330-YL
UNUSED
5
4
7 8 6 1 4 2 3 5 9 10 11 12
308-YL
DIAGNOSTIC
LIGHT
CLUSTER
117-5674
117-5673
P10
326-PU
16
B921-WH
121-YL
777-PU
FUNCTIONAL
LIGHT
CLUSTER
405-GY
428-OR
C931-OR
123-WH
465-OR
406-PU
14
B440-GN
B920-GN
321-BR
F
E
D
C
B
A
C933-GN
322-GY
635-BR
C932-YL
C930-BR
200-BK
B438-OR
614-PU
200-BK
200-BK
123-WH
400-GN
AUTO/MAN.
SWITCH
4D-1836
121-YL
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
C934-BU
C932-YL
322-GY
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
C925-GN
751-GN
F
E
D
C
B
A
DRUM
SELECT
SWITCH
1V-6653
LOW/HIGH
AMP.
SWITCH
4D-1836
C924-YL
C932-YL
INSTRUMENT
HARNESS
124-9658
4
6
B439-RD
A982-BR
447-PK
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
B440-RD
THROTTLE
CONTROL
SWITCH
8D-2676
B440-WH
181-GY
CIRCUIT CONNECTED
C926-BU
103-YL
SIG
200-BK
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
C927-PU
GROUND
SPEED
TACH
120-3964
112-PU-6
COLOR
87a
307-OR
SIG
306-GN
109-OR
ABBREV
VIB
TACH
108-4865
87
200-BK
DESCRIPTION
200-BK
614-PU
SYMBOL
SIG
30
B765-BR
FUEL
GAUGE
4W-2141
123-WH
200-BK
123-WH
d39130
d39084