Ship Inspection Report
Ship Inspection Report
Ship Inspection Report
This report to the Members explains in greater detail the nature of the ship
inspection process, and records the overall picture presented from an analysis
of the data in the inspectors reports. It also provides an analysis of the findings
from the condition survey programme dating back to 1990. The Members
should bear in mind that the data from the ship inspection programme is
reflective of the performance of the Association as a whole, since (as explained
overleaf) inspections during the period under review were carried out randomly
across the Membership. The condition survey data, on the other hand, is not
necessarily representative because of the targeted nature of those surveys.
Ship visits
THE INSPECTORS TASK
Following the decision of the Directors in 1990 to set up a ship inspection
programme, the first ships to be inspected were those owned by companies
represented on the board of Directors. These inspections set the style and depth
of the inspection visits for the future. The visits by the inspectors were designed
not to be confrontational but more to resemble the type of inspection that might
be carried out by a marine superintendent or a prospective charterer. This
pattern having been established, the inspection programme was extended to
the ships of the membership as a whole, with the initial target of visiting at least
one ship from each entered fleet. Since that time, a total of well over 2,000
ships have been inspected out of approximately 7,000 entered ships. The visits
have taken place worldwide with an emphasis on ships trading in areas which
are less well patrolled by port state control or other inspection bodies. Many
ships in the Club are found to be operating to the highest standards and the
majority are found to be perfectly acceptable. In other cases, the Club is able,
after a visit, to make suggestions for improvements or changes which will lead
to a reduced exposure to claims. Most of the members are receptive and
cooperative. The small minority who decline to respond satisfactorily are
reported to the board of Directors, and in most cases are not offered renewal
terms by the Association at the end of the year.
The inspectors themselves are all senior ship masters with additional
experience either as surveyors, superintendents or ship managers, specifically
appointed because of their competence and skill so as to be able to make the
judgements required of them.
The visits usually last about four hours. During that time the inspectors
spend some time with the master reviewing operating procedures and manning.
They then inspect the navigating bridge, the lifesaving and firefighting
equipment, the machinery spaces and the cargo spaces including the cargo
hatches and the lifting gear. Throughout the visit, the inspectors refer to a
printed notebook which contains for their guidance likely relevant questions. A
copy of the notebook (see Appendix III) is attached to this report. As the visit
progresses, the inspector may feel concern for some specific aspect of the ships
operation and may in consequence, spend more time on that area. At the
conclusion of his visit, he will make a judgement as to whether he is satisfied
that in general the ship meets the requisite standards under six headings:
cargoworthiness, manning, general maintenance, safety including safe working
practices, operational status and pollution. He is also asked to state in his report
whether he is satisfied that the ship conforms to the Clubs standards and
whether he would be prepared to sail on board himself. If the inspector is not
satisfied in relation to some aspect, he gives brief reasons in his written report.
No specific standards are laid down by the Club apart from the need to comply
with the international conventions and the classification society rules. Quality is
intangible and difficult to define, but the inspectors know it when they see it.
As soon as the inspector leaves the ship he will immediately communicate his
report (see Appendix II) to the managers agents in London, having left a copy
on board. The Club contacts the owners subsequently by letter enclosing the
report with any relevant comment or recommendations.
ANALYSIS OF DATA
Data has been collected over the five years 1990 to 1994 inclusive. The analysis
which follows is, however, related only to the first four years of the programme.
During 1994, the programme has been more specifically targeted and thus the
statistical analysis, while of value to the Association and its managers, is not so
indicative of the industry position nor of the profile of the Association as a whole.
1994 data has accordingly been excluded from the statistical analysis, although
the general commentary is made against the background of the full programme.
OVERALL RESULTS
Overall, 91 per cent of the ships visited by the Associations inspectors are
entirely acceptable and the inspectors would sail on these ships themselves
without hesitation. Of the remainder, the inspectors observations give rise to
some adverse comments which are immediately taken up with the owners of the
ships. In most cases, rectification of the problem is carried out immediately or
the condition survey process is instigated to explore the problems in greater
depth.
Entirely
satistactory 91%
AREAS OF COMMENT
As well as identifying any defect or problem area that comes to their attention,
the inspectors, as experienced professional seamen who have themselves sailed
in command, will offer comments and suggestions in other areas where they
believe it will be helpful to the owner or master of a ship or assist in loss
prevention. These comments are recorded in six categories as shown in Table 2
below; the categories are then analysed further in the succeeding paragraphs.
The inspectors have considered it appropriate to record one or more
comments in respect of 64 per cent of ships visited although it is stressed that
many of these comments are constructive suggestions rather than serious
deficiencies.
The percentages shown indicate the proportion of visits where the inspector
was able to make a comment which would contribute to better performance in
that area; it is not necessarily indicative of an adverse finding or defect.
22%
Cargoworthiness
Manning
15%
43%
Safety standards
Operating performance
37%
12%
Pollution
17%
CARGOWORTHINESS
The UK Clubs Analysis of Major Claims has shown that one third of major claims
are cargo related. Inspectors have therefore paid close attention to cargo
handling equipment and procedures on board for cargo management. Of the 22
per cent of visits where they have been able to make comments, Table 3 shows
the detailed areas which have been identified.
Lifting gear 9%
Pipework 7%
Cleaning systems 2%
General defects 4%
Ventilation/gas systems 5%
MANNING
The Analysis of Major Claims demonstrated that over two thirds of all major
claims had human error on board ship as their immediate cause. Since January
1993, therefore, the inspectors have been gathering additional manning
information from each ship visited, recording numbers and nationality of officers
and ratings, source of employment, length of service, experience in rank,
previous experience in that ship, working language of the ship, mother tongue
and so forth. A report including an analysis of this data is to be published by the
Club separately.
As part of their routine visit, inspectors endeavour to meet and work with a
range of officers as well as the master, and are thus able to take a view as to the
competence of those officers. The inspectors judge the officers strictly by
reference to the position held on board the ship concerned. The result is an
important indicator to the Association as to the emphasis attached by the
particular owner to ensuring that he has an appropriately qualified, experienced
and competent team of officers.
Fair
Room for
improvement
The fact that so many officers merit an assessment of only fair or worse, despite
the qualifications held, indicates the continuing need for owners not to rely
exclusively upon paper certificates, but instead to insist upon and measure
standards of performance of their ship staff.
Pilotage procedures 3%
Structural repairs 9%
General maintenance 4%
Navigation equipment 7%
Charts 19%
Other equipment 6%
SAFETY STANDARDS
It is perturbing that the inspection results indicate that in 37 per cent of the
inspected fleet the safety standards were subject to comment. Unsatisfactory
firefighting equipment and engine fire hazards make up 32 per cent of all safety
related comments which is of note given that the first compounds the gravity of
the second.
Liferafts/buoys 6%
Lifesaving equipment 6%
Other 3%
Access obstruction 9%
Engineroom safety 5%
Emergency systems 4%
Fireshields/safety guards 4%
Most of these comments related to factors within the knowledge of ship staff
the very individuals most likely to suffer the consequences of accidents.
Complacency, habit and cultural indifference to safety are always a threat to the
maintenance of a safe environment. Maintenance of a practical safety culture is
a continuing challenge for all owners.
OPERATIONAL PERFORMANCE
In this category, there are many fewer comments than is the case under the
other headings. Since the topic is very general the comments tend to overlap
and to reflect those made in other sections of the report. Nearly half the
comments relate to a concern that operational status will be affected as a
consequence of defects noted elsewhere.
POLLUTION CONTROL
Like safety, pollution has created much interest among the general public, the
media and the legislators. Many of the regulations designed to prevent marine
pollution have been devised in response to particular casualties. However,
perhaps because of this array of international, regional and unilateral action,
17 per cent of all comments concerned defects or shortcomings in pollution
prevention measures or procedures on board inspected ships.
General defects 4%
Procedures and regulations 16%
Transfer procedures 6%
It is worth remembering that half the major pollution claims paid by the
Association arose from incidents on ships not carrying oil cargo. Spillages of
bunker oil and collisions account for over one third of the total number of
pollution claims.
MANAGEMENT SYSTEMS
As part of their function, the inspectors have also been gathering data about the
management structures within the Associations fleet, and the different
management system approaches within that structure.
Table 8 below shows the proportion of ships visited by the inspectors which
were managed by the owner, or a management company associated with the
owner in some way, contrasted with those where the management has been
contracted out to an independent ship manager.
Inspectors' comments
61% of visits
Manager operated
ships 27%
Owner operated
ships 73%
Inspectors' comments
66% of visits
Compliance with
manning scale 92%
Inspectors' comments
62% of visits
Condition surveys
Unlike the ship visits, surveys are carried out by independent consultants and
not by the Associations own inspectors. The Members have an obligation under
the Club rules to make their ships available for survey when required and to
complete any recommendations made by the Association within the time
stipulated. On those rare occasions when a Member does not respond correctly,
any claims made by the Member for payment by the Association can only be
paid with the approval of the Board of Directors.
In this report, a total of 1,035 surveys have been analysed. The surveys are
commissioned for a variety of reasons. 72 per cent of surveys were in relation
to ships offered for entry. Of this percentage, 23 per cent of surveys were carried
out before entry and 49 per cent as soon as possible after entry. In the latter
case, a satisfactory survey was a condition of continuing membership.
The remaining 28 per cent of surveys were ordered in relation to ships where
the managers or Board concluded a survey was necessary. These arose following
adverse ship inspectors adverse findings (11 per cent), claims indicating an
underlying defect, reactivation of a laid-up older ship or when specifically
ordered by the Board following evidence of apparent sub-standard practices by
an owner having come to their attention.
10
required remedial action, whereas only 8 per cent of those ships surveyed preentry were found to be unsatisfactory. Overall, while surveys ordered after ship
inspections represent only 11 per cent of the total number of surveys, they
account for 24 per cent of the ships where action was required following a
condition survey. This is an indication of the effectiveness and importance of the
ship inspection programme in maintaining the quality of the Associations
entered tonnage.
The majority of ships surveyed meet the necessary standards, but in other
cases the managers make recommendations for work to be completed within a
certain time in order to comply with the required standards. Of the ships
considered in this report, 61 per cent passed without the need for recommendations from the Association, although 31 per cent required guidance from the
surveyor regarding defects which were rectified during the course of the survey.
When the surveyor has completed his survey, he is required immediately to
draw up a list of defects (see Appendix IV) which includes details of any work
which he deems necessary. The list is transmitted to the managers ship
inspections department at once, a copy being left with the master of the ship
or the owners representative. The Association then considers what recommendations may need to be made before formally notifying the member. Depending
upon their nature, the Association may not include in these recommendations
every one of the defects noted by the surveyor but all defects which affect
operational safety or classification will invariably be included.
Pollution 2%
Navigation 3%
Structural 23%
Like the comments made during ship visits, these groupings can be further
broken down to give a more detailed picture of areas most likely to produce
unsatisfactory results on a survey.
CARGOWORTHINESS
Defects relating to cargoworthiness amount to 38 per cent of all defects
identified. These are broken down in the following table. It can be seen that
hatch related defects amount to 62 per cent of all cargoworthiness defects;
these are further sub-divided in the table. As with the findings of the ship
inspection programme, this predominance of hatch cover related defects
illustrates the need for owners and ship staff to emphasise proper maintenance.
11
Pipework/valves 3%
Pumps and bilges 5%
General defects 4%
Crossjoint wedges 3%
SAFETY STANDARDS
The scope of a condition survey is often defined to include matters specifically
relevant to operational safety. 24 per cent of recommendations fall into this
category.
Fire detection
systems inadequate 2%
Substandard lifeboats 5%
Other firefighting
equipment defective 9%
Substandard liferafts/buoys 2%
Emergency instructions
unavailable 4%
It is noted that navigation charts and publications head the list of failures in this
category. Again, this is an area well within the expected knowledge of both
masters and owners, and clearly has significant implications for safety at sea, as
does the inadequacy of firefighting and life saving equipment.
12
STRUCTURAL RECOMMENDATIONS
Table 15 shows the range of structural problems identified in the surveys. It is
noted that a substantial number of these defects were not defects which
required the technical expertise of a surveyor to note, but must have been
readily apparent to ship staff and owners representatives.
Other 11%
Further tests 9%
Ladders/walkways/
guardrails 15%
Steelwork 7%
Pipework 9%
Internal repairs 6%
Other repairs 7%
13
CIS
Cyprus
North America
The Bahamas
Liberia
South & Central America
Panama
Greece
Caribbean States
South East Asia
Malta
Romania
Turkey
Other European
Other
Not recorded
Total
Ships
visited
Ships attracting
recommendations
Percentage
251
195
19
35
49
38
210
146
37
66
119
140
103
75
170
151
186
133
13
23
32
24
130
90
22
38
67
75
52
44
34
53
74
68
68
66
65
63
62
62
59
58
56
54
50
59
20
35
1704
1016
60
Those surveys which arose following an adverse finding by a ship inspector can
be regarded as a more representative sample given the random nature of the
ship visit programme over the period which led to the requirement for the
survey. Table 17 analyses these surveys by reference to the flag state of the
ships concerned.
Table 17. Ships requiring survey after visit, analysed by flag state
Flag
Argentina
Romania
Turkey
South Korea
St. Vincent & Grenadines
France
Malta
Singapore
Russian Federation
Brazil
Cyprus
Panama
Peoples Republic of China
Liberia
Greece
Other
Total
Ships
visited
Ships requiring
survey
Percentage
5
51
50
38
22
17
53
28
87
21
180
165
43
128
231
194
3
30
11
8
3
2
6
3
9
2
15
13
3
6
9
17
60
59
22
21
14
12
11
11
10
9
8
8
7
5
4
9
1313
140
10.6
The same surveys, namely those following adverse ship inspection reports, have
also been analysed by reference to the classification societies of the ships
involved as well as by age and by type of ship.
14
Ships
visited
Ships requiring
survey
Percentage
49
43
7
166
263
202
119
40
132
392
26
102
9
38
33
26
7
1
19
21
16
9
3
7
17
1
5
3
5
0
53
16.3
14.3
11.4
8
7.9
7.6
7.5
5.3
4.3
3.8
4.9
33
13.1
0
1621
140
8.6
The high percentage achieved by the Romanian Register (Table 17) and
Classification Society (Table 18) reflects the difficulties being encountered by a
number of Romanian fleets. The Romanian Classification Society is not a
member of IACS. All IACS Classification Societies performed rather better,
although some variation in performance can be seen.
Table 19. Ships requiring survey after a ship visit, analysed by age group
Range
0-4 years
5-9 years
10-14 years
15-19 years
20 years or more
Total
Ships
visited
Ships requiring
survey
Percentage
146
268
433
504
270
2
13
34
48
43
1.4
4.8
7.8
9.5
15.9
1621
140
8.6
Table 19 demonstrates that age is clearly a vital factor in assessing the results
of ship visits. During the period under review, age was not taken into
consideration when selecting ships for visits. By contrast, pre-entry condition
surveys are as stated earlier, routinely focussed on older ships.
15
Table 20. Ships requiring survey after visit, analysed by ship type
Type
Ore
Log
Coaster
Tug
Dry
Bulk
Chemical
Ro/ro
Passenger
Container
Tanker
Obo
Reefer
Other
Total
Ships
visited
Ships requiring
survey
Percentage
12
6
3
5
261
532
46
73
24
121
245
31
101
160
6
2
1
1
44
61
4
4
1
5
9
1
1
0
50
33.3
33.3
20
16.8
11.5
8.7
5.5
4.1
4.1
3.7
3.2
1
0
1622
140
8.6
16
Conclusion
The inspection and conditions survey programmes operated by the Association
are designed to identify sub-standard ships and management practices, and
encourage the owners of ships identified as unsatisfactory to improve their
standards and performance. Although the Association exists to provide P&I
insurance to its shipowner members, the determination to eradicate poor
quality owners from the membership is not primarily motivated by the desire to
reduce claims although it is believed that a reduction will result. It is a primary
strategic objective of the Association to achieve and maintain a membership of
high quality owners who can respect each other and through the mutual
membership structures of the Association are then prepared to support each
other. Without that underlying shared commitment to high quality, the
fundamental operation of the Association would be less strong.
Shipowners and others reading this publication are well able to draw their
own conclusions and lessons. Attention is particularly drawn to the observations
made in respect of Tables 9 and 10. With the advent of the ISM Code, it appears
there is increasing evidence that the structural approach to safety management
advocated in the Club and proper manning to flag state standards are both
important contributions to a high quality operation.
The data gathered from both programmes provides a valuable insight
into the standards not only of the membership, but also of international
shipping generally. Within the Association, the programmes and data they
provide assists the Board of Directors and managers by delivering objective
assessment of quality as well as the more fundamental measure of acceptability
to the Association.
It is the policy of the Association also to contribute to worldwide efforts to
improve safety and standards overall. By publishing the data in this booklet, it
is hoped that all owners, whether Members of the Association or not, will be
assisted in focusing attention in areas commonly found to be weak. It is also
hoped that the publication will be seen as a contribution to the industrys data
on ship quality arising from other inspections and survey programmes, and
contribute to the knowledge and understanding of those sectors of the wider
industry, including flag states, classification societies, shipbuilders and
charterers, where a shared commitment to quality will further improve safety.
17
This page
remains
Blank
(end of front
section)
APPENDIX I
Ref: 2/90
Managers
T HOS . R. M ILLER & S ON
(B ERMUDA )
March, 1990
W INDSOR P LACE
18 Q UEEN S TREET
PO B OX HM665
H AMILTON HMCX
B ERMUDA
T ELEPHONE : (809 29) 24724
T ELEX : 3317 M UTAL BA
C ABLES : M UTUALITY B ERMUDA
To The Members
Dear Sirs,
T HE U NITED K INGDOM M UTUAL S TEAM S HIP A SSURANCE A SSOCIATION (B ERMUDA ) L IMITED I NCORPORATED
IN
B ERMUDA .
APPENDIX II
Ship name:
Group no:
Port:
Date of visit:
by:
Overall assessment
Under the following six headings, does the ship generally, in your view meet the appropriate standards?
Alternatively, if you wish to make comments or recommendations please indicate and list them on the
separate sheet provided.
Yes
See
comments
1. Cargoworthiness
2. Manning
Yes
No
(See comments)
Would you sail on this ship without reservation under its present management?
Place:
Club representative
Master
This superficial inspection report is not a full condition survey and any statement or recommendation relating to the ships condition, maintenance,
management, crewing or otherwise is not nor intended to be comprehensive or exhaustive. Proper maintenance and management remain the obligation
and responsibility of the Member and nothing included in or omitted from this report shall be construed as an admission by the Club or a waiver by them
of any rights under the Rules which are hereby expressly reserved.
Ship name:
Group no:
Port:
Date of visit:
by:
Signature:
Signed (receipt only):
Club representative
Master
APPENDIX III
Port:
Date:
mariners received?
Inspector:
Time on:
up to date?
Time off:
Operational status:
Safety
Training
frequent intervals?
Maintenance
Spares
Job descriptions
manual available?
Ship:
Syn/Group no:
General Guidelines
Manning
Officers:
Crew:
current voyage?
Topsides
completed by Master.
Date?
Is radio DF calibration table posted?
Date?
Watch on deck
Notice board
displayed on bridge?
Classification society:
Flag:
procedures displayed?
Trading pattern:
Age
Previous employment
working order?
General
Length of sea-service
up to date?
information?
Satcom?
Weather Fax?
Telex?
with Owners?
Fax?
NAVTEX?
with Master?
Portable VHFs?
Mariners Handbook?
Tel. no?
system operational?
in good condition?
maintained satisfactorily?
requirements?
and satisfactory?
tested recently?
Condition of:
in good condition?
satisfactory?
Sewage plant
CO2 lines?
Explosimeters working?
guidelines?
particularly to tankers.
of safety equipment?
cargo/bunker systems?
Safety
moorings, etc?
as required?
systems working?
Ship to shore communications?
Pollution
explosimeter.)
conspicuously displayed?
Mooring Equipment
pollution effects?
the accommodation?
bunker/diesel vents?
good condition?
free of leaks?
wires available?
prominently displayed?
good condition?
free of oil?
up to date?
spaces/on deck?
Cargo/Ballast System
on all equipment?
properly secured?
Total
Average age
Nationality*
Dominant nationality
Officer
Ratings
Full crew
Riding crew
*Enter nationality (e.g. British) or mixed.
Age
LOSS
Chief engineer
Age
LOSS
Owner/Manager operated?
Management policy? Y/N
Policy in place? Y/N
Ship condition reflects (answer in one square)
Management
Master
Superintendent
Pilotage (Yes/Strict/Moderate/Lax/Nil)
Prepilotage conference?
Masters supervision of pilot
Officers supervision of pilot
Standards of vigilance under pilot
C/Off.
Type
Certificate
Officer Qualifications
M.V.
Rank
Master
C/O
2/O
3/O
R/O
C/E
I/E
2/E
3/E
4/E
Qualifying
date
Endorsements
Training courses
attended
Length of
sea service
(L.O.S.S.)
L.O.S.S.
with this
owner
L.O.S.S.
in present
rank
Prior
service
in V/L
Hand
over
period
Nationality
Able
to speak
English
APPENDIX IV
Number
Defect
Recommended action
Blank
The Managers
Thos. R. Miller & Son (Bermuda)
Windsor Place, 18 Queen Street
PO Box HM665
Hamilton HMCX, Bermuda
Telephone: 809 29-24724
Telex: 3317 MUTAL BA
Cables: MUTUALITY BERMUDA
Facsimile: 809 29-23694
The Managers London Agents
Thomas Miller P&I
International House
26 Creechurch Lane
London EC3A 5BA
Telephone: 0171 283 4646
Telex: 885271 MUTUAL G
Cables: MUTUALITY LONDON EC3
Facsimile: 0171 283 5614
and
Thomas Miller P&I
3 Colima Avenue
North Hylton, Sunderland
Tyne and Wear SR5 3XB
Telephone: 0191 516 0937
Telex: 53352 MUTUAL
Facsimile: 0191 548 1851