Ship Inspection Report

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The document discusses a ship inspection report from 1995 based on a study of records from the UK P&I Club. It outlines the introduction of condition surveys in 1985 and a ship inspection program in 1990 to ensure high maintenance and operating standards on entered ships.

Ship inspections were introduced in 1990 by the UK P&I Club managers as a new program to supplement owners' management systems through visits by experienced ship masters to assess operating and maintenance standards on entered ships.

Against a background of sharply increasing claims costs, the board concluded that further positive action was needed to encourage better industry standards and lead by example.

Ship Inspection

A report to the Members

Ship Inspection Report 1995


This report is based on a study of the Clubs records which was carried out
during 1994 by the Institute of Maritime Law in Southampton.
We wish to acknowledge gratefully the work done by the Institute in
preparing their analysis and to thank them for their continuing co-operation.
Thos. Miller P&I, agents for the Managers of the United Kingdom Mutual
Steam Ship Assurance Association (Bermuda) Ltd.

Surveys and Inspections


Condition surveys were introduced by the UK P&I Club in 1985 and a ship
inspection programme was initiated in 1990. These measures were taken by the
Board of Directors of the Association in order to ensure that standards of
maintenance and operation aboard ships entered in the Association remained
high. The Directors were also aware that a number of ships were currently
trading which were not in compliance with classification society rules or the
international conventions, notwithstanding that, in many cases, they carried on
board all the necessary certification.
In 1985, the Members of the Association approved an amendment to the
Rules to enable the managers to order condition surveys of ships that were
either entered in or wishing to be entered in the Association. Under the
supervision of the Board, two categories of ships were identified. In the case of
ships offered for entry into the Association, older ships or ships where there was
reason to suspect poor condition were to be surveyed. Ships already entered
into the Association would also be surveyed if claims experience indicated that
the ships were not being properly maintained.
In the years which followed the Directors continued to see reports of
expensive claims which indicated unsatisfactory operating standards or resulted
from structural failure, particularly on larger tankers and bulk carriers where
maintenance standards were an issue. Additional factors of relevance included
the high cost of new building, the problems and expense involved in the
maintenance of older ships and the difficult prevailing market conditions. Under
these circumstances, and against a background of sharply increasing claims
costs, the Board concluded that the Association should take further positive
action to encourage better standards and lead the industry by example.
Accordingly, in 1990, the Board decided that the managers should reinforce
the condition survey programme with a new inspection system. The managers
were asked to create a team of experienced ship masters, with command and
superintendent experience, who would visit ships entered in the Association at
random in order to assess standards of operation and maintenance. The
Directors believed that these visits should supplement the owners own
management systems and that they should be seen as a constructive effort to
encourage loss prevention. The inspections were designed to avoid duplicating
the important work of classification societies, upon which the Association, like
all marine insurers, necessarily relies. The inspections were instead focused
upon a range of other factors relevant to the liabilities insured in the
Association, including cargoworthiness, crew experience and training, safe
working practices, safety management policy and pollution control.
In 1992 and 1993 the Directors reviewed in depth the strategy for the
Association and confirmed that one of the principal aims of the Association was
to maintain a high quality membership. The inspection programme continues to
provide a practical mechanism to achieve that objective.

This report to the Members explains in greater detail the nature of the ship
inspection process, and records the overall picture presented from an analysis
of the data in the inspectors reports. It also provides an analysis of the findings
from the condition survey programme dating back to 1990. The Members
should bear in mind that the data from the ship inspection programme is
reflective of the performance of the Association as a whole, since (as explained
overleaf) inspections during the period under review were carried out randomly
across the Membership. The condition survey data, on the other hand, is not
necessarily representative because of the targeted nature of those surveys.

Ship visits
THE INSPECTORS TASK
Following the decision of the Directors in 1990 to set up a ship inspection
programme, the first ships to be inspected were those owned by companies
represented on the board of Directors. These inspections set the style and depth
of the inspection visits for the future. The visits by the inspectors were designed
not to be confrontational but more to resemble the type of inspection that might
be carried out by a marine superintendent or a prospective charterer. This
pattern having been established, the inspection programme was extended to
the ships of the membership as a whole, with the initial target of visiting at least
one ship from each entered fleet. Since that time, a total of well over 2,000
ships have been inspected out of approximately 7,000 entered ships. The visits
have taken place worldwide with an emphasis on ships trading in areas which
are less well patrolled by port state control or other inspection bodies. Many
ships in the Club are found to be operating to the highest standards and the
majority are found to be perfectly acceptable. In other cases, the Club is able,
after a visit, to make suggestions for improvements or changes which will lead
to a reduced exposure to claims. Most of the members are receptive and
cooperative. The small minority who decline to respond satisfactorily are
reported to the board of Directors, and in most cases are not offered renewal
terms by the Association at the end of the year.
The inspectors themselves are all senior ship masters with additional
experience either as surveyors, superintendents or ship managers, specifically
appointed because of their competence and skill so as to be able to make the
judgements required of them.
The visits usually last about four hours. During that time the inspectors
spend some time with the master reviewing operating procedures and manning.
They then inspect the navigating bridge, the lifesaving and firefighting
equipment, the machinery spaces and the cargo spaces including the cargo
hatches and the lifting gear. Throughout the visit, the inspectors refer to a
printed notebook which contains for their guidance likely relevant questions. A
copy of the notebook (see Appendix III) is attached to this report. As the visit

progresses, the inspector may feel concern for some specific aspect of the ships
operation and may in consequence, spend more time on that area. At the
conclusion of his visit, he will make a judgement as to whether he is satisfied
that in general the ship meets the requisite standards under six headings:
cargoworthiness, manning, general maintenance, safety including safe working
practices, operational status and pollution. He is also asked to state in his report
whether he is satisfied that the ship conforms to the Clubs standards and
whether he would be prepared to sail on board himself. If the inspector is not
satisfied in relation to some aspect, he gives brief reasons in his written report.
No specific standards are laid down by the Club apart from the need to comply
with the international conventions and the classification society rules. Quality is
intangible and difficult to define, but the inspectors know it when they see it.
As soon as the inspector leaves the ship he will immediately communicate his
report (see Appendix II) to the managers agents in London, having left a copy
on board. The Club contacts the owners subsequently by letter enclosing the
report with any relevant comment or recommendations.

ANALYSIS OF DATA
Data has been collected over the five years 1990 to 1994 inclusive. The analysis
which follows is, however, related only to the first four years of the programme.
During 1994, the programme has been more specifically targeted and thus the
statistical analysis, while of value to the Association and its managers, is not so
indicative of the industry position nor of the profile of the Association as a whole.
1994 data has accordingly been excluded from the statistical analysis, although
the general commentary is made against the background of the full programme.

OVERALL RESULTS
Overall, 91 per cent of the ships visited by the Associations inspectors are
entirely acceptable and the inspectors would sail on these ships themselves
without hesitation. Of the remainder, the inspectors observations give rise to
some adverse comments which are immediately taken up with the owners of the
ships. In most cases, rectification of the problem is carried out immediately or
the condition survey process is instigated to explore the problems in greater
depth.

Table 1. Overall standard


Follow up action
appropriate 9%

Entirely
satistactory 91%

Although it is always a disappointment when it is necessary for the inspector to


make adverse comments, and the Association would like to have one hundred
per cent success, the level of ships proving to be entirely satisfactory remains
encouragingly high.

AREAS OF COMMENT
As well as identifying any defect or problem area that comes to their attention,
the inspectors, as experienced professional seamen who have themselves sailed
in command, will offer comments and suggestions in other areas where they
believe it will be helpful to the owner or master of a ship or assist in loss
prevention. These comments are recorded in six categories as shown in Table 2
below; the categories are then analysed further in the succeeding paragraphs.
The inspectors have considered it appropriate to record one or more
comments in respect of 64 per cent of ships visited although it is stressed that
many of these comments are constructive suggestions rather than serious
deficiencies.
The percentages shown indicate the proportion of visits where the inspector
was able to make a comment which would contribute to better performance in
that area; it is not necessarily indicative of an adverse finding or defect.

Table 2. Categories attracting comment

22%

Cargoworthiness
Manning

15%

Service and maintenence

43%

Safety standards
Operating performance

37%
12%

Pollution

17%

This result emphasises the importance of unremitting vigilance by owners, ship


managers, masters and officers; while the inspector can bring to bear a fresh
pair of eyes and different experience, ship staff must be encouraged continually
to remain alert and to maintain best practice, striving towards ever better
standards.

CARGOWORTHINESS
The UK Clubs Analysis of Major Claims has shown that one third of major claims
are cargo related. Inspectors have therefore paid close attention to cargo
handling equipment and procedures on board for cargo management. Of the 22
per cent of visits where they have been able to make comments, Table 3 shows
the detailed areas which have been identified.

Table 3. Cargo related comments

Hatch related issues 62%

Hatch coamings 11%


Covers/pontoons/panels 10%
Hatch packing 10%
Other defects 10%
Compression bars 10%
Securing devices 6%
Hatch packing channels 5%

Lifting gear 9%
Pipework 7%

Cleaning systems 2%
General defects 4%
Ventilation/gas systems 5%

Hold access facilities 6%


Watertight integrity 5%

As can be seen, hatch covers featured particularly strongly in the inspectors


comments, underlining the importance the Association attaches to maintenance
of hatch covers. Defects in this area are a particularly common cause of
expensive claims and the fact that the inspectors were able to make suggestions
in so many cases should reinforce the determination of owners to continue to
require hatch covers to be given the closest attention by ship staff. The
breakdown of the hatch-related comments, however, shows that there is no
single cause or predominant defect; the range of differing factors illustrates the
complexity of the challenge faced by owners.

MANNING
The Analysis of Major Claims demonstrated that over two thirds of all major
claims had human error on board ship as their immediate cause. Since January
1993, therefore, the inspectors have been gathering additional manning
information from each ship visited, recording numbers and nationality of officers
and ratings, source of employment, length of service, experience in rank,
previous experience in that ship, working language of the ship, mother tongue
and so forth. A report including an analysis of this data is to be published by the
Club separately.
As part of their routine visit, inspectors endeavour to meet and work with a
range of officers as well as the master, and are thus able to take a view as to the
competence of those officers. The inspectors judge the officers strictly by
reference to the position held on board the ship concerned. The result is an
important indicator to the Association as to the emphasis attached by the
particular owner to ensuring that he has an appropriately qualified, experienced
and competent team of officers.

Table 4. Individual officer performance


Good

Fair

Room for
improvement

The fact that so many officers merit an assessment of only fair or worse, despite
the qualifications held, indicates the continuing need for owners not to rely
exclusively upon paper certificates, but instead to insist upon and measure
standards of performance of their ship staff.

SERVICE AND MAINTENANCE


Standards of service and maintenance on board vessels have come under
increasing scrutiny as the needs for cost saving exercises, including the use of
smaller crews have become widespread. Routine maintenance on board has
often been reduced in favour of either an on board riding crew or shore based
repairs. However, of the 555 inspections made in 1993 which collected manning
information, only 39 reported the presence on board of riding crews.
Furthermore, the very commercial pressures (low freight rates and strictly
enforced delivery schedules) which have led to the need to reduce the number
and experience of crew members, have also created a climate which discourages
the laying-up of ships for repair.
The consequence of this situation is clearly seen in the results obtained from
the inspections. Service and maintenance issues have attracted comment from
inspectors in 43 per cent of their visits (as shown in Table 2); the range of their
comments is set out in Table 5 below.

Table 5. Service and maintenance shortcomings


Nautical information 29%
Walkways/ladders etc 2%
Engineroom procedures 4%
Bridge procedures 17%

Pilotage procedures 3%

Structural repairs 9%
General maintenance 4%
Navigation equipment 7%

Charts 19%

Other equipment 6%

Missing or inadequately presented information included:

Company regulations and policy statements


P&I literature
Notices to Mariners
US coastguard requirements
Service manuals in the wrong language
Uncorrected nautical publications
All these points illustrate the need for owners to pay continuous and close
attention to maintaining high management standards on board, and with proper
systems to ensure masters and officers have all necessary material.

SAFETY STANDARDS
It is perturbing that the inspection results indicate that in 37 per cent of the
inspected fleet the safety standards were subject to comment. Unsatisfactory
firefighting equipment and engine fire hazards make up 32 per cent of all safety
related comments which is of note given that the first compounds the gravity of
the second.

Table 6. Shortcomings in safety standards and equipment


Lifeboats 6%
Firefighting 19%

Liferafts/buoys 6%
Lifesaving equipment 6%

Other 3%
Access obstruction 9%

Emergency instructions 13%

Engineroom safety 5%

Emergency systems 4%

Engineroom fire hazard 12%

Working practices 13%

Fireshields/safety guards 4%

Most of these comments related to factors within the knowledge of ship staff
the very individuals most likely to suffer the consequences of accidents.
Complacency, habit and cultural indifference to safety are always a threat to the
maintenance of a safe environment. Maintenance of a practical safety culture is
a continuing challenge for all owners.

OPERATIONAL PERFORMANCE
In this category, there are many fewer comments than is the case under the
other headings. Since the topic is very general the comments tend to overlap
and to reflect those made in other sections of the report. Nearly half the
comments relate to a concern that operational status will be affected as a
consequence of defects noted elsewhere.

POLLUTION CONTROL
Like safety, pollution has created much interest among the general public, the
media and the legislators. Many of the regulations designed to prevent marine
pollution have been devised in response to particular casualties. However,
perhaps because of this array of international, regional and unilateral action,
17 per cent of all comments concerned defects or shortcomings in pollution
prevention measures or procedures on board inspected ships.

Table 7. Pollution control


Sounding pipes 15%
Spill containment 31%

Oily bilges 12%

General defects 4%
Procedures and regulations 16%

Oil leaks from machinery 16%

Transfer procedures 6%

It is worth remembering that half the major pollution claims paid by the
Association arose from incidents on ships not carrying oil cargo. Spillages of
bunker oil and collisions account for over one third of the total number of
pollution claims.

MANAGEMENT SYSTEMS
As part of their function, the inspectors have also been gathering data about the
management structures within the Associations fleet, and the different
management system approaches within that structure.
Table 8 below shows the proportion of ships visited by the inspectors which
were managed by the owner, or a management company associated with the
owner in some way, contrasted with those where the management has been
contracted out to an independent ship manager.

Table 8. Ship visit by operator

Inspectors' comments
61% of visits
Manager operated
ships 27%

Owner operated
ships 73%

Inspectors' comments
66% of visits

Using the number of inspectors comments as a measure of best practice, it is


interesting to note that there is no significant difference between the
performance of ships in either category. If anything, those employing contracted
managers performed marginally better than those which could be described as
owner-managed.

Table 9. Ship visits with no comments

Manager operated 39%

Owner operated 34%

A formal written management policy is now increasingly common on board


ships; this policy and its active use was evident in 81 per cent of ships. Again
using comments by inspectors as a measure of best practice, it is interesting to
note that there were on average almost twice as many comments made on ships
without an active management policy when compared with the ships where the
policy was more active.
There was also an interesting variance in the number of comments made by
inspectors where there was a manning scale deficiency (including those ships
where that deficiency had flag-state approval). Table 10 shows that, in the 8 per
cent of ships in this category, nine out of ten attracted comment; in many cases,
moreover, these comments were of an adverse nature.

Table 10. Compliance with manning scale


Inspectors' comments
91% of visits
Non
compliance
8%

Compliance with
manning scale 92%
Inspectors' comments
62% of visits

Condition surveys
Unlike the ship visits, surveys are carried out by independent consultants and
not by the Associations own inspectors. The Members have an obligation under
the Club rules to make their ships available for survey when required and to
complete any recommendations made by the Association within the time
stipulated. On those rare occasions when a Member does not respond correctly,
any claims made by the Member for payment by the Association can only be
paid with the approval of the Board of Directors.
In this report, a total of 1,035 surveys have been analysed. The surveys are
commissioned for a variety of reasons. 72 per cent of surveys were in relation
to ships offered for entry. Of this percentage, 23 per cent of surveys were carried
out before entry and 49 per cent as soon as possible after entry. In the latter
case, a satisfactory survey was a condition of continuing membership.
The remaining 28 per cent of surveys were ordered in relation to ships where
the managers or Board concluded a survey was necessary. These arose following
adverse ship inspectors adverse findings (11 per cent), claims indicating an
underlying defect, reactivation of a laid-up older ship or when specifically
ordered by the Board following evidence of apparent sub-standard practices by
an owner having come to their attention.

Table 11. Reason for survey

The proportion requiring subsequent action in each category is included to show


that not all surveys result in immediate corrective action being necessary as a
condition for continuing cover or membership. It can be seen, however, that 56
per cent of ships surveyed following an adverse report by a ship inspector have

10

required remedial action, whereas only 8 per cent of those ships surveyed preentry were found to be unsatisfactory. Overall, while surveys ordered after ship
inspections represent only 11 per cent of the total number of surveys, they
account for 24 per cent of the ships where action was required following a
condition survey. This is an indication of the effectiveness and importance of the
ship inspection programme in maintaining the quality of the Associations
entered tonnage.
The majority of ships surveyed meet the necessary standards, but in other
cases the managers make recommendations for work to be completed within a
certain time in order to comply with the required standards. Of the ships
considered in this report, 61 per cent passed without the need for recommendations from the Association, although 31 per cent required guidance from the
surveyor regarding defects which were rectified during the course of the survey.
When the surveyor has completed his survey, he is required immediately to
draw up a list of defects (see Appendix IV) which includes details of any work
which he deems necessary. The list is transmitted to the managers ship
inspections department at once, a copy being left with the master of the ship
or the owners representative. The Association then considers what recommendations may need to be made before formally notifying the member. Depending
upon their nature, the Association may not include in these recommendations
every one of the defects noted by the surveyor but all defects which affect
operational safety or classification will invariably be included.

Table 12. Condition survey recommendations


Cargoworthiness 38%

Pollution 2%
Navigation 3%

Engine spaces 10%


Safety standards 24%

Structural 23%

Like the comments made during ship visits, these groupings can be further
broken down to give a more detailed picture of areas most likely to produce
unsatisfactory results on a survey.

CARGOWORTHINESS
Defects relating to cargoworthiness amount to 38 per cent of all defects
identified. These are broken down in the following table. It can be seen that
hatch related defects amount to 62 per cent of all cargoworthiness defects;
these are further sub-divided in the table. As with the findings of the ship
inspection programme, this predominance of hatch cover related defects
illustrates the need for owners and ship staff to emphasise proper maintenance.

11

Table 13. Cargoworthiness

Hatch related defects 62%

Watertight integrity 15%

Securing devices 11%


Covers/pontoons/panels 8%
Hatch Packing 7%
Cover drains 7%
Hatch packing channels 5%
Compression bars 4%
Hatch coamings 3%
Other defects 2%

Ventilation/gas systems 13%


Cleaning systems 1%
Hold access hatches 6%
Lifting gear 3%

Pipework/valves 3%
Pumps and bilges 5%
General defects 4%
Crossjoint wedges 3%

SAFETY STANDARDS
The scope of a condition survey is often defined to include matters specifically
relevant to operational safety. 24 per cent of recommendations fall into this
category.

Table 14. Safety standards


Navigation charts/publications
below SOLAS requirements 30%

Fire detection
systems inadequate 2%

Emergency systems deficient 5%


General defects 6%

Firefighting equipment below


SOLAS requirements 20%

Substandard lifeboats 5%
Other firefighting
equipment defective 9%

Substandard liferafts/buoys 2%

Emergency instructions
unavailable 4%

Lifesaving equipment below


SOLAS requirements 17%

It is noted that navigation charts and publications head the list of failures in this
category. Again, this is an area well within the expected knowledge of both
masters and owners, and clearly has significant implications for safety at sea, as
does the inadequacy of firefighting and life saving equipment.

12

STRUCTURAL RECOMMENDATIONS
Table 15 shows the range of structural problems identified in the surveys. It is
noted that a substantial number of these defects were not defects which
required the technical expertise of a surveyor to note, but must have been
readily apparent to ship staff and owners representatives.

Table 15. Structural problems


Watertight doors 17%
Bulkhead 8%

Other 11%

Further tests 9%
Ladders/walkways/
guardrails 15%

Steelwork 7%
Pipework 9%

Internal repairs 6%

Other repairs 7%

Shell plating 11%

ENGINE SPACES AND POLLUTION CONTROL


The most common recommendations made regarding machinery spaces tend to
relate to general housekeeping and to the presence of oil which constitutes a fire
hazard and a pollution risk. Safety procedures and the condition of fire fighting
equipment in machinery spaces are dealt with under the appropriate headings.
Mechanical defects account for only 6 per cent of the recommendations. With
respect to pollution control, the most common failure is the absence of proper
oil-tight save-alls in the way of oil tank ventilator pipes and header pipes.10 per
cent of recommendations related to the presence of oil in the duct keel.

General condition of the ships surveyed


The following analyses have been taken from the results of 1704 surveys. It
should be noted that the ships in question do not constitute a totally random
sample of the ships in the Club fleet, having been already targeted for survey for
one specific reason or another and including ships not subsequently admitted
for entry.
The following table analyses the sample by reference to the flag state. Flag
was not a targeting factor through the period. The following table shows, in
relation to each of the major flags or groupings, the proportion of ships that
attracted adverse survey findings.

13

Table 16. Surveys and flag states


Flag

CIS
Cyprus
North America
The Bahamas
Liberia
South & Central America
Panama
Greece
Caribbean States
South East Asia
Malta
Romania
Turkey
Other European
Other
Not recorded
Total

Ships
visited

Ships attracting
recommendations

Percentage

251
195
19
35
49
38
210
146
37
66
119
140
103
75
170
151

186
133
13
23
32
24
130
90
22
38
67
75
52
44
34
53

74
68
68
66
65
63
62
62
59
58
56
54
50
59
20
35

1704

1016

60

Those surveys which arose following an adverse finding by a ship inspector can
be regarded as a more representative sample given the random nature of the
ship visit programme over the period which led to the requirement for the
survey. Table 17 analyses these surveys by reference to the flag state of the
ships concerned.

Table 17. Ships requiring survey after visit, analysed by flag state
Flag

Argentina
Romania
Turkey
South Korea
St. Vincent & Grenadines
France
Malta
Singapore
Russian Federation
Brazil
Cyprus
Panama
Peoples Republic of China
Liberia
Greece
Other
Total

Ships
visited

Ships requiring
survey

Percentage

5
51
50
38
22
17
53
28
87
21
180
165
43
128
231
194

3
30
11
8
3
2
6
3
9
2
15
13
3
6
9
17

60
59
22
21
14
12
11
11
10
9
8
8
7
5
4
9

1313

140

10.6

The same surveys, namely those following adverse ship inspection reports, have
also been analysed by reference to the classification societies of the ships
involved as well as by age and by type of ship.

14

Table 18. Ships requiring survey after visit, analysed by


classification society
Class society

Registru Naval Roman


Korean Register
Polish Register
Nippon Kaiji Kyokai
American Bureau of Shipping
Bureau Veritas
Russian Register
Chinese Classification Society
Norske Veritas
Lloyds Register
Registro Italiano Navale
Germanischer Lloyd
Other
Not recorded
N/A
Total

Ships
visited

Ships requiring
survey

Percentage

49
43
7
166
263
202
119
40
132
392
26
102
9
38
33

26
7
1
19
21
16
9
3
7
17
1
5
3
5
0

53
16.3
14.3
11.4
8
7.9
7.6
7.5
5.3
4.3
3.8
4.9
33
13.1
0

1621

140

8.6

The high percentage achieved by the Romanian Register (Table 17) and
Classification Society (Table 18) reflects the difficulties being encountered by a
number of Romanian fleets. The Romanian Classification Society is not a
member of IACS. All IACS Classification Societies performed rather better,
although some variation in performance can be seen.

Table 19. Ships requiring survey after a ship visit, analysed by age group
Range

0-4 years
5-9 years
10-14 years
15-19 years
20 years or more
Total

Ships
visited

Ships requiring
survey

Percentage

146
268
433
504
270

2
13
34
48
43

1.4
4.8
7.8
9.5
15.9

1621

140

8.6

Table 19 demonstrates that age is clearly a vital factor in assessing the results
of ship visits. During the period under review, age was not taken into
consideration when selecting ships for visits. By contrast, pre-entry condition
surveys are as stated earlier, routinely focussed on older ships.

15

Table 20. Ships requiring survey after visit, analysed by ship type
Type

Ore
Log
Coaster
Tug
Dry
Bulk
Chemical
Ro/ro
Passenger
Container
Tanker
Obo
Reefer
Other
Total

Ships
visited

Ships requiring
survey

Percentage

12
6
3
5
261
532
46
73
24
121
245
31
101
160

6
2
1
1
44
61
4
4
1
5
9
1
1
0

50
33.3
33.3
20
16.8
11.5
8.7
5.5
4.1
4.1
3.7
3.2
1
0

1622

140

8.6

Although some types of ships appear to perform significantly worse than


others, it should be noted that the numbers of ships visited by the inspectors
were relatively low in these categories.

16

Conclusion
The inspection and conditions survey programmes operated by the Association
are designed to identify sub-standard ships and management practices, and
encourage the owners of ships identified as unsatisfactory to improve their
standards and performance. Although the Association exists to provide P&I
insurance to its shipowner members, the determination to eradicate poor
quality owners from the membership is not primarily motivated by the desire to
reduce claims although it is believed that a reduction will result. It is a primary
strategic objective of the Association to achieve and maintain a membership of
high quality owners who can respect each other and through the mutual
membership structures of the Association are then prepared to support each
other. Without that underlying shared commitment to high quality, the
fundamental operation of the Association would be less strong.
Shipowners and others reading this publication are well able to draw their
own conclusions and lessons. Attention is particularly drawn to the observations
made in respect of Tables 9 and 10. With the advent of the ISM Code, it appears
there is increasing evidence that the structural approach to safety management
advocated in the Club and proper manning to flag state standards are both
important contributions to a high quality operation.
The data gathered from both programmes provides a valuable insight
into the standards not only of the membership, but also of international
shipping generally. Within the Association, the programmes and data they
provide assists the Board of Directors and managers by delivering objective
assessment of quality as well as the more fundamental measure of acceptability
to the Association.
It is the policy of the Association also to contribute to worldwide efforts to
improve safety and standards overall. By publishing the data in this booklet, it
is hoped that all owners, whether Members of the Association or not, will be
assisted in focusing attention in areas commonly found to be weak. It is also
hoped that the publication will be seen as a contribution to the industrys data
on ship quality arising from other inspections and survey programmes, and
contribute to the knowledge and understanding of those sectors of the wider
industry, including flag states, classification societies, shipbuilders and
charterers, where a shared commitment to quality will further improve safety.

17

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remains
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(end of front
section)

APPENDIX I

Ref: 2/90

Managers
T HOS . R. M ILLER & S ON
(B ERMUDA )

March, 1990

W INDSOR P LACE
18 Q UEEN S TREET
PO B OX HM665
H AMILTON HMCX
B ERMUDA
T ELEPHONE : (809 29) 24724
T ELEX : 3317 M UTAL BA
C ABLES : M UTUALITY B ERMUDA

To The Members

FACSIMILE : (809 29) 23694

Dear Sirs,

Maintenance and Operation of Ships


The Directors have for some time, expressed concern that the standards to which some ships are operated and
maintained may be falling below acceptable levels. They believe that this may be one significant factor contributing
to the sharp increase in claims payments which has, over the last three years, been experienced by this and other
Associations in the International Group. The Directors wish this Association to be seen positively to encourage better
standards in the industry, with the aim of reducing the Members exposure to high levels of claims.
The Board has therefore decided that, as from 20th February, 1990, a small number of inspectors will be employed
to visit entered ships, in order to assess general standards of operation and maintenance. These visits are viewed
by the Directors as complementary to the Members own management systems and as a positive and constructive
effort to assist in setting proper standards, with a view to loss prevention. Traditionally, the Association has relied
heavily on the Classification Societies, but their survey systems are related predominantly to safety considerations
and to the ships physical condition. To make a sound assessment for the purposes of the Association it is judged
necessary also to consider such factors as cargoworthiness, crew experience and training, management policy, safety
practices and pollution control.
It is intended that ships of each Member of the Association will be visited within a period of two years. The first ships
to be visited will be selected at random. The Managers will of course contact Members in advance, so that masters
may be made aware of the visit, which is not expected to last more than three hours. After the visit the Managers
will notify the Member of the result and discuss, in confidence, any areas where it is believed improvements might
lead to better loss prevention. The inspector will have notified the master of his findings before disembarking.
These visits should be seen as distinct from the established condition survey system operated under Rules 5(Q) and
(R) which carry with them sanctions as to Club cover.
The Directors have made it clear that they wish the Managers to continue to use the existing survey system in
appropriate cases, in accordance with the policy of the Association. Clearly, where the results of a ship visit give rise
to concern, full condition surveys will be arranged at the earliest opportunity.
The Directors believe that in the present climate of shipping and with the increasing average age of world tonnage
dictated partly by the high cost of new building, Members will welcome this development as a potential benefit in
alerting them to any deficiencies, so enabling them to take corrective action before an accident or claim occurs.
Yours faithfully,

T HOS. R. MILLER & S ON (B ERMUDA )

T HE U NITED K INGDOM M UTUAL S TEAM S HIP A SSURANCE A SSOCIATION (B ERMUDA ) L IMITED I NCORPORATED

IN

B ERMUDA .

APPENDIX II

White Thos. Miller P&I


Pink Owners
Green Inspectors
Blue Master

Ship name:

Group no:

Port:
Date of visit:

by:

Overall assessment
Under the following six headings, does the ship generally, in your view meet the appropriate standards?
Alternatively, if you wish to make comments or recommendations please indicate and list them on the
separate sheet provided.
Yes

See
comments

1. Cargoworthiness

2. Manning

3. Service and maintenance

4. Safety Standards (including Crew safe working practices)

5. Operational performance (including likely future performance)

6. Pollution control (including recent pollution record)

Yes

No
(See comments)

Is the ship acceptable by UK Club standards?

Would you sail on this ship without reservation under its present management?

Last port control inspection:


Date:
Signature:
Signed (receipt only):

Place:
Club representative
Master

This superficial inspection report is not a full condition survey and any statement or recommendation relating to the ships condition, maintenance,
management, crewing or otherwise is not nor intended to be comprehensive or exhaustive. Proper maintenance and management remain the obligation
and responsibility of the Member and nothing included in or omitted from this report shall be construed as an admission by the Club or a waiver by them
of any rights under the Rules which are hereby expressly reserved.

White Thos. Miller P&I


Pink Owners
Green Inspectors
Blue Master

Ship name:

Group no:

Port:
Date of visit:

by:

Continuation sheet no:


Comments:

Signature:
Signed (receipt only):

Club representative
Master

APPENDIX III

Ship Inspectors Notebook


stability information?

Are charts corrected up to latest

Are these in the appropriate language?

notice to mariners received?

Port:

Is the ship supplied with adequate spare

Date and number of latest notice to

Date:

gear as indented for by the Master?

mariners received?

Inspector:

Does Master consider himself

Are nautical publications corrected

Time on:

authorised to sign LOF?

up to date?

Time off:

Does company have a Policy

Are the charts in use appropriate for the

Operational status:

Statement with guidelines on:

port and prior to entry into this port was

ETD This port:

Safety

position fixing carried out at sufficiently

ETA Next port (where/when):

Training

frequent intervals?

Maintenance

During pilotage was position fixing carried

Spares

out at sufficiently frequent intervals?

Job descriptions

Is the navigation & bridge organisation

Is there a Ship Management team?

manual available?

Ship:

Syn/Group no:

General Guidelines

Are standing orders and night orders

This booklet is intended to be used by the


Inspector as an aide-memoire but is not a

Manning

issued by the Master or Company

definitive check list. After a ship visit the

Manning certificate available?

with the duties of the watchkeeping

Inspector in making his assessment is likely

Total Number of Officers & Crew:

officers clearly defined?

to have answered most of the questions

Officers:

Is a passage plan available for the

included although some questions may

Crew:

current voyage?

have been omitted and others added to

What is the ships working language?

Is SATNAV fitted & working?


Is compass error log maintained and up to

suit individual cases.

Topsides

*See grid at end of Notebook to be

date and is the deviation table posted?

completed by Master.

Date?
Is radio DF calibration table posted?

Loadlines and Draftmarks


Gangway/Net/Lifebuoy etc.

Other Officers and Crew

Date?

Watch on deck

The Inspector should obtain a copy

Are manoeuvring characteristics

Notice board

of the current crew-list.

displayed on bridge?

Classification society:

He should endeavour to establish a

Are auto-manual steering changeover

Flag:

general view of the following:

procedures displayed?

Trading pattern:

Age

Is radio equipment as fitted in full

Previous employment

working order?

General

Length of sea-service

Are radio publications corrected and

Was Master aware of the visit?

Formal training of crew-members

up to date?

Does Master have relevant P&I

Whether company employed or other

Is the apparatus in the radio room

information?

source e.g. Manning Agency?

maintained in a satisfactory condition?

Date and place of last Dry Dock

If so, name of agency.

Satcom?

Are company regulations available?

Does the member keep a list of

Weather Fax?

Does Master communicate regularly

undesirable crew members?

Telex?

with Owners?

Average likely length of service

Fax?

Do Owners communicate regularly

aboard this ship

NAVTEX?

with Master?

General knowledge of ship

Guide to Port Entry?

When did a company Supt. Iast

(officers and crew)

Portable VHFs?

visit the ship?

Please record details where your questions

Bridge Procedures Guide?

Does company regularly circulate

are incorrectly or inadequately answered

Mariners Handbook?

relevant information/literature to the

(i.e. include your question and the answer).

Master. e.g. M notices?

Tel. no?

Engine Room and Steering Gear

Is ship properly supplied with other

Bridge Equipment & Procedures

Are all items of main and auxiliary

relevant maintenance manuals, company

Is the navigational equipment as fitted in

machinery fully operational?

& statutory regulations, plans. etc.

full working order?

In the case of UMS Vessels is alarm

Does Master have adequate

Number of Radars? ARPA?

system operational?

Are engine room emergency stops/shutoffs

Does vessel have Training & Maintenance

sounding pipes, coatings, ladders,

operational and clearly marked?

Manuals for lifesaving appliances in

bilges, etc.)? See Club Instructions to

Is condition of emergency generator or

the appropriate language?

Surveyors when carrying out Condition

emergency batteries satisfactory?

Are lifeboats and other safety equipment

Surveys on Bulk Carriers.

Does steering gear/steering gear

in good condition?

Are permanent ballast tanks

compartment comply with latest Solas

Are regular lifeboat and fire drills held?

maintained satisfactorily?

requirements?

Are pilot ladders in good condition?

Is COW and IG system operating

Has emergency steering gear been

Are firemens outfits in good condition and

and satisfactory?

tested recently?

ready for immediate use?

Is container lashing system correctly

General housekeeping standards

CABA Compressor fitted? Working?

supplied and maintained?

(including bilges, oil leaks, etc.)

Fire hoses & nozzles/fire boxes

Is condition of reefer compartments

Condition of:

in good condition?

satisfactory?

Oily water separator

Condition of fire flaps/bunker shut-offs/

Are cargo handling procedures being

Sewage plant

CO2 lines?

carried out as per agreed plan?

Does planned maintenance take place?

Explosimeters working?

Are there any interconnections between

Does Company supply operating

Bridge pyrotechnics in good condition?

cargo/ballast systems? This relates

guidelines?

Location of lifeboat transmitter?

particularly to tankers.

What maintenance records are kept?

What records are kept of maintenance

Are there any interconnections between

of safety equipment?

cargo/bunker systems?

Safety

Is there a Safety Officer on board?

Are P/V valves properly maintained?

Are there sufficient crew on duty at time of

When were lifeboats last swung out?

Is the hydraulic valve control system tight?

inspection to handle emergencies, cargo,

Solas publications all on board

Are remote tank sounding

moorings, etc?

as required?

systems working?
Ship to shore communications?

Are officers familiar with the operation of


emergency equipment?

Pollution

Are bunker tanks gas free? (Test ships

Are muster lists/emergency instructions

Are written procedures for cargo, ballast

explosimeter.)

conspicuously displayed?

and bunker transfers posted/available?

In the case of multi-national crews are

Is there a contingency plan to limit

Mooring Equipment

these readily understood by all?

pollution effects?

Is mooring arrangement satisfactory?

Is a fire control plan exhibited within

Are suitable spill containers around

Are moorings attended?

the accommodation?

bunker/diesel vents?

Are mooring ropes and wires in

Is such a plan also available externally?

Are hydraulic lines and machinery

good condition?

Are necessary safety signs and

free of leaks?

Are spare mooring ropes and

other important information

Is deck free of oily material?

wires available?

prominently displayed?

Are means readily available for dealing

Are deck winches and windlasses in

Is personal protective equipment such

with small oil spills (oil dispersants)?

good condition?

as safety harness, boilersuits, safety

Is engine room bilge oily water separator

Are fairleads and rollers free?

footwear, eye protection, protective

control system in good condition?

Are anchors and cables in good condition?

helmets, etc. available?

Are engine room bilges clean and

Are cargo/hose handling and stores

Is this equipment being worn?

free of oil?

handling derricks/cranes/gantries and

Cargo safety precautions advice available?

Is oil record book Part I & Part II

associated equipment in good condition?

Are hearing protection aids provided?

up to date?

Properly greased over full length?

Is lighting adequate in enclosed

Is safe working load (SWL) clearly marked

spaces/on deck?

Cargo/Ballast System

on all equipment?

What is general standard of housekeeping?

Are cargo hatch covers and ancillary

Are winches used in association with lifting

Are proper procedures utilised

equipment maintained satisfactorily?

equipment in good condition?

for hot work?

Are other deck openings including external

Is chain register or equivalent up to date?

Is there an O2 analyser available?

doors and access hatches W/T and

Date of last derrick tests/survey

Are tank entry procedures laid down?

properly secured?

Overall view of cargo gear maintenance

Is there a planned maintenance system

Are cargo holds/tanks maintained to

for LSA/FFE equipment?

satisfactory standards (e.g. tank tops,

Manning and Management


Numbers/Age

Total

Average age

Nationality*

Dominant nationality

Officer
Ratings
Full crew
Riding crew
*Enter nationality (e.g. British) or mixed.

Compliance manning scale? Y/N/Dispensation


Master

Age

LOSS

Chief engineer

Age

LOSS

Officer manning agency (name)


Crew manning agency (name)
Language
Language of ship

Officers mother tongue


(same or other)

Ratings mother tongue


(same or other)

Owner/Manager operated?
Management policy? Y/N
Policy in place? Y/N
Ship condition reflects (answer in one square)
Management
Master
Superintendent

Pilotage (Yes/Strict/Moderate/Lax/Nil)
Prepilotage conference?
Masters supervision of pilot
Officers supervision of pilot
Standards of vigilance under pilot

P&I Involvement Current P&I literature on board? Y/N


Master
Date of last contact with P&I correspondent?
Understand impact of P&I costs/claims on operating cost of ship? (Y/N)
Officer believes he has Owners interests at heart?
(e.g. in the case of Agency employed officers) (Y/N)
Present cargo
Previous experience of this cargo? (Y/N)

C/Off.

Type

Certificate

Officer Qualifications
M.V.
Rank

Master

C/O

2/O

3/O

R/O

C/E

I/E

2/E

3/E

4/E

Qualifying
date

Endorsements

Training courses
attended

Length of
sea service
(L.O.S.S.)
L.O.S.S.
with this
owner

L.O.S.S.
in present
rank

Prior
service
in V/L

Hand
over
period

Nationality

Able
to speak
English

APPENDIX IV

Condition Survey List of defects


To
The Master, SS
Port
Date
On instructions from Thomas Miller P&I, Agents for the Managers of the United Kingdom Steam Ship
Assurance Association Bermuda Limited, we have today completed a condition survey of the above shop. The
following defects have been noted. Thomas Miller P&I will be immediately notified. They, on behalf of the
Associations Managers will communicate formally with the owners either directly or through their brokers.

Number

Defect

Recommended action

Blank

The United Kingdom Mutual


Steam Ship Assurance Association
(Bermuda) Limited

The Managers
Thos. R. Miller & Son (Bermuda)
Windsor Place, 18 Queen Street
PO Box HM665
Hamilton HMCX, Bermuda
Telephone: 809 29-24724
Telex: 3317 MUTAL BA
Cables: MUTUALITY BERMUDA
Facsimile: 809 29-23694
The Managers London Agents
Thomas Miller P&I
International House
26 Creechurch Lane
London EC3A 5BA
Telephone: 0171 283 4646
Telex: 885271 MUTUAL G
Cables: MUTUALITY LONDON EC3
Facsimile: 0171 283 5614
and
Thomas Miller P&I
3 Colima Avenue
North Hylton, Sunderland
Tyne and Wear SR5 3XB
Telephone: 0191 516 0937
Telex: 53352 MUTUAL
Facsimile: 0191 548 1851

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