Instruction Manual: Aseptic Diaphragm Valves, Types 605, 625, 650, 687

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Instruction Manual
Aseptic Diaphragm Valves, Types 605, 625, 650, 687
ESE00041EN1
2005-04
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Declaration of Conformity
The designating company
Alfa Laval
Company Name
Albuen 31, DK-6000 Kolding, Denmark

Address
+45 79 32 22 00
Phone No.
hereby declare that
ASEPTIC DIAPHRAGM VALVE

Denomination
DIAPHRAGM VALVE
Type
2004
Year
is intended for installation in a machine or application whose commissioning is prohibited until it has
been determined that this machine / application conforms to EC Directive 98/37/EC.
Handling, assembly and commissioning, in addition to setting and adjustment of the machine must be
performed only by authorised specialist staff.
Note!
Connection and adjustments may only be carried out by authorised specialist staff. The manufacturer
shall assume no liability whatsoever for damages caused by improper or third-party actions. In case of
doubt, contact us before commissioning.
Note on Directive 94/9/EC (ATEX Directive)
A supplement to Directive 94/9/EC is included with the product if it was ordered according to ATEX.
Please observe the Declaration of Conformity.
CE Marking
According to the Machine Directive 98/37/EC (formerly 89/392/EEC) these valves are not regarded as
machines, however they can be installed into an installation that is viewed as a machine. In this case,
the following note must be heeded.
Note!
We draw express attention to the fact that commissioning is prohibited until it has been determined
that the machine (plant) in which these products are to be installed meets the regulations of the EC
Machine Directive 98/37/EC.
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Table of contents
The information contained herein is correct at the time of issue but may be subject to change without prior notice.
1. Safety .................................................................................................... 6
1.1 Important information ....................................................................... 6
1.2 Warning signs .................................................................................. 6
1.3 Safety precautions ........................................................................... 7
2. Installation ............................................................................................. 8
2.1 Unpacking/delivery........................................................................... 8
2.2 General installation ........................................................................... 9
3. Operation ............................................................................................ 11
3.1 Operation ....................................................................................... 11
3.2 Troubleshooting ............................................................................. 12
3.3 Recommended cleaning ................................................................ 13
4. Maintenance ....................................................................................... 15
4.1 General maintenance ..................................................................... 15
4.2 Disassembly/assembly of actuator ................................................. 16
4.3 Assembly/disassembly of diaphragm, Type 605/625 ...................... 17
4.4 Assembly/disassembly of diaphragm, Type 650 ............................. 19
4.5 Assembly/disassembly of diaphragm, Type 687 ............................. 22
5. Technical data ..................................................................................... 24
5.1 Technical data, Aseptic Diaphragm Valve Type 605/625 ................. 24
5.2 Technical data, Aseptic Diaphragm Valve Type 650 ........................ 25
5.3 Technical data, Aseptic Diaphragm Valve Type 687 ........................ 26
6. Parts list .............................................................................................. 28
6.1 Aseptic Diaphragm Valve Type 605/625 ......................................... 28
6.2 Aseptic Diaphragm Valve Type 650 ................................................ 29
6.3 Aseptic Diaphragm Valve Type 687 ................................................ 30
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1.1 Important information

1.2 Warning signs
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
Always read the manual before using the valve!

WARNING!
Indicates that special procedures must be followed to avoid severe personal injury.
CAUTION!
Indicates that special procedures must be followed to avoid damage to the valve.
NOTE!
Indicates important information to simplify or clarify practices.
General warning:
Dangerous electrical voltage:
Caustic agents:
1. Safety
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1. Safety
1.3 Safety precautions
All warnings in the manual are summarized on this page.

Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.
Installation
- Always read the technical data thoroughly (see chapter 5).
- Always release compressed air after use.
- Never touch the moving parts if the actuator is supplied with compressed air.
- Never touch the valve or the pipelines when processing hot liquids or when sterilizing.
- Never dismantle the valve when valve and pipelines are under pressure.
- Never dismantle the valve when it is hot.
Operation
- Never dismantle the valve when valve and pipelines are under pressure.
- Never dismantle the valve when it is hot.
- Never touch the valve or the pipelines when processing hot liquids or when sterilizing.
Always handle lye and acid with great care.
Maintenance
- Never service the valve when it is hot.
- Never service the valve with valve and pipelines under pressure.
- Never stick your fingers through the valve ports if the actuator is supplied with
compressed air.
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2.1 Unpacking/delivery
Step 1
Tranport
The valve is only to be transported using appropriate loading
means:
Do not drop the valve and handle it carefully. Unpack it and
then read this manual.
The valve is packed in a recyclable cardboard box.
Step 2
Delivery and performance
CAUTION! Alfa Laval cannot be held responsible for incorrect unpacking.
Check the goods for completenes and damage immediately upon receipt.
The scope of delivery is apparent from the dispatch documents and the
design from the order number.
Step 3
Storage
Store the valve dry in its original packaging. Avoid UV rays and direct sun
irradiation. The maximum storage temperature is +40C.
2. Installation
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2. Installation
2.2 General installation
Ensure the suitability of the valve for each respective use.

The valve must be appropriate for the piping system operating conditions (medium, medium concentration, temperature and
pressure) and the prevailing ambient conditions.
Check the technical details of the valve and the materials.
Step 1
- Always read the technical data thoroughly (see chapter 5)

CAUTION! Alfa Laval cannot be held responsible for incorrect installation.
Step 2
Installation of valve body:
- Ensure that the plant is depressurized and completely
drained.
- Decontaminate the plant, wash it out and ventilate it.
Pay special attention to:
-
Vibrations
Thermal expansion of the tubes
Excessive welding
Overloading of pipelines
Step 3
Installation of Aseptic Diaphragm Valve differs dependent on
the body:
Threaded connections/clamp connection:
Install the valve in the state it is delivered in:
- Screw the threaded connections into the piping
according to valid norms.
- When assembling the clamp connectors, insert the
respective gasket between body and piping connector
and join the with a clamp.
Dependent on the inteded use and the threaded connection
type, use appropriate seal material (seal material and clamp
are not included in the delivery!).
Butt weld spigots:
NOTE! Disassemble the actuator before welding the body into
the pipeline. The disassembly is described in chapter 4.
Orbital welding process is recommended.
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2.2 General installation
2. Installation
Step 4
Connecting the control air
Assemble the control air lines tension-free and without any bends or knots!
Thread size of the control air connections:
G 1/4 for actuator (diaphragm size 8-100)
For air control connections, connect the control air line to the following connectors:
Control function 1 (NC): Connect the control air line to the lower connector.
Control function 2 (NO): Connect the control air line to the upper connector.
Control function 3 (A/A): Connection of the control air line to the
- upper connector: to close
- lower connector: to open
Use appropriate connectors acording to the application.
10
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3. Operation
3.1 Operation
Step 1

Before operating the valve, check the tightness of the media
connections!
CAUTION!
Take precautionary measures to avoid exceeding the maximum
permissible pressure from water hammer pressure peaks.
Step 2
Delivery condition of the valve:
- With control function 1 (NC): Closed
- With control function 2 (NO): Open
- With control function 3 (double acting): Undefined
Check valve tightness and function before using caustic process media!
NOTE! When cleaning the pipe system using causitc the plant operator is responsible for selecting the caustic media and
carrying out the process.
Step 3
Service and maintenance notes
Seals and diaphragms sink in the course of time. Before
operating the valve, check the tightness of the bolts and nuts
on the body and re-tighten if necessary (following operation
or, with CIP systems, at the latest after the first sterilisation
process).
CAUTION!
An even compression of the diaphragm according to the
general information for elastomers (visual checking) and
expert tightening of the connecting bolts.
11
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3.2 Troubleshooting
3. Operation
If the plant is new or after repairs, wash out the piping system with the valve fully open in order to remove any impurities.
NOTE! Study the maintenance instructions carefully before replacing worn parts, see section 4.1.
Problem
Cause/result
Repair
Air escapes from ventilation

hole in the upper part
Control piston not sealing
Replace actuator
Air escapes from the hole on

the distance piece
Spindle sealing leaky
Replace actuator and check control

medium for impurities.
Product escapes from the

hole on the distance piece
Valve diaphragm faulty
Check diaphragm for damage,

replace if necessary
Control air escapes at the

membrane (between upper and
lower part of actuator)
Valve does not open or
does not open fully
Connecting bolts between upper

and lower part of actuator is loose
Re-tighten bolts diagonally
- Control pressure too low
- Operate valve with control pressure

specified in data sheet
- Check and replace pilot valve
- Connect control air
- Disassemble actuator, check
diaphragm assembly, replace if
necessary
- Replace actuator
- Pilot valve faulty

- Control medium not connected
- Valve diaphragm incorrectly
assembled
- Faulty actuator spring (for
control function 2 (NO))
Valve leaks downstream
(does not close or does
not close fully)
- Product operating pressure too high - Operate valve with operating

pressure specified in data sheet
- Control pressure too low
- Operate valve with control pressure
specified in data sheet
- Impurities between valve
diaphragm and valve body weir
- Disassemble actuator, remove impurity,
check valve diaphragm and valve body
weir for damage and replace if
necessary.
- Valve body weir damaged
- Check valve body weir for damage,
- Valve diaphragm faulty
- Check valve diaphragm for damage,
- Actuator spring wrong or faulty
(for control function 1 (NC))
- Replace actuator
Valve leaks between actuator

and valve body
- Valve diaphragm incorrectly

assembled
- Bolting between valve body
and actuator loose
- Diaphragm faulty
12
- Disassemble actuator, check

diaphragm assembly, replace if
necessary
- Tighten bolting diagonally
- Check valve diaphragm for damage,
Valve body connection to

piping leaks
Valve body fitted incorrectly to piping
Check installation of valve body
Valve body leaks
Valve body faulty or corroded
Check valve body for damage, replace

if necessary
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3.3 Recommended cleaning
3. Operation
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3 = Nitric acid.
Step 1
Caustic danger!
Always handle lye and acid with great care.
Always use
rubber gloves!
Always use
protective goggles!
Step 2
Burning danger!
Never touch the valve or the pipelines when sterilizing.
Step 3
Clean the plug and the seats correctly.
Pay special attention to the warnings!
Step 4
Examples of cleaning agents:
Use clean water, free from chlorides.
1. 1% by weight NaOH at 70o C (158F).

1 kg (2.2 lb)
NaOH
+ 100 l (26.4 gal ) = Cleaning agent.

water
2.2 l (0.6 gal ) + 100 l (26.4 gal)

33% NaOH
water
= Cleaning agent.
2. 0.5% by weight HNO3 at 70o C (158F ).

0.7 l (0.2 gal ) + 100 l (26.4 gal ) = Cleaning agent.
53% HNO3
water
13
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3.3 Recommended cleaning
Step 5
1. Avoid excessive concentration of the cleaning agent
Dose gradually!
2. Adjust the cleaning flow to the process
Milk sterilization/viscous liquids
Increase the cleaning flow!
3. Always rinse well with clean water after the cleaning.
Step 6
NOTE!
The cleaning agents must be stored/disposed of in
accordance with current rules/directives.
14
3. Operation
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4.1 General maintenance
4. Maintenance
Maintain the valve regularly.

Study the instructions carefully and pay special attention to warnings!
Always keep spare rubber seals and lip seals in stock.
Step 1
Always read the technical data thoroughly

(see chapter 5).
Always release the compressed air after use.
CAUTION!
All scrap must be stored/disposed of in accordance with
current rules/directives.
Step 2
Burning
danger!
Never service the valve when it is hot.

Never service the valve with valve and pipelines under
pressure.
Step 3
Never stick your fingers through the valve ports or touch the
moving parts if the actuator is supplied with compressed air.
Cutting
danger!
Step 4
-
If carrying out servicing work, check the corresponding items for corrosion, wear and tear and replace them as
necessary (only use genuine Alfa Laval spare parts).
The diaphragm is an elastomer with specific settling behaviour. For this reason it is necessary for the user
to check tightness and correct position of the diaphragm regularly and, if necessary, to re-tighten the bolting
between valve body and actuator.
When repairing and replacing parts, only use appropriate tools and genuine Alfa Laval spare parts, even in
emergencies. Observe the mounting instructions for spare parts.
NOTE!
- When ordering spare parts, always state the complete order number of the valve.
- Mount the spare parts according to the enclosed operating or assembly instructions.
15
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4.1 Disassembly/assembly of actuator
Study the instructions carefully.

The items refer to the parts list section.
Handle scrap correctly.
Step 1
WARNING!
Risk of death or injury.
Only work on a cooled down, depressurised plant.
Pay special attention to warnings!
Step 2
Disassembling the actuator
-
Move the actuator to the Open position

Remove the actuator complete with the diaphragm from
the valve body
Move the actuator to the Closed position (NC valves only)
Clean all parts from product remains and contamination.
Do not scratch or damage parts during cleaning!
Check all parts for potential damage
Exchange damaged parts (only use genuine Alfa Laval
spare parts)
Step 3
Assembling the actuator
-
16
Move the actuator to the Open position

Position the actuator with the mounted diaphragm on
the valve body aligning the diaphragm weir and valve
body weir
Insert and tighten the fastening bolts by hand
Move the actuator to the Closed position
Fully tighten the bolts and nuts diagonally
Ensure that the diaphragm is compressed evenly
(approx. 10-15%, visible by an even bulge to the outside)
Check tightness of completely assembled valve
4. Maintenance
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4. Maintenance
4.3 Assembly/disassembly of the diaphragm,

Aseptic Diaphragm Valve Type 605/625
Seat size 8 and 10
Prerequisite for mounting the diaphragm on the actuator

Mount the correct diaphragm that suits the valve (diaphragm must be suitable for product, concentration, temperature and
pressure).
NOTE! Remove the actuator before mounting the concave/convex diaphragm as described in section 4.1.
Step 1
-
Ensure that the plant is depressurized and completely

drained.
Decontaminate the plant, wash it out and ventilate it.
Loosen the connections according to body type
Disassemble the valve carefully
Step 2
Disassembly of EPDM, EPDM/PTFE bonded and
PTFE/EPRM 2-piece diaphragms.
Before disassembling the diaphragms, please
disassemble the actuator as described previously.
-
Unscrew the diaphragm counterclockwise (pull out

on seat size 8)
Clean all parts of the remains of product and
contamination
Exchange damaged parts (only use genuine
Alfa Laval parts)
Step 3
The compressor is loose.
-
Place the compressor loosely on the actuator spindle.

Fit the wings into the distance piece guides
17
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Aseptic Diaphragm Valve Type 605/625
Seat size 8 & 10
Step 4
Mounting an EPDM/PTFE bonded diaphragm with
threaded pin (seat size 10)
- Screw diaphragm clockwise tightly into the
compressor manually
- Check if the diaphragm boss fits closely in the
recess of the compressor
- If it is difficult to screw it in, check the thread,
exchange damaged parts
- When clear resistance is felt, turn back the
diaphragm counterclockwise until its bolt
holes are in correct alignment with the bolt holes
of the actuator.
Step 5
If the diaphragm is not screwed into the adapter far enough,
the closing force is transmitted directly onto the threaded pin
and not via the compressor. This will cause damage and early
failure of the diaphragm and thus leakage of the valve.
If the diaphragm is screwed in too far no perfect sealing at
the valve seat will be achieved and the function of the valve
is no longer ensured.
Step 6
NOTE! Incorrectly mounted diaphragm may cause valve
leakage/emission of product.
If there is leakage between the valve body and diaphragm,

slightly re-tighten the bolts diagonally and observe even
compression.
If no tightness should be achieved by this, remove the
diaphragm again, check the complete valve and diaphragm
and reassemble, proceeding as described above.
18
4. Maintenance
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4. Maintenance

Aseptic Diaphragm Valve Type 650
Seat size 8-50

pressure).
Step 1
-
Enusre that the plant is depressurized and completely

drained
Decontaminate the plant, wash it out and ventilate it
Step 2
Disassembly of EPDM and EPDM/PTFE bonded and
PTFE/EPDM 2-piece diaphragms.
-
Unscrew the diaphragm counterclockwise (pull

out on seat size 8)
contamination
parts)
Step 3
The compressor for seat size 10-50 is loose.
-

The compressor is screwed in tight for the seat size 8.
19
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4.4 Assembly/disassembly of the diaphragm

Aseptic Diaphragm Valve, Type 650
Seat size 8-50
4. Maintenance
Step 4a
Mounting an EPDM and EPDM/PTFE bonded
diaphragm with threaded pin (seat size 10-50)
- Screw diaphragm clockwise tightly into the
compressor manually
diaphragm counterclockwise until its bolt holes
are in correct alignment with the bolt holes of the
actuator.
Step 4b
Mounting an EPDM and EPDM/PTFE bonded push-fit
diaphragm
(seat size 8)
-
Place the diaphragm with the fastening spigot in an

inclined position at the recess of the compressor
Screw/push it in manually
Step 4c
Mounting a PTFE/EPDM 2-piece diaphragm
-
Invert the diaphragm face manually using a clean,

padded mat bigger nominal sizes.
Position the backing diaphragm onto the compressor
Position the diaphragm rear face onto the backing
diaphragm
Screw the diaphragm face clockwise tightly into the
compressor. The diaphragm boss must fit closely in the
If it is difficult to screw it in, check the thread and
When clear resistance is felt turn back the diaphragm
counterclockwise until its bolt holes are in correct
alignment with the bolt holes of the actuator

20
A
B
A
B
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4. Maintenance

Seat size 8-50
Step 5
NOTE! Incorrectly mounted diaphragm may cause valve
leakage/emission of medium.

compression.
If no tightness should be achieved by this, remove the
diaphragm again, check the complete valve and diaphragm
and reassemble, proceeding as described above.
21
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4.5 Assembly/disassembly of the diaphragm

Aseptic Diaphragm Valve, Type 687
Seat size 25 - 100
4. Maintenance

pressure).
Step 1
Removal instructions
-
Ensure that the plant is depressurized and completely

drained
Decontaminate the plant, wash it out and ventilate it
Remove the valve with welded in butt weld spigots
from the piping using appropriate means
Step 2
Disassembly of EPDM, EPDM/PTFE bonded and
PTFE/EPDM 2-piece diaphragms.
-
Unscrew the diaphragm counterclockwise

contamination
parts)
Step 3
The compressor for seat sizes 25-100 is loose.
-
22

The compressor is screwed in tight for the seat size
100.
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4. Maintenance

Seat sizes 25 - 100
Step 4a
Mounting en EPDM and EPDM/PTFE bonded
diaphragm with threaded pin (Seat size 25-100)
-
Screw diaphragm clockwise tightly into the

compressor manually
diaphragm counterclockwise until its bolt
holes are in correct alignment with the bolt holes
of the actuator.
NOTE! Insert supporting mesh (B) and foil (A) for seat
sizes 80 and 100.
A
B
A
B
Step 4b
Mounting an EPDM/PTFE two-piece diaphragm (Seat
size 25 -80)
-
Invert the diaphragm face manually using a clean,

padded mat bigger nominal sizes.
Position the backing diaphragm onto the compressor
Position the diaphragm rear face onto the backing
diaphragm
Screw the diaphragm face clockwise tightly into the
compressor. The diaphragm boss must fit closely in the
If it is difficult to screw it in, check the thread and
When clear resistance is felt turn back the diaphragm
counterclockwise until its bolt holes are in correct
alignment with the bolt holes of the actuator
Press the diaphragm face tightly onto the backing
diaphragm manually so that it returns to its original
shape and fits closely on the backing diaphragm.

Step 5
NOTE!
Incorrectly mounted diaphragm may cause valve

leakage/emission of medium.
WARNING!
compression.
If no tightness should be achieved by this, remove the diaphragm again, check the complete valve and diaphragm and
reassemble, proceeding as described above.
23
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5.1 Technical data

Aseptic Diaphragm Valve 605/625
5. Technical data
Working medium
Corrosive, inert, liquid and gaseous product which have no
negative impact on the physical and chemical properties of
the body and diaphragm material.
The valve will seal in both flow directions up to full working
presure (gauge pressure) 100% p.
Max. working temperature .............................................................................................. 150C Depending on product
wetted materials)
Control medium
Inert gases
Max. temperature of control medium .............................................................................. 40C
Filling volume .................................................................................................................. 0.02 Nl
Nominal Size
(mm)
10
15
20
Max. Working pressure (bar)

EPDM/FPM
PTFE
4
8
10
6
6
6
Control pressure
NC
NO + A/A
5-7 bar
5-7 bar
5-7 bar
All pressures are given as gauge pressures, when applied upstream only.
24
max. 6 bar
Weight
g
300
300
300
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5.2 Technical data

5. Technical data
Working medium
The valve will seal in both flow directions up to full working
presure (gauge pressure) 100% p.
Max. working temperature .............................................................................................. 150C Depending on product
wetted materials)
Control medium
Inert gases
Filling volume
Actuator seat size 8........................................................... 0.054 Nl
Actuator seat size 10......................................................... 0.186 Nl
Actuator
Code
Diaphragm size
0
1
2
3
4
8
10
25
40
50
Working pressure (bar)

EPDM/FPM
PTFE
0-8
0-10
0-10
0-10
0-10
0-6
0-6
0-6
0-6
0-6
Control pressure
Weight
NC
NO + A/A
g
4.5-7 bar
4.5-7 bar
4.5-7 bar
4.5-7 bar
4.5-7 bar
4.5 bar
4.5 bar
4.5 bar
4.5 bar
4.5 bar
300
900
2000
3800
8000
25
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5.3 Technical data

5. Technical data
Working medium
Max. working temperature .............................................................................................. 150C (Depending on application)

Control medium
Inert gases
Filling volume
Seat size 25 ...................................................................... 0.15 Nl
Seat size 40 ...................................................................... 0.35 Nl
Seat size 50 ...................................................................... 1.10 Nl
Seat sizes 80 -100 ............................................................ 2.50 Nl
Seat size
(mm)
25
40
50
80
100
NC
NO
Working pressure (bar) Control Working Control
Diaphragm material
pressure pressure pressure
EPDM/FPM
TFM
(bar)
(bar)
(bar)
10
10
10
8
6
6
6
6
5
4
5-6
5-6
5-6
5.5-7
5.5-7
With soft Max.

elastomer 5.5 bar
diaphragm
0-10 bar,
26
A/A
Working Control
pressure pressure
(bar)
(bar)
With soft Max.

elastomer 5.5 bar
diaphragm
0-10 bar,
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27
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6.1 Aseptic Diaphragm Valve Type 605/625

Seat sizes 8/10
Parts list
6. Parts list
Service kits
Pos.
Denomination
Denomination
1
2
18
19
A
Valve body
Diaphragm
Bolt
Washer
Actuator
Seat size 8
Service kit EPDM
Service kit EPDM reinforced
Service kit PTFE/EPDM bonded
Seat size 10
Service kit EPDM
28
Item number
9612-9981-01
9612-9981-02
9612-9981-03
9612-9981-05
9612-9981-06
9612-9981-08
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6.2 Aseptic Diaphragm Valve 650

Seat sizes 8-50
6. Parts list
Parts list
Service kits
Pos.
Denomination
Denomination
1
2
18
19
20
A
Valve body
Diaphragm
Bolt
Washer
Nut
Actuator
Seat size 8
Service kit EPDM
Seat size 10
Service kit EPDM
Seat size 25
Service kit EPDM
Service kit PTFE/EPDM 2 piece
Service kit PTFE/silicone 2 piece
Seat size 40
Service kit EPDM
Seat size 50
Service kit EPDM
Item number
9612-9981-01
9612-9981-02
9612-9981-03
9612-9981-05
9612-9981-06
9612-9981-08
9612-9981-09
9612-9981-10
9612-9981-11
9612-9981-12
9612-9981-26
9612-9981-13
9612-9981-14
9612-9981-15
9612-9981-16
9612-9981-27
9612-9981-17
9612-9981-18
9612-9981-19
9612-9981-20
9612-9981-28
29
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6.3 Aseptic Diaphragm Valve Type 687

Seat sizes 25 - 100
Parts list
6. Parts list
Service kits
Pos.
Denomination
Denomination
1
2
18
19
20
A
Valve body
Diaphragm
Bolt
Washer
Nut
Actuator
Seat size 25
Service kit EPDM
Seat size 40
Service kit EPDM
Seat size 50
Service kit EPDM
Seat size 80
Service kit EPDM
Seat size 100
Service kit EPDM
30
Item number
9612-9981-09
9612-9981-10
9612-9981-11
9612-9981-12
9612-9981-26
9612-9981-13
9612-9981-14
9612-9981-15
9612-9981-16
9612-9981-27
9612-9981-17
9612-9981-18
9612-9981-19
9612-9981-20
9612-9981-28
9612-9981-21
9612-9981-22
9612-9981-23
9612-9981-29
9612-9981-24
9612-9981-25
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How to contact Alfa Laval

Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information directly.

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The designating company

Albuen 31, DK-6000 Kolding, Denmark

hereby declare that

ASEPTIC DIAPHRAGM VALVE

1.1 Important information

Always read the manual before using the valve!

Dangerous electrical voltage:

1.3 Safety precautions

All warnings in the manual are summarized on this page.

2.2 General installation

Ensure the suitability of the valve for each respective use.

- Always read the technical data thoroughly (see chapter 5)

2.2 General installation

G 1/4 for actuator (diaphragm size 8-100)

- Always read the technical data thoroughly (see chapter 5).

Air escapes from ventilation

Control piston not sealing

Air escapes from the hole on

Spindle sealing leaky

Replace actuator and check control

Product escapes from the

Valve diaphragm faulty

Check diaphragm for damage,

Control air escapes at the

Connecting bolts between upper

Re-tighten bolts diagonally

- Control pressure too low

- Operate valve with control pressure

- Pilot valve faulty

- Product operating pressure too high - Operate valve with operating

Valve leaks between actuator

- Valve diaphragm incorrectly

- Disassemble actuator, check

Valve body connection to

Valve body fitted incorrectly to piping

Check installation of valve body

Valve body leaks

Valve body faulty or corroded

Check valve body for damage, replace

3.3 Recommended cleaning

Always handle lye and acid with great care.

1. 1% by weight NaOH at 70o C (158F).

+ 100 l (26.4 gal ) = Cleaning agent.

2.2 l (0.6 gal ) + 100 l (26.4 gal)

2. 0.5% by weight HNO3 at 70o C (158F ).

3.3 Recommended cleaning

4.1 General maintenance

Maintain the valve regularly.

Always read the technical data thoroughly

Never service the valve when it is hot.

4.1 Disassembly/assembly of actuator

Study the instructions carefully.

Move the actuator to the Open position

Move the actuator to the Open position

4.3 Assembly/disassembly of the diaphragm,

Prerequisite for mounting the diaphragm on the actuator

Ensure that the plant is depressurized and completely