Thread Types: Core Spun Threads

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MERCERIZED - In this process cotton thread is

treated in a caustic solution under controlled


tension. This causes the fibers to swell, resulting
in a greater affinity for dyeing. Mercerization
also increases the luster and adds some strength.
GASSED - Passing cotton thread through a
flame at high speed to reduce the fuzz is known
as gassing. This process also produces a higher
sheen.
GLAZED - This is a process in which cotton
threads are treated with starches and special
chemicals under controlled heat and then polished
to a high luster. The glazed process results in a
thread with a hard finish that protects the
thread from abrasion and enhances ply security.
BONDED - Treating continuous filament nylon
or polyester with a special resin that encapsulates
the filaments is called bonding. The result is a
tough smooth coating that adds significantly to
the thread's ability to resist abrasion and greatly
enhances ply security.

THREAD TYPES
Spun Threads
Throughout most of the twentieth century, cotton
thread was the standard sewing thread both industrially and in the home. When synthetics were
developed, it was only natural to attempt to emulate
the sewing characteristics of cotton. Spun polyester
thread, made from polyester fibers cut to the same
length as cotton staple, was introduced as a substitute for cotton. All spun threads are made up from
staple fibers that are spun into single yarns and then
plied to make a sewing thread. Mettlers all-purpose
polyester, Maxi-Lock, Elite Premium Serger Thread,
Gutterman and all cotton threads are examples of
spun thread.

and performance of the thread produced. As a general


rule of thumb, the longer the staple length of the
fibers, the better the quality of thread produced. YLI
Quilting threads and Mettler's cotton threads are
examples of cotton threads produced with long staple
cotton. The highest quality spun polyester, such as
Mettler and Gutterman are produced from longer
staple fibers.
Spun threads will have a more fuzzy surface,
which gives them a soft hand and good lubricity
characteristics. They offer excellent sewing
performance, but lack the strength of continuous
filament threads.

Core Spun Threads


This process seeks to achieve the strength of
continuous filament threads with the sewing performance of spun thread. Core spun thread features
a continuous filament polyester core covered with
cotton or polyester fibers. Two or more of these
composite yarns are then twisted to form the thread.
The most common examples are Dual Duty and
Signature.

Continuous Filament Threads


This process begins by extruding individual filaments
of synthetic material. A singling twist is applied to
these unbroken, continuous fibers. They are then
brought together and a finishing twist is applied.
The result is a strong, consistent sewing thread. The
most common examples are most rayon and polyester
embroidery threads and YLIs Ultrasheen.

Textured Threads

Twisting together yarns made from short fibers, as


we learned earlier, produces all spun threads.
However the staple lengths of the fibers utilized can
have an important effect on the quality, strength,

This process adds texture to the parallel continuous


filaments of synthetic yarns, creating softness and bulk.
The textured filaments are then twisted slightly and heat
set. These threads provide excellent coverage for
seams and rolled edges. Textured threads are typically
used in the loopers of a serger or over locker. Woolly
Nylon is the best example of textured thread.

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