Installation Guide
Installation Guide
INSTRUCTION MANUAL
SIL 2 Powered Isolating Driver
Smart-Hart compatible
DIN-Rail Models D1020S, D1020D
ISM0012-11
SIL Applications
For Safety Related System and SIL2, SIL3 Applications according IEC61508 & IEC61511 Standards refer to Functional Safety Manual document number ISM0071
Characteristics
General Description: The single and dual channel DIN Rail Isolating Driver, D1020S and D1020D, isolates and transfers a 4-20, 0-20 mA signal from a controller located in Safe Area
to a load of up to 750 in Hazardous Area. It has a high output capacity of 15 V at 20 mA combined with a low drop across its input terminals. The circuit allows bi-directional
communication signals, for Smart I/P. In the 4-20 mA input range, a field open circuit reflects a high impedance to the control device output circuit.
Function: 1 or 2 channels I.S. mA analog output for 2 wire I/P Smart converters or valve positioners, provides 3 port isolation (input/output/supply).
Signalling LED: Power supply indication (green).
Smart Communication Frequency Band: 0.5 to 40 KHz within 3 dB (Hart and higher frequency protocols).
EMC: Fully compliant with CE marking applicable requirements.
Technical Data
Supply: 24 Vdc nom (20 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp.
Current consumption @ 24 V: 95 mA for 2 channels D1020D, 50 mA for 1 channel D1020S with 20 mA output typical.
Power dissipation: 1.9 W for 2 channels D1020D, 1.0 W for 1 channel D1020S with 24 V supply voltage and 20 mA output typical.
Max. power consumption: at 30 V supply voltage and overload condition, 2.7 W for 2 channels D1020D, 1.4 W for 1 channel D1020S.
Isolation (Test Voltage): I.S. Out/In 1.5 KV; I.S. Out/Supply 1.5 KV; I.S. Out/I.S. Out 500 V; In/Supply 500 V; In/In 500 V.
Input: 0/4 to 20 mA with 2.0 V voltage drop, reverse polarity protected.
Output: 0/4 to 20 mA, on max. 750 load, current limited at 23 mA.
Response time: 50 ms (10 to 90 % step change).
Output ripple: 20 mVrms on 250 communication load on 0.5 to 40 KHz band.
Frequency response: 0.5 to 40 KHz bidirectional within 3 dB (Hart and higher frequency protocols).
Performance: Ref. Conditions 24 V supply, 250 load, 23 1 C ambient temperature.
Calibration accuracy: 0.1 % of full scale.
Linearity error: 0.05 % of full scale.
Supply voltage influence: 0.05 % of full scale for a min to max supply change.
Load influence: 0.05 % of full scale for a 0 to 100 % load resistance change.
Temperature influence: 0.01 % on zero and span for a 1 C change.
Compatibility:
CE mark compliant, conforms to 94/9/EC Atex Directive and to 2004/108/CE EMC Directive.
Environmental conditions: Operating: temperature limits -20 to + 60 C, relative humidity max 90 % non condensing, up to 35 C.
Storage: temperature limits 45 to + 80 C.
Safety Description:
II (1) G [Ex ia Ga] IIC, II (1) D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I, II 3G Ex nA II T4, [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I associated electrical apparatus.
Uo/Voc = 25.2 V, Io/Isc = 87 mA, Po/Po = 548 mW at terminals 14-15, 10-11. Um = 250 Vrms, -20 C Ta 60 C.
Approvals: DMT 01 ATEX E 042 X conforms to EN60079-0, EN60079-11, EN60079-26, EN61241-0, EN61241-11,
IECEx BVS 07.0027X conforms to IEC60079-0, IEC60079-11, IEC60079-26, IEC61241-0, IEC61241-11, IMQ 09 ATEX 013 X conforms to EN60079-0, EN60079-15,
UL & C-UL E222308 conforms to UL913 (Div.1), UL 60079-0 (General, All Zones), UL60079-11 (Intrinsic Safety i Zones 0 & 1), UL60079-15 (n Zone 2), UL 1604 (Div.2) for UL and
CSA-C22.2 No.157-92 (Div.1), CSA-E60079-0 (General, All Zones), CSA-E60079-11 (Intrinsic Safety i Zones 0 & 1), CSA-C22.2 No. 213-M1987 (Div. 2) and
CSA-E60079-15 (n Zone 2) for C-UL, refer to control drawing ISM0127 for complete UL and C-UL safety and installation instructions,
FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3610, 3611, 3810 and C22.2 No.142, C22.2 No.157, C22.2 No.213, E60079-0, E60079-11, E60079-15,
Russia according to GOST 12.2.007.0-75, R 51330.0-99, R 51330.10-99 [Exia] IIC X, Ukraine according to GOST 12.2.007.0,22782.0,22782.5 Exia IIC X,
TUV Certificate No. C-IS-183645-01, SIL 2 according to IEC 61508. Please refer to Functional Safety Manual for SIL applications.
DNV and KR Type Approval Certificate for marine applications.
Mounting: T35 DIN Rail according to EN50022.
Weight: about 180 g D1020D, 120 g D1020S.
Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm2.
Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4, Class I, Division 2, Groups A, B, C, D Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA
T4 installation.
Protection class: IP 20.
Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.
Ordering information
Model:
D1020
1 channel
2 channels
S
D
/B
1
2
PWR ON
D1020
10 11 12
13 14 15 16
SIL 2 according to IEC 61508 for Tproof = 3 / 6 years (10 / 20 % of total SIF).
PFDavg (1 year) 3.08 E-04, SFF 82.12 %.
2 fully independent channels.
Output to Zone 0 (Zone 20), Division 1, installation in Zone 2, Division 2.
4-20 or 0-20 mA Input, Output Signal.
Wide Band Smart Communication, Hart compatible.
Field open circuit detection.
High Accuracy.
Three port isolation, Input/Output/Supply.
EMC Compatibility to EN61000-6-2, EN61000-6-4.
ATEX, IECEx, UL & C-UL, FM & FM-C, Russian and Ukrainian Certifications.
Type Approval Certificate DNV and KR for marine applications.
High Reliability, SMD components.
High Density, two channels per unit.
Simplified installation using standard DIN Rail and plug-in terminal blocks.
250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.
HAZARDOUS AREA
SAFE AREA
Not used
10
11
12
Not used
13
Not used
14
15
16
Not used
Parameters Table
In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check
its suitability for the Hazardous Area/Hazardous Locations and gas group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded
by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D1020 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device, check
that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the effective
gas group. See parameters on enclosure side and the ones indicated in the table below:
D1020 Terminals
Ch1
14 - 15
Ch2
10 - 11
Ch1
14 - 15
Ch2
10 - 11
Ch1
14 - 15
Ch2
10 - 11
D1020 Terminals
Ch1
14 - 15
Ch2
10 - 11
Ch1
14 - 15
Ch2
10 - 11
Ch1
14 - 15
Ch2
10 - 11
D1020 Associated
Apparatus Parameters
Must
be
Hazardous Area/
Hazardous Locations
Device Parameters
Uo / Voc = 25.2 V
Ui / Vmax
Io / Isc = 87 mA
Ii/ Imax
Po / Po = 548 mW
Pi / Pi
D1020 Associated
Apparatus Parameters
Must
be
Hazardous Area/
Hazardous Locations
Device + Cable Parameters
Co / Ca = 106 nF (IIC-A, B)
Co / Ca = 819 nF
(IIB-C)
Co / Ca = 2.899 F (IIA-D)
Ci / Ci device + C cable
(IIC-A, B)
(IIB-C)
(IIA-D)
Li / Li device + L cable
Lo / Ro = 64.9 H/ (IIC-A, B)
Lo / Ro = 259.6 H/ (IIB-C)
Lo / Ro = 519.3 H/ (IIA-D)
Li / Ri device and
L cable / R cable
Lo / La = 4.6 mH
Lo / La = 18.7 mH
Lo / La = 37.5 mH
Function Diagram:
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,
HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,
CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,
CLASS I, ZONE 0, GROUP IIC
MODEL D1020D
=
HHT
I/P Converter
Out 1
14
=
=
15
I -
Out 2
HHT
10
11
I -
=
=
I/P Converter
3+
7+
8 - Ch2 Supply 24 Vdc
HHT
Source I
5
+
6
In 1
-
In 2
-
MODEL D1020S
=
HHT
I/P Converter
Out 1
+
I -
14
15
=
=
3+
4 - Supply 24 Vdc
HHT
Source I
1
+
2
In 1
-
Warning
D1020 series are isolated Intrinsically Safe Associated Apparatus installed into standard EN50022 T35 DIN Rail located in Safe Area/Non Hazardous Locations or Zone 2, Group IIC,
Temperature Classification T4, Class I, Division 2, Groups A, B, C, D, Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA Temperature Code T4 Hazardous Area/Hazardous
Locations (according to EN/IEC60079-15, FM Class No. 3611, CSA-C22.2 No. 213-M1987, CSA-E60079-15) within the specified operating temperature limits Tamb -20 to +60 C,
and connected to equipment with a maximum limit for AC power supply Um of 250 Vrms.
Unclassified Locations or
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D, T-Code T4
Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4
14
15
10
11
FM Approved
under Entity Concept
and non-incendive field wiring
Control
Equipment
Control
Equipment
Power Supply
Unclassified Locations
Unclassified Locations or
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D, T-Code T4
Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4
Unclassified Locations
14
15
10
11
Control
Equipment
FM Approved
under Entity Concept
and non-incendive field wiring
Control
Equipment
Power Supply
Non-incendive field wiring is not recognized by the Canadian Electrical Code, installation is permitted in the US only.
For installation of the unit in a Class I, Division 2 or Class I, Zone 2 location, the wiring between the control equipment and the D1020 associated apparatus shall be accomplished
via conduit connections or another acceptable Division 2, Zone 2 wiring method according to the NEC and the CEC.
Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth ground.
D1020 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards
(e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,
ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,
Canadian Electrical Code CEC) following the established installation rules, particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones.
De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area/Hazardous Locations or
unless area is known to be nonhazardous.
Warning: substitution of components may impair Intrinsic Safety and suitability for Division 2, Zone 2.
Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided.
Operation
D1020 isolates and transfers a 0/4-20 mA signal from a controller located in Safe Area/Non Hazardous Locations to an I/P converter, displays or similar equipment located in Hazardous
Area/Hazardous Locations. The circuit allows bi-directional communication signals for smart/hart converters. In the 4-20 mA input range, a field open circuit presents a high impedance to
the control device. A POWER ON green led lits when input power is present.
Installation
D1020 series are powered isolating driver smart/hart compatible housed in a plastic enclosure suitable for installation on T35 DIN Rail according to EN50022.
D1020 unit can be mounted with any orientation over the entire ambient temperature range, see section Installation in Cabinet and "Installation of Electronic Equipments in Cabinet"
Instruction Manual D1000 series for detailed instructions.
Electrical connection of conductors up to 2.5 mm are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit
without suffering or causing any damage (for Zone 2 or Division 2 installations check the area to be nonhazardous before servicing).
The wiring cables have to be proportionate in base to the current and the length of the cable.
On the section Function Diagram and enclosure side a block diagram identifies all connections.
Identify the number of channels of the specific card (e.g. D1020S is a single channel model and D1020D is a dual channel model), the function and location of each connection terminal
using the wiring diagram on the corresponding section, as an example:
Connect 24 Vdc power supply positive at terminal 3 and negative at terminal 4.
For Model D1020D connect 24 Vdc power supply positive at terminal 7 and negative at terminal 8 for channel 2.
For Model D1020S connect positive input of channel 1 at terminal 1 and negative input at 2.
For Model D1020D in addition to channel 1 connections above, connect positive input of channel 2 at terminal 5 and negative input at 6.
For Model D1020S connect output at terminal 14 for positive and 15 for negative.
For Model D1020D in addition to channel 1 connections above, connect terminal 10 for positive and 11 for negative on channel 2.
Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards
(e.g. EN/IEC60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,
ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,
Canadian Electrical Code CEC), make sure that conductors are well isolated from each other and do not produce any unintentional connection.
The enclosure provides, according to EN60529, an IP20 minimum degree of mechanical protection (or similar to NEMA Standard 250 type 1) for indoor installation, outdoor installation
requires an additional enclosure with higher degree of protection (i.e. IP54 to IP65 or NEMA type 12-13) consistent with the effective operating environment of the specific installation.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts.
If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.
Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D1020 must be cleaned only with a damp or antistatic cloth.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.
According to EN61010, D1020 series must be connected to SELV or SELV-E supplies.
Start-up
Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors
and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed
wires that could touch each other causing dangerous unwanted shorts. Turn on power, the power on green led must be lit, output signal should be corresponding to the input from the
controller. If possible change the input value and check the corresponding Hazardous Area output.
Installation in Cabinet
Power Dissipation of D1020 Isolators
Section Technical Data of D1020 isolator specifies the current consumption (maximum current from the nominal power supply, typical 24 Vdc, in normal operation); this data serves to
dimension the current rating of the power supply unit. Section Technical Data indicates also the maximum power consumption (maximum power required from the power supply in the
worst (abnormal) operating conditions like for example supply voltage at 30 Vdc, short circuit on the outputs and on the inputs terminals.
The power dissipated Pd inside the enclosure for analog signal isolators is: Pd = Current Consumption (A) * Supply Voltage (V) - Power Dissipated into the input/output loads
Analog signal isolators have higher dissipation than digital signal isolators, in addition 2 channels barriers (D1020D) have higher dissipation than single channel units (D1020S).
In analog signal isolators each transmitter requires and dissipates 15 V * 0.02 A = 0.3 W. Usually the loads outside the isolator dissipate 1/3 of the total power used.
Isolators are not running at the maximum current all at the same time, the average power consumption of a multitude of isolators can be considered to be only 70 % of the value obtained
from the section Technical Data. Considering the 1/3 load power and the 70 % above discussed, the power effectively dissipated internally by the isolators can therefore become of
the actual power delivered by the power supply. Digital barriers dissipate all the supply power inside the enclosure consequently the total power dissipation into a cabinet, with mixed
analog and digital barriers, is determined by the number of channels more than by the number of isolator enclosures. The following tables give advises for the DIN rail orientation
(vertical or horizontal) of the barriers mounting, D1020D (double channel) and D1020S (single channel) isolators, installed on DIN rail, bus or custom board assembly.
A)
Cabinet with Natural Ventilation
Maximum recommended ambient temperature in C depending on barrier type and installation method:
Type of Isolator
(1)
Single unit
Installation
Any orientation
D1020S
60C
D1020D
60C
30C
Not recommended
(1)
Horizontal
Vertical
Horizontal
35C
35C
40C
30C
30C
35C
Installation is not recommended since it would significantly shorten the units life and increase the probability of failures.
B)
Cabinet with Forced Ventilation
Maximum recommended ambient temperature in C depending on barrier type and installation method:
Single unit
Type of Isolator
Installation of Multiple units with DIN-rail Bus
Installation
Any orientation
Vertical
Horizontal
Horizontal
D1020S
60C
40C
45C
45C
50C
D1020D
60C
40C
45C
45C
50C
Configuration
Screwdriver
for Trimmers
Ch1 and Ch2
1 x 0.5 mm
Span Trimmer
CH2
Instrument
Identification
Agilent
E3611A
Agilent
34410A
Fluke
175
Yokogawa
7651
PS
DMM
V1
CAL
MODEL D1020D
Supply
=
=
4-
=
+
14
mA DMM
15
Out 1
=
=
10
mA DMM
11
3+
V1
CAL mA
In 1
V1
CAL mA
In 2
7+
85
=
=
Out 2
Set power supply (PS) at 24.0 V at terminals 3 (+) and 4 (-), the calibrator (CAL) in the function mA 20 mA range at terminals 1 (+) and 2 (-), the multimeter (V1) for the reading in
DC supply 30 V range at terminals 1 (+) and 2 (-), the multimeter (DMM) for the reading in DC supply 20 mA range at terminals 14 (+) and 15 (-).
Execute the next test to verify D1020S unit channel or execute it twice to verified both D1020D unit channels.
Verify that green led on the front panel is ON.
If the power ON Led is off, check supply voltage, polarity and wiring.
Set calibrator (CAL) at 4.000 mA and verify that the output current, read by multimeter (DMM), is correspondent with a maximum deviation presented in the section Technical Data.
Set calibrator (CAL) at 20.000 mA and verify that the output current, read by multimeter (DMM), is correspondent with a maximum deviation presented in the section Technical Data.
If the maximum deviation is exceeded, repeat the board calibration and proceed in the following way:
Set the calibrator (CAL) at 20.000 mA and regulate the current, read by multimeter (DMM), by turning the span trimmer of the unit (see Configuration section) until reading 20.000
mA 5 A value.
To execute a linearity test: set the calibrator (CAL) at 4.000, 8.000, 12.000, 16.000, 20.000 mA and verify current output is correspondent with
a maximum deviation presented in the section Technical Data.
Set calibrator (CAL) at 20.000 mA and power supply (PS) at 20.0 V; verify that multimeter (V1) reads input voltage as presented in the section Technical Data.
8