SA408 User's Manual

SA408
USERS MANUAL
Table of Contents
1. Introduction .......................................................................... 4
Proprietary Statement .......................................................... 4
Product Improvements ......................................................... 4
Liability Disclaimer ............................................................... 4
2. Getting Started ..................................................................... 5
Unpacking Printer ................................................................ 5
Package Contents ........................................................... 6
Printer Overview .................................................................. 7
Front View: ...................................................................... 7
Rear View: ....................................................................... 8
Interior View I .................................................................. 9
Interior View II ............................................................... 10
Attaching Power ................................................................. 11
Loading Media ................................................................... 12
Preparing Media ............................................................ 12
Placing Media Roll ......................................................... 12
Media Sensor Type Setting ................................................ 17
Multi-Column Label Setting by Software/ Driver ............. 17
Multi-Column Label Setting Manually ............................ 18
Loading Ribbon .................................................................. 23
Preparing Ribbon........................................................... 23
Placing Ribbon Rolls ..................................................... 24
3. Printer Operations .............................................................. 29
Printing Media Calibration & Configuration ......................... 29
Steps to Start Media Calibration & Configuration ........... 29
Sample of Printer Configuration Label ........................... 30
Resetting Printer to Factory Defaults .................................. 31
Printer Controls and Indicators ........................................... 32
Troubleshooting by LED Indicators Diagnosis .................... 35
Miscellaneous .................................................................... 38
Recovery............................................................................ 39
2
SA408 - Users Manual
4. Communications ................................................................ 40
Interfaces and Requirements ............................................. 40
USB Interface Requirements ......................................... 40
Serial (RS-232) Interface Requirements ........................ 40
Parallel Interface Requirements .................................... 41
Serial and Parallel Cabling Requirements ..................... 41
Communicating with the Printer ......................................... 42
Installing a Plug and Play printer driver (for USB only) .. 42
Installing a Printer Driver (for other interfaces except USB)
.................................................................................. 47
5. Caring for Your Printer....................................................... 53
Print Head Maintenance Guide .......................................... 53
Cleaning Interval ........................................................... 53
Cleaning Material .......................................................... 53
Cleaning Direction ......................................................... 53
6. Product Specification ........................................................ 55
General Specification ......................................................... 55
Fonts, Barcodes, and Graphics Specification ..................... 57
Interface Specification ....................................................... 58
USB Interface ................................................................ 58
Serial Interface .............................................................. 59
Parallel (Centronics) Interface ....................................... 60
7. Index ................................................................................... 63
Rotary Cutter and Guillotine Cutter Installation .............. 63
Rotary Cutter and Guillotine Cutter Settings .................. 69
Rotary Cutter with Paper Jam ....................................... 72
Guillotine Cutter with Paper Jam ................................... 73
3
1. Introduction
Proprietary Statement
This manual contains proprietary information of SATO HOLDINGS CORPORATION.
It is intended solely for the information and use of parties operating and maintaining
the equipment described herein. Such proprietary information may not be used,
reproduced, or disclosed to any other parties for any other purpose without the
expressed written permission of SATO HOLDINGS CORPORATION.
Product Improvements
Continuous improvement of products is a policy of SATO HOLDINGS
CORPORATION. All specifications and signs are subject to change without notice.
Liability Disclaimer
SATO HOLDINGS CORPORATION takes steps to assure that the companys
published engineering specifications and manuals are correct; however, errors do
occur. SATO HOLDINGS CORPORATION reserves the right to correct any such
errors and disclaims any resulting liability. In no event shall SATO HOLDINGS
CORPORATION or anyone else involved in the creation, production, or delivery of
the accompanying product (including hardware and software) be liable for any
damages whatsoever (including, without limitation, damages for loss of business
profits, business interruption, loss of business information, or other pecuniary loss)
arising out of the use of or the results of use of or inability to use such product, even if
SATO HOLDINGS CORPORATION has been advised of the possibility of such
damages.
CAUTION:
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
4
2. Getting Started
Congratulations on choosing SA408 printer, made by SATO
HOLDINGS CORPORATION, a leader in the world-wide barcode
industry. SA408 is ideally designed to easily bring more efficiency for
your business. This manual will help you get to know your new printer
and provide sufficient information needed.
Unpacking Printer
After receiving your printer, please check for possible shipping
damage:
Inspect the outside of both the box and the printer for possible
damage.
1. Open the top cover of the printer to see if all parts are in order.
Note: If shipping damage has been discovered, contact your
shipping company immediately to file a claim.
2. Check whether you have received the following accessories

together with the printer. If there is any item missing, please
contact your local dealer.
5
Package Contents
CD (Documentation & Software)
Power Cord
Media Hanger & Media Shields
Printer
Power Supply
USB cable
Ribbon Core Adaptors
1 ID Core for Ribbon
6
Printer Overview
Front View:
Top Cover
Power LED
Ready LED
Feed Button
7
Rear View:
Power Switch
RS232 Serial
Parallel Port
USB
Power Jack
8
Interior View I
Media Shields
Ribbon
Pick-up
Holder
Media Hanger
Module Release Latch

PUSH
9
Interior View II
Top Cover
Ribbon
Supply
Holder
Media Shaft
Print Head
Transmissive
Sensor
Media Guides
Platen Roller
Power LED
Reflective sensor
Ready LED
Front Cover
Feed Button
Head-Open Sensor
10
Attaching Power
1. Make sure the printers power switch is in the off position (down).
2. Insert the AC power cord into the power supply.
3. Insert the power supplys power connector into the printers power
jack.
4. Plug the other end of the power cord into an appropriate grounded
AC electrical outlet.
Warning:
Do not operate the printer and power supply in an area where they
might get wet.
Power Jack
Power Cord
Power
Connector
Power Supply
11
Loading Media
Preparing Media
The inside wound or outside wound media rolls can be loaded into
the printer in the same way. In case media roll may become dirty or
dusty during shipment, handling, or storage, firstly remove the outside
length of media, which helps to avoid dragging adhesive or dirty
media between the print head and platen roller. When loading media,
it must be placed onto the media hangers.
Placing Media Roll

1. Open Top Cover of the printer.
Top Cover
12
2. Put the Media Hanger through media supply roll, and then
centrally align with the two Media Shields to closely lean against
the media supply roll.
Media Hanger
Media Shield
3. Locate the media supply roll into the Media Compartment of

printer.
Media Compartment
13
4. Push the Release Latch to open the printer module.
PUSH
Module
Release Latch
5. Pull a short length of media till it reaches the Platen Roll of printer.
Platen Roller
14
6. Press the lock of Media Guide at the right to adjust media guides
positions. Make sure media stays under the Media Shaft and
centrally under both of the Media Guides.
Media Shaft
Media
Guides
7. Close the printer module and then press firmly at the both sides to
properly latch until you hear a click.
15
8. Press the FEED button to feed labels out of the printer.
FEED Button
9. To tear media, pull the media edge against the Tear Bar as in the
direction below:
Tear Direction
Tear Bar
16
Media Sensor Type Setting

Multi-Column Label Setting by Software/ Driver
To index labels with multiple columns, please select media types to
Multi-Column Labels via Seagull Driver.
Software setting steps:

Seagull Driver Media Types Multi-Column Labels
Sample of labels with multiple columns:
17
Multi-Column Label Setting Manually

To work with different types of media, sensor setting can be achieved
manually. Once there is need to detect multi-column labels, but there
is no PC around, or utility software is not installed, or its necessary to
over ride printers previous settings from commands/ software setting,
the procedures provided below can be quick and easy to set
Reflective Sensor Force Mode manually.
SA408 provides two modes of media sensor type settings to set
manually, with no need to connect PC and to select by software:
Mode A. To always detect multi-column labels, force SA408 printers
to enter Reflective Sensor Force Mode.
Thus, no matter which media type/ sensor type is set by Driver/ Utility/
printer commands, printer will always detect multi-column labels by its
movable Reflective sensor. Steps:
1. Push the Release Latch to open the printer module. Ready LED
will start flashing.
2. Press and hold Feed button for about 5 seconds, when Power
LED and Ready LED start to flash alternately, the setting is
complete. Release Feed button immediately.
3. In about 3 seconds, Ready LED will be flashing again. Close the
printer module and then press firmly at the both sides to properly
latch it until you hear a click.
18
Step 1.
PUSH
Module
Release Latch
19
Step 2.
FEED Button
20
Step 3.
Mode B. After manually setting Reflective Sensor Force Mode, if it is

needed to reset the printer to its default Transmissive Sensor and exit
from Force Mode, refer to the steps below:
1. Push the Release Latch to open the printer module. Ready LED
will start flashing.
2. Press and hold Feed button for about 5 seconds, when Power
LED and Ready LED start to flash simultaneously, the setting is
complete. Release Feed button immediately.
3. In about 3 seconds, Ready LED will be flashing again. Close the
printer module and then press firmly at the both sides to properly
latch it until you hear a click.
21
Printer transfers between the two modes as described above.

Before printing, to double-check current sensor setting, please
conduct media calibration and print a self-test/ configuration label.
Refer to the sample self-test pages below:
Reflective Sensor
Transmissive Sensor
Force Mode
Mode
(See-Through Sensor)
22
Loading Ribbon
The following steps only apply to thermal transfer printing mode only.
Direct thermal does not need ribbon to be installed.
Note:
-
Media and ribbon types should be matched to provide with

optimal print results.
Always use ribbon that is wider than the media to protect the print
head from wear.
For direct thermal printing, do not load ribbon in the printer.
Preparing Ribbon
Find the two Ribbon Core Adaptors in printer package and fix them
into new ribbon rolls from the left to the right.
Ribbon Core Adaptor
23
Placing Ribbon Rolls
1. Open Top Cover of the printer.
Top Cover
2. Push the Release Latch to open the printer module.
PUSH
Module
Release Latch
24
3. Lift up the printer module to check the Ribbon Supply Holder.
Ribbon Supply Holder
25
4. Install one ribbon roll and rotate it until the notches align and lock
into the left side of Ribbon Supply hub, and then into the right.
Ribbon Supply Holder
Note:
The Ribbon Supply Holder accepts the coated side of ribbon to
be wound ink-side IN or wound ink-side OUT.
26
5. Install the other ribbon roll and rotate it until the notches align and
lock into the left side of Ribbon Pick-up hub, and then the right.
Ribbon
Pick-up
Holder
Note:
The Ribbon Pick-up Holder accepts the coated side of ribbon to
be wound ink-side OUT only.
27
6. Close the printer module and then press firmly at the both sides to
properly latch it until you hear a click.
7. Rotate Thumb Wheel of Ribbon Pick-up Holder to remove slack

and ribbon wrinkle, and to align the ribbon on the spindles.
Thumb Wheel
28
3. Printer Operations
Printing Media Calibration & Configuration
Before connecting the printer to your computer, to make sure that
the printer works properly, conduct media calibration and print a
self-test/ configuration label.
Steps to Start Media Calibration & Configuration

1. Make sure the media is properly loaded and the top cover of
the printer is closed.
2. Turn off the printer power.
3. Press and hold the FEED button while turning on the power,
until printer motor is activated.
4. Media Calibration will be performed while the printer
automatically feeds the label stock for a certain length; then
the printer motor suspends for one second and then prints out
configuration/ self-test labels. Release the FEED button as
soon as printer starts to print.
29
Sample of Printer Configuration Label
30
Resetting Printer to Factory Defaults

Follow the steps below to reset printer to default settings:
1. Turn on the printer and wait till both "Ready" indicator and
"Power" indicator stay solid green.
2. Press the "FEED" button for 4 seconds, and the "Ready"
indicator and "Power" indicator will go off in order.
(at this step, if the FEED button is pressed for 8 seconds, printer
will reset first >> feed blank labels as media calibration >>
and then print configuration/ self-test labels.)
3. Once "Power" indicator becomes lit again, release the FEED
button.
4. "Ready" indicator will then become lit, too. At this moment,
the printer has resumed its factory default settings.
Printer will delete those print tasks received but not yet printed.
Note:
The printer factory default settings are stored in printers flash;
these settings remain stored, without being erased even the printer
power is disconnected.
31
Printer Controls and Indicators
Power Switch
Power LED
Ready LED
Feed Button
The following table explains printer controls and indicators

functions to help understanding LED indications and printer
status:
32
Control /
Indicator
Power
Switch
Function
On: turns on normal operation (at I position)
Off: turns off power ( at O position)
Note: Turn power off before connecting or

disconnecting cables
Power LED
It will start blinking while Media Out, Media

Gap Not Found or Ribbon Out has been
detected.
Once printer cutter mode has been enabled,

when Cutter is jammed with paper or Cutter is
not installed, POWER indicator will blink.
When RS-232 communication error is

detected, POWER indicator will blink.
When printer is started, the READY indicator

will blink.
When printer receives data from host PC,

READY indicator will start blinking.
READY indicator will blink when printing is

paused.
It will start blinking while Media Out, Media

Gap Not Found or Ribbon Out has been
detected.
It will blink as soon as the printer module is

opened.
Ready LED
Note:
33
When the print head is over-heated, printers

thermal protection function will be activated and
make READY LED blink to indicate printer is in
PAUSE status to wait till print head has been
cooled down. The printing tasks sent previously
will be resumed automatically later.
Feed Button
Press to advance the label media to the first

printing position.
Press during printing to make printer "pause".
Press and hold while switching on the power to

conduct media calibration and print out a
configuration profile.
To resume printing after Media Out or

Ribbon Out errors have been resolved.
34
Troubleshooting by LED Indicators Diagnosis

Normally, when the printer is in not working properly, the "Power"
LED blinks continuously, and printing and communication
between the host and printer stops. Refer to LED indications
listed below to understand possible solutions to resolve the
problems printer run into.
LED Indicators: Power and Ready LEDs blink at the same tempo
Power LED
Ready LED
ON
ON
OFF
OFF
Possible Problems
Solutions
Remarks
Media sensor cannot Check the label path

If a continuous label roll
index label gaps
Check the label sensor is in use, set
continuous media
printing in driver
settings or commands.
Media out
Install a new label roll
Paper jam
Recover the jam
35
LED Indicators: Power and Ready LEDs blink alternately

Power LED
Ready LED
ON
OFF
OFF
ON
Possible Problems
Ribbon out
Solutions
Install a new
ribbon roll
Remarks
Set Direct Thermal
printing by driver or
commands if no ribbon is
required.
LED Indicators: Only the Power LED blinks

Power LED
Ready LED
ON
ON
OFF
ON
Possible Problems
Solutions
Remarks
Serial IO error
Check serial baud rate at For serial

both of your system and interface only
the printer.
Cutter has failed, or

there is paper jam
inside the cutter.
Check the cutter or

recover paper jam.
Other possible
hardware errors.
Contact the reseller for

further service.
36
Only applicable
when cutter
mode to cutter
mode.
LED Indicators: Only the Ready LED blinks

Power LED
ON
ON
Ready LED
ON
OFF
Possible Problems
Print head needs to
cool down
Printer head module

unlatched
Printer is in
PAUSE status
Printer is receiving data
Solutions
Printing will stop until the print head cools to
normal printing temperature.
Once it completes, the printer will
automatically resume the printing tasks sent
previously.
Close the printer module and then press
firmly at both the left and the right of printer
module to properly latch.
Press FEED button to resume printing.
As soon as all the data has been received,
Ready LED will stay solid green and
automatically resume normal operation.
37
Miscellaneous
If the host shows "Printer Time out":
1. Check if the communication cable (serial) is connected
securely to your serial port on the PC and to the connector
on the printer at the other end.
2. Check if the printer power is turned on.
If the data has been sent, but there is no output from the printer.
Check the active printer driver, and see if Seagull driver for your
Windows system and the label printer has been selected.
Vertical streaks in the printout usually indicate a dirty or faulty
print head. (Refer to the following examples.)
Clean the print head. If the problem persists, replace the print
head.
38
Poor printout quality:

The ribbon may not be qualified.
The media may not be qualified.
Adjust the Darkness (heat temperature).
Slow down the print speed.
Refer to the next chapter and clean the related spare parts.
Recovery
After correcting problems, simply press the panel button or restart
the printer to continue your print jobs. Make sure the LEDs are not
blinking and remember to resend your files.
39
4. Communications
Interfaces and Requirements
SATO SA408 printers come with a nine-pin Electronics Industries
Association (EIA) RS-232 serial data interface, a USB interface,
Parallel. A variety of interface options are suitable for versatile
applications:
SA408: Parallel, USB, and Serial interfaces
Note:
1. You must insert the power supplys barrel connector into the
power jack on the back of the printer before connecting
communication cables.
2. This printer complies with FCC Rules and Regulations, Part 15,
for Class A Equipment, for use with fully shielded six-foot data
cables. Use of longer cables or unshielded cables may increase
radiated emissions above Class A limits.
USB Interface Requirements

The Universal Serial Bus (USB) interface is compatible with your
existing PC hardware. The USBs plug and play design makes
installation easy. Multiple printers can share a single USB
port/hub.
Serial (RS-232) Interface Requirements

The required cable must have a nine-pin "D" type male
40
connector on one end, which is plugged into the mating serial

port located on the back of the printer. The other end of the
signal interface cable connects to a serial port on the host
computer.
Note:
For technical and pin-out information, please refer to the Technical
Reference, Interface Specifications in this manual.
Parallel Interface Requirements

The required cable (IEEE 1284-compliant is recommended)
must have a standard 36-pin parallel connector on one end,
which is plugged into the parallel port located on the back of the
printer. The other end of the parallel interface cable connects to
the printer connector at the host computer. For pin-out
information, refer to the Reference Technical Information,
Interface Specification.
Serial and Parallel Cabling Requirements

Data cables must be of fully shielded construction and fitted with
metal or metalized connector shells. Shielded cables and
connectors are required to prevent radiation and reception of
electrical noise.
To minimize electrical noise pickup in the cable:
1. Keep data cables as short as possible.
(6 ft or 1.83m recommended)
2. Do not tightly bundle the data cables with power cords.
3. Do not tie the data cables to power wire conduits.
41
Communicating with the Printer

The bundled printer driver can be applied to all applications under
Windows XP/ Vista/ Windows 7/ Windows 8, supporting 32-bit/
64-bit operation systems. With this driver you can operate any
popular Windows software applications including label editing
software or MS Word, etc., to print to this printer.
The following installation steps are based on Windows XP; steps
in other versions of operation systems are similar. Drivers can be
installed via the CD included in printer package.
Installing a Plug and Play printer driver (for USB only)
Note:
We strongly recommend that you use the Seagull Driver Wizard
instead of the Microsoft Windows Add Printer Wizard when
installing and updating your Drivers by Seagull.
(Even though the "Add Printer Wizard" is from Microsoft, it too
easily performs a number of tasks incorrectly when updating
existing drivers. It also badly handles the situation where a printer
driver is already in use by a Windows application.)
1. Turn off the printer. Plug the power cable into the power
socket on the wall, and then connect the other end of the
cable to printer's power socket. Connect the USB cable to the
USB port on the printer and on the PC.
42
2. Turn on the printer. If the printer supports Plug-and-Play, and

you have successfully connected it using a USB cable, then
the Windows Add Hardware Wizard will automatically detect
the printer and display a dialog that allows you to install a
driver. Click Cancel and do not install the driver using this
wizard.
3. Prepare the documentation and software CD from printer
package and then install to CD drive of your computer.
Choose Seagull Driver version and then start installation:
Another way to install Seagull driver is to run the DriverWizard

utility from the Installation Directory where the Seagull driver
files are located.
43
4. On the Seagull Driver Wizard prompt, select the first radio

button to Install a driver for a Plug and Play printer:
Then click Next.
44
5. Enter printer name SATO SA408 and select "do not share this
printer, and click "Next"
6. Check all the data on the showing screen, if it is correct, click

"Finish".
45
7. After the related files have been copied to your system, click
"Finish".
8. After driver installation is complete, click "Close".

The driver should now be installed.
46
Installing a Printer Driver (for other interfaces except USB)

1. Turn off the printer. Plug the power cable into the power
socket on the wall, and then connect the other end of the
cable to printer's power socket. Connect the Parallel cable or
Serial cable to the proper port on the printer and on your
computer.
2. Prepare the documentation and software CD from printer
package and then install to CD drive of your computer.
Choose Seagull Driver version and then start installation:
Another way to install Seagull driver is to run the DriverWizard

utility from the Installation Directory where the Seagull driver
files are located.
47
3. On the prompt, Windows Printer Driver, select I accept

and click "Next".
4. Assign the directory to keep Seagull driver, (for example:

C:\Seagull) and click "Next".
48
5. Click "Finish".
6. Select Install printer drivers and Click "Next"
49
7. Select model & emulation:
8. Select the port of the printer and click "Next".
50
9. Enter Printer name and select "do not share this printer, and
click "Next".
10. Check all the data on the showing screen, if it is correct, click
"Finish".
51
11. After the related files have been copied to your system, click
"Finish".
12. After driver installation is complete, click "Close".

The driver should now be installed.
52
5. Caring for Your Printer

Print Head Maintenance Guide
To keep the Print Head remain in the best conditions and
efficiency and to extend duration for use, regular cleaning action
is needed:
Note: Always switch off printer power before cleaning.
In case of long-time printing, surface of print head may be
very hot. Please wait till print head cools down properly
before maintenance, to prevent burns. During maintenance,
do not directly touch print head surface, to avoid its damage
and any possible injury to you. Use cleaning material instead.
Cleaning Interval
Its strongly recommended to regularly clean print heads at least
when changing every one label roll (in direct thermal printing
mode) or every one ribbon roll (in thermal transfer printing mode).
In addition, if printers are operated under critical applications and
environments, or if its found that print quality is degraded, please
clean print heads more frequently.
Cleaning Material
Surface of print heads heating element is very fragile. To prevent
from any possible damage, please use soft cloth/ cotton buds with
Ethanol or IPA to clean print head surface.
Its strongly recommended to wear hand gloves during cleaning
progress.
Do not touch print head surface by bare hands or with any hard
equipment.
Water or spit should be kept away in case of corrosion on heating
elements.
Cleaning Direction
53
When cleaning the print head, always wipe in One-Way Direction

- from Left to Right only, or, from Right to Left only, to clean
Heating Line of print head gently without excessive stress.
Do not wipe back and forth, to avoid dust or dirt on cleaning cotton
would be attached onto print head again.
Special Caution:
Warranty of print heads will be void if print head serial number is
removed, altered, defected, or made illegible, under every
circumstance.
54
6. Product Specification
General Specification
Specifications
Printing Method
Printing
Resolution
Printing Speed
Printing Length
Printing Width
Memory
CPU Type
Sensors
Operation
Interface
Programming
Language
Communication
Interface
Software Label editing
Software
Utility
Media Type
Media
SA408
Direct Thermal / Thermal Transfer
203 dpi(8 dots/mm)
2~4ips (50.8~101.6mm/s)
Max 100(2540mm)
Min 0.2(5mm)
Max 4.1(104mm)
8MB DRAM (5MB user available)
4MB Flash ROM (2MB user available)
32 bit RISC microprocessor
Media gap & I-Mark sensor x 1 (movable) &
Media Transmissive sensor x 1 (centre fixed) /
Head open switch /
Ribbon end sensor
LED indicator (Power/Ready)x 2, Button(Feed) x 1
SZPL
Parallel, RS-232(Baud rate: 2400~115200 bps),
USB
Seagull Driver
Printer Utility, Font Utility
Roll-feed, die-cut, continuous, fan-fold, tags,
ticket in thermal paper or plain paper and fabric
label
Max Width:4.33(110mm)
Min Width:1(25.4mm)
Thickness:0.0025~0.01(0.0635~0.254mm)
Max roll capacity(OD):5(127mm)
Core size:1(25.4mm) /
Max roll capacity(OD):4.5(114.3mm)
55
Ribbon
Dimensions
Weight
Power Source
Operation
Environment
Optional Items
Core size:0.5(12.7mm) (optional) /

Max roll capacity(OD):4.72(120mm)
Core size:1.5(38.1mm) (optional)
Min Length: 0.79(20mm) for rotary cutter option
Ribbon roll max OD: 2.6(67mm)
Ribbon Length: max 300m
Core size ID: 1(25.4mm)
Ribbon Width: 1~4, Wax, Wax/Resin, Resin
(Ribbon wound ink-side out or ink-side in available)
L 273mm x W 225mm x H 186mm
2.1kg
Universal Switching Power Supply
Input: 100~240V,1.8A, 50-60Hz,
Output: 24VDC, 2.4A
Operation Temperature: 40F~100F (4C~38C),
10% ~ 90% non-condensing,
Storage Temperature: -4F~122F (-20C~50C)
Media Stacker, Cutter, RTC Card
56
Fonts, Barcodes, and Graphics Specification

The specifications of fonts, bar codes and graphics depends on
the printer programming languages, through which the host can
communicate with your printer.
Programming
Language
Internal fonts
Symbol sets
(Code pages)
Soft fonts
Font size
Character
rotation
Graphics
1D Barcodes
2D Barcodes
SA408 SZPL
8 (A~H) fonts with different point size.
8 AGFA fonts: 7 (P~V) fonts with fixed different
point size (not scalable).
1 (0) font with scaling point size.
USA1, USA2, UK, HOLLAND,
DENMARK/NORWAY, SWEDEN/FINLAND,
GERMAN, FRANCE1, FRANCE2, ITALY,
SPAIN, MISC, JAPAN, IBM850
Downloadable soft fonts by Font Utility
1x1 to 10x10
0, 90, 180, 270 degree, 4 direction rotation
GRF, Hex and GDI
Code39UPC-AUPC-EPostnetCode128
subset A/B/CInterleave 2 of 5
Interleaved 2 of 5 with check sum
Interleaved 2 of 5 with human readable check
digitCode 93Code 39 with check sum digit
MSIEAN-8CodabarCode 11EAN-13
PlesseyGS1 Data bar (RSS) Industrial 2 of 5
Standard 2 of 5Logmars
MaxiCodePDF417Data Matrix (ECC 200
only) QR codeComposite Codes
57
Interface Specification
This section presents the interface specifications of IO ports for
the printer. These include pin assignments, protocols and detailed
information about how to properly interface your printer with your
host or terminal.
USB Interface
Connector Terminal Pin Assignment
Pin
1
2
3
4
Signal
Description
VBUS
5V
D-
Differential data signaling pair -
D+
Differential data signaling pair +
GND
Ground
USB series B Receptacle Interface
58
Serial Interface
The RS232 connector on the printer side is a female, DB-9.
Pin
1
2
3
4
5
6
7
Signal
No function
Received Data,
RxD
Transmitted Data,
TxD
No function
GND
No function
Request to Send,
RTS
Clear to Send, CTS
+5V
Description
Shorted to Pin - 6
Input. Serial Received Data
Output. Serial Transmitted
Data.
No connection
Signal Ground
Shorted to Pin - 1
Output. Used as the control
signal for H/W Flow Control
Input. Used as the control
signal for H/W Flow Control
Output. Pin 9 is reserved for
KDU (keyboard device unit)
Note :
Pin 9 are reserved for KDU (keyboard device unit), therefore
do not connect these pins if you are using a general host like
a PC.
59
Parallel (Centronics) Interface

The parallel port is a standard 36-pin Centronics, which complies
with IEEE 1284 standard (compatibility mode). Pin assignments
are as follows:
Pin
1
2~9
10
11
12
13
14
15
Direction
In
In
Out
Out
Out
Out
In
-
Definition
Pin
n/STROBE 16
Data 1~8
17
nACK
18
BUSY
19~30
PE
31
5V
32
NC
33~35
NC.
36
Direction
In
Out
In
Definition
Ground
Ground
NC
Ground
NC
nFAULT
NC
NC
Auto Polling
Both the serial port and parallel port of this printer can be
activated at the same time, i.e the printer can simultaneously
communicate with two PCs via different ports. However as no port
contention is made for this printer, if both PCs transmit data at the
same time the data may become damaged in the receiving buffer.
60
Connection with Host

Host 25S
Printer 9P
(PC or compatible)
Host 9S
Printer
9P
(PC or compatible)
DTR 20
DSR 6
TX 2
1 DSR
6 DTR
2 RX
DTR 4
DSR 6
TX 3
1 DSR
6 DTR
2 RX
RX 3
CTS 5
RTS 4
GND 7
RX 2
CTS 8
RTS 7
GND 5
3 TX
7 RTS
8 CTS
5 GND
3 TX
7 RTS
8 CTR
5 GND
Alternatively you can just connect the 3 wires in the following

way.
Host 25S
Printer 9P
Host 9S
(PC or compatible)
Printer
9P
(PC or compatible)
TX 2
2 RX
RX 3
3 TX
GND 7 5 GND
TX 3
2 RX
RX 2
3 TX
GND 5 5 GND
pin 4
pin 5
pin 6
pin 20
pin 4
pin 6
pin 7
pin 8
61
The simplest way to connect to other hosts (not PC compatible)

or terminals is:
Printer
Terminal/Host
Pin 2- RxData TxData

Pin 3- TxData RxData
Pin 5- Ground Ground
In general, as long as the data quantity is not too large and you
use Xon/Xoff as flow control, it will be problem free.
Baud rate: 2400, 4800, 9600(default), 19200, 38400, 57600,
115200 bauds.(programmable by command)
Data format: always 8 data bits, 1 start bit and 1 stop bit.
Parity: always non parity
Handshaking: XON/XOFF as well as CTS/RTS (hardware flow
control).
If you run an application with the bundled printer driver under
Windows and use the serial port, you should check the above
parameters and set the flow control to "Xon/Xoff "or "hardware".
62
7. Index
Rotary Cutter and Guillotine Cutter Installation
Warning: Blades inside cutters are quite sharp. To ensure your
safety, never attempt to insert fingers or objects into rotary cutter or
guillotine cutter. During all cutter operations including installation,
adjustment, or recovery from paper jam, please power off printer
first and unplug printers power cord.
Refer to the following steps to install the cutter kit onto printers:
1.
Power off the printer.
2. Open Top Cover. Remove Front Cover.
Top cover
Middle Cover
Front Cover
63
3.
Loose the two screws (item 2) under Bottom (item 1).
4.
Pull out to unlatch the front side of Middle Cover (item 3) and then
remove it upward from Bottom .
5.
Loose the four screws (item 4) at both sides of Printer Module to

take Printer Module off from Bottom.
6.
Find Cutter Baby Board in cutter package (item 5), and then
install onto JP16 socket on printer main board.
64
3
Pull
4
65
7.
Remove Mylar Film from Printer Chassis. Thread Cutter

Cable through the hole where Mylar Film locates, and then
connect to JP9 connector (CUTTER) on printer main board.
Cutter Cable should go though the hooks under Printer Chassis to
manage cables better.
Make sure Cutter Cable go upon the font side of Middle Cover.
Printer
Chassis
Guiding Hole (Mylar Film)
Cutter Cable
8.
Assemble back Printer Chassis and Middle Cover.
9.
Pull the font side of Middle Cover. Then assemble back with
Bottom downward.
10. Fix the two screws to Bottom.

11. Install Cutter Module by fixing Cutter Bracket (item 6) on Printer
66
Chassis with screws.

12. Close Printer Module and Top Cover.
Now cutter installation has been completed through the steps
above.
To load media, please refer to the section Loading Media.
67
Printer Module
Middle Cover
68
Rotary Cutter and Guillotine Cutter Settings

Before printing and cutting tasks, please make sure whether the
cutter in use is Rotary Cutter, or Guillotine Cutter. Then select proper
settings via Seagull Driver for printer. The following installation steps
are based on SA408 as an example.
1. Check SA408 driver. Go to the prompt of Printer Properties, click
on the tag, Tools:
2. Click the Configure setting of driver, select Cutter Setup:
69
3. Cutter Setup prompts will be indicated as below.

Check on the radio button, Rotary if theres Rotary Cutter installed.
Then click OK:
Check on the radio button, Guillotine if theres Guillotine Cutter

installed. Then click OK:
70
4. Go to Printing Preference prompt of SA408 driver and then click

on the Stock tag. Check Mode settings and select Cut.
If theres Guillotine Cutter installed and partial cut function is

needed, select Partial Cut in Mode settings.
71
Rotary Cutter with Paper Jam

If there is paper jam inside rotary cutter, refer to Rotary Cutter
Installation section to remove the rotary cutter. Check the Cam as
marked in Figure 2; find a slotted screwdriver to turn
counter-clockwise. During turning the Cam of cutter, release the
blade from paper and them remove the paper from the cutter.
Figure 1.
Figure 2.
72
Guillotine Cutter with Paper Jam

If there is paper jam inside guillotine cutter, check in Figure 2 and find
where the screw under guillotine cutter. It is to control cut actions of
guillotine cutter. Find a Phillips screwdriver to lay down the blade by
turning the screw as directions marked in the figures. Then paper can
be removed from the cutter.
Figure 1.
Figure 2.
Guillotine Cutter with full cut function: Turn counter-clockwise.
Guillotine Cutter with partial cut function: Turn clockwise.
73

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SA408

2. Check whether you have received the following accessories

CD (Documentation & Software)

Media Hanger & Media Shields

Ribbon Core Adaptors

1 ID Core for Ribbon

Module Release Latch

SA408 - Users Manual

Placing Media Roll

3. Locate the media supply roll into the Media Compartment of

4. Push the Release Latch to open the printer module.

8. Press the FEED button to feed labels out of the printer.

Media Sensor Type Setting

Software setting steps:

Sample of labels with multiple columns:

Multi-Column Label Setting Manually

Mode B. After manually setting Reflective Sensor Force Mode, if it is

Printer transfers between the two modes as described above.

Media and ribbon types should be matched to provide with

For direct thermal printing, do not load ribbon in the printer.

Ribbon Core Adaptor

Placing Ribbon Rolls

1. Open Top Cover of the printer.

2. Push the Release Latch to open the printer module.

3. Lift up the printer module to check the Ribbon Supply Holder.

Ribbon Supply Holder

Ribbon Supply Holder

7. Rotate Thumb Wheel of Ribbon Pick-up Holder to remove slack

Steps to Start Media Calibration & Configuration

Sample of Printer Configuration Label

Resetting Printer to Factory Defaults

Printer Controls and Indicators

The following table explains printer controls and indicators

On: turns on normal operation (at I position)

Off: turns off power ( at O position)

Note: Turn power off before connecting or

It will start blinking while Media Out, Media

Once printer cutter mode has been enabled,

When RS-232 communication error is

When printer is started, the READY indicator

When printer receives data from host PC,

READY indicator will blink when printing is

It will start blinking while Media Out, Media

It will blink as soon as the printer module is

When the print head is over-heated, printers

Press to advance the label media to the first

Press during printing to make printer "pause".

Press and hold while switching on the power to

To resume printing after Media Out or

Troubleshooting by LED Indicators Diagnosis

Media sensor cannot Check the label path

Install a new label roll

Recover the jam

LED Indicators: Power and Ready LEDs blink alternately

LED Indicators: Only the Power LED blinks

Check serial baud rate at For serial

Cutter has failed, or

Check the cutter or

Contact the reseller for