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SACHS Actuator Installation

Clutch actuator smart 450

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2K views

SACHS Actuator Installation

Clutch actuator smart 450

Uploaded by

bontaccc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Information

Passenger car clutch - Setting the clutch


actuator with spring scale and special tool
smart fortwo (450)
Art. No. 3981 000 070

Fig. 1: Clutch actuator with spring scale for adjusting the pre-tensioning force

1
2
3
4 / 9 / 10

Engine oil pan


Spring scale with Nonius
Clutch bell housing
Screw

5
6
7
8

Clutch actuator
Rubber bellow
Tappet
Special tool

The clutch actuator builds up high degrees of force. Risk of crushing and breaking
hands.
Do not reach into the clutch actuator adjustment range.
Only operate the clutch actuator when installed with counter-pressure on the clutch.
NOTE
Do not touch clutch actuator on the tappet or the rubber bellow.
Do not open clutch actuator.
Never touch the electric connector. The servomotor sensor system can be destroyed by
static discharge.

ZF Friedrichshafen AG ZF Services
Obere Weiden 12, 97424 Schweinfurt, Germany
Technical Support Phone: +49 9721 4755555
Fax: +49 9721 4755556
techsupport.zf-services@zf.com
www.zf.com

ZF Friedrichshafen AG

Printed in Germany
11861 EN
03.2012
1/2

Service Information
Passenger car clutch - Setting the clutch
actuator with spring scale and special tool
Removing the clutch actuator for smart fortwo (450)
1. Switch off the ignition.
2. Wait for the stopping time of the transmission control system (approx. 1 minute).
3. Make sure the clutch is completely closed.
4. Disconnect the electric connection on the clutch actuator servomotor.
5. Loosen clutch actuator (5) screws (4, 9, 10).
Installing the clutch actuator for smart fortwo (450)
NOTE
Adjust clutch actuator (5) with the engine cold (Coolant temperature max. 40 C).
Only hook the spring scale on the special tool (8).
Setting the Clutch Actuator
1. Position the clutch actuator (5) in such a way that the tappet (7) is resting securely on the tappet
mount of the clutch release lever.
2. Attach the clutch actuator to the transmission with the screws (4, 9, 10) so it is moveable.
3. Connect the electric connection on the clutch actuator servomotor.
4. Place special tool (8) on the clutch actuator (5).
5. Hook spring scale (2) to the special tool (8) and tighten in the direction of the arrow (Fig. 1).
Pre-tensioning force: 50 N.
6. Tighten screws in the order 9 10 4 with 10 1 Nm.
7. Remove spring scale and special tool.
Adjust transmission control system and move the clutch until it engages
1. Connect diagnostic unit to the OBD (on board diagnostics) diagnostic plug.
2. Execute Pulse clutch.
3. Check error memory.
4. Clear error memory.
5. Reset saved clutch data.
6. Hook spring scale (2) to the special tool (8) and tighten in the direction of the arrow (Fig.1).
7. Pre-tensioning force: maintain 50 N and loosen screws (4, 9, 10).

NOTE
Repeat mechanical adjustment procedure if the pre-tensioning force reduces while loosening the screws (4, 9, 10) to 0 N.
8. Reduce pre-tensioning force to 11 N.
9. Tighten screws in the order 9 10 4 with 10 1 Nm.
10. Set slipping point with the diagnostic unit.

www.zf.com/serviceinformation

ZF Friedrichshafen AG ZF Services
Obere Weiden 12, 97424 Schweinfurt, Germany
Technical Support Phone: +49 9721 4755555
Fax: +49 9721 4755556
techsupport.zf-services@zf.com
www.zf.com

ZF Friedrichshafen AG

Printed in Germany
11861 EN
03.2012
2/2

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