Measurement of Adjustable Speed Drives With Fluke Meters

Measurement of
Adjustable Speed Drives

with Fluke Meters
Measurement of Adjustable Speed Drives with Fluke Meters
Fluke Corporation 1
Table of Contents
Introduction ..................................................................................................................................... 3
Troubleshooting Philosophy ...................................................................................................... 3
Making Safe Measurements (Sidebar) ..................................................................................... 4
Safety Ratings for Electrical Test Equipment .............................................................................. 4
Adjustable Speed Drive Theory ................................................................................................. 6
Simple Things First ...................................................................................................................... 8
Resistance Measurements ............................................................................................................. 8
Voltage Drops .................................................................................................................................. 8
Temperature Measurements .......................................................................................................... 8
Motor Measurements .................................................................................................................... 9
Temperature Measurements .......................................................................................................... 9
Overloading ..................................................................................................................................... 9
Voltage Measurements ................................................................................................................... 9
Current Imbalance Measurements .............................................................................................. 10
Single Phasing .............................................................................................................................. 11
Overvoltage Reflections - Theory (Sidebar) .............................................................................. 12
Overvoltage Reflections - Troubleshooting ............................................................................... 14
Bearing Currents ........................................................................................................................... 17
Leakage Currents .......................................................................................................................... 17
Measurements at the Inverter .................................................................................................. 18
Control Circuit Noise ..................................................................................................................... 18
Volts/Hertz Ratio ........................................................................................................................... 18
Inverter Drive Circuits .................................................................................................................. 18
Voltage Source Inverters .......................................................................................................... 18
PWM Inverters ........................................................................................................................... 19
The DC Bus .................................................................................................................................... 20
DC Voltage Too High ................................................................................................................. 20
DC Voltage Too Low ................................................................................................................. 21
AC Line Input ................................................................................................................................. 22
Diode Bridge .............................................................................................................................. 22
Voltage Notching ....................................................................................................................... 23
Voltage Unbalance .................................................................................................................... 23
Harmonics and IEEE-519 Compliance ................................................................................... 24
ASD Measurement Guide for Fluke Test Instruments ......................................................... 26
2 Fluke Corporation
Introduction
Most experienced motor
technicians are well prepared
to deal with traditional three
phase motor failures caused
by water, dust, grease, failed
bearings, misaligned motor shafts,
or even just old age. However,
modern electronically controlled
motors, more commonly referred
to as adjustable speed drives,
present a unique set of problems.
This application note will focus
on electrical measurements that
can be used to diagnose bad
components and other conditions
that may lead to premature
motor failure in adjustable speed
drives (ASDs).
Troubleshooting Philosophy
There are many different ways

to go about troubleshooting an
electrical circuit, and a good
troubleshooter will always find
the problem - eventually. The
procedure set forth in this
application note will begin
looking at the motor and work
back towards the electrical
source. Additionally, it will
emphasize checking the simple
and easy things first. A lot of
time and money can be wasted
replacing perfectly good parts
when the only thing wrong is
a loose connection.
Make accurate measurements.

Of course nobody makes inaccurate measurements on purpose,
but this is easier to do than you
think when working in a high
energy, noisy environment like
ASDs. Dont use grounded test
instruments if it can be avoided.
They can introduce noise into
a measurement where none
existed before. Avoid touching
instruments and probes if
possible while taking the
reading, as electrical noise
can get coupled through your
hands which may also affect
the reading. Use current clamps
which are well shielded and
terminated with BNC connectors.
Current clamps that put out

10 mV/amp or 100 mV/amp will
have better signal to noise ratio
than 1 mV/amp clamps when
making current measurements
less than 20 amps.
Finally, document electrical
measurements at key test points
in the circuit when the system
is functioning properly. If a good
drawing doesnt exist - make
one. A simple one-line, or even
block diagram will do. Write
down voltage and temperature
measurements at key test
points. This will save lots of
time and head-scratching later.
Fluke Corporation 3
Making Safe Measurements

Before any electrical measurements are made, be sure you
understand completely how
to make them safely. No test
instrument is completely safe
if used improperly, but you
should also be aware that many
test instruments on the market
are not appropriate for testing
adjustable speed drives. The
following information is
explained in more detail in the
Fluke application note, ABCs of
Multimeter Safety and the video
with the same name.1 The main
points are summarized below.
If you install or maintain
modern adjustable speed drives
(ASDs), then please dont skip
this section as there could be
hazardous voltages that exist in
your measurement application
that you are not aware of.
Safety ratings for electrical

test equipment
The International Electrotechnical Commission (IEC)
is the primary independent
organization that defines safety
standards for test equipment
manufacturers. There is much
confusion about what these
standards mean and how they
should be used to determine
the right instrument for the
right application. The following
section will help clarify this
selection process.
The IEC 1010 standard for
test equipment safety states two
basic parameters; a voltage rating and an overvoltage category
rating. The voltage rating is the
maximum continuous working
voltage that can be measured.
This is fairly straightforward
and simple, although Im sure
many of you have noticed that
your DMM or scope will often
give a reading higher than its
maximum voltage rating. Your
test instrument should never
be operated above its voltage
rating. Most test instruments
are designed to have a 10%
overvoltage safety margin, but
if for some reason you see a
1
ABCs of Multimeter Safety Application Note,

Literature code BO317UEN Rev. A. The ABCs of
Digital Multimeter Safety Video, P/N 609104.
4 Fluke Corporation
voltage displayed above the

rating, or see the overload (OL)
being displayed, disconnect
the measurement device
immediately.
Probably the most confusing
issue is when the voltage rating
is coupled with a category
rating. The category ratings
below in Figure 1 show the
measurement environment
expected for a given category.
The main criteria for the
different categories is the
transient voltage that the test
instrument can withstand, and
maybe even more importantly,
how much energy (volt/amps)
is available to feed any short
circuit that may occur as
a result of the transient.
Transients may originate from
sources outside the building,
i.e., lighting strikes, utility
switching and power line fault
clearing activity, or they may
originate from inside the building for example, as a result of
load switching. The measurement is considered to be safer
the further the test instrument is
away from the transient source,
as the transient voltage gets

dampened considerably as it
makes its way into the building,
and through the internal
distribution system.
The measurement environment
for an adjustable speed drive
is not always straight-forward
and may vary from installation
to installation. For example, a
100 HP drive instal-led 25 feet
from the switchgear would be
considered a CAT III measurement
environment, but if that same drive
was installed 70 feet from the
switchgear and had an isolation
transformer or line reactors
preceding it, it could be argued
that it is more like a CAT II
environment. If you are working
in both environments, be safe
and use only CAT III rated test
instruments.
What may not be readily
obvious from the looking at Table
2 is the difference between a
1000V CAT II rated meter and a
600V CAT III rated meter. At first
glance, you might think the 1000V
CAT II meter is the better choice
because it has a higher working
voltage than the 600V CAT III
Figure 1. IEC-1010 category ratings diagram for various measurement locations
meter and it can handle the

same level of high voltage
transient, which is true.
However, the 600V CAT III
meter can safely handle six
times the power as the 1000V
CAT II meter, should a transient
cause a fault within the meter.
The bottom line recommendation for test instruments used
on ASDs is they should be 600V
or 1000V CAT III rated. Some
manufacturers have dual rated
600V CAT III/1000V CAT II test
instruments and probes which
are the next best thing to a
1000V CAT III test instrument.
CAT II instruments should
be avoided altogether unless
you are certain to be making
measurements only on
fractional horsepower drives
that are plugged into a wall
receptacle. As the design
guidelines for CAT IV have
yet to be defined and adopted,
there are no official CAT IV
test instruments available.
Also, avoid meters that
claim to be designed to meet
IEC-1010 specifications or that
do not carry the test certification
of an independent testing lab
such as UL , CSA, VDE, TUV
or MSHA, as they do not always
meet the specifications for which
they claim to be designed.
Always look for independent
certification of test instruments
for ASD measurements.
See Table 7 at the end of this
application note for recommended
Fluke instruments.
Once youve selected a test
instrument with an adequate
safety rating, then its up to
you to follow the measurement
safety practices as outlined
below, as even a meter
designed with safety in mind
can be unsafe if misapplied.
Work on de-energized
circuits whenever possible
using proper lockout/tag-out
procedures.
Use protective gear when
working on live circuits
(insulated tools, safety
glasses, insulated mat,
flame resistant clothing and

remove jewelry).
Do not measure voltages
above the working voltage
rating of the test instrument
or in high energy measurement environments for which
its not rated.
Use the three-point test
method:
1. Test a known live circuit.
2. Test the target circuit.
3. Test the live circuit again
to be sure the meter is still
functioning properly.
Hook on the ground lead first,
then connect the hot lead.
Then reverse the procedure
by taking off the hot lead
first, then the ground second.
Hang or rest the meter if
possible to avoid holding it
in your hands.
Overvoltage
Category
CAT IV
CAT III
CAT II
CAT I
Use the old electricians trick

of keeping one hand in the
pocket to lessen the chance
of a closed circuit across the
chest and through the heart.
WARNING: To avoid electric
shock or other injury, when
making measurements on CAT
III circuits do not use divider
probes (e.g. 10:1, 100:1,
1000:1, etc.) that are only rated
IEC 1010 CAT I or CAT II. Make
sure the scope probe you use
is rated for the measurement
category environment in which
you work.
One final word on safety
is covered in the section on
Over-voltage Reflections
Troubleshooting as it will
be much better understood
and appreciated after the
possible condition is explained
in more detail.
Examples
Refers to the origin of installation, i.e. where low-voltage connection
is made to utility power.
Electricity meters, primary overcurrent protection equipment.
Outside the building and service entrance, service drop from the pole to
building, run between the meter and panel.
Overhead line to detached building, underground line to well pump.
Equipment in fixed installations, such as switchgear and three phase motors.

Bus and feeder in industrial plants.
Feeders and short branch circuits, distribution panel devices.
Lighting systems in larger buildings.
Appliance outlets with short connections to service entrance.
Appliance, portable tools, and other household and similar loads.
Receptacle outlets and long branch circuits.
Outlets at more than 10 meters (30 feet) from CAT III source.
Outlets at more that 20 meters (60 feet) from CAT IV source.
Protected electronic equipment.
Equipment connected to source circuits in which measures are taken to
limit transient voltages to an appropriately low level.
Any high-voltage, low-energy source derived from a high-winding
resistance transformer, such as the high-voltage section of a copier.
Table 1. Measurement environment examples
Overvoltage
Category
Working Voltage
Peak Impulse Transient
(dc or ac-rms to ground)
(20 repetitions)
CAT I
600V
CAT I
CAT II
Test Source
(Ohm = V/A)
2500V
30 ohm source
1000V
4000V
30 ohm source
600V
4000V
12 ohm source
CAT II
1000V
6000V
12 ohm source
CAT III
600V
6000V
2 ohm source
CAT III
1000V
8000V
2 ohm source
Table 2. Transient test values for overvoltage installation categories
Fluke Corporation 5
Adjustable Speed Drive Theory
The term adjustable speed

of these sections has a job to
drive (ASD) includes a wide
perform, and for most ASDs the
variety of mechanical,
task is the same:
pneumatic and electronically
The input converter
controlled motors whose speed
transforms ac sinusoidal
is adjustable. Another term,
current to dc, as dc is
variable frequency drive (VFD)
what is required for the
is used for electronically
electronically controlled
controlled ac induction motors
power transistors in the
as they vary the frequency
output inverter.
of the voltage to the motor to
dc link is the source of
change its speed. The term ASD The
power
for the output inverter.
will be used from here on out
The
larger
horsepower drives
as this is the conventional term
will
have
a
large bank of
as used in the IEEE standards.
capacitors
to
store voltage
DC motors and other methods
from
the
sine
wave input.
of adjusting motor speed and
This
section
may
also
torque will not be discussed
contain
a
series
inductor
in this application note.
to help regulate the voltage
Figure 2 shows a simplified
and current.
block diagram of a typical ASD.
The output inverter
There are four main sections.

provides a variable ac
The three sections that are
voltage and frequency.
in-line between the ac line
Voltage and frequency (V/Hz)
inputs and the motor are the
are either varied together to
Input Converter, dc Link and
provide a constant torque
the Output Inverter. The fourth
with varying speed, or the
section, the Control Circuitry,
V/Hz is varied at different
is the brains of the drive. Each
rates to provide variable
torque at different speeds.
DC Link
DC Voltage
Input Converter
Output Inverter
Line Voltage
To Motor
Current
Control Circuits
Display
Operator
Controls
Figure 2. Block diagram of a typical ASD
6 Fluke Corporation
Process
Feedback/
Control Signal
The control circuitry

of the ASD performs a variety
of tasks. It times the switching
of the input and output
devices. It carries out
commands from the operator
control panel. It also monitors
for and reports malfunctions
and improper operating
conditions to the operator
or troubleshooter. Control
circuits shut down the ASD,
if necessary, to protect the
motor or output inverter
and prevent unsafe operating
conditions.
Horsepower
Torque =
=
Speed
(V x I x Eff)
x 5250
746
120 x Hz
no. of poles
You can see from the formula

above that varying the ratio of
horsepower to speed will alter
the torque. Therefore, changing
the volts/hertz (V/Hz) ratio will
change the motor torque. For
constant torque applications,
the V/Hz ratio is held constant
by varying the voltage and
frequency together; or for
variable torque applications,
the voltage and frequency are
varied at different rates to
accomplish variable torque.
The speed and torque of the
motor are usually controlled by
0-5 Vdc, 0-10 Vdc, 0-20 mA,
or 4-20 mA control signals
applied to the control input
block of the ASD. These control
signals may come from feedback sensors and encoders or
from a control panel.
The following paragraphs
describe in more detail the two
most common variations of
ASDs, the voltage source
inverter, and the pulse width
modulated (PWM) inverter.
Induction Motor
3 AC Input
Controlled Rectifier
Six-Step Inverter
Figure 3. Simplified diagram of a voltage source inverter with output current and voltage waveforms

diagram of a voltage source
inverter. The input section uses
thyristors to rectify all, or part of
the incoming line-to-line phase
voltages to produce varying
levels of dc voltage at the dc
link capacitor. The dc voltage
determines the peak voltage of
the drives output to the motor.
The frequency of the drives
output voltage is determined by
the control signals applied to
the SCRs in the output section.
To summarize, the voltage part
of the V/Hz ratio is controlled by
full or partial rectification of the
ac to dc in the input section,
while the frequency part of the
V/Hz ratio is controlled by the
frequency of the control signals
applied to the inputs of the
SCRs (or transistors) in the
output section.

diagram of a PWM drive. Notice
the input section is using diodes
which provide full rectification
of the ac line input, thereby
charging the dc link capacitor to
1.414 times the input RMS
phase-phase voltage (unloaded
bus). Unlike the voltage source
inverter, the dc voltage remains
at a constant level.
However, to provide varying
levels of RMS voltage, the
voltage waveform is a series of
constant magnitude pulses that
vary in width. To the motor, one
group of positive pulses looks
like the positive half of a sine
wave, while the negative pulses
look like the negative half.
The wider the pulses, the
higher the RMS voltage.
Therefore if narrow pulses are
at the beginning of the positive
cycle, and wide pulses are
towards the middle, it will
produce a nearly sinusoidal
RMS voltage. Although the
voltage waveform looks very
distorted (non-sinusoidal),
the large motor inductance
will smooth out the current
waveform so to the motor,
it looks more like the dashed
lines superimposed on the
voltage waveform in Figure 4.
The nearly sinusoidal current
waveform in the bottom of
Figure 4 shows that the motor
is in fact only responding to
the RMS voltage of the pulses.
To summarize, the voltage
part of the V/Hz ratio is controlled
by varying the pulse width of
the pulses, thereby varying
the RMS voltage, even with a
constant peak-to-peak voltage.
The frequency part of the
V/Hz ratio is controlled by the
modulation frequency which
is the time period comprising one
positive set of pulses and one
negative set of pulses. It is the
modulation frequency that the
motor is responding to and only
a very small amount of the high
frequency pulses can be seen in
the motor current waveform.
indicates VRMS
Figure 4. Simplified diagram of a pulse width modulated inverter with current and voltage waveforms taken at the motor terminals
Fluke Corporation 7
Simple Things First
Be sure all connections are good.

Seems obvious doesnt it?
However, honest troubleshooters
will admit to having overlooked
this condition at least once in
their career right?! This
troubleshooting step should
always be done before anything
else. Periodic tightening of
connections is often required
to maintain a low resistance

connection between conductors.
Visually inspect all connection
points for looseness, corrosion,
or conductive paths to ground.
Even if the visual inspection
looks okay, you should use at
least one, or some combination
of the following three methods
for checking the connections.
Resistance measurements
This is probably the least
preferred of the three methods,
but will still detect completely
open circuits or leakage paths
to ground that are resistive.
Keep in mind however, that
most ohmmeters use small
amounts of current in their
measurements and may read
a good connection, when in
fact the connection may open
circuit when a large amount
of current attempts to conduct
through it. This is also known
as contact resistance.
Voltage drops
Check for voltage drops
across the various connections.
Compare with the other two
phases. Any significant variation
between phases, or more than
2-3% (depending on motor
current and supply voltage)
at each connection, should
be suspect.
Temperature
measurements
Figure 5. The 1 mV/degree output of the Fluke 80T-IR can be used with any DMM
capable of reading millivolts. The Fluke ScopeMeter instruments can read out
directly in Fahrenheit or Celsius.
8 Fluke Corporation
An inexpensive infrared
temperature probe used
with a handheld DMM is a
fast and easy way to check
for bad connections. Any
significant increase in
temperature at the connection
terminal will indicate a bad
connection or contact resistance
due to I2R heat loss. If the
temperature of the terminal
was not previously recorded
onto your system diagram,
compare with the other two
phases. More on how to use
temperature measurements
to diagnose motor and drive
problems is discussed in the
following sections.
Motor Measurements
Temperature
measurements
Temperature is a key indicator
of a failing, or overloaded motor.
Use an infrared temperature
probe such as the 80T-IR from
Fluke to measure motor temperatures at key points including; bearing locations and motor
terminal block connections (if
one exists), as well as the motor
housing itself. Are the readings
close to what was measured
when the motor was operating
normally? If these readings
werent taken before, is the
motor operating temperature
within the NEMA classification
for that motor? If the answers
to these questions are yes,
then you may want to move to
the ASD controller for the next
measurements, or you can go
ahead and make the following
measurements just to be sure.
What next?
If mechanical load requirements and behavior seem normal, then its
possible some of the motor windings have become shorted and are the
source for increased current, heat and loss of torque. Things to check
for now are current imbalance, single phasing, voltage imbalance and
something unique to PWM drives, overvoltages caused by reflected
voltage waves. High motor shaft voltages, a problem also associated
with PWM drives, could explain excessive bearing temperatures and
premature bearing failure. How to test for these conditions is described
in the following paragraphs.
Voltage measurements
However, it should be noted that

even though the motor
As the voltage applied to the
is not responding to the higher
motor terminals by the ASD is
frequencies in terms of torque
non-sinusoidal, the voltage
or work being done, high
readings given by an analog
frequency currents may be
meter, an average responding
flowing outside of the windings
digital multimeter (DMM) and a due to various capacitances
true RMS DMM will all be
in other parts of the motor. This
different. Many troubleshooters will be discussed in more detail
prefer using an analog meter
Overloading
later on.
because the coil in the meter
The reason for making voltage
If the motor is trying to deliver
movement responds in the same measurements at the motor
more torque/power to the
way as the motor, i.e., to
terminals is to verify that the
mechanical load than for which the low frequency component
voltage is not too high, too low,
it is rated, an overload condition of the waveform, not the high
or is unbalanced. A DMM/Scope
will exist, i.e., the motor draws
frequency switching component. with a low pass filter probe or
current above its nameplate
The analog meter will also
Fluke 41B, can be used to verify
rating. Measure the motor
correspond to the ASDs
that the voltage at the motor
current and check it against
programmed V/Hz ratio and
terminals corresponds with the
the nameplate rating. Be sure to the voltage displayed on the
calculated voltage readout at the
multiply the service factor (SF),
ASD housing if one exists.
ASDs display. Using a scope
if one is shown on the nameMost digital multimeters
or 41B has the advantage in
plate, times the rated current.
(DMMs) will respond to the
that a simultaneous frequency
If the motor is at or above its high frequency component
measurement can be made which
rated capacity and the overload of the motor drive waveform
is much more meaningful. This is
is intermittently tripping the
and will therefore give a
discussed further in the Volts/Hz
drive, the solution is not to
higher reading. Even though
ratio section. If the voltage at
adjust the overload on the drive a true-RMS DMM will give an
the motor is too low, then bad
higher to prevent the tripping!
accurate reading of the heating connections are a likely cause,
Find out if the motor is rated
effect of the non-sinusoidal
or the dc bus voltage at the ASD
properly for the application.
voltage applied to the motor,
is too low. If the motor terminal
Sometimes a cheaper, lower
quite often the analog meter
voltages are too high, then the
rated motor is substituted; or
reading is preferred since
dc bus voltage may be too high,
perhaps a miscalculation of the it gives a (lower) voltage
which in turn could be due to the
load requirement accounts for
reading similar to the motors
ASD input voltage being too high.
the mismatch. Its also possible response to the voltage applied.
that the mechanical load being
driven by the motor has been
increased by an operator
or process supervisor who
doesnt understand that doing
so will put the motor into an
overload condition.
Fluke Corporation 9
Current imbalance
measurements
Next measure the phaseto-phase voltage between

the three motor terminals for
voltage imbalance. Voltage
imbalances of as little as 3%
can cause excessive heating
due to unbalanced currents in
the stator windings and loss of
motor torque. However, some
motor installations are more
forgiving towards imbalances
so be sure to check out the
entire motor system for other
causes should an imbalance
exist. As the relative difference
between phase voltages is
what is being measured, not
absolute voltages, the DMM
will give more accurate
readings with better resolution
than an analog meter. Use the
following procedure to calculate
voltage imbalance.
Motor current should be

measured to ensure that the
continuous load rating on
the motors nameplate is not
exceeded and that all three
phase currents are balanced.
If the measured load current
exceeds the nameplate rating,
or the current is unbalanced,
the life of the motor will be
reduced by the resulting high
operating temperature. If the
voltage imbalance is within
acceptable limits, then any
excessive current imbalance
detected could indicate shorted
motor windings. Generally,
current imbalance for threephase motors should not
exceed 10%.
Percent Voltage Maximum deviation from the average voltages

x 100
Imbalance =
Average voltage
For example, voltages of 449, 470 and 462 gives an average

of 460. The maximum deviation from the average voltage is
11 and percent unbalance would be:
11
460
x 100 = 2.39%
Possible causes of voltage

imbalance are: one of the
phase drive circuits is only
partially conducting, or there
is a voltage drop between the
ASDs output and the motor
terminal on one of the phases
due to a poor connection.
There are other concerns about
the motor terminal voltages with
regard to distortion, but they
must be measured and viewed
using an oscilloscope and will
be discussed in a later section.
10 Fluke Corporation
As the current measurement

will be made in a high energy,
electrically noisy environment,
be sure the proper current
clamp is used as well as good
measuring technique. An ac
only current transformer (CT)
style current clamp will usually
work best as it is a low impedance device and less likely to
capture electrical noise across
it. Most ac/dc current clamps
are the hall effect style which
have a high impedance and
are therefore more susceptible
to noise. Either style clamp
can have problems with noise
if not properly shielded and
terminated. Clamps using
coaxial cable terminated with
BNC connectors work best.
Clamps with higher selectable output ranges for current
measurements less than 10
or 20 amps will help get the
signal-to-noise ratio of the
clamp to an acceptable level.
The integrity of the
measurement can sometimes
be enhanced by not touching
the clamp or the meter while
taking the reading.
To calculate current imbalance, use the same formula as
above for voltage but substitute
current in amps. For example,
currents of 30, 35 and 30 amps
would give an average current
of 31.7 amps. The maximum
deviation from the average
current would be 3.3 amps with
a current imbalance of 10.4%.
mA
A
FLUKE 87
T1
A
T2 80i-400
T3
mA
mA AA COM
COM
10A MAX
FUSED
400mA MAX
FUSED
T1
30A
T2
35A
T3
30A
1000V MAX
Figure 6. Measure the motor phase currents.
T1
T3
A
B
T2
Rolled Phases
Unbalanced caused Unbalanced caused
by supply
by motor
T1
30A
T1
30A
T2
30A
T2
35A
T3
35A
T3
30A
Figure 7. Rotate phase connections to determine whether problem is in the

motor or the drive.
If the current in the motor is

unbalanced (Figure 6), you can
determine if the unbalance is
caused by the motor or the ASD
by rotating the phase connections on the motor terminals.
But first, measure the current in
all three phases with the motor
under load. Next, rotate the
phase conductors from the ASD
to the motor terminals.
If the phases A, B and C
are connected to motor terminals T1, T2 and T3 respectively,
then change the connections so
that phases A, B and C are
now connected to terminals T2,
T3 and T1 (Figure 7). Now
measure the phase currents with
the motor under load again.
Lets say the first measurement
found the current imbalance
was on the B/T2 connection.
If the imbalance moved to the
B/T3 connection in the second
measurement, then the imbalance is coming from the ASD. If
the current imbalance in the
second measurement was on
the A/T2 connection then the
imbalance is due to the motor.
Single phasing
Single phasing results from the
total loss of one of the phase
voltages applied to a three
phase ac induction motor and
can be a tricky problem to
detect. In an ASD application,
this would usually be caused by
an open connection at either
end of the cabling between the
motor and drive, or an open in
one of the conductors in the
cable itself. Its also possible
one of the insulated gate bipolar
transistors (IGBT) which are
the devices that drive each
phase of the motor, could have
become open circuit, although
some ASDs are able to detect
this condition.
Single phasing is a fairly

common cause of failure for
three phase induction motors
as the other two phase windings must conduct more current,
and therefore produce more
heat, which eventually leads
to premature failure of the motor.
What makes single phasing a
tricky problem to detect is that
the motor will continue to run
normally, although there will be
an increase in heat, and possibly
loss in torquesubtle conditions
that may go unnoticed. Another
clue to a possible single phasing
condition is if the motor is
stopped and restarted, it may
run backwards.
The measurement side
of detecting this problem
is also a little tricky. When
the voltage measurement is
made at the motor terminals,
the voltages will read close
to normal as motor action is
inducing voltage into the open
winding. The best way to
reliably detect this condition is
to make current measurements
on all phases until the open
phase is detected through an
absence of current flow.
Fluke Corporation 11
Overvoltage Reflections Theory

For those not interested in the
theory of how this phenomenon
occurs, skip ahead to the next
section on troubleshooting the
problem.
The trend with PWM drives
has been to make the rise time
of the pulses as fast as possible
to reduce switching losses and
increase the efficiency of the
drive. However, fast rise times,
coupled with long cable lengths
produce an impedance
mismatch between the cable
and the motor causing reflected
waves, or ringing as shown
in Figure 8. If the rise times
are slow enough, or the cable
short enough, the reflected
waves will not occur. The main
problem with this condition
is that ordinary motor winding
insulation can break down
quickly. Additionally, higher
than normal shaft voltages
can develop causing premature
failure of bearings and
excessive common mode noise
(leakage currents) can interfere
with low voltage control signals
and cause GFI circuits to trip.
Figure 8. Reflected voltages (ringing) on the

modulated pulse
The relationship between

cable length, rise time and
the resultant increase in peak
voltage is illustrated in Figure 9.
Basically, the peak voltage
at the motor terminals will
increase above the dc bus voltage
of the ASD as cable length
increases and the rise time of
the ASD output pulse gets faster.
Figure 9. Impact of rise time and cable length on magnitude of reflected voltages
The magnitude of the voltage

that is reflected at the motor
terminals back to the ASD and
added to the peak voltage, then
driven back to the motor, is
determined by something called
the reflection coefficient, which
is a function of the motor resistance, the cable inductance and
cable capacitance as shown in
the formula below:
RM - RC
L =
RM + R C
where L is the reflection coefficient of the load, RM is the

motor resistance and RC is the
characteristic cable resistance
expressed by the formula:
RC = L/C
(see cable manufacturers.
specifications for inductance (L)
and capacitance (C) per foot)
Most motors less than 10 HP
have an L between 0.9 - 1.0.
Some larger horsepower motors
may have an L as low as 0.8,
occasionally less. The curves in
Figure 9 use an L of 0.9 in the
calculation.
There are two different formulas for determining the peak

voltage that can be expected at
the motor terminals, depending
on whether the transit time of
the pulse (traveling at half the
speed of light) is greater than
or equal to 1/3 the rise time
(dv/dt) or less than 1/3 the rise
time. First lets look at how to
determine the transit time (tt)
with regard to cable length (lc).
tt =
lc (ft)
= 2x10-9 * lc
500 (ft/sec)
For example, if we have a

480 Vac L-L voltage with a
648 Vdc bus, 50 feet of cable,
and RL = 0.9 we can see the
effect of the peak voltage
calculation using two different
rise times.
With a rise time of 0.5 s, the
transit time (0.1 s) is less than
1/3 the rise time (0.16 s) so we
use the first Vpeak formula that
takes into account the effect
of rise time and the calculation
becomes:
.3
If the transit time of the cable

x 0.9 +1* 648 Vdc = 998 Vpeak
.5
is less than 1/3 the rise time
With a rise time of 0.1 s, the
then use the following Vpeak
transit time (0.1 s) is greater
formula:
than 1/3 the rise time (0.033 s)
3tt
Vpeak =
* L +1 * VDC B
so we use the second Vpeak
tr
formula which is:
When the transit time is
0.9 + 1 * 648 Vdc = 1,231Vpeak
greater than or equal to 1/3
the rise time, then the rise time (See the Acknowledgments at
portion of the first Vpeak formula the end of this application note
for additional information and
is not used and the calculation
references)
becomes:
Vpeak = L +1 * VDCB
Overvoltage reflections
troubleshooting
As mentioned earlier, fast rise
times on the ASD output pulses
and long cable runs between
the ASD and the motor will
cause overvoltage reflections
approaching double the DC
bus voltage and even higher.
An oscilloscope is required to
discover the full extent of this
problem, as seen in Figures 10
and 11 below.
Figure 10 shows the ASD

L-L voltage measurement at the
motor terminals with six feet
of cable, while Figure 11 shows
the ASD L-L voltage with
100 feet of cable. Notice the
difference in peak voltage
measurements about 210
volts. Also notice that there is
only 5 Vrms difference between
the two waveforms (small digits
on the display). This means
your voltmeter will not find
this problem.
Very few scopes will trigger
as nicely and easily as the Fluke
ScopeMeter 123 Test Tool did
for the measurements in Figures
10 and 11. For other scopes
use the procedure outlined
below to measure the extent
of the overvoltages.
Figure 10. Normal PWM signal
Figure 12. Leading edge of PWM pulse with

no reflected voltage
Figure 11. Overvoltages due to reflected waves
Figure 13. Leading edge of PWM pulse with

reflected voltage (ringing)
The signals in Figures 12 and

13 were captured by triggering
on a single pulse using single
shot mode with cursors enabled
to make the peak voltage
measurement along with rise
time. While this measurement
requires more button pressing
and scope know how,
the automated rise time
measurement may be worth the
trouble. Manually resetting the
single shot trigger periodically
will give you a sampling of
various peak voltages for the
different pulses. Also, slowly
raising the trigger voltage
will give you an idea of the
maximum peak when the
scope stops triggering.
Assuming you have identified

a true overvoltage, or ringing
problem, then something must
be done about it. The simplest
solution is to shorten the cable.
Table 3 shows the maximum
length of the cable before the
peak voltage goes beyond 1.15
times the dc bus, (highest safe
motor voltage) for various rise
times and reflection coefficients
( L ) of 0.9 and 0.8 (see previous
section for more details).
The table only shows where
the peak overvoltages start
for a given rise time and length
of cable. The peak overvoltages
will continue to increase to
almost double the dc bus
voltage as the cable lengthens
or rise time gets faster. The
peak voltages can even exceed
voltage doubling if the reflected
voltage occurs on top of existing
ringing due to the distributed
leakage inductance and
coupling capacitance.
The real danger of this

overvoltage condition is the
damage it can do to the motor
windings over a period of time,
which may not show up as a
problem when the PWM drive is
first installed. Many PWM drives
are installed without taking into
consideration the overvoltage
effects of long cabling between
the PWM output and the motor.
And while improved efficiency
of the newest and latest PWM
drives are achieved by making
the rise times faster on the
output pulses, this can make
the overvoltage problem even
worse, and the need for shorter
cabling even greater.
PWM Pulse Rise Time
Length where Vpeak

>1.15 x DC bus voltage
and L = 0.9
0.1 s
2.8 feet
3.1 feet
0.2 s
5.5 feet
6.3 feet
0.5 s
14 feet
16 feet
0.7 s
19 feet
22 feet
If your motor has already

failed and has to be rebuilt,
better insulated wire such as
Thermaleze Qs, or TZ Qs (by
Phelps-Dodge), should be used
to rewind the motor. The main
advantage is that it provides
significantly more protection
against overvoltages without
adding insulation thickness
and the same stator can be
used without modification.
If the motor has been damaged
beyond repair then a motor
designed to meet NEMA MG-31
specifications (sustained Vpeak
1600 volts and rise time
0.1 s) should be used as a
replacement motor for PWM
applications where sustained
overvoltages may be occurring.
Length where Vpeak

>1.15 x DC bus voltage
and L = 0.8
1 s
28 feet
31 feet
1.5 s
42 feet
47 feet
2 s
55 feet
63 feet
3 s
83 feet
94 feet
4 s
111 feet
125 feet
5 s
138 feet
156 feet
6 s
166 feet
188 feet
7 s
194 feet
219 feet
8 s
221 feet
250 feet
9 s
249 feet
281 feet
10 s
277 feet
313 feet
Table 3. Maximum cable lengths for various rise times and reflection coefficients before peak
voltages begin to exceed 1.15 times the DC bus voltage
Filter Remedy 1: Typical

effect of a low pass filter
at the inverter output as
measured at the motor
terminals
Filter Remedy 2:
Typical effect of the
series reactor measured
at the motor terminals
Filter Remedy 3: Typical

effect of an R-C impedance
matching filter measured at
the motor terminals
Figure 14
Motor Terminal Filter
Inverter Output Filter
Series Reactor
Parallel connected at the

motor terminals.
Series connected to the

PWM output terminals.
Series connected to the

PWM output terminals.
Designed to match the

characteristic cable
impedance.
Designed to slow rise

time (dv/dt) below a
critical value.
Acts as current limiter

and also slows rise time.
Not cable length

dependent.
Dependent on cable
length.
Dependent on size of
system.
Losses are more or less

fixed.
Losses dependent on
motor kVA
Losses dependent on
motor kVA
Size/cost more or less

fixed.
Size/cost dependent on
motor kVA.
Size/cost dependent on
motor kVA.
Table 4.
If the cabling in your PWM

3. In some applications, such
application cannot be shortened
as submersible pumps or
then use one of the three ways
drilling machines, it is not
to fix the problem as shown
possible to access the motor
in Figure 14:
terminals and other methods
of minimizing overvoltages
1. An external add-on low
are required. One way is
pass filter can be installed
to apply series reactors
between the PWM output
between the PWM output
terminals and the cable to
terminals and the cable to
the motor, as one way to
the motor. While this is a
slow the rise time.
fairly simple solution, the
2. Another approach is to install
reactors may be fairly large,
an R-C impedance matching
bulky and expensive for large
filter at the motor terminals
horsepower applications.
to minimize the overvoltages,
The trade-offs between
or ringing effect.
these three alternatives for
minimizing overvoltages can
be summarized in Table 4.
All the solutions suggested

above should be designed for
your specific application by a
qualified engineer.
Safety Note: Reflective voltage
phenomenon can mean peak
voltages 2-3 times the DC bus
voltage. For 480V line voltage
this means a DC bus voltage
of 648V and possible peak
overvoltages of 1300V-2000V
and possibly higher given
+10% line voltage variance.
Therefore it is recommended
that the measurement at the
motor terminals be made
with the highest rated probe
available and for the shortest
time possible where reflected
voltages are likely to be present.
Bearing currents
When motor shaft voltages
exceed the insulating capability
of the bearing grease, flashover
currents to the outer bearing
will occur, thereby causing
pitting and grooving to the
bearing races. The first signs
of this problem will be noise
and overheating as the bearings
begin to lose their original
shape and metal fragments mix
with the grease and increase
bearing friction. This can lead to
bearing destruction within a
few months of ASD operation
and is thus expensive in motor
repair and downtime.
There is a normal, unavoidable
shaft voltage created from the
stator winding to the rotor shaft
due to small dissymmetries of
the magnetic field in the air gap
that are inherent in the design
of the motor. Most induction
motors are designed to have a
maximum shaft voltage to frame
ground of < 1 Vrms.
Another source of motor
shaft voltages are from internal
electrostatic coupled sources
including; belt driven couplings,
ionized air passing over rotor
fan blades, or high velocity air
passing over rotor fan blades
such as in steam turbines.
Under 60 Hz sine wave
operation, the bearing breakdown voltage is approximately
0.4-0.7 volts. However, with
the fast edges of the transient
voltages found with PWM
drives, the breakdown of the
insulating capacity of the grease
actually occurs at a higher
voltage about 8-15 volts.
This higher breakdown voltage
creates higher bearing flashover
currents, which causes increased
damage to the bearings in a
shorter amount of time.
Research in this area has
shown that shaft voltages
below 0.3 volts are safe and
would not be high enough for
destructive bearing currents to
occur. However, voltages from
0.5-1.0 volts may cause harmful
bearing currents (>3A) and
shaft voltages > 2 volts may
destroy the bearing.
Care must be taken when

making this measurement.
Connect the probe tip to a piece
of twisted stranded wire, or
a carbon brush which in turn
makes contact with the motor
shaft, while the common is
connected to the motor frame
ground. As the shaft voltages
are caused by fast rise times
of the PWM drive pulses,
the voltages will appear as
inconsistent peaks and should be
measured using an oscilloscope
and not a DMM. Even if the
DMM has peak detect, there is
enough variation between peaks
to render the reading unreliable.
Another measurement tip is to
make the shaft to frame ground
voltage measurement after the
motor has warmed to its normal
operating temperature as shaft
voltages may not even be
present when the motor is cold.
The most simple solution to
this problem is to reduce the
carrier (pulse) frequency to less
than 10 kHz, or ideally around
4 kHz if possible. If the carrier
frequency is already in this
range than alternative solutions
can be employed such as: shaft
grounding devices, bearing
insulation, faraday shield in
the motor, conductive grease,
the use of ceramic bearings or
filtering between the ASD and
the motor.
Leakage currents
Leakage currents (common
mode noise) capacitively coupled
between the stator winding
and frame ground will increase
with PWM drives as the capacitive
reactance of the winding
insulation is reduced with the
high frequency output of the
drive. Therefore, faster rise times
and higher switching frequencies
will only make the problem
worse. It should also be noted
the potential increase in leakage
currents should warrant close
attention to established and
safe grounding practices for the
motor frame. The increase in
leakage currents can also cause
nuisance tripping of ground fault
protection relays, override 4-20
mA control signals, and interfere
with PLC communications lines.
Measure common mode noise
by placing the current clamp
around all three motor conductors. The resultant signal will be
the leakage current.
A common mode choke along
with a damping resistor can be
used to reduce leakage currents
(Figure 15). Also, special EMI
suppression cables can be used
between the drive output and
the motor terminals. The copper
conductors of the cable are
covered with ferrite granules
which absorb the RF energy
and convert it to heat. Isolation
transformers on the ac inputs will
also reduce common mode noise.
Induction Motor
3 AC Input
M
Common Mode
Choke
Diode Rectifier
PWM Inverter
Figure 15. Common mode choke with dampening resistor to reduce leakage currents
Measurements at the Inverter
Noise on the line inputs

caused by SCR controlled dc
Induced electrical noise can
drives, current source inverters,
significantly affect sensitive
six-step drives, and other noisy
control circuits such as speed,
loads in the building can also
torque and control logic,
induce unwanted noise in
position feedback sensors,
adjacent control wiring. The
as well as outputs to display
high energy, fast switching
indicators and system control
PWM signals on the motor
computers. As many of the
cabling will also contribute to
control inputs are scaled 0 to
this problem if it is unshielded
5 or 10 Vdc maximum, with
and within close proximity of
typical resolutions of one part
control wiring. The best way
in 1,000, only a few millivolts
to minimize this problem is
can cause improper operation.
to be sure line input wires and
Significant amounts of noise
motor cabling are contained
can actually damage the drive
in separate grounded, rigid
and/or motor.
metal conduit.
A common source of
Verifying whether noise
electrical noise is from the
problems exist in control circuit
coils of relay and contactor
wiring will require the use of a
coils. Transients caused by
scope. Special care should be
the opening of the coil circuits
taken when using a scope to
can generate spikes of several
make low voltage measurements
hundred volts which in turn
so that noise is not coupled into
can induce several volts of noise the scope and is then mistaken
in adjacent wiring. Follow good as noise on the control signal
installation practices by using
wiring. Using 10x probes with
twisted pair, shielded wiring
short ground leads will minimize
for sensitive control circuits
noise introduced by the scope
and separate them from relay
probes into the measurement.
and contactor coil circuit wiring.
Additionally, adding
Volts/hertz ratio
snubber circuits to the relay
As discussed earlier, the
and con-tactor coils will
ratio of voltage to frequency
eliminate arcing and reduce
determines the amount of motor
noise induced in adjacent
torque produced by a given
wiring. For most ac coils, a
ac induction motor. If the motor
33 k resistor connected in
experiences a loss in torque,
series with .047 F capacitor
then this measurement may
can be connected across each
give some clues as to what
ac relay and contactor coil.
is happening.
For dc coils, use a reverse
While the V/Hz ratio is not
biased diode across the coil to
something that normally needs
achieve similar results as the
to be adjusted after installation,
RC snubber for ac coils.
this measurement can be quite
useful for diagnostic purposes.
The Fluke 39 or 41B power
meters work well for this
measurement as they have a
RC snubber
+
built-in low frequency response
which gives a voltage reading
0.47 F
comparable to what the motor
DC Coil
Diode
33 K
responds to. Additionally, the
frequency can be viewed on
_
the same screen as the voltage.
Using an oscilloscope with a
built-in, or an external low pass
Control circuit noise
AC Coil
Figure 16.ACand DC coil noise suppression

filter such as the PM 8918/301

low pass filter probe from Fluke,
can give similar results.
If the frequency of the reading
is stable, but the voltage is low,
high or unstable, it could indicate
a problem with the dc bus circuit.
If the frequency is unstable,
but the voltage is okay, then
something might be wrong with
the IGBT control circuit. If the
V/Hz are fluctuating together,
or the speed of the motor is off,
but the V/Hz ratio is correct,
then one of the speed inputs to
the control board may be bad.
Vector drives that employ torque
control by regulating current
in a nonlinear fashion over
the entire speed range are an
exception to this however,
as the V/Hz ratio will vary
considerably, be hard to predict,
and should therefore not be
used for diagnostic purposes.
Inverter drive circuits

Voltage source inverters
While PWM drives are becoming
more and more popular, and are
commonly being used to replace
the voltage source inverters
(more commonly called the
six-step drive because of the
stepped shape of its output)
there are still many of these
six-step drives in operation that
require maintenance. While all
the other checks outlined in this
sectionvoltage and current
imbalance, single phasing
and overheatingcertainly apply
to six-step drives, there are
problems unique to this kind
of drive as well.
A shorted transistor on
some six-step drives can be
detected by measuring across
the transistor with a scope.
A good transistor will have
a nicely formed square wave
with sharp edges, while a bad
transistor will be rounded at
the peak of the leading edge.
If the shorted transistor is

causing the drives protection
circuit to trip, then the converter
section that rectifies the ac into
dc can be disconnected and the
inverter circuit can be run with
the 10 volts or so of leakage
voltage that is present on the dc
bus. The input driver circuit will
still turn on the transistors but
at a much lower voltage level
and the bad transistor is easily
detected.
Likewise, the inverter section
can be disabled while troubleshooting the ac to dc converter
circuit. The speed control can
be varied while monitoring the
dc bus voltage to see if it varies
with the speed control.
Important note: The voltage
feedback resistors must remain
connected to the dc bus to
insure the converter section
is still controlled with the speed
potentiometer. Be sure to
disconnect the ac inverter section
after the voltage feedback
resistors. If this procedure is
not followed, the dc converter
will turn full on immediately
upon starting the drive.
If the converter section is not
functioning properly SCRs can
be checked individually, out of
circuit, using the following
procedure (Figure 17).
1. Put the DMM or ScopeMeter
in Diode Test.
2. Place the red lead on the
Anode and the black lead on
the Cathode. This puts about
3.5 Vdc across the device.
3. Solder some alligator leads to
a 1 K resister and connect
one end to the anode and the
other to the gate.
Anode
87
TRUE RMS MULTIMETER
MIN MAX
RANGE
40
HOLD
REL
Hz
PEAK MIN MAX
SCR
mV
Gate
mA
A
OFF
mA
Cathode
10A MAX
FUSED
COM
400mA MAX
FUSED
1000V MAX
Figure 17. Setup for testing SCRs
4. This should turn on the SCR

and a voltage drop of about
1.0 volt should be measured
across it. If the SCR is not
conducting, you will continue
to see OL on the DMMs
display. Note: some SCRs may
require a higher voltage to
turn on. If this is the case,
then connect a test lamp in
series with the SCR and
connect a 9 or 12 Vdc battery
across the test lamp and SCR.
Connect the resistor between
the gate and the anode of the
SCR. The SCR is conducting if
the lamp turns on.
PWM inverters
Many of the newer fractional
horsepower PWM drives are
integrated to the point where
the input diode block and IGBTs
are potted into a single throwaway module that is bolted to
the heat sink. The cost of these
units rarely justify the time to
repair, if replacement parts
are even available. However,
the larger horsepower drives
starting in the 5-25 horsepower
range, have components that
are accessible and become
economically feasible to repair.
If it has been determined that
the drive inverter is the source
of an improper voltage being
applied to the motor, then use
the following procedure to
isolate which IGBT(s) is failing
in the output section.
1. To check the positive

conducting IGBTs, connect
the scope common lead to
the DC+ bus and measure
each of the three phases at
the inverters motor output
terminals. Check for nice,
clean-edged square waves
without any visible noise
inside the pulses, and that
all three phases have the
same appearance.
2. To check the negative
conducting IGBTs, connect
the common lead to the
DC- bus and perform
the same measurements
as in step one above, on
each of the three phases
at the inverters motor
output terminals.
3. Check for leaky IGBTs by
measuring the voltage from
earth ground to the inverters
motor output terminals with
the drive powered on, but
the speed set to zero (motor
stopped). Some drives may
have a normal earth ground
to motor terminal voltage
of about 60 volts, with a
reading of over 200 volts
indicating a leaky IGBT.
Perform this measurement
on a known good drive to
determine what is normal
for that drive.
Trigger (T=0.00) on 2/26/97 at 13:45:08

150
100
capture, time-stamp and reset

single shot measurements.2
0
It is especially well suited for
2/26/97 13:45:08
logging and time-stamping
-50
elusive transient events. See
-100
Figure 18.
The ScopeMeter 123 can
-150
also
time stamp a single shot
-200
event which can later be
-250
retrieved using FlukeView for
ScopeMeter software version
2.0 (this feature only available
Time
with ScopeMeter 123). This
Figure 18. Single shot transient time stamped with ScopeMeter freeware
eliminates the need to have a
PC connected to ScopeMeter
123 while its waiting to trigger
properly. Additionally, the
The dc bus
on the transient (Figure 19).
buildings grounding system
If the tripping is caused by
DC voltage too high
must be properly installed
Transients (less than .5 cycle)
and functioning to help dissipate a transient, then an isolation
and swells (.5-180 cycles) on
lightning strikes safely to earth, transformer or series line reactors
can be placed in series with
the AC line inputs and motor
rather than through some
the front end of the ASD. An
regeneration are the two most path in the buildings power
alternate solution would be to
common causes of nuisance
distribution system. Steps can
tripping of the overvoltage
and should be taken to minimize place a surge protection device
(SPD) at the motor control
fault circuit on ASD inverters.
their effects on your electrical
Transients and swells can be
and electronic equipment, since center, or the primary side
of the distribution transformer
caused by events happening
a building that is susceptible
feeding the ASD. However, if
outside the building like
to transients, sags and swells,
the source of the transient is
lightning or utilities switching
is usually a building that is
coming from another load on
KVAR capacitors or transformer deficient in proper wiring
the same secondary feed as the
taps, as well as other loads
and grounding.
ASD, then a separate isolation
inside the building being
If a transient voltage is
transformer or series line reactor
switched on (capacitive) or off
expected, then an oscilloscope
may need to be used directly in
(inductive). To test for this, use like the Fluke ScopeMeter
front of the ASD, or better yet,
an oscilloscope or power line
can be used to measure, and
put
the ASD on its own feed.
monitor with at least 10 sec/
more importantly, time stamp
Voltage swells >30 cycles
div. resolution, and capable of
the transient so it can time
can be monitored using the
time-stamping the event.
correlated to whatever event
The Fluke ScopeMeter 123

caused the ASD fault. A freeware ScopeMeter TrendPlot mode
(see
Figure
20)
or
using
some
Test Tool is a good choice for
software package is available
other type of line monitor. One
this measurement as it has
which was especially designed
way to mitigate the swell is to
plenty of single shot resolution, for the ScopeMeter B series to
2 ScopeMeter freeware available at:
and most importantly can timewww.fluke.com/scopemeter/
stamp the event so it can be
time correlated to whatever
sourcelightning, utility or
electrical equipmentis causing
the problem. Additionally, it has
the IEC 1010-1 600V CAT III
safety rating which should be
an important consideration
when purposely measuring high
magnitude impulses in a high
energy environment.
If the drive is installed in a
part of the country that is prone
to lightning activity, be sure
the building has proper surge
protection that is functioning
0.16
0.15
0.14
0.13
0.11
0.12
0.10
0.09
0.07
0.08
0.05
0.06
0.03
0.01
0.02
0.00
-0.01
-0.02
-0.03
-0.04
Volts
50
Figure 19. Transient time and date stamp retrieved using FlukeView software
install a temporary dropout

relay for as many cycles as
the swell, but that can still
be tolerated by the drive. The
viability of this solution will be
determined by the amount of
ride-through the ASDs input
circuit can handle before the
dc bus voltage drops to an
undervoltage condition.
Another possible solution is to
use a voltage regulation device
like an uninterruptable power
supply (UPS), but it should
be noted that most UPSs are
designed to handle voltage sags
and momentary interruptions
and may not handle voltage
swell conditions unless
specifically designed to do
so. Carefully check the UPS
manufacturer specifications.
Overvoltages or long term
voltage drift can be caused by
very large loads being turned
off within the building or a slow
response of the utilitys voltage
regulation system to large
reductions in demand on the
power grid. This condition is
easily discovered using the
ScopeMeter TrendPlot feature.
The best way to deal with this
problem is to employ local
voltage regulation with a device
like a UPS that is designed to
handle overvoltage as well as
sags and dropouts.
Another common source
for overvoltage on the dc bus
is motor regeneration. This
occurs when the motor load is
Figure 20. Trend of voltage swell
coasting and begins to spin

the motor shaft rather than
getting spun by the motor,
which causes the motor to
change into a voltage generator
and returns energy to the dc
bus. Excessive regeneration can
be measured by checking for a
change in the direction of the
dc current back into the dc bus
while simultaneously checking
the dc bus voltage for an
increase above the trip point.
If regeneration is causing the
overvoltage tripping, something
called dynamic braking can be
employed which limits how fast
the regenerative current is
allowed to feed back into the dc
bus capacitors.
If the dynamic braking has
already been employed and is
not functioning properly, then
it can be tested according to the
manufacturers specifications.
If the brake is the resistor type,
it can be visually inspected for
signs of overheating; discoloration, cracking, or even smell
for that distinctive aroma of
an overheated component.
The resistance value can also
be measured against the
manufacturers specifications.
If the dynamic brake uses the
transistor type, then the silicon
junctions can be tested using
diode test as described earlier.
Also, the braking current can be
measured and the current
waveform compared with that
of a known good system.
Figure 21. Voltage sag caused by a downstream load
DC voltage too low

There are several possibilities
for nuisance tripping of the
low voltage fault circuit on
ASD inverters. Voltage sags
(.5-180 cycles) and undervoltages
(>180 cycles) on the line
input to the drive are common
conditions associated with this
problem. Sags are quite often
caused by another load within
the buildings distribution
system being turned on, or
perhaps from a neighboring
building starting a large
electrical load.
Make the measurement with
an instrument that can time
stamp the sag or where the
undervoltage causes the ASD
low voltage fault to trip. You
may want to start making this
measurement at the service
entrance. This way you can
quickly isolate whether the sag
is being caused from within the
building or outside. Be sure to
monitor the voltage and current
simultaneously so you can
tell whether the problem is
downstream from the service
entrance as indicated in Figure
21 where the surge in current
is coincident with the voltage
sag. An upstream (outside the
building) problem would show
the voltage sag without a
corresponding surge in current.
If the problem is within the
building, continue making the
measurement at different load
centers until you have isolated
the load with the corresponding
voltage sag and current surge.
Another possibility is a motor
that is drawing enough current
to cause the dc bus voltage
to drop below the undervoltage
fault setting, but not enough
to trip the current overload.
You will need to check the
motor current for overloading
(compare with motor nameplate) as well as verify whether
the program settings of the
drive are correct for the motor
nameplate ratings, including the
application for which the motor
and drive were intended.
Look at the line input

voltage waveform to the ASD.
The wave-shape should be
a nicely shaped sine wave.
Severe flat-topping of the
waveform (see Figure 22) can
prevent the dc bus capacitors
from fully charging to the peak
value, which lowers the dc bus
voltage as well as the amount
of current available to the ASD
output circuit.
Once power has been

completely disconnected from
the ASD line inputs, use diode
test to check from both the -DC
and the +DC bus to each of the
line input connections. Starting
with the positive lead on the
+DC bus, probe each of the
line inputs with the negative
lead. Each reading should
indicate OL (overload), or a
reverse bias condition. Take
the readings again, only now
with the negative lead on the
AC line input
+DC bus and measure each
Many of the problems
line input with the positive
associated with the ac line
lead. This will forward bias
input that have been discussed the diodes and cause them to
in the previous section, have a
conduct with about 0.5-0.7
direct and immediate effect on
volts dropped across them.
the dc bus. However, there
Use this same procedure for the
are a few issues unique to the
other three diodes connected to
input circuit that still need to
the -DC bus. The only difference
be discussed.
is that the positive lead on the
-DC bus will cause the diodes to
Diode bridge
The diode bridges used in PWM conduct, and the negative lead
drives are pretty straightforward on the -DC bus will reverse bias
the diodes and cause an OL
to troubleshoot. The normal
reading on the DMM. Shorted
failure mode for a diode is
diodes will read as 0 volts while
from transient overvoltages or
open diodes will read OL when
over-current conditions. If the
they should be conducting.
shorted diode trips the breaker
Most modern ASDs will
before it has a chance to burn
also
employ some kind of a
into an open circuit, then
pre-charge circuit to the dc
a DMM with diode test will
bus capacitors to reduce the
uncover this problem quite
inrush current. This will prevent
easily. Use diode test as the
tripping of protection circuits,
ohms mode may not put out
not to mention significant
a high enough voltage to get
the diode to conduct.
reduction in wiring and

transformer size that would
normally be required to handle
the inrush. Some drives will
employ a pre-charge resistor
that limits the inrush current
until the dc bus charges to
about 60%, then a relay cuts in
to remove the resistor from the
circuit. When troubleshooting
the input circuit, be sure the
pre-charge resistor and relay
are not overlooked as possible
causes first.
Other drives employ SCRs
on the front end that will chop
the ac voltage that is allowed
to be rectified. This slowly
charges the dc bus capacitors
until the dc bus comes up to a
predetermined level, then the
SCRs goes into full rectification.
Use the following procedure to
check for a bad SCR or one that
doesnt go into full conduction
in the pre-charge circuit.
Use measurements made on a
known good drive for reference
waveforms.
1. Connect the scope common
lead to the DC+ bus and
measure each of the three
phases at the line inputs
one at a time. There will
be a large voltage drop
across each input SCR at the
beginning of the pre-charge
cycle which will drop down
to nearly zero volts once the
+DC
87
TRUE RMS MULTIMETER
MIN MAX
RANGE
40
HOLD
REL
Hz
PEAK MIN MAX
AC Input
mV
mA
A
OFF
DC
Figure 22. Voltage flat-topping caused by
harmonic currents
Figure 23. Checking for open and shorted diodes in-circuit
mA
10A MAX
FUSED
COM
400mA MAX
FUSED
!
1000V MAX
dc bus capacitor is charged

and the SCR is fully conducting.
The time it takes to go
to nearly zero volts can be
measured and compared
against the manufacturers
specification or a known
good drive.
2. Repeat the same procedure
for the other three SCRs by
placing the scope common
lead on the DC- bus and
make the same measurements as explained in step
one above.
Voltage notching
The older six-step drives usually
use SCRs instead of diodes as
in the PWM drives to rectify the
input line voltage and convert
it to dc. The reason for this is
the SCRs can be made to rectify
only a portion of the incoming
sine wave, thereby reducing or
increasing the peak voltage
seen by the dc bus capacitor.
Remember, by raising or
lowering the dc bus voltage
we are raising or lowering the
peak voltage of the output
circuit signal applied to the
motor and therefore the RMS
voltage as well.
As you can see in Figure 24,
the voltage contains notches
caused by the firing of the SCRs
from the control circuit, which
can be a real problem if this

distorted voltage makes its way
into the distribution system and
is applied to other sensitive
electronic loads.
The most common way to
deal with voltage notching from
six step drives is to use line
reactors in series with the line
input to the drive, or use
an isolation transformer.
The advantage to an isolation
transformer is it will also
reduce common mode noise.
This should be done with
caution however, as the addition
of line reactors and isolation
transformers will increase the
source impedance which can
cause problems for other loads
sharing the same branch circuit.
The reason for this is the ASD
will be drawing nonlinear
(harmonic) currents in addition
to chopping the voltage, and the
harmonic currents may produce
additional voltage distortion due
to the increased line impedance.
Additionally, there may be
loads such as KVAR correction
capacitors that become resonant
and draw excessive current at
a certain harmonic frequency,
depending on the inductance
of the distribution wiring and
other upstream devices that
may exist like line reactors and
isolation transformers (see Fluke
Harmonics application note and
video3 for more information).
3
Understanding and Managing Harmonics

Video, P/N 609096. In Tune With Power
Harmonics Application Note Literature
code BO221C.
Voltage unbalance
While voltage unbalance at
the motor terminals (discussed
earlier) can adversely affect
motor operation, it can also
cause problems at the line side
of the drive. ANSI C84.1-1989
recommends 3% maximum
voltage unbalance at the point
of common coupling (PCC)
with the utility under no load
conditions, while the IEC
recommends 2% (see previous
section to determine % voltage
unbalance). However, as little
as 0.3% voltage unbalance on
the input to a PWM inverter
can cause voltage notching
and excessive current to
flow in one or more phases
which can cause tripping of
the ASDs current overload
fault protection.
While the 0.3% voltage
unbalance is an extreme case
compounded by a lightly loaded
motor, an oscilloscope will be
required to view the notching
problem. An accurate DMM will
be needed to make the voltage
measurements required for
the % voltage unbalance
calculation. The Fluke 87, 863
and 867B are good choices for
this measurement because of
their accuracy and resolution.
A common cause of this
problem is single phase loads
dropping in or out on the same
feed as the three phase ASD.
The trend mode of the Fluke
ScopeMeter Test Tool can be
used to help isolate which
single phase load is causing
the most problem. Additionally,
providing a stiffer source by
increasing the kVA rating of
the transformer, or by providing
a separate feed for the ASD
will minimize or eliminate
this problem.
Figure 24. Notching of the line voltage caused

by chopping of the line input SCRs
Harmonics and IEEE-519 Compliance
There are two basic issues

concerning harmonics and
ASDs:
1) the ASD operating in a
harmonic environment created
by other loads, and 2) creating
a harmonic environment for
loads both within and outside
the building. That is, how the
ASD is itself affected and how
the ASD can create problems
for other loads. The latter
condition, creating problems
for other loads is what the
IEEE-519 recommended
practice is all about and
is discussed further in the
following paragraphs.
The main problem with
installing the ASD in a harmonics
environment is voltage flattopping. As discussed earlier,
the conversion of ac to dc
means that there is current
drawn only at the peak of the
voltage waveform (see Figure
25) as the ac line voltage
exceeds the dc bus capacitor
voltage. This burst of current
into the capacitor is what
causes the voltage to drop at
its peak. Flat-topping of the
line voltage caused by other
electronic loads in the building
means the dc bus capacitor in
the ASD cannot charge to its
maximum capacity. This can
make for dramatic drops in the
DC bus voltage should either
the motor load suddenly
increase, or if there is a sudden
sag on the line voltage inputs.
Stiffening the source (increasing
transformer kVA and distribution
conductors) or adding voltage
regulation such as with a UPS
should alleviate this problem.
Figure 25. Nonlinear (harmonic) currents

cause flat-topping of the voltage waveform
The second condition,

when the installation of the
ASD creates harmonic problems
for other loads, is an issue
primarily for large horsepower
drives, or a large number of
small horsepower drives, an
increasingly common situation.
If your ASD installation exceeds
the capability of your buildings
distribution transformer and/or
distribution wiring, then flattopping may occur and cause
problems for other nonlinear
loads in the building such as
personal computers and other
electronic (nonlinear) loads.
Another concern is when a
large ASD installation generates
harmonic currents that exceed
guidelines set forth in the IEEE519 document. The purpose
of IEEE-519 is to provide
guidelines for how much
harmonic current should be
allowed to travel outside of
your building onto the utilities
distribution system. The limits
will depend on the stiffness
of the utility system (see Tables
5 and 6).
Remember, harmonic currents

are only a problem if they
encounter some kind of source
impedance. In other words, if
the utility transformer has too
little V/A capacity for the level
of harmonic currents present,
the source voltage begins
to distort. Since the utility is
responsible for supplying
distortion free voltage to all its
customers, they will probably
let you know, and possibly
penalize you if your ASDs and
other nonlinear loads are
generating more harmonic
currents than the distribution
system can handle.
The IEEE-519 guidelines
set limits for harmonic voltage
and current distortion as
measured at the point of common
coupling or PCC (usually at the
revenue meter), not individual
loads. Some ASD manufacturers
will promote their drives as
being IEEE-519 compliant.
This is a rather dubious claim
as there is no way to accurately
predict how even a low
distortion ASD load will affect
the buildings ability to meet
IEEE-519 guidelines, unless
of course ASD manufacturers
discover a way for the drive
converters to draw current in
a sinusoidal (linear) fashion.
No matter which harmonic
problem you are trying to
correct, it will be necessary to
use a power harmonics analyzer
such as the Fluke 41B, or fast
fourier transformation (FFT)
software with the oscilloscope
waveform to analyze harmonic
content and voltage distortion.
This measurement should be
made at the PCC with the ASD
operating at full load, then with
the ASD powered down, so the
impact of the ASD installation
on the buildings ability to meet
the IEEE-519 guidelines can
be known.
The short circuit current ratio

(SCR), is basically the stiffness of
the system to which the building
is connected. Table 5 shows both
the total harmonic distortion limit
as well as the distortion limit for
each individual harmonic for bus
voltages below 69kV. Table 6
shows what the maximum
current distortion is for different
SCRs and for the different ranges
of harmonics.
Figure 26 below shows how

the harmonic voltage distortion
data is presented on the Fluke
41B power harmonics analyzer.
Two screens are also available
for current and power. This
measurement was made at the
input to the drive and shows
the total harmonic distortion
(THD) as above 5%. If the same
measurement results had been
made at the PCC, then this
building would be out of

compliance with the IEEE-519
guidelines. However, some
harmonic cancellation with
other loads in the distribution
system often occurs which
will usually mean lower THD
readings at the PCC. Refer to
the Fluke Harmonics application
note and video3 for more
information on how to solve
your harmonics problems.
3
Table 5: Voltage Distortion Limits

Bus Voltage at PCC
Individual Voltage
Distortion (%)
Total Voltage
Distortion (%)
3.0
5.0
Below 69 kV
Understanding and Managing Harmonics

Video, P/N 609096. In Tune With Power
Harmonics Application Note, Literature
code BO221UEN.
Table 6: Maximum Harmonic Current Distortion in % iL (120V - 69 kV)

SCR
h<11
11-16
h>34
TDD
Related Assumption
<20
4.0
2.0
17-23 23-34
1.5
0.6
0.3
5.0
Dedicated system
20<50
7.0
3.5
2.5
1.0
0.5
8.0
1-2 large customers
50<100
10.0
4.5
4.0
1.5
0.7
12.0
A few relatively large

customers
100<1000
12.0
5.5
5.0
2.0
1.0
15.0
5-20 medium size

customers
>1000
15.0
7.0
6.0
2.5
1.4
20.0
Many small customers
Figure 26. Voltage waveform, harmonics graph and text data from the Fluke 41B Power Harmonics Analyzer
ASD Measurement Guide
The following table summarizes

the ASD measurements discussed
previously and the recommended
Fluke scopes, meters and power
analyzers that can be used for
each measurement.
Measurement
Type
Fluke 39/41B
Power Analyzer
CAT III 600V
Fluke 87
CAT III 1000V
867 B GMM
CAT III 1000V
ScopeMeter B Series
CAT III 600V
ScopeMeter 123
CAT III 600V
Resistance
Low Voltage
Temperature
w/accessory
w/accessory
w/accessory
w/accessory
Motor Voltage
without
overvoltages
present
Use only for

voltage
imbalance
Use PM 8918/301 low pass Use PM 8918/301 low pass

filter probe for motor eqv. filter probe for motor eqv.
rms voltage. Use standard rms voltage. Use standard
probe for waveform detail. probe for waveform detail.
Motor Voltage
overvoltages
present
Use only for

voltage
imbalance
DP120 CAT III 600V/CAT II DP120 CAT III 600V/CAT II

1000V probe recommended 1000V probe recommended
Motor Current
clamps with
current output
only
clamps with
current output
only
Volts/Hz
80i-1000s, 80i-500s, or
80i-110s current probes
recommended
80i-1000s, 80i-500s, or
80i-110s current probes
recommended
Use PM 8918/301 low pass Use PM 8918/301 low pass

filter probe for motor rms filter probe for motor rms
voltage.
voltage.
DC Bus
Voltage
Distortion
For DC volts > 600 use

DP120 differential probe CAT II measurements only
For DC volts > 600 use

DP120 differential probe CAT II measurements only
Limited
< 2 kHz only

X
Harmonics
With FlukeView software
With FlukeView software
Component
tests
Transients
and Surges
> 1 msec
> 1 sec
> 40 ns
> 40 ns
Table 7. Instrument recommendations for various ASD measurements
Measurement Type
80i-1000s
AC current clamp 1 mV,
10 mV or 100 mV/Amp
80i-500s
AC current clamp
1 mV/Amp
To 1,000 amps
To 500 amps
To 100 amps
To 400 amps
To 100 kHz
To 10 kHz
To 100 kHz
To 5 kHz
DC
AC RMS
Waveform Details
80I-400
AC current clamp
1 mA/Amp
To 100 amps
Table 8. Recommended Fluke current probes for ASD current measurements
80i-110s
AC/DC current clamp
10 mV, 100 mV/Amp
867
87
GRAPHICAL MULTIMETER
TRUE RMS MULTIMETER

AVG
100ms
k
0
MIN MAX
RANGE
40
HOLD
REL
Hz
FREEZE
PEAK MIN MAX

DISPLAY
MODE
mV
SAVE
PRINT
Hz
MIN
MAX
RANGE
OFF
mA
A
SET UP
TOUCH
HOLD
WAKE UP
OFF
COMPONENT
TEST
V
mV
LOGIC
mA
COM
Hi Z
V
ALL INPUTS
1000V MAX
CAT
mA / A
COMPONENT
TEST
10A MAX FUSED
10A MAX
FUSED
400mA MAX
FUSED
1000V MAX
320mA MAX FUSED
1000V MAX
LOGIC
1000V MAX
mA / A
EXT TRIG
COM
Fluke 87
Fluke 867B GMM
ScopeMeter B Series
ScopeMeter 123
Model 39/41B
0.1% basic dc accuracy

100 mV to 1000V ac &
High performance

100 mV to 600V ac & dc
50 to 100 MHz

5 mV to 600V ac & dc
20 MHz bandwidth
32/3 digit, >5000 count
display
2 channel Min/Max/
Trend Plot recording
Frequency, duty cycle,
pulse width
Direct readout in amps
and C/F
True-rms, backlit display,
40 nS glitch capture
Touch Hold and Relative
modes
Print Screen capability
Three-year warranty
Three-phase readout of
bandwidth
2
3 digit, >3000 count
display
Min/Max/Trend Plot
recording
pulse width
Direct readout in amps
and C/F
40 nS glitch capture
Touch Hold and Relative
modes
Print Screen capability
Three-year warranty
3 /
INPU
100A T
MAX pk
OUT
100m PUT
10m V/A
OFF V/A
OL
ON
ZE
RO
dc
0.1 mA to 10A, all fused
33/4 digit, 4000 count
digital display
Analog bar graph pointer
Min/Max/Avg recording
capacitance
Input AlertTM
1 ms peak hold, 41/2 digit
mode
Touch Hold and
Relative modes
Lifetime warranty
multimeter with
waveform display
32,000 count display
1 MHz waveform display
bandwidth
2 Hz to 10 MHz
frequency measurement
LCD backlight
Resistance/conductance/
continuity
Amps, mA, A
Duty cycle/pulse width/
period
Capacitance to 10,000 F
Min/Max/Avg with Time
Stamp
TrendGraphTM plotting
Built-in RS-232TMinterface
with FlukeView 860 PC
software
kW, kVA, power factor

and displacement power
factor on a balanced
three-conductor circuit
from one single-phase
measurement
Measurements to 600V
rms, 500A rms (1000A
with optional 80i-1000s
probe)
Measures total harmonic
distortion (up to 31st)
and K-factor
Waveform, bar chart, or
text displays
Min/Max/Avg recording
LCD backlight
Fluke 41B only:
Stores 8 complete
measurements sets of
data
RS-232 interface with
FlukeViewTM
documenting software
80i-110s
Optional accessory.
ON
F
OF
80i-1000s
Optional accessory. AC
current 100 mA to
1000A rms continuous,
1400A rms peak. BNC
connection.
Use with 39/41B or
ScopeMeter
80i-500s AC
Included with both the
Fluke 39 and 41B. AC

current up to 500A rms,
700A rms peak, with
best accuracy of 2% of
reading from 45 Hz to
65 Hz. BNC connection.
Measures ac and dc
current in two ranges
from 50 mA to 100A.
Best accuracy is 3% and
frequency response is dc
to 100 kHz. BNC
connection.
FlukeView Software
80T-IR
For fast non-contact
temperature measure-ments.
Range: -18C to 260C (0F to
500F). Accuracy: 3% of
reading or 3C (5F) whichever is greater. Internal switch
selection for C or F. For use
with DMMs or ScopeMeter.
Capture screen images or waveforms to

document and archive measurements
80i-400
Use data in spreadsheet programs for
1-400A
3% of Rdg
30 mm (1.18 in)
1 mA/Amp
Save and retrieve setups for fast
detailed analysis
preparation of measurement routines
Supports popular PC file formats (BMP

and PCX) for image storage
Application Notes
In Tune with Power Harmonics
Literature #B0221UEN
Electrical Power Circuit Measurements for ScopeMeter
ABCs of Multimeter Safety
Electrical Troubleshooting with
Fluke Multimeters
Educational Videos
ABCs of Digital Multimeter Safety
P/N 609104
Understanding and Managing
Harmonics
P/N 609096
Acknowledgments
[1] A. von Jouanne, P. Enjeti, V. Stefanovic,
Adjustable Speed AC Motor Drives: Application Problems and Solutions, Seminar notes,
pp. 3.1-6.20, PowerSystems World Conf. 1996
[2] IEEE Recommended Practices and Requirements for Harmonic Control in Electrical
Power Systems - Std 519, New York, NY: IEEE
Inc., 1992
[3] EC&M, Practical Guide to Motors and Motor
Controllers, pp. 9-16, Intertec Electrical
Group, 1991
Special thanks to Dr. Annette von Jouanne for
her assistance preparing this application note
and to Oregon State University for the use of
their Motor Systems Resource Facility.
Fluke. Keeping your world

up and running.
Fluke Corporation
PO Box 9090, Everett, WA USA 98206
Fluke Europe B.V.
PO Box 1186, 5602 BD
Eindhoven, The Netherlands
For more information call:
U.S.A. (800) 443-5853 or
Fax (425) 356-5116
Europe/M-East (31 40) 2 678 200 or
Fax (31 40) 2 678 222
Canada (905) 890-7600 or
Fax (905) 890-6866
Other countries (425) 356-5500 or
Fax (425) 356-5116
Web access: http://www.fluke.com
1997 Fluke Corporation. All rights reserved.
Printed in U.S.A. 2/98 G0416UEN Rev B
Printed on recycled paper.

Measurement of Adjustable Speed Drives With Fluke Meters

Uploaded by

Copyright:

Available Formats

Measurement of Adjustable Speed Drives With Fluke Meters

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Measurement of Adjustable Speed Drives With Fluke Meters

Uploaded by

Copyright:

Available Formats

Measurement of

Adjustable Speed Drives

Measurement of Adjustable Speed Drives with Fluke Meters

Measurement of Adjustable Speed Drives with Fluke Meters

There are many different ways

Make accurate measurements.

Current clamps that put out

Measurement of Adjustable Speed Drives with Fluke Meters

Making Safe Measurements

Safety ratings for electrical

ABCs of Multimeter Safety Application Note,

voltage displayed above the

as the transient voltage gets

Figure 1. IEC-1010 category ratings diagram for various measurement locations

Measurement of Adjustable Speed Drives with Fluke Meters

meter and it can handle the

flame resistant clothing and

Use the old electricians trick

Equipment in fixed installations, such as switchgear and three phase motors.

Any high-voltage, low-energy source derived from a high-winding

resistance transformer, such as the high-voltage section of a copier.

Table 1. Measurement environment examples

Table 2. Transient test values for overvoltage installation categories

Measurement of Adjustable Speed Drives with Fluke Meters

Adjustable Speed Drive Theory

The term adjustable speed

There are four main sections.

Figure 2. Block diagram of a typical ASD

Measurement of Adjustable Speed Drives with Fluke Meters

The control circuitry

You can see from the formula

Figure 3 shows a simplified

Figure 4 shows a simplified

Measurement of Adjustable Speed Drives with Fluke Meters

Simple Things First

Be sure all connections are good.

to maintain a low resistance

Measurement of Adjustable Speed Drives with Fluke Meters

However, it should be noted that

Next measure the phaseto-phase voltage between

Motor current should be

Percent Voltage Maximum deviation from the average voltages

For example, voltages of 449, 470 and 462 gives an average

Possible causes of voltage

Measurement of Adjustable Speed Drives with Fluke Meters

As the current measurement

Figure 6. Measure the motor phase currents.

Figure 7. Rotate phase connections to determine whether problem is in the

If the current in the motor is

Single phasing is a fairly

Measurement of Adjustable Speed Drives with Fluke Meters

Overvoltage Reflections Theory

Figure 8. Reflected voltages (ringing) on the

The relationship between

Measurement of Adjustable Speed Drives with Fluke Meters

The magnitude of the voltage

where L is the reflection coefficient of the load, RM is the

There are two different formulas for determining the peak

For example, if we have a