Reaffirmed 2004
Reaffirmed 2004
Reaffirmed 2004
IS : 1963.1981
Indian Standard
METHODS FOR
DETERMINATION
OF THREADS PER UNIT
LENGTH IN WOVEN FABRICS
( Second Revision)
Physical
Methods
of Test
Sectional
Committee,
TDC
Repfesrnting
Chairman
Cotton
Technological
( ICAR ), Bombay
DR V. SUNDARAP~
Research
Laboratory
Members
DR V. G. MUNSEI ( Alternate to
Dr V. Sundaram )
Ministry of Defcnce ( R & D )
SHRI S. K. AQRAWAL
SHRI J. N. MISEIRA ( Alternate )
Directorate of Marketing & Inspection ( Ministry of
AGRICULTURAL MARKETINQ
Agriculture ), Faridabad
ADVISER TO THE GOVT OP INDIA
SHRI S. JAYARAMAN ( Alternate )
Indian
Jute
Industries*
Research
Association,
DR B. L. BANERJEE
Calcutta
DR U. MUKOPADHAY ( Alternate )
Directorate
General
of
Supplies
& Disposals
SERI A. T. BASAK
( Inspection Wing ), New Delhi
SHRI D. K. NANDY ( Alternate )
Indian Petrochemicals Corporation Ltd, Vadodara
SHRI C. BHATTACHARYA
SHRI H. G. B~ATIA ( Alternate)
Jute Technological
Research Laboratory ( ICAR ))
DR A. C. CEAKRAVARTY
Calcutta
Office
of
the
Jute
Commissioner,
Calcutta
SHRI K. K. CHATTERJEE
Central Silk Board, Bombay
SHRI A. R. S. GOPALACHAR
Ministry of Defence ( DGI )
MAJ A. N. GOSWAMI
SERI P. C. BASU ( Affernate )
Wool
Research Association, Bombay
SHRI S. B. HARDAS
Nirlon Synthetic Fibres & Chemicals Ltd, Bombay
DR V. G. KAMATH
DR A. R. MUPHERJEE ( Alternate )
The Silk & Art Silk Mills Research Association,
SMT A. KAPLESH
Bombay
( Continued on page 2 )
INDIAN
@ Copyright 1981
STANDARDS
INSTITUTION
This publication is protected under the Indian Copyrig& Act ( XIV of 1957 ) and
reproduction
in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 1963 - 1981
( Continued from pupc 1)
Representing
Members
DR B. R. MANJUNATHA
Sam J. MOBEDJI ( Atcmotr )
SHRI D. S. NADKARNI
Da M. -G. NARSIAN
SHRI K. P. RAMAKRISHNA PILLAY
Textiles Committee,
Bombay
SHRI M. RADHAKRISBNAN
SHRI T.R. RAO
SRRI
S. P. GHOSAL ( Altcrnatc)
Ahmedabad Textile Industrys Research Association,
SHRI T. A. SUBRAMANIAN
Ahmadabad
Indian Institute of Technology, Delhi
FROB N. M. SWANI
DR V. K. KOTHARI ( Alternafe )
M. Best Cotton Rope Manufacturing Co, Bombay
SHRI M. G. THANAWALA
Director General, ISI ( Ex-q/f& Msmber )
SHRI S. M. CHAKRABORTY.
Director-( Tex )
.
Secretary
SERI G. S. ABHYANKAR
Deputy Director ( Tcx ), IS1
IS : 1963- 1981
Indian Standard
METHODS FOR
DETERMINATION OF THREADS PER UNIT
LENGTH IN WOVEN FABRICS
(
Second Revision)
0.
FOREWORD
0.1This Indian
Standard
( Second Revision ) was adopted by the
Indian Standards Institution on 31 January
1981, after the draft
finalized by the Physical Methods of Test Sectional Committee had been
approved by the Textile Division Council.
0.2 This standard was first published in 1961 and revised in 1969. The
standard has now been revised again to make provision of determining
the number of threads per centimetre in addition to per decimetre. This
has become necessary with the adoption of SI units and also adoption
of practice of expressing threads per centimetre in India and abroad.
0.3 Jute industry is an export oriented industry and the overseas consumers use the terms porter and shots for expressing warp and weft
threads per unit length of jute fabrics.
For the convenience of the
overseas consumers conversion factors for converting values of warp
threads per decimetre to porter and weft threads per decimetre to
shots per inch have been given in the standard. ( see Note under 5.3 ).
0.4 Apart from the two methods given in this standard, method
on use of different types of line gratings is also followed.
based
for rounding
off numerical
values ( revised ).
IS : 1963 - 1981
1. SCOPE
1.1 This standard prescribes two methods for determination
threads and weft threads per unit length ( per centimetre
decimetre ) in woven fabrics.
of warp
and per
1.2 The methods are applicable to all textile fabrics irrespective of their
composition ( that is, whether they are made of cotton, wool, silk, jute,
man-made fibres or blends of two or more such fibres ), manufacturing
processes and finishing treatments.
2. TERMINOLOGY
2.0 For the purpose of this standard the following terms, in addition
those given in IS : 232-1967* shall apply.
2.1 Warp Threads
fabric as woven.
The
threads
which
to
threads
2.3 Porter - The value obtained by counting in jute fabric the number
of warp threads per gauge length of 47 mm ( or 37120 in ) and dividing
it by the number of threads per split ( 2 for hessian, 3 for single warp
twill cloth, 4 for double warp plain fabric and 6 for double warp twill
cloth ).
of porter based on the Indian practice refers to the
NOTE - This definition
finished fabric, and has to be distinguished from the Dundec practice according to
which porter is evaluated in terms of loom reed used in weaving the cloth.
CONDITIONS
FOR
CONDITIONING
AND
atmosphere
( see 3.1 ).
3.3 The conditioning and testing may also be carried out in prevailing
atmosphere, if agreed between the parties.
*Glossary of textile terms
fbfcthod
for condilioning
fibres
- natural
of textiles.
4,
(Jrst
revision ).
--
IS:1963-1911
4. GENERAL
4.1 Choice
INFORMATION
of Method
Method A ( sm 5 ) individual
threads
counting glass.
of
This method
is
which can be easily
threads
glass.
of which
suitable
for fabrics,
the
identified
with a thread
fabrics,
the inwith a thread
NOTE - It may be noted that none of these methods may be applicable to certain
special type of fabrics, such as Moleskin, Lappet, Butta, Leno weaves, etc.
4.2 Determination
shall not be made (a) within 50 mm from the selvedges, or (b) within two metres from either end of a piece, roll or bolt.
In case of fabrics having width from 10 cm to 20 cm the selvedge ends
shall be excluded while counting.
NOTE -
to narrow fabrics.
fabrics
having
width of
4.3 Narrow
Fabrics - In case of narrow
10 cm or less, all warp threads including selvedge ends shall be counted
and expressed as threads per full width.
(a) to deter4.4 Design Fabrics - For design fabrics, it is convenient
mine the number of units in a weave repeat from a point paper diagram,
and (b) to count (i) the number of whole repeats, and (ii) remaining
units, in the distance across which the threads
are to be counted;
and
calculate
from the data so obtained,
the number of threads per centimetre or decimetre,
warpway or weftway as required.
4.5 ITor the purpose of determining
the distance across which the number
of threads is to be counted,
assume the fabric to have the number of
warp and weft threads per centimetre
or decimetre
as in the material
specification,
as specified
in an agreement
between the buyer and the
seller, or by actual determination
of thread count in one or two places.
5. METHOD
A -
BY
TRAVERSING
THREAD
COUNTER
5.1 Apparatus
- A thread counter, equipped with a low power microscope of suitable magnification
and a pointer which traverses along a
graduated
base, shall be used. However, in the absence of such a thread
counter,
an ordinary
counting
glass with an aperture satisfying
the
requirements
of 5.2 may be used.
NOTE -- It is recommended that a table with a ground glass top illuminated
below should be used. Such a table greatly facilitates the work involved.
from
IS:
1963-1981
5.2 Warp
and Weft
Threads
per Centimetre
or Decimetre
( 200 per
i> 50 mm, if the number of threads are 20 per centimetre
decimetre
) or less;
of threads
are more than 20 per centiii) 20 mm, if the number
metre ( 200 per decimetre
), but less than or equal to 100 per
centimetre
( 1 000 per decimetre
); and
of threads are more than 100 per centiiii) 10 mm, if the number
metre ( 1 000 per decimetre ).
NOTE - Counting edge
. of. the thread counter
. . . should be placed always
.
. either
parallel to the warp threads or perperxilcular to the warp threads as the case
may be.
5.2.2
Following
the procedure
prescribed
in 5.2.1 determine
the
number of warp and weft threads per centimetre
or decimetre
as required, in at least four more places
evenly distributed
along the width and
Avoid counting
same set of warp or weft threads
length of the piece.
Average all the observed values and note the value so
more than once.
obtained
as the number
of warp and weft threads
per centimetre
or
decimetre
in the piece as the case may be.
NOTE - In case of weft threads, it is preferable to have at least 10 readings,
size of the sample permits.
5.2.3 Calculate
the number
of warp and weft threads
or decimetre
as the case may be by the following formula:
n = -:
if the
per centimetre
10 ( or 1GO )*
where
fl= number of threads per cm ( or dm )*;
jV = observed number of threads in the distance
L = distance,
counted;
L; and
are
IS:1963
5.3 Determine
in a similar manner
( see 5.2 )
threads per centimetre
or decimetre as required
in the sample and find the mean of the value for
metre or decimetre
as required
and the mean
threads per centimetre
or decimetre,
respectively.
- 1981
i) Porter:
a) For hessian
( plain
weave ) cloth
2349
1.175
0.117 5
0.234 9
1566
0.156 6
0783
O-078 3
2.54
0254 0
ii) Shots/inch
6. METHOD
BY DISSECTION
B -
by
OF FABRIC
6.1 Apparatus
6.1.1
Clanz@ -
6.1.2
20 mm apart,
A clamp
and
with
with
1 ):
two parallel
two parallel
pins
with
their
pins
with
their
Forceps -
6.2 Warp
clamps
and Weft
Threads
forceps
for removing
per Centimetre
threads.
or Decimetre
i,
)--
____._
IS :1963-1981
Take an appropriate
type of clamp (see Table 1 ) and position it centrally over the specimen.
Then pass the pins on the clamp through
the
specimen.
Remove using forceps, the threads remaining
outside of cloth
pins, leaving only the gauge length of specimen between them, and such
threads
through
which the pins pass.
From this gauge length of the
specimen remove the threads one by one and count the number of threads
within the gauge length.
TABLE
1 NUMBER
OF THREADS,
LENGTH
OF SPECIMEN,
WIDTH
OF SPECIMEN,
GAUGE
LENGTH
AND TYPE OF CLAMP
( Claurcs 6.1 and 6.2.1 )
All dimensions
No.os THREADS
( SCd4.5 )
in millimetres.
LENQTH OB
SPECIMEN
WIDTH OF
SPECIMEN
GAUQE
LENQTH
TYPE OF
CLAMP
(2)
(3)
(4)
(5)
cm ( 200 per dm ) or
80
15
50
50
15
20
40
15
10
(1)
ZOl~s;
6.2.2 Following
the procedure
prescribed
in 6.2.1, determine
the
number
of warp and weft threads
per centimetre
or decimetre
as
required,
in at least four more places equally distributed
along the width
and length respectively
of the piece.
Average all the observed values
and note the value so obtained
as the number
of warp and weft threads
per centimetre
or decimetre
in the pieces as the case may be.
NOTE - In case of weft threads, it is preferable
size of the sample permits.
6.2.3
Calculate
the number
of warp
8
and weft
threads
if the
per centimetre
IS I 1963
or decimetre
by the following
1981
formula:
( or 100 )*
X 10
n =+
where
n = the number
N = observed
of threads
number
per cm ( or dm )*;
of threads
L; and
L = gauge
6.3 Determine
in a similar manner ( see 6.2 ) warp threads
and weft
threads per centimetre
or decimetre as required of the remaining
pieces
in the sample and find the mean of the values for warp
threads per
centimetre
or decimetre
and the mean of the values for weft threads per
centimetre
or decimetre
respectively
( see also Note under 5.3 ).
7. REPORT
7.1 The report
shall include
a) Description
b) Method
the following
of the material
information:
tested;
used;
c) Atmospheric
1) Standard
conditions:
atmosphere,
or
2) Prevailing
atmosphere
perature ); and
( give
relative
humidity
and
tem-
d) Results:
1) Number
of warp threads
2) Number
of weft threads
NOTIC
The value should be rounded off to first decimal
when rhe results are reported for threads per centimctre.
IS:1963
- 1981
1 DIA
ENLARGED
OF
L I Gauge length
50 mm ( Type A Clamp
OR
20 mm ( Type B Clamp )
OR
10 mm ( Type C Clamp )
All dimensions
Fra.
in millimetres.
10
CLAMP
VIEW
PIN
IS : 1963 - 1981
APPENDIX
( Clause 0.5 )
RECOMMENDED
SL
2)
(2)
Length
Width
FOR TEXTILES
SI UNITS
CHARACTERISTIO
No.
(1)
1)
SI UNITS
APPLIOATION
Abbreviation
Unit
(3)
Millimetrc
Millimetre,
centimetre
Men-e
(4)
mm
mm, cm
Millimetre
Centimctre
Millimetre,
centimetre
Centimetrc, metre
mm
cm
mm, cm
cm, m
(5)
Fibres
Samples,
test specimens
( as appropriate )
Yarns
ropes,
cordages,
fab;ics
Narrow fabrics
Other fabrics
Samples,
test
specimens
(as appropriate )
Carpets, druggets, DURRIES
( as appropriate )
Delicate
fabrics
3)
Thickness
Micrometre
( micron )
Millimetre
mm
Other fabrics,
4)
Linear density
Tex
Millitex
Decitex
Kilotex
tex
mtex
dtex
ktex
Yarns
Fibres
Filaments,
filament
yarns
Slivers,
ropes,
cordage
Micrometre
( micron)
Millimetre
pm
Fibres
mm
Yarns,
Millimetre
mm
Ropes, cordages
5)
6)
Diameter
Circumference
7) Threads in fabric:
b) Widthwise
6)
Warp threads
loom
9)
Stzb:;
. .
in
b) Widthwise
( as
ends/cm
endsldm
Number per
centimetre
Number per
dccimctrc
picks/cm
Number per
centimetre
ends/cm
picks/dm
Reeda
Knitted
fabrica
appropriate )
in knitted
a) Lengthwise
felts
ropes, cordagcs
Woven
fabrics
appropriate
)
Number per
ccntimctre
Number per
dccimetre
a) Lengthwise
carpets,
Courses per
centimetre
Courses per
dccimctre
courses/cm
Wales
per
ccntimctre
wales/cm
Wales
per
decimctre
wales/dm
coursea/dm
11
( as
IS : 1963 1981
l
SL
No.
CHARAOTERXSTIO
APPLIOATION
Abbreviation
(4)
(3)
(2)
(1)
SI UNITS
f-----hUnit
(5)
lo)
Stitch length
Millimetre
mm
Knitted fabrics,
fabrics
11)
g/m*
Fabrics
g/m
Fabrics
12)
13)
Twist
14)
Millimetre,
metre
15)
Breaking load
16)
Breaking
17)
Tenacity
length
18)
Twist factor
multiplier
( as
appro-
mm, cm
FibrcsI
yarns and
specimens
( as
priate )
fabric
appro-
Millinewton
mN
Newton
Fibres,
delicate
yarns
(individual or skeins )
Strong yarns ( individual
or
skeins )
ropes,
cordages, fabiics
km
Yarns
mN/tex
ccnti-
Kilomctrc
Millinewton
tex
or twist
per
turns/cm 1
X&i
turns/m
x &e-x
N/cm*
1
)Yarns
( as appropriate
Fabrics
Bursting.strcngth
Newton
square
metre
20)
Tear strength
Millincwton,
newton
21)
Pile height
Millimetre
mm
Carpets
22)
Pile density
g/m/mm
pile
height
Pile carpets
23)
Elastic
Millincwton
tex
per
deformation
mN/tcx/
unit
deformation
Fibres,
P =r
ccnti-
mN, N
per
unit
12
I
J
19)
modulus
made-up
Fabrics
( as appropriate
yarns,
strands