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    Proses Wsa 2

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    Lily Diana
    The WSA process converts sulphurous streams like H2S gas, lean gas, liquid sulphur, and spent acid into sulphuric acid. Gases are burned in a burner and waste heat boiler to produce SO2, which then enters a catalytic reactor to produce SO3 and hydrated sulphuric acid in a condenser. The plant treats spent acid from a customer's process using a Haldor Topsøe WSA process, burning the spent acid at high temperatures up to 1350°C in a large combustor supplied by CS Combustion Solutions for thermal recovery.

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    Proses Wsa 2

    Uploaded by

    Lily Diana
    69 views2 pages
    The WSA process converts sulphurous streams like H2S gas, lean gas, liquid sulphur, and spent acid into sulphuric acid. Gases are burned in a burner and waste heat boiler to produce SO2, which then enters a catalytic reactor to produce SO3 and hydrated sulphuric acid in a condenser. The plant treats spent acid from a customer's process using a Haldor Topsøe WSA process, burning the spent acid at high temperatures up to 1350°C in a large combustor supplied by CS Combustion Solutions for thermal recovery.

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    The WSA process converts sulphurous streams like H2S gas, lean gas, liquid sulphur, and spent acid into sulphuric acid. Gases are burned in a burner and waste heat boiler to produce SO2, which then enters a catalytic reactor to produce SO3 and hydrated sulphuric acid in a condenser. The plant treats spent acid from a customer's process using a Haldor Topsøe WSA process, burning the spent acid at high temperatures up to 1350°C in a large combustor supplied by CS Combustion Solutions for thermal recovery.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    69 views2 pages

    Proses Wsa 2

    Uploaded by

    Lily Diana
    The WSA process converts sulphurous streams like H2S gas, lean gas, liquid sulphur, and spent acid into sulphuric acid. Gases are burned in a burner and waste heat boiler to produce SO2, which then enters a catalytic reactor to produce SO3 and hydrated sulphuric acid in a condenser. The plant treats spent acid from a customer's process using a Haldor Topsøe WSA process, burning the spent acid at high temperatures up to 1350°C in a large combustor supplied by CS Combustion Solutions for thermal recovery.

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    WSA - Process

    of Haldor Topse

    Stack Gas
    Blower

    Combustion Air

    Steam
    Boiler

    Residues
    Sulfur
    H2S Gas

    ESP

    SO2
    Converter
    Blower

    Fuel Gas
    Spent Acid

    Air
    Combustor
    WSA
    Condenser
    Heat Recovery
    System

    Steam

    Acid Cooler

    Product Sulfuric Acid

    OPERATING TEMP.

    750 - 1.200 C for SO2 - production

    FUELS

    Fuel gas, Coker gas, Light / medium / heavy Fuel oils, Liquid residues

    SULFUR COMPOUNDS

    Liquid sulfur, Rich gas (high concentration of H2S and- / or CS2)


    Lean gas (low concentration of H2S and- / or CS2)
    Spent acid of varying compositions and qualities

    SCOPE OF SUPPLY

    CS Combustion Solutions GmbH

    tel
    office

    Burner with gas lances and nozzle system


    Nozzle system for spent acid
    Assembled valve rack including all required fittings and measurements
    Electrical control and safety system (BMS)
    Blowers for combustion air and lean gas
    Pump station for liquid sulfur and spent acid
    Combustion chamber incl. refractory
    Engineering and documentation
    Erection and commissioning of the plant
    Waste Heat Boiler

    +43 (1) 74040-2818


    fax
    +43 (1) 74040-2815
    A-1110 Wien, Simmeringer Hauptstrae 24

    mail
    web

    sales@comb-sol.com
    www.comb-sol.com

    plant
    reference
    WSA PROCESS

    The WSA process is a process for the conversion of sulphurous streams into sulphuric acid. WSA is short for Wet gas Sulphuric Acid, meaning that contrary to conventional sulphuric acid processes, the WSA process treats the process gas with all of
    its water content. Gases as H2S-Gas and Lean Gas as well as liquid sulphur and spent
    acid are incinerated to SO2 in a burner followed by a waste heat boiler. If the feed gas
    or liquid H2S containing fuels does not contain enough combustibles, support fuel will
    be necessary. The gas leaving the waste heat boiler will have a temperature of approximately 400 C. The gas then enters the SO2 reactor which will contain one, two or
    three catalytic beds. As the reaction in the reactor is exothermal, the gas is cooled
    between the beds in order to optimise the SO3/SO2 equilibrium. The process gas then
    goes to the WSA condenser, where final hydration and condensation of acid takes
    place.

    PLANT TYPE

    Spent Acid Decomposition Plant

    CUSTOMER

    Haldor Topse A/S

    OPERATOR

    Petrochemia Blachownia S.A.

    LOCATION

    Kedrzieryn - Kozle / Poland


    CS delivered a combustion unit consisting of a horizontal combustor with a central
    burner for start-up, support heating and combustion of waste gases. Radial around the
    burner are positioned three spent acid lances for thermal recovery by using a WSA
    process of Haldor Topse. The spent acid has a very high fraction of Tar (CxHy) that
    means the calorific value is very high (10.0 MJ/kg). For this reasons each spent acid
    lance will be additionally fed with combustion air around the lance.
    Because of the high calorific value of the spent acid the operating temperature of the
    combustor is very high, about 1,300 - 1,350C. The brick lining used for the combustor is resistant up to 1,600C. To protect the boiler from sulfuric acid containing
    droplets a checker wall is installed in the last third of the combustor.

    BURNER CAPACITY

    7.0 MW

    OPERATING TEMP.

    max. 1,350 C

    COMBUSTOR DIM.

    2.3 m x 9.5 m

    COMBUSTOR WEIGHT

    Steel structure: 14.5 t / brick lining: 58.0 t

    FUEL CONSUMPTION

    Coke Oven Gas


    Light Ends Gas
    Spent Acid

    START UP

    CS Combustion Solutions GmbH

    max. 665 Nm/h


    max. 98 Nm/h
    max. 1,600 kg/h

    1st quarter 2010

    tel
    office

    +43 (1) 74040-2818


    fax
    +43 (1) 74040-2815
    A-1110 Wien, Simmeringer Hauptstrae 24

    mail
    web

    sales@comb-sol.com
    www.comb-sol.com

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