AircraftWing Design
AircraftWing Design
AircraftWing Design
Configuration Overview
Aerofoil Selection
Geometry & definitions, design/selection, families/types, design lift coefficient,
thickness/chord ratio, lift curve slope, characteristic curves.
High Lift Devices
Trailing edge and leading edge.
Wing Planform Shape & Geometry
Aspect ratio, taper ratio, sweep, dihedral, wing area & loading.
Other Wing Design Features
Vortex generators, wing stall fences, spoilers.
Non-Dimensional Coefficients
Used for comparing wing aerodynamics characteristics:
Lift Coefficient (CL) =
lift / 1 V 2 S L / qS
2
Drag Coefficient (CD) =
drag / 1 V 2 S D / qS
2
Pitching Moment Coefficient (CM)
= pitching moment / 1 V 2 Sc M / qSc
2
Where A = aspect ratio, S = planform area,
= mean chord, V = flight speed, = air density, q =
dynamic pressure.
Aerofoil Selection
Affects many aspects of aircraft performance:
Cruise speed, stall speed, take-off and landing distances, handling qualities
(especially near stall), overall aerodynamic efficiency, etc.
Usually designed/selected with primary operating mode in mind, e.g. cruise flight for
transport aircraft.
Variable geometry (e.g. high lift devices) then used to match up better with low-speed
requirements
Aerofoils Geometry & Definitions
Chord line: straight line connecting leading edge (LE) and trailing edge (TE).
Chord (c): length of chord line
Thickness (t): measured perpendicular to chord line as a % of it (subsonic typically 12%).
Other parameters of interest (with typical subsonic section values given) include:
position of maximum thickness (as a % of chord length aft of LE) (30%),
position of maximum camber (as a % of chord length aft of LE) (40%),
leading edge radius (as a % of chord length) (4%),
angle of attack - angular difference between chord line and airflow direction.
Previously selected from existing catalogues considering factors such as cruise drag,
stall/pitching moment characteristics, thickness available for fuel/structure, ease of
manufacture, etc.
Nowadays custom-designed with existing computational (CFD) aerofoil design tools
based upon desired aerofoil pressure distributions.
Main aerofoil parameters affecting above:
Maximum t/c and its chordwise location, nose radius, camber and its
distribution, trailing edge angle.
Early Aerofoil Families
A variety is shown below:
Aerofoil Categories
Early based on trial & error.
NACA 4 digit 1930s.
NACA 5-digit aimed at pushing position of max camber forwards for increased CL,max.
NACA 6-digit designed for lower drag by increasing region of laminar flow.
Modern mainly based upon need for improved aerodynamic characteristics at speeds
just below speed of sound.
Aerofoils NACA 4 Digit
Rarely used today except for in simple symmetrical tailplane and fin sections.
1st digit: maximum camber (as % of chord).
2nd digit (x10): location of maximum camber (as % of chord from leading edge
(LE)).
3rd & 4th digits: maximum section thickness (as % of chord).
Thus NACA 2412 has 2% camber at 40% chord from LE & is 12% thick (max).
Aerofoils NACA 5 Digit
Much better low-speed characteristics than 4 digit series.
1st digit (x0.15): design lift coefficient.
2nd & 3rd digits (x0.5): location of maximum camber (as % of chord from LE).
4th & 5th digits: maximum section thickness (as % of chord).
Thus NACA 23012 has CL of 0.3 with max camber at 15% chord from LE & is 12% thick
(max).
Aerofoils NACA 6 Digit
Still represents good basis for some subsonic & high-speed applications (e.g. Mach 2 F15 uses 64A series).
1st digit: identifies series type.
2nd digit (x10): location of minimum pressure (as % of chord from leading edge
(LE)).
3rd digit: indicates acceptable range of CL above/below design value for
satisfactory low drag performance (as tenths of CL).
4th digit (x0.1): design CL.
5th & 6th digits: maximum section thickness (%c)
Thus NACA 632-315 is 6-series with minimum pressure 30% of chord back from LE,
design CL of 0.3 0.2 & is 15% thick (max).
Modern Computationally-Designed Sections
First use was to improve transonic behaviour much pioneering work done by Pearcey
at NPL in the 1960s.
Produced the peaky section, featuring:
Relatively flat upper surface
Marked suction peak near to leading edge.
Cusped trailing edge for increased rear loading.
Supercritical Sections
These were developed by Whitcomb (NASA Langley) first flew on an F-8 in 1971.
Sections designed to minimize transonic effects and allow aircraft to travel at higher
speeds without suffering from too much wave drag.
Sections feature:
Very flat upper surfaces to spread out lift.
Increased lower surface camber at rear end.
Increased leading edge radius to reduce leading edge velocities.
Cli
Cdmin
Cm
(Cl/Cd)max
0.2
0.0045
-0.03
66.7
ao
(deg)
-1.5
as
Clmax
(deg)
12
1.45
Cla
(1/rad)
(t/c)max
5.73
9%
2 W
1 V 2SC
CL
V or must be
L
2
W/S reduces as fuel is used up so ifLCL is to be kept constant
S either
V then
2
reduced.
Stall characteristics of thin aerofoils may be improved with leading edge devices (slots,
slats, etc.)
Stall effects more important for high aspect ratio wings.
Tip stalling is undesirable as it produces large roll rates.
Lift Curve Slope (a)
Theoretical 2-D value for lift-curve slope (a = dCL/d) is 2 per radian = 0.11 per degree.
2
0.16 A
2
a3 D a2 D / 0.32
1 M N cos 1
4
cos 1
4
Where:
A = aspect ratio, MN = flight Mach number,
= sweep of quarter-chord line.
Deployment of high lift devices usually has small effect upon lift curve slope.
Available for all classes of standard aerofoils.
Include plots of CD, CL, L/D, CP, Mo & geometry co-ordinates.
Vs 2W / SCL,max
touch-down speed
1.3 Vs,
lift-off speed
1.2 Vs
Increase in either S or CL,max will reduce Vs and hence touch-down and lift-off speeds.
Many different types available, both active and passive.
All work in on or more of three ways:
Increasing chord length (and thus wing area)
Increasing camber (and thus CL,max).
Improving state of boundary layer, thus increasing s and CL,max.
Generally categorised as leading-edge (LE) or trailing-edge (TE) types with the latter
usually preferable.
and
Plain Flap
Simplest type (similar to ailerons, etc.) flap rotation changes camber to increase lift for
given .
Stall angle reduced as separation occurs earlier on more highly cambered upper surface.
Maximum CL,max of about 0.75 for 40% chord at flap deflection of about 40 o.
Split Flap
Split Flap
Slotted Flap
Flap moves slightly rearwards as it rotates to produce a slot.
High pressure air from the lower surface then travels onto the upper to re-energise
boundary layer and delay separation/stall.
Cures problem of early separation suffered with plain flap.
Profile drag is much less than for plain & split flaps better for take-off performance.
Multiple slot arrangements often used to enhance effect though this increases cost &
complexity issues trend nowadays is for less slots.
Produce a relatively large pitching moment change.
Fowler Flap
Very popular system similar to slotted flap but moves much further back along tracks
to significantly increase wing chord/area.
Large lift increment available, CL,max of about 1.2 for 40% chord.
Used on many jet transport aircraft and some fighters (e.g. F-111, Tu-22).
= quarter-chord sweep
FLE
= 4000 N/m2 for combat a/c
= 5500 N/m2 for transport a/c
Main categories of leading edge devices are:
Leading edge flap (can take form of plain nose flap or droop nose).
Krueger flap.
Sealed slat.
Slotted slat.
Usually occupy between 10% and 20% of the available wing chord typically 16%.
Leading Edge Flap
Krueger Flap
Nose flap formed by rotating part of lower surface about a simple hinge.
Increases chord (area), nose radius & camber.
Disadvantages include complexity, costs & high profile drag.
Sometimes vented to re-energise upper surface flow and increase stall angle.
Often used on large airliners (Boeing 747) and some fighters (Tornado).
Slot/Slat Systems
A slot is opened up and high pressure air is forced from the lower surface onto the
upper.
This re-energizes the boundary layer and increases the stall angle and CL,max (typically by
about 0.85).
Usual system involves movement of the forward section (slat) along a track to open up a
slot.
Problems/disadvantages:
Low drag affects landing performance, system cost & complexity, pilots visibility
impaired at high .
2-D CL,max
3-D CL,max
1.6
1.5
1.0
0.95
0.8
0.55
1.1
0.75
0.9
0.6
1.4
0.95
1.2
0.8
1.8
1.2
2.5
1.65
2.9
1.9
1.2
0.8
1.8
1.2
2.2
1.45
0.5
0.4
1.0
0.85
0.8
0.65
Extended Positions
Two (or more) extended positions at least for landing and take-off.
Take-Off High lift/drag requirement so TE flap deflection about half of landing setting
and LE slots at about 2/3 of maximum landing values.
Landing Need high lift and drag so use maximum flap and slot deflections.
Limits due to pitching moment and mechanical design constraints.
MAC =
2 2
4 ( S / A) 1
cr 1
(1 ) Aspect
(1 )2
Ratio
(A)
3
3
Aspect Ratio
A319, A320-200
34.1
9.5
Boeing 737
28.9
8.8
Boeing 757
38.05
8.0
MD-81
32.0
9.6
BAe Jetstream 41
18.29
10.26
Embraer 120
19.78
9.9
Regional Turboprops
Shorts 330-200
22.76
12.3
43.9
8.8
A340-200
60.3
10.0
Boeing 747-200C
59.6
6.94
Boeing 747-400
64.3
7.87
Boeing 767-200
47.57
8.0
Boeing 777-200
60.9
8.68
L1011-250
47.35
6.95
MD-11
51.77
7.5
DC10-30
50.42
7.5
Aircraft
Aspect Ratio
9.39
5.3
Sepecat Jaguar
8.69
3.12
Grumman F-14A
11.6 19.54
2.07 7.28
MDD F-15E
13.05
3.01
Lockheed F-16C
9.45
3.0
MDD F/A-18E
11.43
3.52
Su-27
14.69
3.57
Eurofighter Typhoon
10.52
Panavia Tornado
8.6 13.9
2.78 7.27
Taper Ratio ()
Defined as the ratio of the tip chord to the root chord.
Wing taper is primarily chosen to produce a near-elliptical
spanwise lift distribution this reduces the trailing vortex drag
component.
This is preferable to employing an elliptical planform shape as it is
much less complicated in terms of design, manufacture and
assembly.
Wing Sweep ()
Usually defined along the chord line.
Generally used on high-speed aircraft to:
Increase Mcrit, and/or
Reduce peak wave/compressibility drag.
cos 1/ 4
0.6
1 cot LE 0.8
cos
(1/
M
)
6
LE
Optimum
Wing Dihedral/Anhedral ()
Often incorporated for lateral/rolling stability/control purposes.
Also often used for general layout reasons, e.g. increased ground
clearance requirements for wing-mounted powerplants & stores
(dihedral), reduction of length of tip-mounted outriggers on
Harrier (anhedral).
BAe Harrier
BAe Harrier
Ultra light
200 400
500 800
1000 1800
1000 2000
1500 2000
2000 3000
2200
3000
4000
2500 3000
Turboprop transport
3000 4000
Naval strike/interceptor
3500 4000
Land-based
strike/interceptor
Supersonic
bomber/transport
Subsonic long-range bomber
4000 5000
5500 6500+
5000
5000 6000
6200 7000+
Wing Twist
The wing is often twisted, usually to reduce tip-stalling effects.
The usual method is to reduce the angle of attack moving towards
the tip, known as washout.
nA1.25
SP sec 1/ 4
t / c
Where n is the ultimate maximum normal load factor (greater of
manoeuvre and gust conditions)
Typical SP values are:
Executive jets
12 13
Subsonic military strike/trainer
18
Supersonic military strike/intercept
18 20
Long range supersonic
10
High performance sailplane
> 30
Others
15 - 16
A good compromise between the aerodynamics and structure
may be made with the following correlation:
SPcos1/ 4
A=
1.6
0.8
t / c
0.4
Used to:
Dump lift after touch-down, thus preventing aircraft from
bouncing back up into the air.
Allow controlled descents without gaining excessive aircraft
speed.
Increase drag to reduce landing distance.
Provide roll control through differential operation, either:
In conjunction with ailerons, or
As primary roll control method, leaving entire trailing
edge free for flap use.
Stall Fences
Used on highly-swept wings to alleviate tip-stalling problems (due
to thickening boundary layer of outwards flowing velocity
component).
Winglets
Winglet produces its own closed vortex system which partially
cancels main wing trailing vortices.
This reduces spanwise downwash and thus lift-induced drag.
Usually fitted above the tip for ground clearance reasons.
Cheaper, easier & more aerodynamically efficient to increase wing
span instead and for full effect should be designed from outset,
rather than as ad-hoc feature.
May also be used as lateral stability/control surfaces