Teseo SRL - Via Degli Oleandri, 1 25015 Desenzano Del Garda (BS) - Italy Tel. +39 030 9150411 - Fax +39 030 9150419 Fluid Power Distribution Systems
Teseo SRL - Via Degli Oleandri, 1 25015 Desenzano Del Garda (BS) - Italy Tel. +39 030 9150411 - Fax +39 030 9150419 Fluid Power Distribution Systems
Teseo SRL - Via Degli Oleandri, 1 25015 Desenzano Del Garda (BS) - Italy Tel. +39 030 9150411 - Fax +39 030 9150419 Fluid Power Distribution Systems
ENG
MADE
IN ITALY
ALUMINIUM PIPEWORK
IRELAND
ireland@teseoair.com
DEUTSCHLAND
www.teseoair.de
deutschland@teseoair.com
UNITED
STATES
IBERICA
www.teseoiberica.eu
www.teseoiberica.com
teseo@teseoiberica.com
www.teseo.us
www.teseoair.us
g
n
i
k
thin
e
r
a
Squ
e
d
i
s
out
x
o
b
the
NEDERLAND
www.teseonederland.eu
nederland@teseoair.com
MEXICO
www.teseo.com.mx
TESEO
www.teseoair.com
www.teseoair.it
teseo@teseoair.com
UNITED
KINGDOM
www.teseouk.eu
uk@teseoair.com
CANADA
www.teseo.ca
canada@teseoair.com
COLOMBIA
www.teseo.co
colombia@teseoair.com
FRANCE
www.teseo.fr
france@teseoair.com
INDEX
COMPANY PROFILE ..........................................................Page
16
20
Accessories ...............................................................Page
21
34
AP Aluminium pipework.................................................Page
38
42
Accessories ...............................................................Page
43
54
56
62
Accessories ...............................................................Page
65
70
Accessories ...............................................................Page
72
74
Accessories ...............................................................Page
76
79
81
82
83
85
90
93
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
LEGEND
A
mm ........................................................Width, dimension
mm ....................................................................Distance
D-d
mm ................................................................... Diameter
Kg - Nm .................................................................. Force
I-i
Jx
Jy
mm ...................................................................... Length
_ .................................................................Code number
g .......................................................................... Weight
mm .......................................................................Radius
mm ..................................................................Thickness
- ...............................................................Threaded hole
............................................................................ Angle
HBS
AP
Aluminium pipework
POW
ATS
IMPORTANT
The drawings contained in the catalogue are typical and not binding. Teseo Srl are continuously
improving products and features and reserves the right to modify design and dimensions at any
time.
WARNING!
For the correct application of all Teseo products carefully read the technical data in this catalogue
and on our website www.teseoair.com. Thoroughly read the instruction manual before carrying out
the installation.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
TESEO HISTORY
Teseo SRL was founded in 1988 and initially worked
within the textile industry as an industrial supplier and
engineering consultants.
25
1988-
years
2013
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
TESEO
Systems
TRADITIONAL
Systems
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
S ALES NET
Today compressed air is widely used in many different industrial fields,
applications range from textile to precision engineering, to automotive
and pharmaceutical industry. Through complete plants or simple manifolds, the distribution of compressed air is used in every kind of production activity as service or machine. Aluminium is now the preferred
choice for the inert gas distribution among the out dated technology of
galvanised steel or welded steel. Due to the growing interest in aluminium solutions, Teseo has developed its own commercial network.
Teseo is managing its products through a national and international network of distributors and qualified installers providing them with a technical and commercial quality support.
ITALY:
TESEO SRL
VIA DEGLI OLEANDRI, 1
25015 DESENZANO DEL GARDA
BRESCIA
Tel. +39 030 9150411
Fax +39 030 9150419
SPAIN:
TESEO IBERICA AP, S.L.
POL.IND.SEGLE XX C/GALICIA,114
08223 TERRASSA - BARCELONA
Tel. +34 93 7834730
Fax +34 93 7834538
GERMANY:
TESEO DEUTSCHLAND GMBH
BLEICHSTR. 47
56249 HERSCHBACH
Tel. +49 2626 923225
Fax +49 2626 349255
NETHERLANDS:
TESEO NEDERLAND B.V.
GEERDINKSERF, 19
7722 AZ DALFSEN
Tel. +31 529 435983
Fax +31 529 435984
UNITED KINGDOM:
TESEO UK
UNIT 2, HOUSE 5
LYNDERSWOOD FARM, LYNDERSWOOD LANE
BRAINTREE, ESSEX CM77 8JT
Tel. +44 08701 672150
Fax +44 08701 672151
CANADA:
TESEO CANADA
4420, BOULEVARD INDUSTRIEL
J1L 2S8 SHERBROOKE, QUBEC
Tel. +1 819 823 2179
Fax +1 819 562 2274
Teseo are constantly improving its own commercial network through branches and distributors to grant the best products and services to suit the
needs of our customers (installers, resellers, end users).
Our worldwide net of Teseo contacts is all directed to the customers
satisfaction offering technical assistance and fast delivery from their warehouse.
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
Distribution pipework in aluminium for compressed air, nitrogen, vacuum and other inert
gases, from 12mm to 110 mm
internal diameter.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
PRESS RELEASE
Since the beginning Teseo has
invested in communication on
technical reviews dedicated to
pneumatic and to technical trade magazines, either with advertisements or with press release
about applications.
Thanks to the job done in the
past, the Teseo brand is now clearly and strongly identified with
the concepts of quality, reliability and modularity. With coverage
and presence in the most prestigious and well-known worldwide
publications.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
www.teseoair.com
@ Area dedicated to products, where you can run advanced searches for components
or check their correct coding, and technical data and view explanatory drawings.
@ Area dedicated to our virtual press office: editorials on our brand and products
promotions, like trade fairs reports and publications on specific magazines all over
the world.
@ Area dedicated to case histories and different applications of our products.
@ Area dedicated to product news, past, present and future significant events.
@ Dedicated on-line forms are available, fill in to ask for customized products, ask
for a quote, place an order or to assemble simple components with more complex
ones.
@ Register on-line and communicate with all of the Teseo departments.
@ Free design software is available on line in order to size your own plant with Teseos
Aluminium pipework system.
@ Simple on line software is available to order Teseo parts and fittings, by using a
simple and intuitive form.
@ A complete converter of units of measurement is also available on line.
It is possible to download this Catalogue and many other documents in Acrobat PDF format.
AWARDS
WINNER 2007
WINNER 2001
FINALIST 2006
FINALIST 2006
WINNER 2000
WINNER 1999
FINALIST 2006
WINNER 1996
WINNER 2006
WINNER 1992
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
10
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
11
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
12
PATENTS
A patent is at the origin of Teseo design philosophy and we are constantly
searching for new patented solutions.
Our patents are issued to protect the creativeness of our technical staff
and the reliance of our distribution network together with all our customers
who are looking for innovation and quality of the products purchased.
At Teseo we consider that the patents are vitally important, and are the
only distinguishing marks of the innovative inventors and manufacturers.
Today our R & D Technical office, are managing various patents registered in different countries and developing new patented products also for
Design. To make our philosophy more clearly identified and original, Teseo
has registered its own trade mark Worldwide.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
13
CERTIFICATION
The Design, production and Quality management is certified according to the standard UNI en ISO 9001. SGS,
the most famous certification institute, analyses and approves our management system, with an annual audit
for the checking of the level and its improvement.
Teseo components are tested in our internal test department and also through external certified structures
SIT, ISPEL, UNI or institutes such as SGS, TUV, TSSA
and others.
Our quality management department collaborates
with external qualified and experienced consultants
in our industrial field.
Teseo components are manufactured with quality
raw materials according to standard ISO: UNI en
755-2, UNI EN 755-3, UNI EN 515, UNI EN 573-3,
UNI EN 1706, UNI 5931, UNI EN 1461, UNI EN
3601 and others.
Teseo components are tested according to various procedures; The TUV institute checked an
assembly of the HBS, testing it to cyclical pressurization; The AQM society tested the principal
components of the AP range up to 120 bars with
a range of temperature from -20C to +130C; the SGS institute
certified that the AP system succeeded with the failure test pressure at 160 bars.
The University of Torino independently tests and measures the flow rates of our piping
while the Brescia university is co-operating with specific technical consultants.
The calibration tools used in Teseo are regularly tested and certified by MG.
Teseo pipework systems are in compliance with the US standards ANSI B31.3 and B31.9.
Approved by the Certification Bodies of the different provinces of Canada
Teseo pipework systems are designed, manufactured and tested according to the safety
requirements of the European Standard 97/23/CE (PED).
Kiwa has determined that the quality management system of Teseo Srl meets the requirements of Annex III, E1 of the Pressure Equipment Directive 97/23/CE.
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
14
QUALITY
Teseo carries out inspection of all aspects of
production to guarantee the suitability of its products. All parts are checked, not only at the manufacturing process but also during all the different assembly processes.
Each item is clearly identified by a product sheet with all the checks to be done according to
the critical features of the products and its sizing
using a plan sampling according to the standard
UNI ISO 2859 that enables us to define a LQA
chosen through 1.5, 2.5 and 6.5.
We carry out the quality check of the material by
using the sampling frame in accordance with UNI
ISO 2859. For each drawing there is a specific
check sheet.
In each item sheet there is a list with the checks
to be done, according to the criticality of the dimension we settle check coefficient LQA (acceptable quality limit). To be chosen among 1.5,
2.5 and 6.5.
Teseos pipework system undergoes 10 functional, dimensional and aesthetical checks during all
the production and packaging processes.
Teseo works with a product traceability process,
where specified. This procedure allows Teseo
to verify all the documentation in case of a non
conformity and to point out the possible faults in
the production process. Such procedure enables
us to follow up the quality of our products with
suppliers.
Further, we have planned preventive checks and
settings of our measurement instruments. Written procedures were defined in order to regulate the settings modalities and their frequency.
Such procedures have been set for all those instruments and devices which can affect the safety and the quality of our production.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
15
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
16
HBS
EASY TO ASSEMBLE
DEBURRING
MOUNTING
ASSEMBLING
TIGHTENING
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
17
HBS
BLUE DESIGN
The new generation of the blue in TESEO is the result of
the modification and the improvement of all the TESEO
systems.
Our continuous R & D into Energy Saving together with a
high regard for the Design ruled our technical choices.
We studied the internal passages and the thicknesses to
increase the flow rates through our tubing.
Double seats for the O-rings and high quality NBR Blue
O-Rings, manufactured for Teseo, are applied to all the
connections for high quality sealing.
Ergonomics of the complete system has been improved
thanks to optimization of the shapes and weights.
Precision manufacturing carried out on many components
improves the outer finishing and removes the die-casting
defects.
Outlet plates have been re-designed with new moulds, to
improve quality and accuracy.
The blocking parts have been analyzed and improved.
The implementation of accessories and components is
continuous.
Teseo are sourcing /FX DFSUJmDBUJPOT and
international compatibility.
310.000
270.000
HBS110
230.000
190.000
150.000
HBS80
110.000
70.000
30.000
80.000
70.000
HBS63
60.000
50.000
40.000
HBS50
30.000
20.000
10.000
15.000
HBS32
10.000
kW
(L 30 m - 6 bar - p 3%)
Nl/min
FLOW RATE
Compressor
power
HBS25
m3/min
5.000
0
bar
0,1
0,2
0,3
0,4
0,5
0,6
PRESSURE DROP
19
36
110
195
350
785
25
32
50
63
80
110
2.900
5.400
16.400
29.200
53.000
117.500
AIR PRESSURE:
6
0,6
87
12 bar
1,2 MPa
174 psi
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
18
HBS
T ECHNICAL CHARACTERISTICS
Extruded Aluminium ............................................................Alloy EN AW-6060 UNI EN 573-3:1996
International designations ........................................ ANSI 6060 - DIN1748/1: AlMgSi 0,5 BS 6060
Chemical composition ..........................................................................Si: 0,45 - Mg: 0,45 - Fe: 0,3
Heat treatment ...........................................................................................................Aging T5 o T6
Surface treatment (upon request) ..........................................................Chemical silver anodization
Specific weight, density ............................................................................................... Kg/dm3 2,71
Electrical conductivity .................................................................................................... % IACS 53
Thermal Conductivity ...................................................................................................... W/m.K 200
Specific heat .....................................................................................................................J/Kg.K 96
Coefficient of expansion .......................................................................................... mm/m C 0,024
Tensile strength .............................................................................................................. Kg/mm2 24
Yield strength ................................................................................................................. Kg/mm2 20
Modulus of elasticity .................................................................................................Kg/mm2 6.700
Brinell hardness ............................................................................................................... HB 7080
Melting range ................................................................................................................. C 600-650
O-ring material .....................................................................................................................NBR 70
Operating temperature...................................................................................................C -20/+120
Screw material ......................................................................................................... Steel class 8.8
Screw driving torque ...................................................................... Nm 1013,5 (90120 Inch Lbs)
Outlet thread ................................................................................................................. BSP or NPT
Terminal thread .............................................................................................................. BSP or NPT
Max operating pressure ......................................................................... 15 bar - 1,5 MPa - 217 psi
Failure test pressure .............................................................................. 56 bar - 5,6 MPa - 813 psi
WARNING!
Teseo components are intended only to uses for which they have been specifically designed by the
manufacturer and patent holder. This does not absolve the professional user to refrain from checking
technical compatibility and current project of your application. Our technical department is at your
disposal for evaluations, analysis of special use, to design and eventually implement specific components and assemblies. Teseo company is not responsible for any damage caused by improper,
erroneous, unreasonable and product incompatibilities with applications not specified by the catalog.
*For further information, please apply to Teseo Srl Technical Office.
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
19
HBS
SIZE DIMENSIONS
Name
Dimensions
Max
hole
Inner
volume
Weight
Moment of inertia
Section
area
Di
mm
A
mm
B
mm
l
mm
i
mm
C
mm
d
mm
V
l/m
P
g/m
Jx
cm4
Jy
cm4
cm2
HBS25
25
28
49
36
6,2
18
0,5
730
6,80
3,00
HBS32
32
36
50
36
6,2
20
0,8
1300
12,30
6,70
HBS50
50
60
60
36
36
6,2
20
2,0
1900
26,40
35,00
20
HBS63
63
68
74
60
36
6,2
20/30
3,1
2940
78,60
63,30
31
HBS80
80
85
85
60
60
6,2
42
5,0
3300
120,20
120,20
50
HBS110
110
115
115
60
60
6,2
43
9,5
4200
261,50
261,50
95
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
20
HBS
L
m
Part.
no.
P
Kg
25
4,0
32
32
5,7
24
50
9,0
16
63
13,8
12
80
16,7
110
21,0
Di
mm
L
m
Part.
no.
P
Kg
25
2,5
2,0
32
32
2,5
2,9
24
50
2,5
4,5
16
63
2,5
6,9
12
80
2,5
8,3
110
2,5
10,5
Di
mm
L
m
Part.
no.
P
Kg
25
4,0
32
32
6,3
24
50
9,5
16
63
14,0
12
80
17,0
110
21,3
Di
mm
L
m
Part.
no.
P
Kg
25
2,5
2,0
32
32
2,5
3,1
24
50
2,5
4,7
16
63
2,5
7,0
12
80
2,5
8,5
110
2,5
10,6
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
21
D
mm
I
mm
L
mm
B
mm
Part.
no.
P
g
25*
36
50
120
180
20
32*
36
65
120
200
20
50
36
90
160
570
10
63
36-60
106
160
770
10
80
60
130
160
950
10
110
60
180
230
2000
HBS
* It is suggested to the user, if the application makes it necessary, the implementation with the components:
711 048 120 + 725 010 056 + 212 006 008 (Page 31 and 32)
I
mm
L
mm
B
mm
Part.
no.
P
g
25
36
75
200
420
10
32
36
95
200
450
10
50
36
130
200
780
10
63
60
150
200
1000
80
60
180
200
1400
110
60
280
280
2500
d
mm
L
mm
I
mm
Part.
no.
P
g
32
25
66
36
270
10
50
32
88
36
621
10
63
50
105
36
777
80
63
125
60
1470
110
80
280
60
3000
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
22
HBS
L JOINT, COMPLETE
D
mm
I
mm
L
mm
B
mm
Part.
no.
P
g
25
36
60
30
240
20
32
36
60
42
280
20
50
36
80
60
530
10
63
36-60
80
75
1400
10
80
60
80
85
2600
10
110
60
110
165
3000
T JOINT, COMPLETE
D
mm
I
mm
L
mm
B
mm
Part.
no.
P
g
25
36
60
30
400
10
32
36
60
50
430
10
50
36
80
60
820
10
63
36-60
80
75
2100
10
80
60
80
85
3500
110/80
60
110
230
3900
110
60
110
230
4000
I
mm
L
mm
B
mm
Part.
no.
P
g
25
36
29
60
120
20
32
36
32
60
120
20
50
36
40
60
430
10
63
60
40
60
700
10
80
60
66
80
1350
110
60
150
110
2000
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
23
D
mm
I
mm
A
mm
Part.
no.
P
g
25
3/4 - BSP
36
50
32
1 - BSP
36
50
630
10
1120
10
50
11/2 - BSP
36
63
2 - BSP
36
60
2050
10
60
3360
10
80
21/2 - BSP
110
4 - BSP
60
72
5300
60
78
12600
HBS
L
mm
d
mm
Part.
no.
P
g
25
3/4 - BSP
220
30
340
10
32
1 - BSP
220
30
650
10
50
11/2 - BSP
250
42
740
10
63
2 - BSP
250
42
910
10
80
21/2 - BSP
1400
L
mm
B
mm
I
mm
Part.
no.
P
g
25
1/4 - BSP
28
60
36
114
20
32
1/4 - BSP
32
60
36
130
20
32
1/2 - BSP
32
60
36
128
20
50
1/4 - BSP
40
60
36
440
20
50
1/2 - BSP
50
60
36
430
20
63
1/4 - BSP
50
60
60
656
20
80
1/4 - BSP
66
80
60
1300
20
80
1/2 - BSP
66
80
60
1300
20
150
110
60
2000
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
24
HBS
E
mm
L
mm
I
mm
Part.
no.
P
g
25
3/4 - BSP
30
45
36
120
20
32
1 - BSP
36
60
36
140
20
50
11/2 - BSP
52
70
36
340
20
63
11/2 - BSP
65
72
60
440
10
80
1 - BSP
66
60
1300
20
80
2 - BSP
82
95
60
920
10
110
21/2 - BSP
115
150
60
2000
D
mm
L
mm
B
mm
I
mm
Part.
no.
P
g
25
3/4 - BSP
47
60
36
110
20
32
1 - BSP
55
60
36
230
20
50
11/2 - BSP
76
60
36
330
20
2 - BSP
80
60
60
430
10
80
60
650
10
L
mm
E
mm
I
mm
Part.
no.
P
g
63
80
25
1 - BSP
45
36
36
130
20
32
11/4 - BSP
61
50
36
190
20
50
2 - BSP
75
65
36
440
20
63
21/2 - BSP
90
82
60
600
10
80
3 - BSP
110
90
60
830
10
110
4 - BSP
152
115
60
1500
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
25
I
mm
A
mm
L
mm
Part.
no.
P
g
HBS
36
1/8 - BSP
50
25
80
20
36
1/4 - BSP
50
25
80
20
36
3/8 - BSP
50
25
80
20
36
1/2 - BSP
50
25
110
20
36
3/4 - BSP
50
25
105
20
36
1 - BSP
50
25
90
20
A
mm
L
mm
Part.
no.
P
g
60
1/2 - BSP
72
30
250
10
60
3/4 - BSP
72
30
220
20
60
1 - BSP
72
30
200
10
60
11/2 - BSP
72
30
150
10
60
11/4 - BSP
72
30
175
10
P
g
A
B
L
mm mm mm
Part.
no.
60
36
1/8 - BSP
72
48
25
140
10
60
36
1/4 - BSP
72
48
25
137
10
60
36
3/8 - BSP
72
48
25
133
10
60
36
1/2 - BSP
72
48
25
129
10
60
36
3/4 - BSP
72
48
25
125
10
60
36
1 - BSP
72
48
25
120
10
A
mm
L
mm
Part.
no.
P
g
36
1 - BSP
48
32
120
20
60
2 - BSP
70
49
600
10
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
26
HBS
Holes
L
mm
Part.
no.
P
g
36
36
1/4 - BSP
24
120
20
36
36
3/8 - BSP
24
115
20
36
36
1/4 - BSP
24
110
20
36
36
3/8 - BSP
24
100
20
60
36
1/4 - BSP
30
190
10
60
36
3/8 - BSP
30
175
10
60
36
1/2 - BSP
30
150
10
60
36
1/2 - BSP
30
160
10
I
mm
A
mm
L
mm
Part.
no.
P
g
25
36
48
40
190
20
32
36
48
44
200
20
50
60
70
60
530
10
63
60
70
72
610
10
I
mm
d
mm
L
mm
B
mm
Part.
no.
P
g
36
40
10
48
100
20
60
40
12
72
180
10
MANOMETER, COMPLETE
I
mm
d
mm
L
mm
B
mm
Part.
no.
P
g
36
50
45
48
144
10
60
50
55
72
205
10
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
27
D
mm
L
mm
d
mm
Part.
no.
P
g
25
1 - BSP
1000
37
1700
20
32
11/4 - BSP
1000
44
2200
20
50
2 - BSP
1000
65
4000
20
63
21/2 - BSP
1300
77
4700
20
80
3 - BSP
1600
90
5800
20
Part.
no.
P
g
HBS
d
mm
L
mm
l
mm
25
37
1000 1050
1900
10
32
44
1000 1080
2400
10
50
65
1000 1100
4300
10
63
77
1300 1450
5000
10
80
90
1600 1800
6300
10
I
mm
B
mm
L
mm
A
mm
Part.
no.
P
g
36
50
52
30
140
20
U BRACKET, COMPLETE
L PLATE, COMPLETE
I
mm
P
mm
L
mm
S
mm
Part.
no.
P
g
36
36
60
100
20
36-60
36
80
260
20
36-60
36-60
140
3,5
430
20
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
28
HBS
HANGING BRACKET
Di
mm
A
mm
d
mm
i
mm
Part.
no.
P
g
63
68
11
36
395
10
80
85
11
36
391
10
110
115
11
36
481
10
A
mm
B
mm
I
mm
L
mm
Part.
no.
P
g
130
170
140
600
1300
10
130
170
140
360
10
*without bar
Colour
Part.
no.
P
g
310
29
11
310
29
11
310
29
11
310
29
11
310
29
11
310
29
11
DEMO SUIT-CASE
A
mm
B
mm
L
mm
Configuration
Part.
no.
P
g
130
380
490
22 HBS parts
4500
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
29
HBS
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
30
HBS
i
mm
D
mm
L
mm
Part.
no.
P
g
36
36
14
50
160
20
60
60
14
55
300
20
60
36
14
55
170
20
P
g
A
mm
B
mm
Part.
no.
14
3/8 - BSP
48
85
500
20
14
1/2 - BSP
48
85
520
20
d
mm
L
m
Part.
no.
P
g
14
12
106
20
14
12
530
20
d
mm
L
m
Part.
no.
P
g
14
12
535
20
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
31
I
mm
A
mm
B
mm
D
mm
Part.
no.
P
g
36-60
50
28
10
100
20
I
mm
A
mm
L
mm
holes
Part.
no.
P
g
36
10
56
12
100
60
10
80
23
50
60
10
78
22
50
d
mm
L
mm
I
mm
B
mm
Part.
no.
P
g
60
36
10
26
20
P
g
HBS
INSULATING BLOCK
L
mm
I
mm
S
mm
Part.
no.
48
120
54
160
36
80
20
36
2,5
146
20
72
78
160
36-60
2,5
201
20
240
36-60
3,5
422
20
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
32
HBS
B
mm
L
mm
I
mm
S
mm
Part.
no.
P
g
48
60
60
36
77
20
54
80
80
36
2,5
148
20
72
80
80
36-60
245
20
78
94
140
36-60
3,5
420
20
A
mm
L
mm
I
mm
S
mm
Part.
no.
P
g
48
72
36
78
20
d
mm
Cod.
AS-BS
Part.
no.
P
g
25
1,78
019
0,4
100
25
0210-02
0,5
100
29
0230-03
0,7
100
32
2,62
121
0,7
100
32
0260-03
0,8
100
50
2,62
132
100
50
0440-03
1,3
100
63
2,62
140
1,2
100
63
0560-03
1,5
100
80
2,62
150
1,5
100
110
3,53
241
100
L
mm
D
mm
E
mm
Part.
no.
P
g
M6
10
4,2
100
M6
10
10
4,5
100
M6
12
10
4,8
100
M6
14
10
5,0
100
M6
18
10
5,8
100
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
33
A
mm
B
mm
L
mm
Part.
no.
P
g
50
190
240
700
I
mm
i
mm
L
mm
Part.
no.
P
g
60
36
80
190
d
mm
L
mm
Mat
Part.
no.
P
g
150
PVC
10
HBS
DRILLING JIG
VASELINE GREASE
Part.
no.
P
g
850
20
100
20
Part.
no.
P
g
50
20
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
34
NPT COMPONENTS
HBS
L
mm
B
mm
I
mm
Part.
no.
P
g
25
1/4 - NPT
22
60
36
114
20
32
1/4 - NPT
25
60
36
130
20
32
1/2 - NPT
25
60
36
128
20
50
1/4 - NPT
40
60
36
440
20
50
1/2 - NPT
40
60
36
430
20
63
1/4 - NPT
50
60
60
656
20
80
1/4 - NPT
66
80
60
1300
20
80
1/2 - NPT
66
80
60
1300
20
110
3/8 - NPT
203
110
60
2000
20
E
mm
L
mm
I
mm
Part.
no.
P
g
25
3/4 - NPT
30
40
36
120
20
32
1 - NPT
36
50
36
140
20
50
11/2 - NPT
52
70
36
340
20
63
11/2 - NPT
65
75
60
440
10
80
1 - NPT
66
60
920
20
80
2 - NPT
82
95
60
920
10
150
60
2000
20
L
mm
B
mm
I
mm
Part.
no.
P
g
3/4 - NPT
36
60
36
110
20
32
1 - NPT
44
60
36
230
20
50
11/2 - NPT
75
60
36
330
20
2 - NPT
80
60
60
430
10
80
60
650
10
L
mm
E
mm
I
mm
Part.
no.
P
g
110
63
80
25
1 - NPT
40
36
36
130
20
32
11/4 - NPT
52
50
36
190
20
50
2 - NPT
75
65
36
440
20
63
21/2 - NPT
90
82
60
600
10
80
3 - NPT
120
90
60
830
10
110
4 - NPT
150
115
60
1500
20
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
35
A
mm
L
mm
Part.
no.
P
g
36
1/8 - NPT
50
25
80
20
36
1/4 - NPT
50
25
80
20
36
3/8 - NPT
50
25
80
20
36
1/2 - NPT
50
25
110
20
36
3/4 - NPT
50
25
105
20
36
1 - NPT
50
25
90
20
A
mm
L
mm
Part.
no.
P
g
60
60
60
60
60
1/2 - NPT
3/4 - NPT
1 - NPT
11/2 - NPT
11/4 - NPT
70
72
72
72
72
30
30
30
30
30
250
220
200
150
175
10
20
10
10
10
I
mm
A
mm
L
mm
Part.
no.
P
g
36
1 - NPT
48
36
120
20
60
2 - NPT
70
49
600
10
NPT COMPONENTS
I
mm
HBS
holes
L
mm
Part.
no.
P
g
36
1/4 - NPT
24
120
20
36
3/8 - NPT
24
115
20
36
1/4 - NPT
24
110
20
36
3/8 - NPT
24
100
20
L
mm
d
mm
Part.
no.
P
g
25
32
50
63
80
1 - NPT
11/4 - NPT
2 - NPT
21/2 - NPT
3 - NPT
1000
1000
1000
1300
1600
37
44
65
77
90
1700
2200
4000
4700
5800
20
20
20
20
20
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
36
HBS
S HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HO
37
HBS
OLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLLOW BAR SYSTEM - HBS HOLL
38
AP
EASY TO ASSEMBLE
DEBURRING
MOUNTING
ASSEMBLING
TIGHTENING
39
AP
BLUE DESIGN
75.000
70.000
65.000
AP68
60.000
55.000
50.000
45.000
40.000
AP54
35.000
30.000
25.000
AP45
20.000
15.000
AP
kW
11
22
1.650
19
28
2.900
67
45
10.000
110
54
16.400
195
68
29.200
FLOW RATE
Compressor
power
10.000
dm3/min
Indicative diagram for the choice of the AP diameter according to compressor installed max power
AP28
5.000
AP22
bar
0,1
0,2
0,3
0,4
0,5
0,6
PRESSURE DROP
AIR PRESSURE:
6
0,6
87
12 bar
1,2 MPa
174 psi
40
T ECHNICAL CHARACTERISTICS
Extruded Aluminium ............................................................ Alloy EN AW 6060 UNI EN 573-3:1996
AP
41
AP
SIZE DIMENSIONS
Name
Dimensions
Max
hole
Weight
d
mm
P
g/m
Di
mm
A
mm
AP22
20
22,4
16,4
11
370
AP28
25
28
21,5
15
590
B
mm
Moment of inertia
Jx
cm4
Inner
volume
Jy
cm4
V
l/m
0,90
0,90
0,32
2,20
2,20
0,5
AP45
40
45
31
22
1170
11,00
11,00
1,3
AP54
50
55
38
30
1690
23,70
23,70
AP68
63
69
38
30
2080
44,10
44,10
3,1
42
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK NATURAL ALUMINIUM EXTRUDED PIPE
POW
AP
Di
mm
L
m
Part.
no.
P
kg
20
1,9
100
25
64
40
5,8
36
50
8,4
16
63
10,4
16
Di
mm
L
m
Part.
no.
P
kg
20
2,5
0,95
100
25
2,5
1,5
64
40
2,5
2,9
36
50
2,5
4,2
16
63
2,5
5,2
16
Di
mm
L
m
Part.
no.
P
kg
20
1,9
100
25
64
40
5,8
36
50
8,4
16
63
10,4
16
Di
mm
L
m
Part.
no.
P
kg
20
2,5
0,95
100
25
2,5
1,5
64
40
2,5
2,9
36
50
2,5
4,2
16
63
2,5
5,2
16
POW
43
L
mm
A
mm
E
mm
Part.
no.
P
g
20
25
46
39
10
60
10
86
10
40
80
12
200
10
50
150
12
395
10
63
150
12
480
10
AP
L JOINT, COMPLETE
D
mm
L
mm
B
mm
Part.
no.
P
g
20
40
22
90
10
25
50
30
135
10
40
75
100
430
10
50
100
57
780
10
63
100
72
910
10
D
mm
L
mm
B
mm
Part.
no.
P
g
20
40
24
150
10
25
50
30
240
10
40
75
160
730
10
50
100
60
1325
10
63
100
76
1530
10
T JOINT, COMPLETE
44
AP
POW
D
mm
L
mm
E
mm
B
mm
Part.
no.
20
46
24
25
60
28
40
80
50
150
63
90
P
g
70
10
125
10
35
300
10
75
710
10
700
10
P
g
POW
G
L
mm
B
mm
Part.
no.
40
1/8 - BSP
80
35
295
10
40
3/8 - BSP
80
35
290
10
40
1/2 - BSP
80
35
280
10
40
3/4 - BSP
80
35
270
10
40
1/4 - BSP
80
35
260
10
50
1/8 - BSP
150
75
705
10
50
1/2 - BSP
150
75
690
10
50
3/4 - BSP
150
75
670
10
50
1 - BSP
150
75
655
10
50
1/4 - BSP
150
75
700
10
63
1/4 - BSP
90
660
10
POW
D
mm
L
mm
B
mm
Part.
no.
P
g
20
3/8 - BSP
46
24
54
10
25
1/2 - BSP
60
28
105
10
40
1 - BSP
80
35
260
10
50
11/4 - BSP
150
75
615
10
50
11/2 - BSP
150
75
565
10
63
11/2 - BSP
90
20
430
10
45
D
mm
L
mm
B
mm
Part.
no.
P
g
20
1/2 - BSP
46
24
25
3/4 - BSP
60
28
57
10
110
10
40
11/4 - BSP
80
35
245
10
50
11/2 - BSP
63
2 - BSP
150
75
655
10
90
12
390
10
63
21/2 - BSP
90
13
450
10
AP
POW
POW
L
mm
E
mm
Part.
no.
P
g
20
1/4 - BSP
46
22
36
10
20
3/8 - BSP
46
22
40
10
25
1/4 - BSP
46
22
37
10
25
3/8 - BSP
46
22
46
10
25
1/2 - BSP
46
30
55
10
40
1/8 - BSP
70
36
148
10
40
1/4 - BSP
70
36
140
10
40
3/8 - BSP
70
36
135
10
40
1/2 - BSP
70
36
130
10
40
3/4 - BSP
70
36
120
10
50/63
1/4 - BSP
74
50
195
10
50/63
1/2 - BSP
74
50
190
10
50/63
3/4 - BSP
74
50
215
10
50/63
1 - BSP
74
50
195
10
L
mm
E
mm
Part.
no.
P
g
46
22
36
10
POW
3/8- BSP
25
1/2- BSP
46
22
49
10
40
1/2- BSP
70
36
135
10
40
3/4- BSP
70
36
140
10
1- BSP
70
36
140
10
50/63
40
3/4- BSP
74
50
190
10
50/63
1 - BSP
74
50
185
10
74
50
190
10
74
50
195
10
46
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK OUTLET PLATE WITH QUICKFIT, COMPLETE
AP
Di
mm
d
mm
B
mm
L
mm
Part.
no.
P
g
20
46
23
112
10
20
10
46
26
190
10
25
46
23
235
10
25
10
46
23
246
10
40
10
70
23
318
10
40
12
70
26
370
10
Di
mm
d
mm
B
mm
L
mm
Part.
no.
P
g
25
20
46
24
112
10
40
20
70
24
190
10
POW
40
25
70
28
235
10
50/63
40
74
35
370
10
50/63
20
74
35
318
10
50/63
25
74
60
370
10
FLEXIBLE PIPE FOR CONNECTION TO COMPRESSOR FOR COMPRESSED AIR (15 BAR)
D
mm
L
mm
d
mm
Part.
no.
P
g
20
1/2 - BSP
700
30
500
25
3/4 - BSP
700
35
750
40
50
3000
50
2 - BSP 1000
65
4075
63
77
4700
FLEXIBLE JOINT FOR AP-AP CONNECTION FOR COMPRESSED AIR (15 BAR)
D
mm
M
mm
L
mm
d
mm
Part.
no.
P
g
20
20
700
30
510
25
25
700
35
830
40
40
1000
50
3050
50
50
1000
65
4300
63
63
1300
77
5000
47
L
mm
B
mm
Part.
no.
P
g
20
1/2 - BSP
100
46
290
10
25
3/4 - BSP
118
56
500
10
40
11/4 - BSP
150
70
1250
10
50
11/2 - BSP
245
150
2450
10
63
2 - BSP
150
90
3300
10
AP
D
mm
MANOMETER, COMPLETE
L PLATE, COMPLETE
Di
mm
L
mm
B
mm
E
mm
Part.
no.
P
g
20
58
46
70
10
25
52
56
75
10
40
58
70
174
10
50/63
58
74
230
10
Di
mm
d
mm
A
mm
B
mm
Part.
no.
P
g
20
50
40
70
10
25
50
40
75
10
40
80
60
140
10
50/63
80
60
160
10
POW
POW
A
mm
B
mm
C
mm
Part.
no.
P
g
20
20
70
20
17
10
25
25
88
17
25
10
40
40
135
43
175
10
50
50
150
40
213
10
48
AP
SNAP CLAMP
POW
Di
mm
A
mm
B
mm
C
mm
Part.
no.
P
g
20
20
70
20
17
10
25
25
88
17
25
10
40
40
135
43
140
10
50
50
150
40
174
10
POW
HANGING BRACKET
Di
mm
A
mm
d
mm
i
mm
Part.
no.
P
g
40
45
11
30
274
10
50
55
11
36
302
10
63
69
11
36
323
10
A
mm
B
mm
L
mm
I
mm
Part.
no.
P
g
136
174
600
140
1300
10
136
174
600
140
1300
10
136
174
600
140
1400
10
136
174
600
140
1450
10
136
174
600
140
1400
10
POW
POW
B
mm
I
mm
L
mm
Part.
no.
P
g
50
25
30
40
37
10
66
35
50
47
60
10
49
D
mm
L
mm
Part.
no.
P
g
45
136
90
A
mm
B
mm
L
mm
Part.
no.
P
g
50
190
240
600
A
mm
B
mm
L
mm
Part.
no.
P
g
80
340
440
3700
AP
DRILLING JIG AP
DEMO SUIT-CASE
VASELINE GREASE
POW
Part.
no.
P
g
850
20
100
20
Part.
no.
P
g
50
20
POW
50
AP
pages 45-46-51
pages 42-43-46-51-52
pages 42-43-44-45-47-51
pages 42-43
HBS
I
mm
L
mm
Part.
no.
P
g
20
1/2 - BSP
36
49
180
20
1/2 - BSP
60
54
190
25
3/4 - BSP
36
49
310
25
3/4 - BSP
60
54
340
40
11/4 - BSP
60
70
750
50
11/2 - BSP
60
105
820
51
Di
mm
d
mm
B
mm
L
mm
Part.
no.
P
g
20
14
46
51
25
14
56
52
95
20
100
20
40
14
70
50
190
20
50/63
14
74
50
240
20
AP
POW
Di
mm
A
mm
B
mm
R
mm
Part.
no.
P
Kg
20
20
20
20
20
20
25
25
25
25
25
25
40
40
40
50
50
50
63
63
63
220
220
220
160
160
160
220
220
220
160
160
160
190
190
190
190
190
190
220
220
220
250
230
210
200
180
160
240
220
200
180
160
140
220
190
160
220
190
160
310
280
250
77
77
77
77
77
77
77
77
77
77
77
77
150
150
150
150
150
150
150
150
150
30
45
60
120
135
150
30
45
60
120
135
150
30
45
60
30
45
60
30
45
60
0,2
0,2
0,2
0,2
0,2
0,2
0,3
0,3
0,3
0,3
0,3
0,3
0,7
0,7
0,7
1
1
1
1,3
1,3
1,3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
L
mm
Part.
no.
P
g
20
440
1/2 - BSP
3/8 - BSP
680
25
440
3/4 - BSP
3/8 - BSP
1060
52
POW
AP
Di
mm
A
mm
B
mm
R
mm
Part.
no.
P
Kg
20
80
320
77
0,2
20
310
580
77
0,4
20
370
2020
77
0,9
25
70
300
77
0,3
25
310
570
77
0,6
25
370
2010
77
1,5
40
135
240
150
50
135
240
150
1,05
63
150
240
150
1,3
Di
mm
A
mm
B
mm
C
mm
Part.
no.
P
Kg
20
80
310
176
0,25
20
90
1210
176
0,55
25
100
260
182
0,4
25
110
1160
182
0,9
POW
POW
Di
mm
A
mm
B
mm
C
mm
R
mm
Part.
no.
P
Kg
20
1086
296
176
77
0,95
25
1000
302
182
77
1,5
Di
mm
B
mm
L
mm
Part.
no.
P
g
50/63
74
47
3/8" - BSP
200
10
50/63
74
47
1/2" - BSP
190
10
53
d
mm
L
mm
D
mm
E
mm
Part.
no.
P
g
M5
20
8,5
20
M5
25
8,5
20
M6
35
10
10
20
M6
45
10
14
20
D
mm
d
mm
Code
AS/BS NORM
Part.
no.
P
g
16
1,78
2050 - 014
0,1
10
20
1,78
2062 - 014
0,15
10
AP
20
0160 - 02
0,2
100
25
1,78
2081 - 019
0,22
10
25
0210 - 02
0,8
100
40
0350 - 03
1,1
10
50
2,62
3175 - 132
10
50
0440 - 03
1,3
100
L
mm
B
mm
Colour
Part.
no.
P
g
310
15
29
11
310
15
29
11
310
15
29
11
310
15
29
11
310
15
29
11
310
15
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
HBS
54
NPT COMPONENTS
AP
L
mm
B
mm
Part.
no.
P
g
40
40
40
40
40
50
50
50
50
50
63
1/8 - NPT
3/8 - NPT
1/2 - NPT
3/4 - NPT
1/4 - NPT
1/8 - NPT
1/2 - NPT
3/4 - NPT
1 - NPT
1/4 - NPT
1/4 - NPT
80
80
80
80
80
150
150
150
150
150
90
35
35
35
35
35
75
75
75
75
75
-
295
290
280
270
260
705
690
670
655
700
660
10
10
10
10
10
10
10
10
10
10
10
L
mm
E
mm
Part.
no.
P
g
POW
Di
mm
20
3/8 - NPT
46
22
36
10
25
1/2 - NPT
46
22
49
10
40
1/2 - NPT
70
36
135
10
40
3/4 - NPT
70
36
140
10
40
1 - NPT
70
36
140
10
50/63
3/4 - NPT
74
50
190
10
50/63
1 - NPT
74
50
185
10
74
50
190
10
74
50
195
10
POW
Di
mm
L
mm
E
mm
Part.
no.
P
g
20
20
25
25
25
40
40
40
40
40
50/63
50/63
50/63
50/63
1/4 - NPT
3/8 - NPT
1/4 - NPT
3/8 - NPT
1/2 - NPT
1/8 - NPT
1/4 - NPT
3/8 - NPT
1/2 - NPT
3/4 - NPT
1/4 - NPT
1/2 - NPT
3/4 - NPT
1 - NPT
46
46
46
46
46
70
70
70
70
70
74
74
74
74
22
22
22
22
30
36
36
36
36
36
50
50
50
50
36
40
37
46
55
148
140
135
130
120
195
190
215
195
10
10
10
10
10
10
10
10
10
10
10
10
10
10
55
L
mm
B
mm
Part.
no.
P
g
20
3/8 - NPT
46
24
54
10
25
1/2 - NPT
60
28
105
10
40
1 - NPT
80
35
260
10
50
11/4 - NPT
150
75
615
10
50
11/2 - NPT
150
75
565
10
63
11/2 - NPT
90
20
430
10
POW
L
mm
B
mm
Part.
no.
P
g
20
1/2 - NPT
46
24
57
10
25
3/4 - NPT
60
28
110
10
40
11/4 - NPT
80
35
245
10
50
11/2 - NPT
150
75
655
10
63
2 - NPT
90
12
390
10
63
21/2 - NPT
90
13
450
10
FLEXIBLE PIPE FOR CONNECTION TO COMPRESSOR FOR COMPRESSED AIR (15 BAR)
D
mm
L
mm
d
mm
Part.
no.
P
g
20
1/2 - NPT
700
30
500
25
3/4 - NPT
700
35
750
40
50
3000
50
2 - NPT 1000
65
4075
63
77
4700
AP
D
mm
NPT COMPONENTS
L
mm
20
440
25
440
Part.
no.
P
g
680
1060
56
AP
MULTIFLUID 25 BAR
U SE OF AP MULTIFLUID
AT 25 BARS (360 PSI)
Components for AP multifluid applications are described on following paper or identified with POW
mark
57
A
mm
B
mm
Part.
no.
P
g
20
46
50
214
10
25
60
10
65
330
10
40
80
12
100
640
10
50
150
12
150
1500
10
D
mm
L
mm
A
mm
B
mm
Part.
no.
P
g
20
46
100
270
10
AP
D
mm
25
60
10
130
425
10
40
80
12
160
890
10
50
150
12
245
2100
10
d
mm
B
mm
E
mm
A
mm
Part.
no.
P
g
20
46
65
48
10
25
56
65
50
10
40
70
65
220
10
50
74
65
300
10
58
AP
L
mm
B
mm
V
dm3
Part.
no.
P
Kg
20
220
46
0,35
1,74
25
220
56
0,35
1,75
40
230
70
0,35
1,8
50
230
74
0,35
1,9
D
mm
L
mm
B
mm
E
mm
Part.
no.
P
Kg
20
130
46
0,35
25
145
60
0,82
40
210
80
2,2
50
300
150
3,4
d
mm
B
mm
E
mm
Part.
no.
P
g
20
70
46
22
240
10
25
70
56
22
250
10
40
70
70
36
345
10
50
70
74
50
400
10
59
E
mm
B
mm
Part.
no.
P
g
20
60
46
70
10
25
60
56
75
10
40
60
70
174
10
50/63
60
74
230
10
A
mm
B
mm
E
mm
L
mm
Part.
no.
P
g
20
46
32
10
AP
Di
mm
10
25
60
60
10
12
40
80
120
10
12
50/63
150
285
10
L
mm
B
mm
310
310
Part.
no.
P
g
15
29
11
15
29
11
310
15
29
11
310
15
29
11
310
15
29
11
310
15
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
310
28
29
11
60
AP
61
AP
62
AT S
This unique track and trolley system is produced by Teseo srl. It has been
designed to support tooling and to provide compressed air, fluids and electrical supply to any point along the track.
A.T.S. is manufactured from a modular extruded aluminium track which can
be secured to a wall or any suitable structure, the trolley runs along the
track with minimal effort, supporting tooling and providing power right to
the point of use. Additional options can be supplied on the trolley.
Technical specifications
t&YUSVEFEBOPEJ[FEBMVNJOJVNSBJM
t5SPMMFZSVOTPOSPMMFSCFBSJOHT
t4VQQMZUVCFNN w
t0QFSBUJOHQSFTTVSFCBS QTJ
t&MFDUSJDDVSSFOUWBD
t"QQSPYJNBUFMPBEPOUSPMMFZLH MC
t$BCMF(
NN$
AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY -
63
AT S
The systems are delivered in a preassembled kit, packed in a stout cardboard box 3 m long (10 ft. ap-prox.)
containing all its units already preassembled, along with the fixing brackets and the instructions.
On the trolley there are one 1/4 outlet and one hook.
The following parts are to be ordered separately:
- accessories, special supports: see page 65;
- assembling tools;
- Transport and installation at the customers factory.
Part.
no.
Brackets
n
P
Kg
1,5
10
11
2,5
12
13
15
L
m
Part.
no.
Brackets
n
P
Kg
20
23
25
27
30
10
33
11
35
12
37
13
40
14
42
15
44
16
47
17
10
49
18
10
51
- ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUP
64
ATS
This system has a compressed air feed and is equipped with a single phase electric
feed. An output on the trolley is provided with a three-pole terminal board and an input
on one side of the rail with a box and safety clamp. The other features are the same as
the standard model.
AT S
Part.
no.
Brackets
n
P
Kg
1,5
13
14
2,5
15
16
18
Brackets
n
P
Kg
Part.
no.
24
28
31
34
36
10
41
11
44
12
46
AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY -
65
MAT
L
m
Part.
no.
P
Kg
0,5
1,6
10
2,5
10
3,8
10
Part.
no.
P
g
1/4 - BSP
150
10
L
mm
Part.
no.
P
g
400
290
A
mm
Part.
no.
P
g
160
400
20
AT S
MAT
ADDITIONAL TROLLEY*
L
mm
Part.
no.
P
Kg
270
1,7
- ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUP
66
AT S
PLASTIC CHAIN
L
m
Part.
no.
P
g
70
L
m
Part.
no.
P
g
40
L*
m
Part.
no.
P
g
1,5-4
L*
m
Part.
no.
P
g
5-18
HOSE
HOSE-CHAIN SET
ROPE-HOSE SET
AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY -
67
Part.
no.
P
Kg
1,8
1,5
2,6
3,5
4,4
5,3
L
m
Part.
no.
P
Kg
AT S
2,5
PUNCHED RAIL
1,5
2,6
3,7
2,5
4,4
5,3
Part.
no.
P
g
270
1/4 - BSP
1450
Part.
no.
P
g
270
185
- ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUP
68
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK ATS TRACK JOINT SET
L
mm
Part.
no.
P
g
220
540
L
mm
Part.
no.
P
g
250
1600
AT S
PULLEYS SET
A
mm
B
mm
Part.
no.
P
g
115
80
555
L
mm
Part.
no.
P
g
125-135
550
MAT
A
mm
I
mm
Part.
no.
P
g
120
115
60
650
AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY -
69
AT S
- ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUPPLY - ATS AIR TRACK SUP
70
SAB
The swinging arm for feeding and supporting compressed air pneumatic tools can be used over
a large semi circular working area.
It consists of a horizontal bar fixed on a hollow pivot revolving on self-lubricating bearings, with
gaskets for the compressed air seal.
The pivot is supported by two brackets attached to the wall with expansion dowels. For extra
movement along the length of the SAB, an ATS system can be fitted.
The sketch below shows an integrated solution obtained fixing a 3 m A.T.S. on a 3 m S.A.B.
B SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET -
71
Part.
no.
P
Kg
11
2,5
11,5
12
13
14,5
SAB
Swinging arm to be fixed to the wall complete with fixing dowels, 3/8
outlet and glider pad for tool balancer attachment. Maximum bearable
weight: 20 kg (44 lbs)
Part.
no.
P
Kg
0,7
5,5
- SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACK
72
Part.
no.
P
g
60
20
20
HBS
MAT
I
mm
Part.
no.
P
g
3/8 - BSP
36
80
20
SAB
MAT
HBS
ATS
L
mm
Part.
no.
P
g
120
350
20
L
m
Part.
no.
P
g
400
10
SYS
B SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET -
73
SAB
SAB INSTALLATION
- SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACKET - SAB SWINGING ARM BRACK
74
WBA
Technical Characteristics:
t"OPEJ[FEBMVNJOJVNGSBNF
t5BCMFEJNFOTJPOTYPSDN
t)FJHIUGSPNHSPVOEDN
t)FJHIUPGUSPMMFZGSPNHSPVOEDN
t$PNQSFTTFEBJSPVUMFUw
t$PNQSFTTFEBJSJOMFUw
A WORK BENCH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEMBLY - WBA WORK BENC
75
L
m
Part.
no.
P
Kg
1,5
77
87
P
Kg
Part.
no.
004 003 150
78
88
L
m
Part.
no.
P
Kg
1,5
24
26
P
Kg
WBA
1,5
Part.
no.
1,5
25
27
CH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEM
76
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK NEON LAMP SYSTEM COMPLETE
WBA
RIGHT L PLATE
LEFT L PLATE
SMOOTHED PLATE
B
mm
L
m
Part.
no.
P
Kg
120
1,30
3,4
A
mm
L
m
Part.
no.
P
g
6,2
34
100
HBS
MAT
SYS
A
mm
B
mm
L
mm
Part.
no.
P
g
130
36
174
400
20
SYS
A
mm
B
mm
L
mm
Part.
no.
P
g
130
36
174
400
20
P
g
HBS
SYS
A
mm
I
mm
L
mm
S
mm
174
108
108
Part.
no.
36-60
174
2,5
400
20
36
108
174
20
36
168
236
20
A WORK BENCH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEMBLY - WBA WORK BENC
77
BENCH L PLATE
HBS
MAT
A
mm
B
mm
L
mm
Part.
no.
P
g
36
80
120
260
20
HBS
A
mm
L
mm
Part.
no.
P
g
85
110
280
20
D
mm
A
mm
G
mm
d
mm
Part.
no.
P
g
80
93
M12
32
320
10
WBA
FOOT, COMPLETE
A
mm
G
mm
Part.
no.
P
g
32
30
M12
115
20
B
cm
Part.
no.
P
kg/m2
200
CH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEMBLY - WBA WORK BENCH FOR ASSEM
78
B
cm
L
cm
Part.
no.
P
Kg
90
75
150
30
90
75
200
31
CUSTOMIZED STRUCTURES
WBA
WORK BENCH
AIR TROLLEY
FOR ASSEMBLY
- MAT MODULAR
- WBA AIR
WORK
TROLLEY
BENCH
- MAT
FORMODULAR
ASSEMBLY
AIR - TROLLEY
WBA WORK
- MAT
TA MODULAR
79
D
mm
L
mm
Part.
no.
P
g
Trolley
3/8
150
1400
Hose
14
4500
1000
Hollow bar
50
5000
9500
Glider pad
26
60
20
M AT
The trolley on hollow bar is equipped with 6 ball bearing wheels running on
HBS 50 profile.
The hollow bar has a double function: track for the trolley and conduit for
compressed air.
This trolley is recommended for high flow and heavy loads (max 40 kg)
Typical the application on assembly lines of car plants.
T- MAT
MODULAR
MODULAR
AIR TROLLEY
AIR TROLLEY
- MAT- MAT
MODULAR
MODULAR
AIR TROLLEY
AIR TROLLEY
- MAT
- MAT
MODULAR
MODULAR
AIR AIR
TROLLEY
TROLLEY
- MAT
-
80
HBS
A
mm
I
mm
D
mm
Part.
no.
P
g
50
36-60
6,5
100
10
HBS
ATS
A
mm
L
mm
Part.
no.
P
g
94
140
420
20
A
mm
I
mm
Part.
no.
P
g
60
36
80
20
D
mm
d
mm
Part.
no.
P
g
24
22
20
M AT
T MODULAR AIR TROLLEY - MAT MODULAR AIR TROLLEY - MAT MODULAR AIR TROLLEY - MAT
81
AM ALUMINIUM MANIFOLD
AM is a revolutionary manifold for the distribution of compressed air and other fluids under pressure (drinking water, oil, inert gases and vacuum ).
AM is particularly suitable to be mounted onto automatic machines to feed the different servomechanisms or onto injection or die-casting presses to cool moulds.
AM is assembled by means of the Teseo HBS components and bars.
The following drawings show an example of an assembled manifold with its parts.
1
2
Choose the bar diameter and cut to size
6
5.Choose the appropriate terminals
AM
PROPOSAL
The technical office of Teseo srl can design bespoke manifolds at
the request of the customer and supply them already assembly. The
manifolds can be manufactured with both systems, HBS and AP.
82
DT DRILLING TOOL
DT is a tool that enables you to drill the compressed air
distribution line under pressure with ease and safety. The
main advantages derived from the use of DT:
t/PEPXOUJNF:PVEPOUIBWFUPFNQUZUIFTZTUFNPS
stop Production.
t"MVNJOJVNQSPEVDFECZESJMMJOHEPFTOPUQFOFUSBUFJOUP
the pipework.
t5IFBEEJUJPOPGBOPVUMFUQMBUFJTFBTZBOETBGF
t5IJTQSPEVDUJTEFTJHOFEGPSUIF)#4BOE"1TZTUFNT
of TESEO
DT
OUTLET PLATE
HBS
I
mm
i
mm
36
36 1/2 - BSP
A
B
L
mm mm mm
48
48
Part.
no.
P
g
110
20
36
36 3/4 - BSP
48
48
105
20
60
60 1/2 - BSP
72
72
250
20
60
60 3/4 - BSP
72
72
220
20
60
36 1/2 - BSP
72
48
129
10
60
36 3/4 - BSP
72
48
125
10
DRILLING TOOL
D
mm
L
mm
Part.
no.
P
g
13
1/2 - BSP
320
750
19
3/4 - BSP
335
840
DRILLING TOOL - DT DRILLING TOOL - DT DRILLING TOOL - DT DRILLING TOOL - DT DRILLING TOOL
83
PIPE BENDER
We thought about a new tool that could solve
quickly and economically all the bending needs
in your installations.
Practical, lightweight and portable, CENT80 is
the new tool that allows the manual execution of
all the bends up to 180, straight on site.
Supported products
AP28
AP22
14mm
10mm
AP
R
mm
65
12
88
20
100
25
115
L
mm
Part.
no.
450
84
APPLICATIONS
85
HBS
AP
D
mm
L PUSH FITTING
E
mm
Part.
no.
P
g
14
3/8 - BSP
36
22
46
20
14
1/2 - BSP
34
22
47
20
HBS
D
mm
B
mm
L
mm
Part.
no.
P
g
14
20
48
62
20
HBS
AP
D
mm
T PUSH FITTING
L
mm
L
mm
E
mm
Part.
no.
P
g
14
35
77
20
14
1/2 - BSP
35
18
88
20
HBS
D
mm
L
mm
Part.
no.
P
g
14
70
110
20
Part.
no.
P
g
SYS
$POmHVSBUJPO
3/8 - BSP
Pressure regulator,
filter, manometer
1200
10
3/8 - BSP
Regulator, filter,
lubricator, manometer
2000
10
CA
86
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK M/F NIPPLE WITH TAPERED THREAD
SYS
G
L
mm
E
mm
Part.
no.
P
g
1/2 - BSP
1/4 - BSP
16
24
31
20
P
g
SYS
G
D
mm
L
mm
E
mm
Part.
no.
1/4 - BSP
18
11
10
20
3/8 - BSP
21
13
20
20
1/2 - BSP
26
15
10
32
20
HBS
D
mm
holes
Part.
no.
P
g
200
3 - BSP
3800
10
220
4 - BSP
5000
10
Part.
no.
P
g
SYS
G
CA
L
mm
E
mm
3/8 - BSP
28
17
26
20
1/2 - BSP
35
22
44
20
3/4 - BSP
40
27
78
20
1 - BSP
34
34
221
20
11/2 - BSP
60
55
290
20
87
HBS
AP
D
mm
L
mm
P
g
1/4 - BSP
13
26
14
20
10
14
27
17
30
10
P
g
HBS
AP
L
mm
Part.
no.
1/2 - BSP
50
170
10
3/4 - BSP
68
300
10
1 - BSP
80
420
10
11/4 - BSP
90
670
10
11/2 - BSP
100
990
10
2 - BSP
115
1600
10
21/2 - BSP
150
3550
10
HBS
AP
POW
G
Part.
no.
P
g
55
3/8 - BSP
150
10
67
1/2 - BSP
210
10
82
3/4 - BSP
360
10
ATS
POW
L
mm
WBA
SAB
HBS
F
Kg
Part.
no.
P
g
0,4 1
500
12
500
CA
Part.
no.
3/8 - BSP
E
mm
88
ALLEN SPANNER
SYS
d
mm
D
mm
L
mm
Part.
no.
P
g
14
150
55
10
Spare blade
10
SYS
E
mm
A
mm
L
mm
Part.
no.
P
g
34
140
30
10
P
g
AP
E
mm
POW
L
mm
Part.
no.
200
6-10
40
220
6-14
75
D
mm
d
mm
L
mm
Part.
no.
P
g
20
62
46
SYS
CA
DRILLING TOOL
89
A
mm
Part.
no.
P
g
25
20
32
25
20
10
20
WBA
SMALL WHEEL
HEXAGONAL NUT
d
mm
A
mm
d
mm
G
mm
Part.
no.
P
g
110
80
M12
380
10
L
mm
B
mm
A
mm
G
mm
Part.
no.
P
g
50
30
15
M6
22
50
SYS
SYS
D
mm
A
mm
Part.
no.
P
g
M6
2,5
20
Part.
no.
P
g
M6
200
10
D
mm
A
mm
Part.
N
P
g
10
18
25
20
SYS
CA
BUCKLE
D
mm
90
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK TESEO PIPING SYSTEMS APPROXIMATE FLOW RATES
Based upon independent data provided by the university of Torino (I), mechanical Department, research Contract
n 1089/97.
PRESSURE DROP
Working
pressure
(bar)
p=
Pi Pu
about 3%
L
(m)
14
AP22
AP28 e
HBS25
HBS32
AP45
AP54 e
HBS50
AP68 e
HBS63
HBS80
HBS110
2
4
6
8
10
0,07
0,12
0,18
0,25
0,30
30
30
30
30
30
160
300
460
628
650
600
1.100
1.650
2.300
2.700
1.000
2.000
2.900
4.000
4.800
1.900
3.600
5.400
7.300
9.000
3.600
6.650
10.000
13.500
16.800
5.900
10.900
16.400
22.700
27.200
10.500
19.500
29.200
39.700
48.500
19.000
35.400
53.000
72.200
88.000
42.300
78.500
117.500
160.000
195.000
Flow rates in this char are calculated with 3% pressure drop from inlet pressure. Lenght of pipe is 30 metres.
Comparing nominal diameters with the competitors, the flow rate of our piping is physically larger.
The blue lines are small, they fit in ours. MAKE THE RIGHT CHOICE!
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
91
Flow rate in
l/min
cfm
350
500
700
900
1100
1500
2000
2500
3600
6000
9000
11500
13000
15000
21000
27000
35000
50000
56000
62000
80000
98000
112000
160000
200000
250000
12
18
25
32
39
53
71
88
127
212
318
406
459
530
742
954
1236
1766
1978
2190
2825
3461
3955
5650
7063
8829
20
50
100
200
25
25
25
25
25
25
25
25
25
25
32
32
50
50
50
50
50
63
63
63
80
80
80
110
110
110
25
25
25
25
25
25
25
25
25
32
50
50
50
50
50
63
63
80
80
80
110
110
110
110
#110
#110
25
25
25
25
25
25
25
25
32
50
50
50
50
50
63
63
80
80
110
110
110
110
#110
#110
#110
#110
25
25
25
25
25
25
25
32
32
50
50
50
63
63
80
80
80
110
110
110
110
#110
#110
#110
#110
#110
25
25
25
25
25
25
32
32
50
50
63
63
63
80
80
110
110
110
110
#110
#110
#110
#110
#110
#110
#110
500
1000
1500
2000
25
25
25
25
25
32
32
50
50
50
63
63
80
80
80
110
110
110
#110
#110
#110
#110
#110
#110
#110
#110
25
25
25
25
32
32
50
50
50
50
63
80
80
80
110
110
110
#110
#110
#110
#110
#110
#110
#110
#110
#110
25
25
25
32
32
50
50
50
50
50
80
80
80
110
110
110
#110
#110
#110
#110
#110
#110
#110
#110
#110
#110
25
25
32
32
32
50
50
50
50
63
80
80
110
110
110
#110
#110
#110
#110
#110
#110
#110
#110
#110
#110
#110
This chart indicates Teseo piping diameters calculated at 8 bars pressure and 5% pressure drop from inlet pressure.
#110 = indicates pressure drop over 5%
Flow rate in
l/min
cfm
350
500
700
900
1100
1500
2000
2500
3600
6000
9000
11500
13000
15000
21000
27000
35000
50000
56000
62000
12
18
25
32
39
53
71
88
127
212
318
406
459
530
742
954
1236
1766
1978
2190
20
50
100
200
22
22
22
22
22
22
22
22
28
28
45
45
45
45
45
54
54
68
68
68
22
22
22
22
22
22
22
28
28
45
45
45
45
54
54
68
68
#68
#68
#68
22
22
22
22
22
22
28
28
45
45
45
54
54
54
68
68
#68
#68
#68
#68
22
22
22
22
22
28
28
45
45
45
54
54
68
68
#68
#68
#68
#68
#68
#68
22
22
22
28
28
28
45
45
45
54
68
68
68
#68
#68
#68
#68
#68
#68
#68
500
1000
1500
2000
22
22
22
28
28
45
45
45
45
54
68
68
#68
#68
#68
#68
#68
#68
#68
#68
22
22
28
28
45
45
45
45
54
54
68
#68
#68
#68
#68
#68
#68
#68
#68
#68
22
28
28
45
45
45
45
45
54
54
#68
#68
#68
#68
#68
#68
#68
#68
#68
#68
22
28
45
45
45
45
45
54
54
68
#68
#68
#68
#68
#68
#68
#68
#68
#68
#68
This chart indicates Teseo piping diameters calculated at 8 bars pressure and 5% pressure drop from inlet pressure.
#68 = indicates pressure drop over 5%
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
92
ALUMINIUM
(AL)
O-RING
SEALS
NYLON
NICKEL- PLATED
BRASS
97/23/CE
Compressed air
Vacuum
Nitrogen
Carbon dioxide
GAS
Argon
Argon-Carbon
Dioxide Mixture
Oxygen
Dry Chlorine
Sulphidric Acid
Oil emulsion 3%
for metalworking
Oil emulsion 8%
for metalworking
Glycol
Ammonia solution
Methyl alcohol
Vinilic glue
Ethanol
Formalin
Acetone
Aniline
Potassium bicarbonate
Potassium permanganate
Benzene
Gasoline
Diesel fuel
Acetic acid
Cloridric acid
Oleic acid
Nitric acid
Tartaric acid
Phosphoric acid
Sulfuric acid
B = Good;
C = Low;
D = Poor;
ACIDS
Boric acid
Citric acid
K= KIWA PED
Attention: the content of this table is based upon customers inquiries forwarded by customers during past 20
years. It is always recommended to evaluate the PED 97/23 directive and consider norms and laws applicable.
PED = 97/23/CE, annexe III, E1 compliant - CE 0620 - KIWA.
In the eventually of any doubt, please contact Teseos Technical Office.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
93
HBS-AP
ASSEMBLING INSTRUCTIONS
1. INTRODUCTION
1.1. This manual is very easy to consult and we recommend reading it before starting work, bearing in mind the regulations in your country.
1.2. Pay attention to the instructions identified by the mark ATTENTION.
1.3. The HBS and AP ranges of products from TESEO are suitable for the distribution of compressed air, nitrogen,
vacuum and inert gases.
1.4. For any application with water distribution, please check our sheet on page 92. For other fluids it is necessary to know their exact composition and to check if they are compatible with the HBS and AP system; in case of
any doubt, please contact the technical department of TESEO.
1.5. ATTENTION: TESEO is not responsible for problems due to failure to follow the instructions contained in within this manual.
3. PREPARATION
3.1. Cutting: this can be done by hand, using a hacksaw provided that the blade has
been lubricated with vaseline or other oils, as aluminium is a material which could
clog the tool. When making many cuts, we suggest using a circular chop saw with
metal cutting blade.
3.2. Deburring: after cutting the pipe, it is necessary
to remove the sharp edges using a de-burring tool.
This operation is required to avoid any damage to
the o-ring and to make easier the connection.
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
94
3.3. Lubrication: in order to make it easier to insert joint, lubricate the inner surface of the hollow bar, in order to avoid any damage to the O ring.
3.4. Drilling: during the drilling
operation, it is required to
have the pilot hole in the
centre of the pipe. Please
use a drilling jig.
The maximum diameter of the smoothed hole must not exceed the recommended diameter. Please see the table.
HBS
AP
The following tools can be used: a drill, a coned drill, a counter bore, a hole saw.
3.5. Hole de-burring: on outlet plates we recommend de-burring a maximum 1mm
around the hole in order not to damage the o ring seal.
3.6. ATTENTION: Wear protective glasses and gloves during cutting and drilling.
Flying chips could cause injury to eyes and hands.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
95
6.3. Isolation valves: ball valves must be mounted both at the beginning of the line and at the beginning of the
branches of the main line. Mount a pressure gauge at the beginning of the main line and a safety valve on the
air receiver.
6.4. Take-offs: for the down tubes: to prevent any impurities fouling the bottom of the hollow bar, we recommend
fitting the outlet plates on the sides of the hollow bar.
6.5. Flexible pipe: its use is recommended in order to isolate the installation from the
vibrations of the compressor.
6.6. Earthing: it is recommended in case of stray electrical currents.
6.7. ATTENTION: wear a safety helmet, harnesses and use scaffolding in compliance with the law before tracing and installing the line, as these operations are usually carried out at a dangerous height.
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
96
ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK - ALUMINIUM PIPEWORK 7. GENERAL TEST AND INSPECTION
7.1. Inspect every part of the system and check that no screw is loose, that all joints are properly in place and all
brackets are properly secured.
7.2. Check that the service valve placed between the compressor room and the line is closed.
7.3. Start the compressor and fill the tank up to the maximum pressure. If a compressor is not available, use nitrogen tanks and/or small portable compressors.
7.4. Open the valve and fill the system up to 1 bar approx. (15 psi); close the valve and check that no leaks are detected in the system.
7.5. Increase the pressure of the system slowly until you reach the maximum pressure. Keep this pressure for
about 1 hour. Test the system when the pressure is 1.5 times higher than the working pressure.
7.6. Inspect the system again and check that no leaks or other unusual deformations are visible in the joints.
7.7. Empty the system.
7.8. ATTENTION: testing and inspection must be carried out only when no one is present in the working
area. Wear a safety helmet and protective glasses when inspecting the system. Please follow all safety precautions.
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
97
2. OBSTACLES
We remind you that to avoid any distortion, the
bend radiuses of the flexible rubber pipes must
not be too sharp to avoid damage it, the flexible
pipe mustnt be forced against the obstacle.
3. CHANGES IN HEIGHT
4. SPECIAL ANGLES
5. CURVING AT 180
HBS25
HBS32
HBS50
HBS63
HBS80
Min Radius mm
Flex Pipe
100
130
200
270
340
Flex Pipe
AP22
AP28
AP45
AP54
AP68
90
100
150
200
270
Min Radius mm
Material
EPDM
Temperature
-30C +70C
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
98
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
99
Installer:
Retailer:
End user:
Flow rate
units
Teseo diameter
units
units
units
c2
Units
c3
Units
c4
Units
Units
Type of thread:
c5
Units
Area consumption
z1
z2
Units
z3
Units
z4
Units
units
Units
z5
Units
Coincidence factor
NPT
BSP
Drop column*
Diameter:...............
Quantity:................
Diameter:...............
Quantity:................
Diameter:...............
Quantity:................
Already have an installation? With these few data we tell you how much it costs!
And on the purchase of a new plant Teseo calculate the payback!
Product installed:
Total development:
Pipe:
% Losses hypothesized:
Labor cost:
Cost of electricity
English
German
Spanish
If you have additional information, you can write them on the next page,
more information allow us to better develop your project.
* Or create your drop column using the instructions on page 29 (HBS system) and page 50 (AP system).
For any special product that you have to realize contact the technical department Teseo Italy.
RIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTE
100
DRAFT:
ID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTRIBUTION SYSTEMS - FLUID POWER DISTR
IRELAND
ireland@teseoair.com
DEUTSCHLAND
www.teseoair.de
deutschland@teseoair.com
UNITED
STATES
IBERICA
www.teseoiberica.eu
www.teseoiberica.com
teseo@teseoiberica.com
www.teseo.us
www.teseoair.us
g
n
i
k
thin
e
r
a
Squ
e
d
i
s
out
x
o
b
the
NEDERLAND
www.teseonederland.eu
nederland@teseoair.com
MEXICO
www.teseo.com.mx
TESEO
www.teseoair.com
www.teseoair.it
teseo@teseoair.com
UNITED
KINGDOM
www.teseouk.eu
uk@teseoair.com
CANADA
www.teseo.ca
canada@teseoair.com
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