MODU Part 4 E-July16
MODU Part 4 E-July16
MODU Part 4 E-July16
Updates
July 2016 consolidation includes:
January 2016 version plus Notice No. 1
a n
o t
i c
1 6
(1996)
(1995)
(1994)
(1993)
9 May 1996
15 May 1995
9 May 1994
11 May 1993
Title/Subject
Status/Remarks
4-1-2/1.1
Application
4-1-2/1.3
4-3-6/11
Title/Subject
Status/Remarks
4-2-1/1.3
4-2-1/Figure 1
(New)
4-2-2/7.5.7(b)
4-2-2/9.3
Construction
4-2-2/11.1
General
To specify that bite type fittings can be used for flammable fluid system
provided such fittings can meet the requirement of 4-6-2/Table 10
Note 6 of the Steel Vessel Rules.
4-2-4/1.7
4-2-6/5.3.3
4-2-6/7.1.2
Hazardous Areas
4-3-1/3.7
Explosion-proof (Flameproof)
Equipment
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
iii
Part/Para. No.
Title/Subject
Status/Remarks
4-3-1/3.15.1
Category ia
4-3-1/Table 3
4-3-2/1.3
Short-circuit Data
4-3-2/9.5.2(a)
Instantaneous Trip
4-3-2/13.1.5
(New)
4-3-3/3.7.2(a)
Large Batteries
4-3-3/9.1.1
General
4-3-3/9.1.2
Electrical Equipment
4-3-3/9.1.3
4-3-4/7.1.1
General
4-3-4/7.1.2(a)i)
<No Title>
4-3-4/7.1.2(a)iii)
<No Title>
4-3-4/7.1.3
4-3-5/3.3.1
General
To remove the option for a single electrical propulsion motor with two
sets of windings.
4-3-5/3.7.5
(Deleted)
Semiconductor Converters
4-3-6/1.1
Hazardous Areas
Title/Subject
Status/Remarks
4-3-2/11.1
4-3-3/3.7.5(a)
4-3-3/3.31
4-3-5/1.1.3(d)
Creepage Distances
4-3-5/1.1.3(e)
(Renumbered)
Creepage Distances
iv
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part/Para. No.
Title/Subject
Status/Remarks
4-3-5/1.1.3(f)
(Deleted)
Non-standardized Parts
4-3-5/1.9.2(b)
Warning Plate
4-3-5/1.9.3(h)
4-3-5/1.13.4
Accessibility
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
PART
Table of Contents
vi
CHAPTER 1
CHAPTER 2
CHAPTER 3
Electrical Installations.......................................................................... 85
Section 1
General ................................................................................91
Section 2
Electrical Systems................................................................98
Section 3
Onboard Installation ...........................................................123
Section 4
Machinery and Equipment .................................................144
Section 5
Specialized Installations.....................................................150
Section 6
Hazardous Areas ...............................................................166
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
PART
CHAPTER
CONTENTS
SECTION 1
General .................................................................................................... 3
1
Requirements for Classification .......................................................... 3
1.1
SECTION 2
Definitions ........................................................................................... 4
3.1
3.3
3.5
3.7
3.9
3.11
Blackout........................................................................................... 5
3.13
3.15
5.3
Plans ............................................................................................... 6
5.5
Inclinations ...................................................................................... 6
7.3
7.5
7.7
7.9
7.11
7.13
TABLE 1
TABLE 2
TABLE 3
TABLE 4
1.1
Application ..................................................................................... 10
1.3
3.3
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
3.5
3.7
3.9
11
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
PART
Section 1: General
CHAPTER
SECTION
General
1.1
General
Unless CDS notation is requested, systems and equipment used solely for drilling operations are
in general not subject to Classification by ABS, provided they are designed and constructed in
compliance with an applicable recognized standard. Reference is made to the list of typical
recognized standards in Appendix 1 of the ABS Guide for the Classification of Drilling Systems.
A manufacturers affidavit or other acceptable documentation to verify compliance with applicable
recognized standards is to be made available to ABS upon request. Refer to 6-1-1/1.3.
Drilling systems and equipment that do not comply with an applicable recognized standard or that
will be installed in a unit with CDS notation are to comply with the ABS Guide for the Classification
of Drilling Systems.
1.1.2
Emergency services
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
1
1
1.1.3
Means of escape
4-1-1
References
1.1.3(a) Essential Services. For essential services related to drilling systems and equipment, see
4-1-1/3.5 and 4-1-1/Tables 3 and 4.
1.1.3(b) Well Test Systems. For requirements covering well test systems, see 4-1-1/7.13.
1.1.3(c) Internal Combustion Engines for Drilling Operations. For requirements covering internal
combustion engines designed for drilling operation, see 4-1-2/3.
1.1.3(d) Internal Combustion Engines installed in Hazardous Areas. For requirements covering
the installation of internal combustion engines in hazardous areas, see 4-3-6/11.
1.1.3(e) Mud Tank Level Alarm. For requirements covering the mud tank level alarm, see 5-2-5/1.7.
1.1.3(f) Rotating Electrical Machines. For requirements covering the certification of rotating
electrical machines for essential services, see 6-1-7/5.
Definitions (2012)
3.1
Control Station
A location where controllers or actuator are fitted, with monitoring devices, as appropriate, for purposes of
effecting desired operation of specific machinery.
Control Station is defined exclusively for purposes of passive fire protection as intended by the IMO
MODU Code, in 5-1-1/3.9.2(1).
Centralized Control Station is used in Part 4, Chapter 9 Automation of the Steel Vessel Rules to refer to the
space or the location where the following functions are centralized:
3.3
Machinery Space
Machinery Space is any space that contains propulsion machinery, boilers, oil fuel units, steam and internal
combustion engines, generators and major electrical machinery, oil filling stations, air conditioning and
ventilation machinery, refrigerating machinery, stabilizing machinery or other similar machinery, including
the trunks to the space. Machinery space is to include machinery space of category A, which, as defined
in 5-1-1/3.9.2(6), is a space and trunks to that space which contains:
Internal combustion machinery used for purposes other than main propulsion where such machinery
has in the aggregate a total power output of not less than 375 kW (500 hp); or
Any oil-fired boiler (including similar oil-fired equipment such as inert gas generators, incinerators,
waste disposal units, etc.) or oil fuel unit.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
3.5
4
1
1
4-1-1
Essential Services
Essential services are:
i)
Systems of the drilling unit whose loss or failure would create an immediate danger to the unit
(primary essential services);
ii)
Emergency services as described in 4-3-2/5.3 (each service is either primary essential or secondary
essential depending upon its nature, as described above); and
iii)
Other special characteristics (e.g., special services) of the drilling unit whose loss or failure would
create a potential danger to the unit (secondary essential services).
Examples of primary essential services and secondary essential services are as listed in 4-1-1/Table 3 and
4-1-1/Table 4, respectively.
3.7
3.9
Hazardous Areas
Areas where flammable or explosive gases, vapors or dust are normally present or likely to be present are
known as hazardous areas. Hazardous areas are, however, more specifically defined for those areas where
the presence of flammable atmosphere arising from the drilling operations is possible or for certain
machinery installations and storage spaces that present such hazard, e.g.:
The main propulsion plant, boilers and auxiliary machinery are not in operation due to the loss of
the main source of electrical power, and
ii)
In restoring propulsion, the stored energy for starting the propulsion plant, the main source of
electrical power and other essential auxiliary machinery is assumed to be not available.
3.11
Blackout
Blackout situation means the loss of the main source of electrical power resulting in the main and auxiliary
machinery being out of operation.
3.13
3.15
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
1
1
4-1-1
5.1
Submission of Plans
Machinery and systems plans required by the Rules are generally to be submitted electronically by the
manufacturer, designer or shipbuilder to ABS. However, hard copies will also be accepted. After review
and approval of the plans, one copy will be returned to the submitter, one copy will be retained for the use
of the ABS Surveyor, and one copy will be retained by ABS for record. Where so stated in the
shipbuilding contract, the Owner may require the builder to provide copies of approved plans and related
correspondence. A fee will be charged for the review of plans which are not covered by a contract of
classification with the shipbuilder.
In general, all plans are to be submitted and approved before proceeding with the work.
5.3
Plans
Machinery and systems plans required to be submitted for review and approval by ABS are listed in each
of the sections in Part 4. In general, equipment plans are to contain performance data and operational
particulars; standard of compliance where standards are used in addition to, or in lieu of, the Rules;
construction details such as dimensions, tolerances, welding details, welding procedures, material
specifications, etc.; and engineering calculations or analyses in support of the design. System plans are to
contain a bill of material with material specifications or particulars, a legend of symbols used, system
design parameters, and are to be in a schematic format. Booklets containing standard shipyard practices of
piping and electrical installations are generally required to supplement schematic system plans.
5.5
Additional Notations
In the case of drilling units for which additional class notations covered by other ABS Rules and Guides
have been requested, machinery and systems plans related to the services covered by the additional class
notations are required to be submitted for review and approval by ABS as indicated in the corresponding
Rules and Guides.
7.1
Inclinations (2012)
All machinery, components and systems for essential services, as defined in 4-1-1/3.5, are to be designed
to operate under the inclinations as indicated for each of the conditions listed in 4-1-1/Table 1.
TABLE 1
Angle of Inclination (1995)
Condition
Static
Dynamic
Column-Stabilized Units
15 in any
direction
22.5 in any
direction
Self-Elevating Units
10 in any
direction
15 in any
direction
Surface Units
7.3
7.5
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
7.7
4
1
1
4-1-1
TABLE 2
Ambient Temperatures for Machinery, Equipment and Appliances
in Units of Unrestricted Service (2015)
Air
Installations,
Components
Machinery and
electrical
installations
Location,
Arrangement (1, 2)
Enclosed Spaces General
25 to +45
Water
Coolant
Seawater
Temperature (C)
+32
Notes:
1
(2014) Electronic equipment is to be suitable for operations up to 55C. See also 4-3-1/17.3.
(2015) The minimum air temperature need not be less than the service temperature identified for the unit (see 3-1-4/1.9
and 3-1-2/1) and documented in the unit's Operating Manual as per 1-1-5/1 of the MODU Rules Supplement to the
ABS Rules for Conditions of Classification Offshore Units and Structures (Part 1), except for control, monitoring,
and safety devices/systems of equipment associated with essential services which are to be based on Minimum
Atmospheric Temperature (MAT) as indicated in 4-1-1/7.7.
7.9
7.11
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
7.13
4
1
1
4-1-1
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
1
1
4-1-1
TABLE 3
Primary Essential Services (2012)
(a)
Steering gears
(b)
(c)
(2010) Scavenging air blower, fuel oil supply pumps, fuel valve cooling pumps, lubricating oil pumps and cooling water
pumps for main and auxiliary engines, turbines and shafting necessary for propulsion
(d)
(e)
Forced draft fans, feed water pumps, water circulating pumps, vacuum pumps and condensate pumps for steam plants on
steam turbine drilling units, and also for auxiliary boilers where steam is used for equipment supplying primary essential
services
(f)
Oil burning installations for steam plants on steam turbine drilling units and for auxiliary boilers where steam is used for
equipment supplying primary essential services
(g)
Azimuth thrusters which are the sole means for propulsion/steering with lubricating oil pumps, cooling water pumps, etc.
(h)
Electrical equipment for electric propulsion plant with lubricating oil pumps and cooling water pumps
(i)
Electric generators and associated power sources supplying primary essential equipment
(j)
(k)
(l)
Control, monitoring and safety devices/systems of equipment for primary essential services.
(m)
(n)
(o)
(p)
(q)
(r)
(s)
TABLE 4
Secondary Essential Services (2012)
(a)
Windlass
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
Lighting system
(m)
(n)
Electric generators and associated power sources supplying secondary essential equipment
(o)
(p)
Control, monitoring and safety devices/systems of equipment for secondary essential services
(q)
Inerting systems
(r)
(s)
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
PART
CHAPTER
SECTION
1.1
1.3
1.3.2
When automatic air intake shut-off valves are not provided for these engines, arrangements for
manually operated from a remote safe location air intake shut-off valves are to be provided.
10
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
1
2
i)
ii)
iii)
iv)
v)
vi)
4-1-2
1.3.3
Equivalent Arrangements
Documentation of the arrangements are to be submitted in order to determine whether the
arrangements can be considered to be equivalent to the automatic air intake shut-off valves.
1.3.4
3.1
General
Provision is to be made for ventilation of an enclosed crankcase by means of a small breather or
by means of a slight suction not exceeding 25.4 mm (1 in.) of water. Crankcases are not to be
ventilated by a blast of air. Otherwise, the general arrangements and installation are to be such as
to preclude the possibility of free entry of air to the crankcase.
3.1.2
Piping Arrangement
Crankcase ventilation piping is not to be directly connected with any other piping system. Crankcase
ventilation pipes from each engine are normally to be led independently to the weather and fitted
with corrosion-resistant flame screens. However, crankcase ventilation pipes from two or more
engines may lead to a common oil mist manifold.
Where a common oil mist manifold is employed, the vent pipes from each engine are to be led
independently to the manifold and fitted with a corrosion-resistant flame screen within the manifold.
The arrangement is not to violate the engine manufacturers recommendations for crankcase
ventilation. The common oil mist manifold is to be accessible at all times under normal conditions
and effectively vented to the weather. Where venting of the manifold to the weather is accomplished
by means of a common vent pipe, the location of the manifold is to be as close as practicable to
the weather such that the length of the common vent pipe is no greater than one deck height. The
clear open area of the common vent pipe is not to be less than the aggregate cross-sectional area of
the individual vent pipes entering the manifold, and the outlet to the weather is to be fitted with a
corrosion-resistant flame screen. The manifold is also to be fitted with an appropriate draining
arrangement.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
11
Part
Chapter
Section
3.3
4
1
2
4-1-2
General
Explosion relief valves are to be installed on enclosed crankcases of all engines having a cylinder
bore exceeding 200 mm (8 in.) or having a crankcase gross volume exceeding 0.6 m3 (21 ft3). The
free area of each explosion relief valve is not to be less than 45 cm2 (7 in2), and the total free area
of all relief valves is to be not less than 115 cm2 for each cubic meter (one square inch for each
two cubic feet) of crankcase gross volume. The volume of the fixed parts in the crankcase may be
deducted in estimating gross volume. The explosion relief valves are to be of the return-seating
type, are to relieve the pressure readily at not more than 0.2 bar (0.2 kgf/cm2, 3 psi) and are to close
quickly in order to prevent an inrush of air. In the arrangement and location of valves, consideration
is to be given to minimizing the danger from emission of flame.
3.3.2
Location of Valves
All engines of this category having a bore exceeding 200 mm (8 in.), but not exceeding 250 mm
(10 in.), are to have at least one valve near each end. However, for engines with more than 8 crank
throws, an additional valve is to be fitted near the middle of the engine. Engines having a bore
exceeding 250 mm (10 in.), but not exceeding 300 mm (12 in.), are to have at least one valve in
way of each alternate crank throw, with a minimum of two valves. Engines having a bore exceeding
300 mm (12 in.) are to have at least one valve in way of each main crank throw. Each one of the
relief valves to be fitted as required above may be replaced by not more than two relief valves of
smaller area, provided the free area of each valve is not less than 45 cm2 (7 in2).
3.3.3
3.5
3.7
Warning Notices
Suitable warning notices are to be attached in a conspicuous place on each engine and are to caution
against the opening of a hot crankcase for a specified period of time after shutdown based upon the size of
the engine, but not less than 10 minutes in any case. Such notice is also to warn against restarting an
overheated engine until the cause of overheating has been remedied.
3.9
12
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
1
2
4-1-2
11
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
13
PART
CHAPTER
CONTENTS
SECTION 1
General .................................................................................................. 20
1
General Requirements ......................................................................20
Damage Stability............................................................................ 20
1.3
Definitions .........................................................................................21
3.1
Piping............................................................................................. 21
3.3
3.5
3.7
Pipes.............................................................................................. 21
3.9
3.11
Tubes............................................................................................. 21
3.13
3.15
Valves ............................................................................................ 21
3.17
3.19
3.21
3.23
3.25
3.27
3.29
3.31
11
14
1.1
7.1
Plans.............................................................................................. 24
7.3
7.5
9.3
Protection ...................................................................................... 25
11.3
11.5
11.7
11.9
11.11
11.13
11.15
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
SECTION 2
11.17
11.19
11.21
11.23
11.25
11.27
Instruments.................................................................................... 27
11.29
11.31
11.33
TABLE 1
FIGURE 1
1.3
11
5.1
5.3
5.5
5.6
5.7
Design ........................................................................................... 30
5.9
General.......................................................................................... 33
7.3
7.5
Design ........................................................................................... 34
7.7
7.9
7.11
7.13
7.15
7.17
7.19
Valves ............................................................................................... 44
9.1
General.......................................................................................... 44
9.3
Construction .................................................................................. 44
9.5
General.......................................................................................... 45
11.3
11.5
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
15
13
15
Flanges .............................................................................................46
17
19
21
23
25
27
16
15.1
General .......................................................................................... 46
15.3
15.5
General .......................................................................................... 46
17.3
17.5
17.7
Nonferrous ..................................................................................... 47
17.9
General .......................................................................................... 47
19.3
19.5
Materials ........................................................................................ 47
19.7
19.9
19.11
Exemptions .................................................................................... 48
Installation ..................................................................................... 48
21.3
21.5
Materials ........................................................................................ 48
21.7
21.9
21.11
23.3
23.5
General .......................................................................................... 50
25.3
25.5
27.3
TABLE 1
TABLE 2
TABLE 3
TABLE 4
FIGURE 1
FIGURE 2
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
SECTION 3
SECTION 4
1.1
General.......................................................................................... 52
1.3
1.5
1.7
Size ............................................................................................... 53
1.9
1.11
General.......................................................................................... 58
3.3
3.5
Gauge Glasses.............................................................................. 59
3.7
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
1.1
General.......................................................................................... 60
1.3
1.5
1.7
3.3
3.5
3.7
General.......................................................................................... 61
5.3
Installation ..................................................................................... 61
5.5
5.7
5.9
Strainers ........................................................................................ 62
5.11
5.13
5.15
Exceptions ..................................................................................... 62
General.......................................................................................... 62
7.3
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
17
11
13
SECTION 5
9.3
General .......................................................................................... 64
11.3
Installation ..................................................................................... 64
11.5
11.7
Exceptions ..................................................................................... 64
11.9
General .......................................................................................... 65
13.3
Manifolds ....................................................................................... 65
13.5
Pumps ........................................................................................... 65
13.7
1.1
Arrangement .................................................................................. 68
1.3
1.5
1.7
General .......................................................................................... 70
3.3
3.5
3.7
3.9
11
13
7.1
7.3
7.5
7.7
7.9
7.10
General .......................................................................................... 72
9.3
9.5
Fuel-tank Vents.............................................................................. 73
General .......................................................................................... 73
11.3
FIGURE 1
18
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
SECTION 6
11
13
1.1
General.......................................................................................... 75
1.3
1.5
1.7
1.9
General.......................................................................................... 76
3.3
Valves............................................................................................ 76
3.5
Piping ............................................................................................ 76
3.7
Pipe Fittings................................................................................... 77
3.9
3.11
Accumulators................................................................................. 77
3.13
3.15
3.17
Application ..................................................................................... 77
5.3
5.5
General.......................................................................................... 79
7.3
Starting-air Systems.......................................................................... 80
9.1
9.3
9.5
General.......................................................................................... 81
11.3
11.5
Strainers ........................................................................................ 82
11.7
13.3
15
17
19
21
23
25
General.......................................................................................... 83
25.3
25.5
25.7
Hose Reel...................................................................................... 83
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
19
PART
Section 1: General
CHAPTER
SECTION
General
General Requirements
Piping systems are to be in accordance with the applicable requirements of this Section. Piping systems
used solely for drilling operations and complying with a recognized standard need not be in accordance
with these Rules. All piping systems are to be installed and tested in accordance with the Rules or recognized
standards to the satisfaction of the attending Surveyor.
1.1
Damage Stability
When considering the design and layout of piping systems, consideration is to be given to the damage
stability requirements and the assumed extent of damage for the type of unit under consideration, as outlined
in 3-3-2/3.5.
1.3
FIGURE 1
Typical Drain Connection (2016)
Hazardous Area
Non-Hazardous Area
760 mm
(30 inches)
20
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
1
4-2-1
Definitions (2012)
3.1
Piping
The term Piping refers to assemblies of piping components and pipe supports.
3.3
Piping System
Piping System is a network of piping and any associated pumps, designed and assembled to serve a specific
purpose. Piping systems interface with, but exclude, major equipment, such as boilers, pressure vessels,
tanks, diesel engines, turbines, etc.
3.5
Piping Components
Piping Components include pipes, tubes, valves, fittings, flanges, gaskets, bolting, hoses, expansion joints,
sight flow glasses, filters, strainers, accumulators, instruments connected to pipes, etc.
3.7
Pipes
Pipes are pressure-tight cylinders used to contain and convey fluids. Where the word pipe is used in this
section, it means pipes conforming to materials and dimensions as indicated in Sections 2-3-12, 2-3-13,
2-3-16, and 2-3-17 of the ABS Rules for Materials and Welding (Part 2), or equivalent national standards
such as ASTM, BS, DIN, JIS, etc.
3.9
Pipe Schedule
Pipe Schedules are designations of pipe wall thicknesses as given in American National Standard Institute,
ANSI B36.10. Standard and extra heavy (extra strong) pipes, where used in these sections, refer to
Schedule 40 and Schedule 80, up to maximum wall thicknesses of 9.5 mm (0.375 in.) and 12.5 mm (0.5 in.),
respectively.
3.11
Tubes
Tubes are generally small-diameter thin-wall pipes conforming to an appropriate national standard. Tubes
are to meet the same general requirements as pipes.
3.13
Pipe Fittings
Pipe Fittings refer to piping components such as sleeves, elbows, tees, bends, flanges, etc., which are used
to join together sections of pipe.
3.15
Valves
The term Valve refers to gate valves, globe valves, butterfly valves, etc., which are used to control the flow
of fluids in a piping system. For the purpose of these Rules, test cocks, drain cocks and other similar
components which perform the same function as valves are considered valves.
3.17
3.19
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
21
Part
Chapter
Section
4
2
1
4-2-1
3.21
3.23
Design Temperature
The Design Temperature is the maximum temperature at which each piping component is designed to
operate. It is not to be less than the temperature of the piping component material at the most severe
condition of temperature and coincidental pressure expected during service. For purposes of the Rules, it
may be taken as the maximum fluid temperature for which the piping component is designed.
For piping used in a low-temperature application, the design temperature is to include also the minimum
temperature at which each piping component is designed to operate. It is not to be higher than the temperature
of the piping component material at the most severe condition of temperature and coincidental pressure
expected during service. For the purposes of the Rules, it may be taken as the minimum fluid temperature.
For all piping components, the design temperature is to be used to determine allowable stresses and material
testing requirements.
3.25
3.27
Flammable Fluids
Any fluid, regardless of its flash point, liable to support a flame is to be treated as a flammable fluid for the
purposes of Section 4-2-1 through Section 4-2-6. Aviation fuel, diesel fuel, heavy fuel oil, lubricating oil
and hydraulic oil (unless the hydraulic oil is specifically specified as non-flammable) are all to be considered
flammable fluids.
3.29
Toxic Fluids
Toxic Fluids are those that are liable to cause death or severe injury or to harm human health if swallowed
or inhaled or by skin contact.
3.31
Corrosive Fluids
Corrosive Fluids, excluding seawater, are those possessing in their original state the property of being able
through chemical action to cause damage by coming into contact with living tissues, the vessel or its cargoes,
when escaped from their containment.
22
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
1
4-2-1
TABLE 1
Classes of Piping Systems (2013)
Pressure
Class I
P2
Class II
P1
Class III
T1
Piping Class
Piping System
Corrosive fluids
Toxic fluids
Flammable liquids heated to
above flash point or having
flash point 60C or less
Liquefied gas
Steam
Thermal oil
Fuel oil
Lubricating oil
Flammable hydraulic oil
Cargo oil piping in cargo area
Other fluids (including water,
air, gases, non-flammable
hydraulic oil)
Open ended pipes (drains,
overflows, vents, exhaust gas
lines, boilers escapes pipes)
(2013) Fixed Oxygenacetylene System
Class I
P > P2
OR
T > T2
bar,
C
(kgf/cm2, psi)
(F)
T2
Temperature
Class III
P P1
AND
T T1
bar,
C
(kgf/cm2, psi)
(F)
Not applicable
Not applicable
Open-ended piping
16
(16.3, 232)
150
(302)
Not applicable
40
(40.8, 580)
300
(572)
See chart
See chart
See chart
Open-ended piping
7
170
(7.1, 101.5)
(338)
7
150
(7.1, 101.5)
(302)
7
(7.1, 101.5)
Not applicable
See chart
60
(140)
All
16
(16.3, 232)
200
(392)
Not applicable
Not applicable
All
Not applicable
Notes:
1
The above requirements are not applicable to piping systems intended for liquefied gases in cargo and process areas.
The above requirements are also not applicable to cargo piping systems of vessels carrying chemicals in bulk.
Safeguards are measures undertaken to reduce leakage possibility and limiting its consequences, (e.g., double wall
piping or equivalent, or protective location of piping etc.)
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
23
Part
Chapter
Section
4
2
1
4-2-1
7.1
Plans
Before proceeding with the work, plans are to be submitted, showing clearly the diagrammatic details or
arrangement of the following.
Sanitary system
Boiler-feed systems
Lubricating-oil systems
Starting-air systems
Systems conveying toxic liquids, low flash point below 60C (140F) liquids or flammable gas.
(2012) All Class I and Class II piping systems not covered above, except for those which form part of
an independently manufactured unit.
A description and diagrammatic plans of all piping systems used solely for the drilling operations,
including their cross connections, where applicable with other non-drilling related systems.
(1995) Diagrams showing the extent to which the watertight and weathertight integrity is intended to
be maintained, including the location, type and disposition of watertight and weathertight closures.
7.3
7.5
24
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
1
4-2-1
9.1
9.3
Special Materials
If it is desired to use special alloys or other materials not covered by the Rules, the use of such materials
will be specially considered for approval.
11
11.1
Protection (2012)
Reference is made to 7-1-3/11.3.
11.3
11.5
11.7
11.7.2(a) Expansion joint ratings for temperature, pressure, movements and selection of materials
are to be suitable for the intended service.
11.7.2(b) (2012) The maximum working pressure of the system is not to be greater than 25% of
the hydrostatic bursting pressure determined by a burst test of a prototype expansion joint.
Results of the burst test are to be submitted.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
25
Part
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2
1
4-2-1
11.7.2(c) (2012) The expansion joints are to pass the fire resistant test specified in 4-2-1/11.7.3,
below.
11.7.2(d) The expansion joints are to be permanently marked with the manufacturers name and
the month and year of manufacture.
11.7.3 Fire Resistant Test (2012)
In order for a molded expansion joint of composite construction utilizing metallic material, as
referenced in 4-2-1/11.7.2, to be considered fire-resistant, a prototype of the molded expansion
joint is to be subjected to a fire test for at least 30 minutes at a temperature of not less than 800C
(1472F) while water at or above the maximum working pressure is circulated inside. The
temperature of the water at the outlets is not to be less than 80C (176F) during the test. The tested
molded expansion joint is to be complete with end fittings, and no leakage is to be recorded during
or after the test. In lieu of maximum working pressure, the fire test may be conducted with the
circulating water at a pressure of at least 5 bar (5.1 kgf/cm2, 72.5 lb/in2), and with a subsequent
pressure test to twice the design pressure. This test may be performed in accordance with ISO
15540 and ISO 15541.
11.9
26
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Part
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1
4-2-1
27
Part
Chapter
Section
4
2
1
4-2-1
A hose is to be complete with factory assembled end fittings or factory supplied end fittings installed in
accordance with manufacturers procedures. Hose clamps and similar types of attachments are not permitted.
Hose connections utilized in cooling systems for engines with cylinder bores equal to or less than 300 mm
(12 in.) will be subject to special consideration.
28
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
PART
CHAPTER
SECTION
General
1.1
Service Conditions
The piping details determined in accordance with 4-2-2/5 to 4-2-2/17, inclusive, are to be based on the
maximum working pressure and temperature to which they may be exposed in service under normal sustained
operating conditions. For boiler-feed and blow-off service, see 4-6-6/3.5, 4-6-6/3.15, and 4-6-6/5.3.1 of the
Steel Vessel Rules.
1.3
Metallic Pipes
5.1
Material Specifications
Material specifications for acceptable steel pipes are in Section 2-3-12 of the ABS Rules for
Materials and Welding (Part 2). Materials equivalent to these specifications will be considered.
5.1.2
5.3
Electric Resistance
Welded Pipes
Furnace Butt
Welded Pipes
Class I
permitted
permitted
not permitted
Class II
permitted
permitted
not permitted
Class III
permitted
permitted
permitted (1)
Note:
5.1.3
Seamless
Pipes
Fuel-Oil-Pipe
Steel piping is required for fuel-oil lines and for all pipes passing through fuel-oil tanks.
Copper Pipe
Seamless-drawn and welded copper pipe, unless otherwise specified, may be used for all purposes where the
temperature does not exceed 208C (406F) and within the limitations specified in the material specification.
Copper pipe used for steam, feed and blow-off lines is to be properly annealed before installation.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
29
Part
Chapter
Section
4
2
2
4-2-2
5.5
Brass Pipe
Seamless-drawn brass pipe, unless otherwise specified, may be used where the temperature does not exceed
208C (406F).
5.6
5.7
Design (2012)
5.7.1
W=
KS (t C )
D M (t C )
t=
WD
+C
KS + MW
where
K
20 (200, 2)
design pressure, in bar (kgf/cm2, psi). See Note 1. (For feed and blow-off
piping, see 4-6-6/3.5, 4-6-6/3.15 and 4-6-6/5.3.1 of the Steel Vessel Rules).
depth of thread h for all threaded pipe over 17 mm O.D. (3/8 in.). See Note 4.
Notes:
1
30
The value of W used in the equations is to be not less than 8.6 bar (8.8 kgf/cm2, 125 psi),
except that for suction and other low-pressure piping of nonferrous material, the actual
maximum working pressure may be applied if a suitable addendum is provided against
erosion and outside damage. However, in no case is the value of W to be less than
3.4 bar (3.5 kgf/cm2, 50 psi) for use in the equations.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
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Section
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2
2
5.7.2
5.9
4-2-2
Values of S for other materials are not to exceed the stress permitted by ASME B31.1,
Code for Pressure Piping - Power Piping for marine and utility systems and ASME
B31.3, Code for Pressure Piping - Chemical Plant and Refinery Piping for systems
used solely for drilling.
Plain-end pipe or tubing includes those joined by any method in which the wall
thickness is not reduced.
The depth of thread, h, may be determined by the equation h = 0.8/n, where n is the
number of threads per inch, or in metric units by the equation h = 0.8n, where n is
the number of mm per thread.
If pipe is ordered by its nominal wall thickness, the manufacturing tolerance on wall
thickness is to be taken into account.
Pipe Bending
Reference is made to 7-1-3/11.1.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
31
Part
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Section
4
2
2
4-2-2
TABLE 1
Allowable Stress Values S for Piping N/mm2 (kgf/mm2, psi) (2012)
Material
ABS Gr.
ASTM Gr.
Nominal
Composition
M
Gr.1
A53-FBW
Gr. 2
A53-A, ERW
C, Mn
Gr.2
A53-A, SML
C, Mn
Gr.3
A53-B, ERW
C, Mn
Gr.3
A53-B, SML
C, Mn
Gr.4
A106-A
C, Mn, Si
Gr.5
A106-B
C, Mn, Si
Gr.6
A355-P1
1/2 Mo
Gr. 7
A335-P2
1/2 Cr 1/2 Mo
Gr. 8
A135-A
Gr. 9
A135-B
Gr.11
A335-P11
1-1/4 Cr 1/2
Mo
Gr. 12
A335-P12
1 Cr 1/2 Mo
Gr. 13
A335-P22
2-1/4 Cr 1 Mo
Tensile
Strength
N/mm2
kgf/mm2
psi
372C
700F
399C
750F
538C
1000F
566C
1050F
593C
1100F
0.8
46.6
4.75
6500
68.3
6.96
9900
80.6
8.22
11700
84.1
8.58
12200
99.2
10.12
14400
80.7
8.23
11700
99.2
10.12
14400
95.1
9.70
13800
95.1
9.70
13800
68.3
6.96
9900
84.1
8.58
12200
103.5
10.55,
15000
0.8
0.8
1.4
1.4
310
31.5
45000
330
33.7
48000
330
33.7
48000
415
42
60000)
415
42
60000
330
33.7
48000
415
42
60000
380
39
55000
380
39
55000
330
33.7
48000
415
42
60000
415
42,
60000
29C
(0F) to
344C
(650F)
0.8
46.9
4.78
6800
70.3
7.17
10200
82.8
8.44
12000
88.3
9.0
12800
103.5
10.55
15000
82.8
8.44
12000
103.5
10.55
15000
95.1
9.70
13800
95.1
9.70
13800
70.3
7.17
10200
88.3
9.0
12800
103.5
10.55,
15000
62.8
6.40
9100
73.7
7.52
10700
75.8
7.73
11000
89.6
9.14
13000
73.7
7.52
10700
89.6
9.14
13000
95.1
9.70
13800
95.1
9.70
13800
62.8
6.40
9100
75.8
7.73
11000
103.5
10.55,
15000
53.1
5.41
7700
62.1
6.33
9000
63.4
6.47
9200
74.4
7.59
10800
62.1
6.33
9000
74.4
7.59
10800
93.1
9.49
13500
93.1
9.49
13500
53.1
5.41
7700
63.4
6.47
9200
103.5
10.55,
15000
415
42
60000
103.5
10.55
15000
103.5
10.55
15000
103.5
10.55
15000
415
42
60000
103.5
10.55
15000
103.5
10.55
15000
103.5
10.55
15000
0.8
0.8
1.0
1.4
90.3
9.21
13100
90.3
9.21
13100
88.3
9.0
12800
63.4
6.47
9200
40.7
4.15
5900
99.2
10.12,
14400
90.3
9.21,
13100
75.8
7.73,
11000
45.4
4-64,
6600
28.2
2.88,
4100
20.7
2.11,
3000
101.7
10.37
14750
91.9
9.98
14200
90.3
9.21
13100
75.8
7.73
11000
45.5
4.64
6600
28.2
2.88
4100
19.3
1.97
2800
103.5
10.55
15000
99.2
10.12
14400
90.3
9.21,
13100
75.8
7.73
11000
53.7
5.48
7800
35.9
3.66
5200
28.9
2.95
4200
Notes:
1
2
3
32
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
2
4-2-2
7.1
General (2015)
Pipes and piping components made of thermoplastic or thermosetting plastic materials, with or without
reinforcement, may be used in piping systems referred to in 4-2-2/Table 2, subject to compliance with the
following requirements. For the purpose of these Rules, plastic means both thermoplastic and thermosetting
plastic materials, with or without reinforcement, such as polyvinyl chloride (PVC) and fiber reinforced
plastics (FRP). Plastic includes synthetic rubber and materials of similar thermo/mechanical properties.
7.3
7.3.2
7.3.3
General Information
i)
Pipe and fitting dimensions
ii)
iii)
iv)
v)
vi)
Electrically conductive
vii)
Intended fluids
viii)
ix)
Serviceable life
x)
Installation instructions
xi)
Details of marking
ii)
iii)
All relevant design drawings, catalogues, data sheets, calculations and functional descriptions
iv)
Fully detailed sectional assembly drawings showing pipe, fittings and pipe connections
v)
Documentation verifying the certification of the manufacturers quality system and that the
system addresses the testing requirements in 4-2-2/7.5.1 through 4-2-2/7.5.8. See 4-2-2/7.9.
Materials
i)
Resin type
ii)
Catalyst and accelerator types and concentration employed in the case of reinforced
polyester resin pipes or hardeners where epoxide resins are employed
iii)
A statement detailing all reinforcements employed where the reference number does not
identify the mass per unit area or the strand count (Tex System or Yardage System) of a
roving used in a filament winding process
iv)
Full information regarding the type of gel-coat or thermoplastic liner employed during
construction, as appropriate
v)
Cure/post-cure conditions. The cure and post-cure temperatures and times employ for
given resin/reinforcement ratio
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
33
Part
Chapter
Section
7.5
4
2
2
4-2-2
vi)
vii)
Design
7.5.1
p int =
Psth
4
Psth
Plth
p int =
or
Plth
2.5
where
The hydrostatic tests are to be carried out under the following standard conditions:
Atmospheric pressure
Relative humidity
30%
Fluid temperature
25C (77F)
The hydrostatic test failure pressure may be verified experimentally or determined by a combination
of testing and calculation methods which are to be submitted to ABS for approval.
7.5.2
External Pressure
External pressure is to be considered for any installation which may be subject to vacuum conditions
inside of the pipe or a head of liquid on the outside of the pipe. A pipe is to be designed for an
external pressure not less than the sum of the pressure imposed by the maximum potential head of
liquid outside of the pipe plus full vacuum, 1 bar (1 kgf/cm2, 14.5 psi), inside of the pipe. The
maximum external pressure for a pipe is to be determined by dividing the collapse test pressure by
a safety factor of three.
The collapse test failure pressure may be verified experimentally or determined by a combination
of testing and calculation methods, which are to be submitted to ABS for approval.
7.5.3
Axial Strength
7.5.3(a) The sum of the longitudinal stresses due to pressure, weight and other dynamic and
sustained loads is not to exceed the allowable stress in the longitudinal direction. Forces due to
thermal expansion, contraction and external loads, where applicable, are to be considered when
determining longitudinal stresses in the system.
7.5.3(b) In the case of fiber reinforced plastic pipes, the sum of the longitudinal stresses is not to
exceed one-half of the nominal circumferential stress derived from the maximum internal pressure
determined according to 4-2-2/7.5.1, unless the minimum allowable longitudinal stress is verified
experimentally or by a combination of testing and calculation methods.
7.5.4
Temperature (2012)
The design temperature of a pipe is to be in accordance with the manufacturers recommendations,
but in each case it is to be at least 20C (36F) lower than the minimum heat distortion temperature
of the pipe material determined according to ISO 75 method A or equivalent. The minimum heat
distortion temperature is not to be less than 80C (176F). This minimum heat distortion temperature
requirement is not applicable to pipes and pipe components made of thermoplastic materials, such
as polyethylene (PE), polypropylene (PP), polybutylene (PB) and intended for non-essential services.
Where low temperature services are considered, special attention is to be given with respect to
material properties.
34
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
2
4-2-2
7.5.5
Impact Resistance
Plastic pipes and joints are to have a minimum resistance to impact in accordance with a recognized
national or international standard such as ASTM D2444 or equivalent. After the impact resistance
is tested, the specimen is to be subjected to hydrostatic pressure equal to 2.5 times the design pressure
for at least one hour.
7.5.6
i)
Level 1 will ensure the integrity of the system during a full-scale hydrocarbon fire, and is
particularly applicable to systems where loss of integrity may cause out-flow of flammable
liquids and worsen the fire situation. Piping having passed the fire endurance test specified
in 4-2-2/7.13 of a duration of a minimum of one hour without loss of integrity in the dry
condition is considered to meet the Level 1 fire endurance standard (L1).
Level 1W Piping systems similar to Level 1 systems except these systems do not carry
flammable fluid or any gas and a maximum 5% flow loss in the system after exposure is
acceptable. The flow loss must be taken into account when dimensioning the system.
ii)
Level 2 intends to ensure the availability of systems essential to the safe operation of the
unit after a fire of short duration, allowing the system to be restored after the fire has been
extinguished. Piping having passed the fire endurance test specified in 4-2-2/7.13 for a
duration of a minimum of 30 minutes without loss of integrity in the dry condition is
considered to meet the Level 2 fire endurance standard (L2).
Level 2W Piping systems similar to Level 2 systems except a maximum 5% flow loss in
the system after exposure is acceptable. The flow loss must be taken into account when
dimensioning the system.
iii)
Level 3 is considered to provide the fire endurance necessary for a water filled piping
system to survive a local fire of short duration. The systems functions are capable of
being restored after the fire has been extinguished. Piping having passed the fire endurance
test specified in 4-2-2/7.15 for a duration of a minimum of 30 minutes without loss of integrity
in the wet condition is considered to meet the Level 3 fire endurance standard (L3).
Where a fire protective coating of pipes and fittings is necessary for achieving the fire endurance
standards required, the following requirements apply.
7.5.7
i)
Pipes are generally to be delivered from the manufacturer with the protective coating
applied, with on-site application limited to that necessary for installation purposes (i.e.,
joints). See 7-1-3/13.5.3vii) regarding the application of the fire protection coating on joints.
ii)
The fire protection properties of the coating are not to be diminished when exposed to salt
water, oil or bilge slops. It is to be demonstrated that the coating is resistant to products
likely to come in contact with the piping.
iii)
iv)
The fire protection coatings are to have sufficient resistance to impact to retain their integrity.
v)
(2007) Random samples of pipe are to be tested to determine the adhesion qualities of the
coating to the pipe.
Flame Spread
7.5.7(a) Plastic Pipes. All pipes, except those fitted on open decks and within tanks, cofferdams,
void spaces, pipe tunnels and ducts, are to have low flame spread characteristics. The test procedures
in IMO Resolution A.653(16) Recommendation on Improved Fire Test Procedures for Surface
Flammability of Bulkhead, Ceiling, and Deck Finish Materials, modified for pipes as indicated in
4-2-2/7.17, are to be used for determining the flame spread characteristics. Piping materials giving
average values for all of the surface flammability criteria not exceeding the values listed in
Resolution A.653(16) are considered to meet the requirements for low flame spread.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
35
Part
Chapter
Section
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2
2
4-2-2
Alternatively, flame spread testing in accordance with ASTM D635 may be used in lieu of the
IMO flame spread test, provided such test is acceptable to the Administration.
7.5.7(b) Multi-core Metallic Tubes Sheathed by Plastic Materials (2016). The multi-core tubes
in bundles made of stainless steel or copper tubes covered by an outer sheath of plastic material
are to comply with the flammability test criteria of IEC 60332-3-22 or 60332-3-21, for Category A
or A F/R, respectively. Alternatively, the tube bundles complying with at least the flammability
test criteria of 60332-1-2 or a test procedure equivalent thereto are acceptable provided they are
installed in compliance with approved fire stop arrangements.
7.5.8
Electrical Conductivity
7.5.8(a) Piping conveying fluids with a conductivity less than 1000 pico siemens per meter are to
be electrically conductive.
7.5.8(b) Regardless of the fluid being conveyed, plastic pipes are to be electrically conductive if
the piping passes through a hazardous area.
7.5.8(c) (2012) Where electrically conductive pipe is required, reference is made to 7-1-3/13.5.3iv)
for maximum values of electric resistance.
7.5.8(d) If the pipes and fittings are not homogeneously conductive, the conductive layers are to
be protected against the possibility of spark damage to the pipe wall.
7.5.9
7.7
Marking (2012)
Reference is made to 7-1-3/13.5.
Supports (2012)
7.7.1(a) (2015) Selection and spacing of pipe supports in shipboard systems are to be determined
as a function of allowable stresses and maximum deflection criteria. Support spacing is not to be
greater than the pipe manufacturers recommended spacing. The selection and spacing of pipe
supports are to take into account pipe dimensions, length of the piping, mechanical and physical
properties of the pipe material, mass of pipe and contained fluid, external pressure, maximum working
temperature, thermal expansion effects, loads due to external forces, thrust forces, water hammer and
vibrations to which the system may be subjected. Combination of these loads are to be checked.
7.7.1(b) The supports are to allow for relative movement between the pipes and the units structure,
having due regard to the difference in the coefficients of thermal expansion and deformations of
the units hull and its structure.
7.7.1(c) When calculating the thermal expansion, the system maximum working temperature and
the temperature at which assembling is performed are to be taken into account.
36
7.7.2
7.7.3
Shell Connections
Where plastic pipes are permitted in systems connected to the shell of the unit, the valves and the
pipe connection to the shell are to be metallic. The side shell valves are to be arranged for remote
control from outside of the space in which the valves are located. For further details of the shell
valve installation, their connections and material, refer to 4-2-2/21.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
2
2
7.7.4
4-2-2
7.7.4(b) Where plastic pipes pass through A or B class divisions, arrangements are to be made
to ensure that the fire endurance is not impaired. These arrangements are to be tested in accordance
with IMO Resolution. A 754 (18), Recommendation on Fire Resistance Tests for A, B and
F Class Divisions, as amended.
7.7.4(c) If the bulkhead or deck is also a fire division and destruction by fire of plastic pipes may
cause inflow for liquid from tank, a metallic shut-off valve operable from above the bulkhead deck
is to be fitted at the bulkhead or deck.
7.9
7.11
i)
Materials used
ii)
iii)
Environmental requirements
iv)
v)
Cure temperature
vi)
vii)
7.11.1(b) Any change in the bonding procedure which will affect the physical and mechanical
properties of the joint will require the procedure to be re-qualified.
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7.11.2(b) Selection of pipes used for test assembly is to be in accordance with the following:
i)
When the largest size to be joined is 200 mm (8 in.) nominal outside diameter or smaller,
the test assembly is to be the largest pipe size to be joined.
ii)
When the largest size to be joined is greater than 200 mm (8 in.) nominal outside diameter,
the size of the test assembly is to be either 200 mm (8 in.) or 25% of the largest piping
size to be joined, whichever is greater.
7.11.2(c) When conducting performance qualifications, each bonder and each bonding operator
are to make up test assemblies, the size and number of which are to be as required above.
7.13
Tests by the Manufacturer Fire Endurance Testing of Plastic Piping in the Dry
Condition (For Level 1 and Level 2)
7.13.1 Test Method
7.13.1(a) The specimen is to be subjected to a furnace test with fast temperature increase similar
to that likely to occur in a fully developed liquid hydrocarbon fire. The time/temperature is to be
as follows:
Temperature
Time
945
1733
1033
1891
1071
1960
1098
2008
1100
2012
During the first 10 minutes of the test, variation in the area under the curve of mean
furnace temperature is to be within 15% of the area under the standard curve.
ii)
During the first 30 minutes of the test, variation in the area under the curve of mean
furnace temperature is to be within 10% of the area under the standard curve.
iii)
For any period after the first 30 minutes of the test, variation in the area under the curve
of mean furnace temperature is to be within 5% of the area under the standard curve.
iv)
At any time after the first 10 minutes of the test, the difference in the mean furnace
temperature from the standard curve is to be within 100C (180F).
7.13.1(c) The locations where the temperatures are measured, the number of temperature
measurements and the measurement techniques are to be approved by ABS.
7.13.2 Test Specimen
7.13.2(a) The test specimen is to be prepared with the joints and fittings intended for use in the
proposed application.
7.13.2(b) The number of specimens is to be sufficient to test typical joints and fittings, including
joints between non-metal and metal pipes and metal fittings to be used.
7.13.2(c) The ends of the specimen are to be closed. One of the ends is to allow pressurized
nitrogen to be connected. The pipe ends and closures may be outside of the furnace.
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7.13.4(b) (2015) After termination of the furnace test, the test specimen together with fire protective
coating, if any, is to be allowed to cool in still air to ambient temperature and then tested to the
design pressure of the pipes, as defined in 4-2-2/7.5.1 and 4-2-2/7.5.2. The pressure is to be held
for a minimum of 15 minutes. Pipes without leakage qualify as Level 1 or 2 depending on the test
duration. Pipes with negligible leakage (i.e., not exceeding 5% flow loss) qualify as Level 1W or
Level 2W depending on the test duration. Where practicable, the hydrostatic test is to be conducted
on bare pipe (i.e., coverings and insulation removed) so that any leakage will be apparent.
7.13.4(c) Alternative test methods and/or test procedures considered to be at least equivalent,
including open pit testing method, may be accepted in cases where the pipes are too large for the
test furnace.
7.15
7.15.1(b) For piping up to and including 152 mm (6 in.) O.D., the fire source is to consist of two
rows of five burners, as shown in 4-2-2/Figure 1. A constant heat flux averaging 113.6 kW/m2
(36,000 BTU/hr-ft2) 10% is to be maintained 12.5 + 1 cm (5 0.4 in.) above the centerline of
the burner array. This flux corresponds to a pre-mix flame of propane with a fuel flow rate of
5 kg/hr (11 lb/hr) for a total heat release of 65 kW (3700 BTU/min.). The gas consumption is to be
measured with an accuracy of at least 3% in order to maintain a constant heat flux. Propane with
a minimum purity of 95% is to be used.
7.15.1(c) For piping greater than 152 mm (6 in.) O.D., one additional row of burners is to be included
for each 51 mm (2 in.) increase in pipe diameter. A constant heat flux averaging 113.6 kW/m2
(36,000 BTU/hr-ft2) 10% is to be maintained 12.5 + 1 cm (5 0.4 in.) above the centerline of the
burner array. This fuel flow is to be increased as required to maintain the designated heat flux.
7.15.1(d) The burners are to be type Sievert No. 2942 or equivalent which produces an air mixed
flame. The inner diameter of the burner heads is to be 29 mm (1.14 in.). See 4-2-2/Figure 1. The
burner heads are to be mounted in the same plane and supplied with gas from a manifold. If
necessary, each burner is to be equipped with a valve in order to adjust the flame height.
7.15.1(e) The height of the burner stand is also to be adjustable. It is to be mounted centrally
below the test pipe with the rows of burners parallel to the pipes axis. The distance between the
burner heads and the pipe is to be maintained at 12.5 1 cm (5 0.4 in.) during the test. The free
length of the pipe between its supports is to be 0.8 0.05 m (31.5 2 in.). See 4-2-2/Figure 2.
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FIGURE 1
Fire Endurance Test Burner Assembly
50
90
+
70
+
+
70
70
+
70
420
+
70
+
+
70
32
70
85
70
+
90
50
20
60
100
20
a) Top View
100
b) Side View of
one Burner
FIGURE 2
Fire Endurance Test Stand With Mounted Sample
1500 100
800 50
125 10
7.15.2(b) The test pipe is to be prepared with permanent joints and fittings intended to be used.
Only valves and straight joints versus elbows and bends are to be tested as the adhesive in the joint
is the primary point of failure.
7.15.2(c) The number of pipe specimens is to be sufficient to test all typical joints and fittings.
7.15.2(d) The ends of each pipe specimen are to be closed. One of the ends is to allow pressurized
water to be connected.
7.15.2(e) If the insulation contains or is liable to absorb moisture, the specimen is not to be tested
until the insulation has reached an air dry-condition defined as equilibrium with an ambient atmosphere
of 50% relative humidity at 20 5C (68 9F). Accelerated conditioning is permissible, provided
the method does not alter the properties of the component material. Special samples are to be used
for moisture content determination and conditioned with the test specimen. These samples are to
be so constructed as to represent the loss of water vapor from the specimen having similar thickness
and exposed faces.
7.15.2(f) The pipe samples are to rest freely in a horizontal position on two V-shaped supports.
The friction between pipe and supports is to be minimized. The supports may consist of two stands,
as shown in 4-2-2/Figure 2.
7.15.2(g) A relief valve is to be connected to one of the end closures of each specimen.
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7.15.3(b) Each pipe specimen is to be completely filled with deaerated water to exclude air bubbles.
7.15.3(c) The water temperature is not to be less than 15C (59F) at the start and is to be measured
continuously during the test. The water is to be stagnant and the pressure maintained at 3 0.5 bar
(3.1 0.5 kgf/cm2, 43.5 7.25) during the test.
7.15.4 Acceptance Criteria
7.15.4(a) During the test, no leakage from the sample(s) is to occur, except that slight weeping
through the pipe wall may be accepted.
7.15.4(b) (2012) After termination of the burner test, the test specimen together with fire protective
coating, if any, is to be allowed to cool to ambient temperature and then tested to the design pressure
of the pipes, as defined in 4-2-2/7.5.1 and 4-2-2/7.5.2. The pressure is to be held for a minimum of
15 minutes without significant leakage [i.e., not exceeding 0.2 1/min. (0.05 gpm)]. Where practicable,
the hydrostatic test is to be conducted on bare pipe (i.e., coverings and insulation removed) so that
any leakage will be apparent.
7.17
7.17.1(a) Tests are to be made for each pipe material and size.
7.17.1(b) The test sample is to be fabricated by cutting pipes lengthwise into individual sections
and then assembling the sections into a test sample as representative as possible of a flat surface.
A test sample is to consist of at least two sections. The test sample is to be at least 800 5 mm
(31.5 0.2 in.) long. All cuts are to be made normal to the pipe wall.
7.17.1(c) The number of sections that must be assembled together to form a test sample is to be
that which corresponds to the nearest integral number of sections which makes up a test sample
with an equivalent linearized surface width between 155 mm (6 in.) and 180 mm (7 in.). The surface
width is defined as the measured sum of the outer circumference of the assembled pipe sections
that are exposed to the flux from the radiant panel.
7.17.1(d) The assembled test sample is to have no gaps between individual sections.
7.17.1(e) The assembled test sample is to be constructed in such a way that the edges of two
adjacent sections coincide with the centerline of the test holder.
7.17.1(f) The individual test sections are to be attached to the backing calcium silicate board using
wire (No. 18 recommended) inserted at 50 mm (2 in.) intervals through the board and tightened by
twisting at the back.
7.17.1(g) The individual pipe sections are to be mounted so that the highest point of the exposed
surface is in the same plane as the exposed flat surface of a normal surface.
7.17.1(h) The space between the concave unexposed surface of the test sample and the surface of
the calcium silicate backing board is to be left void.
7.17.1(i) The void space between the top of the exposed test surface and the bottom edge of the
sample holder frame is to be filled with a high temperature insulating wool if the width the of the
pipe segments extend under the side edges of the sample holding frame.
7.19
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TABLE 2
Fire Endurance Requirements Matrix (2015)
LOCATION
PIPING SYSTEMS
NA
NA
NA
NA
L1 (2)
FLAMMABLE LIQUIDS
1
NA
L1
L1
Lubricating oil
NA
NA
NA
L1
L1
Hydraulic oil
L1
L1
L1
L1
NA
NA
L1
L1
L1
NA
NA
L1
Foam system
L1W
L1W
NA
NA
NA
L1W
L1W
Sprinkler system
L1W
L1W
NA
NA
L3
L3
Ballast
L3
L3
L2W
L2W
10
L3
L3
NA
NA
NA
L2W
11
Non-essential systems
NA
FRESH WATER
12
L3
L3
NA
L3
L3
13
Condensate return
L3
L3
NA
NA
NA
14
Non-essential systems
NA
L1W(3)
L1W(3)
NA
NA
(1,5)
SANITARY/DRAINS/SCUPPERS
15
16
(1,5)
(1,5)
17
VENTS/SOUNDING
18
19
20
NA
NA
NA
NA
L1 (4)
L1 (4)
NA
L1 (4)
L1 (4)
NA
NA
NA
NA
L2
L2
0 (6)
0 (6)
MISCELLANEOUS
21
Control air
22
23
Brine
24
Locations
A
Category A machinery spaces
B
Other machinery spaces
C
Oil tanks [flashpoint 60C (140F)]
Fuel oil tanks [flashpoint > 60C (140F)]
D
Abbreviations
L1
Fire endurance test in dry conditions, 60 minutes in
accordance with 4-2-2/7.13
L2
Fire endurance test in dry conditions, 30 minutes, in
accordance with 4-2-2/7.13
E
F
G
L3
Open decks
42
0
NA
X
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TABLE 2 (continued)
Fire Endurance Requirements Matrix (2015)
Notes:
1
Where nonmetallic piping is used, remotely controlled valves are to be provided at the units side. These valves are
to be controlled from outside of the space.
(2015) For drains serving only the space concerned, 0 may replace L1W.
When controlling functions are not required by statutory requirements, 0 may replace L1.
Scuppers serving open decks in positions 1 and 2, as defined in Regulation 13 of the International Convention on
Load Lines, 1966, are to be X throughout unless fitted at the upper end with the means of closing capable of
being operated from a position above the freeboard deck in order to prevent downflooding.
For essential services, such as fuel oil tank heating and whistle, X is to replace 0.
TABLE 3
Standards for Plastic Pipes Typical Requirements for All Systems (2007)
Test
Typical Standard
Notes
Internal pressure
(1)
4-2-2/7.5.1
ASTM D 1599,
ASTM D 2992
ISO 15493 or equivalent
4-2-2/7.5.2
ISO 15493 or equivalent
4-2-2/7.5.3
As above.
Load deformation
4-2-2/7.5.4
ISO 75 Method A GRP piping system:
HDT test on each type of resin acc. to ISO
75 method A.
Thermoplastic piping systems:
ISO 75 Method AISO 306 Plastics
Thermoplastic materials Determination of
Vicat softening temperature (VST)
VICAT test according to ISO 2507
Polyesters with an HDT below 80C should
not be used.
4-2-2/7.5.5
ISO 9854: 1994, ISO 9653: 1991 ISO 15493
ASTM D 2444, or equivalent
Ageing
Manufacturer's standard
ISO 9142:1990
Fatigue
Fluid absorption
10
Material compatibility
ISO 8361:1991
(2)
ASTM C581
Manufacturers standard
Notes:
1
Where the manufacturer does not have a certified quality system, test to be witnessed by the Surveyor. See 4-2-2/7.9.
If applicable.
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TABLE 4
Standards for Plastic Pipes Additional Requirements Depending on Service
and/or Location of Piping (2007)
Test
1
Fire endurance
(1,2)
Typical Standard
Notes
4-2-2/7.5.6
4-2-2/7.5.7
Toxicity (2)
4-2-2/7.5.8
ASTM F1173-95 or ASTM
D 257, NS 6126/ 11.2 or equivalent
Notes:
1
Where the manufacturer does not have a certified quality system, test to be witnessed by the Surveyor. See 4-2-2/7.9.
If applicable.
Note:
Test items 1, 2 and 5 in 4-2-2/Table 4 are optional. However, if not carried out, the range of approved
applications for the pipes will be limited accordingly (see 4-2-2/Table 2).
Valves
9.1
General (1993)
9.3
9.1.1
Standard Valves
All valves constructed and tested in accordance with a recognized standard are acceptable to ABS,
subject to compliance with 4-2-2/9.5.
9.1.2
Non-Standard Valves
All other valves not certified by the manufacturer in accordance with a recognized standard are
subject to special consideration, and drawings of such valves showing details of construction and
materials are to be submitted for review, as well as basis for valve pressure rating, such as design
calculations or appropriate burst test data.
Construction (2016)
All valves are to close with a right hand (clockwise) motion of the handwheel when facing the end of the
stem and are to be either of the rising stem type or fitted with an indicator to show whether the valve is
open or closed.
All valves of Class I and II piping systems having nominal diameters exceeding 50 mm (2 in.) are to have
bolted, pressure seal or breech lock bonnets and flanged or welding ends. Welding ends are to be butt
welding type, except that socket welding ends may be used for valves having nominal diameters of 80 mm
(3 in.) or less. See 4-2-1/11.11.
All cast iron valves are to have bolted bonnets or are to be of the union bonnet type. For cast iron valves of
union bonnet type, the bonnet ring is to be of steel, bronze or malleable iron.
Stems, discs or disc faces, seats, and other wearing parts of valves are to be of corrosion-resistant materials
suitable for intended service.
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Valves are to be designed for the maximum working pressure to which they will be subjected. The design
pressure is to be at least 3.4 bar (3.5 kgf/cm2, 50 psi), except that valves used in open systems, such as vent
and drain lines, and valves mounted on atmospheric tanks which are not part of the tank suction or
discharge piping (for example, level gauge and drain cocks and valves in inert gas and vapor emission control
systems) may be designed for a pressure below 3.4 bar (3.5 kgf/cm2, 50 psi), subject to the requirements of
4-2-2/9.1. Large fabricated ballast manifolds which connect lines exceeding 200 mm (8 in.) nominal pipe
size may be specially considered when the maximum working pressure to which they will be subjected
does not exceed 1.7 bar (1.75 kgf/cm2, 25 psi).
All valves for Class I and II piping systems and valves intended for use in steam or oil lines are to be
constructed so that the stem is positively restrained from being screwed out of the body (bonnet). Plug
cocks, butterfly valves and valves employing resilient material will be subject to special consideration.
Valve operating systems for all valves which cannot be manually operated are to be submitted for approval.
9.5
11
Pipe Fittings
11.1
General (2016)
All fittings in Class I and II piping are to have flanged or welded ends in sizes over 89 mm O.D. (3 in.
N.P.S). Screwed fittings may be used in Class I and II piping systems, provided the maximum working
temperature does not exceed 496C (925F) and the maximum working pressure does not exceed the
maximum pressure indicated below for the pipe size.
Pipe Size
mm O.D. (in. N.P.S.)
Above 89 (3)
Maximum Pressure
bar (kgf/cm2, psi)
Not permitted in Class I and II piping service
Flared, flareless and compression fittings may be used for tube sizes not exceeding 60 mm O.D. (2 in. N.P.S.)
in Class I and II piping. In Class III piping, screwed fittings and flared, flareless and compression tube
fittings will be accepted without size limitations. Flared fittings are to be used for flammable fluid systems,
except that both flared and flareless fittings of the non-bite type may be used when the tubing system is of
steel or nickel-copper or copper-nickel alloys. Only flared fittings are to be used when tubing for flammable
fluid systems is of copper or copper-zinc alloys. See 4-2-6/3.7 for hydraulic systems. Bite type fittings are
not to be used for flammable fluid systems, unless such fittings are in compliance with a recognized
standard or design-approved by ABS. Refer to 4-6-2/Tables 10 and 11 of the Steel Vessel Rules.
11.3
11.5
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15
Flanges (2012)
15.1
General
Flanges are to be designed and fabricated in accordance with a recognized national or international standard.
Slip-on flanges from flat plate may be substituted for hubbed slip-on flanges in Class III piping systems.
15.3
15.5
17
17.1
General
The physical characteristics of such material are to be in accordance with the applicable requirements of
Section 2-3-1 of the ABS Rules for Materials and Welding (Part 2) or such other appropriate material
specification as may be approved in connection with a particular design for the stresses and temperatures to
which they may be exposed. Manufacturers are to make physical tests of each melt and, upon request, are
to submit the results of such tests to ABS.
17.3
17.5
Cast Iron
For temperatures not exceeding 232C (450F), cast iron of the physical characteristics specified in Section
2-3-11 of the ABS Rules for Materials and Welding (Part 2) may be used in the construction of valves and
fittings, except as noted in 4-2-1/11.17, 4-2-2/21.5 and 4-2-5/3.9.
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17.7
Nonferrous
Brass or bronze having the physical characteristics as specified in Section 2-3-1 of the ABS Rules for Materials
and Welding (Part 2) may be used in the construction of valves and fittings intended for temperatures up to
208C (406F). For temperatures greater than 208C (406F), but not in excess of 288C (550F), hightemperature bronze is to be used and the chemical and physical characteristics are to be submitted for
approval. Valves, fittings and flanges made of nonferrous material may be attached to nonferrous pipe by an
approved soldering method. For pressures up to 6.9 bar (7 kgf/cm2, 100 psi) and temperatures not exceeding
93C (200F), ordinary solder may be used, but for higher pressures and temperatures, the method and the
quality of solder to be used will be subject to special consideration in each case.
17.9
19
19.1
General (2012)
Fluid power cylinders subject to pressures or temperatures greater than those indicated below are to be
designed, constructed and tested in accordance with a recognized standard for fluid power cylinders.
Hydraulic fluid flammable: 7 bar (7.1 kgf/cm2, 101.5 psi) or 60C (140F)
Hydraulic fluid non-flammable: 16 bar (16.3 kgf/cm2, 232 psi) or 200C (392F)
Acceptance will be based on the manufacturers certification of compliance and on verification of permanent
identification on each cylinder bearing the manufacturer's name or trademark, standard of compliance and
design pressure and temperature.
19.3
Regardless of diameter, the design of the cylinder is to be shown to comply with one of the following:
Section 4-4-1 of the Steel Vessel Rules. For instance, the cylinder is to have a wall thickness
not less than that given by equation 2 of 4-4-1A1/3.1, and the cylinder ends are to meet the
requirements of flat heads in 4-4-1A1/5.7, or
Verification through burst tests. Steel cylinders (other than cast steel) are to withstand not less
than 4 times the design pressure, while cast steel, cast iron and nodular iron cylinders are to
withstand not less than 5 times the maximum allowable working pressure.
19.5
ii)
Each individual unit is to be hydrostatically tested to 1.5 times the design pressure (2 times, for
cast iron and nodular iron cylinders) by the manufacturer. A test certificate is to be submitted.
iii)
Each cylinder is to be affixed with a permanent nameplate or marking bearing the manufacturers
name or trademark and the design pressure and temperature.
Materials
i)
The materials of the cylinders are to comply with the requirements of the standard or code to which
they are designed and constructed. Where the design is verified though burst tests, the materials of
the cylinder are to comply with 4-4-1/3 of the Steel Vessel Rules or other acceptable standards.
ii)
Ordinary cast iron having an elongation of less than 12% is not to be used for cylinders expected
to be subjected to shock loading.
iii)
Copies of certified mill test reports are to be made available to the Surveyor upon request.
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19.7
Rudder Actuators
Rudder actuators are to be in accordance with the requirements of 4-3-4/7.3.1 of the Steel Vessel Rules.
19.9
21
21.1
Installation (2006)
Piping connections bolted to the shell plating are to have the bolt heads countersunk on the outside and the
bolts threaded through the plating. Where a reinforcing ring of sufficient thickness is riveted or welded to
the inside of the shell, studs may be used.
Threaded connections outboard of the shell valves are not considered an acceptable method of connecting
pipe to the shell.
21.3
d 65 mm (2.5 in.)
7 mm (0.276 in.)
d = 150 mm (6 in.)
10 mm (0.394 in.)
d 200 mm (8 in.)
For intermediate nominal pipe sizes, the wall thicknesses are to be obtained by linear interpolation as follows:
For 65 < d < 150: 7 + 0.035 (d 65) mm or 0.28 + 0.034 (d 2.5) in.
For 150 < d < 200: 10 + 0.05 (d 150) mm or 0.39 + 0.05 (d 6.0) in.
21.5
Materials
All shell fittings and the valves required by 4-2-2/21.9 and 4-2-2/23 are to be of steel, bronze or other approved
ductile material. Valves of ordinary cast iron or similar material are not acceptable. The use of nodular
iron, also known as ductile iron or spheroidal-graphite iron, will be accepted, provided the material has an
elongation not less than 12%. All pipes to which this subsection refers are to be of steel or other equivalent
material, subject to special approval.
21.7
Shell Reinforcement
Overboard discharges are to have spigots extending through the shell plate. Boiler and evaporator blow-off
overboard discharges are to have doubling plates or heavy inserts fitted. The spigot is to extend through the
doubling and the shell and the external doubling plate, when fitted, but the spigot need not project beyond
the outside surface of the unit.
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23
23.1
Where, however, the vertical distance from the load water-line to the inboard end of the discharge
pipe exceeds 0.01L, the discharge may have two automatic non-return valves without positive
means of closing, provided that the inboard valves are always accessible for examination under
service conditions. The inboard valve is to be above the deepest load waterline. If this is not
practicable, then, provided a locally controlled stop valve is interposed between the two nonreturn valves, the inboard valve need not be fitted above the deepest load waterline.
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23.1.2
Where that vertical distance from the summer load waterline to the inboard end of the discharge
pipe exceeds 0.02L, a single automatic non-return valve without positive means of closing may be
accepted provided it is located above the deepest load waterline. If this is impracticable, a locally
operated positive closing valve may be provided below the single non-return valve in which case
the non-return valve need not be located above the specified deepest load waterline. The means for
operating the positive-action valve is to be readily accessible and provided with an indicator showing
whether the valve is open or closed.
See 3-1-1/13 for definition of freeboard deck.
3-1-1/3 of the Steel Vessel Rules and 3-1-1/3 of the Barge Rules define L.
23.1.3 (2005)
Where sanitary discharges and scuppers lead overboard through the shell in way of machinery
spaces, the fitting to shell of a locally operated positive closing valve, together with a non-return
valve inboard, will be acceptable
23.3
Scuppers and Discharges below the Freeboard Deck Shell Penetration (1996)
Scuppers and discharge pipes originating at any level and penetrating the shell either more than 450 mm
(17.5 in.) below the freeboard deck or less than 600 mm (23.5 in.) above the summer load waterline are to
be provided with a non-return valve at the shell. This valve, unless required by 4-2-2/23.1, may be omitted
if the piping has a wall thickness at least equal to the thickness of the shell plating or extra-heavy pipe (see
4-2-1/3.9), whichever is less.
23.5
25
25.1
General
The inlet and discharge connections of external cooler installations are to be in accordance with 4-2-2/21.1,
4-2-2/21.3, 4-2-2/21.5 and 4-2-2/21.9, except that wafer type valves will be acceptable.
25.3
25.5
27
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27.1
27.3
4
2
2
4-2-2
Ventilating Systems
Non-watertight ducts passing through subdivision bulkheads and watertight ducts servicing more than one
watertight compartment or which are within the extent of damage are to be provided with valves at the
subdivision boundary. Valve operators are to be fitted with position indicators. Control of valves is to be
from one of the following areas:
i)
ii)
Readily accessible locations which are above the calculated immersion line in the damaged condition
(see 3-3-2/1.3).
Where drain systems are led to a separate, watertight compartment fitted with a bilge suction, positive
closing valves are to be provided with position indicators. Control of these valves is to be from
locations listed in 4-2-2/27.1.
27.3.2
Where the installation of a remote valve operator is impractical, drain lines may be fitted with
quick-acting, self-closing valves at the boundary of the space which is equipped with a bilge suction.
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51
PART
CHAPTER
SECTION
1.1
General (2011)
Except for comparatively small compartments that are not fitted with a fixed means of drainage, vent pipes
are to be fitted to all tanks, cofferdams, voids, tunnels and compartments which are not fitted with other
ventilation arrangements.
In all units, the structural arrangement in double-bottom and other tanks is to be such as to permit the free
passage of air and gases from all parts of the tanks to the vent pipes. Tanks having a comparatively small
surface, such as fuel-oil settling tanks, need to be fitted with only one vent pipe, while tanks having a
comparatively large surface are to be fitted with at least two vent pipes, one of which is to be located at the
highest part of the tank. Vent pipes are to be arranged to provide adequate drainage under normal conditions.
No shutoff valve or a closing device that can prevent the venting from a tank is to be installed in vent piping.
All vent and overflow pipes terminating in the weather are to be fitted with return bends (gooseneck), or
equivalent, and the vent outlet is to be provided with an automatic means of closure i.e., close automatically
upon submergence (e.g., ball float or equivalent), complying with 4-2-3/1.9.5.
1.3
1.5
i)
ii)
The height is to be measured from the deck to the point where water may have access below.
Where these heights may interfere with the working of the vessel, a lower height may be accepted,
provided that ABS is satisfied that the closing arrangements and other circumstances justify a lower
height.
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4-2-3
The wall thicknesses of vent pipes where exposed to the weather are to be not less than that specified
below.
Nominal Size, d
d 65 mm (2.5 in.)
by interpolation (1)
d 150 mm (6 in.)
Note:
1
1.5.2
1.7
Size
The diameter of each vent pipe is not to be less than 38 mm (1.5 in.) I.D. for fresh-water tanks, 51 mm
(2 in.) I.D. for water-ballast tanks and 63 mm (2.5 in.) I.D. for oil tanks, unless specially approved otherwise.
Where tanks are to be filled by pump pressure, the aggregate area of the vents in the tank is to be at least
125% of the effective area of the filling line, except that when overflows are fitted, the area of the overflow
is to be at least 125% of the effective area of the filling line and the vents need not exceed the above
minimum sizes. Notwithstanding the above, the pump capacity and pressure head are to be considered in
the sizing of vents and overflows. When high capacity and/or high head pumps are used, calculations
demonstrating the adequacy of the vent and overflows are to be submitted.
1.9
1.9.2
1.9.3
1.9.4
Mesh count is defined as a number of openings in a lineal cm (inch) counted from the center of any wire to the
center of a parallel wire.
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2
3
1.9.5
4-2-3
1.9.5(b) Design.
i)
Vent outlet automatic closing devices are to be so designed that they will withstand both
ambient and working conditions, and be suitable for use at inclinations up to and including
40.
ii)
Vent outlet automatic closing devices are to be constructed to allow inspection of the
closure and the inside of the casing, as well as changing the seals.
iii)
Efficient ball or float seating arrangements are to be provided for the closures. Bars, cage
or other devices are to be provided to prevent the ball or float from contacting the inner
chamber in its normal state and made in such a way that the ball or float is not damaged
when subjected to water impact due to a tank being overfilled.
iv)
v)
The clear area through a vent outlet closing device in the open position is to be at least
equal to the area of the inlet.
vi)
Allow the passage of air or liquid to prevent excessive pressure or vacuum developing
in the tank
vii)
In the case of vent outlet closing devices of the float type, suitable guides are to be provided
to ensure unobstructed operation under all working conditions of heel and trim. [see
4-2-3/1.9.5(b)i)]
viii)
The maximum allowable tolerances for wall thickness of floats should not exceed 10%
of thickness.
ix)
The inner and outer chambers of an automatic air pipe head is to be of a minimum thickness
of 6 mm (0.24 inch).
1.9.5(c) Materials
54
i)
Casings of vent outlet closing devices are to be of approved metallic materials adequately
protected against corrosion.
ii)
For galvanized steel air pipe heads, the zinc coating is to be applied by the hot dip method
and the thickness is to be 70 to 100 micrometers (2.756 to 3.937 mil).
iii)
For areas of the head susceptible to erosion (e.g., those parts directly subjected to ballast
water impact when the tank is being pressed up, for example the inner chamber area above
the air pipe, plus an overlap of 10 or more to either side) an additional harder coating
should be applied. This is to be an aluminum bearing epoxy, or other equivalent coating,
applied over the zinc.
iv)
Closures and seats made of non-metallic materials are to be compatible with the media
intended to be carried in the tank and to seawater, and suitable for operating at ambient
temperatures between 25C and 85C (13F and 185F).
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3
4-2-3
Testing of Vent Outlet Automatic Closing Devices. Each type and size of vent outlet automatic
closing device is to be type tested at the manufacturers works or other acceptable location.
The minimum test requirements for a vent outlet automatic closing device are to include
the determination of the flow characteristics of the vent outlet closing device, the
measurement of the pressure drop versus the rate of volume flow using water and with any
intended flame or insect screens in place and also tightness tests during immersion/emerging
in water, whereby the automatic closing device is to be subjected to a series of tightness
tests involving not less than two (2) immersion cycles under each of the following conditions:
The automatic closing device is to be submerged slightly below the water surface at a
velocity of approximately 4 m/min (13.12 ft/min) and then returned to the original
position immediately. The quantity of leakage is to be recorded.
The automatic closing device is to be submerged to a point slightly below the surface
of the water. The submerging velocity is to be approximately 8 m/min (26.24 ft/min)
and the air pipe vent head is to remain submerged for not less than 5 minutes. The
quantity of leakage is to be recorded.
(2014) Each of the above tightness tests are to be carried out in the normal position as
well as at an inclination of 40 degrees under the strictest conditions for the device. In
cases where such strictest conditions are not clear, tests shall be carried out at an
inclination of 40 degrees with the device opening facing in three different directions:
upward, downward, sideways (left or right). See 4-2-3/Figures 1 to 4.
The maximum allowable leakage per cycle is not to exceed 2 ml/mm (1.312 10-2 gal/inch)
of nominal diameter of inlet pipe during any individual test.
ii)
Discharge/Reverse Flow Test (2014). The air pipe head shall allow the passage of air to
prevent excessive vacuum developing in the tank. A reverse flow test shall be performed.
A vacuum pump or another suitable device shall be connected to the opening of the air
pipe leading to the tank. The flow velocity shall be applied gradually at a constant rate until
the float gets sucked and blocks the flow. The velocity at the point of blocking shall be
recorded. 80% of the value recorded will be stated in the certificate. Each type and size of
vent outlet automatic closing device is to be surveyed and type tested at the manufacturers
works or other acceptable location.
iii)
Testing of Nonmetallic Floats. Impact and compression loading tests are to be carried out
on the floats before and after pre-conditioning as follows:
Test Temperature
25C (13F)
20C (68F)
85C (185F)
Dry
Yes
Yes
Yes
Yes
Yes
Yes
NA
Yes
NA
Test Conditions
55
Part
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4
2
3
4-2-3
A load of 3430 N (350 kgf, 770 lbf) is to be applied over one minute and maintained for
60 minutes. The deflection is to be measured at intervals of 10 minutes after attachment
of the full load.
The record of deflection against time is to show no continuing increase in deflection and,
after release of the load, there is to be no permanent deflection.
iv)
Testing of Metallic Floats. The above described impact tests are to be carried out at room
temperature and in the dry condition.
FIGURE 1
Example of Normal Position (2014)
Opening
FIGURE 2
Example of Inclination 40 degrees Opening Facing Upward (2014)
Vertical
Opening
40 degrees
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3
4-2-3
FIGURE 3
Example of Inclination 40 degrees Opening Facing Downward (2014)
Vertical
Opening
40 degrees
FIGURE 4
Example of Inclination 40 degrees Opening Facing Sideways (2014)
Vertical
Opening
40 degrees
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57
Part
Chapter
Section
1.11
4
2
3
4-2-3
Sounding Arrangements
3.1
General
All tanks, except as noted below, are to be provided with separate sounding pipes or with approved tanklevel indicating apparatus. Where a tank-level indicating system is used, a supplementary manual means of
sounding is to be provided, where practicable, for tanks which are not always accessible.
In general, void compartments adjacent to the sea or to tanks containing liquids, and void compartments
through which piping carrying liquids pass are to be fitted with separate sounding pipes, approved tank
liquid level indicating apparatus, or be fitted with means to determine if the void tanks contain liquids.
Voids as defined above which do not comply with this requirement are to be accounted for in the units
stability analysis. See 3-3-2/1.3.4.
3.3
Oil Tanks
For oil tanks, with quick-acting, self-closing gate valves.
3.3.2
Other Tanks
For tanks other than oil tanks, with gate valves or a screw cap secured to the pipe with a chain.
Provision is to be made to prevent injuring the units plating by the striking of the sounding rod. In
general, sounding pipes are not to pass through bilge wells, but if this is not practicable, the pipe is
to be at least Extra Heavy in the bilge well. (See 4-2-1/3.9). Sounding pipes for combustible or
flammable fluids are not to terminate in accommodation spaces.
3.3.3
58
Ignition of Spillage
3.3.3(a) Fuel Oil Tanks. Sounding pipes for fuel oil tanks are not to terminate in any space where
the risk of ignition of spillage may exist. In particular, they shall not terminate in machinery
spaces or in close proximity to internal combustion engines, generators, major electric equipment
or surfaces with temperatures in excess of 220C (428F) in other spaces. Where it is impracticable
to do otherwise, sounding pipes from fuel oil tanks may terminate in machinery spaces, provided
the following are met:
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4-2-3
i)
The sounding pipes terminate in locations remote from ignition hazards or effective
precautions such as shielding are taken to prevent fuel oil spillage from coming into contact
with a source of ignition;
ii)
The terminations of sounding pipes are fitted with quick-acting, self-closing gate valves
and with a small-diameter self-closing test cock or equivalent located below the gate valve
for the purpose of ascertaining that fuel oil is not present before the gate valve is opened.
Provisions are to be made so as to prevent spillage of fuel oil through the test cock from
creating an ignition hazard.
iii)
(2005) An oil level gauge is provided. However, short sounding pipes may be used for
tanks other than double bottom tanks without the additional closed level gauge, provided
an overflow system is fitted, see 4-2-3/1.11.
3.3.3(b) Lubricating Oil Tanks (2005). Sounding pipes from lubricating oil tanks may terminate
in machinery spaces provided that the following are met:
3.5
i)
The sounding pipes are to terminate in locations remote from the ignition hazards, or
effective precautions, such as shielding, are taken to prevent oil spillage from coming into
contact with a source of ignition.
ii)
The termination of sounding pipes is fitted with a quick-acting self-closing gate valve.
Alternatively, for lubricating oil tanks that cannot be filled by a pump, the sounding pipes
may be fitted with an appropriate means of closure such as a shut-off valve or a screw cap
attached by chain to the pipe.
Gauge Glasses
Tanks may be fitted with suitable gauge glasses, provided the gauge glasses are fitted with a valve at each
end and adequately protected from mechanical damage.
Tanks containing flammable or combustible fluids are to be fitted with gauge glasses of the flat glass type
having approved self-closing valves at each end. For hydraulic oil tanks located in spaces other than
Category A machinery spaces, cylindrical gauge glasses with approved self-closing valves at each end will
be acceptable, provided such spaces do not contain internal combustion engines, generators, major
electrical equipment or piping having a surface temperature in excess of 220C (428F).
Tanks integral with the shell which are located below the deepest load waterline may be fitted with gauge
glasses, provided they are of the flat glass type having approved self-closing valves at each end.
See 5-1-1/3.9.2(6) for the definition of Category A machinery spaces.
3.7
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59
PART
CHAPTER
SECTION
1.1
General (2012)
A satisfactory pumping plant is to be provided in all units capable of pumping from and draining any
compartment when the unit is on an even keel and either upright or listed 5 degrees. For this purpose, wing
suctions will often be necessary, except in narrow compartments at the ends of the unit. Arrangements are
to be made whereby water in the compartment will drain to the suction pipes. Efficient means are to be
provided for draining water from all tank tops and other watertight flats. Peak tanks and comparatively
small compartments, such as chain lockers, echo sounder spaces and decks over peak tanks, etc., may be
drained by ejectors or hand pumps. Where ejectors are used for this purpose, the overboard discharge
arrangements are to comply with 4-2-2/23. See also 3-2-4/17.3 of the Steel Vessel Rules. For cases where a
suction line is led through the forepeak bulkhead, see 4-2-1/11.17.
Note:
For the purpose of this Section, comparatively small compartments are those which comply with
the following criteria:
a)
b)
The wetted surface of the compartment, excluding stiffening members, when its volume
is half-filled with water is not to exceed 100 m2 (1076 ft2)
1.3
1.5
1.7
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2
4
4-2-4
The emergency bilge line is to be provided with a suction stop-check valve, which is to be so located as to
enable rapid operation and a suitable overboard discharge line. For the emergency bilge inlet, the distance
between the open end of the suction inlet and the tank top is to be adequate to allow a full flow of water.
The hand wheel of emergency bilge suction valve is to be positioned not less than 460 mm (18 in.) above
the floor plates.
In addition, the following arrangements are also to be complied with, as applicable:
i)
For internal-combustion-engine propulsion machinery spaces, the area of the emergency bilge suction
pipe is to be equal to the full suction inlet of the pump selected.
ii)
For steam propulsion machinery spaces, the main cooling water circulating pump is to be the first
choice for the emergency bilge suction , in which case, the diameter of the emergency bilge suction
is to be at least two-thirds the diameter of the cooling water pump suction.
3.1
Permanent Systems
Except as indicated below, all compartments are to have a permanently installed bilge or drainage system.
Compartments below the bulkhead deck containing essential equipment for operation and safety of the unit
are to be capable of being pumped out by at least two power-driven bilge pumps or equivalent. For column
stabilized units, the bilge system in each pump room is to be operable from the central ballast control station.
3.3
Void Compartments
In general, void compartments adjacent to the sea or to tanks containing liquids, and void compartments
through which piping conveying liquids pass, are to be drained by permanently installed bilge or drainage
systems or by portable means. If portable pumps are used, two are to be provided and both pumps and
arrangements for pumping are to be readily accessible. Void compartments as defined above which are not
provided with bilge or drainage systems complying with the above are to be accounted for in the units
stability analysis. See 3-3-2/1.3.4 and 4-2-2/27.3.
3.5
Chain Lockers
Chain lockers are to be drained by permanently installed bilge or drainage systems or by portable means.
Means are to be provided for removal of mud and debris.
3.7
Bilge Alarm
Propulsion rooms and pump rooms in lower hulls of column-stabilized units are to be provided with two
independent systems of high bilge water level detection, giving an audible and visual alarm at the central
ballast control station.
5.1
General
The arrangement of the bilge pumping system is to be such as to prevent the possibility of water or oil
passing into the machinery spaces, or from one compartment to another, whether from the sea, water
ballast or oil tanks. The bilge mains are to have separate control valves at the pumps.
5.3
Installation
Bilge pipes passing through compartments intended for the carriage of oil are to be of either steel or
wrought iron. Where bilge pipes pass through deep tanks, means are to be provided to prevent the flooding
of other spaces in the event of a pipe breaking or joint leaking in the tanks. Such means may consist of an
oiltight or watertight tunnel, or making the lines of Extra-Heavy steel pipe (see 4-2-1/3.9) properly
installed to take care of expansion and having all joints within the tank welded or extra-heavy flanged
joints. The number of flanged joints is to be kept to a minimum. When a tunnel is not employed and the
line runs through a deep tank, bilge pipes are to have non-return valves fitted at the open ends.
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5.5
4
2
4
4-2-4
5.7
5.9
Strainers
Bilge lines in machinery spaces other than emergency suctions are to be fitted with strainers easily accessible
from the floor plates and are to have straight tail pipes to the bilges. The ends of bilge lines in other
compartments are to be fitted with suitable strainers having an open area of not less than three times the area
of the suction pipe. In addition, strainers are to be fitted in accessible positions between the bilge manifolds
and the pumps.
5.11
Gravity Drains
Gravity drains that penetrate the main machinery space watertight bulkheads below the freeboard deck and
terminate within the main machinery space are to be fitted with a valve operable from above the freeboard
deck or with quick-acting, self-closing valves. The valve should preferably be located in the main machinery
space. When gravity drains from other spaces are terminated in cargo holds, the cargo hold bilge well is to
be fitted with a high level alarm. Gravity drains which terminate in spaces which are protected by fixed gas
extinguishing systems are to be fitted with means to prevent the escape of extinguishing medium.
5.13
5.15
Exceptions
The bilge arrangements of units intended for restricted or special services will be specially considered in
each case.
7.1
General (2007)
Sanitary, ballast and general-service pumps may be accepted as independent power bilge pumps, provided
they are of the required capacity and are fitted with stop valves so that when a pump is used for one service,
the other services can be isolated. Where centrifugal pumps are installed, suitable means for priming are
to be provided.
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4
2
4
4-2-4
Q = 16.1d2 gpm
where
d
When more than two pumps are connected to the bilge system, their arrangement and aggregate capacity
are not to be less effective.
9.1
Surface-Type Units
The least internal diameter of bilge suction pipes is to be that of the nearest commercial size within 6 mm
(0.25 in.) of the diameter determined by the following equations.
9.1.1
Main Line
For the diameter of main-bilge-line suctions and direct bilge suctions to the pumps:
d = 25 + 1.68 L( B + D)
9.1.2
mm
d=1+
L( B + D) / 2500
in.
d = 25 + 2.16 c( B + D)
mm
d=1+
c( B + D) / 1500
in.
where
d
L, B, and D are defined in Section 3-1-1 of the Steel Vessel Rules for ship-type units and Section
3-1-1 of the Barge Rules for barge-type units.
Note:
For comparatively small compartments as defined in 4-2-4/1.1, the equation in 4-2-4/9.3.2 may be used
as an alternative in the calculation of the required size of branch lines.
9.1.3
9.1.4
Size Limits
No main suction piping is to be less than 63 mm (2.5 in.) internal diameter. No branch piping need
be more than 100 mm (4 in.) I.D., nor is it to be less than 51 mm (2 in.) I.D. in diameter, except
that for drainage of small pockets or spaces 38 mm (1.5 in.) I.D. pipe may be used.
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9.3
4
2
4
4-2-4
Main Line
The cross sectional area of the bilge main is not to be less than the combined areas of the two
largest required branch suctions. Additionally, the cross sectional area of the bilge main for selfelevating drilling units is not to be less than that required by 4-2-4/9.1.1 for surface-type units.
9.3.2
Branch Lines
The size of branch suctions and drains from each compartment is not to be less than that determined
from the following equation:
d = [2.15 A + 25] mm
d = [ A / 1500 + 1] in.
where
9.3.3
ii)
Size Limits
The internal diameter of any bilge line is not to be less than 50 mm (2 in.).
11
11.1
General
The arrangement of the ballast pumping system is to be such as to prevent the possibility of water or oil
passing into the machinery spaces, or from one compartment to another, whether from the sea, water ballast
or oil tanks. The ballast mains are to have separate control valves at the pumps.
11.3
Installation
Ballast pipes passing through compartments intended for the carriage of oil are to be either steel or wrought
iron. Where ballast pipes pass through deep tanks, means are to be provided to prevent the flooding of
other spaces in the event of a pipe breaking or joint leaking in the tanks.
Such means may consist of an oiltight or watertight tunnel, or making the lines of Extra-Heavy steel pipe
(see 4-2-1/3.9) properly installed to take care of expansion and having all joints within the tank welded or
extra-heavy flanged joints. The number of flanged joints is to be kept to a minimum.
11.5
11.7
Exceptions
The ballast arrangements of units intended for restricted or special services will be specially considered in
each case.
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11.9
13
13.1
General
The ballast system is to be designed and arranged such that the system can take suction from and deballast
any ballast tank under normal operating and transit conditions. The system is to be capable of restoring the
unit to a normal operating or transit draft and a level trim condition, when subject separately to each of the
following:
i)
The assumed damaged conditions as specified in 3-3-2/1.3.2(a) with any one pump inoperable.
ii)
In addition, the system is to be capable of raising the unit, starting from a level trim condition at deepest
normal operating draft, either a distance of 4.6 m (15 ft) or to the severe storm draft, whichever distance is
greater, within three hours (calculations are to be submitted). The ballasting procedure is to be submitted
for information and is to be provided to the units operating personnel.
13.3
Manifolds
Ballast suctions are to be led from readily accessible manifolds unless independent pumps are provided for
each tank. Ballast systems are to be arranged to prevent the inadvertent transfer of ballast water from one
quadrant to any other quadrant of the unit.
13.5
Pumps
13.5.1 Number
In general, at least two independent ballast pumps are to be capable of taking suction on each
ballast tank. In the case of units with two lower hulls, each hull is to be provided with at least two
independently driven ballast pumps. Units with more than two lower hulls or of unusual configuration
will be subject to special consideration.
13.5.2 Pump Performance (2012)
At least two pumps are to be capable of effectively emptying each intact tank at maximum normal
operating draft when the unit is subject to the assumed damage conditions specified in 3-3-2/1.3.2.
[Note: Loss of a pump(s) due to flooding of a pump room is to be considered in meeting this
requirement.] Each of the pumps utilized in meeting the above requirement is to have adequate
head/capacity characteristics and available net positive suction head (NPSHa) to operate at the
angles of heel and trim associated with the conditions specified in 3-3-2/1.3.2 at a capacity of not
less than 50% of the capacity required from that pump to meet the criteria of 4-2-4/13.1. Counterflooding is not to be considered as a means to improve the suction head available to the ballast
pumps.
Pump data and calculations substantiating compliance with this requirement are to be submitted.
The use of submersible pumps will be subject to special consideration.
13.7
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4-2-4
13.7.1(b) Controls and Indications (2012). The central ballast control station is to be fitted with
the following control and indicating systems, having appropriate audible and visual alarms.
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
Bilge alarms of propulsion and pump rooms in lower hulls (See 4-2-4/3.7)
i)
All Systems. The systems listed in 4-2-4/13.7.1(b) are to function independently of one
another or have sufficient redundancy so that a failure in one system does not jeopardize
the operation of any of the other systems.
ii)
Pump/Valve Control Systems. The ballast pump and ballast valve control systems are to
be arranged such that loss of any one component will not cause loss of operation of the
other pumps or valves. This requirement will not apply to those parts of a control system
dedicated to a single ballast valve nor will it apply to manifolds serving exclusively those
dedicated systems.
13.7.3(b) Dual Power Source. For those systems listed in 4-3-2/5.3.10(a), the source of any electrical
power is to comply with the requirements in 4-3-2/5.3. Where the power source is pneumatic or
hydraulic, there are to be at least two power units designed to function at the inclination angles in
4-3-2/5.5.1.
13.7.3(c) Disconnects (2012). Means are to be provided at the central ballast control station to
isolate or disconnect the ballast pump control and ballast valve control systems from their sources
of electrical, pneumatic or hydraulic power.
13.7.3(d) Electronic Systems. Where microprocessor, computer-operated or multiplex type systems
form part of the control system, they are to have back-up capability for continued operation upon
loss of any single major component.
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13.7.3(e) Valve Controls. The ballast valve control system is to be designed and arranged so that
there is not continuing transfer of ballast upon loss of power. See also 4-2-4/13.3. Ballast tank
valves are to close automatically upon loss of power. They are to remain closed upon reactivation
of control power until they are intentionally opened.
13.7.4 Valve Position Indicating Systems (2012)
A means to indicate whether a valve is open or closed is to be provided at each location from
which the valve may be controlled. The indicators are to rely on movement of the valve spindle or
be otherwise arranged with equivalent reliability.
13.7.5 Draft Indicating System (1995)
The draft indicating system is to indicate the draft at each corner of the unit.
13.7.6 Tank Level Indicating System (1995)
The tank level indicating system is to indicate the liquid levels in all ballast tanks and in other
tanks, such as fuel oil, fresh water, drilling water or liquid storage tanks, the filling of which could
affect the stability of the unit. Tank level sensors are not to be located in the tank suction lines.
A secondary means of determining levels in ballast tanks, which may be a sounding pipe, is also
to be provided.
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1.1
Arrangement (1994)
1.1.1
Tanks (2011)
1.1.1(a) Structural Tanks. As far as practicable, fuel-oil tanks are to be part of the structure and
located outside of machinery spaces of Category A. Where fuel-oil tanks, other than double bottom
tanks, are necessarily located adjacent to or within machinery spaces of Category A. the arrangements
are to reduce the area of the tank boundary common with the machinery space of category A to a
minimum, and to comply with the following:
i)
Fuel tanks having boundaries common with machinery spaces of category A are not to
contain fuel oils having flash point of 60C (140F) or less.
ii)
At least one of their vertical sides is to be contiguous to the machinery space boundary. The
arrangements in 4-2-5/Figure 1 are acceptable for structural tanks provided the requirements
of 4-2-5/11 are complied with. (The side shell is not being included in contiguous boundary
of the category A machinery space.)
iii)
The bottom of the fuel oil tank is not to be so exposed that it will be in direct contact with
flame should there be a fire in a Category A machinery space. The fuel tank is to extend
to the double bottom. Alternatively, the bottom of the fuel oil tank is to be fitted with a
cofferdam. The cofferdam is to be fitted with suitable drainage arrangements to prevent
accumulation of oil in the event of oil leakage from the tank.
FIGURE 1
Acceptable Fuel Oil Tanks Arrangements Inside Category A Machinery Spaces (2013)
A
Cofferdam
F.O.T
30 m3
Cofferdam
Side Shell
Machinery
Space
(Category A)
Aft. Bhd
F.O.T
30 m3
F.O.T
Machinery
Space
(Category A)
Fwd. Bhd
F.O.T
Cofferdam
Double Bottom
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1.1.1(b) Free Standing Tanks. In general, the use of free standing fuel oil tanks is to be avoided.
Where permitted, they are to be placed in an oil-tight spill tray of ample size with adequate means
of drainage, in accordance with 4-2-1/11.33.1.
1.1.2
Spillage (2011)
No fuel oil tank is to be situated where spillage or leakage therefrom can constitute a hazard by falling
on heated surfaces or electrical equipment. Precautions are to be taken to prevent any oil that may
escape under pressure from any pump, filter or heater from coming into contact with heated surfaces.
1.1.3
Sounding Arrangements
See 4-2-3/3, as applicable.
1.1.4
Where the propulsion plant and auxiliary machinery are supplied by different service tanks, or
where more than one type of fuel is used onboard the unit, the number and capacity of the fuel oil
service tanks is to be sufficient such that the propulsion plant, including all auxiliary machinery
vital for propulsion, and the generator plant have both a main fuel oil supply and a back-up fuel oil
supply. The capacity of the tanks, with one service tank unavailable, is to be sufficient to provide
the machinery it serves with enough fuel oil for at least eight hours operation, as required above.
Alternatives equivalent to the above arrangements will be considered.
A service tank is a fuel tank which contains only fuel of a quality ready for use, that is, fuel of a
grade and quality that meets the specification required by the equipment manufacturer. A service
tank is to be declared as such and is not to be used for any other purpose.
1.3
1.5
Oil Heaters
Where steam heaters or heaters using other heating media are provided in fuel oil systems they are
to be fitted with a temperature control and either a high temperature alarm or a low flow alarm,
except where the maximum temperature of the heating medium does not exceed 220C (428F).
Where electric heaters are fitted, they are to be arranged to de-energize automatically when the oil
level falls to a predetermined level to ensure that the heating elements are permanently submerged
during operation. In addition, a safety temperature switch with a manual reset independent from
the automatic control sensor is to be provided to cut off the electric power supply in order to avoid
a surface temperature in excess of 220C (428F).
1.5.2
Tanks
Unless specially approved otherwise, fuel oil in storage tanks is not to be heated to temperatures
within 10C (18F) below the flash point of the fuel oil.
Where heating arrangements are provided, the control and alarm requirements of 4-2-5/1.5.1 are
applicable.
1.7
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4-2-5
3.1
General
The fuel-oil pumping arrangements are to be distinct from the other pumping systems as far as practicable,
and the means provided for preventing dangerous interconnection in service are to be thoroughly effective.
3.3
Heating Coils
When heating coils are fitted, and oil leakage into the returns could contaminate the boiler feed water,
provision is to be made to detect this leakage by running the returns from the heating coils to an inspection
tank or other approved oil detector before being led to the boiler feed system.
3.5
3.7
3.9
Required Valves
Where pipe lines emanate from fuel oil tanks at such a level that they will be subjected to a static
head of oil from the tank, they are to be fitted with positive closing valves. The valves are to be
secured at the tank. A short length of Extra Strong pipe connecting the valve to the tank is also
acceptable. Where the fuel oil piping passes through adjacent tanks, the valve required above may
be located where the pipe run exits the adjacent tank(s) provided the piping in the adjacent tanks is
Extra-Heavy and has all welded connections. However, if the adjacent tank is a fuel oil tank, the
pipe run within the fuel oil tank is to be at least Standard thickness.
If the valves are installed on the outside of the tank, they are not to be of cast iron. The use of
nodular iron, also known as ductile iron or spheroidal-graphite iron, will be accepted, provided the
material has an elongation not less than 12%. Arrangements are to be provided for closing them at
the valve and for tanks having a capacity of 500 liters (132 U.S. gal.) or greater, from a readily
accessible and safe location outside of the compartment in which the valve is located. If the
positive closing valve required above is situated in a shaft tunnel or pipe tunnel or similar space,
arrangements for closing may be effected by means of an additional valve on the pipe or pipes
outside of the tunnel or similar space. If such an additional valve is fitted in the machinery space it
is to be operated from a position outside of this space. Where independent filling lines are fitted,
they are to enter at or near the top of the tank, but if this would be impracticable, they are to be
fitted with non-return valves at the tank. Also see 5-3-1/9.5.
3.9.2
The controls for the remote means of closure of the valves of the emergency generator fuel tank
and the emergency fire pump fuel tank, as applicable, are to be grouped separately from those for
other fuel oil tanks.
Remote operation of readily accessible normally closed tank valves in open ended service such as
sampling or drains, is not required if the valves are fitted with blind, plug, or cap.
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Where tanks are supplying fuel to diesel engines of essential or emergency services, the use of an
electric, hydraulic or pneumatic system to keep the valve directly in the open position is not acceptable.
Materials readily rendered in effective by heat are not to be used in the construction of the valves
or the closure mechanism within the space unless adequately protected to ensure effective closure
facility in the event of fire. If electric cables are utilized, they are to be fire-resistant, meeting the
requirements of IEC 60331. See 4-3-4/7.
Hydraulic systems are to be in accordance with 4-2-6/3 for both Class I and II piping systems. For
a pneumatic system, the air supply may be from a source from within the space, provided a
separate receiver complying with the following is located outside of the space.
i)
ii)
iii)
Air supply line is fitted with a non-return valve adjacent to the receiver
7.1
7.3
7.1.1
Transfer Pumps
Two fuel-oil transfer pumps are to be provided and one of them is to be independent of the main
engine.
7.1.2
Booster Pumps
A standby fuel-oil booster pump is to be provided for main engines having independently driven
booster pumps. For main engines having attached booster pumps, a complete pump may be carried
as a spare in lieu of the standby pump.
7.1.3
Heaters
When fuel-oil heaters are required for main engine operation, at least two heaters of approximately
equal size are to be installed. The combined capacity of the heaters is to be not less than that
required to supply the main engine(s) at full power.
7.5
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4-2-5
General
Strainers are to be provided in the fuel-oil injection-pump suction line. For main propulsion
engines, the arrangement is to be such that the strainers may be cleaned without interrupting the
fuel supply to the engine. For auxiliary engines, the arrangement is to be such that the strainers
may be cleaned without undue interruption of power necessary for propulsion. Multiple auxiliary
engines, each fitted with a separate strainer and arranged such that changeover to a standby unit
can be accomplished without loss of propulsion capability, will be acceptable for this purpose.
Where strainers are fitted in parallel to enable cleaning without disrupting the oil supply, means
are to be provided to minimize the possibility of a strainer under pressure being opened inadvertently.
Strainers are to be provided with suitable means for venting when being put in operation and
being depressurized before being opened. Valves or cocks with drain pipes led to a safe location
are to be used for this purpose. Strainers are to be so located that in the event of leakage, oil cannot
be sprayed onto the exhaust manifold or surfaces with temperatures in excess of 220C (428F).
Cut-out valves are to be located at the service tanks and be so arranged as to be operable from the
engine-room floor plates and, where considered necessary, from outside the engine compartment.
See also 4-2-5/3.9. The injection line is to be of seamless drain pipe and fittings are to be extra
heavy. The material used may be either steel or nonferrous, as approved in connection with the design.
7.7.2
7.9
7.10
9.1
General
Fuel oils with a flash point of 60C (140F) closed cup or below may be accepted for the following:
9.1.1
Units classed for restricted service within areas having a climate ensuring that ambient temperatures
of spaces where such fuel oil is stored will not rise within 10C (18F) below its flash point may
use fuel oil with flash point of 60C (140F) or below, but not less than 43C (110F).
9.1.2
Installations complying with the ABS Guide for Burning Crude Oil and Slops in Main and Auxiliary
Boilers, regarding the use of crude oil as fuel.
9.1.3
72
(2012)
For emergency generators or emergency fire pump prime movers, fuel oil with a flash point of not
less than 43C (110F) may be used, subject to the following:
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4-2-5
i)
Fuel oil tanks except those arranged in double bottom compartments are located outside of
machinery spaces of category A.
ii)
Provisions for measurement of oil temperature are provided on the suction pipe of oil fuel
pump.
iii)
Stop valves and/or cocks are provided on the inlet side and outlet side of the fuel oil strainers.
iv)
Pipe joints of welded construction or of circular cone type or spherical type union joint are
applied as much as possible.
See 4-3-2/5.5.2iii).
9.3
Fuel Heating
For oil heating arrangements, see 4-2-5/1.5.2.
9.5
Fuel-tank Vents
Vent pipes are to extend at least 1 m (3 ft) above the operating deck unless otherwise required by damage
stability considerations or the International Convention on Load Lines.
11
11.1
General
11.1.1 Application
The requirements of 4-2-5/11 provide the arrangement of fuel oil tanks location for compliance
with MARPOL 73/78, as amended. They are to be applied to all types of mobile offshore drilling
units classed with ABS.
11.1.2 Submission of Plans
Plans showing compliance with the applicable requirements in 4-2-5/11.3 are to be submitted for review.
11.3
Fuel oil tanks of any volume are not to be used for ballast water.
Fuel oil tank means a tank in which fuel oil is carried, but excludes those tanks which would not
contain fuel oil in normal operation, such as overflow tanks. Fuel oil capacity means the volume
of a tank in cubic meters (cubic feet) at 98% tank filling.
Fuel oil means any oil used as fuel in connection with the propulsion and auxiliary machinery of
the unit in which such oil is carried.
11.3.2 Protective Location of Tanks
The protective locations for the tanks specified in 4-2-5/11.3.1 above are to be as follows:
11.3.2(a) Deterministic Approach. All applicable tanks are to be located not less than the distance
as specified in 4-2-5/11.3.2(a)i), ii) and iii), as relevant, from the units bottom or side shell plating.
Small suction wells may extend below fuel oil tanks bottom if they are as small as possible and the
distance between the units bottom plate and the suction well bottom is not reduced by more than
half of the distance required by 4-2-5/11.3.2(a)i).
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i)
4-2-5
For all mobile offshore drilling units, except of the self-elevating type, having an aggregate
fuel oil capacity of 600 m3 (21190 ft3) and above, all tanks, including those in the units
pontoons, are to be arranged above the units molded line of bottom shell plating at the
distance h as specified below:
h = B/20 m (ft), or
h = 2.0 m (6.6 ft), whichever is smaller
where B is the breadth of the unit or, if applicable, the pontoon, in m (ft). h is in no case
to be less than 0.76 m (2.5 ft).
ii)
For all mobile offshore drilling units having an aggregate fuel oil capacity greater than or
equal to 600 m3 (21190 ft3) but less than 5000 m3 (176570 ft3), tanks are to be arranged
inboard of the molded line of side plating not less than the distance w as specified below:
w = 0.4 + 2.4C/20000 m
w = 1.31 + 7.87C/706290 ft
where
C
iii)
For all mobile offshore drilling units having an aggregate fuel oil capacity of 5000 m3
(176570 ft3) and above, tanks are to be arranged inboard of the molded line of side plating
not less than the distance w, as specified below:
w = 0.5 + C/20000 m
13
74
i)
In application of equation in 4-2-5/11.3.2(a) ii) or iii), total volume of lubricating oil tanks need
not be accounted for C (units total volume of oil fuel in m3 (ft3) at 98% tank filling).
ii)
Tanks used as propulsion engine lubricating oil drain tanks need not be located in a protected
location away from the vessels side or bottom plates.
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Lubricating-oil Systems
1.1
General (2011)
The lubricating-oil piping is to be entirely separated from other piping systems. In addition, the requirements
of 4-2-5/1.1.2, 4-2-5/1.3, and 4-2-5/1.5 are applicable.
Normally opened valves on lubricating oil tanks are to comply with the same requirements as those for
fuel oil tanks given in 4-2-5/3.9. However, arrangements for remotely closing the valve from a position
outside of the compartment need not be provided if inadvertent valve closure could result in damage to the
running machinery due to lack of lubricating-oil. Where the machinery is arranged for automatic shutdown
upon loss of lubricating-oil, the valve required by 4-2-5/3.9 is to be provided with means to close it from a
readily accessible and safe location outside of the compartment in which the valve is located.
For ship-type units, the lubricating systems are to be so arranged that they will function satisfactorily under
the conditions specified in 4-1-1/7.
1.3
1.5
1.7
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1.7.2
4-2-6
Filters (1998)
Oil filters are to be provided. In the case of main propulsion engines which are equipped with fullflow-type filters, the arrangements are to be such that the filters may be cleaned without interrupting
the oil supply. For auxiliary engines, the arrangement is to be such that the filters may be cleaned
without undue interruption of power necessary for propulsion. Multiple auxiliary engines, each
fitted with a separate filter and arranged such that change over to a standby unit can be accomplished
without loss of propulsion capability, will be acceptable for this purpose. The arrangement of the
valving is to be such as to avoid release of debris into the lubricating-oil system upon activation of
the relieving mechanism.
Where filters are fitted in parallel to enable cleaning without disrupting the oil supply, means are
to be provided to minimize the possibility of a filter under pressure being opened inadvertently.
Filters are to be provided with suitable means for venting when being put in operation and being
depressurized before being opened. Valves and cocks with drain pipes led to a safe location are to
be used for this purpose. Filters are to be so arranged as to prevent, in the event of leakage,
spraying of oil onto the exhaust manifold and surfaces with temperatures in excess of 220C (428F).
1.7.3
1.7.4
No interconnection is to be made between the drain pipes from the crankcases of two or more engines.
1.9
Electrical Machinery
For electrical machinery, see also 4-3-3/3.3, 4-3-3/3.5.1 and 4-3-3/3.13.
Hydraulic Systems
3.1
General (2012)
The arrangements for Class I and II hydraulic piping systems are to be in accordance with the requirements
of this section, except that hydraulic systems which form part of an independent device or equipment not
covered by these Rules and which does not form part of the units piping system (such as a crane) are not
covered by this Section, unless it is relevant to an optional notation or certification requested for the unit.
Plans showing clearly the arrangements and details are to be submitted for review. The requirements for
fuel oil tanks contained in 4-2-5/1.1.2 and 4-2-5/1.3 are also applicable for tanks containing hydraulic fluid.
3.3
Valves
3.5
76
3.3.1
General
In general, valves are to comply with the requirements of 4-2-2/9 and 4-2-2/17.
3.3.2
Relief Valves
Relief valves are to be provided for the protection of the hydraulic system. Each relief valve is to
be capable of relieving not less than full pump flow with a maximum pressure rise of not more
than 10% of the relief valve setting.
Piping
Piping is to meet the requirements of 4-2-1/9 and 4-2-2/5, except that mill tests need not be witnessed by
the Surveyor. In such cases, mill certificates are to be provided.
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4-2-6
Pipe Fittings
Fittings and flanges are to meet the requirements of 4-2-2/11 and 4-2-2/15, except as follows.
3.7.1
Non-standard Fittings
Fittings which are not constructed to a recognized standard will be subject to special consideration.
Plans showing details of construction, material and design calculations or test results are to be
submitted for review.
3.7.2
3.7.3
3.7.4
Such connections are not to be used for joining sections of pipe, except where permitted by 4-2-2/11.1.
3.9
Flexible Hoses
Hose assemblies are to be in accordance with 4-2-1/11.29.
3.11
Accumulators
Accumulators are to meet the requirements of Section 4-4-1 and Appendix 4-4-1A1 of the Steel Vessel Rules.
Each accumulator which may be isolated is to be protected by suitable relief valves. Where a gas charging
system is used, a relief valve is to be provided on the gas side of the accumulator.
3.13
3.15
Design Pressure
The pressure used for determining the strength and design of piping and components is not to be less than
the relief valve setting.
3.17
5.1
Application (2005)
Provisions of 4-2-6/5.3 apply to fixed oxygen-acetylene installations that have two or more cylinders of
oxygen and acetylene, respectively. Spare cylinders of gases need not be counted for this purpose. Provisions
of 4-2-6/5.5 and 7-1-4/41.9, as applicable, are to be complied with for fixed installations regardless of the
number of cylinders.
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4
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4-2-6
Gas Storage
5.3.1
5.3.1(b) Open area. Where no storage room is provided, the gas cylinders may be placed in an
open storage area. In such cases, they are to be provided with weather protection (particularly
from heavy seas and heat) and effectively protected from mechanical damage. Suitable drainage
of the open storage area is to be provided.
5.3.1(c) Piping passing through storage room or area. Piping systems containing flammable
fluids are not to run through the storage room or open storage area
5.5
5.3.2
5.3.3
5.5.1(b) Piping materials (2010). Materials for acetylene on the high-pressure side between the
cylinders and the regulator are to be steel. Copper or copper alloys containing more than 65% copper
are not to be used in acetylene piping (high or low pressure). Materials for oxygen on the highpressure side are to be steel or copper. All pipes, both high- and low-pressure sides, are to be seamless.
5.5.1(c) Design pressure (2006). Pipes, pipe fittings and valves on the oxygen high-pressure side
are to be designed for not less than 207 bar (211 kgf/cm2, 3000 psi). Pipes used on the low-pressure
side are to be at least of standard wall thickness.
5.5.1(d) Pipe joints. All pipe joints outside of the storage room or open storage area are to be welded.
5.5.1(e) Flexible hoses (2009). Flexible hoses used to connect oxygen or acetylene gas cylinders
to a fixed piping system or manifold are to comply with an acceptable standard and be suitable for
the intended pressure and service. Further, the internal surface of a hose used to connect an acetylene
tank is to be of a material that is resistant to acetone and dimethylformamide decomposition.*
Where a flexible hose is connected from an oxygen cylinder to the piping system or manifold
directly (i.e., no intervening pressure regulator), the internal liner of the oxygen hose is to be of a
material that has an autoignition temperature of not less than 400C (752F) in oxygen.*
* Note:
78
Criteria based on ISO 14113:1997 Gas welding equipment - rubber and plastic hoses assembled for
compressed or liquefied gases up to a maximum design pressure of 450 bar.
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5.5.2
5.5.3
System Arrangements
Where two or more gas cylinders are connected to a manifold, high pressure piping between each
gas cylinder and the manifold is to be fitted with a non-return valve. The piping is not to run
through unventilated spaces or accommodation spaces. Outlet stations are to be fitted with shutoff valves. Outlet stations are to be provided with suitable protective devices to prevent back flow
of gas and the passage of flame into the supply lines.
5.5.4
Gas Cylinders
Gas cylinders are to be designed, constructed and certified in accordance with the provisions of
4-4-1/1.11.4 of the Steel Vessel Rules. Each cylinder is to be fitted with a suitable pressure relief
device such as a fusible plug or a rupture disc.
The area within 3 m (10 ft) of the pressure relief device discharge outlet is to be regarded as a
hazardous area.
7.1
General (2007)
Fixed fuel storage and transfer facilities are to comply with the following:
7.1.1
Isolation
Fuel storage and transfer facilities are to be remote or suitably isolated from areas which contain a
source of vapor ignition and are not to be located on landing areas. The storage and transfer area is
to be permanently marked as an area where smoking and open flames are not permitted.
7.1.2
Enclosed spaces containing refueling equipment or storage tank vents are to be regarded as Zone 1
hazardous areas. See 4-3-3/9 for acceptable certified safe equipment and is to be IEC Publication
60079-20-1 group IIA class T3. Enclosed spaces are to meet the following provisions.
7.1.2(a) Ventilation Capacity. The enclosed space is to be provided with an effective power
ventilation system sufficient to provide at least six air changes per hour.
7.1.2(b) Exhaust Ventilation Duct and Fan. The exhaust duct is to be regarded as a Zone 1 hazardous
area and the outlet from any exhaust duct is to be sited in a safe location, having regard to other
possible sources of ignition. See 4-3-6/5.3ii) and 4-3-6/5.5vii). Exhaust fans are to be of nonsparking construction complying with 4-3-3/9.7.
7.1.2(c) Dewatering System. Where a gravity drain system is fitted, the system is to comply with
the provisions of 4-2-2/23. Where a bilge pumping system is fitted, the system is to comply with
the provisions of 4-2-4/1 through 4-2-4/7 as applicable.
7.1.3
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4-2-6
7.1.4
7.1.5
The area within the coaming is to be sloped toward the drain line.
7.3.2
Drainage from the area within the coaming is to be led through a valve designed for selective
output (e.g., three-way valve) either to a holding tank complying with 4-2-6/7.1.2 and 4-2-6/7.1.3
or directly overboard. No other valves may be fitted in the drain line.
7.3.3
The cross sectional area of the drain line from the fuel tank coaming is to be at least twice that of
the fuel storage tank outlet connection.
Fuel tank coamings not provided with drainage arrangements in accordance with the above are to be sized
to contain the full volume of the fuel storage tank plus 150 mm (6 in.) of foam.
Starting-air Systems
9.1
9.3
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6
9.3.1
4-2-6
Diesel Propulsion
The minimum number of consecutive starts (total) required to be provided from the starting-air
reservoirs is to be based upon the arrangement of the engines and shafting systems as indicated in
the following table.
Single Screw Unit
Reversible Engines
12
16
16
16
Non-reversible Engines
For arrangements of engines and shafting systems which differ from those indicated in the table,
the capacity of the starting-air reservoirs will be specially considered based on an equivalent number
of starts.
9.3.2
Diesel-electric Propulsion
The minimum number of consecutive starts required to be provided from the starting-air reservoirs
is to be determined from the following equation.
S = 6 + G(G 1)
where
9.3.3
9.5
11
11.1
General
Means are to be provided to ascertain the temperature of the circulating water at the return from each
engine and to indicate that the proper circulation is being maintained. Drain cocks are to be provided at the
lowest point of all jackets. For relief valves, see 4-2-1/11.21.
11.3
Sea Suctions
At least two independent sea suctions are to be provided for supplying water to the engine jackets or to the
heat exchangers.
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6
4-2-6
11.5
Strainers
Where sea water is used for direct cooling of the engine, unless other equivalent arrangement is specially
approved by ABS, suitable strainers are to be fitted between the sea valves and the pump suctions and are
to be either of the duplex type or otherwise so arranged that they can be cleaned without interrupting the
cooling-water supply. This applies also to the emergency circulating water to the engine.
11.7
13
Exhaust System
13.1
Exhaust Lines
The exhaust pipes are to be water-jacketed or effectively insulated. Exhaust pipes of several engines are
not to be connected together, but are to be run separately to the atmosphere unless arranged to prevent the
return of gases to an idle engine. Exhaust lines which are led overboard near the waterline are to be
protected against the possibility of water finding its way inboard. Boiler uptakes and engine-exhaust lines
are not to be connected, except when specially approved, as in cases where the boilers are arranged to
utilize the waste heat from the engines.
13.3
15
17
19
21
23
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25
4
2
6
4-2-6
25.1
General
At least two means of supplying water to essential services, such as cooling water system for main power
generation or fire main system, are to be provided. Pump capacity, system pressure and piping installation
are to be as required for the specific system or systems supplied. The pumps are to be sized to provide their
full required water demand with one pump out of service. See 4-2-6/11 and 5-2-2/1.1.
In general, the use of hoses from the discharge of the submersible pump to the connection to the fixed
seawater system on board the unit is permitted, provided that the hose is suitable for the intended service.
The hoses are to be fire resistant, except when they are adequately separated such that a single incident
(fire, blast, etc.) would not damage all the raw water hoses.
25.3
25.5
25.7
Hose Reel
In lieu of utilizing either raw water towers or leg well suctions, submersible pumps installed on a hose reel and
lowered into the sea may be considered as an acceptable means of water supply onboard a self-elevating unit,
subject to the following conditions:
25.7.1 Arrangement
There are to be at least two hose reels provided. The hose reel units are to be adequately separated
by either distance or primary structure such that a single incident (fire, blast, etc.) would not
render both pumping systems inoperable.
25.7.2 Pump Power
Each hose reel pump unit is to be powered independently, such that a single failure in the power
distribution system would not render both units inoperable.
25.7.3 Design
The design of the hose reel/pump skid is to be submitted for review, including verification of the
skid and reel strength and component suitability (piping and electrical). In particular, details of
the hoses, including type, standard, material and capability to withstand the maximum design
environmental loads, are to be submitted for review. In principle, collapsible type hoses are not
considered acceptable for this service.
25.7.4 Isolation
In order to isolate a damaged pump/hose from the rest of the sea water system, a suitable isolation
valve is to be provided, capable of being operated during or immediately after the incident (fire,
blast, etc.) in such a way that the water supply is not interrupted.
25.7.5 Location
The reels are not to be located in a hazardous zone and each reel is to be positioned directly next
to the deck edge or opening utilized to lower the pumps overboard.
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4-2-6
25.7.6 Operation
All hose reels provided are to be deployed at all times the unit is in the elevated condition.
Instructions in this regard are to be included in the Operating Manual.
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Electrical Installations
CONTENTS
SECTION 1
General .................................................................................................. 91
1
Applications ....................................................................................... 91
3
Definitions ......................................................................................... 91
3.1
Earth .............................................................................................. 91
3.3
3.5
3.7
3.9
3.11
3.13
3.15
3.17
3.19
3.21
3.23
3.25
3.27
3.29
3.31
3.33
3.35
3.37
3.39
3.41
Short Circuit................................................................................... 93
3.43
11
Materials............................................................................................ 94
13
Grounding Arrangements.................................................................. 94
15
17
19
17.1
General.......................................................................................... 94
17.3
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SECTION 2
TABLE 1
TABLE 2
TABLE 3
86
1.1
Wiring ............................................................................................ 98
1.3
1.5
1.7
1.9
3.3
3.5
5.3
5.5
5.7
5.9
5.11
5.13
5.15
5.17
5.19
7.3
7.5
7.7
7.9
9.3
9.5
9.7
9.9
9.11
9.13
9.15
9.17
Protection for Meters, Pilot Lamps and Control Circuits .............. 116
9.19
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11
13
15
17
19
11.3
11.5
11.7
13.3
15.3
15.5
15.7
15.9
17.3
17.5
17.7
19.3
TABLE 1
SECTION 3
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SECTION 4
3.29
3.31
5.3
5.5
5.7
5.9
5.11
5.13
5.15
5.17
5.19
5.21
5.23
5.25
Earthing ...........................................................................................136
7.1
7.3
7.5
7.7
7.9
9.3
9.5
9.7
TABLE 1
TABLE 2
FIGURE 1
Example of Area Affected by Local Fixed Pressure Waterspraying or Local Water-mist Fire Extinguishing System in
Machinery Spaces.................................................................125
FIGURE 2
88
3.27
3.1
3.3
3.5
3.7
SECTION 5
7.3
7.5
TABLE 1
TABLE 2
1.1
General........................................................................................ 150
1.3
1.5
1.7
1.9
1.11
1.13
1.15
General........................................................................................ 158
3.3
3.5
3.7
Circuit Protection160
3.9
3.11
3.13
3.15
3.17
5.3
5.5
TABLE 1
SECTION 6
1.1
1.3
1.5
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89
11
90
5.3
5.5
6.3
6.5
6.7
6.9
6.11
Enclosed Space with Direct Access to any Zone 1 Location ....... 170
7.3
Enclosed Space with Direct Access to any Zone 2 Location ....... 170
7.5
7.7
7.9
Ventilation .......................................................................................172
9.1
9.3
9.5
FIGURE 1
FIGURE 2
FIGURE 3
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PART
Section 1: General
CHAPTER
Electrical Installations
SECTION
General
Applications
Electrical apparatus and wiring systems are to be constructed and installed in accordance with the requirements
of this Section.
Definitions
The following definitions apply for the purpose of this Section.
3.1
Earth (2014)
A large conducting body, such as the metal hull of the ship, used as an arbitrary zero of potential.
3.3
3.5
3.7
ii)
preventing the ignition of the specified flammable gas or vapor in the atmosphere surrounding
the enclosure by sparks, flashes or explosions of the gas or vapor within, and
Operates at such an external temperature that a surrounding flammable atmosphere will not be ignited.
Where explosion-proof equipment is required by these Rules, equipment certified as being flameproof as
defined in IEC Publication 60079 series or other recognized standard may be accepted.
3.9
3.11
Hull-return System
A system in which insulated conductors are provided for connection to one pole or phase of the supply, the
hull of the drilling unit or other permanently earthed structure being used for effecting connections to the
other pole or phase.
3.13
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Part
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3.15
4
3
1
4-3-1
Intrinsically Safe
A circuit or part of a circuit is intrinsically safe when any spark or any thermal effect produced in the test
conditions prescribed in a recognized standard (such as IEC 60079-11) is incapable of causing ignition of
the prescribed explosive gas atmosphere.
3.15.1 Category ia (2016)
Apparatus which is incapable of causing ignition in normal operation, or with a single fault, or
with any combination of two faults applied, with the following safety factors:
In normal operation:
1.5
1.5
1.0
Above safety factors are applied to the current, voltage or their combination, as specified in 5.2 of
IEC 60079-11.
3.17
Increased Safety
Type of protection applied to electrical apparatus that does not produce arcs or sparks in normal service, in
which additional measures are applied so as to give increased security against the possibility of excessive
temperatures and of the occurrence of arc and sparks. See IEC 60079-7.
3.19
3.21
3.23
Non-sparking Fan
A fan consisting of a combination of impeller and housing which are unlikely to produce sparks by static
electricity or by entry of foreign objects in both normal and abnormal conditions. See also 4-3-3/9.7.
3.25
3.27
3.29
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4-3-1
3.31
3.33
Portable Apparatus
Portable apparatus is any apparatus served by a flexible cord.
3.35
3.37
Semi-enclosed Space
A space limited by decks and/or bulkheads in such a manner that the natural conditions of ventilation in
the space are notably different from those obtained on open deck.
3.39
Separate Circuit
A circuit which is independently protected by a circuit protection device at the final subcircuit and is dedicated
to a single load.
3.41
Short Circuit
A short circuit is an abnormal connection through a negligible impedance, whether made accidentally or
intentionally, between two points of different potential in a circuit.
3.43
Short-time Rating
A rating at which the machine is operated for a limited period which is less than that required to reach the
steady temperature condition, followed by a rest and de-energized period of sufficient duration to re-establish
the machine temperature within 2C (3.6F) of the coolant.
Four-wire three-phase alternating current with solidly earthed neutral but not with hull return
* Three-wire single-phase AC may be used in conjunction with this system for lighting.
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4-3-1
11
Materials
All electrical equipment is to be constructed of durable and flame-retardant materials. Materials are to be
resistant to corrosion, moisture, high and low temperatures, and are to have other qualities necessary to
prevent deterioration in the ambient conditions that the equipment may be expected to encounter.
13
Grounding Arrangements
Where not obtained through normal construction, arrangements are to be provided to effectively ground
metal structures of derricks, masts and helicopter decks. See also 4-2-6/7.1.3 for fuel storage for helicopter
facilities. Grounding arrangements are also to be provided for tending vessels.
15
17
Temperature Ratings
17.1
General (2014)
For purposes of rating of equipment a maximum ambient air temperature of 45C (113F) is to be assumed.
Where ambient temperatures in excess of 45C (113F) are expected the rating of equipment is to be based
on the actual maximum ambient air temperature.
The use of lower ambient temperatures may be considered provided the total rated temperature of the equipment
is not exceeded and where the lower values can be demonstrated. The use of a value for ambient temperature
less than 40C (104F) is only permitted in spaces that are environmentally controlled.
17.3
94
i)
ii)
Part
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4
3
1
4-3-1
iii)
The equipment is to be able to initially start to work safely at a 45C ambient temperature
until such a time that the lesser ambient temperature may be achieved.
iv)
Audible and visual alarms are provided, at a continually-manned control station, to indicate
any malfunction of the cooling systems.
19
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1
4-3-1
TABLE 1
Voltage and Frequency Variations [See 4-3-1/9] (2008)
Voltage and Frequency Variations
for AC Distribution Systems
Quantity in Operation
Permanent Variation
Transient Variation
(Recovery Time)
5%
10% (5 s)
+6%, 10%
20% (1.5 s)
Frequency
Voltage
Variations
10%
5%
10%
Variations
+30%, 25%
+20%, 25%
Note:
TABLE 2
Degree of Protection Indicated by the First Characteristic Numeral
[See 4-3-1/15]
Degree of Protection
First Characteristic
Numeral
96
Short Description
Definition
Non-protected
No special protection
Dust protected
Dust-tight
No ingress of dust
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4-3-1
TABLE 2 (continued)
Degree of Protection Indicated by the First Characteristic Numeral
[See 4-3-1/15]
[Designation]
The degree of protection is designated as shown in the following examples:
When it is required to indicate the degree of protection by only one characteristic numeral which shows either degree of
protection against foreign bodies and electrical shock or against liquid, the omitted numeral is to be replaced by the letter X.
Examples:
1
IPX5
IP2X
TABLE 3
Degree of Protection Indicated by the Second
Characteristic Numeral [See 4-3-1/15] (2016)
Degree of Protection
Second
Characteristic
Numeral
Short Description
Definition
Non-protected
No special protection
9 (2016)
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Electrical Installations
SECTION
Electrical Systems
1.1
Wiring
1.1.1
1.1.2
Systems
One line diagrams for the following electrical systems are to be submitted for review.
Internal Communication
Intrinsically-safe Equipment
Generator:
Batteries:
Motors:
Transformers:
kVA rating, rated voltage and current on primary and secondary side,
connection method
The one line diagram for power supply and distribution systems is also to include a list of sequential
start of motors and equipment having emergency tripping or preferential tripping features.
1.3
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3
2
4-3-2
1.5
1.7
1.9
Documents
High Voltage Design Operating Philosophy Document (See 4-3-5/1.13)
1.9.2
Analysis
Arc-flash hazard analyses [See 6-1-7/15.3.2(f)]
1.9.3
Operating Manual
Preliminary Operation Manual for the high voltage system and equipment (See 4-3-5/1.15)
1.9.4
General Arrangement
General Arrangement of the switchboards and distribution boards
1.9.5
Spaces
General Arrangement of spaces containing high voltage switchboards showing the location of:
i)
ii)
The equipment in 4-3-2/1.9.4 above, with equipment access doors closed, open, maximum
extent of withdrawable circuit breakers and associated cradles/dollies
iii)
iv)
Location of work areas associated with the activities described in 4-3-5/1.13 and 4-3-5/1.15
v)
Location and inventory of personal protective equipment (PPE) and safety equipment
vi)
1.9.6
1.9.7
Standards
The applicable standard of construction and the rated withstand voltage of the insulation for power
transformers. (This information is in addition to the information required in 6-1-7/11.)
3.1
Number of Generators
Units are to be provided with at least two main generator sets with combined capacity sufficient to
maintain the unit in normal operations (including the drilling mode) and habitable conditions to
include at least adequate services for cooking, heating, domestic refrigeration, mechanical ventilation,
sanitary and fresh water.
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Part
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4
3
2
4-3-2
3.1.2
3.1.3
Multiple Generators
For drilling units having multiple generating sets providing power for both propulsion and auxiliary
services, the propulsion loads considered for normal operation need only include those necessary
to propel the unit at 3.6 m/s (7 kn) or one-half the design speed in calm water, whichever is the
lesser. See 6-1-3/3.7 and 6-1-7/17.3.1 for details of propulsion generator.
3.1.4
The emergency source of electrical power may be used to restore the propulsion, provided its
capacity either alone or combined with that of any other available source of electrical power is
sufficient to provide at the same time those services required to be supplied by 4-3-2/5.3.1 through
4-3-2/5.3.7.
The emergency source of electrical power and other means needed to restore the propulsion are to
have a capacity such that the necessary propulsion starting energy is available within 30 minutes
of blackout, as defined in 4-1-1/3.11. Emergency generator stored starting energy is not to be
directly used for starting the propulsion plant, the main source of electrical power and/or other
essential auxiliaries (emergency generator excluded).
See also 4-3-2/3.1.2 above.
3.1.5
3.1.6
Load shedding of nonessential services, and where necessary, secondary essential services (see
4-1-1/3.5) or other arrangements, as may be necessary, are to be provided to protect the generators
against the sustained overload. For main bus bar subdivision, see 6-1-7/9.13.2.
3.1.6(b) Single Generator Operation. Where the electrical power is normally supplied by a single
generator, provision is to be made upon loss of power for automatic starting and connecting to the
main switchboard of a stand-by generator(s) of sufficient capacity with automatic restarting of the
essential auxiliaries in sequential operation, if necessary, to permit propulsion and steering and to
ensure the safety of the drilling unit. Starting and connection to the main switchboard of the
standby generator is to be preferably within 30 seconds after loss of the electrical power supply
but in no case in more than 45 seconds.
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3.1.6(c) Multiple Generator Operation. Where the electrical power is normally supplied by
more than one generator set simultaneously in parallel operation, the system is to be so arranged
that in the event of the loss of any one of the generators in service, the electrical supply to equipment
necessary for propulsion and steering and to ensure the safety of the drilling unit will be maintained
by the remaining generator(s) in service. See also 4-3-2/3.1.3.
3.3
3.3.2
3.5
i)
The generator and the generating systems are capable of maintaining the voltage and
frequency variation within the limits specified in 6-1-7/5.17.2 and 4-3-1/Table 1 under all
weather conditions during sailing or maneuvering and also while the drilling unit is stopped.
ii)
The rated capacity of the generator and the generating systems is safeguarded during all
operations given under i), and is such that the services required by 4-3-2/3.1.2 can be
maintained upon loss of any generator in service.
iii)
An arrangement is made for starting a standby generator and connecting it to the switchboard,
in accordance with 4-3-2/3.1.6.
i)
In addition to this type of generator, generators of sufficient and adequate rating are provided,
which constitute the main source of electrical power required by 4-3-2/3.1.2.
ii)
When the frequency variations at the main bus bar exceed the following limits due to the
speed variation of the propulsion machinery which drives the generator, arrangements are
made to comply with 4-3-2/3.1.6.
5.5%
11% (5 sec)
iii)
The generators and the generating systems are capable of maintaining the voltage and
frequency variation within the limits specified in 6-1-7/5.17.2 and 4-3-1/Table 1.
iv)
Where load-shedding arrangements are provided, they are fitted in accordance with
4-3-2/9.3.3.
v)
Where the propulsion machinery is capable of being operated from the navigation bridge,
means are provided or procedures are in place to ensure that power supply to essential
services is maintained during maneuvering conditions in order to avoid a blackout situation.
Sizing of AC Generator
In selecting the capacity of an alternating-current generating plant, particular attention is to be given to the
starting current of motors forming part of the system. Under normal operating conditions of the drilling
unit with one generator held in reserve as a standby, the remaining generator sets operating in parallel and
initially carrying the minimum load necessary for operating the drilling unit are to have sufficient capacity
with respect to the largest idle motor on the drilling unit so that the motor can be started and the voltage
drop occasioned by its starting current will not cause any already running motor to stall or control equipment
to drop out.
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4-3-2
5.1
General
5.1.1
5.1.2
Boundary (2012)
Where the boundaries of spaces containing the emergency sources of electrical power, associated
power transformer, transitional source of emergency power, emergency switchboard, emergency
lighting switchboard, and the fuel oil tank for emergency generator prime mover are contiguous to
boundaries of internal combustion machinery for propulsion, an oil-fired, or oil-fuel unit, or
internal combustion machinery with an aggregate total power of 375 kW (500 hp) or more, or to
spaces of Zone 1 or Zone 2, the contiguous boundaries are to be in compliance with Section 5-1-1.
5.1.3
Alternate Arrangements
Where the main source of electrical power is located in two or more spaces which have their own
systems, including power distribution and control systems, completely independent of the systems
in other spaces and such that a fire or other casualty in any other of the spaces will not affect the
power distribution from the others, or to the services required in 4-3-2/5.3, the requirements for
self-contained emergency source of power may be considered satisfied without an additional
emergency source of electrical power, provided that:
5.1.4
102
i)
There are at least two generating sets meeting the inclination design requirements of
4-3-2/5.5.1;
ii)
iii)
iv)
The arrangements required by 4-3-2/5.1.3 in each such space are equivalent to those
required by 4-3-2/5.5.2, 4-3-2/5.9 and 4-3-2/5.15 so that a source of electrical power is
available at all times for the services required by 4-3-2/5.3; and
v)
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5.3
4
3
2
4-3-2
Emergency Lighting
For a period of 18 hours, emergency lighting:
5.3.1(a) (2014) At every survival craft embarkation station, on deck, at the launching appliances
and over the side to illuminate the surface of the water where the survival craft will enter the
water.
5.3.1(b) In all service and accommodation alleyways, stairways and exits, personnel elevators
and their trunks.
5.3.1(c) In the machinery spaces and main generating stations, including their control positions.
5.3.1(d) In all control stations, machinery control rooms, and at each main and emergency
switchboard.
5.3.1(e) In all spaces from which control of the drilling process is performed and where controls
of machinery essential for the performance of this process, or devices for emergency switching-off
of the power plant are located.
5.3.1(f) (2012) At all stowage positions for fire-fighters outfits.
5.3.1(g) At the sprinkler pump, if any, at one of the fire pumps, if dependent upon emergency
generator for its source of power, at the emergency bilge pump, if any, and at the starting positions
of their motors.
5.3.1(h) (2012) On helideck, to include perimeter and helideck status lights, wind direction
indicators illumination, and related obstruction lights, if any.
5.3.1(i) (2014) At every location where an abandonment system is deployed or operated and
onto the water where personnel leaving the abandonment system will reach the water level.
5.3.2
5.3.3
5.3.4
Internal Communications
For a period of 18 hours, all internal communication systems required in an emergency (see Note 1
below).
5.3.5
5.3.6
Emergency Signals
For a period of 18 hours, intermittent operation of the manually operated call points and all
internal signals that are required in an emergency (see Note 1 below).
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4-3-2
5.3.7
5.3.8
5.3.9
Diving Equipment
For a period of 18 hours, permanently installed diving equipment necessary for safe conduct of
diving operations, if dependent on the drilling units electrical power.
5.3.10(a) Ballast valve control system, ballast valve position indicating system, draft level indicating
system and tank level indicating system.
5.3.10(b) The largest single ballast pump required by 4-2-4/13.5.1. See also 4-3-2/5.11.
5.3.11 Self-propelled Drilling Units
On self-propelled drilling units:
5.3.12(b) (2005) For a period of 30 minutes, free-fall lifeboat secondary launching appliance, if
the secondary launching appliance is not dependent on gravity, stored mechanical power or other
manual means.
5.3.12(c) For a period of 18 hours, intermittent operation of the general emergency alarm system
and other manually operated alarms required in 4-3-2/17.
Note 1
5.5
Emergency Sources
5.5.1
104
Unless they have an independent supply from an accumulator battery suitably located for use in an emergency and
sufficient for the period of 18 hours.
General (2012)
The emergency source of electrical power may be either a generator or an accumulator battery in
accordance with 4-3-2/5.5.2 or 4-3-2/5.5.3. The emergency generator and its prime mover and any
emergency accumulator battery are to be designed to function at full rated power when upright
and when inclined in static condition up to a maximum angle of heel in the intact and damaged
condition, as determined in accordance with Section 3-3-2. In no case need the equipment be designed
to operate when inclined in static condition more than:
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3
2
4-3-2
22.5 about the longitudinal axis and/or when inclined 10 about the transverse axis on a surface
unit.
In all cases, the emergency source of electrical power is to be designed to operate as a minimum
under the angles of inclination defined in 4-1-1/7.1.
5.5.2
Generator (2012)
Where the emergency source of electrical power is a generator, it is to be:
i)
Driven by a prime mover with all necessary auxiliary systems independent from the main
source of electrical power systems. The auxiliary systems, which may include fuel oil
system, starting equipment, cooling system, lubricating oil system and air supply, are to
be installed as near as is practicable to the generator prime mover, preferably located in
the same space as the generator prime mover unless the operation of the generator prime
mover would be thereby impaired; and
ii)
Started automatically upon failure of the main source of electrical power supply and
connected automatically to the emergency switchboardthen, those services referred to
in 4-3-2/5.7 are to be connected automatically to the emergency generator as quickly as is
safe and practicable subject to a maximum of 45 seconds, or
Provided with a transitional source of emergency electrical power as specified in 4-3-2/5.7
unless an emergency generator is provided capable both of supplying the services referred
to in 4-3-2/5.7 of being automatically started and supplying the required load as quickly
as is safe and practicable subject to a maximum of 45 seconds, and
iii)
5.5.3
5.5.4
5.7
An adequate capacity of fuel oil for the emergency generator prime mover, having a
flashpoint (closed cup test) of not less than 43C (110F), is to be provided. The use of
fuel oil having a flashpoint of less than 60C (140F) but not less than 43C (110F) is to
be subject to the provisions of 4-2-5/9.1.3.
Accumulator Battery
Where the emergency source of electrical power is an accumulator battery, it is to be capable of:
i)
Carrying the emergency electrical load without recharging while maintaining the voltage
of the battery throughout the discharge period within 12% above or below its nominal
voltage,
ii)
Automatically connecting to the emergency switchboard in the event of failure of the main
source of electrical power; and
iii)
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i)
The lighting required by 4-3-2/5.3.1 and 4-3-2/5.3.2. For this transitional phase, the required
emergency electric lighting, in respect of the machinery space and accommodation and service
spaces, may be provided by permanently fixed, individual, automatically charged, relay operated
accumulator lamps; and
ii)
All services required by 4-3-2/5.3.4 through 4-3-2/5.3.7 unless such services have an independent
supply for the period specified from an accumulator battery suitably located for use in an emergency.
Emergency Switchboard
5.9.1
General
The emergency switchboard is to be installed as near as is practicable to the emergency source of
electrical power.
5.9.2
5.9.3
Accumulator Battery
No accumulator battery fitted in accordance with 4-3-2/5.5.3 or 4-3-2/5.7 is to be installed in the
same space as the emergency switchboard. An indicator is to be mounted on the main switchboard
or in the machinery control room to indicate when these batteries are being discharged.
5.9.4
In designs where the main switchboard voltage is different from that of the emergency switchboard
the power to the emergency switchboard is to be supplied from the main vessel service switchboard.
As far as practicable, the circuit coordination is to be arranged such that the outgoing circuits from
the main vessel service switchboard will coordinate with the transformer circuit breakers to
prevent the supply to the emergency switchboard from being unavailable due to a fault on one of
the other outgoing circuits from the main vessel service switchboard.
Note:
5.9.5
5.11
106
For the purpose of this Rule, the main vessel service switchboard is a switchboard which is connected to
the secondary of step-down transformer producing the required voltage.
Ballast Pumps
On column-stabilized units, it is to be possible to supply each ballast pump required by 4-2-4/13.5.1 from
the emergency source of power. The arrangement is to be such that one of the pumps is connected directly
to the main switchboard and the other pump is connected directly to the emergency switchboard. For
systems utilizing independent pumps in each tank, all pumps are to be capable of being supplied from an
emergency source of power. When sizing the emergency source of power in accordance with 4-3-2/5.3, the
largest ballast pump capable of being supplied from this source is to be assumed to be operating
simultaneously with the loads specified in 4-3-2/5.3, allowing for suitable load and diversity factors.
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5.13
5.15
5.15.3(a) Electrical and hydraulic starting systems are to be maintained from the emergency
switchboard;
5.15.3(b) Compressed air starting systems may be maintained by the main or auxiliary compressed
air receivers through a suitable non-return valve or by an emergency air compressor which, if
electrically driven, is supplied from the emergency switchboard;
5.15.3(c) All of these starting, charging and energy storing devices are to be located in the emergency
generator space. These devices are not to be used for any purpose other than the operation of the
emergency generating set. This does not preclude the supply to the air receiver of the emergency
generating set from the main or auxiliary compressed air system through the non-return valve
fitted in the emergency generator space.
5.15.4 Manual Starting
Where automatic starting is not required, manual (hand) starting is permissible, such as manual
cranking, inertia starters, manually charged hydraulic accumulators or power charge cartridges,
where they can be demonstrated as being effective to the Surveyor.
When manual (hand) starting is not practicable, the requirements of 4-3-2/5.15.2 and 4-3-2/5.15.3
are to be complied with, except that starting may be manually initiated.
5.17
5.17.2(b) The safety and alarm systems are to be designed to fail safe. The characteristics of the
fail safe operation are to be evaluated on the basis not only of the system and its associated
machinery, but also the complete installation, as well as the drilling unit.
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5.17.2(c) Regardless of the engine output, if shutdowns additional to those specified in 4-3-2/Table 1
are provided, except for the overspeed shutdown, they are to be automatically overridden when
the engine is in automatic or remote control mode.
5.17.2(d) The alarm system is to function in accordance with 4-9-2/3.1.2 and 4-9-2/7 of the Steel
Vessel Rules, with additional requirements that grouped alarms are to be arranged on the bridge.
For drilling units that are not self-propelled, the grouped alarms are to be arranged at an emergency
control station (see 5-3-1/7).
5.17.2(e) In addition to the fuel oil control from outside the space, a local means of engine
shutdown is to be provided.
5.17.2(f) Local indications of at least those parameters listed in 4-3-2/Table 1 are to be provided
within the same space as the diesel engines and are to remain operational in the event of failure of
the alarm and safety systems.
TABLE 1
Alarms and Safeguards for Emergency Diesel Engines
[See 4-3-2/5.17] (2009)
Systems
Monitored Parameters
Auto Shut
Down
Notes
[ A = Alarm; x = apply ]
Fuel oil
A1
Lubricating oil
B1
Temperature high
B2
B3
Cooling medium
Engine
C1
C2
Temperature high
D1
Overspeed activated
5.19
Distribution System
7.1
General
Current-carrying parts with potential to earth are to be protected against accidental contact.
For recognized standard distribution systems, see 4-3-1/7. Separate feeders are to be provided for
essential and emergency services.
7.1.2
108
Method of Distribution
The output of the drilling units service generators may be supplied to the current consumers by
way of either branch system, meshed network system or ring main system. The cables of a ringmain or other looped circuit (e.g., interconnecting section boards in a continuous circuit) are to be
formed of conductors having sufficient current-carrying and short-circuit capacity for any possible
load and supply configuration.
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7.1.3
Through-feed Arrangements
The size of feeder conductors is to be uniform for the total length, but may be reduced beyond any
intermediate section board and distribution board, provided that the reduced size section of the
feeder is protected by an overload device.
7.1.4
7.1.5
7.1.6
See 4-3-5/1.3.6 for the additional requirements applicable for high voltage transformers.
7.1.6(b) Arrangements (2002). Each required transformer is to be located as a separate unit with
separate enclosure or equivalent, and is to be served by separate circuits on the primary and secondary
sides. Each of the secondary circuits is to be provided with a multipole isolating switch. This multipole
isolating switch is not to be installed on the transformer casing or its vicinity (in so far as practicable) in
order to preclude its damage by fire or other incident at the transformer. A circuit breaker provided in
the secondary circuit in accordance with 4-3-2/9.15.1 will be acceptable in lieu of the multipole
isolating switch.
7.1.6(c) Transformers and Converters for Battery Charger (2004). Where batteries connected to
a single battery charger are the sole means of supplying DC power to equipment for essential services,
as defined in 4-3-1/3.5, failure of the single battery charger under normal operating conditions should
not result in total loss of these services once the batteries are depleted. In order to ensure continuity
of the power supply to such equipment, one of the following arrangements is to be provided:
i)
ii)
iii)
Duplicate transformer/rectifier (or switching converter) units within a single battery charger,
provided with a change-over switch.
The above requirements are not applicable for the following:
7.1.7
The equipment for the essential services, which contains a single transformer/rectifier
with a single AC power supply feeder to such equipment.
The services which are not used continuously, such as battery chargers for engine
starting batteries, etc.
Heating Appliances
Each heater is to be connected to a separate final subcircuit. However, a group of up to 10 heaters
whose total current does not exceed 16 A may be connected to a single final subcircuit.
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General
The hull return system is not to be used for power, heating or lighting, except that the following
systems may be used:
i)
ii)
Limited and locally earthed systems, provided that any possible resulting current does not
flow directly through any hazardous areas; or
iii)
Insulation level monitoring devices, provided the circulation current does not exceed 30 mA
under all possible conditions.
Current-carrying parts with potential to earth are to be protected against accidental contact.
7.3.2
7.5
7.7
7.9
110
7.7.1
General
Where arrangements are made for the supply of electricity from a source on shore or other
external source, a termination point is to be provided on the drilling unit for the reception of the
flexible cable from the external source. Fixed cables of adequate rating are to be provided between
the termination point and the main or emergency switchboard. Means for disconnecting the
external or shore power supply are to be provided at the receiving switchboard. See 4-3-2/9.11 for
the protection of external or shore power supply circuit.
7.7.2
Earthing Terminal
An earth terminal is to be provided for connecting the hull to an external earth.
7.7.3
Indicators
The external connection supply or shore connection is to be provided with a pilot lamp and a voltmeter
(and frequency meter for AC) at main or emergency switchboard to show energized status of the cable.
7.7.4
7.7.5
Harmonics (2014)
The total harmonic distortion (THD) in the voltage waveform in the distribution systems is not to exceed
8% and any single order harmonics not to exceed 5%. Other higher values may be accepted provided the
distribution equipment and consumers are designed to operate at the higher limits. Where higher values of
harmonic distortion are expected, any other possible effects, such as additional heat losses in machines,
network resonances, errors in control and monitoring systems are to be considered.
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9.1
System Design
9.1.1
4-3-2
General (1998)
Electrical installations are to be protected against accidental overload and short circuit, except
i)
As permitted by 4-3-2/11.3,
ii)
iii)
ii)
9.1.2(b) Rated Short-circuit Breaking Capacity. The rated short-circuit breaking capacity of
every protective device is not to be less than the maximum available fault current at that point. For
alternating current (AC), the rated short-circuit breaking capacity is not to be less than the root
mean square (rms) value of the AC component of the prospective short-circuit current at the point
of application. The circuit breaker is to be able to break any current having an AC component not
exceeding its rated breaking capacity, whatever the inherent direct current (DC) component may
be at the beginning of the interruption.
9.1.2(c) Rated Short-circuit Making Capacity. The rated short-circuit making capacity of every
switching device is to be adequate for maximum peak value of the prospective short-circuit current
at the point of installation. The circuit breaker is to be able to make the current corresponding to its
making capacity without opening within a time corresponding to the maximum time delay required.
9.1.3
9.1.3(b) Fuses. The fuse of greater than 320 amperes is not to be used for overload protection.
9.1.3(c) Rating (2005). Fuse ratings and rating (or settings, if adjustable) of time-delay trip
elements of circuit breakers are not to exceed the rated current capacity of the conductor to be
protected as listed in 4-3-4/Table 2, except as otherwise permitted for generator, motor and
transformer circuit protection in 4-3-2/9.3, 4-3-2/9.13 and 4-3-2/9.15. If the standard ratings or
settings of overload devices do not correspond to the rating or the setting allowed for conductors,
the next higher standard rating or setting may be used, provided it does not exceed 150% of the
allowable current carrying capacity of the conductor, where permitted by the Standard to which
the feeder cables have been constructed. Except as otherwise permitted for motor and transformer
branch-circuit protection, adjustable-trip circuit breakers of the time-delay or instantaneous type
are to be set to operate at not more than 150% of the rated capacity of the conductor to be protected.
9.1.3(d) Indication. The rating or setting of the overload protective device for each circuit is to
be permanently indicated at the location of the protective device.
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4-3-2
9.1.4(b) Cascade Protection. Cascade protection may be permitted, subject to special consideration.
Such special consideration is not intended for new construction drilling units, however may be
granted when modifications are performed to existing drilling units. The cascade protection is to
be arranged such that the combination of circuit protective devices has sufficient short-circuit
breaking capacity at the point of application (see 4-3-2/9.1.2(b)). All circuit protective devices are
to comply with the requirements for making capacity (see 4-3-2/9.1.2(c)). Cascade protection is
not to be used for circuits of primary essential services. Where cascade protection is used for
circuits of secondary essential services, such services are to be duplicated, provided with means of
automatic transfer and the automatic transfer is to alarm at a manned location. Cascade protection
may be used for circuits of non-essential services.
9.1.5
Coordinated Tripping
Coordinated tripping is to be provided between generator, bus tie, bus feeder and feeder protective
devices. See also 4-3-2/9.3.2 and 4-3-2/9.7.1. Except for cascade system (backup protection) in
4-3-2/9.1.4, the coordinated tripping is also to be provided between feeder and branch-circuit
protective devices for essential services. Continuity of service to essential circuits under shortcircuit conditions is to be achieved by discrimination of the protective devices as follows:
9.3
General
Generators of less than 25 kW not arranged for parallel operation may be protected by fuses. Any
generators arranged for parallel operation and all generators of 25 kW and over are to be protected
by a trip-free circuit breaker whose trip settings are not to exceed the thermal withstand capacity of the
generator. The long-time over-current protection is not to exceed 15% above either the full-load rating
of continuous-rated machines or the overload rating of special-rated machines. The shutting down of
the prime mover is to cause the tripping of the drilling unit main service generator circuit breaker.
9.3.2
9.3.3
i)
112
Where only one generating set is normally used to supply power for propulsion and steering
of the drilling unit, and a possibility exists that due to the switching on of additional loads,
whether manually or automatically initiated, the total load exceeds the rated generator
capacity of the running generator, or
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4-3-2
Where electrical power is normally supplied by more than one generator set simultaneously in
parallel operation for propulsion and steering of the drilling unit, upon the failure of one
of the parallel running generators, the total connected load exceeds the total capacity of
the remaining generator(s).
9.3.3(b) Services not Allowed for Shedding. Automatic load-shedding arrangements or other
equivalent arrangements are not to automatically disconnect the following services. See 4-1-1/3.5
for the definition of essential services.
i)
Primary essential services that, when disconnected, will cause immediate disruption to
propulsion and maneuvering of the drilling unit,
ii)
iii)
9.3.4
9.5
Cause immediate disruption of systems required for safety and navigation of the
drilling unit, such as:
-
Lighting systems,
Prevent services necessary for safety from being immediately reconnected when the
power supply is restored to its normal operating conditions, such as:
-
Bilge pumps,
Emergency Generator
The emergency generator is also to comply with 4-3-2/9.1, 4-3-2/9.3, 4-3-2/9.5 and 4-3-2/9.7, where
applicable. See also 4-3-2/5.9.
For generators with a capacity of less than 200 kW having prime movers such as diesel engines or
gas turbines which operate independently of the electrical system, consideration may be given to
omission of short-time delay trips, if instantaneous trips and long time overcurrent protection (see
4-3-2/9.3.1) are provided. When the short time delay trips are omitted, the thermal withstand
capacity of the generator is to be greater than the steady state short-circuit current of the generator,
until activation of the tripping system.
9.5.2
Parallel Operation
Where AC generators are arranged for parallel operation with other AC generators, the following
protective devices are to be provided.
9.5.2(a) Instantaneous Trip (2016). Instantaneous trips are to be installed and set in excess of the
maximum short-circuit contribution of the individual generator where three or more generators are
arranged for parallel operation. Alternative suitable protection, such as generator differential protection,
which will trip the generator circuit breaker in the event of a fault in the generator or in the supply
cable between the generator and its circuit breaker, would also be acceptable. See also 4-3-2/9.3.2.
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9.5.2(b) Reverse Power Protection (2006). A time-delayed reverse active power protection or other
devices which provide adequate protection is to be provided. The setting of protective devices is to be
in the range of 8% to 15% of the rated power for diesel engines. A setting of less than 8% of the rated
power of diesel engines may be allowed with a suitable time delay recommended by the diesel engine
manufacturer. A fall of 50% in the applied voltage is not to render the reverse power protection
inoperative, although it may alter the setting to open the breaker within the above range.
9.5.2(c) Undervoltage Protection. Means are to be provided to prevent the generator circuit
breaker from closing if the generator is not generating, and to open the same when the generator
voltage collapses.
In the case of an undervoltage release provided for this purpose, the operation is to be instantaneous
when preventing closure of the breaker, but is to be delayed for discrimination purposes when
tripping a breaker.
9.7
Instantaneous Trip
DC generator circuit breakers are to be provided with an instantaneous trip set below the generator
maximum short-circuit current and are to coordinate with the trip settings of feeder circuit breakers
supplied by the generator.
9.7.2
Parallel Operation
9.7.2(a) Reverse Current Protection. DC generators arranged for parallel operation with other
DC generators or with an accumulator battery are to be provided with instantaneous or short-time
delayed reverse current protection. The setting of the protection devices is to be within the power
range specified by 4-3-2/9.5.2(b). When the equalizer connection is provided, the reverse current
device is to be connected on the pole opposite to the equalizer connection where the series compound
winding for the generator is connected. Reverse current protection is to be adequate to deal
effectively with reverse current conditions emanating from the distribution system (e.g., electric
driven cargo winches).
9.7.2(b) Generator Ammeter Shunts. Generator ammeter shunts are to be so located that the
ammeters indicate total generator current.
9.7.2(c) Undervoltage Protection. Requirements for AC generator in 4-3-2/9.5.2(c) are also
applicable to DC generator.
9.9
9.11
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Rating or Setting in %
Motor Full-load Current
250
Autotransformer Starting
200
Wound Rotor
150
When fuses are used to protect polyphase motor circuits, it is to be arranged to protect against
single-phasing.
The setting of magnetic instantaneous trips for short-circuit protection only is to exceed the
transient current inrush of the motor, and is to be the standard value nearest to, but not less than,
10 times full-load motor current.
9.13.4 Motor Running Protection
Running protection is to be provided for all motors having a power rating exceeding 0.5 kW,
except that such protection is not to be provided for steering motors (see 4-3-2/11.3). The running
protection is to be set between 100% and 125% of the motor rated current.
9.13.5 Undervoltage Protection and Undervoltage Release (2011)
Undervoltage protection is to be provided for motors having power rating exceeding 0.5 kW (0.7 hp)
to prevent undesired restarting upon restoration of the normal voltage, after a stoppage due to a
low voltage condition or voltage failure condition.
Undervoltage release is to be provided for the following motors unless the automatic restart upon
restoration of the normal voltage will cause hazardous conditions:
a)
b)
Only those secondary essential services (see 4-1-1/Table 4) necessary for safety, such as:
i)
ii)
Bilge pumps.
iii)
Ventilating fans for engine and boiler rooms where they may prevent the normal
operation of the propulsion machinery (See Note 1 below)
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Special attention is to be paid to the starting currents due to a group of motors with undervoltage
release controllers being restarted automatically upon restoration of the normal voltage. Means
such as sequential starting is to be provided to limit excessive starting current, where necessary.
Note 1:
Undervoltage protection is to be provided for ventilation fans for engine and boiler room, which are
supplied by an emergency source of power for the purpose of removing smoke from the space after a fire
has been extinguished.
9.15
9.17
9.19
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Capacitors used in harmonic filters/capacitor banks are to be prevented from producing a leading system
power factor which could potentially lead to generator(s) becoming self-excited. In cases where a leading
power factor condition approaches the point of the generator(s) becoming self-excited, the appropriate
capacitive circuits shall be automatically disconnected and prevented from interacting with the rest of the
electrical network.
11
11.1
11.3
11.3.1(a) Direct Current (DC) Motors. For DC motors, the feeder circuit breaker is to be set to
trip instantaneously at not less than 300% and not more than 375% of the rated full-load current of
the steering-gear motor, except that the feeder circuit breaker on the emergency switchboard may
be set to trip at not less than 200%.
11.3.1(b) Alternating Current (AC) Motors. For AC motors, the protection against excess current,
including starting current, if provided, is to be for not less than twice the full load current of the motor
or circuit so protected, and is to be arranged to permit the passage of the appropriate starting currents.
11.3.1(c) Fuses as Motor-feeder Protection. The use of fuses instead of circuit breakers for
steering gear motor feeder short circuit protection is not permitted.
11.3.2 Undervoltage Release
Power unit motor controllers and other automatic motor controllers are to be fitted with undervoltage
release.
11.5
11.7
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13
13.1
Lighting System
13.1.1 Main Lighting System
A main electric lighting system is to provide illumination throughout those parts of the drilling unit
normally accessible to and used by crew. It is to be supplied from the main source of electrical power.
13.1.2 System Arrangement
13.1.2(a) Main Lighting System. The arrangement of the main electric lighting system is to be
such that a fire or other casualty in spaces containing the main source of electrical power, associated
transforming equipment, if any, the main switchboard and the main lighting switchboard will not
render the emergency electric lighting system required by 4-3-2/5.3.1 and 4-3-2/5.3.11(a) inoperative.
13.1.2(b) Emergency Lighting System. The arrangement of the emergency electric lighting system is
to be such that a fire or other casualty in spaces containing the emergency source of electrical power,
associated transforming equipment, if any, the emergency switchboard and the emergency lighting
switchboard will not render the main electric lighting system required by 4-3-2/13.1.1 inoperative.
13.1.3 Lighting Circuits
13.1.3(a) Machinery Space and Accommodation Space (2006). In spaces such as:
Public spaces
Galleys
Corridors
there is to be more than one final subcircuit for lighting, one of which may be supplied from the
emergency switchboard, in such a way that failure of any one circuit does not leave these spaces
in darkness.
13.1.4 Protection for Lighting Circuits
Lighting circuits are to be protected against overload and short circuit. Overload protective devices
are to be rated or set at not more than 30 amperes. The connected load is not to exceed the lesser
of the rated current carrying capacity of the conductor or 80% of the overload protective device
rating or setting. The control switches are to be rated for the load controlled.
13.1.5 Lighting Distribution Boards (2016)
i)
To prevent the simultaneous loss of main and emergency lighting distribution boards due
to localized fire or other casualty, these distribution boards are to be installed as widely
apart as practicable in the machinery spaces.
118
ii)
For spaces other than the machinery space (e.g., accommodation space, cargo spaces, etc.),
these lighting distribution boards are to be installed at locations which are separated by a
boundary wall. The boundary wall separation is to be a non-combustible partition complying
with as a minimum a C-class panel division.
iii)
For the central control room, the main and emergency lighting distribution boards are not
to be installed in the same compartment of the navigation console or panel.
iv)
Cables emanating from the main or emergency lighting switchboard to the main or emergency
lighting distribution board, respectively, are also to be installed as widely apart as practicable.
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Similarly, the navigation light indicator panel is to be provided with a fused-feeder disconnect
double-pole switch or double-pole circuit breaker which may be fitted on the distribution board or
the indicator panel. The rating of the fuses or circuit breaker setting is to be at least twice that of
the largest branch fuse or the circuit breaker setting and greater than the maximum panel load.
15
15.1
Navigation Bridge
15.1.1 General
At least two independent means are to be provided for communicating orders from the navigation
bridge to the position in the machinery space or in the control room from which the speed and
direction of thrust of the propellers are normally controlled. Appropriate means of communication
are to be provided to any other positions from which the main propulsion machinery may be
controlled. See 4-3-2/5.3.4 for power supply.
15.1.2 Engine Order Telegraph
One of the communicating means between navigation bridge and the main propulsion control position
is to be an engine room telegraph which provides visual indication of the orders and responses
both in the machinery space and on the navigation bridge. Final subcircuit for power supply to this
system is to be independent of other electrical systems and control, monitoring and alarm systems.
See 4-3-2/5.3.4 for power supply. Communication network and power supply circuit for this may
be combined with the engine order telegraph system specified in 4-3-2/15.3.
15.3
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Voice Communications
15.5.1 Propulsion and Steering Control Stations
A common talking means of voice communication and calling is to be provided between the
navigation bridge, main propulsion control station and the steering gear compartment so that the
simultaneous talking among these spaces is possible at all times and the calling to these spaces is
always possible even if the line is busy.
15.5.2 Communication in Case of an Emergency (2007)
Means of voice communication is to be available for transfer of information between all locations
where action may be necessary in case of an emergency. Such locations include the emergency
control stations required by 5-3-1/7, machinery spaces, SCR rooms and all locations vital to the
safety of the unit. Simultaneous talking among these locations is to be possible at all times and the
calling to these locations is always to be possible even if the line is busy.
15.5.3 Elevator
Where an elevator is installed, a telephone is to be permanently installed in all cars and connected
to a continuously manned area. The telephone may be sound powered, battery operated or electrically
powered from the emergency source of power.
15.5.4 Jacking System (2011)
A voice communication system is to be provided between the central jacking control station and a
location at each leg in self-elevating units.
15.5.5 Independence of Power Supply Circuit
Final subcircuit for power supply to these voice communication systems is to be independent of
other electrical systems and control, monitoring and alarm systems. See 4-3-2/5.3.4 for power supply.
15.7
15.9
i)
In interior locations, 75 dB (A) and at least 20 dB (A) above the speech interference level.
ii)
In exterior locations, 80 dB (A) and at least 15 dB (A) above the speech interference level.
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15.9.4 Public Address System Combined with General Alarm System (2013)
Where a single system serves for both public address and general emergency alarm functions, the
system is to be arranged so that a single failure is not to cause the loss of both systems and is to
minimize the effect of a single failure. The major system components, such as power supply unit,
amplifier, alarm tone generator, etc., are to be duplicated. Power supply is to comply with
4-3-2/17.1.2(b) and 4-3-2/17.1.2(c). The coverage provided by the arrangement of the system
loops and speakers is to be such that after a single failure, the announcements and alarms are still
audible in all spaces. Duplication of system loops and speakers in each room or space is not required
provided the announcements and alarms are still audible in all spaces.
17
17.1
17.1.2(b) There are to be not less than two sources of power supply for the electrical equipment
used in the operation of the General Emergency Alarm System, one of which shall be from the
emergency switchboard and the other from the main switchboard. The supply is to be provided by
separate feeders reserved solely for that purpose. Such feeders shall run to an automatic changeover switch situated in, or adjacent to, the main general emergency alarm control panel.
17.1.2(c) An alarm is to be provided to indicate when there is a loss of power in any one of the
feeders required by 4-3-2/17.1.2(b).
17.1.2(d) As an alternative to two feeders as described in 4-3-2/17.1.2(b), a battery may be considered
as one of the required sources, provided the battery has the capacity of at least 30 minutes of
continuous operation for alarming and 18 hours in standby. A low voltage alarm for the battery
and the battery charger output is to be provided. The battery charger is to be supplied from the
emergency switchboard.
17.1.2(e) The system is to be capable of operation from the navigation bridge, emergency control
stations (see 5-3-1/7) and from other strategic points. The system is to be clearly audible in all
parts of the unit. The alarm is to continue to function after it has been triggered until it is
manually turned off or is temporarily interrupted by a message on the public address system. Selfpropelled drilling units are to be capable of sounding the general emergency alarm on the drilling
units whistle, but which need only be capable of operation from the navigation bridge.
17.1.2(f) (2012) For minimum sound levels for the emergency alarm tone required to be verified
onboard, see 7-1-6/17.1.
17.3
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17.5
17.7
Elevator
A device which will activate an audible and visual alarm in a manned control center is to be provided in all cars.
Such alarm system is to be independent of power and control systems of the elevator. See 4-3-2/5.3.12(c)
for power supply.
19
19.1
Emergency Stop
19.1.1 Ventilation System (2013)
19.1.1(a) General. All electrical ventilation systems are to be provided with means for stopping
the motors in case of fire or other emergency. These requirements do not apply to closed recirculating
systems within a single space. See also 5-3-1/9.1.
19.3
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1.1
1.3
Battery
Where cable splices or cable junction boxes are provided, locations of the splices and cable junction boxes
together with the information of their services are also to be submitted for review.
1.5
A list/booklet of intended electrical equipment in the indicated hazardous areas, including a description
of the equipment, applicable degree of protection and ratings. See 4-3-3/9.3.
For intrinsically-safe systems, also wiring plans, installation instructions with any restrictions imposed
by the certification agency.
Detail of installation for echo sounder, speed log and impressed current cathodic protection system
where located in these areas.
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When the selection of the equipment has been finalized, a list/booklet identifying all equipment in the hazardous
areas, their method of protection (flameproof, intrinsically safe, etc.), rating (flammable gas group and
temperature class), manufacturers name, model number and evidence of certification is to be submitted
for review. See 7-1-6/21.17, 7-2-5/9.3, and 4-3-3/9.1.
1.7
1.9
3.1
General Consideration
3.1.1
3.1.1(b) Equipment in Areas Affected by Local Fixed Pressure Water-spraying or Local Water-mist
Fire Extinguishing System in Machinery Spaces (2014). Electrical and electronic equipment within
areas affected by Local Fixed Pressure Water-spraying or Local Water-mist Fire Extinguishing
Systems are to be suitable for use in the affected area. See 4-3-3/Figure 1. Where enclosures have
a degree of protection lower than IP44, evidence of suitability for use in these areas is to be submitted
to ABS taking into account:
i)
The actual Local Fixed Pressure Water-spraying or Local Water-mist Fire Extinguishing
system being used and its installation arrangements, and
ii)
The equipment design and layout (e.g., position of inlet ventilation openings, filters, baffles,
etc.) to prevent or restrict the ingress of water mist/spray into the equipment. The cooling
airflow for the equipment is to be assured.
Note:
Additional precautions may be required to be taken with respect to:
a.
b.
Potential damage as the result of residual salts from sea water systems
c.
d.
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FIGURE 1
Example of Area Affected by Local Fixed Pressure Water-spraying or Local
Water-mist Fire Extinguishing System in Machinery Spaces (2014)
Water-spray or Water-mist Nozzle
Diesel Engine for Generator
Generator
3.3
Generators
In general, all generators on ship-type drilling units are to be located with their shafts in a fore-and-aft
direction on the drilling unit and are to operate satisfactorily in accordance with the inclination requirements
of 4-1-1/7.1. Where it is not practicable to mount the generators with the armature shafts in the fore-andaft direction, their lubrication will require special consideration. Provision is to be made to prevent oil or
oil vapor from passing into the machine windings.
3.5
General
Motors for use in the machinery space above the floor plate or spaces where subject to mechanical
injury, or dripping of oil or water are to have an enclosure of at least IP22 protection in accordance
with 4-3-3/Table 1. However, where they are protected by drip covers, they may have an
enclosure of a lower protection grade than IP22. The motors having a protection enclosure of IP22
or lower are to be installed at a location high enough to avoid bilge water. Motors below the level
of the floor plates are to have an enclosure of at least IP44 protection. Where motors intended for
service at sea are not mounted with the rotor shafts in the fore-and-aft direction, the type of
bearing and lubrication will require special consideration.
3.5.2
Pump Motors
Motors for operating plunger and close-coupled pumps are to have the driving end entirely enclosed
or designed to prevent leakage from entering the motor.
3.5.3
3.5.4
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Accumulator Batteries
3.7.1
General
The following requirements are applicable to permanently installed power, control and monitoring
storage batteries of acid or alkaline types. Batteries are to be so arranged that the trays are accessible
and provided with not less than 254 mm (10 in.) headroom. Where a relief valve is provided for
discharging excessive gas due to overcharge, arrangements are to be made for releasing the gas to
the weather deck away from any source of ignition.
3.7.2
Calculations under the worst case charging conditions are submitted that demonstrate that
the low-hydrogen-emission battery installation does not emit more hydrogen under similar
charging conditions than a bank of standard lead acid batteries supplied by a 2 kW charger
for a moderate battery installation or 0.2 kW charger for a small battery installation, and
ii)
A warning notice is placed to notify maintenance personnel that additional batteries are
not to be installed, and batteries are only to be replaced by other batteries of the same or
lower hydrogen emission rate.
3.7.2(e) Battery Trays. Trays for batteries are to be chocked with wood strips or equivalent to
prevent movement and each tray is to be fitted with nonabsorbent insulating supports on the bottom
and with similar spacer blocks at the sides or with equivalent provision to secure air-circulation
space all around each tray.
3.7.2(f) Identification of Battery Types. Lead-acid batteries and alkaline batteries, when placed
in the same battery compartment, are to be effectively identified as to type and segregated.
3.7.3
Ventilation
3.7.3(a) Battery Rooms. Battery rooms are to be ventilated to avoid accumulation of flammable
gas. Natural ventilation may be employed if ducts are run directly from the top of the battery room
to the open air above.
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3.7.3(b) Battery Lockers. Battery lockers are to be ventilated, if practicable, similarly to battery
rooms by a duct led from the top of the locker to the open air or to an exhaust ventilation duct.
Louvers or equivalent are to be provided near the bottom for entrance of air.
3.7.3(c) Deck Boxes. Deck boxes are to be provided with a duct from the top of the box,
terminating in a goose neck, mushroom head or equivalent to prevent entrance of water. Holes for
air inlet are to be provided on at least two opposite sides of the box. The entire deck box,
including openings for ventilation, is to be weathertight to prevent entrance of spray or rain.
3.7.3(d) Small Battery Boxes. Boxes for small batteries require no ventilation other than openings
near the top to permit escape of gas.
3.7.4
3.7.5
The schedule is to include all batteries used for essential and emergency services, including system
batteries installed in battery rooms, battery lockers and deck boxes as well as batteries installed
within vendor supplied equipment. Examples of batteries included with equipment are:
Computer equipment and programmable logic controllers (PLC) use in computer based systems
and programmable electronic systems, when used for essential or emergency services.
Radiocommunication equipment, such as the equipment required by the IMO MODU Code,
Chapter 11.
The schedule is to be submitted for review, during their plan approval or the new building survey,
and is to include at least the following information regarding the batteries.
Location.
For replacement batteries in storage, the date of manufacture and shelf life (See Note below)
Note:
Shelf life is the duration of storage under specified conditions at the end of which a battery retains
the ability to give a specified performance.
3.7.5(b) Procedure of Maintenance. Procedures are to be put in place to show that, where batteries
are replaced, they are to be of an equivalent performance type. Details of the schedule, procedures,
and the maintenance records are to be included in the drilling units maintenance system and
integrated into the drilling units operational maintenance routine, as appropriate, which are to be
verified by the Surveyor.
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4-3-3
A vented battery is one in which the cells have a cover provided with an opening through which
products of electrolysis and evaporation are allowed to escape freely from the cells to atmosphere.
A valve-regulated battery is one in which cells are closed but have an arrangement (valve)
which allows the escape of gas if the internal pressure exceeds a predetermined value.
3.9
Switchboard (2015)
Switchboards are to be so arranged as to give easy access, as may be needed, to apparatus and equipment
without danger to personnel. Switchboards are to be located in a dry place so as to provide a clear working
space of at least 900 mm (35 in.) at the front of the switchboard and a clearance of at least 600 mm (24 in.)
at the rear, which may be reduced to 457 mm (18 in.) in way of stiffeners or frames, except that for
switchboards which are enclosed at the rear and are fully serviceable from the front, clearance at the rear
will not be required unless necessary for cooling. Switchboards are to be secured to a solid foundation.
They are to be self-supported or are to be braced to the bulkhead or the deck above. In case the last method
is used, means of bracing is to be flexible to allow deflection of the deck without buckling the assembly
structure.
3.11
Distribution Boards
3.11.1 Location and Protection (2004)
Distribution boards are to be located in accessible positions. Distribution boards may be located
behind panels/linings within accommodation spaces, including stairway enclosures, without the
need to categorize the space to a fire integrity standard, provided no provision is made for storage.
Distribution boards are to have approved noncombustible non-hygroscopic enclosures. Metal
enclosures and all exposed metal parts in nonmetallic enclosures are to be earthed to the drilling
units structure. All cases are to be of adequate mechanical strength.
3.11.2 Switchboard-type Distribution Boards
Distribution boards of the switchboard type, unless installed in machinery spaces or in compartments
assigned exclusively to electric equipment and accessible only to authorized personnel, are to be
completely enclosed or protected against accidental contact and unauthorized operation.
3.11.3 Safety-type Panels (1998)
If the method of operation demands the handling of switches by persons unfamiliar with electrical
equipment, the distribution board is to be of the safety type. This type of distribution board is to be
used for controlling branch lighting circuits. Dead front type panels are to be used where voltage
to earth is in excess of 50 volts DC or 50 volts AC rms between conductors.
3.13
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3.13.2(b) Location (1998). The disconnecting device may be in the same enclosure with the
controller or may be in a separate enclosure, and is to be externally operated. Except for remotely
controlled fire extinguishing purpose motors, the branch-circuit switch or circuit breaker on the
power-distribution board or switchboard may serve as the disconnect device if in the same
compartment with the controller.
3.13.2(c) Locking Means (1998). If the disconnecting device is not within sight of both motor
and controller, or if it is more than 15.25 m (50 ft) from either, it is to be arranged for locking in
the open position. For remotely controlled fire extinguishing purpose motors, the locking means
are to be provided at the feeder circuit breaker for such motors.
3.13.2(d) Identification Plate. The disconnect switch, if not adjacent to the controller, is to be
provided with an identification plate.
3.13.2(e) Open and Close Indications. The disconnect device is to indicate by a position of the
handle, or otherwise, whether it is open or closed.
3.13.3 Indicating-light Circuits
Where indicating-light circuits are employed, their potential is to be limited to 150 volts if the
opening of the foregoing disconnecting devices does not de-energize the indicating circuit.
3.15
3.17
Lighting Fixtures
Lighting fixtures are to be so arranged as to prevent temperature rises which could damage the cables and
wiring, and to prevent surrounding material from becoming excessively hot.
3.19
Heating Equipment
Electric radiators, if used, are to be fixed in position and be so constructed as to reduce fire risks to a
minimum. Electric radiators of the exposed-element type are not to be used.
3.21
Magnetic Compasses
Precautions are to be taken in connection with apparatus and wiring in the vicinity of the magnetic
compass to prevent disturbance of the needle from external magnetic fields.
3.23
3.25
3.27
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Where there is no emergency generator installed, the arrangements for bringing main and auxiliary machinery
into operation are to be such that the initial charge of starting air or initial electrical power and any power
supplies for engine operation can be developed onboard the drilling unit without external aid. If for this purpose
an emergency air compressor or an electric generator is required, these units are to be powered by a handstarting oil engine or a hand-operated compressor.
The arrangements for bringing the main and auxiliary machinery into operation are to have a capacity such
that the starting energy and any power supplies for propulsion engine operation are available within 30 minutes
of a black out condition.
3.29
3.31
ii)
iii)
iv)
v)
Control and power systems for all power operated fire doors and their status indicating systems
vi)
Control and power systems for all power operated watertight doors and their status indicating systems
vii)
Emergency lighting
viii)
ix)
Remote emergency stop/shutdown arrangement for systems which may support the propagation of
fire and/or explosion
Machinery spaces as defined by 4-1-1/3.3, except spaces having little or no fire risk such as machinery
spaces which do not contain machinery having a pressure lubrication system and where storage of
combustibles is prohibited (e.g., ventilation and air-conditioning rooms, windlass room, steering
gear room, stabilizer equipment room, electrical propulsion motor room, rooms containing section
switchboards and purely electrical equipment other than oil-filled electrical transformers (above
10 kVA), shaft alleys and pipe tunnels, and spaces for pumps and refrigeration machinery not
handling or using flammable liquids).
ii)
Spaces containing fuel treatment equipment and other highly flammable substances
iii)
iv)
v)
Enclosed drilling and industrial spaces requiring a fixed fire extinguishing system by 5-2-3/1.3
Cable Installation
5.1
General Considerations
5.1.1
130
Continuity of Cabling
Electric cables are to be installed in continuous lengths between terminations at equipment or in
cable junction boxes. See 4-3-3/5.25. However, approved splices will be permitted at interfaces of
new construction modules, when necessary to extend existing circuits for a drilling unit undergoing
repair or alteration, and in certain cases to provide for cables of exceptional length (See 4-3-3/5.21).
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5.1.2
Choice of Cables
The rated operating temperature of the insulating material is to be at least 10C (18F) higher than
the maximum ambient temperature likely to exist, or to be produced, in the space where the cable
is installed.
5.1.3
The above values are applicable under normal steady conditions. Under special conditions of short
duration, such as motor starting, higher voltage drops may be accepted, provided the installation is
capable of withstanding the effects of these higher voltage drops.
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
Ultra Violet (UV) Light Protection for Wiring Insulation within Fluorescent Light Fixtures (2014)
Where the supply cables outer sheathing or covering is removed once the cable enters a fluorescent
light fixture to facilitate routing and/or connection, the insulation on the individual conductors is
to be protected against the possible detrimental effects of UV light exposure by one of the following:
5.1.9
i)
The insulation is to be manufactured with additives that protect the insulation from UV
light damage and a test report is to be submitted to ABS.
ii)
Adequate shielding arrangements are to be provided inside the fixture for the entire length
of the exposed insulation within the fixture.
iii)
UV protective sleeves are to be installed on the full length of the exposed conductors inside
the fixture during the installation.
i)
Cables are to be installed in steel pipes with at least extra-heavy wall thickness with all
joints welded and with corrosion-resistant coating.
ii)
Cable gland with gastight packing is to be provided for the cable at both ends of the cable
conduit pipe
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iii)
4-3-3
Cable inside of the vertical cable conduit pipe is to be suitably supported (e.g., by sandfilling or by strapping to a support-wire). Alternatively, the cable inside of the vertical
conduit pipe may be accepted without provided support if the mechanical strength of the
cable is sufficient to prevent cable damage due to the cable weight within the conduit pipe
under continuous mechanical load. Supporting documentation is to be submitted to verify the
mechanical strength of the cable with respect to the cable weight inside of the conduit.
5.3
5.5
5.5.2
5.7
5.9
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5.9.1
5.9.2
Bending Radius
For bending radius requirements, see 7-1-5/Table 1.
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4-3-3
Plastic means both thermoplastic and thermosetting plastic materials with or without reinforcement,
such as PVC and fiber reinforced plastics (FRP). Protective casing means a closed cover in the form of
a pipe or other closed ducts of non-circular shape.
5.9.3(b) Safe Working Load (2008). The load on the cable trays and protective casings is to be within
the Safe Working Load (SWL). The support spacing is to be not greater than the manufacturers
recommendation nor in excess of the spacing at the SWL test (see Appendix 4-8-4A1 of the Steel
Vessel Rules). In general, the spacing is not to exceed 2 meters.
Note:
The selection and spacing of cable tray and protective casing supports are to take into account:
Loads due to weight of cables, external forces, thrust forces and vibrations;
Combination of loads.
5.9.3(c) Hazardous Areas (2008). Cable trays and protective casings passing through hazardous
areas are to be electrically conductive (see Appendix 4-8-4A1 of the Steel Vessel Rules).
5.9.3(d) Type Testing (2008). Cable trays and protective casings made of plastic materials are to
be type tested in accordance with Appendix 4-8-4A1 of the Steel Vessel Rules. Alternate test
procedures for impact resistance test, safe working load test, flame retardant test, smoke and
toxicity tests and/or resistivity test from an international or national standard may be considered
instead of the test specified in Appendix 4-8-4A1 of the Steel Vessel Rules. The type test reports
are to be submitted for review.
5.11
Reduction Factor
One to six
1.00
Seven to twelve
0.85
Bunches of more than twelve cables will be subject to special consideration based on the type and
service of the various cables in the bunch.
5.11.2 Clearance and Segregation
A clearance is to be maintained between any two cable bunches of at least the diameter of the
largest cable in either bunch. Otherwise, for the purpose of determining the number of cables in
the bunch, the total number of cables on both sides of the clearance will be used.
5.11.3 Cable of Lower Conductor Temperature
The current rating of each cable in a bunch is to be determined based on the lowest conductor
temperature rating of any cable in the bunch.
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4
3
3
4-3-3
Where cable conduit pipe or equivalent is carried through decks or bulkheads, arrangements are to
be made to maintain the integrity of the water or gas tightness of the structure.
5.13.2 Non-watertight Penetrations
When cables pass through non-watertight bulkheads where the bearing surface is less than 6.4 mm
(0.25 in.), the holes are to be fitted with bushings having rounded edges and a bearing surface for
the cable of at least 6.4 mm (0.25 in.) in length. Where cables pass through deck beams or similar
structural parts, all burrs are to be removed in way of the holes and care is to be taken to eliminate
sharp edges.
5.13.3 Collision Bulkhead
Cables are not to pass through a collision bulkhead.
5.15
Mechanical Protection
5.15.1 Metallic Armor
Electric cables installed in locations liable to damage during normal operation of the drilling unit
are to be provided with braided metallic armor and otherwise suitably protected from mechanical
injury as appropriate for the location.
5.15.2 Conduit Pipe or Structural Shapes (2012)
Where cables are installed in locations in way of hatches, tank tops, open decks subject to seas,
and where passing through decks, they are to be protected by substantial metal shields, structural
shapes, pipe or other equivalent means. All such coverings are to be of sufficient strength to provide
effective protection to the cables. Where cables are installed in metal piping or in a metal conduit
system, such piping and systems are to be earthed and are to be mechanically and electrically
continuous across all joints.
5.17
5.17.2(a) Fire resistant cables in accordance with 4-3-4/7.1.3 are installed and run continuous to
keep the fire integrity within the high fire risk area. See 4-3-3/Figure 2.
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FIGURE 2
Cables within High Fire Risk Areas (2008)
Other area
EG
DB
ESB
Other area
Electrical consumers
DB
Connection box
5.17.2(b) At least two loops/radial distributions run as widely apart as is practicable and so arranged
that in the event of damage by fire at least one of the loops/radial distributions remains operational.
Systems that are self-monitoring, fail safe or duplicated with cable runs separated as widely as
practicable, may be exempted from the requirements in 4-3-3/5.17.2(a) and 4-3-3/5.17.2(b).
5.17.3 Electrical Cables for the Emergency Fire Pump (2013)
The electrical cables to the emergency fire pump are not to pass through the machinery spaces
containing the main fire pumps and their sources of power and prime movers. They are to be of a fire
resistant type, in accordance with 4-3-4/7.1.3, where they pass through other high fire risk areas.
5.17.4 Requirements by the Governmental Authority
Attention is directed to the requirements of the governmental authority of the country whose flag the
drilling unit flies, for the installation of emergency circuits required in various types of drilling units.
5.19
Battery Room
Where cables enter battery rooms, the holes are to be bushed as required for watertight bulkheads in
4-3-3/5.13. All connections within battery rooms are to be resistant to the electrolyte. Cables are to be
sealed to resist the entrance of electrolyte by spray or creepage. The size of the connecting cable is to be
based on current-carrying capacities given in 4-3-4/Table 2 and the starting rate of charge or maximum
discharge rate, whichever is the greater, is to be taken into consideration in determining the cable size.
5.21
Replacement insulation
Replacement jacket
In addition, prior to approval of a splicing kit, it will be required that completed splices be tested
for fire resistance, watertightness, dielectric strength, etc. to the satisfaction of the Surveyor. This
requirement may be modified for splice kits which have had such tests conducted and reported on
by an independent agency acceptable to ABS.
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5.23
5.25
The design and construction of the junction boxes are to comply with 6-1-7/13.7, as well as
4-3-3/5.25.2 below.
5.25.2
The junction boxes are to be suitable for the environment in which they are installed (i.e.,
explosion-proof in hazardous areas, watertight or weathertight on deck, etc.).
5.25.3 (1998)
Separate* junction boxes are to be used for feeders and circuits of each of the following rated voltage
levels:
*
A physical barrier may be used in lieu of two separate junction boxes for circuits having rated voltage levels
corresponding to those in either 4-3-3/5.25.3(a) or 4-3-3/5.25.3(b).
The junction boxes for emergency feeders and circuits are to be separate from those used for
normal drilling unit main service feeders and circuits.
In addition to the above, the applicable requirements in 4-3-3/5 and 4-3-4/7 regarding cable installation
and application details are to be complied with.
Earthing
7.1
General
Exposed metal parts of electrical machines or equipment which are not intended to be live but which are
liable under fault conditions to become live are to be earthed unless the machines or equipment are:
136
i)
(1998) Supplied at a voltage not exceeding 50 volts DC or 50 volts AC rms between conductors;
auto-transformers are not to be used for the purpose of achieving this voltage; or
ii)
Supplied at a voltage not exceeding 250 V AC rms By safety isolating transformers supplying
only one consuming device; or
iii)
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
3
3
4-3-3
7.3
Permanent Equipment
The metal frames or cases of all permanently installed generators, motors, controllers, instruments and similar
equipment are to be permanently earthed through a metallic contact with the drilling units structure.
Alternatively, they are to be connected to the hull by a separate conductor in accordance with 4-3-3/7.5. Where
outlets, switches and similar fittings are of nonmetallic construction, all exposed metal parts are to be earthed.
7.5
Connections
7.5.1
General
All earthing conductors are to be of copper or other corrosion-resistant material and are to be
protected against damage. The nominal cross-sectional area of every copper earthing conductor is
to be not less than that required by 4-3-3/Table 2.
7.5.2
7.5.3
7.7
7.9
9.1
General Consideration
9.1.1
General (2016)
Electrical equipment and wiring are not to be installed in a hazardous area unless essential for
operational purposes. Where the installation of electrical equipment in such location is necessary,
the selection and installation of equipment and cables in hazardous areas is to be in accordance
with IEC Publication 61892-7, or other recognized standards. Generally electrical equipment certified
for use in hazardous areas in accordance with the IEC 60079 series is considered suitable for use
in temperatures from 20C to 40C (4F to 104F). Account is to be taken of the temperature at
the point of installation when selecting electrical equipment for installation in hazardous areas.
ii)
The sensitivity to ignition of the gases or vapors likely to be present, expressed as a gas
group; and
iii)
The sensitivity of the gases and vapors likely to be present to ignition by hot surfaces,
expressed as a temperature classification.
Hazardous areas are defined in Section 4-3-6. For certified safe-type equipment, see 4-3-3/9.3.
Fans used for the ventilation of the hazardous areas are to be of non-sparking construction in
accordance with 4-3-3/9.7.
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Part
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4
3
3
9.1.2
4-3-3
The following equipment and cables are acceptable for installation in hazardous locations:
9.1.2(a) Zone 0 Areas. Only certified intrinsically-safe circuits or equipment (type ia) and
associated wiring are permitted in Zone 0 areas.
9.1.2(b) Zone 1 Areas. Equipment and cables permitted in Zone 1 areas are to be:
i)
ii)
iii)
Certified increased safety equipment (type e); for increased safety motors, consideration
is to be given to the protection against overcurrent
iv)
v)
vi)
metallic armor, or
Flexible cables, where necessary, provided they are of heavy duty type.
Other suitable types of electrical equipment may be specially considered for installation in Zone 1
areas.
9.1.2(c) Zone 2 Areas. Equipment and cables permitted in Zone 2 areas are to be:
i)
ii)
The following equipment, provided the operating temperature does not exceed 315C (600F)
and provided any brushes, switching mechanisms or similar arc-producing devices are
approved for Zone 1 areas:
Other suitable types of electrical equipment may be specially considered for installation in Zone 2
areas.
9.1.3
Electrical equipment is to be so selected that its maximum surface temperature will not reach the
ignition temperature of any gas/vapor likely to be present in the hazardous areas in which the electrical
equipment is located. Temperature classes are to be selected in accordance with IEC Publication
60079-20-1 or 61892-7.
Electrical equipment located in hazardous drilling well areas and active mud processing areas is to
meet at least Group IIA and temperature class T3.
138
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Part
Chapter
Section
9.3
4
3
3
4-3-3
9.1.4
9.1.5
Installation Approval
Electrical equipment in hazardous areas is to be of a type suitable for such locations. Where
permitted by the Rules, electrical equipment of certified-safe type will be approved for installation,
provided such equipment has been type-tested and certified by a competent independent testing
laboratory as suitable for hazardous areas and provided that there is no departure in the production
equipment from the design so tested and approved.
9.3.2
Intrinsically-safe System
9.3.2(a) Separation. Intrinsically-safe systems are to be completely separated and independent of
all other electric systems. Intrinsically-safe cables are to have shielded conductors or to be installed a
minimum of 50 mm (2 in.) from other electric cables and are not to occupy an enclosure (such as a
junction box or terminal cabinet) with non-intrinsically-safe circuits.
9.3.2(b) Physical Barrier. When intrinsically-safe components are located by necessity within
enclosures that contain non-intrinsically-safe systems, such as control consoles and motor starters,
such components are to be effectively isolated in a sub-compartment by physical barriers having a
cover or panel secured by bolts, locks, allen screws or other approved methods. The physical
barrier is not intended to apply to the source of power for the intrinsically-safe circuit interface.
9.3.2(c) Replacement. Unless specifically approved, replacement equipment for intrinsicallysafe circuits is to be identical to the original equipment.
9.3.3
Pressurized equipment in compliance with IEC Publication 60079-2, NFPA 496 or other recognized
standard will also be acceptable.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
139
Part
Chapter
Section
9.5
4
3
3
4-3-3
Paint Stores
9.5.1
General
Electrical equipment in paint stores and in ventilation ducts serving such spaces as permitted in
4-3-3/9.1 is to comply with the requirements for group IIB class T3 in IEC Publication 60079.
9.7
i)
ii)
iii)
iv)
v)
Other equipment with special protection, recognized as safe for use in explosive gas
atmospheres by a national or other appropriate authority
9.5.2
9.5.3
i)
The door to the paint store is gastight with self-closing devices without holding back
arrangements.
ii)
The paint store is provided with an acceptable, independent, natural ventilation system
ventilated from a safe area, and
iii)
Warning notices are fitted adjacent to the paint store entrance stating that the store contains
flammable liquids.
Non-sparking Fans
9.7.1
Design Criteria
9.7.1(a) Air Gap. The air gap between the impeller and the casing is to be not less than 10% of
the shaft diameter in way of the impeller bearing, but not less than 2 mm (0.08 in.). It need not be
more than 13 mm (0.5 in.).
9.7.1(b) Protection Screen. Protection screens of not more than 13 mm (0.5 in.) square mesh are
to be fitted in the inlet and outlet of ventilation openings on the open deck to prevent the entrance
of objects into the fan casing.
9.7.2
Materials
9.7.2(a) Impeller and its Housing. Except as indicated in 4-3-3/9.7.2(c) below, the impeller and
the housing in way of the impeller are to be made of alloys which are recognized as being spark
proof by appropriate test.
9.7.2(b) Electrostatic Charges. Electrostatic charges both in the rotating body and the casing are
to be prevented by the use of antistatic materials. Furthermore, the installation onboard of the
ventilation units is to be such as to ensure the safe bonding to the hull of the units themselves.
140
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Section
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3
3
4-3-3
9.7.2(c) Acceptable Combination of Materials. Tests referred to in 4-3-3/9.7.2(a) above are not
required for fans having the following combinations:
i)
Impellers and/or housings of nonmetallic material, due regard being paid to the elimination
of static electricity;
ii)
iii)
iv)
Any combination of ferrous (including austenitic stainless steel) impellers and housings
with not less than 13 mm (0.5 in.) tip design clearance.
9.7.2(d) Unacceptable Combination of Materials. The following impellers and housings are
considered as sparking-producing and are not permitted:
9.7.3
i)
ii)
Housing made of an aluminum alloy or a magnesium alloy and a ferrous impeller, regardless
of tip clearance;
iii)
Any combination of ferrous impeller and housing with less than 13 mm (0.5 in.) design
tip clearance.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
141
Part
Chapter
Section
4
3
3
4-3-3
TABLE 1
Minimum Degree of Protection [See 4-3-3/3.1.1] (2014)
(For high voltage equipment, see 4-3-5/Table 1)
Switchboards, Distribution Boards, Motor Control Centers
& Controllers (See 4-3-3/3.9 to 4-3-3/3.13)
Generators (See 4-3-3/3.3)
Example
Condition
of
of
Location
Location
IP20
IP20
IP20
IP20
IP20
IP20
IP22
IP22
IP22
IP44
IP44
IP22
IP22
IP44
IP44
IP22
Pantries
IP22
IP22
IP44
Provision rooms
IP22
IP22
IP22
IP34 IP44
IP44
IP44
IP44
IP44
IP44
IP44
IP44
IP44
(4) (1999)
IP34 IP44
IP55
IP55
IP55
Open decks
IP56
IP56
IP55 IP56
IP56
Bilge wells
Exposure to submersion
IPX8
IPX8
Notes:
142
Empty spaces shown with indicate installation of electrical equipment is not recommended.
Accessory includes switches, detectors, junction boxes, etc. Accessories which are acceptable for use in hazardous
areas are limited by the condition of the areas. Specific requirements are given in the Rules. See 4-3-3/3.23.
Socket outlets are not to be installed in machinery spaces below the floor plates, enclosed fuel and lubricating oil
separator rooms or spaces requiring certified safe type equipment.
(1999) For the purpose of this Table, the wheelhouse may be categorized as a dry control room, and consequently,
the installation of IP20 equipment would suffice therein, provided that: (a) the equipment is located as to preclude being
exposed to steam, or dripping/spraying liquids emanating from pipe flanges, valves, ventilation ducts and outlets, etc.,
installed in its vicinity, and (b) the equipment is placed to preclude the possibility of being exposed to sea or rain.
(2006) See 4-3-3/3.1.1(b) where the equipment is located within areas protected by local fixed pressure water-spraying
or water-mist fire extinguishing system and its adjacent areas.
(2012) Electrical equipment used for the power operation, remote control and status indication of watertight doors
and located below the worst damage waterline is to have a degree of protection not less than IPX7.
(2014) Socket outlets in galleys and laundries are to maintain their protection against splashed water when not in use.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
3
3
4-3-3
TABLE 2
Size of Earth-continuity Conductors and Earthing Connections
[See 4-3-3/7.5] (2003)
Type of Earthing Connection
Earth-continuity conductor in
flexible cable or flexible cord
Earth-continuity conductor
incorporated in fixed cable
Cross-sectional Area, A, of
Minimum Cross-sectional Area of
Associated Current
Copper Earthing Connection
Carrying Conductor
2
A1
A 16 mm
A
A2
16 mm2 < A 32 mm2
16 mm2
A/
A3
A > 32 mm2
2
For cables having an insulated earth-continuity conductor
B1a
A 1.5 mm2
1.5 mm2
2
2
B1b
1.5 mm < A 16 mm
A
B1c
16 mm2 < A 32 mm2
16 mm2
A/
B1d
A > 32 mm2
2
For cables with bare earth wire in direct contact with the lead sheath
B2a
A 2.5 mm2
1 mm2
B2b
2.5 mm2 < A 6 mm2
1.5 mm2
C1a
Stranded earthing connection:
1.5 mm2 for A 1.5 mm2
2
A for A > 1.5 mm2
A 3 mm
C1b
Unstranded earthing connection:
3 mm2
2
2
C2
3 mm < A 6 mm
3 mm2
2
2
A/
C3
6 mm < A 125 mm
2
C4
A > 125 mm2
64 mm2 (see Note (1))
Notes:
1
For earthed distribution systems, the size of earthing conductor is not to be less than A/2.
circ. mils
1,973
2,960
mm2
2.5
4
circ. mils
4,933
7,894
mm2
6
16
circ. mils
11,841
31,576
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
mm2
70
120
circ. mils
138,147
236,823
143
PART
CHAPTER
Electrical Installations
SECTION
3.1
References
3.1.1
Emergency Services
For requirements covering emergency services and transitional source of power, see 4-3-2/5.5.3
and 4-3-2/5.7, respectively.
3.1.2
Protection of Batteries
For requirements covering protection of batteries, see 4-3-2/9.9.
3.1.3
Battery Installation
For requirements covering battery installation, ventilation of the battery location and protection
from corrosion, see 4-3-3/3.7.
3.1.4
Cable Installation
For requirements covering cable installation in the battery room, see 4-3-3/5.19.
3.3
Engine-starting Battery
Battery systems for engine-starting purposes may be of the one-wire type and the earth lead is to be carried
to the engine frame. See also 4-8-2/11.11 of the Steel Vessel Rules and 4-3-2/5.15 of this Chapter for main
engine starting and the starting arrangement of the emergency generator, respectively.
3.5
Location (2008)
3.5.1
144
Location
The UPS unit is to be suitably located for use in an emergency. The UPS unit is to be located as
near as practical to the equipment being supplied, provided the arrangements comply with all other
Rules, such as 4-3-3/3.7, 4-3-3/3.9, 4-3-3/3.11, and 4-3-3/3.13 for location of electrical equipment.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
3.7
4
3
4
4-3-4
3.5.2
Ventilation
UPS units utilizing valve regulated sealed batteries may be located in compartments with normal
electrical equipment, provided the ventilation arrangements are in accordance with the requirements
of 4-3-3/3.7. Since valve regulated sealed batteries are considered low-hydrogen-emission batteries,
calculations are to be submitted in accordance with 4-3-3/3.7.2(d) to establish the gas emission
performance of the valve regulated batteries compared to the standard lead acid batteries.
Arrangements are to be provided to allow any possible gas emission to be led to the weather,
unless the gas emission performance of the valve regulated batteries does not exceed that of
standard lead acid batteries connected to a charging device of 0.2 kW.
3.5.3
Battery Installation
For battery installation arrangements, see 4-3-3/3.7.
Performance (2008)
3.7.1
Duration
The output power is to be maintained for the duration required for the connected equipment as stated
in 4-3-2/5.3 for emergency services and 4-3-2/5.7 of transitional source of power, as applicable.
3.7.2
Battery Capacity
No additional circuits are to be connected to the battery charger unit or UPS unit without verification
that the batteries have adequate capacity. The battery capacity is, at all times, to be capable of
supplying the designated loads for the time specified in 4-3-4/3.7.1.
3.7.3
Recharging
On restoration of the input power, the rating of the charging facilities are to be sufficient to recharge
the batteries while maintaining the output supply to the load equipment. See also 6-1-7/9.17.2.
7.1
Cable Construction
7.1.1
General (2016)
Electric cables are to have conductors, insulation and moisture-resistant jackets in accordance with
IEC Publication 60092-350, 60092-352, 60092-353, 60092-354, 60092-360, 60092-370, 60092-376,
IEEE Std-45. Other recognized marine standards will also be considered. The tests may be carried
out by the manufacturer whose certificate of tests will be acceptable and is to be submitted upon
request from ABS. Network cables are to comply with a recognized industry standard.
0.5 mm2 (986.8 circ. mils) for essential or emergency signaling and communications cables,
except for those assembled by the equipment manufacturer, and
0.35 mm2 (690.8 circ. mils) for telephone cables for nonessential communication services,
except for those assembled by the equipment manufacturer.
See 4-3-4/Table 2 for current carrying capacity for insulated copper wires and cables.
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4
4-3-4
For electric cables in hazardous areas, the electric cable construction and the cable glands are to
achieve the appropriate seal, such that gas cannot migrate through the cable.
Note:
7.1.2
See clause 3.16 and clause 4.6 of IEC 60092-350 concerning the provision of an extruded impervious
inner sheath that will prevent the migration of gas through the cable.
i)
(2016) Depending on the intended installation, cables constructed to IEC Publication 60092
standards are to comply with the flammability criteria of IEC Publication 60332-3-22 or
60332-3-21, Category A or A F/R, or
ii)
Cables constructed to IEEE Std. 45 are to comply with the flammability criteria of that
standard, or
iii)
(2016) Cables constructed to another recognized marine standard, where specially approved,
are to comply with the flammability criteria of IEC Publication 60332-3-22 or 60332-3-21,
Category A or A F/R (depending on the intended installation) or other acceptable standards.
Consideration will be given to the special types of cables, such as radio frequency cable, which do
not comply with the above requirements.
7.1.2(b) Alternative Arrangement (2005). Flame retardant marine cables, including network
cables, which have not passed the above-mentioned bunched cable flammability criteria may be
considered, provided that the cable is treated with approved flame-retardant material or the installation
is provided with approved fire stop arrangements. Special consideration may be given to the
flame retardancy of special types of cables, such as radio frequency cables. When specifically
approved, bus duct may be used in lieu of cable.
7.1.3
Cables complying with alternative national standards suitable for use in a marine environment
may be considered. Fire resistant type cables are to be easily distinguishable. See also 4-3-3/3.29
and 4-3-3/5.17.
146
7.1.4
Insulation Material
All electrical cables for power, lighting, communication, control and electronic circuits are to have
insulation suitable for a conductor temperature of not less than 60C (140F). See 4-3-4/Table 1
for types of cable insulation.
7.1.5
7.1.6
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
Chapter
Section
4
3
4
4-3-4
7.3
7.5
TABLE 1
Types of Cable Insulation [See 4-3-4/7.1.4] (2013)
Insulation Materials
75C (167F) *
R85, XLPE
Cross-linked Polyethylene
85C (185F) *
E85, EPR
85C (185F) *
R90, XLPE
Cross-linked Polyethylene
90C (194F) *
E90, EPR
90C (194F) *
M95
Mineral (MI)
95C (203F) *
S95
Silicone Rubber
95C (203F) *
A maximum conductor temperature of 250C (482F) is permissible for special applications and standard end fittings may be used,
provided the temperature does not exceed 85C (185F) at the end of fittings. However, when the temperature at the end of the
fittings is higher than 85C (185F), special consideration will be given to an appropriate end fitting.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
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Part
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4
3
4
4-3-4
TABLE 2
Maximum Current Carrying Capacity for Insulated Copper Wires and Cables (2014)
Conductor
Size
mm2
103
circ
mils
1.0
1.25
1.5
4.11
2.5
6.53
4
10.4
6
16.5
10
20.8
26.3
16
33.1
41.7
25
52.6
66.4
35
83.7
50
106
133
70
168
95
212
120
250
150
300
350
185
400
450
240
500
550
300
600
650
700
750
148
V75
13
15
17
21
24
28
32
38
41
51
57
59
68
76
79
91
101
105
121
125
140
156
163
188
192
217
232
251
269
278
309
312
343
353
373
402
415
429
455
477
481
506
529
553
M95
S95
14
16
18
22
22
27
30
36
39
48
53
55
64
71
74
85
95
98
113
116
131
146
152
175
179
202
217
235
251
260
288
291
321
329
349
375
387
400
425
445
449
472
494
516
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3
4
4-3-4
TABLE 2 (continued)
Maximum Current Carrying Capacity for Insulated Copper Wires and Cables (2014)
Conductor
Size
mm2
103
circ
mils
400
800
850
900
950
500
1000
600
625
V75
571
576
598
620
641
656
662
736
755
M95
S95
533
540
558
578
598
613
617
687
704
Notes:
1
The values given above have been calculated for an ambient of 45C (113F) and assume that a conductor
temperature equal to the maximum rated temperature of the insulation is reached and maintained continuously in
the case of a group of four cables bunched together and laid in free air.
The current rating values given in 4-3-4/Table 2 (and those derived therefrom) may be considered applicable,
without correction factors, for cables double-banked on cable trays, in cable conduits or cable pipes, except as
noted in Note 3.
These current ratings are applicable for both armored and unarmored cables.
If ambient temperature differs from 45C (113F), the values in 4-3-4/Table 2 are to be multiplied by the
following factors.
Maximum Conductor
Temperature
75C (167F)
85C (185F)
90C (194F)
95C (203F)
6
40C (104F)
1.08
1.06
1.05
1.05
50C (122F)
0.91
0.94
0.94
0.95
65C (149F)
0.58
0.71
0.74
0.77
70C (158F)
0.61
0.67
0.71
Where the number of conductors in a cable exceeds four, as in control cables, the maximum current carrying
capacity of each conductor is to be reduced as in the following table:
No. of Conductors
56
80
724
70
2542
60
43 and above
50
When a mineral-insulated cable is installed in such a location that its copper sheath is liable to be touched when in
service, the current rating is to be multiplied by the correction factor 0.80 in order that the sheath temperature does
not exceed 70C (158F).
Cables being accepted based on approved alternate standard may have current carrying capacity of that standard,
provided the cables are in full compliance with that standard.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
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PART
CHAPTER
Electrical Installations
SECTION
Specialized Installations
1.1
General
1.1.1
Application (2003)
The following requirements in this Subsection are applicable to AC systems with nominal voltage
(phase to phase) exceeding 1 kV. Unless stated otherwise, high voltage equipment and systems are
to comply with the other parts in Part 4, Chapter 3 for low voltage equipment and systems, as well.
1.1.2
1.1.3
Minimum Air
Clearance in mm (in.)
33.3
55 (2.2)
66.6
90 (3.6)
1011
120 (4.8)
15
160 (6.3)
Where intermediate values of nominal voltages are accepted, the next higher air clearance is to be
observed.
1.1.3(b) Reduction. Alternatively, reduced clearance distances may be used provided:
150
i)
ii)
The equipment is subject to an impulse voltage test with test voltage values shown in
Table below. Where intermediate values of rated operational voltage are used, the next
higher rated impulse withstand test voltage is to be used. The impulse voltage test reports
are to be submitted to ABS for review.
Rated Voltage
kV
3.6
40
7.2
60
12
75
15
95
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE DRILLING UNITS . 2016
Part
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Section
4
3
5
4-3-5
1.1.3(c) Insulating Material. Any insulating material that is used to cover live parts of equipment
used to comply with clearance distance requirements is to be suitable for the application. The
equipment manufacturer is to submit documentation which demonstrates the suitability of such
insulation material.
1.1.3(d) Creepage Distances (1 July 2016).
i)
The minimum creepage distances for main switchboards and generators are given in the
Table below:
Nominal
Voltage
V
1000-1100
300 V
375 V
500 V
(1.02)(1)
(0.94)(1)
(0.87)(1)
24
22
53 (2.09)
>600 V
20 (0.79)(1)
< 3300
63 (2.48)
59 (2.32)
48 (1.89)
< 6600
113 (4.45)
108 (4.25)
99 (3.9)
90 (3.54)
11000(2)
183 (7.20)
175 (6.89)
162 (6.38)
150 (5.91)
Notes:
ii)
1.3
The minimum creepage distances for equipment other than main switchboards and
generators are given in the Table below:
Nominal
Voltage
V
300 V
375 V
500 V
>600 V
1000-1100
18 (0.71)
17 (0.67)
15 (0.59)
14 (0.55)
< 3300
42 (1.65)
41 (1.61)
38 (1.50)
26 (1.02)
< 6600
83 (3.27)
80 (3.15)
75 (2.95)
70 (2.76)
11000*
146 (5.75)
140 (5.51)
130 (5.11)
120 (4.72)
* Note:
iii)
Creepage distances between live parts and between live parts and earthed metal parts are
to be in accordance with IEC 60092-503 for the nominal voltage of the system, the nature
of the insulation material, and the transient overvoltage developed by switch and fault
conditions.
System Design
1.3.1
Selective Coordination
Selective coordination is to be in accordance with 4-3-2/9.1.5, regardless of the system neutral
earthing arrangement.
1.3.2
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At least one source neutral to ground connection is to be available whenever the system is in the
energized mode.
1.3.2(b) Equipment (2003). Electrical equipment in directly earthed neutral or other neutral earthed
systems is to be able to withstand the current due to a single phase fault against earth for a period
necessary to trip the protection device.
1.3.3
Neutral Disconnection
Each generator neutral is to be provided with means for disconnection.
1.3.4
1.3.5
1.3.6
For transformers with a high voltage winding over 1000 V, the following would not be accepted
as complying with the above requirement:
1.5
1.7
ii)
The operation of two single phase transformers in an open delta (V-V) connection.
Circuit Breakers and Switches Auxiliary Circuit Power Supply Systems for Operating
Energy (2004)
1.5.1
1.5.2
Circuit Protection
1.7.1
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Between the primary side protective device of the transformer and the feeder protective
devices on the low-voltage drilling unit main service switchboard, or
ii)
Between the secondary side protective device of the transformer, if fitted, and the feeder
protective devices on the low-voltage drilling unit main service switchboard.
1.7.2(b) Load Shedding Arrangement (2002). Where the power is supplied through a single set
of three-phase transformers to a low-voltage drilling unit main service switchboard, automatic
load shedding arrangements are to be provided when the total load connected to the low voltage
drilling unit main service switchboard exceeds the rated capacity of the transformer. See 4-3-2/1.7
and 4-3-2/9.3.3.
1.7.2(c) Protection from Electrical Disturbance (2002). Means or arrangements are to be provided
for protecting the transformers from voltage transients generated within the system due to circuit
conditions, such as high-frequency current interruption and current suppression (chopping) as the
result of switching, vacuum cartridge circuit breaker operation, or thyristor-switching.
An analysis or data for the estimated voltage transients is to be submitted to show that the insulation
of the transformer is capable of withstanding the estimated voltage transients. See 6-1-7/15.3.3(b).
1.7.2(d) Protection from Earth-Faults (2002). Where a Y-neutral of three-phase transformer
windings is earthed, means for detecting an earth-fault are to be provided. The detection of the
earth fault is to activate an alarm at the manned control station or to automatically disconnect the
transformer from the high-voltage power distribution network.
1.7.2(e) Transformers Arranged in Parallel (2014). Refer to 4-3-2/9.5.2 for requirements.
1.9
1.7.3
1.7.4
Fuses (2003)
Fuses are not to be used for overload protection.
1.7.5
i)
ii)
iii)
Degree of Protection
The degree of equipment protection is to be in accordance with 4-3-3/Table 1.
1.9.2
Protective Arrangements
1.9.2(a) Interlocking Arrangements. Where high-voltage equipment is not contained in an enclosure,
but a room forms the enclosure of the equipment, the access doors are to be so interlocked that
they cannot be opened until the supply is isolated and the equipment earthed down.
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1.9.2(b) Warning Plate (1 July 2016). At the entrance of such spaces, a suitable marking is to be
placed which indicates danger of high-voltage and the maximum voltage inside the space. For
high-voltage electrical equipment installed outside these spaces, a similar marking is to be provided.
An adequate, unobstructed working space is to be left in the vicinity of high voltage equipment for
preventing potential severe injuries to personnel performing maintenance activities. In addition, the
clearance between the switchboard and the overhead/deckhead above is to meet the requirements of
the Internal Arc Classification according to IEC 62271-200.
1.9.2(c) Spaces Containing High Voltage Equipment (2014). All entrances to spaces containing
high voltage equipment are to have suitable marking indicating the danger of high voltage and the
maximum voltage inside the space. Where the spaces contain high voltage switchgear the marking
at the entrances is also to include marking indicating that the space is only accessible to authorized
personnel only.
1.9.2(d) Exposure of HV Equipment to Damaging Environments (2014). Consideration should be
given to designing the arrangement of the installation to avoid exposure of high voltage equipment
to contaminants, such as oil or dust, as might be found in machinery spaces or close to ventilation
air inlets to the space, or to water spray from water-mist systems and local fire hose connections.
1.9.3
Cables
1.9.3(a) Runs of Cables (2003). In accommodation spaces, high voltage cables are to be run in
enclosed cable transit systems.
1.9.3(b) Segregation (2003). High voltage cables of different voltage ratings are not to be installed
in the same cable bunch, duct, pipe or box. Where high voltage cables of different voltage ratings are
installed on the same cable tray, the air clearance between cables is not to be less than the minimum air
clearance for the higher voltage side in 4-3-5/1.1.3(a). However, high voltage cables are not to be
installed on the same cable tray for the cables operating at the nominal system voltage of 1 kV or less.
Higher voltage equipment is not to be combined with lower voltage equipment in the same enclosure
unless segregation or other suitable measures are taken to ensure safe access to lower voltage
equipment.
1.9.3(c) Installation Arrangements (2003). High voltage cables are to be installed on cable trays
or equivalent when they are provided with a continuous metallic sheath or armor which is effectively
bonded to earth. Otherwise, they are to be installed for their entire length in metallic casings effectively
bonded to earth.
1.9.3(d) Termination and Splices (2014). Terminations in all conductors of high voltage cables
are to be, as far as practicable, effectively covered with suitable insulating material. In terminal boxes,
if conductors are not insulated, phases are to be separated from earth and from each other by
substantial barriers of suitable insulating materials. High voltage cables of the radial field type,
i.e., having a conductive layer to control the electric field within the insulation, are to have terminations
which provide electric stress control.
Terminations are to be of a type compatible with the insulation and jacket material of the cable
and are to be provided with means to ground all metallic shielding components (i.e., tapes, wires, etc.).
Splices and joints are not permitted in propulsion cables. For purposes of this Rule, propulsion
cables are those cables whose service is related only to propulsion.
1.9.3(e) Cable Rating (2014). The rated phase to earth voltage (Uo) of high voltage cables shall
not be less than shown in the Table below:
154
Nominal System
Voltage (Un)
(kV)
Highest System
Voltage (Um)
(kV)
3.0
3.6
1.8
3.6
3.3
3.6
1.8
3.6
6.0
7.2
3.6
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7.2
3.6
6.6
10.0
12.0
6.0
10.0
11.0
12.0
6.0
11.0
15.0
17.5
8.7
15.0
1.9.3(f) Cable Current Carrying Capacities (2014). The maximum current carrying capacity of
high voltage cables is to be in accordance with the Table below:
Conductor Size
(mm2)
3-Core
85C
90C
85C
90C
16
80
85
55
60
25
105
115
75
80
35
130
140
90
95
50
165
175
115
120
70
205
215
140
150
95
245
260
170
185
120
285
305
200
210
150
330
350
230
245
185
375
400
260
280
240
440
470
310
325
300
505
540
355
375
400
605
645
425
450
500
700
740
490
520
1.9.3(g) Marking. High voltage cables are to be readily identifiable by suitable marking.
1.9.3(h) Test after Installation (1 July 2016). A voltage withstand test is to be carried out on each
completed cable and its accessories before a new high voltage installation, including additions to
an existing installation, is put into service.
An insulation resistance test is to be carried out prior to the voltage withstand test being conducted
For cables with rated voltage (Uo/U) above 1.8/3 kV (Um = 3.6 kV) an AC voltage withstand test
may be carried out upon advice from high voltage cable manufacturer. One of the following test
methods to be used:
i)
An AC test voltage for 5 min with the phasetophase voltage of the system applied
between the conductor and the metallic screen/sheath.
ii)
An AC voltage test for 24 h with the normal operating voltage of the system.
iii)
For cables with rated voltage (Uo/U) up to 1.8/3 kV (Um = 3.6 kV), a DC voltage equal to 4Uo
shall be applied for 15 minutes.
After completion of the test, the conductors are to be connected to earth for a sufficient period in
order to remove any trapped electric charge.
The insulation resistance test is then repeated.
The above tests are for newly installed cables. If due to repairs or modifications, cables which
have been in use are to be tested, lower voltages and shorter durations should be considered.
1.9.4
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1.11
1.13
The High Voltage Design Principles document is to outline the concepts that are the basis of the
design. It should identify risks and document the strategies that are used to mitigate each of the
risks (e.g., remote switching, arc flash energy reduction equipment).
1.13.2 HV System Failures
The design should take into account each reasonably foreseeable failure type and address what
actions will be expected of the crew for each failure. Due to the limited availability of specialist
tools, equipment and spare parts on board and recognizing the additional dangers associated with
space limitations, the remoteness of specialized medical help and facilities in the event of
emergencies, it is desirable that, as far as practicable, the crew is not exposed to dangers that could
be avoided. For these reasons it is preferable that the vessels HV electrical system be designed
such that the crew can safely isolate any damaged distribution equipment and switch to alternative
supplies without the need to open the HV equipment.
1.13.3 Activities
For all HV switchboards and distribution boards, each type of operation or activity is to be identified
and the means of undertaking the operation or activity safely is to be established. The operations
and activities to be considered are to include the following:
i)
Taking readings
ii)
iii)
iv)
Maintenance
v)
Fault finding
vi)
Inspection
vii)
Class Surveys
Where switchgear design calls for circuit breakers to be inspected prior to being put back into
service following operation on overcurrent, this should also be covered.
1.13.4 Accessibility (1 July 2016)
An adequate, unobstructed working space of at least 2 m (6 ft) is to be left in the vicinity of high
voltage equipment for preventing potential severe injuries to personal performing maintenance
activities. Where the clear space around a location where activity is taking place is less than 2 m
(6 ft), then the activities are to be covered in sufficient detail to take into account the work
involved and the possible need to have clear and safe access for emergency medical evacuation.
Where recommended by the switchgear manufacturer, the working space may be reduced to a
minimum of 1.5 m (5 ft) due to special considerations such as the use of arc resistant switchgear.
Activities that do not require operation at the switchboard (e.g., telephones or manual call points)
should not require the operator to be within 2 m (6 ft) of the switchboard.
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1.13.5 Modifications
No modifications are to be made to HV switchgear without the plans being approved and the
drawings being made available to the ABS Surveyor in advance of the work taking place. Testing
of approved modifications is to be conducted in the presence of the ABS Surveyor. Temporary
repairs are to be in full compliance with the requirements of these Rules.
1.13.6 HV Systems with Enhanced Operating Redundancy
Where the HV electrical system is designed with sufficient redundancy to allow switching and
isolation along the principles in 4-3-5/1.13.2 and still meet the requirements of 4-3-2/3.1.2 with
one generator in reserve, then the activity associated with that failure is not required to be included.
1.15
The manual is to be complete and sufficiently detailed to capture each piece of HV equipment and
how the activities associated with that equipment can be achieved consistently with the Design
Operating Philosophy. This manual is to be made available to the Owner by the shipyard.
The Owner will need the information contained in the preliminary operations manual to understand
how the shipyard designed the HV equipment to be operated safely. It is likely that the Owner will
modify some aspects of the manual to bring it in line with their own company policies, organizational
responsibilities and legal duties.
The preliminary operations manual is to include for each piece of HV equipment:
i)
Details of the tasks (operations and activities) associated with that piece of equipment
ii)
iii)
iv)
Details of PPE and safety equipment (locks, barriers, tags, rescue hooks, etc.)
v)
The Owner can be guided by the above information in making decisions regarding the crew training
requirements.
1.15.4 Test, Maintenance Tools and PPE
Where tasks require the use of PPE, the required protection clothing rating should be identifiable
in the preliminary operations manual and on a label on the HV equipment where that task will
take place. The level of protection offered by the PPE is to be readily identified on the PPE itself
in the same terms or units as used on the labels.
Some PPE for general use is not suitable for High Voltage or arc flash hazards, mostly through
inappropriate fire performance; such PPE is to be excluded from high voltage switchgear rooms.
Information alerting the crew of the need to be able to recognize and use the right PPE is to be
included in the manual.
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Where the PPE is not provided by the shipyard a description or specification regarding the required
tools and PPE should be provided in the Preliminary Operations Manual.
3.1
General (2007)
3.3
3.1.1
Application (2014)
The following requirements in this Subsection are applicable to the electric propulsion system. Electric
propulsion systems complying with other recognized standards will also be considered, provided it
can be shown, through either satisfactory service experience or a systematic analysis based on sound
engineering principles, to meet the overall safety standards of these Rules. Unless stated otherwise,
electric propulsion equipment and systems are to comply with the applicable requirements in other
parts of Part 4, Chapter 3, as well.
3.1.2
One line diagrams of propulsion control system for power supply, circuit protection, alarm,
monitoring, safety and emergency shutdown systems, including list of alarm and monitoring
points.
Plans showing the location of propulsion controls and its monitoring stations.
Arrangements and details of the propulsion control console or panel including schematic diagram
of the system therein.
Arrangements and details of the semiconductor converters enclosure for propulsion system
including data for semiconductor converter, cooling system with its interlocking arrangement.
General (2016)
For the purposes of the electric propulsion system requirements, an electric propulsion system is
one in which the main propulsion of the vessel is provided by at least one electric motor. A vessel
may have more than one electrical propulsion system.
An integrated electric propulsion system is a system where a common set of generators supply
power to the vessel service loads as well as the propulsion loads.
In the case of an integrated electrical propulsion system, the electrical drive train is considered to
consist of the equipment connected to the electrical network such as a drive (frequency converter)
and the propulsion motor(s).
All electrical equipment that is part of the electric propulsion drive train is to be built with redundancy
such that a single failure will not completely disable the propulsion of the vessel. Where electric
motors are to provide the sole means of propulsion for a vessel, a single propulsion motor with
dual windings does not meet this requirement.
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3.3.2
Generating Capacity
For vessels with an integrated electric propulsion system, under normal sea-going conditions, when
one generator is out of service, the remaining generator capacity is to be sufficient to carry all of
the loads for vessel services (essential services, normal services and for minimum comfortable
conditions of habitability) and the propulsion loads to provide for a speed of not less than 7 knots
or one half of the design speed, whichever is the lesser.
3.3.3
When at least one generator is not in operation and there is an increase in the propulsion loads,
or a loss of one of the generators, that would result in the need to start a generator that was not
in operation.
Upon failure of the power management system, there is to be no change in the available electrical
power. Failure of the power management system is to be alarmed at a manned control station.
Further, the system is to prevent overloading the generators, by reducing the propulsion load or
load shedding of non-essential loads. In general, the system is to limit power to the propulsion loads
to maintain power to the vessels essential service loads. However, the system is to shed non-essential
loads to maintain power to the propulsion loads.
An audible and visible alarm is to be installed at each propulsion control location and is to be activated
when the system is limiting the propulsion power in order to maintain power to the other essential
service loads.
3.3.4
3.3.5
Harmonics (2014)
A harmonic distortion calculation is to be submitted for review for all vessels with electric propulsion.
The calculation is to indicate that the harmonic distortion levels at all locations throughout the
power distribution system (main generation switchboard, downstream power distribution switchboards,
etc.) are within the limits of 4-3-2/7.9. The harmonic distortion levels at dedicated propulsion
buses are also to be within the limits of 4-3-2/7.9, otherwise documentation from the manufacturer
is to be submitted indicating that the equipment is designed for operation at a higher level of distortion.
Where higher values of harmonic distortion are expected, any other possible effects, such as additional
heat losses in machines, network resonances, errors in control and monitoring systems are to be
considered.
Means of monitoring voltage harmonic distortion shall be provided, including alarms at the main
generation switchboard and at continuously manned stations when to notify of an increase in total
or individual harmonic distortion levels above the maximum allowable levels.
Harmonic filters, if used, are to comply with requirements mentioned in 4-3-2/9.19.
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Propulsion Generators
3.5.1(a) Power Supply. The power for the propulsion equipment may be derived from a single
generator. If a drilling unit main service generator is also used for propulsion purposes other than
for boosting the propulsion power, such generator and power supply circuits to propulsion systems
are also to comply with the applicable requirements in this subsection. See also 4-3-2/3.1.4.
3.5.1(b) Single System. If a propulsion system contains only one generator and one motor and
cannot be connected to another propulsion system, more than one exciter set is to be provided for
each machine. However, this is not necessary for self-excited generators or for multi-propeller
propulsion units where any additional exciter set may be common for the drilling unit.
3.5.1(c) Multiple Systems. Systems having two or more propulsion generators, two or more
semiconductor converters, or two or more motors on one propeller shaft are to be so arranged that
any unit may be taken out of service and disconnected electrically without preventing the operation
of the remaining units.
3.5.1(d) Excitation Systems.. Arrangements for electric propulsion generators are to be such that
propulsion can be maintained in case of failure of an excitation system or failure of a power supply
for an excitation system. Propulsion may be at reduced power under such conditions where two or
more propulsion generators are installed, provided such reduced power is sufficient to provide for
a speed of not less than 7 knots or 1/2 of the design speed, whichever is the lesser.
3.5.1(e) Features for Other Services. If the propulsion generator is used for purposes other than
for propulsion, such as dredging, cargo oil pumps and other special services, overload protection
in the auxiliary circuit and means for making voltage adjustments are to be provided at the control
board. When propulsion alternating-current generators are used for other services for operation in
port, the port excitation control is to be provided with a device that is to operate just below normal
idling speed of the generator to remove excitation automatically.
3.5.2
Propulsion Excitation
3.5.2(a) Excitation Circuits. Every exciter set is to be supplied by a separate feeder. Excitation
circuits are not to be fitted with overload circuit-interrupting devices, except those intended to function
in connection with the protection for the propulsion generator. In such cases, the field circuit breaker
is to be provided with a discharge resistor, unless a permanent discharge resistor is provided.
3.5.2(b) Field Circuits. Field circuits are to be provided with means for suppressing voltage rise
when a field switch is opened. Where fuses are used for excitation circuit protection, it is essential
that they do not interrupt the field discharge resistor circuit upon rupturing.
3.5.2(c) Drilling Units Service Generator Connection. Where the excitation supply is obtained
from the drilling units service generators, the connection is to be made to the generator side of the
generator circuit breaker with the excitation supply passing through the overload current device of
the breaker.
3.7
Setting
Overcurrent protective devices, if any, in the main circuits are to be set sufficiently high so as not
to operate on overcurrents caused by maneuvering or normal operation in heavy seas or in floating
broken ice.
3.7.2
3.7.2(b) Protection for Reversal of the Rotation. Where separately driven DC generators are
connected electrically in series, means shall be provided to prevent reversal of the rotation of a
generator upon failure of the driving power of its prime mover.
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3.7.3
Excitation Circuits
An overload protection is not to be provided for opening of the excitation circuit.
3.7.4
3.7.5
To verify compliance with the above, the maximum time-current characteristics that can be
commutated by the motor as well as the time-current characteristics of the protective features of
the semiconductor converters are to be submitted for review. To avoid a damaging flashover, the
maximum time-current characteristics of the motor is to be provided by the motor manufacturer
and is to be used by the semiconductor converter manufacturer to determine the appropriate set
points for the protection features of the semiconductor converters.
3.9
3.11
3.9.2
Excitation Circuits
Means are to be provided for earth leakage detection in excitation circuits of propulsion machines
but may be omitted in circuits of brushless excitation systems and of machines rated up to 500 kW.
3.9.3
3.9.4
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3.13
3.13.1(a) For AC Systems (1997). Ammeter, voltmeter, indicating wattmeter, and field ammeter*
for each propulsion generator and for each synchronous motor.
3.13.1(b) For DC Systems. An ammeter for each main circuit and one or more voltmeters with
selector switches for reading voltage on each propulsion generator and motor.
3.13.1(c) For Electric Slip Couplings. An ammeter for the coupling excitation circuit.
*
3.13.2(a) Ready for Operation. Power circuits and necessary auxiliaries are in operation.
3.13.2(b) Faulty. Propeller is not controllable.
3.13.2(c) Power Limitation. In case of disturbance, for example, in the ventilators for propulsion
motors, in the converters, cooling water supply or load limitation of the generators.
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3.17
3.17.2(b) Generator and Motor Switches. Switches for generators and motors are preferably to
be of the air-break type, but for alternating-current systems where they are to be designed to open
full-load current at full voltage, oil-break switches using nonflammable liquid may be used if
provided with leak-proof, non-spilling tanks.
3.17.2(c) Field Switches. Where necessary, field switches are to be arranged for discharge resistors
unless discharge resistors are permanently connected across the field. For alternating-current systems,
means are to be provided for de-energizing the excitation circuits by the unbalance relay and earth
relay.
3.17.3 Cooling Systems for Machinery and Equipment
3.17.3(a) Air Coolers. For requirements covering air cooling systems of propulsion generators
and motors, see 6-1-7/17.3.1(c).
3.17.3(b) Forced Cooling. For requirements covering forced ventilation or forced water cooling
of semiconductor converters, see 6-1-7/12.5.8.
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5.1
5.3
Neutral Earthing
5.3.1
Main Switchboard
The neutral of three-wire dual-voltage direct-current systems is to be solidly earthed at the generator
switchboard with a zero-center ammeter in the earthing connection. The zero-center ammeter is to
have a full-scale reading of 150% of the neutral-current rating of the largest generator and be
marked to indicate the polarity of earth. The earth connection is to be made in such a manner that
it will not prevent checking the insulation resistance of the generator to earth before the generator
is connected to the bus. The neutrals of three-wire DC emergency power systems are to be earthed
at all times when they are supplied from the emergency generator or storage battery. The earthed
neutral conductor of a three-wire feeder is to be provided with a means for disconnecting and is to
be arranged so that the earthed conductor cannot be opened without simultaneously opening the
unearthed conductors.
5.3.2
Emergency Switchboard
No direct earth connection is to be provided at the emergency switchboard. The neutral bus or
buses are to be solidly and permanently connected to the neutral bus of the main switchboard. No
interrupting device is to be provided in the neutral conductor of the bus-tie feeder connecting the
two switchboards.
5.5
7.1
164
7.1.1
7.1.2
i)
(2014) Emergency lighting for locations listed in 4-3-2/5.3.1 for half an hour
ii)
General alarm
iii)
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iv)
v)
All equipment in exterior locations which is capable of operation after shutdown is to be suitable
for installation in Zone 2 locations.
TABLE 1
High Voltage Equipment Locations and Minimum Degree of Protection (2014)
Switchboards, Distribution Boards, Motor Control Centers
and Controllers
Generators
Example
Condition
of
of
Location
Location
Motors
Transformers, Converters
Junction/Connection Boxes
IP32
N/A
N/A
IP23 IP44
IP42
N/A
N/A
IP44 IP44
IP32
N/A
N/A
IP23 IP44
IP42
N/A
N/A
IP44 IP44
IP23 IP44
IP44 IP44
IP23 IP44
IP44 IP44
Control rooms
Authorized Personnel Only
Control Rooms
N/A
N/A
IP44
N/A
N/A
N/A
IP44
IP44
N/A IP44
IP44 IP44
IP44
N/A IP44
IP44 IP44
N/A
IP56 IP56
Exposed to seas
N/A
N/A
(2)
IP55
IP56 IP56
*
* indicates that equipment in excess of 1000 V is not normally permitted in these locations
Notes:
1
See 4-3-3/3.1.1 where the equipment is located within areas affected by local fixed pressure water-spraying or
water-mist fire extinguishing systems
For High Voltage Shore Connections (HVSC) see the requirements in the ABS Guide for High Voltage Shore
Connection
Where the IP rating of the high voltage electrical equipment has been selected on the basis that it is only accessible
to authorized personnel, the entrance doors to the spaces in which such equipment is located, are to be marked
accordingly.
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SECTION
Hazardous Areas
Definitions
1.1
Zone 0
Zone 1
A zone in which ignitable concentrations of flammable gases or vapors are likely to occur
in normal operating conditions.
Zone 2
A zone in which ignitable concentrations of flammable gases or vapors are not likely to
occur, and if it occurs, it will exist only for a short time.
1.3
Enclosed Space
An enclosed space is considered to be a space bounded by decks and bulkheads which may or may not
have doors, windows or other similar openings.
1.5
Semi-Enclosed Location
A semi-enclosed location is considered to be a location where natural conditions of ventilation are notably
different from those on open decks due to the presence of structure such as roofs, windbreaks and bulkheads
and which are arranged so that the dispersion of gas may not occur.
166
Complete particulars of the ventilating system including capacities of fans, number of complete
changes of air per minute, air flows, areas subject to positive and negative pressure, and location and
direction of opening of self-closing doors
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5.3
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The internal spaces of closed tanks and piping for oil [closed-cup flashpoint below 60C (140F)]
or flammable gas and vapor as well as produced oil and gas,
iii)
Other spaces in which a flammable oil vapor-air mixture or a flammable gas-air mixture is present,
continuously or for long periods.
Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the following: openings to equipment
which is part of the mud system, as specified in 4-3-6/5.3i); any ventilation outlets from Zone 1
spaces; and any access to Zone 1 spaces, except where 4-3-6/7.1 or 4-3-6/7.5 applies.
iii)
Pits, ducts or similar structures in locations which otherwise would be Zone 2 but which are
arranged so the dispersion of gas may not occur.
iv)
Enclosed spaces or semi-enclosed locations that are below the drill floor and contain a possible
source of release of gas such as the top of a drilling nipple.
v)
Enclosed spaces that are on the drill floor and which are not separated by a solid floor from the spaces
in 4-3-6/5.3iv).
vi)
(2012) Outdoor locations below the drill floor and within a radius of 1.5 m (5 ft) from a possible
source of release, such as the top of a drilling nipple.
Outdoors locations within the boundaries of the drilling derrick up to a height of 3 m (10 ft) above
the drill floor.
iii)
To the extent of their enclosure, semi-enclosed locations that are on the drill floor and which are
not separated by a solid floor from the spaces in 4-3-6/5.3iv).
iv)
Semi-enclosed derricks to the extent of their enclosures above the drill floor or to a height of 3 m
(10 ft) above the drill floor, whichever is greater.
v)
Semi-enclosed locations below and contiguous with the drill floor and to the boundaries of the
derrick or to the extent of any enclosure which is liable to trap gases.
vi)
(2012) In outdoor locations below the drill floor, the areas within a radius of 1.5 m (5 ft) beyond
the Zone 1 areas specified in 4-3-6/5.3vi).
vii)
The areas 1.5 m (5 ft) beyond the Zone 1 areas specified in 4-3-6/5.3ii) and beyond the semi-enclosed
locations specified in 4-3-6/5.3iv).
viii)
Outdoor locations within 1.5 m (5 ft) of the boundaries of any ventilation outlet from Zone 2 spaces,
or any access to Zone 2 spaces, except where 4-3-6/7.3 applies.
ix)
(1995) Air lock spaces between Zone 1 and non-hazardous space, in accordance with 4-3-6/7.5i).
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6.1
Paint Stores
i)
Hazardous Areas Zone 1:
ii)
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) from the boundaries of the ventilation
inlet and natural ventilation outlet;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the boundaries of the power
ventilation outlet.
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) beyond the Zone 1 area from the
ventilation inlet and natural ventilation outlet;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the
power ventilation outlet.
6.3
Battery Rooms
i)
Hazardous Areas Zone 1:
ii)
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) from the boundaries of the natural
ventilation outlet.
Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the boundaries of the power
ventilation outlet.
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) beyond the Zone 1 area from the
natural ventilation outlet;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the power
ventilation outlet.
6.5
ii)
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Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the boundaries of the ventilation
outlet of enclosed space containing refueling pump/equipment;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the boundaries of the tank vent
outlet;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) from the boundaries of the refueling
pump/equipment.
Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the
ventilation outlet of enclosed space containing refueling pump/equipment;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the tank
vent outlet;
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Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the refueling
pump/equipment.
6.7
ii)
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) from the boundaries of natural
ventilation outlet;
Outdoor and semi-enclosed locations within 1.5 m (5 ft) from the boundaries of power
ventilation outlet.
Outdoor or semi-enclosed locations within 0.5 m (1.65 ft) beyond the Zone 1 area from the
natural ventilation outlet;
Outdoor or semi-enclosed locations within 1.5 m (5 ft) beyond the Zone 1 area from the
power ventilation outlet.
6.9
6.11
Mud Laboratory
Mud laboratories on mobile offshore drilling rigs are not considered as hazardous spaces provided the
following conditions are complied with:
i)
The mud laboratory has no direct piping connection to the mud circulating system.
ii)
An independent mechanical exhaust ventilation system providing at least six (6) air changes per
hour is provided to the mud laboratory.
iii)
Mud samples for analysis are to be taken after the mud degassing process.
iv)
v)
Proper precautions (e.g., warning notice) are to be taken to insure that the ventilation system of
the mud laboratory is always on when mud sample analysis is underway.
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(2012) The access is fitted with a self-closing gas-tight door opening into the Zone 2 space,
ii)
Ventilation is such that the air flow with the door open is from the Zone 2 space into the Zone 1
location, and
iii)
FIGURE 1
Hazardous Zones (2012)
Broken lines represent open, semi-enclosed, or enclosed zone.
Zone 1
Zone 1
Self-closing Gastight
Door (having no hold
back device)
Zone 1
Air
Flow
Zone 2
7.3
170
The access is fitted with self-closing gas-tight door that opens into the non-hazardous space,
ii)
Ventilation is such that the air flow with the door open is from the non-hazardous space into the
Zone 2 locations, and
iii)
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FIGURE 2
Hazardous Zones (2012)
Broken lines represent open, semi-enclosed, or enclosed zone.
Zone 2
Zone 2
Self-closing Gastight
Door (having no hold
back device)
Zone 2
Air
Flow
Non-Hazardous
7.5
7.5.2
Air Lock
i)
The access is fitted with two self-closing doors forming an air lock, which open toward the
nonhazardous space and has no hold-back devices,
ii)
The doors are to be spaced apart at least a distance that prevents an individual from
opening both doors simultaneously. A notice is to be affixed to each side of each door to
the effect that only one door is to be open at a time.
iii)
An audible and visual alarm system to give a warning on both sides of the air lock is
provided to indicate if more than one door is moved from the closed position,
iv)
Ventilation is such that the non-hazardous space has ventilation overpressure greater than
25 Pa (0.25 mbar) in relation to the Zone 1 location,
v)
The air lock space has independent mechanical ventilation from a gas-safe area such that,
with any of the air lock doors open, the air flow is from the less hazardous space to the
more hazardous space or area,
vi)
vii)
Loss of ventilation overpressure between the non-hazardous space and the Zone 1 location
and loss of ventilation in the air lock space are alarmed at a normally manned station.
Single Door
i)
The access is fitted with a single self-closing, gas-tight door which opens toward the
nonhazardous space and has no hold-back device,
ii)
Ventilation is such that the air flow with the door open is from the non-hazardous space
into the Zone 1 location with over-pressure greater than 25 Pa (i.e., non-hazardous space
has ventilation overpressure greater than 25 Pa (0.25 mbar) in relation to the Zone 1
location), and
iii)
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FIGURE 3
Hazardous Zones (2013)
Broken lines represent open, semi-enclosed, or enclosed zone.
Zone 1
Zone 1
Zone 1
Air
Lock
Air
Flow
Non-Hazardous
Air
Flow
Non-Hazardous
7.7
7.9
Ventilation (2013)
9.1
General
Attention is to be given to ventilation inlet and outlet locations and airflow in order to minimize the possibility
of cross contamination. Ventilation inlets are to be located in non-hazardous areas and as far as practicable
from the boundaries of any hazardous area, but to a distance not less than 1.5 m (5 ft). Ventilation for
hazardous areas is to be completely separate from that for non-hazardous areas.
9.3
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Enclosed hazardous spaces containing open active mud tanks are to be ventilated with high capacity mechanical
venting systems capable of changing the air every two minutes. Other enclosed hazardous spaces containing
active mud processing equipment are to be ventilated at a minimum rate of 12 air changes per hour.
The outlet air from Zone 0, Zone 1 and Zone 2 spaces is to be led in separate ducts to outdoor locations
which in the absence of the considered outlet are of the same or lesser hazard than the ventilated space.
The internal spaces of such ducts are the same Zone as the inlet space. Ventilation ducts for hazardous
areas are to be at under pressure in relation to less hazardous areas and at overpressure in relation to more
hazardous areas, when passing through such areas, and are to be rigidly constructed to avoid air leaks.
Fans are to be of non-sparking construction, in accordance with 4-3-3/9.7.
9.5
11
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