SL-25230 Rev5 NXa30-200kVA UserManual
SL-25230 Rev5 NXa30-200kVA UserManual
SL-25230 Rev5 NXa30-200kVA UserManual
Liebert NX
User Manual
50 and 60 Hz, 30-200kVA, 400V
TABLE OF CONTENTS
1.0
1.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1
1.3.2
1.3.3
1.4
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
1.4.6
1.4.7
1.4.8
1.4.9
1.5
1.8
5
5
5
5
6
6
6
6
6
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.1
1.7
System Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 to 40kVA UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60-200kVA UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6
UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
External Battery Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.8.1
1.8.2
1.8.3
1.8.4
1.8.5
1.8.6
12
13
13
14
14
16
2.0
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3
Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moving the Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Arrangement Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
19
19
19
20
20
21
2.4
Connection Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fitting the Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Room Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
38
38
38
2.5
Battery Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.6
3.0
3.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2
3.3
46
47
47
48
3.4
Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
External Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extended Dual Bus Synchronization Option (DBS Interface Box) . . . . . . . . . . . . . . . . . . . . .
50
50
50
51
51
4.0
4.1
4.2
4.3
4.4
5.0
6.0
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
6.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
6.2
Split-Bypass Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Static Transfer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Temperature Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redundant Control Power Supply Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Socket Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
76
76
76
76
76
ii
6.3
Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.3.7
6.3.8
6.3.9
6.3.10
6.4
Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Mode (Stored Energy Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto-Restart Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Mode (Manual Bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECO Mode (Single UPS Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel Redundancy Mode (System Expansion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot-Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frequency Converter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Source Share Mode (Co-Generation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
78
78
79
79
79
79
79
79
79
Normal Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Advanced Functions (Software Settings Performed by the Commissioning Engineer) . . . . . 80
6.5
7.0
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2
7.3
7.4
7.5
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
UPS Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.5.1
7.6
7.7
7.8
7.9
7.10
7.11
Reset After Shutdown for Emergency Stop (EPO Action) or Other Conditions . . . . . . . . . . 90
7.12
Auto Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.13
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.14
7.15
Command Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
8.0
8.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1.1
8.1.2
8.1.3
8.1.4
8.1.5
8.2
93
93
94
94
96
All Status and Event Messages Displayed on the UPS Front Panel. . . . . . . . . . . . . . . . . . . 98
iii
8.3
8.4
8.5
9.0
9.1
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.1.7
9.1.8
9.2
105
105
105
105
106
108
109
109
111
112
113
114
114
10.0
10.1
iv
FIGURES
Figure i
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
Figure 41
Figure 42
Figure 43
Figure 44
Figure 45
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
Figure 54
Figure 55
Figure 56
Figure 57
Figure 58
Figure 59
Figure 60
Figure 61
Figure 62
Figure 63
Figure 64
Figure 65
Figure 66
Figure 67
Figure 68
Figure 69
Figure 70
Figure 71
Figure 72
Figure 73
Figure 74
Figure 75
Figure 76
Figure 77
Figure 78
Figure 79
Figure 80
vi
TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
Table 21
Table 22
Table 23
Table 24
Table 25
Table 26
Table 27
Table 28
Table 29
Table 30
Table 31
Table 32
Table 33
Table 34
Table 35
Table 36
Table 37
Table 38
vii
Dear Customer:
Please allow us to congratulate you on choosing a Liebert manufactured Uninterruptible Power System.
If this is your first Liebert UPS, we cordially welcome you to a lifetime relationship of after-sales support
designed to keep your Liebert UPS and your systems permanently at their peak performance.
If you already own and use a Liebert UPS, then we are doubly honoured by your decision to continue this
valued relationship.
Our philosophy is reflected in our mission statement Keeping Business in Business, and with this we strive
to contribute to the growth & success of your business.
Please give us your valued feedback to help us realise our mission.
EMERSON NETWORK POWER
viii
Figure i
NXa
A0
200
Input &
Output
Voltage
A0 - EMEA
B0 - Aust/NZ
Revision
to Base
Unit
50/60Hz
Voltage
C0 - Japan
D0 - China
E0 - Latin Amer
NX Product Line
Output kVA
Code
220/380
230/400
240/415
F0 - Other
UPS Single Module
Liebert NXa UPS module ratings:
30 & 40kVA (with internal battery)
60, 80, 100, 120, 140, 160, 200kVA (without internal battery)
Example: NXA0A0200U =
200kVA module for Europe and Middle East, 400V/230V output
Options
Model Identification
NXA0BCN
NXA0BCW
NXA0BCB
Note
Specify: UPS kVA rating,
3, 4 or 5-shelves
fuse or circuit breaker protection
Specify UPS kVA rating
NXA0UFXBB
NXA0UFXBGF
NXA0UFXBTS
NXA0MBX
Transformer cabinet
NXA0TCX
NXA0UFXRF
NXA0UFXSAN
NXA0UFXBK
NXA0UFXD
NXA0UFXP
Relay Card (On Bat, Bat Low, On Byp, Sum, UPS Fail)
Relay Card 4 (4 sets On Bat, bat Low)
Webbrowser/TCPIP/SNMP Card
Jbus/Modbus Card
RELAYCARD-INT
MULTIPORT 4
OCWEB-LB
OC485CARD
NXA0CFXRAM
Requires RELAYCARD-INT
Modem card
NXA0CFXMOD
NXA0NBCL
NXA0NMBX
Transformer cabinet
NXA0NTCX
NXA0UFXARF
NXXXXMLBSKIT
ix
SAFETY PRECAUTIONS
This manual contains information concerning the installation and operation of this Emerson Network
Power Liebert NX Uninterruptible Power System (UPS).
This manual should be read before commencing installation.
The UPS must be commissioned and serviced by an engineer approved by the manufacturer (or
agent).
Failure to do so could result in personnel safety risk, equipment malfunction and invalidation of warranty.
The Liebert NX has been designed for Commercial/Industrial use only, and is not recommended for
use in life support applications.
This is a low emission CLASS A Uninterruptible Power System (UPS) product. In a residential environment, this product may nevertheless cause radio interference, in which case, the user may be
required to take additional measures.
WARNING
WARNING
User-Serviceable Parts
All equipment maintenance and servicing procedures involving internal access requires the use of a
tool and should be carried out only by trained personnel. There are no user-serviceable parts behind
covers requiring a tool for removal.
This UPS is fully compliant with safety regulations for equipment located in an operator accessible
area. Hazardous voltage is present within the UPS and battery enclosure but out of reach of non-service personnel. Contact with hazardous voltage is minimized by housing live parts behind safety panels that require a tool for their removal. No risk exists to any personnel when operating the
equipment in the normal manner, following the recommended operating procedures.
WARNING
Special care should be taken when working with the batteries associated with this equipment.
When connected together, the battery terminal voltage will exceed 400VDC and is potentially
lethal.
Battery manufacturers supply details of the necessary precautions to be observed when working on,
or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all
times.
Attention should be paid to the recommendations concerning local environmental conditions and the
provision of protective clothing, first aid and fire-fighting facilities.
1.0
1.1
Introduction
This following section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert NX uninterruptible power supply and related equipment.
This chapter is a guide to general procedures and practices that should be observed by the installing
engineer. The particular conditions of each site will determine the applicability of such procedures.
WARNING
WARNING
Battery Hazards
Special care should be taken when working with the batteries associated with this equipment.
When connected together, the battery terminal voltage will exceed 400VDC and is hazardous.
Eye protection should be worn to prevent injury from accidental electrical arcs.
Remove rings, watches and all other metal objects.
Use only tools with insulated handles.
Wear rubber gloves.
If a battery leaks electrolyte or is otherwise physically damaged, it must be replaced, stored in
a container resistant to sulfuric acid and disposed of in accordance with local regulations.
If electrolyte comes into contact with the skin, the affected area should be washed
immediately with water.
1.2
Preliminary Checks
Before installing the UPS, please carry out the following preliminary checks:
1. Visually examine the UPS and battery equipment for transit damage, both internally and
externally. Report any damage to the shipper immediately.
2. Verify that the correct equipment is being installed. The equipment supplied has an identification
tag on the back of the main door reporting: the type, size and main calibration parameters of the
UPS.
1.3
Location
1.3.1
UPS Room
The UPS and its internal battery is intended for indoor installation and should be located in an environment with clean air and with adequate ventilation to keep the ambient temperature within the
specified operating range (see Table 33).
All models in the Liebert NX UPS range are air-cooled with the aid of internal fans. Cold air enters
through ventilation grilles at the front of the cabinet for NXa 30-120kVA and through ventilation
grilles located at the front and bottom of the cabinet for NXa 140-200kVA. Hot air is released through
grilles at the top. Do not cover the ventilation openings.
If necessary to avoid room temperature build-up, install a system of room extractor fans. Optional air
filters are available if the UPS is to operate in a dusty environment.
The UPS heat dissipation detailed in Table 34 can be used as a guide for air conditioning sizing,
depending on the selected mode of operation:
Normal Mode (VFI SS 111 Double Conversion UPS)
ECO Mode (VFD SS 311 Stand By UPS)
If in doubt use Normal Mode figures.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
1.3.2
1.3.3
Storage
Should the equipment not be installed immediately, it must be stored in a room for protection against
excessive humidity and or heat sources (see Table 33).
CAUTION
1.4
Positioning
The cabinet is mounted on four casters for ease of positioning and for moving short distances. Jacking
feet are provided to prevent the UPS from moving once it has been wheeled to its final position.
For optimal design life, the place chosen must offer:
Easy connection
Enough space to easily work on the UPS
Sufficient air exchange of enough to dispel heat produced by UPS
Protection against atmospheric agents
Protection against excessive humidity and very high heat sources
Protection against dust
Compliance with the current fire prevention requirements
Operating environment temperature between 20C and 25C (68 and 77F). The batteries are at
maximum efficiency in this temperature range (see Table 33).
The UPS cabinet is constructed around a steel chassis with removable panels. The top and side panels
are secured to the chassis by screws.
Access to the power terminals, auxiliary terminals blocks and power switches is from the front. Operational status and alarm information is provided through the front door operator control panel. Models 40kVA and below house both the power components and an internal battery. Cooling air enters in
the front of the NXa 30-120kVA and the front and bottom of NXa 140-200kVA; it is exhausted out the
top of each.
1.4.1
System Cabinets
A UPS may comprise a number of cabinets, depending on design requirements (e.g., UPS cabinet, external battery cabinet, external bypass cabinet). In general, all the Liebert cabinets used in a particular
installation are of the same height and designed to be positioned side-by-side to form a matching array.
Refer to 5.0 - Installation Drawings for assistance on positioning the cabinets described below.
1.4.2
30 to 40kVA UPS
The UPS consist of a single cabinet, which uses typically forty (40) 12V battery blocks, fitted internally and connected in series to provide a nominal battery voltage. The UPS may be shipped without
the batteries fitted.
An extended battery option is available. This comprises a separate cabinet containing additional batteries that can be connected to the UPS to increase its battery run time. Battery cabinets and batteries are usually shipped separately.
1.4.3
60-200kVA UPS
The 60 to 200kVA consist of a single cabinet without any internal battery. Usually, with 60 to 200kVA
UPS installations, the batteries are contained in a purpose-built battery cabinet, which sits alongside
the main UPS equipment. Batteries are accessible in the external cabinet from the front, making it
unnecessary to allow for side access.
1.4.4
WARNING
Ensure that any equipment used to move the UPS cabinet has sufficient lifting capacity.
The UPS is fitted with casters. Take care to prevent the NX from moving when unbolting the
unit from its shipping pallet. Ensure that adequate personnel and lifting aids are available
when removing the shipping pallet.
Ensure that the UPS weight is within the designated surface weight loading of any handling equipment. See Table 35.
UPS and optional cabinets (battery cabinets, top cable entry cabinets, etc.) can be handled by means
of a forklift or similar equipment.
The UPS cabinet also can be moved short distances by its casters.
NOTE
Care must be taken when maneuvering units fitted with batteries. Keep such moves to a
minimum.
5
1.4.5
Clearances
The Liebert NX has no ventilation grilles at either side of the UPS. To enable routine tightening of
power terminations within the UPS, in addition to meeting any local regulations, Liebert recommends providing adequate clearance in the front of the equipment for unimpeded passage of personnel with the doors fully opened. It is important to leave 800mm (31.5") clearance above the UPS to
permit adequate circulation of air coming out of the unit.
1.4.6
Access
The component layout of the UPS supports front and top access while servicing, diagnosing and
repairing the UPS, thus reducing the space requirement for side and rear access.
1.4.7
Final Positioning
The UPS cabinets are fitted with casters on the base to allow ease of movement and positioning.
WARNING
Casters are strong enough for movement across even surfaces only. Caster failure could occur
if they are subjected to shock loading.
When the equipment has been finally positioned, ensure the adjustable feet are set so that the UPS
will remain stationary and stable.
1.4.8
Floor Anchoring
Diagrams in 5.0 - Installation Drawings show the location of the holes in the base plate through
which the equipment may be bolted to the floor. If the equipment is to be installed on a raised floor it
should be mounted on a pedestal suitably designed to accept the equipment point loading.
1.4.9
Cable Entry
Cables can enter the Liebert NX UPS and battery cabinet from below. Cable entry is made possible by
removing a blanking piece fitted at the bottom of equipment to reveal the cable entry hole.
1.5
1.5.1
NOTE
For IT power systems, four-pole protective devices must be used, external to the UPS, both
upstream of the input distribution panel and downstream (toward the load).
To avoid false alarms, earth leakage monitoring devices when used in systems with split-bypass input
or when used in paralleled UPS configurations, must be located upstream of the common neutral
sinking point. Alternatively, the device must monitor the combined four-wire rectifier and splitbypass input currents.
The residual earth current introduced by the RFI suppression filter inside the UPS is greater than
3.5mA, 1000mA for 30-80kVA, 2000mA for 100-120kVA models and less than 2500mA for
140-200kVA models. Liebert recommends verifying the selectivity with all other differential devices
both upstream of the input distribution board and downstream (toward the load).
1.5.2
External Battery
The UPS and its associated batteries are protected against overcurrents through a DC compatible disconnect device.
1.5.3
UPS Output
Any external distribution board used for load distribution shall be fitted with protective devices that
discriminate with those used at the bypass input to the UPS and with the UPS overload characteristics (see Table 38).
1.6
Power Cables
The cable design must comply with the voltages and currents provided in this section, follow local wiring practices and take into consideration the environmental conditions (temperature and physical
support media).
For cable entry terminal, refer to Figures 43, 48, 52 and 56.
WARNING
Before starting the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the ups input/bypass supply to the mains distribution panel.
Check that these supplies are electrically isolated and post any necessary warning signs to
prevent their inadvertent operation.
Table 1
UPS
RATING
(kVA)
380V
400V
415V
380V
400V
415V
Battery at
minimum
battery
voltage
(400VDC)
30
50
47
45
46
43
42
64
40
65
62
60
61
58
56
85
60
97
92
88
91
86
83
128
80
128
122
117
121
115
111
170
100
160
152
146
152
145
139
213
120
191
181
175
182
174
167
255
140
222
211
204
212
201
194
298
160
254
241
232
242
230
222
340
200
317
301
290
303
288
277
426
Bypass/Output
at full load
3ph + N
Input/Output/
Bypass
Cables
Bolt
holes
Battery
Cables
(Bolts)
M6
5 (1.12)
M8
M10 11
M8: 13 (2.9)
M10: 26 (5.8)
M10
11
Torque
Load, Nm
(lb/ft)
Table 2
350 (13.8)
305 (12)
324 (12.8)
300 (11.8)
250 (9.8)
310 (12.2)
UPS Output AC
260 (10.2)
250 (9.8)
310 (12.2)
Battery Power
1030 (40.5)
Auxiliary cables:
Monitor board (U2)
230 (9)
1320(52)
Communications
Earth
360 (14.2)
1500 (59)
1070(42.1)
1250(49.2)
350 (13.8)
275 (10.8)
WARNING
338 (13.3)
1.6.1
Cable Termination
NOTE
The operations described in this section must be performed by authorised electricians or
qualified technical personnel. If you have any difficulties, do not hesitate to contact our
Customer Service and Support Department. See the back page of this manual for contact
information.
Once the equipment has been finally positioned and secured, connect the power cables as described in
the following procedure.
Refer to the appropriate cable connection drawing in 5.0 - Installation Drawings.
1. Verify that the UPS equipment is isolated from its external power source and all the UPS power
isolators are open. Check that these supplies are electrically isolated and post any necessary
warning signs to prevent their inadvertent operation.
2. Open the door to the UPS cabinet and remove one of the two protective cover to gain access to the
desired connection bars.
the lower protective cover houses the 60-200kVA connection bars
the left protective cover houses the 30-40kVA connection bars
The protective cover on the UPS cabinet of 60 to 200kVA models must be removed after the
handles on the power isolators have been removed.
3. Connect the safety earth and any necessary bonding earth cables to the copper earth busbar
located on the floor of the equipment below the power connections. All cabinets in the UPS must
be connected to the users ground connection.
NOTE
The earthing and neutral bonding arrangement must be in accordance with local and national
codes of practice.
Identify and make power connections for incoming cables according to one of the two procedures
below, depending on the type of installation.
Common Input Connections
4. For common bypass and rectifier inputs, connect the AC input supply cables between the mains
distribution panel and the UPS input (U1-V1-W1-N terminals) and tighten the connections to
5Nm for M6 bolts, to 13Nm for M8 bolts or to 26Nm for M10 bolts. Ensure correct phase rotation.
Split-Bypass Connections
5. If a split-bypass configuration is used, connect the AC input supply cables to the rectifier input
busbars (U1-V1-W1-N terminals) and the AC bypass supply cables to the bypass input
(U3-V3-W3-N terminals) and tighten the connections to 5Nm for M6 bolts, to 13Nm for M8 bolts
or to 26Nm (M10 bolt). Ensure correct phase rotation.
NOTE
For split-bypass operation, ensure that the linking busbars between bypass and rectifier input
are removed.
The AC input and the AC bypass supplies must be referenced to the same neutral point.
Frequency Converter Mode
If a frequency converter configuration is used, connect the AC input supply cables to the rectifier
input busbars (U1-V1-W1-N terminals). Torque to 5Nm for M6 bolts, to 13Nm for M8 bolts or to
26Nm (M10 bolt). Ensure correct phase rotation. There will not be any AC bypass supply cables to the
bypass input (U3-V3-W3-N terminals) and tighten the connections.
NOTE
For frequency converter operation, ensure that the linking busbars between bypass and rectifier
input are removed.
9
WARNING
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their ends.
WARNING
10
1.7
1.7.1
Figure 2
Input and Output dry contacts signal (one pair of contacts of relay)
Emergency Power Off control (EPO)
Environmental parameter input interface
User communication (for data setting and user background monitor)
Intellislot interface
Modem interface
Temperature detect interface
Monitoring board (U2) auxiliary terminal block detail
J8
J3
J1
LCD
J22
X7
J23
X6
J12
J9
J2
J15
PWR
Modem
SNMP Card
J16
J17
Intellislot 2
J13
J21
J25
J28
J4
J26
J30
J10
Intellislot 1
X4
J24
Intellislot 3
BFP
INV
X1
ACF
EPO
X2
Dry In
MBC
BCB
X3
11
X4
X5
1.8
Dry Contacts
The UPS provides input dry contacts and output dry contacts.
1.8.1
12V
12V
12V
Table 3
DRV
FB
GND
OL
FUSE
F_FAN
J10
T_OT
T_IT
AUX_O
J30
AUX_I
GND
ENV
BtG
J26
GEN
12V
J4
12V
X3
Position
Name
3
J4.1
ENV
J4.2
BtG
J4.3
GEN1,2
J4.4
+12V
Description
Battery Room Alarm (NC)
Battery Ground Fault Detection (NC)
On Generator (NO)
+12V Power
NOTE
All auxiliary cables of terminal must be double-insulated. Wire should be 0.5-1.5mm2
(16-20AWG) stranded for maximum runs between 25 and 50m (82-164 ft.) respectively.
12
1.8.2
Position
Name
1
Description
Input transformer overtemperature (NC)
J26.1
T_IT
J26.2
AUX_I
Reserved
J26.3
+12V
+12V Power
J26.4
GND
Power Ground
J30.1
FUSE
Reserved
J30.2
F_FAN
J30.3
T_OT
J30.4
AUX_O
NOTE
All auxiliary cables of terminal must be double-insulated. Wire should be 0.5-1.5mm2
(16-20AWG) stranded for maximum runs between 25 and 50m (82-164 ft.) respectively.
1.8.3
Table 5
Position
Name
Description
J10.1
DRV
J10.2
FB
J10.3
GND
J10.4
OL
Power Ground
BCB On-Line - Input - This pin will become active when
BCB interface is connected. (N.O.)
NOTE
All auxiliary cables of terminal must be double insulated. Wire should be 0.5-1.5mm2
(16-20AWG) stranded for maximum runs between 25 and 50 meters (82-164ft.) respectively.
13
1.8.4
Figure 4
Output dry contacts and EPO wiring for firmware before M162
+12V
Figure 5
X2
ACF_O
J25
ACF_S
ACF_C
INV_C
BFP_O
BFP_S
BFP_C
Table 6
J25
INV_O
J21
J13
INV_S
X1
EPO-H
EPO-L
Position
Name
Description
J13.2
J13.3
J13.4
J21.2
J21.3
J21.4
J25.2
J25.3
J25.4
BFP_O
BFP_S
BFP_C
INV_O
INV_S
INV_C
ACF_O
ACF_S
ACF_C
Bypass feedback protection relay; normally open. Closed when bypass SCR is shorted.
Bypass feedback protection relay center
Bypass feedback protection relay; normally closed. Open when bypass SCR is shorted.
Inverter mode relay; normally open. Closed when UPS is in inverter mode.
Inverter mode relay center
Inverter mode relay; normally closed. Open when UPS is in inverter mode.
Main input fault relay; normally open. Closed when main input is in fault.
Main input fault relay center
Main input fault relay; normally closed. Open when main input is in fault.
X2
J28
EPO-NO
1.8.5
EPO-NC
14
switch between these two terminals using shielded cable (see Figure 4 and Table 7). If this function
is not used, terminals X2: 3&4 must be opened and X2: 1&2 must be closed.
Table 7
Position
Name
J28.1
EPO_NC
J28.2
EPO_NC
J28.3
EPO_NO
J28.4
EPO_NO
Description
NOTE
The emergency stop action within the UPS shuts down the rectifier, inverter and static bypass.
It does not internally disconnect the input power supply. To disconnect ALL power to the UPS,
open the upstream feeder breaker(s) when the remote EPO is activated.
NOTE
Normally closed EPO X2: 1,2, these terminals are supplied factory-linked on the monitor
board and must remain installed if using NC contacts.
NOTE
All auxiliary cables of terminal must be double insulated. Wire should be 0.5-1.5mm2
(16-20AWG) stranded for maximum runs between 25 and 50 meters (82-164ft.) respectively.
15
1.8.6
16
Battery Installation
2.0
BATTERY INSTALLATION
2.1
Introduction
The UPS battery bank consists of battery blocks connected in series to provide a D.C. string voltage as
required by the UPS converter. The 'AUTONOMY TIME' (the time during which the battery can
maintain supply to the load in the event of a mains failure) is limited by the ampere-hour capacity of
the battery blocks and in some cases this results in several strings being connected in parallel.
The NX 30-40kVA has internal batteries, but longer run time is available by using an external battery cabinet.
The battery cabinet will be supplied in one of the following forms:
1. Complete installation, comprising the battery cabinet, batteries and protective device.
2. Battery cabinets and protective device onlybatteries supplied by others
3. Battery cabinet onlybatteries and circuit breaker supplied by others.
NOTE
30kVA to 40kVA UPS models contain an internal battery compartment that can accommodate
up to 42 blocks 24 Ah/12V batteries.
The battery bank may be disconnected from the UPS for maintenance or service. The circuit breaker
can be switched ON or OFF manually and further battery isolation control is achieved through the
use of either a battery circuit-breaker undervoltage coil or through an automatic contactor inside the
UPS.
17
Battery Installation
2.2
Safety
Special care should be taken when working with the batteries associated with the Liebert NX UPS
system. When all the cells are connected together, the battery terminal voltage is potentially hazardous. The battery installation must be segregated from all but appropriately qualified maintenance
personnel by locating the cells in a key-lockable cabinet or in a purpose-designed, dedicated battery
room.
NOTE
Full safety instructions concerning the use and maintenance of UPS batteries are provided in
the appropriate battery manufacturers manuals. The battery safety information contained in
this section relates to key considerations that must be taken into account during the
installation design process and might affect the design outcome depending on localised
conditions.
WARNING
2.3
Battery Cabinet
2.3.1
Introduction
This cabinet can also be used in conjunction additional cabinets, to provide the necessary accommodation required by the larger cells associated with systems having a long autonomy time.
Where two (or more) cabinets are used they are positioned alongside each other and secured and
bonded together. If the cabinet(s) is located immediately adjacent to the main UPS equipment the two
units are bolted together.
18
Battery Installation
2.3.2
Temperature Considerations
Valve-regulated, lead acid battery cells are sensitive to ambient temperature and should be operated
between 15C and 25C (59-77F). Battery capacity is increased by 1% for every 1C (2F) increase in
temperature up to 25C (77F). Battery life is reduced at temperatures above 25C (77F).
When batteries are mounted in the same room as the UPS unit, it is the battery that dictates the
designed maximum ambient temperature, not the UPS. i.e. in the case of valve-regulated cells, the
ambient room temperature should be kept between 15C and 25C (59-77F), and not between 0C
and 40C (32-104F) (which is the specified main equipment operating temperature range). Temperature deviations are permissible for short periods, provided the average temperature does not exceed
25C (77F).
2.3.3
Dimensions
The external dimensions are shown in Table 8. These are the same height and depth as the UPS
module and provide a matching appearance when bolted together. All cabinets are fitted with doors,
which must be fully opened in order to fit or remove the batteries. The door swing must therefore be
taken into consideration when planning the positioning of the cabinets.
2.3.4
Weight
The unladen weight is shown below in Table 8. When designing the battery installation the weight of
the batteries and cables must be added to the unladen weight. This is particularly important when
placing the NX on a raised floor.
Table 8
2.3.5
Rated
Uninterrupted
Current (IU)
External Cabinet
WxDxH, mm (in)
Cabinet Weight
Without Batteries,
kg (lb)
Model
UPS Ratings
Narrow
Cabinet
30kVA
40kVA
60kVA
80kVA
125A
200A
160A
250A
828x825x1600
(32.6x32.4x63)
200 (441)
Wide
Cabinet
30kVA
40kVA
60kVA
80kVA
125A
200A
160A
250A
1490x825x1600
(58.7x32.4x63)
270 (595)
Large
Cabinet
100kVA
120kVA
140kVA
160kVA
200kVA
400A
500A
400A
500A
1490x825x1800
(58.7x32.4x76.9)
305 (672)
19
Battery Installation
2.3.6
WARNING
Ensure any lifting equipment used in moving the cabinet has sufficient lifting capacity.
Ensure that the weight is within the designated surface weight loading of any handling equipment.
See Table 8 for weight details.
Battery cabinets can be handled by means of a fork lift or similar equipment.
NOTE
Care must be taken when maneuvering units fitted with batteries. Keep such moves to a
minimum.
When the equipment has been finally positioned ensure the adjustable feet are set so that the
battery cabinet will remain stationary and stable.
2.3.7
Cable Entry
Cables enter the battery cabinet from either the top or the bottom. Cable entry is made possible by
removing a blanking piece fitted at the bottom to reveal the cable entry hole.
20
Battery Installation
2.3.8
825
1600
FRONT VIEW
566,5
FRONT VIEW
Door Open
TOP
VIEW
660
55
630
250
55
55
96,5
100
BOTTOM
VIEW
55
Figure 6
BACK VIEW
21
SIDE VIEW
Battery Installation
Top
Cable Entry
100x250 mm
(3.9x9.8")
225
(8.8")
Figure 7
Front
96,5
(3.8")
Front
Front
22
Battery Installation
Figure 8
Wide battery cabinet with top and bottom cable entry locations
1600
825
Side View
100
603
603
70
100
Side View
Front View
1490
Top View
55
630
55
1321
55
Bottom View
23
55
Battery Installation
265
150
150
152
Figure 9
270
270
Bottom View
Front View
24
Battery Installation
Figure 10 Wide battery cabinet with fuse or optional circuit breaker locations
Output
busbar
connections
Fuses
(alternative
to BCB)
Battery
Circuit Breaker
Top Cable
entry
BCB
controller board
Adjustable
Fixing Feet
Bottom Cable entry
25
Battery Installation
180
552
660
300
116
Front
1800
300
1488
130
270
270
691
130
567
630
150
55
825
Side
55
116
55
660.5
660.5
Bottom View
26
55
Battery Installation
Figure 12 Large battery cabinet with fuse or optional circuit breaker locations
Fuses
(alternative
to BCB)
Output
busbar
connections
Battery
Circuit Breaker
BCB
controller board
27
RED
GREEN
GREEN
RED
X108-1
X108-2
X108-3
X102-1
X102-2
X102-3
X102-4
W301
X100-2
X100-1
Temp. transport
J1
BLUE
BLUE
X100-4
TO UPS
TO UPS
RED
X101-3
X105-1
X105-2
X106-1
X106-2
X106-3
NOTE:
1. Please refer to BCB BOX user instructions for cable connection.
2. If no internal Control board used, temp. transport cables should be connected
directly to external BCB control board. Meanwhile, the undervoltage release function
for the internal BCB is not needed.
W302
P12
W102
Layer 1
Layer 2
Layer 3
Layer 4
FRONT VIEW
W101
BCB
SPACE
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
Tray in Layer 1
W001
W001
W002
W002
BCB(125/200A)
X103-1
X103-2
X100-3
X103-3
OUT
28
X104-1
X104-2
N.O.
GND
BLACK
X101-1
X105-3
V<
X104-3
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
Tray in Layer 2
W001
W001
W001
W001
W001
W001
Tray in Layer 3
W002
W002
Tray in Layer 4
Battery Installation
Figure 13 SENXA0NBCN4LCB.eps
W002
W002
FWP-120A/200A
(Bussmann Fuses)
W003
W004
GREEN
Temp. transport
P12
W005
W006
BLUE
J1
PP120/180-BLACK
(Anderson connector)
PP120/180-RED
(Anderson connector)
NOTE:
1. When fuses are used for overcurrent protection, the temp.signals shall go
directly to the control board in external BCB BOX.
RED
TO BCB BOX
TO BCB BOX
OUT
29
GND
Layer 1
Layer 2
Layer 3
Layer 4
FRONT VIEW
BCB
SPACE
W001
W001
W001
W001
W001
W001
W001
W001
Tray in Layer 1
W001
W001
W001
W001
W001
W001
W001
W001
W002
W002
W002
W001
W001
W001
W001
W001
W001
W001
W001
W001
Tray in Layer 2
W001
W001
W001
W001
W001
W001
W001
Tray in Layer 3
W002
W002
Tray in Layer 4
Battery Installation
Figure 14 SENXA0NBCN4LF
W002
X100-3
X100-4
W301
Temp. transport
J1
BLUE
BLUE
X103-3
RED
X101-3
N
W102
X106-1
X106-2
TO UPS
TO UPS
NOTE:
1. Please refer to BCB BOX user instructions for cable connection.
2. If no internal Control board used, temp. transport cables should be connected directly
to external BCB control board. Meanwhile, the undervoltage release function for the
internal BCB is not needed.
RED
GREEN
GREEN
RED
X108-1
X108-2
X108-3
X102-1
X102-2
X102-3
X102-4
X100-1
X104-1
X104-2
W302
P12
FRONT VIEW
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
W001
W001
W001
W001
W001
BCB
SPACE
W002
W002
W001
Tray in Layer 1
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W002
W002
Tray in Layer 4
W002
W002
BCB(125/200A)
X103-1
X103-2
X100-2
X104-3
N.O.
OUT
BLACK
X101-1
X105-1
X105-2
30
X105-3
V<
GND
W001
W001
W001
W001
W001
W001
Tray in Layer 2
W001
W001
W001
W001
W001
W001
Tray in Layer 3
W002
W002
Tray in Layer 5
Battery Installation
Figure 15 SENXA0NBCN5LCB
X106-3
W101
FWP-120A/200A
(Bussmann Fuses)
GREEN
PP120/180-RED
(Anderson connector)
Temp. transport
J1
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
FRONT VIEW
W001
W001
W001
W001
W001
W001
BCB
SPACE
W001
W001
W001
W001
W001
W001
Tray in Layer 1
W001
W001
W001
W001
W001
W001
W001
W002
W002
Tray in Layer 4
W002
W002
W005
W006
BLUE
PP120/180-BLACK
(Anderson connector)
NOTE:
1. When fuses are used for overcurrent protection, the temp.signals shall go directly to the
control board in external BCB BOX.
RED
TO BCB BOX
P12
W002
W002
W003
W004
TO BCB BOX
OUT
31
GND
W001
W001
W001
W001
W001
W001
Tray in Layer 2
W001
W001
W001
W001
W001
W001
Tray in Layer 3
W002
W002
Tray in Layer 5
Battery Installation
Figure 16 SENXA0NBCN5LF
RED
TO UPS
TO UPS
FRONT VIEW
Layer 1
Tray master
Layer 2
Tray master
X106-1
X106-2
W301
J1
BCB
SPACE
BLUE
BLUE
RED
X101-3
X105-1
X105-2
Temp. transport
Layer 3
Tray master
RED
GREEN
GREEN
X108-1
X108-2
X108-3
X100-1
X104-1
X104-2
X102-1
X102-2
X102-3
X102-4
P12
W302
X103-1
X103-2
X100-2
X104-3
X100-3
X103-3
OUT
X100-4
GND
BLACK
X101-1
X105-3
NOTE:
W102
W101
W001
Tray in Layer 3
W002
W001
Tray in Layer 2
W001
W002
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W002
W002
W001
Tray in Layer 1
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
32
W001
N.O.
W001
W001
W001
V<
W001
BCB(125/200A)
Battery Installation
Figure 17 SENXA0NBCWXX3LCB
X106-3
FWP-120A/200A
(Bussmann Fuses)
W005
GREEN
TO BCB BOX
BLUE
Temp. transport
P12
FRONT VIEW
Layer 1
Tray master
Layer 2
Tray master
Layer 3
Tray master
RED
W003
W004
GND
W006
TO BCB BOX
OUT
PP120/180-BLACK
(Anderson connector)
J1
BCB
SPACE
NOTE:
W102
W101
W001
W002
W001
Tray in Layer 2
W001
W002
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W002
W002
W001
Tray in Layer 1
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
W001
33
W001
PP120/180-RED
(Anderson connector)
Tray in Layer 3
Battery Installation
Figure 18 SENXA0NBCWXX3LF
W302
34
RED
GREEN
GREEN
RED
X108-1
X108-2
X108-3
TO UPS
TO UPS
FRONT VIEW
Layer 1
Tray slave
Layer 1
Tray master
BCB
SPACE
Layer 2
Tray slave
J1
Layer 2
Tray master
Layer 3
Tray master
X106-1
X106-2
W301
BLUE
BLUE
RED
X101-3
X100-4
Temp. transport
P12
X100-1
X104-1
X104-2
X102-1
X102-2
X102-3
X102-4
X103-1
X103-2
Layer 4
Tray master
N.O.
GND
X100-2
X104-3
X100-3
X103-3
OUT
BLACK
X101-1
X105-1
X105-2
V<
X105-3
BCB(125/200A)
Tray in Layer 2
W102
W101
W004
NOTE:
1. Please refer to BCB BOX user instructions for cable connection.
W001
W001
W001
W001
W001
W001
W004
W001
W001
W001
W001
Tray master
W001
Tray in Layer 4
W001
W001
Tray master
W002
W002
W001
W001
Tray slave
W004
W002
BCB
SPACE
Tray slave
W001
W001
W001
W001
W001
W001
Tray master
Tray master
W003
W004
W001
W001
W001
Tray in Layer 1
W001
W001
W001
Tray in Layer 3
W001
W001
W001
Tray slave
W003
Tray slave
Battery Installation
Figure 19 SENXA0NBCWXX4LCB_2x4
W003
X106-3
FRONT VIEW
Layer 1
Tray slave
Layer 1
Tray master
BCB
SPACE
Layer 2
Tray slave
J1
Layer 2
Tray master
Layer 3
Tray master
X106-1
X106-2
W301
BLUE
BLUE
W001
Tray in Layer 2
W002
Tray slave
W002
BCB
SPACE
W001
W001
W001
W001
W001
W001
W101
W002
W002
NOTES:
1. Please refer to BCB BOX user instructions for cable connection.
2. If no internal Control board used, temp. transport cables should be connected directly
to external BCB control board. Meanwhile, the undervoltage release function for the internal BCB is not needed.
3. Used for: A412/85 F10.
W002
Tray master
W002
W001
TO UPS
TO UPS
RED
X101-3
X105-1
X105-2
BLACK
X101-1
X105-3
X100-4
Temp. transport
Layer 4
Tray master
RED
GREEN
GREEN
RED
X108-1
X108-2
X108-3
P12
X100-1
X104-1
X104-2
X102-1
X102-2
X102-3
X102-4
X103-1
X103-2
X100-2
X104-3
X100-3
X103-3
OUT
W001
W001
W001
W302
GND
P
W001
W001
W002
W001
W001
Tray slave
W001
W001
Tray in Layer 4
Tray master
Tray master
W001
W001
Tray master
W001
W001
W001
35
Tray in Layer 3
Tray in Layer 1
W001
W001
N.O.
W003
W001
W002
W002
W001
V<
W001
Tray slave
Tray slave
W001
BCB(125/200A)
Battery Installation
Figure 20 SENXA0NBCWXX4LCB_4x2
W001
W102
X106-3
FWP-120A/200A
(Bussmann Fuses)
W003
GREEN
BLUE
Temp. transport
P12
FRONT VIEW
Layer 1
Tray slave
Layer 1
Tray master
BCB
SPACE
Layer 2
Tray slave
J1
PP120/180-BLACK
(Anderson connector)
Layer 2
Tray master
Layer 3
Tray master
Layer 4
Tray master
RED
W005
W006
TO BCB BOX
OUT
36
GND
W004
TO BCB BOX
W101
PP120/180-RED
(Anderson connector)
W001
W001
W001
W001
W004
Tray in Layer 2
W004
W001
W001
W001
W001
Tray master
W001
W001
W001
W001
W001
Tray in Layer 4
NOTES:
1. Please refer to BCB BOX user instructions for cable connection.
2. If no internal Control board used, temp. transport cables should be connected
directly to external BCB control board. Meanwhile, the undervoltage release
function for the internal BCB is not needed.
3. Used for: UH12V270/A,310/A,370/A,500/A; UPS12-270,310,370,475; A412/50,65 G6;
NPL65-12; NPL78-12; NPL100-12; 1290S.
W102
Tray master
W002
W002
W001
W001
Tray slave
W004
W002
BCB
SPACE
Tray slave
W001
W003
W004
W001
W001
W001
Tray in Layer 1
W001
Tray master
W001
W001
W001
Tray in Layer 3
W001
W001
W001
W001
Tray master
W001
W001
W001
Tray slave
W003
Tray slave
Battery Installation
Figure 21 SENXA0NBCWXX4LF_2x4
W003
FWP-120A/200A
(Bussmann Fuses)
BLUE
OUT
P12
Layer 1
Tray slave
Layer 1
Tray master
FRONT VIEW
Layer 2
Tray slave
BCB
SPACE
Layer 2
Tray master
Layer 3
Tray master
Layer 4
Tray master
Temp. transport
PP120/180-BLACK
(Anderson connector)
J1
W001
W002
Tray in Layer 2
W001
W001
W001
W101
NOTES:
1. Please refer to BCB BOX user instructions for cable connection.
2. If no internal Control board used, temp. transport cables should be connected
directly to external BCB control board. Meanwhile, the undervoltage release
function for the internal BCB is not needed.
3. Used for: A412/85 F10.
W001
W003
RED
GREEN
W001
Tray master
W001
W005
TO BCB BOX
W001
W001
W004
TO BCB BOX
W002
W001
W001
W001
W002
Tray slave
W002
BCB
SPACE
W002
W002
W001
W001
W002
W001
W001
Tray slave
Tray master
Tray master
W001
W001
Tray in Layer 4
W001
W001
W001
Tray in Layer 3
Tray in Layer 1
W001
W001
W006
GND
W003
W001
W002
W002
W001
37
W001
Tray slave
Tray slave
W001
Tray master
Battery Installation
Figure 22 SENXA0NBCWXX4LF_4x2
W001
W001
W102
PP120/180-RED
(Anderson connector)
Battery Installation
2.4
2.4.1
Connection Principles
The following notes, in conjunction with the diagrams, illustrate the broad principles to be followed
when fitting and connecting the majority of battery installations.
2.4.2
2.4.3
2.4.4
3
2
38
Battery Installation
2.5
Battery Control
The battery circuit breaker is controlled by the battery circuit breaker controller board, which is
located within the battery cabinet or adjacent to the battery circuit breaker when the batteries are
rack-mounted. This board controls the circuit breaker's undervolt release coil and also provides a path
for the circuit breaker auxiliary contacts to signal the circuit breaker status back to the UPS control
logic. Refer to Figure 25. All connections between the controller board and the UPS unit are made
via auxiliary terminal Block X3 BCB of the Monitor Board, which is located at the rear of the door in
the UPS Cabinet (refer to 1.8.3 - External Circuit-Breaker Interface).
Battery temperature sensor cables are connected between UPS auxiliary terminal block X3 BCB, the
Battery Circuit Breaker controller board and the battery as shown in Figures 25 and 26.
Cables connected to X3 BCB must contain a protective earth wire or a shield, be segregated from
power circuits, double insulated and of a typical 0.5 to 1mm2 cross-section area for maximum runs
between 25 and 50 meters respectively. The shield should be connected to the protective earth of the
battery cabinet or battery breaker, not at the UPS
CAUTION
UPS containing an internal automatic battery contactor do not require BCB board, nor
undervoltage control of the BCB.
In this case, direct wiring to the NX Monitor Board is required:
the auxiliary NO contact of the battery circuit breaker is wired directly to the NX monitor
board terminal X3 BCB: 2-3.
On-Line X3 BCB terminals 4-3 of the NX monitor board are linked.
Any temperature sensor is wired directly to the NX monitor board terminal X7:
2(+12V),3(signal),4(GND).
For details, refer to 1.7 - Control Cables and Communication
The above applies to:
30 to 40kVA models with internal battery
- any model with the Battery Start option
The commissioning engineer must program the UPS accordingly (e.g., enable or disable battery temperature compensation, enable internal battery contactor).
39
Battery Installation
2.6
UPS
30 to 40 kVA
60 to 80 kVA
100 to 120 kVA
140 to 160kVA
200kVA
Dimensions
HxWxD, mm (in)
Weight
kg (lb)
558x378x180
(22x14.9x7)
21.5 (47.4)
25 (55)
400A 4p
825x530x195
(32.4x21x7.7)
30 (66)
400A 4p
32 (71)
500A 4p
Circuit Breaker
125A 4p
200A 4p
The BCB box contains a battery isolating circuit breaker and a circuit breaker controller board and
offers the following features:
Short-circuit and End Of Discharge protectionThe circuit-breaker (or internal UPS battery contactor when fitted) automatically opens when the EOD voltage is reached
UPS Emergency Stop compatibilityThe circuit-breaker (or internal UPS battery contactor when
fitted) opens when the emergency stop button is pressed on the UPS front panel.
NOTE
30 to 40kVA UPS models fitted with internal battery and any UPS models fitted with a Battery
Start kit contain an internal UPS battery contactor for automatic connection and
disconnection of the batteries and the battery circuit breaker undervoltage coil is not used.
Refer to 2.5 - Battery Control for details
40
Battery Installation
9
9
8
10
4
2
7
6
140-200kVA
Circuit Breaker Box
Table 10
Key #
Plate for cabling holes (User to size and cut holes for the cables to be used)
Earth bar
Insulating cover
Top plate
10
Hinged door
Standard cable entry is from bottom side. The baseplate can be rotated to permit top cable entry.
41
Battery Installation
Temp NC
Sensor 12V
OUT
TMP-2 GND
W3
BCB
UPS
Battery
UV
OUT-P
OUT-N
AUX1
AUX2
220VDC
UHW241U2
J10
X100
X103
X104
X105
X106
Auxiliary
Contactor
UHW241C2
X7
UPS +
Black
UPS -
Red
Black
Red
X101
X108
W3
+12V
OL
GND
FB
DRV
W2
X102
Battery Battery
+
+12V
BAT-T
GND2
BAT-T
GND
USE
GND1
AUX
DRV
NOTES
1. Cable W3 supplied with temperature sensor (5m) and with BCB Box (30m)
2. Cable W2 supplied with BCB Box (30m)
3. X102 labels are 1(DRV), 2(AUX), 3(GND1), 4(USE) - refer to Table 11 for full X102 label
descriptions
4. X101 - HAZARDOUS VOLTAGE - do not connect to battery bus before authorised by the
commissioning engineer
5. X103-X106 are for connecting temperature sensors from multiple battery cabinets.
42
Battery Installation
Table 11
BCBB
X-102
Ref Label
Monitor Bd
Reference
Label
Description
1 DRV
DRV
2 IN (AUX) BCB-X3
FB (IN)
on U2 Monitor
board
OL =
4 USE
On Line
Signal status
3 GND1
GND
GND1
5 (1) +12V
P12
GND2
6 (3) 0V
7 (2) Out
X7
on U2 Monitor
GND2
board
OUT
1. Cables connected to X3 BCB must be segregated from power circuits, double insulated and of a typical 0.5 to 1mm2 cross
section area for maximum runs between 25 and 50 meters respectively.
2. Battery temperature sensing cables must be less than 10 m long.
3. 30 and 40kVA UPS models fitted with internal battery and any UPS models fitted with Battery Start kit contain an internal UPS
battery contactor for automatic connection and disconnection of the batteries and the battery circuit breaker undervoltage coil is
not used. Refer to 2.5 - Battery Control for details.
2.6.1
CAUTION
Leave terminals open if the corresponding facility is not used. The commissioning engineer
must program the UPS accordingly (e.g., disable battery temperature compensation, enable
internal battery contactor)
Temperature
Sensor
X7
NC
12V
OUT
GND
+
IN
TMP-2
43
Monitor
Board
U2
-12V
BAT-T
GND
UPS
Battery Installation
Figure 27 Multiple temperature sensors, battery circuit breaker box and UPS module
Type: W3 L = 5m
Type: W3 L = 30m
Temperature
Sensor
+
IN
TMP-2
X103
NC
12V
OUT
GND
Temperature
Sensor
X104
NC
12V
OUT
GND
+
IN
TMP-2
X108
+12V
OUT
GND
Temperature
Sensor
X105
NC
12V
OUT
GND
+
IN
-
X7
Monitor
Board
U2
-12V
BAT-T
GND
UPS
TMP-2
BCB Control
Board C2
Temperature
Sensor
X106
NC
12V
OUT
GND
+
IN
TMP-2
BCB Box
NOTE:
1. Each probe consists one OT6-4 terminal and one precision temperature sensor that is
sealed in the OT6-4's terminal. The whole probe is supplied as one cable.
2. The type of temperature transport board illustrated in Figure 27 is TMP-2.
3. The signal cables in the Figure 27 must be shielded and double insulated.
4. The temperature monitoring cable must be less than 10m while the signal transmission
distance of the transport board must be less than 100m.
44
3.0
3.1
General
The installation of a multi-module UPS configuration must follow the installation procedure for a single UPS module with the additional requirements detailed in this chapter.
In addition to the local EPO push button on the front panel of the UPS module (that stops operation of
that module), the UPS supports also a remote emergency stop to permit simultaneous multi-module
shutdown.
NOTES
1. The remote emergency power off switch must be voltage-free and Normally Open or
Normally Closed.
2. The open voltage supplied is 12VDC, < 20mA
3. This external emergency stop may be supplied with a second set of contacts that can be used
to trip incoming mains or bypass supply circuit breakers supplied by others and fitted with
remote trip units.
4. Normally Closed EPO - X2: 1&2, these terminals are supplied factory-linked on the monitor
board.
Monitor Board
Monitor Board
UPS1
EPO
UPS2
X2:1
X2:2
X2:1
X2:2
Monitor Board
UPS1
EPO
45
Monitor Board
3.2
3.2.1
Cabinet Installation
Place the UPS modules side by side and interconnect as shown in Figure 29. The distribution panel
(external bypass cabinet) is optional but recommended for ease of maintenance and system testing.
Figure 29 Typical 1+N system block diagram with common input supply, with separate batteries and
optional output / bypass distribution panel
Supplied
by Others
Input Mains
Input Mains
Q1
Q1
UPS1
UPS2
Rectifier
Rectifier
Charger
Charger
Inverter
Inverter
Q2
Q2
Q3
Q3
Q5
Q5
Q1EXT
QUPS
Q2EXT
Distribution Cabinet
QBYP
To Load
NOTE
Internal maintenance bypass switch Q3 must be removed when the load exceeds the capacity of
one UPS module.
46
Input Distribution
UPS 1
UPS 2
UPS N
M3 Board
X3
Ext. Maint. Ext. Out
M3 Board
X3
Ext. Maint. Ext. Out
M3 Board
X3
Ext. Maint. Ext. Out
Q1Ext
Q2Ext
QnExt
QByp
QUPS
To Load
3.2.2
3.2.3
Power Cables
The wiring of power cables is similar to that of single module system. The Bypass and the Main input
sources must be referenced to the same neutral potential and input earth leakage monitoring devices,
if installed, must be located upstream of the common neutral sinking point. Refer to the instructions
in 1.0 - Single Module UPS Installation.
NOTE
The length and specification of power cables including the bypass input cables and UPS output
cables should be the same. This facilitates load sharing when operating in bypass mode.
47
3.2.4
Control Cables
Intermodule Control
Shielded and double insulated control cables available in lengths of up to 30 meters must be interconnected in a ring configuration between UPS modules as shown below. The parallel control board is
mounted on the top, behind protective cover of each UPS module (refer to Figure 44). The ring configuration ensures high reliability of the control (refer to Figure 31).
3.3
3.3.1
Cabinet Installation
X1-1
X1-2
X1-1
X2-1
P1
X2-2
P2
P1
P2
X1-2
X2-1
X1-2
P4
X1-1
X2-2
X4
P3
X1-2
X2-1
P1
P2
P2
X1-1
X2-2
Parallel Board
X3
P5
X4
P4
X1-2
X4
X2-1
Parallel Board
X3
P5
P3
X1-1
X2-2
Parallel Board
X3
P5
P3
X1-2
X2-1
X4
P3
P2
P1
X2-2
P3
P3
X1-1
X2-1
P4
P2
X2-2
X4
P1
X4
Parallel Board
X3
P5
P1
Parallel Board
X3
P5
P4
Parallel Board
X3
P5
UPS
P4
P4
Place the UPS modules side by side and interconnect as shown below.
The hot standby mode comprises two series-connected UPS modules of the same rating. One module
is designated as the hot standby master (downstream), and the other module is designated as the hot
standby slave (upstream). Their roles are determined by power connection and configuration software. In normal operation, both slave and master operate in normal mode and the output from one
upstream (slave) UPS feeds the bypass input to the other (downstream, master) UPS. The output of
the downstream (master) UPS is connected to the critical load and is always synchronised to the output of the upstream (slave) UPS. If the inverter of the UPS connected to the load fails, the inverter of
the upstream (slave) UPS supplies the load through the downstream (master) UPS bypass circuit.
The system can be programmed to cycle the downstream (master) UPS between normal mode and
bypass mode so that both UPS units are equally exercised.
NOTE
If it is a hot-standby system, the master must be turned on first.
3.3.2
48
3.3.3
Power Cables
The wiring of power cables is similar to that of single module system except that the output of the
upstream UPS is fed into the bypass input of the downstream UPS, and the load is fed by the downstream UPS through its inverter or bypass. The bypass and the main input sources must be referenced to the same neutral potential and input earth leakage monitoring devices, if installed, must be
located upstream of the common neutral sinking point. Refer to the instructions in 1.0 - Single Module UPS Installation.
No control wires other than those specified for the single module configuration are required.
Input Distribution
Upstream
Mains L1,
L2, L3, N
Bypass L1,
L2, L3, N
Downstream
Bypass L1,
L2, L3, N
Mains L1,
L2, L3, N
Q1
Q1
UPS1
UPS2
Rectifier
Charger
Rectifier
Charger
Inverter
Inverter
Q2
Q2
Q3
Q3
Q5
Q5
UPS1 Output
49
3.4
3.4.1
Cabinet Installation
The Dual Bus System consists of two independent UPS configurations each consisting of one or more
UPS modules. Dual Bus Systems are high availability configurations suitable for loads with multiple
input terminals. For single input loads an optional Static Transfer Switch may be added and the standard Load Bus Synchroniser activated. Depending on the configuration, follow the appropriate installation instructions for each system.
Place the UPS modules side by side and interconnect as shown below.
The objective of the Dual-bus Synchronizer (DBS) is to keep the output of two independent UPS systems (or parallel systems) in synchronization. One system is designated as the master; the other is
designated as the slave. The operating modes covered comprise master and or slave operating
inverter or bypass mode.
Figure 33 Typical dual bus system configuration with static transfer switch and Load Bus Synch
Bypass Supply
Input
Rectifier
Bypass Supply
Input
Rectifier
Q1
Input
Rectifier
Q1
UPS1
Q1
UPS1
UPS1
RECTIFER
RECTIFER
CHARGER
RECTIFER
CHARGER
INVERTER
CHARGER
INVERTER
Q2
INVERTER
Q2
LBS
Q3
INTERMODULE
CONTROL CABLE
Q2
Q3
Q5
INVERTER
Q2
Q3
Q3
Q5
Q1
UPS1
RECTIFER
CHARGER
Input
Rectifier
Q5
Q5
INTERMODULE
CONTROL CABLE
STS
Load
3.4.2
3.4.3
Power Cables
The wiring of power cables is similar to that of single module system. The Bypass and the Main input
sources must be referenced to the same neutral potential and input earth leakage monitoring devices,
if installed, must be located upstream of the common neutral sinking point. Refer to the instructions
in 1.0 - Single Module UPS Installation
50
3.4.4
Control Wires
For Liebert NX to NX dual bus configuration, interconnect the optional DBS cable between any DBS
ports of two parallel systems as illustrated in Figure 34.
Figure 34 Connections of a typical dual bus system utilising Load Bus Synch
UPS
Parallel Board
X3
P5
X2-2
X1-1
X1-2
P4
X1-2
X2-1
P1
X2-1
P2
P2
X1-1
X1-2
X4
P3
X2-2
P4
X1-1
P3
DBS Cable
P1
X2-1
Parallel Board
X3
P5
X4
P1
P2
X2-2
X1-2
P4
X1-1
P3
X2-1
P1
P2
X2-2
X4
P4
X4
Parallel Board
X3
P5
P3
Parallel Board
X3
P5
UPS
8
Parallel System I
Parallel System II
NOTE
Example shown with ring control cables (8) for DSB applied to two 1+1 paralleled systems.
3.4.5
51
4.0
4.1
4.2
4P
S
Q2
Q1
Q5
4P
Q5
4P
Q5
4P
X3
UPS1
CB
Supplied
by Others
Q3
X1
Q2
Q1
Q3
400V, 50Hz
4W
X3
UPS2
CB
X1
Q2
Q1
X3
UPS3
CB
X1
52
Q3
400V, 50Hz
3 or 4W
EXT-Maint X3-1&2 on UPS Parallel Board M3 (leave open if no external bypass switch is used). Provides external maintenance bypass interlock protection for the UPS. Short circuit means external
bypass closed.
EXT-Out (X3-3&4) on UPS Parallel Board (leave shorted if no external output switch is used). Provides external output interlock protection for paralleled UPS modules. Short circuit means external
output switch closed.
4.3
Figure 36 Equipment arrangementUPS, battery cabinet and top-entry Isolation Transformer Cabinet
TCE
BATTERY
cabinet
UPS
TX
FRONT
T1
Bypass
Supply
N
Q2
Q1
Q5
Q3
X3
UPS
CB
53
X1
To Load
3P
QF1
Input
Supply
3P
Q2
N
Q1
Q3
To Load
Q5
X3
UPS
CB
X1
QF5
4P
Tout
Supplied
by Others
Q2
Q1
Q5
Input Mains
Supply
X3
UPS
CB
4.4
Q3
X1
To Load
Installation Drawings
5.0
INSTALLATION DRAWINGS
UPS
EARTH
W2
TO CRITICAL LOAD 380/415V 50HZ
V2
U2
N
W3
POWER BUSBARS
V3
POWER CABLES
U3
N
W1
INPUT SUPPLY
380/415V 50HZ
V1
U1
Monitoring Board-U2
PWR FOR
MODEM &
X5
SNMP CARD
0V
12V
RS485-2
2
3
4
2
X1
INV
3
4
2
ACF
3
4
X2
EXT EPO
EPO
1
2
ENV
BtG
GEN
+12V
1
2
T_IT
AUX_I
+12V
GND
1
2
FUSE
F_FAN
T_OT
AUX_O
1
2
1
2
3
4
BFP-O
BFP-S
BFP-C
INV-O
INV-S
INV-C
ACF-O
ACF-S
ACF-C
EPO-NC
EPO-NC
EPO-NO
EPO-NO
ENV-T
X6
IN DRY
3
4
X3
3
4
BCB BOX
MBC
3
4
BCB-X3
BATTERY
X7
BAT-P
BAT-N
TO
BATTERY
P
N
TO BATTERY
DRV
FB
OL
GND
+12V
BAT-T
GND
X4
BFP
A-IN
+12V
ENV-T
GND
+
+
-
RS485-1
IN
DRV
5
4
55
OUT-N
OUT-P
AUX-1
AUX-2
BAT-N
GND2
OUT
P12
GND1
ONLINE
V<
N.O.
BAT-P
GND2
OUT
P12
4
3
2
GND (TMP-2)
OUT BATTERY TEMPERATURE
P12 TRANSPORT
Installation Drawings
56
Installation Drawings
1) Output SwitchQ5
2) Maintenance Bypass SwitchQ3
3) Bypass Input SwitchQ2
4) Mains Input SwitchQ1
5) Monitor BoardU2
NXa 30-40kVA
Front View
57
Installation Drawings
348
323
299
258
58
Installation Drawings
Indicator
S
k t
B tt
1
20
59
21
2a
Current
Transformer
W1-A35S
Installation Drawings
1
3
BATTERY
120.5
36
BLUE RED
+BATTERY
364
+
38.5
BATTERY
BLUE RED
38.5
+
BLUE
RED
+
BATTERY
BLUE RED
RED
BLUE
685
38.5
+
+
BATTERY
BLUE RED
38.5
+
BATTERY
BLUE
RED
BATTER
Y
60
Installation Drawings
FRO NT VIEW
Section A-A
TO P VIEW
61
Installation Drawings
62
Installation Drawings
U1
V1
PE
W1
U3
V3
W3
U2
V2
W2
N1
N2
U1
V1
W1
Input
1.
2.
3.
4.
5.
N1
Batt +
Batt -
N1
Batt
U3
V3
Bypass
6.
7.
8.
9.
W3
U2
V2
W2
N2
Output
NOTE
1. For split bypass operation, ensure that the busbars (*) between bypass and rectifier
input are removed.
2. All dimensions are in millimeters.
63
Installation Drawings
1800
800
83
Front view
696
Side view
Top view
Base view
64
Installation Drawings
1
2
Parallel cable
65
Installation Drawings
U1
U1
V1
V1
W1
W1
N1
Input
Batt +
Batt -
N1
Batt
U3
V3
Bypass
W3
U2
V2
W2
N2
Output
5 3
66
Installation Drawings
1. Input switch, Q1
2. Bypass switch, Q2
3. Maintenance bypass switch, Q3
4. Output switch, Q5
5. Monitor board, U2
Parallel
Cable
67
Installation Drawings
N1 U1
V1 W1 U3
Main Input
V3
W3
U2
Bypass
V2 W2 N3
Output
68
Battery
Installation Drawings
474
Top
View
160
190
120
50
120
260
top cable
entry 120x160
50
600
824
1600
388
100
100
585
100
Front View
Side View
175
250
175
13 (12x) diameter
50
55
152,5
100
Bottom
View
bottom cable
entry 250x100
630
571,5
55
100
28,5
55
433
55
28,5
69
Installation Drawings
539
Top
View
140
145
120
50
120
460
top cable
entry 120x160
50
825
800
1600
100
588
100
100
585
100
100
Front View
Side View
275
250
275
13 (12x)
diameter
50
55
165
100
Bottom
View
bottom cable
entry 250x100
630
559
55
28,5
55
633
55
28,5
70
Installation Drawings
479
Top
View
200
145
150
56
150
438
top cable
entry 150x200
56
850
824
1800
638
100
100
585
100
Side View
290
270
Front View
290
100
13 (12x) diameter
50
55
152,5
150
Bottom
View
630
bottom cable
entry 270x150
55
28.5
55
683
55
28.5
71
Installation Drawings
72
Installation Drawings
73
Installation Drawings
74
Operation
6.0
OPERATION
WARNING
6.1
Introduction
The Liebert NXa Uninterruptible Power System is connected between the Mains AC input source and
the critical load to provide uninterruptible power to the latter. The power from the UPS is free from
voltage and frequency variations and from disturbances experienced at the Mains AC input supply.
This is achieved through high frequency double conversion power pulse width modulation (PWM)
associated with full digital signal processing control (DSP).
As shown in Figure 63, the AC input mains source is supplied at Q1 and converted into a DC source.
This DC source feeds a DC/DC Bidirectional Battery Converter (that ensures the battery to remain
charged at all times) and at the same time feeds the Inverter that converts the DC source into a clean
and input independent AC source. The battery powers the load through the bidirectional battery converter and through the inverter in case of an AC input mains power failure. In case of Inverter
unavailability or excessive overload, the load may also be powered from an external AC Bypass source
through input isolator Q2 and the static bypass. Besides this, if maintenance or repair of the UPS is
necessary, the UPS can support the load through the internal and manually controlled maintenance
bypass isolator Q3. With the exception of the maintenance bypass isolator, all the isolators shown are
closed during normal UPS operation.
Bypass Side
Bypass Isolator Q 2
N
Input
Mains
Supply
Rectifier
Input
Isolator
Q1
UPS Module
DC Bus
Inverter
Input
Static
Switch
Battery
Converter
1
Battery
Circuit
Breaker
CB
2
Battery
75
Static Switch
Output
Isolator
Q5
UPS
Output
Operation
6.1.1
Split-Bypass Input
Figure 63 illustrates the Liebert NX UPS in what is known as the split-bypass configuration
wherein a separate power switch to a dedicated bypass power source that also feeds the maintenance
bypass line connects the static bypass line. Where a separate power source is not available, the bypass
and rectifier input supply connections are linked.
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
Socket Outlet
One single-phase Shuko-type universal outlet of 3A current handling capability provides nominal
UPS output voltage of up to 3A current capacity for the ease of testing, commissioning & servicing of
the UPS.
76
Operation
6.2
Qin UPS2
Qin UPS3
Qin Ext Byp
SUPPLIED BY OTHERS
INPUT MAINS SUPPLY
Q1
Q1
Q1
UPS1
UPS3
UPS2
RECTIFER
RECTIFER
CHARGER
RECTIFER
CHARGER
CHARGER
INVERTER
INVERTER
Q2
INVERTER
Q2
Q2
Q3
Q3
Q3
Q5
Q5
UPS1 OUTPUT
Q5
UPS2 OUTPUT
UPS3 OUTPUT
Qout UPS1
Qout UPS3
Qout UPS2
Distribution Cabinet
Qout
BYP
Further, single unit or 1+N groups may be configured as distributed redundant systems with independent outputs that nevertheless are synchronised through a Load Bus Synchroniser (LBS) so that
critical loads can be seamlessly transferred from one system to another. See 6.3 - Modes of Operation for more information.
6.2.1
77
Operation
6.2.2
6.3
Modes of Operation
The NX UPS is an on-line, double-conversion, reverse-transfer UPS that permits operation in these
modes:
6.3.1
Normal Mode
Battery Mode (Stored Energy Mode)
Auto-Restart Mode
Bypass Mode
Maintenance Mode (Manual Bypass)
ECO Mode
Parallel Redundancy Mode
Hot-Standby Mode
Frequency Converter Mode
Normal Mode
The UPS inverter continuously supplies the critical AC load. The rectifier/charger derives power from
the AC mains input source and supplies DC power to the inverter while simultaneously FLOAT or
BOOST charging its associated backup battery.
6.3.2
6.3.3
Auto-Restart Mode
The battery may become exhausted following an extended AC mains failure. The inverter shuts down
when the battery reaches the End Of Discharge voltage (EOD). The UPS may be programmed to
Auto Recovery after EOD after a delay time. This mode and any delay time are programmed by the
commissioning engineer.
78
Operation
6.3.4
Bypass Mode
If the inverter overload capacity is exceeded, or if the inverter becomes unavailable for any reason,
the static transfer switch will perform a transfer of the load from the inverter to the bypass source,
with no interruption in power to the critical AC load. Should the inverter be asynchronous with the
bypass, the static switch will perform a transfer of the load from the inverter to the bypass with interruption in power to critical AC load. This is to avoid paralleling of unsynchronised AC sources. This
interruption is programmable but typically set to be less than 3/4 of an electrical cycle, e.g., less than
15ms (50Hz) or less than 12.5ms (60Hz).
6.3.5
6.3.6
6.3.7
6.3.8
Hot-Standby Mode
This is an alternative 1+1 redundancy application that ensures higher availability or better usage
control or both. Two UPS are connected in Hot Stand By mode as follows: UPS 1connects to the critical load, and UPS 2 connects to the bypass of UPS 1. The remaining AC inputs are connected to the
incoming AC mains supply. UPS 1 synchronises to the output of the UPS 2 ensuring uninterrupted
load transfer from UPS 1 to UPS 2 or vice versa. This ensures that any specified load is supplied by a
UPS while still providing a bypass path to cater for overloads. Further, the system can also be programmed to reverse UPS1 between Normal and Bypass Modes so that each UPS is equally utilised.
This interval is programmable from 1 to 4,320 hours (180 days).
6.3.9
79
Operation
6.4
6.4.1
Normal Function
Constant charging currentCurrent can be set up to limit charging power.
Constant boost voltage (if applicable)Voltage of boost charging can be set as required by the
type of battery.
For Valve Regulated Lead Acid (VRLA) batteries, maximum boost charge voltage should not
exceed 2.4V / cell.
Float ChargeVoltage of float charging can be set as required by the type of battery.
For VRLA, float charge voltage should be between 2.2V to 2.3V.
Float Charge Temperature Compensation (optional)A coefficient of temperature compensation can be as required by the type of battery.
End of discharge protection (EOD)If the battery voltage is lower than the EOD, the battery
converter will shut down and the battery is isolated to avoid further battery discharge. EOD is
adjustable from 1.6V to 1.75V per cell (VRLA) or 0.9 to 1.1 V per cell (NiCd).
Battery Low Warning TimeAdjustable between 3 and 60 minutes. The default is 5 minutes.
6.4.2
6.5
Operating Procedures
7.0
OPERATING PROCEDURES
!
WARNING
7.1
Introduction
Following installation and commissioning by an authorised service engineer, the UPS will operate in
one of the modes described in 6.3 - Modes of Operation. This chapter describes the various procedures available for the operator to intervene with the UPS mode of operation including starting up,
transferring load to bypass and shutting down.
NOTE
All the user controls and indicators mentioned in these procedures are identified in 8.0 Operator Control Panel and Display.
All power switches mounted inside the cabinet and accessible after opening the key-locked front
door are shown in Figure 63 and described in 7.0 - Operating Procedures.
7.2
81
Operating Procedures
In multi-module systemsperform each step of the procedure in every UPS module before proceeding to the next step.
WARNING
1. Open the UPS door to gain access to the main power switches.
2. Close Bypass input power switch Q2 and UPS output power switch Q5.
Close also any external output isolation switches, where used.
The LCD becomes active and after initialization, the UPS output is powered from the bypass,
with the bypass and load indicators turned on.
The UPS Mimic LED's will indicate (refer to Figure 67):
# LED
LED Function
Status
Bypass indicator
Green
Output indicator
Green
Battery indicator
Red
Alarm indicator
Amber / red
LED Function
Status
Rectifier indicator
Green
Battery indicator
Off
Bypass indicator
Off
Inverter indicator
Green
Output indicator
Green
Alarm indicator
Off
82
Operating Procedures
7.3
7.4
15% of the rated load power is supplied by the battery and the balance by the AC input mains. There
are two Battery tests to select from:
Maintenance testverifies battery integrity and leads to a 20-percent battery discharge.
Battery Capacity testverifies the batterys precise capacity and leads to a full battery discharge
(until Battery Low alarm).
The battery test procedures are password-controlled and menu-driven. The test is immediately terminated in the event of a battery or a mains failure and the total load power is supported from the
remaining source without interruptions.
The tests can be carried out from the UPS control panel by the operator when the following conditions
are satisfied:
The load must be between 20% and 100% of rated UPS capacity
The battery must have been float charging for 5 hours or more.
7.4.1
Test Procedure
1. Select Commands window on the UPS control panel.
Use the right or left arrow keys to navigate to the Commands window.
2. Select desired Test.
Use page (F1) and up / down arrow keys (F2, F3) to highlight the desired test. Press enter (F4).
When prompted, enter each password digit with up arrow (F2) and use right arrow (F3) to access
next field. Press enter (F4) when all digits have been entered.
3. Wait until the test completes.
This tests updates the battery information used to calculate the expected back-up time (displayed
during AC input failure) and the battery capacity percentage when compared to a new battery
(displayed in normal mode).
4. Stop test.
If required, the test may be stopped before completion by selecting Stop Test in the Commands
window.
For more details on how to operate the UPS control panel refer to 8.0 - Operator Control Panel
and Display.
83
Operating Procedures
7.5
UPS Self-Test
The UPS test procedure checks the control functions of the UPS, the mimic flow chart LEDs and the
audible alarm. This self-test is password controlled and menu driven. It can be carried out from the
UPS front panel by the operator and takes 5 seconds.
7.5.1
7.6
CAUTION
1. Press INVERTER OFF direct access key on the UPS front panel.
The UPS inverter will shut down and the load is supplied through the Static Bypass supply.The
UPS Mimic indicator Inverter ON (4) will extinguish, the Status LED (6) turns on.
2. In Single module or 1+1 redundant multi-module UPSClose the internal maintenance
bypass power switch Q3 and any external maintenance bypass switch, if used.
3. In 1+N redundant or 1+1 capacity multi-module UPSClose the external maintenance switch
only.
4. The Maintenance Bypass supply is now in parallel with the UPS Static Switch supply.
5. The display window will show messages reflecting the actions taken (i.e. Maintenance Bypass
closed, etc.).
6. Open output power switch Q5.
This ends the Bypass Procedure. The load is now powered directly from the Maintenance Bypass
supply.
NOTE
The load equipment is NOT protected from AC supply aberrations.
Proceed with the following steps to shutdown the rectifier and battery.
84
Operating Procedures
7. Press the EPO (Emergency Power Off) button at the UPS front panel of this UPS module only.
This will disable further Rectifier, Inverter, Static Switch and Battery operation. This will not
affect the manual maintenance bypass power switch.
NOTE
Do not press any remote EPO button.
8. Open the Rectifier input power switch Q1 and Static bypass input power switch Q2
9. When an external battery is connected, open external battery circuit breaker. This breaker is
located inside the battery cabinet (if used) or is otherwise adjacent to the battery racks
All mimic panel LED indications and messages will extinguish as the mains driven internal
power supplies decay.
The load is now powered from the maintenance bypass supply and the UPS is completely
shut down.
WARNING
Figure 65 Example of configuration for single UPS with external Maintenance Bypass Cabinet
External Maintenance Bypass Cabinet
U3/V3/W3/N3
QF3
U5/V5/W5/N5
QF2
QF4
U4/V4/W4/N4
U6/V6/W6/N6
Q3
Q2
Q5
Q1
U1/V1/W1/N1
Supplied
by Others
U2/V2/W2/N2
UPS
CB
85
Operating Procedures
7.7
7.7.1
Figure 66 Typical 1+N system block diagram with common input supply, with separate batteries and
optional output / bypass distribution panel
Supplied
by Others
Input Mains
Input Mains
Q1
Q1
UPS1
UPS2
Rectifier
Charger
Rectifier
Charger
Inverter
Inverter
Q2
Q2
Q3
Q3
Q5
Q5
Q1EXT
QUPS
Q2EXT
Distribution Cabinet
QBYP
To Load
1. Turn Off inverter.
2. Open External Output isolator (Q1ext or Q2ext).
The UPS enters Isolation Status automatically, parallel signaling and communication becomes
masked, and output becomes inhibited.
3. Power Off unit for maintenance.
4. Power On unit.
5. Unit enters Test Mode by configuration software setting.
6. Diagonosis or testing.
7. The UPS exits Test Mode by configuration software setting.
Output becomes inhabited because of Isolation Status.
8. Return all switches to the Normal position.
9. Close External Output isolator (Q1ext or Q2ext).
The UPS exits Isolation Status automatically, parallel signaling and communication recovers,
86
Operating Procedures
7.7.2
WARNING
87
Operating Procedures
7.8
WARNING
1. Open the UPS door to gain access to the main power switches.
2. Open (or confirm disabled) maintenance bypass power switch Q3
3. Close input bypass power switch Q2 and UPS output power switch Q5.
(Close also any external output isolation switches, where used). The LCD display becomes active.
4. Close the Rectifier AC Input Power Switch Q1.
The Rectifier indicator flashes on the UPS mimic panel during the startup of rectifier and
becomes steady green once the rectifier reaches normal operation state after about 30s.
5. Close external battery circuit breaker QF1 (where an external battery is used). This breaker is
located inside the battery cabinet (if used) or is otherwise adjacent to the battery racks
6. Following battery availability being detected by the UPS, the red battery indicator extinguishes
moments after when the battery charger starts operation.
7. Press INVERTER ON button for two seconds.
The inverter will start up and the inverter indicator flashes while it synchronises to the load voltage frequency. After the inverter is ready, the UPS connects to the load, the inverter indicator
becomes steady green and the output indicator turns green.
8. Check that no Warning message is displayed in the top right corner of the LCD Monitor and the
status of the indicators as follows:
# LED
LED Function
Status
Rectifier indicator
green
Battery indicator
off
Bypass indicator
off
Inverter indicator
green
Output indicator
green
Alarm indicator
off
88
Operating Procedures
7.9
CAUTION
The following procedure will switch off all power to the load equipment.
1. Press the EPO (Emergency Power Off) button at the UPS front panel only. This will disable
Rectifier, Inverter, Static Switch and Battery operation. The Load will be de-energised.
NOTE
Except in an emergency situation, do not press any remote EPO button.
2. Open the UPS door to gain access to the main power switches.
3. Open the Rectifier input power switch Q1
4. Open external battery circuit breaker (where an external battery is used). This breaker is located
inside the battery cabinet (if used) or is otherwise adjacent to the battery racks
5. Open Output power switch Q5
6. Open bypass input power switch Q2
7. Ensure maintenance bypass power switch Q3 is open.
8. All mimic panel LED indications and messages will extinguish as the mains driven internal
power supplies decay.
9. To completely isolate the UPS from the AC supplies, the main external power input isolator (both
isolators, where split supplies are provided for rectifier and bypass) and external output isolator
must be opened and tagged with warning labels accordingly.
WARNING
7.10
89
Operating Procedures
7.11
Reset After Shutdown for Emergency Stop (EPO Action) or Other Conditions
Once all appropriate measures have been taken to correct the problem indicated by the alarm message appearing on the operator control panel display, carry out this procedure to restore the UPS to
regular operation following an EPO action or for the following reasons: Inverter Overtemperature,
Cut-off Overload, Battery Overvoltage, excessive switching (BYP: XFER COUNT BLOCK), etc.
When the user confirms that the fault is cleared & the remote EPO signal is not active:
1. Press the FAULT CLEAR button to let the system exit the Emergency Off state.
2. Press the INVERTER ON button on the right side of the operator control panel for longer than
2 seconds.
NOTE:
UPS manufactured before March 2006 may first require a full power down, i.e., manual
opening of the input isolators, for the "Fault Clear" to take effect
NOTE
The rectifier will start again, and the bypass will begin to power the load (for units with
internal battery contactor installed, the battery contactor will close). The Rectifier indicator
flashes while the rectifier is starting up. When the rectifier enters the normal operation state
(about 30 seconds), the rectifier indicator turns green.
NOTE
The rectifier will be turned On automatically when the overtemperature fault disappears at 5
minutes after the disappearance of overtemperature signals.
After the EPO button is pressed, if the input utility is removed, the UPS will shut down completely.
When input utility returns, if the Bypass input power switch (Q2) and UPS output power switch (Q5)
are closed, the UPS will startup on Bypass. There will be power at the output terminals of the UPS.
7.12
WARNING
If the internal Manual Bypass Power Switch (Q3) is closed and input utility is present, there
will be power at the output terminals of the UPS.
Auto Restart
When the main and bypass sources fail, the UPS draws power from the battery system to supply the
load until the batteries are depleted. When the UPS reaches its end of discharge (EOD) threshold, it
will shut down.
The UPS will automatically restart and enable output power:
After utility power is restored
If Auto Recovery after EOD Enabling is enabled
After the Auto Recovery after EOD Delay Time expires (the default delay is 10 minutes) .
If the Auto Recovery after EOD Enabling feature is disabled, the user may restart the system manually by pressing Fault Clear button.
90
Operating Procedures
7.13
Language Selection
The LCD menus and data display are available in 12 languages: Chinese, Dutch, English, French,
German, Italian, Japanese, Polish, Portuguese, Russian, Spanish and Swedish.To select a different
language than the one being displayed:
1. From the main menu, press the F1 (shift) key to move the cursor to the menu at the top of the
screen.
2. Press F2 and F3 (left and right arrows) as needed to select the Language menu.
3. Press F1 (shift) to move the cursor to the data and settings area of the LCD.
4. Use F2 and F3 (up and down) to select the required language.
5. Press the F4 (enter) key to accept the language selection.
6. Return to the main menu by repeatedly pressing F1 (ESC) as needed; all text on the LCD will now
be displayed in the selected language.
7.14
7.15
Command Password
Password protection is used to limit the control functions accessible to the operator. The default password is 12345. This password provides access to UPS and battery test functions.
91
8.0
8.1
Introduction
The operator control panel and display is located on the front door of the UPS. The panel is the access
point for operator control and monitoring of all measured parameters, UPS and battery status and of
event and alarm logs.
Status
Liebert NX
200kVA 3X3
2005-10-22
Single
Bypass
17:32:20
Normal
Output
L1-N/L2
L1-N/L2 voltage (V) 229.5
L-N current (A)
24.5
Frequency (Hz)
49.97
L-L voltage (V)
397.5
Power Factor
0.99
Rotary SW. normal pos.
Manual turn on
Normal mode
Load
L2-N/L3
229.5
24.5
49.97
397.5
1.00
07-07
07-07
07-07
L3-N/L1
229.5
24.5
49.97
397.5
0.99
EPO
INVERTER ON
INVERTER OFF
FAULT CLEAR
SILENCE ON /OFF
17:24
17:29
17:30
?
F1
Table 12
F2
F3
F4
HELP
Component #
Button
Function
Function
EPO
Inverter ON
Bypass Input
Inverter OFF
Fault Clear
Reset button
Silence On/Off
F1-F4, Help
92
8.1.1
Flashing
Green
Red
Rectifier Failed
Off
Table 14
Battery indicator2
Green
Flashing
Green
Red
Off
Table 15
Bypass indicator3
Green
Red
Bypass not available, out of normal range or Static bypass switch fault.
Off
Table 16
Inverter indicator4
Green
Flashing
Green
Red
Inverter failed
Off
Table 17
Load indicator5
Green
Red
Off
Table 18
8.1.2
Rectifier indicator1
Green
Normal Operation
Yellow
Red
Single beep
One beep
per second
Continuous
beep
93
8.1.3
Inverter ON
Inverter OFF
Fault clear
Silence ON/OFF
Toggle type buzzer mute. Any new fault re-enables the buzzer.
Press and hold Direct Access key briefly until acknowledged by a single beep.
8.1.4
Key
F1
F2
F3
F4
Help
Window Type 1
LEFT
RIGHT
UP
DOWN
Window Type 2
ENTER
HELP
ESC
Escape
Liebert NX
200kVA 3X3
2005-10-22
Unit #1
Bypass
Main
A(AB)
220
20.5
50.1
380
0.99
Vphase V
Iphase A
Freq. Hz
Vline V
P.F.
17:32:20
Normal
Output
B(BC)
220
20.5
50.1
380
0.99
C(CA)
220
20.5
50.1
380
0.99
01-12 12:28:16
01-12 12:30:06
01-22 12:30:16
?
F1
F2
F3
94
F4
HELP
1 - UPS System
Window
2 - UPS Menu
Window
3 - UPS Data
Window
4 - Current Record
Window
5 - Keypad Window
The function of keys F1 to F4 is shown by a self-explanatory icon as appropriate for the particular
window. As shown in Figure 68 above, pressing F1 moves the cursor (resting in OUTPUT) from the
UPS Menu Window (2) to current record window (4) where it would first rest in Input breaker closed.
In a similar manner, pressing F2 would move the cursor from the Output data window to the Bypass
data window.
The summary menu tree is shown below. Refer to 8.2 - All Status and Event Messages Displayed
on the UPS Front Panel for a detailed description of each menu item.
Figure 69 Menu tree
Mains (input)
TX Input *
Bypass
Output
TX Output **
Load
System
Battery
Records
Sout (kVA)
Pout (kW)
Qout (kVAR)
Loadlevel %
Crest factor
Sout (kVA)
Pout (kW)
Qout (kVAR)
Single unit, no
parallel data
(history log)
Language
Settings
Command
Version
(Choices for
display)
Display contrast
Date format set
Date & time
Comm1 baud rate
Comm2 baud rate
Comm3 baud rate
Communication address
Communication mode
Callback times
Phone No.1
Phone No.2
Phone No.3
Command password
UPS version
UPS model
95
8.1.5
Description
Explanation
Liebert NX
2005-10-22
12:30:36
200kVA-3x3
(Configuration)
(Status)
Normal, Warning or Fault
Mains
(input)
TX Input
Bypass
Output
TX Output
Load
Explanation
Phase voltage
Phase current
Frequency (Hz)
Input frequency
L-L voltage (v
Line-line voltage
Power factor
Power factor
Phase voltage
Line-line voltage
Phase voltage
Frequency (Hz)
Bypass frequency
Line-line voltage
Phase voltage
Phase current
Frequency (Hz)
Input frequency
Line-line voltage
Power factor
Power factor
Phase voltage
Line-line voltage
Sout (kVA)
Pout (kW)
Qout (kVAR)
Loadlevel %
Crest factor
96
Table 22
Menu
Type
System
Battery
Explanation
Sout (kVA)
Pout (kW)
Qout (kVAR)
When configured as a single unit, UPS has only native load, no system
load.
Battery disconnected
Records
(history log)
Language
Display contrast
Choose the format for date display: M/D/Y, D/M/Y, M/D/Y, Y/M/D
Settings
Command
(start/stop
battery &
system
tests)
Version
Communication address
Communication mode
Callback times
Phone No.1
Phone No.2
Phone No.3
Command password
System test
This is a self-test of the UPS. When the user activates this function, a
pop-up window appears about 5 seconds later to show the results.
Stop testing
Freshening Charge
This command will allow a temporary Equalize charge for the batteries.
This charge is configurable for 1 to 36 hours
UPS version
Provides UPS firmware version numbers for the inverter, rectifier and
software display board.
UPS model
97
8.2
All Status and Event Messages Displayed on the UPS Front Panel
This is the complete list of UPS events and status messages supported for display in either the Record
window (Historic data) or in the Current window (Prevailing data) as described in 8.1.4 - LCD Monitor and Menu keys.
Table 23
UPS messages
Message
The CAN communication between different UPSs within a parallel system fails.
1.Check if there are some UPSs not powered on in the parallel system. If so, power
on these UPSs and check if the alarm disappears.
2. Press Fault Clear push button.
Battery Overtemp.
The Battery temperature is over limit. Check the battery temperature and ventilation
Ambient Overtemp.
The Ambient temperature is over limit. Check the ventilation of UPS room.
Battery Fault
Replace Battery
Before the end of discharge, battery undervoltage pre-warning should occur. After
this pre-warning, battery should have the capacity for 3 minutes discharging with full
load. The time is user-configured from 3 to 60 minutes.
Shut down the load in time.
Inverter turned off due to low battery voltage. Check the utility failure and try to
recover it.
Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown.
Check the input line-to-neutral voltage amplitude of rectifier.
Mains Undervoltage
Rectifier Fault
Rectifier Overtemp.
The temperature of heat sink is too high to keep the rectifier running.
The UPS can recover automatically. Check the environment and ventilation.
Rectifier Overcurrent
Rectifier is overloaded.
98
Table 23
UPS messages
Message
Bypass Abnormal
Inverter Asynchronous
This alarm is triggered by an inverter software routine when the inverter and bypass
waveforms are misaligned by more than 6 degrees in phase. This alarm resets
automatically once the condition is no longer true.
1. First check if the alarm Bypass unable to trace or Bypass abnormal occurs. If
so, solve it first.
2. Verify the waveform of the bypass voltage. If it is too distorted, ask the customer
to verify and seek any possible measurements.
Inverter Fault
Inverter Overtemp.
The temperature of the inverter heat sink is too high to keep inverter running.
This alarm is triggered by the signal from a temperature monitoring thermostat on
the inverter bridge heat sink.
The UPS will recover automatically after a 5 minute delay from the disappearance
of the overtemperature signal.
If the overtemperature condition is true, then check for and verify:
1. high ambient air temperature.
2. blocked cooling airway.
3. any fan failure.
4. prolonged inverter overload
Fan Fault
At least one of the static switches of inverter side is open or short circuit. This fault is
locked until power off.
At least one of the static switches of bypass side is open or short circuit. This fault is
locked until power off
Operation Invalid
At least one of the inverter output fuses is blown. Inverter shuts down. Load
transfers to bypass.
The UPS is confirmed to be overload when the load arises above 105% nominal
rating.
The alarm automatically resets once the overload condition is removed.
1. Confirm that the alarm is true by checking the load percent indicated on the LCD
panel to determine which phase is being overloaded.
2. If the alarm is true, measure the actual output current to verify that the indications
are valid.
Disconnect unnecessary load and ensure the safety. In a parallel system, a severe
load sharing error can also leads to the alarm.
99
Table 23
UPS messages
Message
The UPS parallel system is confirmed to overload when the total load arises above
105% nominal rating for the set basic number of UPSs. The alarm automatically
resets once the overload condition is removed.
1. Confirm that the alarm is true by checking the system load percent indicated on
the LCD panel to determine which phase is being overloaded.
2. If the alarm is true, measure the actual output current to verify that the indications
are valid.
Disconnect unnecessary load and ensure the safety. In a parallel system, a severe
load sharing error can also leads to the alarm.
A transfer to bypass occurred due to a large step load. The UPS should recover
automatically. Turn on connected equipment in sequential order to reduce the step
loading of the inverter.
Transfer Time-out
The load is on bypass power due to excessive number of transfers that occurred
within the last hour.
The UPS will recover automatically and will transfer the load back to inverter power
within an hour.
UPS modules within a parallel system are not sharing the load current equally.
DC Bus Abnormal
DC input voltage to inverter beyond limits. Inverter shuts down. Load transfers to
bypass.
System Transfer
The whole paralleled UPS system transferred to bypass at the same time. This
message will appear on the UPS which passive transfer to bypass
Malfunction of the paralleling control circuits of this UPS module. Can cause
System Transfer to bypass.
Rectifier, inverter and battery converter were shutdown because DC bus voltage is
too high. Check whether there is a fault in rectifier side. If no, then check whether
overload occurs. Restart the inverter after resetting the fault
Bypass current is over limit above 135% rating. The UPS just alarms and does
nothing.
LBS Active
Load Bus Synchronisation is active. The UPS is acting as an LBS master or slave in
a dual bus configuration.
100
Table 23
UPS messages
Message
EPO
Emergency Power Off direct access key pressed or external command received
Transfer Confirm
Transfer Cancel
Prompt to press ESC key to avoid that an interrupted load transfer to bypass will
happen.
Prompt to press enter key to acknowledge that the UPS will be disconnected from
other paralleled UPS modules.
Prompt to press enter key to acknowledge that the all paralleled UPS will be
disconnected from the load.
Fault Reset
Alarm Silence
Turn On Fail
Inverter failed to turn on when Inverter On direct access key was pressed. This may
be as a result of Invalid Operation (Maintenance bypass on) or DC bus or rectifier
not ready.
Alarm Reset
Bypass Mode
Normal Mode
Load supplied from Inverter output through double conversion of the AC mains input
supply.
Battery Mode
Load supplied from Inverter output through double conversion of the Battery supply.
Load supplied from Inverter output through shared double conversion of the AC
mains input supply and of the Battery supply.
UPS Shutdown
Generator Connected
Generator active signal received. Source share mode may be activated pending
UPS settings.
BCB open
BCB closed
Battery Discharging
Inverter in Setting
Rectifier in Setting
Battery Reverse
No Battery
Table 23
UPS messages
Message
Auto start
After UPS was shutdown at EOD, inverter auto starts when utility restore
LBS abnormal
LBS is abnormal
The inverter firmware does not match with the rectifier firmware.
Input Fuse
Fail Internal AC Input Fuse to Rectifier Failed. Rectifier shuts down. Battery
discharges. Not applicable for 30-40kVA models.
Overheating of Rectifier input filter choke. Rectifier shuts down. Battery discharges.
Balancer Fault
Internal VDC(+) and VDC(-) off-set by over 50V exceeding the Inverter DC offset
compensation capacity. Inverter shuts down. Load transfers to bypass.
Internal Inverter DC off-set balancing IGBT current rating exceeded 300%. Inverter
shuts down. Load transfers to bypass.
Balancer overtemp.
Inverter voltage offset control choke overheated. Inverter shuts down. Load
transfers to bypass.
Inverter output filter choke overheated. Inverter shuts down. Load transfers to
bypass.
Battery converter output voltage beyond limits or battery fuse failed. Battery
converter shuts down. Battety backup not available.
Battery converter overloaded. Battery converter shuts down. Battery backup not
available.
Output Disabled
102
8.3
Prompt
Meaning
The total load must be less than the capacity of one unit
to allow a parallel system to perform an interrupted
transfer from bypass to inverter.
No action required
103
8.4
Help information
Select the current record window
Select the previous menu item
Q3
Q2
Q5
Q1
F1
8.5
F2
F3
F4
HELP
Liebert NX
200 kVA-3x3
2005-05-22
UNIT #1
12:30:36
NORMAL
F1
F2
F3
104
F4
HELP
9.0
9.1
Protection
9.1.1
9.1.2
Seismic Anchors
Seismic anchors avoid or lessen the damage caused by a possible earthquake or vibration and ensure
that the UPS does not overturn or move laterally under such a situation.
Table 25
UPS
Anchor Width
mm (in)
Anchor Length
mm (in)
30-120kVA
500 (19.7)
83 (3.3)
140-200kVA
750 (29.5)
83 (3.3)
The Seismic Anchor classification when bolted into a suitable concrete slab, exceeds the requirements
of Level 2, Table 2 IEC60068.3.3 and complies with UBC 1994, Seismic Zone 4 for strong to very
strong earthquakes
9.1.3
9.1.4
105
1
2
3
GND IN P12
Blue
Green
Red
TMP-2
Temperature
Transport
P12 OUT
GND
4
3
2
Contactor
J12-33
J12-34
Auxiliary Contact
Main Contact
OT6-4 LM35
Contactor
Control Coil
+
Batt-P
Battery Black-Start
Board
X2-1
X2-2
Battery
Cabinet
P
C
Monitor Board
-U2
Detection Board
-M4
NO
Manual Press-Button
(AB6M)
Soft-Out
X1-2
2 3
J15-1
J15-2
X1-1
Soft-In
Batt-N
+
Batt-P
X7
P-Bus
N-Line
Black-Start Resistor
P-Bus
N-Line
N
Black-Start LED
AL6-M
Batt-N
UPS
NOTE
Battery contactor opens after Inverter shutdown at end of battery discharge. Battery Start
settings disable the end of discharge trip command to external battery circuit breaker.
9.1.5
Inductor
Value (uH)
30/ 40 kVA
70x100x140
(2.8x3.9x5.5)
122
60/80 kVA
140x100x200
(5.5x3.9x7.9)
65
100/120kVA
210x100x250
(8.3x3.9x9.8)
40
140/160kVA
160x190x240
(6.3x7.5x9.4)
26
200kVA
160x190x240
(6.3x7.5x9.4)
22
UPS
Three bypass current sharing inductors are assembled within each UPS cabinet without requirement
of additional footprint. The resulting degree of unbalance is typically less than 20% of the rated system current depending on the external cable configuration. Cable lengths from the Bypass supply to
each UPS module and from the UPS module output to the paralleling point should be kept as identical as possible.
106
UPS 1
N
N2
U3
U2
Input
Output
V3
V2
W3
W2
Q2
Bypass Current
Sharing Induct.
Static Switch
107
Q5
9.1.6
Definition
21
Common
22
NC
24
NO
The Battery ground fault detection set contains one CT (current transformer) and one DC sensitive
residual current monitor. The connection of this set for UPS is illustrated as follows.
Figure 74 Battery ground fault detection set connections
Current
Transformer
W1-A358
Battery
BCB or
Contactor
X
Batt-N
Socket
Output
Phase
Output
Neutral
K1
K2
I2
Monitor Board
-U2
I2
A1
11
4 +12V
A2
14
Battery Ground
Fault Detection
Resys B470
(AC230)
BtG
The Battery Ground Fault Detection Set is assembled within the UPS cabinet.
108
IN DRY-X3
UPS
9.1.7
Bracket
Sems screw
9.1.8
Bracket
109
9.2
Location
Location
Top Bay
Mid Bay
Bottom Bay
Gland plate
for cable exit
Notes:
a) All Intellislot cards are supported in any bay.
b) Port sharing is:
- PERMITTED between RS232-x DB9 devices and Relay /
Multiport4 Intellislot cards (i.e., Serial Multilink software
will work from RS232-1 DB9 also when relay card is
inserted in the top bay.
- NOT PERMITTED between RS-232-x D-B9 devices and
OCWeb / OC485 cards (i.e., Serial MultiLink software will
not work from RS232-1 DB-9 when OCWeb card is inserted
in the top bay.
c) Monitor board firmware version will be m131 or greater.
The version may be verified from the UPS LCD (refer to
8.0 - Operator Control Panel and Display).
110
9.2.1
111
9.2.2
Relay Card
The Relay card provides voltage-free contact closures for remote monitoring of alarm conditions.
Delivering On Battery, On Bypass, Low Battery, Summary Alarm, UPS Fault and On UPS signals,
the easy-to-install card integrates with AS/400 computers (additional cable required) and other relay
contact monitoring systems.
The Relay card is rated for 24 VAC/VDC at 1A and supported in any of the three NX Intellislot bays.
Table 28
Pin
Operation
UPS Fault
2-3
Not Used
UPS Fault
Summary Alarm**
Summary Alarm**
Not Used
10
Low Battery
Closed if battery is OK
11
Low Battery
12-13
Not Used
14
15
On UPS
16
On Battery
17
18
On Battery
19 23
Not Used
24
On Bypass
25
Not Used
Closed if ON BYPASS
**A Summary Alarm occurs when any of the following conditions exist:
Table 29:
#
Connection
Description
JP01
Pin 9 to Pin 17
JP02
Pin 7 to Pin 17
112
9.2.3
Multiport-4 Card
The Multiport-4 card provides 4 sets of voltage-free contact closures for remote monitoring of alarm
conditions UPS operation On Battery and battery low condition. A typical application is to allows a
maximum of four computer systems to simultaneously monitor the status (e.g., utility power failure /
low battery) of a single UPS.
This card is supported in any of the three NX Intellislot bays.
CPU
UPS
CPU
CPU
Table 30
Pin
Low Battery
Not Used
Not Used
Not Used
Not Used
Not Used
Utility Fail
113
9.2.4
Table 31
NX communication options
Physical
description
of port
Top
Intellislot
Middle
Intellislot
Bottom
Intellislot
9.2.5
Labeled
ID Name
of Port
Intellislot 2
(On Monitor Board)
Intellislot 1
(On Monitor Board)
Intellislot 3
(On Monitor Board)
On the UPS
LCD screen,
under Settings,
controlled by:
Comm 1
Comm 2
Comm 3
Monitoring
Devices
supported
Baud
rate
Multiport 4
any
Relaycard-int
any
OCWEB-LB
2400
Modbus/Jbus
2400
Multiport 4
any
Relaycard-int
any
OCWEB-LB
2400
Modbus/Jbus
2400
Multiport 4
any
Relaycard-int
any
OCWEB-LB
2400
Modbus/Jbus
2400
Comments
Top
DB9 port
RS232-1
Comm 1
Multilink Serial
9600
Bottom
DB9 port
RS232-2
Comm 2
Service
Software
(Reserved)
9600
114
Technical Specifications
Description
Normative reference
The above mentioned product standards incorporate relevant compliance clauses with generic IEC
and EN standards for safety (IEC/EN/AS60950), electromagnetic emission and immunity (IEC/EN/
AS61000 series) and construction (IEC/EN/AS60146 series and 60529). For more details, see below:
Description
Normative reference
The product standards in Table 32 incorporate relevant compliance clauses with generic IEC and EN
standards for safety (IEC/EN/AS60950), electromagnetic emission and immunity (IEC/EN/AS61000
series) and construction (IEC/EN/AS60146 series and 60529).
Table 33
Environmental characteristics
Unit of
Measurement
30
40
60
80
100
120
140
160
200
dBA
55
55
59
59
62
62
65
65
66
m (ft)
Operating Temperature
C (F)
0 to 40 (32 to 104)
Note: Battery life is halved for every 10C increase above 20C
C (F)
C (F)
Altitude of Operation
Relative Humidity
115
Technical Specifications
Table 34
Efficiency, AC/AC
Input and output voltage 400VAC, battery charged, full rated linear load
Unit of
Measurement
30
40
60
80
100
120
140
160
200
89
90
91
91
90.6
91.1
92.5
92.7
92.8
ECO Mode
%
94
94.8 94.3
95
95
95.6
Inverter Efficiency (DC/AC) (battery at nominal voltage 480VDC and full-rated linear load)
Battery Mode
%
93
93
94
94
94
94
95.5
95.7
95.7
94
94
94
kW
No Load
kW
L/sec
M3/hr
Table 35
3.0
3.6
4.7
6.3
7.9
9.5
10.8
11.8
14.5
1.5
1.6
2.0
2.6
3.5
4.3
7.0
7.6
9.9
1.3
1.4
1.9
2.4
3.0
3.7
4.9
4.9
333
333
1200
458
458
1650
500
500
1800
671
671
2415
5.6
721
2595
Mechanical characteristics
Unit of
Measurement
mm (in)
kg (lb)
Finish
Colour
IEC 60529
Protection Degree
30
40
60
80
100
120
140
160
200
Values listed are the mass of the units with options added (ground fault sensor, bypass share inductors and redundant fans).
Table 36
VAC
VAC
Hz
half load
kW/kVA
30
40
60
80
100
120
140
160
200
380/400/415 V
(three-phase and sharing neutral with the bypass input)
305V to 477V 304V to 208V (output de-rated from 99% to 70%)
50/60Hz (tolerance 40Hz to 72Hz)
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
27.2
35.9
53.3
71.0
88.8
107
122
139
174
32.9
43.0
64.6
85.2
107
128
159
182
228
39
52
77
103
128
154
177
201
252
48
62
93
123
154
185
231
264
330
3.5
Input power
rated 3
maximum 4
kVA
Input current
rated 3
maximum 4
Harmonic Current Distort (with
linear or non-linear balanced
load and at input THVD 2%)
Duration of progressive power
walk-in
1.
2.
3.
4.
A
THID
% FL
sec
Rectifier operates at any of the rated supply voltages and frequencies without further adjustment.
At 305V input mains, the UPS maintains the specified output voltage at rated load without discharging a previously charged battery.
EN 50091-3: at rated load and input voltage 400V, battery charged
EN 50091-3: at rated load and input voltage 400V, battery charging at maximum rated power.
116
Technical Specifications
Table 37
Unit of
Measurement
30
40
60
80
100
120
140
160
200
VDC
Nominal
Maximum
Minimum
V/cell
mV/C/cl
% V float
% C10
V/cell
V/cell
Battery Charge
V/cell
Boost Control
kW
5.1
6.7
10
13
17
20
23.8
27.2
34
13
17
25
33
43
50
60
68
85
1. For a battery capacity of 24Ah or that corresponding to a rated back-up time of 10 minutes, whichever is greatest.
2. At low input voltage the UPS recharge capability increases with load decrease (up to the maximum capacity indicated).
3. Maximum currents listed are for end of discharge voltage of 1.67 V/cell for 240 cells.
117
Technical Specifications
Table 38
Rated Power
(load pf 0.8 lag)
kVA
30
40
60
80
100
120
140
160
200
(load pf unity)
kW
24
32
48
64
80
96
112
128
160
kVA
24
32
48
64
80
96
112
128
160
Rated AC Voltage 1
Frequency 2
Overload
Fault Current
Non linear load capability
V (ac)
380/400/415 V
(three-phase, four-wire with neutral referenced to the bypass neutral)
Hz
50 / 60
% rated
% rated
% rated
100%
% rated
170%
152%
135%
1 (balanced load),
2 (100% unbalanced load),
Hz
Hz/sec
1 Hz/sec
selectable 0.1 to 3Hz/s (single UPS), 0.2Hz/sec (paralleled.UPS)
%V
(AC)
Synchronisation - Window
- Slew Rate (Max change rate of
synch frequency)
Inverter Voltage Tolerance
1.
2.
3.
4.
5.
6.
118
Technical Specifications
Table 39
Bypass input
Unit of
Measurement
Rated AC Voltage 1
V (ac)
30
40
60
80
100
120
140
160
200
380/400/415 V
three-phase four-wire, sharing neutral with the rectifier input and
providing neutral reference to the output
Rated current
380V
45
61
91
121
151
182
212
242
303
400V
43
58
87
116
145
174
202
230
288
415V
42
56
83
111
139
167
194
222
278
Overload capacity
Frequency 2
Hz
50 / 60
ms
% V (ac)
2.5, 5, 10 or 20 default 10
Synchronisation - Window
Hz
1.7 In
1.52In
1.35In
119
Locations
United States
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P.O. Box 29186
Columbus, OH 43229
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108 Gloucester Road, Wanchai
Hong Kong
852 2572220
Fax: 852 28029250
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