Waste Landfill CAT Equipment Selection Application
Waste Landfill CAT Equipment Selection Application
Waste Landfill CAT Equipment Selection Application
113.32642064344401%
Waste Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Landfill Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Municipal Solid Waste Landfills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction and Demolition Landfills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bioreactor Landfills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous Waste Landfills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
3
3
3
3
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Landfill Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Gas and Leachate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compaction and Landfill Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guidelines to Achieving Compaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Techniques for Proper Compaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Landfill Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Landfill Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
6
6
8
8
Machine Profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Machine Matrix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Primary Landfill Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Landfill Compactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Track-Type Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Track Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Support Landfill Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wheel Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Integrated Toolcarrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic Excavator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wheel Excavator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wheel Tractor-Scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Articulated Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Motor Grader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Vibratory Soil Compactor/Soil Stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Skid Steer Loader and Multi Terrain Loader . . . . . . . . . . . . . . . . . . . . . . . . . 28
Backhoe Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Computer Aided Earthmoving System for Landfills (CAES). . . . . . . . . . . . . . 30
Systems Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Selection Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Machine Combinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
33
33
34
35
Worksheets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
36
37
38
40
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
References and Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Introduction
Waste
Landfills
About This Selection Guide
Scope
Landfill Types
Waste Information
300
205.2
251.3
8
214.3
200
6
151.6
150
121.1
100
4.50
88.1
4.46
4.64
4.60
3.66
3.25
2.68
238.3
250
50
0
1960
1970
1980
1990
1995
2000
2006
J
K
I
H
G
F
E
C
D
Source: HowStuffWorks.com
A
This cross-section drawing shows the structure of a municipal solid waste landfill.
The arrows indicate the flow of leachate.
A
B
C
D
E
F
Ground Water
Compacted Clay
Plastic Liner
Leachate Collection Pipe
Geotextile Mat
Gravel
Drainage Layer
Soil Layer
I Old Cells
J New Cells
K Leachate Pond
H
Landfill Operations
Guidelines to Achieving
Compaction
1
2
3
Third Pass / Fourth Pass
Compactor moves over
one wheel width
Makes one machine pass forward
Left side third pass
Right side first pass
Compactor returns same track
Left side fourth pass
Right side second
Pushing
Layering
Cover Material
lb/yd
1500
1000
kg/m
1000
Layer Thickness
750
Increasing
Density
500
500
250
0
0 1 2
3 4
6 7
8 9 10
Meters
0 1 2
Feet
3 4
5 6
7 8 9 10
Keep Track
Teamwork
Landfill Costs
The cost of running a landfill falls into
two categories: capital costs and daily
operational and maintenance costs.
Capital costs include:
Land acquisition
Building construction
Major equipment
Closeout costs (final cover, grading,
drainage and landscaping)
Daily operational and maintenance
costsinclude:
Administration and personnel
Equipment operation (fuel,
maintenance and depreciation)
Cover material
Landfill Safety
Compactor
816F2
X
P
P
826H
X
P
P
836H
X
P
P
Track-Type Tractor
D6K
P
A
D6N XL
X
P
A
D6T III
X
P
A
D7R 2
X
P
A
D8T
X
P
A
D9T
X
P
A
D10T
X
P
A
Track Loader
953D
X
P
P
963D
X
P
P
973C
X
P
P
Wheel Loader
924H Std. H.O.
X
924Hz Std. P.O.
X
928Hz Std. P.O.
X
930H Std. H.O.
X
938H
X
950H
X
962H
X
966H
X
972H
X
980H
X
P
Primary Application
ting
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Com
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S
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Machine Profiles
Machine Matrix
Before you can choose a machine or
work tool, you have to know the job.
What type of material will the machine
be handling? How much material?
Howoften does the job need performed?
The answers will determine the machine
characteristics you will consider: size,
lifting and pushing capacity and the
range of work tools it can use.
P
P
P
P
P
P
P
P
P
P
P
P
P
A
P
P
A
A
A
A
A
A
A
A
P
P
P
P
P
P
A
A
A
P
P
P
A
A
A
A
A
A
P
P
P
P
P
P
P
P
P
A
A
A
A
A
A
P
P
P
P
P
P
P
P
P
P
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
Auxiliary Application
Note: Consult your local Caterpillar dealer for Waste Handler packages and options available for the application and machine you are considering.
Primary Application
ting
Com
pos
ms
yste
Gas
S
edi
atio
Rem
ns t
ru c
Cel
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Util
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Wo
rk
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Sto
ific
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Den
s
Pus
hin
ler
tion
Machine Profiles
10
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
Auxiliary Application
Note: Consult your local Caterpillar dealer for Waste Handler packages and options available for the application and machine you are considering.
Primary Application
ting
po s
Com
yste
Gas
S
ed i
atio
ms
tion
Rem
ns t
ru c
Cel
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Util
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Wo
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Cov
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Sto
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Den
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Wa
ste
Han
d
ler
P
P
P
P
P
P
Machine Profiles
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
Auxiliary Application
Note: Consult your local Caterpillar dealer for Waste Handler packages and options available for the application .and machine you are considering.
11
Compactor
Primary Landfill Equipment
Landfill Compactor
Applications
1. Compacting
To maximize compaction density,
operate on level ground. This allows
the compactor to apply the greatest
weight to the waste. In turn, youll
run quicker cycles and handle more
waste each hour. Operating the
machine on slopes steeper than
four to one decreases
compaction efficiency.
Model
816F2
Engine Model
C9
ACERT
Flywheel Power
240 hp
179 kW
Operating Weight
52,793 lb
23 946 kg
Drum Width
3'4"
1.02 m
Width of Two Pass Coverage
14'9"
4.5 m
12
826H
C15
ACERT
340 hp
253 kW
81,498 lb
36 967 kg
3'11"
1.2 m
15'8"
4.78 m
836H
C18
ACERT
480 hp
358 kW
118,348 lb
53 682 kg
4'7"
1.4 m
18'7"
6.67 m
Note: Consult your Local Caterpillar Dealer for the packages and options available for the machine and
application you are considering.
Stay Safe
816F2
500
508
62.5
63.5
826H
800
813
100
102
836H
1,000
1016
125
127
All models are pushing refuse 61 m (200 ft) spreading and making 3 to 4 passes to compact. A pass is
defined as a machine traveling over refuse one time in one direction. Totals are based on an eight hour day.
Compaction Comparison
kg/m3
lb/yd3
1100
1800
1000
1600
900
1400
Density
800
700
1200
600
1000
500
800
400
300
200
100
0
600
400
200
0
TTT/TTL
816
826
836
Note: The above graph my be used as a rule of thumb for the compactive ranges of various types of equal
weight landfill machines if proper operating technique is employed. The density achieved will vary with
the type of waste being handled. The densities listed are maximum.
13
Track-Type
Tractor
Track-Type Tractor
Applications
1. Pushing
There are four steps when pushing
material: acquire the load, slightly
raise the blade, slide the load and
spread the load on a required area.
Tominimize track slip, use the
decelerator pedal to maintain control of
track slip on waste material. Limiting
the load size will also help eliminate
track slip (varies with load content
and density of material). Use blade
control to help efficiently move and
spread the load without slip. Slide
material with the blade-cutting edge
slightly elevated to minimize friction.
And in any application, always look in
reverse before moving in reverse. Its
simple yet important, especially when
reversing uphill or maneuvering around
vehicles, when visibility is limited.
14
2. Spreading
The key in this application is
spreading material in thin layers.
Thin layers result in maximum
compaction and faster cycles aswell
as a decrease in fuel consumption and
heat load. Layer height is determined
by type of waste, but layers should be
no more than 24 inches (0.6 meters),
depending on the weight of the
compactor. To achieve proper height,
roll the waste with the blade,
allowing flow below the blade. Also,
for best compaction, blend
materials. Apply dry waste to wet
areas or wet waste to dry areas.
Mixing waste helps bind materials
together to create optimum densities.
3. Handling cover material
Prior to applying cover material,
usethe Track-Type Tractor to track
over the waste. This flattens the
waste and binds the top surface,
which ultimately results in the use of
less cover material. When itstime
tospread cover, have the material
readily available and staged for
quick access. Spread cover to
maximum allowed layer depths. If
layers are too thinly spread, youll end
up using more cover material. In
addition, do notleave flagging
(material that protrudes from cover
layers).
Stay Safe
D6K
XL
WH
125 hp
93 kW
28,409 lb
12 886 kg
C6.6
ACERT
22 in
560 mm
14.2 in
361 mm
D6N
XL
D6T III
D7R 2
D8T
D9T
D10T
WH
WH
WH
WH
WH
WH
150 hp
200 hp
240 hp
310 hp
410 hp
580 hp
112 kW
149 kW
179 kW
231 kW
306 kW
433 kW
38,224 lb
56,620 lb
61,500 lb
85,150 lb
109,180 lb
144,968 lb
17 338 kg
25 736 kg
27 920 kg
38 660 kg
49 567 kg
65 764 kg
C6.6
C9
C15
C18
C27
ACERT
ACERT
3176C
ACERT
ACERT
ACERT
24 in
22 in
22 in
22 in
24 in
24 in
610 mm
560 mm
560 mm
560 mm
610 mm
610 mm
15.5 in
15.1 in
16.4 in
23.4 in
23.5 in
24 in
394 mm
383 mm
416 mm
618 mm
596 mm
615 mm
22.0 yd3
32.4 yd3
43.8 yd3
63.9 yd3
N/A
N/A
N/A
3
3
3
16.8 m
24.8 m
33.5 m
48.9 m3
3
3
3
3
3
7.8 yd
11.4 yd
18.4 yd
26.1 yd
37.6 yd
N/A
N/A
6.0 m3
8.7 m3
14.0 m3
19.9 m3
28.8 m3
3.5 yd3
4.13 yd3
* 5.65 yd33
N/A
N/A
N/A
N/A
3
3
2.7 m
3.16 m
4.32 m
Note: The D6R III has seven different WH machine configurations available.
Note: Not all Track-Type Tractors have full waste packages available. Check with your local Caterpillar Dealer for the WH package that best fits your
machine and application.
Note: * Denotes LGP Capacities
Model
Flywheel
Power
Operating
Weight
Engine
Model
Width of Std.
WHA Shoe
Ground
Clearance
U-Blade
Capacity
Semi-U
Blade
VPAT
Blade
15
Track Loader
Track Loader
Model
Refuse Bucket
Flywheel Power
Operating Weight
Engine Model
Width of Std. Track Shoe
Length of Track on Ground
Ground Contact Area
Track Gauge
953D
WH
3.5 yd3
2.7 m3
148 hp
110 kW
36,730 lb
16 656 kg
C6.6
ACERT
18.9 in
480 mm
91.4 in
2.3 m
3,565 in3
2.3 m3
71 in
1.80 m
963D
WH
5.5 yd3
4.2 m3
189 hp
141 kW
46,790 lb
21 224 kg
C6.6
ACERT
21.6 in
550 mm
101 in
2.57 m
4,340 in3
2.8 m3
72.8 in
1.85 m
973C
WH
7.25 yd3
5.58 m3
242 hp
178 kW
61,900 lb
28 140 kg
C-9
19.7 in
500 mm
115 in
2.9 m
4,542 in3
2.93 m3
82 in
2.08 m
*Note: Depending on the type of waste and application, Track Loaders have different WHA packages
available. Check with your local Caterpillar Dealer for the WHA package that best fits your
machine and application.
16
1. Pushing
The four basic steps of pushing
alsoapply when using a Track Loader:
acquire the load, slightly raise the
bucket, slide the load and spread the
load on a required area. To minimize
track slip, use the speed control.
Limiting the load size will also help
eliminate track slip (varies with load
content and density of material).
Efficiently move and spread the load
without track slip by using bucket
control. Slide material with the bucketcutting edge slightly elevated to
minimize friction. And in any
application, always look in reverse
before moving in reverse. Its a simple
tip, but especially important when
reversing uphill or maneuvering around
vehicles, when visibility is limited.
2. Spreading
The key in this application is spreading
material in thin layers. Thin layers
result in maximum compaction and
faster cycles as well as a decrease in
fuel consumption and heat load. Layer
height is determined by type of waste,
Stay Safe
Applications
17
Wheel Loader
18
Applications
1. Loading
When loading haul vehicles with
awheel loader, remember simple
safety tips theyre often the best.
Look in reverse before moving in
reverse and maintain constant
visibility with the haul vehicles
driver or operator and ground crew.
When its time to load, the load area
should be clean. Position the load
orstockpile close to the load-out area
when possible. Load in first gear for
tight cycles in order tomatch the
ground speed with hydraulics. The
proper gear also reduces wheel spin.
Load instraight lines. Plan the load
sequence. Use V-pattern loading,
which is loading the vehicle at a
45-degree angle tothe load area.
Tight V-patterns with less than one
and a half wheel revolutions take less
steering and result in faster cycles.
When loading heavier material like
medium-sized rocks or stumps, cushion
the bottom of the haul unit with a thin
layer of material. Distribute materials
evenly
980H
C15 ACERT
318 hp
237 kW
67,294 lb
30 519kg
924H
924Hz
928Hz
930H
Std. HO
Std. PO
Std. PO
Std. HO
Std. PO
Model
Engine
C6.6
C6.6
C6.6
C6.6
ACERT
ACERT
ACERT
ACERT
Max Net Power
130 hp
130 hp
150 hp
150 hp
97 kW
97 kW
112 kW
112kW
Operating Weight
25,644 lb
24,180 lb
27,699 lb
28,725 lb
11 632 kg
10 968 kg
12 564 kg
13 029 kg
938H
950H
962H
966H
972H
Model
C6.6 ACERT
Engine
C7 ACERT
C7 ACERT
C11 ACERT
C13 ACERT
Max Net Power
179.9 hp
197 hp
211 hp
262 hp
287 hp
Per ISO 9249
134.2 kW
147 kW
158 kW
195 kW
214 kW
Operating Weight
32,216 lb
40,435 lb
42,100 lb
52,254 lb
55,451 lb
15 071 kg
18 338 kg
19 365 kg
23 698 kg
25 148 kg
Note: Depending on the application that the machine will be used in, check with your local Caterpillar Dealer for WH packages or optional packages that
will provide you with the best operational efficiency.
(Std. HO) = Standard Hook-On
(Std. PO) = Standard Pin-On
19
Integrated
Toolcarrier
Integrated Toolcarrier
A versatile utility machine, the Integrated Toolcarrier is ideal for various recycling and
waste-handling applications. The built in quick coupler allows for quick tool changes; in
most cases it takes less than 60 seconds. And with more than 100 work tools available,
an Integrated Toolcarrier becomes versatile enough to replace more than one machine
on the landfill site.
Specially designed linkage provides parallel lift from the ground to full height, with
minimal tilt correction required by the operator. In other words, operators can keep a
load level as its raised. Longerlift arms provide extra height, liftand dump clearance.
Model
Engine
Max Net Power
Operating Weight Empty
With Waste Bucket
IT38H
IT62H
C6.6 ACERT
179.9 hp
134.2 kW
35,516 lb
16 114 kg
C7 ACERT
211 hp
158 kW
42, 770 lb
19 397 kg
20
Hydraulic Excavator
Applications
1. Loading
Being aware of the excavators tail
swing is critical when operating this
machine. Its best to minimize the swing
range, using short swing angles
no more than 90 degrees if possible.
While loading haul vehicles, always
maintain constant visibility with
the other operator. Fully load the
bucket with material. Load over
idlers of the machine and never over
the drive motors or sprockets. Working
in the sweet spot of the machine
is ideal. Thatspot is approximately 15
degrees on either side of the
perpendicular stick position.
Positionthe haul vehicle to match the
swing pattern of the excavator. When
loading heavier material like mediumsized rocks or stumps, cushion the
bottom of the haulunit with a thin
layer of material. Distribute materials
evenly across the vehicle and visually
check the load, looking forequal
distribution. During non
Hydraulic Excavator
21
315DL
318CL
Model
(1)
(2)
Flywheel Power
Operating Weight
Maximum Reach at
Ground Level
Maximum Loading
Height
Maximum Digging
Depth
320DL
324DL
325DL
WH
(3)
(4)
(5)
330D
330DL
WH
(6)
(7)
345C
WH
(8)
365CL
(9)
115hp
125hp
148hp
188hp
201hp
247hp
268hp
345hp
404hp
86kW
93kW
110kW
140kW 152 kW 184kW 200 kW 257kW
301kW
38,100 lb 43,320 lb 47,400 lb 54,660 lb 64,460 lb 83,980 lb 79,700 lb 99,150 lb 155,177 lb
17 280 kg 19 650 kg 21 500 kg 24 790 kg 29 240 kg 38 093 kg 36 151kg 44 973 kg 70 348 kg
288"
2911"
350"
347"
367"
31'0"
385"
426"
462"
8.75 m
9.15 m 10.68 m 10.55 m 11.15 m
9.45 m 11.71 m 12.96 m 14.07 m
208"
213"
230"
231"
234"
29'2"
249"
260"
303"
6.31 m
6.46 m
7.02 m
7.04 m
7.10 m
8.9 m
7.54 m
7.93 m
9.21 m
191"
2010"
2410"
24'1"
25'8"
21"1"
26'10"
293"
310"
6.07 m
6.37 m
7.58 m
7.33 m
7.83 m
6.4 m
8.19 m
8.92 m
9.45 m
Note: Depending on the application that the machine will be operated in, check with your Caterpillar Dealer for WHpackages or optional packages that will
provide you with the best operational efficiency.
Configurations with Reach Booms
(1) 86" Stick
(2) 810" Stick
(3) 12'10" Stick
(4) 11'10" Stick
(5) 12'4" Stick
Wheel Excavator
Applications
1. Support Work
Before beginning any work, clear
the work area. When youre ready,
remember to maintain eye contact
with drivers, ground crew members
and anyone else working in your area.
Use application-specific work modes,
tools and attachments. And properly
stabilize the machine for the task at
hand.
2. Ditching
To ditch, lock the front axle of the
excavator. Always be aware of side
stability, using stabilizers as needed. If
Model
Net Power
ISO9249
Operating Weight
Maximum Reach at
Ground Level*
Maximum Digging
Depth*
M313D
127 hp
95 kW
37, 715 lb
16 200 kg
29'8"
9.04 m
18'3"
5.56 m
M316D
158 hp
118 kW
43,651 lb
19 800 kg
31'5"
9.58 m
19'4"
5.89 m
Wheel
Excavator
4. Trenching
Just as with loading, its equally
asimportant to be aware of the
excavators tail swing while
trenching. Minimize the swing range,
using short swing angles no more
than 90 degrees if possible. Be alert
to your depth at all times as well as
nearby gas and leachate lines. Use
crew members as extra pairs of eyes
to prevent machine damage and
accidents. Working in the sweet
spot ofthemachine is ideal.
M318D
166 hp
124 kW
44,313 lb
20 100kg
31'6"
9.60 m
20'4"
6.20 m
M322D
165 hp
123kW
48,502 lb
22 000 kg
33'7"
10.24 m
21'5"
6.53 m
* With VA Boom
23
Wheel Tractor-Scraper
Wheel Tractor-Scraper
Wheel Tractor-Scrapers are popular inlandfill applications for two reasons: its an
elevated self-loading scraper it doesnt require another machine for loading and they
are designed to excavate and haul cover material economically at distances of more than
600 feet (103 meters). With these machines, you can quickly and efficiently load, move
and dump large amounts of cover material.
Three models of the Cat self-loading scraper are widely used in landfill applications.
Each has the ability to loadin as little as nine-tenths of a minute and dump in just
seven-tenths ofa minute. The other two models are tandem-powered and may or may
not bepush-loaded, depending on conditions.
Model
Flywheel Power
Tractor
Flywheel Power
Scraper
Scraper Capacity
Heaped
Top Speed Loaded
613G
623G
175 hp
365 hp
131 kW
272 kW
N/A
N/A
11 yd3
23 yd3
3
8.4 m
18 m3
22 Mph
32 Mph
35 Km/h
51 Km/h
627G
637G
657G
365 hp
272 kW
266 hp
198 kW
22 yd3
17 m3
32 Mph
51 Km/h
500 hp
373 kW
283 hp
211 kW
34 yd3
26 m3
33 Mph
53 Km/h
600 hp
447 kW
451 hp
337 kW
44 yd3
34 m3
33Mph
53 Km/h
Note: Depending on types of material and conditions, the Auger option adds an efficient method to self-loading, material processing, and ability to layer
cover material in required depths. Check with your local Caterpillar Dealer regarding the many options available in the Wheel Tractor-Scraper product line.
24
Articulated Truck
Model
725
730
730
Ejector
735
740
740
Ejector
Engine
C11
ACERT
C11
ACERT
C11
ACERT
C15
ACERT
C15
ACERT
C15
ACERT
304 hp
227 kW
321 hp
239 kW
321 hp
239 kW
424 hp
319 kW
458 hp
342 kW
458 hp
342 kW
49,075 lb
22 260 kg
50,376 lb
22 850 kg
56,330 lb
25 550 kg
69,206 lb
31,391 kg
72,973 lb
33,100 kg
78,505 lb
35,610 kg
26 tons
23.6 tonnes
31 tons
28.1 tonnes
31 tons
28.1 tonnes
36 tons
32.7 tonnes
43.5 tons
39.5 tonnes
42 tons
38 tonnes
Operating Weight
Rated Payload
Articulated Truck
25
Motor Grader
Motor Grader
Primarily used for maintenance of both haul and access roads in a landfill, the Motor
Grader is also used in a variety ofother applications. Constructing cells and settling
ponds, shaping drainage ditches, applying smooth final grade and preparing seed bed
for a closed-out site are all jobs the Motor Grader can easily handle. In landfill cell
construction, this machine grades cell floors, drain fields and side slopes. By working
the Motor Grader for what its designed to do maintain haul and access roads
youcan save valuable time and maintenance costs on both commercial haulers
andtherest of the machines in your fleet.
Model
Net Power
Operating Weight
26
120M
138 hp
103 kW
31,069 lb
14 093 kg
12M
158 hp
118 kW
32,016 lb
14 522 kg
140M
183 hp
136 kW
33,356 lb
15 130 kg
160M
213 hp
159 kW
35,060 lb
15 903 kg
140M
259 hp
193 kW
47,133 lb
21 379 kg
CS-433E
CP-433E
CS-56
CP-56
CS-64
CP-64
Model
Smooth
Padded
Smooth
Padded
Smooth
Padded
66 in
1676 mm
84 in
2134 mm
84 in
2134 mm
84 in
2134 mm
84 in
2134 mm
100 hp
75 kW
100 hp
75 kW
156 hp
116 kW
156 hp
116 kW
156 hp
116 kW
156 hp
116 kW
14,875 lb
6745 kg
15,750 lb
7145 kg
25,885 lb
11 741 kg
25,765 lb
11 687 kg
31,901 lb
14 470 kg
32,062 lb
14 543 kg
Drum Width
Power
Operating Weight
Model
Power
Mixing Width
Mixing Depth
Operating Weight
66 in
1676 mm
RM-300
350 hp
261 kW
96 in
2438 mm
20 in
508 mm
43,280 lb
19 630 kg
RM-500
540 hp
403 kW
96 in
2438 mm
20 in
508 mm
62,589 lb
28 385 kg
Soil Stabilizer
Often times, native soils must be modified
for use in a landfill. Thats where the
Soil Stabilizer can help. Whether the
soilmust be mixed to create a uniform
material or blended with other materials,
the Soil Stabilizer can handle the job
quickly andaccurately.
27
Theyre small in size, but big on versatility. The Skid Steer Loader is an essential
machine for solid waste work sites. With a wide range of machine-matched Cat work
tools, the Skid Steer Loader can handle a variety of tasks atthe landfill. Work tools
include forks forhandling bailed material, grapples forseparating waste, a broom for
road cleanup and multi-purpose buckets forboth loading and cleanup needs.
Model
Net Power
ISO 9249
Operating Weight
Model
Net Power
ISO 9249
Operating Weight
216B2
49 hp
37 kW
5,814 lb
2637 kg
226B2
57 hp
42 kW
5,885 lb
2669 kg
232B2
57 hp
42 kW
6,812 lb
3090 kg
236B2
70 hp
52 kW
7,118 lb
3228 kg
242B2
57 hp
42 kW
6,988 lb
3170 kg
246C
73 hp
54 kW
7,383 lb
3349 kg
252B2
70 hp
52 kW
7,945 lb
3603 kg
262C
82 hp
61 kW
7,978 lb
3619 kg
272C
90 hp
67 kW
8,331 lb
3779 kg
247B2*
57 hp
42 kW
6,987 lb
3169 kg
257B2*
57 hp
42 kW
7,991 lb
3624 kg
277C*
82 hp
61 kW
9,451 lb
4287 kg
287C*
82 hp
61 kW
9,954 lb
4516 kg
297C*
90 hp
67 kW
10,035 lb
4552 kg
*Note: Multi Terrain Loaders are an optional consideration if you desire versatility as well as low ground pressure characteristics.
The MTL is capable ofworking with a wide range of machine matched Cat work tools and can handle a variety of tasks at the landfill.
256C
82 hp
61 kW
7,571 lb
3434 kg
Backhoe Loader
Exceptional power for its size, excellent stability and maneuverability and load-sensing
hydraulics make the Cat Backhoe Loader a very productive utility machine in landfills.
The excavator-style backhoe can dig and load trucks while the loader can push or lift
material. When equipped with an IT boom, the IT Backhoe Loader becomes a highly
versatile machine withthe capability of using multiple attachments.
Model
Engine Model
Net Power
ISO 9249
Nominal
Operating Weight
416E
3054C DINA
75 hp
56 kW
14,960 lb
6792 kg
420E/420E IT
3054C DIT
90 hp
67 kW
15,474 lb
7025 kg
430E/430E IT
3054C DIT
98 hp
73 kW
16,066 lb
7294 kg.
450E
C4.4 ACERT
12.5 hp
93 kW
24,141 lb
10 980 kg
Backhoe Loader
29
Machine Combinations
Systems Section
Selection Criteria
31
Systems Section
Landfill Compactor vs. Landfill Compactor And Track Type Tractor System
It should be noted that the use of a system (Landfill Compactor And Track Type Tractor) is more effective
ingetting the job done in terms of speed and efficiency. With increased efficiency, you are able to work
thearea faster, and make more passes over the waste in the same amount of time. The Caterpillar Landfill
Compactor is purpose built to handle your waste stream, however it may not always be used alone in
performing this function. Caterpillar has taken the industry lead in performing field studies toaid you
intheselection of the best combinations of machines for your application.
In these field studies, Caterpillar was able to measure the cycle times for the 826G II Landfill Compactor and
how it compared when the same machine was worked in tandem with a Track Type Tractor. In these studies,
performed using only MSW waste, Caterpillar was able to determine a range of 5-15% increase in speed
andefficiency when using the system. This percentage may vary when working in waste in uphill,
downhill,or in flat work face conditions, as well as variables in operator experience.
836H and TTT System
The 836H Landfill Compactor with ACERT technology was also tested alone and in conjunction with
aTrackType Tractor. Again, the results are conclusive that using a system is more effective in the waste.
Withan increase of 3%-8%, the system is able to make your site a much more efficient landfill.
In conclusion, depending on your waste stream and peak hours, the Landfill Compactor And Track Type Tractor
system may be the right machine combination for your site. Contact your local Cat dealer to determine which
machines fit your specific sites requirements.
32
Traction
Machine Operating
Efficiencies
33
Push Power
34
Model
D6T 45,370 lb
D7R 61,500 lb
D8T 84,320 lb
D9T 109,180 lb
D10T 147,161 lb
Loose Waste
Minimum Push Power
0.3 13,611 lb
0.3 18,450 lb
0.3 25,296 lb
0.3 32,754 lb
0.3 44,148.3 lb
Compacted Waste
Minimum Push Power
0.5 22,685 lb
0.5 30,750 lb
0.5 42,160 lb
0.5 54,590 lb
0.5 73,580.5 lb
Operator ability
35
4. Machines Onsite
Type of Facility
Compactors
Useable Airspace
Track-Type Tractors
Track Loaders
Required Density
Haul Vehicles
Growth Possibilities
HEXs
Motorgraders
Support
2. Facility Information
Working Face
How Many
Size
Type
Slope
Dirt/Soil
Flat/Level
Green
Uphill/Downhill
Other
Tippers
ADC
Tarps
Plastic
Foam
Polyshell
3. Facility Capacity
Days of Operation
Hours of Operation
Type of Waste
Residential
Industrial
C and D
Sludges
Specialized
Other
36
5. Cover Material
6. Miscellaneous
836
H
826
H
816
973
963
953
D10
T
D9T
D8T
D7T
D6T
X
X
X
X
X
X
X
X
X
37
Compaction Checklist
The following is a basic checklist for operators, supervisors, field foremen, etc., to use for achieving proper compaction.
Observed:
Pushing Material
1. Works safely around others keeps visual contact with everyone
2. Splits load if load is too large
Utilizes a sweep technique to acquire load
3. Pushes full blade with no material loss
4. Pushes partial blades when necessary
Steep slopes
Heavy material
5. Utilizes proper gears
TTTs efficient speed/gear with no lugging
Shifts when machine lugs down
Compactors no second gear
6. Slides load
Acquires load, raises blade/load slightly, and slides load to spread point
reducing friction and loss of efficiency
7. NO track/wheel spin
8. Adjusts for hard to handle material
Adjusts operating procedures to handle sludge, tires, large objects, shingles, wire, etc.
9. Thinks efficiency
Shortest time and distance for each move
Plans ahead
Sets up for the next push
Spreading Material
1. Works safely around others keeps visual contact with everyone
2. Slides load to spread point and begins to spread efficiently
3. Spreads material evenly
Layer height is even with little or no high spots or gaps
4. Utilizes proper gears
TTTs efficient speed/gear with no lugging
Shifts when machine lugs down
Compactors no second gear
5. Works blade continually to spread material evenly
6. Looks ahead to fill holes and gaps
7. Layers properly for the size of the machine compacting
8. Blends material when possible
Wet with dry
Cohesive with non cohesive material
38
1. Layer depth proper height for the compactor being used depends on content, density
and moisture of the material being compacted
50,000 lb (22.7 metric tons) compactor up to 15" (381 mm)
80,000 lb (36.3 metric tons) compactor up to 18" (457 mm)
115,000 lb (52 metric tons) compactor up to 24" (610 mm)
2. No thick layers
3. No cliffing of material
4. Even layers
Layer height is even with little or no high spots or gaps
1. Works safely around others keeps visual contact with everyone
2. Operates in consistent patterns
Forward and back in same tracks
Covers all the area that is layered before compacting or adding new layer
Compaction Techniques
Does not stop short on layered material/does not leave soft spots
3. Uses efficient compaction methods
Operates in 1st gear
Runs efficient patterns
Limits steering and turns
No wheel spin
Covers all the area before starting on new layers
Visually keeps check on material compaction
4. Final compaction prior to daily cover utilizes cross compaction techniques
for best density and less cover
45-90 degree of initial compaction runs
1st gear only
After a minimum of 2 initial passes
5. Peak periods
Communicates on what is needed to obtain best compaction
Keeps moving
Thick layers
If thick layers are necessary to keep up with waste flow then; keep moving,
come back and cut layer down during non-peak time, bench material and work
the waste again at a later non-peak time, ask for help.
6. Uses blade to knock down high spots and fill gaps/holes
7. Communicates to others what is needed to achieve best compaction
39
Working
Face
Dimension
75 X 100 ft
(22.9 X 30.5 m)
75 X 125 ft
(22.9 X 38.1 m)
75 X 150 ft
(22.9 X 45.7 m)
75 X 175 ft
(22.9 X 53.3 m)
75 X 200 ft
(22.9 X 61.0 m)
Working
Face
Dimension
75 X 100 ft
(22.9 X 30.5 m)
75 X 125 ft
(22.9 X 38.1 m)
75 X 150 ft
(22.9 X 45.7 m)
75 X 175 ft
(22.9 X 53.3 m)
75 X 200 ft
(22.9 X 61.0 m)
Working Face
Area in
L2W
7,500 ft2
(697 m2)
9,375 ft2
(871 m2)
11,250 ft2
(1085 m2)
13,125 ft2
(1219 m2)
15,000 ft2
(1394 m2)
12" Layer
(305 mm)
278 yd3
(213 m3)
347 yd3
(265 m3)
416 yd3
(318 m3)
486 yd3
(372 m3)
556 yd3
(425 m3)
Tipping
Platform
Dimension
50 X 100 ft
(15.2 X 30.5 m)
50 X 125 ft
(15.2 X 38.1 m)
50 X 150 ft
(15.2 X 45.7 m)
50 X 175
(15.2 X 53.3 m)
50 X 200 ft
(15.2 X 61.0 m)
Tipping Area
Area in
L2W
5,000 ft2
(465 m2)
6,250 ft2
(581 m2)
7,500 ft2
(697 m2)
8,750 ft2
(813 m2)
10,000 ft2
(929 m2)
Time
7:00-8:00 8:00-9:00 9:00-10:00 10:00-11:00 11:00-12:00 12:00-1:00 1:00-2:00 2:00-3:00 3:00-4:00 4:00-5:00
Vehicles/Hr
Incoming
Peak
Vehicle
Ranking
Note: After recording the incoming vehicles per hour, rank the peak vehicle traffic periods so that peak traffic can be monitored and adjusted if necessary.
40
Working
Face
Dimension
75 X 100 ft
(22.9 X 30.5 m)
75 X 125 ft
(22.9 X 38.1 m)
75 X 150 ft
(22.9 X 45.7 m)
75 X 175 ft
(22.9 X 53.3 m)
75 X 200 ft
(22.9 X 61.0 m)
Working
Face
Dimension
75 X 100 ft
(22.9 X 30.5 m)
75 X 125 ft
(22.9 X 38.1 m)
75 X 150 ft
(22.9 X 45.7 m)
75 X 175 ft
(22.9 X 53.3 m)
75 X 200 ft
(22.9 X 61.0 m)
Average
Passes
Place
3" Cover
(76 mm)
69 yd3
(53 m3)
86 yd3
(66 m3)
104 yd3
(80 m3)
121 yd3
(93 m3)
138 yd3
(106 m3)
12" Cover
(304 mm)
276 yd3
(211 m3)
347 yd3
(265 m3)
416 yd3
(318 m3)
486 yd3
(372 m3)
556 yd3
(425 m3)
Notes:
41
Glossary
42
Participants:
43
Our goal is to serve the complete needs of our customers through an effective repair options program that includes standard jobs,
guaranteed pricing, guaranteed turnaround, communications, no surprises, warranties, and flexibility. We have established a system
to manage our customers equipment through Equipment Management, repair before failure programs, and planned component
replacement.
ETS is dedicated to improving the return on the investment our customers have made when they purchased Caterpillar products.
Improvement in operator skill and equipment application lowers our customers cost of output by increasing production & efficiency,
realizing longer equipment life, reducing maintenance/repair costs, incurring fewer accidents and injuries, and lessening overall
liability exposure.
Increasing state and local regulations require landfills to collect and destroy methane, a greenhouse gas, which may also contain
hazardous air pollutants. Flaring destroys the methane, but gas-fired power generation does so at a profit. Caterpillar engines burn
landfill fuel cleanly to meet most strict air quality standards. Hundreds of Cat Gen Sets power landfill gas-to-energy systems worldwide,
generating more than 5 billion kilowatt hours of electricity each year. Run with Caterpillar and you will produce low-cost power, every
day, around the clock.
IPSD creates and delivers integrated information and technology-based products and services that make our customers more profitable.
IPSD delivers best in class products and services that collect data from on and off board sources and package that data into information
that helps customers do more work at a lower cost. Our products and services are value priced and compatible with Caterpillar and
other brands of equipment in the earthmoving, power systems, and mining industries. We help our customers impact their bottom line
by providing products and services which improve owning and operating costs, asset utilization, productivity, health maintenance, and
availability, and mitigate customer risk.
Cat Financial
Cat Financial, a wholly-owned subsidiary of Caterpillar, Inc. provides a wide range of financing alternatives for Caterpillar machinery
and engines, Solar gas turbines, as well as other equipment and marine vessels. The company also extends loans to customers and
dealers. Cat Financial has offices and subsidiaries located throughout the Americas, Asia, Australia, and Europe, with headquarters
inNashville, Tennessee.
Cat Insurance
Cat Insurance provides insurance products and services that help our customers reduce their financial risk. Today our main business is
extended coverage for Cat machines and engines. We also sell insurance that protects equipment on its way to a site and on the site
itself. We assist in the sale and support of Cat equipment, giving customers confidence that their investment is protected by the power
of Caterpillar. Cat Insurance is part of a total solution the corporation offers to its customers.
Caterpillar Services
PointGuard, a Caterpillar affiliate company, provides monitoring and management services to ensure reliable and efficient performance
from your landfill energy system. PointGuard provides around-the-clock, remote monitoring of your system using standard, field proven
communications protocols. The system generates reports to document power produced, run hours, fuel consumption and other parameters.
44
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