T50 Service Manual
T50 Service Manual
T50 Service Manual
Confidential
SEIJ07-004
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2009
Confidential
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGER
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.
ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURES.
2.
NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3.
WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO
SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC
COMPONENTS.
4.
WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1.
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2.
MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.
ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED
CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4.
IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5.
REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR
OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
6.
WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH
PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
Confidential
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the
product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling
the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product.
APPENDIX Provides the following additional information for reference:
Exploded Diagram
Parts List
C A U T IO N
C H E C K
P O IN T
W A R N IN G
Confidential
Revision Status
Revision
Date of Issue
August 8, 2007
Description
First Release
[Chapter 4]
"Main Board Unit" (Page 64): error correction.
[Chapter 5]
"Overview" (Page 115): error correction.
Revised Contents
[All chapters]
Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50 added.
[Chapter 1]
[Chapter 2]
"2.3 Power-On Sequence (p.26)" is added.
"2.4 Printer Initialization (p.28)" is added.
"2.2 Electrical Circuit Operating Principles" is deleted.
[Chapter 4]
"4.1.9 Procedural Differences (p.59)" is added.
"4.5 Disassembly/reassembly procedures of Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50 (p.99)" is added.
[Chapter 5]
"5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction (p.115)" is updated.
[Chapter 7]
"7.2 Electrical Circuits" is deleted.
Confidential
Revision C
CONTENTS
Chapter 1 Product Description
Chapter 3 Troubleshooting
1.1 Features................................................................................................................. 9
1.2 Printing Specifications........................................................................................ 10
1.2.1 Basic Specifications................................................................................. 10
1.2.2 Ink Cartridge............................................................................................ 10
1.2.3 Print Mode ............................................................................................... 11
1.2.4 Supported Paper....................................................................................... 13
1.2.5 Printing Area ........................................................................................... 15
1.3 Interface.............................................................................................................. 16
1.4 General Specifications........................................................................................ 17
1.4.1 Electrical Specifications .......................................................................... 17
1.4.2 Environmental Conditions....................................................................... 17
1.4.3 Durability................................................................................................. 18
1.4.4 Acoustic Noise......................................................................................... 18
1.4.5 Safety Approvals (Safety standards/EMI)............................................... 18
1.5 Operation Buttons & Indicators (LEDs)............................................................. 19
1.5.1 Operation Buttons.................................................................................... 19
1.5.2 Indicators (LEDs) .................................................................................... 19
1.5.3 Operation Buttons & LEDs Functions .................................................... 19
1.5.4 Errors & Remedies .................................................................................. 21
30
30
31
31
33
33
44
44
49
49
51
Chapter 4 Disassembly/Assembly
4.1 Overview ............................................................................................................
4.1.1 Precautions ..............................................................................................
4.1.2 Tools ........................................................................................................
4.1.3 Screws .....................................................................................................
4.1.4 Making a Special Tool for CSIC Board ..................................................
4.1.5 Work Completion Checklist ....................................................................
4.1.6 Required Preparation before Disassembly ..............................................
4.1.7 Orientation Definition .............................................................................
4.1.8 How to Unlock the Carriage....................................................................
4.1.9 Procedural Differences ............................................................................
4.1.10 Disassembly Flowchart .........................................................................
4.2 Removing Exterior Parts/Components...............................................................
4.2.1 Printer Cover ...........................................................................................
4.2.2 Paper Support Assy .................................................................................
4.2.3 Stacker Assy / Stacker Cover ..................................................................
4.2.4 Upper Housing ........................................................................................
4.3 Removing Control Boards..................................................................................
4.3.1 Main Board Unit......................................................................................
4.3.2 Panel Assy/ Cover Open Sensor..............................................................
53
53
54
54
55
55
58
58
58
59
60
61
61
61
62
62
64
64
67
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Revision C
Chapter 6 Maintenance
6.1 Overview ..........................................................................................................
6.1.1 Cleaning.................................................................................................
6.1.2 Service Maintenance .............................................................................
6.1.3 Lubrication ............................................................................................
121
121
121
122
Chapter 7 Appendix
7.1 Exploded Diagram / Parts List ......................................................................... 129
Chapter 5 Adjustment
5.1 Adjustment Items and Overview ...................................................................... 104
5.1.1 Servicing Adjustment Item List............................................................. 104
5.1.2 Required Adjustments ........................................................................... 107
5.2 Using the Adjustment Program ........................................................................ 109
5.2.1 Top Margin Adjustment ........................................................................ 109
5.2.2 Head Angular Adjustment ..................................................................... 109
5.2.3 Bi-D Adjustment ................................................................................... 110
5.2.4 PW Adjustment/First Dot Position Adjustment .................................... 111
5.2.5 PF Adjustment ....................................................................................... 112
5.2.6 PG Adjustment ...................................................................................... 113
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP)
Correction ......................................................................................................... 115
5.3.1 Overview ............................................................................................... 115
5.3.2 Adjustment Procedure ........................................................................... 117
7
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CHAPTER
PRODUCT DESCRIPTION
Confidential
Revision C
1.1 Features
Epson Stylus Photo R280/R285/R290 and Epson Artisan 50/Epson Stylus Photo T50/
T59/T60/P50 are single-function color ink-jet printers.
The main features are;
High speed & High quality
Newly developed F3 Mach Turbo II print head achieves higher print speed
than ever.
Control panel
Simple design with three buttons and three indicators (LED).
Dimensions and weight
Table 1-1. Dimensions and weight
Model
Dimensions (W x D x H) mm*1
Epson Stylus Photo R280/
450 x 282 x 187
R285/R290
Epson Artisan 50/Epson Stylus
450 x 289 x 187
Photo T50/T59/T60/P50
Note *1:
*2:
Weight*2
5.4 kg
5.5 kg
Paper support and stacker are closed. Rubber feet are included.
Without ink cartridges
1.1 Features
9
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Revision C
Specifications
Print method
Nozzle configuration
Black:
Color:
90 nozzles
90 nozzles x 5
(Cyan, Magenta, Yellow, Light Cyan, Light Magenta)
Print direction
Print resolution
Control code
Internal font
360 x 180
720 x 540
360 x 360
720 x 720
720 x 360
5760 x 1440
ESC/P Raster command
EPSON Remote command
Paper path
PF interval
Color
EAI
Euro
Black
T0771 (S)
T0781 (SS)
T0801
T0811 (S)
T0821 (SS)
Cyan
T0772 (S)
T0782 (SS)
T0802
T0812 (S)
T0822 (SS)
Magenta
T0773 (S)
T0783 (SS)
T0803
T0813 (S)
T0823 (SS)
Yellow
T0774 (S)
T0784 (SS)
T0804
T0814 (S)
T0824 (SS)
Light Cyan
T0775 (S)
T0785 (SS)
T0805
T0815 (S)
T0825 (SS)
Light Magenta
T0776 (S)
T0786 (SS)
T0806
T0816 (S)
T0826 (SS)
Shelf life
Two years from production date (if unopened), six months after opening package.
Storage Temperature
Table 1-4. Storage Temperature
Situation
Storage Temperature
oC
Limit
oC
-20
to 40
(-4oF to 104oF)
-20 oC to 40 oC
(-4oF to 104oF)
Dimension
12.7 mm (W) x 68 mm (D) x 47 mm (H)
C A U T IO N
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Revision C
Table 1-5. Print Mode (Color)
Media
Print
Mode
Resolution
(H x V)
dpi
Dot Size
(cps)*1
Bi-d
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
Normal
360x360
MC2-1
(360cps)
OFF
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Normal*3
360x360
MC2-1
(360cps)
ON
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
CD/DVD
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
N/A
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
N/A
Print
Mode
Draft
Normal
Resolution
(H x V)
dpi
Dot Size
(cps)*1
360x180
Eco
(400cps)
360x360
MC2-1
(360cps)
Photo
Fine
720x720
Photo*2
Bi-d
ON
Micro Border
Weave -less
OFF
N/A
Envelopes
ON
OFF
N/A
MC1-1
(240cps)
ON
720x720
(1.5 pass)
MC1-2
(240cps)
ON
720x720
(2.0 pass)
MC2-2
(280cps)
ON
Super
Photo
5760x1440
MC1-5
(200cps)
ON
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
720x720
(2.0 pass)
MC2-2
(280cps)
ON
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
OK
Photo*2
Photo*2
ON
ON
ON
ON
ON
N/A
OK
OK
OK
Note *1:
Micro Border
Weave -less
*2:
In Photo mode, either of 1.5 or 2.0 pass is selected depending on the paper size.
1.5 pass supported size: 4x6
2.0 pass supported size: 5x7, 8 x 10, Letter, A4
*3:
OK
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Print
Mode
Resolution
(H x V)
dpi
Dot Size
(cps)*1
Bi-d
Micro Border
Weave -less
Draft
360x180
Eco
(400cps)
ON
OFF
N/A
Normal
360x360
MC2-1
(360cps)
ON
OFF
N/A
ON
ON
N/A
Photo
Fine
720x720
MC1-1
(240cps)
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
OK
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
Super
Photo
5760x1440
MC1-5
(200cps)
ON
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
Media
Print
Mode
Resolution
(H x V)
dpi
Dot Size
(cps)*1
Bi-d
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
Normal
360x360
MC2-1
(360cps)
OFF
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Normal*3
360x360
MC2-1
(360cps)
ON
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
CD/DVD
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
N/A
Super
Photo
5760x1440
MC1-5
(200cps)
ON
ON
N/A
Envelopes
OK
Note *1:
Revision C
Micro Border
Weave -less
OK
*2:
In Photo mode, either of 1.5 or 2.0 pass is selected depending on the paper size.
1.5 pass supported size: 4x6
2.0 pass supported size: 5x7, 8 x 10, Letter, A4
ON
OK
*3:
ON
ON
OK
ON
ON
OK
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Revision C
Paper Size
Thickness
mm
Weight
g/m2
lb.
EAI
EUR
Asia
P*1
B*1
P*1
B*1
P*1
B*1
Legal
Letter
A4
B5
A5
Half Letter
A6
User Defined
A4
0.11
80
21
Letter
0.11
90
24
A4
0.13
92.5
25
Letter
Y*2
Plain paper
A4
8 x 10
203.2 x 254 mm
5 x 7
127 x 178 mm
0.08-0.11
0.30
64-90 17-24
290
77
Y*2
Y*2
4 x 6
101.6 x 152.4 mm
Y*2
Letter
Y*3
Y*3
A4
8 x 10
203.2 x 254 mm
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
16:9 wide
Letter
A4
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
0.27
0.25
255
258
68
68
Y*4
Y*4
Y*4
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Revision C
Paper Size
Thickness
mm
Weight
g/m2
lb.
EAI
EUR
Asia
P*1
B*1
P*1
B*1
P*1
B*1
A4
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
Letter
A4
4 x 6
101.6 x 152.4 mm
Letter
Letter
A4
8 x 10
203.2 x 254 mm
Letter
A4
Letter
A4
#10
#DL
110 x 220 mm
#C6
114 x 162 mm
Letter
A4
Photo Stickers 16
A6
Photo Paper
(others)*4
Envelopes
0.27
0.27
0.23
190
250
250
167
51
66
66
44
0.22
185
49
0.12
102
27
0.14
0.19
75-90 20-24
130
35
-
0.19
Y*3
12cm
8cm
Photo Stickers 4
A6
CD/DVD
CD/DVD Premium Surface
12cm
8cm
Note *1:
*2:
*3:
*4:
0.24
Y in the P column stands for the paper type/size is Supported. Y in the B column stands for Borderless printing is available.
Singapore, Taiwan, Australia only
Epson Stylus Photo R280/R285/R290 only
Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50 only
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C A U T IO N
Revision C
Margin
Paper Size
Standard print
Borderless
print
Left
Right
Top
Bottom
Any size
3 mm
3 mm
3 mm
3 mm
Envelope
5 mm
5 mm
3 mm
20 mm
2.54 mm*
2.54 mm*
2.96 mm*
4.02 mm*
1.34 mm*
2.54 mm*
2.54mm*
3.53mm*
A4/Letter to
5 x 7
4 x 6
Card
Note * :
1.83mm*
1.83mm*
The margins for Borderless print are margins that bleed off the edges of paper.
RM
RM
TM
TM
Print Area
Print Area
Envelope
RM
LM
TM
Print Area
BM
BM
Paper Size
BM
Paper Size
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1.3 Interface
Universal Serial Bus Device Class Definition for Printing Devices Version 1.1
Transfer rate:
Data format:
NRZI
Compatible connector:
USB Series B
2 [m] or less
Device ID
Destination
Epson Stylus
Photo R280
MFG:EPSON;
CMD:ESCPL2,BDC,D4,D4PX;
MDL:Stylus[SP]Photo[SP]R280;
CLS:PRINTER;
DES:EPSON[SP]Stylus[SP]Photo
[SP]R280;
MFG:EPSON;
CMD:ESCPL2,BDC;
MDL:Stylus[SP]Photo[SP]R280;
CLS:PRINTER;
Epson Stylus
Photo R285
MFG:EPSON;
CMD:ESCPL2,BDC,D4,D4PX;
MDL:Stylus[SP]Photo[SP]R285;
CLS:PRINTER;
DES:EPSON[SP]Stylus[SP]Photo
[SP]R285;
MFG:EPSON;
CMD:ESCPL2,BDC;
MDL:Stylus[SP]Photo[SP]R285;
CLS:PRINTER;
Epson Stylus
Photo R290
MFG:EPSON;
CMD:ESCPL2,BDC,D4,D4PX;
MDL:Stylus[SP]Photo[SP]R290;
CLS:PRINTER;
DES:EPSON[SP]Stylus[SP]Photo
[SP]R290;
MFG:EPSON;
CMD:ESCPL2,BDC;
MDL:Stylus[SP]Photo[SP]R290;
CLS:PRINTER;
Revision C
1.3 Interface
Model Name
North America
Artisan 50
West Euro
Asia/Pacific/South America/CISMEA
Singapore/Korea
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100-120V model
220-240V model
90 to 132 VAC
Rated current
Rated frequency
50 to 60 Hz
Revision C
49.5 to 60.5 Hz
Condition
Temperature*1
Humidity*1,2
Operating
10 to 35C
(50 to 95F)
20 to 80%
Storage*3
(unpacked)
-20 to 40C*4
(-4F to 104F)
5 to 85%
Note *1:
*2:
*3:
*4:
90
Energy conservation
80
Power
consumpt
ion
(ISO10561 Letter
Pattern)
1G
0.15G,
10 to 55Hz
(1 msec or less)
2G
(2 msec or less)
0.50G,
10 to 55Hz
No condensation
Non-operating with unpacked.
Must be less than 1 month under 40C.
Printing
Vibration
The combined Temperature and Humidity conditions must be within the blue-shaded
range in Fig.1-3.
Insulation resistance
Epson Stylus
Photo R280/
R285/R290
Shock
70
Approx. 12 W
Humidity (%)
60
50
40
Approx. 13 W
30
Sleep mode
Approx. 1.0 W
Approx. 1.2 W
Approx. 0.2 W
Approx. 0.3 W
20
27/80
Note : If the printer is not operated for more than three minutes, the printer shifts into the
standby mode and reduces the current to the motor to conserve power.
10/50
20/68
Temperature (C/F)
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Revision C
1.4.3 Durability
Total print life:
Printhead:
Six billions shots (per nozzle) or five years which ever comes
first
36 dB
Argentina
Australia
UL60950-1
FCC Part15 Subpart B Class B
CAN/CSA-C22.2 No.60950-1
CAN/CSA-CEI/IEC CISPR 22 Class B
NOM-019-SCFI-1998
CNS13438 Class B
CNS14336
EN60950-1
EN55022 Class B
EN61000-3-2, EN61000-3-3
EN55024
EN60950-1
GOST-R (IEC60950-1, CISPR 22)
IEC60950-1
K60950-1
KN22 Class B
KN61000-4-2/-3/-4/-5/-6/-11
GB4943*
GB9254 Class B, GB17625.1*
IEC60950-1
AS/NZS CISPR22 Class B
Hong Kong
IEC60950-1
Canada
Mexico
Taiwan
EU
Germany
Russia
Singapore
Korea
China
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Revision C
Button
Power
Ink
Paper
Ink
(when held for three seconds
or longer)
Power + Paper *1
(combination)
Power + Ink *2
(combination)
Function
Power
Ink
Paper
Function
Lights at power-on.
Flashes during some sequence is in progress.
Flashes at high speed during power-OFF sequence.
Note *1:The Ink LED and Paper LED stay OFF when printing from PC.
*2:See Table 1-17 Indicators (LEDs) Function for the LED status at error occurrence.
Power LED
Ink LED
Paper LED
Power Button
Ink Button
Paper Button
Function
Note 1: First press the Paper button and then Power button. The printer will turn On and print
the nozzle check pattern.
Power LED
Power Button
Ink Button
Ink LED
Paper LED
Paper Button
2: First press the Power button and then Ink button. Hold them for seven seconds.
3: The nozzle check pattern printed by the printer is shown in Figure 1-5.
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CD-R Tray
Paper
Out
In
Ink
(including when held
for three seconds or longer)
Yellow
1
11
21
31
41
51
61
71
81
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Light Cyan
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Function
Printer Status
Power OFF
Out
Black
In
Revision C
Light Magenta
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Magenta
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Cyan
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
32 dots
Note : The numbers shown in the figure are nozzle numbers. The numbers and color names
are not printed on an actual nozzle check pattern.
10
20
30
40
50
60
70
80
90
Power
Flashes at
high speed
Fatal error
OFF
Maintenance request
OFF
Indicators (LEDs)
Ink
Paper
Priority*1
OFF
OFF
Flashes at
high speed
Flashes at
high speed
Flashes
alternately 1
Flashes 2
Flashes
--
--
Flashes
alternately 2
Flashes at
high speed
--
Multi-feed error
No paper error
CD-R Tray error
Cover open error
Ink cartridge replacement is in
progress
-----
---Flashes 2
ON
ON
ON
Flashes 2
6
6
6
6
Flashes
--
--
Flashes
--Flashes
Flashes
-ON
ON
-ON
ON
--Flashes
-ON
-------ON
8
9
9
10
10
11
12
-
No change
Repeats turning On and Off every 1.25 seconds.
[Epson Stylus Photo R280/R285/R290]
Repeats On for 0.5 seconds, Off for 0.5 seconds,
On for 0.5 seconds, and Off for 1.0 second.
[Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50]
Repeats On for 1.25 seconds, Off for 1.25 seconds,
On for 0.5 seconds, and Off for 1.0 second.
Flash at high speed: Repeats turning On and Off every 0.5 seconds.
Flashes alternately 1: same as the Flash
Flashes alternately 2: Repeats turning Off and On every 1.25 seconds.
Note *1: When two or more errors occur at the same time, the one with higher priority will be
indicated.
*2: The all LEDs light for 0.2 seconds when a reset request is received.
--:
Flash:
Flash 2:
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Error
Remedies
Fatal error
Maintenance
request
Ink-out
No ink cartridge
Wrong ink
cartridge
Paper jam
No paper
Multi-feed
CD-R Tray error
Note :
For more information on the remedies, see 3.2 Error Indications and Fault
Occurrence Causes.
Note *1:
When the CD-R guide (stacker) is attached to the upper position (CD-R print
position), attach the guide to the lower position and press the Paper button.
*2:
When the CD-R tray has been inserted, remove the CD-R tray and press the Ink
button.
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CHAPTER
OPERATING PRINCIPLES
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2.1 Overview
Cover Open
Sensor
This chapter describes the operating principles of the printer mechanism and electric
circuit boards of Stylus Photo R280/R285/R290 and Epson Artisan 50/Epson Stylus
Photo T50/T59/T60/P50.
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PF Encoder Sensor
APG Sensor
CDR Tray
Sensor
PF Motor
PF Roller Shaft
The main components of the printer mechanism are shown in the table below.
Table 2-1. Printer Mechanism Main Components
Component
PW Sensor
Function
Printhead
CR Unit
Moves along the CR shaft to print on paper being powered by the CR motor.
The unit includes Printhead, PW sensor, and CR encoder sensor.
APG Unit
Moves the carriage upward/downward to adjust the platen gap being powered by
the PF motor. There are 4 preset levels of platen gap and the unit moves the
carriage to one of the levels according to the current carriage position detected by
the APG sensor.
EJ Roller Shaft
PF Unit
Rotates the PF roller shaft to feed paper being powered by the PF motor.
CR Shaft
ASF Unit
Being powered by the PF motor, feeds paper loaded on the ASF into the printer
mechanism.
EJ Unit
CR Encoder
Sensor
CR Unit
LD Roller
EJ Frame
PE Sensor
ASF Unit
CDR Guide
Sensor
CR Lock Lever
Cap ASSY
Located on the right side of the printer mechanism. Covers the printhead with the
Ink System cap holder when the printhead is not used, and draws waste ink out of the
printhead. The waste ink is sent to the Waste Ink Tray through the waste ink tube.
CR Motor
Ink System
APG Unit
Function
Main Board
Located on top of the printer mechanism and controls all over the
printer operations.
Located on the Lower Housing and generates required voltages for the
printer using the power supplied from the AC power line.
Panel Board
Located inside the Panel Unit and controls the operation panel.
2.1 Overview
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Motor/Sensor Name
Function
PF Encoder Sensor
Printhead
CR motor
Type: DC motor
Drive voltage: 42V DC 5% (voltage applied to the driver)
Coil resistance: 22.7 10%
Inductance: 17.5mH 25%
Drive method: PWM constant-current chopping
PF motor
Type: DC motor
Drive voltage: 42V DC 5% (voltage applied to the driver)
Coil resistance: 21.2 10%
Inductance: 17.2mH (1 kHz)
Drive method: PWM
PE sensor
CR Contact module
CR Encoder sensor
PF Encoder sensor
PW sensor
Detecting items:
Left/right edges of paper (before/during printing)
Top edge of paper (before printing)
Bottom edge of paper (during printing)
Left/right/top/bottom of CDR (before printing)
Type: Reflective photo interrupter
APG sensor
10
11
12
PF Motor
CR Encoder Sensor
CR Motor
PE Sensor
PW Sensor
CDR Tray Sensor
Cover Open Sensor
CR Contact Module
2.1 Overview
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2.2 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP)
Overview
In order to ensure high print quality and high print speed, this product incorporates the Banding Reduction System (BRS) and Paper Feed Profile (PFP) Correction system. The
overview of them is described in the table below.
Table 2-4. Overview of BRS and PFP
Summary
Remarks
Paper Type
Paper Size
Resolutions (dpi)
BRS
Conventional models perform overlapping printing (2-path or 4path print) to reduce banding problem. Printers that incorporate the
Banding Reducing System do not perform the overlapping printing.
They carry out 1-path printing correcting ink drop amount for each
raster mode in order to avoid making a gap between each path
(printed line). This enables to achieve both high print quality (less
banding) and high print speed.
4 x 6 inch
(102 x 152 mm)
720 x 720
---
720 x 720
PFP
720 x 360
Without BRS,
Borderless print
4 x 6 inch
(102 x 152 mm)
Adjustment/Correction method
Correction values of the BRS and the PFP are automatically calculated when a pattern printed by the printer is scanned by a specified scanner. The created correction
values are stored into the serial flash ROM on the main board, and applied when printing in the target print mode.
A D J U S T M E N T
R E Q U IR E D
2.2 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP)
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Carriage/PF roller
movement and position*2
CR lock
CR
Any
position
PG*3
Any
position
PG*3
CR lock
is released
Carriage/PF roller
movement and position*2
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6. Resetting APG
6-1.The carriage slowly moves to the Right Frame and
stops there.
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Carriage/PF roller
movement and position*2
PG*3
Operation*1
Any
position
11.Setting the APG to PG-11-1.The carriage slowly moves to the Right Frame
and stops there.
11-2.The PF Motor rotates clockwise and sets to PG--.
PG--
PG++
7-3.The carriage slowly returns to its home position.
8. PF initialization
8-1.Checks if paper exists by the PE sensor*5 and the
PF Motor rotates clockwise for one second.
9. PF Motor measurement
9-1.The PF motor rotates clockwise for four seconds,
and performs a load measurement.*6
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Carriage/PF roller
movement and position*2
PG*3
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Carriage/PF roller
movement and position*2
PG*3
There are four kinds of initialization method, and the following explains each
initialization
1.
Hardware initialization
This printer is initialized when turning the printer power on, or printer recognized
the cold-reset command (remote RS command).
When printer is initialized, the following actions are performed.
(a) Initializes printer mechanism
(b) Clears input data buffer
(c) Clears print buffer
(d) Sets default values
2.
Operator initialization
Initialization when resetting the USB software, and the following are performed.
(a) Clears input data buffer
(b) Clears print buffer
(c) Sets default values
3.
Software initialization
The ESC@ command also initialize the printer.
When printer is initialized, the following actions are performed.
(a) Clears print buffer
(b) Sets default values
4.
Note *1:
*2:
*3:
*4:
*5:
*6:
*7:
*8:
*9:
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CHAPTER
TROUBLESHOOTING
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3.1 Overview
Revision C
This chapter provides how to troubleshoot problems analyzing the cause based on the
messages shown by the printer driver, printers LED status and the observed symptom.
Identify and troubleshoot the problem referring to the tables on the following pages.
When some parts need to be replaced, make sure to follow the procedure given in
Chapter 4 and carry out required adjustments. If any abnormality is observed in motors
or sensors, check the electrical value referring to the 3.1.1 Troubleshooting on Motors
and Sensors(p.30).
The following tables show the normal electric values of each motor and sensor. When
any abnormality is observed in motors and sensors, check their electric values and
compare them with the values given in the tables to see if the motors or sensors are
broken or not.
Table 3-1. Motor Resistance & Measuring Points
Motor
Motor Connector
Measuring Points
Resistance
CR Motor
CN14
22.7 10%
PF Motor
CN13
21.2 10%
Start
Table 3-2. Sensor Checkpoints
Sensor
PE Sensor
Repair or replacement of
parts or components
APG Sensor
Sensor Connector
CN6
Between Pin 1 and 2
CN7
Between Pin 1 and 2
CN4
Between Pin 3 and 4
CN17
Between Pin 1 and 2
Status
2.4V or more
No paper
0.4V or less
Paper exists
2.4V or more
Within PG position
0.4V or less
Out of PG position
CDR mode
(Stacker is at the upper
position)
ASF mode
(Stacker is at the lower
position)
No CD-R Tray
CN4
Between Pin 1 and 2
End
Figure 3-1. Troubleshooting Flowchart
Signal Level
Note : See 2.1.2 Motors & Sensors(p.24) for locations of the motors and sensors.
Chapter 3 Troubleshooting
3.1 Overview
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This section describes how the printer indicates an error/warning status with LEDs, or
on the screen of the printer driver when a problem arises during various operations;
power-on sequence, paper feeding, ink drawing, printing, and so on.
Error Message
Descriptions
of the error
The Epson Stylus Photo R280/R285/R290 and Epson Artisan 50/Epson Stylus Photo
T50/T59/T60/P50 are equipped with LEDs. You can check most of the troubles with
the status of the LEDs or messages shown on the windows of EPSON Status Monitor
3. (See 1.5.3 Operation Buttons & LEDs Functions(p.19))
LEDs Status
Ink Level
LED Status
Meaning
--
No change
Light
Lights up normally
Flash
Flash 2
Flashes as follows; ON (0.5 sec.) - OFF (0.5 sec.) - ON (0.5 sec.) - OFF (1.0 sec.)
Flashes at high
speed
Flashes
Alternatively 1
Same as Flash
Flashes
Alternatively 2
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LED Indications
Power
Ink
Paper
Fatal error
Off
Flashes at
high speed
Maintenance request
error
Off
Communication error
No paper
STM3 Message
Error Cause
Check all connections and make sure all devices are on. If the
The printer cannot communicate with the PC
power was turned off during printing, cancel the print job. If
properly.
the error does not clear, see your printer documentation.
Delete all print jobs and turn the printer off. Remove any
Flashes at
foreign objects from inside the printer. After a few minutes,
high speed
turn the printer back on.
Flashes
Flashes Parts inside your printer are at the end of their service life. See
Waste ink pads need to be replaced.
alternately 2 alternately 1 your printer documentation.
Flashes at
high speed
For sheets of paper, manually set the front tray in the lower The CD-R guide (stacker) position does not
paper position. For a CD or DVD, manually set the front tray match with the print job.
in the upper CD/DVD position.
The CD-R guide (stacker) is in the CD-R
printing position at power-ON.
Flash
For sheets of paper, turn off the printer and then remove any
jammed paper by hand. For a CD or DVD, remove the CDR
tray. Next, press the Paper button on the printer or click the
Eject button if it appears on this screen.
Light
Reload the paper and manually set the front tray in the lower
paper position. Then press the Paper button on the printer or
Failed to feed paper.
click the Continue button if it appears on the screen.
To cancel all print jobs, click the Cancel button.
Flash 2
Multi-feed
Light
A page has not been printed, multiple pages have been fed
into the printer at once, or the wrong paper size has been fed Multiple sheets of paper were fed at the same
into the printer. Remove and reload the paper. Press the Paper time.
button if necessary.
Light
Reload the tray, then press the Paper button on the printer.
Ink-out
Light
No ink cartridge
Light
Light
Flash 2
Flash 2
Note *:
The Cover Open Sensor detects the Printer Cover Table 3-6 (p.36)
is open.
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Symptom
Failed Part
Panel Board/
Panel FFC
Check Point
Remedy
Reference
4.3.2 Panel Assy/
Cover Open
Sensor(p.67)
Printer driver
Main Board
Chapter 3 Troubleshooting
1. Is the USB cable not connected to the printer and 1. Connect the USB cable correctly.
the PC?
5.1.1 "Servicing
Adjustment Item List"
(P.104)
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Symptom
Failed Part
CR Motor
Main Frame
Check Point
Remedy
4.4.12 CR Motor(p.87)
6.1.3 "Lubrication"
(P.122)
1. Is their any dirt on the CR Guide Shaft? Or is the 1. Clean off any dirt on the shaft and apply
adequate grease on it.
shaft not adequately lubricated?
2. Is the PG cam chipped or broken?
4.4.13 CR Unit(p.89)
CR Shaft
CR Encoder
Head FFC
CR Scale
Timing Belt
Chapter 3 Troubleshooting
6.1.3 "Lubrication"
(P.122)
PG Cam
CR Guide Shaft
At power-on
Reference
2. Clean off any dirt on the CR Scale. If the scale 4.4.3 CR Scale(p.77)
get heavily soiled, replace the scale.
4.4.13 CR Unit(p.89) /
4.4.12 CR Motor(p.87)
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Symptom
Failed Part
Check Point
Remedy
Reference
ASF Unit
At power-on
Compression Spring2.36
PF Motor
PF Encoder
PF Scale
Chapter 3 Troubleshooting
Change Lever
4.4.11 PF Motor(p.87)
4.4.10 PF Encoder / PF
Scale(p.86)
4.4.10 PF Encoder / PF
Scale(p.86)
1. Is the Upper Paper Guide detached from the Main 1. Attach the Upper Paper Guide correctly.
Frame?
4.4.10 PF Encoder / PF
Scale(p.86)
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At power-on
During
changing the
platen gap
Symptom
Failed Part
Check Point
Remedy
APG Unit
Reference
Combination Gear
Any time
Printhead
Main Board
4.4.2 Printhead(p.75)
At power-on
Symptom
The Printer Cover is
closed, but the Cover
Open error occurs.
Chapter 3 Troubleshooting
Failed Part
Check Point
Remedy
Reference
1. Is the Cover Open Sensor cable not connected to 1. Connect the cable to the connector on the Main
CN17 on the Main Board?
Board.
4.3.2 Panel Assy/ Cover
Cover Open Sensor
2. Is the Cover Open Sensor cable damaged?
2. Replace the Cover Open Sensor cable.
Open Sensor(p.67)
3. Is the Cover Open Sensor damaged?
3. Replace the Cover Open Sensor.
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Table 3-7. Troubleshooting for Ink Cartridge Detection Error/ Ink Cover Open Error/ Cartridge Empty Error
Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
Reference
Ink Cartridge
Ink Cartridge
Memory Chip
Head FFC
At power-on
4.4.13 CR
Unit(p.89) / 4.3.1
Main Board
Unit(p.64)
CSIC Terminal
CSIC ASSY
Head Board
4.4.2
Printhead(p.75)
CSIC ASSY
Head Board
Backside
Chapter 3 Troubleshooting
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Symptom
Failed Part
ASF Unit
Check Point
Remedy
PE Sensor Lever
Retard
Roller
Chapter 3 Troubleshooting
ASF Unit
Extension
Spring
PE Sensor
4.4.14 ASF
Unit(p.92)
Any time
Reference
ASF
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Symptom
Failed Part
Check Point
3. Is the Torsion Spring 0.22 detached or attached
incorrectly?
Remedy
Reference
PE Sensor Lever
PE Sensor
Front Paper Guide 1. Is the Front Paper Guide Pad attached incorrectly? 1. Install the pad correctly.
Pad
1. Is the Star Wheel Holder detached?
Any time
4.4.9 EJ Frame
Assy(p.84)
EJ Frame ASSY*
Star Wheel Holder
Note : * Be careful not to let jammed paper rub against the nozzle surface of the Printhead, or it may damage the Printhead.
Chapter 3 Troubleshooting
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Symptom
Failed Part
ASF Unit
Check Point
Remedy
ASF Unit
Any time
4.4.14 ASF
Unit(p.92)
LD Roller
Extension Spring
ASF Unit
Reference
ASF
2. Is the protrusion of the clutch chipped or broken? 2. Replace the ASF Unit.
LD Roller
Protrusion
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Symptom
Failed Part
Check Point
Remedy
Reference
ASF
LD Roller
ASF Unit
Clutch
Any time
4.4.14 ASF
Unit(p.92)
CR Motor
Compression Spring2.36
Change Lever
Chapter 3 Troubleshooting
ASF Unit
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Symptom
Failed Part
Check Point
Remedy
Reference
CDR Tray
CDR Tray
4.4.18 CDR
Tray
Sensor(p.98) /
4.3.1 Main
Board
Unit(p.64)
White Mark
Chapter 3 Troubleshooting
CDR Tray
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Symptom
Failed Part
Check Point
Remedy
Reference
Cable
When printing on
CDs/DVDs
4.4.13 CR
Unit(p.89)
PW Sensor
CR Encoder
Board
Main Board
PW Sensor
4.4.13 CR
Unit(p.89)
4.3.1 Main
Board
Unit(p.64)
Symptom
Failed Part
CDR Sensor
When printing on
CDs/DVDs
Main Board
Chapter 3 Troubleshooting
Check Point
Remedy
Reference
4.3.1 Main
Board
Unit(p.64)
4.3.1 Main
Board
Unit(p.64)
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Possible Cause
Remedy
Is there any micro pearl paper dust or oil stain on the Use a cleaning sheet in order to clean the rollers.
LD Roller?
1. Set a cleaning sheet in the ASF turning the sheet upside down.
2. Press the button on the operation panel to load the sheet.
3. Repeat the above procedure several times.
In order to remove a severe smear, staple a cloth moistened with alcohol to a post card and
carry out the following operations.
1. Set the post card in the ASF with the attached cloth facing the LD Roller or Retard Roller.
2. Then, holding the top edge, press the button on the operation panel to load the card.
3. Repeat Step 2. The paper dust or oil stain on the LD Roller or the Retard Roller surface is
removed.
If this does not solve the problem, replace the LD or Retard Roller.
The LD Roller is
contaminated or worn-out
PE Sensor Lever
Malfunction of the PE
Sensor and PE Lever
Torsion Spring 0.22
Chapter 3 Troubleshooting
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Possible Cause
Check Point
Remedy
Retard
Roller
ASF
Possible Cause
Check Point
Remedy
A malfunction of EJ Roller
Movements of the
CR Unit during
printing is
abnormal.
Possible Cause
Chapter 3 Troubleshooting
Check Point
Remedy
Move the CR Unit with your hand. The unit does not move
smoothly?
Is the slack of the Head FFC not enough or too much interfering
the carriage movement? Check that by moving the carriage from
side to side with your hand.
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Possible Cause
Remedy
A malfunction of the CR
Motor
A malfunction of the PF
Motor
Is the CR Linear Scale not moving freely, centered between the sides of CR encoder
sensor?
Is the PF Scale not moving freely, centered between the sides of PF encoder sensor?
An error
occurs during
initialization
after poweron
Check Point
A malfunction of the CR
Encoder
PF Scale failure
A malfunction of the PF
Encoder
Chapter 3 Troubleshooting
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Missing dots
appear
sometimes.
White streak /
abnormal
discharge
Vertical lines are
misaligned.
Possible Cause
Check Point
Remedy
Run a cleaning cycle and make a test print. Repeat the operation
several times. Does the problem still appear?
Run a cleaning cycle and print a nozzle check pattern. Repeat the
operation several times. Does the problem still appear?
Run a cleaning cycle and print a nozzle check pattern. Repeat the
operation several times. Does the problem still appear?
Replace the ink cartridge with a new one, and print a nozzle check
pattern. The printed pattern has no missing dots?
Check the FFC with a tester. Does the result show poor connection Replace the Head FFC.
of the FFC?
Run a cleaning cycle and print a nozzle check pattern. Repeat the
operation several times. Does the problem still appear?
Is the Head FFC not securely connected to the CR Unit and boards? Connect the FFC correctly.
Chapter 3 Troubleshooting
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Possible Cause
Dirt on the CR shaft
Check Point
Is there any dirt on the CR shaft?
Clean off any dirt on the CR shaft surface with a dry soft cloth.
Clean the PF Roller surface with a soft brush carefully so as not scratch
it.
Replace the ink cartridge with a new one, and print a nozzle check
pattern. The printed pattern has no missing dots?
Are the carriage shaft and the Main Frame properly lubricated?
PF Roller failure
Ink cartridge failure
A malfunction of Carriage
movements
Printed image has
white banding.
Remedy
Is the platen gap (gap between the Printhead surface and the platen) Adjust the platen gap properly.
not properly set?
Run a cleaning cycle and make a test print. Repeat the operation
several times. Does the problem still appear?
Remove any dust or foreign matter on the Cleaner Blade, or replace the
blade.
Run a cleaning cycle and make a test print. Repeat the operation
several times. Does the problem still appear?
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Check Point
Remedy
Replace the power code with a new one. Does the printer work normally?
Do the power supplied from the AC line match with the electrical
requirements of the printer?
Possible Cause
A No Cartridge error
occurs.
Chapter 3 Troubleshooting
Check Point
Remedy
Are the top and bottom tabs of the ink cartridge broken?
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Printing cannot be made properly (printed image is faint, blurry, smeared, or etc.)
Possible Cause
Check Point
Remedy
Replace the ink cartridge with a new one, and make a test print. The
printed pattern has no missing dots?
Is the FFC not properly connected to the CSIC Board and the Main
Board?
Check the FFC using a tester. Is there any abnormality in the result?
A malfunction of the
Printhead
Run a cleaning cycle and make a test print. Repeat the operation
several times. Does the problem still appear?
Reinstall the ink cartridge correctly. If this does not solve the
problem, replace the ink cartridge, or the Printhead.
Waste ink is not properly drained out of the Printhead or the Cap Unit.
Possible Cause
The pump tube failure
Remedy
Remove the foreign matter on the cap with a cotton swab. Replace
the cap in case that the cap is damaged.
A malfunction of cap
movement
Is the tube not properly inserted in the Waste Ink Tray Assy, or not
properly routed under the tray?
Securely connect the tube to the Waste Ink Tray Assy routing the
tube correctly.
Cap failure
Waste ink is not properly
drained out of the
Printhead or the Cap Unit,
and not properly
transported to the Waste
Ink Tube.
Check Point
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Check Point
Remedy
Replace the USB cable with a new one. Does the USB communication between the The USB cable is defective. Use the new one.
printer and PC return to normal?
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CHAPTER
DISASSEMBLY/ASSEMBLY
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4.1 Overview
W A R N IN G
This chapter describes procedures for disassembling the main components of the Epson
Stylus Photo R280/R285/R290 and Epson Artisan 50/Epson Stylus Photo T50/T59/
T60/P50.
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Procedures which, if not strictly observed, could result in personal injury are described
under the heading WARNING.
Important tips for procedures are described under the heading CHECK POINT.
If the assembly procedure is different from the reversed disassembly procedure, the
correct procedure is described under the heading REASSEMBLY.
Any adjustments required after reassembly of components or parts are described under
the heading ADJUSTMENT REQUIRED.
When you have to remove any components or parts that are not described in this
chapter, refer to the exploded diagrams in the appendix.
C A U T IO N
The precautions in the two lists below (WARNING and CAUTION), must always be
followed during disassembly and assembly.
4.1.1 Precautions
See the precautions given under the heading WARNING and CAUTION in the following
column when disassembling Epson Stylus photo R280/R285/R290 and Epson Artisan 50/
Epson Stylus Photo T50/T59/T60/P50.
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4.1.2 Tools
Description
Image
C.B.P. 3x10
C.B.P. 2.6x8
C.P. 3x4
C.P. 3x6
C.B.S.(P4) 3x6
C.B.P.(P2) 3x8
Part No.
1080530
Flathead Screwdriver
Tweezers
Long-nose pliers
Acetate tape
1003963
Strong tape
Note : All of the tools listed above are commercially available. EPSON provides the tools
listed with EPSON tool code.
4.1.3 Screws
The screws used in the printer are as shown in the table below. Make sure you always
use the correct type and number of screws. The numbers shown in the No. column
appear throughout this chapter to indicate the screw type more clearly.
Table 4-2. List of Screw Types
No.
No.
Description
C.B.S. 3x6
C.B.S. 3x10
C.B.P. 3x8
Chapter 4 Disassembly/Assembly
Image
Full Name
C.B.S
C.B.P
C.P.
C.B.S.(P4)
54
Confidential
Revision C
The CSIC board (refer to p.76) can be easily removed by using a special tool. The
method for making the tool is described below.
Whenever the printer is serviced, use the checklist shown below to confirm all work is
completed properly and the printer is ready to be returned to the user.
1.
Make sure to always check the maintenance counter before disassembling the printer.
If the counter shows that some part or component has almost reached the end of its
service life, replace the part after receiving prior approval from the user.
Item
OK / NG
On-line Test
OK / NG
Printhead
(print a nozzle
check pattern)
OK / NG
Carriage
Mechanism
OK / NG
OK / NG
OK / NG
No paper jamming?
OK / NG
No paper skew?
OK / NG
No multiple-sheet feeding?
OK / NG
No abnormal noise?
OK / NG
OK / NG
50mm
Special Tool
On-line Test
On-line Test
OK / NG
Adjustment
Specified
Adjustments
OK / NG
Lubrication
Specified
Lubrication
OK / NG
OK / NG
Function
Chapter 4 Disassembly/Assembly
Status
Self-test
Paper Feeding
Mechanism
7mm
Check Point
Firmware
Version
Version:
OK / NG
55
Confidential
Item
Check Point
Status
Ink
Cartridge
OK / NG
OK / NG
Carriage position
OK / NG
Protection (strong
tape, vinyl sheet)
Revision C
OK / NG
Before packing the printer to be returned to the user, attach several pieces of strong
tape and vinyl sheet to the specified points to prevent damaging the printer during
transportation.
Securing the Carriage (tape: 180mm x 1 pc., fold one end by 5mm)
1. Attach 40mm-length portion of the tape (not folded side) to the left side of the
carriage aligning the tapes corner with the carriages ribs as shown below.
2. Attach the folded side of the tape to the housing with the carriage locked at its
lock position. (First move the carriage to the lock position, then attach the tape
to the housing.)
Step1
(p.56)
Others
Attachments,
Accessories
40mm
OK / NG
Step2
Folded end
Chapter 4 Disassembly/Assembly
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Confidential
2.
Fold the vinyl sheet in half and insert the folded sheet between the Paper
Support Assy and the Printer Cover with the folded side facing the front side
of the printer, and secure the sheet with the strong tape as shown below.
Attach the left and right tapes to the Paper Support Assy and the side of the
housing.
35mm
Revision C
Securing the Stacker Cover (tape: 60mm x 1 pc., fold one end by 5mm)
Have a commercially available 280mm-width x 80mm-length vinyl sheet to cover the
exterior parts, and secure the sheet with strong tape.
Fold the vinyl sheet in half, and insert the folded sheet between the Stacker Assy and
the Stacker Cover with the fold facing front side of the printer. Align the left and
right edges of the sheet with the edges of the Stacker Cover and secure the sheet with
the strong tape as shown below.
Align the edges with the sides of Stacker Assy
35mm
40mm
40mm
Folded end
Vinyl Sheet
(W280xH80)
Folded end
30mm
Folded end
Chapter 4 Disassembly/Assembly
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Confidential
Revision C
Make sure to carry out the following operations before disassembling the printer.
When the Main Board needs to be replaced, make a backup copy of EEPROM
data.
Unlock the carriage lock and move the CR Unit to other than its home position.
4.1.8 How to Unlock the Carriage
C A U T IO N
Power the printer and turn it off forcedly by disconnecting the power cable
when the CR Unit is unlocked and moved away from the home position.
Turn the EJ Roller gear on the left side of the printer in the direction of the
arrow until the carriage is unlocked.
[Left side]
[Right (home) Side]
[Left Side]
PF Roller Gear
EJ Roller Gear
[Front Side]
Side]
Carriage Lock
Carriage Lock
Locked
Unlocked
Chapter 4 Disassembly/Assembly
58
Confidential
Revision C
Reference page
Panel Assy
Chapter 4 Disassembly/Assembly
59
Confidential
Revision C
START
Printer Cover
(p.61)
C H E C K
P O IN T
The color and shape of the printer illustrated in this manual may
differ from the final product.
Paper Support
Assy (p.61)
Stacker Assy /
Stacker Cover
(p.62)
Panel Assy/
Cover Open
Sensor (p.67)
Printhead
(p.75)
PF Encoder / PF
Scale (p.86)
Removing the
Printer
Mechanism
(p.72)
Waste Ink
Tray (p.80)
Ink System
(p.82)
CR Motor
(p.87)
PF Encoder /
PF Scale (p.86)
EJ Frame Assy
(p.84)
Upper Housing
(p.62)
Main Board Unit
(p.64)
ASF Unit
(p.92)
CR Scale
(p.77)
PF Motor
(p.87)
APG Unit
(p.78)
APG Unit
(p.78)
CR Unit
(p.89)
Upper Paper
Guide (p.94)
Front Paper Guide
Assy (p.96)
CDR Tray
Sensor (p.98)
Chapter 4 Disassembly/Assembly
60
Confidential
Revision C
Removal procedure
Pull out the left shaft and right shaft of the Printer Cover, and remove the
Printer Cover.
Printer Cover
Shaft (left)
1.
2.
Edge Guide
Projection
Shaft (right)
Push
:Shaft
Convex Portion
2
Mounting Direction
(from front side to rear side)
1
Hole
: Shaft
Chapter 4 Disassembly/Assembly
61
Confidential
Revision C
Removal procedure
1.
2.
3.
Removal procedure
1.
Remove the four screws and remove the Upper Housing upward.
: C.B.P. M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
Screw
(The numbers shown in the figure indicate the order of tightening the screws.)
[Rear Side]
Shaft
Shaft
Stacker Assy
Stacker Cover
Groove
Upper Housing
Guide Pin
Guide Pin
Groove
Groove
Chapter 4 Disassembly/Assembly
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Revision C
Slide the Front Housing in the direction of the arrow and remove the Front
Housing from the Upper Housing.
Grooves
Front Housing
[Rear Side]
Ribs
Screw box of
Lower Housing
A part of Front
Housing
Chapter 4 Disassembly/Assembly
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Confidential
3.
1.
2.
CN6
CN7
Color
FFC
White
Destination
PW Sensor / CR Encoder Sensor
Cover Open Sensor
Number of pins
6pin
2pin
Peel off the four acetate tapes that secures the following cables on the back of
the Main Board Unit.
Power Supply Cable
CR Motor Cable
PF Motor Cable
PE Motor Cable
APG Sensor Cable
Main Board Unit
CN13 CN14
Revision C
Acetate Tape
CN16
Acetate Tape
CN12
CN11
CN15
CN10
CN8
CN5
Color
White
White
FFC
White
Black
FFC
FFC
FFC
FFC
Black
White
FFC
Destination
P/S Assy
CDR Guide Sensor / CDR Tray Sensor
Panel Board
PE Sensor
APG Sensor
PF Encoder
Head FFC
PF Motor
CR Motor
CSIC Assy
Chapter 4 Disassembly/Assembly
Number of pins
3pin
4pin
8pin
3pin
3pin
5pin
13pin
13pin
9pin
2pin
2pin
13pin
64
Confidential
Remove the three screws and remove the Main Board Unit.
(2 pcs.): C.B.P.(P2) M3x8 (tightening torque: 5-7 kgf.cm) (No.9)
(1 pc.): C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
Screw
Screw
(The numbers shown in the figure indicate the order of tightening the screws.)
[Upper Side]
[Left Side]
Rib
Revision C
Positioning Holes
and Guide Pins
1
B
C
Main Board Unit
A
B
C
D
When installing the Main Board Unit, be careful of the following:
Match the positioning holes with guide pins shown in Fig.4-19.
Insert the rib of the Main Board Unit into the positioning hole
of the Cable Holder Frame as shown in Fig.4-19.
Tighten the screws in the order given in Fig.4-19.
Chapter 4 Disassembly/Assembly
Edge of Lower
Shield Plate M/B
Sharp edge
Align the upper left end
of acetate tape D with
the edge of the Lower
Shield Plate M/B.
65
Confidential
1.
C A U T IO N
2.
C A U T IO N
Remove the seven screws and remove the Upper Shield Plate M/B.
(6 pcs.): C.B.S. M3x6 (tightening torque: 5-7 kgf.cm) (No.1)
(1 pc.): C.P. M3x6 (tightening torque: 4-6 kgf.cm) (No.7)
Screw
Screw
(The numbers shown in the figure indicate the order of tightening the screws.)
Revision C
3.
Remove the two screws and remove the Shield Plate M/B Sub.
Screw
(2 pcs.): C.B.S. M3x6 (tightening torque: 4-6 kgf.cm) (No.1)
4.
(The numbers shown in the figure indicate the order of tightening the screws.)
Shield Plate
M/B Sub
[Rear Side]
7
4
Screw Receiving Part
Sharp edge
Chapter 4 Disassembly/Assembly
66
Confidential
1.
2.
4.
5.
CN17
CN4
6.
3.
C A U T IO N
C H E C K
P O IN T
Revision C
Tab
1
Disengage
direction
Main Board
[Front side]
Panel FFC
Lower Housing
Cable Holder
Frame
CN5
Double sided Tape
Chapter 4 Disassembly/Assembly
67
Confidential
Panel FFC
Revision C
Ribs
C
Do not route the
Panel FFC over
the screw of the
Cable Holder
Frame.
Hook
Ref. Line
Align the lower left end of the
acetate tape C with the edge of
the Cable Holder Frame.
Positioning Hole
and Guide Pin
Chapter 4 Disassembly/Assembly
68
Confidential
6.
1.
2.
Revision C
Disengage the hook on the back of the Panel Board and remove the Panel
Board.
[Back Side]
Positioning Hole
and Guide Pin
Hook
[Rear Side]
Panel Board
Panel Unit
Groove
8.
Disconnect the connector (CN1) on the Panel Board, peel the Panel FFC off
the back of the Panel Shield Plate, and remove the Panel FFC.
5. Remove the two screws and remove the Panel Shield Plate from the Panel
Unit.
Screw
: C.B.P. M3x10 (tightening torque: 3-5 kgf.cm) (No.4)
Panel Unit
Release the liens from the guide pins of the Housing Panel B and remove the
sense from the Housing Panel B.
Disengage the nine hooks and remove the PS button, Ink button and Paper
button.
Housing Panel B
Housing Panel B
[Back Side]
Guide Pins
[Rear side]
PS Button
Hook
Ink Button
Reference Line
CN1
Panel FFC
Double-sided Tape
Paper Button
Lens
Chapter 4 Disassembly/Assembly
69
Confidential
Revision C
1.
2.
3.
[Upper Side]
Cover Open Sensor
Connector
Panel Shield Plate
Hook
[Back Side]
Open Sensor Holder
Rib
When installing the Cover Open Sensor, insert the rib shown in
Fig.4-33 into the hole of the Open Sensor Holder, and secure the
Cover Open Sensor with the hook.
Attach the Panel FFC with double-sided tape along with the
reference line shown in Fig.4-29 (p.69).
When installing the Panel Board, match the guide pin with the
positioning hole shown in Fig.4-30.
Install the PS button, Ink button and Paper button as shown in
Fig.4-31.
Chapter 4 Disassembly/Assembly
70
Confidential
Revision C
Peel off the acetate tape and remove the ferrite core from the groove of the
Lower Housing.
2. Remove the screw that secures the P/S Assy, and remove the P/S Assy from
the Lower Housing.
Screw
: C.B.P M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
Lower Housing
P/S Assy
Acetate Tape
When installing the P/S Assy, put the ferrite core into the groove of
the Lower Housing and secure it with acetate tape as shown in
Fig.4-34.
A D J U S T M E N T
R E Q U IR E D
Chapter 4 Disassembly/Assembly
71
Confidential
Revision C
Removal procedure
C A U T IO N
nism
echa
er M
Print
About
15
Disengage the hook of the Ink Tube Cover using a flathead screwdriver and
remove the Ink Tube Cover.
Ribs
Sharp Edge
Hook
Chapter 4 Disassembly/Assembly
72
Confidential
C A U T IO N
2.
6.
Revision C
(The numbers shown in the figure indicate the order of tightening the screws.)
CR Motor Cable
Chapter 4 Disassembly/Assembly
73
Confidential
Revision C
When installing the Cover Case, match the two guide pins and
their two positioning holes
as shown in Fig.4-44.
Route the CDR Guide Sensor Cable through the opening as
shown in Fig.4-44.
Cover Case
Opening
Match the positioning holes with guide pins (two pairs) shown
in Fig.4-42 (p.73).
Tighten the screws in the order given in Fig.4-42 (p.73).
Make sure the Waste Ink Tube or cables are not pinched
between the Printer Mechanism and the Lower Housing.
Chapter 4 Disassembly/Assembly
A D J U S T M E N T
R E Q U IR E D
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4.4.2 Printhead
C A U T IO N
3.
Removal procedure
2.
CSIC FFC
1.
When removing the Head FFC Cover and the Head FFC
Cover Inner, do not use tools with sharp ends as the FFC may
get damaged.
Be careful not to damage the FFC and cables when
disengaging the hook of the CSIC Assy.
C H E C K
P O IN T
Revision C
While disengaging the hook of the Head FFC Cover Inner with a flathead
screwdriver, slide the Head FFC Cover Inner upward and remove it.
Head FFC Cover Inner
Removal Direction
Move the CR Unit to the center, open the Cartridge Cover and remove all Ink
Cartridges.
While disengaging the hook of the Head FFC Cover with a flathead
screwdriver, slide the Head FFC Cover downward and remove it.
Hook
Screwdriver
Removal Direction
Screwdriver
Hook
Chapter 4 Disassembly/Assembly
75
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Using the special tool (see p.55) disengage the hook A of the CSIC Assy on
the left back of the Carriage Unit.
[Back Side]
C A U T IO N
CSIC Assy
Hook A
Revision C
Take extra care not to spill ink and contaminate the surroundings.
Be extremely careful not to touch the nozzle surface, the ink supply
needles and the Head Cover, otherwise the nozzles may get
clogged.
Head Cover
Printhead
Special Tool
Using the special tool (see p.55) disengage the hook B of the CSIC Assy on
the right back of the Carriage Unit.
Slide the CSIC Assy upward and remove the CSIC Board.
CSIC Assy
[Back Side]
Hook B
Nozzle surface
Screw
(The numbers shown in the figure indicate the order of tightening the screws.)
Removal Direction
Special
Tool
Printhead
Hook A
Hook B
Chapter 4 Disassembly/Assembly
76
Confidential
Remove the two Head FFCs from the connectors on the back, and remove the
Printhead.
Revision C
4.4.3 CR Scale
C A U T IO N
Printhead
Head FFC
Removal procedure
C H E C K
P O IN T
Connectors
1.
2.
3.
4.
5.
A D J U S T M E N T
R E Q U IR E D
Slit
Hook
Turn 90
CR Scale
Chapter 4 Disassembly/Assembly
77
Confidential
Install the CR Scale with its cut-corner facing upward. Hitch one end
of the Torsion Spring to the hole of the CR Scale from the back side of
the CR Scale.
Hitch from the back side
Cut-corner
Revision C
Remove the two screws taking care not to lose the gears, and remove the APG
Unit.
Screw
: C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
(The numbers shown in the figure indicate the order of tightening the screws.)
APG Unit
Hook
Chapter 4 Disassembly/Assembly
78
Confidential
Revision C
3.
Positioning Hole
APG Unit
Pin
Pin (1)
Right PG Cam
2. Put the pin through the positioning holes of the Spur gear
28.8 and the APG Unit.
Main Frame
Pin
APG Unit
Chapter 4 Disassembly/Assembly
79
Confidential
Revision C
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism
Removal procedure
Removal procedure
C A U T IO N
C A U T IO N
When removing the Waste Ink Tray, take extra care not to spill
ink and contaminate the printer and surroundings.
1.
1.
When removing the Waste Ink Pad, take extra care not to
contaminate the printer and surroundings with ink.
Be careful of the seven sharp edges shown in Fig.4-62 when
disassembling or reassembling.
Remove the two screws, disengage the hook, and remove the Waste Ink Tray.
: C.B.P. M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
Screw
Sharp edge
Tab
Chapter 4 Disassembly/Assembly
80
Confidential
A D J U S T M E N T
R E Q U IR E D
Revision C
1.
Sharp edge
Chapter 4 Disassembly/Assembly
4.4.7 Left & Right Guide Stackers / CDR Guide Sensor (Disassembling the Printer Mechanism)
81
Confidential
When installing the Left Guide Stacker, insert the rib indicated
with
in Fig.4-65 and match the positioning holes and guide
pins indicated with
(two pairs).
When installing the Right Guide Stacker, match the
positioning holes and guide pins indicated with
(two
pairs) in Fig.4-65.
Right Guide
Stacker
Left Guide
Stacker
Revision C
Torsion Spring
Shaft of the
Carriage Lock
1.
Disengage the two hooks on the back of the CDR Guide Sensor and remove
the CDR Guide Sensor.
[Back Side]
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism
Removal procedure
C H E C K
P O IN T
Hooks
Chapter 4 Disassembly/Assembly
82
Confidential
1.
2.
3.
Insert a screwdriver through the hole of the Main Frame and remove the screw
(2) that secures the Pump section.
Screw
: C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
(The numbers shown in the figure indicate the order of tightening the screws.)
Revision C
(The numbers shown in the figure indicate the order of tightening the screws.)
Hole
2
2
Cap section
Slide the Ink System to the direction of the arrow and disengage the Ink
System from the guide pin of the ASF Unit.
[Rear Side]
Guide Pin
Chapter 4 Disassembly/Assembly
83
Confidential
4.
5.
6.
Revision C
Removal procedure
1.
2.
3.
[Back Side]
2
1
Hook
PF Encoder FFC
Peel off the PF Encoder FFC from the back of the Cable Holder Frame.
Cable Holder
Holder Frame
Frame
Cable
Head FFC
[Back Side]
Cutout
Front Frame
Double-sided Tape
Hook
Acetate Tape Position
Chapter 4 Disassembly/Assembly
Reference Line
PF Encoder FFC
84
Confidential
Remove the screws on the right and left sides, and remove the Front Frame.
: C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
Screw
(The numbers shown in the figure indicate the order of tightening the screws.)
Revision C
Bearing
Bearing
Front Frame
EJ Roller Shaft
When installing the EJ Frame Assy, make sure that the Left/Right
EJ Frame Springs are attached as shown in Fig.4-78. Carefully
handle the EJ Frame Assy as the springs come off easily.
[Right Side]
HP Side
[Left Side]
Opposite
to HP
Shorter
Removal Direction
Longer
Chapter 4 Disassembly/Assembly
85
Confidential
When installing the Front Frame, screw it after securing the foot
of the two EJ Frame Springs to the slits as shown in the figure.
Carefully handle the EJ Frame as the springs come off easily.
[Right Side]
HP Side
[Left Side]
Opposite
to HP
A D J U S T M E N T
R E Q U IR E D
When installing the Cable Holder Frame, match the two hooks
of the Cable Holder Frame with the positioning holes of the
Main Frame and Front Frame as shown in Fig.4-73 (p.84), and
tighten the screws in the order given in the figure.
When installing the Cable Holder Frame, attach the PF
Encoder FFC along with the reference line shown in Fig.4-74
(p.84).
When installing the Front Frame, match the positioning holes
of the Front Frame with the guide pins of the Main Frame (two
pairs), and tighten the screws in the order given in Fig.4-75
(p.85).
Revision C
Double-sided tape
FFC
CN1
Chapter 4 Disassembly/Assembly
86
Confidential
4.4.11 PF Motor
Revision C
4.4.12 CR Motor
Parts/Components need to be removed in advance
C A U T IO N
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism
Removal procedure
1.
Remove the Extension Spring of the Driven Pulley Assy from the rear side.
[Rear Side]
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism / PF Encoder / PF Scale
Removal procedure
1.
2.
3.
Release the PF Motor Cable from the hook of the ASF Unit.
Remove the two screws that secure the PF Motor.
Screw
: C.P. M3x6 (tightening torque: 3-5 kgf.cm) (No.7)
Extension Spring
(The numbers shown in the figure indicate the order of tightening the screws.)
Slide the PF Motor to pull it out through the cutout and remove the PF Motor.
PF Motor
PF Motor Cable
C A U T IO N
Take extra care not to contaminate the Timing Belt with grease.
The belt deteriorates faster if grease adheres to it.
ASF Unit
Hook
2.
Remove the Driven Pulley Assy and remove the Timing Belt from the Pinion
Gear of the CR Motor.
Timing Belt
Pinion Gear
[Rear Side]
Chapter 4 Disassembly/Assembly
87
Confidential
C A U T IO N
3.
Release the connector cables from the three hooks, then peel off the three
acetate tapes to release the CR Motor cable.
[Rear Side]
CR Motor
: Hook
CR Motor Cable
Revision C
Convex
Portion of
Main
Frame
CR Motor
PE Sensor
A
1 B
100mm
(between both ends
of acetate tapes)
60mm
(between both ends
of acetate tapes)
PE Sensor Cable
40 mm (from connector
to end of acetate tape)
: Hook
CR Motor
Chapter 4 Disassembly/Assembly
88
Confidential
Revision C
4.4.13 CR Unit
Parts/Components need to be removed in advance
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism / APG Unit
Removal procedure
C A U T IO N
1.
2.
3.
Slit
Parallelism Bushing L
Chapter 4 Disassembly/Assembly
89
Confidential
Disengage the end of the Spring (2) from the hook, and the other end from the
slit of the CR shaft, and remove the Spring (2).
Remove the washer by expanding the gap between the washer and the Right
PG Cam using a pair of Tweezers, and remove the Right PG Cam.
Spring (2)
CR Shaft
7.
Revision C
CR Shaft
[Right Side]
Washer
Removal Direction
Right PG Cam
Hook
Timing Belt
C A U T IO N
If the Print Head has not been removed, be extremely careful not
to touch the nozzle surface of the Print Head.
Figure 4-92. Removing the CR Unit (5)
9.
6.
Hold the CR Unit from the bottom and lift up the CR Shaft, release from the
bushing in the (1) (2) order, and remove the CR Unit with the Shaft from the
Main Frame.
Disconnect the FFC from the CR Encoder connector, pull out the FFC from
the slit of the CR Unit, and remove the Head FFC.
Head FFC
CR Unit
CR Unit
CR Shaft
Bushing
Bushing
Chapter 4 Disassembly/Assembly
90
Confidential
C H E C K
P O IN T
Revision C
Remove the Cartridge Cover following the steps below. The Hinge,
Cover Cartridge need to be cut with a nipper or similar tool to be
removed. Therefore, whenever replacing the Cartridge Cover, the
Hinge, Cover Cartridge also must be replaced with a new one.
1. Cut the convex portion of the Hinge, Cover Cartridge with a
nipper or similar tool.
2. Disengage the hook from the opening made by the cut and remove
the Hinge, Cover Cartridge.
3. Remove the Cartridge Cover pulling out its two guide pins.
Right side view
of the hinge
Lumpy side
(Inner side)
Hook
When installing the CR Unit, hook the Guide part to the Main
Frame.
: Guide Pin
Hook
Cartridge Cover
Convex
portion
Up
Flat side
(Outer side)
: cut position
CR Unit
Guide Part
A D J U S T M E N T
R E Q U IR E D
Chapter 4 Disassembly/Assembly
91
Confidential
4.
Revision C
Torsion Spring
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism / Ink System
Removal procedure
Removing the LD Roller Guide
1. Move the CR Unit to the left (the opposite side to the home position).
2. Remove the screw that secures the LD Roller Guide.
Screw
: C.B.S. (P4), M3x6 (tightening torque: 7-9 kgf.cm) (No.8)
C A U T IO N
3.
LD Roller Guide
1.
Push the tabs on the right and the left, slide the LD Roller Guide upward to
remove it disengaging the five hooks.
Tab
Hook
ASF Unit
Hook
Hook
2.
Screw
LD Roller Guide
[Rear Side]
ASF Unit
Chapter 4 Disassembly/Assembly
Disengage the two hooks (1) (2) that secure the ASF Unit from the Main
Frame.
92
Confidential
Remove the Combination Gear (10,15.2), then remove the ASF Unit while
releasing the edge of the Change Lever from the hole of the Main Frame.
Revision C
Hook (1)
Change Lever
Hook (2)
1.
[Rear Side]
ASF Unit
Combination
Gear
Blade
LD Roller Shaft
ASF Unit
Chapter 4 Disassembly/Assembly
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Tip
[Rear Side]
Press
PE Sensor Lever
Removal Direction
The figure below is the Upper Paper Guide. The two thin shafts
indicated with the arrows are likely to break, however, the Upper
Paper Guide does not need to be replaced even if the shafts become
broken. Because the shafts do not go on the bushings of the Printer
Frame.
Hook
When installing the three springs, secure the ends of the springs on
the hooks of the Main Frame as shown in Fig.4-105.
Main Frame
Spring
Hook
Chapter 4 Disassembly/Assembly
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A D J U S T M E N T
R E Q U IR E D
Revision C
Disengage the two hooks and remove the APG Sensor Assy.
:Hook
Chapter 4 Disassembly/Assembly
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2.
Do not touch the surface of the rubber roller of the EJ Roller Assy
and the coated part of the PF Roller Assy as it can adversely affect
the print quality.
Disconnect the connector of the PE Sensor Cable on the rear side of the
printer.
3. Remove the screw that secures the Front Paper Guide Assy.
Screw
: C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
Front Paper Guide Assy
Connector
PE Sensor Cable
Parallelism Bushing L
Front Paper Guide Assy
EJ Ground Spring
Chapter 4 Disassembly/Assembly
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Remove the Front Paper Guide Assy, following the steps below.
(1) Lift
part to disengage the left side of the Front Paper Guide Assy.
(2) Slide the assy leftward little by little to disengage the right side of the assy.
Cutout
(3) Remove the Front Paper Guide Assy while releasing its shaft from the cutout
of the rib on the left side of the Main Frame.
2
When installing the Front Paper Guide Assy, pull out the CDR
Tray Sensor cable as shown below.
Removal Direction
3
1
Hole
Gap
Chapter 4 Disassembly/Assembly
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Place the four tips of the Front Paper Guide Pad on the Waste
Ink Pad.
[Bottom Side]
Revision C
Removal procedure
C A U T IO N
Always follow the steps below to remove the CDR Tray Sensor, or
one of its hooks can be broken.
Tip
Tip
A D J U S T M E N T
R E Q U IR E D
1.
2.
Chapter 4 Disassembly/Assembly
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C A U T IO N
C H E C K
P O IN T
5.
Removal procedure
1.
2.
3.
4.
CN17
[Front side]
Tab
1
Disengage
direction
CN4
Cover Open Sensor and
CDR Sensor Cable
Lower Housing
CN5
Main Board
Panel FFC
Cable Holder
Frame
Double sided Tape
Chapter 4 Disassembly/Assembly
4.5.1 Panel Assy (Disassembly/reassembly procedures of Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50)
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Panel FFC
Revision C
Ribs
B
Open Sensor Holder
Hook
Ref. Line
Positioning Hole
and Guide Pin
Chapter 4 Disassembly/Assembly
4.5.1 Panel Assy (Disassembly/reassembly procedures of Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50)
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6.
1.
2.
Revision C
Disengage the hook on the back of the Panel Board and remove the Panel
Board.
[Back Side]
Positioning Hole
and Guide Pin
Hook
[Back Side]
Panel Board
Panel Cover
7.
8.
Panel Unit
Release the three hooks and remove the PS button, the Ink button, and the
Paper button from the Housing Panel B.
Slide the Lens of the PS button, the Ink button, and the Paper button in the
direction of the arrow to remove it.
Disconnect the connector (CN1) on the Panel Board, peel the Panel FFC off
the back of the Panel Shield Plate, and remove the Panel FFC.
5. Remove the two screws and remove the Panel Shield Plate from the Panel
Unit.
Screw
: C.B.P. M3x10 (tightening torque: 3-5 kgf.cm) (No.4)
[Front side]
Panel Unit
[Back Side]
[Front side]
Housing Panel B
Housing Panel B
Hook
[Back Side]
PS Button
Reference Line
Step 8
Ink Button
Paper Button
Lens
Lens
CN1
Panel FFC
Double-sided Tape
Chapter 4 Disassembly/Assembly
4.5.1 Panel Assy (Disassembly/reassembly procedures of Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50)
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Attach the Panel FFC with double-sided tape along with the
reference line shown in Fig.4-121 (p.101).
When installing the Panel Board, match the guide pin with the
positioning hole shown in Fig.4-122.
Install the PS button, Ink button, and Paper button as shown
in Fig.4-123.
Chapter 4 Disassembly/Assembly
4.5.1 Panel Assy (Disassembly/reassembly procedures of Epson Artisan 50/Epson Stylus Photo T50/T59/T60/P50)
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CHAPTER
ADJUSTMENT
Confidential
C H E C K
P O IN T
Revision C
Purpose
Method Outline
Tool
Thickness Gauge
1.15mm, 1.3mm
PG adjustment
Install the Head Nozzle surface parallel to the printing surface and set Mechanical adjustment using the thickness gauges. Make a proper
the gap between the paper and the Head Nozzle surface to the specified adjustment according to the result whether the manually-moved
value.
carriage (printhead) runs over or hits against the gauges placed on the
platen.
Adjustment Program
When the main board needs to be replaced, use this to copy adjustment Readout the EEPROM data from the main board before removing it.
values stored on the old main board to the new board. If this copy is
Then replace the board with a new one, and load the EEPROM data to
completed successfully, all the other adjustments required after
the new board.
replacing the main board are no longer be necessary.
Initial setting
This must be carried out after replacing the main board to apply
settings for the target market.
Head ID input
Adjustment Program
This must be carried out after replacing the printhead in order to enter Enter the ID printed on the Head QR code label attached on the
the new printhead ID (Head ID) that reduces variation between
printhead. The correction values are automatically written to the main
printheads.
board.
USB ID input
Enter the product serial number of the printer. The ID is automatically Adjustment Program
generated and written to the main board.
Initialize PF deterioration
offset
Disenable PF deterioration
offset
When reading the counter value from the old main board is impossible Set the counter to its maximum value (3000).
in the case of replacing the board, use this to set the counter to its
maximum value.
This corrects top margin of printout.
Chapter 5 Adjustment
Select the target market. The selected market settings are automatically Adjustment Program
written to the main board.
Adjustment Program
Adjustment Program
A top margin adjustment pattern is printed. Examine the lines printed Adjustment Program
near the top edge of the printout, and enter the value for the line that is Ruler
exactly 3 mm away from the top edge.
This must be carried out after replacing the printhead in order to correct A head angular adjustment pattern is printed. Examine the printed lines Adjustment Program
tilt of the printhead by software.
and enter the value for the most straight lines.
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Purpose
Method Outline
Tool
Adjustment Program
Bi-D adjustment
Corrects print start timing in bi-directional printing to improve the print A Bi-D adjustment pattern is printed. Examine the patterns and enter
quality.
the value for the pattern with no gap and overlap for each mode.
Corrects left margin of printout. The print start position in the carriage A first dot adjustment pattern is printed. Examine the lines printed near Adjustment Program
moving direction is corrected by software.
Ruler
the left edge of the printout and enter the value for the line that is
exactly 5 mm away from the left edge.
PW adjustment
PF adjustment
Corrects variations in paper feed accuracy when using the Microweave A PF adjustment pattern is printed. Examine the printout patterns and Adjustment Program
to achieve higher print quality.
select the value for the best pattern. The correction value is registered.
Specified Scanner
PFP base scale
BRS/PFP adjustment
This adjustment is made to ensure high print quality at high print speed. Print the adjustment pattern to be scanned by a specified scanner.
For more details, see 2.2 Banding Reduction System (BRS) / Paper
According to the scanned result, a correction value is automatically
Feed Amount Profile Correction (PFP) (p.25)
calculated and stored into the serial flash ROM on the main board.
The correction value is applied when printing in the corresponding
mode.
This must be carried out for efficient heat control of the CR motor.
Electrical variation of the motor and the power supply board are
measured to acquire correction values for them.
Adjustment Program
Chapter 5 Adjustment
Select the parts that you replaced. The correction values are
automatically written to the main board.
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Purpose
Method Outline
Head cleaning
The printer causes a maintenance error when the waste ink pad counter
reaches its maximum. Use this to reset the counter after replacing the
Waste Ink Pad. If you find the counter is close to the maximum during
servicing, carry out the pad replacement and the counter reset to avoid
the printer returned from the user due to the maintenance error.
Ink charge
This must be carried out after replacing the printhead in order to fill ink
inside the new printhead. The printhead becomes ready for print.
Tool
Adjustment
Program
The head cleaning is performed automatically. After the cleaning, print a
nozzle check pattern to check if all nozzles are firing ink properly.
Adjustment Program
After replacing the Waste Ink Pad, reset the counter to its default.
Adjustment Program
A4 size
US Letter size
EEPROM dump
Printer information
check
Manual CL counter
I/C exchange CL counter
Purpose
Use this to check if the all adjustments have been
properly made.
Method Outline
The all adjustment patterns are printed automatically.
Tool
Adjustment Program
Use this to readout the EEPROM data for analysis. The all EEPROM data is automatically readout and stored as a file.
Adjustment Program
Adjustment Program
Timer CL counter
Print path counter
Chapter 5 Adjustment
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CR motor heat
protection control
17
PFP adjustment
16
BRS adjustment
15
PF adjustment
14
PW adjustment
13
First dot position adjustment
12
Bi-D adjustment
11
10
Disenable
PF deterioration offset
Initialize
PF deterioration offset
Ink charge
Head ID input
USB ID input
Initial setting
PG adjustment
Priority
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
O*
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
O*
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
(Read OK)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
(Read NG)
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Adjustment Item
Part Name
ASF Unit
CR Motor
Upper
Paper Guide
Printhead
Main Board
PS Board
Chapter 5 Adjustment
O
(Ink Pads must be
replaced)
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CR motor heat
protection control
17
PFP adjustment
16
BRS adjustment
15
PF adjustment
14
PW adjustment
13
First dot position adjustment
12
Bi-D adjustment
11
10
Disenable
PF deterioration offset
Initialize
PF deterioration offset
Ink charge
Head ID input
USB ID input
Initial setting
PG adjustment
Priority
Remove
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Adjustment Item
Part Name
CR Unit
Paper Eject Frame
Assy
Printer Mechanism
O
(Waste Ink Tray)
-O
(Waste Ink pad)
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
Chapter 5 Adjustment
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This section describes how to judge the adjustment patterns printed by the Adjustment
Program. For information on how to operate the Adjustment Program, see the
instructions displayed by the Adjustment Program.
0 to 80 column
80 to 0 column
[Judging Standard]
The distance from a paper top edge to a line is:
-16
-16
-14
-14
-12
-12
NG
Chapter 5 Adjustment
OK
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Revision C
Microweave Pattern
The pattern shown below is printed for each of the 7 print modes.
+3
+2
+1
-1
-2
-3
25
20
22
24
26
28
30
32
How to Judge
27
Examine the printout +3 to -3 patterns and select the value for the group of which the
gaps between the 2 color bars are the smallest.
Additional information
How to Judge
Find the pattern with no gaps or overleaps of the left and right pattern, and enter the
value of that pattern.
Additional information
Gap
OK
NG
If an appropriate pattern is not printed, enter the nearest value and then print the
patterns again.
C H E C K
P O IN T
NG
Chapter 5 Adjustment
Gap
OK
NG
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-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PW adjustment
How to Judge
5 mm
-5 -4 -3 -2 -1
Revision C
10 11 12 13 14 15
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Enter the value for the line that is exactly 5mm away from the paper edge for each of
the left, right, top and bottom.
Example: In the left figure, enter 0 (top), 0 (right), 5 (bottom) and -3 (left).
First dot position adjustment
How to Judge
Enter the value for the point where the PW adjustment pattern line and the First dot
position adjustment pattern line overlap on the left of the paper.
Example: In the left figure, enter 2 since the lines overlap at 2 position.
15 14 13 12 11 10
-1 -2 -3 -4 -5
Chapter 5 Adjustment
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Revision C
5.2.5 PF Adjustment
-3
Upper block
-2
-1
5
4
Lower block
How to Judge
1
0
Enter the value for the one that has no gap or overlap between the upper block and the
lower block.
-2
-1
-3
Additional information
-4
In case that all patterns have gap or overlap, select the value for the pattern which has
the least gap or overlap, and print the pattern again.
-5
Figure 5-6. PF (standard print area) Adjustment Pattern
How to Judge
C H E C K
P O IN T
Gap
Enter the value for the group that has no gap or overlap between the upper and the
lower patterns.
C H E C K
P O IN T
NG
NG
Chapter 5 Adjustment
OK
OK
NG
NG
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5.2.6 PG Adjustment
C A U T IO N
PG Size
(mm)
PG<APG Home>
1.2
PG typ.
<Mechanical
default>
1.7
Plain paper
EPSON special thin paper, SF, etc.
Rubbing with PG1.2 is avoided
PG+
2.35
Envelopes
Rubbing with PG1.2 and 1.7 is avoided
PG++
4.2
CD-R printing
C H E C K
P O IN T
Revision C
Sequence
Application
Cleaning
CR measurement,
VH detection
CR home position
seek
The thickness gauge to be used must be free from dust and dirt
and from deformation. Be sure to clean it before use.
Take care that the Print Head is not soiled or scratched.
To ensure high accuracy of adjustment, install new ink
cartridges in the carriage, and move the carriage right and left
by pulling the belt without holding the carriage.
Make this adjustment after installing the mechanism unit in the
Housing Lower. (Install the Linear Scale after adjustment.)
Refer to 4.4.1 Removing the Printer Mechanism (p.72)
With Epson Stylus Photo R280/R285/R290, four stages of PG
setting are available by means of the APG Mechanism.
However, make this adjustment with the mechanism in the
minimum PG position (PG-: 1.2 mm).
(Refer to 4.4.4 APG Unit (p.78) and below.)
Locating hole
Locating hole
At ink replacement
Things to be used
Thickness gauge:
Phillips screwdriver
1.15 mm (x2)
1.3 mm (x2)
Chapter 5 Adjustment
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C A U T IO N
1.
2.
3.
Check that the APG Assy and the carriage are in the PG-position. (Fig. 5-8)
4.
Revision C
Move the carriage to the center of the platen, and place 1.15 mm thickness gauge
on the left aligning its left edge with the second rib of the Front Paper Guide. And
place another 1.15 mm thickness gauge on the right aligning its right edge with the
rightmost rib of the Front Paper Guide. (Fig. 5-9)
NOTE: The thickness gauge must not be set over the leftmost rib on the Front
Paper Guide.
5.
Pull the Timing Belt to move the carriage to the left end.
6.
If the carriage comes in contact with the gauge, adjust the Left Parallelism Bush to
raise the carriage to a position where the Printhead does not come in contact with
gauge.
7.
Pull the Timing Belt to move the carriage to the right end.
8.
If the carriage comes in contact with the gauge, adjust the Right Parallelism Bush
to raise the carriage to a position where the Printhead does not come in contact
with gauge.
9.
Move the carriage to the middle area of the platen, and place 1.3 mm thickness
gauges at the left and right ends of the platen.
10. Pull the Timing Belt to move the carriage to the left end.
~Left side~
~Right side~
CR
Guide
Shaft
UP
11. If the carriage does not come in contact with the gauge, make the adjustment
again.
12. Pull the Timing Belt to move the carriage to the right end.
CR Guide Shaft
CR
Guide
Shaft
DOWN
13. If the carriage does not come in contact with the gauge, make the adjustment
again.
14. Mark the indicated graduation position of the right and left Parallelism Bush, and
tighten the screws.
(Screw tightening torque: 0.80.1 Nm)
CR Guide Shaft UP
CR
Guide
Shaft
DOWN
Chapter 5 Adjustment
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The following are the scanners that can be used for scanning the pattern in BRS/PFP
adjustment. When starting up the adjustment program, select the scanner to use.
Table 5-7. Specified Scanner for BRS/PFP Adjustment
5.3.1 Overview
Model Name
Product Code
Common
1453980
BRS
Matte Paper-Heavyweight
(A4)
---
PFP
---
Sensor type
CCD
CCD
CIS
CIS
CIS
CIS
CIS
C H E C K
P O IN T
Remarks
Test Pattern
Scanner
PC
Printer
Chapter 5 Adjustment
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
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C H E C K
P O IN T
NG
Judging the Check
Pattern
OK
NG
Error?
OK
cde*
Revision C
END
d
e
Error?
OK
Judge it is mechanisms
failure. Remove it to
locate the defective part
and replace, then
reassemble it.
Chapter 5 Adjustment
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
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Revision C
2.
3.
Click the [Print] button on the 1. Print Test Pattern column to print the
adjustment pattern.
4.
Let the printed pattern dry for more than 5 minutes if using CIS sensor type
scanner.
Printer Identification
Code
5.
Set the printed pattern and the PFP Base Scale on the document table and click the
[Scan] button on the 3. Scan Test Pattern column.
6.
C A U T IO N
Be careful of the following when setting the PFP Base Scale, and
the adjustment pattern on the scanner.
Place the scale on the document glass aligning the scale corner
with the scanner origin position.
Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it parallel to the scale, with
no gaps.
Scanner Origin
Position
BRS Adjustment
Pattern (A4)
Chapter 5 Adjustment
Scanner Document
Table
Figure 5-14. PFP Base Scale and BRS Adjustment Pattern Position
(Viewed from the document glass of the scanner)
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
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4.
Set the PFP Base Scale and the PFP test pattern on the document table and click
the [Scan] button on the 3. Scan Test Pattern column.
5.
1.
2.
3.
Click the [Print] button on the 1. Print Test Pattern column to print the
adjustment pattern.
C A U T IO N
Be careful of the following when setting the PFP Base Scale and
the adjustment pattern on the scanner.
Place the scale on the document glass aligning the scale corner
with the scanner origin position.
Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it parallel to the scale, with
no gaps.
Scanner Origin
Position
Printer Identification
Code
PFP Adjustment
Pattern
(4 x 6 size)
Scanner Document
Table
Figure 5-16. PFP Base Scale and PFP Adjustment Pattern Position
(When viewed from the document glass of the scanner)
Chapter 5 Adjustment
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
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6.
7.
Set 4 x 6 Premium Glossy Photo Paper on the paper support and click the [Print]
Button on the 4. Print Check Pattern column.
Referring to Fig. 5-18 check that there is no white or overlapped bands in all the
check patterns. If any bands are found, carry out the steps below.
beginning.
3. When bands appear even after the re- adjustment in step 2, determine that it is
the mechanism failure and carry out check/reassemble of the parts that was
removed/replaced.
Normal Area Check
Pattern
OK
Bottom Edge Area
Check Pattern
no bands
NG
white band
NG
overlapped band
Figure 5-18. PFP Check Pattern Judging Standard
Chapter 5 Adjustment
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
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CHAPTER
MAINTENANCE
Confidential
6.1 Overview
This section provides information to maintain the printer in its optimum condition.
6.1.1 Cleaning
This printer has no mechanical components which require regular cleaning except the
Print Head. Therefore, when returning the printer to the user, check the following parts
and perform appropriate cleaning if stain is noticeable.
C A U T IO N
Revision C
Exterior parts
Use a clean soft cloth moistened with water, and wipe off any dirt. If the exterior
parts have ink stain, use a cloth moistened with neutral detergent to wipe it off.
If any abnormal print (dot missing, white line, etc.) has occurred or the printer indicates
the Maintenance request error, take the following actions to clear the error.
(This error is displayed in EPSON Status Monitor 3 and with LED.)
This printer has three manual cleaning modes. The appropriate cleaning mode is
automatically selected and performed according to various conditions. The ink
consumption amount for manual cleaning varies depending on the mode.
Chapter 6 Maintenance
When the maintenance request error appears, replace the Waste ink pads with a new
one and reset the waste ink counter using the Adjustment program. If the waste ink
counter is close to its limit, recommend that the Waste ink pads will be replaced with
new one. This is because the Maintenance request error will may occur after
returning the repaired product to the customer.
6.1 Overview
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6.1.3 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined
based on the results of the internal evaluations. Be sure to apply the specified type and
amount of the grease to the specified parts during servicing mentioned below.
<Type>
G-71
<Lubrication Points>
Two points on bushings for the Pulley
Shaft
One point at the center of the Pulley
Shaft
<Application Amount>
1 x 1 mm x 3 points
Never use oil or grease other than those specified in this manual.
Use of different types of oil or grease may damage the component
and adversely affect the printer operation.
Observe the specified amount. Never apply excess.
Application Point
Pulley Shaft
Driven Pulley
<Application Timing>
Apply before installing the Driven
Pulley
Type
Name
EPSON code
Supplier
<Remarks>
Apply with Injector
Grease
G-71
1304682
EPSON
Grease
G-77
1455324
EPSON
Driven Pulley
<Lubrication Points>
Four points where contact with the Main
Frame
<Application Timing>
Apply after installing the Driven Pulley
Application Point
<Remarks>
Apply with Injector
<Application Timing>
Apply before installing the Driven
Pulley
Application Point
<Type>
G-71
<Application Amount>
1 x 1 mm x 2 points
<Type>
G-71
<Application Amount>
1 x 4 mm x 4 points
<Lubrication Points>
Two points on the side of the Pulley
<Remarks>
Apply with Injector
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6.1 Overview
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Revision C
<Lubrication Points>
PF Roller Shaft, EJ Roller Shaft and
Bushing (3 points)
<Lubrication Points>
EJ Frame Assy Busing
(Left/Right back side)
<Type>
G-71
<Application Amount>
1 x 3 mm x 3 points
Left
Right
<Application Timing>
Apply after installing the Front Paper
guide
Application Point
<Remarks>
Apply with Injector
Make sure that the coated part of the
PF Roller Shaft and rubber rollers on
the EJ Roller are free from grease.
Application Point
<Lubrication Points>
PF Roller Shaft, EJ Roller Shaft and
Bushing (2 points)
<Application Amount>
1 x 7mm (Left rib)
1 x 3mm (Left notch for spring)
<Application Timing>
Apply after installing the Front Paper
guide
<Remarks>
Apply with Injector
Make sure that the coated part of the
PF Roller Shaft and rubber rollers on
the EJ Roller are free from grease.
<Lubrication Points>
Contact point between the Front Frame
and the PE Frame Assy
(2 points)
<Type>
G-71
<Application Amount>
1 x 3 mm x 2 points
Application Point
<Remarks>
Apply with Injector
Apply to the both inner sides of the
left/right bushings.
<Type>
G-71
Application Point
<Application Amount>
1 x 1mm x 2 points
(Right busing, both inner sides)
1 x 3mm x 2 points
(Left busing, both inner sides)
<Application Timing>
Apply before installing the EJ Frame
<Type>
G-71
<Application Timing>
Apply before installing the Front Frame
Notch for spring
Application Point
<Remarks>
Apply with Injector
Apply to the inner edge of the notch
for spring.
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6.1 Overview
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<Lubrication Points>
Contact position of the Front Frame and
the PE Frame Assy
(2 points)
Revision C
Right
<Type>
G-71
Rib
<Application Timing>
Apply after installing the CR Shaft
<Application Timing>
Apply before installing the Front Frame
<Remarks>
Apply with Injector
<Remarks>
Apply with Injector
Apply to the inner edge of the notch
for spring.
Application Point
<Type>
G-71
<Application Amount>
1 x 5mm x 3 points
<Application Amount>
1 x 7mm (Right rib)
1 x 3mm (Right Spring Bushing)
<Lubrication Points>
On the PG Cams attached to the both
ends of the CR Shaft
Application Point
LUBRICATION OF CR UNIT
1
Application Point
<Lubrication Points>
On the back of the Main Frame where
contact with the CR Unit
Left
Right
<Type>
G-71
<Application Amount>
1 x 5 mm x 2 points
<Type>
G-71
<Application Timing>
Apply before installing the Spring
<Application Amount>
160 20mg
<Remarks>
Apply with Injector
<Application Timing>
Apply after installing the CR Unit
<Lubrication Points>
On the both ends of the CR Shaft to
where its retaining springs are attached.
<Remarks>
Apply with Injector
Do not apply to the both ends (40mm
from edge)
Move the CR Unit the left/right to
spread the grease evenly.
Application Point
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<Lubrication Points>
Contact point between CR Unit and the
CR Shaft
<Type>
G-71
CR Shaft
Revision C
<Application Amount>
210 20mg x 2 points
<Type>
G-71
<Application Timing>
Apply before installing the CR Unit
Application Point
<Application Amount>
1 x 1 circle
<Remarks>
Apply with Injector
After lubrication, move the CR Shaft
to left and right by 60mm while
rotating it, to spread the grease
evenly.
Make sure that the Timing Belt is
free from grease.
<Application Timing>
Apply before installing the Ink System
<Remarks>
Apply with Injector
Application Point
<Lubrication Points>
Lubrication holes of the Carriage Unit
<Application Amount>
210 20mg x 2 points
Shaft
<Type>
G-71
<Application Timing>
Apply before installing the CR Unit
<Application Amount>
1 x 1 circle x 5 points
<Remarks>
Apply with Injector
Apply grease from the two
lubrication holes.
Make sure that the Timing Belt is
free from grease.
<Application Timing>
Disassemble the APG Unit to apply the
grease before installing it.
Application
Point
Application Point
Chapter 6 Maintenance
<Lubrication Points>
Around the upper part of the shafts on
the APG Unit. (5 points)
<Type>
G-71
CR Shaft
<Lubrication Points>
On the Main Frame where the clutch
gear and spring of the Ink System
contact
<Remarks>
Apply with Injector
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Confidential
<Lubrication Points>
Around the rim of the Spur Gear 28.8
<Type>
G-71
Revision C
Clutch side
<Application Amount>
1 x 1 circle
<Application Timing>
Apply before installing the ASF Unit
<Remarks>
Apply with Injector
Application Point
Application Point
Clutch side
Application Point
<Lubrication Points>
Inner edge of the hole on the ASF Unit
where the LD Roller Shaft is put
through
Clutch side
<Lubrication Points>
Contact point between the LD Roller
Shaft and the Hopper, ASF Gear
<Type>
G-71
<Type>
G-71
<Application Amount>
(1)
: 1 x 20mm x 2 points
(2)
: 1 x 10mm
<Application Amount>
1 to 2 circles (inner edge) x 2 points
<Application Timing>
Apply before installing the ASF Unit
<Application Timing>
Apply before installing the LD Roller
Assy
<Remarks>
Apply with Injector
Rotate the LD Roller Shaft so that
the Curved/Flat surface face up, then
apply grease to the specified parts.
<Remarks>
Apply with Cotton bud
Chapter 6 Maintenance
<Remarks>
Apply with Injector
Rotate the LD Roller Shaft so that
the Curved/Flat surface face up, then
apply grease to the specified parts.
<Type>
G-71
<Application Amount>
1 x 10mm x 3 points
<Application Timing>
Apply before installing the APG Unit
Application Point
<Lubrication Points>
Contact point between the LD Roller
Shaft and the Hopper, ASF Gear
6.1 Overview
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Revision C
<Lubrication Points>
Contact point between the LD Roller
and Hopper, ASF Gear
<Type>
G-71
<Application Amount>
1 x 1/4-circle x 4 points
<Application Timing>
Apply before assembling the LD Roller
Holder
Application Point
<Remarks>
Apply with Injector
Rotate the LD Roller Shaft so that
the Curved/Flat surface face up, then
apply grease to the specified parts.
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6.1 Overview
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CHAPTER
APPENDIX
Confidential
Revision C
Chapter 7 Appendix
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