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    To: Head of Sea Training Department in BP2IP Surabaya: Nurhadi

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    tar
    This document provides details of a seafarer's work during their sixth month onboard the LPG/C GAS KOMODO. It includes information such as their sign on date of December 21st, 2012, and departments worked in including the nautical and technical divisions. The bulk of the document discusses maintenance work done overhauling the pistons of Auxiliary Engine III, cylinders 4, 5, and 6. It outlines 36 steps taken to complete the overhaul, from isolating the engine and draining fluids, to component removal and inspection, cleaning, reinstallation and testing.

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    © All Rights Reserved
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    To: Head of Sea Training Department in BP2IP Surabaya: Nurhadi

    Uploaded by

    tar
    49 views1 page
    This document provides details of a seafarer's work during their sixth month onboard the LPG/C GAS KOMODO. It includes information such as their sign on date of December 21st, 2012, and departments worked in including the nautical and technical divisions. The bulk of the document discusses maintenance work done overhauling the pistons of Auxiliary Engine III, cylinders 4, 5, and 6. It outlines 36 steps taken to complete the overhaul, from isolating the engine and draining fluids, to component removal and inspection, cleaning, reinstallation and testing.

    Original Description:

    6th month

    Original Title

    6th month

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    This document provides details of a seafarer's work during their sixth month onboard the LPG/C GAS KOMODO. It includes information such as their sign on date of December 21st, 2012, and departments worked in including the nautical and technical divisions. The bulk of the document discusses maintenance work done overhauling the pistons of Auxiliary Engine III, cylinders 4, 5, and 6. It outlines 36 steps taken to complete the overhaul, from isolating the engine and draining fluids, to component removal and inspection, cleaning, reinstallation and testing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    49 views1 page

    To: Head of Sea Training Department in BP2IP Surabaya: Nurhadi

    Uploaded by

    tar
    This document provides details of a seafarer's work during their sixth month onboard the LPG/C GAS KOMODO. It includes information such as their sign on date of December 21st, 2012, and departments worked in including the nautical and technical divisions. The bulk of the document discusses maintenance work done overhauling the pistons of Auxiliary Engine III, cylinders 4, 5, and 6. It outlines 36 steps taken to complete the overhaul, from isolating the engine and draining fluids, to component removal and inspection, cleaning, reinstallation and testing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 1

    Name

    NURHADI

    Sign On Date

    21 December 2012

    Vessel

    LPG/C GAS KOMODO

    This Period

    1st

    2nd

    3rd

    4th

    Department

    quarte
    r

    Academy

    NAUTICAL
    :

    TECHNICAL
    BP2IP SURABAYA
    KBA

    Manning Agency :
    Supervised by

    NAUTICAL
    1. C/O and
    PM
    2.C/O and
    3/O
    3.C/O and
    2/O

    TECHNICAL
    1. 2/E and
    Oiler1
    2.2/E and 4/E
    3.2/E and 3/E
    4.C/E and 2/E

    31. Fitted push rod in position


    :
    Check injector
    and2 boost
    1
    3 pump
    4
    5
    6
    33. Instaling the silinder head
    7
    8
    9
    10
    12
    34. Cleaned thread and surfaces after that
    11 installthe nuts
    35. Installing the nuts on the cylinder head use hydraulic power tool
    36. Installing screws on the cooling water bend and exhaust pipe
    To: 37. Adjusting suction and exhaust valve head clearance ( suction 0.25mm and exhaust 0.35mm ) and adjusting
    Head of
    Sea Training
    Department
    clearance
    must follow
    the firing order.
    In 38. Start lub. Priming and nozzle cooling than opened cooling water valve charge air and fuel oil valve
    BP2IP
    surabayaleaking and fibration
    39. Checked
    40. Running test the engine without load by temporary and running to parallel with load 25% than 50%
    Dear41.
    SirFound in good order.
    Report
    32.

    th
    ThisI isthink
    my 6enough
    letter for
    during
    sea project
    on board,
    my condition
    is good
    and also
    have with all crews on board.
    my monthly
    report
    this month.
    Thanks for
    your kind
    attention.
    With all respect, I want to give you information about my some knowledge this month. For example
    maintenanance over haul piston Auxliary Engine III cylinder number 4,5 &6 because due of running hours.
    Detail of work over haul piston Auxliary engine III :
    sincerely yours
    1. Switch Acknowledge
    off the power by Chief Engineer
    2. Closed air starting valve& fuel oil valve
    3. Drained the cooling water and remove the top cover
    4. Disconected andWarsito
    remove pipes coupling from cylinder head
    Nurhadi
    5. Disconected and remove hight pressure fuel oil pipe
    6. Removed the srews on the cooling water and exhaust pipe
    7. Removed the nuts cylinder head bolts by hydraulic jack
    8. Fitted lifting tool and remove cylinder head
    9. Make sure that the two push rod are keep on position in the cam follower
    10. Opened crank case doors
    11. Cleaned the sealing surface between the cylinder head and the cylinder liner
    12. Rotated the crankshaft until the piston is in TDC ( top death compression )
    13. Attached the lifting tool and asling to the piston
    14. Removed locking wire ,locking screws and locking plates
    15. Released bearing bolts by hydraulic jack
    16. Removed the nuts and pull off the bearing cap
    17. Removed bolts by using hexagon key ( 10 mm )
    18. Rotated the crankshaft until free of the conection rod and lift the piston carefully
    19. Removed the piston rings by special piston ring plier
    20. Inspected piston rings,ring grooves and measure the liner
    21. Installation the piston should be inserted with lub oil
    22. The bearing cap contact surfaces must be thorougly cleaned
    23. Put the upper bearing shell in place and check the groove in the shell support
    24. Put the lower bearing shell in the bearing cap and make sure that the shell in corect position
    25. Clean the bolts and lubricate the threads in order to prevent seizing
    26. Enter the bolts and tighten slightlywith hex key
    27. Make sure that studs are corect posision
    28. Enter the bearing cap on the bolts
    29. Install the hydraulic power tool and tension to specified values
    30. Assemble locking plate, locking screw, and locking wire

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