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Pt. Megacipta Satria Mitsubishi Diesel Generator Load Test Record

This document contains records from load testing and maintenance of a Mitsubishi diesel generator. It includes: - Load test results showing output, voltage, current, power factor, and other parameters at 0%, 25%, 50%, 75%, and 100% load levels. - Inspection and maintenance records listing jobs performed, safety devices checked, and generator condition. - Test results for noise levels, vibration, temperatures, pressures and other operating parameters at no load and various load levels.

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58 views

Pt. Megacipta Satria Mitsubishi Diesel Generator Load Test Record

This document contains records from load testing and maintenance of a Mitsubishi diesel generator. It includes: - Load test results showing output, voltage, current, power factor, and other parameters at 0%, 25%, 50%, 75%, and 100% load levels. - Inspection and maintenance records listing jobs performed, safety devices checked, and generator condition. - Test results for noise levels, vibration, temperatures, pressures and other operating parameters at no load and various load levels.

Uploaded by

ali s
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PT.

MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR
LOAD TEST RECORD
CLIENT

: ___________________

ENGINE TYPE : ___________________

PROJECT : ___________________

ENGINE S/N

: ___________________

D/G NO. : ___________________


TIME

[ 10 minutes, each step ]

LOAD

%
OUTPUT

kW

VOLTAGE

LOAD CURRENT
GENERATOR

L1

L2

L3

25

50

75

100

POWER FACTOR
FREQUENCY

SPEED
COOLING WATER TEMP.

rpm
C

kPa

ENGINE

LUBRICATION OIL PRESS

Hz

Note :

Witnessed by :

Checked by :

Name
Date

Name : _______________
Date : _______________

: _______________
: _______________

110

DATA OF RECORD MAINTENANCE


Customer
D/G No
Engine Type
Generator Type

:
:
:
:

_____________________
_____________________
_____________________
_____________________

Date

: ________________________

Serial Number: ________________________


Serial Number: ________________________

DESCRIPTION JOB
RH ON MAINTENA :

NEXT RH FOR MAINTENANCE :

SUBJECT MAINTENANTE :
Description job :

Note :

Whitness by

Checked by,

CHECK OF CONDITION DIESEL GENERATOR SETS


Customer
D/G No
Engine Type
Generator Type

:
:
:
:

_____________________
_____________________
_____________________
_____________________

ITEM

Date

: ________________________

Serial Number: ________________________


Serial Number: ________________________

RESULT

REMARKS

A. Before Starting D/G Set


1. Walking around Check
- Eliminate unnecessary goods
- Check loosening of pipes, wiring, etc
2. Lubricant oil level
3. Cooling water
4. Fuel oil lines
5. Rotation of priming pump.
6. Leaking of lube oil.
7. Panel check :
- Control source 12 /24 Volt DC
- Indicator lamp test
8. Panel of emergency stop
9. Motion of stop solenoid
B. After Engine Starting
1. Leaking of lube oil, fuel oil, and water
2. Abnormal sound
3. Lube oil pressure
4. Cooling water temperature
5. Smell
6. Colour of exhaust gas
7. Voltage
8. Frequency
9. Stopping engine
C. Starting and Paralleling Control System
1. Manual start :
- Started from engine side
- Started from panel side
2. Simulation of manual parallel
3. Simulation utility power failure
- Automatic start
- Automatic stop
4. Simulation of auto parallel

Note :

Whitness by

Checked by,

CUSTOMER

: _____________________

DATE

D/G SET No.

: _____________________

ENGINE TYPE

: _____________________

Serial Number: ________________________

GENERATOR TYPE : _____________________

Serial Number: ________________________

: ________________________

SAFETY DEVICE CHECK


NO

ITEM

L/O LOW PRESS

C/W HIGH TEMP

OVER SPEED

EMERGENCY STOP

START FAILURE

UNDER VOLTAGE

OVER VOLTAGE

L/O FILTER CLOGGED

Note :

SETTING

ENG
STOP

INDICATION

RESULT

Whitness by

REMARKS

Checked by,

PT. MEGACIPTA SATRIA


MITSUBISHI DIESEL GENERATOR SERVICE
LEVELING RECORD
Customer
Date
D/G No
Engine Type
Generator Type
Checked By

:
:
:
:
:
:

Serial Number
Serial Number

:
:

A. MEASURING POINT
R

10

11

12

13

10

11

12

13

B. LENGHTH SETTING

SIM THICNESS

HIGH

C. MEASUREMENT
R
1
2
3
4
5
6
7
8
9
10
11
12
13

HIGH

SIM Thick. Deflection

Min.
Max.
Max. - Min.
Note :

L
1
2
3
4
5
6
7
8
9
10
11
12
13

HIGH

SIM Thick. Deflection

Min.
Max.
Max. - Min.

1. Deflection : High - SIM Thick.


2. Max. Deflection - Min. Deflection < 1.5 mm

PT. MEGACIPTA SATRIA


MITSUBISHI DIESEL GENERATOR SERVICE
NOISE TEST RECORD

Customer
D/G No
Engine Type
Generator Type

:
:
:
:

__________________
__________________
__________________
__________________

Date

: __________________

Serial Number: __________________


Serial Number: __________________

A. MEASURING POINT
Point 3
RADIATOR

Point 2

ENGINE

GENERATOR

Point 4
1M

Point 1
Note : Measuring distance : 1 M from object point

B. RESULT
POINT

NO - LOAD

LOAD ____

LOAD _____

LOAD _____

1
2
3
4

Witnessed by :

Checked by :

Name

: _______________

Name : _______________

Date

: _______________

Date

: _______________

VIBRATION TEST RECORD


Customer
D/G No
Engine Type
Generator Type

:
:
:
:

__________________
__________________
__________________
__________________

Date

: __________________

Serial Number : __________________


Serial Number : __________________

A. MEASURING POINT
4
5
6

ENGINE
GENERATOR
COMMON BED
3
1

B. RESULT ( TOTAL - AMPLITUDE )


POINT

DIRECTION

COMMON BED (fr)

COMMON BED (cr)

COMMON BED (re)

ENGINE ( upper )

GENERATOR

GEN BEARING

Witnessed by :

VERTICAL

HORIZONTAL

AXIAL

Checked by :

Name

: _______________

Name

: _______________

Date

: _______________

Date

: _______________

PT. MEGACIPTA SATRIA


MITSUBISHI DIESEL GENERATOR SERVICE
Customer
Date
D/G No
Engine Type
Generator Type
Checked By

:
:
:
:
:
:

NO

ITEM

1
2

Serial Number
Serial Number

REMARKS

Water Temperature
Oil Temperature

Exhaust Temperature

4
5
6
7
8
9
10

Boost Pressure
Oil Pressure
F/O Pressure
C/W Pressure
J/W Pressure
Tachometer ( Rpm )
Tachometer ( Hour )

11

Voltage

12

Ampere

13
14
15

Load
Frequency
Power Factor

16

Thermo Indicator

17

Hourmeter

:
:

E/Out
Cyl. No. 1
Cyl. No. 2
Cyl. No. 3
Cyl. No. 4
Cyl. No. 5
Cyl. No. 6

R-S
S-T
T-R
R-N
S-N
T-N
R
S
T

Bearing
Wind U
Wind V
Wind W
Panel
Watt

oC
oC
oC
oC
oC
oC
oC
oC
oC
Mpa
Mpa
Mpa
Mpa
Mpa
Rpm
Hr
V
V
V
V
V
V
A
A
A
kW
Hz
Cos P
oC
oC
oC
oC
Hr
Hr

PT. MEGACIPTA SATRIA


MITSUBISHI DIESEL GENERATOR SERVICE
AIR FLOW COMPARISON TEST
Customer
Date
D/G No
Engine Type
Generator Type

:
:
:
:
:

Serial Number
Serial Number

A. MEASURING POINT
4

RADIATOR

B. TEST RESULT, (Unit : ft/minute )


1.

3.

2.

4.

Average :

TESTED BY :

()

:
:

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