Shopnotes#132

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Router Table
Materials List
A
B
C
D
E
F
G
H
I
J
914 x 10 - 12 Ply.
3 x 21 - 10
4
2
9 x 10 - 12 Ply.
10 x 13 - 12 Ply.
3 x 2 - 93
4
4
3 x 2 - 101
4
2
3 x 11 - 85
4
2
8
858 x 934 - 12 Ply.
10 x 312 - 12 Ply.
10 x 2 - 12 Ply.
Sides (2)
Fronts (2)
Back (1)
Base (1)
Inner Stiles (2)
Outer Stiles (2)
Shelves (4)
Wing Backs (2)
Supports (2)
Fillers (2)
10 x 712 - 12 Ply.
K Top (1)
L Subtop (1)
914 x 6 - 12 Ply.
3 x 1 - 6
M Hinge Block (1)
4
2
N Table Extensions (2)
10 x 10 - 1 Ply.
1 x 1 - 55 rgh.
O Edging (1)
4
3 x 23 - 91
P Fence Base (1)
4
4
2
3 x 23 - 91
Q Fence Backer (1)
4
4
2
3 x 23 - 91
R Fence Faces (2)
4
4
2
(24) #6 x 114" Fh Woodscrews
(2) 1116" x 934" Cont. Hinges w/Screws
(2) 12" Rare-Earth Magnets

(2) 12" Magnet Cups w/Screws
(2) 12" Magnet Washers w/Screws
(2) 10" T-Tracks w/Screws
(1) 1116" x 6" Cont. Hinge w/Screws
(2) 1116" x 7" Cont. Hinges w/Screws
(2) 912" T-Tracks w/Screws
(4) 516"-18 x 112" Flange Bolts
(4) 516"-18 x 1"-dia. Round Knobs
(4) 516" Flat Washers
Cutting Diagram
30" x 60" - !/2" BALTIC BIRCH PLYWOOD
#/4" x 8" - 60" MAPLE (3.3 Bd. Ft.)
E
G
P
NOTE GRAIN
DIRECTION
G
Q
F
G
B
B
ShopNotes No. 132
Page 1 of 1
2013 August Home Publishing. All rights reserved.
Cutting Diagram
ShopNotes No. 132
cont.
Page 2 of 2
Slat-Wall Workshop
O
48" x 96" - #/4" PLYWOOD
Materials & Hardware List

SLAT WALL (3 sections shown)
A Back Panels (3)
48 x 64 - 34 Ply.
B Slats (21)
578 x 48 - 34 Ply.
C Top/Bottom Fillers (6) 21516 x 48 - 34 Ply.
CORD HOOKS (2 shown)
D Backs (2)
7 x 7 - 34 Ply.
E Faces (2)
312 x 578 - 34 Ply.
F Brackets (4)
3 x 312 - 34 Ply.
G Cleats (2)
2 x 7 - 34 Ply.
PEGBOARD
H Panel (1)
2312 x 4312 - 14 Pegboard
I Rails (2)
134 x 40 - 34 Ply.
J Stiles (2)
134 x 2312 - 34 Ply.
K Cleat (1)
2 x 4312 - 34 Ply.
WORKSTATION
L Side Supports (2)
15 x 14 - 34 Ply.
M Drawer Divider (1)
15 x 21 - 34 Ply.
N Filler Block (1)
314 x 2012 - 112 Ply.
O Top Layers (2)
16 x 24 - 34 Ply.
P Cleat (1)
2 x 24 - 34 Ply.
1 x 23 - 19
Q Drawer Front/Back (2)
2
4
1 x 23 - 12
R Drawer Sides (2)
2
4
S Drawer Bottom (1) 1112 x 19 - 14 Hdbd.
T Drawer False Front (1) 318 x 2038 - 34 Ply.
CABINET
U Case Sides (2)
714 x 28 - 34 Ply.
V Case Top/Bottom (2)
714 x 20 - 34 Ply.
W Case Back (1)

20 x 27 - 34 Ply.
X Doors (2)
10716 x 28 - 34 Ply.
Y Shelf (1)
612 x 1938 - 34 Ply.
Z Cleat (1)
2 x 21 - 34 Ply.
A
BINS (6 shown)
AA Ends (12)
5 x 734 - 34 Ply.
BB Fronts (6)
5916 x 17 - 34 Ply.
CC Backs (6)
5 x 17 - 34 Ply.
DD Bottoms (6)
334 x 17 - 34 Ply.
EE Cleats (6)
2 x 18 - 34 Ply.
TOOL TOTE RACKS (2 shown)
FF Sides (4)
5 x 24 - 34 Ply.
GG Rack Shelves (6)
9 x 20 - 34 Ply.
1 x 11 - 20
HH Shelf Lips (6)
2
4
II Cleats (2)
2 x 21 - 34 Ply.
TOOL TOTES (6 shown)
1 x 53 - 8
JJ Ends (12)
2
4
1 x 21 - 181
KK Fronts/Backs (12)
2
2
2
LL Bottoms (6)
8 x 18 - 14 Hdbd.
3 "-dia. x 18" EMT Conduit
MM Handles (6)
4
SHELVES
(3 small, 2 medium, and 1 large shown)
NN Sm. Shelf Tops (3)
6 x 24 - 34 Ply.
OO Sm. Shelf Backs (3)
3 x 2012 - 34 Ply.
PP Sm. Shelf Supports (6)
5 x 412 - 34 Ply.
QQ Med. Shelf Tops (2)
9 x 24 - 34 Ply.
RR Med. Shelf Backs (2)
412 x 2012 - 34 Ply.
U
SS Med. Shelf Supports (4) 712 x 634 - 34 Ply.
TT Lg. Shelf Top (1)
12 x 24 - 34 Ply.
V
UU Lg. Shelf Back (1)
6 x 2012 - 34 Ply.
VV Lg. Shelf Supports (2)
10 x 9 - 34 Ply.
WW Cleats (6)
2 x 22 - 34 Ply.
V
SPRAY CAN RACK
XX Sides (2)
5 x 3412 - 34 Ply.
1
YY Backs (2)
3 2 x 1612 - 34 Ply.
X
1 "-dia. x 17" EMT Conduit
ZZ Rails (9)
2
AAA Cleat (1)
2 x 18 - 34 Ply.
Y
(1 pr.) 12" Full-Extension Drawer Slides
(3) Door Pulls
(2 pr.) 212" No-Mortise Hinges w/Screws
(4) 14" Shelf Supports
Cutting Diagram
!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)
Q
HH
HH
JJ
HH
JJ
JJ
JJ
!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)
JJ
JJ
JJ
JJ
JJ
JJ
JJ
KK
JJ
KK
!/2" x 5!/2" - 96" POPLAR (3.7 Sq. Ft.)

KK
KK
KK
KK
KK
KK
KK
KK
KK
KK
ShopNotes No. 132
Page 1 of 4
Cutting Diagram
cont.
48" x 96" - #/4" PLYWOOD
E
E
F F F F
A
M
N
N
P
T
48" x 96" - #/4" PLYWOOD
48" x 96"
48" x 96" - #/4" PLYWOOD
48" x 96"
U
V
A
O
O
O
X
Y
PP
PP
PP
PP
48" x 96"
ShopNotes No. 132
Page 2 of 4
CC
CC
Cutting Diagram
cont.
48" x 96" - #/4" PLYWOOD
48" x 9
C C C C C C
X
Z
J
K
48" x 96" - #/4" PLYWOOD
NN
QQ
UU
TT
NN
QQ
NN
OO
OO
OO
PP
PP
PP
PP
PP
PP
VV
VV
RR
RR
SS
SS
SS
SS
AAA
EE
WW
EE
WW
48" x 96" - #/4" PLYWOOD
CC
CC
CC
CC
CC
CC
BB
BB
BB
BB
BB
BB
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
DD
GG
GG
GG
GG
FF
GG
FF
FF
DD
GG
FF
YY
YY
XX
XX
II
AAA
ShopNotes No. 132
Page 3 of 4
48" x 4
Cutting Diagram
cont.
48" x 96" - #/4" PLYWOOD
48" x 48" - !/4" HARDBOARD
24" x 48" - !/4" PEGBOARD
LL
LL
LL
LL
LL
LL
ShopNotes No. 132
Page 4 of 4
slat-wall
Add-Ons
As we were designing the slat-wall

storage system, we kept coming up
with new suggestions for components to add to the system. There
are lots of possibilities, but we simply didnt have the space in the
magazine to show everything. So
here a couple of components that
that didnt quite fit in the original
article. One is a mount for a shop
light, and the other is a vise table.
Both of them utilize the same interlocking beveled cleats that are
found on the other components.
Light Mount. As you can see in
Figure 1. The light mounting component hardly needs any explanation. Its nothing but a small plywood panel mounted to a cleat. But
the simplicity is part of the beauty
of the design. You can screw a light
fixture directly to the panel and
then move it anywhere on the slat
CLEAT
(2"wall
x 8") that you like.
FIGURE
a.
LIGHT FIXTURE
(ENCO #990-3795)
CLEAT
(2" x 8")
#/4
CL
CL
CL
PANEL
(7" x 7")
CL
#8 x 1!/4" Fh
WOODSCREW
PANEL
NOTE: ALL
PARTS ARE
#/4" PLYWOOD
(7" x 7")
!/2" RAD.
ShopNotes No. 132
45
!/8
#8 x 1!/4" Fh
WOODSCREW
NOTE: ALL
PARTS ARE
#/4" PLYWOOD
SIDE
VIEW
!/2" RAD.
Page 1 of 2
Fh
EW
LIGHT FIXTURE
(ENCO #990-3795)
CLEAT
(2" x 8")
Bench Vise Table. The vise table

shown in Figure 2 is the perfect
mounting spot for a light-duty vise
CL for general tasks. Its made up of
just six parts. Start by cutting the
parts for the back and supports to
CL The top is made
#8 x 1!/4up
" Fhof two
size.
WOODSCREW
layers, but they dont get glued
together until after the stand is
PANEL
NOTE: ALL
(7" x 7")assembled. For
now,
cut the lower
PARTS
ARE
#/4" PLYWOOD
layer to size and leave the upper
layer slightly oversize. (Youll trim
!/2" RAD.
it flush after assembly.)
Now you can glue and screw the
back, supports, and lower top layer
together. Once this is done, glue the
upper top layer in place. After the
glue is dry, you can trim the upper
layer flush with the lower layer
using a router and a flush-trim bit.
The last piece to add is the cleat.
Then you can place the table on the
slat wall and drill mounting holes
for bolting your vise to the table.
In order to clamp long workpieces
vertically, make sure that you
mount the vise so the rear jaw sits
in front of the edge of the table (see
detail b at right).
LIGHT FIXTURE
(ENCO #990-3795)
FIGURE
#/4
#/4
45
TOP LAYERS
CLEAT
(14" x 18")
45
(2" x 18")
!/8
SIDE
VIEW
!/8
SIDE
VIEW
#8 x 1!/4" Fh
WOODSCREW
18
NOTE: ALL PARTS

ARE #/4" PLYWOOD
11
3
BRACKET
BACK
(11" x 12")
(18" x 12")
!/2" RAD.
10
a.
BACK
TOP VIEW
5
BACK
#8 x 1!/4" Fh
WOODSCREW
b.
SIDE VIEW
TOP VIEW
3
2
TOP
LAYER
NOTE: MOUNT
TOP
LAYER
NOTE: MOUNT
5
VISE SO REAR
JAW EXTENDS
PAST EDGE
OF TABLE
BRACKET
VISE SO REAR
JAW EXTENDS
PAST EDGE
OF TABLE
5
2
ShopNotes No. 132
Page 2 of 2
48" x 96" - !/4" PLYWOOD
Folding Table
D
Materials List
A
B
C
D
E
F
G
H
I
J
K
L
M
N
Side Rails (4)

End Rails (2)
Wing Tops (2)
Center Top (1)
HingeMRails (2)
Slide Stops (2)
End Blocks (2)
Slide Strips (10)
Center Block (1)
King Posts (4)
Legs (4)
Leg Rails (2)
Webs (2)
Leg Rods (2)
3
4
3
4
x 214 - 32
x 214 - 23
24 x 32 - 14 Ply.
24 x 414 - 14 Ply.
3 x 21 - 221
4
4
2
M
3 x 25 - 161
4
8
8
3 x 2 - 175
4
8
1 x 2 - 311 Rgh.
4
4
3 x 41 - 24
4
4
3 x 21 - 7
4
2
112 x 2 - 2978
3 x 31 - 191
4
2
2
1
22 2 x 14 - 14 Ply.
1 "-20 x 175 Thd. Rod
4
8
1 -O.D. x 163 Alum. Tube

O Leg Slides (2)
2
8
1 "-20 x 173 Thd. Rod
P Wing Rods (2)
4
8
Q Wing Slides (2) 12-O.D. x 1618 Alum. Tube
R Wing Braces (4)
1 x 21 - 18 Alum.
3 -Dia. x 13 Alum. Rod
S Pins (2)
8
4
T Leg Braces (4)
1 x 20 - 18 Alum.
1 x 4 - 301
U Catch Plates (2)
4
2
5 x 3 - 11
V Catches (4)
8
4
8
(2) 112" x 24" Continuous Hinges
(4) 38"-16 x 3" Carriage Bolts
(4) 38" Washers
(4) 38"-16 Lock Nuts
(4) 14"-20 x 2" Carriage Bolts
(12) 14"-20 Lock Nuts

(12) 14" Washers
(1) Case Handle
(1 pr.) Draw Catches
Cutting Diagram
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)
H
H
H
H
H
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

A
A
E
E
A
A
B
#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

L
G
G
1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

K
K
ShopNotes No. 132
K
K
Page 1 of 2
NOTE: PARTS 'H' AND 'U'

RESAWN AND PLANED
TO !/4" THICK
Cutting Diagram
cont.
48" x 96" - !/4" PLYWOOD
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

H
H
H
H
H
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

A
A
E
E
A
A
B
#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

L
G
G
1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

K
K
ShopNotes No. 132
K
K
Page 2 of 2
NOTE: PARTS 'H' AND 'U'

RESAWN AND PLANED
TO !/4" THICK

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om

(2) 12" Rare-Earth Magnets

#/4" x 8" - 60" MAPLE (3.3 Bd. Ft.)

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

48" x 96" - #/4" PLYWOOD

Materials & Hardware List

W Case Back (1)

!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)

!/2" x 5!/2" - 96" POPLAR (3.7 Sq. Ft.)

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

48" x 96" - #/4" PLYWOOD

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

48" x 96" - #/4" PLYWOOD

48" x 48" - !/4" HARDBOARD

24" x 48" - !/4" PEGBOARD

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

As we were designing the slat-wall

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

Bench Vise Table. The vise table

NOTE: ALL PARTS

ShopNotes No. 132

2013 August Home Publishing. All rights reserved.

48" x 96" - !/4" PLYWOOD

Side Rails (4)

1 -O.D. x 163 Alum. Tube

(12) 14"-20 Lock Nuts

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

ShopNotes No. 132

NOTE: PARTS 'H' AND 'U'

2013 August Home Publishing. All rights reserved.

48" x 96" - !/4" PLYWOOD

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

ShopNotes No. 132

NOTE: PARTS 'H' AND 'U'

2013 August Home Publishing. All rights reserved.

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