Civil Engineering Specification
Civil Engineering Specification
Civil Engineering Specification
Civil
Engineering Specification
IVOR H.
SEELEY
Macmillan Education
Preface
THIS book is primarily concerned with the drafting of specification
clauses for civil and municipal engineering work. The specification on a
civil engineering contract constitutes a contract document and its
provision is essential if the material and workmanship requirements of
the job are to be adequately detailed.
The book sets out to indicate how a comprehensive and yet straightforward specification can be produced. The specification acts as one of
the principal lines of communication between the Engineer and the
Contractor and thus requires the exercise of considerable care and
skill in its preparation.
The contents of this book should be helpful to engineers when compiling specifications and also of value to students who are studying the
subject for degrees, diplomas and professional examinations in civil
and municipal engineering.
Units of measurement, weight and pressure have been converted to
their nearest metric equivalents using the analogue or 'rounding-off'
method, and the imperial units are shown in brackets. Appendix IV
contains an anologue metric conversion table which readers may find
useful when preparing their own specifications on the metric system.
At the time of going to press the final decision on the form of the
decimal marker had not been made by all participant bodies, but the
point has been used throughout in line with the recommendation of the
Decimal Currency Board.
I. H.
Nottingham,
Spring 1968
SEELEY
ACKNOWLEDGEMENTS
vi
Contents
v
Preface
Acknowledgements
1
Vl
16
26
SPECIFICATION OF EARTHWORK
49
Site Investigation and Clearance - Excavation, Fill and Disposal Keeping Excavations free from Water- Timbering- Tunnel WorkCofferdams - Dredging.
65
88
SPECIFICATION OF PILING
Concrete Piles, including materials, shoes, casting, curing, trial piles,
handling, pitching, driving and lengthening. Timber Piles, including
timber, creosoting or tarring, shoes and rings, pitching, driving and
cutting off heads. Steel Sheet Piling, including driving, cutting and
drilling piles.
vii
103
114
SPECIFICATION OF TIMBERWORK
Timberwork in Wharves and Jetties: Quality of Timber; Workmanship;
Fender Piles, Rubbing Pieces, Walings, Braces, Guardrails and Decking;
Tarring and Creosoting; Bolts and Nuts; Measurement; EquipmentSteps, Footbridge and Scumboards- Joinery: Quality of Timber;
Windows; Doors; Miscellaneous Joinery Work; Painting.
126
10
142
11
171
12
SPECIFICATION OF PIPELINES
Materials, including valves - Pipelaying under varying conditions Watercourse and River Crossings- Reinstatement of Trench SurfacesTesting and Sterilisation of Pipes- Valve Chambers: Sluice Valves;
Air Valves; Washouts; Hydrants.
200
13
215
229
230
236
237
Index
239
viii
CHAPTER ONE
There are usually six contract documents for the larger civil engineering
jobs, as listed below, although with very small contracts it is conceivable
that a bill of quantities may be omitted.
(1) Form of Contract.
(2) General Conditions of Contract.
(3) Specification.
(4) Bill of Quantities.
(5) Contract Drawings.
(6) Form of Tender.
The nature and uses of each of these documents are now described.
(1) Form of Contract
The Form of Contract constitutes the formal agreement between
the promoter and the contractor for the execution of the work in
1
The General Conditions of Contract define the terms under which the
work is to be undertaken, the relationship between the promoter or
employer, the engineer and the contractor, the powers of the engineer
and the terms of payment. For many years it had been considered desirable to establish a standard set of generally recognised conditions
which could be applied to the majority of civil engineering contracts.
In 1945, the Institution of Civil Engineers, in conjunction with the
Federation of Civil Engineering Contractors, issued a standard set of
General Conditions of Contract for use in connection with Works of
Civil Engineering Construction (1 ). The Association of Consulting
Engineers was concerned with the preparation of later editions of this
document, in addition to the two bodies previously mentioned. Furthermore, other sets of conditions have been specially prepared to cover
civil engineering works which are to be performed overseas (2).
The Institution of Structural Engineers has issued a set of standard
conditions for use on structural engineering contracts (3) and the main
clauses will be considered later in this chapter.
For building work, it is customary to make use of the standard conditions issued under the sanction of the Royal Institute of British
Architects and various other bodies, and generally referred to as the
R.I.B.A. Conditions (4). There are alternative forms for use where
quantities do or do not form part of the contract and there are, in addition, sets of conditions specially devised for use on local authority contracts. Practice notes are issued from time to time to clarify doubtful
points.
Where a contract is very limited in extent and the use of the standard
comprehensive set of conditions is not really justified, an abbreviated
set of conditions, often worked up from the appropriate set of standard
conditions, is frequently used.
With certain specialised classes of civil engineering work, the respon-
contingencies and additional works that may arise during the course of
the contract, due to site conditions or changes in design.
The Standard Method of Measurement of Civil Engineering Quantities permits the use of a system of comprehensive measurement for
repetition work, mainly composite work of a uniform type of construction. A single billed item can be used, although several classes of workmanship and materials may be involved. Typical examples of work
where this method can be employed are retaining walls, tunnel work
and pipelines. In each case a subsidiary bill should be included in the
description column listing, in the recognised units of measurement, the
quantities of the component materials and work required to provide a
unit of length, e.g. one metre (linear yard) of tunnel lining. Where the
'Variation of Price (Labour and Materials) Clause' operates, the contractor is permitted to claim the increased costs which occur after the
date of tender, for labour, materials and consumable stores, which are
used on the contract. It is the usual practice in these circumstances to
include a schedule of basic rates at the end of the bill of quantities, in
which the contractor can enter the basic prices on which his tender is
based. In some cases the principal materials are entered in the schedule
when the bill is being prepared, but the contractor can enter any other
materials if he so wishes.
To secure uniformity of measurement, recognised units of measurement and general rules and principles appertaining to the work of measurement are detailed in the Standard Method. The application of these
rules to the measurement of the different classes of civil engineering
work is illustrated in a book by the author (9), which also describes the
processes involved in the preparation of a bill of quantities.
( 5) Contract Drawings
The form of tender now generally used for civil engineering contracts
is the form incorporated in the General Conditions of Contract for use
in connection with Works of Civil Engineering Construction (1). This
form of tender provides for a 'bond' amounting to 10 per cent of the
tender sum. The contractor is generally required to enter into a bond,
whereby he provides two sureties or a bank or insurance company who
are prepared to pay up to 10 per cent of the contract sum if the contract
is not performed satisfactorily.
The appendix to this form of tender covers the amount of the bond,
minimum amount of third party insurance, time for completion,
amount of liquidated damages, period of maintenance, percentage for
adjustment of prime cost sums, percentage of retention, limit of retention money, minimum amount of interim certificates and the time
within which payment is to be made after a certificate is issued.
CONDITIONS OF CONTRACT
The most important provisions of the two main standard sets of conditions used on civil engineering contracts are now summarised.
I.C.E. Conditions
damage to persons and property (clause 22), giving of notices and payment of fees (clause 26), supply of all plant, material and labour (clause
32), providing reasonable facilities for other contractors on the site
(clause 31) and clearance of the site on completion (clause 33). It will be
noted from clause 30 that the passage of traffic to and from the site is to
be organised, as far as possible, so as to reduce to a minimum all claims
for damage caused by extraordinary traffic.
Clause 34 provides for the payment of wages and observance of hours
and conditions of labour not less favourable than those established for
the trade or industry in the district where the work is carried out.
The requirements with regard to costs of samples and tests (clause 36)
and the inspection and removal of improper work and materials (clauses
38 and 39) are very important. No work shall be covered up without
being approved by the engineer, and the engineer has power to order,
in writing, the removal of improper materials or work.
Clause 40 gives the engineer the right to suspend the progress of
the works but, in the majority of cases, any extra cost incurred by the
contractor as a result of the suspension will have to be borne by the
employer.
The contractor is required to begin the works within 14 days after
receipt of the engineer's written order to proceed (clause 41). Whilst
clauses 43, 44, 47 and 48, relating to time for completion, liquidated
damages for delay and certificate of completion, all have far-reaching
effects.
The contractor is required to make good any defects arising from the
use of materials or workmanship not in accordance with the contract
appearing during the maintenance period (clause 49).
The engineer may alter the extent or character of the works, by orders
in writing, without invalidating the contract, and the additional or
amended works shall be valued at billed rates, as far as practicable
(clause 51). The engineer is given the power to fix rates for varied work,
and provision is also made for carrying out certain work on a daywork
basis (clause 52). 'Daywork' is the method of valuing work on the basis
of the time spent by the workmen, the materials used and the plant
employed, plus a percentage to cover overheads and profit. This method
is used when it is impracticable to value work at the billed rates and the
only satisfactory method of evaluation of the work is on a daywork
basis. The Standard Method of Measurement of Civil Engineering
Quantities (6) details three ways of valuing work on this basis.
Clause 53 vests the ownership of all constructional plant, temporary
work and materials on the site in the employer, and these cannot be
removed by the contractor without the written consent of the engineer.
The contractor has the same responsibilities for setting-out the works
as under the I.C.E. Conditions (clause 27). The contractor is to afford
reasonable facilities on the site to contractors and workmen engaged by
the employer (clause 28) and allow the employer and engineer access to
the site and appropriate workshops (clause 29). The contractor is to
give notice to the engineer before any work is covered up (clause 30).
Under clause 32, the contractor is entitled to extra payment for
excavation in rock, running sand or artificial obstructions. The contractor shall not execute permanent work at night or weekends, without the
written consent of the engineer, except in special circumstances (clause
33). Where the contractor is required to suspend the works, he will
normally be recompensed for the additional cost involved (clause 34).
The contractor is entitled to 2-! per cent cash discount on subcontractors' work and 5 per cent on nominated suppliers' work. If a
contractor fails to pay nominated sub-contractors or suppliers the cost
of work or materials included in previous certificates, the employer
may pay the accounts direct and deduct the amounts paid from the
sums due to the contractor (clause 36). This clause follows the procedure
laid down in the R.I.B.A. Conditions.
The engineer is given the same power to vary the works as in the
I.C.E. Conditions. Varied work shall be valued at billed rates wherever
possible, and on a daywork basis if the extra work cannot be satisfactorily measured and valued (clause 37).
Under clause 38, the contractor is responsible for furnishing the
engineer monthly with details of the amount of work performed and
materials on site. The engineer is to issue his certificate within 14 days
of the receipt of this statement. One-half of the retention money is to
be paid to the contractor on certified completion and the remainder at
the expiration of the maintenance period, provided that all defects have
been remedied. This clause further provides that if the employer fails to
honour certificates within 14 days of issue or to settle the final account
within 28 days of receipt of written notice from the contractor, then the
contractor is entitled to a 5 per cent rate of interest on outstanding sums.
The contractor is to remedy, at his own expense, any defects in workmanship or materials occurring before the termination of the maintenance period (clause 40). The site is to be left in good order and free
of surplus materials on completion (clause 41).
If the contractor becomes bankrupt or fails to carry out the terms of
the contract, the contractor may be expelled from the site and he will
not be entitled to any further payment until the end of the maintenance
period (clause 42). Clause 43 lists a number of circumstances under
which the contractor has the right to cease work and to recover the
11
costs incurred from the employer. Clause 44 makes provision for the
settlement of disputes by a single arbitrator where the parties are unable
to reach agreement.
TYPES OF CONTRACT
There are basically eight types of contract which can be used for civil
engineering work, and each of these is now described and their uses are
detailed.
(1) Bill of Quantities Contract
12
In this type of contract the contractor is paid the actual cost of the
work plus a fee, with the amount of the fee being determined by reference to the allowable cost of the work on some form of sliding scale.
Thus the lower the actual cost of the works, the greater will be the fee
that the contractor receives. An incentive thus exists for the contractor
to carry out the work as quickly and cheaply as possible, and it constitutes the best of the 'cost plus' or 'cost reimbursement' type of contract,
from the employer's viewpoint.
(7) Target Contract
(1)
(2)
(3)
(4)
(5)
(6)
REFERENCES
INSTITUTION OF CIVIL ENGINEERS, in conjuction with Association
of Consulting Engineers and Federation of Civil Engineering
Contractors. General Conditions of Contract and Forms of Tender,
Agreement and Bond for use in connection with Works of Civil
Engineering Construction. Fourth Edition, January, 1955.
INSTITUTION OF CIVIL ENGINEERS, in conjunction with Association
of Consulting Engineers and Export Group for Constructional
Industries, Conditions of Contract for Overseas Works mainly of
Civil Engineering Construction.
FEDERATION INTERNATIONALE DES INGENIEURS CONSEILS. International Conditions.
INSTITUTION OF STRUCTURAL ENGINEERS. General Conditions of
Contract for Structural Engineering Works. 1949.
ROYAL INSTITUTE OF BRITISH ARCHITECTS, in conjunction with other
bodies, Agreement and Schedule of Conditions of Building Contracts
(i) Private edition with quantities;
(ii) Private edition without quantities;
(iii) Local authority edition with quantities;
(iv) Local authority edition without quantities. 1963.
INSTITUTION OF CIVIL ENGINEERS. Civil Engineering Procedure. 1963.
INSTITUTION OF CIVIL ENGINEERS, Standard Method of Measurement of Civil Engineering Quantities. 1953 (reprinted 1963).
14
15
CHAPTER
Two
FUNCTIONS OF SPECIFICATION
Actual description
Bricks
Southwater red No. 2
engineering bricks
Messrs. X of Y.
Name of manufacturer
or source of supply
Prime cost
Desirable characteristics
Undesirable characteristics
Tests
stated and the contractor can obtain further particulars from the
manufacturer or supplier.
(d) A brief description of the material is given together with the prime
cost for supply and delivery of a certain quantity of the material to
the site.
Typical quantities are: a thousand bricks, a thousand kilogrammes
(a) The word 'best' is widely used in specifications, where best quality
materials or workmanship are obviously not required. If this term
is frequently and loosely applied throughout the specification,
without any real consideration as to its true intent and meaning,
then the contractor will be tempted to disregard it. It is important
to prevent this happening by using the term only when materials or
workmanship of the highest quality are required. Materials are
frequently produced in a number of grades and it is essential that a
clear indication should be given of the particular grade required.
For instance, it would be pointless to specify best quality glazed
vitrified clay pipes when British Standard pipes were really required.
(b) The word 'proper' is also frequently misapplied, particularly in
descriptions of constructional methods. As a general rule it is far
more satisfactory to include full instructions in the specification, and
so leave the contractor in no doubt as to the actual requirements of
the job. With minor items of work a comprehensive description of
the method of construction may not be essential and in these circumstances the use of the word 'proper' may be acceptable.
(c) The term 'or other approved' usually represents an undesirable
feature in any specification, as it introduces an element of uncertainty.
The contractor cannot be sure whether the materials or components
19
20
This procedure expedites the task of specification writing considerably, but care must be taken to bring the specification clauses up-todate by the incorporation of the latest developments and techniques.
It is also necessary to be constantly on the alert for any changes of
specification needed to cope with differences of design, construction or
site conditions in the current job. Care must be taken to omit details
which are not applicable and to insert information on additional
features.
{2) Contract Drawings
21
Where proprietary articles are being specified for use on a job, reference will be made to the manufacturers' catalogues for the extraction of
the necessary particulars for inclusion in the specification. It is often
necessary to quote the catalogue reference when an article is produced
to a number of different patterns.
This procedure will also reduce the length of specification clauses and
will ensure the use of a specific article with which the engineer is familiar
and in which he has every confidence. Some public bodies object to this
practice as it restricts the contractor's freedom of choice and in some
cases prevents the use of local products. Furthermore, it may prevent
the contractor from using his regular sources of supply and may thus
result in higher prices.
BRITISH STANDARDS
22
on their products, after they have agreed to follow a routine of inspection, sampling and testing appropriate to the particular product. The
mark is thus an independent assurance to the purchaser that the products are produced and tested in accordance with the requirements of the
relevant British Standard and its associated certification scheme.
The British Standards Institution opened a testing and inspection
centre at Hemel Hempstead New Town in 1959, and this has since been
progressively extended. The functions performed by this centre can be
broken down into three main categories.
(a) To control the factory inspections and laboratory testing in connection with the B.S.I. certification marking scheme.
(b) To undertake testing commissions from individual firms and organisations relating to overseas as well as British Standards.
(c) To produce individual schemes of approval to serve the needs of
particular industries.
CODES OF PRACTICE
24
and airfield construction. The second part covers trenches, pits and
shafts, and deals with methods of excavating these in various types of
ground and of forming temporary supports to the sides. The Code is
intended to form a guide to engineers in the design and execution of
works, but it is not intended that it should be used as a standard specification.
As a further illustration of the scope of codes of practice, CP 301:
Building Drainage sets out recommendations for the design, layout and
construction of foul and surface water drains and sewers not exceeding
300 mm (12 in.) in diameter (together with all ancillary works such as
connections, manholes, inspection chambers, etc.), used from the building to the connection to a public sewer or to a treatment works, soakaway or watercourse. It deals with methods of excavation, keeping the
work free from water, timbering and supporting, filling and consolidation and surface reinstatement.
2S
CHAPTER THREE
LEGAL PROVISIONS
26
GENERAL MATTERS
TYPICAL GENERAL CLAUSES
EXPLANATORY NOTES
General requirements
The works to be executed under this
Contract are to be carried out in accordance with the Conditions of Contract,
Specification, Bill of Quantities and
Contract Drawings. If in construing the
Contract there shall appear to be any
inconsistency between the Specification
and Conditions of Contract, the Conditions of Contract shall prevail.
28
EXPLANATORY NOTES
General Conditions
Extent of contract
29
EXPLANATORY NOTES
Price variations
The Variation of Price (Labour and
Materials) Clause, prepared by the
Institution of Civil Engineers in conjunction with the Federation of Civil
Engineering Contractors and the Association of Consulting Engineers, is to
operate on this Contract.
EXPLANATORY NOTES
Sufficiency of tender
EXPLANATORY NOTES
LEGAL PROVISIONS
EXPLANATORY NOTES
Labour expenses
Safety precautions
The Contractor shall take all necessary precautions and shall comply with
all regulations and the recommendations of Reports of the Committee of the
Institution of Civil Engineers, dealing
with shaft and tunnel works, and for
33
EXPLANATORY NOTES
Electricity supply
EXPLANATORY NOTES
35
EXPLANATORY NOTES
Access to site
Access to the site is obtained from
Road X. The Contractor shall provide
and maintain such temporary roads as
he may require for the purpose of carrying out the work in the most expeditious
and efficient manner, and shall remove
the temporary roads on completion.
Temporary roads shall be constructed
of hardcore, engine ash, timber sleepers
or other suitable material. The Contractor shall comply with all police and
highway authority requirements.
Subsoil investigations
36
EXPLANATORY NOTES
USE OF SITE
Working area
Storage
Advertising
The Contractor shall treat the Contract and everything within it as private
and confidential. In particular, the
Contractor shall not publish any information, drawing or photograph relating
to the Works and shall not use the site
for advertising purposes, except with
37
EXPLANATORY NOTES
TEMPORARY WORKS
Diversion of services
Traffic control
Temporary works
EXPLANATORY NOTES
39
EXPLANATORY NOTES
Setting out
The Contractor shall be entirely responsible for accurately setting out all
the work, and he shall at his own
expense make good any defects arising
from errors in the lines or levels. He
shall also provide for the use by the
Resident Engineer throughout the contract, a modern and accurate theodolite
and precision level, both of approved
type and make, complete with all
ancillary equipment, steel and linen
tapes, poles, pegs, stagings, templates,
profiles, etc., necessary for setting out
and measurement of the work, and the
services of an experienced chainman.
The Contractor shall also provide such
rubber boots, oilskins and protective
clothing as may be required by the
Engineer's staff on the site.
EXPLANATORY NOTES
Sanitary conveniences
EXPLANATORY NOTES
The Contractor shall take all reasonable precautions to prevent the deposit
of mud, filth or rubbish on the highway
and shall from time to time, or as
instructed by the Engineer or the Highway Authority, remove from the highway at his own expense any mud, filth
or rubbish which may have been
deposited on it.
MATERIALS REQUIREMENTS
Plant, etc.
EXPLANATORY NOTES
EXPLANATORY NOTES
EXPLANATORY NOTES
EXPLANATORY NOTES
Measurement of work on
a civil engineering contract is
normally carried out by the
Engineer's representative in
conjunction with the Contractor's agent. On occasions
a quantity surveyor performs
the Engineer's measuring
functions.
This clause emphasises the
need for joint measurement,
and outlines the procedure
for dealing with 'extra work'.
Photographs
EXPLANATORY NOTES
Protection of work
RECORDS
EXPLANATORY NOTES
Records
The Contractor shall maintain accurate records, plans and charts showing
the dates and progress of all main
operations, and the Engineer shall have
access to this information at all reasonable times. Records of tests made shall
be handed to the Engineer's representative at the end of each day.
The Contractor shall also maintain
records and charts of all strata and
materials encountered in shaft sinking
and tunnel driving, together with records
ofworking conditions under compressed
air. The Engineer shall be supplied with
a copy of these records as and when
required.
48
CHAPTER FOUR
Specification of Earthwork
THE majority of civil engineering projects entail a considerable amount
of earthwork. Apart from general excavation, filling and the disposal of
excavated material, some jobs require the execution of more specialised
forms of excavation work, such as tunnel work and dredging. In addition it is customary to include, under the general heading of 'Earthwork', specification requirements covering ancillary works such as
timbering and keeping excavations free from water.
It will probably be useful at this stage to consider the matters that
may require inclusion in an earthworks specification and to determine
a logical sequence for them. The specification writer can then determine
from this list the items which he needs to incorporate in the specification for his particular job.
PRELIMINARY WORK
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(2) Timbering
SPECIALISED WORK
EXPLANATORY NOTES
PRELIMINARY WORK
Site investigation
Borings and ground information. Drawings showing details of the sub-strata
obtained from borings are available for
inspection at the offices of the Engineer.
The Contractor is requested to examine
these drawings and to make himself
fully familiar with the conditions on site.
The information on these drawings is
believed to be correct but is not
guaranteed and is supplied for guidance
purposes. The Contractor is responsible
for obtaining such additional information as he considers necessary covering
such matters as the nature of the ground,
water levels, physical features of the
site, etc.
50
It is customary to supply
contractors with information
on sub-strata and watertables from borings, subject
to the proviso that these
details may not truly represent conditions over the whole
area of the site. The onus is
on the Contractor to obtain
such further information as
he deems necessary.
EXPLANATORY NOTES
With tidal work it is desirWater levels. It is believed that the following truly represent the operative able that the Contractor
water levels, but their accuracy is not should be supplied with the
various water levels.
guaranteed.
Highest recorded water level
+1527 O.D.
Mean high water spring tide
+1031 O.D.
Mean low water spring tide
- 868 O.D.
-1285 O.D.
Lowest low water
Trial holes. The Contractor shall excavate all trial holes as required ahead of
pipelaying work, and shall backfill and
reinstate them and maintain the surfaces. The Contractor shall receive
separate payment for this work provided he obtains prior consent of the
Engineer, but he shall at his own
expense take all other practicable measures to determine the location of other
services.
It is often necessary to
determine accurately the location of other underground
services before the lines of
new sewers and mains can be
established with certainty. It
is not always possible to
obtain sufficiently precise
information from the statutory undertakers themselves.
Site clearance
51
EXPLANATORY NOTES
General
Surface soil. Surface soil shall be
stripped and deposited in temporary
storage heaps, preparatory to being used
for the soiling of slopes to cuttings and
embankments and in the preparation of
beds to receive trees and shrubs.
Turf is preferable to soiling and seeding in areas subject to constant and heavy
wear, or where a grassed
surface is required urgently.
Excavation
The excavation shall be carried out to
The Contractor is invarithe dimensions, levels, lines and profiles ably required to excavate to
indicated on the Contract Drawings or the required dimensions in
52
EXPLANATORY NOTES
53
EXPLANATORY NOTES
Backfilling
EXPLANATORY NOTES
Fill
EXPLANATORY NOTES
spreading is, in the opinion of the Engineer, due to a cause within the control
of the Contractor, then the cost of the
remedial work shall be borne by the
Contractor.
Trimming of side slopes
In addition drainage may
Side slopes shall be trimmed evenly to
the inclinations shown on the drawings be required
or to such other inclinations as the (1) in the bottom of cuttings;
Engineer may direct. Earth slopes and (2) upon the slopes to interverges, after trimming, shall be soiled
cept springs or seepage
to a depth of at least 150 mm (6 in.)
water;
with suitable vegetable soil, which shall (3) at the top of slopes to
be sown in the correct season with grass
intercept surface water,
either in the form of open
seed as specified at the rate of 0 05 kg/m 2
channels or French drains.
(li ozjyd 2).
The contract rates for grass seed are
CP 2003: Earthworks conto include for preparing and re-sowing
tains a useful table coverbare patches either at the end of the
ing the design of slopes in
maintenance period or within six months
various types of rock.
of sowing the seed, whichever is the
longer, and for applying a suitable
selective weed killer when the grass has
become established.
Restricted use of plant
If for any reason the Engineer is of
the opinion that it is undesirable that
any excavator, mechanical digger or
other plant used or proposed to be used
by the Contractor for the purpose of
excavation should be used or that any
such plant is unsuitable for use on the
Works or any part of them, the Engineer may order the Contractor not to
use and/or to remove the plant from the
site.
56
EXPLANATORY NOTES
ANCILLARY WORK
Timbering
The Contractor is responsible for keeping all excavations free from water.
Ground-water can often be
excluded by surrounding the
excavations with steel sheet
piling or by the use of groundwater lowering; the injection
of cement grouts, silicate
solutions or bituminous
emulsions can reduce the
flow appreciably.
Ground-water
lowering
methods include shallowwell, well-point, deep-well
and multi-stage.
The volume of water to be
dealt with in excavations
depends on:
(1) the precautions taken to
exclude water;
(2) the nature of the ground;
(3) the head causing water to
flow into excavations.
The selection of the method
of timbering to be used in
excavation work is largely
influenced by the type of
ground encountered. Four
types of sheeting are described in CP 2003: Earthworks, namely poling boards,
horizontal sheeting, runners
and sheet piling.
Sheet piles are frequently
EXPLANATORY NOTES
SPECIALISED WORK
Tunnel work
Excavation in tunnels and associated
shafts shall be performed in a manner
approved by the Engineer. All reasonable precautions shall be taken to prevent the subsidence or movement of the
surrounding ground or disturbance of
adjoining structures.
Where necessary or where directed,
the Contractor shall closely timber the
58
EXPLANATORY NOTES
EXPLANATORY NOTES
required, and allowing sufficient standby equipment of not less than one
compressor nor less than 20 per cent of
the total equipment.
The Contractor shall make arrangements for any alternative standby
sources of electrical energy generation
or other alternative means to maintain
continuity in the event of breakdown of
any of the services required for the
safety of the workmen, or the Works, or
for the prevention of any damage.
The whole of the plant and equipment for the supply of compressed air
shall be brought on to the site, erected if
possible, and tested before any work in
compressed air is commenced.
Mter erecting and equipping the air
locks but before work in compressed
air is commenced, the works shall be
subjected to a test under a pressure of
028 MN/m 2 (40 lbf/in 2 ) maintained for
not less than one hour. The Contractor
shall supply, install and maintain in
good working order a telephone system
connecting the compressor houses, outside and inside of the air locks and
tunnel faces, at all times that constructional work is proceeding in compressed air.
Shaft excavation. Under suitable conditions, shaft sinking may be performed
by the orthodox underpinning method
in free air; excavating, erecting and
grouting each ring before the next is
commenced. Where necessary, the shafts
shall be sunk in compressed air with air
locks.
Where steel sheet piling is used, it
shall be supported in such a manner
60
EXPLANATORY NOTES
It is frequently necessary
to use a shield in tunnel work,
to speed up the job, increase
the safety of the workmen
and reduce the loss of timbering. Even where shield-driven
work is specified, it is customary to permit a short length
of tunnel to be driven without
a shield when breaking out
from a shaft.
EXPLANATORY NOTES
The Contractor shall provide, construct and maintain proper and sufficient
cofferdams of steel sheet piling for
dealing with water during the construction of the work adjoining the river
bank, and shall remove the cofferdams
at completion.
The price for cofferdams shall include
for all steel sheet piles, angle and junction piles, struts, cleats, walings, puncheons, tie rods, anchors, etc., and for
all labour in driving and fixing and for
all clay puddle and other material necessary to make the cofferdams sound and
watertight. The method of construction
is at the discretion of the Contractor,
who is entirely responsible for keeping
the cofferdams watertight, but in no
case shall the sheet piles be driven to a
depth of less than 3m (10ft) below the
new dredged or excavated levels. The
tops of cofferdams shall be not less
than 600 mm (2 ft) above flood level.
The Contractor shall be paid billed
rates for any steel sheet piling which is
left in position on the order of the
Engineer.
The cofferdams shall be designed to
withstand all pressure conditions obtaining at high and low tides both before
and after excavation work has been
62
EXPLANATORY NOTES
EXPLANATORY NOTES
64
CHAPTER FIVE
MATERIALS
{1) Cement
(2) Fine aggregate
(3) Coarse aggregate
(4) Water
(5) Reinforcement
(6) Samples and tests
(7) Stocks of materials
65
(1)
(2)
(3)
(4)
Shuttering generally
Shuttering to beams and slabs
Preparation of shuttering
Striking shuttering
PRECAST CONCRETE AND PRESTRESSING WORK
EXPLANATORY NOTES
MATERIALS
Cement
Fine aggregate
10 mm (tin.)
5 mm (/-6 in.)
No.7
No.14
No.25
No. 52
No. 100
EXPLANATORY NOTES
Percentage
100
90-100
75-100
55- 90
35- 59
8- 30
0- 10
Coarse aggregate
40 mm (1 i in.)
20 mm (!in.)
10 mm (i in.)
5 mm
in.)
No.7
u6
Percentage
100
95-100
25- 55
0-10
Nil
Water
It is advisable to restrict
the water used on the job to
that supplied by the local
water undertaking to ensure
a reasonable standard of
purity.
Steel reinforcement
68
EXPLANATORY NOTES
Samples of aggregate
Samples of the aggregate which the
Contractor proposes to use on the
Works shall be deposited with and
approved by the Engineer prior to
commencement of the Works. All
aggregates used shall be equal to the
original samples and further samples
shall be supplied as required.
CONCRETE WORK
Concrete proportions
Concrete for reinforced work shall
comply with the requirements of British
Standard Code of Practice CP 114:
Structural Use of Reinforced Concrete
in Buildings, unless this specification
contains different requirements. The
following table indicates the mix requirements for reinforced work.
69
Nominal
mix
Class
30 (4375)
24 (3500)
17 (2500)
1:1!:3
1:2:4
1:3:6
Nominal
mix
1:6
1:8
Class
EXPLANATORY NOTES
26 (3750)
21 (3000)
14 (2000)
Cement:
kg (!b)
'All-in'
aggregate
(dry):
ms (fta)
50 (112)
50 (112)
Minimum cube
strength:
MN/m 2 (lbffin. 2)
Preliminary Works
tests at
tests at
28 days
28 days
17 (2500)
12 (1700)
EXPLANATORY NOTES
Mixing of concrete
EXPLANATORY NOTES
Slump
40-65 mm
(lt-2! in.)
50-75 mm
(2-3 in.)
65-90mm
(2!--3! in.)
Compacting
factor
089-093
091-094
093-095
EXPLANATORY NOTES
Vibrated concrete:
Slump
Compacting
factor
(i-1 in.)
15-25 mm
082-085
25-50 mm
(1-2 in.)
085-091
Test cubes
Percolation tests
EXPLANATORY NOTES
Transporting concrete
74
EXPLANATORY NOTES
75
EXPLANATORY NOTES
Vibrated concrete
Construction joints
76
Expansion joints
EXPLANATORY NOTES
78
EXPLANATORY NOTES
Bolts are frequently required to be set in the concrete as fixings for machinery,
pipes, etc. Two alternative
procedures are available:
building the bolts into the
concrete as it is placed, or
fixing temporary boxings to
produce holes into which the
bolts can be grouted subsequently.
79
EXPLANATORY NOTES
Concreting records
The Contractor shall be required to
keep the following records.
(1) Daily minimum and maximum
temperatures.
(2) Weather conditions when concreting
is proceeding with reference to
moisture, winds and sunshine.
80
EXPLANATORY NOTES
REINFORCEMENT
Bending reinforcement
It is a usual requirement
that all bar reinforcement
shall be bent cold. It is also
useful to refer to B.S. 1478:
Bending Dimensions and
Scheduling of Bars for the
Reinforcement of Concrete,
for bending dimensions and
tolerances.
Placing reinforcement
EXPLANATORY NOTES
SHUTTERING
EXPLANATORY NOTES
surface finish of the concrete. All shuttering shall be fixed in perfect alignment and be securely braced to withstand, without appreciable displacement, deflection or movement of any
kind, the weight of the construction and
the movement of persons, materials and
plant. Notwithstanding approval by the
Engineer, the strength and adequacy of
the shuttering shall remain the responsibility of the Contractor. All joints shall
be sufficiently close to prevent leakage
ofliquid from the concrete. Wedges and
clamps shall be used wherever practicable in the construction of the shuttering to permit easy adjustment and
removal. Where special surface treatment is required, the shuttering shall be
lined with hardboard.
All pipes, angles, etc., that are
required to be built in or through the
concrete shall be firmly fixed in the
shuttering, which shall be neatly and
accurately cut and fitted around them.
The joints shall be caulked where necessary to prevent leakage of grout or fines.
Contractor. Nevertheless, it
is advisable for the Engineer
to give guidance to the Contractor as to the precautions
to be taken, thus possibly
avoiding failure of the shuttering and consequent delays
to the work.
Where a perfectly smooth
finish is required to the concrete, as to the interior surfaces of circulating water
ducts, it is customary to
specify the use of metal
faced moulds and sheeting.
EXPLANATORY NOTES
It is sometimes specified
that the bottoms of beam
shutters should have a camber of from 1/300 to 1/350
of the span according to the
size of beam. Beam shutters
should be so constructed
that the only parts not immediately removable are
those directly above the supporting struts.
Preparation of shuttering
Where narrow members of considerable depth are to be concreted, the Contractor shall, if directed by the Engineer,
provide temporary openings in the sides
of the shuttering to facilitate the pouring and compacting of the concrete.
Small temporary openings shall be provided as necessary at the bottoms of
shuttering to columns, walls and deep
beams to permit the extraction of debris.
Before concreting is commenced,
shuttering and centering shall be carefully examined and cleaned out. The
inside surfaces of the shuttering shall be
coated with approved mould oil to
prevent adhesion of the concrete.
Striking shuttering
EXPLANATORY NOTES
Cold weather
(about freezing point)
Days
Normal weather
(about l6C (60F)
Days
X but not
less than 35 (10)
t Y(1!
Ybut not
less than 7 (20)
Y) but
not less than 10 (30)
PRECAST CONCRETE
EXPLANATORY NOTES
detailed drawings. Steel reinforcing bars off the site, although he will
shall be left projecting from the ends of require access to the casting
precast members for building into in area.
situ concrete work.
The Contractor shall allow in his
price for all necessary moulds, handling,
transporting, hoisting and lowering the
precast members into position, temporarily supporting as necessary and
fixing to the satisfaction of the Engineer.
PRESTRESSED WORK
87
EXPLANATORY NOTES
CHAPTER
SIX
(1) Bricks
(2) Mortars
The nature and content of the specification clauses in this section will
be largely determined by the constructional details of the particular job.
Asphalt is widely used in good-class work and various bituminous
applications are also available, in addition to polythene sheeting, there
is a wide range of proprietary integral waterproofers and waterproofing
paints. In each case, the specification clauses can normally be subdivided into two categories: materials and workmanship. The workmanship clauses will often describe the method of performing the work as
well as the quality required.
TYPICAL SPECIFICATION CLAUSES
EXPLANATORY NOTES
BRICKWORK
Bricks generally
89
Mortar
Mortar for engineering brickwork
shall consist of one part of ordinary
Portland cement, as previously specified, to three parts of sand. The sand
shall comply with B.S. 1200, Table 1,
shall be approved by the Engineer before use and shall be adequately protected from contamination.
Sand shall withstand satisfactorily the
following test. A sample of sand shall be
mixed with water (in the proportions of
one part sand to two parts water) for one
minute in a cylindrical glass jar with a
flat base. It shall then be set aside for
two hours for the contents to settle and
at the end of this period, the top layer
of fine materials shall not exceed 5 per
cent of the volume of the solid matter in
90
EXPLANATORY NOTES
Bricklaying
All brickwork shall be built to the
dimensions, thicknesses and heights and
in the positions shown on the Drawings
or as directed by the Engineer and in
conformity with CP 121.101. Clean off
91
EXPLANATORY NOTES
and prepare all concrete and other surfaces on which bricks are to be laid.
All brickwork shall be built uniform,
true and level, with all perpends vertical
and in line, and shall rise 300 mm
(12 in.) in every four courses. No brickwork shall rise more than 125 m (4ft)
above adjoining work during bricklaying and the work in rising shall be
properly toothed and racked back.
All bricks shall be wetted sufficiently
prior to laying to avoid excessive suction. All bed and vertical joints shall be
filled solid with mortar as the bricks are
laid. Bricks shall be laid with frogs
uppermost and shall be wetted during
hot weather.
Prices for brickwork shall include the
cost of all necessary scaffolding.
prescribe
general
rules
governing bricklaying to ensure thoroughly sound and
stable brickwork. Note the
reference to the relevant Code
of Practice.
Bonding of brickwork
Walls exceeding 115 mm (4! in.) in
thickness shall be built in English bond
unless otherwise directed by the Engineer. Half-brick walls shall be constructed in stretcher bond. Hollow walls
shall be constructed of two half-brick
skins separated by a 50 mm (2 in.)
cavity and tied with three 150 mm
(6 in.) galvanised strip-type fish-tailed
ties to B.S. 1243 per square metre
(sq. yd) in staggered formation. All ties
shall be kept clear of mortar droppings.
The use of snap headers shall not be
permitted and bats shall be allowed only
as closures.
It is necessary to specify
the bonds to be used in the
construction of the brickwork and to state the number
and type of wall ties in hollow
walls.
Labours to brickwork
The type of labours inThe Contractor shall build in or cut
and pin the ends of joists, lintels, steps, volved will vary from job to
92
EXPLANATORY NOTES
Damp-proof courses
EXPLANATORY NOTES
Faced brickwork
Facing bricks of the type specified
shall be laid in the positions indicated
on the Drawings and all facing brickwork shall be well bonded to the backing
bricks. No facing brickwork shall at any
time be more than 600 mm (2ft) above
the backing brickwork.
All facing brickwork shall be pointed
with a rubbed joint as the work proceeds and internal faces of brickwork
shall be pointed with a neat flush joint
to give a fair face.
Faced work shall be kept clean at all
times and scaffold boards adjoining
brick faces shall be turned back at
nights or during heavy rain. All faced
brickwork shall be cleaned down as
necessary on completion to give an
even-coloured surface free of mortar
droppings or staining of any kind. The
Contractor shall carefully fill all putlog
holes with bricks similar to the surrounding brickwork, point up as required and
generally make good.
Reinforced brickwork
Reinforced brickwork shall be proBrickwork is sometimes
vided with strips of No. 20 gauge ex- reinforced to increase its
panded metal in each bed joint as shown resistance to tensile and shear
on the Drawings. The expanded metal stresses.
94
EXPLANATORY NOTES
MASONRY
Dressed stonework
EXPLANATORY NOTES
u6
96
EXPLANATORY NOTES
Rubble walls
Squared rubble, built to courses. Squared
rubble shall consist of approved stone
from Messrs X's quarry and no stones
shall be less than 225 mm (9 in.) long,
150 mm (6 in.) wide and 100 mm (4 in.)
deep. All stones shall be roughly
squared and dressed smooth on beds
and joints for a distance of at least
100 mm (4 in.) from the exposed face.
Bond stones shall be provided at the
rate of at least one to each square metre
(sq. yd) of exposed face: they shall
measure at least 150 mm x 150 mm
(6 in. x 6 in.) on the face and extend for
three-quarters of the thickness of the
wall. Vertical joints shall not extend
past more than three stones and the
horizontal lapping of stones shall be not
less than 100 mm (4 in.). The stonework shall be levelled up at intervals of
about 600 mm (24 in.), and all stones
shall be solidly bedded and jointed in
gauged mortar (1: 1 : 6) with flush joints
as the work proceeds.
97
EXPLANATORY NOTES
Special stonework
This clause refers the Contractor to the working drawings for some of the more
detailed requirements. Where
this procedure is adopted, it
is essential that the Contractor should be supplied with
these drawings at the time
of tendering. Alternatively, a
full description can be given
in the specification, such as
'375 mm x 150 mm (15 in. x
6 in.) parapet coping, weathered on top with 60 mm
(2! in.) throated projection
at each edge'.
98
EXPLANATORY NOTES
Cast stonework
Cast stone shall be obtained from an
approved manufacturer and shall comply with the requirements of B.S. 1217.
The facing shall be not less than 20 mm
(! in.) thick and shall consist of one
part of white Portland cement to three
parts of Bath stone aggregate with a
maximum size of 15 mm (! in.) The
faces of the stones shall be smooth, even
and free from crazing, and equal to
samples submitted to and approved by
the Engineer. Aggregates used in the
concrete core shall comply with B.S.
882.
The Contractor shall be responsible
for protecting cast stonework on the
site. Metal bond ties shall be cast into
the stones as shown on the Drawings or
directed by the Engineer.
The stones shall be bedded and
pointed in one operation with a mason's
mortar consisting of one part Portland
cement to two parts white hydrated
cement and eight parts clean fine aggregate, all by volume. Facing stones shall
be brought up in courses to a height not
exceeding 1 m (3 ft) in one operation.
99
EXPLANATORY NOTES
WATERPROOFING
Asphalt
Asphalt for tanking and damp-proof
courses shall comply with the requirements of B.S. 1097 (mastic asphalt with
limestone aggregate) or B.S. 1418 (mastic asphalt with natural rock asphalt
aggregate).
Asphalt work
To ensure satisfactory
results it is necessary to lay
the asphalt in a minimum
number of coats with a minimum total thickness and the
requirements vary for different situations. The accompanying specification clauses
indicate the generally accepted minimum requirements.
Other basic requirements
include the provision of laps
between adjoining coats of
asphalt and two-coat angle
fillets at the junction of
horizontal and vertical work.
Asphalt tanking must be
continuous and it should
therefore be carried under
stanchion bases by lining
their pits. It is also important to protect all asphalt as
the work proceeds. Where a
EXPLANATORY NOTES
Asphalt for use on roofs shall comply with B.S. 988 or B.S. 1162 and shall
be laid to falls on an underlay of sheathing felt. Mastic asphalt to fiat roofs shall
be laid in two thicknesses with 75 mm
(3 in.) laps, to a total thickness of not
less than 20 mm (i in.). At the junctions
of fiat roofs and parapet walls, twocoat asphalt skirtings shall be provided
150 mm (6 in.) in height above the
highest part of the roof. Two-coat angle
fillets shall be provided at the junction
of the skirting and the roof, and the top
of the skirting shall be splayed, turned
at least 25 mm (1 in.) into a groove in
the brickwork or concrete, and pointed
or connected to a damp-proof course in
the parapet wall. Mastic asphalt roofing
shall be laid in accordance with CP 144.
201.
Bitumen sheeting
Bitumen sheeting shall comply with
B.S. 747 type 1C, weighing not less than
1 kg/m 2 (2! lb/yd 2). For roof coverings
the sheeting shall be applied in three
layers, the bottom layer being of asbestos based felt, type 2A, and the top
layer shall be covered with white Derbyshire spar chippings set on a coat of
cold dressing compound.
All surfaces shall be dry and free from
dirt and loose material immediately
prior to the application of bitumen
primer or an approved cut-back bitumen solution of suitable viscosity. The
sheeting shall be laid with laps of not
less than 50 mm (2 in.), and a coat of
hot ox.idised or blown bitumen bonding
compound shall be applied between
adjacent sheets. Splayed or rounded
101
102
EXPLANATORY NOTES
CHAPTER SEVEN
Specification of Piling
EXTENSIVE use is made of piles in civil engineering work, often for
the purpose of transmitting heavy loads down to a firm stratum at a
considerable depth below ground level. Sheet piling is used extensively
to hold back water or loose soil and to form the walls of wharves,
jetties, etc.
There are three main classes of piling: timber, reinforced concrete and
steel sheet. Reinforced concrete piles can be cast or formed in situ, and
there is a wide variety of proprietary in situ concrete piling systems. In
one method a steel lining tube is sunk by a mechanical auger until a
satisfactory bearing stratum is reached, concrete is forced into an enlarged base, steel reinforcement with helical binding is lowered down
the temporary lining tube and further concrete is placed and rammed as
the lining tube is withdrawn. Another method makes use of compacted
gravel in place of concrete and the interstices in the gravel are subsequently filled with cement grout injected under pressure.
Different methods can be employed for excavating the soil from the
pile holes, such as the use of cutters or shells inside lining tubes. Yet
another system entails the driving of a conical cast iron shoe at the base
of a steel tube; the steel tube may be left in position or withdrawn
according to circumstances. In both cases steel reinforcement and concrete will be placed in the void. Another system uses a revolving screw
pile shoe to bore through the various strata.
When specifying contractor-designed concrete piles it is usual to
state the superimposed load to be carried by each pile, the method of
disposal of any surplus spoil, any restrictions regarding the type of pile
or method of driving and the finished levels of tops of piles in relation
to ground level.
103
(1) Concrete
(2) Reinforcement
(3) Shoes
(4) Casting
(5) Curing, stripping and stacking
(6) Ready-made piles
(7) Trial piles
(8) Handling
(9) Pitching and driving
(10) Lengthening piles
Alternatively, concrete piles may be formed in situ, when they are
likely to be constructed under a proprietary system. When engineerdesigned, it is usual to specify the dimensions of piles, class of concrete
and type and size of reinforcement. In addition, clauses normally will
be included relating to compaction of concrete and cover to reinforcing
bars, and the Contractor is usually required to keep a record of the
construction of each pile and to test certain piles.
TIMBER PILES
(1) Timber
(2) Piles
(3) Creosoting or tarring
(4) Shoes and rings
(5) Pitching and driving
(6) Cutting off heads of piles
104
SPECIFICATION OF PILING
STEEL SHEET PILING
(1)
(2)
(3)
(4)
(5)
EXPLANATORY NOTES
Concrete
Reinforcement
EXPLANATORY NOTES
Pressed steel forks or stretchers, machine moulded and true to length, shall
be fixed in the positions indicated on the
Drawings, to keep the binding links
taut.
Shoes
EXPLANATORY NOTES
Piles may be lifted 21 days after cast- and other special types of
ing and moved to a suitable stacking cement are used.
site, but they shall not be driven until
at least 6 weeks after casting. Each pile
shall be suitably marked with the date
of casting and the stacks so arranged as
to permit the use of piles in correct age
order.
Ready-made piles
Trial piles
Handling
Piles shall be carefully handled and
lifted and shall not be jolted or stacked
in a manner which will subject them to
bending. No pile shall be lifted other
than by slinging from the lifting holes.
107
EXPLANATORY NOTES
EXPLANATORY NOTES
TIMBER PILES
Timber
Timber for piles shall be greenheart
of good quality, straight, sound, sawn
square, well seasoned and free from rot,
worm, beetle, injuries, shakes, large and
decayed knots or other defects and shall
conform to B.S. 1860, Part I.
109
EXPLANATORY NOTES
Creosoting
Tarring
All connecting surfaces of timbers,
scarf joints and cut ends shall receive
two coats of hot coal tar complying with
B.S. 3051 before the timbers are fixed.
Mter completion the whole of the timberwork shall be painted with two coats
of hot coal tar.
110
EXPLANATORY NOTES
111
EXPLANATORY NOTES
EXPLANATORY NOTES
Cutting piles
The Contractor will not be permitted
Cutting of steel sheet pilto cut steel sheet piling, except where ing is generally restricted as
shown on the Drawings or as ordered to extent and method.
by the Engineer. Any cutting shall be
performed with an approved type of
oxy-acetylene burning plant.
Drilling piles
The Contractor shall drill the steel
This is a reminder to the
sheet piling as necessary and shall fix Contractor that his piling
steel channel waling and tie rods as price must include for the
shown on the Drawings.
additional labours involved.
113
CHAPTER EIGHT
EXPLANATORY NOTES
STRUCTURAL STEELWORK
Structural steel
Structural steel shall be to the approval of the Engineer or his representative
and shall comply with the requirements
of B.S. 15: Mild Steel for General
Structural Purposes. Steelwork for
bridges shall comply with B.S. 153:
Steel Girder Bridges, Part I.
Steel castings shall comply with the
requirements of B.S. 3100: Steel Castings for General Purposes.
High tensile steel for riveted work
shall comply with the requirements of
B.S. 548: High-tensile Structural Steel
for Bridges, etc., and General Building
Construction, and for welded work it
shall comply with B.S. 968: High Yield
Stress (Welding Quality) Structural
Steel.
Fabrication
Workmanship and general fabrication procedure shall be in accordance
with B.S. 153, Part 2, where appropriate,
and with the best modern practice for
structural steelwork.
The edges of universal plates or fiats
need not be machined except for accurate fitting against adjacent parts. All
butting members shall have their ends
machined after fabrication.
Where turned bolts are to be used, the
holes shall be reamed through the full
thickness while the members are held in
their correct relative positions. With the
approval of the Engineer turned bolts
may be used as an alternative to rivets
for site connections.
115
EXPLANATORY NOTES
EXPLANATORY NOTES
Erection
Ordinary steelwork may have a tolerance not exceeding 1 in 500 and steelwork around lift shafts shall not be
greater than 1 in 1000 from plumb.
Girders shall have a camber of uniform
curvature of 5 mm for every metre of
span
in. for every foot of span).
All columns and bases shall be set
accurately to the required lines and
levels, and all holding-down bolts shall
be strictly in accordance with the detailed
drawings. Concrete bases shall be laid
not less than one month before the
steelwork is placed in position.
Grillages shall be set truly level by
careful levelling at each corner. Girders
shall be lowered slowly onto their seating cleats, with each end secured initially by at least one bolt and nut.
No member of the structure shall be
finally bolted, riveted or welded until
the whole or a major section is approved
by the Engineer for line, levels and verticality. Connections shall be completed
as soon as possible after receipt of the
Engineer's written approval, with care
being taken not to interfere with existing steelwork in any way.
u6
Bolting
a6
117
General requirements as
to bolts and washers should
be supplied where bolting is
permitted. It is imperative
that all bolts should be
screwed up tight and have a
projecting thread beyond the
nut. This is subsequently
riveted down or welded.
EXPLANATORY NOTES
B.S. 3139 deals with dimenup, and the projecting thread shall be
riveted down or welded.
sions, mechanical properties
Tapered washers shall be provided to and tests of high strength
bolts which pass through the flanges of friction grip bolts.
rolled joists, etc. The external diameter
of washers shall be 2! times the diameter of the bolt.
Riveting
Rivets shall be of the size and to the
pitch shown on the Drawings, and shall
be of best quality mild steel and be set
up by hydraulic power to fill the holes
completely when closed up. They shall
have hemispherical heads with a projection in all directions of not less than
! times the diameter of the rivet.
Any rivets which are away from
adjoining surfaces, badly formed,
cracked or in any way defective, shall
be cut out and replaced. No riveting
shall be carried out until the work has
been approved by the Engineer and the
members shall be bolted together in
advance of the riveting.
Welding
Welding shall be performed by an
electric arc process conforming to best
British practice and complying with the
requirements of B.S. 1856: General
Requirements for the Metal-Arc Welding of Mild Steel. All welding shall be
carried out by fully trained and experienced welders.
The welding procedure for making
each joint shall be approved by the
Engineer before work is commenced
and the Contractor shall make such trial
118
EXPLANATORY NOTES
Measurement
EXPLANATORY NOTES
Testing
The Contractor shall test all welds in
main plates and such other welds as the
Engineer may direct, with X-ray or
gamma-ray apparatus.
No part of the steelwork shall at any
time be loaded in excess of the designed
working load. On completion of steelframed bridges, the Contractor shall
provide, position and move from place
to place, such rollers and loaded trailers
as the Engineer may require for testing
purposes. The Contractor shall also
supply and fix, as directed by the
Engineer, sufficient instruments for the
measurement of deflection and stresses.
Any work shown to be defective by
these tests shall be removed and replaced at the Contractor's expense.
120
EXPLANATORY NOTES
MISCELLANEOUS ITEMS
Ladders
Guardrails
EXPLANATORY NOTES
SURFACE PROTECTION
Painting
(a) General requirements. All work
required to be painted shall be properly
cleaned and rubbed down between each
coat. No coat of paint shall be applied
until the Engineer has passed the previous coat as dry, hard and entirely satisfactory.
No paint shall be applied on wet
surfaces, or in damp or frosty weather.
All paintwork shall be undertaken by
skilled tradesmen experienced in this
class of work.
Welds and adjacent parent metal
shall not be painted prior to inspection
and approval.
122
EXPLANATORY NOTES
Galvanising
Steel and iron work required to be
Galvanised work is specigalvanised shall be pickled in dilute fied, particularly for handmuriatic acid, and then stored and rails and standards. Specifi123
EXPLANATORY NOTES
Asbestos cement
Wall cladding shall be of coloured
asbestos cement panels, 5 mm (i in.)
thick with an overall depth of about
55 mm (2! in.), fixed with end laps of
150 mm (6 in.) and side laps of 75 mm
(3 in.) to steel angles at 2 m (6 ft)
centres, with 10 mm 0 in.) diameter
galvanised hook bolts and bituminous
washers.
Aluminium
Wall cladding shall be of 22 gauge
There are many propriecorrugated aluminium sheets, with an tary forms of aluminium
124
EXPLANATORY NOTES
Corrugated steel
This is a less popular
Wall cladding shall be of corrugated
galvanised mild steel sheeting of 22 alternative which needs paints.w.g. with laps and method of fixing as ing at regular intervals. It is
for aluminium sheeting.
advisable to apply a coating
of oxide of zinc where the
sheeting will be exposed to
sea air or acid vapour.
Newer materials for roof
decking include glass-fibre
polyester resin.
125
CHAPTER NINE
Specification of Timberwork
THIS chapter is primarily concerned with the specifying of the large
structural timbers used in the construction of jetties, wharves and
similar structures, and of their associated labours. Civil engineering
jobs do, on occasion, contain subsidiary items of timberwork, such as
scumboards on sewage disposal works, wooden steps and footbridges.
Some contracts include a small amount of building work, such as
pumping stations which can incorporate a number of joinery items like
windows and doors.
The type, form and extent of specification clauses relating to timberwork will accordingly vary considerably from job to job. Nevertheless,
in all cases a logical sequence of items should be secured. For instance,
with a timber wharf or jetty the foJlowing specification clause headings
would probably be appropriate:
(1) Quality of timber
SPECIFICATION OF TIMBERWORK
EXPLANATORY NOTES
Quality of timber
EXPLANATORY NOTES
Fender piles
EXPLANATORY NOTES
Rubbing pieces
EXPLANATORY NOTES
Guardrails
Construct guardrail of Columbian
pine creosoted under pressure as previously specified. The top of the guardrail shall be 125 m (4 ft) above jetty
deck level and shall consist of three
rails, twice chamfered, 100 mm x
100 mm (4 in. x4 in.) in size, halved and
dowelled to 100 mm x 100 mm (4 in. x
4 in.) posts at 2 m (6 ft) centres. The
posts and bottom rail shall be bolted to
the jetty members with 15 mm (! in.)
diameter mild steel bolts as shown on
the Drawings.
Constructional features of
this type are best described
complete in single items.
Guardrails are more usually
constructed of steel standards
supporting tubular steel
handrailing (see Chapter VIII
for details) but a timber
guardrail has been taken here
to show the approach.
Jetty decking
The jetty decking shall be constructed
of greenheart in 175 mm (7 in.) widths x
50 mm (2 in.) thick, with 15 mm (!in.)
gaps between the boards. The deck
boards shall be spiked with 90 mm
(3!in.) nails to 150mm x75 mm (6in. x
3 in.) greenheart bearers, spaced at
450 mm (18 in.) centres.
Tarring
The beds of all intersecting timbers,
The meeting surfaces of
scarf joints and cut ends of timbers adjoining timbers and cut
shall have two coats of hot coal tar ends need to be treated with
applied to them before the fastenings preservatives. Tar must be
130
EXPLANATORY NOTES
are secured. The whole of the timber- applied hot and should comwork on completion shall be cleaned ply with the appropriate
down and painted with two substantial British Standard.
coats of hot coal tar. The coal tar shall
comply with the requirements of B.S.
3051: Coal Tar Oil Types of Wood
Preservatives.
Creosoting
All timbers shall be cleaned of mud
and dirt and incised to assist penetration of creosote, and all labours shall be
executed on the timber as far as practicable prior to creosoting. The timbers
shall be creosoted under pressure in
accordance with B.S. 913: Pressure
Creosoting of Timber, and the creosote shall conform to B.S. 144: Coal
Tar Creosote for the Preservation of
Timber.
This is an alternative to
the application of hot coal
tar. An essential difference is
that the creosote is applied
under pressure, whilst the tar
treatment was specified as a
brush application.
EXPLANATORY NOTES
Equipment
EXPLANATORY NOTES
133
EXPLANATORY NOTES
134
EXPLANATORY NOTES
Steps
Creosoted redwood steps, 125 m
Short lengths of open tim(4ft) wide overall, shall be constructed ber steps are sometimes prowhere shown on the Drawings with vided to give access to tanks,
225 mm x 40 mm (9 in. x 1t in.) treads filters, etc.
housed to 275 mm x 50 mm (11 in. x
2 in.) string boards housed and dowelled
to 100mm x 100 mm.(4in. x4 in.) posts.
Footbridge
JOINERY
Quality of timber
EXPLANATORY NOTES
Quality of workmanship
EXPLANATORY NOTES
Windows
Wood casements shall be Messrs X
type J with built up sill of a 65 mm x
40 mm (2! in. x 1! in.) weathered and
throated member tongued to a 70 mm x
70 mm (2! in. x2! in.) member. Each
window frame shall be fixed with 4 no.
wrought iron cramps, 40 mm x 3 mm x
300 mm girth (1 l in. xi in. x 12 in.
girth), built into the brickwork, and the
frames shall be bedded in cement mortar
and sealed all round in mastic.
All glass shall be ordinary glazing
quality clear sheet glass in accordance
with B.S. 952 and be free from waves,
specks, disfigurements or blemishes of
any kind. Putty for glazing in wood
frames shall conform to B.S. 544.
All glass shall be accurately cut and
fitted into the rebates and shall be well
sprigged, puttied and back puttied, and
neatly trimmed off to the depth of the
rebate. All rebates shall be primed before glazing. Glass in panes not exceeding 1 m 2 (8 ft 2) shall be 7 kg/m 2 (24 oz)
glass and that in larger panes shall be
9 kg/m 2 (32 oz) glass.
Doors
The majority of doors used
All flush doors shall be of the sizes
shown on the Drawings and shall be on civil engineering jobs will
obtained from an approved manufac- be stock pattern doors. Flush
138
EXPLANATORY NOTES
doors are becoming increasingly popular. Constant references are made to British
Standards where appropriate,
e.g. B.S. 1455: Plywood
manufactured from tropical
Hardwoods; B.S. 1203: Synthetic Resin Adhesives (phenolic and animoplastic) for
Plywood; B.S. 459, Part 2:
Flush doors. Part 1 of the
last standard deals with panelled and glazed doors, Part 3
covers plywood faced firecheck flush doors and wood
and metal frames (t hour and
1 hour types) and Part 4 deals
with matchboarded doors.
Ironmongery is generally
identified by reference to
numbers in a manufacturer's
catalogue.
139
EXPLANATORY NOTES
EXPLANATORY NOTES
CHAPTER TEN
EXPLANATORY NOTES
ROAD-WORKS: MATERIALS
143
EXPLANATORY NOTES
Tarmacadam
Tarmacadam for carriageways shall
Tarmacadam is normally
consist of 40 mm (1 lin.) gauge material laid in two courses, but single
144
EXPLANATORY NOTES
Bitumen macadam
Bitumen macadam for carriageways
and footpaths shall be of similar
material and gauge to that specified for
tarmacadam. The grading of the 40 mm
{1 l in.) material shall be in accordance
with Table 2 and the 10 mm (! in.)
material shall comply with Table 5 of
B.S. 1621.
Rolled asphalt
Rolled asphalt (hot process) base and
Rolled asphalt is composed
wearing courses shall comply with B.S. of asphaltic cement, fine ag594 and shall have a natural rock gregate, coarse aggregate and
aggregate.
a filler.
Cold asphalt
Cold asphalt shall be manufactured
Cold asphalt is used as an
in accordance with B.S. 1690 with a impervious wearing course,
145
EXPLANATORY NOTES
crushed natural rock aggregate with a as a carpet coat or for patching or sealing.
maximum size of 5 mm (! in.).
Waterproof underlay
Cement and aggregates are
The waterproof underlay shall concovered
in Chapter V.
sist of either waterproof paper complying with B.S. 1521, class B, or plastic
sheeting to grade 250.
Fabric reinforcement
Steel fabric reinforcement shall comply with B.S. 1221, reference 125, weighing not less than 195 kg/m 2 {432lb/ft 2).
The reinforcement shall be made up in
mat form.
Dowel bars
Dowel bars shall be formed of mild
steel complying with B.S. 785, and shall
be 20 mm (!in.) in diameter, 600 mm
(2ft) in length, clean, straight and free
from all deformations.
Joint filler
The joint filler shall be pre-moulded
and of a type and manufacture approved
by the Engineer. It shall be not less than
10 mm (! in.) thick. It shall be 25 mm
{1 in.) less in depth than the thickness of
the concrete slab, and accurately holed
to receive the dowel bars.
Specimens shall be subjected to three
applications of load at 20 hour intervals
to obtain 50 per cent compression. The
specimens shall recover at least 70 per
cent of their thickness within 2 hours of
the release of the last loading.
146
EXPLANATORY NOTES
Joint sealer
An alternative method of
specifying joint sealers is
given in the Ministry of
Transport Specification for
Road and Bridge Works,
which refers to the U.S.
Federal Specification and
cone penetration, flow and
bond test requirements.
Forms
Forms shall be of either steel or timber with a depth equal to the thickness
of the slab.
Timber forms shall be free from
warps and twists, of sufficient thickness
to ensure adequate rigidity and with a
tamping edge which is true to line and
level.
Steel forms shall be of approved
section and construction, and shall be
perfectly straight or suitably curved,
with a broad base and sufficient thickness to withstand, without displacement or distortion, the placing and
compaction of the concrete. Steel forms
shall be provided with an efficient
locking device to ensure continuity of
line and level through joints and with
steel pins to hold them in position.
Kerbs
EXPLANATORY NOTES
Edgings
Concrete flags
EXPLANATORY NOTES
Gully gratings and frames shall comply with B.S. 497 and shall be curved
bar gully gratings and frames, grade B,
with a clear opening of 400 mm x
350 mm (16 in. x 14 in.), and weighing
approximately 100 kg (2 cwt).
An alternative is to use
kerb type gully covers and
frames, grade C, with a clear
opening of 475 mm x 375 mm
(19 in. x 15 in.) and weight of
100 kg (2 cwt) for use in paths
and verges. Grade A heavy
duty gully gratings and
frames, weighing up to 150 kg
(3 cwt), are designed for use
in main roads.
Grass seed
Fertiliser
EXPLANATORY NOTES
Surface soil
Excavation
EXPLANATORY NOTES
Filling
No filling material shall be laid until
the surface soil has been removed. Filling shall consist of approved material
from the excavations or hardcore as
specified and shall be placed and consolidated in layers not exceeding 225 mm
(9 in.) in thickness of loose material.
Consolidation shall be effected by the
use of a suitable roller or approved
heavy plant and during the process of
consolidation the Contractor shall ensure that the material used for filling
shall have the correct water content to
secure maximum compaction.
The final surface of filling shall be
carefully levelled and graded, finishing
151
EXPLANATORY NOTES
The carriageway sub-base shall consist of ashes, as specified, laid and rolled
to a consolidated thickness of 100 mm
(4 in.). The roller shall be the heaviest
which will compact the sub-base without unduly disturbing the underlying
formation.
It is generally considered
undesirable to lay waterbound granular bases in
layers more than 150 mm
(6 in.) thick. Alternative
forms of construction include
dry-bound granular base,
low-binder macadam and tar
or bitumen-bound granular
base.
EXPLANATORY NOTES
Soil cement
The basic material shall consist of
crushed rock graded in accordance with
the Ministry of Transport specification,
mixed with 10 per cent by weight of
Portland cement in an approved paddle
type mixer. The moisture content shall
be determined using the methods outlined in B.S. 1377.
The soil cement shall be laid 150 mm
(6 in.) thick and shall be compacted
within 2 hours of mixing, starting with
a 2000-3000 kg (2-3 ton) smoothwheeled roller and following with an
8000-10,000 kg (8-10 ton) smoothwheeled roller.
The soil cement shall be cured by
spraying the stabilizing layer with 55 per
cent bitumen emulsion at the rate of
0751/m2 (6 yd 2 /gal) as soon as compaction is complete.
153
EXPLANATORY NOTES
ROAD SURFACINGS
Tarmacadam
The carriageway surfacing shall consist of two coats of tarmacadam,
machine-laid to a consolidated minimum thickness of 80 mm (3! in.), with
limestone aggregate and a tar binder.
The base course shall consist of 40 mm
(1l in.) nominal size material as specified, rolled to the required profile with a
10,000 kg (10 ton) roller, with a width
ofroll of not less than 450 mm (18 in.),
to a consolidated thickness of 65 mm
(2l in.), in the manner described in
B.S. 802.
The wearing course shall be of
medium-textured material as specified
to a nominal size of 15 mm (lin.). The
wearing course shall be rolled to the
required profile with a 10,000 kg (1 0 ton)
roller to a consolidated thickness of
20 mm (!in.). The finished surface of
the tarmacadam shall be blinded immediately after consolidation with approved grit of a grading not exceeding
3 mm (l in.) to dust. The grit shall have
been coated with 2-3 per cent of tar of
e.v.t. not exceeding 30oC (86F).
Where construction joints occur in the
surfacing, the edge of the previous work
shall be cut back to a vertical face which
shall be coated with hot tar before any
new work is laid against it. The adjoining edges of manhole covers and similar
fittings shall be cleaned and painted with
hot tar. The surface across joints shall
be tested for truth of level and any
irregularities exceeding 5 mm (h in.)
with a 3m (10ft) straight edge shall be
rectified immediately.
154
EXPLANATORY NOTES
Bitumen macadam
Various
constructional
methods are available, using
single-course or two-course
construction, and the bitumen macadam can be openor close-textured.
A wide range of aggregates
can be used, as indicated in
B.S. 1621, and the binder can
be either cut-back or straightrun bitumen. An alternative
material for blinding is fine
cold asphalt to B.S. 1690.
The total thickness of twocourse construction varies
from 75 mm (3 in.) to 115 mm
(4! in.) for normal work.
Note the alternative and
more comprehensive method
of specifying maximum permissible surface irregularities
to that adopted for tar
macadam.
EXPLANATORY NOTES
EXPLANATORY NOTES
Surface dressing
Hot tar shall be evenly applied to the
carriageway surface by means of a
distributor complying with B.S. 1707:
Binder Distributors for Road Surface
Dressing, at the rate of 075-1 l/m 2
(4!-6 yd 2/gal.). The temperature of the
tar at the time of application to the
road surface shall be appropriate to the
equiviscous temperature of the tar being
used, but in no case shall it fall below
82C (180F).
Immediately after spraying, the tar
157
EXPLANATORY NOTES
Tar
Rates of application
Aggregate
20 mm (! in.) slag or
crushed rock
1-13 1/m2
(3!-4 yd 2/gal.)
60-70 m 2/1000 kg
(70-80 yd 2 /ton)
15 mm (!in.) gravel
09-1 1/m2
(3!-5 yd 2/gal.)
70-80 m 2/1000 kg
(90-100 yd 2/ton)
20 mm (! in.) gravel
12-15 1/m2
(3-4 yd 2/gal.)
60-70 m 2/1000 kg
(70-80 yd 2/ton)
158
A waterproof underlay is
necessary to prevent loss of
water and cement from the
concrete slab into the porous
base. It must be properly
lapped at joints.
EXPLANATORY NOTES
Forms shall comply with the requirements previously specified. They shall
be set true to line and level on a foundation of sufficient strength to ensure that
they will not be disturbed by the placing
and compacting of the concrete.
Bent or damaged forms shall not be
used. The forms shall be tested for level
with a 3 m (10 ft) straight-edge before
any concrete is laid and where a variation of more than 3 mm (!in.) is found
the form shall be taken up and reset.
The Contractor shall make good at his
own expense any irregularities in the
concrete surface resulting from the
movement of forms.
Forms shall be set for at least 60 m
(200 ft) in advance of the point where
concrete is being placed and they shall
remain in position for at least 24 hours
after concrete has been deposited against
them. The Contractor shall set forms to
the required radius where the curve has
a radius of less than 45 m (150ft).
Concrete mix
It is normally required that
The concrete used in the road slab
shall be class B. When instructed by the the concrete mix shall be such
Engineer two 150 mm (6 in.) cubes shall as to provide concrete of a
159
EXPLANATORY NOTES
144.
EXPLANATORY NOTES
Compacting concrete
EXPLANATORY NOTES
EXPLANATORY NOTES
Longitudinal joints
EXPLANATORY NOTES
164
EXPLANATORY NOTES
ANCILLARY WORK
Road gullies
Specification requirements
as to the concrete casing of
gully pots vary from job to
job. Some Engineers specify
a 100 mm (4 in.) concrete surround while others require
150 mm (6 in.). In some cases
it is specified that the concrete
surround is to fill the excavated hole entirely.
The introduction of two or
EXPLANATORY NOTES
U-! in.) below the adjoining road surface, on two or three courses of 225 mm
(9 in.) brickwork in engineering bricks
laid in English bond. Once gullies have
been connected to the sewer, the gratings or a temporary cover must be
fixed to prevent earth or other material
gaining access to the gully or sewer.
The Contractor shall clear at his own
expense all gullies and/or sewers which
become silted or blocked due to noncompliance with this requirement.
It is particularly important
to lay service ducts under
concrete roads to accommodate future services and so
eliminate the need to break
up the road slab at a later
date. An alternative material
is second quality clayware
pipes. The ends of the ducts
should be clearly marked to
avoid much abortive labour
in excavation at a later date
to expose the ducts.
FOOTPATHS
Tarmacadam footpaths
Tarmacadam footpaths shall be laid
The tarmacadam consists
on a bed of hardcore with a minimum of crushed rock or slag with a
166
EXPLANATORY NOTES
Asphalt footpaths
167
Suitable bases for fine asphalt surfaced footpaths include hardcore, concrete and
soil cement. The thickness of
the asphalt may vary from
lOmm(iin.)to 25 mm (1 in.).
The tack coat may be omitted
when the surfacing is being
laid on a recently laid base
course. The final application
of chippings is optional.
EXPLANATORY NOTES
168
EXPLANATORY NOTES
OTHER ITEMS
Grass verges
Chain-link fencing
EXPLANATORY NOTES
binding wire ties at 450 mm (18 in.) boarded fences and wooden
centres. The posts shall be mild steel post and rail fencing, both of
angle at 3m (10ft) centres of the follow- which are covered in B.S.
ing dimensions:
1722.
Intermediate posts: 45 mm x 45 mm x
. x 134 m.
. x 136 m.
)
5 mm (1 43 m.
Straining posts. 65 mm x 65 mm x
6 mm (2-l in. x 2! in. x! in.)
Struts: 45 mm x 45 mm x 5 mm
(11 in. x 11 in. x 136 in.)
All shall be 25 m (7ft 6 in.) long.
170
CHAPTER ELEVEN
(1) MATERIALS
Various types of pipe and other materials and components such as manhole covers, step irons, bricks, cement, aggregates, steel reinforcement,
etc. The last three classes of material will not be covered in the clauses
produced in this chapter as they have been covered in earlier chapters.
171
(2) EXCAVATION
{3)
PIPELA YING
(4) MANHOLES
These can be subdivided into types and include various ancillary features such as channels, benching, ladders, safety chains and bars, etc.
Special provision must be made for any out-of-the-ordinary types of
manhole such as back-drop manholes, dual manholes and overflow
manholes.
(5) TUNNEL AND SHAFT LININGS
Work under this head can normally be conveniently broken down into
three main subdivisions: excavation work; provision of cast iron or precast concrete segments, etc. ; and work in assembling, jointing, grouting,
etc.
(6) ANCILLARY WORK
EXPLANATORY NOTES
MATERIALS
Concrete pipes
EXPLANATORY NOTES
gland joints of approved design. Test Bolted gland joints give some
certificates shall be supplied to the degree of flexibility, as distinct from caulked lead joints
Engineer.
which are entirely rigid.
Pitch-fibre pipes
Porous pipes
Bricks
EXPLANATORY NOTES
Manhole covers
Step irons
EXCAVATION, ETC.
EXPLANATORY NOTES
the ground surface. Paved surfaces disturbed in the course of excavation shall
be set aside for future use as directed by
the Engineer.
Excavation shall not, in the first
instance, proceed closer than 75 mm
(3 in.) to formation level. The remaining
75 mm (3 in.) shall be excavated by
hand on the same day as the laying of
the pipes or concrete bed. The width of
pipe trenches shall be adequate to permit the satisfactory laying and jointing
of pipes.
Trial holes
The Contractor shall excavate all
necessary trial holes in advance of pipelaying work and shall backfill them and
reinstate and maintain the surfaces.
Where prior approval of the Engineer
has been obtained to the excavation of
trial holes, the Contractor shall receive
payment for this work. The Contractor
shall, however, at his own expense, take
all other reasonable action to determine
the position of all underground services
likely to affect the pipelaying work.
Timbering to excavations
EXPLANATORY NOTES
Excess excavation
EXPLANATORY NOTES
Location of pipelines
PIPELAYING
EXPLANATORY NOTES
Laying pipes
EXPLANATORY NOTES
wedged bricks for the smaller diameter instrument. See Civil Engipipes, shall be used to support the pipes neering Code of Practice, CP
before the concrete is laid. After each 5: Drainage (Sewerage).
block or brick has been properly set and
boned in to the correct level, and the
pipes laid on them and properly centred
and socketed, two hardwood wedges
shall be inserted transversely between
the body of the pipe and the block, and
they shall then be driven together until
the pipe is brought to the exact level
required.
All pipes shall be of the dimensions,
materials and classes shown on the
Drawings or as directed by the Engineer
and shall be accurately laid to the
required lines and gradients. All pipes
shall be laid in dead straight lines in
both horizontal and vertical planes between manholes. Proper sight rails and
boning rods shall be used to ensure that
each pipe is laid to the correct levels, and
sight rails shall be provided at each
change of gradient and not more than
45 m (50 yds) apart.
Bullding-in of pipes
Jointing of pipes is a
skilled operation and needs
to be performed by experienced workmen. Flexibly
jointed pipes are being used
to an increasing extent and
are particularly well suited
EXPLANATORY NOTES
except under special circumstances with for use in bad ground conditions, in areas subject to
the approval of the Engineer.
mining subsidence, sea outfalls, etc.
Jointing of clayware and concrete pipes
181
EXPLANATORY NOTES
EXPLANATORY NOTES
Cutting pipes
183
EXPLANATORY NOTES
Thrust blocks
All pumping mains and other pipelines that are to be tested at high pressure
shall be provided with concrete thrust
blocks at all bends, junctions, blank
ends, etc., all to the approval of the
Engineer. End shuttering may be used
but the other faces of thrust blocks shall
bear directly against undisturbed
ground, and flexible joints must have
freedom of movement.
All tests shall be carried out in daylight in the presence of the Engineer's
representative, using water which is
coloured substantially with fluoresceine.
Pipelines shall be tested in lengths between manholes or in shorter lengths
with the Engineer's approval.
The Contractor shall supply all necessary testing apparatus and water, and
shall fill and empty the pipes and dispose of the surplus water. Any pipes
showing leaks, sweating or other signs
of porosity, shall be condemned and
shall be replaced and re-tested at the
Contractor's expense.
EXPLANATORY NOTES
Pipe diameter
mm (in.)
100 (4)
150 (6)
225 (9)
250 (10)
300 (12)
375 (15)
450 (18)
525 (21)
Plug diameter
mm (in.)
95 (3!)
145 (5!)
215 (8!)
238 (9!)
288 (11!)
363 (14!)
438 (17!)
513 (20!)
EXPLANATORY NOTES
MANHOLES
Brick manholes
Brick manholes shall be constructed
in accordance with the Drawings and in
the positions shown on the layout plan
or where directed by the Engineer. Concrete bases shall be of concrete class B,
laid on waterproof paper, and of the
thickness shown on the Drawings.
The chamber walls shall be constructed in 225 mm (9 in.) brickwork in
class B engineering bricks laid in English
bond in cement mortar (1 : 3), with the
internal face finished fair and flush
pointed.
No bats or broken bricks will be
permitted except as closers, and all
bricks shall be wetted before use and be
laid with the frogs upwards. All bed
and vertical joints of brickwork are to
be filled solid with mortar and no vertical joint may be flushed up from the top.
187
EXPLANATORY NOTES
No joints shall exceed 10 nun (i in.) in are dealt with later in the
thickness.
chapter.
Brick courses shall be level and
straight with perpends kept in vertical
alignment. All brickwork shall be
cleaned off after completion and left
free from deposits of mortar, etc.
Concrete cover slabs shall be of
reinforced concrete, class B, of the
dimensions shown on the Drawings.
Precast concrete manholes
Precast concrete manholes shall be
constructed on a base of concrete,
class B, 150 mm (6 in.) thick laid on
waterproof paper, and a base wall of
similar class concrete of a thickness
equal to the thickness of the chamber
rings plus 150 nun (6 in.).
The chamber rings shall be 11 m
(42 in.) in diameter, jointed in cement
mortar (1 :2), flush pointed internally
and surrounded externally with concrete, class B, to a minimum thickness
of 150 nun (6 in.).
Taper rings reducing from 11 m
{42 in.) to 675 nun (27 in.) diameter shall
be of the straight back type and shall be
placed so that the bottom of the taper
ring is not less than 15 m (5 ft) above
the top of the manhole benching. Where
the chamber is less than 275 m (9 ft)
deep the taper ting shall be replaced by
a precast reinforced concrete slab supplied by the ring manufacturer.
Shaft rings shall be of 675 nun (27 in.)
diameter and making-up pieces shall be
provided where necessary to bring the
precast concrete cover slab to the required level. A brick necking of up to
three courses of 225 mm (9 in.) brick188
EXPLANATORY NOTES
Step irons
Step irons as previously specified shall
be built into brick manhole walls as the
work proceeds, at a spacing of 300 mm
(12 in.) centre to centre vertically and
300 mm (12 in.) apart horizontally, in
staggered formation.
Boxsteps
Boxsteps shall be approved galvanThese are needed on large
ised cast iron boxsteps, 225 mm x diameter sewers to enable
189
EXPLANATORY NOTES
EXPLANATORY NOTES
Safety bars
Tunnel segments
191
EXPLANATORY NOTES
The Contractor shall provide grommets of approved design under the steel
washers to heads and nuts of bolts, to
prevent leakage occurring around the
bolts. The tightening of bolts shall be
carefully performed to ensure that the
grummets are forced well home into the
bevel of the bolt-holes and that the
washers have an even bearing. Where
the rings are erected under compressed
air, the compressed air equipment shall
be retained in working order until the
Engineer is satisfied that the cast iron
lining is watertight.
EXPLANATORY NOTES
EXPLANATORY NOTES
The caulking groove between the precast concrete segments shall be thoroughly cleaned, wetted and tightly
filled with stiff cement mortar (1 : 3).
The finished work shall be watertight on
completion and any unsatisfactory
caulking or grummetting shall be cut
out and replaced at the Contractor's
expense.
Grouting outside precast concrete lining
EXPLANATORY NOTES
Ventilating columns
Ventilating columns shall be of reinforced centrifugally spun hollow concrete, 9 m (30 ft) high overall, 85 mm
(3! in.) diameter nominal bore, to stand
7 5 m (25 ft) above the ground, complete with a 150 mm (6 in.) branch connection, 200 mm x 150 mm (8 in. x 6 in.)
galvanised inspection door and frame
and galvanised wire balloon.
EXPLANATORY NOTES
0- 30 per cent
Passing 25 mm (1 in.) sieve
0- 5 per cent
EXPLANATORY NOTES
Nominal size
of medium
Size ofpieces in
sieved fraction
Thickness
gauge
Length
gauge
100 mm (4 in.)
68mm
(270 in.)
202mm
(810 in.)
52mm
(210 in.)
158mm
(630 in.)
Passing 75 mm (3 in.},
retained on 50 mm
(2 in.)
Passing 50 mm (2 in.),
retained on 40 mm
(1! in.)
37mm
(150 in.)
117mm
(450 in.)
26mm
(105 in.)
79mm
(315 in.)
50 mm (2 in.)
EXPLANATORY NOTES
Fibreglass scumboards
Sewage screens
199
EXPLANATORY NOTES
CHAPTER TWELVE
Specification of Pipelines
THERE IS a certain amount of common ground between this chapter
and the preceding one dealing with sewers and drains. The present
chapter is primarily concerned with the drafting of specification clauses
covering the provision and laying of water mains and ancillary work,
but most of the clauses will be equally applicable to gas mains and oil
pipelines.
Once again the order of presenting the component items of the
specification should follow a logical sequence and that given below has
much in its favour. It must, however, be emphasised that specifications
are peculiar to each job and that while the clauses that follow will form
a useful guide in the drafting of pipeline specifications, they cannot
possibly cover each and every item that could arise in practice. Most
jobs possess some unusual items which need special mention. A schedule
of the principal items in a pipeline specification follows.
(1) MATERIALS
Pipes and fittings in a variety of materials; valves for various purposes
(sluice valves, air valves, washout valves and hydrants); surface boxes,
etc.
(2) PIPELA YING
Excavation, unloading pipes, laying and jointing pipes, watercourse
and other crossings, backfilling trenches, surface reinstatement and
cutting pipes.
200
SPECIFICATION OF PIPELINES
(3) TESTING
EXPLANATORY NOTES
MATERIALS
EXPLANATORY NOTES
EXPLANATORY NOTES
Sluice valves
Sluice valves shall comply in all respects with B.S. 1218 as far as applicable
and shall be class 1. The direction of
closing shall be clockwise.
Main sluice valves shall be 450 mm
{18 in.) diameter and shall, where
directed, be complete with spur gearing
and by-pass with a by-pass valve.
Valves shall be double flanged and shall
have flanged sockets bolted on: 450 mm
(18 in.) diameter sluice valves shall be
connected to pipes of larger diameter
with cast iron spigot and socket taper
pipes, type 1 A.
Sluice valves for pipes smaller than
450 mm (18 in.) diameter shall be double
flanged with flanged spigots and sockets
bolted on.
Sluice valves for washouts shall be
double flanged with a flanged socket
bolted to one side only.
All steel parts shall be sherardised
after machining or fabrication and all
cast iron parts shall be primed with one
coat of red lead primer before despatch.
Air valves
A common practice is to
give a manufacturer's catalogue reference number which
provides definite standards
of quality, etc.
Hydrants
The requirements for hydHydrants shall be of screwdown pattern to B.S. 750, type 2, with a minimum rants are usually laid down
flow of 2050 lpm (450 gpm) at the by the Fire Service, using
hydrant outlet with an inlet pressure of B.S. 750 as a basis.
203
EXPLANATORY NOTES
204
EXPLANATORY NOTES
PIPELAYING
Workmanship
The whole of the workmanship necessary for the execution of the works described in the specification shall be of
good quality and be undertaken by
workmen who are careful, capable and
skilled in their various trades or callings
according to the class of work upon
which they are engaged.
Unloading pipes
All iron pipes and specials shall be
unloaded singly from trucks and lorries.
Unless hoists are used, pipes shall be
unloaded by means of skids and check
ropes and no pipe shall be dropped or
allowed to roll unchecked. Pipes shall
not be permitted to roll together and
shall be wedged to prevent further
movement.
In laying out pipes on the site, they
shall not be allowed to impede traffic or
205
EXPLANATORY NOTES
also lists the basic requirements to be observed in laying out pipes on the site and
the need, with water mains,
to cleanse and sterilise thoroughly pipes which become
fouled.
206
EXPLANATORY NOTES
EXPLANATORY NOTES
Where new mains are to be laid alongside, over or under existing sewers,
drains, water or gas mains, electric
cables, etc., the Contractor shall take
care not to disturb the existing pipes and
connections to them, and any damage
caused shall be made good at the Contractor's expense.
The Contractor shall make arrangements for supporting existing services
and for temporarily dealing with the flow
in any pipes.
208
EXPLANATORY NOTES
responsible for any direct or consequential damage which may arise from his
operations and shall indemnify the
Employer against any claims for damage.
Backfilling and temporary reinstatement
of pipe trenches
After the pipes and specials have been
inspected, tested and approved by the
Engineer or his representative, they shall
be properly packed underneath and at
the sides up to half pipe height with fine
dry material selected from the excavated
material, which shall be well rammed
with narrow wooden rammers. The filling shall then be carried up to 300 mm
(12 in.) above the sockets of pipes with
selected material and well rammed, and
the remainder of the trench, to within
300 mm (12 in.) of the surface of roads
and 150 mm (6 in.) from other surfaces,
shall be refilled in well consolidated
layers not exceeding 225 mm (9 in.)
thick. Mechanical rammers shall not be
used within 1 m (3ft) of pipes.
The tops of trenches shall be filled
with material originally taken from the
surface and set aside for subsequent reinstatement. The surfaces over trenches
shall be maintained relatively level with
the adjoining surfaces, with additional
material added from time to time as
necessary to make up deficiencies due to
settlement. The Contractor shall carry
out any watering or rolling that may be
ordered by the Engineer.
209
EXPLANATORY NOTES
Testing of pipes
EXPLANATORY NOTES
by slowly filling the mains, with air defects under the working
valves open, before the hydraulic pres- pressure.
sure is applied. Mter the full test pressure has been obtained the pump shall
be closed off and the main shall withstand the pressure for one hour. All
defective pipes, fittings, joints, etc.,
shall be made good at the Contractor's
expense, after which the testing shall be
repeated.
Chlorination of mains
212
EXPLANATORY NOTES
EXPLANATORY NOTES
Washouts
EXPLANATORY NOTES
Hydrant chambers
Name plates
214
CHAPTER THIRTEEN
EXPLANATORY NOTES
PRELIMINARY WORK
Site preparation
The whole of the area of the site as
The whole of the site,
shown on the Drawings shall be cleared including the area occupied
of all obstructions, including trees and by slopes to cuttings and
215
EXPLANATORY NOTES
embankments, needs to be
cleared of obstructions. In
particular the roots of trees
and undergrowth must be
removed.
Excavation
Topsoil shall be stripped and stacked
for subsequent re-use on the slopes to
cuttings and embankments.
Excavation shall be performed to the
dimensions shown on the Drawings or
as directed by the Engineer or his representative on the site. Suitable excavated
material shall be used as fill in embankments and all surplus removed from the
site.
The Contractor shall not excavate
below formation level, except to cut out
soft spots. The soft spots shall be refilled
with selected and approved material.
Surface-water drainage
The Contractor shall keep the formation free from water by pumping, provision of sumps and drainage channels,
etc., all to the approval of the Engineer.
Open trenches shall be cut and porous
drains laid in the positions and to the
details shown on the Drawings.
216
EXPLANATORY NOTES
TRACK MATERIALS
Ballast
Ballast for permanent way construction shall consist of clean, hard crushed
stone or other suitable material approved
by the Engineer. Bottom ballast shall be
evenly graded from 200 mm (8 in.) to
100 mm (4 in.) and top ballast from
60 mm (2! in.) to 25 mm (1 in.). Stones
used as ballast shall be roughly cubical
in shape and the use of fiat stones will
not be permitted.
Timber sleepers
EXPLANATORY NOTES
218
EXPLANATORY NOTES
Steel sleepers
Steel sleepers for flat-bottom rails
shall comply with B.S. 500, and be of
inverted trough form, 280 mm (11i in.)
wide x 85 mm (3! in.) deep overall and
not less than 8 mm (f-6 in.) thick. The
chairs shall be an integral part of the
sleeper or shall be held in position by
suitable metal clips welded to the sleeper.
The weight of steel sleepers shall be not
less than 25 kg/m (140 lb per length of
8 lin. ft).
Concrete sleepers
Concrete sleepers shall comply with
the requirements of B.S. 986: Concrete
Railway Sleepers, for reinforced concrete sleepers for secondary tracks and
may be of either block or transverse
type.
Ralls
These Standards cover the
Rails shall comply with the requirements of B.S. 9 for bull-head rails and quality of material, chemical
B.S. 11 for flat-bottom rails. Rails shall composition and mechanical
weigh 47 kg/m (96 lb/lin. yd) and shall properties, conditions of finbe supplied in 18 m (60ft) lengths and ished rails, locations of holes,
and dimensions, shapes and
laid to a gauge of It m (4ft 8! in.).
weights. Bull-head rails range
from 30 to 50 kg/m (60 to
100 lb/yd) and flat-bottom
rails from 12 to 55 kg/m (25
to 110 lb/yd).
Fisbplates
Fishplates shall be of mild steel of the
shallow type to suit the section of the
rails and of sufficient length to take four
bolts, all in accordance with B.S. 47:
219
EXPLANATORY NOTES
220
EXPLANATORY NOTES
Bearing plates
Mild steel bearing plates, 300 mm x
200 mm x 12 mm thick (12 in. x 8 in. x
t in. thick), shall be placed between the
rails and sleepers on each side of rail
joints where directed by the Engineer.
Bearing plates shall comply with B.S.
751: Steel Bearing Plates for Flatbottom Railway Rails, and each plate
shall be suitably holed to permit four
fixings being screwed or driven into the
sleeper to hold the rail.
EXPLANATORY NOTES
Laying ballast
Laying track
222
EXPLANATORY NOTES
223
EXPLANATORY NOTES
224
EXPLANATORY NOTES
Check rails
Check rails shall be provided on all
curves of radius sharper than 120 m
(6 chains) or where directed by the
Engineer. They shall consist of a rail of
.the same section as the running rail,
except that in the case of fiat-bottom
rails one flange shall be planed off as
necessary to allow 45 mm (1! in.) clearance between the check rail and the running rail for the flanges of wheels.
Where bull-head rails are used, the
check rails shall be secured to sleepers
with special cast iron chairs, and in the
case of fiat-bottom rails by dog spikes
or coachscrews and cast iron separators,
and bolts and nuts between the webs of
running and check rails at 15 m (5 ft)
centres.
225
EXPLANATORY NOTES
The billed rates for the supply of railway materials shall include all the costs
involved in the supply, transporting,
unloading, handling, stacking, storing
and protection of the materials on the
site. Payment will be made on the net
theoretical or calculated weights of
materials actually used in the Works in
accordance with the Drawings or as
directed by the Engineer.
The billed rates for ballasting shall
include the cost of packing, surfacing,
trimming and maintaining. No allowance will be made beyond the required
dimensions for the extra material used
in making up any settlement. The ballast
displaced by sleepers will be deducted.
The billed rates for tracklaying shall
include the cost of handling, selecting,
fixing, lining and gauging rails, and also
bending rails in the case of curved track,
the handling and laying of transverse or
block type sleepers, and all expenses
connected with laying and fixing the
permanent way complete, other than
ballasting. The measurement of tracklaying will be taken in metres (linear
yards) of completed track (two rails, all
fixings and sleepers, etc.). The billed
rates for check rails shall include the
cost of handling, selecting and bending
226
It is advisable to indicate
exactly what the billed rates
for supply of railway equipment and ballasting and laying track, check rails and
points and crossings are to
cover, supplementing the
information given in the
Standard Method of Measurement of Civil Engineering
Quantities. For instance,
tracklaying is measured by
the metre (yard) of track complete, including the assembly
of all the component items.
The billed items for points
and crossings are also comprehensive items.
Payment for steel rails and
other metal work, will be on
the basis of theoretical or
calculated weights as detailed
by the manufacturer, and not
on the basis of the actual
weight of metal used on the
job. The separation of the
supply and the fixing of items
is peculiar to railway construction work. Points are
often referred to as switches.
rails, fixing with keys, spikes or coachscrews, drilling running and check rails
for distance pieces, and fixing bolts and
separators.
The billed rates for supply of points
and crossings shall include for the supply of all necessary materials and for
their manufacture complete, with the
check rails, cast iron separators, bearing
and joint plates, lever boxes, tie rods,
etc., whilst the billed rates for laying
points and crossings shall include the
delivery, handling, laying in position,
jointing up to the permanent way and
fixing of all check rails, lever-boxes,
etc., greasing and painting, and all cutting, drilling, machining and fitting of
rails, rods and timbers which may be
necessary for the complete erection of
the points and crossings, measured as
'extra over' the laying of plain track.
227
EXPLANATORY NOTES
Appendix I
LIST OF BRITISH STANDARD CODES OF PRACTICE RELATING
TO CIVIL ENGINEERING WORK
CP
3
Code of basic data for the design of buildings.
Chapter V Loading.
,
VII Engineering and utility services.
,
IX Durability.
98
Preservative treatments for constructional timber.
99
Frost precautions for water services.
101
Foundations and substructures for non-industrial buildings of not
more than four storeys.
102
Protection of buildings against water from the ground.
111
Structural recommendations for load-bearing walls.
112
The structural use of timber in buildings.
114
Structural use of reinforced concrete in buildings.
115
The structural use of prestressed concrete in buildings.
116
The structural use of precast concrete.
117
Composite construction in structural steel and concrete.
121.101
Brickwork.
121.201
Masonry - walls ashlared with natural stone or with cast stone.
121.202
Masomy - rubble walls.
122
Walls and partitions of blocks and slabs.
123.101
Dense concrete walls.
143
Sheet roof and wall coverings.
144.101
Bitumen felt roof coverings.
144 pt. 2
Mastic asphalt roofing.
145.101
Patent glazing.
231
Painting of buildings.
301
Building drainage.
302.100
Small domestic sewage treatment works.
303
Surface water and subsoil drainage.
310
Water supply.
2001
Site investigations.
2003
Earthworks.
2007
Design and construction of reinforced and prestressed concrete structures for the storage of water and other aqueous liquids.
2010
Pipelines.
Civil Engineering Code of Practice
No. 5 (1950) Drainage (Sewerage).
229
Appendix II
LIST OF BRITISH STANDARDS RELATING TO
CIVIL ENGINEERING WORK
BS
4
9
10
11
12
15
18
47
51
63
64
65
76
78
105
144
146
153
217
221
239
275
308
327
340
348
357
368
373
417
434
435
437
230
BS
449
APPENDIX TWO
231
BS
915
952
986
232
BS
1386
1387
1410
1418
1438
1446
1447
1455
1478
1521
1553
1563
1564
1569
1573
1579
1621
1622
1623
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1639
1676
1690
1703
1707
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1722
1788
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1856
1860
1881
1924
1926
1984
2015
2017
2028
2035
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2494
2499
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2525-32
2539
APPENDIX TWO
233
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2542
2569
2573
2591
2594
2596
2691
2760
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2787
2853
2855
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TYPICAL PROGRAMME OF WORKS COVERING TUNNELS AND SHAFTS TO A CIRCULATING WATER SYSTEM
TO A POWER STATION
Appendix III
Appendix IV
METRIC CONVERSION TABLE (ANALOGUE)
LINEAR
ft
in.
t
t
1
1!
It
1
1
1
2
2
3
4
5
6
10
11
15
20
30
40
100
2
3
4
4!
.2
6
7
8
9
10
0
2
6
0
6
0
0
0
0
0
0
0
0
0
0
0
m mm
3
10 (15)
20
25
30
40
50
75
100
115
150
175
200
225
250
300
350
450
CUBE
600
750
1
125
15
2
3
33
45
6
9
12
30
PRESSURE
1000 lbf/in 2 = 7 MN/m 2
10 tonf/in 2 = 155 MN/m 2
NOTE. MN = meganewton.
SQUARE
WEIGHT
LIQUID
237
ft2 in.2
36
48
1 0
3 0
4 0
10 0
12 0
3
6
m2
0025
003
01
03
04
1
125
2000mm 2
4000mm 2
yd2
1
100
1000
m2
1
80
840
Jt3
ma
003
015
025
05
25
1
6
10
20
100
lb
kg
1
10
100
045
45
45
cwt
1
kg
ton
1
kg
gal
litre
45
45
1
10
50
1000
Index
AccEss TO SITE 36
Accommodation for employees 45
Acts and regulations 32
Advertising 37-8
Aggregate
coarse 68
fine 67-8
for granular bases 144
for surface dressing 144
samples 69
stocks 69
Air chambers 213
Aluminium sheeting 124-5
Angle fillet 100
Asbestos cement
pipes 174
sheeting 124
Ashes 143
Asphalt 100-1
cold 145-6, 157
footpaths 167-8
rolled 145, 156-7
BACKFILL 54-5, 177-8
Ballast 217
laying 222
Base
lean concrete 152-3
sub- 152
water-bound granular 152
Benchings 189
Bending reinforcement 81
Bill of quantities 3-5
Bitumen
cut-back 144
239
INDEX
Contract
ail-in 14
bill of quantities 12
cancellation of 30--1
cost plus fixed fee 13
cost plus fluctuating fee 13
cost plus percentage 13
documents 1
drawings 5-6, 21, 30
extent of 29-30
form of 1-2
General Conditions 2-3
I.C.E. 7-9
I.Struct.E. 9-12
lump sum 12
schedule 12-13
target 13-14
Contractor to visit site 35-6
Co-ordination with other contractors 45
Coping stones 98
Costs, matters affecting 33-6
Cover
to manhole 175, 191
to reinforcement 82
Coverings to walls and roofs 124-5
Cramps 98-9
Creosoting
piles 110
timberwork 131
Crossings (railway) 225-6, 227
Cupboards 140
Curing
concrete 79, 164
piles 106-7
DAMAGE TO ADJOINING PROPERTIES
240
148, 165
42
INDEX
GALVANISING 123-4
General Conditions of Contract 2, 29
General contractual matters 28-31
General requirements 28
General working requirements 44-7
Granular bases 144
HANDRAILS 121-2
Hardcore 143
Hedge removal 51
Hydrants 203-4
chambers 214
JETTIES 127-35
bollards 133
capstans 134
decking 130
lighting installation 132
mooring rings 134-5
rescue chains 134
Joinery work 136-40
quality of 137-8
Joint
filler 146
sealer 147
Jointing
asbestos cement pipes 182
cast iron segments 192-3
clayware and concrete pipes 181
flanged pipes 206
iron pipes 181-2
pipes generally 180-1
pitch-fibre pipes 183
precast concrete segments 193-4
screw gland pipes 206
KERBS 147-8, 165
Keys 221-2
Knotting 140
LABOUR EXPENSES 33
Ladders 121, 190
Legal provisions 32-3
241
INDEX
MANHOLE
benchings and channels 189
boxsteps 189-90
brick 187-8
covers 175, 191
excavation 175-6
ladders 190
precast concrete 188-9
safety bars 191
safety chains 190
step irons 175, 189
Marker plates 214
Masonry 95-100
Mastic asphalt 100-1
Materials descriptions 18-20, 43
Measurement 46
railway work, 226-7
steelwork 119-20
timberwork 132
Media 196
placing 197-8
testing 197
Metric conversions 237
Ministry of Transport 3
Mooring rings 134-5
Mortar 90-1
NAME PLATES 214
Navigation lights 132
OFFICE FOR RESIDENT ENGINEER 40-1
Open steel flooring 122
PAINTING
steelwork 122-3, 140-1
woodwork 140-1
Percolating filters
distributors 195
media 195-8
Percolation tests 73-4
Photographs 46-7
Pile
casting 106
concrete 105-9
creosoting 110
curing, stripping and stacking 106-7
cutting off heads 111
cutting steel sheet 112-13
damaged or misplaced 113
drilling 113
fender 128-9
frames 108
handling 107
lengthening of 109
pitching and driving 108-9, 111,
112-13
ready-made 107
reinforcement 105-6
rings 110-11
shoes 106, 110-11
steel sheet 112-13
tarring 110
timber 109-11
trial107
Pipe trench
backfilling 54-5, 177-8, 209
excavation 54, 205
reinstatement 209-10
Pipes
asbestos cement 174
building in 180
chlorination of 211
concrete 173
concrete protection to 183-4
cutting 183
glazed vitrified clay 173
in river crossings 208
jointing 180-3, 206-7
junction 183
laying 179-80, 206-8
loading and unloading 178-9, 205-6
location 178
pitch-fibre 174
porous 174
protective coatings on 202
P.V.C. 202
spun iron 173, 201
steel202
support to 177
testing 184-7, 210-11
trench excavation 54, 205
Plant 42
restricted use of 56
Plywood 139
Pointing of brickwork 94
Points (railway) 225-6, 227
Port regulations 32-3
Portland cement 67
Precast concrete 85-6
manholes 188-9
Prestressed concrete 86-7
Price variations 30
242
INDEX
Primers 140-1
Programme and progress record 47-8,
236
Protection of work 47
Protective coatings on pipes 202
Pumping 57
emulsion 144
filling 151-2
forming preparation 150-1
forms 147
kerbs 147-8, 165
lean concrete base 152-3
quadrants 148-165
sub-base 152
surface dressing 157-8
surfacing 144-6
tar 144
tarmacadam 154
water-bound granular base 152
Rubble walls 97-8
RAILS 219
check 225
fixings 220-1
laying 222-4
Railway
ballast 217, 222
bearing plates 221
chairs 221-2
check rails 225
excavation 216
fishplates 219-20
formation preparation 216-17
keys 221-2
measurement 226-7
points and crossings 225-6, 227
rails 219
separators 221
sleepers 217-19
tracklaying 222-4
Random rubble 97-8
Records 47-8
concreting 80-1
Reinforcement 68-9, 81-2
bending 81
cover to 82
fabric 146
placing 81-2, 160-1
to piles 105-6
Reinstatement of trench surfaces
permanent 209-10
temporary 209
Rescue chains 134
River authority regulations 32-3
River crossings 208
Riveting 118
Road
asphalt 156-7
base 143-4
bitumen macadam 155-6
channels 148, 165
concrete 158-64
SAFETY
bars 191
chairs 190
precautions 33-4
Samples 43-4
of aggregate 69
Sanitary conveniences 41
Screens 198-9
Scumboards 136
Separators 221
Sequence of works 34
Setting out 40
Sewage works
filter distributors 195
filter media 196-8
screens 198-9
scumboards 136, 198
Shaft
excavation 60-1
grouting 193
jointing 192-4
linings 191-5
segments 191
Sheet piling 57-8
Shelving 139
Shield-driving 61-2
Shuttering 82-5
design and construction of 82-3
preparation of 84
striking 84-5
to beams and slabs 84
to vibrated concrete 83
Side slopes, trimming, 56
Site
clearance 51-2, 215-16
investigations 21, 50-1
243
INDEX
levels 51
tidiness 45-6
Skirtings
asphalt 101
wood 140
Sleepers
concrete 219
steel219
timber 217-18
Slope formation 217
Sluice valves 203
chambers 211-13
Slump tests 72-3
Soil-cement 153
Specification
drafting clauses 18-20
general arrangement 17
general clauses 26-48
functions 16-17
sources of information 20-2
Squared rubble 97
Steel
bolting 117-18
corrugated sheeting 125
erection 117
fabrication 115-16
flooring 122
galvanising 123-4
guardrails 121-2
inspection and marking 116
ladders 121
measurement 119-20
painting 122-3
pipes 202
reinforcement, 68-9, 81-2, 105-6
riveting 118
sheet piles 112-13
sleepers 219
structural 115-20
testing 120
welding 118-19
Step irons 175-89
Steps 135
Stonework
cast 99-100
dressed 95-6
Stopping 140
Storage 37
Sub-base 152
Subsoil investigations 36
Supports for existing pipes 177
Surface
boxes 204
dressing 151, 157-8
finish of concrete 77-8
soil stripping 52, 150
water drainage 216
Suspension of works during bad weather
44
TANKING 100-1
Tar for surface dressing 144
Tarmacadam 144-5
footpaths 166-7
roads 154
Tarring
piles 110
timberwork 130-1
Telephone 41
Temporary works 38-42
Tender, sufficiency of 31
Tests 43-4
compaction 72-3
cubes 73
filter media 197
of steelwork 120
percolation 73-4
pipes 184-7, 210-11
slump 72-3
watertightness of tanks 80
Thrust blocks, 184
Ties to hollow walls, 92
Thrust blocks, 184
Timber 127-8
creosoting 131
cupboards 140
decking 130
doors 138-9
footbridge 135-6
guardrail 130
labours 128, 137-8
measurement 132
painting 140-1
piles 109-11
quality for joinery 136
scumboards 136
shelving 139
skirtings 140
sleepers 217-18
steps 135
tarring 130-1
windows 138
244
INDEX
sluice 203
surface boxes 204
Valve chambers
air 213
hydrant 214
sluice 211-13
washout 213
Ventilating columns 195
Verges 169
Voussoirs 98
WAUNGS 129-30
Washout valve chambers 213
Water 68
content of concrete 72
levels 51
supply 35
Water-bound granular base 152
Waterproof underlay 146, 158
Welding 118-19
Wharves 127-35
Windows 138
Work prepared off site 44
Working area 37
Working rule agreement 33
Workmanship clauses 20, 43
UsE
of public highways 42
of site 37
VALVE
air 203
hydrant 203-4
keys 204
marker plates 214
To the Reader
245