Commissioning instructions for

INTEGRAL+

NR1088A QXD Rev D

control and
POSIGAM+ or MODUGAM+
positioner

L. BERNARD s.a.
4 rue d'Arsonval - BP 91 - 95505 GONESSE CEDEX (FRANCE)
Tl : (33).01.34.07.71.00 - Fax : (33).01.34.07.71.01 - E-mail : mail @ bernard-actuators.com

SUMMARY
FEATURES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.1. ACTUATOR POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.2. OUTPUT POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. ACTUATOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.1 DIRECTION OF ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.2 CLOSING TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.3 BY-PASS OF OPEN TORQUE SWITCH WHEN
STARTING TO OPEN FROM CLOSED POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.4 ROTATION REVERSE RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5. REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.1 DRY CONTACTS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.2 VOLTAGE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.3 SINGLE DRY CONTACT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.4 PRIORITY TO OPEN OR TO CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.5 EMERGENCY CONTROL (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.6 LOCAL CONTROL INHIBITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6. LOCAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.1 SELF-HOLDING LOCAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.2 LOCAL STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.3 GENERAL STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.4 LOCAL/REMOTE SELECTOR PADLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7. INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7.1 BLINKING INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.2 INDICATION RELAY N1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.3 INDICATION RELAY N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.4 INDICATION RELAY N3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7.5 INDICATION RELAY N4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7.6 FAULT MONITORING RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8. FUSES PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
9. POSITIONER OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1 INPUT SIGNAL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1.1 Operation with signal 0-20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1.2 Operation with signal 0-10V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.2 OPERATION DIRECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.3 'STAY PUT' FUNCTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.4 DEAD BAND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.5 LOCAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.6 ADJUSTMENT OF 0% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.7 ADJUSTMENT OF 100% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.8 SPLIT RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.9 OPERATION WITH A TRANSMITTER 4-20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.10 REMOTE CONTROL AUTO/ON-OFF CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
10. OPTION TIMING CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
11. OPTION LOCAL INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
12. FUNCTIONAL FAULTS OF INTEGRAL+ VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
13. FUNCTIONAL FAULTS OF POSITIONER VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

FP HOUSING

Electronic board
configuration
Terminal strip

Local control
buttons
(as an option with
electronic positioner)

INTEGRAL+
BOARD SETTING

Configuration
switches

Configuration
jumpers

Lamp indicates
thermal sensor
tripped
Lamp indicates
torque switch
tripped

Lamp indicates
actuator
closing

Secondary
fuses

Lamp indicates
actuator
opening

Primary fuse

POSITIONER BOARD
SETTING
Potentiometer for
setting of 100%

Local control switch

LED indicating
actuator running in
open direction
LED indicating
actuator running in
close direction

Potentiometer for
setting of dead-band
Configuration switches

Potentiometer for
local control

1.
INTRODUCTION
The configuration panel of the card INTEGRAL+ allows to adapt the actuator at each
particular application. Information to be transmitted and actuator behaviour configuration
are set with switches and jumpers on the panel. The actuator is deliverable with standard
configuration, or optional configuration if requested at order.
The configuration can be change on site.
2.
CONFIGURATION
Configuration is easily done by moving switches and jumpers.
Figure 2
Figure 3
Switches configuration
Jumpers configuration

SPECIFIC

Configuration spcifique

B
A

BASIC

BASIC

Configuration standard

Configuration standard

SPECIFIC
Configuration spcifique

In " standard " configuration, the most common, all the switches and jumpers are in position
A.
3.
POWER SUPPLY
3.1. Actuator power supply
Actuator power supply can be 3 phase, single phase or DC.
F Jumper 100 support (located on lower board)
The electronic board includes an automatic phase correction device and a detection of
missing phase device. In 3 phase supply, whatever the power connection, the actuator
always rotates in the right direction. If, in 3 phase supply, one phase is lost, the actuator
stops automatically and the monitoring relay drops.
In single phase or DC supply, one must inhibit the automatic phase correction and the
detection of missing phase by moving the jumper 100 to position M.

Single phase or DC power supply

3.2 Output power supply

One power supply unit 23V - 1,2VA DC is available (through the card CI2701) to power a
remote position current transmitter and remote controls dry contacts. This power supply
unit is isolated from the other electrical circuits
2

4.
ACTUATOR OPERATION
4.1 Direction of rotation
In standard, the actuator closes clockwise.
Switch 7
Move the switch 7 to position B for the valves closing counter-clockwise. This switch
reverses :
The motor direction of rotation
The limit switches
The torque switches

Closing counter-clockwise

4.2 Closing type

In standard, the actuator closes on limit switch.
Switch 1
Move switch 1 to position B for closing on torque switch (only for actuator equipped with
torque limit switches). The associated limit switch must also be operated when the valve is
closed.

Closing on torque switch

The limit switch is used for valve closed indication and also allows to detect stopping on
torque switch at mid-stroke as a fault and stopping on torque switch in closed position as
normal.
4.3 By-pass of open torque switch when starting to open from closed position
In standard, the open torque switch is active on the whole actuator stroke.
Switch 6
Move switch 6 to position B to by-pass the open torque switch by the closed limit switch
when starting to open from the closed
position.
By-pass the open torque switch by
the closed limit switch in closed
position

This must be used when actuator including mechanically maintained torque switches [SR
type] is set for closing on torque switch. This avoid the open torque switch to trip when
3

4.4 Rotation reverse delay

In standard the reverse delay is 50ms. Jumper on support 25 in position 50ms.
Jumper support 25
Move the jumper on support 25 to position 200ms to have a reverse delay of 200ms.

Reverse delay of 200 ms

Note : the setting of the reverse delay is a factory setting. It allows the use of bigger single
phase motors.

5.
REMOTE CONTROL
Remote control of an actuator equipped with the electronic board CI2701 can be done from
an external voltage supply or an internal voltage supply..
Inputs on the board are completely isolated by opto-isolators.
Pulse commands (with self-holding) requires 4 wires connected to the customer terminal
board: Common, stop, open and close. If the stop button is not used, do not connect the
wire STOP, open contact (or close) must be maintained to operate the actuator.
5.1 Dry contacts control
In case of dry contact control, a jumper must be put on customer terminals 31-32.

5.2 Voltage control

Remote control can be done either in AC or DC voltage.

For lower voltages from 10 to 55V, use common terminal 31.

For higher voltages from 55 to 250V, use common terminal 30
Caution : do never connect voltage higher than 55V on common terminal 31.
5.3 Single dry contact control
It is possible to control the actuator with a single external dry contact.
Contact closed : opening of the valve
Contact open : closing of the valve
One must configure the actuator for priority to open (see 5.4).
The opposite control is possible :
Contact closed : closing of the valve
Contact open : opening of the valve
One must configure the actuator for priority to close (see 5.4)

5.4 Priority to Open or to Close

In standard there is no priority to open or to close. These priorities are used to :
Change the direction during operation without going through a stop command. In that
case priority to Open and to Close are needed.
Give priority to one position : if the actuator receives both open and close comand and
a priority to Open or to Close are needed.
Control by a single dry contact
Switch 9
Switch 10
Move switch 9 to position B for priority to Close.
Move switch 10 to position B for priority to Open

Priority to Close

Priority to Open

 Change of operation direction

without going through a stop
command

Priority command stops the pending operation and is immediately active.

5.5 Emergency control (ESD)
ESD (Emergency Shut Down) is a remote emergency control, with priority on all other
controls. According to the valve operation, ESD can be open command or close command.
To increase the availability of the actuator in extreme conditions, ESD can also override the
motor thermal sensor.

Note : ESD is not available when local / remote selector is in position "OFF".
In standard, ESD control is performed by closing a contact. Jumper on support 27 position
.
Jumper support 27
Move jumper on support 27 position

to have ESD by opening a contact.

Caution : In this configuration, if ESD input is not connected, the actuator receives a
operation command when powered on. It is therefore recommended to add a jumper on the
terminal board [in place of ESD] prior to power on.
In standard, ESD control is a close command. Jumper on support 28 position CLOSE.
Jumper support 28
Move jumper on support 28 to position OPEN for open command.
In standard, ESD control does not override the motor thermal sensor
Switch 8
Move switch 8 to position B to by-pass the motor thermal sensor when ESD control.

Configuration of ESD control: Jumper

support N27 and N28

By-pass of motor thermal sensor

when ESD control.

5.6 Local control inhibition

The inhibition of the local control is a remote command. This command freezes open and
close commands sent in local and authorise remote commands even if the local / remote
selector is in local position.
In standard configuration, local stop and general stop remain possible locally on the
actuator.
For inhibition of local stop and general stop, see 6.3 (switch 4 on position B)

Note : the command inhibition of local control is not available with the option positioner. It is
replaced [automatically] by the function "AUTO / ON-OFF CONTROL".

6.
LOCAL CONTROL
As for remote control, local control can be used. A local selector allows to choose between
remote and local control. The button for local control open, close allows to operate the
actuator in the appropriate direction. Local stop is done by a momentary rotation of the local
/ remote selector.
6.1 Self-holding local control
In standard, local controls are self-holding. (One pulse is enough to send a close or open
command)
Switch 5
Move switch 5 to position B to cancel the self-holding. (Open or close command must be
maintained during the operation)

Local control without self-holding.

6.2 Local stop

In standard, it is possible to stop the actuator locally, even if the selector local / remote is
on remote position.
Locking pin
To inhibit a local stop when the selector is on remote position, fit the locking pin on the local
/ remote selector.

Note : This inhibition is effective only when the selector is padlocked in the remote position.

6.3 General stop

In standard, it is possible to do a general stop of the actuator. Move the selector local /
remote to position OFF. No electrical controls in local or remote is therefore possible.
If the remote command " local control inhibition " is used, priority remains to the function
general stop.
Switch 4
Move switch 4 to position B to prohibit local stop and OFF position when local control
inhibition.

Local stop impossible if local control

inhibition.

6.4 Local / remote selector padlock

The local / remote selector can be padlocked in position OFF, local or remote.

7.
INDICATIONS
Remote indication is done through 5 relays :
Four relays 'single contact' for operation indications. Contacts can be normally open or
normally closed.
Note : Voltage free, relays are always with normally open contact.
One reversing relay for fault monitoring.
Note : The monitoring relay is normally energised and drops in case of fault.
Relays information :
(Grey : standard configuration)
N Relay
Relay 1
Relay 2

Relay 3

Relay 4

Information to be transmitted

Location of
jumper
Limit switch open
14 - LSO
Torque switch open
14 - TSO
Limit switch close
15 - LSC
Torque switch close
15 - TSC
Limit switch open
16 - LSO
Torque switch open
16 - TSO
Local/remote selector on local
17 - LOCAL
Local/remote selector on remote
17 - REMOTE
Actuator moving electrically
18 - RUNNING
Actuator opening electrically
18 - OPENING
Limit switch close
19 - LSC
Torque switch close
19 - TSC
Actuator receives an emergency command (ESD) 20 - ESD
Actuator closing electrically
20 - CLOSING
Local/remote selector on local
21 - LOCAL
Local/remote selector on remote
21 - REMOTE
8

Customer
terminal
50 - 51
52 - 53
54 - 55

56 - 57

7.1 Blinking indications

In standard, information :
Actuator running electrically
Actuator opening electrically
Actuator closing electrically
are not blinking.
Switch 11
Move switch 11 to position B to have the 3 information blinking

Indications
Actuator running
Actuator opening
Actuator closing
are blinking
7.2 Indication relay N1
In standard, relay N1 indicates limit switch open. Jumper on support 14 in position LSO
(Limit Switch Open).
Jumper support 14
Move jumper on support 14 to position TSO (Torque Switch Open) for relay N1 to indicate
torque switch open.
In standard, relay N1 is with contact normally open. Jumper on support 22 in position

Jumper support 22
Move jumper on support 22 position

for relay N1 to be with contact normally close.

Configuration relay 1 : jumper support N14 and N22

7.3 Indication relay N2

In standard, relay N2 indicates limit switch close. Jumper on support 15 in position LSC
(Limit Switch Close).
Jumper support 15
Move jumper on support 15 to position TSC (Torque Switch Close) for relay N2 to indicate
torque switch close.
In standard, relay N2 is with contact normally open. Jumper on support 23 in position

Jumper support 23
Move jumper on support 23 to position

for relay N2 to be with contact normally closed.

9

 Configuration relay 2 : Jumper support N15 and N23

7.4 Indication relay N3

In standard, relay N3 indicates limit switch open. Jumper on support 16 in position LSO
(Limit Switch Open).
Jumper support 16
Jumper support 17
Jumper support 18
Move jumper on support 16 to position TSO (Torque Switch Open) for relay N3 to
indicate torque switch open.
Move jumper on support 17 to position REMOTE for relay N3 to indicate local/remote
selector in position remote.
Move jumper on support 17 to position LOCAL for relay N3 to indicate local/remote
selector in position local.
Move jumper on support 18 to position OPENING for relay N3 to indicate that actuator
is running in opening direction.
Move jumper on support 18 to position RUNNING for relay N3 to indicate that actuator
is running.
In standard, relay N3 is with contact normally open. Jumper on support 24 in position

Jumper support 24
Move jumper on support 24 to position

for relay N3 to be with contact normally closed.

Configuration relay 3 : jumper support N16, 17, 18 and

N24.
1 unique jumper for supports 16,17 and 18.

7.5 Indication relay N4

In standard, relay N4 indicates limit switch closed. Jumper on support 19 in position LSC
(Limit Switch Close).
Jumper support 19
Jumper support 20
Jumper support 21
Move jumper on support 19 to position TSC (Torque Switch Close) for relay N4 to
indicate torque switch close.

10

 Move jumper on support 20 to position CLOSING for relay N4 to indicate that actuator
is running in closed direction.
Move jumper on support 20 to position ESD (Emergency Shut Down) for relay N4 to
indicate that actuator is receiving an ESD command.
Move jumper on support 21 to position REMOTE for relay N4 to indicate local/remote
selector in position remote.
Move jumper on support 21 to position LOCAL for relay N4 to indicate local/remote
selector in position local.
In standard, relay N4 is with contact normally open. Jumper on support 26 in position

Jumper support 26
Move jumper on support 26 to position

for relay N4 to be with contact normally closed.

Configuration relay 4 : jumper support N19, 20, 21 and

N26
1 unique jumper for supports 19, 20 and 21

7.6 Fault monitoring relay

The fault monitoring relay indicates a non-availability of the actuator or an abnormal
operation. The fault monitoring relay is normally energised, and is disenergised in case of
fault.
The relay is disenergised upon the following events:
Loss of main power supply, control voltage, fuse.
Loss of 1 phase (in case of 3 phase supply)
Tripping of motor thermal protection
Loss of input signal 4-20mA (with option positioner)*
Local/remote selector in position local or off**
* On version without positioner, switch N2 has no effect.
** In case of local controls inhibition, selector in position local is not indicated as a fault, because actuator is
still available for the remote commands.

The user can modify the conditions upon which the relay is disenergised.
Switch 2
Move switch 2 to position B for loss of input signal 4-20mA not indicated as a fault. (Option
positioner only).
Switch 3
Move switch 3 to position B for local/remote selector in local or off not indicated as a fault.
Switch 12
Move switch 12 to position B for tripping of torque switch open to be a fault.
Switch 13
Move switch 13 to position B for tripping of torque switch close to be a fault.
11

 Loss of input signal 4-20mA is not a

fault. (Option positioner only).

Local/remote selector in local or off is

not a fault.

Tripping of torque switch close is a

fault.

Tripping of torque switch open is a

fault.

Note : Supervisor system is able to detect if the valve close on torque, and in this case there
is no fault indication

8.
FUSES PROTECTION
Accessibility :
Switch off power supply on actuator.
Remove cover on terminal box.
Unfasten the 4 screws located near the covers screws.
Move a few centimetres backward the electric block, until seeing on the side the fuses
supports.
Unfasten the covers and change the fuses if necessary.
Fuses data :
FU1 : transformer primary fuse
FU2 : transformer secondary fuse
FU3 : transformer secondary fuse

6,3 x 32mm - 0,5A - 500V

5 x 20mm - 0,5A
5 x 20mm - 0,05A

12

9.
POSITIONER OPTION
The option positioner is connected to the basic board CI2701. The positioner allows the
actuator to reach a position proportionally to a command input signal. The configuration
panel of L. BERNARD positioner allows:
To give local positioning commands
To adapt the actuator to the type of input signal
To configure the reaction of the actuator in case of loss of input signal
9.1 Input signal configuration
The standard input signal is 4-20 mA
9.1.1 Operation with signal 0-20 mA
Switch 4
Switch 8
Move switches 4 and 8 to position B for operation with signal 0-20mA. The output signal
[position indication] is also 0-20 mA.
9.1.2 Operation with signal 0-10 V
Switch 4
Switch 8
Switch 9
Switch 10
Move switches 4, 8, 9 and 10 to position B for operation with signal 0-10 V. The output signal
is 0-20 mA.
9.2 Operation direction configuration
The standard is 4 mA valve closed and 20 mA valve open.
Switch 3
Potentiometer connection
Move switch 3 to position B, and move actuator potentiometer connection from position
"POT STD" to position "POT REV" to obtain 4 mA valve open, and 20 mA valve closed.

Type of input
signal
Valve action

Configuration

Operation direction configuration

Open
4mA
20mA
4mA
0mA
20mA
0mA
0v
10V
0v
Closing
Closing counter- Closing
clockwise
clockwise
clockwise

Standard

Card CI2701 :
switch 7 on B
Reverse
potentiometer

13

Card GAMK :
switch 3 on B
Reverse
potentiometer

Close
20mA
20mA
10V
Closing counterclockwise
Card CI2701 :
switch 7 on B
Card GAMK :
switch 3 on B

9.3 'Stay put' function configuration

With input signal 4-20 mA, it is possible to configure a failsafe position in case of loss of
input signal.
In standard, the function is active, and the actuator stays in position in case of loss of input
signal.
Switch 5
Switch 6
Switch 8
Move switch 5 to position B for actuator to open in case of loss of input signal
Move switch 6 to position B for actuator to close in case of loss of input signal
Move switch 8 to position B to disactivate the 'stay put' function.

Caution : in case of input signal 0-20 mA or 0-10 V, the 'stay put' function cannot be used
and must be disactivated. Move switch 8 to position B.

9.4 Dead band adjustment

This adjustment is factory done, but one can adjust it with the potentiometer "DEAD BAND".
To reduce the dead band turn it counter-clockwise.
Caution : Reducing the dead band too much will provoke "hunting" on the actuator.

9.5 Local operation

One can simulate an input signal 4-20 mA locally to check the operation of the actuator. The
local/off/remote selector must be on the remote position

AUT : Operation by external signal

0% : Internal signal 0% (4mA in standard)
MAN : Internal signal adjustable from 0 to 100%
100 % : Internal signal 100% (20mA in standard)

Move local control switch to position 0%, MAN or 100%. Turn potentiometer "MAN" to
simulate an input signal 4-20 mA.
9.6 Adjustment of 0%
The local/off/remote selector must be on remote position. Move local control switch to
position 0% for the actuator to receive a closing command (4mA).

Case N1 : actuator starts closing and stops before the close limit switch.
Turn actuator potentiometer progressively to bring the actuator on the close limit
switch, LED on. Turn potentiometer slowly in opposite direction until the red LED
goes off.

14

Case N2:actuator starts closing, stops on the close limit switch, and the LED
indicating closing is still on.
Turn actuator potentiometer progressively to off the LED.

9.7 Adjustment of 100%

The local/off/remote selector must be on remote position. Move local control switch to
position 100% for the actuator to receive an opening command (20mA).

Case N1:actuator starts opening and stops before the open limit switch.
Turn potentiometer "ADJ 100%" (adjustment of 100%) progressively clockwise
to bring the actuator on the open limit switch. Turn slowly this potentiometer in
opposite direction until the green LED goes off.
Case N2:actuator starts opening, stops on the open limit switch, and the green LED
is still on.
Turn potentiometer "ADJ 100%" (adjustment of 100%) progressively counterclockwise to off the green LED.

9.8 Split Range

The positioner card can be configured for split range.
Split range means input signals 4-12mA and 12-20mA. The end user signal is normal :420mA. A first actuator is set to receive a signal from 4 to 12mA and a second actuator is
set to receive a signal from 12 to 20mA. Each actuator receives the signal 4-20mA. The
first one opens completely from 0 to 50% of the signal and the second from 50 to 100%
of the signal.
Switch 1
Switch 2
Move switch 1 to position B for the actuator to receive an input signal 12-20mA.
Move switch 2 to position B for the actuator to receive an input signal 4-12mA.

9.9 Operation with a transmitter 4-20mA

In standard the actuator potentiometer is used to know the valve position.
Switch 7
Move switch 7 to position B for operation with a transmitter 4-20mA instead of the actuator
potentiometer. The CI2701 board can provide the power supply to the transmitter TAM or
FSG.

15

9.10 Remote control AUTO / ON-OFF CONTROL

With a positioner, one can do remote control by a signal 4-20mA or by open/close/stop
commands. The input AUTO / ON-OFF CONTROL on the customer terminal board allows
to switch from one type of control to the other one.
See chapter 5 "remote control" for the configuration of the open and close commands.

Note : The remote controls " AUTO / ON-OFF CONTROL " and "LOCAL CONTROL
INHIBITION" use the same input on the customer terminal board. The implementation of
the positioner automatically allocates this input to the function AUTO / ON-OFF CONTROL.
The function "LOCAL CONTROL INHIBITION" cannot be used with a positioner.

10. OPTION TIMING CONTROL BOARD

The timing control board allows to reduce the operating speed of the actuator, to protect for
example a pipeline from the effects of hammering.
This additional board is connected with the main board.
Two potentiometers allow to set the running time and the stop time for an intermittent
operation.. (The settings in open and close direction are independents).
One can use an additional limit switch to start the intermittent operation from a preset
position.

11. OPTION LOCAL INDICATION

In option a local indication through a window at the local controls level shows the actuator
status.
Lamp valve open
Lamp valve closed
Lamp actuator power-on

16

12. FUNCTIONAL FAULTS OF INTEGRAL+ VERSION

In case of doubt as to the unit's functionality, firstly set the local/remote selector switch to
"local" and actuate the local open/close controls.
PROBLEM
CORRECTIVE ACTION
CAUSE
Check the power supply voltage
Actuator power supply
No operation
(terminals L1, L2, L3 in 3 PH voltage).
The voltage is specified on the
identification plate.
Check that the Actuator receives no local
A local control inhibit
control inhibit command.
command is present.
With the unit "off", the local control inhibit
wire, connected to terminal 37 may be
removed to carry out a functional check of
the Actuator.
Check that the Actuator receives no
An emergency control
emergency command.
command is present and
With the unit "off", jumper #27 may be
inhibits all other
removed from the "integral+" board,
commands.
taking care to record its position to make
sure it is replaced at the correct location.
With the jumper removed, the ESD
function is inhibited, and a functional
check of the Actuator can be carried out.
Return the jumper to original location.
Check fuses and replace as required.
Fuse blown
Check position of jumper 100 on the
Power supply type
"Integral+" board.
configuration
Three-phase : position T
Single-phase or DC: position M
The TH light on the "Integral+" board
Tripping of motor thermal
configuration panel indicates thermal
protective device
tripping of thermal protective device. The
Actuator will again be available after the
motor has cooled off.
Check that the handwheel is in
The declutchable manual
disengaged position.
control handwheel
remained engaged (only on
versions with electrical
safety contact)
There must be 11 jumpers on the
Configuration jumpers are
"Integral+" board.
incorrectly set or missing
There shall be only one jumper on jumper
16-17-18 support and only one jumper on
jumper 19-20-21 support.

17

PROBLEM
The actuator
operates in
local mode, not
in remote
mode

CAUSE
Local/remote selector
switch set to local or to off
Contact control: no voltage
across terminals 32 and
33.
Voltage control:
inappropriate input voltage.

The actuator
operates in
remote mode,
not in local
mode

Local/remote selector
switch set to remote or to
off
A local control inhibit
command is present.

Configuration incorrect
The actuator
does not rotate
in the correct
rotational
direction

The Actuator
does not stop
on the closing
limit switch

The motor has been

unwired and rotates in the
reverse direction (motor
replacement)
The Actuator is configured
for torque closing.
The closing limit switch is
misadjusted.

The motor has been

unwired and rotates in the
reverse direction (motor
replacement)

The Actuator
does not stop
on the opening
limit switch

The opening limit switch is

misadjusted.
The motor has been
unwired and rotates in the
reverse direction (motor
replacement)

18

CORRECTIVE ACTION
Set the local/remote selector switch to
remote.
Check that a shunt is present at the client
terminal strip between terminals 31 and
32.
Check fuse FU3 on the "Integral+" board.
Check connection in voltage control
mode:
Voltage 10 to 55 V: Terminal strip 31
Voltage 55 to 250 V: Terminal strip 30
Set the local/remote selector switch to
local.
Check that the Actuator receives no local
control inhibit command.
With the unit "off", the local control inhibit
wire, connected to terminal 37 may be
removed to carry out a functional check of
the Actuator.
Check
the
rotational
direction
configuration. Switch #7 of the "Integral+"
board:
Position A: clockwise closing
Position B: counterclockwise closing
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.
Check closing configuration (switch 1 of
the "Integral+" board.
Adjust the closing limit switch. The closing
limit switch must be actuated with the
valve closed (even if the Actuator is set
for torque closing).
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.
Adjust the opening limit switch. The
opening limit switch must be actuated
with the valve open.
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.

PROBLEM
Indications are
inoperative

CAUSE
The Actuator is "off"

CORRECTIVE ACTION
Indications are only available with the
Actuator "on".

The torque
limiter
indications are
inoperative

Configuration incorrect

Check that the concerned indication relay

has been configured for torque limiter
indication. The jumper of the "Integral+"
board is set to:
TS0 for opening torque limiter
TSC for closing torque limiter
The electronics only store the limiter data
if a manoeuvre is in progress. The
electronics further only stores the data for
the torque limiter corresponding to the
rotational direction.
The torque limiter data are stored
electronically. To clear a torque limiter
memory, a reverse order must be sent.

The torque limiter has been

actuated manually.

The torque
limiter
indication does
not return to
initial condition
once the
torque limiter is
no longer
actuated.

Torque limiter data storage

19

13 FUNCTIONAL FAULTS OF POSITIONER VERSIONS

In case of doubt as to the unit's functionality, firstly set the local/remote selector switch to
"local" and actuate the local open/close controls.
PROBLEM

CAUSE
Actuator power supply

No operation

An emergency control
command is present and
inhibits all other
commands.

Fuse blown
Power supply type
configuration

Tripping of motor thermal

protective device

The declutchable manual

control handwheel
remained engaged (only on
versions with electrical
safety contact)
Configuration jumpers are
incorrectly set or missing

20

CORRECTIVE ACTION
Check the power supply voltage
(terminals L1, L2, L3 in three-phase
voltage). The voltage is specified on the
identification plate.
Check that the Actuator receives no
emergency control command.
With the unit "off", jumper #27 may be
removed from the "integral+" board,
taking care to record its position to make
sure it is replaced at the correct location.
With the jumper removed, the ESD
function is inhibited, and a functional
check of the Actuator can be carried out.
Return the jumper to original location.
Check fuses of "Integral+" board and
replace as required.
Check position of jumper 100 on the
"Integral+" board.
Three-phase : position T
Single-phase or DC: position M
The TH light on the "Integral+" board
configuration panel indicates thermal
tripping of thermal protective device. The
Actuator will again be available after the
motor has cooled off.
Check that the handwheel is in
disengaged position.

There must be 11 jumpers on the

"Integral+" board.
There shall be only one jumper on jumper
16-17-18 support and only one jumper on
jumper 19-20-21 support.

PROBLEM
The actuator
operates in
local
open/close
control mode,
not in
positioner
mode

CAUSE
Local/remote selector
switch set to local or to off
An auto/on-off control order
is present and inhibits the
positioner.
The connector connecting
the positioner board to the
"Integral+" board is
disconnected.
The actuator repeater
potentiometer is incorrectly
set
Input signal incorrect

The Actuator
operates in
positioner
mode in local
mode, not in
remote mode

The Auto - 0% - 100%

switch is not set to Auto
Signal defective

Signal polarity

21

CORRECTIVE ACTION
Set the local/remote selector switch to
remote to use the positioner (even when
the positioner is set to manual).
Check that the Actuator receives no
Auto/on-off control command.
Disconnect this remote control (terminal
37) as required for confirmation.
Check the positioner board-Integral board
connection.

Turn the Actuator potentiometer by a

quarter-turn and repeat adjustments in
accordance
with
commissioning
instructions.
Check input signal configuration on the
positioner board:
4-20 mA signal:
Switch 4 set to A
Switch 9 set to A
Switch 10 set to A
0-20 mA signal:
Switch 4 set to B
Switch 8 set to B
Switch 9 set to A
Switch 10 set to A
0-10 V signal:
Switch 4 set to B
Switch 8 set to B
Switch 9 set to B
Switch 10 set to B
Check setting of Auto - 0% - 100% switch
on the positioner board.
Check the reference signal using a
milliammeter connected in series
(terminal 70).
Check that the plus (+) of the signal is
present at terminal 70

PROBLEM
The Actuator
does not follow
the input signal

CAUSE
Potentiometer reversemounted

Signal reversed or
configuration incorrect

Rotational direction
reversed

The Actuator repeater

potentiometer is incorrectly
set
The motor has been
unwired and rotates in the
reverse direction (motor
replacement)

The Actuator
does not stop
on the closing
limit switch

The Actuator is configured

for torque closing.
The closing limit switch is
misadjusted.

Position 0% is misadjusted
The motor has been
unwired and rotates in the
reverse direction (motor
replacement)

22

CORRECTIVE ACTION
Check the potentiometer connection.
The potentiometer should be connected
to "POT STD" for:
4 mA (or (0 mA or 0 V according to
signal) = closed position and clockwise
direction closing.
4 mA (or (0 mA or 0 V according to
signal)
=
open
position
and
counterclockwise direction closing
The potentiometer should be connected
to "POT REV" for:
4 mA (or (0 mA or 0 V according to
signal) = closed position and
counterclockwise direction closing.
4 mA (or (0 mA or 0 V according to
signal) = open position and clockwise
direction closing
Check signal configuration.
Switch #3 on positioner board:
Position A: 4 mA = valve closed
Position B: 4 mA = valve open
Check signal configuration.
Switch #3 on "Integral+" board:
Position A: clockwise direction closing
Position B: counterclockwise direction
opening
Turn the Actuator potentiometer by a
quarter-turn and repeat adjustments in
accordance
with
commissioning
instructions.
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.
Check closing configuration (switch 1 of
the "Integral+" board.
Adjust the closing limit switch. The closing
limit switch must be actuated with the
valve closed (even if the Actuator is set
for torque closing).
Adjust Actuator potentiometer
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.

PROBLEM
The Actuator
does not stop
on the opening
limit switch

CAUSE
The opening limit switch is
misadjusted.

Indications are
inoperative
The torque
limiter
indications are
inoperative

The Actuator is "off"

Position 100% is
misadjusted
The motor has been
unwired and rotates in the
reverse direction (motor
replacement)

Configuration incorrect

The load limiter has been

actuated manually.

The torque
limiter indication
does not return
to initial reading
once the torque
limiter is no
longer actuated.
A fault is
indicated but
the Actuator is
fully functional.

Torque limiter data storage

The datum signal is not

present. In standard
configuration, the Actuator
indicates a fault and
remains in position
The selector switch is set
to "local" or "off" position. In
standard configuration the
Actuator indicates a fault.

23

CORRECTIVE ACTION
Adjust the opening limit switch. The
opening limit switch must be actuated
with the valve open.
Adjust 100% potentiometer on positioner
board.
When replacing a motor, wire markings
must be observed. In case of doubt,
check rotational direction. To reverse the
motor rotational direction, change over
wires 2 and 3 of the motor terminal strip.
Indications are only available with the
Actuator "on".
Check that the concerned indication relay
has been configured for torque limiter
indication. The jumper of the "Integral+"
board is set to:
TS0 for opening torque limiter
TSC for closing torque limiter
The electronics only store the limiter data
if a manoeuvre is in progress. The
electronics further only stores the data for
the load limiter corresponding to the
rotational direction.
The torque limiter data are stored
electronically. To clear a torque limiter
memory, a reverse order must be sent.

Send a control signal on the input

Set the selector switch to "remote".

AUSTRALIA
+ 61 2 98 41 23 45
+ 61 2 96 84 64 39
j.outram@
peglerbeacon.com.au

BEACON Pty
25 South Street Rydalmere
NSW 2116 AUSTRALIA

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+ 31 30 24 13 949
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1100 WIEN

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BEIJING - CHINA 100032

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ACTUATION & CONTROLS ENG. (ASIA)

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#01-97 SINGAPORE 408661

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DK 2600 Glostrup

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+ 27 11 397 47 56
+ 27 11 397 47 68
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ACTUATOR TECHNICAL SERVICES

Patrick RD, Jet Park
KEMPTON PARK 1620

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+ 202 27 40 558
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E.K.E.O.
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6th zone
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28037 MADRID

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