Eaton Supplier Excellence Manual Rev 12
Eaton Supplier Excellence Manual Rev 12
Eaton Supplier Excellence Manual Rev 12
Global
Supplier
Excellence
Manual
Last updated June 2016
Available at www.eaton.com
Table of Contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
4.1
4.2
4.3
4.4
4.5
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
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11.1
11
12
13
14
15
16
16.1
16.2
16.3
16.4
16.5
17.1
APPENDIX .......................................................................................................................30
Definitions ........................................................................................................................30
17
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Corporate Social Responsibility: As a premier diversified power management company, Eaton cares
about doing business right in meeting the needs of our global customers, employees and communities.
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Eaton Code of Ethics: Eaton Corporation requires that its directors, officers and employees abide by
these fundamental principles of ethical behavior in performing their duties.
Eaton Ethic's Guide: The Ethics Guide is intended to give Eaton employees around the world general
guidance in making ethical business decisions and to direct them to sources for further help.
Gift and Entertainment Policy: Eaton developed this policy to help employees make the right decisions
when providing or accepting gifts, entertainment or travel while conducting business on behalf of Eaton.
To access each of the Eaton policy documents, and to confirm your agreement to abide by the Eaton
code of conduct, click the link below to access the 'Selling to Us' page on Eaton.com.
http://www.eaton.com/Eaton/OurCompany/DoingBusiness/SellingtoUs/index.htm
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All existing / legacy suppliers not having 3 party registration shall maintain a minimum quality management system
that encompasses the following:
2.1. Quality Planning
Suppliers shall follow industry standard Quality Planning. Please see the Advanced Product Quality Planning
(APQP) section for additional examples. Quality planning must be maintained throughout all phases of the
product life cycle, from inception to delivery to the customer. See section 5.0 of this Manual for more detailed
information.
2.2. Sub-Tier Supplier Control
The supplier must maintain sub-tier suppliers/contractors qualification records along with on-going quality and
performance test data as applicable on products purchased through these sub-tier suppliers.
Supplier shall flow down requirements to their sub-tier suppliers that enables supplier to meet Eaton product
print, specification, quality expectations, and any contractual agreement.
Eaton reserves the right to specify or approve sub-tier suppliers contracted by its suppliers for work
performed on Eaton material. This applies to all suppliers including special process (Non-Destructive
Testing, Heat Treating, Welding, Chemical Processing, Plating and Coatings), material testing services, and
distributors.
2.3. Lot Traceability
Suppliers shall establish a lot traceability system that tracks components throughout the value stream, from
raw material through shipment to Eaton. This includes all process steps including inspection and test
procedures, rework and sub-tier supplier operations.
Where a 'shelf life' restriction applies, suppliers shall ensure that materials are tracked and controlled to
prevent expired materials from being used in production.
Suppliers must certify, as part of sample submission, compliance with current constraints on restricted
substances as specified by PO or contract, especially toxic and hazardous substances (i.e. International
Material Data System).
2.4. Problem Solving
All suppliers for Eaton must establish and maintain documented procedures for implementing a system of
closed loop corrective and preventive action with disciplined problem solving methods (i.e. 8D).
2.5. Internal Audits
Suppliers must conduct regular internal audits to ensure continued compliance with internal procedures and
customer requirements.
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Change of material
New or modified production tooling
Production parts produced at a new facility
Product or process changes (internal or externally by sub-suppliers)
Change of raw material suppliers or sub-supplier for outside services (heat treat, plating, Non Destructive
testing, etc.)
Change in test/inspection methods (techniques)
Shipping to additional Eaton facilities (approval at one Eaton facility does not constitute approval at other
facilities)
Change in engineering drawings or specifications
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Upon completion of the initial screening process, the group responsible for sourcing approval will meet and
review the outcome. This group will make a determination whether the supplier qualification process will
continue. Further follow-up and/or corrective actions may be requested of the supplier. If the results are
considered acceptable the process continues.
4.3. Supplier Assessment
Once the initial screening process is completed and the supplier is identified as a potential supplier to Eaton, a
thorough assessment of the suppliers Quality System shall be completed either on-site or via desk-audit or
self-assessment. Suppliers are encouraged to conduct self-assessments to become familiar with Eatons
Quality System expectations. The results of the assessment will be reported and maintained via the Eaton
WISPER system.
In addition, Eaton business groups may use an audit format that is specified by market and or customer
requirements. Eaton may also, at its option, conduct financial assessments/reviews on a periodic basis. Per
customer requirements, some Eaton facilities may require annual on-site supplier quality assessments.
Eaton reserves the right to schedule additional assessments based on factors not limited to risk, performance
and/or non-compliance to quality system requirements. The cost associated with audits performed as a result
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Additional
Prior to first production shipment, each part or component being sourced must be approved for production by
the Eaton facility. The Eaton facility or business group will approve parts through the PPAP process.
5.2. Record Retention
The supplier must retain adequate quality system records, including records associated with management
reviews, internal audits, calibration, change management, maintenance, and root cause corrective
action. Additionally, supplier must maintain all advanced quality planning documents; including process
guidelines, laboratory test instructions, gauge/test equipment verification, calibration and performance test
methods and product and process validation test results.
5.3. International Material Data System (IMDS)
Where required by our customers, Eaton may request suppliers entry of product data into IMDS. It is Eatons
full expectation of supplier cooperation and agreement to fully enter product data into the IMDS and to manage
that data as required. Where necessary Eaton may provide assistance to suppliers not otherwise enabled to
engage the IMDS.
http://www.mdsystem.com/imdsnt/startpage/index.jsp
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Approved: Indicates that the product meets all Eaton requirements and authorizes supplier to ship
production quantities of the product.
Interim Approval: Permits supplier to ship product on a limited time and/or piece quantity basis.
Note: Interim approval expiration will be determined by each business. A PPAP re-submission is
required by the supplier, along with a corrective action, to obtain a status of Approved. Additional
guidelines on product containment should be reviewed in the latest edition of the AIAG PPAP manual.
Rejection: Indicates that the PPAP documentation and/or product does not meet Eatons requirements
for approval. Appropriate action shall be taken by the supplier to correct the deficiency and PPAP resubmission is required.
Note: Supplier is not authorized to ship product until product is at least interim approved by Eaton.
Costs incurred beyond this administration fee will be assessed separately; below is a sample list of Cost of Poor
Quality charges:
Sorting
Premium product cost paid to
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Premium Freight
Outside processing & testing
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Scrap
required
Reimbursement of all charges
from customer
Warranty costs
SUPPLIER DEVELOPMENT
Each Eaton business selects suppliers for development who present the best opportunity for improvement and the
greatest potential impact to the organization.
Suppliers may be selected for development based on the following factors:
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SUPPLIER MANAGEMENT
Eaton recognizes that our suppliers are key to delivering world class products and services to our customers and
the marketplace. To support these efforts our suppliers must share our vision, goals and performance expectations.
Eatons supplier management process recognizes that establishing supplier performance on a regular basis
requires: a) Measuring results through a standardized supplier scorecard process; b) Business Reviews; and c)
Continuous improvement to drive value for our end customers.
Eatons standardized supplier performance management process ensures that key direct, indirect and logistics
suppliers understand our expectations and meet our requirements. Our governance processes include, but are not
limited to, the following key measures:
Net Productivity %
Quality DPPM
Delivery - OTD
Pay Terms performance
Third Party Certifications
PPAP/FAI - acceptance & timeliness
Compliance to Code of Conduct, Conflict Minerals, Sustainability requirements
Continuous Improvement
Service level achievement
Supplier must supply an Eaton facility that has fully implemented WISPER or VIS.
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Supplier Capabilities - the supplier must list, upload and maintain all current quality system
certifications.
Products
Contact Information - the supplier must list & maintain all current contact information. Keeping this
contact information current is critical as Eaton personnel will reference them in order to make contact
with the appropriate functions at supplier facilities.
Quality System Status
Diversity Status, if applicable.
The system will also provide the supplier and the Eaton facility with the following:
The HELP tabs and Communication and Training link located within the WISPER system provide
information that will assist users in setting up their profiles and working within the WISPER system.
SUPPLIER VISUALIZATION:
Supplier Visualization is an Eaton global web based application that supports materials replenishment by
giving Eaton and suppliers shared visibility of forecasts, purchase orders, inventory, schedules, material
receipts and the ability to create advanced shipping notices (ASN). Below are some of the benefits it provides
to Eaton and Eaton suppliers:
Improves communication with suppliers
Supports inventory reduction
Reduces expediting (faxes, emails, phone calls)
Reduced transactional costs (manual to electronic)
Overall improvement to supplier ownership of the processes.
An appropriate Eaton contact will contact you when it is time to register for access to and become trained on
using Supplier Visualization. Please do not register until notified to do so.
10.3. Supplier Web Based Software Fee
Suppliers shall support the ongoing maintenance of these supplier systems by contributing an annual fee
based on the amount of annual business with Eaton worldwide. There will only be one Supplier Web Based
Software fee assessed per supplier, which will cover all supplier locations regardless of the number of
registered users for a supplier. Refer to the following link for more information:
http://www.eaton.com/WISPER
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Business Continuity to deal with event-based risks such as fires, chemical spills, natural disasters, terrorist
threats, medical emergencies, and human resources issues (Example: Strikes)
Supply Chain Continuity to check and prepare the Suppliers suppliers to deal with potential disruptions
(proactive) and disaster situations (reactive)
IT Disaster Recovery and IT Security for Supplier telecommunications, data, systems and infrastructure
Eliminate potential disruptions due to Financial and Regulatory Non-Compliance [Example: For US publicly
traded companies SOX404 or International Financial Reporting Standards (IFRS) in Europe], as applicable
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Eaton suppliers are expected to develop, deploy and maintain these business continuity planning requirements.
Eaton suppliers are expected to periodically monitor the Global Supplier Excellence Manual for changes or
additions to the risk management and business continuity requirements.
Trade Compliance
The purpose of this section is to re-emphasize Eaton Corporations commitment to trade management, regulatory
compliance and provide awareness to our supply base and business partners. Eaton expects all of its partners to
comply with any applicable regulations listed below. As a global company, Eaton expects all of its partners to
adhere to all local and regional trade management regulations.
Below are two U.S. government websites for your reference and basic overview of U.S. export regulations.
Export
Commercial/Dual-Use articles and data controlled under the Department of Commerce (DOC) jurisdictionally need
to comply with the Export Administration Regulations (EAR):
http://www.export.gov
http://www.access.gpo.gov/bis/ear/ear_data.html
Military/U.S. Munitions List articles and data controlled under the Department of State (DOS) jurisdictionally need to
comply with the International Traffic in Arms Regulations (ITAR):
http://www.pmddtc.state.gov
Import
As a supplier exporting to Eaton where Eaton is the importer of record with the U.S. Customs and Border Protection
(CBP), there are specific Federal regulations and Eaton required procedures to follow. Refer to contractual
documentation and your Eaton contact for further information regarding the Eaton required procedures.
Suppliers shipping to the USA and its Territories/Commonwealths must comply with the following requirements.
Please check with the local customs broker or your Eaton Corporation contact for requirements for other
international shipments that are non-USA, its Territories and its Commonwealth.
For further details please consult the link below:
http://www.eaton.com/Eaton/OurCompany/DoingBusiness/SellingtoUs/TradeComplianceRequirements/index.htm
13 GLOBAL LOGISTICS
Global logistics has Regional Specific requirements as well as Global Requirements.
Americas Region
Shipping Instructions: -- Americas Paid Shipments:
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EatonRoute tool provides Standard Routing/Shipping Instruction for U.S. Activity, Cross Border Canada and
Mexico. These routing instructions are applicable for inbound collect shipments and third party shipments where
Eaton Corporation is responsible for freight payment.
Eaton Corporation suppliers should obtain Standard Routing Instructions via the Internet by accessing:
www.eatonroute.com.
Suppliers are required to access EatonRoute every 30 days to verify no changes have been made (or prior to
shipping if more sporadic) by selecting Get Route Guide within the EatonRoute tool.
Suppliers must adhere to routing instructions contained in EatonRoute unless a change is authorized by Eaton
Corporation. Failure to follow shipping instructions prescribed in EatonRoute may result in charge backs for
additional costs incurred.
All Shipments billed to Eaton Corporation for non-Cooper divisions require the Eaton Freight Location Number
(EFLN) and instructions on mailing the freight invoice to be provided in the special instructions box of the Bill of
Lading (BOL) or in the body of the BOL.
Instructions should be provided as follows:
Legacy Eaton
(Electrical, Hydraulics,
Aerospace, & Vehicle
Groups)
rd
3 Party Legacy Eaton
(Electrical, Hydraulics,
Aerospace, & Vehicle
Groups)
Cooper Divisions
Bill To
Eaton Corporation, EFLN XXXX
Shipments managed by
CEVA
Shipments managed by
FedEx Supply Chain
All Eaton suppliers are required to set up correct processes and procedures in export arrangement. All Eaton
suppliers shall check with and use Eaton managed and approved logistics services providers for Eaton paid
shipments before a shipment is made. For additional information and specific routing instructions, contact your
Eaton buyer.
Suppliers must obtain the EFLN from an Eaton representative upon agreeing and before initiating any third party bill
to Eaton shipments, for any purpose.
Asia Pacific (APAC) Region
Shipping Instructions: -- APAC Paid Shipments:
Each Asian country has established clear requirements in shared responsibility concerning import process. All
Eaton suppliers are required to understand such informed compliance and set up correct processes and procedures
in export arrangement. All Eaton suppliers shall check with and use Eaton managed and approved logistics
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Any of these violations could be a cause for the shipment being rejected and have it returned back at the Suppliers
cost.
For additional information, contact your Eaton Supplier/Commodity Management Representative. If a supplier has
any questions regarding their obligation for compliance with any of the aforementioned requirements, the Eaton
representative can refer such inquiries to the Eaton Global Logistics Team at Eaton WHQ, Cleveland, Ohio.
Global Sourcing and Vendor Managed Inventory (VMI)
Some Eaton businesses operating in North America utilize integrated logistics and VMI programs in support of
global sourcing initiatives and inbound material requirements.
VMI programs are currently utilized for non-U.S. suppliers shipping to Eaton facilities in the U.S. UPS currently
operates a VMI hub in Carol Stream, IL (Chicago area). The Carol Stream hub stores parts and feeds Hydraulics
Group plants in US. Expeditors International operates a hub in Detroit which feeds Vehicle Group plants in US.
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Final determination of supplier eligibility to participate in the program will be made by the respective Eaton
Business Units Commodity Management Lead.
Once participation is confirmed, a three-phased
implementation process will commence. (1) Data acquisition, (2) inventory planning, and (3) process training,
required for all participating suppliers. Program User Guide and other relevant documents will be provided
during the supplier on-boarding phase.
Logistics Services are provided by third party logistics service providers (LSP) and managed by Eaton Global
Logistics. For additional information, contact Eaton Global Logistics Team at Eaton Center, Cleveland, Ohio. The
LSP provides all logistics activities including freight/order consolidation, transport, customs entry / brokerage,
physical distribution and the supporting technology. The standard incoterms are FCA (Free Carrier, named place).
Ocean freight is the primary mode of transport. Eaton pays the transportation cost from named origin to the hubs,
warehousing/storage cost for the hubs (for the UPS managed program) and transportation cost from hubs to plants.
Inventory planning and management is a collaborative effort by the LSP, supplier and Eaton Supply Chain
Management personnel. The suppliers inventory management responsibility is to maintain required inventory
levels in the hub facility by working closely with the materials planners and buyers responsible for the parts
purchased. The LSP provides web-based transactional visibility (receipt, number of pieces consumed by plants,
etc) tools and an inventory management system to perform the necessary functions. Complete training in system
use will be provided by the LSP prior to shipment of the first production order.
For additional information regarding the program and its applicability to your situation, contact your Eaton
Commodity Management representative.
14 ELECTRONIC COMMERCE
There are three key steps to our e-Commerce initiatives:
Suppliers must comply with Eatons suite of e-Commerce tools (where implemented) for electronic purchase orders,
invoicing, and payments as described on eaton.com where allowable by the statutory requirements of each country.
These requirements include the utilization of Eatons Supplier portal Supplier Select, as applicable, in combination
with the internet-based framework for the e-Commerce tools utilized by Eaton which include, but may not be limited
to the following:
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Eaton expects all suppliers to implement Management Systems that identify, document and address
operational risks to the environment and employee health and safety. These EHS Management Systems
should include identification of key EHS risks and impacts, development of operational controls to address the
risks and minimize the impacts and preparation of response plans to address emergencies.
Product Stewardship: "Eaton is committed to compliance with global EHS related regulatory requirements
including those governing product content, development and disposition (also known as Product
Stewardship). To that end, all suppliers are required to comply with those requirements as applicable for the
jurisdiction involved and as set forth in any supply agreement with Eaton."
Eaton expects all suppliers to adhere to legal requirements for EHS (local, state, provincial, and federal) in all
jurisdictions in which supplier operates. Please refer to the Eaton Supplier Code of Conduct on-line at:
http://www.eaton.com/Eaton/OurCompany/DoingBusiness/SellingtoUs/SupplierCodeofConduct/index.htm
Perform sufficient due diligence into their respective supply chains to determine whether products sold to
us contain tin, tantalum, tungsten or gold, and, if so, whether and to what extent those metals are
sourced from conflict-free smelters;
Report to Eaton the results of such due diligence on the Conflict Minerals Reporting Template, or other
agreed format, to enable Eaton to comply with its legal obligations and policy goals; and
Commit to being or becoming conflict-free, so that any such metals are sourced only from conflict-free
smelters.
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Materials Declaration
The supplier is expected to establish, document and communicate to Eaton a system for the control
and identification of substances contained in products supplied to Eaton, including packaging
materials, to facilitate Eatons global regulatory compliance obligations (i.e. RoHS, REACH, PROP
65).
15.6.2
Packaging
All packaging used for shipping products to Eaton should be compliant with applicable environmental
packaging requirements. Where feasible, supplier should use returnable packaging unless otherwise
required by Eaton.
15.6.3
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rd
All suppliers being considered for new business shall have ISO-9001 3 party certification as a
minimum.
rd
All existing / legacy suppliers not having 3 party certification shall maintain a minimum quality
management system as noted in section 2.0 of the manual above.
Supplier shall take the following actions and provide the following information to Eaton depending on
the specific special characteristic:
Jun 2016
For design critical and design significant characteristics, supplier must ensure that the capability
established at the time of PPAP submission/approval (see above table) are maintained throughout
the products life
It is the suppliers responsibility to ensure the capability data is available for Eaton review upon
request
If at any time the process capability showing a decaying trend, it must be shared with Eaton
Hydraulics
Improvement actions must be taken when process capability is less than levels indicated in the
above table. Whenever any of indexes above are not achieved, 100% inspection or alternate
special control(s) shall be performed.
Eaton Hydraulics must approve any actions taken by the supplier related to product shipments
when capability is not met
In special cases Eaton Hydraulics may require initial capability data for non-designated special
characteristics in order to determine the process feasibility. In these cases on-going data will not be
required.
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When the measurement of special characteristics causes part to be destroyed or are attribute type,
alternate special control(s) (see AIAG reference manuals) shall be performed to show on-going
capability.
In regards to quality indices and initial / on-going process capability studies, supplier shall use AIAG
PPAP manual latest edition, SPC and MSA manuals
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Conformity to the above quality standards must be evidenced by either: third-party certification; or an Eatonapproved audit to assess any gaps to the AS/EN9100 requirements.
A supplier not meeting the above quality system requirement may be assessed at any time for reasons not
limited to performance, and may be liable for the actual costs of such assessments, at Eatons option.
Any Tier 1 supplier whose third party certification has been revoked must, within 24 business hours of the
receipt of formal notification of revocation by the accrediting entity, notify the top Procurement Manager and
Quality Manager at each Eaton Aerospace plant to which product has been sold within the prior 18 months or is
currently on order.
2.2 Sub-Tier Supplier Control
Regardless of tier, all suppliers shall use only Eaton, Aerospace Group approved and Nadcap accredited
special process suppliers, unless otherwise authorized by contract. Any supplier may request that a subcontractor be added to the Eaton, Aerospace Groups External ASL through the appropriate Eaton supply
chain contact, however, such sources may not be used prior to receipt of documented Eaton, Aerospace
Group Quality approval. Actual costs of approval for a new sub-contractor may be the responsibility of the
requestor.
Jun 2016
Eaton, Aerospace Group participates in the Nadcap Program (special processes audit and accreditation)
as a Subscribing User Member. The Nadcap Program is governed by a conglomerate of aerospace
manufacturers (Subscriber User Members) and is administered by the Performance Review Institute
(PRI). In accordance with the March 2012 mandate, unless specifically exempted by contract terms
exhibiting an Eaton, Aerospace Group Supplier Quality approval, suppliers who perform the following
special processes on Eaton, Aerospace Group products, must have these processes Eaton, Aerospace
Group approved and Nadcap accredited: Nondestructive Testing (NDT), Heat Treat (HT),
Welding/Brazing (WLD), Chemical Processing (CP), Coatings (CT), Nonconventional Machining and
Surface Enhancement (NMSE), and Materials Testing (MTL).
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All quality records (non-electronic) shall be documented in ink or other permanent marking
Quality system records (control charts, inspection and test records, audit records) - 10 calendar years
Quality performance records (production part approvals, purchase orders and amendments, tooling
records) - one calendar year after part production is discontinued.
For some Eaton Aerospace facilities, the above records must be retained for longer than 10 years (The
supplier will be notified via PO/contract when this is a requirement). The supplier agrees to transmit to Eaton,
those records kept in support of Eaton work, in the event that the supplier discontinues business operations.
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FOD prevention must be implemented in all areas identified to have the potential to introduce FOD to the
product of manufacturing process.
If critical FOD areas are identified, visual Physical Entry Controls shall be established with entry requirements
posted outside of each area.
FOD and material handling training must be provided to all individuals involved in the production, inspection,
test, packaging and material handling of Eaton products.
Records must be maintained to document the training, and may be assessed by Eaton upon request.
Parts must be protected from handling damage in all areas; and standards for handling and storage
documented accordingly.
Supplier shall document all FOD incidents and perform root cause analysis. Metrics for FOD occurrence shall
be recorded, and subject of management review.
Auditing of FOD prevention controls within all FOD critical areas shall be incorporated into the organizations
Internal Audit plan.
Certification of Conformance (C of C)
Unless otherwise specified by PO/contract, a supplier must provide adequate certification of conformance for all
materials and processes specified on the purchase order or contract, for each shipment. Where available, these
may be submitted electronically.
Suppliers are responsible for all PO terms and conformity characteristics per the PO/Contract/Blue
Print/Specification accepted; i.e., for tier 1 (direct) suppliers delivering a product which includes sub-contracted or
special processes, all such processes must be indicated on the direct suppliers certificate of conformance.
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Casting and forging suppliers shall also include the physical or mechanical properties with heat treat batch-lot
numbers.
When required by contract/PO, certification shall show that all materials comply with all Government
requirements including country of origin and country where the material is melted.
The certification must be signed, dated with heat lot and specification used
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Jun 2016
Date
TBD
Revision
12
TBD
12
TBD
12
Change
Section 4.5: Eliminated Approval statements that conflict with text
in WISPER
Section 7: Cleaned up verbiage and re-ordered statements to
address containment first
Updated Business Specific Requirements for Aerospace regarding
Foreign Object Damage (FOD)
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Jun 2016
TBD
12
12/15/2014
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12/15/2014
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12/15/2014
09/30/2014
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6/9/2016
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