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    5 - Tank Itp - Inspection & Test Plan For Tanks

    Uploaded by

    Ahmed Hassan
    The document is an inspection and test plan for tanks, including storage tanks and floating roof tanks. It outlines 20 key activities to be inspected at various points, including receiving materials, fabrication of the bottom, shell and roof, and testing procedures. For each activity, it specifies the inspection categories of Hold Point, Witness Point and Review. Record keeping requirements are also defined. The plan covers two categories of tanks - Category A includes process and hydrocarbon tanks, while Category B covers other tank types like water.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    5 - Tank Itp - Inspection & Test Plan For Tanks

    Uploaded by

    Ahmed Hassan
    4K views10 pages
    The document is an inspection and test plan for tanks, including storage tanks and floating roof tanks. It outlines 20 key activities to be inspected at various points, including receiving materials, fabrication of the bottom, shell and roof, and testing procedures. For each activity, it specifies the inspection categories of Hold Point, Witness Point and Review. Record keeping requirements are also defined. The plan covers two categories of tanks - Category A includes process and hydrocarbon tanks, while Category B covers other tank types like water.

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    tank

    Original Title

    5 - Tank Itp - Inspection & Test Plan for Tanks

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    The document is an inspection and test plan for tanks, including storage tanks and floating roof tanks. It outlines 20 key activities to be inspected at various points, including receiving materials, fabrication of the bottom, shell and roof, and testing procedures. For each activity, it specifies the inspection categories of Hold Point, Witness Point and Review. Record keeping requirements are also defined. The plan covers two categories of tanks - Category A includes process and hydrocarbon tanks, while Category B covers other tank types like water.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    4K views10 pages

    5 - Tank Itp - Inspection & Test Plan For Tanks

    Uploaded by

    Ahmed Hassan
    The document is an inspection and test plan for tanks, including storage tanks and floating roof tanks. It outlines 20 key activities to be inspected at various points, including receiving materials, fabrication of the bottom, shell and roof, and testing procedures. For each activity, it specifies the inspection categories of Hold Point, Witness Point and Review. Record keeping requirements are also defined. The plan covers two categories of tanks - Category A includes process and hydrocarbon tanks, while Category B covers other tank types like water.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    The key takeaways are that this document outlines an inspection and test plan for storage tanks, including various fabrication and testing activities that will be witnessed, reviewed, or carried out.

    The purpose of this document is to provide an inspection and test plan for tanks, covering activities during fabrication, erection, and testing of storage tanks to ensure quality.

    The different types of inspections planned for fabrication include visual inspections of welding, non-destructive testing of welds, review of procedures and qualifications, and verification of materials and dimensions.

    INSPECTION & TEST PLAN

    FOR

    EPCC-9

    PAGE : 1 of 9

    INSPECTION & TEST PLAN


    FOR TANKS
    (CR, IFR, EFR, DR)

    Project
    Client
    Consultant
    Contractor
    Doc No
    Ref Doc

    4.03.2013

    04/04/2012

    Rev

    Date

    INTEGRATED UTILITIES & OFFSITES


    PACKAGE

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    PAGE : 2 of 9

    REVISION HISTORY
    REV

    DATE

    DESCRIPTION

    04.04.2012

    048, INSPECTION & TEST PLAN FOR


    STORAGE TANKS

    4.03.2013

    04/04/2012

    Rev

    Date

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR
    S
    L
    A
    1

    ACTIVITY

    SUB
    CON

    FCI
    PL

    CEIL

    WC

    PRIOR TO FABRICATTION

    Acceptance Report of the tanks foundation

    4.03.2013

    04/04/2012

    Rev

    Date

    EPCC-9

    PAGE : 3 of 9

    EIL
    CAT
    A
    HP

    CAT B

    Type of
    Record to be
    maintained

    Applicable
    Format

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    PAGE : 4 of 9

    Incoming Material

    Documents

    WC

    HP

    Physical verification
    Welding Filler Material
    Approval/Qualification
    Review of Manufacturers Test
    Certificate/Documents
    Laboratory testing, if any

    WC

    WC*

    HP

    T C/IMIR

    i) Carbon Steel

    WC

    --

    ii)Low Temperature Services

    WC

    HP

    --

    EIL Specs /
    Relevant Stds.
    EIL Specs /
    Relevant Stds.

    WC

    HP

    b) Testing
    i) Carbon Steel

    WPS/PQR
    Form

    WC

    Lab. Test Report

    c) Approval of Final WPS/PQR

    WC

    HP

    WPS/PQR Form

    WC

    b) Certification & approval of welders

    WC

    HP

    Approval of NDT Proecedure

    WC

    HP

    SUB
    CON

    FCI
    PL

    CEIL

    WC

    WC

    3
    a
    b

    WPS/PQR
    a) Review of proposed procedure

    a) Welder performance Qualification Test

    S
    L

    ACTIVITY

    Approval of NDT Proecedure

    MTC / IMIR

    Review of Joint numbering in drawings

    4.03.2013

    04/04/2012

    Rev

    Date

    WPQ Parameter
    Sheet
    Welder
    Certificate/ID
    Card

    As per
    Approved
    Procedure

    EIL
    CAT
    A
    HP
    R

    CAT B
    R
    R

    Type of
    Record to be
    maintained

    As per
    Approved
    Procedure

    EIL Specs /
    Relevant Stds.

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR
    8
    B

    2
    3
    4
    5
    6

    Review fabrication, erection, testing


    procedures for job

    WC

    EPCC-9

    HP

    PAGE : 5 of 9

    Job Procedure

    FABRICATION/ERECTION BOTTOM
    Blast cleaning & painting of underside of
    Bottom plates
    Plate lay out, overlap and fit up
    Sequence of welding
    Size and positioning of backing plate for
    annular plates
    Baking of electrodes
    Visual check of welding

    WC

    WC

    --

    WC

    --

    WC

    --

    WC

    --

    WC

    PT/MT/NDT of annular plate butt welds and


    bottom plate butt welds (As applicable)

    WC

    Vacuum box test for bottom plate welding

    WC

    WC

    SUB
    CON

    FCI
    PL

    CEIL

    EIL Specs /
    Approved JP
    and Applicable
    formats
    Applicable
    formats
    As per
    Approved
    Procedure
    Applicable
    formats
    As per
    manufacture
    standard
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats

    SHELL
    1

    Shell course alignments and fit-up of vertical


    and circumferential joints before welding

    S
    L

    ACTIVITY

    Check Shell diameter,


    circularity,Perpendicularity, straight edge
    before & after welding.

    WC

    Visual check of welding and Back chipping

    WC

    4.03.2013

    04/04/2012

    Rev

    Date

    Applicable
    formats

    EIL
    CAT
    A
    S
    S

    CAT B

    Type of
    Record to be
    maintained

    Applicable
    formats

    Applicable
    formats

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR
    5

    Inner side welding visual check

    EPCC-9

    WC

    Location, size, alignment and fit-up of nozzles


    & other openings

    WC

    R.F. Pads fit-up/welding

    WC

    PWHT of shell, RF pads, Nozzles, manholes,


    etc. (As applicable)

    WC

    Radiography marking (for Random


    radiography only)
    Curb angle and Wind girders fit-up/welding

    WC

    10

    PT/MT of nozzles, wind girders and other


    attachments (as applicable)

    WC

    11

    RF pads pneumatic test

    WC

    12

    Shell to bottom fit up

    WC

    WC

    WC

    PAGE : 6 of 9

    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    EIL Specs /
    Relevant Stds
    EIL Specs /
    Relevant Stds

    and Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats

    14

    Shell to bottom I/S welding root run visual/Oil


    chalk test
    Shell to bottom O/S welding visual and PT

    15

    Fabrication and erection of stair ways

    WC

    16

    Cleats welding for insulation

    WC

    17

    Review of radiographs interpreted by the


    contractors

    WC

    5%
    Film R

    5%
    Film R

    SUB
    CON

    FCI
    PL

    CEIL

    WC

    WC

    --

    13

    S
    L

    1
    2

    ACTIVITY
    FIXED ROOF
    Blast cleaning and painting Roof Structure,
    underside of Roof plates
    Location and Welding of Roof supports.

    4.03.2013

    04/04/2012

    Rev

    Date

    EIL
    CAT
    A

    CAT B

    Applicable
    formats
    Type of
    Record to be
    maintained

    Applicable
    formats
    Applicable
    formats

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    Alignment and welding of Roof structures

    WC

    --

    Plate layout, overlap and fit-up

    WC

    --

    Visual check of roof welds

    WC

    --

    Location, size and alignment of roof nozzles,


    man-holes vents, etc

    WC

    PWHT (as applicable)


    i) Procedure review
    ii) PWHT cycle monitoring
    iii) Time-Temp Chart Review

    WC
    WC
    WC

    R
    W
    R

    R
    W
    R

    HP
    S
    R

    R
    -R

    RF pads fit-up & Welding

    WC

    WC

    10

    11

    RF pad pneumatic testing

    PT/MT of Nozzles, vents & other attachments


    Welding of Roof plate with shell/ curb
    angle
    FLOATING ROOF

    WC

    WC

    --

    Temporary staging spacing and levels

    WC

    --

    Plate layout, overlap, fit-up/welding

    WC

    --

    SUB
    CON

    FCI
    PL

    CEIL

    S
    L

    ACTIVITY

    Availability of approved calculations for


    design of buoys

    WC

    Buoys fabrications

    WC

    4.03.2013

    04/04/2012

    Rev

    Date

    PAGE : 7 of 9

    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    EIL Specs /
    Relevant Stds and

    Applicable
    formats
    EIL Specs /
    Relevant Stds and

    Applicable
    formats
    Applicable
    formats
    Applicable
    formats

    EIL Specs /
    Relevant Stds and

    Applicable
    formats
    Applicable
    formats
    Applicable
    formats
    Applicable
    formats

    EIL
    CAT
    A
    HP
    S

    CAT B

    Type of
    Record to be
    maintained

    --

    EIL Specs /
    Relevant Stds

    --

    EIL Specs /
    Relevant Stds

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    PAGE : 8 of 9

    Vacuum testing of roof-plate welds

    WC

    --

    Applicable
    formats

    Location of sleeve supports

    WC

    --

    EIL Specs /
    Relevant Stds

    WC

    --

    EIL Specs /
    Relevant Stds

    WC

    --

    Applicable
    formats

    7
    8

    Pad plate welding with roof and sleeve


    support
    Fixing and welding of Buoys

    Initial lift

    WC

    --

    EIL Specs /
    Relevant Stds

    10

    Supports fixing through sleeves

    WC

    --

    EIL Specs /
    Relevant Stds

    WC

    --

    EIL Specs /
    Relevant Stds

    WC

    --

    Applicable
    formats

    11
    12

    Seal welding of support sleeves from


    beneath after dewatering
    Air test of Buoys
    Pontoon welding

    13

    Location, fixing and welding of man holes,


    drains etc.

    WC

    --

    Applicable
    formats

    14

    Shell to pontoon clearance

    WC

    --

    EIL Specs /
    Relevant Stds

    15

    Seal fixing

    WC

    --

    EIL Specs /
    Relevant Stds

    16

    Floating Roof Testing, as required e.g.


    flooding etc

    WC

    HP

    --

    Applicable
    formats

    SUB
    CON

    FCI
    PL

    CEIL

    WC

    S
    L
    C
    1

    ACTIVITY
    TESTING
    Correctness of testing arrangements
    especially size of blind flanges/vents/drains/
    Temporary piping.

    4.03.2013

    04/04/2012

    Rev

    Date

    EIL
    CAT
    A
    S

    CAT B

    --

    Type of
    Record to be
    maintained

    EIL Specs /
    Relevant Stds

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    PAGE : 9 of 9

    Mechanical / Inspection clearances

    WC

    HP

    HP

    Applicable
    formats

    Earthing of ladder & shell

    WC

    EIL Specs /
    Relevant Stds

    WC

    Settlement readings during water filling

    Applicable
    formats
    Applicable
    formats

    Hammer test

    WC

    Air pressure test

    WC

    Applicable
    formats

    Vacuum test

    WC

    Applicable
    formats

    Roof collapsibility test in case of floating


    roof tanks

    WC

    EIL Specs /
    Relevant Stds

    Calibration of tanks from Statutory


    authorities

    Report to be
    submitted by
    Statutory
    authorities

    10

    INSPECTION & TEST DOCUMENTS

    WC

    Applicable
    formats

    Review Test and Inspection Documents

    NOTE :
    1) For cleaning & painting, please refer ITP No. 2501
    2) For Insulation, please refer ITP No. 2505
    CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon, floating roof

    Tanks
    CAT B: Site fabricated steel storage tanks for Raw water, Fire water, waste water, Dm

    water, etc.
    LEGEND

    4.03.2013

    04/04/2012

    Rev

    Date

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

    INSPECTION & TEST PLAN


    FOR

    EPCC-9

    PAGE : 10 of 9

    HP: Hold Point, W: Witness Point, R: Review of Contractor's documentation,


    S: Surveillance Inspection by Owner/EIL, WC: 100% Examination by Contractor.

    4.03.2013

    04/04/2012

    Rev

    Date

    Issued for
    Approval
    Purpose

    Prepared By

    Checked By

    Approved By

    Approved By

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