PROJECT:

EMULSION UNIT OF TEHRAN REFINERY

CLIENT CONTRACT NO.:
CN-8401
DOCUMENT TITLE:

PIPING MATERIAL SPECIFICATION

DOCUMENT NO.:
TR-EM-30-PI-SP-009

ISSUED FOR APPROVAL

8 NOV.
2006

M.K

M.R

M.R

Rev.

Description

Date

Prepare

Check

Approved

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CONTENTS:
1. SCOPE
2. REFERENCES
3. DESIGN CONDITIONS
4. GENERAL NOTES
5. ABBREVIATIONS
6. PIPING SCHEDULE OR WALL THICKNESS TABLE
7. LINE CLASSES SUMMARY

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1. SCOPE:
1.1. PASARGAD OIL COMPANY HAS DECIDED TO REBUILD THE EMULSION UNIT OF
TEHRAN OIL REFINERY. THE MAIN UNIT HAS BUILT IN 1353. THIS UNIT HAS A 25
Ton/hr MILL FOR PRODUCTION OF EMULSION. ANTEC COMPANY IS AN EPC
CONTRACTOR OF REBUILD OF THIS UNIT. THE PURPOSE OF THIS PROJECT IS
PRODUCING 150 Ton/Day OF EMULSION.
1.2. THIS SPECIFICATION COVERS ALL THE NECESSARY AND PERMIT REQUIRED
SPECIFYING THE NORMAL PIPING COMPONENTS ANTICIPATED IN PIPING
CLASS. ALSO IT CONTAINS THE TECHNICAL REQUIREMENTS FOR PIPES,
FITTINGS, FLANGES, VALVES AND OTHER PIPING COMPONENTS. IN CASE OF
ANY CONFLICT BETWEEN THIS SPECIFICATION AND PROJECTS MATERIAL,
PRIOR APPROVAL OF CLIENT SHALL BE TAKEN.
2. REFERENCES:
2.1. DESIGN, FABRICATION, TESTING, AND INSPECTION SHALL CONFORM TO THE
REQUIREMENTS SPECIFIED IN THE FOLLOWING CODES AND STANDARDS.
2.2. REFERRED CODES ARE THE LATEST EDITION, UNLESS OTHERWISE STATED IN
THE ITEM DESCRIPTION.
ANSI/ASME

AMERICAN NATIONAL STANDARD INSTITUTE / AMERICAN

SOCIETY OF MECHANICAL ENGINEERS

B 1.1

Unified Inch Screw Threads

B 1.20.1

Pipe Threads

B 16.5

Pipe Flanges and Flanged Fittings

B 16.9

Factory Made Wrought Steel Butt Welding Fittings

B 16.10

Face to Face and End to End Dimensions of Valves

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B 16.11

Forged Fittings, Socket Welding and Threaded

B 16.20

Metallic Gasket for Pipe Flange

B 16.21

Nonmetallic Flat Gasket for Pipe flanges

B 16.25

Butt-Welding End

B 16.28

Wrought Steel Butt Welding Short Radius Elbows and Returns

B 16.34

Valves-Flanged, Threaded & Welded Ends

B 16.36

Orifice Flanges

B 18.2.1

Square & Hex. Bolts and Screws

B 18.2.2

Square & Hex. Nuts

B 31.3

Process Piping

B 36.10

Welded and Seamless Wrought Steel Pipe

ASTM
A 53

AMERICAN SOCIETY FOR TESTING AND MATERIALS

Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc Coated,
Welded and Seamless

A 105

Standard Specification for Carbon Steel Forging for Piping Applications

A 106

Standard Specification for Seamless Carbon Steel, Pipe for High Temperature Service

A 182

Standard Specification for Forged or Roll Alloy Steel Pipe Flanges, Forged
Fittings and Valves and Parts for High Temperature Service

A 193

Standard Specification for Alloy Steel and Stainless Steel Bolting Material for
High Temperature

A 194

Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure and Temperature Service

A 216

Standard Specification for Steel Casting, Carbon, Suitable for Fusion

Welding, for High Temperature Service

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Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy
Steel for Moderate and High Temperature Service

A 312

Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes

A 403

Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings

B 62

Standard Specifications for Composition Bronze or Ounce Metal Castings

AMERICAN PETROLIUM INSTITUTE

API
5L

Specifications for Line Pipes

6D

Pipeline Valves

6FA

First Test for Valves

598

Specification for Valves Inspection and Test

602

Compact Steel Gate Valves

IRANAIN PETROLEUM STANDARDS

IPS
E-PI-221

Piping Material Selection

E-PI-240

Plant Piping System

M-PI-190

Pipe

M-PI-110

Valves

M-PI-150

Flanges and Fittings

E-TP-100

Paints

E-TP-740

Corrosion Consideration in Material Selection

3. DESIGN CONDITIONS:
3.1. UNLESS OTHERWISE NOTED, ALL PRESSURE AND TEMPERATURES REFERRED
TO ARE WORKING CONDITIONS.
3.2. ALL PIPES SHALL CONFORM TO REQUIREMENTS OF RELATED ASTM
STANDARDS.

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3.3. PIPING CLASSES HAVE BEEN DESIGNED IN ACCORDANCE WITH ANSI/ASME B

16.5.
3.4. THE DESIGN LIMITS SPECIFIED IN THE PIPING CLASS HAVE BEEN DERIVED
FROM THE PRESSURE/TEMPERATURE RATINGS FOR FLANGES GIVEN IN
ANSI/ASME B 16.5 UNLESS OTHERWISE STATED IN THE PIPING CLASS NOTES.
4. GENERAL NOTES:
4.1. NOTES PERTINENT TO A PARTICULAR PIPING CLASS APPEAR DIRECTLY ON
THIS RELEVANT CLASS.
4.2. ONLY THE PIPING COMPONENTS WHICH APPEAR ON PIPING CLASS SHALL BE
USED.
4.3. PIPING SCHEDULE SHALL BE 80 FOR 1/2 AND SMALLER.FROM 2 UPTO 6
SCHEDULE SHOULD BE 40.
4.4. THE WALL THICKNESS OF BUTT-WELDING FITTINGS SHALL BE THE SAME AS
WALL THICKNESS OF THE CONNECTED PIPE.
4.5. BUTT-WELD ENDS SHALL BE BEVELLED TO ASME B 16.25.
4.6. INTERNAL OR EXTERNAL THREADED ENDS SHALL BE IN ACCORDANCE WITH
ASME B1.20.1.
4.7. SOCKET WELD ENDS SHALL BE IN ACCORDANCE WITH ASME B16.11.
4.8. STUD-BOLTS SHALL BE THREADED FULL LENGTH TO ASME B 1.1 AND SUPPLIED
WITH TWO HEXAGONAL HEAVY TYPE NUTS TO ASME B 18.2.2.
4.9. PIPE NIPPLES SHALL BE SUPPLIED IN 100MM & 150MM LENGTHS AND WITH THE
FOLLOWING ENDS.
4.9.1 TBE: THREADED BOTH ENDS.
4.9.2 TOE/POE: THREADED ONE END/PLAIN ONE END.

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4.9.3 PBE: PLAIN BOTH ENDS.

4.10. SWAGE NIPPLES SHALL CONSIST OF THE FOLLOWING ENDS.
4.10.1 PBE: PLAIN BOTH ENDS.
4.10.2 PLE/TSE: PLAIN LARGE END/ THREADED SMALL END.
4.10.3 TLE/PSE: THREADED LARGE END/PLAIN SMALL END
4.10.4 TBE: THREADED BOTH ENDS
4.10.5 BLE/TSE: BEVELLED LARGE END/THREADED SMALL END.
4.10.6 BLE/PSE: BEVELLED LARGE END/PLAIN SMALL END.
4.11. STUD-BOLTS LENGTH SHALL BE THE EFFECTIVE THREAD LENGTH.
4.12. THREADED OLETS SHALL BE USED FOR PLUGGED VENT CONNECTIONS ONLY.
5. ABBREVIATIONS
ANSI
API
ASB
ASME
ASTM
BARG
BB
BC
BE
BG
BS
BTTM
BOM
BW
CA
CAF
CI
CL
CONC
CPLG
CR
CS
C&W
DIA
DWG
ECC
EFW
ERW

American National Standard Institute

American Petroleum Institute
Asbestos
American Society of Mechanical Engineers
American Society for Testing and Materials
Bar Gauge
Bolted Bonnet
Bolted Cover
Bevel End
Bolted Gland
British Standard
Bottom
Bill of Material
Butt-Welding
Corrosion Allowance
Compressed Asbestos Fiber
Cast Iron.
Class
Concentric
Coupling
Chromium
Carbon Steel
Coat and Wrapped
Diameter
Drawing
Eccentric
Electric Fusion Welded
Electric Resistance Welded

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EQ
EXT
FIG
FLG
FPT
FLGD
FW
GLVD
GR
HEX
ID
INS
INSD
INST
IPS
IR
ISO
IS
L
LC
LO
LR
LP
LW
MANUF
Max
Min
MSS
MP
MTO
MTOE
NC
NO
NPT
OD
OPR
OR
OS & Y
PATT
PE
PRESS
PLG
PV
PTFE
PSIG
PVC
P/T
P & ID
RH
RED
REV
RF

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Equal
External
Figure
Flange
Female Pipe Thread
Flanged
Field Weld
Galvanized
Grade
Hexagon
Inside Diameter
Insulation
Insulated
Instrument
Iranian Petroleum Standards
Inner Ring(for Spiral Wound Gasket)
International Organization for Standardization
Inside Screw
Large
Lock Closed
Lock Open
Long Radius
Low Pressure
Light Weight
Manufacture
Maximum
Minimum
Manufacturers Standardization Society
Middle Pressure
Material Take off
Male Threaded One End
Normally Close
Normally Open
American Standard Taper Pipe Thread
Outside Diameter
Operate
Outer Ring (for Spiral Wound Gasket)
Outside Screw and Yoke
Pattern
Plain End
Pressure
Plug
Plug Valve
Poly Tetrafluoro Ethylene
Pound Per Square Inch Gauge
Poly Vinyl Chloride
Pressure and Temperature
Piping and Instrument Diagram
Round Head
Reducer
Revision
Raised Face

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RS
RT
S
SA
SAW
SG
SMLS
SO
SCRD
SCH
SB
SPEC
SPW
SS
STD
SW
SWB
SQ
SR
SWG
THICK
TBE
TEMP
TLE
Toe
TP
U
UB
VERT
WB
WN
WO
WT
XS
XXS
LSSAW

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Renewable seat
Radiographic Test
Small
ASME Applied Material
Submerged Arc Welding
Screwed Gland
Seamless
Slip-On
Screwed
Schedule
Screwed Bonnet
Specification
Spiral Wound
Stainless Steel
Standard
Socket Weld
Socket Welding Bonnet
Square
Short Radius
Swage
Thickness
Threaded Both End
Temperature
Threaded Large End
Threaded One End
Type
Unified Inch Screw Threaded
Union Bonnet
Vertical
Welded Bonnet
Welding Neck
Wrench Operated
Weight
Extra Strong
Double Extra Strong
Longitudinal Seam Submerged are Welding

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6. PIPING SCHEDULE OR WALL THICKNESS TABLE:

PIPE DIAMETER

25

1 1/2"

40

2"

50

2 1/2"

65

3"

80

4"

100

6"

150

40

API 5 L GR.B

SCHEDULE

1"

80

20

N.A.

3/4"

MATERIAL

15
ASTM A106- PTFE LINED

1/2"

80

mm

MATERIAL

Inch

CS2

SCHEDULE

CS1

NOMINAL

SERVICE

PAGE NO.

Different

Different

11

CS2

150

Carbon Steel
PTFE Lined

different

Different

-Hydrochloric Acid

WORKING
PRESSURE(Barg)

CORROSION
ALLOWANCE (mm)

Carbon Steel

MAIN MATERIAL

150

RATING & FACING

CS1

-Bitumen
-Cooling Water
-Steam
-Emulsion
-Emulsifier
-Cacl2
-Kerosene

CLASS

WORKING
TEMPERATURE(C)

7. LINE CLASSES SUMMARY:

15

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GENERAL SPECIFICATION

Piping Class:

CS1

Service:

Bitumen, Cooling Water, Steam, Emulsion, Emulsifier, Cacl2, Kerosene

Main Material:

Carbon Steel

Corrosion Allowance (mm)

Flange Rating & Facing:

150 #, RF

Design Code:

ASME B 31.3

Temperature(C):

100

150

200

Max. Pressure(Barg):

19.6

17.6

15.8

13.9

NOTES
1.

P/T rating values shown on Piping classification list reflect ANSI standard, and are valid for flanges and valves
only, within the limits of piping class.

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SIZE(Inch)
MATERIAL

DESCRIPTION

CODE

3/4 -1 1/2

SMLS, PE, Sch 80,API 5L GR. B

ASME B 36.10

2-4

SMLS, BE, Sch 40,API 5L GR. B

ASME B 36.10

ERW, BE, Sch 40,API 5L GR. B

ASME B 36.10

3/4-1 1/2

3000#, SMLS, LONG RADIUS, SW,A 105

ASME B 16.11

2-6

A 234 GR. WPB, SMLS, LONG RADIUS, BW, Sch 40

ASME B 16.9

1/2-1 1/2

3000#, SMLS, LONG RADIUS, SW,A 105

ASME B 16.11

2-6

A 234 GR. WPB, SMLS, LONG RADIUS, BW, Sch 40

ASME B 16.9

STRAIGHT

1/2-1 1/2

A 105,3000#, SMLS, SW

ASME B 16.11

TEE

2-6

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

A 105,3000#, SMLS, SW

ASME B 16.11

A 105,3000#, SMLS, SW

ASME B 16.11

A 105,3000#, SMLS, SW

ASME B 16.11

3 2

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

4 2-3

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

6 3-4

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

3 2

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

4 2-3

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

6 3-4

A 234 GR. WPB, SMLS, BW, Sch 40

ASME B 16.9

1/2- 1 1/2

A 105,3000 #, SW

ASME B16.11

L. SIZE

PIPE

S. SIZE

90 ELBOW

45 ELBOW

3/4
1
REDUCING
TEE

ECC & CONC.

1/2

1/2-3/4

1 1/2

1/2-1

REDUCER

COUPLING

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THREADOLET

1/2-1 1/2

A105, 3000#, THRD

MSS-SP-97

SOCKOLET

1/2- 1 1/2

A 105, 3000 #, SW

MSS-SP-97

WELDOLET

2-6

A 105,BW, SMLS, Sch. 40

MSS-SP-97

PLUG

1/2- 1 1/2

A 105,HEX. HEAD, NPT

ASME B16.11

1/2- 1 1/2

150 #, RF, SW, SCH 80, A 105

ASME B16.5

2-6

150 #, RF, BW, WN, SCH. 40, A 105

ASME B16.5

BLIND FLANG

1/2- 6

A 105, 150 #, RF

ASME B16.5

GASKET

1/2- 6

150#, CAF, THK 1.5mm, OIL RESISTANT

ASME B16.21

BOLT

1/2 -6

STUD BOLT ASTM A 193 GR. B 7

ASME B18.2.1

NUT

1/2 -6

NUTS UNIFIED THREAD, ASTM A. 194 GR. 2H

ASME B18.2.2

1/2 -1 1/2

800 #, THRD, A105, WO

FLANGE

GATE VALVE

MANU. STD

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

1/2- 1 1/2
TRIM : AISI 410, WO

MANU. STD

150 #, FLANGED, RF, BODY :A 216 GR. WCB/ WCC OR

2-6
A105, TRIM : AISI 410, WO

ASME B16.34

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

1/2- 1 1/2
TRIM : AISI 410, WO

MANU. STD

CHECK VALVE
150 #, FLANGED, RF, BODY :A 216 GR. WCB/ WCC OR
2-6
A105, TRIM : AISI 410, WO

ASME B16.34

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

1/2- 1 1/2
TRIM : AISI 410, WO

GLOBE VALVE
2-6

150 #, FLANGED, RF, BODY :A 216 GR. WCB/ WCC OR

MANU. STD

ASME B16.34

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A105, TRIM : AISI 410, WO

800 #, SW, BODY : A216 WCB/WCC OR A105, BALL &
1/2- 1 1/2
STEM AISI 316 OR 316L, SEATS PTFE

MANU. STD

BALL VALVE
150 #, FLANGED, RF, BODY : A216 WCB/WCC OR
2-6
A105, BALL & STEM AISI 316 OR 316L, SEATS PTFE

ASME B16.34

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105

1/2- 1 1/2
RUBBER LINED, CR, DISC : A351-CD8M, WO

BUTTERFLY
VALVE

150 #, FLANGED, RF, BODY :A 216 GR. WCB/ WCC OR

2-6
A105 RUBBER LINED, CR, DISC : A351-CD8M, WO

SPECTACLE
BLIND

STRAINER

MANU. STD

2-6

A 516 GR. 60,150 #, RF, WAFER

1/2- 1 1/2

800 #, SW, A105, WO

2-6

150 #, FLANGED, RF, A 216 GR. WCB

ASME B16.34

ASME B16.48
MANU. STD
MANU. STD

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GENERAL SPECIFICATION

Piping Class:

CS2

Service:

Hydrochloric Acid

Main Material:

Carbon Steel, PTFE Lined

Corrosion Allowance (mm)

Flange Rating & Facing:

150 #, RF

Design Code:

ASME B 31.3

Temperature(C):

190

Max. Pressure(Barg):

10

10

NOTES
P/T rating values shown on Piping classification list reflect ANSI standard, and are valid for flanges and valves only,
within the limits of piping class.

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SIZE(Inch)
MATERIAL
L. SIZE

DESCRIPTION

CODE

S. SIZE

PIPE

3/4 -1 1/2

Sch 80, ASTM A 106-B, PTFE-Lined

ASME B 36.10

90 ELBOW

3/4-1 1/2

LONG RADIUS, A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

1/2-1 1/2

LONG RADIUS, A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

1/2-1 1/2

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

1/2

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

1/2-1

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.11

1/2

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.9

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.9

A216-WCB/WCC, PTFE/PFA-LD

ASME B 16.9

45 ELBOW
STRAIGHT
TEE

3/4
REDUCING
1

1/2-3/4

TEE
1 1/2
3/4

ECC & CONC.

SWAGE
NIPPLE

1/2-3/4

1 1/2

1/2-1

FLANGE

1/2- 1 1/2

150 #, RF, BW, SCH 80, A216-WCB, PTFE-Lined

ASME B16.5

BLIND FLANG

1/2- 1 1/2

ASTM D 1457 Type 3, CL. 1 or 2

ASME B16.5

GASKET

1/2- 1 1/2

150#, RF, PTFE Reinf. With Mineral Filler

ASME B16.21

BOLT

1/2- 1 1/2

STUD BOLT ASTM A 193 GR. B 7

ASME B18.2.1

NUT

1/2- 1 1/2

NUTS UNIFIED THREAD, ASTM A. 194 GR. 2H

ASME B18.2.2

GATE VALVE

1/2- 1 1/2

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

PTFE OR PFA LINED, WO

MANU. STD

800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

CHECK VALVE

1/2- 1 1/2
PTFE OR PFA LINED

MANU. STD

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800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105,

GLOBE VALVE

1/2- 1 1/2
PTFE OR PFA LINED, WO

MANU. STD

800 #, SW, BODY : A216 WCB/WCC OR A105, BALL :

BALL VALVE

1/2- 1 1/2

Lined Body Mat. Or Alum. Stem : ASTM B574, Lining :

MANU. STD

PTFE or PFA
800 #, SW, BODY :A 216 GR. WCB/ WCC OR A105, Int :

BUTTERFLY
1/2- 1 1/2

AISI 316L, Lining PTFE or PFA, WO

VALVE

SPACER
STRAINER

1/2- 1 1/2

A 516 GR. 60,150 #, RF, WAFER

1/2- 1 1/2

800 #, SW, A105, WO

MANU. STD

ASME B16.48
MANU. STD

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SP

009

Date

Page No.

8 NOV. 2006

18 OF 18

BARNCHING TABLE
FOR BOTH PIPING CLASS

ET: EQUAL TEE

RT: REDUCING TEE
WO: WELDOLET
SO: SOCKOLET