Demag Drives PDF
Demag Drives PDF
Demag Drives PDF
Drives engineering has always been an integral part of Crane installations, for example, only become efficient
Demag Cranes & Components product philosophy. True systems as a result of the components that are integrated
to its from components to systems approach, Demag with sophisticated controls as well as our extensive sys-
Cranes & Components supplies drive components as tem and application expertise.
single units and as sub-assemblies, and also integrates
them into virtually all of its core products.
37643-2
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From single gearboxes to complete travel units
In addition to individual gearboxes, motors and frequency All in all, Demag drives are suitable for all applications in
inverters, Demag Cranes & Components is the only which loads have to be supported, driven, guided and
supplier of drive products also to offer wheel block moved. Besides cranes and handling systems, applications
systems and complete drive units consisting of precisely also include moving architectural elements as well as
matching parts, ranging from the travel wheel, housing many transport logistics solutions in a wide variety of
and connecting arrangement to the gearbox and motor. industries, for example.
In this way, fast and cost-effective standardised and
tailored modular solutions can be implemented to meet
individual requirements.
Contents Page
The modular system 45
Offset geared motors 6
Angular geared motors 7
Helical geared motors 8
Gearbox options 9
Cylindrical-rotor motors and options 1013
Conical-rotor brake motors 1417
Microspeed drives 1819
Online-Tools
38333-3
3
Modular geared motor system
37179-16
Offset gearbox
4
The standard designs already offer you an exceptional Our cylindrical-rotor brake motors not only feature differ-
range of possibilities. In addition, there are many optional ent brake spring strengths, but also two different brake
features which can be used to extend them to meet your sizes for each motor frame size, enabling you to specify
specific needs. your drives with finely graded brake torques. KB sliding-
rotor brake motors are also available.
From basic motors to maximum brake torques
Almost any useful brake torque can be achieved with Microspeed drives are designed for special require-
solutions ranging from basic motors to the almost legen- ments. They make it possible to achieve large mechanical
dary braking capabilities of our sliding-rotor brake mo- speed ratios of up to 1:500 between the main and the
tors. positioning speed.
Coupling connection
Offset gearbox
5
Offset geared motors
torques from 130 to 11500 Nm
Demag offset geared motors feature Demag offset geared motors can
parallel-shaft gearboxes with a large be supplied with various housing
shaft centre distance. With a shaft designs, for example with a cover
end on both sides, they are ideally featuring an integrated torque ring,
suited for travel applications with which transfers the drive force to a
39392 central drive arrangements. For their wheel block via a torque bracket
large shaft centre distance and high without any radial forces. The output
transmission ratio, offset gearboxes shafts are available as solid or hollow
offer large ground clearance. The use shafts of various designs and diam-
of helical gear wheels makes them a eters. Involute splined shafts are
particularly efficient solution. ideal for travel drives used in revers-
ing operation in connection with a
Demag wheel block, for example.
38224
6
Angular geared motors
torques from 120 to 12000 Nm
Thanks to their design with a shaft Angular gearbox sizes W10 to W50
end on one or both sides, Demag feature a hypoid wheel pair, offering
angular geared motors are suitable good efficiency in the lower power
for travel applications with a single range for quiet running characteris-
drive unit as well as with central tics and a large transmission ratio
drive arrangements. They can be range. Angular gearbox sizes W60 to 39388
7
Helical geared motors
torques from 90 to 5800 Nm
Demag helical gearboxes are the Demag type D helical geared motors
most cost-effective alternative to are available as foot and flange-
match speed and torque to applica- mounted units. Flanges of various
tion requirements. They allow for diameters can be connected to sizes
high radial forces on the output shaft D11 to D41. Combined foot/flange-
39381 and offer very efficiency thanks to mounted designs are also possible.
the use of helical gear wheels. Due Due to the coaxial design, helical
to the coaxial design, however, they gearboxes are only available with
do not offer the same number of solid shafts.
output shaft variants as offset or
angular gearboxes.
D11 90 2.8866.5
38364-13
8
Optional features
Mounting flange
Torque brackets
Special lubricants
39484-10
9
Cylindrical-rotor motors
outputs up to 45 kW
39385 Two variants are available in the form Pole-changing standard and travel
of brake motors (ZBA) and basic motors are also available with two
motors (ZNA) for standard solutions. speeds.
The output ratings of the 2, 4, 6 and
8-pole motors are graded according
to the IEC classification. The 4-pole
standard motors are graded accord-
ing to efficiency classes.
15 ZBA/ZNA 160 B4
22 ZBA/ZNA 180 B4
30 ZBA/ZNA 200 A4
37 ZBA/ZNA225 AL4
45 ZBA/ZNA 225 B4
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Brakes A specific brake is assigned to each
Demag ZBcylindrical-rotor brake ZB cylindrical-rotor brake motor as
motors are fitted with double-sur- standard. A larger or smaller brake
face disk brakes which are spring- can be fitted for each motor frame
activated when no voltage is applied. size if a different brake torque is
Various control modules are available required for the application. In addi- 39380
for electrical brake release to provide tion, the torque range of each brake
operating times in line with applica- size can be further adjusted using
tion requirements. various brake spring combinations.
Designation Size Brake Size Brake Designation Size Brake Size Brake
torques torques torques torques
(Nm) (Nm) (Nm) (Nm)
Small brake Large brake Small brake Large brake
ZBF 63 A
B003 0.92.5 B007 0.92.3 ZBA 63 B
ZBF 71 B
ZBA 71 A B003 0.92.3 B007 1.37.9
ZBF 80 A B020 1.75.6
ZBA 71 B
ZBF 90 B
B020 1.75.6 B050 3.213 ZBA 80 A
ZBF 100 A
ZBA 80 B B007 1.37.9 B020 3.320
ZBF 112 A B050 3.213
ZBA 90 A
ZBF 132 A B140 8.837
ZBA 90 B
ZBF 132 B
ZBA 100 A(L) B020 3.320 B050 8.350
ZBA 100 B
ZBA 112 A
ZBA 132 C
ZBA 180 A
38105-2
ZBA 180 B
B280 46280 B680 113680
ZBA 200 A
A cylindrical-rotor brake motor moves
ZBA 225 A(L)
a tool-changing carriage into the B680 113680
ZBA 225 B
exactly specified positions
11
Optional features
Canopy
Plug connector
PTC thermistor
Temperature detectors
Increased enclosure
Anti-condensation heater
38350-6
12
Demag frequency inverters
for motor outputs from 0.75 to 560kW
39584 39297
With Demag frequency inverters, for example
processes can be adapted exactly
38770-1
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Conical-rotor brake motors
outputs up to 42 kW
Decisive benefits:
Extremely high switching frequency
released
No additional motor temperature rise, since a brake coil
is not necessary
Long brake lining service life, since the heat generated
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Drives for starting and stopping with short cycle times: KBA
KBA motors can be supplied with 2, 4, 6 and 8-poles as Torque-speed characteristic of KBAmotors for standard
single speed units or also as pole-changing motors. Their applications
braking characteristics can be adapted to specific require-
ments by fitting brake springs of different strengths and
due to the possibility of specifically influencing the mo-
ment of inertia.
1.65 KBA 90 A4 23
2.0 KBA 90 B4 29
3 KBA 100 B4 48
6 KBA 125 B4 A 82
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Drives for line-fed travel motions: KBF
37401-7
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KBS torque motors
Torque Designation
(Nm)
100 % CDF
25631
17
FG microspeed drives
speed ratios up to 500:1
63 80 90 B 112
Z
71 90 A 100 132
KB 71
KB 80
FG 06 KB 90
KB 100 O
KB 112 O
KB 112
KB 125
FG 08
KB 140 O
KB 160 O O O
KB 160
KB 180
38345-5
FG 10
KB 200
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Microspeed drives consist of main and A conical-rotor motor is used as the
microspeed motors that are connected main motor due to the axial move-
by means of microspeed gearboxes. ment of its rotor. The microspeed
Both U and Z type models are possi- motor can be a KB or Z motor also
ble. The output shaft runs either at the for inverter operation. The transmis-
speed of the main motor or at the sion ratios of our microspeed gear-
speed of the microspeed motor re- boxes are available at fine increments
duced by the transmission ratio of the from 4 to 125. 19328
Speed n Startup
Operation
Main motor Braking
Time t
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Fast and simple planning with Drive Designer
Whatever you develop and design everything is easier, The 2D geometry diagrams are available as DXF or DWG
faster and more reliable with Drive Designer for geared files. You can import the drawings direct into your design
motors and wheel blocks. In only a few minutes at in AutoCAD.
www.demag-drivedesigner.com, you can
specify drives Drive Designer enables you to generate 3D models for
determine dimensions motors, gearboxes, geared motors, wheel blocks and
transfer drawings to your design travel drives up to and including complete sub-assemblies.
view electrical circuit diagrams The model design corresponds to the actual practical
obtain technical data requirements.
Specify and select geared motors The drive components can be viewed in two different
If you already know the technical details of your drive, levels of detail:
simply enter the corresponding data. Drive Designer will Low level of detail results in small files and fast down-
With all the extras collision checks and, at the same time, a precise view
Drive Designer generates the individual dimension diagrams of the interfaces to other structural elements, suchas
for the specific geared motors and wheel blocks you shafts, flanges, threaded bore holes, foot plates
select.
37399-2
www.demag-drivedesigner.com
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2D CAD files to scale 3D product geometries Individual dimension drawings
Drive Designer supports non-platform-specific 3D CAD Drive Designer is online on the Internet.
formats such as STEP, IGES, SET and VDA. For rapid
visualisation of the models, the files can also be exported Your benefits:
in VRML format for standard 3D viewers. Requires no installation and no hard disk space
Latest technical data and dimensions online
All technical data such as the weight, rated current, All information available 24/7 worldwide
Complete overview
the geared motor catalogue
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Precise drive data with CalDrive calculation software
The required output, loads and speeds need to be entered The basic characteristics and data of Demag geared mo-
into Drive Designer to select travel units. Alternatively, the tors and wheel blocks are included in CalDrive. Drives for
travel unit can be selected on the basis of the complete travel and hoist applications can be specified with ease.
mounting code. The program suggests solutions for the combination of our
offset, angular and helical gearboxes with cylindrical or
In contrast to Drive Designer, the required drive data is conical-rotor motors. You can, of course, also determine
calculated from the specified physical characteristics using drive solutions for line-fed or frequency inverter systems.
CalDrive calculation software.
Besides the technical data, you are also shown acceleration
and deceleration values in the result. You can request the
current version of the multi-lingual CalDrive calculation
program on CD-ROM free of charge at
www.drives.demagcranes.com.
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Online selection and ordering Demag Shop
Demag Shop provides all the list and net prices you need
for your order as well as stock availability information and
the delivery times of the articles you require. You can
order the required component parts direct, specifying the
delivery date as well as the shipping method, depending
on availability. You are immediately sent an order confir-
mation with our order number. In addition, you can use
the online consignment tracking function, even if you
placed your order in the conventional way. www.demag-shop.com
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Complete industrial drive solutions from wheels to inverters
Demag conical-rotor brake motors connection possibilities, high performance; from 2.75t
for increased requirements such as extremely high to 40 t
switching frequencies and braking operation for outputs RS wheel block system; with sheet-steel housing for
with conical-rotor motors; for high speed stages and lower load range up to 6.5 t
positioning with high stopping accuracy; speed ratios RAE/RNE wheel sets; for integration into hollow-profile
Demag Dedrive Compact and Dedrive Pro Demag DCL Compact Line
frequency inverters Power feed system; designed for currents up to 200A
for AC drives with motor shaft outputs up to 560 kW; (60% CDF); fitted with up to 7conductors, as required;
control of cylindrical and conical-rotor motors as single both for supplying mobile consumers with power as well
units or groups of drives; current loads from 2.4 to 110 A as for transferring control signals
or 4.2 to 544 A No liability for errors or omissions. Subject to change.
0210 EN/DE 208 734 44 701 IS 980
www.demagcranes.com
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