TT ie ABB Industry Oy Marine BAFV7019 2000 206 1 — i Juha Kelkka \VMP_| CARNIVAL VICTORY 14 SRT 2 Wr Device REPLACEMENT on oa Raae 14,1.26 User's Manual DEVICE REPLACEMENT 1, SYSTEM CONTROL COMPUTER (AC110) R1/A1-A3 1.1 REPLACEMENT OF A1 01 PROCESSOR MODULE PM632... 1.2 REPLACEMENT OF BASE BACKPLANE RF615 2, EQUIPMENT INR1 CUBICLE 3. VECTOR CONTROL COMPUTER PSR UNIT E1/A2 4. FIRING UNIT E4/A1 CIRCUIT BOARDS .. 5. _ EQUIPMENT IN E14 CUBICLE 6. _ EQUIPMENTS FOR EXCITATION IN E1/E2 CUBICLE .. 8, EQUIPMENT IN PHASE UNITS 8.1 EQUIPMENTS AT HIGH VOLTAGE CUBICLE: 8.2 EQUIPMENTS AT Low VOLTAGE CUBICLE 9. ABSOLUTE ENCODER INSTALLATION AND ADJUSTMENT 9.1, REPLACING A FAULTY ENCODER WITH THE SPARE ENCODER .. 9.2. REMOVE THE ENCODER (FAULTY ENCODER NOT IN USE) 9.3. _ INSTALL ANEW ENCODER. 9.4, _ INSTALLATION OF TWO NEW ENCODERS (ABSOLUTE ENCODER SETTING) 410. CONTROL PANEL EQUIPMENT 10.1, $800 I/O EQUIPMENT FOR ECR AND WHEELHOUSE PANEL CONTROL. vermont ot zanescaetese TWO TULONIS DlTiGhis This document and in the Information contained therein. Reproduction, tise or disclosure to third partesDasara No hee ABB 128 tndusty oy Marine |AFV7019 2000 208 2/14 a a Ti i A 14.1.2000 User's Manual CARNIVAL VICTORY. en 4A SYSTEM CONTROL COMPUTER (AC110) R1/A1-a3 For detailed information read AC110 User’s Guide (File 4, Cycloconverter CC1-CC2 common, chapter 4 Advant controller 110). REPLACEMENT OF A‘ 01 PROCESSOR MODULE PM632 1.4.4 CHANGING PM632 FROM SHIP SPARE PARTS The spare parts set includes two spare modules. Software running in cycloconverter 1 and 2 is different. System software and application software has been loaded in PM632 board during commissioning. Open the circuit breaker F2 in control cubicle R1. ‘Change the Processor module PM632. Put the START MODE selector switch on the module to position START. Close the circuit breaker F2 in control cubicle R1. 5. When the software has started reset all alarms. When installing a new processor module (the package has not been opened before) the system software and application software has to be loaded, see document ‘Loading of AC110 software’. Rena 4.4.2 CHANGING NEW PM632 MODULE ‘When installing a new processor module (the package has not been opened before) the system software and application software has to be loaded. LOADING SYSTEM SOFTWARE TO PM632 (NEW PROCESSOR MODULE) Both AC110.1 and AC1 10.2 has same system software. On the front of the processor module PM632 “PL” will be displayed after power on if no system software is loaded. In this case you should load the system software and its options as described in this section. Also revision of system software must be correct. The Advant Controller 110 system software and its options are stored in flash PROM on the PM632 module. To load either system software or options to flash PROM, you need an Advant Station 100 series Engineering Station and the diskettes listed below: + AC 110 BASE SW'2.1/0 Base system software = AC 110 OPT1 SW*2.1/0 enables the extended PC element set * AC 110 OPT2 SW’2.1/0 enables the MVI handler = AC 110 OPT3 SW’2.1/0 enables event handling functions + AC 110 OPT4 SW"2.1/0 enables the Modbus | driver The diskette contains: * A loader program + PM632.PIF file to start the loader from Windows + README.TXT file containing the latest information about the software * Other required software. DEVICE REPLACEMENT SSE ON TERE HID dOGLONT and In the inlormalion contained therein Reproduclion use ordisclosure to third partieDasara Shoat ABB 02 industry oy Marine |AFV7019 2000 206 at4 iain — Oa Fa TS i Ta A 14.1.2000 User's Manual CARNIVAL VICTORY. en LOADING THE BASE SYSTEM SOFTWARE Follow this procedure to load Advant Controller 110 system software: Pe PreNe 8. 9. Put the PM632 start mode switch into STOP position. Press the INIT button of the PM632 module. ‘Walt until PM632 display shows “P3” CONNECT THE ENGINEERING STATION TO THE ADVANT CONTROLLER 110. Start the engineering station. Put the floppy disk containing the system software and the loader into the engineering station's drive A. Start the Windows File Manager by double-clicking on its icon in the Main group.Select the drive A by clicking on its icon in the drive bar. Select COM1 port. Find the PM632.PIF file in the directory window of the File Manager. Start loading the new system software by double-clicking on the icon of the PM632.PIF file. ‘When you have successfully loaded the Advant Controller 110 system software, itis indicated on the engineering station's screen. If an error occurs during the download of the system software, repeat the above procedure. LOADING AN OPTION Follow this procedure to load an AC 110 system software: gees ° Put the PM632 start mode switch into STOP position. Press the INIT button of the PM632. Wait until PM632 display shows “P3", Connect the engineering station to the Advant Controller 110 Start the engineering station. Put the floppy disk containing the system software and the loader into the engineering station's drive A. Start the File Manager of Windows (or Windows for Workgroups) by double-clicking on its icon in the Main group. Select the drive A by clicking on its icon in the drive bar. Find the SETUP.PIF file in the directory window of the File Manager. Start loading the new option by double-clicking on the icon of the SETUP.PIF file. When you have successfully loaded the option, itis indicated on the engineering station's screen. Options (load all options): SW optt Extended PC element set, Version AC1100PT1°2.1/0 ‘SW opt2 MVI support for C1532, SC610 , Version AC1100PT2*2.1/0 ‘SW opt Event handling, Version AC1100PT3*2.1/0 ‘SW opt4 Modbus 1 protocol, Version AC1100PT4"2.1/ DEVICE REPLACEMENT. WIS TSLbLo aN Aghis this document and inthe information Gontalned therein’ Fleproduction, use or disclosure to third parties.Donia NS. Shea ABB ee industy oy Marine BAFV7019 2000 206 alia evn Dae son Ee Tae Tangage A 44.1.2000 User's Manual CARNIVAL VicTORY en LOADING APPLICATION SOFTWARE TO PM632 CCI and CC2 has different application software. 1. Connect the communication cable to the upper connector (CH1) on the module and the other end to the Lap-Top serial port (COM!). 2. Start the Windows. 3. Start the Application Builder. 4, Open the concerned node (node 10 for PM1 or node 20 for PM2), the Function Chart Builder will start. 5. Connect the Lap-Top to the controller by selecting CONNECT from the TARGET menu. 6. When the connection has been carried out the Status and the Options Report will appear on the screen. Options report will show same revisions (2.1). Close the reports. 7. Load the target code from the Lap-Top to the controller by selecting LOAD APPLICATION from the TARGET menu. During loading the Output window appear on the screen. When loading has been completed the “Download finished!” text appears in the Output window. 8. Start the software by selecting DEBLOCKING PROGRAM from the TARGET menu. 9. When the software has started reset all alarms. 10. If the processor module is equipped with a backup battery set the right date and time for module by selecting SET DATE AND TIME from the TARGET menu. 11. Save the application software in the controller PROM by selecting SAVE in PROM from the TARGET menu. 12, Select REPORT STATUS from TARGET menu and see error reports. Delete all reports. 13. Disconnect the Lap-Top from the controller by selecting DISCONNECT from the TARGET menu. 14, Disconnect the cable and close the Function Chart Builder, the Application Builder and the Windows. 4.2 REPLACEMENT OF BASE BACKPLANE RF615 Set correct address for Base Backplane C1, address = 10 CC2, address = 20 DEVICE REPLACEMENT. ‘or dieclosure to third partiesDa ea ABB ass industry oy Marine sAFV7019 2000 206 5/14 een Das rie A Teson torus 14.1.2000 User's Manual CanuivaL VicToRY en 2. EqQuipMENT IN R14 CUBICLE ISOLATION AMPLIFIERS U1-U4 1. Open. 2. Change isolation amplifier. Set switches to correct position $1=1-2,0-4 $2=3-4 $3=5-6,7-8 3. Close the circuit breaker F3.5 in control cubicle R1. 4, Reset alarms. VECTOR CONTROL COMPUTER PSR UNIT E1/A2 ‘AOO TRANSIENT RECORDER CM A790 AEO3 AM6 SERVICE UNIT SD A338 AE. ‘A24 INTERFACE TO I/O VD A330 (EH) ‘A32 COMBINED I/O BOARD UA A326 (OH) ‘A40 COMBINED I/O BOARD UA A326 (2H) ‘A48 DIGITAL I/O BOARD UD A327 (4H) AS2 DIGITAL I/O BOARD UD A327 (5H) ASG ALLEN-BRADLEY INTERFACE BOARD PM A324 BE (GA=4) ‘AGO MASTER FIELDBUS COUPLER BOARD UP B011 BE (GA=5) AT6 PROCESSOR BOARD PP B022 CE (GA=2) A32XB, A40XB,A48XB,A52XB BINARY ADAPTER SCYC55810 ‘Open circuit breaker F22 in excitation cubicle E1. Check jumpers and switches. Change board. Close circuit breaker F22. Wait until programs of vector control computer have restarted. Reset alarms oa eens DEVICE REPLACEMENT. raid nthe fosation Contained therein” Flaproduclion use or dlaclosure to third partiesDasara N, Shoot BIB ace industry oy Marine BAFV7019 2000 206 ou rset eae or ae A 14.1.2000 User's Manual CARNIVAL VICTORY en 4. FIRING UNIT E1/A1 CIRCUIT BOARDS PO RENe ‘Open circuit breaker F21 in excitation cubicle. Check jumpers and switches. ‘Change board. Close circuit breaker F21. Wait until programs of system control computer have restarted. Reset alarms 5. EQuipMENT IN E1 CUBICLE A31 GRAPHIC OPERATOR PANEL GOP GRAPHIC OPERATOR PANEL GOP IN ECR Os 2. 3. 4. 10. W. Open circuit breaker F4 in control cubicle Rt. Check jumpers and switches. Change panel. Take a PC with GopLoad and panel software. Connect cable between PC's COM1 port and GOP D9 connector. Start GopLoad program. Close circuit breaker F4 and press GOP panel F7 and “Menu” simultaneously. Keep pressing buttons and wait until control pane! has restarted and display has a function button menu for clearing and uploading software. Select “Clear all” and confirm clearing by pressing enter. Use GopLoad to load core to GOP: Wait until upload is complete Use GopLoad to load configuration to GOP: Wait until upload is complete Open and close circuit breaker F4. Wait until GOP has started: Menu page in display. VECTOR CONTROL COMPUTER PANEL LCA 450 See File 7, chapter 2 “Operation” appendix for more information about LCA 450 panel. 1. 2 3. Open circuit breaker F4 in control cubicle. Change panel. Insert EEPROM to the panel. Close circuit breaker Fé. DEVICE REPLACEMENT. "Wo reserve all dats In this document and In the ionnalion contained Geren” Flepsoduclon, use or Gleciowure to Uard partesDocume Shoat ABB Industry Oy Marine JAFV7019 2000 206 714 ‘ie Tessar or nie Tie Tangiage 14.1.2000 User's Manual (CARNIVAL VICTORY en 4, Wait until programs of vector control computer have restarted. BINARY INPUT BOARD UT A335 X2A40, X2A48,X2A52 BINARY INPUT BOARD SCYC 55860 X2A42, X2A50 BINARY OUTPUT BOARD SCYC 55870 X2A36 ANALOG INPUT BOARD SCYC 55840 X2A44 ANALOG INPUT BOARD SCYC 55880 X2A36, X2A46 ANALOG OUTPUT BOARD SCYC 55890 X2A34 CROSS-CONNECTION BOARD SCYC 50025 X2A32 TACHO INPUT BOARD SCYC 58821 Open circuit breakers F3.5 and F4 in control cubicle. Check jumpers and switches. Change board. Close circuit breaker F3.5 and F4, greene Wait until programs of vector control computer have restarted. DEVICE REPLACEMENT ie Ealion conlained Gasabi Fansoduclion, use or Giedlosure te Gard parties’Daca Sheet ABB ace industy oy Marine |AFV7019 2000 206 14 Fever Oa essen oR The Tage A 14.1.2000, User's Manual CARNIVAL VICTORY. en 6. EQUIPMENTS FOR EXCITATION IN E1/E2 CUBICLE ~ 4 AUXILIARY VOLTAGE SUPPLY SWITCHES 1. Open main breaker and excition cirouit breaker. Note!: Excitation circuit breaker is operated manually from MS-cubicle. 2. Change switch. 38. Close circuit breakers. RELG 108 EARTH FAULT RELAY Setting 150k2. 1. Open main breaker and excition circuit breaker. Note!: Excitation circuit breaker is operated manually from MS-cubicle. 2. Open circuit breaker E2F32, 3. Change relay. 4. Close circuit breakers. PULSE AMPLIFIER SCYC 51071 1, Open main breaker and excition circuit breaker. Make temporary earting to excitation circuit. Notel: Excitation circuit breaker is operated manually from MS-cubicle. 2. Open auxiliary voltage circuit breaker: E1/F31 for excitation 1 E2/F31 for excitation 2 3. Change board. Remove temporary earting from excitation circuit. 4, Close circuit breakers. PHASE CONTROL BOARD SCYC 51050 1. Open main breaker and excition circuit breaker. Make temporary earting to excitation circuit. Notel: Excitation circuit breaker is operated manually from MS-cubicle. 2. Open auxiliary voltage circuit breaker E1/F21 8. Check jumpers and switches. 4, Change board. Remove temporary earting from excitation circuit. 5. Close circuit breakers. DEVICE REPLACEMENT “Wo eaarve ail chte tide doGimnent andin Gwe inomalon conteined Teri” FlenOgucHon use or dleclosure to thind perlesDocent No Seat ABB Industry Oy Marine FV7019 2000 206 914 ate essen se Tie Tangiege 14.1.2000 User's Manual ‘CARNIVAL VICTORY on MEASUREMENT TRANSDUCER SCYC 56901 1. Open main breaker and excition circuit breaker. Make temporary earting to excitation circuit. Notel: Excitation circuit breaker is operated manually from MS-cubicle. 2. Open auxiliary voltage circuit breaker: E1/F31 for excitation 1 E2/F31 for excitation 2 3. Change board. Remove temporary earting from excitation circutt. 4, Close circuit breakers. FUSES, THYRISTORS 4. Open main breaker and excition circuit breaker. Make temporary earting to excitation circuit. Notel: Excitation circuit breaker is operated manually from MS-cubicle. 2. Open auxiliary voltage circuit breaker: £1/F31 for excitation 1 E2/F31 for excitation 2 3. Change fuse or thyristors according to appendix “Instructions for mounting semiconductors”. 4, Remove temporary earthings and close circuit breakers. DEVICE REPLACEMENT eeeDoct Seat ABB Industry Oy Marine BAFV7019 2000 206 10/14 aie Fason farsa Tie Tangiage 14.1.2000 User's Manual CARNIVAL VICTORY en 84 82 EQUuiPMENT IN PHASE UNITS EQUIPMENTS AT HIGH VOLTAGE CUBICLE Thyristor cubicles have magnetic door locks. It is possible to open these door locks by following prosedure: Stop the propulsion motor by tuming ‘stop start’ switch to position ‘stop’. Open isolator of 0-reactance inductor. ‘Tur supply breaker in PS1-cubicle to test-position ‘Turn earthing switches in PS1-cubicle to earth position, both isolators before and after pyrobreaker. 5 Press push button ‘releasing of door locks’ in cycloconverter cubicle B1 and open door. Note: It is possible to by-pass the above interlocks and open the door locks with a key provided. In this case, before opening the doors, it must be ensured that necessary earthings have been carried out to avoid any dangerous voltage. Rone 3Q1 PYROBREAKER 1 Tum off controlier for pyrobreaker (cubicle C1) 2 Wait 2 minutes to discharge pyro controller (capacitors in pyro controller are loaded to 600V) 3 Change pyrobreaker 4 Tum on controller for pyrobreaker and remove temporary earthings. 3U1 CURRENT TRANSDUCER (LEM) 4 Tur off controller for pyrobreaker (cubicle C1), and open F31 at cubicle 1. 2 Wait 2 minutes to discharge pyro controller (capacitors in pyro controller are loaded to 600V) 3 Change current transducer 4 Tum on controller for pyrobreaker and remove temporary earthings. EQUIPMENTS AT LOW VOLTAGE CUBICLE CONTROL UNIT DLPY 361 Before any intervention consemning the wiring tum switch of the controller to position ‘off’ and wait 2 minutes (during normal operation capasitors of the controller are loaded to 600V). Open circuit breaker F3 in cubicle C1. Disconnect pyrobreaker motors. Change controller. Close circuit breaker F3. Turn switch of the controller to position ‘on’. Connect pyrobreaker motors. DEVICE REPLACEMENT rd thorn Raprodiction, use OF dlactoaure to third partiosTRAN 1 ABB ace industry oy Marine s|AFV7019 2000 206 114 Tien Dae Fan TE i Taner A 14.1.2000_ User's Manual CARNIVAL VICTORY. en 4. 9.2. PHASE MODULE BOARD SCYC 51100 Open circuit breaker F3 in cubicle 1 of the phase unit. Change board. Close circuit breaker F3 in cubicle 1 of the phase unit. Set level of overcurrent trip with trimmer R121 to 2.5 V (measured between S7-SP). MODULE BOARD SCYC 51111 Open circuit breaker F3 in cubicle 1 of the phase unit. Change board. Set switches to correct position. Close circuit breaker F3 in cubicle 1 of the phase unit. $33: 23 S34: 1-2 $35: 2-3 836: 1-2 ABSOLUTE ENCODER INSTALLATION AND ADJUSTMENT REPLACING A FAULTY ENCODER WITH THE SPARE ENCODER There are two absolute encoders at the end of propulsion motor N: one connected and one spare encoder. The encoders have been adjusted mechanically to the same position during ‘commissioning. If the encoder is damaged, the spare encoder can be connected to cycloconverter without major action. 1. Stop the motor. 2. Open the circuit breaker F22 in cubicle E1. 3. Disconnect the cable from the faulty encoder. 4, Connect the cable to the spare encoder. 5. Close the circuit breaker F22 in cubicle E1 6. The motor is ready for use Ina suitable situation check the encoder and wiring to find faulty component and replace REMOVE THE ENCODER (FAULTY ENCODER NOT IN USE) ‘Stop motor Open the encoder gear cover hood. Loosen the absolute encoder shaft coupling from the encoder end by a screw driver. Remove the encoder holding clamps by opening the bolts. Pull the encoder out. greys DEVICE REPLACEMENT. nn —— nod there Raprodicion, use or disclosure to third partieTa er ABB 28 industry oy Marine |AFV7019 2000 206 12/14 aan a oo Ti aoe Ly 14.1,2000 User's Manual CARNIVAL VICTORY en 9.3. INSTALL A NEW ENCODER Two people with two way radios are needed for the task. ae 2. 3. 4. 12, 13, 14, 15. 16. ‘Stop motor Engage the shaft turing gear (the shaft must not move). Put in the new encoder and install the clamps loose (do not tighten the screws) Check the functioning absolute encoder mechanical angle from the PSR service card display in cubicle E1 rack A2: - Set the IDT to 2 - Set the PF to 4, ADDRESS may be what ever - Set parameter to 0213 PARAMETER ( PF=8) The mechanical angle of the encoder is now indicated on the service card display. Note the reading (e.g. OBEF). Tum encoder shaft and see that reading changes. ‘Open the circuit breaker F22 in cubicle E1. Disconnect the cable from the encoder in use. Connect the cable to the new encoder. Close the circuit breaker F2 in cubicle E1 |. Check the reading from the service card ‘The encoder is turned until the reading on the service card is exactly the same as that of the other encoder. After tightening the locking screws, check the reading once more. If the reading Is something else, tum the encoder until the reading is correct. Tighten the clamps. Remove the shaft turing gear. The motor is ready for use. When the motor is running for the first time with new encoder, s¢ voltage meters. If nominal valuc until values are within limits. current and led, adjust zero angle offset value DEVICE REPLACEMENT —Dasara, Shear ABB Industry Oy Marine BAFV7019 2000 206 19/14 ‘ale ‘Reason rae FT Tangoage 14.1.2000 User's Manual CARNIVAL VICTORY en 9.4. INSTALLATION OF TWO NEW ENCODERS (ABSOLUTE ENCODER SETTING) If you can not trust the position reading of any of the encoders, or the encoders and mountings have been removed the encoders must be reset. ‘Two people with two way radios are needed for the task. 1, Engage the shaft turning gear and rotate the the shaft until the zero point marks on the shaft and on the bearing body are exactly aligned. 2. Install the encoders. 3. Open the circuit breaker F22 in cubicle E1. 4, Connect the cable to the first encoder. 5. Close the circuit breaker F22 in cubicle E1 6. Connect a multimeter over the 100 ohm resistor installed on the terminals in JB6. Tum the encoder until the reading on the multimeter changes from 0 Volt to 2 Volt, in the position where it changes is the encoder zero point. 7. Tighten the clamps. 8. Open the circuit breaker F22 in cubicle E1. 9. Connect the cable to the other encoder and do the same as in point 6. 10. Close the circuit breaker F22 in cubicle E1 41. Check the absolute encoder mechanical angle from the PSR service card display card A16 rack A2 cubicle E1: - Set the IDT to 2 - Set the PF to 4, ADDRESS may be what ever - Set parameter to 0213. PARAMETER ( PF=8) 12, The mechanical angle of the encoder is now in indicated on the service card display. 13. Note the reading (e.g OBEF). 14, Open the circuit breaker F22 in cubicle E1. 15. Disconnect the cable from the encoder in use. DEVICE REPLACEMENT CON Une Or dloclooure to third partionCT Hea ABB 25 industry oy Marine I3AFV7019 2000 206 14/14 ee — oa aan ri rr A 141.2000 __| Users Manual Carouvas Victory en 16. Connect the cable to the other encoder. 417. Close the circuit breaker F22 in cubicle E1 18. Check the reading from the service card 419. The encoder is turned unt the reading on the service card is exactly the same as that of the other encoder. After tightening the locking screws, check the reading once more. 20. Run the Absolut encoder setting test (Synch. test) according document SAFV7019 2000 205. 10. CONTROL PANEL EQUIPMENT 4 10.1. $800 I/O EQUIPMENT FOR ECR AND WHEELHOUSE PANEL CONTROL See instructions in $800 /O hardware manual. ~ 1. 2. 3. 4. 5 6 7. ~~ 4 “Wo Tesorve all fights in this document and in the information contained the Turn off S800 /O power supply switch F1 Replace module. Check correct address for the module ECD.A1 ECD.A1: NCD.A1 NCD.At Tum on $800 /O power supply F1 Wait until programs start Check led indications Connect PC with AdvaBuild software to AC110 processor module in cycloconverter cubicle Delete all error reports of status display DEVICE REPLACEMENT Reproduction, use or dacioeure to third parties