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    Design of Flat Head For Hydrotest

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    SAGAR
    The document provides design details for the flat cover head of a phenol area emergency relief scrubber. Key details include: - Design pressure of 116 MPa - Shell inside diameter of 217 mm and thickness of 53.5 mm - Flat plate thickness of 60 mm with 2 stiffeners at 100 mm pitch - Material is SA 36 steel with yield strength of 250 MPa - Calculations are shown to check the adequacy of the provided plate thickness and stiffener design based on allowable stresses and deflections. - Weld size of 42 mm is provided which exceeds the required size of 37.45 mm.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Design of Flat Head For Hydrotest

    Uploaded by

    SAGAR
    550 views12 pages
    The document provides design details for the flat cover head of a phenol area emergency relief scrubber. Key details include: - Design pressure of 116 MPa - Shell inside diameter of 217 mm and thickness of 53.5 mm - Flat plate thickness of 60 mm with 2 stiffeners at 100 mm pitch - Material is SA 36 steel with yield strength of 250 MPa - Calculations are shown to check the adequacy of the provided plate thickness and stiffener design based on allowable stresses and deflections. - Weld size of 42 mm is provided which exceeds the required size of 37.45 mm.

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    design of flat head

    Original Title

    Design of Flat Head for Hydrotest

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    The document provides design details for the flat cover head of a phenol area emergency relief scrubber. Key details include: - Design pressure of 116 MPa - Shell inside diameter of 217 mm and thickness of 53.5 mm - Flat plate thickness of 60 mm with 2 stiffeners at 100 mm pitch - Material is SA 36 steel with yield strength of 250 MPa - Calculations are shown to check the adequacy of the provided plate thickness and stiffener design based on allowable stresses and deflections. - Weld size of 42 mm is provided which exceeds the required size of 37.45 mm.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    550 views12 pages

    Design of Flat Head For Hydrotest

    Uploaded by

    SAGAR
    The document provides design details for the flat cover head of a phenol area emergency relief scrubber. Key details include: - Design pressure of 116 MPa - Shell inside diameter of 217 mm and thickness of 53.5 mm - Flat plate thickness of 60 mm with 2 stiffeners at 100 mm pitch - Material is SA 36 steel with yield strength of 250 MPa - Calculations are shown to check the adequacy of the provided plate thickness and stiffener design based on allowable stresses and deflections. - Weld size of 42 mm is provided which exceeds the required size of 37.45 mm.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 12

    Eqpt :- C -52710

    Item |:- Phenol Area Emergency Relief Scrubber


    Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
    Customer :- Technicas Reunidas
    DESIGN OF FLAT COVER HEAD

    P Design Pressure 116 Mpa ( N/ mm)


    Dt I. D Of shell 217 mm
    t Shell Thickness 53.5 mm
    Tt Flat Plate Thickness 60 mm
    C Corrosion Allowance 0 mm
    Tc Corroded Thickness ( T-Tc) 60 mm
    N No. of Stiffeners 2
    a Pitch Between Stiffeners 100 mm
    b Stiffener Width 100 mm
    h Stiffener Height 80 mm
    St Stiffener Thickness 25 mm
    Sc Stiffener Thickness (Corroded) (St- Sc) 25 mm

    Material SA 36
    Yield Stress of Top Plate @ Design Temp., Sy = 250 Mpa
    Density of Top Plate Rho = 7750.4 Kg/m3
    Young's Modullus @ Design Temp., E = 1.95E+05 N/mm2
    Design Pressure Head P = 116.000 N/mm2

    Bending Stress Calculation


    Allowable Bending Stress Sb = 0.6 x Sy N/mm2
    Sb = 150 N/mm2
    Eqpt :- C -52710
    Item |:- Phenol Area Emergency Relief Scrubber
    Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
    Customer :- Technicas Reunidas
    DESIGN OF FLAT COVER HEAD
    Stiffeners are used above Top Plate as shown in Fig. 1
    Spacing a=b = 100 mm

    Design Calculation for Unstayed Flat heads & covers


    As per ASME - Section Vii -div 1 - UG -34 (c) (3)
    ( Assuming that the stifener provided
    at650 pitch is unstayed flat head of Square section)
    Maximum allowable stress Value at given temp S 114.457 Mpa (N/mm)
    Diameter or Short span d 217 mm
    Diameter or Long span D 217 mm
    thickness provide tp 60 mm
    Corrosion allowance ca 0 mm
    Miimum thickness ( tp - ca) t 60 mm
    Type of unstayed Flat heads & cover WELDED
    Stay factors C 0.33
    Joint efficiency E 0.7
    Factors for Non Circular Head Z = 3.4 - ( 2.4 d / D )
    Z 1

    Thickness required T = d*Sqrt(ZCP/SE)


    149.99
    mm
    Thickness provided is 60 more than 149.99 hence safe
    REF ROARK'S FORMULA FOR STRESS & STRAIN BY WARREN C. YOUNG, TABLE 11.4, CASE 1
    For Simply Supported Uniformly Distributed Load Over Entire Plate and a/b = 1
    = 0.67
    = 0.14
    Induced Bending Stress Si = ( x P x b2 / (Tc2)
    = 215.9
    Allowable Bending Stress Sb = 150
    Induced Stress is Less than the Allowable Stress Si < Sb
    HENCE SAFE
    Deflection y = x P x b4 / (E x Tc3)
    = 0.04
    As per TEMA, Eight Edition , the flat cover deflection for larger size diameter (larger than 24")
    should be less than 0.125 % of Nominal diameter of flat Cover.
    less than 0.125 % of Nominal diameter of flat Cover.
    Allowable Deflection = Dt x 0.00125 mm
    0.27125 mm

    Induced Deflection is within the Allowable Limit, So Provided Thickness of 60 mm is Safe


    Eqpt :- C -52710
    Item |:- Phenol Area Emergency Relief Scrubber
    Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
    Customer :- Technicas Reunidas
    DESIGN OF FLAT COVER HEAD

    Stiffener Design
    Total Load on Stiffeners Wt = 3.142 x Dt2 x P/4
    = 420859 N
    Since 4 Nos. Stiffeners are placed as shown in drg. The Load assumed to be shared evenly
    Max. Length of Stiffeners Le = 413 mm
    Total Length of Stiffneres L = 826 mm

    Assume that Stiffener is under Uniformly Distributed Load and Simply Supported

    So Uniformly Distributed Load We = Wt/L


    509.514 N/mm

    Bending Moment M = We x Le2/8 N.m


    = 10863416 N.m

    Required Section Modulus,Z Zr = M/Sb


    = 72422.8 mm3

    Provided
    Section Modulus calculation
    No Of Stiffener Provided 2 nos
    Stiffeners Provided at pitch of 100 mm
    Y

    60

    80 X X
    1

    2 25
    50 50

    100.0
    Y
    Top Plate thickness, mm = 60
    Stiffener Thickness,mm = 25
    Stiffener Width, mm = 80
    Effective plate Thk , mm = 24

    Area Propertied About X-X axis


    Part A y SAy Y SAY2 SIcg
    1 1450.0 30 43501 51.4 3827980.1 1800000
    2 4000 100 400000 100.0 40000000.0 1066667
    5450 ### 43827980 2866667

    Neutral axis= SAy /A = 81.38 mm

    Total moment of inertia Ixx= SIcg+SAY2


    = 2866667 + 43827980
    = 46694647 mm4

    Minimum section Modulus ,Zxx= Ixx / N.Amax


    = 46694647 / MAX ( 81.38 , 60+80-81.38 )
    = 46694647 / 81.38
    = 573785 mm3
    Eqpt :- C -52710
    Item |:- Phenol Area Emergency Relief Scrubber
    Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
    Customer :- Technicas Reunidas
    DESIGN OF FLAT COVER HEAD
    Required Section Modulus,Z Zr = M/Sb
    = 72422.8 mm3
    Since Provided Section Modulus 573785 Is greater than required section modulus 72422.77 hence this is safe
    Eqpt :- C -52710
    Item |:- Phenol Area Emergency Relief Scrubber
    Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
    Customer :- Technicas Reunidas
    DESIGN OF FLAT COVER HEAD

    DERIVATION OF WELD STRESS


    Check for Fillet Size
    Shell O.D 324
    Shell Thk 53.5
    Weld size reqd 0.7 x shell thk 37.45
    Weld size provided 42
    where
    Yield Stress Sy= 250 mpa
    k= 0.9 for fillet welds
    = 1
    = 1.2

    Force acting on welds F= P x d2 x 0.785 4287924.34 N

    Bending Stress S1 = Fr *103/(*R2(0.7tw) 1768.96 N/mm2

    Shear Stress S2 = Fr/(*R(0.7t)) 286.57 N/mm2

    Resultant Shear Stress S= ( S12 + S22)0.5 1792.02 N/mm2

    Capacity of weld Sc = k(Sy+455) 793.125 N/mm2


    (2xx)1/3

    The reultant stress in fillet welds 1792.02 Mpa is less than capacity of wld stress 793.125 Mpa
    Mpa ( N/ mm)
    Mpa (N/mm)

    N/mm2
    N/mm2
    N/mm2

    mm
    mm

    mm is Safe
    s 72422.77 hence this is safe

    s 793.125 Mpa

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