SC3 Om en 05

Dear Customer,
Thank you for choosing us and showing your faith in the Combilift range of
products. With this Combilift Product you now own a machine designed by
our team of experienced engineers using the most up to date design
techniques and technology with the sole aim of producing a machine that is
efficient, reliable, safe and the right tool for your businesses material
handling needs. The Combilift product possesses a vast range of multi-
functional application possibilities that makes it one of the leading products
in the material handling industry.
Combilift Ltd
The Purpose of this operators Manual
This Manual contains all of the information you will require to operate your
Combilift product safely and efficiently. It is essential that this manual
remain with the machine at all times. It is essential that the operator read
this manual before attempting to operate the Combilift.
Always follow all safety instructions laid out in this manual.
All instructions, prohibitive or otherwise, found in this manual should

be adhered to at all times. They are there to protect your life and the
lives of others.
Always perform the Daily Inspection as indicated in this manual and

follow the guidelines on service intervals.
Combilift Ltd Operators and service Manual
Preface:
This manual has been written with regard to providing the operator of this Combilift
product with information in order to ensure that this Combilift is operated in a safe and
efficient manner. It does not take precedence over any local or nationally applicable
laws or regulations with regard to the operation of lift trucks. If you are unsure, contact
your local authorities in order to determine what tests and training courses must be
completed in order to be fully qualified in the operation of this type of material handling
equipment.
The information found has been arranged in a manner to ensure the safe operation of
the machine. As can be seen the general principles of safe operation are presented
before how the machine actual operates. It is essential that the operators spend time
familiarising themselves not only with the machine, but with the information contained in
this manual also.
Throughout this manual there are a number of instructions that have been highlighted in
a number of ways. These instructions must be followed at all times as they indicate
warnings and advice which if not heeded can result in damage to the truck, product, or
property. In the worst case failure to adhere to the warnings and advice can result in
serious injury and even death.
The table of contents on the following pages show the structure of the information
contained in this manual and make for easier location of information.
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Contents
1 Lift Truck Fundamentals ........................................................................................... 5

1.1 The Lift Truck Operator ...................................................................................... 5
1.2 The Operators Manual ....................................................................................... 5
1.3 The Differences Between Your Car and Your Combilift Straddle Carrier. .......... 5
1.4 Warning Decals .................................................................................................. 6
1.5 The Serial Plate.................................................................................................. 6
1.6 Understand the Capacity of your Lift-Truck ........................................................ 6
1.7 Centre of Gravity (CG) ....................................................................................... 7
1.8 Operating Conditions ......................................................................................... 8
1.9 Ground Surface: ................................................................................................. 8
1.10 Aisle Dimensions: ............................................................................................... 8
1.11 Headroom: ......................................................................................................... 8
1.12 Operating in Hazardous Areas: .......................................................................... 8
1.13 Gradients:........................................................................................................... 8
1.14 Adverse Weather Conditions:............................................................................. 9
1.15 Extreme Temperatures: ..................................................................................... 9
2 Machine layout and Operator Controls ................................................................... 10

2.1 Machine Overview and Components ............................................................... 10
2.2 Optional Electrical Twistlock Attachment Operation ......................................... 18
3 Safe Operation & Load Handling ............................................................................ 20

3.1 Entering the Cabin ........................................................................................... 20
3.2 Safe operation of a Combilift ............................................................................ 20
3.3 Safe Operation Around Pedestrians................................................................. 21
3.4 Safe Operation on Ramps ................................................................................ 22
3.5 Parking your Combilift ...................................................................................... 22
3.6 Handling Loads Lifting, Travelling, and Depositing ....................................... 23
3.7 Travelling in Telescopic mode (OPTIONAL) .................................................... 25
3.8 Combilift Stability Indicator (OPTIONAL).......................................................... 26
3.9 Manual Twist Lock safety ................................................................................. 27
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4 The Pre-Operational Inspection .............................................................................. 31

4.1 Why are Pre operational checks needed? ....................................................... 31
4.2 The Visual Inspection. ...................................................................................... 32
4.3 The Operational Checks. ................................................................................. 32
5 Service information ................................................................................................. 35

5.1 Initial Service at 100 hours and Refer to Maintenance Schedule Thereafter ... 35
5.2 Changing the hydraulic Suction Filter ............................................................... 36
5.3 Hydraulic Oil (Every 3000 hours) ..................................................................... 36
5.4 Wire Rope Maintenance ................................................................................... 37
5.5 Chain Maintenance .......................................................................................... 37
5.6 Telescopic (OPTIONAL) / Sideshift .................................................................. 37
5.7 Grease Point Chart .......................................................................................... 38
5.8 Torque Settings ................................................................................................ 39
5.9 Service Checklists ............................................................................................ 42
6 Technical Information and Circuit Diagrams ........................................................... 44

6.1 Towing the Combilift ......................................................................................... 44
6.2 Mechanical Brake Release .............................................................................. 44
6.3 Checking the Charge Pressure ........................................................................ 45
6.4 Hydraulic Circuit Diagrams ............................................................................... 46
6.5 Electrical Circuit Diagrams ............................................................................... 48
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1 Lift Truck Fundamentals
1.1 The Lift Truck Operator

The single most important aspect of a lift truck is the operator. The operator is
responsible for the lift trucks safe operation. In order to operate the machine safely, the
operator must act in a professional manner. Professional operators must have certain
characteristics and qualities to achieve this.
The Professional Lift-truck Operator must:
Be Responsible
Be On time
Be Rested, alert and physically prepared
Be Knowledgeable with regards company rules
Wear protective clothing and equipment
Always use any safety equipment fitted to the machine, including the operator restraint.
Have a desire to learn.
Be skilled in their actions and eager to develop / improve these skills.
Be in complete control of their lift truck at all times
Note: If an operator is taking prescribed medication that causes

drowsiness, they must inform their supervisor before starting to operate
the machine.
1.2 The Operators Manual

It is vital that you read and familiarise yourself with this operators manual. It contains all
the information about the safe operation of your truck and details of all the controls, their
location and their function. Every Combilift Machine is delivered with an operators
manual located in the operators cabin. Ensure that this manual is kept safe and in good
condition. Also included with the operators manual is a spare parts manual. The
Manuals delivered with your Combilift are specific to your machine. If they are lost,
please contact your supplier for a new set.
1.3 The Differences Between Your Car and Your Combilift Straddle Carrier.
Most people are under the impression that if you can drive a car, you can operate a lift
truck. This is NOT the case, especially when you consider lift trucks such as your
Combilift.
Just because you may hold a current drivers licence, this does not immediately qualify
you to drive a Combilift or any other type of industrial machinery. You must be fully
trained and certified in each and every machine that you will be required to operate.
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1.4 Warning Decals

There are a number of different decals located around the Combilift. These decals have
different functions. Some indicate warnings - such as nip points or moving parts, and
some provide important information to the operator, such as grease point locations. It is
important to study what each one means and where they are located
1.5 The Serial Plate
The Serial Plate is required by law to be displayed on all lift trucks. On all Combilift
Machines it is located inside the operators cabin. Make sure you are aware of the
location of the serial plate on your Combilift.
MANUFACTURED BY
MANUFACTURED BY
COMBILIFT LTD. COMBILIFT LTD.
MODEL MODEL
SERIAL No. SERIAL No.
RATED CAPACITY Kg
RATED CAPACITY lbs
LOAD CENTER mm
LOAD CENTER ins
UNLADEN WEIGHT Kg
UNLADEN WEIGHT lbs
MANUFACTURED ON MANUFACTURED ON
GALLINAGH, CO. MONAGHAN
Website: www.combilift.com E-mail: info@combilift.com www.combilift.com E-mail: info@combilift.com
Tel. +353 47 80500 Fax. +353 47 80501 Tel. +353 47 80500 Fax. +353 47 80501
GALLINAGH, CO. MONAGHAN OVERHEAD GUARD

IRELAND CONFORMS TO THE REQUIREMENTS OF
ASME / ANSI B56.1
Metric Serial Plate Imperial Serial Plate
1.6 Understand the Capacity of your Lift-Truck

It is the responsibility of the operator to determine that the weight of the load to be
handled is not greater than the capacity shown on the serial plate. The operator must
not handle any load that is greater than the capacity shown.
The basic function of a lift truck is to lift, move and place materials. The basic principal
of a straddle carrier is to lift the load from four points, all four points must be locked in
position with twist locks.
Warning
AddinganattachmenttoaCombiliftwillaltertheratedcapacityofthemachine.Aload
chartmustbeobtainedfromCombiliftLtdforanyattachmentthatisfittedtoindicatethis
changeincapacity
Warning
ONLYattachmentsthathavebeenapprovedbyCombiliftengineersmaybefittedto
CombiliftTrucks
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1.7 Centre of Gravity (CG)

The centre of gravity of any object is the single point about which the
object is balanced in all directions. Every object has a centre of gravity.
When the lift truck picks up a load, the truck and load have a new,
combined centre of gravity.
The Combilift has moving parts that change its centre of gravity. The centre of gravity
moves up and down as the load is loaded and deloaded, the Combilifts centre of gravity
never changes when it is in a deloaded state. Lifting a load and the type of load will
determine the centre of gravity in a loaded state.
The centre of gravity and therefore stability is also affected by the size, weight, shape
and position of the load and the height to which it is raised. Truck movement such as
acceleration, braking, turning and uneven surfaces will also affect truck stability.
Note: Load should be positioned so the centre of gravity is in the centre. Load to be
distributed evenly on all wheels.
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1.8 Operating Conditions

The Combilift can operate on a variety of different surfaces and in various conditions but
the following should be noted:
1.9 Ground Surface:
Floor and road surfaces should be of adequate load capacity, firm, smooth and level.
Approaches to kerbs, railway crossings etc. should also be firm, smooth and adequately
ramped to prevent possible displacement.
1.10 Aisle Dimensions:
Aisles should be arranged to eliminate corners, angles, inclines, steep ramps, narrow
passages and low overhead clearance.
1.11 Headroom:
Structures over aisles, which may be potential obstacles should be defined and marked
with a conspicuous colour. Low doorways should be marked with their clearance limits.
Warning
Alwaysbeawareofoverheadelectricalpowercables.Alwaysremainaminimumof5Mfrom
overheadpowerlinesasanelectricarccanoccurevenwhenapproachinganelectricline.
Thisposesahighriskfornotonlytheoperatorbutforotherpersonnelnearby.
1.12 Operating in Hazardous Areas:

Standard trucks are not equipped to operate in cold stores, flammable or explosive
areas, corrosive atmospheres or areas containing a high degree of dust contamination.
Whilst specialised Combilifts will be fitted with the required safety equipment, operators
must adhere to all specific operation instructions laid out for hazardous areas by the
relevant authorities.
1.13 Gradients:
When differences in levels exist, low gradient ramps should be provided, having
smooth, gradual level changes at top and bottom to prevent shocks to the load. Except
in emergencies, do not turn the truck on gradients. Correct gradient procedure should
be followed at all times (see Safe Operation in section 3) Do not park on a gradient. In
an emergency apply parking brake and chock wheels, but do not leave the truck
unattended.
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1.14 Adverse Weather Conditions:

There are a number of weather conditions for which extra care must be taken.
High Winds: Do not operate the truck in winds that are greater in speed than
50km/hr as this can have serious effects on the stability of the machine.
Electrical Storms: Always discontinue operation of the truck in the event of an

approaching electrical storm due to the associated risks of lightning.
1.15 Extreme Temperatures:

The Combilift is rated to operate between -30C and +43C. If the temperature falls
below or rises above this range discontinue operation of the machine in order to prevent
damage to various components.
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2 Machine layout and Operator Controls
2.1 Machine Overview and Components

It is essential before you start operating the Combilift to be familiar with the main
components and controls of the machine, their function and where they are located.
Figure 1 below and Figure 2 on the following page indicate the major components of the
machine and all of the operator controls.
COMPONENT LAYOUT
1. REAR SWIVEL
2. HYDRAULIC OIL FILLER CAP
3. HYDRAULIC TANK
4. EXHAUST
5. AIR FILTER
6. OVERHEAD GUARD
7. DIESEL TANK
8. WORKLIGHTS
9. LIFTING ROPE
10. AIR FILTER
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1. BRAKE PEDAL
2. ACCELERATOR PEDAL
3. WINDSCREEN WIPER
4. EXTERIOR WORK LIGHT
5. STEERING WHEEL
6. FAN OUTLET
7. INTERIOR CAB LIGHT
8. CABIN FAN
9. SIDE WINDOW WIPER
10. TELESCOPIC INDICATOR
11. FUSE BOX
12. HOUR METER
13. TEMPERATURE GAUGE
14. PARKING BRAKE
15. HEATER
16. FUEL GAUGE
17. ROPE CONTROL
18. TELESCOPIC CONTROL
19. DIRECTION CONTROL LEVER
20. IGNITION
21. HORN
22. SIDESHIFT CONTROL
23. FAN OVERRIDE SWITCH
24. CABIN FAN SWITCH
25. LIGHT SWITCH
Note
There are additional controls on the dash for operating the electrical twist lock
attachment. These controls are described in section 2.2 of this manual.
Now that the main components of the truck have been identified, the next step is to
identify the operator controls and how they function.
Ignition/Starter Switch
This is a two-position key switch that isolates the electrical system when in the
OFF position.
Direction control switch
The directional control lever is the 3-postion lever located on the dash. It can be
set to forward and reverse.
In order to select a direction of travel, push the lever in the desired direction.
Always return the lever to the neutral position when the truck is not moving
Note
The truck will NOT start unless the directional control lever is in the neutral
position.
Parking Brake
To APPLY brakes, Turn Switch CLOCKWISE.

To RELEASE brakes, TURN BUTTON ANTICLOCKWISE.
The machine will not drive with Parking Brake ON.
Horn Button
The horn Button is the push button located on the dash next to the ignition.
To operate the horn, depress the button.
Light Switch:
This is a two- position switch located on the dash

Position 1 Lights on
Position 2 Lights off
Water Temperature gauge
This gauge Monitors the temperature of the engine cooling system

The truck must not be operated if the gauge pointer moves to the red area as
this indicates a fault in the cooling system.
Hour Meter
The hour meter records how many hours the truck has been operating for, in
hours and tenths of an hour.
Use meter to determine maintenance intervals
Oil Pressure Indicator Light
When the key switch is in the ON position, with the engine at rest, the oil
pressure indicator is illuminated.
If the indicator is illuminated when the engine is running then this indicates
low engine oil pressure and/or insufficient oil in the sump.
Note
DoNOTrunengineifoilpressureindicatorisilluminated.
Battery Charge Indicator Light
This charging lamp indicates whether the alternator is charging the system or
not. With the key switch turned ON and the engine not running, this red charge
lamp should illuminate.
If the charging lamp remains illuminated with the engine running, it indicates a
malfunction of the charging system or associated components.
Pre-Heat Indicator Light (diesel engines)
The Pre-heat indicator is a lamp connected to the glow plugs on the diesel
engine.
When operating in cold conditions, wait until the pre-heat indicator
extinguishes before attempting to start engine
Low fuel level indicator light
The low-level indicator light illuminates whenever the fuel level on the truck
reaches a certain level.
Whenever the light illuminates the truck should be refuelled immediately.
Note
ALWAYSadheretoallsafetyprecautionsforrefuellingthetruck.
Parking Brake Indicator Light
The Parking Break indicator light indicates whether the brake is ON or

OFF
When illuminated the parking brake is ON.
P
Wipers
The wipers are located on the front and side windows.

They are activated by the switch on the wiper motor.
Brake / Inch Pedal
The brake/ inch pedal is the pedal on the floor on the left hand
side of the steering Column as shown in the diagram opposite
The combined brake/inch pedal has two functions:
The inch function reduces the supply of oil to the motors to stop
the drive and slow the machine while the brake function applies
a disc brake within the motor to bring the machine to a complete
stop.
The brake/inch pedal may be used to permit slow speed, for precise manoeuvring of the
truck in confined spaces. It will bring the machine to a complete stop when force on the
pedal is increased.
Accelerator Pedal
The accelerator pedal is located on the floor on the right hand

side of the steering column.
The accelerator pedal provides the operator
control of the truck speed.
To INCREASE truck speed, DEPRESS pedal.
Steering Wheel / Column
All models have both front and rear-end steering.
When driving forwards, turn steering wheel clockwise to turn

truck clockwise, turn steering wheel anti clockwise to turn truck
anti clockwise.
When driving in reverse, turn steering wheel clockwise to turn

truck anti clockwise, turn steering anti clockwise to turn truck
clockwise.
The steering wheel is also equipped with a spinner knob for

easier steering.
The angle of the steering column is adjustable to increase

driver comfort.
To adjust the angle of the steering column, loosen the locking handle on the side
of the column by turning the handle clockwise.
Adjust the steering column to the desired angle.
Lock the column in position by retightening the locking handle by turning it

anticlockwise
DRIVING DIRECTION
REVERSE FORWARD
Heater Switch (Optional)
A four position rotary switch, located which selects off, low,

medium or high fan speeds.
Heater Temperature Control Switch (Optional)
To increase cabin temperature, turn anti-clockwise.

To decrease cabin temperature, turn clockwise.
Battery Isolator Key Switch
This switch is used to disconnect power from the battery in the

event of an emergency.
The switch is located inside the access panel on the left hand
side of the Combilift. On Off
It can be accessed without removing the panel through the
access hole provided
When the Combilift is not in use turn switch to OFF position, by
turning switch ANTI-CLOCKWISE.
The Combilift will not start unless the switch is returned to the
ON position, by turning the switch CLOCKWISE
Engine Malfunction Indicator (Yellow Light On Dash)
If this light comes on it means the engine control unit (ECU) has
detected a problem with the engine.
If the light is on and the engine is running smoothly you can
drive the truck. However, it should be checked at the
earliest convenience. If the engine is running poorly
the truck should not be driven.
The ECU will store the fault information that will allow the fault to
be diagnosed when the ECU is connected to a PC.
Straddle Carrier Hydraulic Functions
Front Rope Lifts

To RAISE front Rope, PULL lever.
To LOWER front Rope, PUSH lever.
Rear Rope Lifts

To RAISE Rear Rope, PULL lever.
To LOWER Rear Rope, PUSH lever.
Lift Control Lever

To RAISE telescopic (left side), PULL lever.
To LOWER telescopic, PUSH lever.
Lift Control Lever

To RAISE telescopic (right side), PULL lever.
To LOWER telescopic, PUSH lever.
Sideshift
To sideshift front ropes to the right PUSH lever.

To sideshift front ropes to the left PULL lever.
To sideshift back ropes to the right, depress button
and
PUSH lever.
To sideshift back ropes to the left, depress button
and
PULL lever.
Seat Adjustment
It is the responsibility of the Operator to ensure that the seat is adjusted according to operator
weight, height etc before operating the truck.
ALWAYS report any malfunctioning of the seat adjustments immediately.
ALWAYS wear the seat belt provided.
DO NOT adjust the seat when vehicle is in operation.
Keep clear of moving parts.
Authorised & competent personnel should carry out Installation & Maintenance only
A Horizontal Adjustment
B Weight Adjustment Depending

on operator weight, move the lever to the
left or right to increase/decrease
suspension stiffness as required.
C Thigh Support adjustment
D Backrest angle adjustment
A D
B
C
2.2 Optional Electrical Twistlock Attachment Operation
The electrical twistlock attachment is an optional extra on the Combilift straddle carrier.
The following procedure describes the operation of the attachment from inside the
operators cabin:
1. To attach a container lower the attachment - using the levers as

described on the previous page until it is totally seated on the
container. When all four twistlocks are fully in position at the ISO
CORNER CASTINGS on the container the yellow light on the dash will
illuminate indicating that the attachment is in position and can be locked
onto the container.
2. Push the toggle switch located on the dash to the right of the horn
button - forward/down to lock the attachment onto the container. When
all four twistlocks are locked the green light on the dash will illuminate
and the yellow light will extinguish indicating that the container can be
lifted and moved safely.
3. To release the container lower it onto the ground or otherwise. When
the container is fully supported the yellow light will illuminate indicating
that the container can be released.
4. Pull the toggle switch back/up to release the container from the
attachment. The four twistlocks will now be unlocked, the red light on
the dash will illuminate and the yellow light will extinguish indicating that
the operator can raise the attachment clear of the container and move
to the next location.
Colour Code
Container Released
Container Attached
Attachment (All Twistlocks) in Position
Safety
1. Safety is ensured at all times thanks to a mechanical locking system.

2. Twistlocks can be locked/unlocked only when the attachment is totally
seated on the container.
3. It is impossible to release a container when it is unsupported.
4. It is impossible to attach a container if all four twistlocks are not fully in
position at the ISO CORNER CASTINGS on the container.
Note
OperatorsMUSTONLYattempttoliftISOStandardfreightcontainersandMUSTusethe
properliftingprocedureasdetailedabove.
3 Safe Operation & Load Handling
At the end of this section you will know and be able to explain:
The rules of the road for operating lift trucks

The correct procedure for operating in close proximity to pedestrians
The correct procedure for operating on ramps and other sloped surfaces
The correct procedure for parking your Combilift
The correct procedures for lifting, travelling with and depositing loads
The correct procedure for surviving a tip over
This section will cover everything you need to know about how to operate the Combilift
safely and efficiently
3.1 Entering the Cabin

Check hands and feet for grease or oil.
NEVER jump into or out of the cabin
When entering or exiting the cabin, use a three point contact method i.e. have three
limbs in contact with the machine at all times.
Avoid grabbing the steering wheel
3.2 Safe operation of a Combilift

ALWAYS use the seat belt provided.
Stay inside the operator cabin and keep all limbs inside the cabin
NEVER reach into any moving parts of the machine
Only use the truck in its designated areas
Remain in approved aisles and follow normal traffic patterns
Always drive with an unobstructed view.
Only operate your truck at a safe speed and be aware of company rules on straddle
operation.
Avoid sudden movements. Brake, accelerate and change directions slowly and smoothly.
Always use the correct protective equipment when operating in confined or enclosed
areas.
Always be aware of overhead obstructions
Always use your horn:
At Junctions
At Door openings
At Blind corners
At Ramp openings
Near pedestrians
Near other vehicles
When reversing
When following another vehicle, remain at least three truck lengths from the vehicle in
front
When travelling, always keep the load locked in place and drive with the telescopic in the
down position.
Slow down for rough or uneven terrain
When loaded, never change the directional control lever while the truck is moving
Never attempt to overtake a vehicle travelling in the same direction at junctions, blind
spots or other dangerous locations,
Never drive over debris. Either remove the debris before continuing or mark off the area
with hazard warnings if it cannot be moved.
Only cross railway tracks at an angle and keep a firm hold on the steering wheel.
Always maintain a safe distance from the side of any docks.
Always make sure that the operating surface or floor can safely support the truck and its
load.
When transporting hazardous material:
Always refer to the Material Safety and Data Sheets
Know the procedure for handling the material
Always wear the correct protective clothing
Know the procedure for cleaning any spills
Know what medical action is required, should you become exposed to the
material
3.3 Safe Operation Around Pedestrians

When working in close proximity to pedestrians always give pedestrians the right of way
and always follow normal designated traffic patterns
When approaching a corner or blind spot, slow down, sound your horn and check any
convex mirrors in place.
If you are in the middle of a task, finish the task, and only signal the pedestrian to
continue to pass once you are finished. Ensure that the pedestrian is completely out of the
way before continuing to your next task.
If you are passing a pedestrian, sound the lift truck horn and make them aware of your
presence. Establish eye contact with them and stay clear of them.
Never allow a pedestrian to ride on your vehicle.
Never allow a pedestrian to pass underneath the elevated portion of the lift truck.
Never raise anyone on the ropes of the truck.
Keep pedestrians away from your vehicle.
3.4 Safe Operation on Ramps

NEVER attempt to turn on a ramp
3.5 Parking your Combilift

There are two recommended methods for parking your Combilift. One is called the
Attended parking method, for cases where the operator needs to exit the machine but
will be no more than 8 metres away. The other is the Unattended parking method, for
cases where the operator must exit the machine but will be further than 8 metres away
The Attended Parking Procedure

Bring machine to a complete stop by depressing the inching pedal fully.
Once stopped, apply the parking brake and set the directional control lever to the neutral position.
If loaded, rest the load on the ground.
Leave the machine turned on.
Remove the seatbelt from its retainer and exit the Combilift by using the three point
contact method as discussed earlier
Stay within 8 Metres of the machine at all times.
NEVER leave Combilift unattended when engine is running.
The Unattended Parking method

Bring machine to a complete stop by depressing the inching pedal fully.
Once stopped, apply the parking brake and set the directional control lever to the neutral position.
If loaded, rest the load on the ground.
Turn off the machine.
Remove key from ignition and from the Combilift.
Remove the seatbelt from its fastener and exit the Combilift by using the three point contact
method as discussed earlier.
Chock wheels if on an incline
Warning

NEVER stand under the load of the Combilift under any circumstances
Warning

DO NOT leave the Combilift unattended with a load at any time.
3.6 Handling Loads Lifting, Travelling, and Depositing
There are a number of steps that need to be taken in order to safely move a load from
one position to another with the minimal amount of risk.
Step 1: Assess the Load Examine the load for the following:
Is the load damaged or broken?
Are there any straps around the load that are Frayed or broken?
Is the load poorly balanced? Does it have excess weight to one side?
Is the load the correct weight? If unsure have it weighed.
Make any necessary repairs to the load before lifting
Step 2: Set the Ropes

Ensure that the ropes are evenly spaced on the load.
Ensure that the twist locks are securely fastened to the load before lifting.
Step 3: Lifting a Load

Position the Combilift squarely and as close as possible to the centre of the load.
Apply the parking brake and set the directional control lever to the neutral
position.
Lower the ropes to the correct lifting position.
Always ensure the ropes are not twisted before attempting to lift a load, this can
cause serious mechanical damage to the ropes and the Combilift.
Raise the ropes to engage the load.
Once the locks are engaged, lift the load slowly with the ropes.
Lift the load as high as possible so as to fasten it to the upper frame of the
straddle. (See the note on the following page if this is not possible.)
Note
In cases where it is not possible to compress the load against the upper frame, the
operator must take adequate precautions to prevent the load from swinging.
Swinging can cause damage to the load and/or truck and cause the truck to become
unstable. Precautions may include driving slowly and smoothly, avoiding any erratic
movements. Extra care should be taken when turning corners and/or driving on uneven
ground.
Step 4: Travelling With a Load

When travelling with a load always keep the load locked in position. See note
above if it is not possible to lock the load in position.
Try to avoid sudden and erratic movements with the machine. Accelerate and
brake as smoothly as possible.
When approaching a junction or corner, slow down, sound the horn and proceed
only when you are sure that your path is unobstructed. Remember to turn slowly.
Step 5: Placing a Load

Slow down and position the truck squarely alongside where you wish to place the
load, stop as close to the centre of the placement area as possible.
Step 6: Tip Over Procedure

When operating a Combilift or any industrial vehicle, always wear the safety belt.
Should a tip over occur, DO NOT jump from the truck. Stay in the cabin.
Hold on tight to the steering wheel
Brace your feet on the floor.
Lean forward and away from the impact.
HOLD ON TIGHT LEAN AWAY

TO STEERING WHEEL BRACE FEET FROM IMPACT LEAN FORWARD
Step 7: Travelling Without a Load
When travelling without a load always keep the ropes and twist locks locked in
place at the designated hook positions on the Combilift as shown.
If not this can serious injury to the operator, a pedestrian or even cause
mechanical damage to the Combilift.
Try to avoid sudden and erratic movements with the machine. Accelerate and
brake as smoothly as possible.
When approaching a junction or corner, slow down, sound the horn and proceed
only when you are sure that your path is unobstructed. Remember to turn slowly.
3.7 Travelling in Telescopic mode (OPTIONAL)

When in cabin Telescopic Indicator is constantly flashing this is to warn the
operator that the Combilift has exceeded a height of 4.8M / 15ft 7in.
The operator must make adequate decisions to ensure that the Combilift does
not come into contact with overhead power lines or low ceilings and other
structures.
3.8 Combilift Stability Indicator (OPTIONAL)
The Combilift truck is equipped with a stability dial. This gives the operator a visual aid
on the trucks incline when lifting the telescopic.
When the arrow is pointing at the 0o /

Neutral the Combilift is level and on a safe
operating surface.
If the arrow moves away from the Neutral

position, the Combilifts position is compromised
and the operator MUST take adequate action to
resolve this.
The operator must never operate the

Combilift when the arrow is pointing to the red
section of the dial.
o
0
Note
ThisstabilitydialisONLYavisualaidforthedriver.Thereisnoaccompanyingaidtoget
theoperatorsattention.Theoperatormustalwayscheckthedialwhenoperatingthe
Combilift.
3.9 Manual Twist Lock safety

Operating Instructions
1. ALIGN COLLAR
Rotate collar in direction shown
until aligned with retaining head
2. INSERT POSITION
Hold horizontally with EAR at top
and insert into aperture
3. INSERT INTO HOLE

Press against corner fitting but
DO NOT LET GO
4. ROTATE
Rotate Lug until it comes to rest
on opposite side
IT MUST ROTATE FREELY
5. ARREST POSITION
Now release, it stays in this
position until lifting commences
6. NOW LIFT
Lug is self aligning and lifting
angle can be from vertical to 45o
inboard
TO REMOVE
When lifting slings are slack in the ARREST POSITION 5, reverse steps 4 to 3
then 2. If slings are slack then lug can be flicked to position 2 and it will fall free.
1. ALIGN COLLAR
Rotate collar in direction shown
until aligned with retaining head
2. INSERT POSITION
Hold horizontally with EAR at top
and insert into aperture
3. INSERT INTO HOLE

Press against corner fitting but
DO NOT LET GO
4. ROTATE
Rotate Lug until it comes to rest
on opposite side
IT MUST ROTATE FREELY
5. ARREST POSITION
Now release, it stays in this
position until lifting commences
6. NOW LIFT
Lug is self aligning and lifting angle
can be from vertical to 45o inboard
TO REMOVE
When lifting slings are slack in the ARREST POSITION 5, reverse steps 4 to 3
then 2. If slings are slack then lug can be flicked to position 2 and it will fall free.
IMPORTANT NOTICE: For operators lifting ISO containers smaller than 30ft, the lifting
instructions on this page apply.
LEFT HAND RIGHT HAND
INSERT POSITION
ROTATE THROUGH VERTICAL
ARREST POSITION
The above diagrams are condensed from

Operating Instructions for Normal lifting
The ISO containers MUST be connected with the twist locks as shown on the plan view
diagram above.
Note
OperatorsMUSTONLYattempttoliftISOStandardfreightcontainersandMUSTusethe
properliftingprocedureasdetailedabove.
WARNING
To ensure proper lift and avoid possible injury from falling load:
Lifter should only be used for its designated purpose and in accordance with manufacturer's instructions.
Personnel should NOT ride on the lifter, or place themselves in, under, or directly adjacent to the lifting area.
A low height test lift should be conducted to confirm lifter function and load stability.
The lifter load should be balanced so that excessive point loading does not occur.
All lifting should be done in a smooth, even manner to minimize shock to the lifter and load.
4 The Pre-Operational Inspection
At the end of this section you will know and be able to explain:
The importance of the Pre-Operational inspection.
How to perform a Pre-operational inspection.
4.1 Why are Pre operational checks needed?
Pre-operational inspections are an ESSENTIAL part of any lift truck operators working
day. Pre-operational checks only take a few minutes to perform and have significant
benefits. The main benefits being that a pre-operational inspection:
Reduces the risk of injury to the operator and other employees.
Improves and maintains the condition of the lift truck.
Increases productivity.
Reduces Downtime and maintenance costs
Pre-operational checks can be performed and recorded on a checklist such as the one
at the end of this section. These inspection sheets should be filled out at the beginning
of every day, or in the case of a multiple shift system, at the beginning of each shift.
The Pre operational inspection should be broken into two distinct areas:
The Visual inspection
The operational checks
4.2 The Visual Inspection.
The visual inspection is basically a walk round of the machine checking various points.
The Points to look at in this section are:
Overall condition Look for scrapes, dents, and other signs of damage. Watch
for missing or loose nuts and bolts. Check underneath the machine for signs of
leaking fuel, engine coolant, or oil.
Tyres and wheels Check that all the wheel nuts are present and tight. Look for
cuts in the tyres or foreign objects in the rubber. Also look for Plastic straps, wire,
and other debris caught between the wheel and the wheel motor. Note: Always
wear gloves when checking the tyres to avoid injury on sharp pieces of debris.
Check the overall condition of the lifting ropes and chain for any wear or damage
of any kind.
Overhead Guard look for signs of damage and cracking to the overhead guard.
Report any signs of damage immediately to your supervisor.
Check All the Fluid levels i.e. the battery electrolyte and the hydraulic oil level.
Do not operate the truck if any of these fluid levels are below the min value
reading.
4.3 The Operational Checks.
Next you need to carry out operational checks. This final inspection ensures that the
functions of the Combilift are fully operational. To perform the checks follow through the
list of instructions below in order to safely check your Combilift.
Listen Listen to the machine for a few seconds before driving off. Be alert for
any strange sounds or noises from the pump or motor. Also be on the lookout for
any strange odours that may indicate a problem such as a very strong smell of
burning.
Check the Dash look at the dash and make sure that the warning lights are all
extinguished. The only lights that should be on after the machine is started
should be the parking brake and the direction light. Should any other lights be
illuminated, stop the machine and report the fault to your supervisor. A full list of
all the gauges, indicators and controls along with each function can be found in
section 2 of this manual.
Check the hydraulic functions After checking that there is adequate space and
headroom, perform checks on all hydraulic functions. Fully extend and retract all
functions making sure that the operation is smooth and controlled watch for any
sticking. The operator of the Combilift should fully extend all hydraulic controls
fully and hold for 3 seconds and retract fully and hold for 3 seconds each day to
ensure synchronized use.
IMPORTANT
Please lower front & rear lifts fully at least once per day
Check the Brakes Set the directional control lever to the neutral position and
apply the Parking Brake. Turn The Machine on. With the parking brake still
applied, select forward on the directional control lever. Sound the horn, Apply
light pressure to the accelerator pedal, and release the parking brake. The
machine should start to move slowly forward. Depress the inching pedal fully.
The machine will stop. Release the inching pedal and the machine will move off
again. Then reapply the parking brake and the machine will stop. If either brake
is not working do not operate the machine and report the fault to your supervisor.
In the highly unlikely event of neither brake working, you can also stop the
machine by turning off the engine. Make sure that you have adequate space to
perform this test and that it is performed on a level surface.
Check the Directional Control Lever With the machine turned on and the
parking brake applied, select forward mode. Sound the horn, apply light pressure
to the accelerator, and release the parking brake. The machine should move
forward. Depress the inching pedal to stop the machine. Sound the horn, select
reverse on the directional control stick and release the inching pedal. The
machine should now travel backwards. Depress the inching pedal to stop the
machine and apply the parking brake.
Check the steering Set the steering wheel to the most comfortable position for
driving by use of the adjustment lever on the left hand side of the column. With
the machine turned on and the parking brake applied, apply light pressure to the
accelerator, and turn the steering wheel fully clockwise and counter-clockwise.
The steering should move easily in either direction, and not seem excessively
stiff or loose.
On completion of the inspection:
Report any defect immediately to the supervisor / appropriate person

Never operate a lift truck that is in need of repair
Repairs should only be performed by authorised personnel.
A sample of the daily inspection sheet is shown on the following page and can also be
downloaded from our website, www.combilift.com in the dealer logon area. If you do not
have access, please speak to your local Combilift dealer.
Operators Daily Inspection Sheet
Straddle Carrier Serial No: ______
Date: ________ Shift No: _______

Inspect the Combilift before each shift. Should the Combilift be found to require servicing or if during the operation
the Combilift malfunctions or becomes unsafe, stop the truck and report the situation immediately to the designated
authority. DO NOT operate the Combilift or attempt to service it. Servicing is only to be conducted by a qualified
technician.
Mark the Appropriate Box with X OK Machine OK Service Required
Mon Tues Wed Thurs Fri Sat Sun

Damage
Bent, Dented or Brok en Parts
OK OK OK OK OK OK OK
Leaks
Tank , Valves, Fittings, Hoses
Tyres
Chunk s missing, Loose wheel nuts
Rope/ Chains/ Shackels/ Lifting lugs
Visual Checks
Damage, Signs of wear crack ing.

Engine
Smell, Belts tight and in good condition
Engine Oil level
Signs of damage or leak ing
Coolant Level
Acceptable Range
Hydraulic Oil Level
Acceptable Range
Radiator & Oil Cooler
Build up of leaves, dust or debris
Hoses
Good Condition, No signs of wear
Fuel Tank / LPG Cylinder
Signs of damage or leak ing
Safety Equipment
Operational Checks
Horn, Operator Restraint, Reversing Bleeper

Engine
Starts and runs OK, no unusual noise
Travel
No unusual Noise, Smooth changes
Steering
No excessive play or restriction in either mode
Inching Pedal
Stops travel, smooth deceleration
Parking Brake
Functions and releases
Hydraulic Controls
Lift/lower, side shift-left/right, Aux functions
Hour Meter Reading
Operator Initials
Supervisors Initials
Notes (regarding repair, etc): ____________________________________

____________________________________________________________
____________________________________________________________
5 Service information
The service intervals are given in both operating hours (recorded on the lift truck meter)
and in calendar time. Service the machine at the interval that occurs first. These
intervals are based on normal operation of 8 hours per day. The time intervals must be
decreased from the recommendations in the maintenance schedule for the following
reasons:
If the lift truck is used more than 8 hours per day.
If the lift truck must work in dusty operating conditions.
Combilift trucks are built with quality components. The use of inferior spare parts can
result in inadequate safety and poor reliability. Only use genuine approved parts.
5.1 Initial Service at 100 hours and Refer to Maintenance Schedule Thereafter
The initial service at is conducted to ensure that the Combilift is in optimum working
condition and to increase the working life of components. To complete the Initial service,
the following steps must be carried out by a Combilift certified maintenance technician.
Change engine oil and oil filter.

Replace fuel filter.
Check fan belt tension and adjust if required.
Check battery electrolyte levels.
Replace hydraulic suction filter.
Replace hydraulic return filter (located on top of the hydraulic tank).
Check hydraulic oil level.
Check coolant level.
Check machine for hydraulic, coolant and fuel leaks.
Check air cleaner and replace if necessary.
Check that all bolts and fittings are tight.
Check all wheel nuts
Grease all points indicated on Grease Point Chart
Check lift ropes/chains. Lubricate and adjust as required.
Note: See grease point chart for location of grease points.
NOTE: All wheel nuts must be checked weekly and torque if necessary to the correct
level. (All wheels: 695N/m or 512ft/lbs)
5.2 Changing the hydraulic Suction Filter
Unscrew the suction filter element. Lightly smear the sealing ring of the new filter
element with hydraulic oil and hand tighten.
Important: fill the replacement filter element with the correct oil prior to fitting. This will
prevent cavitations occurring in the pump during start up.
5.3 Hydraulic Oil (Every 3000 hours)

The hydraulic oil in the Combilift should conform to the international standard I.S.O
G344: HV Grade Oils with Improved Viscosity/Temperature Characteristics. It should
also have the correct temperature range for the ambient temperature in which the
machine is being operated. If the operating temperature is outside of the standard
range, the standard oil MUST be replaced with oil of the correct grade. The table below
lists several examples of commercially available oils. Ensure that the correct type is
used for the relevant ambient temperature
AMBIENT Low Range Standard Range High Range

OPERATING -20C to25C -10C to35C 0C to45C
TEMPERATURE -4F to 77C 14F to 77C 32F to 113C
Castrol: Hyspin AWH 32 AWH 46 AWH 68
B.P. Bartran HV 32 HV 46 HV 68
Esso: Univis N 32 N 46 N 68
Mobil 13 M 15 M 16 M
Shell: Tellus oil T32 T46 T68
Texaco HDZ 32 HDZ 46 HDZ 68
Note: The sequence in which the brand names are listed does not signify any grading
as to their quality or preference
Note: The Hydraulic In-tank strainer filter MUST be changed with every hydraulic oil
Change.
Note: The machine is supplied with as AWH 46 Hydraulic oil upon leaving the factory.
Please check that this is suitable for the ambient temperature in which the machine is to
be operated
Note: Before adding hydraulic oil, ensure that all cylinders are retracted. Fill to upper
level of the oil level gauge on the hydraulic tank
Note: Whilst other oils can be used, never use any other Hydraulic oils other than those
approved by authorised Combilift Personnel. Please contact your local Combilift advisor
for more info.
5.4 Wire Rope Maintenance

Wire ropes should be inspected on a daily basis as part of the routine daily checks.
Re-lubricating:
The ropes should be re-lubricated at least every 3 months. It is recommended if
possible to re-lubricate the ropes as they passes through the sheaves. Lubricants are
most commonly painted or sprayed onto the rope, a complete film should be applied to
the surface. In the case of special environmental conditions, for example high humidity,
the lubricant type and frequency of re-lubrication may need to be reviewed and
adjusted. The following lubricants are recommended:
Anderol FRD 2 Grade 32 Wire Rope Lube

Esso Elbac K-68 Grade 68 Wire Rope Lube
ROCOL Wire Rope Spray
Note: If ropes are not regularly re-lubricated shorter service life of the rope is to be
expected.
Cleaning:
It is recommended that very dirty ropes be cleaned when necessary. This applies
particularly to ropes operating in extremely abrasive conditions. After cleaning the ropes
must be allowed to dry thoroughly and then re-lubricated.
5.5 Chain Maintenance

Chains should be inspected on a daily basis as part of the routine daily checks. The
chains should be serviced for elongation every 6 months.
5.6 Telescopic (OPTIONAL) / Sideshift

Telescopic legs and Sideshift should be kept lubricated at all times. Each should be
kept as free from dirt build up as much as possible. Suitable grease must be of grade
EP2. Telescopic Legs and Sideshift should be greased every 250 hours.
5.7 Grease Point Chart

Lubricate all lower level grease points indicated on the chart on a weekly basis using an
appropriate EP2 Grease. Also lubricate all grease points on any attachments that may
be fitted to the Combilift.
Hard to reach grease points should be lubricated at service intervals.
1. Front Lift LHS 8. Rear Steering

2. Rear Lift LHS 9. Rear Steering
3. Rear Lift RHS 10. Front Steering
4. Front Lift RHS 11. Front Steering
5. Rear Sideshift 12. Front Swivel
6. Rear Sideshift 13. Front Sideshift
7. Rear Swivel 14. Front Sideshift
5.8 Torque Settings
Torque values are based on clean dry threads and do not differ for fine or course threads
Bolt Strength Marking 8.8 10.9 12.9
Diameter Wrench Size lb ft Nm lb ft Nm lb ft Nm
M8 13mm 18 25 26 35 33 45
M10 16mm 37 50 55 75 63 85
M12 18mm 63 85 97 130 111 150
M14 21mm 103 140 151 205 177 240
M16 24mm 159 215 232 315 273 370
M18 27mm 225 305 321 435 376 510
M20 30mm 321 435 457 620 535 725
M22 33mm 435 590 620 840 726 985
M24 36mm 553 750 789 1070 926 1255
5.8 Maintenance Service Schedule
In order to keep the Straddle Carrier in optimum working condition it is necessary to

carry out the following regular preventative maintenance.
Refer to page 34 of this manual for initial 100hr service. All daily checks to be
carried out by the operator.
Service Interval (Hrs)
Item Daily Weekly 250 500 3000
Check Engine Oil

Change Oil Filter Cartridge
Change Engine Oil
Change Air Filter Cartridge (replace if required)
Change Diesel Engine Glow plugs
Check Engine & Cabin Mounts & Bolts
Check Engine Idling Speed
Change Both Diesel Fuel Filters
Check Cooling Fan
Check Radiator
Check Engine Belts for Tension & Wear
Check Engine Coolant Level
Change Coolant in Cooling System
Check Oil Cooler
Check Hydraulic Oil Level
Change Hydraulic Oil
Change Hydraulic Suction Filter Cartridge
Change Hydraulic Return Filter Cartridge
Change Hydraulic In-Tank Strainer Filter
Check Battery Electrolyte levels
Check Swivel Bearings (Slew Rings)
Check Wheel Nuts
Torque Wheel Nuts
Check Hydraulic Hoses for Leaks and Wear

Check Tyres for Defects
Grease Telescopic Legs / Sideshift
Thoroughly Inspect Lifting Chains (Every 6 Months)
Inspect & Lubricate Lifting Ropes (Every 3 Months)
Torque Pump Mounting Bolts
Inspect Serial Plate in Cabin
Check Seat & Seatbelt for excessive wear
Check Controls (Investigate Unusual Sounds)
Check Accelerator (Functioning Smoothly)
Check Parking Brake (Functioning Smoothly)
Check Brake & Inching Pedal (Inching before braking)
Check Steering (Functioning Smoothly)
Check Drive Control (Forward/Reverse)
Check Sideshift Control (Left/Right)
Check Lift Control
Check Attachment Control (optional extra)
Check Horn, Lights & Flashing Beacon
Check Gauges on Dash & Warning Lights
Check reverse beeper
Check Swivel Bearings
Check Emergency Stop Button
Grease Steering (Swivel & Cylinders)
Check all Nylon Wear Pads
Check Brakes
Check Fuel Lines For Leaks or Wear
Check Air Breather and Exhaust Pipes for Leaks
Check Cab Windows, Door Lock, Wipers & Heater
5.9 Service Checklists
Combilift Straddle Carrier

Initial Service at 100 Hour
To be performed after first 100 hours of truck operation in addition to the required pre-shift daily inspection.
Date Inspector
Location Model No.
Serial No.
Drive Hour
FIRST 100 HOUR SERVICE

Needs
SAFETY & OPERATIONAL CHECKS O.K. (X) Maintenance
Check Structure for Defects
Check Hydraulic oil level
Check Movement of Lift Cylinders
Grease All Points.
Check all Bolts and fitting, are tight.
Leaks - Hydraulic Oil.
Check Chains/Ropes - Lubricate
Tyres- Check for Debris, Visually Inspect Nuts
Check steering.
Check Brakes
Check Nylons
Check Emergency Stop button
Replace Hydraulic Suction Filters
Replace Hydraulic Return Filter
Replace Engine Oil Filter
Replace Fuel Filter
Replace Air Filters
Replace Engine Oil
Visually Check Swivel Bearings
Comments / Modifications:
Signed ________________________________ Date ___/___/___
Combilift
Every 500 Hour Service Checklist
To be performed after every 500 hours of truck operation in addition to the required pre-shift daily inspection.
Date Inspector
Location. Model No.
Serial No.
Drive Hour
EVERY 500 HOUR SERVICE

SAFETY & OPERATIONAL CHECKS O.K. (X) Comments
Leaks - Hydraulic Oil,
Tyres - Check for Debris; - Torque to 695N/m or 512ft/lbs
Hydraulic Hoses - Check for Wear / Rubbing
Check Chains/Ropes - Lubricate
Check Torque on pump mounting bolts
Check All Connections for Proper Torque
Hydraulic Fluid Level
Check Electrical Connections corrosion
Operators Compartment Capacity Plate Attached - Information Matches
Model, Serial No. And Attachments
Seat Belt, Buckle and Retractors - Functioning Smoothly
Controls (Turn Power On) Investigate Unusual Noises Immediately
Accelerator - Functioning Smoothly
Parking Brake - Functioning
Steering operation - Functioning Smoothly
Drive Control - Forward/Reverse - Functioning Smoothly
Sideshift Controls Left and Right - Functioning Smoothly
Hoist and Lowering Control - Functioning Smoothly
Attachment Controls Operational (Optional Extra)
Horn Functioning
Lights - Functioning
Gauges: Hour Meter Functioning
Warning Lights Functioning
Swivels - Functions Smoothly / Wear
Emergency Stop Button - Functioning
Load Monitor Functioning (Optional Extra)
Reversing Warning Bleeper
Check Structure for Defects
Grease All Points
Check Nylons
Check Engine Mount / Engine Mount Bolts
Check Brakes
Clean radiator and Oil Cooler Core / Fins
Replace Hydraulic Suction Filters
Replace Hydraulic Return Filter
Replace Engine Oil Filter
Replace Fuel Filter
Replace Air Filter
Replace Engine Oil
Comments / Modifications:
Signed ________________________________ Date ___/___/___
6 Technical Information and Circuit Diagrams
6.1 Towing the Combilift

Combilift Straddle Carrier MUST not be towed without initially consulting a Combilift
dealer. Towing the Combilift can result in serious mechanical damage if not carried out
correctly.
6.2 Mechanical Brake Release
1. In order to release the brake, follow the steps laid out

below.
2. Extract the plug from the rear cover of the motor.

(Labelled 142 in the diagram opposite)
3. Insert a socket head bolt as shown in the diagram

with a nut fully inserted onto the bolt.
4. Using a spacer similar to the one shown on the

diagram tighten the bolt into the Brake assembly at
the rear of the motor
5. When the bolt is in tight, loosen the nut off the bolt
by turning it anticlockwise as shown. This action will
release the brake and allow the motor to turn freely
6. To reapply the brake, repeat the steps above in

reverse order.
6.3 Checking the Charge Pressure
In order to check the charge Pressure, the following steps should be taken. When the
reading is taken the charge pressure should measure between 16 bar and 22 bar
(230PSI and 320PSI
Remove hose connecting Attach pressure gauge to

Port G on the pump and port G on pump and read
seal with a 9/16 JIC charge pressure
Warning
Ensure that the Machine is switched off until the pressure gauge has
been attached before trying to read the charge pressure.
6.4 Hydraulic Circuit Diagrams
Title: Steering & Hydraulic Functions Circuit

COMBILIFT LTD. Models: SC3 Revised On: 19/07/11
RH SIDE
LEFT TELESCOPIC RIGHT TELESCOPIC
CYLINDERS CYLINDERS
REAR FRONT REAR FRONT
REAR LIFT CYLINDERS
LH SIDE
PRESSURE
TEST POINT
INLET FRONT LIFT REAR LIFT LEFT TELE RIGHT TELE SIDE SHIFT OUTLET
A's Represent Back Of Valve / B's Represent Front Of Valve
FRONT STEERING CYLINDER
STEERING MOTOR
EF
L
T
P
R
FRONT SIDE SHIFT CYLINDER
REAR STEERING CYLINDER
Return
Filter Legend
25 Micron
Feed From Pump

Return To Tank
Steering Lines REAR SIDE SHIFT CYLINDER
Hydraulic Functions
In Tank Strainer Filter
90 Micron
Title: Hydrostatic Drive Circuit

COMBILIFT LTD. Models: SC3 Revised On: 19/07/11
Legend
Pump Suction Line

Return Lines
Brake Release Lines
Dynamic Brake Lines
Motor Drive Lines
Brake Gear Pump Lines
Control Pressure
Purge Lines
COMBILIFT LTD Model: Straddle Title: 3 Wheel Straddle Electrical Circuit Section: 1 (0f 5) Revision Date:06/04/11 6.5
Drawn By : Gordon Forshaw
15/54 15/54
SC3-OM-EN-05
50 50
MF 1/80A 15/58 15/58

Combilift Ltd
IGNITION
SWITCH F2
7.5A
30 15/58 50 15/54
MF 2/50A
OFF 30
P1 F1 R1
F1 7.5A
P2
87
7.5A
JOYSTICK
30 30 30 30
Electrical Circuit Diagrams
R3 R4 R15 R15
POS 50
IGNITION 87 87 87a 87
30
STARTER B+
PHT
87 9/8
86 50
9/5
PHT P.H.T.
S.S. 50A
STRIP
FUSE 85 L
GLOW PLUGS
12 3 456 7
9/6
m B+ 86 86 86
IG FS RS R1 R15 R3 R4
9/9
85 85 85
L
S.S. 12V -VE switched
12V -VE
BATTERY
PRE HEATER
ALTERNATOR
HOUR METER
START RELAY
IN GEAR LIGHT
CHARGE LIGHT
PRE HEAT LIGHT
NEUTRAL RELAY
REVERSE RELAY
PRE HEAT RELAY
STARTER MOTOR
FORWARD RELAY
Page 48
STARTER SOLENOID
REVERSE SOLENOID
REVERSE BLEEPERS
30 87
FORWARD SOLENOID
86 85 P1/14 30
86 85 86 85 86 85 86 85 86 85 30 87 87
P1/7 30 87
PHT 30 87a
P1/9 P1/13 P1/16 P1/17 P1/15 P1/15 P1/10 P1/11
S.S. P1/6 P1/13
R1 R3 R4 R15 R15
Operators and service Manual
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
COMBILIFT LTD Model: Straddle Title: 3 Wheel Straddle Electrical Circuit Section: 2 (of 5) Revision Date:06/04/11
15/54 15/54
50
SC3-OM-EN-05
15/58 15/58
12V -VE SWITCHED

Combilift Ltd
F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

10A 10A 7.5 10A 7.5A 10A 7.5A 7.5A 7.5A
30 WIPER
0 1
R32 1 0
87
0
1 3 1 0
2
16/9
9/5
86 87
H
PU O
LL LD SIDESHIFT BRAKE R5 m m
R5 86
85 +
30 m m R22
9/6 -
85
16/10
HORN
CAB FAN
CAB LIGHT
CAB HEATER
BRAKE LIGHT
BRAKE RELAY
RADIO SUPPLY
DRIVE CUT OUT

WIPER MOTORS
FUEL SOLENOID
Page 49
BRAKE SOLENOID
SPOTLIGHT RELAY
SIDESHIFT SOLENOID
86 85 30 87 86 85 30 87
P3/4 P2/6 P2/4 P3/3

R32 R5
1 2 3 4 5 6 7 8 9 10 11 12 13 14
OPTION
SC3-OM-EN-05
15/54
MF 2 50A
Combilift Ltd
F14 F3
7.5A 10A
F13
7.5A
30
R22
9/7 87
4/3 9/3
10A 10A 10A 10A 10A 10A
9/1 9/3
4/1 9/1
ZD1
ZD1
ZD1
ZD1
4/2 9/2
86
4/4 9/4
9/2 9/4 R32 m
85
9/9
BEACONS
FUEL PUMP
SPOTLIGHTS
Page 50
SIDE SHIFT RELAY
86 85
P2/14
30 87
R22
P2/2
1 2 3 4 5
SC3-OM-EN-05
Combilift Ltd
RIGHT JUCTION BOX
1 +
FRONT RIGHT SPOT
2 -
3 +
BEACON
4 -
+ 1
FRONT RIGHT SPOT
- 2
+ 3
REAR RIGHT SPOT
- 4
+
+ 5 SIDESHIFT SOLENOID
SIDESHIFT SOLENOID -
- 6 PLUG
BEACON + 7 1 +
REAR LEFT SPOT
BLEEPER + 8 2 -
COMMON NEGATIVE - 9 3 +
BEACON
4 -
5 +
BLEEPER
6 -
7
8
9
Page 51
MAIN JUCTION BOX
SC3-OM-EN-05
RHS
1 +
Combilift Ltd
FRONT RIGHT SPOT

2 -
3 +
REAR RIGHT SPOT
4 -
+ 1 FULLY UP PROXIMITY
FRONT RIGHT SPOT 5 + BEACON
- 2
6 + BLEEPER 1 +
+ 3
REAR RIGHT SPOT 7 - COMMON NEGATIVE 2 SW
- 4
8 3 -
9
+ 5
FRONT LEFT SPOT LHS
- 6
1 +
+ 7 FRONT LEFT SPOT NOT DOWN PROXIMITY
REAR LEFT SPOT 2 -
- 8 1 +
3 +
+ 9 REAR LEFT SPOT 2 SW
SIDESHIFT SOLENOID 4 -
- 10 3 -
5 +
BEACON + 11 SIDESHIFT SOLENOID
6 -
BLEEPER + 12
7 + BEACON
PROXIMITY SUPPLY + 13
8 + BLEEPER
FULLY UP SWITCH SW 14
9 - COMMON NEGATIVE
NOT DOWN SWITCH SW 15
COMMON NEGATIVE - 16
Page 52

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What is the purpose of the operator's manual?

What is the purpose of the operator's manual?

What safety instructions should operators follow?

What safety instructions should operators follow?

Dear Customer,

The Purpose of this operators Manual

Always follow all safety instructions laid out in this manual.

All instructions, prohibitive or otherwise, found in this manual should

Always perform the Daily Inspection as indicated in this manual and

1 Lift Truck Fundamentals ........................................................................................... 5

2 Machine layout and Operator Controls ................................................................... 10

3 Safe Operation & Load Handling ............................................................................ 20

4 The Pre-Operational Inspection .............................................................................. 31

5 Service information ................................................................................................. 35

6 Technical Information and Circuit Diagrams ........................................................... 44

1 Lift Truck Fundamentals

1.1 The Lift Truck Operator

The Professional Lift-truck Operator must:

Note: If an operator is taking prescribed medication that causes

1.2 The Operators Manual

1.4 Warning Decals

GALLINAGH, CO. MONAGHAN OVERHEAD GUARD

Metric Serial Plate Imperial Serial Plate

1.6 Understand the Capacity of your Lift-Truck

1.7 Centre of Gravity (CG)

1.8 Operating Conditions

1.12 Operating in Hazardous Areas:

1.14 Adverse Weather Conditions:

Electrical Storms: Always discontinue operation of the truck in the event of an

1.15 Extreme Temperatures:

2 Machine layout and Operator Controls

2.1 Machine Overview and Components

2. HYDRAULIC OIL FILLER CAP

10. AIR FILTER

Direction control switch

To APPLY brakes, Turn Switch CLOCKWISE.

This is a two- position switch located on the dash

Water Temperature gauge

This gauge Monitors the temperature of the engine cooling system

Oil Pressure Indicator Light

Battery Charge Indicator Light

Pre-Heat Indicator Light (diesel engines)

Low fuel level indicator light

Parking Brake Indicator Light

The Parking Break indicator light indicates whether the brake is ON or

The wipers are located on the front and side windows.

Brake / Inch Pedal

The accelerator pedal is located on the floor on the right hand

Steering Wheel / Column

All models have both front and rear-end steering.

When driving forwards, turn steering wheel clockwise to turn

When driving in reverse, turn steering wheel clockwise to turn

The steering wheel is also equipped with a spinner knob for

The angle of the steering column is adjustable to increase

Adjust the steering column to the desired angle.

Lock the column in position by retightening the locking handle by turning it

Heater Switch (Optional)

A four position rotary switch, located which selects off, low,

Date: __ Shift No: _