Racor Filter Division

Europe
Commercial Diesel Engine Filtration
Parkers technical resources provide the
correct filtration technologies that conform Racor The Worlds Best Filtration st
to your requirements. Thats why thousands
of manufacturers and equipment users
around the world rely on Parker Filtration
products and people.
Over 30 years of innovation,
Hydraulic, Lubrication
& Coolant Filtration over 30 years of quality
High-performance
filtration systems for
protection of machinery
in industrial, mobile
and military/marine
applications. 1969 Diesel Fuel
1969 It all began with a patented, and
exceptionally efficient new way to remove
water, dirt, rust and algae from diesel fuel.
Filtration & Separation
Complete line of
compressed air/gas
filtration and separation
1975 Cold
products; coalescing, 1975 Racor pioneers integrated fuel heaters, now
particulate and standard throughout the industry.
adsorption filters in
many applications in
many industries.

1984 Protection
1984 The Racor Sentinel System shuts down an
Racor Fuel Conditioning engine before a major component failure can cause
& Filtration permanent damage. Sentinel remains the preferred
Parker air, fuel and
oil filtration systems
all mechanical engine control system.
provide quality
protection for engines
operating in any 1987 Standard Equipment
environment, anywhere 1987 The first Navistar powered Ford E Series and F Series
in the world. vehicles roll off the production line with the revolutionary,
compact and flexible Racor Spin On Series.

1991
Process & Chemical
Fluid Filtration
Liquid filtration systems
The Environment
for beverage, chemical
1991 Along with protecting engines, Racor makes products
and food processing; that protect the environment. Lifeguard is a marine fuel/air
cosmetic, paint, water separator that prevents fuel from escaping overboard from
treatment; photo- vent lines during refuelling.
processing; and micro-

1994
chip fabrication.
Air
1994 Engines gasping for a breath of fresh air
breathe easy with the introduction of synthetic,
System Contamination
multi stage Racor twice the life air filters.
Monitoring
On-line dynamic particle
analysis, off-line
bottle sampling and
fluid analysis and
1996 Plant expansion
measurement of water 1996 In addition to the world class manufacturing facility in
content polluting the oil Modesto, Racor opens locations in Oklahoma, South Carolina,
in a system.
Brazil, Korea and South Africa. In Europe Morley, West
Yorkshire in the UK becomes the centre of excellence in Europe.

Parker Filtrations global reputation as a reliable

supplier of superior filtration products is the
2001 Global OEM
2001 Racor continues to forge long term relationships
result of a focused and integrated development
and manufacturing system.
with Global OEM companies to produce sound,
cost effective engineered solutions to meet specific
Parker Filtration consolidates quality filtration application requirements.
products, manufactured for process filtration,
air and gas filtration and separation, fuel
conditioning and filtration, fluid power products
and hydraulic filter products into one broad-
based range that covers many markets and
Contents
most applications, as detailed here.
 The most trusted
tarts with the Worlds Best Engineering name in engine
protection
1983 Technology Racor technology takes the guesswork
1983 Aquabloc filters debut, and Racor out of engine protection and Racor
Filter/Separators make another significant manufacturing quality and attention to detail
leap in filtration efficiency. ensures every customer gets the filtration
and separation solution they are looking for.

1985 Growth
To make product selection easier, Racors
extensive range has been catalogued into
1985 Racor becomes a division of Parker four market/ application groups detailed
Hannifin Corporation, further strengthening below.
one of the worlds most respected brands.
Hydrocarbon Filter
Vessels and Elements

1989 Quality
From the refinery to the
injector, at the terminal
and on the forecourt, Racor
1989 Racor earns Ford Q1 certification, the has a hydrocarbon filter
first in a series of quality awards from one vessel and element solution

Ref: FDRB130GB1
to meet your fuel delivery
of the worlds leading engine and equipment needs.
manufacturers.

1992 Oil
1992 Every bit as vital and every bit as dirty
Commercial Fuel Filtration
as fuel.The Racor solution is an ingenious Everytime you add fuel,
one, a cleanable oil filter that puts an end to you add millions of tiny
contaminantssmall enough
frequent filter changes and disposal. to be invisible, but big
enough to destroy injectors,

1995 CCV Products

pumps and profitability.

Ref: FDRB129GB1
Racors industrial and
automotive product range
1995 Racor starts cleaning up engine rooms of customer proven spin-on
with a crankcase ventilation system that keeps filter/separators, turbine
oily blow-by from damaging turbo chargers and fuel filters and crank case
ventilators are the solution.
other precision components.
Engine Air Filtration
1997 Racor Hydrocarbon
Systems Fresh air. Thats
what Racor filtration is
1997 Racor Hydrocarbon Filters and Vessels all about. Because when
debut offering customers flow rates to 1000 engines breathe easier they
perform better with more
gpm and higher. power, more torque and

Ref: FDRB172UK
with improved fuel economy.
Whatever your application,

2000 UK Facility
theres a Racor Air Filtration
system that will help you and
your engine breathe easy.
2000 Having moved out of Morley into a purpose built factory at
nearby Dewsbury in 1998, Racor sees significant growth in Europe.
2000 saw the expansion of manufacturing capability to include all Leisure Marine and
Ref: Commercial Marine FDRB175UK

spin on series filters, and the establishment of a state-of-the-art Commercial Marine

Ref: Leisure Marine FDRB136GB1

design and test, research and development facility. Filtration Ask a sailor about
engine protection. About

2002
filtration, about reliability and
High performance air filters performance. Whether they are
the master of a superyacht,
2002 Racor purchases Farr opening up sailboat, fishing boat or tug,
opportunities in medium and heavy duty Engine the chances are the one word
answer will be the same as
Air applications. it has been for more than
three decadesRacor. Marine
filtration products trusted

2007
across the seven seas.

Ultra high efficiency CCV integration

For further information email:
2008 Lab and engine test facilities filtrationinfo@parker.com

Racor Out in Front 4-5 OEM CCV Solutions 19 CCV Systems 26-29
Diesel and Petrol Spin-on Series 6-13 CNG and LPG Filtration 20-21 ECO III & ECO SE 30-31
P-Series 14-15 FBO Filters Vessels 22-23 Accessories 32-33
Turbine Series & Primer Pump 16-18 RVFS Series 24-25 Installation examples/other products 34-35
 Racor Out in Front

The Worlds Best Filtration Starts

Whether you operate a truck, bus, generator or pump set, you need to know that every time you switch on the igni-
tion you will hear the engine fire into life, each time and every time. There is no better way to ensure engine reliabil-
ity than with good quality filtration. Whatever and wherever your application, we have a system which will meet your
requirements.

Fuel Filtration Water Separators (FFWS)

Fuel Contamination, either in the form of
dirt or water will find its way into your fuel
system however careful you are. With modern 13
engines now injecting fuel at anything up
to 2000 bar, and injector tolerances being
measured in microns, it is hardly surprising
that even a small amount of dirt or water
corrosion can start a problem. Water or
particulate can cause microscopic surface 5 19
damage which is then focused on by the
high pressure flow, to cause significant
wear which will eventually lead to reduced
efficiency and complete break-down. Several
$100 of filtration over an engines life can save
$1000s in engine re-fits let-alone down-time.
Racor offer what is widely accepted as the
industry bench mark premium product, why 25
risk anything less.
21
22
Working to Efficiency standards:
ISO TR 13353, ISO TS 13353,
ISO 19438, SAE J 1985, 26
SAE J 905, 6
3
Water Separation Standards:
ISO 4020 6.5, SAE J1839,
SAE J 1488)
18
7
FFWS
27
1. 400 Series FFWS
2. 600 Series FFWS 16
3. 200 Series FFWS
4. Turbine FFWS
5. Top Loader 20
6. P-Series Pump FFWS 24
7. RAC gasoline Series

Fuel Dispensing Filters

Water and dirt are often introduced into fuels 10

during fuel transfer and storage, therefore to
clean fuel before it enters the fuel tank, will
reduce contamination, protect your injection
system and save money in the long-run.

Fuel Delivery

8. FBO FFWS
9. RVFS FFWS 12
29
17
18
4
with the Worlds Best Engineering
Racor Closed Crankcase Ventilation reducing efficiency and causing over heating. Air Filters
To meet emissions legislation and also to Racors CCVs solve this problem. They are High efficiency air filters will allow your
keep engine bays and air filters clear of oil, some of the most efficient available and engine to breath clean dry air, which will
engine blow by gases emanating from the have patented upstream crankcase pressure stop damaging particulate from entering
crankcase are fed back into the air intake regulation as opposed to a turbo vacuum the engine and oil systems. In very dirty
before the turbo charger. However these limiters, which other manufacturers are atmospheres special static and active pre-
gases are full of soot laidened oil mist, which forced to employ. cleaners are available to stop media elements
will coat the turbo turbine blades and more CCV from being prematurely clogged.
importantly coat the intercooler, 10. CCV 3500 11. CCV 6000

Air Filters
12. AF Air Filter
13. Pamic Air Filter
2 14. ECO Air Filter
15. Dynacell Air Filter
16. Cabin Air Filters
14
30 Oil Filters
For increased service life with Bypass LFS-
800 series, cleanable re-usable spin-on
replacement LFS 700 Series or specific
engine intergrated OEM systems.

Oil Filters
17. LFS 802 Oil Filter
8 18. LFS 700 Oil Filter

Racor Additives
For long term fuel stability, elimination of
9 Bacterial growth or engine performance
23 improvement, Racor have an additive to suit
your needs.

Racor Additives
19. Fuel/Oil/Coolant Additives
28
Additional Products
20. Hydraulic spin on
21. Parker Par-Fit
22. Replacement Elements
23. LPG/CNG Filters
24. ABL
25. EAB
26. Particle Counter
27. Multiclamp
28. Nitrogen Tyre Saver
29. Green Dust Cap Nitrogen Filled
30. Transmission Filter

At the heart of the filter is the filter paper or

media, which is constructed from a special
blend of mixed fibre sizes, to achieve the
highest possible efficiency whilst maximising
capacity and life. The media is impregnated
with special resins to ensure durability and
11 separation performance. Product is built in
an ISO TS 16949 quality system environment
15 to ISO 14001 Environmental requirements.
Leading global engine manufacturers
recommend Racor to protect their engines,
why risk anything less.
4 1 5
 Diesel and Petrol Spin-On Series

Die cast aluminium heads

with multiple ports make
installation as easy as
adding options.
Powerful primer
The best gaskets
pumps are integrated
and o-rings available
into mounting heads.
promise consistent,
sure seals.

Aquabloc
II media is
corrugated,
allowing
greater
surface area
exposure
for fuel
filtration and
an increased
dirt-holding
capacity.

Polymer bowls are

virtually indestructible.
They wont discolour
from exposure to
alcohol, additives or UV
light a see-thru that
stays see-through. A die
cast aluminium bowl
is available for most Positive seal
models. self-venting drain
eliminates leaks and
Water sensor and vacuum speeds service.
gauges to signal service are
valuable options available
for most models.

100 Series 200 Series

110A - 120A - 140 215 - 230 - 245
Maximum protection in Improved for greater
minimum space. versatility.
The 110A is designed for fuel injected petrol The 215, 230 and 245 filter/separators come
engines with high working pressures and also standard with an integral priming pump
can be used on diesel engines. A metal housing and a new see-through contaminant bowl
is standard. which can operate in applications up to 30
Other models in the 100 Series, the 120A and psi. Another design upgrade is the optional
140, offer reliable protection for smaller diesel 200-watt in-bowl heater for colder operating
and petrol engines used in generator sets, conditions. Applications include light duty and
pressure washers and other equipment. Their medium duty trucks and vehicles, construction,
compact size fits tight mounting locations and agricultural and other diesel powered
6 multiple ports offer installation flexibility. equipment.
 Diesel Spin-On Series
4120 - 6120 - 3150 - 3250

High Capacity Fuel Filtration

High flow applications need not

suffer with high maintenance... and
Racor offers a range of ultra-high
capacity, highly efficient fuel filter/
water separators that also deliver
spin-on convenience. As youd expect,
Aquabloc II media is standard, and
all units provide flexibility in options
to customize and meet specific
operating conditions.

Bowl removal
wrench available
22628

400 Series 600 Series

445 - 460 - 490 - 4120 - 4160 645 - 660 - 690 - 6120
A powerful, integral primer pump Maximise engine protection
makes service quick and easy. with a low profile, easy to fit
The standard equipment primer pump tops the filtration system.
list of extensive options that allows bus fleets, With all the features of the 400 Series, the 600
truck fleets, RV owners and others to tailor Series offers engine owners an economical
a filter/separator system specifically to their system for applications where an integral
operating requirements. These options include primer pump is not needed. Flow rates up
a choice of three micron rating for the Aquabloc to 600 l/hr (160 US gph), in bowl heater and
filter element, 300 watt in head PTC (positive water sensor are all available options.
temperature coefficient heater) water sensor
and flow rates up to 600 l/hr (160 US gph).

7
 Diesel and Petrol Spin-On Series

100 Series
Box 1 Box 2 Box 3 Box 4

1 20 A S

1
Filter Series
1-100 4
Micron Rating
S-2 Micron
2
T-10 Micron
Type P-30 Micron
10 - For 110A
(exclude micron rating, only available
with 10 micron, 2 micron available 3
in aftermarket only) Can Length Option
20 - For 120A A - Length A for 15GPH
40 - For 140A B - Length B for 20GPH
(110A only available in
Length A)

Model 110A 120A 140A

Maximum Flow Rate 57 L/hr Diesel 57 L/hr Diesel 57 L/hr Diesel
132 L/hr Petrol 132 L/hr Petrol 132 L/hr Petrol
Petrol/Diesel *1 Both Both Both
Maximum Pressure Bar *2 6.9 0.5 0.5
No. of Ports 4 4 2
Port Size M14 1.5 1/4NPTF M14 1.5 1/4NPTF M14 1.5 1/4NPTF
Integral Primer Pump *3 No No No
Water Sensor Option *4 Yes Yes Yes
Electric Heater Option *4 No No No
Height mm 152 166 152
Width mm 81 81 81
Depth mm 81 81 81
Weight Kg 0.59 0.5 0.5

*1 Metal Bowls must be used for petrol installations

*2 Pressure installations are applicable up to the maximum Pressure shown
8
 Ordering and Specification

200 Series
Box 1 Box 2 Box 3 Box 4 Box 5 Box 6

2 15 R 24 30 MTC

1 6
Filter Series (Head) Threads
2-200 MTC- Metric 14mm
(16mm on 260R)
2 - (Blank) 1/4 NPTF
Flow Rate 5
15 US Gallons Micron Rating
30 US Gallons 2-2 Micron
45 US Gallons 10-10 Micron
60 US Gallons 30-30 Micron
Blank (No pump) 4
Bowl Heater
3
12-12V / 200W
Bowl Material 24-24V / 200W
RM - Metal Bowl

For complete part numbers references please refer to www.racor.com and select 7480 product catalogue from the literature tab.
R - Clear Bowl

Model 215 230 245 260

Maximum Flow Rate 57 L/hr Diesel 114 L/hr Diesel 170 L/hr Diesel 227 L/hr Diesel

Petrol/Diesel *1 Diesel Diesel Diesel Diesel

Maximum Pressure Bar *2 2.06 2.06 2.06 2.06
No. of Ports 3 3 3 3
Port Size M14 1.5 1/4NPTF M14 1.5 1/4NPTF M14 1.5 1/4NPTF M16 1.5 1/4NPTF
Integral Primer Pump *3 Yes Yes Yes No
Water Sensor Option *4 Yes Yes Yes Yes
Electric Heater Option *4 Yes Yes Yes Yes
Height mm 211 229 267 267
Width mm 102 102 102 102
Depth mm 102 102 102 102
Weight Kg 0.5 0.8 1 1

*3 Models with integral priming pumps are not recommended for petrol applications
*4 Not for use with petrol applications
9
 Diesel and Petrol Spin-On Series

400 Series
Box 1 Box 2 Box 3 Box 4 Box 5 Box 6

4 120 R 24 30 MTC

1 6
Filter Series (Head) Threads
4-400 MTC- Metric 16mm
- Blank indicates
2 3/8 NPTF 3/4 UNF on 4120
Flow Rate 5
45 US Gallons Micron Rating
60 US Gallons 2-2 Micron
90 US Gallons 10-10 Micron
120 US Gallons 30-30 Micron
160 US Gallons 4
Bowl Heater
3
12-12V / 200W
Bowl Material 24-24V / 200W
RM - Metal Bowl
R - Clear Bowl

Model 445 460 490 4120 4160

Maximum Flow Rate 170 L/hr 227 L/hr 341 L/hr 454 L/hr 600 L/hr

Petrol/Diesel *1 Diesel Diesel Diesel Diesel Diesel

Maximum Pressure Bar *2 2.06 2.06 2.06 2.06 2.06
No. of Ports 4 4 4 4 4
Port Size M16 1.5 3/8NPTF M16 1.5 3/8NPTF M16 1.5 3/8NPTF M16 1.5 3/4SAE M16 1.5 3/8NPTF
Integral Primer Pump *3 Yes Yes Yes Yes Yes
Water Sensor Option *4 Yes Yes Yes Yes Yes
Electric Heater Option *4 Yes Yes Yes Yes Yes
Height mm 236 279 300 381 381
Width mm 114 114 114 114 114
Depth mm 121 121 121 121 121
Weight Kg 1.1 1.3 1.4 1.8 1.8

*1 Metal Bowls must be used for petrol installations

*2 Pressure installations are applicable up to the maximum Pressure shown
10
 Ordering and Specification

600 Series
Box 1 Box 2 Box 3 Box 4 Box 5 Box 6

6 120 R 24 30 MTC

1 6
Filter Series (Head) Threads
6-600 MTC- Metric 16mm
- Blank indicates
2 3/8 NPTF
Flow Rate 5
45 US Gallons Micron Rating
60 US Gallons 2-2 Micron
90 US Gallons 10-10 Micron
120 US Gallons 30-30 Micron
160 US Gallons 4
Bowl Heater
3
12-12V / 200W
Bowl Material 24-24V / 200W
RM - Metal Bowl

For complete part numbers references please refer to www.racor.com and select 7480 product catalogue from the literature tab.
R - Clear Bowl

Model 645 660 690 6120

Maximum Flow Rate 170 L/hr 227 L/hr 341 L/hr 454 L/hr

Petrol/Diesel *1 Both Both Both Both

Maximum Pressure Bar *2 2.06 2.06 2.06 2.06
No. of Ports 7 7 7 7
Port Size M16 1.5 3/8NPTF M16 1.5 3/8NPTF M16 1.5 3/8NPTF M16 1.5 3/8NPTF
Integral Primer Pump *3 No No No No
Water Sensor Option *4 Yes Yes Yes Yes
Electric Heater Option *4 Yes Yes Yes Yes
Height mm 215 259 284 359
Width mm 114 114 114 114
Depth mm 114 114 114 114
Weight Kg 1.07 1.17 1.2 1.8

*3 Models with integral priming pumps are not recommended for petrol applications
*4 Not for use with petrol applications
11
 700 Series

Spin-on Replace- Fuel Filter / Water Separators with Inter-

ment Filter Cans grated Priming Pump
The Racor 700 Series is
equipped with state-of-the-art
Box 1 Box 2 Box 3 fuel pumps with DC motors.
The 12V roller-cell fuel pump
R 120 T offers the benefit of an electric
on-demand priming pump.
1 3 In the 24V brushless version,
R - Racor Micron the motor shaft directly drives
Rating the gerotor, creating a unique,
S-2 Micron positive displacement pump.
T-10 Micron The gerotor has fewer parts
P-30 Micron than gear or vane pumps,
and the sensorless control
2 technology of the DC motor
Can Size make this product the most
11 - To fit 110A reliable filter and pump
12 - To fit 120A and 140R assembly on the market. The
13 - To fit 120B 24V pump assembly is ideal for
15 - To fit 215R tough on-engine applications.
20 - To fit 230R For off-engine mounting,
24 - To fit old 220R the 12V pumps are a more
25 - To fit 245R economical alternative.
26 - To fit old 225R
260 - To fit 260R
45 - To fit 400-600 series
645R/445R
60 - To fit 400-600 series
660R/460R
90 - To fit 400-600 series
690R/490R
120 - To fit 400-600 series
6120R/4120R
160 - To fit 400-600 series
6160R/4160R

12
 Product Features Problem How it works

A
 luminium filter head with F
 ilters are often installed in hard The 700 Series pump/fuel filter
integral mounting bracket to reach places for re-priming. water separator assemblies are
and four ports (2 inlets and two stage filtration and re-priming
A
 ir can get in fuel lines during
2 outlets) with 7/8-14 SAE systems. These complete fuel
element change-out or storage.
O-ring threads. management systems isolate
Pre-filling filter can be messy. contaminants present in diesel fuels
100 micron prefilter screen. and traps them prior to reaching the
D
 istance between tank and filter
fuel injection system, protecting the
1
 2 volt or 24 volt electronic can be inconvenient for hand
priming. engines fuel system from costly and
priming pump.
premature failure.

V
 ent valve to purge air
during fuel priming. Solution

R
 eplaceable AquablocII Racor 700 Series Integrated Fuel
spin-on element. Filter/Water Separator with a two
stage filtration and re-priming
R
 eusable, see-thru system.
collection bowl.
Simplifies service
S
 elf-venting water/ No messy pre-filling
contaminant drain.
Protects engine
W
 ater-in-fuel (WIF) sensor/
No lag in starting engine
detection probe.
Fast and safe re-priming Ordering and Specification

Model 745R30 760R30 790R301 7125R101 (10 micron) 7125R301 (30 micron)
Maximum Flow Rate 170 L/hr 227 L/hr 341 L/hr 454 L/hr 454 L/hr
Replacement Element R45P R60P R90P R125T R125P
Height 25.7cm 28.4cm 31.2cm 40.1cm 40.1cm
Width 11.0cm 11.0cm 11.0cm 11.0cm 11.0cm
Depth 16.5cm 16.5cm 16.5cm 16.5cm 16.5cm
Weight 2.0kg 2.5kg 3.0kg 3.5kg 3.5kg
Clean Pressure Drop 1.7 kPa 1.7 kPa 1.7 kPa 1.7 kPa 1.7 kPa
Operating Temperature -40 to +107C

1
The 700 Series comes standard with a 12 volt brushed pump assembly. To order the 24 volt brushless pump assembly insert 24 at the end of the 790 or
7125 part numbers. (example: 790R3024)

13
 Racor Fuel Conditioning Module

Durable, 12V DC roller-cell electric fuel

pump offers the benefit of an electric, on-
demand, priming pump.

High performance Thermostatically Thermostatically

Aquabloc II controlled PTC style Robust roller-cell electric 10C 26C
cartridge-style electric (150-watt) fuel pump ensures controlled PTC style
filter media is heater facilitates cold consistent fuel delivery at a electric fuel heater
environmentally weather starting. variety of engine speeds. (200 watts at 12V
friendly and DC) facilitates cold
incinerable. weather starting.

Thermal recirculation
valve regulates return
fuel recirculation for
optimum performance
during cold weather
operation 10C 32C.

Water-in-fuel (WIF)
sensor alerts the Contaminant
operator when service collection bowl The patented RFCM
is required. Under-dash withself-venting
contains Racors
control module for drain is both
pump and water sensor removable and
high performance
operation is included reusable. Aquabloc II filter
with pump option. media.

 nvironmentally
E
friendly cartridge-style
The patented P-Series diesel element is incinerable
fuel conditioning module (for and is available at the
vacuum side applications only) Contaminant required efficiency
collection bowl is levels for high
was developed for application in pressure diesel fuel
removable.
any diesel engine fuel injection Water sensing system alerts injection systems.
system. P-Series assemblies are the operator when service is An anti-drainback
Also available required and a self-venting valve makes element
available in three sizes and all in see-through drain valve makes draining service convenient and
feature 3/8 NPT fuel ports. This collection bowl. quick and easy. clean.
innovative and modular fuel filter/
water separator incorporates low-
pressure fuel system components The modular design of the RFCM allows features to be added or removed
into a single package. independent of one another providing a new level of design flexibility.
14
 Ordering and Specification

The Racor fuel conditioning P Series

module is designed and
manufactured to provide the
Box 1 Box 2 Box 3 Box 4 Box 5
highest possible value to the
diesel engine, vehicle and P4 2 10 N H
equipment. The innovation
1 3 5
and modular design of the
RFCM incorporates all of the Specify Specify micron H must be in the
low pressure fuel components P3 for 30gph rating of part number.
required by the latest generation P4 for 40gph element: 10 (It specifies a 12vdc,
or P5 for 50gph only 150 watt heater)
of electronically-controlled fuel
injection systems. The consistent
pressure and volume delivery of 2 4
pure fuel under various engine
2 must be in the N must be in the part
speeds, loads and environmental
part number. number.
conditions is absolutely essential
(It specifies a 12 (It specifies standard
to achieve the efficiency levels
vdc pump) 3/8 npt ports)
required in todays engines. The
modular design of the RFCM For continuous run pump
allows features to be added or operation, custom fittings, or
removed independent of one pressure requirements consult
another providing a new level of Parker Filtration +44 (0) 1924
design flexibility. 487000.

Model P3 P4 P5
Maximum Flow Rate 114 lph 170 lph 227 lph
Clean Pressure Drop 2.8 kPa 3.4 kPa 5.5 kPa
Maximum Pump Output (at 14.4 volts) 151 lph 151 lph 151 lph
Standard Fuel Port Size (SAE J476) 3/8" 18 npt 3/8" 18 npt 3/8" 18 npt
Total Number of Ports Available: 2 2 2
Fuel Inlets 1 1 1
Fuel Outlets 1 1 1
Replacement Elements:
02 micron R58060-02 R58095-02 R58039-02
10 micron R58060-10 R58095-10 R58039-10
30 micron R58060-30 R58095-30 R58039-30
Minimum Service Clearance 28 mm 28 mm 28 mm
Height 196mm 229 mm 292 mm
Depth 132 mm 132 mm 132 mm
Width 122 mm 122 mm 122 mm
Weight (dry) 1.5 kg 1.7 kg 1.9 kg
Maximum Pump Output Pressure 69 kPa 69 kPa 69 kPa
Features:1
Water Sensor Standard Standard Standard
Heater Standard Standard Standard
Pressure Regulator (10 psi) Standard Standard Standard
Operating Temperature --40 to +121C

Vacuum installations are recommended. 1Not for use with gasoline applications.
15
 Turbine Series

The First in
The high grade aluminium
Fuel Filtration
components and powder coat
paints mean that corrosion is
never a worry.

Every engine runs better with a

A durable single bolt mounting
bracket doubles resistance to system that cleans fuel, removes
vibration fatigue.
water, heats fuel and senses when
its time for service. The system is
Aquabloc media sheds water and keeps
the Racor Turbine Series and its
engines waterproof, rustproof and
dirtproof. the most complete, most efficient,
most reliable high-capacity engine
300-watt heaters start you in the cold protection you can install. A system
thermostats are standard to meet the
requirements of todays electronic engines. that protects your investment in
engines and fuel.

Polymer bowl withstands impact

and temperature extremes.

Self-venting drain. A single

twist makes draining clean,
fast and easy.

With an Aquabloc II replacement

element, you get a complete kit
with all the seals you need.

Aquabloc II media is a blend

of high grade cellulose
compounded with resins
and a special chemical
treatment.

End caps are colour-coded for easy

identification and application red for
30 micron primary filtration, blue for
10 micron primary or secondary, and
brown for 2 micron secondary/final
filtration.

Use original Racor filter

elements to ensure
premium performance.

An integral bail handle

makes changeouts easy.

Aquabloc II elements filter harmful tiny particles

of dirt and algae from fuel. Aquabloc II elements
are rustproof with polymer end caps that wont
ever corrode.

16
 Ordering and Specification

Turbine Series
Box 1 Box 2 Box 3 Box 4 Box 5 Box 6

79 1002 FH V 324 30
1
Single / Duplex 6
- (Blank) Single Housing Micron Rating
4
73/75 - Double Housing 2-2 Micron
77/79 - Triple Housing Duplex 10-10 Micron
Change Valve 30-30 Micron
2 X - 6 Way Valve 5
Model Number (75***only) Heater
500 - 227Lt/Hr V - Individual 500 Series
900 - 341Lt/Hr (902 = Metric) Ball Valves 12-12V/150W
1000 - 681Lt/Hr (1002 = Metric) (79***only) 24-24V/150W
900/1000
3 Series
Application 312-12V/300W
FH - Industrial 324-12V/300W

For complete part numbers references please refer to www.racor.com and select 7480 product catalogue from the literature tab.
Model 500FG 900FH 1000FH 75500GX 75900FHX 731000FH 751000FHX 771000FH 791000FHV

Maximum Flow 227 lph 341 lph 681 lph 454 lph 681 lph 1363 lph 681/1363 lph 2044 lph 1363/2044 lph
Rate
Height 292mm 432mm 559mm 292mm 432mm 559mm 559mm 559mm 559mm
Width 147mm 152mm 152mm 368mm 476mm 419mm 476mm 546mm 546mm
Depth 122mm 178mm 178mm 241mm 279mm 305mm 279mm 305mm 305mm
Weight 1.7 kgs 2.7 kgs 4.5 kgs 7.7 kgs 10.4 kgs 11.8 kgs 13.6 kgs 17.7 kgs 23.6 kgs
Port Size Std. 3/4-16 UNF 7/8-14 UNF 7/8-14 UNF 3/4-16 UNF 7/8-14 UNF 1 3/4 NPT 7/8-14 UNF 1 1-11 1/2 NPT 3/4 NPT
(Option) 16mm x 1.5 22mm x 1.5 22mm x 1.5
Clean Pressure 1.72 kPa 2.4 kPa 3.4 kPa 4.83 kPa 11.7 kPa 11.7 kPa 25.5 kPa 11.7 kPa 17.2 kPa
Drop
Maximum 103 kPa 103 kPa 103 kPa 103 kPa 103 kPa 103 kPa 103 kPa 103 kPa 103 kPa
Operating Pres.
Replacement 2010PM-OR 2040PM-OR 2020PM-OR 2010PM-OR 2040PM-OR 2020PM-OR 2020PM-OR 2020PM-OR 2020PM-OR+
Element #
Element Removal 102mm 127mm 254mm 102mm 127mm 254 mm 254mm 254mm 254mm
Clearance
Notes: (1) Male JIC 37 fittings. Manifold Units:
(2) Flow rates shown for one/both filters on-line. 75500, 75900 and 751000 double manifolds with shutoff valve.
(3) Flow rates shown for two/all filters on-line. 731000 double manifold without shutoff valves.
For accurate fuel flow rates consult your engine manual, engine 791000 triple manifold with shutoff valves.
manufacturers agent or Racor distributor. 771000 triple manifold without shutoff valves. 17
 Fuel Filter Primer Pump

Applications How it works

The Turbine Series Fuel Primer The Fuel Primer Pump Kit is an
Pump Kit is designed for marine, innovative and proprietary system
gen set, and mobile applications. consisting of a pre-screen filter, a
flow bypass circuit and a roller cell
Product pump powered by a 12VDC brushed
The RKP1912 (12 volt) and RKP1924 motor or a 24VDC brushless motor.
(24 volt) Fuel Primer Pump Kits When the switch is activated the fuel
can be retrofitted to the Racor 1000 is drawn into the pre-screen and
or 900 series fuel filters already in then pumped through the housing
service. refilling the unit with fuel. When not
The Primer Pump Kit is designed to in use the primer pump system is
offer improved ease of maintenance bypassed and the Racor fuel filter/
for the user. water separator functions normally.

The Primer Pump Kit is a pre- The Primer Pump Kit works on
assembled system which includes Racor duplex and triplex systems
all the components ready for easy also. This will allow one Racor
installation. It is manufactured with primer pump to prime the other
filter or filters in a manifold system
premium materials installed into a
such as a 751000MAX for example.
die cast and powder coated housing.

A rugged roller-cell pump Benefits

60 gallons per hour flow rate while in

Easy installation.
priming mode.
Pump adds only 3.3 to the
over all assembly.
60 gallons per hour flow rate
while in priming mode.

12 VDC brushed electric

motor.

100 micron pre-screen Unitized assembly only 3.3 tall 24 VDC brushless electric
motor.

100 micron pre-screen.

One size fits several models.

Kit includes wiring harness

and controller switch.

Allows for electric re-priming

of filter and fuel system.

Not for use as continuous

duty.

18
 OEM CCV Solutions

Combined CCV
Impactor / Oil
Filler Cap

Whilst Racors extensive standard

CCV range is extremely versatile and
robust, offering a solution for almost
every diesel application, Racor also
endeavour to offer unique innovation
OEM solutions. The OEM offering
includes rocker cover integration and
supply, flange mount integration, fit
for life impactor solutions and open
breather options. These solutions can Case New Holland Intergrated
offer anything up to 98% efficiency CCV Rocker Cover
depending on customer requirements. Hyundai L Series 19
 CNG and LPG Filtration

Todays alternative fuels

compressed natural gas, liquid
natural gas and liquid propane
gas have the same problems
that plague diesel and gasoline
contamination that collects during
handling, water that condenses in
tanks and compressors that leak oil
into the fuel stream.

The precision components necessary

for the efficient operation of an
alternative fuel system demand
superior filtration.

The solution the industrys first and

most complete line of alternative
fuel filter/coalescers and prefilter/
strainers. From pipeline to engine
Racor fuel filter/coalescer products
provide the ultra-fine filtration
required by alternative fuels.

Protecting the fuel injectors and

components of an alternative fuel
system is vital to efficient vehicle
operation. Racor offers the most
complete line of fuel filter/coalescers
and prefilter/strainers for on-vehicle
applications. These filters ensure Prefilter/Strainers
removal of damaging aerosol Engineered and precisely manufactured to provide
contamination as small as 0.3 to 0.6 superior performance at operating pressures up to
micron and exceed 95% efficiency, 500 psi, the compact, in-line prefilter/strainers are an
depending on the grade of element essential first step in a complete filtration system.
specified. Units are available in a
range of pressure ratings and are
constructed of aluminium, stainless
steel or painted steel.
Low Pressure Fuel Filter/Coalescers
Low pressure coalescers are ideal for operating
The fuel filter/coalescer elements environments up to 500 psi. All aerosol contaminants
are produced by a patented process in the 0.3 to 0.6 micron range are filtered to an
of arranging microglass fibres into efficiency level that exceeds 95%.
a tubular form. During operation,
fuel is forced through the coalescing
media from the inside of the cartridge
High Pressure Fuel Filter/Coalescers
through the tubular wall to the
outside, where the large droplets fall
These patented coalescing filters are constructed
to the bottom of the housing. to withstand operating pressures to 3600 psi. These
coalescing filters remove over 95% of aerosols in the
Oily water emulsion accumulates until 0.3 to 0.6 micron range.
drained while the dirt particles remain
trapped on the surface of the fibres.

Engineered Modules/System
The combination of high pressure filters, regulators,
fittings and brackets into one module allows
20 manufacturers to specify one part number.
 Low Pressure Valve Engine
High Pressure
Valve and Filter Metering
Regulator Valve

O2 Sensor
Ball Valve Flow Air Exhaust
Check Valve Control
ICM

CPU Mixer
Wastegate

Intercoller
Accel PDL
CNG Tank

Ordering and Specification

Contact your Parker Specialist for details

LOW MEDIUM HIGH

Model FFC-119 FFC-110 FFC-110L FFC-112 FFC-113 FFC-114 FFC-116

Type Prefilter/Strainer Coalescer Coalescer Coalescer Coalescer Coalescer Coalescer

Port 5/8" Outlet 1/4" NPT 1/2" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT
1/4" Inlet 9/16 SAE
PSI (Max.) 500 PSI 500 PSI 500 PSI 3600 PSI 3600 PSI 3600 PSI 3600 PSI
Rated Flow 5 25 25 50 15 50 50 8.4
Length (in / mm) 123.69 mm 181.86 mm 264.16 mm 120.65 mm 203.96 mm 177.29 mm 97.79 mm
Diameter (in / mm) 66.80 mm 79.50 mm 79.50 mm 57.15 mm 75.43 mm 75.43 mm 44.45 mm
CNG
LNG 2 3 3
LPG
Weight lbs. / kg 0.23 kg 0.68 kg 0.82 kg 0.68 kg 2.49 kg 2.3 kg 0.79 kg
Element Number N/A CLS110-10 CLS110-10L CLS112-10 CLS113-6 CLS113-6 CLS116-10
Sump Capacity Oz. N/A 5.0 7.0 0.5 5.0 3.0 0.25
Material Painted Steel Painted Steel Painted Steel Stainless Steel Anodized Stainless Steel Stainless Steel
Aluminum
Notes: (1) Use in conjunction with coalescer. (4) High flow rate LNG applications. Bypass included.
(2) Low flow rate LNG applications. (5) SCFM at 100 PSIG.
(3) Medium flow rate LNG applications. Bypass included. (6) ECER 110 versions of FFC-112 and FFC-110 available on request.

21
 FBO Filter Vessels

FBO Filter Assembly

Racors new FBO-10 and FBO-14 filter assemblies are designed
to meet the toughest hydrocarbon refuelling conditions and
provide for ease of filter change outs. The FBO Assembly can
flow at 95 lpm or up to 230 lpm depending on the model, the
elements installed and fuel being filtered.

The FBO assembly can be used

on mobile refuellers or installed
in refuelling cabinets. The unit
can also be used for diesel fuel
dispensing pumps or as a primary
fuel filter/water separator for large
diesel engines.

The assembly features a locking

ring collar, which attaches the filter
housing to the aluminium die-cast
filter head with four bolts. The
slotted locking ring collar allows
maintenance personnel to hand-
loosen the four collar bolts, rotate
Standard Design Features
and lower the bowl assembly for
element change outs. With new Die-cast aluminium head
element installed, simply raise the Steel filter bowl assembly
bowl and rotate into position on Powder coated components
the locking ring and hand-tighten Locking ring collar, no clamps
evenly. 1 1/2 NPT Inlet and Outlet
10 bar @ 240 F max. design pressure
The closure hardware consists Manual drain valve
of stainless steel nuts, bolts and Manual vent valve
washers with metal hand knobs for Options
ease of maintenance one person Mounting bracket
can easily change the filter element. Sight level gauge
No special tools are required. Pressure diff. indicator
Installations
The versatile FBO-10 and the FBO-
Aviation fuel trucks
14 filter assemblies have three
Aviation fuelling cabinets
element options to meet most field
Diesel fuel dispensing system
applications.
Marine fuel docks
Fuel systems on large diesel engines
For refuelling applications the filter
separator element is used. The Applications
filter separator element removes Jet fuel, aviation gas, diesel fuel,
contaminants and water from gasoline, kerosene, JP4, JP5 and JP8.
jet fuel, aviation gas, diesel fuel,
gasoline and hydrocarbon fuels.

22
 Ordering and Specification

152,4 mm
DIFF.PRESS GAUGE FACE-FACE
(OPTIONAL)
88,9 mm 38 mm NPT
INLET & OUTLET

SERIES 10 HOUSING 478 mm

SERIES 14 HOUSING 579,6 mm
MANUAL VENT
SERIES 10 HOUSING 395,22 mm 338 mm
SERIES 14 HOUSING 520,7 mm 439,67 mm

SIGHT GLASS /
WATER PROBE
164,8 mm
(OPTIONAL)

Element Applications Application Micron FBO-10 FBO-14

Rating 6x10 Element 6x14 Element

Filter Separator 1 FBO 60327 FBO 60336

5 FBO 60328 FBO 60337
10 FBO 60353 FBO 60356
25 FBO 60329 FBO 60338
Micro Filter 1 FBO 60330 FBO 60339
5 FBO 60331 FBO 60340
10 FBO 60354 FBO 60357
25 FBO 60332 FBO 60341
Absorptive Filter 1 FBO 60333 FBO 60342
5 FBO 60334 FBO 60343
10 FBO 60355 FBO 60358
25 FBO 60335 FBO 60344

Performance Specifications

Maximum Flow Rates Clean Change

FBO-10 Diesel Gasoline Kerosene Delta P Delta P

Microfilter 38 LPM 199 LPM 132 LPM < 2 PSID 15 PSID
Filter Separator 38 LPM 119 LPM 79 LPM < 2 PSID 15 PSID

FBO-14 Diesel Gasoline Kerosene Delta P Delta P

Microfilter 95 LPM 284 LPM 189 LPM < 2 PSID 15 PSID
Filter Separator 57 LPM 170 LPM 114 LPM < 2 PSID 15 PSID

23
 RVFS Series

The Racor RVFS Series filter vessels offer an unparalleled high efficiency, Optional Accessories
versatile, economical and low maintenance solution to many fuel delivery Automatic air eliminator
and industrial filtration applications. The vessels will accept Micro-filter pre- Pressure relief valve
filters, Coalescer/ Water Separator combinations, Monitor/Absorbers and Differential pressure gauge
clay treatment bags. Liquid level gauge
Manual water drain valve
Used mainly in the diesel and kerosene re-fuelling industry, these robust
Support stand
vessels can be seen on countless forecourts providing clean dry safe fuel to
Wall mount brackets
modern TDI, PD, HDI, CDI and heavy duty vehicles. Equally these vessels can
be used for kerosene, aviation fuels, heating oils, gasoline and numerous
other industrial fluids and fuels.
Applications
Jet A, Jet A1
RVFS Element Options JP4, JP5, JP8
Diesel Fuel
Coalescer / Separator Kerosene
Coalescer and separator mounted
in the RVFS housing. Fluid/fuel Gasoline
is passed from the outside of
the coalescer to the inside. The
coalescer element provides
primary filtration of the fuel as
well as coalescing free water
from it. The clean fuel passes
through the separator barrier Features
and into the outlet of the housing.
Carbon steel construction,
The coalesced water droplets are
repelled by the hydrophobic barrier other materials available
and are collected in the sump of
17 23 ASME code Section
the housing. The sump should be
drained routinely. VIII construction, stamped
FP Element Installation and certified. CE certified
Mounting shown Parkers vessels available.
cellulose FP microfilter series.
These elements offer 95% filtration
Zinc plated swing bolt
efficiency of fluids and are available closure.
in micron ratings of 1, 2, 5, 10, 25
Buna-N o-ring cover seal
& 40.
Buna-N o-ring cover seal
When ordering a RVFS for FP
installation the kit number 72137 Interior epoxy coated MIL
is required. C4556E, exterior primer
The RVFS-1, 2 & 3 housing series is coated (carbon steel
compatible with all 6-7 OD, 3.5 ID
in multiple lengths of 14 inches.
versions only)
FW Element Installation
Mounting shown Parkers
combination water absorbing/
Connections
filtration FW filter series.These
elements will absorb free water Inlet and Outlet: 2 inch NPT
from fuels to less than 15 ppm and Main Drain and Liquid Level
offer 95% filtration efficiency and
are available in micron ratings of 1, Ports: 1/2 inch NPT
5, 10 & 25. This product can also be Vent and Pressure Relief
used to absorb free water and filter
industrial oils.
Connection: 3/4 inch NPT
Differential Pressure
When ordering a RVFS for FP
installation the kit number 72137 is Gauge/ Sample Ports: 1/8
required. The RVFS-1, 2 3 housing
inch NPT
series is compatible with all 6-
7OD, 3.5ID elements in multiple
24 lengths of 14 inches.
 Ordering and Specification
14

39 RVFS1
51 RVFS2
65 RVFS3

RVFS Maximum Flow Rates

Flow rate with 37 SSU Flow rate with 32 SSU Aviation Fuel
Diesel GPM/LPM GPM/LPM

Vessel Coalescer Prefilter Monitor Coalescer Prefilter Monitor Clay

RVFS-1 25 66 29 50 66 58 N/A
RVFS-2 50 133 58 100 133 116 7/26.5
RVFS-3 75 200 87 150 200 174 14/53

Element Options
Coalescer Element Prefix OCP Separator Element Options

Vessel 1 micron 2 micron 5 micron 10 micron 25 micron 5 micron 10 micron 25 micron Teflon
RVFS-1 OCP-15854 OCP-15855 OCP-15858 OCP-15868 OCP-15878 SP-15404 SP-15405 SP-15407 ST-15401
RVFS-2 OCP-30854 OCP-30855 OCP-30858 OCP-30868 OCP-30878 SP-30404 SP-30405 SP-30407 ST-30401
RVFS-3 OCP-44854 OCP-44855 OCP-44858 OCP-44868 OCP-44878 SP-44404 SP-44405 SP-44407 ST-44401

Water Absorbing FW Elements Clay Canister

Vessel 1 micron 5 micron 10 micron 25 micron Clay

RVFS-1* FW-61401 FW-61405 FW-61410 FW-61425 FCC-18701 *Note RVFS 1 takes one element,
RVFS-2* FW-61401 FW-61405 FW-61410 FW-61425 FCC-18701 RVFS 2 takes 2 takes 2 elements,
RVFS-3* FW-61401 FW-61405 FW-61410 FW-61425 FCC-18701 RVFS 3 takes 3 elements.

FP Silicon Treated Pre-filters

Vessel 0.5 micron 1 micron 2 micron 5 micron 10 micron 12 micron

RVFS-1 FP-14601-1/2 FP-14601 FP-14602 FP-14604 FP-14605 FP-14607 Recommmended options for diesel
RVFS-2 FP-30601-1/2 FP-30601 FP-30602 FP-30604 FP-30605 FP-30607 fuel applications. Consult Racor for
RVFS-3 FP-44601-1/2 FP-44601 FP-44602 FP-44604 FP-44605 FP-44607 other fluids.

Vessel Dimensions (inches)

height weight depth dry weight overhead space requirements

39 13.75 13.5 46 kg 16
51 13.75 13.5 52 kg 32
65 13.75 13.5 59 kg 47

For additional information please consult the RVFS installation handbook, Part No. RAC3002GB1 25
 CCV Systems

Closed Crank Case Ventilation Systems

The problem open and unfiltered Racors crankcase ventilation system In this application, the exhaust from
engine crankcase breathers, allow removes these contaminations. The the crankcase filter is routed to the
oil and soot ladened aerosol mist exhaust can then be allowed to be inlet side of the turbo. A regulator
to enter the atmosphere from the vented in the atmosphere. in the crankcase filter controls the
crankcase. vacuum in the crankcase to ensure
For applications requiring more
proper operation.
Environmental concerns and stringent emissions requirements,
Pictures below: (left) Cummins QSM11 marine engine
EPA and European legislation a closed crankcase filter is with CCV cutaway. (right) Caterpillar 3196 marine engine
bans the emission of open and recommended. with Racor CCV/AF System.

untreated crankcase gases into the

atmosphere. To reduce total engine
emissions, it is becoming necessary
to close the crankcase breather
system, by routing these gases back
into the air intake system.

Crankcase blowby is produced

when combustion gases under
high pressure are blown past the
piston rings into the crankcase. As
these blow by gases pass though
the crankcase, they become
contaminated with oil mist.

A modern diesel engine schematic

A schematic indicating air intake filtration, crankcase ventilation and water separation and fuel filtration in a modern
diesel engine.

Exhaust Out
Inlet Air Filter/
Silencer Compressor

Turbo Charger
Clean Air In

Fuel
Diesel
Injection
Engine
Pump
Aftercooler

CCV
System Flow of Crankcase Emissions
Fuel
Tank
Drain
Drain to Engine
26
 In closed environments
like generator set and marine Unique crankcase pressure regulator with integral
engine rooms, damage to bypass valve that minimizes variation in crankcase Pop-up style indicator that alerts of a bypass
pressure. Excessive variation in crankcase pressure can condition and the need for a filter change
surrounding equipment such as
damage seals, cause loss of oil and other problems
radiators and electronic control
panels can cause hazardous
conditions,down time and
expensive maintenance. High efficiency oil
separation to 0.3
Oil mist will coat and (microns)
Left or right hand
inlet/outlet options
contaminate the aftercooler and
other engine components. This
coating reduces engine cooling Durable glass-filled
capacity, causes a degradation nylon components

of engine performance and

reliability over time, and Stainless steel latches for
shortens the useful service life tool-less element change
of the engine components.
Replaceable high-
Extended filter service
The engine intake inhales performance filter with
interval from the Vaporbloc
depth-loading, micro-glass
contaminated gasses,clogging fiber coalescing media
element

air filter systems and damaging

Steel with epoxy
turbo-charger components. It
powder coating
is imperative that oil mist be
removed from the crankcase
emissions prior to introduction
into the engine air intake in Maximum continuous operating temperature, Drain check valve allows collected oil to be returned to the
-40F to +240F (-40C to 116C) crankcase. This eliminates frequent draining and significantly
closed breather systems. reduces oil consumption

Separator Performance Data

Measurement of blow-by aerosol micron, depth filtering media gives
size distribution shows that over 90% excellent sub micron performance,
of oil particles can be 1 micron in while still maintaining a very low
V

diameter. Typically a significant peak pressure differential across the entire

occurs in particle sizes between 0.4 engine speed and load range.
and 0.5 microns. (as shown below).
While some
Typical other
Engine CCV systems
Blow-by can Size Distribution
Oil Particle Racor CCV Media Fractional Efficiency Curve
offer reasonable efficiency above 1
1 100

0.9 90

0.8 80

0.7
Fractional Efficiency [%]

70

0.6 60
Culminative dN/N

0.5 50

0.4 40

0.3 30

0.2 20

0.1 10

0 0
0.1 1 10 100 0.1 1 10 30
Particle Size (m)

27
Particle Size (m)
 CCV Systems

Advanced Crankcase Racor CCV Sizing

Pressure Regulation
CCV systems should be specified
using engine blow-by flow, based on
Racor CCV s employ a unique Competitive products are forced
engine manufacturers data. The chart
patented upstream pressure to use vacuum limiter forms of
will help you to easily select a CCV,
regulation system, which is the only regulation which allow varying
which will allow for a typical filter
way to maintain consistent crankcase crankcase pressures at different
element service period of 750 hours,
pressures across the full engine engine speeds and are unable to
for larger applications it is possible
speed/load range and throughout the regulate for increasing filter element
to use multiple CCVs, for convenience
filter element service life. differential during the service period.
the CCVs can be specified with Right
or Left hand inlet (Suffix R or L).
Racor Patented CCV Crankcase Regulation
15.0

10.0
Crankcase Pressure, hPa

4.9

-0.1

-5.1

-10.2
-50.0 -40.0 -30.0 -20.0 -10.0 0.0

Air Intake Pressure, hPa

Ordering and Specification

Model CCV2500 CCV3500

Height 150 mm 178 mm

Maximum Opening Width (incl. clamps & bracket) 100 mm 178 mm
Depth 120 mm 160 mm
Weight 0.68 kg 1.0 kg
Filter Removal Clearance 100 mm 117 mm
Replacement Element Medium Efficiency Media N/A CCV 55304-06
Replacement Element High Efficiency Media N/A CCV 55304-08
Replacement Element Ultra Efficiency Media N/A CCV 55304-10
Housing Material Glass-filled nylon. Glass-filled nylon
components.

Inlet & Outlet Thread Size 3/4" hose (21mm OD) 3/4" hose
Flow Max. Cubic Feet per Minute 100 lpm 120 lpm
Crankcase Pressure Regulator Integral Integral
Bypass/Change Indicator Optional (Standard) Integral
Engine Block Check Valve Return Fitting 9mm Hose Barb 1/4 NPT"
Swivel Fitting (Qty.) N/A # 6 JIC (2pcs.)
Oil drain hose I.D. N/A .375"
28
 Crankcase Replacement Elements

Open System Crankcase

Filtration

Crankvent CV4500, CV6000 and

CV8000 Systems trap crankcase blow-
by and recycle engine oil through a
high performance filter. They help
to decrease costs for maintaining
air filters and keeping engine rooms
clean. These units are typically
used as an open system for non-
turbocharged engines.

CCV4500 CCV6000 CCV8000 CCV12000

235.0 mm 304.8 mm 352.6 mm 352.6 mm

190.5 mm 286.8 mm 336.6 mm 454.2 mm
142.2 mm 185.4 mm 236.2 mm 236.2 mm Additional
1.48 kg 2.28 kg 3.96 kg 4.30 kg details are
57.2 mm 101.6 mm 127.0 mm 229 mm available in
technical
CCV 55248-06 CCV 55274-06 CCV 55222-06 N/A
manual
CCV 55248-08 CCV 55274-08 CCV 55222-08 CCV 55222-12-08
#55021.
CCV 55248-10 CCV 55274-10 CCV 55222-10 CCV 55222-12-10
Die cast head, glass- Die cast head, glass- Die cast head, glass- Die cast head, glass-
filled nylon and black filled nylon and black filled nylon and black filled nylon and black
powder epoxy-coated powder epoxy-coated powder epoxy-coated powder epoxy-coated
steel bowl. steel bowl. steel bowl. steel bowl. * Units
1 3/16" - 12 STOR 1 5/8" - 12 STOR 1 7/8" - 12 STOR 1 7/8" - 12 STOR can be
manifolded
283 lpm 566 lpm 1132 lpm 1415 lpm
to handle
Integral Integral Integral Integral
higher flow
Integral or Remote Integral or Remote Integral or Remote Integral or Remote rates.
1/4 NPT" 1/4 NPT" 3/8 NPT" 3/8 NPT"
# 6 JIC (2pcs.) # 6 JIC (2pcs.) # 8 JIC (2pcs.) # 8 JIC (2pcs.)
.375" .375" .5" .5"
29
 ECO III and ECO II

Air Filtrations Solutions in every day situations

The ECO III is Racors newest filter
model, designed specifically to be the
most versatile filter on the market,
allowing for multiple inlet/outlet angle
positions, left or right hand element
removal and outlet configurations,
with CCV and gauge connections built
in. Designed for 250-500HP engines
the ECO IIIs versatility makes it
ideally suited for truck, bus and coach
applications.

ECO III in a typical Closed

Air Filtration System
Configuration Outside Air

Clean Air to
Turbocharger or
Cylinders

Crankcase
Breather Crankcase
Exhaust Ventilation
System
ECO III Pressure Drop Part No. Description

6.0 Housing
500250012 Housing, Base with Secondary
5.5
500250012 Housing, Base without Secondary
5.0

4.5
Service Elements
500250012 Primary Element
H22O)

4.0
500250012 Safety Element
(in H
Restriction (in

3.5
Restriction

Replacement Parts
3.0
500250012 Base
2.5
500250012 Outlet Pan
2.0
500250012 Clip (8 per package)
1.5

1.0

0.5

0 For additional information regarding custom manufacturing

0 100 200 300 400 500 600 700 800 900 and ECO III configurations for larger horsepower ratings, please
contact Racor Division.
30 AirFlow
Air Flow (CFM)
(CFM)
 The Racor Pamic Range
is uniquely adaptable, providing
both lower maintenance costs
and increased filtration efficency
to extend engine life cycles even
in the harshest, most aggressive
operational environments.

The AF Series
Filters and
The ECO II is a lightweight, Pre-Cleaners
compact easy fit, economical are designed to
air cleaner offering maximum be connected
efficiency for light to medium to the air intake
duty applications. The ECO II can of gasoline or
also be rotated to position the air diesel engines.
intake at any angle. It also has a A full range of
water resisitant paper, which gives complete air cleaners, pre-
engine protection in moisture laden cleaners and combination air/
environments. pre-cleaner units are available for
engines from 30 to 600HP.

31
 Accessories
Accessories

Water Probe Kits

Racor offers a wide selection of water probes, each designed for use with particular models and installation requirements. These
probes are available in various configurations to fit every Racor filter/separator. The water probe is only a component in the water
detection system and will not work without a Racor electronic detection module (see next two pages). The RK30880 has the electronic
detection module built-in to its design and has the simplest installation procedure. Multiplex units must use one probe for each
collection bowl but only one water detection module is needed.

Specifications RK 21069 RK 30964 RK 22371 RK 30880

Threads 1/2-20 Threads 1/2-20 Threads 9 /16 9/16-18 Threads 1/2-20 Threads
Description One piece design with Includes detachable 2- Includes detachable 2- Active probe, 3-
two wires. Requires a wire connector. Requires wire connector. Requires wire connector, no
detection module. a detection module. a detection module. detection module.
Voltage 12 or 24 vdc 12 or 24 vdc 12 or 24 vdc 12 or 24 vdc
Power Draw:
(12 volt) N/A N/A N/A 5 Milliamps
(24 volt) 10 Milliamps
Maximum Load N/A N/A N/A 1 Amp
Weight 0.01 kg 0.01 kg 0.05 kg 0.2 kg

Caution: Never wire a water probe directly to voltage or another brand of detection module.

T-handle Vacuum Gauge

T-handle vacuum gauges are available to monitor element condition and as the filter element slowly becomes clogged with
contaminates the restriction (resistance to flow) increases. The fuel pump still tries to draw fuel (suction) but because of this restriction
less fuel is delivered to the engine and instead more air is pulled from it (fuel de-gassing). These results can cause the engine to lose
power and eventually stall. By installing a vacuum gauge in your fuel system (at the outlet side of the Racor filter) visual monitoring of
element condition is possible at a glance. At the first indication of decreased performance,note the dial reading or apply the red line
decal provided with most kits. This will assist in knowing when to change the filter at the next interval. T-handle Vacuum Gauge.

Specifications RK11-1969 RK11-1669

Description 500FG units only. T-handle For 900FH &1000FH units only.
vacuum gauge kit includes T-handle vacuum gauge kit
gauge & fitting with 9/16-18 includes gauge & fitting with
UNF threads. See below. 9/16-18 UNF threads. See
below.
Threads 1/4 NPT bottom boss mount. 1/4 NPT bottom boss mount.

Dimensions 2.0 W x 1.1 D 2.0 W x 1.1 D

Dial 2 in. 2 in.
Weight 0.1 kg 0.1 kg
Special Notes: For severe vibration applications,mount the gauge on a stable, remote location and connect to the source using
flexible tubing. After September 1999, Racor converted many liquid-filled gauges to new silicone dampened movement. This new
(dry) technology provides a vibration resistant design that never leaks fluid or requires adjustments due to temperature or altitude
32 variations.
Water Detection Modules

Racor Water Detection Kits are available in a wide selection for various installation requirements. Under dash, in-dash and remote
mount, these solid-state units may be used with any Racor fuel filter/water separator and water probe. They are manufactured
using the highest quality materials and are all 100% electrically tested. An electric detection module analyzes electrical resistance
at the water probe and determines if water is present. If so, the detection module operates to indicate water, based on its features
listed below. All units reset automatically after water is removed (unless specified).

Specifications RK 20726 RK 11-11570 RK 20725 RK 20725-24

Voltage 12 or 24 vdc 12 or 24 vdc 12 vdc 24 vdc
Features Light & Buzzer Light & Buzzer Light Only Light Only
Description Red DRAIN lamp Includes pre-set Green ON lamp Same as RK20725
illuminates continuously vacuum switch (7in.Hg.), illuminates with power
and buzzer sounds connector and outlet and red DRAIN lamp
momentarily when water adapter fitting. The red illuminates when water
is detected. Power-up DRAIN or CHANGE is detected. Includes
self diagnosis feature FILTER lamps illuminate initial power-up self
and circuit protection continuously and buzzer diagnosis feature &
included. sounds momentarily circuit protection.
when water is detected.
Dimensions1 2.2 Diameter x 3.2 2.2 Diameter x 2.0 1.0 H x 1.5D x 2.0 W 1.0 H x 1.5D x 2.0 W
Depth Depth
Power Draw:
(12 volt) 3 Milliamps 3 Milliamps 10 Milliamps 10 Milliamps
(24 volt) 13 Milliamps 14 Milliamps
Max. Internal Load 30 Milliamps 30 Milliamps 30 Milliamps 30 Milliamps
Weight 0.2 kg 0.4 kg 0.2 kg 0.2 kg
1Cut 2.0 diameter hole to mount gauges in instrument panel.

RK22628 Bowl Wrench

Racor offers a hand wrench to remove all metal and see-through spin-on bowls that
feature external ribs. By simply fitting the wrench over the bowl ribs, the bowl can
be removed from the replaceable spin-on element,or filter housing with little effort.
The wrench is made of a corrosion proof, high-impact, high-strength engineered
polymer. One bowl wrench per kit.

33
 Examples of installations and other possible standard/special products.

Primary (Pre-) Fuel/Water Separator For

Vacuum Applications And Final Fuel For Pressure
Applications
Return Line

Fuel is drawn out of the fuel reservoir by the lift pump into and
out of the pre-fuel filter/water separator. The fuel is pre-filtered
through a 10 to 30 micron rated filter which also removes harmful
water, thereby protecting the lift pump and injection system. The
lift pump pressurizes the pre-filtered fuel into the final filter. Fuel
is then filtered by a 1 to 7 micron rated filter, ensuring purified Racor Racor Primary
Final Pre-Filter/Water
fuel is delivered. The combination filtration system design provides Fuel Separator Fuel Tank
Filter
superior protection for heavy-duty applications where high levels
of contamination and high volumes of fuel require a high filter Lift Pump
capacity. Fuel conditioning options (drain, water sensor, hand
primer pump, heater, etc.) are usually installed in the primary
assembly.

Return Line
Secondary (Final) Fuel Filter/Water Separators
For Vacuum Applications

This design integrates the primary fuel filter/water separator and

final fuel filter into one system that is installed prior to the lift
Racor Final Fuel pump. The single assembly provides total filtration (1 to 7 microns)
Filter/Water
Separator and water separation for the entire fuel system. This filtration
Fuel Tank
system design provides excellent protection for applications where
cost and service constraints are a challenge. Sufficient space for an
Lift Pump
adequate size combination unit must be available.

Secondary (Final) Fuel Filter/Water Separators For

Pressure Applications
Return Line

This design integrates the primary fuel filter/water separator and

final fuel filter into one compact system that is installed after the lift
pump. Generally, an in-fuel reservoir filter screen (100 to 200 micron)
is utilized to complete the filtration system. The final fuel filter/water
separator is installed after the lift pump and provides protection (1 to
Racor Final Fuel
7 microns) to the high pressure injection system. This filtration system Filter/Water
Separator
design provides economical fuel injection system protection for small Fuel Tank

diesel engines, automotive and light-truck applications that already

have generally good fuel quality and a relatively low volume of fuel Lift Pump

usage.
34
 Hydrocarbon Filters

245R TC35-01

Hydrocarbon filter vessels and elements

represent an important and fast developing
part of the Parker Racor range. Installation
applications include aviation fuel trucks,
diesel fuel dispensing systems; marine fuel
docks, bulk fuel storage and garage pump
dispensing systems.

110A TC180-01 460R

Hydraulic Filtration

Parker Filtrations global reputation as

a reliable supplier of superior hydraulic
BC45-01 SE50-01
and lubrication filtration products, quality
environmental filter media and fluid power
products, is the result of a focused and
integrated development and advanced
manufacturing systems.

Condition Monitoring

SE60-01 SE90-01

To clearly identify the condition of a fluid

system, Parker Filtration has a range of fluid
contamination monitoring products. Portable
or installed monitors and detectors allow for
the observation of fluid within the working
system in most circumstances, environments
and including hazardous or explosive areas 35
requiring ATEX approved equipment.