Klann Catalog

Werkzeuge Tools Outillage
Special Automotive Tools

Partner in the Group
Imageseite Englisch 10.07.2007 15:44 Uhr Seite 1
Insights
Partner in the Group in the Company
Worldwide distribution with Head Office in

Donaueschingen.
With more than 70 local and international
Patents is KLANN one of the leading
Special Tools Manufacturers in the world.
In the following countries KLANN has it's
own branches: France, the United Kingdom
and the USA.
By using new materials and due to more
compact engineering of the cars an
economical and correct repairing can't be
done anymore without Special Tools.
That's why KLANN will also be in the future the competent partner for garages,
grossists and the automotive industry.
Demovan
For supporting the dealerships
with several presentation
possibilities on the spot and in
Production site the garages.
High technology production "Mobile exhibition".
in Donaueschingen.
Training room
For practical training
directly on the car.
Effective floor space

Approx. 7000 m2.
Experimental Garage
For quick reaction of
needs resp. requirements
of the market and for the
Construction of steady enlargement of
jigs and fixtures our Tool-Programme and
With Engineering and Production of -Systems.
Samples and Prototypes e.g. for the
Automotive Industry, Suppliers
and Garages.
Warehouse
98% of our products,
which are listed in the
catalogue, can be
Ouality control delivered immediately.
With 100% Quality
control of function
measurements.
Chapter
1. Tools for Changing Springs and Shock Absorbers

Page 1-01 to 1-34 1
2. Tools for the Steering System
Page 2-01 to 2-28
2
3. Tools for Axle repairs e.g. Wheels,
3
Bearings, Hubs,
Drive shafts, etc.
Page 3-01 to 3.5-05
4. Tools for Silent Blocks and Bushes

Page 4-01 to 4-42
4
5. Brake Service Tools
Page 5-01 to 5-12
5
6. Engine Tools
6
Cooling System: .... 6.1-01 to 6.1-05 Ancillary Components: .. 6.5-01 to 6.5-08
Fuel System: .......... 6.2-01 to 6.2-06 Engine: ............................ 6.6-01 to 6.6-04
Cylinder Head: ....... 6.3-01 to 6.3-30 Oil-System:...................... 6.7-01 to 6.7-08
Page 6-01 to 6.8-06 Valve Train:............. 6.4-01 to 6.4-40 Exhaust System:............. 6.8-01 to 6.8-06
7. Clutch Repair Tools

Page 7-01 to 7-14
7
8. Transmission Tools
Page 8-01 to 8-12
8
9. Body and Interior Tools
Page 9-01 to 9-20
9
10. Tools for General Repairs
Page 10-01 to 10-28
10
11. HGV
Page 11-01 to 11.9-02 11
0-03
Copyright KLANN-Spezial-Werkzeugbau-GmbH 4.E2
Chapter Overview
CAR
CAR
1. Tools for Changing Springs and Shock Absorbers Page 1-01 to 1-34
Spring Compressors for Struts and Semi Struts (e.g. for MacPherson-Struts) ................................................... Page 1-03 to 1-17
Internal Spring Compressors (e.g. for Mercedes) .............................................................................................. Page 1-18 to 1-21
Universal Spring Compressors........................................................................................................................... Page 1-22 to 1-23
Application List for KL-9002/KL-9001, KL-0015/KL-2000................................................................................... Page 1-24 to 1-25
Holding and Adjusting Tools (e.g. for VW-Audi).................................................................................................. Page 1-26 to 1-27
Loosening- and Spreading Tools ........................................................................................................................ Page 1-28 to 1-34
2. Tools for the Steering System Page 2-01 to 2-28

Steering wheel and Dash Board......................................................................................................................... Page 1-02 to 2-04
Steering gear and Track Rod ............................................................................................................................. Page 2-05 to 2-08
Press Tools for Ball Joint ................................................................................................................................... Page 2-09 to 2-15
Extractors for Clamping Bolt (VW Passat, Audi A4) ........................................................................................... Page 2-16 to 2-17
Ball Joint Extractors ........................................................................................................................................... Page 2-18 to 2-28
3. Tools for Axle repairs Page 3-01 to 3.5-05

Wheel Bearings............................................................................................................................................ Page 3.1-01 to 3.1-12
Wheel Hub Bearing Units (e.g. for VW Lupo, Polo; Skoda Fabia)................................................................ Page 3.2-01 to 3.2-04
Wheel Hubs ................................................................................................................................................. Page 3.3-01 to 3.3-09
Drive Shafts.................................................................................................................................................. Page 3.4-01 to 3.4-05
Wheels ......................................................................................................................................................... Page 3.5-01 to 3.5-05
4. Tools for Silent Blocks and Bushes Page 4-01 to 4-42

Hydraulic Cylinder, Pumps and Accessories ...................................................................................................... Page 4-04 to 4-08
Silent Block and Bush Tools, Press Frame (universal)....................................................................................... Page 4-09 to 4-14
Silent Block and Bush Tools VW-Audi ........................................................................................................... Page 4-15 to 4-21
Silent Block and Bush Tools Mercedes.......................................................................................................... Page 4-22 to 4-30
Silent Block and Bush Tools BMW................................................................................................................. Page 4-31 to 4-35
Silent Block and Bush Tools, etc. ...................................................................................................................... Page 4-36 to 4-42
5. Brake Service Tools Page 5-01 to 5-12

Pressure and Wind Back Tools .......................................................................................................................... Page 5-02 to 5-03
General Tools ..................................................................................................................................................... Page 5-04 to 5-08
Brake Pipe Beading Tools .............................................................................................................................................. Page 5-09
Measuring Tools ................................................................................................................................................. Page 5-10 to 5-11
Brake Disc Tool (Ford Transit), Spanners....................................................................................................................... Page 5-12
6. Engine Tools Page 6-01 to 6.8-06

Cooling System ............................................................................................................................................ Page 6.1-01 to 6.1-05
Fuel System ................................................................................................................................................. Page 6.2-01 to 6.2-06
Cylinder Head Valve ................................................................................................................................ Page 6.3-01 to 6.3-08
Cylinder Head Studs and Nuts ................................................................................................................ Page 6.3-09 to 6.3-16
Cylinder Head Injectors .......................................................................................................................... Page 6.3-17 to 6.3-23
Cylinder Head Glow / Spark Plugs........................................................................................................... Page 6.3-24 to 6.3-30
Valve Train Universal............................................................................................................................... Page 6.4-02 to 6.4-05
Valve Train VW-Audi, Seat, Skoda .......................................................................................................... Page 6.4-06 to 6.4-13
Valve Train Alfa Romeo, Fiat, Lancia....................................................................................................... Page 6.4-14 to 6.4-19
Valve Train Ford ...................................................................................................................................... Page 6.4-20 to 6.4-21
Valve Train Honda, Rover....................................................................................................................................... Page 6.4-22
Valve Train Opel ...................................................................................................................................... Page 6.4-23 to 6.4-28
Valve Train french / jap. vehicle .............................................................................................................. Page 6.4-28 to 6.4-33
Valve Train BMW ..................................................................................................................................... Page 6.4-34 to 6.4-36
Valve Train Mercedes .............................................................................................................................. Page 6.4-37 to 6.4-39
Ancillary Components .................................................................................................................................. Page 6.5-01 to 6.5-08
Engine.......................................................................................................................................................... Page 6.6-01 to 6.6-04
Oil-System ................................................................................................................................................... Page 6.7-01 to 6.7-08
Exhaust System ........................................................................................................................................... Page 6.8-01 to 6.8-06
0-04
Chapter Overview
CAR / HGV
CAR / HGV
7. Clutch Repair Tools Page 7-01 to 7-14
SAC Clutch Tools (Self-Adjusting-Clutch) ...............................................................................................................Page 7-02 to 7-04
Aligners...............................................................................................................................................................Page 7-05 to 7-06
Clutch Tools ........................................................................................................................................................Page 7-07 to 7-10
Engine Lifter VW T4........................................................................................................................................................ Page 7-11
Transmission / Engine Crane..............................................................................................................................Page 7-12 to 7-13
8. Transmission Tools Page 8-01 to 8-12

Sockets, Spanners etc. .......................................................................................................................................Page 8-02 to 8-04
Pullers, Separator Set, Support brace ................................................................................................................Page 8-05 to 8-10
Oil Change...................................................................................................................................................................... Page 8-11
Bench Press, Pressure Pieces, Stripper Plates ..................................................................................................Page 8-11 to 8-12
9. Body and Interior Tools Page 9-01 to 9-20

Hydr. Alignment Sets ..........................................................................................................................................Page 9-02 to 9-03
Wiper-Arm Pullers...............................................................................................................................................Page 9-04 to 9-05
Door, Headlight, Trim etc. ...................................................................................................................................Page 9-06 to 9-12
Scrapers .........................................................................................................................................................................Page 9-13
Pliers, Pullers .................................................................................................................................................................Page 9-14
Steering wheel and Dash Board .........................................................................................................................Page 9-14 to 9-17
Wiring .................................................................................................................................................................Page 9-18 to 9-19
10. Tools for General Repairs Page 10-01 to 10-26

Magnetic Lifters, Mirrors, Pry Bars etc............................................................................................................Page 10-02 to 10-04
Stud / Bolt Extractor / Drill Sets.....................................................................................................................................Page 10-05
Measuring Tools..............................................................................................................................................Page 10-05 to 10-07
Pliers...............................................................................................................................................................Page 10-08 to 10-09
Spanners. .......................................................................................................................................................Page 10-10 to 10-11
Key Sets .......................................................................................................................................................................Page 10-12
Screwdrivers, Socket / Bit Insert Sets etc. ......................................................................................................Page 10-13 to 10-24
Jointed Sockets ............................................................................................................................................................Page 10-25
Spark-Plug Sockets ......................................................................................................................................................Page 10-26
Extension, Breaker Bar, Storage Trays ...........................................................................................................Page 10-27 to 10-28
11. HGV Page 11-01 to 11-.9-02
Tools for Changing Springs and Shock Absorbers.................................................................................... Page 11.1-01 to 11.1-02
Tools for the Steering System ................................................................................................................... Page 11.2-01 to 11.2-08
Tools for Axle repairs ................................................................................................................................ Page 11.3-01 to 11.3-14
Tools for Silent Blocks and Bushes........................................................................................................... Page 11.4-01 to 11.4-14
Brake Service Tools .................................................................................................................................. Page 11.5-01 to 11.5-04
Engine Tools ............................................................................................................................................. Page 11.6-01 to 11.6-16
Clutch Repair Tools................................................................................................................................... Page 11.7-01 to 11.7-04
Transmission Tools ................................................................................................................................... Page 11.8-01 to 11.8-06
Body and Interior Tools ............................................................................................................................. Page 11.9-01 to 11.9-02
0-05
Werkzeuge frs Leben Outils pour la vie
GEDORE QUALITY TOOLS MADE IN GERMANY

QUALITY TOOLS
Made in
Germany
www.gedore.de
www.gedore.de
copyright GEDORE Germany Anz GED Kat Klann 0806
Anz_GED_MadeInGermany.indd 1 05.07.2007 8:35:50 Uhr

febi bilstein Quality spare parts
from the very beginning
febi has got it!
Always the matching spare part!
For changing Suspension strut and shock absorber For repairing wheel bearings, wheel hubs
and propeller shafts
For front axle bearing and rear axle bearing For engine timing
febi has got it... KLANN, too.

All craftsmen know that they can only perform
a good and cost-effective repair if they use
the correct tools.
In this respect, febi and Klann perfectly

complement one another. More thanl 7,000
wear parts for all populr vehicle types and
the matching special tools for the Professional Find the febi parts at www.febi.com - or order the CD-ROM
assembly! based on the TecDoc technology!
Safe assembly of the febi quality spare parts

with KLANN tools
Tools for Changing Springs and Shock Absorbers
1-01
The KLANN Spring Compressors !!!!!

1
The new Stationary Spring Compressor
KL-5501
(see page 1-03 - 1-05)
Variably adjustable.
No additional Universally suitable

tool required. for springs and
shock absorbers.
Telescopic Spring Compressors
KL-9002 / KL-9001
(see page 1-06 - 1-11)
Stable:
Max. Load 27500 N
Mobile: can be directly

applied to vehicles or to
workbenches.
Spring Compressor
KL-0015
(see page 1-12 - 1-17) Universal
Spring Compressors
KL-0021 / KL-0025-1
(see page 1-18 - 1-21)
Universal:
for wishbone
suspensions and
multi-arm axles.
Compact:
applied to
vehicles.
1-02
The new Stationary KLANN Spring Compressor KL-5501 !!!!!
Universal use for all MacPherson- and Semi-Struts!

1
E.g. with standard springs, right or left winded springs, excentrical springs or spring plates, conical springs, springs with
small number of windings, high or different steepness of the coil winding.
As the spring is compressed with the upper spring plate in direction to the lower spring plate, neither are the shape nor the
steepness of the coil windings of any interest.
No further accessories needed!

Due to the special design of the jaws, the radial arms, respectively the swivelling bar, all the above mentioned Struts and
Semi-Struts can be compressed without any additional accessories.
No damage to the Strut tube!

The special strut vise can be adjusted, through a knurled nut, quick and easy up to the correct diameter of the strut tube.
(The tensioning bars should be parallel to each other). The clamping jaws are equipped with protective inserts.
One-Man-Operation!
The whole working operation can be done by one man only!
The Strut tube fixation unit is equipped with a quick locking and one-hand-operation device.
Mobile due to the workshop trolley!

The Stationary Spring Compressor is equipped with a fixation plate that allows to fix the Spring Compressor on a workshop
trolley or a workbench
In combination with a workshop trolley it is possible to work beside the car.
Security drive hex 24 mm
(German Utility Model)

KL-5501
Variable adjustability of the Spring plate jaws
Workshop trolley
KL-4999-100 (optional)
Fine adjustment for Semi-Strut fixation unit
Clamping jaws with protective inserts
Clamping jaw fixation with one-hand-operation device
Adjustable Support with fine adjustment
Fine adjustment for positioning the Piston rod,

e.g. for very excentric springs.
1-03

1
Variable adjustability for all
MacPherson- and Semi-Struts.
Clean, safe and efficient way of

working.
slewable
Easy handling.
Strut vise open.
1-04
Dismounting
Easy handling due to shifting pos-
sibility of the jaws.
No slipping of the jaws due to self-
(German Utility Model) 1
Compressing the spring. locking system.
Dismounting:
Spring is compressed.
Very short way of com-
pression needed.
Quick locking lever Bolted connection is loos-
ened, bearing plate can be
dismounted.
Adjustable Support Bearing plate
Mounting:
Positioning the Piston rod.
Bearing plate can be mounted.
Piston rod
Exact alignment of the Pis-

ton rod whilst the spring is
compressed.
Fine adjustment for aligning the max. 625 mm

Piston rod.
192,5 mm
(max. 1238 mm)
1209 mm
Workshop trolley
Accessories:
KL-4999-100 - Workshop trolley
(without spring compressor)
505 mm
535 mm
Sturdy and mobile workstation. Drawers are provided
with single-locking device and central closure. Solid
copper beech board spray-glued, large mobile frame
with robust sliding wheels with double brake.
313,5 mm
Technical Data:
Weight:...................125 kg
Dimensions: ...........B 1310 x H 925 x T 600 mm
Worktop: ................B 1200 x H 25 x T 600 mm
KL-5501 - Spring Compressor
Drawers (1x)...........B 1035 x H 180 mm
Drawers (2x)...........B 490 x H 135 mm Technical Data:
Drawers (4x)...........B 490 x H 180 mm (see Ill.)
Castors with brakes (2x) 125 mm Weight without trolley : 46 kg
Fixed roller (2x) 125 mm
1-05
Our Telescopic Spring Compressors KL-9002 and KL-9001 in use.
1
Compression and removal of
springs inside the vehicle.
Conic spring compression and

decompression
Automatic self-locking
Forged Jaws
nitrided piston;
68 Rockwell
Sealing ring
Raster step 1
Raster step 2
Plastic Protection
Inserts are available nitrided cylinder tube,
upon request. 68 Rockwell
Hex drive with safety sheer-pins

and secondary drive 24 mm
Spring and upper spring cup com-

pression.
Spring and upper spring cup

compression.
1-06
THE RIGHT DECISION

Spring Compressors with new Technology for the Future.
1
KL-9002 / KL-9001 (Patentiert e.g. US-Patent 5 954 314)
Telescopic Safety Spring Compressors
Universal suitable for maximum Load

MacPherson-Struts or 27 500 N
Semi-Struts
Drive rated for

1/2"-Impact Guns
Grid system to
adjust jaw opening Automatic
width (Pat.) Spindle
Freewheel
Sealed Spindle
Patented Bayonet system"Main-
Locking System for Jaw tenance-Free"
mountings with automatic (no particles can
self-looking enter)
No Key bed in
Exchangeable Plastic protective the Pistons
Inserts to eleminate the risk of High Load
spring-breakages resulting from Capacity
corrosion (Pat.)
Fully approved by BGS after Cylinder and Pistons

Safety Tests nitrided (68 Rockwell)
resulting in extreme
resistance to wear
1-07
Copyright KLANN-Spezial-Werkzeugbau-GmbH 4.E1n
KL-9002 (Pat.) with stroke 305 mm KL-9002 and KL-9001
1 KL-9002-100 Size 1 Telescopic Spring Compressor

KL-9001-11 (Patented, e.g. US-Patent 5 954 314)
H35651
Suitable for vehicles with MacPherson Struts and Semi-
Struts, in particular for 4x4 vehicles, Transporters and
Vans such as Citron Jumper; Fiat Ducato; Mercedes Vito,
V-Class, M-Class, W210 4Matic; Peugeot Boxer, Break;
Renault Master etc.
Size 2 If required, additional jaws can be used (see pages 1-10 1-11).
KL-9001-12
Special jaws allow coil springs to be removed and replaced in

KL-9001 (Pat.) with stroke 245 mm
wishbone suspensions provided access permits.
KL-9001-100 Size 1
KL-9001-11
Max. Load 27 500 N *

For Spring- of 70-210 mm
* at the official 4-times Safety-Factor, the maximum safe load of both

KL-9002 and KL-9001 is 27,500 N !!
Approved for "

impact guns
The only Telescopic Spring Compressor on the market,

Size 2
KL-9001-12 which due to a Raster mounting system offers an
adjustable range of jaw openings, from a minimum of
The KL-9002 universal coil spring compressor is
recommended to workshops because this tool has an 40 mm (KL-9002 / KL-9001) to a maximum of 377 mm
extended travel (stroke) of 305 mm, a maximum distance (KL-9002) or 349 mm (KL-90021). This is important when
between jaws of 377 mm and a minimum distance between compressing very short springs (2-3 coils) and also very
jaws of 40 mm. In order to repair all types of Strut
suspensions, these are the characteristics required by the long springs which must be fully de-compressed to be
Spring Compressor. replaced. (eg. Audi, BMW, Fiat, Ford, Lancia, Mazda,
Mercedes, Renault etc.)
KL-9002 Telescopic Spring Compressor

which offers a patented Bayonet Interlock System with
Part No. Description automatic self-locking to attach the forged jaws (no tools,
KL-9002 Telescopic Spring Compressor bolts or locking rings required).
(with extended stroke)
consists of:
KL-9002-100
KL-9001-11
Compressor Cylinder
Jaws (Pair) Size 1
whose spindle drive remains closed in case the locking pin
KL-9001-12 Jaws (Pair) Size 2 breaks. Due to a secondary drive the spring can be
For Technical Data see page 1-09. decompressed and removed to install a new locking pin.
KL-9002 SP Telescopic Spring Compressor
As KL-9002, but with Jaws including Protective Inserts. which offers automatic free-wheel if the spindle reaches
the end of operating travel during de-compression so
eliminating the risk of damage to the spring-compressor.
Part No. Description which offers automatic free-wheel if the spindle reaches
consists of:
the end of operating travel during de-compression so
KL-9001-100 Compressor Cylinder eliminating the risk of damage to the spring-compressor.
KL-9001-11 Jaws (Pair) Size 1
KL-9001-12 Jaws (Pair) Size 2
For Technical Data see page 1-09.
which is suitable for all MacPherson Struts, Semi-Struts and
can also be used on many wishbone suspensions as a
KL-9001 SP Telescopic Spring Compressor
result of the wide assortment of jaws available.
As KL-9001, but with Jaws including Protective Inserts.
1-08
KL-9002-100 KL-9001 and KL-9002 Technical Data
1
Dimensions of minimum travel in Rasters 1 & 2
Cylinder KL-9001-100 KL-9002-100

L min. Overall length min. 415 mm 475 mm
Lmin.=475
72
L max. Overall length max. 655 mm 715 mm
A Working Travel (stroke) 245 mm 305 mm
40
SPF Cylinder free wheel at 675 mm 735 mm
KL-9002-100
Smin.I Jaw seperation min. (I) 40 mm 40 mm
Cylinder
(distance between jaws)
Smin.II Jaw seperation min. (II) 72 mm 72 mm
Smin.III Jaw seperation min. (III) 104 mm -
Smax.I Jaw seperation max. (I) 280 mm 340 mm
Dimensions of maximum travel in Rasters 1 & 2 (distance between jaws)
Smax.II Jaw seperation max. (II) 312 mm 377 mm
Lmax.=715 Smax.III Jaw seperation max. (III) 349 mm -
Smax.II=377 (distance between jaws)
KL-9002-100
Smax.I=340
Working load max. 25 000 N 25 000 N
A=305
Working load max. 27 500 N 27 500 N
(at 4-times safety factor)
Breaking load 110 000 N 110 000 N
spindle drive hex 24 mm hex 24 mm
spindle drive 180 Nm 180 Nm
torque max. with 1/2"-hand
ratchet
Cylinder weight 6,0 kg 6,9 kg
Cylinder weight with Jaws 12,5 kg 13,4 kg
KL-9001-100 size. 1 and 2
Dimensions of maximum travel in Rasters 1, 2 & 3
Note:
Maximum load values refer to the clamping cylinder to-
Lmin.=415 gether with the pair of jaws KL-9001-11.
104
72 Operating the spindle with mechanical tools ensure that
40 the torque limit of 180 Nm is not exceeded.
KL-9001-100
Cylinder
Example:
To compress a spring which is coil bound at 15,000 N
(e.g. Mercedes W126) a torque of only approx. 58 Nm is
required!
Dimensions of maximum travel in Rasters 1, 2 & 3
Lmax.=655
Smax.III=349 Examples of coil-bound forces:
Smax.II=312
Smax.I=280
KL-9001-100 VW Polo AO3 ....approx. 6 000 N VW Golf A4............. approx. 7 000 N
A=245
VW Passat B5...approx. 8 000 N Audi A4 6 cyl........... approx. 9 000 N
Mercedes Vito .approx. 14 200 N Chrysler Voyager . approx. 14 000 N
Peugeot Boxer approx. 15 000 N Fiat Ducato ........... approx. 15 000 N
MB M Class.approx. 18 000 N BMW X5 .......... approx. 18 000 N
1-09
Pairs of Jaws Pairs of Jaws with a closed attachment ring (Pat.)

KL-9001-10
1
Pair of Jaws
size 0 without Protective Inserts Special Pair of Jaws
114
KL-9001-10 SP Part No. For spring Weight For Vehicles
Pair of Jaws with Protective Inserts KL-9001-10 70-125 mm Pair Audi, Chrysler, Daewoo, Daihatsu,
(size 0) 2.5 kg Fiat, Ford, Honda, Kia, Lada, Lancia,
Pairs of Jaws Accessory Mazda, Mercedes, Mitsubishi, Nissan,
KL-9001-11
Opel/Vauxhall, Porsche, Rover, Saab,
Pair of Jaws
Seat, koda, Subaru, Suzuki, Toyota,
size 1 without Protective Inserts
Volvo, VW etc.
131
KL-9001-11 SP
Pair of Jaws with Protective Inserts Standard Pairs of Jaws
Part No. For spring Weight For Vehicles
KL-9001-12
KL-9001-11 100-163 mm Pair Alfa Romeo, Audi, BMW, Chrysler,
size 2 Pair of Jaws
(size 1) 3.1 kg Citron, Daewoo, Daihatsu, Fiat,
142 without Protective Inserts
Standard Ford, Honda, Hyundai, Kia, Lada,
KL-9001-12 SP Lancia, Mazda, Mercedes, Mitsubishi,
Pair of Jaws with Protective Inserts Nissan, Opel/Vauxhall, Peugeot,
Porsche, Renault, Rover, Saab, Seat,
Pairs of Jaws KL-9001-13 koda, Ssang Yong, Subaru, Suzuki,
Pair of Jaws Toyota, Volvo, VW etc.
without Protective Inserts KL-9001-12 135-175 mm Pair Alfa Romeo, BMW, Chrysler, Citron,
size 3 (size 2) 3.3 kg Fiat, Ford, Honda, Hyundai, Lancia,
KL-9001-13 SP Standard Mazda, Mercedes, Mitsubishi, Nissan,
154 Pair of Jaws with Protective Inserts Opel/Vauxhall, Peugeot, Renault,
Rover, Saab, Seat, Subaru, Suzuki,
Toyota, Volvo, VW etc.
Special Pairs of Jaws

size 4 KL-9001-14
Pair of Jaws Part No. For spring Weight Applications
without Protective Inserts KL-9001-13 165-210 mm Pair Alfa Romeo, Audi, BMW, Chrysler, Citron,
(size 3) Accessory 4,3 kg Fiat, Ford, Kia, Lancia, Mazda, Mitsubishi,
Nissan, Peugeot, Renault, Rover, Subaru,
Toyota, Volvo etc.
size 5 KL-9001-15 KL-9001-14 Accessory Pair Citron C 15 Rear axle,
149 Pair of Jaws (size 4) 3,0 kg Peugeot 305 Break Rear axle
without Protective Inserts KL-9001-15 70-116 mm Pair Mercedes W210 4Matic, Alfa Romeo,
(size 5) Accessory 3,0 kg Chrysler, Nissan, VW Lupo rear axle, etc.
KL-9001-33 100-163 mm Pair Porsche Cayenne, VW Touareg
KL-9001-33 (size 1 B) Accessory 3,2 kg
size 1 B Pair of Jaws
131 without Protective Inserts
KL-9001-33 SP
Pair of Jaws with Protective Inserts Pairs of Jaws with extended mountings
Pairs of Jaws with extended mountings to accommodate conical
springs and inaccessible springs. KL-9001-16 Required for conical and inaccessible springs.
Pair of Jaws Part No. For spring Weight Applications
without Protective Inserts KL-9001-16 70-125 mm Pair VW e.g. Golf V rear axle,
size 0 150 KL-9001-16 SP (size 0) Accessory 3,0 kg Volvo
Pair of Jaws with Protective Inserts KL-9001-17 100-163 mm Pair Nissan Pathfinder, Seat Arosa,
(size 1) Accessory 3,7 kg VW Lupo, Mercedes etc.
KL-9001-17 KL-9001-18 135-175 mm Pair Audi, BMW, Honda, Renault
Pair of Jaws (size 2) Accessory 3,7 kg Toyota, Nissan Mercedes W203,
size 1 158 without Protective Inserts Mitsubishi, Peugeot etc.
KL-9001-17 SP KL-9001- Accessory Pair Audi A8 (armoured)
Pair of Jaws with Protective Inserts 32SP 3,7 kg rear axle
(size 1)
KL-9001-18
Pair of Jaws
size 2 169 without Protective Inserts
KL-9001-18 SP KL-9001-33 SP Pair of Jaws Size 1B
Pair of Jaws with Protective Inserts with Protective Inserts
Suitable for Porsche Cyenne, VW Touareg

KL-9001-32 SP
size 1 Pair of Jaws with Protective Inserts Removal and replacement of front springs.
(German Utility Model) Part No. Description For spring Weight Applications
KL-9001-33 Pair of Jaws 100-163 mm 3,2 kg Porsche Cayenne,
KL-9001-33 SP Size 1B VW Touareg
Porsche, KL-9001-25 Pair of protective 0,2 kg
VW inserts
The 4 small holes in the jaws serve to locate the protective

inserts.
Note:
Vehicle Application List see page 1-24 and 1-25
1-10
KL-9001-1920 KL-9001-1920 Jaw size 6
1
KL-9001-100
Peugeot or
206 KL-9002-100 Suitable for Peugeot 206.
If this jaw, which is a new development, is used with spring
compressor KL-9001-100 or KL-9002-100 and jaw
KL-9001-1800 SP, the front suspension strut spring can be
removed in just a few minutes.
KL-9001-1800 SP Note: Compress the spring together with the upper spring
plate and increasing spring compressor until there is no pres-
sure on the support bearing.
Part No. For Spring- Weight Suitable for:
KL-9001-1920 70-125 mm 1,9 kg Peugeot 206
KL-9001-91 (size 6) Accessory front axle
BMW
KL-9001-91 Jaw Set for BMW

KL-9001-1900 KL-9001-1310
Applications: BMW E46 (3 Series from '98),
E39 (5 Series from '95)
Removal and replacement of front springs.
Part-No. Description Jaws- Weight Applications
KL-9001-1910 KL-9001-2301
KL-9001-1900 Jaw ring 165 mm 2,8 kg BMW E46 (3 Series)
BMW E39 (5 Series)
KL-9001-1910 Adaptor ring for 0,1 kg BMW E46 (3 Series)
KL-9001-92 KL-9001-1900 BMW E39 (5 Series)
KL-9001-1310 Jaw size 3 165 - 1,7 kg universal
Mercedes 210 mm
KL-9001-2301 Protective insert 0,15 kg universal
size 3 for
KL-9001-1310
KL-9001-3100 KL-9001-1800
KL-9001-92 Jaw Set for Mercedes
KL-9001-3110 KL-9001-2201 Application: Mercedes C-Class (W203),

CLK (W209)
Removal and replacement of front springs.
Protective Inserts (Pat.)
Part-No. Description Jaws- Weight Applications
KL-9001-3100 Jaw ring 196 mm 3,0 kg Mercedes C-class (W203)
Mercedes CLK (W209)
KL-9001-20 KL-9001-3110 Adaptor ring for 0,7 kg Mercedes C-class (W203)
size 0 KL-9001-3100 Mercedes CLK (W209)
KL-9001-1800 Jaw size 2 135 - 1,8 kg universal
175 mm
KL-9001-21
KL-9001-2201 Protective insert 0,1 kg universal
size 1 size 2
KL-9001-22
size 2
KL-9001-23 Protective Inserts (Pat.)

size 3
Incl. 8 plastic rivets KL-9001-2002 per pair of inserts.
Protective Insert Pair For pair of Jaws
KL-9001-24 Part No. Part No.
KL-9001-20 size 0 KL-9001-10 size 0
size 1
KL-9001-21 size 1 KL-9001-11 size 1
KL-9001-22 size 2 KL-9001-12 size 2
KL-9001-23 size 3 KL-9001-13 size 3
KL-9001-24 size 1 KL-9001-32 size 1
KL-9001-25
KL-9001-25 size 1 KL-9001-33 size 1
size 1
Note:
Vehicle Application List see page 1-24 and 1-25.
1-11
Universal Spring Compressor KL-0015 in use!!!
1 Compression and removal

of springs inside the vehicle.

compression.

compression.
Conic spring compression and

decompression with KL-1590-1
Shock absorber replacement and installation

of the upper spring cup with
KL-0255 and KL-0255-10
(see pages 1-26 - 1-27)
1-12
KL-0015 Universal Spring Compressor

1
(Patented)
(e.g. US-Patent 4 976 416)
This legendary Spring Compressor remains after more than 20 years still the best on the market.
No other unit has been sold so successfully in the past, and so widely used in the repair of
MacPherson Struts.
The particular advantages are:
An ever-increasing range Universal for

of Jaws are available to MacPherson- Struts and
respond to the ever- Semi-Struts
differing applications
required by the latest
vehicle types (Pat.)
Extended working travel of
300mm allows long coil-springs
to be removed and replaced
Exchangeable
Protective Plastic Jaw
Inserts are available to Patented Self-locking of the
prevent damage to the moving Jaw-holder under load of
coating of the coil-springs the compressed spring is not
borne by the Spindle
(Pat.)
Conical or Barrel springs may

be easily and safely compressed
Minimum Distance between
using the Adaptor KL-1590-1 Jaws of 50mm Important for
very short springs
Fully approved by BGS after Spindle Drive fully rated for use
Safety Tests with Air Impact Gun
Case hardened cylinder body

Max. Load 17 500 N
For Coil-Springs with 70-240 mm
Leading Car manufacturers have chosen the KL-0015 Spring Compressor.

VW- Audi, BMW, Ford and Opel-Vauxhall prescribe the use of Protective Jaw-inserts for
compressing coil-springs in order to prevent the risk of spring breakages resulting from
corrosion arising from damage to the outer coating.
1-13
KL-0015 KL-0015 Universal Spring Compressor
1 Universal Spring Compressor with extended stroke.

Universal suitable for struts and semi-struts.
Supplied with Jaws size 1N and 2N.
Maximum Load: .....17 500 N. Working travel:.....300mm
Advantage:
size 2N
Patented self-locking feature.
Improved load absorption onto the hardened tool body.
Approved by BGS German Workers Safety Insurance.
Suitable for use with very long springs.
The ideal tool for the workshop.

size 1N
KL-0015 SP Universal Spring Compressor
As KL-0015, but incl. Pair of Jaws with Protective Inserts.
KL-0013
KL-0013 Universal Spring Compressor
Suitable for struts and Semi-struts.

Maximum Load: ......17 500 N. Working travel :...240 mm
Advantage:
size 2N Patented self-locking feature.
Improved load absorption onto the hardened tool body.

As KL-0013, but incl. Pair of Jaws with Protective Inserts.
size 1N
KL-2000 KL-2000 Universal Spring Compressor
Suitable for Struts and Semi-Struts.

Maximum Load: ........8 500 N. Working travel :...245 mm
Advantage:
Loading contained within the tool body.
size 2N
Improved load absorption onto the tool body.
Tool body case hardened.

size 1N As KL-2000, but incl. Pair of Jaws with Protective Inserts.
1-14
KL-0015-100 KL-0015-100 Technical Data
480
50
Part No.
Compression length
KL-0015-100
50-350 mm
1
Working travel 300 mm
Overall Tool length (L) 480 mm
Drive Ratchet or impact wrench drive
300 Max. load 17 500 N
350 Breaking point 80 000 N
Weight 6,3 kg
Note:
On account of the long working travel, only this Compressor
KL-0013-100 Cylinder should be used in the workshop.
410
50 KL-0013-100 Technical Data
Part No. KL-0013-100

240 Compression length 50-290 mm
290 Working travel 240 mm
Max. load 17 500 N
Breaking point 70 000 N
Weight 5,6 kg
KL-2000-100
410
45
KL-2000-100 Technical Data
Part No. KL-2000-100

245 Compression length 45-290 mm
290 Working travel 245 mm
Max. load 8 500 N
Breaking point 32 000 N
Protective Inserts Weight 4,8 kg
KL-1500-S
(1 Pair size 0)
KL-1502-S
Protective Inserts
(1 Pair size 0C)
Protective Insert pair For Jaws Pair of Jaws complete

KL-1512-S with protective inserts
(1 Pair size 1A)
Part-No. Part-No. Part-No.
KL-1500-S KL-1500 KL-1500-SP
KL-1514-S KL-1502-S KL-1502 KL-1502-SP
(1 Pair size 1B)
KL-1512-S KL-1512 KL-1512-SP
KL-1514-S KL-1514 KL-1514-SP
KL-1510-S KL-1510-S KL-1510 KL-1510-SP
(1 Pair size 1N) KL-1520-S KL-1520 KL-1520-SP
Protective insert (pcs.) For Jaws Pair of jaws complete

with protective inserts
KL-1520-S Part-No. Part-No. Part-No.
(1 Pair size 2N)
KL-1521-S KL-1525 KL-1525-SP
1-15
Special Jaws Pair of Jaws
1
Gr. 0 KL-1500
Pair of Jaws without Protective Inserts
KL-1500 SP The following Jaws can be used for the Universal Spring
Pair of Jaws with Protective Inserts
Compressors KL-2000, KL-0013, KL-0014 and KL-0015.
size 0C KL-1502
Special Pair of Jaws
KL-1502 SP
Pair of Jaws with Protective Inserts Part-No. For Spring- Weight Application
KL-1500 70-110 mm Pair Audi, BMW, Daewoo, Daihatsu,
(size 0) 1,1 kg Fiat, Ford, Honda, Kia, Lada,
size 1A KL-1512 Mazda, Mercedes A Class,
Pair of Jaws without Protective Inserts Mitsubishi, Nissan, Opel/Vauxhall,
Rover, Seat, koda, Subaru,
KL-1512 SP Suzuki, Toyota, Volvo, VW,
Pair of Jaws with Protective Inserts Alfa Romeo, Chrysler etc.
KL-1502 70-110 mm Pair Volvo, Golf V
size 1B (size 0C) 1,1 kg
KL-1514
KL-1512 80-150 mm Pair Audi A4 front-axle, Audi A8
(size 1A) 1,9 kg rear axle, Porsche, Saab 90/900,
KL-1514 SP Chrysler, Opel/Vauxhall etc.
Pair of Jaws with Protective Inserts KL-1514 85-150 mm Pair Audi A8 front axle
(size 1B) 2,0 kg
Standard Jaws
KL-1510
Standard Pair of Jaws
size 1N
(Pat.) Pair of Jaws without Protective Inserts
Part-No. For Spring- Weight Application
KL-1510 SP KL-1510 80-165 mm Pair Alfa Romeo, Audi, BMW, Chrysler,
Pair of Jaws with Protective Inserts (size 1N) 1,3 kg Citron, Daewoo, Daihatsu, Fiat,
Ford, Honda, Hyundai, Kia, Lada,
Lancia, Mazda, Mercedes A Class,
Mitsubishi, Nissan, Opel/Vauxhall,
size 2N KL-1520 Peugeot, Porsche, Renault, Rover,
Pair of Jaws without Protective Inserts Saab, Seat, koda, Ssang Yong,
(Pat.) Subaru, Suzuki, Toyota, Volvo, VW
KL-1520 SP etc.
Pair of Jaws with Protective Inserts KL-1520 155-195 mm Pair Alfa Romeo, Audi, BMW, Chrysler,
(size 2N) 1,9 kg Citron, Fiat, Ford, Honda, Hyundai,
Kia, Lancia, Mazda, Mitsubishi,
Special Jaws Nissan, Opel/Vauxhall, Peugeot,
Renault, Rover, Saab, Seat,
size 3N KL-1530 Subaru, Suzuki, Toyota, Volvo, VW,
Pair of Jaws without Porsche etc.
(Pat.)
Protective Inserts
Special Pair of Jaws

Part-No. For Spring- Weight Application
KL-1530 180-240 mm Pair BMW 7 series (E38), Chrysler,
(size 3N) 3,0 kg Renault GM-X and C, Lancia
size 5 KL-1550 (Gamma)
Pair of Jaws without KL-1550 Special Pair Citron C 15 rear-axle,
Protective Inserts (size 5) 2,3 kg Peugeot 305 Break rear-axle
size 2B
Special Jaws
KL-1525 size 6
KL-1561 Part-No. For Spring- Weight Application
KL-1525 155-195 mm 1 piece BMW 3 series (E46)
(size 2B) (larger rise) 0,9 kg BMW 5 series (E39)
KL-1561 Special Recess: 1 piece Ford Probe, Mazda 323, 626, MX6,
(size 6) 110 mm 1,3 kg Mitsubishi-Galant with
electronically-pneumatically
Inner-: controlled Strut
KL-1581-R KL-1571 180 mm
KL-1571 Special Recess: 1 piece BMW 8 series E31
139 mm 2,3 kg BMW 3 series E46 (from `98)
BMW 5 series E39 (from `95)
Inner-:
165 mm
KL-1581-R Special Recess: 1 piece Renault Laguna and Safrane,
162 mm 2,5 kg Lancia Gamma in conjunction with
Note: Jaw size 3
Inner-: Hyundai
VW Golf V required jaws 238 mm
Front axle - KL-1510 / Rear axle - KL-1502 + KL-1590-2
Peugeot 206 required jaws Note:
Front axle - KL-1561 + KL-1511 SP Vehicle Application List see page 1-24 and 1-25.
1-16
KL-1516-SP KL-1516-SP Jaws (Pair) size 1C
1
complete with Protective Inserts
size 1C
Suitable for Audi A4 rear-axle from 2001.
This newly-developed pair of Jaws used in conjunction with Spring
Compressor cylinder KL-0015-100 allows the removal and
replacement of the rear coil-springs in just a few minutes, without the
KL-1540 (German Utility Model) need to dismantle the wish-bone or to drop the rear sub-frame. This
method removes the need to perform a wheel-alignment after rear coil-
springs have been replaced.
Jaws-:...... 80-150 mm Weight: .......... 1.850 g
KL-1540 Jaw Set Size 4 (4 Pcs.)

Application: VW Golf, Bora, 4x4 Off Roaders (4 Motion)
Advantage:
Eliminates removal of the rear axle.
Eliminates an additional re-alignment of rear axle geometry.
Eliminates dismounting shock-absorber and Drive-Shaft.
Special Jaws for BMW These specially-formed Jaws are essential to remove and replace rear
German Utility Model springs.
Part-No. Description
KL-1540 Jaw Set Size 4
KL-1525 KL-1571 consists of :
KL-1541 Jaw Size 4 left lower
KL-1543 Jaw Size 4 left upper
KL-1545 Jaw Size 4 right lower
KL-1547 Jaw Size 4 right upper
KL-1521-S KL-1575 Special Jaws for BMW

Jaw KL-1525 and the associated protection insert KL-1521-S allows
compression of the front springs on BMW E46 (3-series from 98),
E39 (5-series from 95) in conjunction with the Ring Jaw KL-1571 and
KL-1570-1 with the corresponding adaptor-ring KL-1575.
German Utility Model
KL-1525 Jaw size 2B The Jaw KL-1525 provides a steeper helix
(rise per 360 rotation) than the normal Jaw size 2 (KL-1521).
KL-1525
KL-1521-S Protective Insert size 2N for use with Jaw KL-1525.
KL-1571 Ring-Jaw suitable for BMW E31 (8-series) in conjunction

with Jaw size 2N, and for E46 (3 series from 98), E39 (5 series
from 95) in conjunction with Adaptor-Ring KL-1575.
opening-: ............ 139 mm Inner-: ... 165 mm
KL-1521-S KL-1575
KL-1575 Insert-Ring for Ring-Jaw KL-1571 suitable for BMW E46
(3 series from 98), E39 (5 series from 95) front coil springs.
opening-: ............ 139 mm Inner-: ... 160 mm
KL-1590-1
KL-1570-1 Jaw Set BMW
contents:
Part-No. Jaws- Description
KL-1525 155-195 mm Jaw Size 2B
KL-1521-S 155-195 mm Protective insert Size 2N
KL-1575 160 mm Insert-Ring for KL-1571
KL-1590-2
KL-1590-1 KL-1590-1 Adaptor for Conical springs
Application Alfa Romeo, Chrysler, Nissan, Seat Arosa, VW Lupo
etc. Allows safe compression of conical springs with KL-0013,
KL-0015 and KL-2000 Spring Compressors.
KL-1590-2 Adaptor-Set
Note:
Vehicle Application List see page 1-24 and 1-25. For extending the jaws e.g. for compressing the VW Lupo
Rear Springs or Barrel Springs. (Consists of 2x KL-1590-1).
1-17
KL-0025-1 / KL-0021 KL-0025-1 Universal Spring Compressor
1
Mercedes
(Pat.) (e.g. US-Patent 4 809 951)
3 Point Interlock Safety Profile
As KL-0025-1 K but without plastic case.
For wishbone and multi-link independent suspensions supplied
with pairs of pressure plates size 1 and 2.
Fits to Mercedes W116, W123, W124, W126, W129, W140, W170,
W171, W201, W202, W208, W210 and W211 front and rear axle.
Ford, GM, Chrysler, VW-type 2 and LT, Fiat, Hummer, Mazda,
Toyota,Nissan, Mitsubishi, Renault, Peugeot, Volvo, etc.
This universal telescopic safety spring compressor with 3-point
interlock, anti rotation profile and a new spindle overload protection is
unique in its art (German Utility Model).
It offers the possibility of a quick and easy removal and installation of
coil springs at wishbone and multi-link independent suspensions,
Mercedes, Renault, Mercedes, Ford USA without dismantling the axle (exceptions possible). Thus giving
Peugeot simultaneously a high level of safety and a job time saving of between
1 to 2 hours.
Note:
If the spindle is overloaded, the safety pin in the main drive
breaks, but the drive mechanism remains active and the
compressed spring can be released by the secondary drive.
Accidents due to spindle overload are eliminated.
Advantage:
The patented 3-point interlock allows compression of the spring only
when the piston is correctly locked into the pressure plate. Accidents
Mercedes W124, Mercedes W123, due to faulty interlock are eliminated.
W201, W202, W210 W126, W140 Automated free-wheel at maximum of working travel means that any
residual spring pressure cannot be released.
All important components, such as pressure plates, piston, tube and
housing are fully interlocked with each other. This safety feature
eliminates the possibility of the compressed spring unwinding itself.
All critical components are drop-forged heat treated.
This spring compressor has been tested and approved by the
German Workers Safety Insurance (BGS) and by Mercedes.
As a result of the telescopic design of the compressor which reduces
the length of the tool as the spring is compressed , coil springs can
Ford, GM, Chrysler, Ford, GM, very often be changed without the need to dismantle the suspension.
Hummer japanische Pkw Time saving of between 30 minutes and 2 hours per spring can be
achieved.
Universal use of the tool due to an extended variety of pressure
Anti rotation profile plates.
KL-0025-1 K Spring Compressor with case

Safety Pin (KL-0025-1) (Pat.)
Secondary drive As KL-0025-1 but with Plastic Case.

10 mm hex (KL-0025-1) Specification:
KL-0025-1 K Spring Compressor with Case
consists of:
KL-0025-1 K / KL-0021 K KL-0025-100 Cylinder with Overload Protection System for the Spindle
Mercedes KL-0025-11 Pressure Plates Size 1
KL-0025-12 Pressure Plates Size 2
KL-0025-1090 Plastic Case
KL-0021 K Spring Compressor with case

(Pat.)
As KL-0025-1 K but without spindle overload protection.
Specification:
KL-0021 K Spring Compressor with Case
consists of:
KL-0021-100 Cylinder
KL-0025-11 Pair of Pressure Plates Size 1
KL-0025-12 Pair of Pressure Plates Size 2
KL-0025-1090 Plastic Case
1-18
KL-0025-1 KL-0025-1 Spring Compressor (Pat.)
1
(e.g. US-Patent 4 809 951)
Developed to bring the highest possible safety to the job of

KL-0025-100 Mercedes compressing springs in wishbone axles.
size 1 size. 2 Applications: Mercedes W116, W123, W124, W126, W129, W140,
KL-0025-11 KL-0025-12 W170, W171, W201, W202, W208, W210, W211 front and rear axles.
Also applicable for: Ford, GM, Chrysler, VW-Audi, Fiat, Mazda,
Toyota, Nissan, Mitsubishi, Renault, Peugeot, Volvo etc.
Advantage:
Autom. 3-Point Safety Interlock
Automatic free-wheel at end of stroke
Anti rotation profile
Spindle overload protection
Maximum Load: 26 000 N.
Technical Data: see page 1-20.
KL-0021 KL-0021 Spring Compressor (Pat.)

(e.g. US-Patent 4 809 951)
For Chrysler, Mercedes W116, W123, W124, W126, W129, W140,

KL-0021-100 Mercedes W170, W171, W201, W202, W208, W210, W211 and W124 4-Matic*
size 1 size 2 front and rear axle.
KL-0025-11 KL-0025-12
Consists of: KL-0021-100, KL-0025-11 and KL-0025-12.
Advantage:
Automatic 3-Point Safety Interlock.
Automatic Freewheel at end of stroke.
Anti rotation profile.
* KL-0021-5: Pressure Plates for Mercedes W124 4-Matic (on request).
KL-0025-2 Spring Compressor (Pat.)

KL-0025-2 As KL-0025-1, but short version for rear-axles.
It allows the removal of rear axle springs in very limited room
KL-0025-200 conditions without having to lower the rear axle support.
Mercedes
size 1 size 2 Suitable for Mercedes W107, W114. W115, W116, W123, W124,
KL-0025-11 KL-0025-12 W126, W129, W140, W170, W171, W201, W202, W210 and W211
rear axle springs.
Note: BMW E87 (1 series) and E90 (3 series) rear axle springs require
that the compressor cylinder KL-0025-200 is provided with the
KL-0025-16 pressure plates.
Consists of: KL-0025-200, KL-0025-11 and KL-0025-12
Advantage:
Autom. 3-Point Safety Interlock
Automatic free-wheel at end of stroke
Spindle overload protection
KL-0024 Technical Data: see page 1-20.
KL-0024-100 KL-0024 Spring Compressor (Pat.)

size 1 size 2
Mercedes
KL-0025-11 KL-0025-12 As KL-0021, but short version for rear-axles.
It allows the removal of rear axle springs in very limited room
conditions without having to lower the rear axle support.
For Chrysler, Mercedes W107, W114, W115, W116, W123, W124,
W126, W129, W140, W170, W201, W202, W208, W210, W211.
Advantage:
Automatic 3-Point Safety Interlock.
Automatic free-wheel at end of stroke.
Anti rotation profile.
1-19
Compressor Cyl. with Protection System for the Spindle. Technical Data for Compressor Cylinders
1 KL-0025-100
Front Axle
KL-0025-100
Description:
Compressor Cylinder with
Protection System for the Spindle
(Front Axle)
Telescopic construction with 3-point safety interlock
Automatic freewheel at the end of stroke
L Overload protection
Compression range:.......................................................110-317 mm
Working travel: ..................................................................... 207 mm
Overall Tool length (L):......................................................... 263 mm
Drive:...................................................................(6-point) hex 19 mm
Max. load:............................................................................. 26 000 N
Breaking point: .................................................................. 120 000 N
Weight:.......................................................................................1,5 kg
KL-0025-200 Compressor Cylinder with

KL-0025-200 Protection System for the Spindle
Rear Axle
Description: (Rear Axle)
L Overload protection
Overall Tool length (L):......................................................... 233 mm
Max. load:............................................................................. 26 000 N
Breaking point: .................................................................. 120 000 N
Weight:.......................................................................................1,3 kg
Compressor Cyl. without Protection System for the Spindle.
KL-0021-100 KL-0021-100 Compressor Cylinder without

Front Axle Protection System for the Spindle
Description: (Front Axle)
L Compression range:.......................................................110-317 mm
Overall Tool length (L):...................................................... 262,5 mm
Max. load:............................................................................. 26 000 N
Breaking point: .................................................................. 120 000 N
Weight:.......................................................................................1,5 kg
KL-0024-100 Compressor Cylinder without

Protection System for the Spindle
KL-0024-100 Description: (Rear Axle)
Rear Axle
L Working travel: ..................................................................... 177 mm
Overall Tool length (L):...................................................... 232,5 mm
Max. load:............................................................................. 26 000 N
Breaking point: .................................................................. 120 000 N
Weight:.......................................................................................1,3 kg
1-20
Special Pressure Plates with eccentric receiving bore Pair of Pressure Plates
size 0
34
KL-0025-16
Corrugated on the anti-rotation pressure plates to lock the
pressure plates and prevent the pressure plate rotation during
1
39
compression or in stressed position and the removal of
stressed springs from the spring compressor.
117 mm 117 mm
Special Pressure Plates

Special Pair of Pressure Plates
size 1.5 KL-0025-17 with eccentric receiving bore (German Utility Model)
34
Part-No. Spring range Weight Application
39
KL-0025-16 Spring-: 1,1 kg Mercedes rear axle e.g.
(size 0) 95-110 mm W211 (E-Class)
Rise over W209 (CLK)
117 mm 117 mm
240=6 mm BMW E87 (1 series) rear axle
E90 (3 series) rear axle
Standard Pressure Plates
Description:
Due to the eccentric offset of the central hole, coil springs
size 1 KL-0025-11 which have a pronounced bow may be safely compressed and
34 39
removed and replaced without the need to dismantle the rear
axle.
130 mm 130 mm
High time savings
size 2 KL-0025-12 Special Pair of Pressure Plates

34 39
KL-0025-17 Spring-: 1,9 kg Mercedes rear axle
150 mm 150 mm (size 1.5) 100-130 mm M-Class (W164)
Rise over
270=7 mm
Special Pressure Plates
Standard Pair of Pressure Plates

size 3 Part-No. Spring range Weight Application
KL-0025-13 KL-0025-11 Spring-: 1,3 kg Mercedes
(size 1) 95-120 mm W116, W123, W124, W129,
34 39 Rise over W201, W202, front axle; W124,
240=6 mm W124 4-Matic, W129, W201,
W202, rear axle ;
165 mm 165 mm Saab ; Skoda ; Ford ; etc.
KL-0025-12 Spring-: 1,8 kg Mercedes
(size 2) 120-140 mm W126, W140 front axle;
Rise over W107, W114, W115, W 116,
240=6 mm W123, W126, W140, W203
size 4 rear axle; Opel; GM; Lada;
KL-0025-14 Peugeot; Rover; Hyundai;
Saab; Volvo; VW T 2; Ford
39
Taunus; Mitsubishi; etc.
34
200 mm 200 mm Special Pair of Pressure Plates

KL-0025-13 Spring-: 2,1 kg Ford Australien; GM;
(size 3) 100-155 mm Ford-Taunus-Granada;
size 5 KL-0025-5 Rise over Renault rear axle;
240=20 mm VW LT front axle;
34 Peugeot rear axle; etc.
39
KL-0025-14 Spring-: 2,3 kg Renault R25 rear axle;
(size 4) 155-190 mm Hummer; etc.
140 mm 140 mm Rise over
180=25/15 mm
KL-0025-5 1,8 kg Mercedes W124 4-Matic
Note: Spring application list see page 1-24 and 1-25. (size 5) front axle
1-21
KL-0016 KL-0016 Spring Compressor
1
BMW For wishbone (front and rear axles) e.g. rear axle on BMW 8 series
inkl. Pair of Pressure Plates Size 0.
This spring compressor allows replacement of the coil springs without
the need to dismantle the rear axle.
The patented 3-point interlock ensures safe function of the tool.
Extension: 25-270 mm; Working travel: 245 mm;
Max. load 20 000 N.
Accessories:
Pair of pressure plates KL-0016-1 for Mercedes W124/W201
Pair of pressure plates KL-0016-2 for Mercedes W123/W126
KL-0026
Jaguar XJ-6 KL-0016-5 Spring Compressor (not illustrated)
As KL-0016 but with 1 pair Pressure Plates size 1 (KL-0016-1).
Suitable for Mercedes W124; W201.
Accessories:
KL-0016-2 Pressure Plates size 2 ( For MB W123; W126).
KL-0026 Spring Compressor

For Jaguar XJ-6.
KL-0027 This spring compressor allows front springs to be removed and
replaced quickly and safely. One-man operation - automatically adjusts
to extreme spring-curvature.
Aston Martin / Jaguar
KL-0027 Spring Compressor
For Jaguar XJ-S and Aston Martin.
The compressing technique allows quick and safe replacement of front
springs, together with easy alignment of the bottom spring plate to
lower wishbone holes.
KL-0006-2 Spring Compressor (Pair)

Allows the compressing of the spring at the car, so the strut can be
KL-0006-2 taken out without dismounting the bearing housing.
This is important on the front axle of VW vehicles and on the rear axle
of Ford Mondeo, etc. Time saving: .....1 - 2 hours
Especially suitable for:
Universal Step bearing suspension strut replacement

e.g. VW Golf IV
Thanks to the spring compressor KL-0006-2 the step bearing
suspension strut can be replaced inside the vehicle in a few minutes
without having to remove and re-install the suspension strut.
Expenditure of time about 15 minutes;

Spring compressed
Time saving about 1 hour.
e.g. VW Golf IV
Spring and shock unit removal and installation.
e.g. VW Golf IV
By using the spring compressor KL-0006-2 springs can be
compressed inside the vehicle without having to remove the axle box
case/cardan shaft. In this way when the shock unit clamping hole has
been opened by means of the expander KL-0104-21, the spring and
shock unit can be easily taken out of the clamping hole.
Expenditure of time about 10 minutes;

Time saving about 30 minutes.
Maximum Load: .... 8 000 N Compression Lenght: ...65-200 mm
The spindles are equipped with contra-rotating threads which eliminate
the risk of slipping round the spring. (Not suitable for use on Mercedes
springs.)
Note: Refer to page 1-02 to see spring compressors for spring
removal. Two part spring compressors without safety loop are not
authorized in workshops.
1-22
KL-0005 KL-0005 Spring Compressor (Pair)
Universal
For use with MacPherson Struts in which Spring Pressure does
not exceed 8 000 N.
1
1
The spindles are equipped with contra-rotating threads which Pkw
eliminate the risk of slipping round the spring.
(Not suitable for use on Mercedes springs.)
Max. Load: .. 8 000 N Compression length: ... 65-320 mm
Accessories: KL-0005-1 Pair of spindles for self-levelling
spring assemblies.
KL-0006
Note: Two part Spring Compressors without safety loop are not
KL-0006 Spring Compressor (Pair)

For replacement of self levelling shock absorbers, particularly
for rear axles on Mercedes and Ford.
Max. Load: .. 8 000 N Compression length: ... 85-170 mm
Advantages:
Contra-rotating threads to eliminate slip.
KL-..80 includes KL-0008 Hex drive situated in the centre of the spindle permitting easy
use in confined spaces where other spring-compressors
cannot be used.
Note: Two part Spring Compressors without safety loop are not
KL-..80 Tool Set for the fast shock absorber service

(Patented)
Change shock-absorber
inserts without strut removal For nearly every shock absorber insert without dismounting the
MacPherson Strut.
Part No. Description
KL-..80 Tool Set
consists of:
KL-0008 Spring Compressor Universal (Pat.)
KL-0008 KL-0050-1 Box Spanner 29 mm hex, Drive 1/2
KL-0050-2 Box Spanner 33.5 mm hex, Drive 1/2
KL-0054 Tool Set Universal
KL-..80-0001 Plastic Storage Case (empty)
KL-0008 Spring Compressor (Patented)
KL-0008 Safety Spring Compressor which allows shock-

Universal absorber inserts to be exchanged on the vehicle, without the
need to remove the strut from the vehicles.
Time savings: ...................................................................... - 2 hours
Maximum Load: ....................................................................... 10 000 N
Compression Length: .......................................................... 42-210 mm
Spring-:............................................................................110-188 mm
KL-0008-1
Drive: ...................................................................................hex 24 mm
KL-0008-1 Spring Compressor (Patented)
As KL-0008 but supplied with a special long impact socket

KL-0008-12 which allows operation of the spring compressor
by a impact gun.
KL-0008-12 KL-0008-12 Special Impact Socket hex 24

Special long impact socket with 24 mm and -square dive to
operate Spring Compressor KL-0008-1 using an impact gun.
1-23
Vehicle Application List
Manu- Jaws for Model Jaws for Model

facturer KL-9001 / KL-9002 KL-0015 / KL-2000
1
Alfa Romeo KL-9001-11 predominantly KL-1500 156, 147
KL-9001-12 33, 164, 147 KL-1510 predominantly
KL-9001-13 145, 146, 155, GTV, Spider KL-1520 predominantly
KL-9001-15 156 KL-1590-1 156
Audi KL-9001-10 80. A4, A8 KL-1500 80, A4
KL-9001-11 predominantly KL-1510 predominantly
KL-9001-13 100, 200, A6 KL-1512 A4, A8
KL-9001-32 Audi A8 (armoured) KL-1514 A8
KL-1516 A4
KL-1520 100, 200, A6
BMW KL-9001-11 predominantly KL-1500 predominantly
KL-9001-12 3 series (E36), Z3 KL-1510 predominantly
KL-9001-13 5 series (E39), 7 series (E32), 7 series (E38), X5, X3 KL-1520 3 series (E36), Z3, X3
KL-9001-1310 3 series (E46), 5 series (E39) KL-1525 3 series (E46), 5 series (E39)
KL-9001-1900 3 series (E46), 5 series (E39) KL-1530 7 series (E38)
KL-9001-1910 3 series (E46), 5 series (E39), Z8 KL-1571 3 series (E46), 5 series (E39)
KL-1575 3 series (E46), 5 series (E39)
1 series (E87), 3 series (E90) (see also KL-0025-200)
Chrysler KL-9001-10 Stratus KL-1500 Stratus
KL-9001-11 LeBaron, Cherokee, Gr. Cherokee, Wrangler KL-1510 predominantly
KL-9001-12 Vision, New Yorker, Wrangler KL-1512 Stratus
KL-9001-13 predominantly KL-1520 Neon, 300M, Vision, Wrangler
KL-9001-15 Stratus KL-1530 LeBaron, Vision, New Yorker
KL-1590-1 Stratus
Citron KL-9001-11 C15, AX, ZX, C2, C3 KL-1510 C15, AX, Saxo, ZX, Xsara, C2, C3
KL-9001-12 Saxo, Xsara, Berlingo KL-1520 Evasion, Berlingo, Jumpy
KL-9001-13 Evasion, Jumpy, Jumper KL-1550 C15
KL-9001-14 C15 Evasion RA, Jumpy RA (see also KL-0021/KL-0025-1)
Jumper
<
Daewoo KL-9001-10 Matiz KL-1500 Matiz

KL-9001-11 Lanos, Nubira KL-1510 Lanos, Nubira
Daihatsu KL-9001-10 Cuore, Sparcar KL-1500 Cuore, Sparcar
Charade RA (see also KL-0021/KL-0025-1)
Fiat KL-9001-10 predominantly KL-1500 Panda
KL-9001-11 Uno, Fiorino, Croma, Punto KL-1510 predominantly
KL-9001-12 Cinquecento, Punto, Barchetta KL-1520 predominantly
KL-9001-13 predominantly, especially for Ducato Ulysse RA, Scudo RA (see also KL-0021/KL-0025-1)
Ford KL-9001-10 Fiesta, KA, Puma, Escort, Orion, Focus KL-1500 Fiesta, KA, Puma, Escort, Orion
KL-9001-12 Mondeo, KL-1520 Mondeo, Galaxy, Probe
KL-9001-13 Galaxy, Probe KL-1561 Probe
Escort RA, Orion RA (see also KL-0021/KL-0025-1)
Honda KL-9001-10 predominantly KL-1500 predominantly
KL-9001-11 Legend KL-1510 Accord, CR-V, Shuttle, Prelude, Legend
KL-9001-12 Concerto, Civic, Stream KL-1520 Concerto, Civic, Stream
Shuttle RA (see also KL-0021/KL-0025-1)
Hyndai KL-9001-11 Atos, Accent KL-1510 Atos, Accent
KL-9001-12 Lantra, Coupe KL-1520 Lantra, Coupe
Jaguar KL-1511 XK8
KL-1513 XK8
KL-1590-1 XK8
XJ-S (see also KL-0027)
XJ-6 (see also KL-0026)
Kia KL-9001-10 Pride KL-1500 Pride
KL-9001-13 Clarus KL-1520 Clarus
Lada KL-9001-10 Samara, Battic KL-1500 Samara, Battic
Nova (see also KL-0021/KL-0025-1)
Lancia KL-9001-10 Y KL-1510 Y10, Y, (Delta), Thema, k (Kappa)
KL-9001-11 Y10, (Delta), Thema, (Kappa) KL-1520 predominantly
KL-9001-12 Y, Prisma, Dedra, (Kappa) KL-1530 (Gamma)
KL-9001-13 (Delta), Dedra, Thema, Z (Zeta) KL-1581 R (Gamma)
Z (Zeta) RA (see also KL-0021/KL-0025-1)
Mazda KL-9001-10 121, MX5, Xedos, 6, 929 KL-1500 121, MX5, Xedos, 6, 929
KL-9001-12 323, 626, MX3, MX6, Xedos KL-1520 626, MX3, MX6, Xedos
KL-9001-13 626 KL-1561 323, 626, MX6
Mercedes KL-9001-10 A-Class, Smart, Vaneo KL-1500 A-Class, Smart, Vaneo
KL-9001-11 A-Class, M-Class KL-1510 M-Class
KL-9001-12 V-Class, Vito KL-1520 Viano
KL-9001-13 Viano
KL-9001-15 E-Class (W210)
KL-9001-17 E-Class (W211)
KL-9001-18 C-Class (W203), G-Class (W463) For further spring compressors for Mercedes cars
KL-9001-3100 C-Class (W203), CLK (W209) see KL-0021 / KL-0024 / KL-0025-1
KL-9001-3110 C-Class (W203), CLK (W209)
NOTE: Repair instructions issued by Audi, BMW and Ford state that compression of coil-springs should only be performed using plastic protective
inserts. Plastic Protection Inserts are available upon request.
1-24
Vehicle Application List
Manu- Jaws for Model Jaws for Model

facturer KL-9001 / KL-9002 KL-0015 / KL-2000
Mitsubishi KL-9001-10
KL-9001-11
KL-9001-12
KL-9001-13
Colt, Carisma, Eclipse, Galant
predominantly
Colt, Lancer, Space Runner,
Sigma, Carisma, Space Wagon, Eclipse
KL-1500
KL-1510
KL-1520
Colt, Carisma, Eclipse, Galant
Colt, Lancer, Space Wagen, Galant, Sigma
predominantly 1
Mini KL-1500 Cooper
KL-1520 Cooper
KL-1561 Cooper
Nissan KL-9001-10 Micra KL-1500 Micra, Primera
KL-9001-12 Pimera, 200SX KL-1520 predominantly
KL-9001-13 Maxima QX, Serena, Pathfinder, Primera KL-1590-1 Primera, Pathfinder, Patrol
KL-9001-15 Primera
KL-9001-17 Pathfinder, Primera
Micra RA (see also KL-0021/KL-0025-1)
Opel KL-9001-10 predominantly rear axle KL-1500 predominantly RA
KL-9001-12 Ascona C, Rekord E, Omega B, Senator, Monza, KL-1512 Small Cars
Sintra, Arena, Movana KL-1520 Ascona C, Rekord E, Omega B, Senator, Monza
Sintra
Wishbone RA (see also KL-0021/KL-0025-1)
Peugeot KL-9001-11 104, 205, 305, 305 Break, 306, 309, 405 KL-1510 104, 205, 305,.305 Break, 307, 306, 309, 405,
KL-9001-12 106, 206, 307, 406, 505, 605, 607, Partner KL-1520 106, 206, 307, 406, 505, 604, 605, 607, 806,
KL-9001-13 307, 604, 806, J5, Boxer Partner, J5
KL-9001-14 305 Break KL-1550 305 Break
KL-9001-1920 307 Boxer FA
Porsche KL-9001-10 911, 928, 968 KL-1510 predominantly
KL-9001-11 924, 944, Boxster KL-1512 predominantly
KL-1520 911, Boxster
Renault KL-9001-11 predominantly KL-1510 predominantly
KL-9001-12 Predominantly especially for Master KL-1520 Mgane, Laguna, R25, Espace, R9, R11, R14
KL-9001-13 R21, Laguna, R25, Safrane, Espace KL-1530 R21, Safrane,
KL-1581-R Laguna, Safrane
Wishbone FA (see also KL-0035)
Rover KL-9001-10 400, 600, Austin Montego KL-1500 400, 600, Austin Montego
KL-9001-12 200 KL-1520 200, Freelander
KL-9001-13 Freelander Wishbone RA (see also KL-0021/KL-0025-1)
Saab KL-9001-10 9-5 KL-1510 900, 9-3, 9-5
KL-9001-11 predominantly KL-1512 90, 900
KL-9001-12 9000 KL-1520 9000
Seat KL-9001-10 Terra, Ibiza, Cordoba, Toledo KL-1500 Ibiza, Cordoba, Teledo
KL-9001-12 Alhambra KL-1520 Alhambra
KL-9001-17 Arosa KL-1590-1 Arosa
Skoda KL-9001-10 Fabia, Favorit, Felicia KL-1500 Fabia, Favorit, Felicia
KL-9001-11 Fabia, Favorit, Felicia, Octavia KL-1510 Felicia, Favorit, Felicia, Octavia
Wishbone Axles see also KL-0021/KL-0025-1
Smart KL-9001-10 Smart KL-1500 Smart
Ssang Yong KL-9001-11 Korando, Musso KL-1510 Korando, Musso
Subaru KL-9001-10 Justy, Legacy, Libero KL-1500 Justy, Libero, Legacy, Outback
KL-9001-11 1800, Legacy KL-1510 1800, Legacy,
KL-9001-12 Legacy, Forester, SVX, Outback KL-1520 Legacy, Forester, SVX, Outback
KL-9001-13 Legacy, Forester, SVX, Outback
Suzuki KL-9001-10 Alto, Vitara, Jimmy, Wagon R+ KL-1500 Alto, Vitara, Wagon R+
KL-9001-11 Swift, Baleno, Jimmy KL-1510 Alto, Swift, Baleno, Jimmy
KL-9001-12 Baleno KL-1520 Baleno
Toyota KL-9001-10 Starlet, Paseo, MR2 KL-1500 MR2
KL-9001-12 Avensis, Camry, Celica, Corolla, 4-Runner KL-1520 Avensis, Camry, Corolla, Previa, RAV4, 4-Runner
KL-9001-13 Camry, Previa, RAV4
Volvo KL-9001-10 S40, V40 KL-1500 S40, V40
KL-9001-12 440, 460, 480, 940, 960, S90, V90 KL-1520 predominantly
KL-9001-13 S40, V40, S80
VW KL-9001-10 predominantly KL-1500 Bora, Golf II, Golf III, Golf IV, Polo II, Polo III,
KL-9001-11 predominantly Jetta II, Scirocco II, Vento
KL-9001-12 Sharan KL-1502 Golf V
KL-9001-13 T5 KL-1510 predominantly
KL-9001-15 Lupo rear axle KL-1520 Sharan, T5
KL-9001-33 SP Touareg KL-1590-1 Lupo
Bus T2, LT FA (see also KL-0021/KL-0025-1)
NOTE: Repair instructions issued by Seat, Skoda and VW state that compression of coil-springs should only be performed using plastic protective
inserts. Plastic Protection Inserts are available upon request.
1-25
KL-0255 KL-0255 Strut Vise and Adjustment Tool
1
VW-Audi
(Patented)
For VW-Audi 1990 onwards.

This strut vise and adjustment tool establishes quick, easy
and correct adjustment and repairs of struts on the work-
bench.
setting angle
Due to the special design strut tubes can be clamped ver-
11 2 tically and damper eye bolts can be clamped horizontally.
upper
fixing point The built in protractor permits exact positioning of the
strut base-fixing in relation to the upper locating fixture.
Advantages:
KL-0255-10 1. Strut can be clamped quickly and easily.
2. Universal application for all struts with the same construc-
tion.
3. Strut tubes can be clamped vertically and damper eye bolts
can be clamped horizontally.
4. The graduated protractor ensures compatibility with future
suspension systems, unlike fixed struts.
5. The tool can be mounted on a bench or in a vise.
Note for Audi cars:

Suspension legs as fitted to the front and rear axles of Audi 80,
Audi 100 from 1992 onwards inclusive Audi A4, A6 and
VW Passat from 1996 onwards require installation with a pre-
determined offset between the upper and lower fixture points,
in order to permit problem-free installation.
It is essential to align the upper and lower mounting plates
prior to installation of assembled strut.
If this prior alignment is not carried out, assembly will only be
Lower shock
possible by forcing the mounting holes of the upper and lower
absorber eye plates, and this action of forcing will lead to premature failure of
the ride-level control seal, noisy suspension and most often a
pull to right or left in the steering which cannot be corrected by
steering geometry alignment.
Weight:........... 26 kg
KL-0255 with KL-0015 Attention:

Use only the Spring Compressor KL-0015 and
VW-Audi protective inserts for VW-Audi.
Accessories:
KL-0255-10 - Adjustment plate for Audi A4
(B5 from 96 - 01), front and rear axle.
Parameters:
Audi 80/90 rear axle....................................................... 21 2
Audi 100 Quattro from 91 onwards rear axle ................ 51 2
Audi 100 (Front WD) from 91 onwards rear axle .......... 45 2
Audi A4 front axle .......................................................... 11 2
Audi A4 rear axle ........................................................... 50 2
Audi A6 from 97 onwards.............................................. 11 2
VW Passat from 96 onwards ........................................ 11 2
1-26
KL-0255-11 KL-0255-11 Additional tool set for Audi A6
1
(for use with adjusting fixture KL-0255)
Suitable for Audi A6 (04/04 onwards) front axle.
The additional tool set, when used with the clamping and
adjusting fixture KL-0255, makes clean, quick adjustment of
the spring plate possible in relation to the retaining lug of the
shock absorber strut.
With the adjusting gauge, the precise amount of offset between
the lower shock absorber strut mounting and the upper spring
plate can be adjusted correctly (see picture).
Angle of Note for VW and Audi vehicles:

adjustment
The front spring/shock absorber struts on VW-Audi vehicles
must be pre-adjusted on the workbench, so that the upper
mounting point (the spring plate) and the lower shock absorber
strut mounting (fork/shock absorber lug) are correctly aligned
with one another.
Unless this work is undertaken first, the shock absorber strut
Lower lug on
cannot be installed, because the fastening points between the
shock absorber
shock absorber strut and the body/axle beam will not be
aligned.
If the shock absorber strut mounting is forced into the correct
KL-0055-50 position, the O-rings for level control will be damaged and the
shock absorber strut will be distorted, which could lead to
drumming noise and cause the vehicle to handle incorrectly.
KL-0055-50 Holding Fixture

For MacPherson Struts, Shock-Absorbers and Steering Racks.
The strut vise has to be screwed on the workbench and

enables a clean, safe and quickly repairing.
KL-9055-1 Strut axles should NOT be tensed in a vice for mounting
(deformation).
Holding Fixture for the Spring Compressors KL-9002 and

KL-9001. The Fixture can rotate through 360 so allowing
KL-9055-2
Struts to be clamped horizontally or vertically.
Holding Fixture suitable for the Spring Compressors

KL-9002 and KL-9001.
1-27
KL-0054-K
Shock Absorber Service Tools
1 For the Shock Absorber Service.
The use of KLANN Tool Sets KL-0050, KL-0051, KL-0052 K or

KL-0054 K guarantees damage-free removal and replacement
of Body Nuts during replacement of shock absorber cartridge
inserts.
Stubborn or corroded Body Nuts are quickly and easily

undone. The inclusion in the Tool Sets of flat and round profiled
inserts allows the universal application of the correct tool-
profile for every type of Body Nut.
Contents:
The Special Socket KL-0054-0010 included in the KL-0054 K
Tool Set allows easy removal and replacement of Body Nuts
on Gas shock absorbers which have strengthened damper-
rods (except Bilstein). The drive-head of the Special Socket
incorporates a series of steps for direct application to Body
Nuts with dimensions 46, 51, 55, 58 and 60 mm.
The shock absorber body nuts can also be loosened by putting

on directly the extension nut KL-0054-0010.
KL-0054-K Strut Nut Tool Kit
Universal
For nearly every shock absorber insert nut including Garbon
Accessory: KL-0054-0051
Gas Shocks (Bilstein excepted).
This Tool Set replaces KL-0050 / KL-0051 / KL-0052
Quick Safe Clean
The Problem: Wide variety of Body-Nut profiles

used to retain shock-absorber inserts. Contents:
Part-No. Description Qty.
Body Nut Tool Plate Body Nut Tool Plate
KL-0054-K Strut Nut Tool Kit Universal 1
consists of:
KL-0050-0022 Screw M6 18 Din 7984 4
KL-0050-0023 Allen Key 4 mm 1
KL-0050-0025 Round Key 4
KL-0050-0027 Flat Key 4
KL-0050-0070 Drive Nut Set (Set of 3 Sockets) 1
KL-0054-0010 Extension Socket 1
KL-0054-0011 O-Ring 1
KL-0054-0021 Plate, 90 Universal 1
KL-0054-0035 Plate for VW-Audi 1
KL-0054-0090 Storage Case 1
Special Socket
Accessory:
KL-0054-0051 Plate 120 Division without Key 1
1-28
KL-0050 KL-0050 Strut Nut Tool Kit

For shock absorber insert nuts on VW-Audi including Special Drive
Nut Set KL-0050-0070 for slotted damper-rod nuts.
Part-No.
KL-0050
Description
Strut Nut Tool Kit
Qty.
1
1
consists of:
VW- Audi, Seat, koda KL-0050-0010 Extension Socket 1
KL-0050-0022 Screw M6 x 18 2
KL-0050-0035 Plate for VW-Audi (29 mm & 33.5 mm hex) 1
KL-0050-0036 Key for VW-Audi 2
Accessory:
KL-0050-0090 Plastic Storage Case 1
KL-0051 KL-0051 Strut Nut Tool Kit

For shock absorber insert nuts suitable for European vehicles
(except Gas Shocks).
Eliminates the use of pipe wrenches
Eliminates the use of hammer and chisel
Eliminates the use of welding torches
KL-0051 Strut Nut Tool Kit 1
consists of:
KL-0050-0021 Plate, 90 - Universal 1
KL-0050-0022 Screw M6 x 18 4
KL-0050-0027 Flat Key 4
Accessory:
KL-0051-5
KL-0051-5 Strut Nut Tool Kit

KL-0051-5 Strut Nut Tool Kit 1
consists of:
KL-0050-0022 Screw M6 x 18 4
Universal KL-0050-0023 Allen Key 4 mm 1
KL-0050-0027 Flat Key 4
KL-0050-0060 Plate, 60 mm hex for GM Opel/Vauxhall 1
Accessory:
KL-0052-K
KL-0052-K Strut Nut Tool Kit Universal
For shock absorber insert nuts for nearly all vehicles including
Japanese (Gas Shocks excepted).
KL-0055 Quick Safe Clean
Strut Vise
KL-0052-K Strut Nut Tool Kit Universal 1
consists of:
KL-0050-0022 Screw M6 x 18 4
KL-0050-0027 Flat Key 4
KL-0050-0050 Plate, 120 for Japanese Cars 1
KL-0050-0060 Plate, 60 mm hex for GM Opel/Vauxhall 1
1-29
KL-0250-1 KL-0250-1 Strut Tool
1
VW-Audi, Seat, koda
For removal and replacement of the rear shock absorbers on
VW-Audi, Ford, Opel, Japanese cars, etc. 5 mm and 6 mm
hex.
5 / 6 mm
KL-0101 Pry Bar for Hub Castings

Application:
KL-0101 Ford, VW-Audi, Peugeot, Renault, Citron, Japanese cars,

etc.
So that the spring/shock absorber unit can be pulled out of the
7
bore in the steering knuckle even if it is a tight fit, it is essential
5
to open out the clamping bore with pry bar KL-0101.
Chisels or Screwdrivers should never be used to spread the
casting!
Length:....................205 mm Breadth:.....................5 mm
Pry Width: ...................7 mm Weight: ........................65 g
KL-0101-1 Pry Socket 5 mm
KL-0101-1 Suitable for semi-strut clamp-castings on:

VW-Audi, BMW, Citron, Ford, Seat, koda, Renault,
7 Peugeot, Japanese cars, etc.
5 So that the spring/shock absorber unit can be pulled out of the
bore in the steering knuckle even if it is a tight fit, it is essential
VW-Audi, Ford, Peugeot to open out the clamping bore with pry socket KL-0101-1. Also
required for easy insertion of the replacement Strut into the
hub. Eliminates risk of damage to the hub casting and
eliminates risk of accidents which can result from the use of
hammers and chisels.
Drive: ............................ 1/2 Length: ....................60 mm
KL-0101-2
Weight: .........................75 g Breadth:.....................5 mm
Pry width:....................7 mm
8,2
5,5
KL-0101-2 Pry Socket 5.5 mm
Suitable for semi-strut clamp-castings on:

VW Golf IV, Audi TT,
VW-Audi, BMW, Citron, Ford, Seat, koda, Renault,
Peugeot, Japanese cars, etc.
KL-0168-90 K As KL-0101-1 but with 5.5 mm and Pry Width 8.2 mm.
Drive: ............................ 1/2 Length: ....................50 mm
Universal
Weight: .........................75 g Breadth: .................5.5 mm
Pry Width: ................8.2 mm
KL-0168-90 K Camber Gauge (in Case)

The KL-0168-90 K Camber Gauge with magnetic foot allows
the existing camber angle to be memorised before the
suspension is dismantled. fter reassembly the camber can be
set to the previous setting without timeconsuming geometry
check.
Weight: .......................500g
1-30
KL-0104-21 Spreader tool (univ.)

KL-0104-21
Variably
relocatable Suitable for strut clamping bores on (for example):
VW Golf V, Passat; Audi; BMW; Citron; Ford; Seat; koda;
1
Bolts are easily
replaced Renault; Peugeot; Japanese vehicles etc.
So that the spring/shock absorber unit can be pulled out of the
bore in the steering knuckle even if it is a tight fit, it is essential to
open out the clamping bore with spreader tool KL-0104-21. After
this, the shock absorber unit can be removed or installed without
difficulty, without risk of damaging the (cast iron or aluminium)
steering knuckle.
Due to the variably relocatable spreading head it is especially
12,5 12,5 suitable for vehicles whose fastening slot is out of centre such as
Fully floating
bolts
VW-Audi, Ford etc.
c. b. Due to its dimensions and special form the replaceable wedge of
End stop
the spreading head is particularly suitable for aluminium knuckles.
a.
The wedge is provided with an end stop to avoid excessive
knuckle widening. Other wedges are available as accessories
(e.g. for steel knuckles).
Fully floating bolts avoid the tool canting during knuckle widening.
Technical Data:
Mounting hole breadth (max.): ................................................. 60 mm
Widening dimensions (widening wedge): a: 5,8 mm; b: 8,5 mm; c: 4,5 mm
Weight: .................................................................................. 900 g
max. 60 mm Accessories:
KL-0104-2111 Bolts 10 mm
Suitable for M12 tapped holes e.g. for VW T5
(required for knuckle bores with internal thread)
KL-0104-2120 Drive screw with wedge

Accessories: Particularly suitable for steel knuckles.
KL-0104-2111 KL-0104-2120 Technical Data:
a. : ...........5,9 mm b. : ........ 8 mm c. :........ 7 mm
10
KL-0104-20 Spreader tool (univ.)

KL-0104-20 Suitable for VW-Audi, BMW, Citron, Ford, Seat, koda,

Renault, Peugeot, Japanese vehicles etc.
As KL-0104-20 but with fixed spreading head.
1-31
KL-0050-100 KL-0050-100 Special Socket Set
1 VW-Audi
Extra long Special Sockets to loosen or tighten the gland nuts
retaining shock-absorber inserts on Audi 80, 90, 100, 200, A6;
VW Polo, Golf, Jetta, Vento, Passat, etc.
KL-0050-1
Consists of:
KL-0050-1 Special Socket 29 mm hex
suitable for Audi 80/90, VW Polo, Golf, Jetta,
Vento, Passat, etc.
KL-0050-2
KL-0050-2 Special Socket 33,5 mm hex
suitable for Audi 100, 200, A6
KL-0050-50
Mercedes W 203, W209 KL-0050-50 Special Toothed Socket
For removal of damper rod nuts on Mercedes W203

(C-Class), W209 (CLK) front axle.
KL-0050-510 Damper Rod Tool Set
KL-0050-510
Suitable for Mercedes W203 (C-Class), W209 (CLK) front
axle.
Mercedes W 203, W209
To loosen or tighten the Damper Rod Nut
Consists of:
KL-0050-51 Toothed Socket (drive: 22 mm hex)
KL-0056-52 7 mm Allen Key Socket Insert
KL-0050-51 KL-0056-52
Accessories:
KL-0056-21 - Hex Socket 21 mm

To loosen the Damper Rod Fastening Nut from the body.
KL-0050-0001 to KL-0050-0007
KL-0050-0001 to KL-0050-0007
Damper Rod Lifting Tools.
Part No. Inner -Thread Examples

KL-0050-0001 M121.25 BMW
KL-0050-0002 M151.5 GM/Opel
KL-0050-0003 M121.5 Audi
KL-0050-0005 M101 Renault
KL-0050-0006 M141.5 VW-Audi, Opel
KL-0050-0007 M101.5 BMW
1-32
KL-0050-0070 KL-0050-0070 Toothed Socket Set (3 Pcs.)
KL-0050-0070 Drive Nut for Shock Absorber Damper Rods. 1

Part No. Description Bore for
KL-0050-0070 Toothed Socket Set
VW-Audi, Austin,
consists of:
Seat, koda
KL-0050-0012 Toothed Socket 10,5 mm VW Golf rear axle
KL-0050-0013 Toothed Socket 12,5 mm VW Polo front axle
KL-0050-0014 Toohed Socket 14,5 mm Polo, Golf, Passat,
Audi 80, Vento
Accessory:
KL-0050-0015 Toothed Socket 14,5 mm Austin Maestro
KL-0050-0071
KL-0050-0071
KL-0050-0071 Toothed Socket Set (4 Pcs.)
Drive Nut for Shock Absorber Damper Rods.
Part No. Description Bore for

KL-0050-0071 Toothed Socket Set
consists of:
KL-0050-0012 Toothed Socket 10.5 mm VW Golf rear axle
25 PK- Series KL-0050-0013 Toothed Socket 12.5 mm VW Polo front axle
KL-0050-0014 Toothed Socket 14.5 mm Polo, Golf, Passat,
Audi 80
KL-0050-0015 Toothed Socket 14.5 mm Austin Maestro
25 PK- Series Double ended socket wrench

angled, with hole
GEDORE socket wrench Heavy duty pattern with two hexagon

heads and Through-hole on the angled side to take long studs
or a tommy bar. Chrome-plated.
Available Sizes (hex):

9 mm, 10 mm, 11 mm, 12 mm, 13 mm, 14 mm, 16 mm,
17 mm, 18 mm, 19 mm, 21 mm, 22 mm, 24 mm, 27 mm,
Note:
30 mm, 32 mm, 34 mm, 36 mm.
For further information see GEDORE catalog.
1-33
KL-0056-1 KL-0056-1 Damper Rod Tool Set
1 Designed to stop the damper-rod from rotating while the

retaining nut is removed or replaced. Allows the use of a
torque-wrench to achieve the correct torque without the
risk of the damper-rod rotating.
Contains:
8 deep sockets 14, 16, 17, 18, 19, 21, 22, 27 mm with drive
19 mm;
20 different profiles of damper-rod with drive 10 mm;
Storage Case (440 340 100 mm)
Composition and Usage:
Deep Sockets, Length 82 mm

Part No. Description for:
KL-0056-14 Hex Socket 14 mm Nissan
KL-0056-16 Hex Socket 16 mm VW-Audi, Seat, Fiat
KL-0056-17 Hex Socket 17 mm VW-Audi, Seat, Fiat
KL-0056-18 Hex Socket 18 mm VW-Audi, Seat, Citron, Fiat,
Opel/Vauxhall, Peugeot, Renault,
Composition of Damper Rod Tool Set: KL-0056-1 Jap. cars
Opel/Vauxhall, Peugeot, Renault,
Jap. cars
KL-0056-21 Hex Socket 21 mm VW-Audi, BMW, Mercedes,
Jap. Cars, Volvo
Deep Sockets Piston Drive Profile Opel/Vauxhall, Peugeot, Renault
KL-0056-27 Hex Socket 27 mm VW-Audi, Citron, Peugeot
Socket Inserts
Part No. Description for:
KL-0056-43 Hex Insert 9 mm Opel/Vauxhall
KL-0056-45 Hex Insert 11 mm Japanese cars
KL-0056-51 Allen Key 6 mm BMW, Seat, Fiat, Citron, Peugeot,
Deep Socket with Opel/Vauxhall, Renault, Jap. cars
KL-0056-52 Allen Key 7 mm VW-Audi, Seat, Fiat, Citron,
insert
Mercedes, Peugeot, Renault
Drive KL-0056-53 Allen Key 8 mm Mercedes
10 mm KL-0056-60 Insert Slit 3 mm Opel/Vauxhall, Renault
19 mm KL-0056-61 Insert Slit 3.5 mm Citron, Peugeot
KL-0056-62 Insert Slit 4 mm Citron, Peugeot
KL-0056-70 Double Flat 4 mm Nissan
KL-0056-71 Double Flat 5.2 mm VW-Audi, Nissan
KL-0056-72 Double Flat 6 mm VW-Audi, Renault
KL-0056-73 Double Flat 6.3 mm Nissan
KL-0056-74 Double Flat 7 mm VW-Audi, Seat, Fiat
KL-0056-75 Double Flat 8 mm Seat, Fiat
KL-0056-76 Double Flat 9 mm Japanese cars, Volvo
KL-0056-81 Single Flat D 5 mm Nissan
KL-0056-86 Single Flat D 10 mm Nissan
KL-0056-96 Inner Spline 12 mm Opel/Vauxhall
Case:
KL-0056-1020 Plastic Storage Case (440 340 100 mm)
Accessories: (Not Illustrated)

Part No. Description Qty
KL-0056-35 Torx Insert T40 (VW, Porsche) 1
Example for Application:

KL-0056-18 + KL-0056-35 suitable for
Porsche Cayenne / VW Touareg etc.
1-34
Tools for the Steering System
2-01
KL-0372-4 KL-0372-4 Sleeve for Ignition Switch

Mercedes W202, W210
The mounting sleeve KL-0372-4 is a special tool designed for
removal and refitting the ignition switch on Mercedes W202
and W210 up to 97.
The tool consists of tubular outer casing with a conical rubber
insert.
2 KL-0372-5 Braker Bar
KL-0372-5 Overcomes problems on Mercedes W124 and W201 up to

Mercedes 1993.
If the ignition key should break in the ignition lock. In this event,
the KL-0372-5 allows the ignition switch assembly to be
broken off the steering column so that a new switch assembly
may be fitted.
Advantages of the tool:

No damage to steering column and dash board.
No drilling out of the locking switch.
Increased job time saving.
KL-0372-6
Low tool costs.
Mercedes
No accidents.
KL-0372-6 Assembly Sleeve for Ignition Switch

For removal and replacement of the ignition switch retaining
ring fitted to Mercedes types W129, W140, W203, W208,
W209, W210, W211, W220 and W230 with FBS 2 and FBS 3
Ignition Switch.
KL-0372-1
KL-0372-1 Needle Set for Ignition Switch
Mercedes
For removal of ignition switch on Mercedes passenger cars
The needle set KL-0372-1 contains needles of size 1 and
size 2 with a diameter of 1.25 and 2.0 mm.
They are applicable for the removal of the ignition switch on
following types:
Needle 1 on Mercedes W116, W123 and W126
Needle 2 on Mercedes W124 and W201
Advantages:
Problem-free and quick removal of the ignition switch on
the specified types.
KL-0372-70
Mercedes
KL-0372-70 Spring Tool for Steering Lock
protection sleeve (2 Pcs.)
Suitable for Mercedes W129, W140, W210 and W202 with

FBS2 Ignition Switch
To remove the Protection Sleeve with the Ignition Switch from
the Steering Lock, it is necessary to press in both Locking Bolts
in the Steering Lock using KL-0372-70.
The Set contains 2 Spring Tools made from stainless steel.
2-02
KL-0372-3 KL-0372-3 Pulling Hooks long

Mercedes
For easy removal of the instrument panel on Mercedes
passenger cars W116, W123, W124, W126, W129, W140,
W201, W202, W203, W208, W209, W210, W211, W220 and
W 230.
KL-0191-10 Special Torx Driver Torx T30

2
(with pilot)
This tool allows easy removal and replacement of the retaining
KL-0191-10 screws on airbag fitted to BMW, Mercedes.
8
Access is permitted by special length of 85 mm with -drive.
VW- Audi, BMW, Mercedes Length: ............................................................................ 85 mm

Drive:......................................................................................"
Weight: ................................................................................ 22 g
KL-0191-11 KL-0191-11 Special Torx Driver Torx T30
7 This Tool allows easy removal and replacement of the retaining

screws on airbags fitted to VW, Audi (A4 Bj. 96-05), Opel,
Renault etc.
Length: ............................................................................ 85 mm
Drive:......................................................................................"
Weight: ................................................................................ 22 g
KL-0242-10
VW-Audi
KL-0242-10 Airbag Removal Tool Set (2 Pcs.)
Suitable for Drivers air bag housing e.g. VW Golf IV, Lupo,
New Beetle, Passat (B5) 97-onwards, Polo 99-onwards.
In order for the drivers air bag housing to be removed, it is
necessary to loosen the retaining bridge with the KL-0242-10
Airbag Removal Tool Set.
KL-0240-1 KL-0240-2
VW- Audi, Seat, koda
KL-0240-1 Steering Wheel Sleeve Puller VW
On VW Golf II, Jetta, Golf III, Vento, Polo, Passat, etc.

from 88 onwards it is necessary to remove a splined sleeve
after removal of the steering-wheel. The precise fit of this puller
ensures a quick and easy removal of the sleeve without the
risk of damage to the steering-column splines.
Chuck range:............................................................ 27 - 30 mm
The Problem: KL-0240-2 Drift for knocking out steering sleeves

Splined sleeve
The Drift KL-0240-2 made of brass allows the sleeves on the
steering-column to be separated without risk of damage.
2-03
KL-0153-1 KL-0153-1 Steering Wheel Puller
For Opel, Ford etc.

Opel, Ford
Steering wheels which are stuck on the steering column may
be pulled off cleanly, quickly and without damage to the
steering column and steering wheel with the puller KL-0153-1.
2
The different length of the puller arms and the longitudinal
groove in the yoke allows an almost universal application of
this puller tool.
Adjusting Range: ........ max. 90 mm Height:........135 mm
Advantages:
Universal application.
No damage to the steering wheel during pulling action.

Mercedes
Suitable for Mercedes Transporters and trucks.
Allows easy removal of stubborn steering wheels without risk
of damage to either steering column splines or the steering
wheel.
Adjusting Range: ..........40 - 88 mm Screws: .... M10 x 60
Advantages of the puller tool:

Due to the longitudinal grooves in the puller plate, this
puller can be universally used as a two arm puller as well
as a three arm puller.
Flanged nut of the spindle prevents a slip off of the
operating tool.
No damage to the steering wheel during extraction.
KL-0153-5 K
KL-0153-5 K Puller Set
Puller Set for Steering Wheels, Sprockets, Pulleys and Shafts,

Universal etc.
Range: .............................................................. 32 - 90 mm
Consists of:
Puller Disc: ......... -110mm (2+3 Hole mounting) with Spindle.

Allen -bolt: .......................................... M8x1,25 x 100 3 Pcs.

Allen -bolt:........................................... M10x1,25 x 100 3 Pcs.
5 Hex bolt:.......................................... M8x1,25 x 80 3 Pcs.
5 Hex bolt:.......................................... M10x1,5 x 50 3 Pcs.
5 Hex bolt:.......................................... 1/4" UNF x 75 2 Pcs.
5 Hex bolt:.......................................... 5/16" UNF x 90 2 Pcs.
5 Hex bolt:.......................................... 5/16" UNC x 50 3 Pcs.
a b
5 Hex bolt:.......................................... 5/16" UNC x 110 3 Pcs.
5 Hex bolt:.......................................... 3/8" UNF x 50 3 Pcs.
a = 32 mm 5 Hex bolt:.......................................... 3/8" UNC x 100 3 Pcs.
b = 90 mm Washers:........1/4"x19 2 Pcs.; 5/16"x18 3 Pcs.; 3/8"x20 3 Pcs.
The Set is delivered in Plastic Storage Case.
2-04
KL-0284-8 KL-0284-8 Reaction Wrench

VW-Audi
For locking the pulley on the steering-pump on e.g. VW Polo,
Golf, Passat and Audi A4. Length:....... 250 mm
Advantages:
The drive in the tools handle enables an extension of
the tool by e.g. a ratchet.
2
Easy loosening of stubborn bolts on the steering-pump
KL-0284-81 pulley.
VW-Audi
KL-0284-81 Reaction Wrench

As KL-0284-8
but especially suitable for VW Passat (97 onwards) and Audi
A4 (99 onwards) etc.
KL-0167-20 Universal KL-0167-20 Steering Rack eccentric

Socket 33 - 42 mm
This tool allows quick and easy replacement of the inner ball-
joint on the Steering Rack.
Removal of the Rack from the bulkhead is not necessary.
For Ball-Joints with 33 - 42 mm. Drive: .............
KL-0167-10
KL-0167-10 Mounting tool set
Renault
1 Suitable for Renault-Vehicles.
The Tool Set KL-0167-10 allows a quick and easy removal and
replacement of the inner steering ball joint without the need to
2 dismantle the steering rack from the bulkhead.
3 Drive head range 35-39 mm.
Time saved: 4 hours (approx).
Mounting instructions:
Fit the appropriate locking tool (2 or 3) to the exposed steering
rack. Using the special socket (1) undo the ball joint of the
rack. Simultaneous locking the rack using the chosen locking
tool. After the removal of the ball joint it is now possible to
replace the sealing ring in the rack housing.
3 Specification:
Steering Rack with
3 Joint Pos. Part No. Description
KL-0167-10 Mounting Tool Set (Weight 2,3 kg)
consists of:
KL-0167-11 1 KL-0167-115 Special socket (for 35-39 mm; Length 410 mm)
77 mm 2+3 KL-0167-131 Locking Tool Set
27 mm
1 hex 27 Accessories:
Pos. Part No. Description
KL-0167-131 Locking Tool Set
consists of:
2 KL-0167-1314 Locking Tool Clio, Twingo
2 3 KL-0167-1313 Locking Tool Clio 2, Laguna, R19, Safrane
KL-0167-11 Mounting tool set

Toyota, ZF
Remove or replace Similar as KL-0167-10.
rack ball-joint. Applicable for power steering systems Type 7832
(974 115), mounted for example in Toyota vehicles.
Specification:
KL-0167-11 Assembly Tool Set (Weight: 2.1 kg)
consists of:
1 KL-0167-115 Special socket (for 35-39 mm; Length 410 mm)
2 KL-0167-141 Locking tool (for racks - to 25 mm)
2-05
KL-0121-83 KL-0121-83 Hose Band Cutter straight

Universal
To open or cut earless Hose-Bands on CV-Joints, Drive-Shafts,
Radiator Hoses, Fuel-lines, etc.
2
KL-0121-84 Hose Band Cutter angled (not ill.)
KL-0121-81 As KL-0121-83 but with angled head for inaccessible locations.
Universal
KL-0121-81 Hose Band Pliers
Works on earless Hose-Bands on axle collars, water and fuel hoses.
Universal Application.
Specially suitable for VW-Audi etc.
KL-0121-85 Length..........................230 mm Weight: ...........................340 g
Universal
cut
tension KL-0121-85 Hose Band Tool
Suitable for Endless Hose-Bands (e.g. Bandimax) up to 9,5 mm,
example drive-shaft gaiters, etc.
For quick and easy tensioning and cutting endless Hose-Bands.
Length..........................160 mm Weight: ...........................450 g
KL-0121-86
Universal KL-0121-86 Hose Band Tool with Rachet

Suitable for Endless Hose-Bands (e.g. Bandimax) up to 9,5 mm,
tension
example drive-shaft gaiters, etc.
cut
For quick and easy tensioning and cutting endless Hose-Bands.
Ratchet
Lenght..........................200 mm Weight: ...........................360 g
KL-0322-6
Mercedes KL-0322-6 Retention Bolt Set
With conical tip for middle positioning of the steering while adjusting
the steering geometry.
Application: Mercedes W107, W114, W115, W116, W123, W126.
KL-0241-1
VW-Audi
KL-0241-1 Locking screw

Applicable for Audi A4, A6, VW Passat from 97 upwards etc.
Mounting instruction:
Move the steering rack as far as possible so that Pos. 1 and Pos. 2 are
level. Then screw in the retention bolt KL-0241-1. The rack is now in
the central position and therefore it is possible to find the basic
adjustment of the right and left handle bar.
KL-0690-1 Ford
KL-0690-1 Location Pin Set (2 Pcs.)
Application: Ford Mondeo and Fiesta from 96 upwards
Overhaul and replacement of engine, transmission, clutch, etc. often
require the removal of the front sub-frame.
When the sub-frame has been removed for work on the above items it
is important to ensure that on re-assembly it is aligned accurately with
the chassis to maintain alignment of the wheels. Steering problems
and tyre wear will result if the correct geometry is not achieved.
The Location Pin Set KL-0690-1 ensures that accurate alignment is
achieved.
2-06
KL-0270-3 B KL-0270-3 B Wrench with 7 Bit Inserts

Mercedes Suitable for Door Hinge Bolts
e.g. Audi 97 - onwards; Renault Safrane / Laguna; Seat
Arosa / Cordoba / Ibiza; VW Golf III / Golf IV / Passat
97-onwards / Polo / Vento; koda etc.
To quickly and easily loosen and tighten the bolts in door
2
hinges.
Suitable for Mercedes Toe Adjustment

For Torx and XZN e.g. 190 Series (W201), C-Class (W202), C-Class (W203),
7. 200 - 300 E (W124), E-Class (W210), S-Class (W220)
To adjust the Toe on the rear axle. Due to its special form, this
tool allows easy and precise adjustments to the inaccessible
adjustment bolts.
Technical Data:
KL-0270-31 B Size 5/16-Drive Bit-Inserts:
T30, T40, T45, T50, XZN-8, XZN-10, XZN-12
Length: ................... 310 mm Weight: ................ 430 g
Bit-Drive: ................ 5/16
Mercedes Accessories: KL-0270-303 Bit-Inserts Set 7 pcs.

Consists of 5/16 Drive Bit-Inserts size:
T30, T40, T45, T50, XZN-M8, XZN-M10, XZN-M12
For Torx and XZN
7. KL-0270-31 B Wrench with 7 Bit Inserts

As KL-0270-3B, however in forged design.
Suitable for Mercedes ToeAdjustment e.g.
190 Series (W201), C-Class (W202), C-Class (W203),
KL-0168-90 K 200 - 300 E (W124), E-Class (W210), S-Class (W220)
Due to its special form, this tool allows easy and precise
adjustments to the inaccessible adjustment bolts.
Technical Data:
Size 5/16Drive Bit-Inserts:
T30, T40, T45, T50, XZN-8, XZN-10, XZN-12
Universal Length: ................... 320 mm Weight: ................ 520 g
Bit-Drive: ................ 5/16
Accessories: KL-0270-303 Bit-Inserts Set 7 pcs.

Consists of 5/16 Bit-Inserts size:
KL-0168-90 K Camber Gauge (in Case)

The KL-0168-90 K Camber Gauge with magnetic foot allows
the existing camber angle to be memorised before the
suspension is dismantled. After re-assembly the camber can
KL-0540-1 be set to the previous setting without time-consuming
geometry check. Weight: ................. 500g
BMW E36, E46
KL-0540-1 Eccentric Socket

To adjust the toe-on at the rear axle on BMW E36, E46.
Therefore the bolts on the lower control arm have to be
loosened. Then the eccentric socket has to be set on the
control arm bolt. By turning the eccentric socket around the
control arm gets to the right alignment position.
Drive: ..................... 1/2
2-07
KL-0169-1 KL-0169-1 Track-Rod Adjusting Tool

universal
For loosening and adjusting stubborn Track-Rods. The broad
serrated jaws prevent damage to the Track-Rod.
Application: Track-Rods 14-23 mm
Accessories:
KL-0169-1001
KL-0169-1001 Adaptor for Track-Rods
2
from 11 mm upwards.
KL-0169-318 Open Ended Spanner Socket

KL-0169-318 / KL-0169-321
Suitable for Steering Rack Opel Vectra B, etc.
Extra-strong version, ideal for unscrewing or turning track rods.
W1 W2 Drive:............ 1/2"
Part No. Hex Length Height Width 1 Width2 Weight
H1 (mm) [L1] [H1] [W1] [W2] [g]
KL-0169-318 18 70 mm 20 mm 45,5 mm 32 mm 300
d
L1

KL-4072-301
As KL-0169-318, but with hex 21 mm e.g. suitable for
Steering Rack Opel Sintra, etc. Drive:............ 1/2"
Part No. Hex Length Height Width 1 Width2 Weight
W1 O1 W2 (mm) [L1] [H1] [W1] [W2] [g]
H1 KL-0169-321 21 70 mm 20 mm 49,5 mm 37 mm 330
d L1
KL-4072-301 Open Ended Ring Spanner
Socket Set
Note: Further Sockets and Track Rod Tools see chapter 11.
Open 12-sided spanners are exceptionally compact and
KL-0168-1 strong, so that even screws and nuts that are difficult to reach
VW-Audi, Seat, koda or turn can be loosened and tightened. Drive:........... 1/2"
Part-No. Hex Length Height Width 1 Width 2 Opening Weight
(mm) [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3017 17 60 mm 20 mm 31 mm 31 mm 12 mm 150
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
75 mm KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 15,5 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
KL-0168-1 Alignment Tool Set (2 Pcs.)

Smin = 135 mm With extra strong spindle (M14).
Smax = 175 mm
Application: VW Golf, Jetta, Seat Toledo, etc.
This pair of pressure fixtures allows a single technician working
alone to adjust and set camber angles. Not only quick and
KL-0168-2
easy, but eliminates the need for additional labour.
85 mm The tool is placed between the strut or bodywork and the
wheel-rim and camber may be adjusted by rotating the
VW-Audi, Seat, koda hexagonal drive.
Technical Data:
Smin = 145 mm Spin width min :.........135 mm Spin width max :.......175 mm
Smax = 180 mm

With extra strong spindle (M14).
KL-0168-3 As KL-0168-1 but for VW Polo from 95, Seat Cordoba etc.
115 mm
Technical Data:
Spin width min :.........155 mm Spin width max :.......180 mm
Chrysler Voyager etc.
Smin = 175 mm
Smax = 210 mm With extra strong spindle (M14).
As KL-0168-1 but for Chrysler Voyager etc.
Technical Data:
Spin width min :.........175 mm Spin width max :.......210 mm
2-08
Ball-Joint
KL-0043-861 KL-0043-861 Press Tool with hydr. Cylinder (17t.)

KL-0215-10 Suitable for VW T4 front axle upper ball-joint.
VW T4
The upper ball-joint may be removed and replaced within 30
minutes using the new Press Tool KL-0043-861, without the
7 need to dismantle the upper wishbone.
Advantages
2
1 KL-0043-8610
3 Large time savings (2 - 3 hours).
6 Simple and precise to use.
2 2 High safety.
145
110
5
Specification:
Pos. Part No: Description Qty.
3 3 KL-0043-861 Hydraulic Press Tool 17t. VW-T4 1
consists of:
1 4
KL-0043-860 Press Tool VW-T4 1
Note: Sleeve Pos.5 and 6 7 KL-0215-10 Hydraulic Cylinder with Spindle 1
can be used reversible. KL-0043-860 Press Tool VW-T4 (not illustrated) 1
KL-0043-8610 consists of:
KL-0043-8610 Press Frame 1
1 5 KL-0043-8661 Lower Sleeve VW-T4 1
3 3 6 KL-0043-8662 Upper Sleeve VW-T4 1
Ball Joint
2 2
KL-0043-8610 Press Frame
consists of:
Further informations to these Pos. Part No: Description Qty.
3 3 and other Hydraulic Press Tools 1 KL-0043-8501-C Base Plate 2"-14 UNS 2
see Chapter 4. 2 KL-0215-4004 Frame Rods 2
1 4 3 KL-0049-3004 Hex Nut M18 4
4 KL-0043-8601 Adaptor 2-14UNS to 60 1
KL-0043-8611
KL-0043-8611 Supplement Kit VW T4 for
KL-0215-4
6 5 1 4 The Bush Tool KL-0215-4... Series may also be used to
replace the upper ball-joint on VW T4 by using the
Note: Conversion items to press frame KL-0043-8510 Supplementary Kit KL-0043-8611.
consists of:
KL-0043-8502-P
1 KL-0043-8501-C Base Plate 2"-14 UNS 1
4 KL-0043-8601 Adaptor 2"-14UNS to 60 1
5 KL-0043-8661 Lower Sleeve VW-T4 1
VW T4 6 KL-0043-8662 Upper Sleeve VW-T4 1
KL-0043-8501-A KL-0043-861
Note: Component parts required to convert the press
KL-0165-35 frame to KL-0043-8510
The Press Tool KL-0043-861 can be converted to press frame
KL-0043-8204 KL-0043-8510, by using the base plate M42 x 2
KL-0043-8501-A, the adaptor from M42x2 to 30
KL-0043-8204 and the pair of frame rods M18 with hex. nuts
KL-0165-14 KL-0043-8502-P.
KL-4031-3014 ( KL-0043-8510 see Page 4-14)
KL-0165-23
KL-4031-3014 Special Socket Insert XZN M14
KL-4031-3014 For removal of the upper ball-joint on VW T4 Transporters.
Length: ..................... 60 mm Drive:........................"
. Weight: ....................... 110 g
KL-0169-50
universal KL-0169-50 Tie Rod End Socket
This tool is used to replace worn out tie rod ends. After
separating the ball joint from steering knuckle, slip tool over
end of worn tie rod and remove.
U-opening:.... 34.9 19 mm Inner-: .......... 23.8 mm
Drive:.............................1/2" Length: .............. 57 mm
Weight: ....................... 490 g
2-09
Ball-Joint
KL-0326-10 KL-0326-10 Press Tool with hydr. Cylinder (17 t.)

KL-0326-100 (German Utility Model)
KL-0326-101 Suitable for Mercedes W163 (M-Class) Front Axle / Rear Axle and
W211 (E-Class), W220 (S-Class), W124, W201 Front Axle.
KL-0326-1000 The support joint can be pressed into and out of the lower wishbone
quickly and easily with the KL-0326-10 hydraulic press tool kit. The
support joint can often be removed or installed from the vehicle in only
2
5 a few minutes, without removing the wishbone.
Specification:
4 Pos. Part-No. Description Qty.
KL-0326-10 Press Tool with Hydraulic. Cylinder. 17t. 1
consists of:
KL-0326-100 Hydraulic Press Frame 1
3 1
5 KL-0326-112 Sleeve Set W163, W211, W220 1
2 KL-0326-131 Sleeve Set W124, W201 1
consists of:
1 KL-0040-2500 Hydraulic Cylinder 17 t. 1
KL-0326-112 2 KL-0040-2510 Spindle 1
Mercedes KL-0326-1000 Press Frame (without Drive and Sleeves) 1
KL-0326-111
KL-0326-1000 Press Frame (without Drive and Sleeves) 1
consists of:
W211 (E-Class) 3 KL-0326-1001 Press Frame 1
W220 (S-Class) 4 KL-0326-1002 Screwable Ledge 1
5 KL-0326-1003 Cylinder Screw M12x20 2
8 7 6 KL-0326-112 Sleeve Set W163, W211, W220 1
consists of:
6 KL-0326-1111 Support Ring 1 1
7 KL-0043-8568 Press/Support Sleeve short 42/34 1
KL-0326-121
11 10 9 KL-0326-131 Sleeve Set W124, W201 (Front Axle) 1
consists of:
12 KL-0326-1311 Press Ring 1
13 KL-0326-1312 Support Ring 1
KL-0326-131
15 KL-0043-8566 Press- / Support Sleeve short 38/30 1
KL-0326-101 Hydraulic-Press Tool Kit without Drive

14 15 12 13 As KL-0326-10 but without the Hydraulic Cylinder KL-0040-2500 and
KL-0326-12
the Spindle KL-0040-2510.
W163 (M-Class)
W124, W201 KL-0326-11 Press Tool with hydr. Cylinder (17 t.)
(not ill.)
As KL-0326-10, but specially for W163 (M-Class).
consists of:
KL-0326-111 Sleeve Set W163 1
KL-0326-12 Press Tool with hydr. Cylinder (17 t.)

(not ill.)
As KL-0326-10, but specially for W211 (E-Class), W220 (S-Class).
consists of:
KL-0326-121 Sleeve Set W211, W220 1
KL-0326-11 KL-0326-13
KL-0326-13 Press Tool with hydr. Cylinder (17 t.)

Note: An hydraulic pump will be required to drive the KL-0040-2500. (not ill.)
Further informations about hydraulic tools see Chapter 4.
As KL-0326-10, but specially for W124, W201.
consists of:
KL-0326-20 Part-No. Description Qty.
W163 (M-Class)
KL-0326-131 Sleeve Set W124, W201 1
KL-0326-20 Toothed Socket

For tightening the support joint retaining nut on the Mercedes W163
(M-Class) steering knuckle.
Technical Data
Diameter - outer: ............63,0 mm Diameter - inner: ........52,5 mm
Tooth Width:.....................7,5 mm Weight: ........................0,50 kg
Note: Ball Joint Extractor to remove Ball Joint connections
see page 2-18 2-28.
2-10
Ball-Joint
KL-0043-854 KL-0043-854 Press Tool with hydr. Cyl. (17 t.)

Mercedes
W124, W129, W201
For Mercedes W124, W129 and W201.
To renew suspension joints on the vehicle without dismantling
the wishbone.
240 consists of:
115
2
KL-0040-2500 Hydr. Cylinder
KL-0040-2510 Press Spindle
KL-0043-8510 Press Frame Short
KL-0043-8592 KL-0043-8592 Press/Support Tube Set
KL-0043-8592 Press/Support Tube Set

consists of:
Part No: Description Qty.
KL-0043-8565 Press/Support Tube 1
KL-0043-822
Mercedes KL-0043-822 Press Tool Set with hydr. Spindle
W124, W129, W201
For Mercedes W124, W129 und W201.
314 To renew suspension joints on the vehicle without dismantling
the wishbone.
115
consists of:
KL-0045-70 Hydr. Spindle12 t
KL-0043-8200 Press Frame long

consists of:
KL-0043-8265 Press/Support Tube
KL-0043-855 C
Mercedes Sprinter
VW LT KL-0043-855 C Press Tool with hydr. Cyl. (17 t.)
240
(Patented)
115
Suitable for: Mercedes Sprinter 1995-onwards and

VW LT 1996-onwards.
The insertion and extraction of the ball-joint on vehicles is with
KL-0043-8591 C the special manufactured press and support tubes is in a few
minutes done. High time saving.
consists of:
III Part No: Description
II VI KL-0040-2500 Hydraulic Cylinder (17t)
I VII VIII
V KL-0040-2510 Press Spindle
IV IV IV KL-0043-8591C Press/Support Tube
KL-0043-8591 C Press/Support Tube Set

consists of:
Part No: Description
KL-0043-8236-1 Support Tube (i)
KL-0043-8236-2 Support Tube (II)
KL-0043-8236-3 Tension Ring (III)
KL-0043-8236-4 Allen Bolt (IV) 3 pcs.
KL-0043-8236-5 Distance Tube (V)
KL-0043-8531 Press Tube (VI)
KL-0043-8279 Press Tube (VII)
KL-0043-8578 Press/Support Tube (VIII)
2-11
Ball-Joint
KL-0626-10 KL-0626-10 Press Tool with hydr. Cylinder (17t.)

Ford Transit
Suitable for Ford Transit onwards 2002 front axle.
The support joint can be pressed out of or into the wheel bearing
housing quickly and without difficulty, using Press Tool KL-0626-10.
Ball Joint insertion
The support joint can be removed from or installed on the vehicle in
2
just a few minutes, without the wheel bearing housing having to be
removed.
KL-0626-100
consists of:
KL-0626-100 Press Tool without Hydraulic Cylinder
KL-0040-2500 Hydraulic Cylinder 17t.
KL-0626-100 Press Tool without Hydr. Cyl.

consists of:
KL-0626-1002 Coil screw
KL-0174-559 Adaptor 2 1/4"-14UNS to 2 1/4"-14UNS
KL-0626-1003 Press Tube (removal) : 38mm
KL-0626-1004 Support Tube (removal) : 66,5mm
KL-0626-1005 Support Tube (replacement) : 54mm
KL-0626-1006 Press Tube (replacement) : 56mm
KL-0043-826 Renault Laguna KL-0043-826 Press Tool Set

Espace III with hydr. Spindle (12 t.)
314 Suitable for Renault Laguna und Espace III
115
The KL-0043-826 allows quick, easy and safe extraction and

replacement of the Ball-Joint in the lower front wishbone. Replacement
of the Ball-Joint is performed within a few minutes without the need to
remove the wishbone from the vehicle.
consists of:
KL-0043-8297
KL-0045-70 Hydr. Spindle12 t

consists of:
KL-0043-8232 Press Tube
KL-0043-840
KL-0043-840 Press Tool with hydr. Cylinder (17t.)
240 Suitable for Renault Laguna und Espace III
115

replacement of the Ball-Joint in the lower front wishbone. Replacement
of the Ball-Joint is performed within a few minutes without the need to
remove the wishbone from the vehicle.

KL-0040-2500 Hydraulic Cylinder 17 t.

consists of:
KL-0043-8232 Press Tube for Renault Laguna
KL-0043-8264 Press/Support Tube 34 mm
KL-0043-8571 Press/Support Tube short 48/40
KL-0043-8574 Press/Support Tube short 54/46
2-12
KL-0043-829 KL-0043-829 Press Tool

with hydr. Cylinder (17 t.)
Opel/Vauxhall,
Renault Suitable for Renault Master II ('98 onwards) and Movano I
('98 onwards).
The Press Tool KL-0043-829 allows quick, easy and safe
314
removal and replacement of the Ball-Joint in the upper front
wishbone. Stubborn and corroded Ball-Joints may easily be
replaced within minutes.
2
115
Replacement of the Ball-Joint is performed on the vehicle, thus

eliminating the need to remove and replace the wishbone.

KL-0040-2500 Hydraulic-Cylinder

consists of:
KL-0043-8233 Support Tube
KL-0043-810
KL-0043-810 Press Tool

with hydr. Cylinder (17 t.)
Opel/Vauxhall, Suitable for Renault Master II ('98 onwards) and

Renault
Opel/Vauxhall Movano I ('98 onwards).

314 removal and replacement of the Ball-Joint in the lower front
115
wishbone. Stubborn and corroded Ball-Joints may easily be


KL-0040-2500 Hydr. Cylinder 17 t.
KL-0040-2510 Pressing Spindle

consists of:
Part No.. Description
Ball Joint
Note: An hydraulic pump (see Chapter 4) will be required to

drive the KL-0040-2500.
2-13
KL-0043-828 KL-0043-828 Press Tool Set

Citron,
with hydr. Spindle (12 t.)
Peugeot
Suitable for Citron AX, Saxo und Peugeot 106.
314
115
The Press Tool Set KL-0043-828 allows quick and easy

removal and replacement of the bottom ball-joint in the
wishbone. Removal and replacement of the ball-joint can be
2
performed on the vehicle within a few minutes without the need
KL-0043-8293 to dismantle the wishbone from the car.
Time-saving 2 hours plus.
consists of:
Part No. Description Part No. Description
KL-0045-70 Hydr. Spindle12 t KL-0043-8293 Press/Support Tube
KL-0043-8200 Press Frame long Set

consists of:
KL-0043-858 KL-0043-8234 Press/Support Tube KL-0043-8268 Press/Support Tube
KL-0043-8262 Press/Support Tube KL-0043-8272 Press/Support Tube
KL-0043-858 Press Tool with hydraulic Cyl. (17 t.)

240
Suitable for Citron AX, Saxo und Peugeot 106.
115

KL-0043-8593
to dismantle the wishbone from the car.
Citron,
Peugeot consists of:
KL-0040-2500 Hydraulic-Cylinder (17t) KL-0043-8510 Press Frame Short
KL-0040-2510 Press Spindle KL-0043-8593 Press/Support Tube Set

consists of:
KL-1340-10 Part No. Description Part No. Description
Citron, Peugeot KL-0043-8262 Press/Support Tube KL-0043-8272 Press/Support Tube

For removal and replacement of the bottom ball joint on:
Citron BX ('82 to '94), Peugeot 305 ('82 to '90),
Peugeot 405 ('87 onwards) etc.
Technical Data
Diameter - outer....... 52.0 mm Diameter - inner:...42.5 mm
Tooth Width:............... 5.5 mm Weight: ................... 0.52 kg
KL-0043-8296
BMW E30
KL-0043-8296 Press/Support Tube Set long

Suitable for BMW E30 front lower wishbone.
The Press/Support Tube Set KL-0040-8296 allows quick and
easy removal and replacement of the ball-joint if the Press
Frame KL-0043-8200 and Hydraulic Spindle KL-0045-70 is
already available.
consists of:
KL-0043-8272 Press/SupportTube KL-0043-8276 Press/Support Tube
2-14
KL-0043-823 KL-0043-823 Press Tool Set

with hydr. Spindle (12 t.)

314 Outer ball-joints on the lower front wishbone may be quickly
115
and cleanly replaced using the tool KL-0043-823.
2
Replacement of the outer ball-joint can be carried out within
minutes without the need to remove the wishbone from the car.
consists of:
KL-0043-8294 Part No. Description
KL-0045-70 Hydr.-Spindle 12 t
KL-0043-8294 Press/Support tube Set
KL-0043-8294 Press/Support Tube Set long

Ball Joint Suitable for BMW E36 front lower wishbone.
KL-0043-8294 offers the same capability as KL-0043-823 to
quickly and easily replace ball-joints if the Press Frame
KL-0043-8200 and Hydraulic Spindle 12 t. KL-0045-70 is
already available.
consists of:
Accessories: KL-0043-8231 KL-0043-8288-1 Press Tube E36
KL-0043-8289-1 Support Tube E36
Ball Joint KL-0043-8276 Support Tube
Accessories: KL-0043-8231 Press Tube E36

Middle ball-joints on the lower front wishbone may be quickly
and cleanly pressed in/out using the tool KL-0043-823 in
association with the press tube KL-0043-8231.
KL-0043-859 Press Tool with hydr. Cyl. (17 t.)

KL-0043-859
BMW E36 Suitable for BMW E36 front lower wishbone.
Outer ball-joints on the lower front wishbone may be quickly
and cleanly replaced using the tool KL-0043-859.
240 Replacement of the outer ball-joint can be carried out within
115
consists of:
KL-0040-2500 Hydraulic-Cylinder 17 t
KL-0043-8594 KL-0040-2510 Press Spindle
KL-0043-8510 Press Frame short

Ball Joint KL-0043-8594 offers the same capability as KL-0043-859 to
quickly and easily replace ball-joints if the Press Frame
KL-0043-8510, the Press Spindle KL-0040-2510 and the
Hydraulic Cylinder 17 t. KL-0040-2500 is already available.
consists of:
KL-0043-8288-1 Press Tube E36
KL-0043-8289-1 Support Tube E36
2-15
Fig. 1: KL-0250-40 KL-0250-40 Extractor (Pat.) for Clamping Bolt

and Ball Joints Audi A4 (up to 2000) /
VW Passat Front Axle (up to 2005)
Extraction of the upper wishbone clamping bolt and the
ball joints.
KL-0250-4013 KL-0250-4002 Dismantling the upper wishbone clamping bolt and both upper
2
KL-0250-4011 ball-joints from the upper wishbone has presented the
KL-0250-4001 mechanic with a serious problem, especially when the
components are corroded.
KL-0250-4012 Until now the only method of extraction was using a hammer
and drift, which is not only inefficient in terms of time, but also
KL-0250-4014 carries the very real risk of damage to the suspension.
KL-0250-4005
The Extractor KL-0250-40 allows quick, easy and safe
KL-0250-4015
extraction of the clamping bolt and both upper ball-joints.
The tool functions on both left hand and right hand
suspension assemblies.
Accessory: KL-0250-402 Supplement- Pressure Drift Set
Contents (KL-0250-40):
KL-0250-402
Part No. Description Qty.
IV KL-0250-4016 KL-0250-4013 Nut 1
KL-0250-4011 Housing 1
KL-0250-4001 Main body 1
V KL-0250-4017
KL-0250-4002 Thread adapter (with large drilling) 1
KL-0250-4005 Pressure screw M10x1,25x95 mm 1
VI KL-0250-4018 KL-0250-4012 Pressure drift I (Length 78 mm) 1
KL-0250-4014 Pressure drift II (Length 98 mm) 1
KL-0250-4015 Pressure drift III (Length 118 mm) 1
Accessory: KL-0250-403 T-Handle Puller
Application:
1. Mount tool with pressure-unit Pos.1 on upper wishbone as
shown in Fig.2 (use pressure drift no: I).
2. Use 1/2 impact gun to rotate the drive nut of the pressure
unit and press out the Clamp-Bolt. The initial movement of
the Clamp-Bolt may be accompanied by a loud noise.
(Fig.2).
Fig. 2: Extractor with pressure unit assembled (Pos.1). 3. The Clamp-Bolt must be removed in three stages, using the
pressure drifts II and III in the pressure unit Pos.1. The final
The problem stage is to use both drifts II + III in combination (as shown
1 in Fig.3).
4. Remove the hex clamp-bolt completely. In the event that
the clamp-bolt remains stubborn, the Accessory Pressure
Inserts Set KL-0250-402 allows the bolt to be driven out
completely.
5. Remove the hexagonal nut. Completely withdraw the Press
Tool so that the clamp bore is free.
6. Both ball-joints may now be extracted by using Spindle
Pos.5. (as shown in Fig.4).
Fig. 3: Extraction of retaining bolt.
Advantages:
Large cost saving.
Time savings of between 2 and 3 hours.
No risk of damage to the suspension components.
No risk of personal injury which can result from the hammer
and drift method.
Technical data:
1
Weight......................................................................... 2,4 kg
Fig. 4: Both Ball-joints extracted.

Accessory:
KL-0250-402 Supplement- Pressure Drift Set
To press the hex. clamping screw completely out of the
clamping hole (see point 4 of application).
consists of:
KL-0250-4016 Pressure drift IV (Lenght 138 mm) 1
KL-0250-4017 Pressure drift V (Lenght 158 mm) 1
KL-0250-4018 Pressure drift VI (Lenght 178 mm) 1
KL-0250-403 T-Handle Puller

2 The KL-0250-403 puller is suitable to extract the punches from
the tool.
2-16
KL-0250-41 K KL-0250-41 K Extractor for Clamping bolt

KL-0250-410
and Ball Joints with extraction
device Audi A4 (2001-onwards)
Extraction of the upper wishbone clamping bolt and

the ball joints.
2
KL-0250-411 KL-0250-412
Dismantling the upper wishbone clamping bolt from the upper
wishbone has presented the mechanic with a serious problem,
especially when the components are corroded.
KL-0250-413
Until now the only method of extraction was using a hammer
and drift, which is not only inefficient in terms of time, but also
carries the very real risk of damage to the suspension.
The new extractor KL-0250-41 K with its proper pressure unit
and extraction device, allows quick and clean extraction of the
KL-0250-414
clamping bolt and upper ball joints. The loosen clamping bolts
are removed by means of the extraction device. The tool works
on both left hand and right hand suspension assemblies.
KL-0250-415 Specification:
KL-0250-41 K Extractor for Clamping bolt and Ball
KL-0250-416
Joints with extraction device
KL-0250-410 Extractor for clamping bolt 1
KL-0250-416 Extraction device 1
Plastic case (not ill.) 1
Note:
The Extractor is being supplied in a plastic case. KL-0250-410 Extractor for Clamping Bolt
Application examples: Extract clamping bolt left. KL-0250-411 Extractor left 1
Fig. 1: Extractor KL-0250-410 assembled. KL-0250-412 Extractor right 1
KL-0250-413 Pressure-unit 1
KL-0250-414 Fixing unit 1
KL-0250-415 Special-Impact Socket hex. 24 1
Application:
1. Mount Extractor with pressure unit on upper wishbone as
shown in Fig.1
2. Screw the hex. nut of the pressure unit by using the special
Fig. 2: Extraction of clamping bolt.
socket wrench 24 mm and the impact screwdriver. The
clamping bolt shall be pulled out. The loosening takes place
with a loud noise (Fig. 2).
3. Remove the extractor. Install the extraction device to
extract the loosen clamping bolt (Fig. 3).
4. Screw the hex. nut of the extraction device by means of the
special socket wrench 24 mm and extract completely the
clamping bolt (Fig. 4).
Advantages:
Fig. 3: Assemble extraction device. KL-0250-416. Large cost saving
Time savings of between 2 and 3 hours.
No risk of damage to the suspension components.
No risk of personal injury which can result from the hammer
and drift method.
Fig. 4: Clamping bolt is extracted. Technical data:

Weight ........................................................................ 8,2 kg
Accessory:
KL-0250-417 Supplement Kit for Audi A6 (2004 onwards)
Consists of pressure drift and fixing unit. (not ill.)
2-17
KL-0160-Serie KL-0160-Series Separator Forks

Universal
The wedge profiled fork allows easy and quick separation of

conical seat ball-joints.
Also useful for removal of shock-absorbers and steering-
column clamps.
2
Warning: Separator Forks may damage the gaiter.
Part-No. a (fork opening) =

KL-0160-1 18 mm
KL-0160-2 23 mm
KL-0160-3 30 mm
KL-0160-7 K KL-0160-4 40 mm
Universal
KL-0160-7 K Separator Fork Set
5 piece Separator Fork Set.
Consists of:
3 Fork heads with openings a = 17,5 mm, a = 23,5 mm und
a = 28,5 mm, a 200 mm Handle and an Adaptor with 10 mm
Shaft and 175 mm Length, suitable for impact hammer.
The wedge form of the Forks allow quick and easy separating
of Ball-Joints from their conical seats.

Warning: Separator Forks may damage the gaiter.
KL-0161-8
Universal
KL-0161-8 Ball-Joint Extractor
For quick and easy separation of ball joint connections.
e.g. Mercedes G-Class; S-Class (W220), Porsche Cayenne,

c VW Touareg; Golf IV etc.
a = 18 - 45 mm
a c = 60 mm
KL-0161-9
Fiat
KL-0161-9 Ball-Joint Extractor
To separate Ball-Joints from the steering stub axle.

c Especially for front axles e.g. on Fiat Ducato etc.
a = 34 mm
a c = 51 mm
KL-0161-Serie KL-0161-Series Ball Joint Extractors

Universal

Part-No. a= b= c=
KL-0161-1 18 mm 40 mm 35 mm
b c
KL-0161-2 23 mm 50 mm 45 mm
KL-0161-3 29 mm 60 mm 55 mm
KL-0161-4 40 mm 80 mm 80 mm
KL-0161-5 46 mm 90 mm 100 mm
a
2-18
KL-0163-21 KL-0163-21 Ball Joint Extractor

reinforced version (universal)
New (German Utility Model)
Profile-amplification
For quick and easy separation of ball joint connections,
especially on steering arms, steering knuckles, anti-roll bars
etc.
New
Part No.
KL-0163-21
consists of:
KL-0163-2101
Description
Ball Joint Extractor Reinforced version
Fork Body
Qty.
1
2
c KL-0163-2102 Pressing Lever 1
KL-0163-2103 Pressing Spindle 1
Thread bush is KL-0163-2104 Bolt 1
a KL-0163-2105 Thread Bush 1
exchangeable on
wastage
Technical data:
Universal Part No. suitable for a= c=
KL-0163-21 VW-Audi, BMW, Fiat, Ford, 20 mm 2-stage
Mercedes, Nissan, Opel, up to 50 mm
Peugeot, Renault, Rover, Saab,
Toyota, Volvo
(Similar to KL-0163-1, but reinforced version)
Accessory:
KL-0163-221 Adaptor with rolled pins
Accessory: Part No. Description Qty.

KL-0163-221 Adaptor with rolled pins KL-0163-221 Adaptor with rolled pins
consists of:
KL-0163-2202 Adaptor 1
KL-0163-2204 Rolled pin 2
KL-0163-22 Ball Joint Extractor

reinforced version (universal)
New
Profile-amplification especially on steering arms, steering knuckles, anti-roll bars
etc.

KL-0163-22 Ball Joint Extractor Reinforced version with
Adaptor
consists of:
KL-0163-221 Adaptor with rolled pins 1
KL-0163-2201 Fork Body 1
KL-0163-2102 Pressing Lever 1
New KL-0163-2203 Pressing Spindle 1
KL-0163-2104 Bolt 1
KL-0163-2105 Thread Bush 1

KL-0163-221 Adaptor with rolled pins
Thread bush is consists of:
exchangeable on KL-0163-2202 Adaptor 1
wastage KL-0163-2204 Rolled pin 2
c
Technical data:
a
Part No. suitable for a= c=
KL-0163-22 Opel, VW Transporter etc. 20 mm 2-stage
up to 95 mm
2-19
KL-0162-1 KL-0162-1 Ball Joint Extractor (universal)

c
Advantage:
a Universal
Dimension c is infinitely adjustable so providing a wider range
2
of application.
Part-No. a= c=
KL-0162-1 conical 18 - 22 mm adjustable up to 50 mm max.
KL-0162-2
c KL-0162-2 Ball Joint Extractor

a
Advantage:
KL-0163-1 of application.
Part-No. a= c=
a Universal KL-0163-1 Ball Joint Extractor (universal)
Part-No. for a= c=
KL-0163-2 KL-0163-1 VW-Audi, BMW, Fiat, Ford, 20 mm 2-stage
Mercedes, Nissan, up to 50 mm
Opel/Vauxhall, Peugeot,
Renault, Rover, Toyota, Volvo,
c
KL-0163-2 Ball Joint Extractor (universal)
a For quick and easy separation of ball joint connections.
Part-No. for a= c=
KL-0163-2 Opel/ Rekord, Senator, Monza, 20 mm 2-stage,
VW Transporter 50-80 mm
KL-0450-1
Opel
KL-0450-1 Ball Joint Extractor (Pat.)
For track-rod and steering arm joints on Opel Omega B.

For quick and easy separation of track-rod ball-joints and
steering control-arm ball-joints.
2-20
BMW, Mercedes For quick and easy separation of ball joint connections. e.g.
Mercedes W211, W220 and especially in narrow space
conditions like on BMW E46 and Mercedes W 168 etc.
2
Technical Data:
c a : .................................................................................... 24 mm
c : .................................................................................... 45 mm
a Drive:........................................................................ 17 mm hex
Diameter - outside: .......................................................... 55 mm
a For quick and easy separation of ball joint connections,

BMW, Mercedes especially for front axle on BMW E39 (5 series) and Mercedes
W210 etc.
c
Technical Data:
a : .................................................................................... 24 mm
c : .................................................................................... 55 mm
Weight: .............................................................................. 900 g

KL-0164-8
a especially for front axle on Mercedes e.g. W203, W210, W211,
Mercedes, VW
W163 and VW e.g. T5 etc.
c Technical Data:
a : .................................................................................... 26 mm
c : .................................................................................... 56 mm
Weight: .............................................................................. 750 g

KL-0164-3
a Audi, Mercedes especially for front axle on Audi A4, A6 and A8 as well as VW
Passat, Mercedes W203 etc.
Technical Data:
c
a : .................................................................................... 28 mm
c .: ................................................................................... 55 mm
Weight: .............................................................................. 900 g
Note:
Only for closed Ball Joint pivots or with centre hole.
2-21

a
especially in narrow space conditions like on Audi, VW, BMW,
Ford, Mercedes (W163, W168, W170, W202, W210 etc),
Mercedes W202, W210
c Opel etc.
2 Tie Rod
a :.....................................................................................23 mm
c :.....................................................................................55 mm
Suspension
Weight : .............................................................................900 g
Arm
Note:
Only for closed Ball Joint pivots or with centre hole.
KL-0320
Mercedes
KL-0320 Ball Joint Extractor
For Mercedes Type W116, W123, W126, W169, W210, W245,

W463, etc.
For quick and easy separation of ball joint connections from

the lower wishbone.
Also applicable for other vehicles, e.g.: Fiat, Toyota, etc.
a :..............................................................27 mm (fork opening)
KL-0321
Mercedes
For Mercedes Type W123, W124, W126, W129, W201 etc.

the drag link.
Also applicable to other vehicles, eg: VW-Audi, BMW, Citron,
Fiat, Ford, Opel, Peugeot, Renault, Saab, Volvo, Japanese
Passenger cars, etc.
KL-0322 a :..............................................................21 mm (fork opening)
Mercedes
For Mercedes Type W123, W124, W126, W129, W201 etc.

the drag link.
Also applicable for other vehicles, e.g.: BMW, etc.
a :..............................................................28 mm (fork opening)
2-22
KL-0165-1 - Puller System with Case KL-0165-Series Extractor System (Patented)

(e.g. US-Patent 5 906 034)
The right choice! Application: For all cars and trucks.
For quick and easy separation of ball joint connections in

suspension and steering systems.
2
The ever increasing use of ball-joints in suspension and
steering systems found in todays vehicles has lead to
the need for an ever-widening range of ball-joint
splitters, due to the wide range of diameters and
lengths of ball-joints.
In addition, the increasing use of conical ball-joint seats

has lead to the need for increased stability and strength
of ball-joint splitters to achieve easy separation. This
ease of operation relies on the precise relationship
between the angle of the pressure piece and the threaded
bolt of the ball-joint.
Suitable for Ball Joint Pivots. For the first time, the KL-0165 Series Ball-Joint
Separators offer the mechanic a system of splitters
which can be adjusted for both the angle of pressure and
the diameter of the ball-joint. The angle is adjustable by a
with centre with inner closed
hole hex
screw, while different diameters are handled by a series
of inter-changeable forks.
Note: Specification and individual parts see page 2-27.
KL-0165-10 Ball Joint Extractor size 1 (see Page 2-27)

For cars.
T- Adjusting Spindle (forged)
Fork (forged) Ball Joint Extractor size 2 (see Page 2-27)

For small trucks.
Pressing Piece
c
Ball Joint Extractor size 3 (see Page 2-28)
Pressing Lever For trucks.
(forged)
Pressing Lever
Adjusting Nut
Advantages:
The pressure fork is removed by a 90 rotation.
Interchangeable forks provide universal applications.
Threaded adjustment allows exact positioning of the pivot

to provide the exact angle of pressure.
The pressure forks are located by an interlock with a T-form

threaded spindle which offers a high degree of stability.
By rotation of the pressure spindle, the tool may be

operated from above or below, offering a real advantage
where working space is limited.
Dimension c may be reduced Forks inter-changeable by The pressure-spindle is driven by a 19mm hex provided
by rotation of the Fork. 90 degree rotation.
with a safety shoulder to prevent the risk of accidents
KL-0165-1: cmax.= 65 mm KL-0165-3: cmax.= 70 mm
resulting from the spanner slipping.
Interchangeability of the forks allows a rapid adjustment of

operating diameters for a wide variety of ball-joint sizes.
2-23
KL-0165-Series Ball Joint Extractor KL-0165-12 Ball Joint Extractor size 1
KL-0165-12 Suitable for Mercedes W140 (S Class), W220 (S Class)

Patented Ball-Joint and Guide-Joint front axle,
VW Golf IV Ball-Joint etc.
2
Advantage: Universal using.
Further Informations see Page 2-23.
Mercedes W140 (S-Class) (Fork opening a = 24 mm)
front axle etc.
consists of:
KL-0165-100 Base Tool without fork (Spindles with thread M181,5)
KL-0165-1201 Fork a=24 mm e=50 mm d=165 mm
Note: Spare Parts and further Forks see Page 2-27.
KL-0165-14
KL-0165-14 Ball Joint Extractor size 1
Suitable e.g. for Audi A4 / VW Passat, Skoda Superb,

Guide-Joint, VW T4 Track Rod Ball-Joint etc.

VW T4 Ball-Joint
(Fork opening a = 30 mm)
consists of:
Audi A4 / VW Passat KL-0165-100 Base Tool without fork (Spindles with thread M181,5)
Guide-Joint KL-0165-1401 Fork a=30 mm e=50 mm d=165 mm
Ball-Joint
Guide Joint Pressed out with
KL-0164-3
KL-0165-15 KL-0165-15 Ball Joint Extractor size 1
Specially for Ball-Joint on Fiat Punto.

consists of:
KL-0165-1502 Pressing Lever
KL-0165-1003 Pressing Lever (M18x1,5 x 110)
Fiat Punto KL-0165-1004 Pressing Spindle (M18x1,5 x 70)
Ball-Joint KL-0165-1005 Ball socket
KL-0165-1006 Adjusting Nut (M18x1,5)
KL-0165-1007 Spring
KL-0165-1008 Plain washer 18
KL-0165-1501 Fork 22mm
2-24
KL-0165-Series Ball Joint Extractor KL-0165-20 Ball Joint Extractor size 2
Suitable e.g. for Mercedes W163 (M-Class),

Patented W211 (E-Class), W220 (S-Class)
KL-0165-20 upper Guide-Joint W170 (SLK),
W202 (C-Class), W220 (S-Class)
2
Track Rod Ball-Joint etc.


consists of:
KL-0165-100 Base Tool without fork
(Spindles with thread M181.5)
Mercedes W202 (C-Class)

Track Rod Ball Joints etc. Note: Spare Parts and further Forks see Page 2-27.
Suitable e.g. for VW Touareg / Porsche Cayenne

Track Rod and upper Guide-Joint,
Mercedes W210 Sprinter Track Rod
Ball-Joint. Ford Transit Track Rod
Ball-Joint. VW Golf IV lower Ball-Joint etc.

VW-Touareg (Fork opening a = 26 mm)

Track Rod Ball-Joint etc.
consists of:
(Spindles with thread M181.5)

KL-0165-25
Suitable e.g. for Mercedes W211 (E-Class), W220 (S-Class)

and W230 (SL) lower Ball-Joint


consists of:
Mercedes W230 (SL) (Spindles with thread M181.5)
lower Ball Joint
2-25
Suitable z.B. for VW Touareg / Porsche Cayenne Ball-Joint,

VW T4 lower Ball Joint, Mercedes G-Class
Track rod Ball-Joint and Reversing lever
2
from the steering box, Ford Transit lower
Ball Joint

VW-Touareg Further Informations see Page 2-23.
Ball-Joint etc.
consists of:
KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
Note: Spare Parts and further see Page 2-27.
Mercedes G-Class KL-0165-0 K Ball Joint Extractor Set size 1

reversing lever from
the steering box etc.
Suitable for cars and small trucks e.g.

KL-0165-0 K
with fork KL-0165-1201 for:
Mercedes W140, W220 (S-Class) Ball-Joint / Guide-Joint
Front axle, VW Golf IV Track rod Ball-Joint etc.
with fork KL-0165-1401 for:

Audi A4 / VW Passat, Skoda Superb Guide-Joint,
VW T4 Track rod Ball-Joint etc.
d
For quick and easy separation of ball joint connections at

suspension and steering systems.
a
Weight: ..................... 6,5 kg
e
Specification:
KL-0165-0 K Ball Joint Extractor Set
consists of:
Universal KL-0165-100 Base Tool without fork
(Spindles with thread M181,5)
KL-0165-1090 Plastic storage case
Absolutely necessary for VW-Audi, Seat, koda,

Mercedes, Opel etc.
Note: Further forks size 2 see page 2-27.
2-26
Cars up to small trucks KL-0165-1 Ball Joint Extractor Set

Patented
For cars up to small trucks. (size 1 and size 2) Weight:......10,5 kg
Fork Part No. Description
KL-0165-1 Ball Joint Extractor Set
consists of:
2
Ball Joint without Fork KL-0165-2301 Fork a=30 mm e=60 mm d=165 mm
T- Adjusting Spindle
KL-0165-100 Base Tool without Fork
Ball socket Part No. Description
Plain washer KL-0165-100 Base Tool without Fork
consists of:
Spring KL-0165-1002 Pressing Lever
KL-0165-1003 T- Adjusting Spindle M18x1,5 x 110
KL-0165-1004 Pressing Spindle M18x1,5 x 70
Pressing Lever KL-0165-1005 Ball socket
KL-0165-1006 Adjusting Nut M18x1,5
KL-0165-1007 Spring
Pressing Spindle
Adjusting Nut
Ball Joint Extractor size 1
consists of:
consists of:
Fork for KL-0165 Extractor-Series KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
consists of:
e a consists of:
d consists of:

Note: For determination of
the suitable fork dimension a, Part No. Description
Dimension a KL-0165-20 Ball Joint Extractor size. 2
please measure on the car (see ill.) consists of:
and choose the appropriate fork. KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
KL-0165-21 Ball Joint Extractor size. 2
consists of:
Accessories: Extended T-Adjusting Spindle and Pressig
Spindle KL-0165-2101 Fork a=24 mm e=60 mm d=165 mm
consists of:
KL-0165-1013 KL-0165-1014 KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
T-Adjusting Spindle M181,5 Pressing Spindle M181,5 KL-0165-2201 Fork a=26 mm e=60 mm d=165 mm
consists of:
140 (110*) KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
125 (95*) KL-0165-2301 Fork a=30 mm e=60 mm d=165 mm
consists of:
consists of:
KL-0165-2501 Gabel a=24 mm e=60 mm d=165 mm
2-27
KL-0165-3 A KL-0165-3 A Ball Joint Extractor Set

(with 6 forks) (Pat.)
Suitable for Mercedes HGV etc.

Ball Joint Extractor KL-0165-3 A is ideal for separating ball
d
joints at axles and steering systems, and is particularly suitable
for Mercedes commercial vehicles.
2 e
a
Part No.
KL-0165-3 A
consists of:
KL-0165-300
Description
Ball Joint Extractor Set
Base Tool without fork

(Spindles with thread M24x1,5)
Qty.
1
1
1
KL-0165-3001 Fork a=30 mm, e=80 mm, d=200 mm 1

e.g. suitable for Landini-Tractors
Mercedes e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.
e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.
and John Deere-Tractors
e.g. suitable for MB Sprinter '95 onwards, VW LT '98 onwards Ball
Joint, VW T4 Guide Joint etc.

consists of:
KL-0165-300 KL-0165-3002 Pressing Lever
Base Tool KL-0165-3005 Ball socket
KL-0165-3006 Adjusting Nut M24x1,5
T- Adjusting Spindle KL-0165-3007 Spring
Ball socket
Plain washer
Spring Ball Joint Extractor size 3 for trucks

suitable e.g. for MAN and Landini-Tractors, etc.
Pressing Lever consists of:
Adjusting Nut Pressing Spindle e.g. suitable for MAN, etc.
consists of:
suitable e.g. for Mercedes, MAN, Scania, Volvo, etc.
consists of:
Application examples: KL-0165-3201 Fork a=40 mm e=80 mm d=200 mm
Suitable for Ball Joint Pivots suitable e.g. for Mercedes, MAN, Scania, Volvo, etc.
With inner closed and John Deere-Tractors.
consists of:
hex
e.g. suitable for Mercedes van, etc.
consists of:
KL-0165-300 Base Tool without fork (Spindles with thread M241,5))
suitable e.g. for MB Sprinter '95 onwards, VW LT '98 onwards Ball
Joint VW T4 Guide Joint etc.
consists of:
Accessories for KL-0165-3: Extended T-Adjusting Spindle and

Pressing Spindle
180 (137*) 165 (122*)
KL-0165-3013 KL-0165-3014
KL-0165-35 T-Adjusting Spindle M241,5 Pressing Spindle M241,5
suitable e.g. for
MB Sprinter, VW LT '98 onwards, VW T4 Guide Joint
* Values in brackets are for normal length components.
2-28
e.g. Wheels, Bearings,
Tools for Axle repairs Hubs, Drive shafts etc.
MacPherson Strut
Drive-Shaft
Seal Bearing
Bearing
Bearing
Housing Seal
Hub
3-01
Application examples of the

KLANN modular system
Drive-Shaft extraction
With the KL-0174-series Puller
Extraction of Loctited Drive-Shafts may be easily
accomplished by using the optional Hydraulic Spindle
KL-0045-7 (12t.) or the Hydraulic Cylinder KL-0215-10 (17t.)
Removal of wheel-bearing
inner-races from the hub
By use of the KL-0042-90 with
appropriate chucks.
Wheel hub extraction

with the tool KL-0041-38. Due to the
hydraulic cylinder (17 t.) KL-0040-2500
even very stuck or glued wheel hubs
can be removed without problems.
Wheel hub bearing unit insertion

by using the KLANN wheel bearing tool set.
3-02
Tools for Axle repairs e.g. Wheels, Bearings,
Hubs, Drive shafts, etc.
Chapter 3 overview
3.1 Wheel Bearings Page 3.1-01 - 3.1-12
3
3.2 Wheel Hub Bearing units Page 3.2-01 - 3.2-04
3.3 Wheel Hubs Page 3.3-01 - 3.3-09
3.4 Drive shafts Page 3.4-01 - 3.4-05
3.5 Wheels Page 3.5-01 - 3.5-05
3-03
The new KLANN Wheel Bearing/Bush Tool KL-0039-Series !!!!!

The big advantages of the new and unique bearing/bush tools are:
]Modular system provided with a versatile hydraulic drive (KL-0040-2500), two adaptors and universally
combinable centring and pressure rings as well as pressure and support sleeves.
]Universal field of application.
]Huge time and cost savings due to the easy assembling of the required tool.
Application example: Wheel bearing extraction.
3
1. Configuration of the required pieces and tool assembling:
Measure inner-/outer-, identify pressure and centring rings. (see table page 3.1-03)
Identify pressure ring Identify centring ring

Measure bearing- (with bearing outer / whishbone hole ) (with bearing inner-) Mount press piece

Inner-
Outer-
(pay attention to the stop Centring ring
collar by the wishbone.) Adaptor
Pressure ring
2. Mount the tool on the wishbone and extract wheel bearing.
Adaptor
Centring ring Nut
Spindle
Adaptor Pressure ring
KL-0040-2500 Hydr. Cylinder (17 t.)
Housing Wheel bearing extraction
Application example: Wheel Bearing insertion.

Measure inner-/outer-, identify pressure and centring ring (wheel bearing), identify pressure ring (wheel bearing housing
support) (see table page 3.1-03)

Measure bearing- Identify pressure ring Identify centring ring Identify pressure ring (support)
(with bearing outer-) (with bearing inner-) (Supporting surface on the wishbone)

Inner-
Outer-
2. Mount the tool on the wishbone and press the wheel bearing in.
Adaptor
Centring ring Centring ring Nut
Spindle
Adaptor Bearing Pressure ring
KL-0040-2500 Hydr. Cylinder (17 t.) Pressure ring
Wheel bearing pressing in
Application example: Wheel hub insertion.

The wheel hub insertion follows the same principle of the wheel bearing
insertion, but the support rests on the inner bearing race.
(see page 3.3-02)
Note: The hydraulic cylinder KL-0040-2500 shall be operated by a hydraulic pump. See page 4-08.
3.1-01
Application example: Bush extraction / insertion by using a Puller Spindle.

Measure bush-, identify spindle, pressure and support sleeve. (See table page 3.1-03, 3.1-04)
and bore-
Measure bearing- . Identify support sleeve Identify pressure sleeve
(with outer- measure) (with outer- measure)

Bore-
Outer-
3
(Support sleeve.- = BushA.- + approx. 10%) (Pressure sleeves o.- = Bush o.-)
2. Mount the tool and extract the bush. (The insertion follows the same principle)
Adaptor
Pressure sleeve
Nut
Spindle
Adaptor Support sleeve
Bush extraction
Application example: Ball Joint / Bush extraction / insertion with Press Frame.
Measure the bush outer-, identify pressure and support sleeve. (See table page 3.1-03, 3.1-04)
.
Measure bearing- Identify support sleeve Identify pressure sleeve

Outer-
(Sttzhlsen I.-i.-
(Support sleeve = Silentlager Auen-
= Bush o.- + ca.
+ approx. 10%)
10%) (Pressure sleeve o.- = Bush o.-)
2. Mount the tool and press the ball joint out. (The insertion follows the same principle)

Pressure sleeve
Ball joint
Bush pressing out
Press frame
Spindle
3.1-02
KL-0039- Series Wheel Bearing/ Silent Block Tool
135 mm Drive and base pieces

Pos. Part No. Description Qty.
Cylinder:
Work length 390 mm
Work length 390 mm

Work length 390 mm
Work length 390 mm
Work length 390 mm

1 KL-0040-2500 Hydraulic cylinder 17 t 1
Adaptor:
3
2 KL-0039-1003 Retain adaptor for 1
350 mm (275 mm*)

hydraulic cylinder
2 3 KL-0039-1002 Retain adaptor for 1
Nut M20
Work length 115 mm

Spindles:
4 KL-0039-1920 Spindle M20 with clamping nut 1
3
5 KL-0039-1916 Spindle M16 with shoulder nut 1
8 KL-0039-1910 Spindle M10x1.25 with shoulder nut 1
9 9 KL-0039-1930 Pressure Spindle 1
Press Frame:
10
1 10 KL-0039-1130 Press frame 1
11
Accessory:
5 6 7 8
4 11 KL-0039-111 Frame rods 285 mm long 1
* If using the frame rods KL-0039-111.
Application pieces Wheel Bearing

Pressure rings: KL-0039-120 Pressure ring set 54 - 90 mm (Inner- 46 mm):
Part No. Description A Part No. Description A Part No. Description A
KL-0039-1254 Pressure ring 54 54 KL-0039-1270 Pressure ring 70 70 KL-0039-1281 Pressure ring 81 81
KL-0039-1269 Pressure ring 69 69 KL-0039-1280 Pressure ring 80 80
Accessory:
KL-0039-1502 Pressure ring 93 93
Centring rings: KL-0039-130 Centring ring set 25 - 60 mm:

KL-0039-1325 Centring ring 25 25 KL-0039-1337 Centring ring 37 37 KL-0039-1349 Centring ring 49 49
KL-0039-140 Housing set (bearing extension): Special plates:

Bearing cap: Housing: Centring rings: Part No. Description
Part No. Description Part No. Description Part No. Description KL-0039-1503 Adaptor ring conical
KL-0039-1401 Bearing cap KL-0039-1402 Housing KL-0039-1413 Centring ring KL-0039-1504 Adaptor ring conical
A: 70 KL-0039-1505 Adaptor ring cylindric
A1: 84 / A2: 90 A1: 84 / A2: 90 KL-0039-1414 Centring ring
A: 75
3.1-03
KL-0039- Series Wheel Bearing / Silent Block Tool

Application pieces Silent Block
Press/Support Tube Type 1: KL-0039-160 Press/Support Tube Set 30 - 90mm Type 1 (Length: 45 mm):
Part No. Description A B Part No. Description A B
KL-0039-1630 Press/Support Tube short 30 30 22 KL-0039-1642 Press/Support Tube short 42 42 34

3
KL-0039-1672 Press/Support Tube short 72 72 64
KL-0039-1730 Press/Support Tube long 30 30 22 KL-0039-1742 Press/Support Tube long 42 42 34

Note: KL-0039-1772 Press/Support Tube long 72 72 64
For further information
order single brochure! Accessories
KL-0039-1802 Centring tube long 27.5 27.5 20.5 KL-0039-1803 Centring tube long 29.7 29.5 22
KL-0039-010
KL-0039-010 Wheel Bearing Puller Tool Set
with hydr. cylinder 17 t.
Suitable for VW-Audi, BMW, Ford, Seat, Skoda, Opel etc.

KL-0039-101
This tool set allows a quick, precise and safe wheel bearing removal and installation.
Very stubborn or rusted wheel bearings are easily extracted with the tool set
KL-0039-0100.
KL-0039-140 This tool set can be integrated with other components of the KL-0039-.. Series as e.g.
centering rings, thrust pads, pressure and support sleeves in order to make the wheel
KL-0039-0101 bearing puller almost universal in its range of application (e.g. also suitable for ball
joints or bushes replacement).
Specification:
Part No. Consists of: (Tool sets are marked fat)
KL-0039-010 KL-0040-2500, KL-0039-101, KL-0039-0101
KL-0039-101 KL-0039-1003, KL-0039-1002, KL-0039-1920, KL-0039-140
KL-0039-140 KL-0039-1401, KL-0039-1402, KL-0039-1413, KL-0039-1414
KL-0039-0101 KL-0039-1260, KL-0039-1264, KL-0039-1268, KL-0039-1272, KL-0039-1274,

KL-0039-1280, KL-0039-1282, KL-0039-1285, KL-0039-1334, KL-0039-1338,
KL-0039-1339, KL-0039-1340, KL-0039-1341, KL-0039-1342, KL-0039-1343,
KL-0039-1345
3.1-04
Universal Wheel Bearing Puller
Anwendungs-Beispiele
3 The table shows the Contents of each Tool set. Design changes reserved.
Update Kit for VW-Audi

Base Set and jap. Cars
Update Kit for Toyota

Mercedes (W124/201)
Car Manufacturer
Austin-Maestro
Universal Set
Mitsubishi
Jap. Cars
VW-Audi
Base Set
Peugeot
Renault
Citron
Subaru
KL-0040-315 A Toyota
Nissan
Honda
Mazda
BMW
Ford
Opel
Fiat
KL-0040-51 K
KL-0040-31 D
KL-0040-41 D
KL-0040-32 A
KL-0040-33 B
KL-0040-35 A
KL-0040-37 B
KL-0040-39 A
KL-0040-311
KL-0040-312
KL-0040-313
KL-0040-314
KL-0040-415
KL-0040-316
KL-0040-328
KL-0040-350
KL-0040-5 H
KL-0040-34
KL-0040-36
KL-0040-3
KL-0040-6
Part-No.
P o s . P ar t- No . De s cr ip tio n
1 K L- 00 4 0 -30 0 1 Ho u s in g
2 K L- 00 4 0 -30 0 2 Be a ring Co v er
3 K L- 00 4 0 -30 0 3 Be a ring In s er t
4 K L- 00 4 0 -30 0 4 A x le Be a ring
5 K L- 00 4 0 -30 0 5 Sn a p Rin g S B3 5
6 K L- 00 4 0 -30 0 6 Ste pp e r Ring No . 1
7 K L- 00 4 0 -30 0 7 Ste pp e r Ring No . 2
8 K L- 00 4 0 -30 0 8 Sp in dle
9 K L- 00 4 0 -30 0 9 A c tu a tin g Nu t
10 K L- 00 4 0 -30 1 0 A d a p to r Rin g
11 K L- 00 4 0 -30 1 1 Ce n tr in g Dis c
12 K L- 00 4 0 -30 1 2 Pre s s u re Dis c No .1
22 K L- 00 4 0 -30 2 2 Pre s s u re Dis c No .1 0
27 K L- 00 4 0 -30 2 7 Ste pp te d Ring No . 3
30 K L- 00 4 0 -30 3 0 A d a p to r Dis c
31 K L- 00 4 0 -30 3 1 Ce n tr in g Dis c No. 2
32 K L- 00 4 0 -30 3 2 Ho u s in g 1
33 K L- 00 4 0 -30 3 3 Pre s s u re Dis c No . 1 4
35 K L- 00 4 0 -30 3 5 Pre s s u re Dis c No . 1 6 1
41 K L- 00 4 0 -30 4 1 Ste pp e d Rin g No. 6
42 K L- 00 4 0 -30 4 2 A d a p to r Rin g
43 K L- 00 4 0 -30 4 3 Ce n tr in g Dis c No. 3
K L- 00 4 0 -00 5 0 Sto ra ble Tra y
K L- 00 4 0 -25 0 0 Hy d ra u lic Cy lin d e r
K L- 00 4 0 -25 1 2 Pull S pin dle
1 =A c c e s s ory f o r Me rc e d es W 1 4 0 a n d 4 -ma tic
3.1-05
KL-0040-31 D KL-0040-31 D Wheel Bearing Puller

VW-Audi, Ford, Opel,
Seat, koda
Suitable for VW - Audi, Ford, Opel, Seat and koda
e.g. Audi A3, A4, A6; VW Golf IV, Passat, Sharan, T4 etc.
The use of further pressure pieces makes it also suitable
for BMW, Fiat, Citron, Mercedes, Peugeot, Renault and
Japanese vehicles.
This tool set allows the quick and correct replacement of wheel
bearings on built-in axle without damaging the new wheel
bearing.
Time savings: More than one hour for each wheel bearing.
Composition: see page 3.1-05

3
KL-0040-3 K KL-0040-3 K Wheel Bearing Puller
Includes the Set KL-0040-3 and the Case KL-0040-3021

(450 x 365 x 140 mm).
Composition: see Page 3.1-05
Application: VW-Audi, Opel, Fiat, Seat, Mercedes, Peugeot,

Citron, Renault and Ford.
KL-0040-5 H
KL-0040-5 H Wheel Bearing Puller
Consists of all parts listed in the Table on page 3.1-05 and the
Storage Tray KL-0040-0050 (750 x 440 x 40 mm).
Application: VW-Audi, Opel, Fiat, Seat, Mercedes, Peugeot,

Citron, Renault, Ford, Honda, Rover, Mazda, Mitsubishi,
Nissan, Toyota and Austin Maestro.
KL-0040-51 K
KL-0040-51 K Wheel Bearing Puller
Consists of all parts listed in the Table on page 3.1-05, the

Pairs of Press Bolts KL-0105, KL-0106, KL-0107 and
Plastic Case with roller-wheels (780 x 450 x 175 mm).
KL-0040-25
KL-0040-25 Hydraulic-Cylinder (17 t)
KL-0040-2500 Universal With Pulling Spindle KL-0040-2512.
When the bearing is seized in the bearing housing, it is
necessary to pull the bearing out or to pull it in with the
hydraulic cylinder KL-0040-25 in conjunction e.g. with
KL-0040-2512
KL-0040-3. As the mechanic spindle is overloaded due to
pulling force.
(The hydraulic cylinder is supplied without coupling).
Note:
An hydraulic pump (see Chapter 4) will be required to drive
Note: Technical information and further hydraulic
the KL-0040-2500
accessories are available at Chapter 4.
3.1-06
KL-0040-61 A KL-0040-61 A Wheel Bearing Puller Tool Set

Mercedes
Suitable for Mercedes:
KL-0040-2500 W124, W129, W140, W163, W168, W169, W201, W202,
KL-0040-2551
W203, W210, W211, W245 and W638.
KL-0040-3009
At last, an hydraulic Wheel Bearing Tool has been launched
KL-0040-2512 which covers all Mercedes passenger cars fitted with cassette
wheel-bearings.
KL-0040-610 A Removal and replacement of the wheel bearing is performed
on the vehicle within a few minutes.
Assembly of the Hub uses the same tool.
3 Removal of the Hub requires the newly-developed

KL-0330-12 (or KL-0330-121) Hub Extractor. (see Page 6).
Note:
Wheel bearing puller tool set KL-0040-61 A is based on
tool set KL-0040-61 together with No. 4 centring disc
Wheel hub extraction with KL-0330-12 KL-0040-3046. The range of applications now includes the
(see page 3.3-03) new Mercedes A Class (W169) and B Class (W245).
On the Mercedes E Class (W211) a bolted bearing is
installed at the rear axle. In this case, tool set KL-0040-61
or KL-0040-61 A and wheel hub puller KL-0330-12 will be
needed for removal and installation of the wheel hub.
Wheel bearing extraction with KL-0040-61 A

Advantages:
The wheel bearing tool is universal in its applications.
The tool set can also be used on other vehicles if additional
thrust blocks are obtained.
All spare parts can also be obtained individually.
Wheel bearings can be replaced accurately on the vehicle
within just a few minutes.
Inner racer extraction with KL-0042-92
(see page 3.3-08) Hollow-piston hydraulic cylinder KL-0040-2500 can be
used to remove and install propeller shafts, wheel hubs,
support joints and silentbloc-type bushings.
Inner
Bearing
Race KL-0040-610 A Wheel Bearing Puller Tool Set
(without hydr. Drive)
Wheel hub
Wheel bearing pull in with KL-0040-61 A As KL-0040-61 A.

if Hydraulic Cylinder KL-0040-2500, the Adaptor
KL-0040-2551, the Spindle KL-0040-2512 and the Nut
KL-0040-3009 are already available.
Contents:
KL-0040-610 A Wheel Bearing Puller Tool Set 1
(without hydr. Drive)
consists of:
Wheel hub pull in with KL-0040-61 A
KL-0040-6102 Support ring 1
KL-0040-6103 Centring Disc 1
KL-0040-6104 Pressure Disc 1
KL-0040-3012 Pressure Disc No. 1 1
KL-0040-3039 Pressure Disc No. 20 1
KL-0040-3046 Centring Disc No. 4 1
3.1-07
KL-0040-84 A KL-0040-84 A Wheel Bearing / Hub Puller

Peugeot, Fiat with hydraulic cylinder (17 t.)
Suitable for Peugeot Boxer II and Fiat Ducato

KL-0040-2500
(02 onwards) Wheel Bearings with the diameters:
outer- 84 mm / inner 49 mm or
KL-0040-3009 KL-0040-2512 outer- 90 mm / inner 55 mm.
Application:
3
KL-0040-840 A For removing and installing the wheel hub and for fast and
KL-0040-841 correct replacement of the wheel bearing avoiding
KL-0041-600
damages, without the need to remove the axle.
KL-0041-602
KL-0041-601 Time savings: more than one hour for each wheel bearing.
The Wheel Bearing Puller KL-0041-841in combination with the

hydraulic cylinder KL-0040-2500, the Spindle KL-0040-2512
and the Nut KL-0040-3009 allows removing the hub correctly
with a force up to 17 tons.
Very stubborn wheel hubs may be pressed out under a bench

press in combination with the chuck jaws KL-0041-601.
Note:
It has been experienced, that for pressing out the wheel hub on
some cars forces up to 40 tons may be required.
Specification:
Wheel bearing extraction Part No. Description Qty.
KL-0040-84 A Wheel Bearing / Hub Puller 1
with hydraulic cylinder (17 t.)
consists of:
KL-0040-2500 Hydraulic Cylinder (17 t.) 1
KL-0040-2512 Spindle M 20 1
KL-0040-3009 Nut M 20 1
without Drive

Wheel hub pull in KL-0040-840 A Wheel Bearing / Hub Puller 1
without hydraulic cylinder
consists of:
KL-0041-600 Hub Puller without Drive 1
KL-0040-841 Wheel Bearing Puller without Drive 1

consists of:
KL-0041-601 Chuck jaw pair 1
Wheel bearing pull in KL-0041-602 Update Kit 1

consists of:
KL-0040-3002 Bearing housing 1
KL-0040-3030 Adaptor disc 1
KL-0040-3037 Pressure disc Nr. 18 1
KL-0040-3047 Stepper ring Nr. 7 1
Note: To drive the hydraulic cylinder KL-0040-2500 is a hydraulic pump KL-0040-3049 Pressure disc Nr. 24 1
(see chapter 4) necessary. KL-0040-3050 Pressure disc Nr. 25 1
3.1-08
KL-0040-80 KL-0040-80 Wheel Bearing Puller

Opel Movano, Renault Master
Renault Master
Opel Movano
Suitable for:
Opel Movano / Renault Master October 1997 - Jan. 2001
Opel Movano / Renault Master onwards January 2001
KL-0040-801 Drive Shaft extraction.
Hub extraction and replacement.
Wheel Bearing extraction and replacement.
The special design of this new Wheel Bearing Tool allows
KL-0040-800
stubborn Drive Shafts, Wheel Hubs and Bearings to be
extracted and inserted hydraulically.
3 It makes no difference if the brake disc is mounted on the inner

or the outer face of the Hub flange.
Also the irregular profile of the inner face of the Hub has
no effect on the extraction and insertion of the Wheel
Bearing.
Removal and replacement of the Hub and Wheel Bearing
takes approximately 15 Minutes per side.
KL-0040-80 Wheel Bearing Puller 1
consists of:
KL-0040-2500 Hydraulic Cylinder 17t 1
KL-0040-801 Wheel Bearing Puller Tool without drive 1
KL-0040-801 Wheel Bearing Puller without drive

As KL-0040-80, if the Hydraulic Cylinder KL-0040-2500 is
already available.
KL-0040-801 Wheel Bearing Puller without drive 1
consists of:
KL-0040-2551 Adaptor M42x2 auf 30 1
KL-0040-2547-1 Pull spindle M20 x 550 1
KL-0040-3009 Clamping nut 1
KL-0040-800 Wheel Bearing Puller without Hydr. Cyl. 1
KL-0040-800 Wheel Bearing Puller without Hydr. Cyl.

Wheel hub extraction As KL-0040-80, if the Hydraulic Cylinder KL-0040-2500, the
press spindle KL-0040-2547-1 and the clamping nut
consists of:
KL-0040-8001 Mounting bridge 1
KL-0040-8002 Mandrel, conical 1
KL-0040-8003 Special hex. screw M12x1,25 x 45 2
KL-0040-8004 Distance bolt 50 mm, M12x1,25 2
KL-0040-8005 Mounting nut M12x1,25 2
KL-0040-8006 Adaptor 2 1/4"-14 UNS auf 20,5 1
KL-0040-8007 Adaptor 2 1/4"-14 UNS 1
New wheel bearing insertion KL-0040-3036 Pressure disc Nr. 17 1
KL-0040-3046 Centring disc Nr. 4 1
KL-0174-330 Puller Pate size 3 (5-hole) 1
KL-0174-765 Puller bolt type M, M16x1,5 (l=100) 3
KL-0174-724 Puller bolt type B, M14x1,5 (l=100) 3
KL-0174-701 Hex. shoulder nut M14 3
Accessories:
KL-0040-8050 Wood Storage Tray (empty)
(For a straight storage of the wheel bearing puller set
KL-0040-80)
3.1-09
KL-0430-1 KL-0430-1 Wheel Bearing Tool Set

Opel Vivaro /
Suitable for: Opel Vivaro / Renault Trafic front axle
1 Renault Trafic
Removal and replacement of Hub and Wheel Bearing
Because of the specific design of this vehicle it is an advantage
to remove the Hub Carrier assembly from the vehicle and to
remove and replace the Hub and the Bearing using the
KL-0145-80
hydraulic bench press KL-0145-80.
4
6
3 It is important to note that the Wheel Bearing must be
assembled with the built-in ABS sensor facing towards the
inner side of the Hub Carrier assembly.
The Press Tool KL-0430-1003 is specifically designed to
2 5 7 prevent damage to the ABS sender-ring which is built into the
inner side of the wheel bearing housing.
Advantages:
3
Precise removal and replacement of the Hub and Wheel
Bearing without risk of damage to the ABS sender.
Time savings of up to 1 hour.
Specification:
KL-0430-1 Wheel Bearing Tool Set 1
consists of:
1 KL-0430-1001 Base plate Hub removal 1
KL-0040-86 2 KL-0430-1002 Drift Hub removal 1
Ford Transit 3 KL-0430-1003 Centring Disc Hub removal (support) 1
4 KL-0430-1004 Housing RA Wheel Bearing 1
extraction/insertion FA Wheel Bearing
extraction, ABS ring insertion
KL-0040-2800 5 KL-0430-1005 Press plate FA Wheel Bearing extraction, 1
Hub insertion
6 KL-0430-1006 Press plateFA Wheel Bearing insertion 1
7 KL-0430-1007 Press plate RA Wheel Bearing 1
extraction/insertion
KL-0040-2812-2 KL-0040-2812-1
KL-0040-86 Wheel Bearing Tool Set

KL-0040-860 with Hydraulic Cylinder (28 t.)
Suitable for Ford Transit 2002 onwards.

To renew the brake disc or wheel bearing, the wheel hub must
be pulled out of the wheel bearing housing together with the
hub and the brake disc.
The wheel bearing can be removed or installed within a few
minutes, without removing the suspension strut.

(without Hydraulic Cylinder)
As KL-0040-86
if hydraulic cylinder (28 t) KL-0040-2800, spindle
Mounting the wheel bearing onto the hub.
KL-0040-2812-1 and nut KL-0040-2812-2 are already
available.
Specification:
consists of:
KL-0040-8501 Pressure Ring 1
KL-0040-8236-4 Screw M10 x 140 5
KL-0040-8503 Mandrel 5
KL-0040-8601 Pressure disc 77 mm 1
Note: Note: To drive the hydraulic-cylinder KL-0040-2500 or KL-0040-2800 a
Technical data of the Hydraulic Cylinder see page 4-04 and 4-05. hydraulic pump is necessary (see chapter 4).
3.1-10

VW Golf V
Suitable for VW Golf V.
The flange-mounted compact wheel bearing is easily and

trouble-free extracted from the wishbone by using the wheel
bearing puller KL-0049-320 together with the slide hammer
KL-0049-31.
It is not necessary to remove the wishbone.
3
Specification:
consists of:
KL-0049-3200 Pull spindle (Mounting thread M18) 1
KL-0039-1002 Location adaptor for Actuating Nut 2
(M20 with O-Ring)
KL-0039-1267 Pressure Ring 67 1
KL-0039-1351 Centring Ring 51 1
KL-0039-1260 Pressure Ring 60 1
KL-0049-31
KL-0040-3009 Actuating Nut 1
KL-0049-31 Slide hammer
For Half-Shafts, Drive Shafts, Brake Discs and Brake drums,

etc. including Adaptor 2 -14UNS to M18 suitable for the
KL-0179-11 KL-0174-Series.
Hammer weight: ............................................................... 4,8 kg

Length:...........................................................................690 mm
Universal Adaptor thread:....................................................................M18
KL-0179-11 Bearing Grease Arrangement
Fast, Efficient, Universal.
KL-0179-12 Simply place the bearing between the cones, tighten, and
apply grease through the fitting on the end of the threaded
shaft. Forces out old grease and evenly injects fresh grease.
Cone-: ......................................................................... 114 mm

Weight: ..............................................................................460 g
Application as KL-0179-11.
Cone-:: ........................................................................165 mm
3.1-11
KL-0178-10 KL-0178-10 Seal Puller

For Oil and Grease Seals.
Simply insert the tip of the tool behind the oil or grease seal,
press and pull. Leverage works for you. Two size tips reach in
and fit nearly all seal applications.
Weight:........... 400 g
KL-0192-5 Circlip Pliers

KL-0192-5 / KL-0192-6 40-100 mm
KL-0192-5
Due to the 45 angled tips, this tool is ideal for inside safety
clips on gearbox repairs. 3
Tip ............................................................................... 2,5 mm
Universal Length: .......................................................................... 220 mm
KL-0192-6 Weight: .............................................................................. 220 g
KL-0192-6 Circlip Pliers

85-165 mm
The specially designed tips (angled at 45) allows problem free

removal and installation of inner safety clips on wheel bearing
KL-0179-51 K repairs.
Tip .................................................................................. 3 mm
Length: .......................................................................... 310 mm
Weight: .............................................................................. 410 g
Universal KL-0179-51 K Bearing Race and Seal

Assembly Tool Set 40-81 mm
Makes it easier to insert bearing race and seals without
damage to race and axle housing. This master set includes
nine disc sizes to fit most standard wheel bearings. Turn discs
over to drive seals. Packages in convenient clam shell for
storage.
The set contains a Drift and 9 Pressure Discs [ 40 mm;

44 mm; 50 mm; 59 mm; 63 mm; 65 mm; 72 mm;
KL-0040-91 76 mm; 81 mm].
The Tool is delivered in a plastic case.

Weight:......... 1360 g
Universal
KL-0040-91 Bearing Race Assembly
Tool Set
The bearing tool simplifies the assembly of the outer bearing
race of taper-roller bearings. The set contains Drift
KL-0040-3090 and 10 Pressure Discs with of 40/25mm,
40/32mm, 42mm, 42/32,5mm, 47/37,5mm, 49,5mm,
49,5/48mm, 50/41,5mm, 52/41mm, 53,5mm.
The Drift KL-0040-3090 also fits Wheel Bearing Tool Kits
KL-0040-3 to KL-0040-5.
3.1-12
Wheel Hub Bearing unit extraction with the new Puller KL-0041-38.
Wheel Hub Bearing unit German Utility Model
The problem with the Extraction:

A very high pulling force is necessary to extract a wheel hub bearing unit with
locking crown. The resistance of the safety locking crown has to be overcome both
in case of rust and corrosion and during bearing extraction. This means that during
the extraction the locking teeth of the locking crown break.
Wheel bearing pullers provided with a mechanic spindle are not suitable to perform
3
this operation due to high pulling force.
locking crown
Extract wheel hub bearing unit with the wheel hub puller tool KL-0041-38
]Universal suitable for hubs-

till 250 mm
]Adjusting spindle preattunement

allows a problemless installation.
]
Universal
]
Specific
]
Easy
]The two support surfaces and

spacer plates offer universal
supporting possibilities.
]17 t. Hydr.-Cylinder
]Easy handling and easy to
KL-0040-2500
operate.
Further information see page 3.3-01.
3.2-01
Wheel Hub Bearing unit insertion with the new tool set KL-0041-....
The problem with the Insertion:
A particular feature of the wheel hub bearing unit is that the external safety
ring that before had a safety function, has been replaced by a locking crown
Wheel Hub Bearing unit
fixed on the wheel bearing of the wheel hub bearing unit.
The wheel hub and the wheel bearing are no more separated but a
complete unit.
This means that the wheel bearing can no more as in the past be settled
with a pressure piece under a press or with a standard wheel bearing tool.
As it is well known, when pressing a bearing into a bearing housing, only
3
the external bearing ring can be pressed. The non-observance will destroy
the bearing. Only an appropriate special tool can press the wheel hub only
in order to press the bearing into the bearing housing. But this procedure
will damage the new bearing on the wheel hub. To avoid this kind of
damage we have designed a special tool that is placed behind the wheel
hub to the bearing external ring, on the locking crown. Consequently the locking crown
wheel bearing is pressed into the external bearing ring and the locking
crown locks in place regularly. By using the hydraulic cylinder
KL-0040-2500 the insertion of new wheel hub bearing units is performed.
Insert wheel hub bearing unit with the wheel bearing tool KL-0041-4.. Series
]
Fast
]
Safe
]
Problemless
]17 t. Hydr.-Cylinder
KL-0040-2500
3.2-02
KL-0041-42 KL-0041-42 Wheel Bearing Puller Tool Set

Bearing- with Hydraulic Cylinder
62 mm (German Utility Model)
Suitable for vehicles with bearing- 62 mm

KL-0041-420 e.g. VW Lupo etc.
For a fast and safe insertion of the wheel hub bearing unit.

KL-0041-421 without Hydraulic Cylinder
As KL-0041-42 if Hydraulic Cylinder KL-0040-2500 is already
available.
3 Specification (KL-0041-420):
Part No.
KL-0039-1002
Description
Clamping nut (M20) retaining adaptor
Qty.
with O-ring 1
KL-0039-1003 Hydraulic Cylinder retaining adaptor
with O-ring 1
Wheel hub bearing KL-0041-421 Supplement kit Lupo 62 1
unit
KL-0041-421 Supplement kit Lupo 62 1
consists of:
KL-0041-4200 Clamping jaw pair 62 1
KL-0041-3921 Pressure screw M12x1.5 4
KL-0039-1359 Centring ring 59 1
Locking ring Wheel hub bearing unit extraction KL-0039-1273 Pressure ring 73 1
with KL-0041-38
Note: The wheel hub puller KL-0041-38 will be required to extract the wheel
hub/bearing unit. (see page 3.3-01)

KL-0041-43 with Hydraulic Cylinder
Suitable for vehicles with bearing- 66 mm

Bearing- e.g. VW Polo02 onwards, Seat Fabia 00 onwards etc.
66 mm
KL-0041-430

without Hydraulic Cylinder
As KL-0041-43 if Hydraulic Cylinder KL-0040-2500 is already
KL-0041-431 available.
Specification (KL-0041-430):
KL-0039-1002 Clamping nut (M20) retaining adaptor
with O-ring 1
KL-0039-1003 Hydraulic Cylinder retaining adaptor
with O-ring 1
KL-0040-2547-1 Press spindle M20 x 550 1
KL-0041-431 Supplement kit 66 mm 1
Wheel hub bearing Part No. Description Qty.

unit KL-0041-431 Supplement kit 66 mm 1
consists of:
KL-0039-1668 Press/support tube short 68 1
Locking ring hub/bearing unit. (see page 3.3-01)
An hydraulic pump (see Chapter 4) will be required to drive the KL-0040-2500.
3.2-03
KL-0041-44 KL-0041-44 Wheel Bearing Puller Tool Set

Bearing- with Hydraulic Cylinder
72 mm Suitable for vehicles with bearing- 72 mm e.g. Audi A2 00
onwards, Seat Ibiza02 onwards, koda Fabia 00 onwards and
KL-0041-440 VW Polo 02 onwards etc.
As KL-0041-44 if Hydraulic Cyl. KL-0040-2500 is already available.
KL-0041-441
Specification (KL-0041-440): German Utility Model
KL-0039-1002 Clamping nut (M20) retaining adaptor with O-ring 1
KL-0039-1003 Hydraulic Cylinder retaining adaptor with O-ring 1
3
KL-0041-441 Supplement kit 72mm 1
consists of:
KL-0039-1802 Centring tube long 27.5 1
KL-0039-1674 Press/support tube short 74 1
KL-0041-45 hub/bearing unit. (see page 3.3-01)

with Hydraulic Cylinder
KL-0041-450
Suitable for vehicles with bearing- 85 mm; e.g. VW T5 front axle
Bearing- and rear axle etc.
85 mm For a fast and safe insertion of the wheel hub bearing unit.
KL-0041-451
As KL-0041-45 if Hydraulic Cyl. KL-0040-2500 is already available.
Specification (KL-0041-450):
KL-0039-1002 Clamping nut (M20) retaining adaptor with O-ring 1
KL-0039-1003 Hydraulic Cylinder retaining adaptor with O-ring 1
VW Touareg / KL-0041-4500 Clamping jaw pair 85 1
Porsche Cayenne KL-0041-3931 Pressure screw M14x1.5 5
KL-0039-1803 Centring tube long 93 1
KL-0039-1289 Pressure ring 89mm 1
KL-0041-410 hub/bearing unit. (see page 3.3-01)
KL-0041-411
Suitable for VW Touareg and Porsche Cayenne.
As KL-0041-41 if Hydraulic Cylinder KL-0040-2500, the press spindle
KL-0040-2512 and the clamping nut KL-0040-3009 are already
available.
Wheel hub bearing Wheel hub bearing unit extraction
Specification (KL-0041-410)
unit Part No. Description Qty.
KL-0330-0002 Distance piece 2
KL-0330-0003 Screw M12 x 30 4
KL-0330-0004 Bearing bridge 1
KL-0330-0009 Hex shoulder nut 1
KL-0041-411 Supplement kit Touareg / Cayenne 1
KL-0041-411 Supplement kit Touareg / Cayenne 1
Locking ring consists of:
KL-0041-4110 Base plate VW Touareg / Porsche Cayenne. 1
KL-0041-4100 Clamping jaw pair 1
KL-0041-4113 Pressure disc 1
3.2-04
KL-0041-38 KL-0041-38 Wheel Hub Puller

with adjusting spindle, with hydr. Cyl.
The wheel hub bearing unit or the wheel hub can be quickly,
KL-0041-380 safely and precisely pulled out by using the wheel hub puller
3 KL-0041-38. Thanks to the hydraulic cylinder KL-0040-2500
even stuck, stubborn or rusty wheel hub bearing units or wheel
hubs are no more a problem. Thanks to this wheel hub puller
special design a variety of wheel hubs up to 250 mm diam. can
4
be removed.
2
KL-0041-380 Wheel Hub Puller with adjusting
3
spindle, without Hydraulic Cylinder
1 As KL-0041-38,
if the Hydraulic Cylinder KL-0040-2500 and the press spindle
M20 x 550 KL-0040-2547-1 are already available.
5
Specification:
6
KL-0041-380 Wheel Hub Puller with Shift Spindle, 1
consists of
1 KL-0041-3800 Wheel hub puller base tool with adj. spindle 1
2 KL-0041-3802 Adaptor M42x2 1
3 KL-0041-3811 Clamping nut 38 1
5 KL-0041-3821 Distance plate with magnet 4 mm 1
Note: The plates KL-0041-3821 and KL-0041-3822 are used as

distance and compensating plates if during the wheel hub removal you
can support on the hook underside and the supporting surface is
unequal.
KL-0041-36
KL-0041-36 Wheel Hub Puller
without adjusting spindle, with hydr. Cyl.
KL-0041-360 The wheel hub bearing unit or the wheel hub can be quickly,
3 safely and precisely pulled out by using the wheel hub puller
KL-0041-38. Thanks to the hydraulic cylinder KL-0040-2500
even stuck, stubborn or rusty wheel hub bearing units or wheel
4 hubs are no more a problem. Thanks to this wheel hub puller
special design a variety of wheel hubs up to 250 mm diam. can
be removed.
2
1
without adjusting spindle,
5 without Hydraulic Cylinder
As KL-0041-36,
if Hydraulic Cylinder KL-0040-2500 and the press spindle
6 M20 x 550 KL-0040-2547-1 are already available.
Specification:
KL-0041-360 Wheel Hub Puller without adjusting 1
spindle, without Hydraulic Cylinder
consists of
1 KL-0041-3600 Wheel hub puller base tool without 1
adjusting spindle
2 KL-0041-3802 Adaptor M42x2 1
Accessories: (not ill.)
KL-0041-361 Shift unit 1
3.3-01

Application example: Wheel Bearing insertion. (Wheel bearing extraction see page 3.1-01)
3
Measure inner-/outer-, identify centring and pressure ring (wheel bearing), identify pressure ring (wheel bearing housing
support) (see table page 3.1-03)
Identify pressure ring (support)

Measure bearing- Identify centring ring Identify pressure ring (Supporting surface
(with inner- measure) (with outer- measure) on the wishbone)

Inner-
Outer-
Pressure ring Adaptor

Pressure ring
Nut
Spindle Centring ring

Adaptor Centring ring Bearing

Measure wheel hub shoulder-, identify pressure and centring ring; measure inner bearing race- identify pressure ring
(wheel bearing support) (see table page 3.1-03) Identify pressure ring (support)
Identify centring ring (Supporting surface on the
Identify pressure ring

Measure wheel hub shoulder- (with inner- measure) inner bearing race)
(with outer- measure)

Inner -
Outer-
2. Mount the tool on the wishbone and press the wheel hub in.
Pressure ring Adaptor

Nut
Spindle
Adaptor Centring ring Pressure ring (support)
Wheel hub pressing in
Wheel hub
3.3-02
KL-0105 / KL-0106 / KL-0107 KL-0105 Pressure Bolts M121.25
For Wheel Hub extraction on Alfa Romeo, Citron, Fiat,

Lancia, Lada, Peugeot, Seat.
KL-0105 KL-0106 KL-0107 KL-0106 Pressure Bolts M121.5
For Wheel Hub extraction on BMW, Ford, Mazda, Mercedes,

Opel/Vauxhall, Renault, Seat, VW.
3 KL-0041-3
The Pressure Bolts are not suitable for all vehicles
KL-0107 Pressure Bolts M141.5

VW-Audi, Opel, Renault,
Peugeot, etc.
For Wheel Hub extraction on Audi, Citron, Fiat, Mercedes,
Peugeot, VW.
This press tool in improved and strengthened form is designed

for quick and easy removal of wheel hubs.
This tool is positioned into the hub with the lips in line with the
KL-0330-12 circlip groove and is infinitely adjustable by the index disc to
Mercedes bearing diameter.
Application: VW-Audi, Opel/Vauxhall, Renault, Peugeot,

Citron up to the bearing diameter 82 mm.
KL-0330-12 Wheel Hub Puller hydr. (17 t)
For Mercedes W124, W129, W140, W163, W168, W169,

W201, W202, W203, W210, W211, W245 etc.
This tool allows stubborn wheel hubs to be withdrawn without

damage to the hub or bearing housing. Removal of the wheel
Mercedes hubs is performed on the vehicle within a few minutes.
Note: For the Mercedes W124 (estate), baseplate

KL-0330-0001 is also needed.
KL-0330-121
KL-0330-1201 - Base Plate
If wheel hub puller KL-0330 with baseplate KL-0330-0001 is
available, baseplate KL-0330-1201 is needed for the new
vehicle models.
As KL-0330-12 but without Hydraulic Cylinder KL-0040-2500

and without Spindle KL-0040-2512.
3.3-03
Examples of application: KL-0174 Puller Series

Press out the drive-shaft with the
mechanical spindle.
The KL-0174 Puller Series used together with the hydraulic
cylinder KL-0215-10 (17t.) or with the hydraulic spindle
KL-0045-7 (12t.) allow to press out drive shafts glued with
Press out the drive-shaft flange loctite or rusted. Together with the slide hammer KL-0049-31
wheel hubs, brake drums and half shafts can be removed
directly in the vehicle.
Thanks to the use and combination of different perforated

disks, tie bolts and drives the Puller Series KL-0174 is almost
3
Press out the drive-shaft using universally applicable.
17 ton Hydraulic Cylinder.
KL-0174-559
Application:
KL-0040-2500
KL-0040-2561 Drive shaft pressing out:
mechanic or hydraulic
(depending on the drive variant dee page 3.3-06)
Remove the hub using a slide-hammer
e.g. the use of the 17 t. hydraulic cylinder KL-0215-10
(consisting of the hydraulic cylinder KL-0040-2500 and of
the press spindle KL-0040-2510) allow to press out even
rusted, very stuck or glued drive shafts.
Wheel hubs, half shafts and brake drums removal:

with slide hammer KL-0049-31
(see page 3.3-06)
By using the slide hammer KL-0049-31 wheel hubs, brake

Wheel Hubs
drums and half shafts can be removed directly in the
Standard Hub, Standard Hub, 4X4 Off-Road,
4 Wheel Bolts 5 Wheel nuts 6 Wheel nuts vehicle.
In order to select the correct puller, the following

important data must be known:
Important Data
1. PCD and number of studs (3, 4, 5 or 6).
Pitch Circle
Diameter (PCD)
important to establish the correct plate size with the
Number of wheel bolts
(here 4) correct hole pattern
Wheel Hub
2. Wheel Studs (type M) or Screws (type B) and thread
diameters.
important to select the puller bolts with inner or outer
Thread diameter
of wheel threads.
Studs or bolts
3. What drive method is to be used, mechanical spindle, slide-

hammer, Hydraulic spindle or Hydraulic Cylinder?
important to establish the length of puller bolts required
(see table).
3.3-04
1. Assemble the puller: Spare Parts for the assembly of a Puller

from the Puller-Series KL-0174-...
The puller plates with the sizes 0, 1, 2 and 3 can be

assembled to an all-purpose puller-system by using
different adaptors, spindles, puller bolts, screws and
2. Press out drive shaft:
drives.
Puller plates:
Part No. Description Inner PCD Outer- Hole Pattern
3
Thread [mm] [mm]
3. Extract wheel hub: KL-0174-020 Puller plate M161,5 40 - 88 108 2+3-hole
size 0
KL-0174-140 Puller plate M42x2 76 - 105 130 3-4-a.5- hole
size 1
KL-0174-240 Puller plate 2 1/4 90 - 130 160 3-4-a.5- hole
size 2 14 UNS
KL-0174-360 Puller plate 2 1/4 100 - 180 220 3-4 a. 5- hole
size 3 14 UNS
Puller Plates
size 1
size 0
Thread Adaptors: (other dimensions available upon request)
KL-0174-510 Adaptor M422 x M14 (*KL-0049-2003)
KL-0174-511 Adaptor M422 x M141,5
107 mm KL-0174-513 Adaptor M422 x M161,5
130 mm KL-0174-515 Adaptor M422 x M181,5
KL-0174-516 Adaptor M422 x M18 (*KL-0049-3005)
size 3 KL-0174-517 Adaptor M422 x M202
size 2
KL-0174-519 Adaptor M422 x M222 (*KL-0049-2007)
KL-0174-521 Adaptor M422 x M242
KL-0174-535 Adaptor 1"-16UN x M18 (for KL-0049-31 to SP)
KL-0174-540 Adaptor 2"-214UNS x M14
KL-0174-542 Adaptor 2"-14UNS x M161,5
KL-0174-544 Adaptor 2"-14UNS x M181,5
160 mm KL-0174-549 Adaptor 2"-14UNS x M222
220 mm KL-0174-551 Adaptor 2"-14UNS x M242
KL-0174-552 Adaptor 2"-14UNS x M422 (for KL-0045-7)
Adaptors KL-0174-555 Adaptor 2"-14UNS x 1"-16UN approx.36,5 mm
(for SP-Hydr,-Sp.)
KL-0174-559 Adaptor 2"-14UNS x 2"-14UNS approx. 55,5 mm
(see page 3.3-06)
*Old part no.
Press spindles
Press Spindles:
50 KL-0174-610 Spindle M141,5 150
KL-0174-611 Spindle M161,5 50
KL-0174-615 Spindle M181,5 150
150 KL-0174-618 Spindle M20x1,5 230
KL-0174-619 Spindle M202 150
KL-0174-623 Spindle M222 150
150 KL-0174-624 Spindle M222 230
KL-0174-620 Spindle with pivot ( 14 mm) M202 230
KL-0174-812 Spindle with pivot ( 14 mm) M16x1,5 x 150
230
KL-0174-817 Spindle with pivot ( 14 mm) M20x1,5 x 150
150
Pressure pieces:
150
e.g. to press out wheel hubs. Suitable for the spindles
KL-0174-812 and KL-0174-817.
Press pieces
Part no. Description
KL-0174-851 KL-0174-854 KL-0174-851 Pressure piece for hub 34 mm
KL-0174-854 Pressure piece for hub 48 mm
3.3-05
Puller Bolts Type B Standard wheel hub Puller Bolts:

(wheel bolt system)
M14 Puller Bolts Type B - Outer thread (Wheel bolt system)
KL-0174-722 Puller bolts type B M121,25 Distance area = 100 mm
100 53
173 KL-0174-724 Puller bolts type B M141,5 Distance area = 100 mm
Puller Bolts Type M Standard wheel hub, Puller Bolts Type M - Inner thread (Wheel nut system)
M14 (wheel nut system) Part No. Description
KL-0174-762 Puller bolts type M M121,25 Distance area = 100 mm
KL-0174-763 Puller bolts type M M121,5 Distance area = 100 mm
100 53 KL-0174-764 Puller bolts type M M141,5 Distance area = 100 mm
KL-0174-765 Puller bolts type M, M161,5 Distance area = 100 mm
3
153
KL-0174-767 Puller bolts type M, M14 Distance area = 100 mm
Shoulder nuts
Shoulder nuts Part No. Description
KL-0174-700 Shoulder nut set (6 pieces.) M14 - hex 22
KL-0174-701 Shoulder nut M14 - hex 22
Drives:
Mechanical:
Drives: (consists of adaptor und press spindle see page 3.3-05)
Example:
KL-0174-547 Adaptor 2"-14UNS on M20x2 1
KL-0174-620 KL-0174-620 Spindle M20x2 x 230 1
KL-0174-547
KL-0045-7 Hydraulic-Spindle (by using with the KL-0174-Series, KL-0045-7 Hydraulic-Spindle 12t
use adaptor KL-0174-552!)
The KL-0045-7 is a hydraulic spindle with a 120 kN (12 t)
capacity designed to fit a range of KLANN tool systems.
The tool consists of a top quality steel body, twin internal
pistons, replaceable O-rings and various sealing closures.
For further hydraulic accessoires see chapter 4.
Technical Data see page 4-04
KL-0215-10 Hydraulic-Cylinder
KL-0215-10 with Pressure Spindle
Thread M422 Used in conjunction with an endless assortment of Press and
KL-0040-2500
Propping adaptors, and due to its special construction, this tool
offers a quick, easy, clean and safe solution to the problem of
Thread
2"-14UNS
extracting and replacing metallastic bushes, ball-joints, wheel-
Connection 3/8" bearings, Hubs, drive-shafts, etc.
The Hydraulic Cylinder KL-0215-10 (17t) is also ideal for use
with KL-0040-3, KL-0174-Series, KL-0330. Hydraulic coupling
Pressure Spindle KL-0040-2510 and threaded adaptor is not included in the delivery.
Technical Data see page 4-04
For further Hydraulic Accessories see Chapter 4.
Note
A Hydraulic Pump (see page 4-08) will be required to drive the KL-0040-2500.
KL-0040-2561 Pressure Piece
KL-0040-2561 For use with the pressure spindle KL-0040-2510 in conjunction
Drive-Shaft extraction with
the Hydraulic Cylinder (17 t.) with Hydraulic Cylinder KL-0040-2500 to press out loctited
drive shafts.
KL-0174-559
KL-0174-559 KL-0174-559 Adaptor 2"-14UNS to 2"-14UNS
KL-0040-2500 Required for the use of Hydraulic Cylinders KL-0215-10 and
KL-0040-2561 KL-0040-25 in conjunction with Puller Discs size 1 and 2 with
PCD of 90 - 102 mm.
KL-0049-31 with adaptor 2 UNS to M18 KL-0049-31 Slide Hammer

KL-0174-Series.
Hammer weight: ........ 4,8 kg Length: ......... 690 mm
3.3-06
KL-0174-110 KL-0174-110 Puller Set

Suitable for: VW-Audi, Alfa Romeo, BMW, Citron, Fiat
Ford, Mazda, Mercedes, Opel, Peugeot, Porsche, Renault,
Seat, koda, etc.
KL-0174-110 Puller Set 1
consists of:
KL-0174-240 Puller plate size 2 (3-4-a.5-hole) 1
KL-0174-723 Puller bolts type B, M12x1,5 (l=100) 4
KL-0174-620 Spindle M20x2 x 230 1
3 KL-0174-111 Puller Set with slide hammer

Suitable for: VW-Audi, Alfa Romeo, BMW, Citron, Fiat
KL-0174-111 Ford, Mazda, Mercedes, Opel, Peugeot, Porsche, Renault,
Seat, koda, etc.
KL-0174-111 Puller set 1
consists of:
KL-0174-701 Hex. Shoulder nut M14 4
KL-0174-620 Spindle M20x2 x 230 1
KL-0049-31 Slide hammer 4,8 kg 1
Note: The Puller Sets KL-0174-110 and KL-0174-111 may be

further enhanced by the addition of further Puller Discs,
Adaptors, Spindles and Puller Bolts.
KL-0174-107 KA Universal Puller Set

Suitable e.g. for VW-Audi, Alfa Romeo, BMW, Citron, Fiat
Ford, Honda, Hyundai, Lancia, Mazda, Mercedes,
Mitsubishi, Nissan, Opel, Renault, Rover, Subaru, Suzuki,
Seat, koda, Toyota, etc.
KL-0174-107 KA By using the Puller Set KL-0174-107 KA wheel hubs, brake

Universal drums and half shafts can be removed directly in the vehicle
and rusted or glued with loctite drive shafts are pressed out.
KL-0174-107 KA Universal Puller Set 1
consists of:
KL-0174-350 Puller plate size 3 (4-a.5-hole) 1
KL-0174-722 Puller bolts type B, M12x1,25 (I=100) 4
KL-0174-762 Puller bolts type M, M12x1,25 (I=100) 4
KL-0174-763 Puller bolts type M, M12x1,5 (l=100) 4
KL-0174-559 Adaptor 2-14UNS on 2-14UNS 1
KL-0040-2500 Hydraulic-Cylinder 17t 1
KL-0040-2510 Pressure spindle 1
KL-0040-2561 Pressure piece 1
KL-0174-0090 Plastic case 780x450x175 mm (empty) 1
Note: Additionally, the KL-0045-70 Hydraulic Spindle can also be stored in the Case
3.3-07
KL-0042-90 K KL-0042-90 K Inner Bearing Race Puller Set

KL-0042-900 Allows precise extraction of the Inner Bearing Race from the Wheel
Hub.
Removal of the Hub almost always leaves the inner race on the Hub.
The Race is impossible to remove without the correct special tool.
Makeshift methods such as Grinders, Chisels, Welding Torches, etc.
represent severe risks of personal injury or damage to the
components.
The new Puller Set KL-0042-90 K allows quick and easy removal of
inner bearing races with diameters from 44 mm to 72 mm within a few
minutes without risk of damage or injury.
For VW-Audi, BMW, Ford, Fiat, Mercedes, Opel, Renault, Seat,
koda, Porsche, Peugeot, Volvo etc.
Note:
The Set is delivered
3
Specification:
within a Plastic Storage
Case Part No. Description Qty.
KL-0042-90 K Inner Bearing Race Puller Set 1
consists of:
KL-0042-900 Puller Tool Body 1
KL-0042-9031 Chuck size 3 44 - 48 mm (e.g. Lancia Cappa,Renault etc.) 1
Inner race being withdrawn.
Spannmutter KL-0042-9041 Chuck size 4 48 - 52 mm (e.g. Ford Transit, T330 etc.) 1
KL-0042-9051 Chuck size 5 52 - 56 mm (e.g. VW-Audi, Seat, koda etc.) 1
KL-0042-9061 Chuck size 6 56 - 60 mm (e.g. Mercedes W168) 1
KL-0042-9071 Chuck size 7 60 - 64 mm (e.g. Mercedes W201, W202, 1
W203, W210, W124, BMW, Peugot etc.)
Special Ring KL-0042-9081 Chuck size 8 64 - 68 mm (e.g. Mercedes W163, W140, 1
Spanner W169, W211, W220, W245, W124T)
Spindle KL-0042-9091 Chuck size 9 68 - 72 mm (e.g. VW Touareg, Porsche 1
Cayenne etc.)
KL-0042-9099 Plastic storage case (without illustration)
Inner bearing
race KL-0042-900 Puller Tool Body consists of:
Clamp Nut
KL-0042-9001 Chuck KL-1381-2004 Protective Handle 25 x 8
KL-0042-9002 Handle KL-0174-817 Spindle with Pin (M20x1,5)
KL-0042-9003 Protective Handle 14mm KL-0174-851 Pressure Piece for Hubs
Hub Flange KL-0042-9004 Special Ring Spanner 36mm KL-0174-854 Pressure Piece for Hubs
KL-0042-91 K Inner Bearing Race Puller (not ill.)

VW-Audi KL-0042-903 Inner Bearing Race Puller
KL-0042-900 Suitable for inner races- 44 - 48 mm. (e.g. Lancia Cappa, Renault etc.)
Consists of KL-0042-900 and KL-0042-9031
KL-0042-904 Inner Bearing Race Puller
Suitable for inner races - 48 - 52 mm. (e.g. Ford Transit, T330 etc.)
Suitable for inner races - 52 - 56 mm. (e.g. VW-Audi, Seat, koda etc.)
Note:
The Set is delivered KL-0042-906 Inner Bearing Race Puller
within a Plastic Storage Suitable for inner races - 56 - 60 mm. (e.g. Mercedes W168 etc.)
Case Consists of KL-0042-900 and KL-0042-9061
Suitable for inner races - 60 - 64 mm. (e.g. Mercedes, W201, W202, W203,
Consists of KL-0042-900 and KL-0042-9071 W210, W124, BMW, Peugot etc.)
Suitable for inner races - 64 - 68 mm. (e.g. Mercedes W163, W140,
Consists of KL-0042-900 and KL-0042-9081 W169, W211, W220, W245, W127T)
KL-0042-92 K Suitable for inner races - 68 - 72 mm. (e.g. VW Touareg, Porsche
Consists of KL-0042-900 and KL-0042-9091 Cayenne etc.)
Mercedes
KL-0042-900
KL-0042-91 K Inner Bearing Race Puller Set
As KL-0042-90 K but consists of the Base tool KL-0042-900, the
Note: Chucks size 4 KL-0042-9041 and size 5 KL-0042-9051 and the Plastic
The Set is delivered Storage Case KL-0042-9099.
within a Plastic Storage Universal application for Inner Bearing Races with 48 mm -
Case
56 mm.
KL-0042-92 K Inner Bearing Race Puller Set

As KL-0042-90 K but consists of the Base tool KL-0042-900, the
Chucks size 6 KL-0042-9061, size 7 KL-0042-4071, size 8
KL-0042-4081 and the Plastic Storage Case KL-0042-9099.
Universal application for Inner Bearing Races with 56 mm -
68 mm.
3.3-08
KL-0155-9 VW-Audi, Seat KL-0155-9 Twin-Arm Bearing Puller

With clamping bridge and pushing adaptor. Especially for
extracting the inner bearing race on VW-Audi cars.
Technical Data:
Part No. [mm] [mm] Weight [kg]
KL-0155-9 90 100 1,65
Hub
Inner Bearing Race
KL-0252-10 VW-Audi, Seat

To remove the inner bearing race of front wheel hubs on
Golf IV with ABS brakes.
3 KL-0042-1 K Universal Inner Bearing Race

Extractor
Suitable for VW-Audi, Opel/Vauxhall, BMW, Fiat, Seat,
KL-0042-1 K Mercedes, Renault, Peugeot, Citron, etc. as well as
Universal Japanese cars.
Wheel-bearing inner races may be quickly, cleanly and safely
removed from the hub using the KL-0042-1 K universal tool.
Further Chuck-Jaws are available upon request.
Each Chuck-Jaw has a turned profile which corresponds
exactly to the inner race, or a lip which can engage behind the
race. For inner races that cannot be gripped in the race-profile
or in an alternative groove, we offer the Chuck-Jaws
KL-0042-0045, which are formed with a knife-edge to separate
the inner-race from the hub.
Examples for inner race withdrawn. Advantages
A B C D KL-0042
Universal due to inter-changeable Chuck-Jaws.
Quick, safe, clean cost-savings.
Hardened components wear-resistant.
Chuck jaw Robust construction, may be used safely in Hydraulic
Presses.
Hammers, Chisels, Welding Torches and Angle-grinders
are not required no risks of accidents.
KL-0042 Tool body without chuck jaws
KL-0042-1K Inner Bearing Ring Extractor 1
consists of:
KL-0042 Inner Bearing Ring Extractor (Tool Body) 1
KL-0042-0010 Pair of Chuck-Jaws for VW-Audi 1
KL-0042-0015 Pair of Chuck-Jaws for Opel/Vauxhall 1
KL-0042-0016 Pair of Chuck-Jaws for Opel/Vauxhall, BMW 1
Accessories for KL-0042 KL-0042-0025 Pair of Chuck-Jaws for Mercedes 1
Das Problem: KL-0042-0045 Pair of universal Chuck-Jaws 1
Der Lagerinnenring KL-0042-0060 Plastic storage case - empty 1
KL-0042 Inner Bearing Race Extractor

As KL-0042-1 K but without chuck jaws and case.
Accessories:
Part No. Chuck-jaws for Part No Chuck jaws for
Inner race extraction using either 2-Arm Puller or in conjunction with KL-0042-0010 VW-Audi KL-0042-0026 Mercedes W140
KL-0174 Series. (S-Class)
KL-0042-0015 Opel/Vauxhall KL-0042-0030 BMW and VW
KL-0042-0016 Opel/Vauxhall, BMW KL-0042-0040 Peugeot
KL-0042-0017 Opel/Vauxhall KL-0042-0041 Peugeot, Renault
KL-0042-0020 Fiat and Seat KL-0042-0045 Universal
KL-0042-0021 Fiat KL-0042-0050 Drift
KL-0042-0025 Mercedes KL-0041-3006 Pressure Disc
KL-0174-726 Bolts M12x1,75 (each) KL-0042-0060 Empty case (not Ill.)
For KL-0174... Series
Use of the KL-0174-...Series requires 2 Bolts KL-0174-726 and 2 Nuts

KL-0174-701.
3.3-09
KL-0232-1 KL-0232-1 Special Socket XZN M8
. Extra long For loosening the screws at the drive shaft quick and easy
from outside.
Not permitted for the use of impact guns.
800 mm
Suitable for VW-Audi, etc.
VW-Audi Length: ................... 800 mm Drive:...........................
KL-0232-2
KL-0232-2 Special Socket XZN M10
. 3
Extra long Application as KL-0232-1.
Especially for VW Golf IV etc.
Length: ................... 800 mm Drive:...........................
800 mm
KL-0232-3 Especially for VW T4, Touareg etc..
. Length: ................... 800 mm Drive:...........................

Extra long

800 mm Application as KL-0232-1.
Especially for VW T4, Touareg etc.
VW-Audi
Length: ................... 800 mm Drive:...........................
KL-0232-4
KL-0233-1 CV Joint Pressure Bolts

. Extra long
Suitable for VW-Audi.
This tool allows the quick and easy removal of the Constant
Velocity Joint on the Drive Shaft. (Not suitable for sleeve
shafts.)
800 mm
Weight: ....................... 595 g
consists of:
VW-Audi KL-0233-10 Pressure screw M141,5
KL-0233-11 Pressure screw M161,5
KL-0233-10 (M141,5)
KL-0049-3014 Adaptor M28x1,5
Suitable for Fiat Ducato.
KL-0233-11 (M161,5) The Adaptor KL-0049-3014 allows quick and easy separation
of the outer Constant Velocity Joint on Drive Shafts in
KL-0049-3014 conjunction with the slide hammer KL-0049-31.
Hex.: ........................ 32 mm : ........................... 40 mm

Fiat Ducato
Length: ..................... 65 mm Connection thread:...... M18
KL-0049-31 Slide Hammer

KL-0049-31
KL-0174-Series.
Hammer weight: ........ 4,8 kg Length: .................. 690 mm
3.4-01
KL-0177-2 KL-0177-2 CV Joint Splitter (Pat.)

KL-0177-201 KL-0177-202
Allows quick and easy separation of the outer Constant Velocity Joint
on Drive Shafts. The operation can be performed without removing the
Drive Shaft from the vehicle. (On some cars it is not possible to pull off the
125
CV Joint) Important when changing the Gaiter or CV Joint.
115
19 -
270 The various Spindles ensure that this tool is universally suitable for a
34 mm
wide range of vehicles - VW-Audi, Opel/Vauxhall, Jap. vehicles, etc.
Advantages:
High time savings Prevents accidents Eliminates damage to
KL-0177-205 components caused by Hammers, Chisels, etc. Universal application.
consists of:
KL-0177-202 Set of Clamp Jaws 19 - 34 mm 1
KL-0177-205 Set of Spindles 1
3
KL-0177-205 Set of Spindles 1
consists of:
KL-0177-2051 Spindle M16x1,5 inner thread (outer 20) 1
Pull off CV Joint KL-0177-2053 Spindle M20x1,5 inner thread (outer 23) 1
Outer Constant Velocity Joint KL-0177-2055 Spindle M24x1,5 inner thread (outer 28) BMW 1
KL-0177-2056 Spindle M27x1,5 inner thread (outer 30) BMW 1
Bearing
KL-0177-2057 Spindle M30x1,5 inner thread (outer 35) BMW 1
KL-0177-2061 Spindle M14x1,5 outer thread VW-Audi 1
KL-0177-2062 Spindle M16x1,5 outer thread VW-Audi 1
Drive Shaft
KL-0177-21 KL-0177-21 CV Joint Splitter and drive shaft
insertion tool (Pat.)
Clamp Jaws
Adjustment Nut
Suitable for VW-Audi, Seat, Skoda etc.
For pulling the constant-velocity joint off the half-shaft and
KL-0177-21 pulling the half-staft into the wheel hub.
KL-0177-201 KL-0177-202 Suitable for both solid and hollow half-shafts.
Application
Allows quick and easy separation of the outer Constant Velocity Joint
125 on Drive Shafts. The operation can be performed without removing the
115
19 - Drive Shaft from the vehicle. (On some cars it is not possible to pull off the
270
34 mm constant-velocity joint)
Important when changing the Gaiter or constant-velocity joint.
Housing KL-0177-3001, shouldered nut (KL-0177-2012 M18, 27 mm
across jaws) and the appropriate puller spindle are used to pull the
half-shaft into the wheel hub. This tool is needed for vehicles on which
M18 M20x1,5 M18 M14x1,5 M18 M16x1,5 the half-shafts are a very tight fit in the wheel hub.
Various housings and puller spindles make this tool universal in use,
for instance on e.g. BMW, Mercedes, Opel, Renault, Peugeot, Seat,
Skoda, VW-Audi, jap. vehicles, etc.
KL-0177-2053 KL-0177-2061 KL-0177-2062
Advantages:
Large time-saving. Reduces risks of accidents Eliminates
KL-0177-3001
damage to components caused by Hammers, Chisels, etc.
universal using. Suitable for both solid and hollow half-shafts.
consists of:
Accessories (To use on further vehicles) Part No. Description Qty.
Press spindles: KL-0177-201 Press Frame 1
KL-0177-202 Set of Clamp Jaws 19 - 34 mm 1
KL-0177-2061 Spindle M14x1,5 outer thread 1
[e.g. Audi 80, A4]
KL-0177-2062 Spindle M16x1,5 outer thread [e.g. Audi A6] 1
[e.g. VW Golf IV, Touareg, Porsche Cayenne etc.]
KL-0177-3001 Housing (outer 39 mm inner 29 mm) 1
Housing: KL-0177-3002
Pull in CV Joint Accessories Spindles:
KL-0177-2051 Spindle M16x1,5 inner thread (outer 20)
KL-0177-2052 Spindle M18x1,5 inner thread (outer 22)
KL-0177-3 KL-0177-2054 Spindle M22x1,5 inner thread (outer 25) [e.g. BMW E30]
KL-0177-3001 KL-0177-2055 Spindle M24x1,5 inner thread (outer 28) [e.g. BMW E36, Mercedes W203]
KL-0177-3 KL-0177-2056 Spindle M27x1,5 inner thread (outer 30) [e.g. BMW E32, E34, E38, E39]
KL-0177-2057 Spindle M30x1,5 inner thread (outer 35) [e.g. BMW E32, E34, E36]
Accessories Housing:
KL-0177-2012 KL-0177-3002 - Housing (outer 46 mm inner 36 mm) (e.g. BMW]
KL-0177-3002
KL-0177-3 Drive Shaft Insertion Tool

KL-0177-205 To draw the Drive Shaft into the Hub Splines. Required for those
vehicles with tight tolerances between Hub and Drive Shaft splines.
Various Spindles ensure universal application, e.g.VW-Audi, BMW,
Mercedes, Opel/Vauxhall, Renault, Peugeot etc.
consists of:
KL-0177-3001 Housing o.-39 mm i.- 29 mm KL-0177-2012 Shoulder nut
KL-0177-3002 Housing o.-46 mm i.- 36 mm KL-0177-205 Set of spindles
3.4-02
KL-0415-1 KL-0415-1 Puller for drive shafts

KL-0415-100
with 1 Adaptor
4 2
1 For pulling drive-shafts into hubs or for extracting hubs.
3
Essential for BMW E36 and Mercedes W203, etc.
5 KL-0415-1 Puller for drive shafts 1
(BMW and Mercedes)
consists of:
VW-Audi, BMW, Mercedes 8 KL-0415-0008 Adaptor M24x1,5 1
(e.g. BMW E36, Mercedes W203)
KL-0415-100 Puller, base tool 1
6 consists of: 1
1 KL-0415-0001 Housing 1
3
2 KL-0040-3004 Axle Bearing 1
3 KL-0040-3005 Snap ring SB 35 1
4 KL-0415-0004 Locking nut 1
5 KL-0415-0005 Spindle 1
KL-0415-2 KL-0415-2 Puller for drive shafts

KL-0415-100 with 4 Adaptors
4 2
1
For pulling drive-shafts into hubs or for extracting hubs.
Essential for BMW (E30, E32, E34, E36 E38, E39, etc.) and
3 Mercedes (W203 etc.)
5 Pos. Part No. Description Qty.
KL-0415-2 Puller for drive shafts 1
(BMW and Mercedes)
consists of:
8 KL-0415-0008 Adaptor M24x1,5 1
(e.g. BMW E36, Mercedes W203)
9 KL-0415-0009 Adaptor M30x1,5 1
(e.g. BMW E32, E34, E36)
10 KL-0415-0010 Adaptor M22x1,5 1
10 8 11 9 (e.g. BMW E30, E46)
11 KL-0415-0011 Adaptor M27x1,5 1
VW-Audi, BMW, Mercedes (e.g. BMW E32, E34, E38, E39, X5)
consists of: 1
1 KL-0415-0001 Housing 1
3 KL-0040-3005 Snap ring SB 35 1
5 KL-0415-0005 Spindle 1
KL-0415-4
KL-0415-4 Puller for drive shafts
KL-0415-100 with 6 Adaptors
4 2 For pulling drive-shafts into hubs or for extracting hubs.
1 Essential for VW-Audi (Touareg etc.), BMW (E30, E32, E34,
3 E36 E38, E39, etc.), Mercedes (W203 etc.) and Porsche
(Cayenne etc.).
5
KL-0415-4 Puller for drive shafts (VW-Audi, BMW, 1
Mercedes and Porsche)
consists of:
6 KL-0415-0006 Adaptor M16x1,5 1
7 Adaptor M20x1,5 1
KL-0415-0007
(e.g. Porsche Cayenne, VW-Touareg)
8 KL-0415-0008 Adaptor M24x1,5 1
6 7 10 8 11 9 (e.g. BMW E36, Mercedes W203)
9 KL-0415-0009 Adaptor M30x1,5 1
VW-Audi, BMW, Mercedes (e.g. BMW E32, E34, E36)
10 KL-0415-0010 Adaptor M22x1,5 1
(e.g. BMW E30, E46)
11 KL-0415-0011 Adaptor M27x1,5 1
(e.g. BMW E32, E34, E38, E39, X5)
consists of: 1
1 KL-0415-0001 Housing 1
3 KL-0040-3005 Snap ring SB 35 1
5 KL-0415-0005 Spindle 1
3.4-03
KL-0192-13 KL-0192-13 Circlip Squeezing Pliers

Universal
Suitable for VW-Audi, Ford, Honda, Mazda, Mitsubishi, Nissan,
Opel/Vauxhall, Seat, koda, Subaru, Suzuki, Toyota, etc.
To pre-tension the drive-shaft circlip during assembly of the outer
constant velocity joint.
By holding the drive-shaft circlip with the special circlip pliers
KL-0192-13, the outer drive-shaft splines can be easily assembled
The Problem: onto the CV Joint.
The Circlip Weight:.........360 g
KL-0192-12 KL-0192-12 Special Circlip Pliers angled
3
Specially used for Drive-Shafts and CV-Joints, Engines and
Transmissions.
Applicable on VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc.
Centre hole
Part-No. Application example Tip-Form max. opening Long Wt.
[mm] [mm] [g]
KL-0192-12 very inaccessible or 30 degree min. 3 200 190
deep-seated Circlips on angled,
Drive Shaft Drive-Shafts and centering- max. 35
Spline Steering Shafts rand,
long, slim
KL-0192-825
KL-0192-825 Special Circlip Pliers
Drive
Shaft
Transmissions.
Applicable on VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc
[mm] [mm] [g]
KL-0192-825 deep, large Rings on straight, min. 5 240 210
Drive Shafts and centering-
The Problem: Steering Shafts rand, max. 40
Safety Clips long, slim
KL-0192-826
KL-0192-826 Special Circlip Pliers

Transmissions.
Applicable on VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc.
[mm] [mm] [g]
KL-0192-826 large Rings on Drive straight min. 6,5 225 205
Shafts and Steering with Hold
KL-0121-90 Shafts profile max. 35

Applicable on Audi, BMW, Chrysler, Ford, GM, Honda, Mazda,
Mercedes, Nissan, Opel/Vauxhall, VW, etc.
For tightening of clamps (system Oetiker) on cv boots, water and fuel
hoses.
Advantages:
KL-0121-93 No damage to spring band clamps.
No damage to hoses.
Easy and quick replacement of hoses.

Applicable on Audi, BMW, Chrysler, Ford, GM, Honda, Mazda,
Mercedes, Nissan, Opel/Vauxhall, VW, etc.
For tightening of clamps (system Oetiker) on axle collars, water and
fuel hoses. With toggle joint.
3.4-04
KL-0121-85 Universal KL-0121-85 Hose Band Tool

Suitable for Endless Clamp-Bands (e.g. Bandimax) up to
cut
9,5 mm, for example drive-shaft gaiters, etc.
tension For quick and easy tensioning and cutting endless Clamp-
Bands.
Weight: ................ 450 g
KL-0121-86 Hose Band Tool with Ratchet

KL-0121-86
Universal
Suitable for Endless Clamp-Bands (e.g. Bandimax) up to
9,5 mm, for example drive-shaft gaiters, etc.
Ratchet
cut tension
For quick and easy tensioning and cutting endless Clamp-
Bands.
Length .................... 200 mm Weight: ................ 360 g
3
KL-0121-81 KL-0121-81 Hose Band Pliers
Universal
Works on earless-type Clamp-Bands on axle collars, water and
fuel hoses.
Universal Application.
Specially for VW-Audi etc.
Weight: ................ 340 g
KL-0121-97 Citron, Peugeot KL-0121-97 Hose Band Pliers

Suitable for Citron, Peugeot etc.
For releasing and re-fitting reusable Clamp-Bands, types CLIC
(Caillau/Serflex).
The jaws of these pliers are specially shaped to open and
close even Clamp-Bands that are difficult to reach.
KL-0121-96 Hose Band Pliers with Torque drive

KL-0121-96 VW-Audi, Ford, Opel Suitable for VW-Audi, Ford, Opel/Vauxhall etc.
For assembly of new stainless steel Clamp-Bands on
drive-shafts where a torque setting is required.
The 4549-05 3/8" Torque Wrench is ideal to provide the drive.
Spare part: KL-0121-9601 - Replace jaw pair
KL-0121-83
Universal KL-0121-83 Hose Band Cutter straight
To open or cut "earless Clamp-Bands on CV-Joints,
Drive-Shafts, Radiator Hoses, Fuel-lines, etc.
Technical data:
KL-0121-84
KL-0121-84 Hose Band Cutter angled

As KL-0121-83
But with angled head for inaccessible locations.
Technical data:
3.4-05
KL-0140-74 KL-0140-74 Tire Tread Depth Gauge
Strong brass construction.
Weight: ................................................................................50 g
Range: .............................................................................30 mm
Legibility:.........................................................................0,1 mm
KL-0101-10
3 KL-0101-10 Pliers for Balance Weights
Hard rubber top eliminates any damage to metal rims.
KL-0101-11
KL-0101-11 Pliers for Balance Weights
Without hard rubber top.
KL-0193-10 Pliers for Protection Top

KL-0193-10
Suitable for VW-Audi, Opel/Vauxhall, etc.
VW-Audi, Opel For the safe removal of plastic tops off of wheel bolts.
KL-0101-22 K Special Socket Set
KL-0101-22 K
To remove security wheel-nuts or bolts when the original
security key is missing, also to un-do other hexagonal nuts and
bolts which have damaged or rounded heads.
The sockets are specially designed (tapering, and with a left-
hand thread) to unscrew and remove screws, nuts and
threaded pins without difficulty.
consists of:
Part No. Description mm
KL-0101-2201 Special Socket 17 mm
KL-0101-2202 Special Socket 18,5 mm
Tapering, with
a left-hand thread. KL-0101-2207 Special Socket 26 mm
KL-0101-2290 Case (empty)
3.5-01
KL-0100-54 KL-0100-54 Impact Socket Set
Specially for loosening and tightening wheel-nuts.
17 mm hex
Technical Data:
19 mm hex Hexagons: ................................................................. 17, 19, 21
Length:: ........................................................................... 55 mm
Drive:............................................................................... 1/2"
21 mm hex
Weight: .............................................................................. 440 g
Deep Impact Socket 3

KL-0100-517 - KL-0100-532 Slim design, overall length = 100 mm, drive 1/2 for wheel
studs, drive shafts, etc.
Part-No. Socket Size Part-No. Socket Size

KL-0100-517
KL-0100-517 17 mm hex KL-0100-524 24 mm hex
KL-0100-524
(17 hex) (24 hex) KL-0100-519 19 mm hex KL-0100-527 27 mm hex
KL-0100-520 20 mm hex KL-0100-530 30 mm hex
KL-0100-519 KL-0100-521 21 mm hex KL-0100-532 32 mm hex
(19 hex) KL-0100-527
(27 hex) KL-0100-522 22 mm hex
KL-0100-520
(20 hex)
KL-0100-530
(30 hex)
KL-0100-521
(21 hex)
KL-0100-522 KL-0100-532
(32 hex)
KL-0100-56 K Impact Socket Set with
(22 hex)
protective outer sleeve
In extra long and thin-wall form, with plastic protective sleeve.

KL-0100-56 K Specially for loosening and tightening wheel-nuts on light-alloy
wheels.
Technical Data:
Hexagons: ................................................................. 17, 19, 21
Length: ............................................................................ 85 mm
Drive:............................................................................... 1/2"
Weight: .............................................................................. 920 g
Accessories: (not illustrated)

Part No: Description: Qty:
KL-0100-5617-S Plastic outer sleeve for 17 mm (blue) 1
KL-0100-5619-S Plastic outer sleeve for 19 mm (green) 1
KL-0100-5621-S Plastic outer sleeve for 21 mm (red) 1
KL-0115
KL-0115 Wheel Hub Locking Tool
Universal
Application for almost all passenger cars and light
commercial vehicles.
Drive shaft retaining nuts and hub bearing nuts may be easily
removed - even with the vehicle off the ground, and can also
be replaced using the correct torque setting.
Length: .......................................................................... 620 mm
Note: Special 12 point Sockets for removal and replacement of

retaining nuts see Page 3.5-05.
3.5-02
KL-0100-Series KL-0100-Series Accu Torq Impact Sockets
AccuTorq Impact Sockets are designed to be used in

conjunction with a -drive impact gun to tighten vehicle
wheel-nuts to pre-determined torque limits according to
manufacturers specifications.
" cars AccuTorqs work by absorbing excessive torque into a torsion
bar spring which will release the stored energy by rotating the
anvil of the impact gun backwards during the intervals between
hammer blows.
AccuTorqs work by wasting the excess torque generated by
air impact guns, as all torque above the rated limited of any
3
given AccuTorq will deflect the shaft (torsion bar spring)
between the input end and the hexagonal output end of the
AccuTorq.
1" HGVs
Warranty:
The manufacturer offer 12 months unconditional warranty on
the torsion bar shaft but in common with all manufacturers of
impact sockets no warranty can be offered on the drive or
hexagonal drive.
Special Features:
Combines impact gun speed with torque-wrench
accuracy.
Fits all air impact guns with min. 220 Nm
(1- air impact guns with min. 1 400 Nm).
Maintenance free, no need for calibration adjustments.
Colour coded for easy identification of size and torque-
See chapter 11. limit (AccuTorqs for lorries are black).
Technical Data:
Drive , Length 220 mm, Weight per 0,3 kg, for cars.
Part No. Description Hex. Nm*

KL-0100-10 Accu Torq Socket (green) e.g. Renault, Skoda, Suzuki. 17 75
KL-0100-11 Accu Torq Socket (beige) e.g. Opel, Renault. 17 95
KL-0100-12 Accu Torq Socket (red) e.g. Audi, BMW, Mercedes, Opel, Porsche, VW. 17 110
KL-0100-13 Accu Torq Socket (navy) e.g. Alfa Romeo, Citron, Fiat, Honda, Hyundai, Peugeot, Renault, Rover. 19 75
KL-0100-14 Accu Torq Socket (yellow) e.g. Alfa Romeo, Citron, Fiat, Ford, Lada, Opel, Peugeot, Renault, Rover, Volvo. 19 90
KL-0100-15 Accu Torq Socket (blue) e.g. Alfa Romeo, Fiat, Ford, Honda, Hyundai, Isuzu, Kia, Mercedes, Rover, Saab, 19 110
Volvo.
KL-0100-16 Accu Torq Socket (grey) e.g. Ford, Porsche. 19 135
KL-0100-17 Accu Torq Socket (black) e.g. Mitsubishi, Rover. 21 80
KL-0100-18 Accu Torq Socket (light brown) e.g. Daihatsu, Ford, Mazda, Mitsubishi, Nissan, Toyota. 21 110
KL-0100-19 Accu Torq Socket (pink) e.g. Ford. 21 95
KL-0100-20 Accu Torq Socket (creme) e.g. Audi A4, A6, A8, Skoda Oktavia 17 120
KL-0100-21 Accu Torq Socket (lemon) e.g. Mercedes S-Class 17 150
KL-0100-22 Accu Torq Socket (lime) e.g. Fiat Ulysse & Multipla 19 100
KL-0100-23 Accu Torq Socket (lilac) e.g. Mercedes M-Class 19 150
KL-0100-24 Accu Torq Socket (dark green) e.g. Jaguar XJS-Serie, X300 & XK8 (steel wheels only) 22 80
KL-0100-25 Accu Torq Socket (orange) e.g. Jaguar XJS-Serie, X300 & XK8 (alloy wheels only) 22 100
KL-0100-1000 Accu Torq rack
* = Torque/Moment of Torsion
Note: Accu Torq Socket Set for HGV`s see HGV Chapter-Pages.
3.5-03
3550-20 TORCOFLEX K Torque Wrench

Use:
1/2" push-through T Controlled screw tightening.
square drive for bi-
T For use in all areas of industrial manufacturing
directional tightening.
d Features:
20-200 Nm T Adjustable torque wrench with square drive and integrated ratchet-
head function
TORCOFLEX K T For controlled bi-directional tightening
Code No.: 1379526 T 1/2" push-through square drive with ball-locking mechanism as per
Part No.: 3550-20
Weight: 1250 g
DIN 3120 - A 12.5, ISO 1174
Length: 485 mm T In accordance with DIN EN ISO 6789, traceable to national norms
Head 44 mm T Lever-breaking mechanism with a castor guarantee tactile-impulse
Head height / length 22 mm
and audible actuation signals
3
Range of work / measurement 1, Nm (min/max): 20-200
Range of work / measurement 2, lbfft (min/max): 15-150 T Actuation accuracy: +/- 3% tolerance of the scale set torque
Scale divisions: 10 Nm T Robust, powder-coated steel tube construction with zinc-plated
4550-20 ratchet head
T Double scale Nm and lbfft underneath a window with a
1/2" interchangeable
mushroom head-square drive magnifying-glass effect
for bi-directional tightening T Nm graduation of 10 Nm
d T Black plastic handgrip with slip-resistant grained surface
20-200 Nm
TORCOFIX K TORCOFIX K Torque Wrench
Code No.: 7601610
Part No.: 4550-20 As TORCOFLEX K but with:
Weight: 1100 g
T 1/2" interchangeable mushroom head-square drive with ball-locking
Length: 485 mm
Head 44 mm mechanism
Head height / length 22 mm T Robust, silk-matt chrome-plated steel tube construction, with
chrome-plated ratchet head and glass-fibre-reinforced plastic parts
Range of work / measurement 2, lbfft (min/max): 15-150
Scale divisions: 1 Nm T Additional micrometer scale with Nm graduation of 1 Nm
T With an indentation in the middle of the handgrip as a calibration aid
5550-20
1/2" reversible ratchet with
integrated lever
for bi-directional tightening TORCOFIX UK Torque Wrench
d As TORCOFLEX K but with:
40-200 Nm T Adjustable torque wrench with 1/2" square drive and integrated
reversible ratchet-head function
TORCOFIX UK
Code No.: 1210475 T Robust, silk-matt chrome-plated steel tube construction, with
Part No.: 5550-20 chrome-plated ratchet head and glass-fibre-reinforced plastic parts
Weight: 1200 g T Additional micrometer scale with Nm graduation of 1 Nm
Length: 500 mm
Head 44 mm T With an indentation in the middle of the handgrip as a calibration aid
Head height / length 22 mm
Scale divisions: 1 Nm DREMOMETER BC Torque Wrench
8573-00 Use:
T Controlled screw tightening in the range 40 - 200 Nm
T Ideal for the automotive industry
T Utilisation in all areas of industrial manufacturing
Features:
T Adjustable torque wrench with 1/2" single square drive for
d controlled clockwise tightening (type BC no. 8573)
T 1/2" square drive with ball-locking mechanism DIN 3120 - A 12.5,
40-200 Nm ISO 1174
DREMOMETER BC T In accordance with DIN EN ISO 6789, traceable to national norms
Code No.: 7685530 T Automatic short-path actuation with tactile impulse and audible
Part No.: 8573-00 signal
Weight: 1,4 kg
T Actuation accuracy: +/- 3% tolerance of the scale set torque
Length: 553 mm
Range of work / measurement 1, Nm (min/max): 40-200 T Full-metal construction from high-strength aluminium alloy
Range of work / measurement 2, lbfft (min/max): 30-150 T Double scale with a scale graduation of 5 Nm and 5 lbfft
Scale divisions: 5 Nm / 5 lbfft T If ordering with pre-set-value locking and safety device lease
specify the Nm value - if fixed factory-pre-setting is desired (price
Example for Torque Wrench:
on request)
TORCOFIX K 4549-01 1-5 Nm b
TORCOFIX K 4549-02 2-25 Nm b
Further RAHSOL DREMOTEC Products and
TORCOFIX K 4549-05 5-50 Nm c Torque Wrenches see GEDORE catalogue
3.5-04
KL-0304 Special 12 Point Sockets

30mm bihex
The special 12 point Sockets are suitable for removal and replacement
Mercedes, BMW of retaining nuts on front and rear axles, gearboxes and differentials.
KL-0304 Special 12-Point Socket

KL-0305
30 mm bihex
For BMW E36, E46; Citroen Saxo; Ford Galaxy; Mercedes W123,
W124, W126, W129, W201, W203, W211; Opel Astra F, Astra G;
32 mm bihex Renault Scenic, Clio, Kangoo; Toyota Avensis, Picnic and
VW Golf III, Golf IV, Lupo, Touareg, T5 etc.
Drive: ............1/2 Length: .... 80 mm Weight:.........350 g
KL-0307
34 mm bihex
3 Universal
32 mm bihex
For Fiat Punto; Ford Escort, Mondeo; Mercedes W140;
Nissan Almera; Opel Astra H, Vivaro; Subaru Outback etc.
KL-0306 Drive: ............1/2 Length: .... 75 mm Weight:.........450 g

36 mm bihex 34 mm bihex
For Fiat Marea, Lancia Lybra, Renault etc.

35 mm hex
36 mm bihex
For Audi; BMW E36, E39, X5; Ford Transit; Seat Ibiza, Cordoba;
Nissan Primera; VW Polo, Golf V, Touareg etc.
Mercedes
35 mm hex
For Peugeot 307, 407, 806 etc.
Drive: ............1/2 Length: .... 75 mm Gewicht:.......600 g
KL-0302 Mercedes
KL-0301 Toothed Socket
For Mercedes W116, W123, W126 Rear Axle Drive Flange.
Drive: ............1/2 Length: .... 80 mm Weigh:..........420 g

KL-0303 Mercedes
For Mercedes Gearbox Flange.

For Mercedes Differential Flange.
KL-0303-10
Mercedes Drive: ............1/2 Length: .... 70 mm Weight:.........370 g

For Mercedes G-Class (W460 / W461 / W463)
Front Axle Wheel Bearing.
KL-0303-11 Mercedes

For Mercedes G-Class (W460 / W461 / W463)
Front Axle Wheel Bearing.
3.5-05
Tools for Silent Blocks and Bushes
4-01
Range of applications: The modular system
Silent blocks Universal application of KLANN Hydraulic Cylinder with
Pulling side
Bush Extractors
e.g. Audi A4
Hydraulic mounts
e.g. VW Golf IV
4
Press side
KL-0045-700
Pivot bearing e.g. BMW
Pull side Press side

KL-0040-2500
Wheel hub extractor
Wheel hub Universal
The Hydraulic Cylinder

KL-0040-2500 is applicable for
Pulling and Pressing
Wheel bearing
Wheel bearing tool sets
KL-0040-Series An hydraulic pump is required to operate the

Hydraulic Cylinder KL-0040-2500. (see page 4-08)
e.g. KL-0215-35 M25
Wheel hub/bearing unit

KL-0041-Series e.g. KL-0215-36 M25
4-02
Range of applications:
The modular system
Bushes
Universal application of KLANN Hydraulic Cylinder with
Pressing Side
Press/Support tube sets (long)

Ball Joint
e.g. VW-Audi
115
314
Press/Support tube sets (short)
e.g. BMW
4
Bushes
115
240
Supplement sets
e.g. VW Polo
VW Ball Joints
115
165
e.g. VW T4
Sleeve sets
Mercedes Ball Joints
e.g. Mercedes
Puller sets
KL-0174-Series
Drive Shafts
4-03
KL-0045-70 KL-0045-70 Hydraulic Spindle 12 t

KL-0045-7
The KL-0045-70 is a hydraulic spindle with a 120 kN (12 t) capacity
KL-0045-700 designed to fit a range of KLANN tool systems.
The tool consists of a machined, case hardened, threaded steel body
with a pressure tip at one end which is fitted with a O-ring.
2 Technical Data:
1 Maximum force 120 kN (12 t) Length without 240 mm
3 Maximum stroke 16 mm T Handle
Thread of Cylinder M422 Weight 2,3 kg
KL-0045-700 Hydraulic Spindle 12 t M42x2

Tool Body without Press Tool and Adaptor
KL-0174-552 Adaptor 2 -14 UNS to M42x2
4 5
Required when using KL-0174 Series Puller Discs or the Klann Press
Frame series KL-0043-82 / 85, etc.
KL-0043-8206 Adaptor for Hydraulic Spindle Piston
Pos. Part No. Description Adaptor for mounting the Press/Support Tools onto the Hydr. Spindle.
KL-0045-70 Hydraulic Spindle
4
consists of: KL-0045-7009 Press Piece short
1 KL-0045-700 Hydraulic Spindle Basic Tool e.g. for extraction of Hubs in conjunction with Puller Discs
2 KL-0045-7009 Press Tool short (Length 10 mm) series KL-0174-...
3 KL-0045-7020 Press Tool long (Length 70 mm)
4 KL-0043-8206 Adaptor for Hydraulic Spindle Piston KL-0045-7020 Press Piece long
5 KL-0174-552 Adaptor 2"-14UNS to M42x2 e.g. for extraction of Hubs in conjunction with Puller Discs
series KL-0174-...
KL-0040-2500
KL-0040-2500 Hydraulic Cylinder 17 t
Pulling side Due to its special design, the Hydraulic Cylinder KL-0040-2500 may
Pressing side
be used to perform pulling or pressing functions according to the type
Thread M422 of Spindle chosen as an accessory.
KL-0040-2500 Applications:
The KL-0040-2500 Hydraulic Cylinder may be used in conjunction with
Thread
2"-14UNS other KLANN tools to remove and replace Drive-Shafts, Hubs, Wheel
Connection 3/8" Bearings, Bushes and Ball Joints.
Technical Data:
Maximum force: 170 kN (17 t)
Maximum stroke: 45 mm
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder Maximum Volume of Oil: 122 cm
KL-0040-2500. Piston Area: 27 cm
Piston Thread: M20
KL-0215-10 Retaining Thread Pressure Side: 2 -14 UNS
Retaining Thread Puller Side: M422
Cylinder Outer Diameter: 80 mm
Overall Length Retracted: 202 mm
Overall Length Extended: 247 mm
Hydraulic Fluid Connection: 3/8NPT
Weight: 5,2 kg
KL-0040-2510
KL-0040-2500
KL-0215-10 Hydraulic Cylinder
with Pressure Spindle
consists of:
KL-0040-25 KL-0040-2500 Hydraulic Cylinder (17 t) without spindle
KL-0040-2510 Pressure Spindle, length 350 mm

with Pulling Spindle
KL-0040-2512 For use with the KLANN wheel-bearing tool or the wheel-hub puller
KL-0330.
KL-0040-2500
consists of:
KL-0040-2500 Hydraulic Cylinder (17 t) without spindle
KL-0040-2512 Pulling Spindle, length 435 mm
4-04
KL-0040-2200 KL-0040-2200 Hydraulic Cylinder 10 t

Pressing side Pulling side Due to its special design, the Hydraulic Cylinder KL-0040-2200 may
Thread M422 of Spindle chosen as an accessory.
KL-0040-2200 Technical Data:
Maximum force: 105,8 kN (10 t)
Thread Connection 3/8" Maximum stroke: 45 mm
2"-14 UNS Maximum Volume of Oil: 75,91 cm
Piston Area: 15,11 cm
Piston Thread: M16/ 16,5
Note: A hydraulic pump will be required to drive the hydraulic cylinder Retaining Thread Pressure Side: 2 -14 UNS
KL-0040-2200. Retaining Thread Puller Side: M422
Overall Length Retracted: 217,5 mm
KL-0040-2800 Overall Length Extended: 262,5 mm
Pressing side Pulling side
Weight: 4,65 kg
Thread M422
KL-0040-2800
Due to its special design, the Hydraulic Cylinder KL-0040-2800 may
Thread Connection 3/8" be used to perform pulling or pressing functions according to the type
of Spindle chosen as an accessory.
4
2 "-16 UNS
Technical Data:
Note: A hydraulic pump will be required to drive the hydraulic cylinder Maximum force: 285 kN (28 t)
KL-0040-2800. Maximum stroke: 50 mm
Maximum Volume of Oil: 216,3 cm
Hydraulic drive: Piston Area: 40,6 cm
Piston Thread: M24
Retaining Thread Pressure Side: 2 -16 UNS
Hydraulic cylinder for Cylinder Outer Diameter: 99 mm
Pulling and Press Work e.g. KL-0040-2500 Overall Length Retracted: 235 mm
Adaptor e.g. KL-0040-2520 Hydraulic Fluid Connection: 3/8NPT
Weight: 9,6 kg
Pressure Gauge e.g. KL-0040-2529

Coupling
Cylinder side
Hydraulic Accessory - Adaptors
KL-0215-322 If an existing Hydraulic Pump is to be used to power Hydraulic Cylinder
KL-0040-2500, it should be noted that Hydraulic Cylinder
Hose e.g. KL-0040-2500 is supplied with 3/8"NPT Connector coupling. It is likely
KL-0215-31 Hand Pump e.g. that an adaptor will be required to connect the existing Pump to
Press Spindle KL-0215-33 Hydraulic Cylinder KL-0040-2500 (see Table below).
e.g. KL-0040-2510
KL-0040-2520 Adaptor 3/8"NPT to1/4"NPT (eg. KLANN, Longus, Rodcraft)
KL-0040-2521 Adaptor 3/8" NPT to M161.5 (eg. Matra)
KL-0040-2522 Adaptor 3/8" NPT to M181.5 (eg. Weber)
Hydraulic Adaptors for Hydraulic Cylinder KL-0040-2523 Adaptor 3/8" NPT to G1/4" (eg. Nike)
Note: Hydraulic Cylinders from Blackhawk, Car Bench, Celette, Enerpac,
OTC and Yale have 3/8"NPT-couplings
KL-0040-2520 KL-0040-2521 KL-0040-2523 KL-0040-2522 Hydraulic Accessory - Couplings

Hydraulic Connectors KL-0215-321 Coupling Hose side 1/4" NPT
KL-0215-322 Coupling Cylinder side 1/4" NPT
Press Piece
KL-0040-2561 Press Piece
KL-0215-322 KL-0215-321 Suitable for the KL-0040-2510 Spindle used in conjunction with the
KL-0040-2500 Hydraulic Cylinder to press out Loctited Drive-Shafts.
KL-0040-2561
Adaptor
KL-0040-2552 M42x2 to 30 mm
Required if the various Press/Support Tools of the KLANN KL-0043-82
and KL-0043-85 Press Tools are to be used.
Adaptor
KL-0040-2551 M42x2 to 30 mm
Required if the various Pressure Discs of the KLANN
KL-0040-... Series Wheel Bearing Tool are to be used.
KL-0174-559 Adaptor 2"-14UNS to 2"-14UNS

KL-0040-2552
Required for the use of Hydraulic Cylinders KL-0215-10 and
KL-0040-2551 KL-0174-559
KL-0040-25 in conjunction with Puller Discs size 1 and 2 with PCD
of 90 - 102 mm.
4-05
Spindles and nuts Accessories for

KL-0040-2510 KL-0040-2500 Hydr. Cylinder (17t.)
Spindles and Nuts
KL-0040-2541
KL-0040-2541-2 KL-0040-2541-1
Length: .......................... 350mm Load max. ................................... 20 t.
KL-0040-2542 KL-0040-2541 Pull Spindle M10x1,25, with Nut

Length: ......................... 470 mm Load max. ...................................... 5 t
KL-0040-2542-2 KL-0040-2542-1
consists of:
KL-0040-2541-1 - Pull Spindle M10x1,25
KL-0040-2543 KL-0040-2541-2 - Nut M10x1,25
KL-0040-2543-2 KL-0040-2543-1
KL-0040-2542 Pull Spindle M12, with Nut
KL-0040-2543-5
consists of:
KL-0040-2542-1 - Pull Spindle M12
KL-0040-2542-2 - Nut M12
KL-0040-2543-3
4
consists of:
KL-0040-2544
KL-0040-2544-2 KL-0040-2544-1 KL-0040-2543-2 - Nut M14
KL-0040-2545-1 KL-0040-2543-5 Pull Spindle M14

KL-0040-2545-3 KL-0040-2543-3 Pull Spindle extension M14


KL-0040-2512 Length: ......................... 470 mm Load max. .................................... 13 t
consists of:
KL-0040-2546-1 KL-0040-2544-2 - Nut M16
KL-0040-2545-1 Pull Spindle M18

KL-0040-2547-1 Length: ......................... 650 mm Load max. .................................... 16 t
KL-0040-2545-3 Nut M18
KL-0040-2512 Pull Spindle M20
Length: ......................... 465 mm Load max. .................................... 20 t
KL-0040-3009
KL-0330-0009
KL-0041-3811
KL-0040-3009 Hex Nut M20
KL-0041-3812 KL-0330-0009 Tension Nut (for Wheel Hubs) M20
KL-0041-3811 Hex Nut 38 mm
Note: For further spindles and nuts of the KL-0039-..Series KL-0041-3812 Hex Nut 30 mm
see page 4-11.
KL-0040-2529
KL-0040-2529 Pressure Gauge
The Pressure Gauge can be connected between the Hydraulic
KL-0215-35 or
KL-0215-36 Pump and the Hose so that the hydraulic pressure can be
controlled during operation.
The pressure gauge is fitted with an additional tonne scale,
which was made to suit our Hydraulic Cylinder KL-0040-2500.
1/4"
Technical Data:
KL-0040-2590 Measuring Range 1000 bar
Manometer mm 71 mm
Connection thread 1/4 NPT
KL-0040-2528 Pressure Gauge (not ill.)

As KL-0040-2529 but with connection thread 3/8NPT
(e.g. for KL-0215-37)
KL-0040-2590 Safety belt

By using the safety belt KL-0040-2590 on the vehicle and on
the Hydraulic Cylinder KL-0040-2500, the latter is prevented
from falling off.
4-06

KL-0040-2200 Hydraulic-Cylinder (10 t.)
KL-0040-2241
Spindles
KL-0040-2242 Length:.................. 350 mm Load max. ........................... 13 t.
KL-0039-1916-2 KL-0040-2242-1 KL-0040-2242 Pull Spindle M16 x 590 with nut

Length:.................. 590 mm Load max. ............................ 13 t
KL-0040-2242-1 - Pull spindle M16 x 590
KL-0215-35 or KL-0039-1916-2 - Nut M16
KL-0215-36

The Pressure Gauge can be connected between the Hydraulic Pump
and the Hose so that the hydraulic pressure can be controlled during
1/4" operation
The pressure gauge is fitted with an additional tonne scale, which was
made to suit our Hydraulic Cylinder KL-0040-2200.
KL-0040-2290
4
Technical Data:
Measuring Range 1000 bar
Manometer mm 71 mm

As KL-0040-2229 but with connector thread 3/8 NPT.
(e.g. fr KL-0215-37)

By using the safety belt KL-0040-2290 on the vehicle and on the
Hydraulic Cylinder KL-0040-2200, the latter is prevented from falling
off.
Spindles and Nuts
Accessories for
KL-0040-2810 KL-0040-2800 Hydraulic-Cylinder (28 t.)
Spindles
KL-0040-2812-2 KL-0040-2812-1 Length:.................. 405 mm Load max. ........................... 28 t.
KL-0040-2812 Pull Spindle M24 x 590 with nut
KL-0040-2829 Lenght:.................. 590 mm Load max. ............................ 28 t
consists of:
KL-0215-35 or KL-0040-2812-1 - Pull spindle M24 x 590
KL-0215-36 KL-0040-2812-2 - Actuating nut 42, M24

1/4"
operation
KL-0040-2890 The pressure gauge is fitted with an additional tonne scale, which was
Technical Data:
Manometer mm 71 mm

(e.g. fr KL-0215-37)

off.
4-07
KL-0215-35 M25 KL-0215-35 M25 Hydraulic Hand Pump

The Hydraulic Hand Pump KL-0215-35 M25 may be used in
conjunction with Hydraulic Cylinder (17 t.) KL-0040-2500 to operate a
variety of KLANN Pulling and Pressing tools.
Note: Hydraulic pressure and the necessary force can be checked
while operating the pump at pressure gauge KL-0040-2529, (supplied
with the tool set) and additional drum-type scale matched to our
KL-0040-2500 hydraulic cylinder (17 t.).
Specification: (KL-0215-35 M25)
KL-0215-33 Hydraulic Hand Pump (without Hose) 1
KL-0215-31 Hydraulic Hose 1,8 m with hose-side connector 1
KL-0215-322 Cylinder-side connector1/4"NPT 1
KL-0040-2520 Adaptor 3/8"NPT to 1/4"NPT 1
KL-0040-2529 Pressure Gauge 1
Weight: ...........................7,5 kg Max. Pressure:.............700 bar
Note: KL-0215-35 Hydraulic Hand Pump (not ill.)

Hydraulic hand pump with pressure gauge suitable for the
As KL-0215-35 M25, but without pressure gauge KL-0040-2529.
hydraulic cylinder KL-0040-2200 (10 t.) or KL-0040-2800
4
(28 t.) on request.
KL-0215-37 M25 Hydraulic Foot Pump
KL-0215-37 M25 The Hydraulic Foot Pump KL-0215-37 M25 can be used to power
KLANN Press and Puller Tools fitted with Hydraulic Cylinder (17 t.)
KL-0040-2500.
Advantage: Both hands free to work.
KL-0215-370 Hydraulic Foot Pump (without Hose) 1
Weight: ............................ 11 kg Max. Pressure.: ............700 bar
KL-0215-37 Hydraulic Foot Pump (not ill.)

Note: As KL-0215-37 M25, but without pressure gauge KL-0040-2528.
Hydraulic foot pump with pressure gauge suitable for the
(28 t.) on request KL-0215-36 M25 Air-Driven Hydraulic Pump
Compressed air is used to operate the KL-0215-36 M25 Operation is by
KL-0215-36 M25 a foot-pedal with 3 positions - forwards, stop and backwards.
The air-operated Hydraulic Pump can be used in conjunction with
Hydraulic Cylinder (17 t.) KL-0040-2500 nd KLANN tools for Bushes,
Ball-Joints, Bearings, Drive-Shafts etc.
Technical Data:
Maximum Pressure: 700 bar
Operating Pressure: 8 - 12 bar
Weight: 8 kg

KL-0215-360 Hydraulic pump (without Hose) 1
Note:
Air driven hydraulic pump with pressure gauge suitable for the KL-0215-36 Air-Driven Hydraulic Pump
(not ill.)
(28 t.) on request.
4-08

Measure bush-, identify spindle, pressure and support sleeve. (See table page 4-11, 4-12)
and bore-

Bore-
Outer-
Adaptor
4
Pressure sleeve
Nut
Spindle
Bush extraction
Measure the bush outer-, identify pressure and support sleeve. (See table page 4-11, 4-12)
.

Outer-
(Sttzhlsen I.-i.-
= Bush o.- + ca.
+ approx. 10%)

Pressure sleeve
Ball joint
Bush pressing out
Press frame
Spindle
4-09

Application example: Wheel bearing extraction.

Measure inner-/outer-, identify pressure and centring rings. (see table page 4-11)
Identify pressure ring Identify centring ring

Measure bearing- (with bearing outer / whishbone hole ) (with bearing inner-) Mount press piece

Inner-
Outer-
4
(pay attention to the stop Centring ring
collar by the wishbone.) Adaptor
Pressure ring
2. Mount the tool on the wishbone and extract wheel bearing.
Adaptor
Centring ring Nut
Spindle
Adaptor Pressure ring
Housing Wheel bearing extraction
Application example: Wheel Bearing insertion.

Measure inner-/outer-, identify pressure and centring ring (wheel bearing), identify pressure ring (wheel bearing housing
support) (see table page 4-11)

Measure bearing- Identify pressure ring Identify centring ring Identify pressure ring (support)
(with bearing outer-) (with bearing inner-) (Supporting surface on the wishbone)

Inner-
Outer-
Adaptor
Centring ring Centring ring Nut
Spindle
Adaptor Bearing Pressure ring
KL-0040-2500 Hydr. Cylinder (17 t.) Pressure ring

The wheel hub insertion follows the same principle of the wheel bearing
insertion, but the support rests on the inner bearing race.
(see page 3.3-02)
4-10
KL-0039-Series Wheel Bearing / Silent Block Tool
135 mm Drive and base parts

Cylinder:
Work length 390 mm
Work length 390 mm

Work length 390 mm
Work length 390 mm
Work length 390 mm
1 KL-0040-2500 Hydraulic-cylinder 17 t 1
Adaptor:
3
350 mm (275 mm*)

hydraulic cylinder
Nut M20
Work length 115 mm Spindeln:
Press frame:
10
1 10 KL-0039-1130 Press frame 1
Zubehr:
4
5 6 7 8 11
Application parts Wheel bearing
Pressure ring: KL-0039-120 Pressure ring set 54 - 90 mm (Inner- 46 mm):

Accessory:
Centring ring: KL-0039-130 Centring ring set 25 - 60 mm:

KL-0039-140 Housing set (bearing extension):

Special plates:
Bearing cap: Housing: Centring rings:
Part No. Description Part No. Description Part No. Description Part No. Description
A: 70 KL-0039-1504 Adaptor ring conical
A1: 84 / A2: 90 A1: 84 / A2: 90 KL-0039-1414 Centring ring KL-0039-1505 Adaptor ring cylindric
A: 75
KL-0039-1415 Centring ring
A: 80
4-11
KL-0039- Series Wheel Bearing / Silent Block Tool

Application pieces Silent Block

KL-0039-1672 Press/Support Tube short 72 72 64
4 Press/Support Tube Type 2: KL-0039-170 Press/Support Tube Set 30 - 90mm Type 2 (Length: 115 mm):

Note: KL-0039-1772 Press/Support Tube long 72 72 64
For more info require the
specific brochure!
Accessories
KL-0039-1802 Centring tube long 27.5 27.5 20.5 KL-0039-1803 Centring tube long 29.7 29.5 22
KL-0039-050
KL-0039-050 Hydraulic Press Tool Kit
Universally suitable to press in and out bushes, ball joints, sockets, etc.
The compact structure of the press frame allows operation flexibility as well as the
possibility to operate directly by the vehicle.
KL-0039-170 The possibility to complete the tool kit with further components of the KL-0039-.. Serie
such as puller spindle, thrust sleeve, support sleeve or eccentric ring and thrust pad
makes this tool almost universally applicable e.g. also for bush extractors, wheel
bearing tools, wheel hub press tools, etc.
Specification:
Part No. consists of: (Tool sets are marked fat)
KL-0039-050 KL-0039-1130, KL-0039-1002, KL-0040-2500, KL-0039-1930, KL-0039-170
KL-0039-170 Single parts see above!
4-12
KL-0043-82 Hydraulic Press Tool Kits
The following hydraulic press tool kits allow the exchange

of metalastic bushes, ball joints and steering joints
without dismantling the suspension.
Ball joint The large variety of pressing tubes and the special design
insertion
of the press frame gives this tool a universal application.
The following tool kits differ only in their contents.
KL-0043-82 Press Tool Set Univ.

KL-0045-70 Hydraulic Spindle 12 t
4
KL-0043-8200 Press Frame (long)
KL-0043-8295 Press Tube Set (long)
KL-0043-8290 Wooden Plate
KL-0043-820 Press Tool Kit without drive
Bush extraction As KL-0043-82, but without hydraulic spindle KL-0045-7.

(not ill.).
KL-0043-85
consists of:
KL-0045-70 Hydraulic Spindle 12t
KL-0043-8295 Press Tube Set (long)
KL-0043-8595 Press Tube Set (short)
Ball joint KL-0043-8550 Wooden Plate
extraction

KL-0043-850
As KL-0043-83, but with Hydraulic Cylinder KL-0215-10
(17 t) instead of hydraulic spindle KL-0045-70.
KL-0043-850 Press Tool Kit without drive
As KL-0043-85, but without hydraulic cylinder KL-0215-10.
Note:
When the press tool kit KL-0043-850 has to be used together
Note: To use the Hydraulic Cylinder KL-0040-2500 a with the hydraulic spindle KL-0045-70 the adaptors
hydraulic pump is necessary. KL-0043-8206 and KL-0174-552 are required.
4-13
VW-Audi
KL-0043-8200 KL-0043-8200 Press Frame (max. 17 t)

incl. Adaptor Thread: Long version, without drive.
KL-0043-8204 2"-14UNS Inner Overall Length:..........314 mm Inner Width: .......115 mm
115
(M42x2 to 30) 314
consists of:
KL-0043-8501-A Base plate M42 X 2 1
Thread M18 KL-0043-8501-C Base plate 2 -14 UNS 1
KL-0043-8202-P Tie Rods M18 (long) with hex. Nuts 1
KL-0043-8211 KL-0043-8204 Adaptor M 42 X 2 to 30 with O-ring 1
KL-0043-8200 Note: The Press Frame KL-0043-8200 is always to be used with two
long Press/Support Tubes.
314
115
KL-0043-8210 Press Frame (max. 17 t)

KL-0045-70
As KL-0043-8200 but with the KL-0174-552 Adaptor to accept the
KL-0045-7 Hydraulic Spindle (not Ill.)
KL-0043-8510 Inner Overall Length:..........314 mm Inner Width: .......115 mm
Thread:
incl. Adaptor
2"-14UNS KL-0043-8211 Press Frame (max. 17 t)
115
240
4
KL-0043-8204
(M42x2 to 30 As KL-0043-8210, but inclusive Hydraulic Spindle KL-0045-70 (12 t).
Thread M18

KL-0043-8512
Short version, without drive.
Inner Overall Length:..........240 mm Inner Width: .......115 mm
240 consists of:
115

KL-0043-8501-A Base plate M42 X 2 1
KL-0043-8501-C Base plate 2 -14 UNS 1
KL-0215-10 KL-0043-8502-P Tie Rods M18 (short) with hex. Nuts 1
KL-0043-8510
KL-0043-8204 Adaptor M 42 X 2 to 30 with O-ring 1
Note: The Press Frame KL-0043-8510 is always to be used with one

KL-0043-8295 Press Tube Set long (Length 110 mm)
long and one short Press/Support Tube.

As KL-0043-8510, but inclusive Hydraulic Cylinder KL-0215-10 (17 t).
KL-0043-8295 Press Tube Set long (110 mm)

Part No.. Outer- Inner- Part No. Outer- Inner-
KL-0043-8260 26 mm 18 mm KL-0043-8273 52 mm 44 mm
KL-0043-8261 28 mm 20 mm KL-0043-8274 54 mm 46 mm
KL-0043-8262 30 mm 22 mm KL-0043-8275 56 mm 48 mm
KL-0043-8263 32 mm 24 mm KL-0043-8276 58 mm 50 mm
KL-0043-8264 34 mm 26 mm KL-0043-8277 60 mm 52 mm
KL-0043-8265 36 mm 28 mm KL-0043-8278 62 mm 54 mm
KL-0043-8266 38 mm 30 mm KL-0043-8279 64 mm 56 mm
KL-0043-8267 40 mm 32 mm KL-0043-8280 66 mm 58 mm
KL-0043-8268 42 mm 34 mm KL-0043-8281 68 mm 60 mm
KL-0043-8269 44 mm 36 mm KL-0043-8244 10 mm
KL-0043-8270 46 mm 38 mm KL-0043-8245 12 mm
KL-0043-8271 48 mm 40 mm KL-0043-8246 14 mm
KL-0043-8272 50 mm 42 mm KL-0043-8247 16 mm
KL-0043-8595 Press Tube Set short (Length 40 mm) Accessories:

Part No. Outer- Inner- Part No. Outer- Inner-
KL-0043-8283 72 mm 64 mm KL-0043-8287 80 mm 70 mm
KL-0043-8595 Press Tube Set short (40 mm)

Part No. Outer- Inner- Part No. Outer- Inner-
KL-0043-8560 26 mm 18 mm KL-0043-8573 52 mm 44 mm
KL-0043-8561 28 mm 20 mm KL-0043-8574 54 mm 46 mm
KL-0043-8562 30 mm 22 mm KL-0043-8575 56 mm 48 mm
KL-0043-8563 32 mm 24 mm KL-0043-8576 58 mm 50 mm
KL-0043-8564 34 mm 26 mm KL-0043-8577 60 mm 52 mm
KL-0043-8565 36 mm 28 mm KL-0043-8578 62 mm 54 mm
KL-0043-8566 38 mm 30 mm KL-0043-8579 64 mm 56 mm
KL-0043-8567 40 mm 32 mm KL-0043-8580 66 mm 58 mm
KL-0043-8568 42 mm 34 mm KL-0043-8581 68 mm 60 mm
KL-0043-8569 44 mm 36 mm KL-0043-8544 10 mm
KL-0043-8570 46 mm 38 mm KL-0043-8545 12 mm
KL-0043-8571 48 mm 40 mm KL-0043-8546 14 mm
KL-0043-8572 50 mm 42 mm KL-0043-8547 16 mm
4-14
VW-Audi
KL-0214-14 KL-0214-14 Bush Extractor with Hydr. Cylinder

VW-Audi
Suitable for Audi A4, A6, A8, Skoda Superb and VW Passat
suspension strut on the front wishbone.
For the quick and safe removal and installation of the bushing
at the suspension strut mounting without removing the
wishbone.
40 mm
KL-0214-140 Bush Extractor without Hydr. Cylinder
As KL-0214-14.
KL-0214-140 If Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0043-8567 Press/Support Tube (short)
KL-0040-2543 Puller Spindle M14 with Shoulder Nut
4
VW-Touareg
Suitable for VW Touareg suspension strut on the front
wishbone (with a solid bush for bore- 46 mm).
consists of:
KL-0040-2552 Adaptor M42x2 to 30
KL-0214-200 Bush Extractor without Hydraulic Cylinder

KL-0214-200
As KL-0214-20.
solid Bush
46 mm
If Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0214-2005 Suport Tube short (V)
V VI VII KL-0214-2006 Suport Tube long (VI)
KL-0214-2007 Press Piece Extraction (VII)
KL-0040-2543-5 Puller Spindle M14
KL-0040-2543-2 Shoulder Nut
KL-0214-21
KL-0214-21 Bush Extractor with Hydr. Cylinder
VW-Touareg
Suitable for VW Touareg suspension strut on the front
wishbone (with a slotted or closed metallastic bush for
bore- 46 mm).
consists of:
KL-0040-2552 Adaptor M42x2 to 30
split metallastic
KL-0214-210 bush 46 mm KL-0214-210 Bush Extractor without Hydr. Cylinder
As KL-0214-20.
solid Bush consists of:
I II III IV V VI VII 46 mm Part No. Description
KL-0214-2001 Conical Tube (I)
KL-0214-2002 Sprung Press Tool (II)
KL-0214-2003 Ring (III)
KL-0214-2004 Ring (IV)
KL-0214-2005 Support Tube short (V)
KL-0214-2006 Support Tube long (VI)
Note: To use the Hydraulic Cylinder KL-0040-2500 a KL-0214-2007 Press Piece Extraction (VII)
hydraulic pump is necessary.
<
KL-0040-2543-2 Shoulder Nut
4-15
VW-Audi
KL-0043-861 KL-0043-861 Hydraulic Press Tool VW-T4

VW T4 Suitable for VW T4 front axle upper ball-joint.
KL-0215-10
The upper ball-joint may be removed and replaced within
30 minutes using the new Press Tool KL-0043-861, without the
need to dismantle the upper wishbone.
7
Note: Press the guide-joint pin out of the steering knuckle with
1 KL-0043-8610 the ball-joint Extractor KL-0165-35.
3
6 Advantages
2 2 Large time savings (2 - 3 hours).
145
110
5 Simple and precise to use.
High safety.
3 3
Specification:
1 4
KL-0043-861 Hydraulic Press Tool 17t. VW-T4 1
Ball Joint consists of:
4
Note: Sleeve Pos.5 and 6 KL-0043-860 Press Tool VW-T4 1
can be used reversible. 7 KL-0215-10 Hydraulic Cylinder with Spindle 1
KL-0043-860 Press Tool VW-T4 (not ill.) 1
1 5 KL-0043-8661 Lower Sleeve VW-T4 1
3 3 Extraction 6 6 KL-0043-8662 Upper Sleeve VW-T4 1
44 mm
2 2 Wish- KL-0043-8610 Press Frame
bone
consists of:
Ball Joint Pos. Part No: Description Qty.
3 3 I- 56 mm 1 KL-0043-8501-C Base Plate 2"-14 UNS 2
5 2 KL-0215-4004 Frame Rods 2
1 4 3 KL-0049-3004 Hex Nut M18 4
4 KL-0043-8601 Adaptor 2-14UNS to 60mm 1
Note: An hydraulic pump will be r
equired to drive the Insertion 6
KL-0040-2500. 52 mm KL-0043-8611 Supplement Kit VW T4
Wish-
KL-0043-8611 bone for KL-0215-4
The Bush Tool KL-0215-4... Series may also be used to
5 replace the upper ball-joint on VW T4 by using the
I- 50 mm
Supplementary Kit KL-0043-8611.
Ball Joint
6 5 1 4
consists of:
Note: Conversion items to press frame KL-0043-8510 Pos. Part No: Description Qty.
1 KL-0043-8501-C Base Plate 2"-14 UNS 1
4 KL-0043-8601 Adaptor 2"-14UNS to 60mm 1
KL-0043-8502-P 5 KL-0043-8661 Lower Sleeve VW-T4 1
6 KL-0043-8662 Upper Sleeve VW-T4 1
Note: Component parts required to convert the press

frame to KL-0043-8510
KL-0043-8501-A
VW T4 KL-0043-8510, by using the base plate M42 x 2
KL-0043-861 KL-0043-8501-A, the adaptor from M42x2 to 30
KL-0043-8204 and the pair of frame rods M18 with hex. nuts
KL-0043-8204 KL-0043-8502-P.
KL-0165-35
( KL-0043-8510 see page 4-14)
KL-4031-3014 KL-4031-3014 Special Socket Insert

KL-0165-14 XZN M14
. KL-4031-3014
KL-0165-23
For removal of the upper ball-joint on VW T4 Transporters.
Length:.....55 mm Drive:........ " Weight: ..... 110 g
Note: Ball-joint pressing-out tool suitable for the

KL-0165-Series e.g. KL-0165-14, KL-0165-23 and
KL-0165-35 for easy separation of the ball-joint connections.
See chapter 2.
4-16
VW-Audi
KL-0215-41 KL-0215-41 Press Tool Kit with hydr. Cylinder

VW Golf III
The Hydraulic Press Tool Kit KL-0215-41 allows quick, easy and safe
extraction and replacement of stubborn rusted or defective Bushes
with diameter 56 mm on the rear axle of VW Golf III.
56 mm
Time savings of up to 3 hours can be achieved.
KL-0215-41 Hydraulic Press Tool Kit VW Golf III
consists of:
KL-0215-410 Press Tool Kit VW Golf III without hydr. cylinder
Extraction KL-0040-2500 Hydraulic Cylinder 17t.
KL-0215-410 Press Tool Kit VW Golf III

As KL-0215-41.
If Hydraulic Cylinder KL-0215-10, consisting of Hydraulik Cylinder
Insertion KL-0040-2500 and Spindle KL-0040-2510, is already available.
4
consists of:
KL-0215-411 Frame Golf III
3 KL-0215-0017 Insertion Tool Golf III
4 KL-0215-0026 Extraction Sleeve Golf III
5 KL-0215-0027 Support Sleeve for extraction Golf III
6 KL-0043-8245 Guide 12 mm
KL-0215-411 Frame Golf III
consists of:
1 KL-0215-413 Chuck Jaws Golf III
KL-0215-410 KL-0215-411
2 KL-0215-404 Base Frame
2
Note for VW Passat (35i) and Golf III Variant.
1
The KL-0215-41 Puller may be used in conjunction with the
3
KL-0215-0015 Press Tool to insert the bushes on the rear axle of
5 VW Passat (35i) and Golf III Estate.
6 VW Golf III KL-0215-402 Supplement Kit Golf II for

Press Tool KL-0215-41
KL-0215-402
Supplement kit VW Golf II Suitable for VW Golf II.
10 The Hydraulic Press Tool Kit KL-0215-41 may also be used for bush
diameter 44 mm on VW Golf ll by the use of Supplementary Kit
KL-0215-402.
7 9
consists of:
8 7 KL-0215-403 Chuck Jaws Golf II
8 KL-0215-0015 Insertion Tool Golf II
9 KL-0215-0028 Extraction Sleeve Golf II
KL-0215-422 10 KL-0215-0029 Support Tool for extraction Golf II
Supplement kit VW Polo
KL-0215-422 Supplement Kit VW Polo

Hydraulic Press Tool Kit KL-0215-41 together with the additional set
KL-0215-422 can also be used for the VW Polo 1995 - 2001 models.
Note: Conversion items to press frame KL-0043-8510 consists of:
KL-0043-8502-P Part-No. Description
KL-0215-4201 Press Sleeve (insertion)
KL-0043-8274 Press Sleeve (extraction)
KL-0043-8244 Guide 10 mm
KL-0043-8501-A Note: Component parts required to convert the press

frame to KL-0043-8510
KL-0043-8510, by using the base plate M42 x 2 KL-0043-8501-A, the
KL-0043-8204 adaptor from M42x2 to 30 KL-0043-8204 and the pair of frame rods
M18 with hex. nuts KL-0043-8502-P.
( KL-0043-8510 see page 4-14)
4-17
VW-Audi
KL-0215-42 KL-0215-42 Hydraulic Press Tool Kit

VW Polo (German Utility Model)
KL-0040-2500
Suitable for VW Polo 1995 - 1999 rear axle.
KL-0040-2510 The Hydraulic Press Tool Kit KL-0215-42 allows quick, easy and safe
extraction and replacement of rear axle Bushes. Even severely
corroded and stubborn bushes may be replaced within a few minutes.
consists of:
KL-0215-411 56mm Part No. Description Qty.
KL-0040-2500 Hydraulic Cylinder 17 t. 1
KL-0040-2510 Spindles 1
KL-0215-422 Sleeve Set VW Polo 1
KL-0215-422 Sleeve Set VW Polo

consists of:
KL-0215-422 Part No. Description Qty.
KL-0043-8274 Press-/Support Sleeve 54 mm 1
KL-0215-4201 Insertion Sleeve 1
KL-0043-8244 Guide 10 mm 1
4
KL-0215-53 Suitable for VW Polo 1995 - 1999 rear axle
KL-0040-2552 56mm
For removal and replacement of bushes on the rear axle.
consists of:
KL-0040-2500
KL-0040-2552 Adaptor M42x2 to 30 1
KL-0215-530 Bush Extractor without Hydr. Cylinder and 1
KL-0215-530 without Adaptor

consists of:
KL-0040-2541 Puller Spindle M10x1,25 with Nut 1
KL-0215-531 Sleeve Set 1
VW Polo
KL-0215-531 Sleeve Set
consists of:
KL-0215-4201 Insertion Sleeve 1
KL-0215-58 KL-0043-8574 Press-/Support Sleeve short 54/46 1
KL-0040-2552
KL-0215-5001 Support Sleeve 1
VW Polo, koda Fabia

KL-0040-2500
Suitable for VW Polo 02 onwards, Polo Classic 04 onwards;
KL-0215-580 koda Fabia 00 onwards; Seat Ibiza 02 onwards and Seat
Cordoba 03 onwards.
KL-0215-58 allows quick, easy, clean and safe removal and
KL-0215-581 replacement of bushes on the rear axle.
consists of:
KL-0040-2552 Adaptor M42x2 to 30 1
KL-0215-580 Bush Extractor without Hydr. Cylinder and 1
without Adaptor
KL-0215-580 Bush Exstractor (without Hydr.-Cylinder)

consists of:
Bush extraction Bush insertion KL-0040-2542 Puller Spindle M12 with Nut 1
68mm 68mm KL-0215-581 Sleeve Set

consists of:
KL-0215-5201 Support Tube 1
KL-0215-5802 Chuck Jaws with bolts 1
KL-0215-5803 Press Piece Extraction 1
KL-0215-5804 Press Piece Extraction 1
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is KL-0215-5805 Support Tube Insertion 1
always recommended when working with the Hydraulic Cylinder KL-0215-5806 Press Piece Insertion 1
KL-0040-2500 on the vehicle. KL-0215-5205 Press Piece Insertion 1
4-18
VW-Audi
KL-0215-52 A KL-0215-52 A Bush Extractor Audi A3,

KL-0040-2500
VW Golf IV RA with Hydraulic Cylinder
Audi A3,
VW Golf IV Suitable for Audi A3; VW Bora, Beetle, Golf IV; Seat Leon,
Toledo 01 onwards and koda Oktavia 97 onwards
rear axle.
KL-0215-520 A For quick, easy removal of the rubber-to-metal silentbloc-type
bushing (KL-0215-522 with KL-0040-2500 and
KL-0040-2552), and for removing and installing the rubber-to-
plastic bushing (KL-0215-520 with KL-0040-2500 and
KL-0215-520 KL-0040-2552) at the rear axle.
Contents:
KL-0215-52 A Bush Extractor Audi A3, VW Golf IV rear 1
axle with Hydraulic Cylinder
consists of:
KL-0215-520 A Bush Extractor Audi A3, VW Golf IV rear 1
axle without Hydraulic Cylinder
KL-0215-522
KL-0215-520 A Bush Extractor
As KL-0215-52 A if Hydraulic Cylinder KL-0040-2500 and
4
KL-0215-523
Adaptor KL-0040-2552 are already available.
Contents:
KL-0215-520 A Bush Extractor Audi A3, VW Golf IV rear axle 1
without Hydr. Cylinder
consists of:
KL-0215-2552 Adaptor M42X2 to 30 1
KL-0215-520 Bush Extractor without Hydraulic Cylinder 1
(for rubber-to-plastic bushing)
KL-0215-522 Supplement Kit (for rubber-to-metal 1
silentbloc-type bushing)
Rubber-to-plastic Rubber-to-metal silentbloc-

bushing 72mm type bushing 69mm KL-0215-520 Bush Extractor
(only rubber-to-plastic bushings)
metal Contents:
plastic
consists of:
Extraction rubber-to-metal KL-0215-5202 Chuck Jaws with bolts 1
KL-0215-5203 Press Sleeve (extraction) 1
KL-0215-5204 Support Sleeve (insertion) 1
KL-0215-5205 Press Sleeve (insertion) 1
KL-0040-2542 Puller Spindle M12 with Nut 1
KL-0215-522 Supplement Kit for rubber-to-metal

silentbloc without Hydraulic Cylinder
Contents:
Insertion rubber-to-plastic bushing Part No. Description Qty.
KL-0215-522 Supplement Kit for rubber-to-plastic 1
bushing without Hydraulic Cylinder
consists of:
KL-0040-2512 Puller Spindle 1
KL-0040-3009 Nut 1
KL-0215-523 Press/Support Sleeve Set 1
KL-0215-523 Press/Support Sleeve Set

Contents:
KL-0215-523 Press/Support Sleeves 1
consists of:
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is KL-0215-5222 Support Sleeve (extraction) 1
always recommended when working with the Hydraulic Cylinder KL-0215-5221 Press Sleeve (extraction) 1
KL-0040-2500 on the vehicle. KL-0043-8569 Press/Support Sleeve short 44/36 1
4-19
VW-Audi
KL-0215-54 KL-0215-54 Bush Extractor

VW Golf
4-Motion
Suitable for VW Golf 4-Motion Rear Trailing Arm.

The Bush Extractor KL-0215-54 allows quick, clean and safe
removal and replacement of the upper and lower bushes in the
rear trailing arm.
KL-0040-2550 Adaptor M42x2 to 30 1
KL-0215-540 Bush Extraxtor without Hydr. Cylinder 1
KL-0215-540 Bush Extractor

consists of:
Rear Trailing Arm Part No. Description Qty.
required Tools
KL-0215-54 KL-0215-5402 Press Sleeve 1
4
KL-0215-55 KL-0040-2542 Puller Spindle M12 with Nut 1
KL-0215-55
Suitable for VW Golf 4-Motion Rear Trailing Arm.

The Bush Extractor KL-0215-55 allows quick, clean and safe
VW Golf removal and replacement of the Metallastic Bushes in the rear
4-Motion trailing arm.
KL-0215-550
consists of:
KL-0040-2552 Adaptor M42x2 to 30 1

consists of:
KL-0215-50

Audi with Hydraulic Cylinder
Suitable for Audi 80 (B4) 1991 - 1996 Rear Axle.

The Bush Extractor KL-0215-50 allows quick, easy, clean and
KL-0215-500
safe removal and replacement of bushes on the rear axle.
consists of:
KL-0040-2552 Adaptor M42x2 to 30 1
KL-0215-500 Bush Extractor without Hydr. Cylinder 1

consists of:
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is KL-0215-5002 Press Support (extraction) 1
always recommended when working with the hydraulic cylinder KL-0215-5003 Press Support (insertion) 1
KL-0040-2500 on the vehicle. KL-0040-2542 Puller Spindle M12 with Nut 1
4-20
VW-Audi

Suitable for Audi A4 from `96 - 01 Rear Axle.

Audi A4 For removal and replacement of bushes on the rear axle.
consists of:
KL-0215-510 KL-0040-2500 Hydraulic Cylinder 17 t. 1
KL-0040-2552 Adaptor M42x2 to 30 1
and Adaptor

consists of:
56 mm KL-0040-2542 Puller Spindle M12 with Nut 1

4
For Audi A4 and A4 Quattro 2001-onwards rear sub-frame.
KL-0215-56 Allows quick and easy replacement of Bushes in the rear

sub-frame without the need to remove the sub-frame from the
Audi A4, vehicle.
A4 Quattro
consists of:
80 mm
KL-0040-2552 Adaptor M42x2 to 30 1
KL-0215-560 KL-0215-560 Bush Extractor without Hydr. Cylinder 1
and Adaptor

consists of:
KL-0215-5601 Housing Cover 1
KL-0215-5603 Support Ring - removal 1
Rear sub-frame
KL-0215-5604 Press Tool - removal 1
KL-0215-56 KL-0215-5605 Support Ring - replacement 1
KL-0215-5606 Press Tool - replacement 1
KL-0215-57 Differential
Mounting Bush KL-0215-57 Bush Extractor
KL-0215-56 56 mm For Audi A4 Quattro 2001-onwards Differential Mounting

Bush.
KL-0215-570 To replace the Differential Mounting Bush in the rear sub-frame
consists of:

A4 Quattro without Hydraulic Cylinder
consists of:
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is
KL-0215-5702 Press Sleeve 1
always recommended when working with the Hydraulic Cylinder KL-0040-2552 Adaptor M42x2 to 30 1
KL-0040-2500 on the vehicle. KL-0040-2542 Puller Spindle M12 with Nut 1
4-21
Mercedes Benz
KL-0350-50 A Mercedes KL-0350-50 A Bush Extractor

W203/ W211/W220 with Hydraulic Cylinder
Suitable for Mercedes W203 (C-Klasse), W211 (E-Klasse) and
W220 (S-Klasse) front axle.
KL-0350-500 A For quick, safe removal and installation of the silentbloc-type bushings
in the suspension wishbone (W203 - C Class and W211 - E Class) and
in the leading link and suspension arm (W220 - s Class).
KL-0350-501 A KL-0350-50 A Bush Extractor with hydr. cyl. consists of:
KL-0040-2500 Hydraulic-Cylinder 17 t. (without coupling) 1
KL-0350-500 A Bush Extractor without Hydr. Cylinder 1
KL-0350-500 A Bush Extractor without Hydraulic Cylinder

As KL-0350-50 A, if Hydraulic Cylinder KL-0040-2500 and the adaptor
KL-0040-2552 are already available. consists of:
Wishbone / Thrust rod: Part No. Description Qty.
Lower wishbone (W203) Lower Thrust rod (W203) KL-0040-2543-1 Pull spindle M14 1
KL-0040-2543-2 Nut M14 1
KL-0350-501 A Sleeve set (Silentbloc) 1
KL-0350-502 Sleeve set (Aluminium washers) 1
4 Lower wishbone (W211)

Lower Thrust rod (W211)
KL-0350-501 A Sleeve Set (Silentbloc)
Press and support sleeve set to remove or install the silentbloc-type
bushing in conjunction with the above listet parts (not fat marked).
consists of:
Lower wishbone (W220) Part No. Description Qty.
KL-0350-5001 Support Sleeve (extraction) 1
KL-0215-5503 Press Piece 1
Examples of application
KL-0350-502 Sleeve Set (Aluminium washers)
Bush extraction Necessary to remove or install the aluminium washers on the spring
actuating (W220) see ill. Examples of application. consists of:
Bush insertion
70 mm KL-0043-8572 Press Sleeve 2
Note:
The KL-0350-50 A puller is based on the KL-0350-50 puller together with the
Spring actuating arm KL-0350-5004 thrust block. The application area has now been extended to
include the lower front wishbones and front-axle leading links on the
Aluminium washers extraction (W220) Mercedes W203 (C Class).
Press piece
KL-0152-90 Aluminium washers insertion (W220) To remove and install the silentbloc-type bushing on the leading link or spring
arm of the Mercedes W211 (E Class), the KL-0350-501 A set of sleeves
together with the hydraulic cylinder KL-0040-2500, the adapter KL-0040-2552
and the puller spindle KL-0040-2543 are needed.
Accessories:
Spring actuating arm
Spring actuating arm
KL-0152-90 K Puller Set Twin- / Triple-Arm
with fast-clamp lever (not Ill.)
KL-0350-51 To pull off discs, wheels or ball bearings.
Mercedes The two- or three-arm puller with rapid clamping hook from the set of
W220/W211 pullers can be used either as an internal or external puller if the hooks
are repositioned.
Ball joint extraction (W220) Note: Further Informations to KL-0152-90 K see Page 8-05.
KL-0350-51 Press Tool with Hydraulic Cylinder

115
240
Suitable for Mercedes W220 (S-Class) and W211 (E-Class) Front
Axle.
The ball joint in the spring actuating arm (W211 - E Class) or in the
Spring actuating wishbone (W220 - S Class) can be removed and installed quickly and
arm safely using pressing-out tool KL-0350-51. The suspension
KL-0350-510 Ball joint insertion (W211) components do not have to be removed from the vehicle. consists of:
KL-0040-2500 Hydraulic Cylinder 17 t. (without coupling) 1
Wishbone KL-0040-2510 Pressure Spindle 1
KL-0350-510 Press Tool without Hydraulic cylinder 1
KL-0350-510 Press Tool without Hydraulic Cylinder consists of:

KL-0350-5101 Support Sleeve (extraction) 1
4-22
Mercedes Benz
KL-0350 KL-0350 Insertion Tool for Rubber Bush

Mercedes W124, W201
Suitable for Mercedes W124 and W201 Front Axle.
To insert the front and rear torsion rubber bushes on the front
wishbone.
This tool allows the replacement of the torsion bushes without
the need to dismantle the wishbone.
The automatic flaring of the aluminium sleeve occurs only
when the correct compression of the bush has been achieved.
Time savings approx. 1 hour.

Mercedes W202
Suitable for Mercedes W202 (C-Class) and W170 (SLK)
Front Axle.
The KL-0350-1 allows both the split front bush as well as the
solid rear bush to be quickly, easily and safely replaced on the
KL-0350-100 front lower wishbone. Removal of the wishbone from the car is
4
not necessary.
The Hydraulic Cylinder KL-0040-2500 used with the
appropriate adaptors makes light work of stubborn, corroded
bushes.

As KL-0350-1.
If Hydraulic Cylinder KL-0040-2500 is already available.
KL-0350-2
Mercedes W210 with Hydraulic Cylinder
Suitable for Mercedes W210 (E-Class) front axle.

For quick, easy and safe replacement of the both the divided
KL-0350-200 front bush and also the solid compact rear bush in the front
lower wishbone. Removal of the wishbone from the car is not
necessary.

As KL-0350-2.

For use on Mercedes G-Class front- and rear-axle locating

KL-0351-1 links with 65 mm or 70 mm diameter silentbloc-type
bushings.
Mercedes The silentbloc-type bushings in the front- and rear-axle locating
G-Model links can be extracted or inserted quickly and safely with the
KL-0351-1 puller. The locating link does not have to be
removed.
KL-0351-100
KL-0040-2500 Hydraulic Cylinder (without coupling)
KL-0040-2552 Adaptor

Bush extraction (front axle) Bush extraction (rear axle) consists of:
KL-0351-1001 Press Sleeve short 65/58 rear axle
KL-0351-1002 Support Sleeve 80 mm
KL-0351-1003 Press/Support Sleeve 70 mm front axle
KL-0040-2544 Puller Spindle M16 with Nut
Note: The use of the safety belt KL-0040-2590 (see page

4-06) is always recommended when working with the hydraulic
cylinder KL-0040-2500 on the vehicle.
4-23
Mercedes Benz

Mercedes W140, with Hydraulic Cylinder
W170,W202, W210 (German Utility Model)
21 22 Suitable for Mercedes W140 (S-Class), W170 (SLK),

W202 (C-Class) and W210 (E-Class)
front axle wishbone.
19 20 20
At last a hydraulic tool set has been introduced for quick, simple and
safe removal and installation of the silentbloc-type bushings in the
front-axle wishbones of Mercedes W140, W170, W202 and W210
models.
1 3 4 7 9 5 Hydraulic drive, using Hydraulic Cylinder KL-0040-2500, means that
even very firmly seated or rusted-in bushings can be removed and
inserted without difficulty.
2 4 8 6 5
KL-0350-40 Bush Extractor with Hydraulik Cylinder
Suitable for Mercedes W140 (S-Class), W170 (SLK),
W202 (C-Class) and W210 (E-Class).
KL-0350-400 Bush Extractor without Hydraulik Cylinder
4 18
10
11
12
13
17
15
14
16
16
As KL-0350-40, if Hydraulic Drive (see specification table) is already
available

Pkw
Bush extraction Suitable for Mercedes W140 (S-Class).
Bush insertion
available

Suitable for Mercedes W210 (E-Class).
Bush extraction
Bush extraction As KL-0350-42, if Hydraulic Drive (see specification table) is already
available

Suitable for Mercedes W170 (SLK) and W202 (C-Class).
available
Specification:
KL-0350-40 KL-0350-400 KL-0350-41 KL-0350-410 KL-0350-42 KL-0350-420 KL-0350-43 KL-0350-430

Part No.
(W140, W170, (W140, W170, (W140) (W140) (W210) (W210) (W202, W170) (W202, W170)
W202, W210) W202, W210)
1 KL-0350-4001 Support Sleeve
2 KL-0350-4002 Press Piece
3 KL-0350-4003 Puller dome
18 KL-0350-2002 Supporting segment Set (3 Pcs.)
19 KL-0040-2543-3 Spindle extension M14
20 KL-0040-2543 Puller Spindle M14
with Shoulder Nut
21 KL-0040-2552 Adaptor M42x2 to 30
22 KL-0040-2500 Hydraulic Cylinder
4-24
Mercedes Benz
KL-0043-822 KL-0043-822 Press Tool with Hydraulic Spindle

Mercedes Suitable for Mercedes W124, W129 and W201 Front Axle.
W124, W129, W201
314 the wishbone.
115
consists of:
KL-0045-70 Hydraulic Spindle 12 t KL-0043-8292 Press/Support Tube
KL-0043-8200 Press Frame long Set

consists of:
KL-0043-8265 Press/Support Tube KL-0043-8277 Press / Support Tube
KL-0043-854 Press Tool with Hydraulic Cylinder

KL-0043-854
Mercedes Suitable for Mercedes W124, W129 and W201 Front Axle.
W124, W129, W201
4
the wishbone.
240 As KL-0043-852 but with Hydraulic Cylinder KL-0215-10 (17 t)
115
instead of Hydraulic Spindle KL-0045-70.

consists of:
KL-0215-10 Hydraulc Cylinder 17 t KL-0043-8592 Press/Support Tube
KL-0043-8592 KL-0043-8510 Press Frame short

consists of:
KL-0043-855 C Press Tool

KL-0043-855 C with Hydraulic Cylinder (Patented)
Mercedes Sprinter Suitable for Mercedes Sprinter 95 onwards and VW LT 96

VW LT onwards.
240 To remove and insert ball joints with the special manufactured
115
press and support sleeves within a few minutes on the vehicle.

Advantages:
High time savings Easy to operate.
Tool cannot tilt to one side.
KL-0043-8591 C Avoid mischances.
Hydraulic Cylinder 17 to. KL-0040-2500 is all-purpose also
with other KLANN-tools useable.
III
Specification:
I II VI VII VIII
KL-0043-855 C Press Tool with Hydraulic Cylinder 1
V consists of:
IV IV IV KL-0043-8510 Press frame short 1
KL-0040-2500 Hydraulic cylinder 17t. (without coupling) 1
KL-0040-2510 Press spindle 1
Ball joint extraction Ball joint insertion
KL-0043-8591 C Press/ support sleeve set 1

consists of:
KL-0043-8236-1 Support sleeve (I) 1
KL-0043-8236-2 Support sleeve (II) 1
KL-0043-8236-3 Clamping plates (III) 1
KL-0043-8236-4 Cylinder screw (IV) 3
KL-0043-8236-5 Distance tube (V) 1
KL-0043-8531 Press sleeve (VI) 1
KL-0043-8279 Press sleeve (VII) 1
KL-0043-8578 Press/support sleeve (VIII) 1
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder Note: Further press tool sets with Hydraulic Cylinder KL-0040-2500
KL-0040-2500. e.g. for HGV`s see chapter 11.
4-25
Mercedes Benz
KL-0326-10 KL-0326-10 Press Tool with Hydr. Cyl.

KL-0326-101 Suitable for Mercedes W163 (M-Class) Front Axle / Rear Axle and
W211 (E-Class), W220 (S-Class), W124, W201 Front Axle.
KL-0326-1000
The support joint can be pressed into and out of the lower wishbone
quickly and easily with the KL-0326-10 hydraulic press tool kit. The
support joint can often be removed or installed from the vehicle in only
5 a few minutes, without removing the wishbone.
Specification:
4 Pos. Part-No. Description Qty.
KL-0326-10 Press Tool with Hydr. Cyl. 17t. 1
consists of:
3 1 KL-0326-100 Hydraulic Press Frame 1
5
2 KL-0326-112 Sleeve Set W163, W211, W220 1
KL-0326-131 Sleeve Set W124, W201 1
KL-0326-100 Hydraulic Press Frame
consists of:
KL-0326-112 1 KL-0040-2500 Hydraulic Cylinder 17 t.
Mercedes 2 KL-0040-2510 Press Spindle
KL-0326-111 KL-0326-1000 Press Frame (without Drive and Sleeves)
KL-0326-1000 Press Frame (without Drive and Sleeves) 1
W211 (E-Class) consists of:
4
3 KL-0326-1001 Press Frame 1
W220 (S-Class) 4 KL-0326-1002 screwable selvedge 1
8 7 6 5 KL-0326-1003 fillister head screw M12x20 2
KL-0326-112 Sleeve Set W163, W211, W220 1
consists of:
KL-0326-121 7 KL-0043-8568 Press/Support sleeve short 42/34 1
8 KL-0043-8576 Press/Support sleeve short 58/50 1
11 10 9
KL-0326-131 Sleeve Set W124, W201 (Front Axle) 1
consists of:
12 KL-0326-1311 Press Ring 1
KL-0326-131 13 KL-0326-1312 Support Ring 1
15 KL-0043-8566 Press- / Support Sleeve short 38/30 1
14 15 12 13 KL-0326-101 Hydraulic-Press Tool Kit without Drive

KL-0326-12 As KL-0326-10 but without the Hydraulic Cylinder KL-0040-2500 and
the Spindle KL-0040-2510.
W163 (M-Class)
W124, W201 KL-0326-11 Press Tool with Hydr. Cyl. (not ill.)
As KL-0326-10, but specially for W163 (M-Class).
consists of:
KL-0326-111 Sleeve Set W163 1
KL-0326-12 Press Tool with Hydr. Cyl. (not ill.)

As KL-0326-10, but specially for W211 (E-Class), W220 (S-Class).
consists of:
KL-0326-121 Sleeve Set W211, W220 1
KL-0326-11 KL-0326-13
KL-0326-13 Press Tool with Hydr. Cyl. (not ill.)
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder
KL-0040-2500.
As KL-0326-10, but specially for W124, W201.
consists of:
KL-0326-20
W163 (M-Class) KL-0326-100 Hydraulic Press Frame
KL-0326-131 Sleeve Set W124, W201

For tightening the support joint retaining nut on the Mercedes W163
(M-Class) steering knuckle.
Technical Data
Diameter - outer: ............63,0 mm Diameter - inner: ........52,5 mm
Tooth Width:.....................7,5 mm Weight: ........................0,50 kg
Note:
Ball joint puller to separate ball joint connections see page 2-18 till 2-28.
4-26
Mercedes Benz

Mercedes
for Rubber Bushes
To replace the bushes on the front sub-frame Mercedes W140

Models. The work can be carried without dropping the front
sub-frame.

KL-0355-1
Suitable for Mercedes W124 rear sub-frame.
For removal and replacement of the rear sub-frame bushes
Mercedes (Differential Mountings).
4
Advantage:
Bushes may be replaced without removal of the Differential.
KL-0355-2
Suitable for Mercedes W140 rear sub-frame.

Bush Tool for removal and replacement of the rear sub-frame
KL-0356-1 bushes (Differential Mountings).
Mercedes
KL-0356-1 Bush Extractor for Rubber Bushes
Suitable for Mercedes W124 und W201.

For removal and replacement of both front and rear mounting
bushes of the rear sub-frame.
Advantage:
KL-0356-5
The bushes may be replaced on the car without the need to
Mercedes lower the rear sub-frame.
To replace the front bush on the rear sub-frame on Mercedes

KL-0356-6 W140 Models.
Mercedes
To replace the rear bush on the rear sub-frame on Mercedes

W140 Models.
4-27
Mercedes Benz

Mercedes W202 Suitable for Mercedes W202 (C-Class), W208 (CLK) rear
sub-frame.
Bush extraction
The KL-0356-11 Bush Extractor allows all bushes on the rear
KL-0356-110 sub-frame (also Differential Mounting Bushes) to be quickly and easily
removed and replaced.
Removal of the sub-frame is not necessary.
Advantages:
KL-0356-111
Fast High Time savings, of 3 hours.
Safe Hammer, chisel etc. not needed.
Universal Hydr. Cylinder 17 t. KL-0040-2500 is applicable
for many KLANN- Tools.
Bush replacement Part No. Description
75mm
KL-0356-110 Bush Extractor with Hydraulic Cylinder
Differential-Bush extraction KL-0356-110 Bush Extractor without Hydr. Cylinder
4
consists of:

consists of:
KL-0356-1101 Support Sleeve KL-0356-1106 Press Piece
Mercedes rear sub-frame W202 KL-0356-0005 Adaptor Ring KL-0356-1107 Support Sleeve
66mm
KL-0356-1102 Press Sleeve KL-0356-1108 Support Sleeve
KL-0356-1103 Press Piece KL-0356-1109 Press Sleeve
KL-0356-1104 Press Piece KL-0355-2002 Support Ring
KL-0356-1105 Support Plate

KL-0356-12
Suitable for Mercedes W210 (E-Class) rear sub-frame.
Mercedes W210 The KL-0356-12 Bush Extractor allows all bushes on the rear sub-
frame (also Differential Mounting Bushes) to be quickly and easily
KL-0356-120 Removal of the sub-frame is not necessary.
Advantages:
Fast High Time savings of 3 hours.
KL-0356-121 Safe Hammer, chisel etc. not needed.
Universal Hydr. Cylinder 17 t. KL-0040-2500 is applicable
for many KLANN- Tools.
KL-0356-120 Bush Extractor with Hydraulic Cylinder

Bush replacement consists of:
Bush extraction 90mm KL-0040-2542 Pull Spindle M12 with Shoulder Nut

consists of:
KL-0356-1201 Support Sleeve KL-0356-1208 Mandrel
KL-0356-1202 Press Piece KL-0356-1209 Press Piece
66mm KL-0356-1203 Press Piece KL-0356-1105 Support Plate
KL-0356-1204 Support Sleeve KL-0356-1108 Support Sleeve
Mercedes rear sub-frame W210 KL-0356-1205 Support Sleeve KL-0356-1211 Press Sleeve
KL-0356-1206 Press Sleeve KL-0356-1212 Press Piece
KL-0356-1207 Tension segment
(2 Pcs.)
always recommended when working with the Hydraulic Cylinder
KL-0040-2500 on the vehicle.
4-28
Mercedes Benz

Mercedes W211 with Hydraulic Cylinder
Suitable for Mercedes W211 (E class) rear sub-frame.

With the new KL-0356-13 tool set, all silentbloc-type bushings
at the rear axle subframe (including those holding the
KL-0040-2500 KL-0040-2552 differential) can be removed or installed very quickly without
the rear axle subframe having to be removed.
KL-0040-2542 Advantages:
KL-0356-130 Fast Time savings of up to 3 hours.
KL-0356-132
KL-0356-133 Safe no hammer, chisel or similar tools needed.
Universal KL-0040-2500 hollow-piston hydraulic cylinder
for removal and installation of wheel hubs,
KL-0356-134 wheel bearings, support joints and silentbloc-
type bushings.
KL-0356-13 Bush Extractor with Hydraulic Cylinder.
4
consists of:
Bush extraction
consists of:
KL-0356-132 Sleeve Set (for 75.5mm/90mm diameter rubber bushings)
Bush replacement KL-0356-133 Sleeve Set (fr 66mm diameter differential bushings)
KL-0356-134 Sleeve Set (for 51mm diameter lateral link bushings)
KL-0040-2590
KL-0356-132 Sleeve Set for Rubber Bushes
(75.5mm/90mm)
consists of:
KL-0040-2590
KL-0356-1312 Support Sleeve KL-0356-1208 Mandrel
KL-0356-1322 Tension segment KL-0356-1324 Support Sleeve
KL-0356-1201 Support Sleeve
Mercedes rear sub-frame W211 (E-Klasse) KL-0356-133 Sleeve Set for Differential Bush (66mm)
consists of:
KL-0356-1331 Support Ring KL-0043-8287 Press Piece
KL-0356-1332 Support Sleeve KL-0356-1211 Press Piece
KL-0356-134 Sleeve Set for Cross Strut Bush (51mm)

consists of:
KL-0356-1341 Press Piece KL-0043-8577 Press Sleeve
KL-0043-8277 Press Sleeve
KL-0040-2500. Note: The use of the safety belt KL-0040-2590 (see page
4-04) is always recommended when working with the
KL-0352
hydraulic cylinder KL-0040-2500 on the vehicle.
Mercedes
Silentblock Bush Rubber Bush
Rubber Rubber
KL-0352 Bush Extractor for Rubber Bushes

Metal Metal
To replace the inner bush on the lower rear wishbone on
Mercedes W201 and W124.
The Bush Extractor KL-0352 allows quick, easy and safe
replacement of the inner bush of the lower rear wishbone.
This tool is not intended for use with Silentblock Bushes
(rubber bushes with metal outer housing).
4-29
Mercedes Benz

Mercedes W124
and W201 Suitable for Mercedes W124 and W201 Rear Axle.
To replace the bush in the rear wheel-hub housing.
The tool contains an axial bearing and a corresponding
distance piece which ensures that the replacement bush is
correctly positioned within the housing.

KL-0352-1
Suitable for Mercedes W124, W201 Rear Axle.
The Bush Tool KL-0352-1 allows quick, easy and safe
replacement of the bushes in the wheel bearing housing of the
rear axle, without the need to dismantle the bearing housing.
4
KL-0352-100
consists of:
KL-0040-2500 Hydraulic Cylinder 17 t 1
KL-0040-2552 Adaptor M42x2 to 30 1
Mercedes W124, W201
consists of:
Part No: Description Part No: Description
KL-0352-1001 Sleeve (extraction) KL-0043-1104 Sleeve (extraction)
KL-0352-2 KL-0352-1002 Press Piece KL-0043-1105 Nut M14
(insertion)
KL-0043-1103 Sleeve (insertion) KL-0040-2543-1 Puller Spindle M14

Suitable for Mercedes W140 (S-Class) Rear Axle.

The KL-0352-2 allows simple, quick and safe replacement of
bushes in the rear wheel-bearing housing, without the need to
dismantle the bearing housing.
Mercedes W140
consists of:
KL-0040-2552 Adaptor M42x2 to 30 1
KL-0357-10
Mercedes W168 without Hydraulic Cylinder
consists of:
Part No: Description Part No: Description
KL-0352-1001 Sleeve (extraction) KL-0043-1104 Sleeve (extraction)
KL-0352-1002 Press Piece KL-0043-1105 Nut M14
(insertion)
KL-0352-2001 Sleeve (insertion) KL-0040-2543-1 Puller Spindle M14
KL-0357-10 Bush Extractor for

Trailing Arm Bearing
For Mercedes W168 (A-Class) Rear Trailing Arm.

Allows precise extraction and insertion of the inner and outer
Taper Roller Bearings and Seals.
4-30
BMW
KL-0043-823 KL-0043-823 Press Tool with Hydraulic Spindle

Outer ball-joints on the lower front wishbone may be quickly and
314
cleanly replaced using the tool KL-0043-823.
115
Replacement of the outer ball-joint can be carried out within minutes

without the need to remove the wishbone from the car.
consists of:
KL-0045-70 Hydr.-Spindle 12 t
KL-0043-8294 KL-0043-8200 Press frame long
KL-0043-8294 Press/ support sleeve set
KL-0043-8294 Press/ support sleve set long

Ball joint Suitable for BMW E36 front lower wishbone
The press/ support sleeve set KL-0043-8294 offers the same capability
as the hand press set KL-0043-823 to quickly and easily replace
ball-joints if the Press Frame KL-0043-8211 and the hydraulic spindle
12t KL-0045-70 is already available.
4
consists of:
KL-0043-8288-1 Press sleeve E36 KL-0043-8271 Press/ support sleeve
KL-0043-8289-1 Support sleeve E36 KL-0043-8276 Press/ support sleeve
Accessories: KL-0043-8231 Ball joint
Accessories: KL-0043-8231 Press sleeve E36
Middle ball joint on the lower front wishbone can be inserted easy and
quickly with the tool set KL-0043-823 in conjunction with the press
sleeve KL-0043-8231.
KL-0043-859 Hydraulik Press Set

KL-0043-859 Suitable for BMW E36 front lower wishbone.
Middle ball-joints on the lower front wishbone may be quickly and
BMW E36 cleanly replaced using the tool KL-0043-859.
Replacement of the outer ball-joint can be carried out within minutes
240 without the need to remove the wishbone from the car.
115
consists of:
KL-0040-2500 Hydraulic cylinder
KL-0040-2510 Press spindle
KL-0043-8510 Press frame short
KL-0043-8594 Press/ support sleeve set
KL-0043-8594
KL-0043-8594 Press/support sleeve set

Ball joint
The Press/support tube set KL-0040-8594 allows quick and easy
removal and replacement of the outer ball-joint if the press frame
KL-0043-8510, the pressure spindle KL-0040-2510 and the
Hydraulic Cylinder 17t KL-0040-2500 is already available.
consists of:
KL-0043-8288-1 Press sleeve E36 KL-0043-8571 Press/ support sleeve
KL-0043-8289-1 Support sleeve E36 KL-0043-8576 Press/ support sleeve
KL-0043-8296
BMW E30
KL-0043-8296 Press-/Support Tube Set long
The press/ support sleeve set KL-0043-8296 allows quick and easy
removal and replacement of the outer ball-joint if the press frame
KL-0043-8200 and the hydraulic spindle 12t KL-0045-70 is already
available.
consists of:
KL-0043-8267 Press/ support sleeve KL-0043-8273 Press/ support sleeve
KL-0043-8272 Press/ support sleeve KL-0043-8276 Press/ support sleeve
4-31
BMW

(with mechanical Drive)
For replacing the mounting bushes of rear sub-frame.
Suitable for BMW E30 (3 series 1982 to 1990),

BMW E36 Compact / Z3
E28 (5 series 1981 to 1987),
E34 (5 series 1988 to 1995),
E32 (7 series 1986 to 1994).
Stubborn or corroded bushes are quickly, cleanly and safely

replaced using the KL-0515-1 on the car. Dropping the sub-
frame is eliminated.
KL-0515-100 Bush Extractor without Drive

As KL-0515-1 but for hydraulic drive,
If the Puller Spindle KL-0040-2543-1 and Hydraulic Cylinder
4
KL-0515-11 KL-0040-2500 are already available.
KL-0515-110
BMW KL-0515-11 Bush Extractor

(with mechanical Drive)
For replacing the mounting bushes of rear sub-frame..
Suitable for BMW E30 (3er series 1982 to 1990),

E36 Compact / Z3
Stubborn or corroded bushes are quickly, cleanly and safely

replaced using the KL-0515-11 on the car. Dropping the sub-
frame is eliminated.
KL-0515-110 Bush Extractor without Drive

As KL-0515-11 but for hydraulic drive,
KL-0515-2 If the Puller Spindle KL-0040-2543-1 and Hydraulic Cylinder

KL-0515-200
Suitable for BMW E36 (3 series 1990-1998).

not E36 Compact / Z3.
BMW E36
The KL-0515-2 Bush Extractor allows all bushes on the rear
sub-frame to be quickly and easily removed and replaced.
Advantages:
Large time savings as sub-frame must not be removed.
Precise removal and insertion of the bushes due to the
Hydraulic Cylinder KL-0040-2500 included in the tool.

Note: The use of the safety belt KL-0040-2590 (see page 4-06) is As KL-0515-2.
always recommended when working with the Hydraulic Cylinder
KL-0040-2500 on the vehicle. If Hydraulic Cylinder KL-0040-2500 is already available.
4-32
BMW

Suitable for BMW E36, E46 (3 series) Limousine, Touring

BMW E36, E46
and convertible rear trailing arm.
(not E36 Compact / Z3)
Bushes and Pivot Bearings on the rear trailing arm may be replaced
KL-0515-300 within a few minutes using the KL-0515-3. Stubborn, corroded bushes
present no problem. Extraction and insertion of earlier I (E36) version
bushes as well as the later split steel version II (E36, E46) is
possible.
This work may be carried out without removal of the trailing arm.
Specification:
KL-0515-3 Bush Extractor with Hydraulic Cylinder 1
consists of:
KL-0040-2500 Hydraulic cylinder 17 t. 1

61 mm
II I 45 mm
60 mm
As KL-0515-3.
without Hydraulic Cylinder 4
If Hydraulic Cylinder KL-0040-2500 and Adaptor KL-0040-2552 are Pkw
already available.
Specification:
consists of:
KL-0515-3001 Support tube old bush 1
KL-0515-3002 Support tube new bush 1
KL-0515-3003 Press piece 1
KL-0515-3004 Support tube 1
KL-0516-10 KL-0515-3005 Press piece 1
KL-0515-3006 Support tube insertion 1
BMW E30, E36 KL-0040-2542 Puller spindle M12 with nut 1
Compact, Z3

Suitable for Bushes BMW E30 / E36 Compact /

Z3 Rear Trailing Arm.
314
Bushes on the Rear Trailing Arm can be removed and replaced within
115
a few minutes with the KL-0516-10. Even stubborn, corroded Bushes

present no problem.
This operation can be performed without the need to remove the
Trailing Arm from the vehicle.
KL-0516-100 Specification:
KL-0516-10 Press Tool with Hydraulic Cylinder 1
consists of:
KL-0040-2500 Hydraulic cylinder 17 t. 1
KL-0043-8200 Press frame, long
KL-0516-100 Sleeve set for BMW Z3 / E30 / E36 Compact 1
KL-0516-100 Sleeve Set E30 / E36 Compact /

Z3 rear trailing arm.
As KL-0516-10.
If Hydraulic Cylinder KL-0040-2500, Spindle KL-0040-2510 and Press
Frame KL-0043-8200 are already available.
Specification:
KL-0516-100 Sleeve set for BMW Z3 / E30 / E36 Compact 1
consists of:
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder KL-0516-1001 Support tube 1
KL-0040-2500. KL-0516-1002 Press piece extraction 1
KL-0516-1003 Press piece insertion 1
4-33
BMW

BMW E39
Suitable for BMW E39 (5 series 1995 - 2003) front axle.
The KL-0516-2 allows quick, easy and safe removal and

KL-0516-200 replacement of Bushes in the front tension strut.
consists of:
KL-0040-2500 Hydr. Cylinder 17 t. 1
KL-0040-2552 Adaptor M42x2 to 30 1
and Adaptor

As KL-0516-2.
4 If Hydraulic Cylinder KL-0040-2500

and Adaptor
consists of:
KL-0516-2001 Press piece
KL-0516-2002 Press-/support tube
58mm KL-0040-2542-1 Puller spindle M12
KL-0040-2542-2 Nut M12

Suitable for BMW E38 7 series, E39 5 series (rear axle).

BMW E38, E39
The KL-0515-4 allows quick, clean and easy removal and
replacement of the bottom bush in the rear wheel-bearing
KL-0515-400 housing.
consists of:
KL-0040-2552 Adaptor M42x2 / 30 1

As KL-0515-4.
consists of:
KL-0515-4001 Sleeve (extraction)
52mm KL-0515-4002 Press Piece (extraction)
KL-0515-4003 Sleeve (insertion)
KL-0515-4004 Press Piece (insertion)
KL-0040-2543-2 Nut M14
always recommended when working with the Hydraulic Cylinder Note: A hydraulic pump will be required to drive the Hydraulic Cylinder
KL-0040-2500 on the vehicle. KL-0040-2500.
4-34
BMW

BMW E39
Suitable for BMW E39 (5 series) Limousine and Touring Rear
Sub-frame.
The KL-0515-50 Bush Extractor allows bushes on the rear sub-frame
to be quickly and easily removed and replaced.
KL-0515-500
KL-0515-5000
consists of:
consists of:
KL-0040-2590 Safety belt for hydr. cylinder KL-0040-2500 1
Limousine KL-0515-500 Bush Extractor

As KL-0515-50.
If Hydraulic Cylinder KL-0040-2500 and safety belt KL-0040-2590 are
4
already available.
81mm
consists of:
KL-0515-5001 Bridge 1
KL-0515-5002 Adaptor M42x2 to M34 1
KL-0040-2545-1 Puller spindle M18 1
KL-0040-2545-3 Nut M18 1
KL-0515-5000 Hook, press piece set 1
Touring Part No. Description Qty.
KL-0515-5000 Hook, press piece set 1
consists of:
Accessories: KL-0515-501 KL-0515-5003 Puller 2
81mm
KL-0515-5004 Press Piece (extraction) 1
KL-0515-5005 Press Piece (insertion) 1
Accessories: KL-0515-501 Supplement Kit for

BMW X5
For removal and replacement of the bushes on the rear sub-frame
(BMW X5) in conjunction with the bush extractor KL-0515-50.
consists of:
KL-0515-51
KL-0515-5011 Press Piece (extraction) 1
BMW E39

Suitable for BMW E39 rear axle differential-suspension.

For quick and easy regenerate the both bushes (-68 mm) on the rear
axle differential-suspension.
consists of:
KL-0040-2500 Hydraulic cylinder 17 t 1
KL-0040-2552 Adaptor M42x2 / 30 1
68mm KL-0515-510 Bush Extractor without Hydraulic Cylinder 1

As KL-0515-51.
If the Hydraulic Cylinder KL-0040-2500 and Adaptor KL-0040-2552 are
already available.
consists of:
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is KL-0515-5101 Support Sleeve 1
always recommended when working with the Hydraulic Cylinder KL-0515-5102 Support Sleeve 1
KL-0040-2500 on the vehicle. KL-0040-2542 Puller spindle M12 with nut 1
4-35
Opel

Opel Vectra with Hydraulic Cylinder
Suitable for Opel Vectra 1995-onwards

rear trailing arm and rear sub-frame.
Bush extraction The removal and replacement of the bushes on the rear
KL-0421-100 trailing-arm and rear sub-frame can be performed in minutes
with the new tool KL-0421-1 quickly, safely and cleanly without
the need to dismantle the suspension or sub-frame.
Advantages:
Fast Time savings of up to 3 hours.
Safe Hammer, Chisels or oxy-torches not needed.
Simple Precisely formed press-tools ensure extraction
and replacement without risk of damage to the
Bush insertion bush.
Rear Bush
Universal Hydraulic Cylinder 17 t. KL-0040-2500 may be
4
sub-frame
Bush used in conjunction with many KLANN tools.

Bush without Hydraulic Cylinder
Rear
trailing-arm As KL-0421-1.
KL-0421-2 A consists of:
KL-0421-1001 Support Sleeve (trailing-arm)
Opel Vectra KL-0040-2511 Bolt M8 x 16
KL-0421-1002 Press Piece (trailing-arm)
KL-0421-1003 Press Piece (trailing-arm)
KL-0421-1004 Support Sleeve (trailing-arm)
KL-0421-200 A KL-0421-1005 Support Sleeve (sub-frame)
KL-0421-1006 Press Piece (sub-frame)
KL-0421-1007 Support Sleeve (sub-frame)
KL-0421-1008 Press Piece (sub-frame)
KL-0350-2007 Shoulder nut M12

Suitable for Opel Vectra 1995-onwards trailing arm.

Rear trailing-arm
The removal and replacement of the pivot bearings on the rear
trailing-arm can be performed in minutes with the new tool
KL-0421-2 A quickly, safely and cleanly without the need to
Under ball joint extraction.
dismantle the suspension or sub-frame.

As KL-0421-2 A.
Under ball joint insertion. If Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0421-2001 Support Sleeve
KL-0421-2002 Press Piece (extraction)
KL-0421-2003 Support Sleeve (insertion)
KL-0421-2004 Press-/Support Sleeve 46 mm
Note: The use of the safety belt KL-0040-2590 (see page 4-06) is KL-0421-2005 Shoulder nut M12 flat
always recommended when working with the Hydraulic Cylinder KL-0421-2006 Extension piece
KL-0040-2500 on the vehicle. KL-0039-1912-1 Puller spindle M12
4-36

Opel Astra
Suitable for Opel Astra 2003 onwards Rear Axle.

Allows quick and easy replacement of Bushes on the rear axle
without the need to remove the axle from the car.
KL-0421-300
As KL-0421-3
If the Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0421-3001 Support Sleeve with Chuck Jaws
70mm KL-1001-1002 Support Sleeve, short
KL-0040-2542 Puller Spindle M12 with Nut
Note: For further Hydraulic-Tools e.g. for Ball-Joint

Opel Movano see HGV-Chapter
KL-0610-10
KL-0610-10 Bush Extractor with Hydr. Cylinder 4
Suitable for Ford Mondeo II 1996-00 Front Axle
Ford Mondeo
The KL-0610-10 allows quick, easy and safe removal and
replacement of both Bushes in the front lower wishbone
without need to remove the wishbone from the car.

KL-0610-100 without Hydraulic Cylinder
As KL-0610-10
66mm If the Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0043-8281 Press-/Support Sleeve 68 mm
KL-0043-8575 Press-/Support Sleeve, short 56/48
KL-0626-10 KL-0040-2542 Puller Spindle M12 with Shoulder Nut
Ford Transit
Suitable for Ford Transit 2002 onwards, front axle.

Ball joint insertion
KL-0626-100 The support joint can be pressed out of or into the wheel
bearing housing quickly and without difficulty, using Press Tool
KL-0626-10. The support joint can be removed from or
installed on the vehicle in just a few minutes, without the wheel
bearing housing having to be removed.
Specification
KL-0626-10 Hydraulic Press Tool with Hydr. Cylinder 1
consists of:
KL-0626-100 Hydraulic Press Tool without Hydr.Cylinder 1
KL-0040-2500 Hydraulic cylinder 17t 1
KL-0626-100 Hydraulic Press Tool Kit without Hyd. Cylinder 1
consists of:
KL-0626-1002 Coil screw 1
KL-0174-559 Adaptor 2 1/4"-14UNS to 2 1/4"-14UNS 1
KL-0626-1003 Press Tube (removal) : 38mm 1
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder KL-0626-1004 Support Tube (removal) : 66,5mm 1
KL-0040-2500. KL-0626-1005 Support Tube (replacement) : 54mm 1
KL-0626-1006 Press Tube (replacement) : 56mm 1
4-37
KL-0710-10 KL-0710-10 Hydraulic Press Tool

Volvo
Suitable for Volvo S60, V70, XC70 (01 onwards) and S80
KL-0710-100
KL-0710-102 (`98 onwards) Front Axle with Bush diameter 48mm and
KL-0049-3004 KL-0710-101 53mm.
For easy, safe and rapid removal and installation of the two
KL-0043-8501-C silentbloc-type bushings on the lower suspension wishbone,
without having to remove the wishbone completely.
KL-0043-8202-A
KL-0040-2500
KL-0040-2510
KL-0049-3004 KL-0043-8501-D As KL-0710-10.
If the hydraulic cylinder KL-0040-2500 and the spindle
KL-0043-8204 KL-0040-2510 are already available.
consists of:
4
KL-0710-102 Press Frame without Drive 1
Bush extraction KL-0710-101 Sleeve Set 1
48mm Part No. Description Qty.
KL-0710-102 Press Frame without Drive 1
consists of:
KL-0043-8202-A Frame Rods M18 2
KL-0049-3004 Hex Nut M18 4
KL-0043-8501-C Base Plate 2"-14 UNS 1
KL-0043-8501-D Base Plate M42 x 2 1
KL-0043-8204 Adaptor M42x2 to30 1
53mm
consists of:
KL-0710-1001 Support Sleeve 62 mm; 54mm/62mm 1
KL-0710-1002 Press Sleeve 60 mm; 47mm/60mm 1
KL-1615-10 KL-0710-1003 Press Sleeve 53 mm; 42mm/53mm 1
KL-0710-1004 Support Sleeve 60 mm; 52mm/60mm 1
Fiat Stilo KL-0710-1005 Press Sleeve 48 mm; 40mm/68mm 1
KL-1615-100
KL-1615-10 Press Tool Kit with Hydr. Cylinder
Suitable for Fiat Stilo rear axle.

The Hydraulic Press Tool Kit KL-1615-10 allows quick, easy
and safe extraction and replacement of rear axle Bushes. Even
severely corroded and stubborn bushes may be replaced
within a few minutes.
consists of:
KL-0040-2510 Press Spindle 1
KL-1615-100 Press Tool Kit without Hydr.Cylinder 1
Bush extraction Bush insertion
67mm
67mm
KL-1615-100 Press Tool Kit
As KL-1615-10.
If the Hydraulic Cylinder KL-0040-2500 and the spindle
consists of:
KL-1615-101 Chuck jaws pair 85mm 1
KL-0039-1101 Base plate 1
KL-0039-112 Towing bar 180 mm lang 2
KL-1615-1001 Press piece extraction 1
Note: A hydraulic pump will be required to drive the Hydraulic Cylinder KL-1615-1002 Press piece insertion 1
KL-0040-2500.
4-38

Renault Laguna with Hydraulic Cylinder
Espace III
Suitable for Renault Laguna and Espace III Front Axle.

Both middle and outer bushes may be quickly, cleanly and
safely pressed out and replaced using KL-1210-1.

KL-1210-100
As KL-1210-1
If the Hydraulic Cylinder KL-0040-2500 and Adaptor
consists of:
KL-0043-8281 Press-/support sleeve 68 mm (I)
KL-0043-8574 Press-/support sleeve short 54 mm (II)
KL-1210-1001 Press piece insertion (III)
KL-0040-2542 Puller spindle M12 with Shoulder nut
KL-0043-826
Renault Laguna
KL-0043-826 Press Tool Set 4
Espace III Suitable for Renault Laguna and Espace III.
314 The KL-0043-826 allows quick, easy and safe extraction and
replacement of the Ball-Joint in the lower front wishbone.
115
Replacement of the Ball-Joint is performed within a few

consists of:
KL-0043-8297 KL-0045-70 Hydraulic Spindle12 t
KL-0043-8200 Press frame long
KL-0043-8297 Press-/support tube set
KL-0043-8297 Press-/Support Tube Set

consists of:
KL-0043-8232 Press tube for Renault Laguna
KL-0043-8264 Press-/support tube 34 mm

KL-0043-840
Renault Laguna
Espace III Suitable for Renault Laguna and Espace III.
240
115
replacement of the Ball-Joint in the lower front wishbone.

consists of:
KL-0040-2500 Hydraulic Cylinder 17t
KL-0043-8596 Press-/Support Tube Set

consists of:
KL-0043-8232 Press tube for Renault Laguna
KL-0043-8571 Press-/support tube 48/40 mm
KL-0043-8574 Press-/support tube 54/46 mm
4-39
KL-0043-829 KL-0043-829 Press Tool with Hydr. Cylinder

Opel/Vauxhall,
Renault
Suitable for Renault Master II ('98 onwards) and
Opel/Vauxhall Movano I ('98 onwards)
wishbone. Stubborn and corroded Ball-Joints may be easily
314 replaced within minutes.
115

consists of:
KL-0040-2500 Hydraulic Cylinder 17 t. KL-0043-8200 Press frame short
KL-0043-8298 KL-0040-2510 Pressure spindle KL-0043-8298 Press-/support tube set

consists of:
KL-0043-8269 Press-/support tube KL-0043-8276 Press-/support tube
4 KL-0043-810
KL-0043-810 Press Tool with Hydr. Cylinder
Renault Opel/Vauxhall Movano I ('98 onwards)
removal and replacement of the Ball-Joint in the lower front
314
115
consists of:
Part No. Description Part No.. Description
KL-0040-2500 Hydraulic Cylinder 17 t. KL-0043-8200 Press frame
KL-0040-2510 Pressing spindle KL-0043-8101 Press/support tube set
KL-0043-8101 Ball joint
consists of:
Part No.. Description Part No.. Description
KL-0043-8237 Press/support tube KL-0043-8274 Press/support tube
KL-1210-2
Opel/Vauxhall, KL-1210-2 Bush Extractor
Renault with Hydr.Cylinder (German Utility Model)

KL-1210-200
The Bush Extractor KL-1210-2 allows quick, easy and safe
removal and replacement of both Bushes in the lower front
wishbone.
KL-1210-201
consists of:
KL-0040-2500 Hydraulic Cylinder 17 t. KL-1210-200 Bush extractor without
KL-0040-2552 Adaptor M42x2 / 30 Hydraulic cylinder 17 t.

consists of:
KL-0040-2543 Pull spindle M14 with nut KL-1210-201 Press/support tube set

consists of:
KL-1210-2001 Support tube KL-1210-2004 Pressure piece
KL-1210-2002 Pressure piece KL-1210-2005 Pressure piece
KL-1210-2003 Support tube
Bush Bush Note: A hydraulic pump will be required to drive the Hydraulic Cylinder
KL-0040-2500.
4-40
KL-0043-828 KL-0043-828 Press Tool Set with hydr. Spindle
Suitable for Citron AX, Saxo and Peugeot 106.

Citron,
Peugeot The Press Tool Set KL-0043-828 allows quick and easy
314 to dismantle the wishbone from the car.
115
consists of:
KL-0045-70 Hydraulic spindel 12 t.
KL-0043-8200 Press frame long
KL-0043-8293
KL-0043-8293 Press-/ Support Tube Set

consists of:
4
Suitable for Citron AX, Saxo and Peugeot 106.

Citron, performed on the vehicle within a few minutes without the need
240 Peugeot to dismantle the wishbone from the car.
115
consists of:
KL-0043-8593 KL-0043-8593 Press-/support tube set
KL-0043-8593 Press-/ Support Tube Set

consists of:
KL-1340-10
Citron, Peugeot
For screwing in and out the support joint (lower steering

knuckle) for: Citron BX (9-'82 to '94), Peugeot 305 (7-'82 to
'90), Peugeot 405 (6-'87 onwards) etc.
Technical data
Diameter-outer: ............................................................ 52,0 mm
Diameter-inner: ............................................................ 42,5 mm
Tooth Width: ................................................................... 5,5 mm
Weight: ........................................................................... 0,52 kg
4-41
KL-0043-900 KL-0043-900 Hydraulic Press 17 t

The Hydraulic Press KL-0043-900 in conjunction with Press
Tools KL-0043-8295, KL-0043-8595 and Press Tools
KL-0159-11 and KL-0159-12 may be used for dismantling and
assembling Drive Shafts, Suspension Bolts, Bearings, Bushes,
etc.
Due to the handy construction the Hydraulic Press may also be
used on the vehicle. Weight:........ 26,6 kg
160 Contents:
360
KL-0043-900 Hydraulic Press

consists of:
KL-0040-2510 Spindle
KL-0215-35 Hydraulic hand pump with hose and coupling
KL-0145-80
Technical Data Press Frame KL-0043-902:
Total height 430 mm Rod- 30 mm
4
Working height 360 mm Thread to accept 2"-14UNS
Total width 220 mm Cylinder
f Working width 160 mm Adaptor 2"-14UNS to 30 mm
a Depth 100 mm Weight 14,2 kg
e
d
c
b
KL-0145-80 Hydraulic Bench Press 10 t
with Hand Pump
g
h
The Hydraulic Bench Press KL-0145-80 including Press Piece
and Stripper Plate - in conjunction with Press Tools
K-0043-8295, KL-0043-595 and Press Tools KL-0159-11 and
KL-0159-12 may be used for dismantling and assembling
Drive Shafts, Suspension Bolts, Bearings, Bushes, etc.
KL-0159-12 Contents:
KL-0145-80 Hydraulic Bench Press 10 t with Hand Pump
consists of:
KL-0145-801 Hydraulic Bench Press 10 t without Hand Pump
KL-0215-35 Hydraulic Hand pump with hose and coupling
Application Technical Data:

a 145 mm c 72 mm e 715 mm g 460 mm
b 102 mm d 490 mm f 990 mm h 540 mm

As KL-0145-80 but without Hydraulic Hand Pump KL-0215-35.
KL-0159-11 KL-0159-12 Pressure Piece Set 50-78 mm

Dimensions
For extraction and assembly of Bearings, Shafts, Bushes, etc.
in conjunction with Hydraulic Press, Puller Tools or Klann
KL-0043-82, KL-0043-85 and KL-0043-90.
Mounting diameter 20 mm, A 52 - 80 mm in 2 mm steps,
B 50 - 78 mm in 2 mm steps.
The Set consists of a Pilot, a Blank and 15 Pressure Pieces.
KL-0159-11 Pressure Piece Set 20-48 mm

As KL-0159-12 with Mounting Diameter 10 mm,
A 22 mm - 50 mm in 2 mm steps,
B 20 mm - 48 mm in 2 mm steps.
4-42
Brake Service Tools
5-01
Brake Service Tools
KL-0111-1 KL-0111-1 Caliper Pressing Tool

with narrow jaws
For fully floating caliper with single or double piston or for fixed caliper
with two pistons.
This tool allows quick and clean pressing back of caliper pistons into
caliper housings without damage to seal or caliper piston.
Advantages:
No sticking of caliper pistons while pressing back.
Low working force due to precise guide.
High stability and wear-resistance due to hardened jaws and
hardened pilot bolts.
High precision manufactured tool guarantees easy and durable
KL-0111-2 usage.
Technical Data: See KL-0111-2
KL-0111-2 Caliper Pressing Tool

with wide jaws
As KL-0111-1 but for fully floating caliper with two pistons or for fixed
caliper with four pistons.
Technical Data:
KL-0111-1 KL-0111-2
Overall length max. 180 mm 180 mm
Overall height 115 mm 115 mm
Useful height of jaws 65 mm 65 mm
KL-0113-20 K Width of jaws 50 mm 100 mm
Working travel min. 13 mm 13 mm
5
Working travel max. 70 mm 70 mm
Weight 940 g 1340 g
Universal
KL-0113-20 K Press/Wind-back Tool
(5 Adaptors)
Suitable for: VW-Audi, BMW, Ford, Honda, Jaguar, Mazda,
Mitsubishi, Nissan, Peugeot, Rover, Seat, koda, Toyota etc.
To wind-back the piston in floating calipers with integrated Parking
Brake adjustment (right-handed rotation).
Before new Brake Pads are fitted it is necessary to wind-back the
caliper piston to its nil/new position. The Tool Set consists of Tool
Body, 5 Adaptors, Support Plate and Plastic Storage case.
Accessories:
KL-0113-2010 Adaptor 3/8" to 7
Accessories: Adaptor to allow the use of KL-0112-1/-2 Caliper Piston Adaptors.
KL-0113-2010 KL-0112-0008 KL-0112-0013 KL-0112-0008 Adaptor for Citron XM / BX
To re-position the caliper piston on Citron XM / BX.
KL-0112-0013 Adaptor for Citron C5
To re-position the caliper piston on Citron C5.
Note: On the Citron C5, the left side calipers have a left-handed
KL-0112-3 thread and the calipers on the right have a right-handed thread.
The adaptor KL-0113-2010 is required.
KL-0112-3 Press/Wind-back Tool

To wind-back the piston in floating calipers with integrated Parking
Brake adjustment.
Suitable for VW-Audi, Ford, Nissan, Subaru, Mazda, Toyota,
Mitsubishi, etc.
The caliper-piston is wound back by the Spindle and the Toggle.
The Tool is delivered in a Plastic Storage Case.
Accessories:
Accessories: KL-0112-3010 Adaptor 7
Adaptor to allow the use of KL-0112-1/-2 Caliper Piston Adaptors.
KL-0112-3010 KL-0112-0013
KL-0112-0013 Adaptor for Citron C5
To re-position the caliper piston on Citron C5.
Note: On the Citron C5, the left side calipers have a left-handed
thread and the calipers on the right have a right-handed thread.
The adaptor KL-0112-3010 is required.
5-02
Brake Service Tools
KL-0112-1 KL-0112-1 Pressure and Wind Back Tool

Universal pressure and wind back tool for pressing back of caliper
pistons in floating calipers both equipped with handbrake mechanism
or without.
Suitable for Audi, Citron, Fiat, Ford, Honda, Mazda, Mitsubishi,
Nissan, Opel, Peugeot, Renault, Seat, Subaru, Toyota, VW, etc.
The piston is moved back by turning the hexagon on the thrust block.
Spare Parts:
KL-0112-1 Pressure and Wind Back Tool incl. 2 adaptors
consists of:
Usable for left-handed thread 1 KL-0112-1000 Pressure and Wind Back Tool
and right-handed thread. 2 KL-0112-0005 Adaptor size 2
3 KL-0112-0007 Adaptor size 1
KL-0112-0020 Storage case empty
KL-0112-1 Accessories:
4 KL-0112-0008 Adaptor Size 8 (Usage see KL-0112-2)
2
1 5 KL-0112-0009 Adaptor Size 9 (Usage see KL-0112-2)
5 7 6 KL-0112-0006 Adaptor Size 6 (Usage see KL-0112-2)
3
8
Technical Data:
6
Working Travel max.:............65 mm Weight: .............. 822 g
KL-0112-2 Pressure and Wind Back Tool

Universal pressure and wind back tool for pressing back of caliper
pistons in floating calipers both equipped with handbrake mechanism
or without.
5
Suitable for Audi, Citron, Fiat, Ford, Honda, Mazda, Mitsubishi,
Nissan, Opel, Peugeot, Renault, Seat, Subaru, Toyota, VW, etc.
KL-0112-2
Spare Part List for our best-selling Brake Tool:
KL-0112-2 Pressure and Wind Back Tool incl. case
consists of:
1 KL-0112-2000 Pressure and Wind Back Tool
e.g. Audi (A3; A4; A6; A8; V8), Ford (Mondeo II ; Focus),
Lancia (Delta; Kappa; Ulysse), Mazda (323; 626; 929, Premacy),
Mitsubishi (Carisma; Colt; Space Star; Lancer; Galant),
Nissan (Bluebird; Sunny), Opel (Bosch floating caliper; Astra;
Zafira), Peugeot (307 CC;405), Renault (Master), Rover (825),
Seat (Alhambra; Leon; Toledo II), Toyota (Corolla; MR2),
VW (Passat; Golf; Sharan; Touran; T4; T5), etc.
e.g. Fiat (Barchetta; Marea; Brava; Bravo; Croma; Coup;
Tipo); Lancia (Delta; Prisma; Integrale), Mazda (6), Renault
Usable for left-handed thread (R5; R11; R19 GTX), Subaru (1600), etc.
and right-handed thread. KL-0112-0020 Storage case empty
KL-0112-21 Pressure and Wind Back Tool incl. 7 adaptors
consists of:
KL-0112-21 KL-0112-2 Pressure and Wind Back Tool incl. case
KL-0112-2 e.g. Citron (BX; XM), Peugeot (205; 309), Renault
2 (Alpine; R19), etc.
1
5 7
e.g. Honda (Accord; CRX; Prelude), etc.
6 KL-0112-0006 Adapter Gr.6
z.B. Alfa Romeo (Alfa 164), Audi (80; 90; 100; 200), etc.
3 7 KL-0112-0010 Adaptor size10
8 e.g. Ford (C Max ; Focus), Lancia (Delta 1.9 TD),
6
Mazda (3), Mini (Mini One), Nissan (Primera P12),
Opel (Astra G; Vectra C; Vectra C Caravan; Signum; Meriva;
4 Zafira), Renault (R21; Laguna; Espace), etc.
Pressure e.g. Citron (C5), etc.
Bearing
Technical Data:
KL-0112-2 KL-0112-21
Overall length (without Adaptor) 120 mm 120 mm
Max. Working travel 65 mm 65 mm
Weight 0,9 kg 1,1 kg
Case (LWH) [mm] 235 220 76 235 220 76
5-03
Brake Service Tools
KL-4041-361K KL-4041-361K Torx - Special Socket Set
7 Special socket inserts, reinforced design in a plastic case.

Useable for the repair of axles and engines.
Drive: ........................ 1/2" Length:...............78 mm
Special Sockets
Part No. Size
7 Part No. Size
7
KL-4041-3630 T30 KL-4041-3655 T55
KL-4041-3640 T40 KL-4041-3660 T60
KL-0116-3 KL-4041-3645 T45 KL-4041-3670 T70
KL-4041-3650 T50
KL-0116-3 Special Drift Set
For removal of brake pad retaining pins.

The drift KL-0116-0002 has a pilot centering base specifically
for spring-type straight pins on Opel/Vauxhall etc.
Part No. Part No.

KL-0116 Drift Set KL-0116-3 Drift Set
5
consists of: consists of:
KL-0116-0001, 4 mm KL-0116-0001, 4 mm
KL-0116-0002, 6 mm KL-0116-0002, 6 mm
KL-0116-2 KL-0116-0003, 5 mm
Length:.............................. 165 mm Length: ............................... 165 mm
Weight: ............................. 166 g Weight:............................... 247 g
For stubborn brake pads.

KL-0116-2 consists of slide hammer, jaw KL-0116-20 with
4,0 mm pins and jaw KL-0116-21 with 5,9 mm pins.
Length:....................250 mm Weight:................ 1.6 kg
KL-0461-10
KL-0461-10 Pentagon Socket
Smart, Opel
Suitable for the lower brake caliper retaining screw on the

Smart.
For removal and installation of the front-axle brake calipers.
Socket Suitable for: Rear Brake Caliper on Opel Astra G, Zafira.

Size
To remove and replace the guide pins when these are
corroded and the floating caliper is no longer free to self-
centre. Also required to remove the caliper piston.
KL-1460-1
Citron, Peugeot, Socket Size:..............14 mm Drive: ....................
Renault
Socket
Size
KL-1460-1 Pentagon Socket
To dismount the brake caliper on Citron, Peugeot and

Note: Further sockets and special sockets see Renault.
chapter 10.
Socket Size:..............19 mm Drive: ....................
5-04
Brake Service Tools
KL-4021-3107 KL-4021-3107 Special Socket 7 mm

VW-Audi
5 Special Hex Socket.

Suitable for:
shock absorber-piston rod VW-Audi, etc.
brake caliper mounting bolt VW-Audi, etc.
Length total: ........... 100 mm Weight:...................... 100 g
KL-4021-3307 Drive:........................... "
5 KL-4021-3307 Special Socket 7 mm

Special Hex Socket.
Suitable for:
KL-0112-0011 shock absorber-piston rod VW-Audi, etc.
VW-Audi brake caliper mounting bolt VW-Audi, etc.
KL-0112-0011
KL-0112-0012 Length total: ........... 140 mm Weight:...................... 125 g
Drive:........................... "
KL-0112-0012 KL-0112-0011 Adaptor
KL-0112-2
To press the brake caliper spring (in conjunction with
KL-0112-2) when repairing the caliper on VW-Audi cars
from 1987 onwards.
5
KL-0192-7 KL-0112-0012 Adaptor
VW-Audi
To press the brake caliper spring (in conjunction with
KL-0112-2) when repairing the caliper on VW-Audi cars
up to 1987.
KL-0192-7 Circlip Pliers angled 90

For brake calipers and transmission, angled 90.
KL-0049-100
Length: ................... 190 mm Length of Flange ..... 60 mm
VW-Audi KL-0049-100 Slide Hammer Basic Tool

When repairing the brake caliper, stuck spindles can be
extracted with the basic slide hammer tool KL-0049-100 in
conjunction with the adaptors KL-0049-1005 or KL-0049-1006.
KL-0049-1005
For Brake Caliper Spindle.
Application: For Brake Calipers on the rear axle of VW-Audi
cars up to 1987 in conjunction with Tool KL-0049-100.
KL-0049-1006
For Brake Caliper Spindle.
Application: For Brake Calipers on the rear axle of VW-Audi
cars from 1987 onwards in conjunction with Tool KL-0049-100.
5-05
Brake Service Tools
KL-0114-7 KL-0114-7 Caliper File

For cleaning the caliper before installing the brake pads.
Length:.........................220 mm Weight: .......................85 g
KL-0114-8
KL-0114-8 Caliper Brush (Steel)
KL-0114-81 KL-0114-81 Brass-Wire Brush (narrow)

For cleaning sensitive control units, contacts, engine and brake parts,
etc.
Width: ......................... 11,7 mm Length: .................220 mm
Weight: ..............................60 g
KL-0199-10
KL-0199-10 Hone Tool 18-63 (Twin-Arm)
Brake Cylinder cleaning Technical Data:
Cylinder-:..............18 - 63 mm Segment Length: ....28 mm
Replacement Stones: ... 2 Stone Weight: .......................85 g
KL-0199-101 Replacement Stones Set (2 Stone)
Length:...........................28 mm Weight: .......................28 g
5
KL-0199-11
KL-0199-11 Hone Tool 22-50 (Triple-Arm)
Technical Data:
Brake Caliper Cylinder cleaning
Length:...........................28 mm Weight: .......................28 g
KL-0199-13
Technical Data:
KL-0199-131 Replacement Stones Set "old version" (3 Stone)
Length:.................. 4,5 x 24 mm Weight: .......................28 g
KL-0114-4 KL-0199-132 Replacement Stones Set (3 Stone)

Length:..................... 5 x 19 mm Weight: .......................28 g
KL-0114-4 Brake Spring Tool

For quick, easy and clean removal and installation of the spring plate
KL-0114-41 of the retaining spring of drum brakes.

The tool will remove and replace the anti-squeal spring between the
KL-0114-42 brake-shoe and the back-plate on drum-brakes. The spring is quickly,
cleanly and safely removed and replaced.
For springs of 13,5 mm -23 mm.

Suitable for European vehicles with brake-shoe retaining clips.
To release the retaining clip, insert the tool tips into the groove, and
rotate the handle 90 in order to release the clip from the pin.
Length:.........................155 mm Weight: .....................115 g
5-06
Brake Service Tools
KL-0114-5 KL-0114-5 Adjusting Tool

For drum brakes with eccentric adjusters.
Length: ................... 155 mm Weight: .................. 50 g
KL-0114-43 Brake Spring-Pliers

KL-0114-43
Mercedes Suitable for Mercedes A-Class (e.g. A140), Citroen,
A-Class Renault, Peugeot with Lucas drum brake on the rear axle.
To remove or install the brake shoes, the brake shoe retaining
spring must be pre-tensioned with pliers KL-0114-43.
Both versions of the brake shoe retaining spring (see picture)
can be tensioned with pliers KL-0114-43.

For the removal and replacement of the handbrake retaining
KL-0314-1 spring on Mercedes-vehicles.
Applicable for conical and cylindrical retaining springs.
Retaining Spring
KL-0114-2 Brake Spring Pliers

5
With off-set jaws.
KL-0114-2
For riveted and bonded brake linings.

For removal and installation of retaining springs on such drum
KL-0114-9 brakes where the brake pads are not fixed onto the anchor
plate. Therefore the retaining spring will be inserted into the
hook head of the tool and will be tightened by winding the
handle. The installation happens by pulling the retaining spring
with the tool into the correct position.
Length: ................... 220 mm Weight: ................... 85g
KL-0114-21
KL-0114-21 Brake Spring Assembly Hook
To remove and replace the hold-back spring on drum brakes.
Length: ..................... 30 mm Weight: ................ 100 g
KL-0114-3
KL-0114-3 Brake Cable Spring Pliers
To remove and replace the Hand Brake Cable. The Pliers
compress the return springs so far that the cable may be easily
Suitable for VW, Audi, BMW, Citron, Nissan, Peugeot,
Renault, Rover, Seat, etc.
5-07
Brake Service Tools
KL-0114-990 KL-0114-990 Set of Holders

KL-0114-93 KL-0114-92 KL-0114-91 with Abrasive Sleeves

The Holder with the appropriate Abrasive Sleeve is ideal for
quick and easy removal of rust and corrosion and dirt from
inner bores. eg: bores in floating brake calipers, or mounting
bore for ABS Sensors, etc.
Drive can be taken from a hand drill, either directly or with the
aid of a flexible shaft.
The set includes 50 Abrasive Sleeves of each size.
KL-0114-91 Holder with 50 Abrasive Sleeves

for 16 mm
Suitable for: Brake Calipers on VW Golf, Passat, Polo, etc. with
16mm bores.
consists of:
Part Number: Description: Qty
KL-0114-910 Holder depth 25mm; Shaft-6mm; for Bore 16mm 1
KL-0114-911 Abrasive Sleeve set 80 grit (50 pieces) 1
Bore- 18 mm
Technical Data:
Shaft : .......... 6 mm Holder depth:...........25 mm
5
KL-0114-92 Holder with 50 Abrasive Sleeves
for 18 mm
Suitable for: ABS Sensor mounting on VW-Audi, BMW, etc.
with 18 mm bore
consists of:
Bore- 22 mm Part Number: Description: Qty
Technical Data:
Bore- 16 mm KL-0114-93 Holder with 50 Abrasive Sleeves

for 22 mm
To fit floating brake calipers or to de-rust the brake pad contact
surface on Opel vehicles. (e.g. Astra G), etc. with
KL-0114-6 Bore- 22 cm.
consists of:
Part Number: Description: Qty
Technical Data:
KL-0114-6 Brake Pipe Spanner

KL-0114-13
Size 10 x 11 mm hex, angled and slotted, forged design.
Length:...175 mm Weight: .......82 g
KL-0114-13 Deep Ring Spanner Set (6-point)
For brake bleeder valve,

consists of:
Part No. Wrench Size Part No. Wrench Size
KL-0114-131 7 7 mm hex KL-0114-134 10 10 mm hex
KL-0114-132 8 8 mm hex KL-0114-135 11 11 mm hex
KL-0114-133 9 9 mm hex
5-08
Brake Service Tools
KL-0117-2 K KL-0117-2 K Brake Pipe Beading Tool Set

VW-Audi,
(Pat.)
Seat, koda
For beading the ends of the new plastic-coated brake lines
KL-0117-20 used by VW, Audi, Seat and Skoda with an overall line
231000 diameter of 5.25 mm (plastic coating max. 0.5 mm thick).
This tool is specially designed to permit the plastic-coated
brake line to be worked on in the vice, or when repairing a
KL-0117-21 section of brake line on the vehicle (e.g. following damage in a
rear-end collision).
KL-0117-22 The power train (engine/gearbox) no longer has to be removed
if this tool set is used.
KL-0117-23 Application:
1. Cut off the brake pipe.
Peel plastic coating away from 2. Peel away the plastic coating for a certain length and
pipe Shape the flanged end deburr the brake pipe.
3. Press flanging head of pattern F (acc. to DIN standard)
against the brake pipe.
4. If necessary, bend the brake pipe to the correct
configuration.
Advantages:
This tool set ensures clean removal of the plastic coating
and deburring of the pipe
On completion of flanging The brake pipe is held securely in the flanging tool without
damaging the plastic coating or distorting the pipe
Flanged ends are produced accurately according to
5
German Industrial Standard DIN pattern F
Flanged end acc. to DIN standard Up to 7 hours of work time can be saved.
Contents:
KL-0117-20 Brake Pipe Beading Tool
(incl. 6 mm angled screwdriver)
KL-0117-21 Brake Pipe- peeling tool
KL-0117-22 Grippers with plastic jaws
Note:
KL-0117-23 Pipe bending tool
The Brake Pipe Beading Tool Set is being supplied in a plastic case.
231000 'mini-quick' pipe cutter
KL-0070 KL-0117-29 Plastic case
universal
KL-0070 Dual Beading Press

For all brake pipes with Plastic Sheathing 0,10 mm
(olive-green colour) overall 4,85 mm and pipes without
plastic sheathing with 4,75 / 5 / 6 and 9 mm.
The special profile of the Chuck jaws prevents any damage to
the protective plastic coating.
Note: The KL-0070 double flanging press is not suitable for
plastic-coated brake lines with a max. diameter of 5.25 mm
234001
(see KL-0117-2 above).
Weight:.......... 3,3 kg
234001 Dual Beading Tool

CODE 4505530
For 4.75 - 10 mm diameter metric-size pipes, complete in

sheet steel case, for brake lines, refrigerant lines, hydraulic
and pneumatic pipes with a wall thickness between 0.7 and
1.0 mm. GTW tempered cast body, stove-enamelled in blue,
phosphatised steel jaws.
Also available as a set for metric size pipes and inch size pipes
(No. 234 013) or for inch-size pipes only (No. 234 002).
5-09
Brake Service Tools
231000 231000 Miniature Pipe Cutter MINI-QUICK

CODE 4504560
With tool body in pressure-cast zinc, stove enamelled blue,

cutting wheel in chrome-alloyed stainless steel.
For of 4 - 16 mm O.D. tubing.
Especially suitable for barely-accessible places.
241500
241500 Universal Pipe Bending Pliers
CODE 1442007
Bends up to 90, for copper pipes DIN EN 1057 and all non-
ferrous metal pipes as well as thin-walled precision steel pipes
and brake lines from 4.75 to 10 mm , (two turnable formers
4.75-6.0 and 8.0-10.0 mm), bright nickel-plated, handles PVC
coated.
KL-0140-33 KL-0140-33 Slide Caliper for Brake Disc

To measure the thickness of installed brake-disks. The tool is
hardened and contains a locking screw.
Description: stainless-steel
5
Range: ......................50 mm Jaw length: ..............75 mm
Vernier ...................1/10 mm Weight: ...................... 110 g
KL-0128-31 Dial Gauge Stands

with Dial Indicator
Consists of KL-0128-1 and KL-0128-3.

To measure the wobble of the brake disc.
For adjusting the engine and transmission
Strong rods of tool-steel, with fine adjustment for dial-gauge-
clamp, prismatic magnetic base.
KL-0128-31
KL-0128-1 Dial Indicator 58 mm
Description: Stem and spindle stainless steel, accuracy to
DIN 878-A.
Reading: ................0,01 mm Measuring Range: ...10 mm
Housing -: ..............58 mm Stem -: ....................8 mm
Set nut revolution by 360:.................................................1 mm
KL-0128-3 Dial Gauge Stand without Dial Indicator

For further Information, and Accessories see Chapter 10.
Frame Micrometers
KL-0140-41 KL-0140-40
With ratchet and clamping-ring, enclosed thread, spindle
hardened and adjustable, with hand guard insulating pads,
reading parts chrome plated, with check-gauge. Description:
Chrome-plated.
KL-0140-40 Frame Micrometer

Range: .................. 0-25 mm Pitch: ........................ mm
Weight: .......................350 g

Note: The Frame Micrometers KL-0140-40 and KL-0140-41 are Range: ................ 25-50 mm Pitch: ........................ mm
delivered in storage boxes. Weight: .......................500 g
5-10
Brake Service Tools
KL-0140-36 KL-0140-36 Slide Caliper Digital
Open slide, hardened, with cross-points and depth gauge.

Description: stainless steel.
Range:........................................................................... 155 mm
Jaw length: ...................................................................... 40 mm
Vernier:......................................................................... 0,01 mm
Weight: .............................................................................. 200 g
KL-0140-32 Slide Caliper for Brake Drum
KL-0140-32 Measuring-surfaces stainless steel, rule and slide produced of

aluminium-profile, open slide, fixing-screw, vernier parallax free
reading.
Range:........................................................................... 500 mm
Jaw length: .................................................................... 250 mm
Vernier:...........................................................1/20 mm + 1/128"
5
Weight: ............................................................................ 1200 g
Accessory:
KL-0140-3201 Wooden Case for Slide Caliper
KL-0140-38 KL-0140-38 Slide Caliper for Brake Plates

Range:........................................................................... 100 mm
Jaw length ..................................................................... 120 mm
Vernier:......................................................................... 1/10 mm
Weight: .............................................................................. 240 g
KL-0199-13
Technical Data:
Cylinder-: ............................................................... 38 - 79 mm
Brake Caliper Cylinder Segment Length:............................................................. 25 mm
cleaning
Hone:.............................................................................3 pieces
Weight: ................................................................................ 85 g

Length: ............................................................................ 25 mm
Weight: ................................................................................ 28 g
5-11
Brake Service Tools

with Hydraulic Cylinder (28 t.)
Ford Transit
Suitable for Ford Transit 2002-onwards.

KL-0040-2800
hub and the brake disc.
KL-0040-2812-2 KL-0040-2812-1

As KL-0040-86.
If the Hydraulic Cylinder (28 t) KL-0040-2800, the spindle
KL-0040-2812-1 and the clamping nut KL-0040-2812-2 are
already available.
Contents:
KL-0040-860 Wheel Bearing Set 1
consists of:
Wheel Bearing Extraction, Brake Disc removal
KL-0040-8501 Pressure ring 1
KL-0040-8236-4 Screw M10 x 120 5
5
KL-0040-8503 Drift 5
KL-4072-301 Open Ring Spanner Socket

Set

KL-4072-301
strong, so that even screws and nuts that are difficult to reach
or turn can be loosened and tightened.
W1 O1 W2
Drive: ........................ 1/2"
H1
consists of:
L1 Part-No. Hex Length Height Width Width Openin Weight
(mm) [L1] [H1] 1 [W1] 2 [W2] g [O1] [g]
KL-4072-3017 17 60 mm 20 mm 31 mm 31 mm 12 mm 150
d
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 15,5 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
Note: Further Spanners see Chapter 10.
KL-4417-900
KL-4417-900 Crow Foot Spanner Set

c
Special Chrome Vanadium Steel
Matt chrome finish.
Drive: ......................... 3/8"
Specially designed to loosen and tighten nuts and bolts in

confined spaces.
consists of:
Part No. Description Socket Width Length Weight
W Hex. size (W) (L) (g)
KL-4417-16 Crow foot spanner 16 34 mm 40 mm 40 g
L KL-4417-18 Crow foot spanner 18 37 mm 45 mm 60 g
5-12
Engine Tools
6-01
Engine Tools
Chapter 6 overview
Fuel System (6.2-..)

Cylinder Head (6.3-..)
Cooling System (6.1-..)
Ancillary Components (6.5-..)
Valve Train (6.4-..)
6
Oil-System (6.7-..)
Engine (6.6-..)
Exhaust System (6.8-..)
6-02
Engine Tools
Chapter 6 Overview
6.1 Cooling System Page 6.1-01 - 6.1-05
6.2 Fuel System Page 6.2-01 - 6.2-06
6.3 Cylinder Head Page 6.3-01 - 6.3-30
6.4 Valve Train Page 6.4-01 - 6.4-40

Vehicle manufacturer specifical pages e.g:
6
Universal Page 6.4-02 -6.4-05 Opel Page 6.4-23 - 6.4-28
VW-Audi, Seat, Skoda Page 6.4-06 - 6.4-13 french / jap. vehicles Page 6.4-28 - 6.4-33
Fiat, Alfa Romeo, Lancia Page 6.4-14 - 6.4-19 BMW Page 6.4-34 - 6.4-36
Ford Page 6.4-20 - 6.4-21 Mercedes Page 6.4-35 - 6.4-40
6.5 Ancillary Components Page 6.5-01 - 6.5-08
6.6 Engine Page 6.6-01 - 6.6-04
6.7 Oil-System Page 6.7-01 - 6.7-08
6.8 Exhaust-System Page 6.8-01 - 6.8-06
6-03
Engine Tools
Cooling System
KL-0124-60 KL-0124-60 Cooling System Pressure Tester

The Pressure Tester KL-0124-60 is made from metal. It consists of
a quick clutch, a pressure relief valve and a flexible tube. This tool
was developed to control the sealing of the cooling systems on
vehicles. The precision manometer is protected by a rubber cap.
There is a wide range of adaptors for different radiators and
compensating tanks.
Advantages:
Applicable in the long run and with a high temperature while the
pump and the adaptor are made of metal (brass).
There is also a high precision of pump and adaptor.
A safety valve is included.
It is possible to put the pump on the cooling system directly or
otherwise to connect the pump to the cooling system with the
flexible tube.
Technical Data:
Max pressure of the hand pump:........................ (36 psi) ..... 2,5 bar
Weight of the pump with tube:................................................1,1 kg
Pump directly on Pump indirectly on Weight KL-0124-60 complete: ...............................................7,9 kg
Cooling System Cooling System Weight of the empty case:......................................................2,5 kg
Other Sets for vehicles

KL-0124-714 Cooling System Pressure Tester for BMW
consists of: pump KL-0124-600, tube KL-0124-601 and
adaptors No. 25, 25 and 29
KL-0124-716 Cooling System Pressure Tester for
Peugeot/Citron/Fiat
adaptors No. 20 and 22.
KL-0124-722 Cooling System Pressure Tester for Nissan/Subaru
6
KL-0124-726 Cooling System Pressure Tester for Ford
adaptors No. 20, 24, 26, 32 and 33.
Contents: KL-0124-728 Cooling System Pressure Tester for Honda
KL-0124-60 Cooling System Pressure Tester (Universal) adaptors No. 20, 22 and 26.
consists of:
KL-0124-744 Cooling System Pressure Tester for Mazda
Part No. Description consists of: pump KL-0124-600, tube KL-0124-601 and
KL-0124-600 Pump adaptors No. 24, 26 and 30.
KL-0124-601 Flexible Tube KL-0124-746 Cooling System Pressure Tester for Mercedes
KL-0124-620 Adaptor No. 20 Universal Bajonet Joint 60 consists of: pump KL-0124-600, tube KL-0124-601 and
KL-0124-621 Adaptor No.21 M483 adaptors No. 20, 36, 37 and 38.
KL-0124-622 Adaptor No.22 M443 KL-0124-750 Cooling System Pressure Tester for Mitsubishi/
KL-0124-624 Adaptor No.24 M523 Toyota
KL-0124-625 Adaptor No.25 M524 consists of: pump KL-0124-600, tube KL-0124-601 and
KL-0124-626 Adaptor No.26 Jap Vehicles adaptors No. 20, 26 and 30.
KL-0124-627 Adaptor No. 27 M544 KL-0124-754 Cooling System Pressure Tester for Opel
KL-0124-633 Adaptor No.33 S483 consists of: pump KL-0124-600, tube KL-0124-601 and
KL-0124-634 Adaptor No.34 Tr633 adaptors No. 20, 24, 26, 31 and 38.
KL-0124-6090 Case empty KL-0124-758 Cooling System Pressure Tester for Porsche
KL-0124-602 Pump with the Tube Adaptor adaptors No. 20 and 21.
KL-0124-760 Cooling System Pressure Tester for Renault
KL-0124-762 Cooling System Pressure Tester for Rover
adaptors No. 20, 22, 24, 25 and 26.
KL-0124-764 Cooling System Pressure Tester for Saab
Spare Parts adaptors No. 20, 23 and 24.
KL-0124-6009 Set for repairing the pump KL-0124-768 Cooling System Pressure Tester for Seat
KL-0124-6001 Manometer for rubber cap consists of: pump KL-0124-600, tube KL-0124-601 and
KL-0124-780 Cooling System Pressure Tester for VW / Audi
Note: More sets for HGVs see HGV Chapter-Sites. consists of: pump KL-0124-600, tube KL-0124-601 and
adaptors No. 20, 21, 27, 33 and 34.
6.1-01
Engine Tools
Cooling System
Adaptor Application List by Part No:

The Part No. of individual Adaptors is given in Column 1.
No. Part No. Manufacturer Model or Type No. Part No. Manufacturer Model or Type
10 KL-0124-610 MAN, Krupp General 22 KL-0124-622 Rover Metro, 115, 200, 400
11 KL-0124-611 Mercedes HGV KL-0124-622 Simca Generell
Mini Cooper 23 KL-0124-623 Alfa Romeo 164
12 KL-0124-612 Ford Australian, Explorer Mini Cooper S
13 KL-0124-613 Scania General (e.g. 93, 113, 143) KL-0124-623 Renault Espace
KL-0124-613 Volvo HGV KL-0124-623 Saab General (e.g. 900 and 9000 up to 93)
14 KL-0124-614 Scania General KL-0124-623 Volvo General (e.g. 850, 960)
16 KL-0124-616 Mercedes Bus, Sprinter CDI KL-0124-623 Volvo HGV FH 12
17 KL-0124-617 Scania HGV Type 94, 114, 124, 144 24 KL-0124-624 Daewoo General
18 KL-0124-618 DAF HGV 92 and 95 KL-0124-624 Ford General (e.g. Scorpio, Transit,
19 KL-0124-619 Bssing General Ka 96-onwards, Mondeo 94-onwards)
KL-0124-619 Fendt General KL-0124-624 Jaguar XJ4 / XJ6
KL-0124-619 Iveco General KL-0124-624 Mazda 121 Header Tank
KL-0124-619 MAN, Krupp General KL-0124-624 Opel General (e.g. Frontera)
KL-0124-619 Mercedes HGV, Unimog KL-0124-624 Rover Metro Diesel, Range Rover
KL-0124-619 Scania General KL-0124-624 Saab 900 94-onwards (Opel)
20 KL-0124-620 Alfa Romeo General KL-0124-624 koda General
KL-0124-620 Audi General BMW E90
KL-0124-620 Autobianchi General 25 KL-0124-625 BMW Models with header tanks (e.g.
KL-0124-620 BMW Old Models 3-series, 5-series and 7-series, 524
Turbo Diesel, E36, E46, E39, E65, E38)
KL-0124-620 Chrysler 185 hp engines 91-onwards
Rover Models from 2,5 l Diesel engines
KL-0124-620 Citron XM, Evasion, Xantia
26 KL-0124-626 Daihatsu General
KL-0124-620 DAF General
Ford Probe, Maverick
KL-0124-620 Daihatsu General
KL-0124-625 Honda General, Accord, Civic, Legend,
KL-0124-620 Fendt General Accord `92- onwards, Civic Coupe
KL-0124-620 Ferrari General 93-onwards
KL-0124-620 Fiat General Hyundai General
KL-0124-620 Ford General (e.g. Scorpio) Isuzu General
KL-0124-620 Honda General KL-0124-626 Kia General
KL-0124-626 MAN, Krupp General
6
KL-0124-620 Isuzu General
KL-0124-620 Iveco General KL-0124-626 Mazda General
KL-0124-620 Jaguar General KL-0124-626 Mitsubishi General (e.g. Sigma)
KL-0124-620 Kia General KL-0124-626 Nissan General
(e.g. Galant, Terrano 96-onwards)
KL-0124-620 Lamborghini General
KL-0124-626 Opel Monterey (jap. Vehicles)
KL-0124-620 Lancia General
KL-0124-626 Rover 600
KL-0124-620 Mercedes Cars general
KL-0124-626 Subaru General (e.g. Justy)
Mercedes Vito
KL-0124-626 Suzuki General
KL-0124-620 Mercedes HGV; Bus
KL-0124-626 Toyota General
KL-0124-620 Mercedes SLK, SLC, CLK (e.g. Celica, Camry 96-onwards)
Mini Cooper KL-0124-626 VW Taro
KL-0124-620 Mitsubishi General 27 KL-0124-627 Seat General (e.g. Arosa)
KL-0124-620 Nissan General KL-0124-627 VW Golf II, Golf III 93-onwards, Lupo,
KL-0124-620 Opel Omega, 87 T4 99
KL-0124-620 Peugeot General 28 KL-0124-628 MAN, Krupp HGV F90-F2000
KL-0124-620 Porsche General KL-0124-628 Mercedes HGV [heavy Class], Actros
KL-0124-620 Rover General (e.g. Mini) 29 KL-0124-629 BMW BMW E30, E36, E38, E39, E46, E65
KL-0124-620 Saab General 30 KL-0124-630 Mazda 121
KL-0124-620 Scania General KL-0124-630 Mitsubishi Space Wagon, Pajero
KL-0124-620 Seat General KL-0124-630 Toyota Celica, Starlett, Corolla
KL-0124-620 Subaru General 31 KL-0124-631 Opel Omega, B-Series 96, Vectra A
KL-0124-620 Suzuki General KL-0124-631 Scania General
KL-0124-620 Toyota General 32 KL-0124-632 Ford Scorpio from 95, Transi 95-onwards
KL-0124-620 Triumph General 33 KL-0124-633 Ford Galaxy
KL-0124-620 VW General (e.g. Polo 96, Passat 87-96, KL-0124-633 VW Sharan
T4, Transporter 89 -onwards) 34 KL-0124-634 Audi A3, A4, A6 97-onwards, TT
21 KL-0124-621 Audi General (e.g. A4 up to 96) KL-0124-634 koda Oktavia, Superb
KL-0124-621 Porsche Boxster KL-0124-634 VW Passat 97-onwards, Golf IV / V, Bora,
KL-0124-621 VW Golf II T5
22 KL-0124-622 Alfa Romeo General 35 KL-0124-635 Volvo HGV FH 12
KL-0124-622 Chrysler 171 hp engine 89, 36 KL-0124-636 Mercedes W210 [E-Class]
Dacia Logan 37 KL-0124-637 Mercedes A-Class
Renault General (e.g. Safrane, Laguna) 38 KL-0124-638 Mercedes M-Class
Citron General KL-0124-638 Opel Sintra 97
Peugeot General (e.g. 206, 307, 407) 39 KL-0124-639 Renault HGV Midliner
KL-0124-622 Fiat General 40 KL-0124-640 Renault HGV Premium, HGV Magnum
Honda Concerto
6.1-02
Engine Tools
Cooling System
Adaptor Application List by Vehicle Type

The part No. of the appropriate Adaptor is given in Column 4.
Make Model or Type Part No. No. Make Model or Type Part No. No.
Alfa Romeo General KL-0124-620 20 Mercedes HGV [heavy class], Actros KL-0124-628 28
General KL-0124-622 22 W210 [E-class] KL-0124-636 36
164 KL-0124-623 23 A-Class KL-0124-637 37
Audi General KL-0124-620 20 M-Class KL-0124-638 38
General (e.g. A4 up to 96 KL-0124-621 21 Mini Cooper KL-0124-611 11
A3, A4, A6 97 -onwards, TT) KL-0124-634 34 Cooper KL-0124-620 20
Autobianchi General KL-0124-620 20 Cooper S KL-0124-623 23
BMW Old Models KL-0124-620 20 Mitsubishi General KL-0124-620 20
E90 KL-0124-624 24 General (e.g. Sigma) KL-0124-626 26
Models with Header Tanks (e.g. 3, 5 and KL-0124-625 25 Space Wagon, Pajero KL-0124-630 30
7 Series, 524 Turbo diesel, Nissan General KL-0124-620 20
E36, E46, E39, E65, E38)
General (e.g. Galant, KL-0124-626 26
3 Series, BMW E30, E36, E38, E39 KL-0124-629 29 Terrano 96 -onwards)
E46, E65 Opel Omega, 87 KL-0124-620 20
Bssing General KL-0124-619 19
General (e.g. Frontera) KL-0124-624 24
Chrysler 185 hp engines 91 -onwards KL-0124-620 20
Monterey [jap. Vehicles] KL-0124-626 26
171 hp engines 89 -onwards KL-0124-622 22
Omega, B-Series 96, Vectra A KL-0124-631 31
Citron XM, Evasion, Xantia KL-0124-620 20
Sintra 97 KL-0124-638 38
General KL-0124-622 22
Peugeot General KL-0124-620 20
Dacia Logan KL-0124-622 22
General (e.g. 206, 307, 407) KL-0124-622 22
Daewoo General KL-0124-624 24
Porsche General KL-0124-620 20
DAF HGV 92 and 95 KL-0124-618 18
Boxster KL-0124-621 21
Renault General (e.g. Safrane, Laguna) KL-0124-622 22
Daihatsu General KL-0124-620 20
Espace KL-0124-623 23
HGV Midliner KL-0124-639 39
Fendt General KL-0124-619 19
HGV Premium, HGV Magnum KL-0124-640 40
Rover General (e.g. Mini) KL-0124-620 20
Ferrari General KL-0124-620 20
Metro, 115, 200, 400 KL-0124-622 22
Fiat General KL-0124-620 20
Metro Diesel, Range Rover KL-0124-624 24
6
Models from 2,5 l diesel engines KL-0124-625 25
Ford Australian, Explorer KL-0124-612 12
600 KL-0124-626 26
General (e.g. Scorpio) KL-0124-620 20
Saab General KL-0124-620 20
General (e.g. Scorpio, Transit, KL-0124-624 24
General (e.g. 900 and 9000 up to 93) KL-0124-623 23
Ka from 96, Mondeo 94 -onwards)
900 94 -onwards [Opel] KL-0124-624 24
Probe, Maverick KL-0124-626 26
Scania General (e.g. 93, 113, 143) KL-0124-613 13
Scorpio 95-onwards, Transit 95-onwards KL-0124-632 32
Galaxy KL-0124-633 33
HGV Type 94, 114,124, 144 KL-0124-617 17
Honda General KL-0124-620 20
Concerto KL-0124-622 22
General (e.g. Accord, Civic, Legend, KL-0124-626 26
Accord92-onwards, Civic
Coup93-onwards) Seat General KL-0124-620 20
Hyundai General KL-0124-626 26 General (e.g. Arosa) KL-0124-627 27
Isuzu General KL-0124-620 20 Simca General KL-0124-622 22
General KL-0124-626 26 koda General KL-0124-624 24
Iveco General KL-0124-619 19 Oktavia, Superb KL-0124-634 34
General KL-0124-620 20 Subaru General KL-0124-620 20
Jaguar General KL-0124-620 20 General (e.g. Justy) KL-0124-626 26
XJ4 / XJ6 KL-0124-624 24 Suzuki General KL-0124-620 20
Kia General KL-0124-620 20 General KL-0124-626 26
General KL-0124-626 26 Toyota General KL-0124-620 20
Lamborghini General KL-0124-620 20 General (e.g. Celica, Camry 96 - KL-0124-626 26
Lancia General KL-0124-620 20 onwards)
Celica, Starlett, Corolla KL-0124-630 30
MAN, Krupp General KL-0124-610 10
Triumph General KL-0124-620 20
Volvo HGV KL-0124-613 13
General (e.g. 850, 960) KL-0124-623 23
HGV F90-F2000 KL-0124-628 28
HGV FH 12 KL-0124-623 23
Mazda 121 with header tank KL-0124-624 24
HGV FH 12 KL-0124-635 35
VW General (e.g. Polo 96, Passat 87-96, KL-0124-620 20
121 KL-0124-630 30
T4 99, Transporter 89 -onwards)
Mercedes HGV KL-0124-611 11 Golf II KL-0124-621 21
Bus, Sprinter CDI KL-0124-616 16 Taro KL-0124-626 26
HGV, Unimog KL-0124-619 19 Golf II, Golf III 93 -onwards KL-0124-627 27
Cars general, Vito KL-0124-620 20 Lupo
HGV, Bus KL-0124-620 20 Sharan KL-0124-633 33
SLK, SLC, CLK KL-0124-620 20 Passat 97-onwards Golf IV / V, Bora, T5 KL-0124-634 34
6.1-03
Engine Tools
Cooling System
KL-0123-9029 Opel/Vauxhall KL-0123-9029 Socket wrench insert 29 mm

For removing or installing almost all types of thermostat with
plug or non-detachable cable. Drive:...................1/2"
Suitable for Opel/Vauxhall e.g. Corsa B, Omega, Vectra etc.

KL-0284-8 For locking the pulley on the water-pump on VW Polo, Golf,
VW-Audi Passat and Audi 80/A4. Length: ............ 250 mm
Advantages:
Easy loosening of stubborn bolts on the water-pump pulley.

KL-0284-11 For locking of deep-drawn water-pump pulleys on VW and
VW-Audi
Audi engines, as they are used when e.g. an air conditioning is
also built in. Length: ............ 298 mm
Advantages:
Safe locking of the water-pump pulley.
Technical Data:
Part No. KL-0284-8 KL-0284-11
Overall length 250 mm 300 mm
KL-0121-90 Width 80 mm 65 mm
Height 8 mm 40 mm
Weight 450 g 450 g
Drive 1/2 or by hand by hand

For tightening of clamps (system OETIKER) on cv boots, water
and fuel hoses.
6
Suitable for Audi, BMW, Chrysler, Ford, GM, Honda,
Mazda, Mercedes, Nissan, Opel/Vauxhall, VW etc.
Advantages:
KL-0121-93 No damage to spring band clamps.
No damage to hoses.
Easy and quick replacement of hoses.
Length: ............. 240 mm Weight: ................ 492 g

With Power Transmission an 2 Working-Stages.
For tightening of clamps (system OETIKER) on cv boots, water
and fuel hoses. With toggle joint.
Applications: Audi, BMW, Chrysler, Ford, GM, Honda,
Mazda, Mercedes, Nissan, Opel/Vauxhall, VW etc.
KL-0121-83
Universal
KL-0121-83 Hose Band Cutter straight
To open or cut "earless Clamp-Bands on CV-Joints, Drive-
Shafts, Radiator Hoses, Fuel-lines, etc.
KL-0121-84 Hose Band Cutter angled (not ill.)
As KL-0121-83.
But with angled head for inaccessible locations.
6.1-04
Engine Tools
Cooling System
KL-0121-22 KL-0121-22, KL-0121-23, KL-0121-24, KL-0121-25

Hose Clip Pliers with locking ratchet
For replacement of hose-clips on Fuel-lines, Oil-pipes and

water-hoses, which are not retained by Jubilee type clips, but
re-usable, self-tensioning spring-clips. Special design allows
KL-0121-23 the spring hose clips to be securely gripped and safely
expanded.
Suitable for Alfa Romeo, Audi, Citron, Fiat, Ford, Hyundai,

Lancia, MAN, Mercedes, Opel/Vauxhall, Peugeot, Porsche,
Renault, Seat, Toyota, VW, Volvo, etc.
Following clips may be replaced with the Hose Clip Pliers:

Norma, ABA (AWAB), MIKALOR, MUBEA from 18 - 53 mm.
KL-0121-24
KL-0121-22 Hose Clip Pliers

straight with ratchet
Clip -: .....................................................................18 - 53 mm
Length:...........................................................................273 mm
Weight: ..............................................................................390 g

110 off-set tips with ratchet
KL-0121-25
6 Clip-: ......................................................................18 - 53 mm
Length:...........................................................................285 mm
Clamp Angle: .......................................................................110
Weight: ..............................................................................425 g

90 off-set tips with ratchet
Clip-: ......................................................................18 - 53 mm
Length:...........................................................................225 mm
Clamp Angle: ........................................................................ 90
Weight: ..............................................................................403 g

with remote operation and ratchet
With remote operation and ratchet.
Application as KL-0121-22 - 24, but with remote control
Spare Part:
especially for difficult to reach positions.
Clip -: .....................................................................18 - 53 mm
KL-0121-2501
Length:...........................................................................225 mm
Clamp Angle: ........................................................................ 90
Weight: ..............................................................................403 g
KL-0121-2501 Replacement Bowden Cable
6.1-05
Engine Tools
Fuel System
KL-0581-1 KL-0581-1 Special Socket
BMW
For BMW hose clamps, 2 flats, oval 5.26.1
Drive:...................................................................................
For removal, replacement or tightening the safety clamp on

fuel lines, the BMW fuel-lines may be tightened to prevent
leakage.
KL-0121-82
KL-0121-82 Hose Clip Tool 6 / 7 mm hex
Universal
Quick and easy loosening and tightening worm-drive hose clips
with 6 mm and 7 mm hex drives - e.g. on fuel-lines, oil-coolers,
radiator-hoses and heater-hoses. Inaccessible hose-clips eas-
ily handled due to long, flexible Shaft.
Technical Data:
Length Overall : ................................................................ 325 mm

Length Shaft : .................................................................. 205 mm
6 / 7 mm
hex Drives : ................................................................. 6 / 7 mm hex
1 Weight : ............................................................................ 160 g
6
KL-0121-20
KL-0121-20 Hose Clamp Set (4 Pcs.)
To clamp hoses during repairs.

For fuel-, brake- and water-lines
consists of:
KL-0121-1 Hose Clamp for up to 10 mm line diameter

KL-0121-50
Universal As KL-0121-20, however
consists of:
Made of plastic. For clamping hoses such as: Radiator hoses,

Heater hoses, Fuel hoses, etc. with up to 60 mm.
Weight:........... 300 g
6.2-01
Engine Tools
Fuel System
KL-0121-70 KL-0121-70 Hose Removal Pliers
For Easy Removal of 4 mm to 13 mm Vacuum and Fuel

hoses.
Engage the tube (line) with the black jaw. This sharpened jaw
Universal
actually DIGS into the tube to grip it! Squeeze and the hose is
easily pushed off by the silver jaw.
Length:...........................................................................200 mm
Weight: ..............................................................................227 g

with locking ratchet
For removal and replacement of Fuel-lines, Oil-lines, Radiators

Hoses and Heater Hoses fitted with space-saving, re-usable,
drive slots
self-clamping spring hose clips. Special design ensures that
the compressed clips are safely and securely retained.
Universal For Alfa Romeo, Citron, Fiat, Ford, Hyundai, Lancia,

Mercedes, Opel/Vauxhall, Peugeot, Porsche, Renault, Seat,
Skoda, Toyota, Volvo, etc. especially for the new Clips on
space saver e.g. VW-Audi fuel-lines on VW-Audi.
KL-0121-27
Following makes of Hose Clips require these Pliers: Norma,
6
ABA (AWAB), MIKALOR and MUBEA etc.
drive slots
with locking ratchet
As KL-0121-26.
KL-0121-28 but with pivoting tips.
Due to the pivoting tips, the compression forces are always

parallel to the ears of the hose-clips offering increased security.
drive slots

with locking ratchet angled
Universal
KL-0121-29 As KL-0121-26.
space saver e.g. VW-Audi
Version angled at 90 and has offset drive slots at the sides.

drive slots
As KL-0121-26.
Version with vertically mounted drive slots, without locking
lever.
6.2-02
Engine Tools
Fuel System
KL-0121-36 KL-0121-36 Set of Release Clips
Application: Chrysler, Ford, GM, Opel/Vauxhall, Saab, VW

etc.
The set of release-clips KL-0121-36 consists of six sizes of
nylon-clips for unlocking of CLIC-hose-clips on air-conditioning
systems and fuel lines.
The various sizes of Connectors are released from their end
face.
Sizes: 7,9 mm (5/16), 9,5 mm (3/8), 12,7 mm (1/2),
15,9 mm (5/8), 19 mm (3/4), 22,2 mm (7/8).
KL-0121-19
Chrysler
Lock
For opening and closing hose clips with a lock in the open
position.
Operating instructions:
1. To open the hose clip, place it in the locating groove so that
it is fully in contact with the surface marked ON. Operate
the pliers. The hose clip will be held in the open position.
2. To close the hose clip, place it in the locating groove so
that it is fully in contact with the surface marked OFF.
Operate the pliers. The hose clip will be unlocked and can
be positioned as required on the hose clip.
6
KL-0121-94 Suitable for on hose clips with a built-in lock in the open
position e.g. Chrysler etc.
For CLIC-clips
For releasing and re-fitting reusable hose clips, types CLIC and
KL-0121-91
CLIC-R (Caillau/Serflex).
Application: Audi, Citron, Fiat, Mercedes, Opel/Vauxhall,
Peugeot, Renault, VW etc.
Weight: .............................................................................. 270 g
KL-0121-91 / -92 Hose Clip Pliers
For releasing and re-fitting the re-usable hose clips types CLIC
KL-0121-92 and CLIC-R (Caillau/Serflex).
Suitable for VW-Audi, Citron, Mercedes, Opel/Vauxhall,
Mercedes, Opel, VW Peugeot, Renault, etc.
KL-0121-91 - for left hand jaws.
KL-0121-92 - for right hand jaws.
Technical Data:
Part No. KL-0121-91 KL-0121-92
Length 170 mm 170 mm
Weight 160 g 160 g
6.2-03
Engine Tools
Fuel System
KL-0121-340 KL-0121-340 Set of 3 Fuel-Line Pliers

Pliers to open connectors on fuel-lines.
KL-0121-32 For Chrysler, Chevrolet, Citron, Fiat, Ford, Opel/Vauxhall,
Peugeot, Renault
Peugeot, Pontiac, Renault, VW etc.
On fuel-lines connected by "snap-fit connections, the connectors may
be released using Pliers KL-0121-32 for 8 mm and KL-0121-33 for
10 mm fuel-lines. (The release segments are to be found on the
reverse side of the connector in the axis of the line).
For connectors on Vauxhall/Opel GM, Fiat, etc. where the release
KL-0121-33 segments are activated from the side, Pliers KL-0121-34
(2 tips 6.5 x 6 mm) are required.
Contents:
KL-0121-32 Pliers for Fuel-lines 8
KL-0121-33 Pliers for Fuel-lines 10
KL-0121-34 Pliers for Fuel-lines GM-Opel/Vauxhall
KL-0121-34
KL-0121-35 Clamp
Applications: Opel/Vauxhall, GM, Fiat, etc.
KL-0121-35 Clamp KL-0121-35 for unlocking quick release connections, which can
Opel be reached from the side.
Advantages:
No damage to quick release connections or clamps.
No damage to fuel lines or hoses.
Easy and quick separation of fuel lines.
Technical Data:
Part No. KL-0121-32 KL-0121-33 KL-0121-34 KL-0121-35
Fuel Line- 8 mm 10 mm GM-Opel universal
6
Length 110 mm 110 mm 115 mm 124 mm
Weight 75 g 75 g 70 g 45 g
KL-0121-37
Fiat, GM
KL-0121-37 Fuel Feed Pipe Pliers
Application: Opel/Vauxhall, Fiat, GM, VW etc.
For undoing quick release connections on fuel feed pipe lines.
Weight: .....................190 g
KL-0192-22 Safety Clip Pliers bended

KL-0192-22
VW-Audi, Mercedes Suitable for all Audi A3, VW Golf IV with Petrol engines
To release the fuel line unions. Needed for example when the fuel filter
is changed.
Suitable for Mercedes W124, W140 and W202.

For installing retaining clips to secure the chrome strip on the bumper
of the Mercedes W124, W140 and W202.
Therefore, the pliers is equipped with special clip retaining notches.
KL-0121-38 Mercedes Length:.................. 210 mm Weight: .................... 200 g
Removal of Connector
(opening the line)
KL-0121-38 Fuel Line Pliers

Suitable for VW-Audi, Fiat, GM, Opel, Mercedes etc.
e.g. Mercedes M-Class with Petrol engines.
For removal and replacement of the connections on the in-line Fuel
Replacing the Connector Filter. Required when replacing the Fuel Filter or during engine repairs.
(locking the connector)
Removal of Connector:
Pull the connector backwards with the Pliers.
Replacing the Connector:

Slide the connector forwards with the Pliers.
6.2-04
Engine Tools
Fuel System
KL-0482-42 Opel KL-0482-42 Diesel suction pump

Suitable for Opel/Vauxhall 2,0 and 2,2 Ecotec Diesel
engines (X20DTL, X20DTH, X22DTH) with VP 44 injection
pump.
This pump is needed to bleed the fuel system, for example if it
has been opened for fuel filter renewal or engine repair work.
KL-0121-75 KL-0121-75 Vacuum Hose Cap Set

Identifies Vacuum Hoses and Fittings for Proper Installation.
Use when disconnecting vacuum lines and other hoses from
fittings. Colour coded, 48-piece set fits all vacuum application
from 1/8 (3,2 mm) to (12,7 mm).
Weight:........... 200 g
KL-4021-3113 VW-Audi KL-4021-3113 Socket Insert 13 mm hex

Suitable for:VW-Audi, Seat, koda 4 Cylinder TDI
PD engines
5 The special socket KL-4021-3113 allows quick and trouble-free
loosening and tightening of the central retaining bolt of the Fuel
Cooling Unit - example when replacing the Fuel Filter.
This special socket may also be used to remove and replace
the brass insert on Injector Valves on Audi petrol engines
KL-0120-80 Universal 1990 - onwards.
Drive:....... 1/2 Length: .....100 mm Hex:........ 13 mm
KL-0120-80 Fuel Tank Sender Spanner Set

adjustable
For removing and replacing the Plastic Retaining Ring on the
Sender Unit on Fuel Tanks.
6
Consists of:
KL-0120-801 Tank Sender Spanner 80 mm - 120 mm
KL-0122-56 Peugeot Range:.............80 - 120 mm Drive:......Hex 24
d KL-0120-802 Tank Sender Spanner 110 mm - 170 mm
Range:........... 110 - 170 mm Drive:......Hex 24
KL-0122-56 Fuel Filter Key 27 mm

Suitable for Peugeot e.g. 307 SW 2,0 HDI etc.
The fuel filter key is required to remove and install the fuel filter
KL-0122-701 cap when replacing the fuel filter cartridge.
Peugeot
Drive:..1/2 Length:..85 mm Socket size:..27 mm
c
Suitable for Peugeot, Citroen, Renault e.g. with HDI diesel

engines.
cap when replacing the fuel filter cartridge.
KL-0122-608
Peugeot Drive:....... 3/8 Profile: ....... 108 mm, 46 Rillen
c
Suitable for Peugeot, Citroen, Renault etc.
cap when replacing the fuel filter cartridge.
Drive:....... 3/8 Profile: ......... 109 mm, 8 Rillen
6.2-05
Engine Tools
Fuel System
KL-0124-4 KL-0124-4 Pressure- and Vacuum-Pump
With plastic storage case for checking of pressure and

vacuum lines.
Recommended from following manufacturers:
VW-Audi, Porsche, Chrysler, Daihatsu, Nissan, Toyota,
Peugeot, Citron, Renault, etc.
Also applicable for:

BMW, Mercedes, GM Opel/Vauxhall, Rover, Saab, Volvo,
etc.
Following units can be tested with the pressure/ vacuum pump:
Fuel-system,
Distributor vacuum adjustment curve,
Controlling the Turbo Charger Valve Distributor vacuum membrane,
Vacuum sensor,
Exhaust gas recirculation valve,
Cleavage measure at carburetor throttle valve,
Float needle on carburetor,
Fuel pressure regulator,
Vacuum modulator on automatic transmission,
Brake booster,
Turbo charger valves,
6
Fuel pump membrane,
Removal of small fluid quantities, e.g. hydraulic oil, fuel,
Controlling the EGR-Valve etc.
Technical Data:
KL-0124-4000 ..............................Two-way metalastic pump
Vacuum range................................................von 0 - 1,0 bar
Pressure range ..............................................von 0 - 1,5 bar
Scale........................................................... Pressure gauge
Weight......................................................................... 1,4 kg
Package ...........................................in Plastic Storage Case

1 KL-0124-4000 Press/Vacuum pump
5
2 KL-0124-3001 Connecting Hose
3 KL-0124-4001 Adaptors for brake system
4 KL-0124-4002 Adaptors for engine
3
5 KL-0124-4003 Adaptor for economizer valve on Ford
1
4 6 KL-0124-4004 Container
7 KL-0124-4005 Cover for Container
- - Plastic Storage Case
Accessory:
6
KL-0124-3010 Press/Vacuum Repair Kit
7 2 KL-0124-3002 Thermometer
6.2-06
Engine Tools
Cylinder Head
Cylinder head assembly and dismantling device
Quick release
The cylinder head is fixed to the device

through quick releases.
In order to fix different cylinder heads e.g. 4, 5

to 6 cylinder engines, one of the two quick
releases is placed on a sliding table.
6
End stop
As valve support a replaceable

slide in panel provided with
mushroom-shaped supports
especially suitable for the
valve discs has been inserted
Mushroom-shaped supports
in the base plate.
Pressure piece oriented towards the valve axes.
The device has been designed so

that the cylinder head can be
oriented towards the valve axes.
Turning gear locking
The cylinder head rotates 90.
Handwheel to
rotate the
cylinder head
6.3-01
Engine Tools
Cylinder Head
KL-0061-1 KL-0061 Swivel Mounting (not ill.)

Universal
Without Support Shaft
To fix on Repair stand KL-0062. Weight:........ 12,6 kg
KL-0061-1 Swivel Mounting 60 mm

With Support Shaft 60 mm.
To fix on Repair stand KL-0062. Weight:........ 19,6 kg
KL-0062
KL-0062 Repair Stand
To support KL-0061 or KL-0061-1.
Upper Plate:............260 180 mm Height:........820 mm
Lower Plate:............350 500 mm Weight:........... 33 kg
KL-0063 Repair Stand Complete

consists of:
KL-0061 Swivel Mounting
KL-0063 KL-0060 KL-0062 Repair Stand
To support KL-0060 and KL-0066. The Stand can also be used

with the Matra engine and gearbox holder.
Weight:........... 45 kg
KL-0060 Cylinder Head Overhaul Kit

Suitable for most vehicles. The pressure piece KL-0125-1015
is part of the tool KL-0060. Further pressure pieces see next
page.
To use with KL-0063. Weight:........ 58,2 kg
6 KL-0064
Universal
KL-0064 Cylinder Head Overhaul Stand
consists of:
KL-0060 Cylinder Head Overhaul Kit
Applications:
For dismounting/mounting of camshaft and valves.
For cleaning of cylinder head including combustion
chamber, inlet and outlet channels from oil-carbon deposits.
For checking lubrication holes for oil passage.
For inspecting of cylinder head with straight edge for
KL-0066
warping (KL-0140-60 or KL-0140-61).
For checking of valve guides and springs.
For refacing and grinding of valve seats.
For testing of valves for tightness.
Weight:......... 103 kg
KL-0066 Holding Fixture

For engines/transmissions.
To use with KL-0063. Weight:........... 19 kg
KL-0067
KL-0067 Engine And Gearbox Stand
consists of:
KL-0066 Holding Fixture
Load max.: ............ 500 kg Weight:........... 64 kg
Note: Before use, the Engine and Gearbox Stands have to be

fixed onto the ground.
6.3-02
Engine Tools
Cylinder Head
KL-0125-1 A KL-0125-1 A Universal Valve-Spring

Compressor Tool
Applicable for 1-12 cylinder engines - two up to four-valve
technology, in-line-engines or V-engines.
This tool permits renewal of valve-stem oil-seals with the
cylinder head removed or cylinder head assembled.
The retaining flanges are rotatable, so that they may be affixed
to the cylinder head lengthways, sideways or diagonally.
The correct height of the supporting rod may be adjusted due
to the adjustment spindles on the left and right side, to achieve
the correct angle between handle and the pressure piece for
compressing the valve-spring.
Installation example BMW, Mercedes, Opel, etc.
Moveable rests allow infinitely adjustment of the tool length
and therefore an universal application for 1-12 cylinder
engines.
Advantages:
Increased job time saving due to the possibility of
repairing the valve-stem oil-seals with still assembled
cylinder head.
Universal application due to different installation and
adjustment possibilities.
Note:
The Pressure Piece KL-0125-1015 is part of the tool-
KL-0125-1 A.
Pressure Pieces
6
for KL-0125-1 A
Installation example VW-Audi, Ford, Peugeot, Volvo, etc.
Part No. Description Application Outer-

KL-0125-1035 Pressure Piece Peugeot/Citron HDI 21 mm
KL-0125-1033 Pressure Piece Opel, Seat, VW-Audi 24 mm
KL-0125-1034 Pressure Piece Hyundai 25 mm
KL-0125-1022 Pressure Piece Toyota, Ford 16V 28 mm
KL-0125-1023 Pressure Piece Nissan 30 mm
KL-0125-1021 Pressure Piece Toyota 31 mm
KL-0125-1024 Pressure Piece Opel; Peugeot 32 mm
KL-0125-1025 Pressure Piece Renault 19 and Clio 33 mm
KL-0125-1015 Pressure Piece BMW; VW; Peugeot diesel 34 mm
KL-0125-1026 Pressure Piece Renault; Mazda; Peugeot 106; 35 mm
Mercedes M102, M104
KL-0125-1027 Pressure Piece Fiat 37 mm
KL-0125-1028 Pressure Piece Peugeot; Citron 38 mm
KL-0125-1031 Pressure Piece Mercedes OM 601; 602; 603 40 mm
KL-0125-1029 Pressure Piece Ford 42 mm
KL-0125-1030 Pressure Piece Fiat diesel 44 mm
Accessory: KL-0125-102 KL-0125-1032 Special Pressure BMW-M40, 34 mm

Piece, open
Note: The universal valve-spring compressor tool KL-0125-1 A

is the same as the previous KL-0125-1 valve-spring
compressor tool, but with lengthened adjusting spindles that
adjusting height now have an adjusting height of 190 mm.
(Adjusting height KL-0125-1 = 110mm).
Special Pressure Piece BMW (KL-0125-1032)

Accessory for KL-0125-1:
KL-0125-102 Adjusting spindles (adjusting height 190 mm)
When using the valve collar installation tools
KL-0125-601 /-602 / or -603 and the thrust block from the
KL-0125-61... series that is also needed, the previous engine
bridge KL-0125-1 must be modified to suit the lengthened
adjusting spindles KL-0125-102.
6.3-03
Engine Tools
Cylinder Head
KL-0125-60 KL-0125-60 Valve collar assembly tool set

For installing valve collars.
Re-installing valve collars with three grooves can be difficult if
space is restricted, the valve springs are located deep inside
the cylinder head or the valve springs are recessed deeply into
bucket tappet guides.
The new KL-0125-6.. series of valve collar assembly tools,
Installing valve collars together with the matching thrust block from the
KL-0125-61.. series and the KL-0125-1 A valve assembly
bridge, makes the assembly of single- and three-groove valve
KL-0125-1A collars safe and easy, whether the cylinder head is on the
engine or removed. This is particularly important if valve stem
seals have to be renewed without removing the cylinder head.
consists of:
Part-No:. Description Application
KL-0125-601 Valve-Collet Assembly Tool Opel, VW-Audi 5 mm
KL-0125-602 Valve-Collet Assembly Tool Smart, VW-Audi 6 mm
KL-0125-603 Valve-Collet Assembly Tool Mercedes 7/ 8 mm
KL-0125-61..
KL-0125-61..Series Press Pieces

KL-0125-6.. KL-0125-61..
Available Press Pieces (including fork head):

Part-No. Description Application Outside-
KL-0125-6121 Press Piece 21 Peugeot/Citron HDI 21 mm
KL-0125-6122 Press Piece 22 Mercedes, Smart 22 mm
KL-0125-6124 Press Piece 24 VW-Audi, Seat, Smart, Opel 24 mm
KL-0125-6125 Press Piece 25 Hyundai 25 mm
KL-0125-6126 Press Piece 26 Mercedes, VW 26 mm
6
KL-0125-6128 Press Piece 28 Toyota, Ford 28 mm
KL-0125-6130 Press Piece 30 Nissan 30 mm
KL-0125-6131 Press Piece 31 Toyota 31 mm
KL-0125-6132 Press Piece 32 Opel; Peugeot 32 mm
KL-0127-20 Compressed Air Adaptor

(M14x1,25 / M18x1,5)
KL-0127-20
For connecting to Spark Plug holes.
Commonly used when valve springs or valve stem seals are
replaced. Air pressure helps prevent the valve from falling into
the combustion chamber. Comes with two-step fitting for both
14mm and 18mm threads. Heavy duty 12 flexible hose allows
easy access to spark plug hole and air supply. Thread fitting to
spark plug hole and other end of air supply.
For Threads: .........................................M141,25 and M181,5

Length:...........................................................................305 mm
Compressed Air side:.............................................. 1/4"-18 NPT
Weight: ..............................................................................120 g
KL-0127-1
KL-0127-1 Compressed Air Adaptor

(M12x1,25 / M14x1,25)
For connecting to Spark Plug holes.

The Compressed Air Adaptor allows compressed air to be
applied to the cylinder being repaired. This is required to hold
the valves shut during replacement of the Valve-Stem Oil-Seals
without removal of the cylinder-head.
Connection Threads: ..........................M121,25 and M141,25

Length:...........................................................................170 mm
6.3-04
Engine Tools
Cylinder Head
KL-0126-205 KL-0126-205 Telescopic magnetic lifter

with scriber
This telescopic magnet lifter can be used to remove metallic

objects or particles from positions that cannot easily be
reached by other means. The KL-0126-205 magnetic lifter is
particularly suitable for lifting valve collars.
Technical Data:
KL-0370-2
Length: ................................................................. 150 - 670 mm
Mercedes
Magnetic-:.................................................................... 7,5 mm
Liftpower:........................................................................... 300 g
Weight: ................................................................................ 28 g
KL-0370-2 Valve Spring Compressor
KL-0280-1 For Mercedes engines M102 and M103 with single camshaft
to change the valve seal without removing the cylinder head.
The tool does not apply to model 190 E 2.3-16!
VW-Audi, Ford 6
KL-0280-1 Valve Shim Pliers
For changing the valve shims while the cam followers are held
depressed on VW-Audi engines 1.3 l and Ford.
KL-0280-2
KL-0280-2 Valve Depressor
VW-Audi, Ford For bucket tappets of VW Golf, Jetta, Caddy, Scirocco,

Passat, Santana, Audi 80/100 up to 1982 in conjunction with
tool KL-0280-1.
KL-0280-3
KL-0280-3 Valve Depressor
Necessary for adjusting the valve clearance on VW-Audi

4-cylinder engines from 1983 and all 5 and 6 cylinder engines
with bucket tappets in conjunction with shim pliers KL-0280-1.
6.3-05
Engine Tools
Cylinder Head
KL-0125-80 KL-0125-80 Valve Spring Compressor
Makes compressing the spring and removing the keepers a

simple job because there is no need to remove the head.
Adjustable cam action. Fast, because there is no need to

readjust the tool after each spring.
Weight: ..............................................................................820 g
KL-1381-2

Peugeot
For removal and installation of valve springs with removed
cylinder head or cylinder head still in place; applicable on
Peugeot engines with valve tappet disc- of 38 mm.
The pressure piece is exchangeable according to the valve

tappet disc-. See tool KL-0125-1 A.
KL-0281-2
6 Fitted with a fork head for 8 mm Cylinder Head Studs.

Applicable for removal and installation of valve springs on
VW-Audi
VW-Audi engines from 1.3 l, up to 1993.
Pressure piece KL-0125-1015, metallastic design.
Accessory:
KL-0281-2001 Fork Head for Cylinder-Head with 7 mm

studs
KL-0125-93
(e.g. VW Polo, Golf II, Golf III with 1.4 l and
1.6 l engines).
KL-0125-93 Valve-Spring Compressor

a
b
Valve-Spring Compressor suitable for almost all engines due to
its wide range of adjustment.
Part No. Pressure Piece- a b Weight

[mm] [mm] [g]
KL-0125-93
KL-0125-93 25 / 30 mm 240 20 - 250 2.550
6.3-06
Engine Tools
Cylinder Head
KL-0049-17 KL-0049-17 Valve Seal Removal Slide Hammer

Universal
For Valve Stem Sealing Rings
The Valve Seal Removal Slide Hammer can be used universally and
consists of valve seal collet chuck KL-0049-170 and the slide hammer
KL-0049-100.
The special design and construction allows quick and easy removal of
KL-0049-16 the valve-stem-oil-seals without any risk of damage to the inner walls
of the cylinder-head in the area of the bucket-tappets.
For bucket-tappets with diameters from 12 mm to 15 mm.
KL-0049-16 Valve Seal Removal Slide Hammer

For Valve Stem Sealing Rings.
KL-0049-13 As KL-0049-17, but with the valve seal collet chuck KL-0049-160
Universal instead of KL-0049-170.

For Valve Stem Sealing Rings.
KL-0049-12 As KL-0049-17, but with the valve seal collet chuck KL-0049-130
instead of KL-0049-170.
(e.g. Audi engines 5 valves per cylinder).

KL-0126-91K For Valve Stem Sealing Rings.
As KL-0049-17, but with the valve seal collet chuck KL-0049-120
instead of KL-0049-170.
For bucket-tappets with diameters from 26 mm upwards.
KL-0126-91 K Valve Stem Seal Tool Set

6
This tool set allows the removal and replacement of valve shaft sealing
rings.
Specification:
KL-0126-91K Valve Stem Seal Tool Set
consists of:
KL-0049-100 Basic Slide Hammer
KL-0049-120 Valve Seal Collet Chuck (bucket-tappets diam. 26 mm upwards)
KL-0049-130 Valve Seal Collet Chuck (bucket-tappets diam. 23 mm up to 26 mm)
KL-0126-61 Oil Seal Removal Pliers - Long
KL-0126-9 Press Set for valve seals (10 pcs., 9.5 - 14 mm inside)
KL-0126-9001 Plastic Case (empty)
KL-0126-9K
KL-0126-9 K Valve Stem Seal Installer Set
The tool set KL-0126-9 K allows quick and precise installation of valve-
stem-oil-seals on petrol and diesel engines with 2-valve or multi-valve
technology.
The installation tools are made from special plastic which ensures that
damage to the new oil-seals and the valve-guides is eliminated.
(Outer- 20 mm).
The Pressing Set for Valve Seals KL-0126-9 K consists of:
Part No. for Inner Hole Part No. for Inner Hole
KL-0126-905 9,5 mm KL-0126-911 12,5 mm
KL-0126-906 10,0 mm KL-0126-912 13,0 mm
KL-0126-907 10,5 mm KL-0126-913 13,5 mm
KL-0126-908 11,0 mm KL-0126-914 14,0 mm
KL-0126-909 11,5 mm
KL-0126-910 12,0 mm KL-0126-9001 Plastic Case (empty)
KL-0126-909
KL-0126-9 Valve Stem Seal Installer Set

(not ill.)
As KL-0126-9 K but without Storage Case KL-0126-9001.
6.3-07
Engine Tools
Cylinder Head
KL-0126-61 KL-0126-61 Valve Seal Removal Pliers

The special long, slim form allows quick, easy and safe
removal of valve-stem oil-seals, even on 4-valve cylinder
Universal heads.
KL-0126-9.. Series Valve stem sealing ring

installation drivers
Valve stem sealing rings can be installed without risk of
damage when the valves have been removed, using assembly
tool KL-0126-991, KL-0126-992 or KL-0126-993. The driver is
KL-0126-9..-Serie located in the valve guide by the guide pin.
Available Valve stem sealing ring installation drivers.

Part-No. Tip- Tip- Seal ring- Tool- Application
Length outside
KL-0126-991 5 mm 29 mm 11 mm 30 mm Smart 3 / 4 Cyl. petrol
Smart, VW, Mercedes KL-0126-992 6 mm 29 mm 11 mm 24 mm VW 5 Cyl.
KL-0126-993 6 mm 15 mm 11 mm 19,5 mm Mercedes OM 642
Special versions can be produced with other dimensions.
KL-0126-999 Guide pin set for valve cover

assembly (4 Pcs.)
6
For Mercedes 3- and 4- Cylinder petrol engines. e.g. Smart etc.
KL-0126-999 Attaching these conical guide pins prevents the sealing rings in
the valve cover from being damaged as the valve cover is
being installed.
Smart, Mercedes
KL-0125-71 Valve Lapper 29 / 35 mm

For Hand Lapping Valves.
Thick Hardwood handles for easy lapping.
Technical Data:
Valve disk-:.............................................................29 / 35 mm
Length:...........................................................................225 mm
Weight: ................................................................................60 g
KL-0125-71 / KL-0125-70
KL-0125-70 Valve Lapper 16 / 21 mm

Universal For Hand Lapping Valves.
Thick Hardwood handles for easy lapping.
Technical Data:
Valve disk-:.............................................................16 / 21 mm
Length:...........................................................................210 mm
Weight: ................................................................................25 g
6.3-08
Engine Tools
Cylinder Head
KL-0181-70 K KL-0181-70 K Stud Inserting Tool Set

Universal in Plastic Case
Applicable for M6, M8, M10, M12, M8x1 and M10x1 threaded
studs.
For clean, rapid insertion of threaded studs, for instance during
Stop
engine repairs.
consists of:
Threaded stud KL-0181-7006 Threaded stud inserting tool M6 1
inserting tool Threaded KL-0181-7008 Threaded stud inserting tool M8 1
stud KL-0181-7010 Threaded stud inserting tool M10 1
KL-0181-7012 Threaded stud inserting tool M12 1
KL-0181-7108 Threaded stud inserting tool M8x1 1
KL-4990-1004 Plastic case with foamed material liner 1
KL-0181-1 Universal
Technical Data:
Weight: ....... 1250 g Drive: ....... 1/2" Length: ... 52 mm
Measure plastic case: 275 x 230 x 83 mm
KL-0181-1 Stud Tool

Universal tool for studs with diameter 6 - 12 mm.
Advantages:
Infinitely adjustable. Operates in the most confined space.
Ideal also for bolts with rusted or stripped threads Also for
KL-0181-6 bolts with undersize.
KL-0181-6 Stud Extractor and Inserting

KL-0181-53 Tool Set (5 Pcs.)
For removal and replacement of threaded studs.
6
Right- or Left-Hand Thread.
Weight: .................... 1,15 kg Drive outer: .... 21 mm hex.
Drive inner:.................. "
consists of:
Part-No. Description Part-No. Description
KL-0181-51 for 6 mm KL-0181-54 for 10 mm
KL-0181-52 for 7 mm KL-0181-55 for 12 mm
KL-0181-72 K KL-0181-53 for 8 mm KL-0181-5001 Plastic case
KL-0181-72 K Screw Extractor Set

To extract screws, nuts and bolts when locating threads or
hexagons are damaged.
Screw Due to the special insert design (tapered and special left
Extractor
Insert
section) both screws and nuts and bolts can be easily loosen
and removed.
Specification (Insert sizes):
1/4" (6,3mm); 5/16" (8mm); 3/8" (9,5mm); 10mm;
7/16" (11mm); 12mm; 1/2" (12,5mm); 13mm; 9/16" (14mm);
KL-0181-21 K 5/8" (16mm); 17mm; 11/16" (17,5mm); 3/4" (19mm)
Drive:.......... 3/8" and hex.
1 2 3 KL-0181-21 K Screw Drill Set

To remove broken screws and thread bolts - thread M5 - M16.
Procedure:
1. Open the broken bolt (or screw) by drilling (use boring bush
if necessary). 2. Drive in the pin. 3. Place the nut on the pin
and extract by means of a screw-wrench.
Spare Parts/Accessories:
KL-0181-2112 Drilled pin set for driller : 3,2 mm (5 pcs) 1
6.3-09
Engine Tools
Cylinder Head
KL-0185-1 KL-0185-1 Drilling Guide Set

VW-Audi
For accurate removal of broken manifold studs on VW and

Audi 4 and 5 cylinder water-cooled engines. (Male Thread M8)
Advantages:
Great savings in time approximately 2-3 hours because

cylinder head has not to be removed.
Accurate removal of the old stud and cutting of the new
thread.
The drilling guide avoids the risk of damage to the cylinder-
head.
KL-0185-2
Contents:
With 6,5 mm pre-drilling guide for M8 threads in storage case.
Entire Weight: ................................................................... 1,6 kg
KL-0185-2 Drilling Guide Set
As KL-0185-1 but with 4,0 mm and 8,5 mm pre-drilling guide
6
instead of 6,5 mm. (Male Thread M8)
For drilling and tapping for the use of Heli-Coil inserts.

KL-0185-3
With plastic case
Entire Weight: ................................................................... 1,7 kg
KL-0185-3 Drilling Guide Set
As KL-0185-2 but also supplied complete with Heli-Coil

insertion tool and 25 Heli-Coil thread inserts. (Male Thread M8)
With plastic case.
Entire Weight: ................................................................... 2,3 kg

KL-0185-5
KL-0185-5 Drilling Guide Set (Universal)
This new universal adjustable drilling guide allows broken or

sheared studs -especially on cylinder-heads or exhaust
manifolds- to be quickly and accurately extracted, without the
need to remove the cylinder-head.
(Male Thread M8 and M10)
Time savings of between 2 and 4 hours can be achieved.
6.3-10
Engine Tools
Cylinder Head
KL-1381-3 KL-1381-3 Support

Citron, Renault, For wet cylinder liner on Citron, Peugeot, Renault-engines.
Peugeot To avoid lifting off of the cylinder liners from the seats whilst
under repair, it is essential to keep these under tension with the
support KL-1381-3. This avoids leakage between the cylinder
liner and engine block.
Hole Spacing: ......................................................... 75 - 106 mm
Hole-:............................................................................ 12 mm
KL-1381-4
KL-1381-4 Lever for Cylinder Head (pair)
For removal of cylinder heads on engines with wet cylinder
liner. Applicable on Citron, Peugeot, Renault.
To avoid lifting off of the cylinder liner from the sealing seat in
the engine block when removing the cylinder head, the cylinder
head should not be lifted, but tilted sideways with the lever
KL-1381-4 and secured with support KL-1381-3.
Pin-: .............................................................................. 12 mm
KL-0140-60
KL-0140-60 Precision-Hair-Edges 500 mm
Hair-edges hardened, ground, lapped, with heat-insulated
handle. For fitting Cylinder Heads up to 4 Cylinders.
Description: .........................................................Stainless Steel
Section: ..................................................................... 40 7 mm
Length: .......................................................................... 500 mm
KL-0140-61 Weight: .............................................................................. 960 g
KL-0140-61 Precision-Hair-Edges 600 mm 6

As KL-0140-60 but for fitting Cylinder Heads up to 6 Cylinders.
Length: .......................................................................... 600 mm
Note: Wooden case (KL-0140-6101) for Precision-Hair-Edges as Weight: ............................................................................ 1200 g
Accessory available. See chapter 10
KL-4021-3111 KL-4021-3111 Socket Insert 11 mm hex
d 5 VW-Audi Suitable for VW- Audi, Seat, koda petrol engines.
The special socket KL-4021-3111 allows the removal and
replacement of the plastic insert for Injector Valves on
VW-Audi, Seat and koda petrol engines.
Drive:............................................................................... 1/2
insert for Length: .......................................................................... 100 mm
injection- Hex:................................................................................. 11 mm
valve
KL-4021-3113 Socket Insert 13 mm hex

KL-4021-3113
d 5 VW-Audi
Suitable for VW- Audi, Seat, koda 4 Cylinder TDI
PD engines.
The special socket KL-4021-3113 allows quick and trouble-free
loosening and tightening of the central retaining bolt of the Fuel
Cooling Unit - example when replacing the Fuel Filter.
This special socket may also be used to remove and replace
the brass insert on Injector Valves on Audi petrol engines
1990 - onwards.
Drive:............................................................................... 1/2
Length: .......................................................................... 100 mm
Hex:................................................................................. 13 mm
6.3-11
Engine Tools
Cylinder Head
KL-4417-900 KL-4417-900 Crow Foot Spanner Set

c Special chrome vanadium steel
Matt chrome finish. Drive:............. 3/8"
confined areas.
consists of:
size (W) (L) (g)
KL-4417-16 Crow Foot Spanner 16 34 mm 40 mm 40 g
W size
KL-4072-301 Open ended ring spanner
L Socket Set
KL-4072-301 / KL-4072-302 or turn can be loosened and tightened, for instance on
compressed air or hydraulic lines. Drive:............ 1/2"
d consists of:
Part-No. Hex. Length
[L1]
Hight
[H1]
Width
[W1]
Width 2
[W2]
Opening
[O1]
Weight
[g]
KL-4072-3017 17 60 mm 20 mm 31 mm 31 mm 12 mm 150
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 16 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
W1 O1 W2
L1 Socket Set
Drive:............ 1/2"
6
As KL-4072-301 but
Part-No. Hex. Length Hight Width Width 2 Opening Weight
[L1] [H1] [W1] [W2] [O1] [g]
d KL-4072-3027
KL-4072-3030
KL-4072-3032
27
30
32
74 mm
76 mm
80 mm
25 mm
25 mm
25 mm
48 mm
50 mm
52 mm
34 mm
34 mm
34 mm
20 mm
24 mm
25 mm
360
360
360
KL-4072-321 Open ended ring wrench

Socket
confined spaces - e.g. Fuel Injector connections.
Technical Data:
Drive: .............1/2" Length: .......120 mm
consists of:
Part-No. Hex. Description
(12-point)
KL-4072-3214 14 Open Ended ring wrench Socket
KL-4071-311 KL-4072-3218 18 Open Ended ring wrench Socket

Socket
d c As KL-4072-321, but as hex wrench and 80 mm long.
Technical Data:
Drive: .............1/2" Length: .........70 mm
consists of:
Part No. Hex. Drive Drive Description
(6-point) 3/8 1/2
KL-4071-3112 12 X Open Ended ring wrench Socket
6.3-12
Engine Tools
Cylinder Head
8573-00 8573-00 DREMOMETER BC Torque Wrench

d 40-200Nm
CODE 7685530
Use:
T Utilisation in all areas of industrial manufacturing
Features:
d T Adjustable torque wrench with 1/2" single square drive for
controlled clockwise tightening (type BC no. 8573).
40-200 Nm
T 1/2" square drive with ball-locking mechanism DIN 3120 -
A 12.5, ISO 1174
T In accordance with DIN EN ISO 6789, traceable to national
DREMOMETER BC norms
Code No.: 7685530
Article No.: 8573-00 T Automatic short-path actuation with tactile impulse and
Weight: 1,4 kg audible signal
Length: 553 mm
Range of work / measurement 1, Nm / lbf.ft (min/max): 40-200
Range of work / measurement 2, lbf.ft (min/max): 30-150 T Full-metal construction from high-strength aluminium alloy
Scale divisions: 5 Nm / 5 lbfft
T Double scale with a scale graduation of 5 Nm and 5 lbfft
T If ordering with pre-set-value locking and safety device
please specify the Nm value - if fixed factory-pre-setting is
desired (price on request)
Note: Further RAHSOL DREMOTEC Products and
Torque Wrenches see page 3.5-04 or in Scope of delivery:
the GEDORE catalogue. T Torque wrench of type DREMOMETER
6
T Test certificate as per DIN EN ISO 6789
KL-4090-302 T Operating instructions (14-language) and service mini-CD
T Delivered in a robust black plastic box
d
KL-4090-302 Torque Angle Meter
For the Torque-to-Yield Fastener with angle degree

information.
Ccommonly used for cylinder head bolts and other bolts where
a torque angle is required.
Drive:....................1/2"
Weight: ........... 340 g
KL-4046-362
BMW, Mercedes
KL-4046-362 Socket Set Torx (4 Pcs.)
d 9
These Torx Sockets in extended length with built-in magnet
allow quick and easy removal and replacement of cylinder-

head bolts with outer-Torx profiles. (e.g. BMW, Mercedes
CDI engines, etc.)
Specification:
Torx
Part-No:
9 Length [mm] Weight (g)
KL-4046-3610 E10 150 200
KL-4046-3612 E12 150 225
KL-4046-3614 E14 150 250
KL-4046-3618 E18 150 415
Drive ................... 1/2

= reg. trademark of Camcar-Textron Inc. USA
6.3-13
Engine Tools
Cylinder Head
KL-4041-300 K KL-4041-300 K Socket Insert Set

Drive 1/2", Torx , 32 pcs.
7 Consists of:
Socket Insert, Drive 1/2", Length 55 mm
d Part-No.
KL-4041-3020
Size
T20
7 Part-No.
KL-4041-3045
Size
T45
7
KL-4041-3025 T25 KL-4041-3050 T50
KL-4041-3027 T27 KL-4041-3055 T55
KL-4041-3030 T30 KL-4041-3060 T60
KL-4041-3040 T40 KL-4041-3070 T70

Part-No. Size
7 Part-No. Size
7
KL-4041-3120 T20 KL-4041-3145 T45
KL-4041-3125 T25 KL-4041-3150 T50
KL-4041-3127 T27 KL-4041-3155 T55
KL-4041-3130 T30 KL-4041-3160 T60
KL-4041-3140 T40 KL-4041-3170 T70
KL-4041-30.. (1/2", 55 mm) KL-4041-31.. (1/2", 100 mm)
Part-No. Size
7 Part-No. Size
7
KL-4041-3340 T40 KL-4041-3355 T55
KL-4041-3345 T45 KL-4041-3360 T60
KL-4041-33.. (1/2", 140 mm) KL-4041-3350 T50 KL-4041-3370 T70

Part-No. Size
7 Part-No. Size
7
KL-4041-3440 T40 KL-4041-3455 T55
KL-4041-34.. (1/2", 200 mm) KL-4041-3445 T45 KL-4041-3460 T60
KL-4041-3450 T50 KL-4041-3470 T70
KL-4041-3099 Plastic case (empty) for KL-4041-300 K
6
= reg. trademark of Camar-Textron Inc. USA
KL-4021-300 K
KL-4021-300 K Socket Insert Set

5 Consists of:
Drive 1/2", hex, 30 pcs.
d Socket Insert, Drive 1/2", Length 55 mm

Part-No. Size
5 Part-No. Size
5
KL-4021-3005 hex 5 KL-4021-3012 hex 12
KL-4021-3006 hex 6 KL-4021-3014 hex 14
KL-4021-3007 hex 7 KL-4021-3017 hex 17
KL-4021-3008 hex 8 KL-4021-3019 hex 19
KL-4021-3010 hex 10

Part-No. Size
5 Part-No. Size
5
KL-4021-3105 hex 5 KL-4021-3110 hex 10
KL-4021-3106 hex 6 KL-4021-3111 hex 11
KL-4021-3107 hex 7 KL-4021-3112 hex 12
KL-4021-3108 hex 8 KL-4021-3113 hex 13
KL-4021-30.. (1/2", 55 mm) KL-4021-31.. (1/2", 100 mm)
Part-No. Size
5 Part-No. Size
5
KL-4021-3305 hex 5 KL-4021-3310 hex 10
KL-4021-33.. (1/2", 140 mm) KL-4021-3306 hex 6 KL-4021-3312 hex 12
KL-4021-3307 hex 7 KL-4021-3314 hex 14
KL-4021-3308 hex 8

KL-4021-34.. (1/2", 200 mm)
Part-No.. Size
5 Part-No. Size
5
KL-4021-3405 hex 5 KL-4021-3408 hex 8
KL-4021-3406 hex 6 KL-4021-3410 hex 10
KL-4021-3407 hex 7 KL-4021-3412 hex 12
6.3-14
Engine Tools
Cylinder Head

Drive 1/2", XZN, 26 pcs.
. Consists of:
Part-No. Size
. Part-No. Size
.
d KL-4031-3005
KL-4031-3006
M5
M6
KL-4031-3010
KL-4031-3012
M10
M12
KL-4031-3008 M8 KL-4031-3014 M14
KL-4031-3009 M9 KL-4031-3016 M16

Part-No. Size
. Part-No. Size
.
KL-4031-3105 M5 KL-4031-3110 M10
KL-4031-3106 M6 KL-4031-3112 M12
KL-4031-3108 M8 KL-4031-3114 M14
KL-4031-3109 M9
KL-4031-30.. (1/2", 55 mm) KL-4031-31.. (1/2", 100 mm)

Part-No. Size
. Part-No. Size
.
KL-4031-3305 M5 KL-4031-3310 M10
KL-4031-3306 M6 KL-4031-3312 M12
KL-4031-3308 M8 KL-4031-3314 M14
KL-4031-3309 M9
KL-4031-33.. (1/2", 140 mm) Socket Insert, Drive 1/2", Length 200 mm
Part-No. Size
. Part-No. Size
.
KL-4031-3408 M8 KL-4031-3412 M12
KL-4031-3410 M10 KL-4031-3414 M14
KL-4031-34.. (1/2", 200 mm) KL-4031-3099 Plastic case (empty) for KL-4031-300 K
6

Drive 1/2", RIBE , 32 Pcs.
KL-4051-300 K
Consists of:
: Socket Insert, Drive 1/2", Length 55 mm

Part-No.
KL-4051-3005
Size
M5
: Part-No.
KL-4051-3010
Size
M10
:
d
KL-4051-3006 M6 KL-4051-3012 M12
KL-4051-3007 M7 KL-4051-3013 M13
KL-4051-3008 M8 KL-4051-3014 M14
KL-4051-3009 M9

Part-No. Size
: Part-No. Size
:
KL-4051-3105 M5 KL-4051-3110 M10
KL-4051-3106 M6 KL-4051-3112 M12
KL-4051-3107 M7 KL-4051-3113 M13
KL-4051-3108 M8 KL-4051-3114 M14
KL-4051-3109 M9
KL-4051-30.. (1/2", 55 mm) KL-4051-31.. (1/2", 100 mm)

Part-No. Size
: Part-No. Size
:
KL-4051-3308 M8 KL-4051-3312 M12
KL-4051-3309 M9 KL-4051-3313 M13 (FIAT)
KL-4051-3310 M10 (VW) KL-4051-3314 M14
KL-4051-3311 M10 (FIAT)
KL-4051-33.. (1/2", 140 mm) Socket Insert, Drive 1/2", Length 200 mm
Part-No. Size
: Part-No. Size
:
KL-4051-3408 M8 KL-4051-3412 M12
KL-4051-3409 M9 KL-4051-3413 M13 (FIAT)
KL-4051-3410 M10 (VW) KL-4051-3414 M14
KL-4051-34.. (1/2", 200 mm) KL-4051-3411 M10 (FIAT)

= reg. trademark of Richard Bergner GmbH & Co. KG
6.3-15
Engine Tools
Cylinder Head
KL-4051-331 A KL-4051-331 A Socket Insert Set RIBE

To remove and re-tighten cylinder-head retaining bolts e.g. on
Fiat engines with RIBE-profile.
Specification:

Part-No.
: RIBE Length [mm] Weight (g)
KL-4051-3007 M7 55 80
KL-4051-3008 M8 55 80
KL-4051-3311 M10 (FIAT) 140 100
KL-4051-3312 M12 140 100
Fiat KL-4051-3313 M13 (FIAT 140 100
KL-4051-3314 M14 140 100
d : Drive: ........................1/2
KL-4051-3310 Socket Insert RIBE M10

KL-4051-3310
Ideal to remove and re-tighten cylinder-head retaining bolts on
VW-Audi VW-Audi engines with RIBE similar profile.
RIBE
Part-No.
: Length [mm] Weight (g)
d : KL-4051-3310 M10 (VW)
Drive: ........................1/2
140 100
KL-4054-701 K
KL-4054-701 K Socket Insert Set RIBE
6
with plastic case
: Consists of:
Bit-Holder, carrier of the screwdriver Inserts,

10 mm hex; Drive 1/2"
Bit-Holder, carrier of the screwdriver Inserts,

10 mm hex; Drive 3/8"
Bit Insert,
Drive 10 mm hex, Length 30 mm
: Size: 4; 5; 6; 7; 8; 9; 10; 12; 13; 14
Bit-Insert,
Drive 10 mm hex, Length 75 mm
: Size: 4; 5; 6; 7; 8; 9; 10; 12; 13; 14
Plastic case: 235 x 140 x 45 mm
KL-4031-3309
KL-4031-3309 Socket Insert XZN-M9,
140 mm, 1/2"
Toyota, Daihatsu
Applicable for: jap. cars e.g. Daihatsu, Toyota with
petrol engines etc.
d . Ideal for slackening and tightening cylinder head bolts, e.g. on
Japanese passenger-car engines with XZN M9 thread
profile.
The 140 mm length is sufficient for removing and inserting
even recessed, hard-to-reach XZN-M9 cylinder head bolts
without difficulty.
6.3-16
Engine Tools
Cylinder Head
KL-4061-101 Mercedes (Atego, Actros) KL-4061-101 Socket Insert Set (Five point), 1/4"
VW-Audi, Mercedes, 7 piece Socket Set on 1/4" Storage Rail
Rover, MG For new 5 point tamper-proof bolts.
Suitable e.g. for:
Pumps in pump-line-injection systems on Mercedes
commercial vehicles (e.g. Atego, Actros).
b Mercedes outside mirror.
5-Point Mass Air Flow Sensor VW-Audi
Immobiliser control unit (EWS3) on Rover 75 and MG ZT.
consists of:
Socket Inserts Five point with bore:
Size: ......................................................... 10, 15, 20, 25, 27, 30, 40
Drive: .......................................................................................... 1/4"
KL-4064-601 K Storage Rail with 7 Clips
VW-Audi, Mercedes, KL-4064-601 K Socket Insert Set (Five point)

Rover, MG
9 screwdriver inserts in plastic case.
For loosening and tightening the new 5 point tamper-proof bolts.
Suitable e.g. for:
b Pumps in pump-line-injection systems on Mercedes
5-Point commercial vehicles (e.g. Atego, Actros).
Mercedes outside mirror.
VW-Audi airflow meters. Mass Air Flow Sensor VW-Audi
Pumps for pump-line-injector Immobiliser control unit (EWS3) on Rover 75 and MG ZT.
systems on Mercedes consists of:
commercial vehicles.
9x Bit Insert, , hex. 1/4" drive.
1x Bit Holder, 1 hex.1/4"; 1/4" drive (to insert the screwdriver bits).
1x Plastic case
Total weight: ................................................................................. 100 g
6
Size:.............................................. 10, 15, 20, 25, 27, 30, 40, 45, 50
Drive (Insert): ...................................................................... 1 hex. 1/4"
Drive (Bit Holder):........................................................................ 1/4"
Length (Insert):........................................................................... 25 mm
Dimension (Plastic case) ............................................... 114x53x21 mm
KL-0369-610
d KL-0369-610 Injector Socket (22mm, bihex)
2 Hex special socket cut away on two sides, for removing and inserting
diesel engine injectors without damaging the fuel return pipes.
Specially applicable for VW-Audi, Opel. Drive:.............
KL-0369-10
d KL-0369-10 Injector Socket (22 mm, hex)

Special cut-away deep socket to allow access to remove and replace
1 injectors without damage to fuel-lines. Drive:.............

Application: VW-Audi, BMW, Ford, Opel/Vauxhall, Rover,
Mercedes, Seat, Volvo, etc.
KL-0511-1
d KL-0511-1 Injector Socket (27 mm, bihex)
2 BMW, Mercedes, VW,

Alfa Romeo, Chrysler, etc.
injectors without damage to fuel-lines. For removal and replacement of
injectors on. Drive:.............
Application: BMW (e.g. M21, M41, M51) as well as Ford, VW and
Mercedes diesel engines.
KL-0511-2
d KL-0511-2 Injector Socket (28 mm, bihex)
2
Application: Alfa Romeo; Chrysler; Rover; MAN 2,5 TD
injectors without damage to fuel-lines.
Drive: ................ 1/2 Size:.......... 28 mm
6.3-17
Engine Tools
Cylinder Head
KL-0049-2009 KL-0049-2009 Adaptor M14 to M141,5
For the Slide Hammer KL-0049-200, to dismount the injector at

e.g. VW-Audi TDI engines.
VW-Audi, Seat, koda

Slide Hammer KL-0049-200
Injector
KL-0049-200 Slide Hammer Basic Tool

Adaptor KL-0049-2009
Slide Hammer Weight:.................................................... 2,35 kg

KL-0049-200
Length:...........................................................................480 mm
KL-0489-11 KL-0489-11 Injector nozzle puller

with spindle
Opel Diesel
Suitable for Opel Diesel engines, e.g. 2,2 L
For accurate removal of injector nozzles without risk of

damage.
6 If the bridge-type puller and spindle are used, even injector

nozzles that are a very tight fit can be removed in just a few
minutes.
136 mm Injector extraction
Technical Data:
Connecting thread (injector nozzle): .................... M17x0,75 mm

Width (puller bridge): .....................................................136 mm
KL-0489-10 Injector nozzle puller

KL-0489-10 with slide hammer
Opel Diesel
Suitable for Opel Diesel engines, e.g. 2,2 L
Injection nozzles that do not fit very tightly can be removed in

just a few minutes.
Technical Data:
Slide Hammer Weight:...................................................... 0,9 kg

Connecting thread (injector nozzle): .................... M17x0,75 mm
Length:...........................................................................185 mm
6.3-18
Engine Tools
Cylinder Head
KL-1383-10 K KL-1383-10 K Nozzle Extractor Set

Suitable for PSA 2,0 (110, 135 HP) HDI engines e.g. Peugeot,
Citron etc. (Engine code DW10)
The nozzle extractor set KL-1383-10 K allows the removal from
vehicles of tightly fit injection nozzles without having to remove the
cylinder head, as well as the cleaning of the nozzle location hole and
seat.
1 2 3 The use of a special pulling bridge and of the feed rod allows the fast
and easy nozzle removal. The compressed air adaptor prevents
impurities from entering the combustion chamber.
Specification:
Pos. Part-No. Description Qty.
KL-1383-10 K Nozzle Extractor Set 1
KL-1383-101 Nozzle Extractor Set for Peugeot / Citron 110HP 1
7 KL-1383-102 Supplement Kit for Peugeot / Citron 135HP 1
KL-1383-1090 Plastic storage case 1
KL-1383-101 Nozzle Extractor Set for Peugeot / Citron 110HP 1
consists of:
1 KL-1383-103 Extractor Base Tool 1
8 9
2 KL-1383-104 Milling tool for injector nozzle seat and bore 1
3 KL-0369-55 A Compressed air adaptor for injector nozzle bore M10x1 1
4 5 6 4 KL-0369-461 Special Socket Insert 29mm hex 1
5 KL-0369-4505 Special Bit Insert 10 mm hex 1
6 KL-0369-4606 Spindle 1
7 KL-0369-4503 Shoulder Nut M16x1,5 1
Injector extraction Seat/bore cleaning Pos. Part-No. Description Qty.
KL-1383-102 Supplement Kit for Peugeot / Citron 135HP 1
consists of:
8 KL-1383-1021 Spindle M25x1 1
9 KL-1383-1022 Special Socket Insert 25mm hex, drive 1
KL-1383-20 K - Glow Plug Tool Set

Suitable for PSA 2,0 (110, 135 HP) HDI engines. e.g. Peugeot,
Citron etc. (Engine code DW10)
The glow plug tool set KL-1383-20 K enables the correct removal or
drilling out of damaged glow plugs and the recutting the original M10x1
thread as well as the repair of the damaged glow plug retaining M10x1
thread through drilling out M12x1 thread without removing the cylinder
6
head. The new glow plug shall be engaged in the cylinder with an
insert nut (M12x1 on M10x1).
Note: The Tool Set is being supplied in a plastic case. Specification:
KL-1383-20 K KL-1383-20 K Glow Plug Tool Set Peugeot / Citron 1
consists of:
KL-1383-202 1 KL-1383-201 Compressed air adapter for injector nozzle bore 17.1 mm 1
2 KL-1383-202 Tool holding fixture unit 1
3 KL-1383-203 Milling tool for Glow Plug electrode 1
4 KL-0369-300 Drum-type turning tool 1
5 KL-4007-2510 Adapter for power drill 3/8" square socket 1
6 KL-1383-205 Drill Tool Set for Glow Plug tube 1
1 7 KL-1383-204 Drill Tool Set for Glow Plug Bore 1
2 8 KL-1383-206 Reaming Tool Set for Glow Plug Port 1
3 KL-1383-2090 Plastic storage case 1
6 KL-1383-205 Drill Tool Set for Glow Plug tube 1
consists of:
KL-1383-204 KL-1383-205 KL-1383-206 6.1 KL-0369-3050 Extractor (Base Tool) 1
6.2 KL-1383-2052 Tie bolt "-20 UNC, (185mm long) 1
6.3 KL-1383-2051 Base Tool guide bushing 1
6.4 KL-0369-3056 Thread tap "-20 UNC with drill-bit tip 1
6.5 KL-0369-306 Tool holder with square socket 2,4 - 5,5 1
5
6.1 6.3 8.1 Pos. Part-No. Description Qty.
7.3 7.4 7.5 7.6 6.4 7 KL-1383-204 Drill Tool Set for Glow Plug Bore 1
consists of:
7.1 KL-1383-2041 Drill guide bushing 1
4 7.2 KL-1383-2042 Set (10) of threaded sleeves M10x1, 26 mm long 1
7.3 KL-0369-3011 Core drill 9.1 mm for M10x1 thread 1
7.1 6.2 6.5 8.2
7.2 7.4 KL-0369-3012 Thread tap M10x1 1
7.5 KL-0369-3021 Core drill 11.1 mm M12x1 thread 1
7 6 8 7.6 KL-0369-3022 Thread tap M12x1 1
Glow plug drilling out Glow plug extraction 8 KL-1383-206 Reaming Tool Set for Glow Plug Port 1
consists of:
8.1 KL-1383-2061 Reamer 5.8 mm 1
8.2 KL-1383-2062 Reamer guide bushing ( 5.8 mm) 1
KL-1383-21 - Glow Plug Tool Set (not ill.)

Suitable for Peugeot, Citron (2,0 HDI [110, 135 HP]) etc.
Similar to KL-1383-20 K but not for thread repair.
Consists of: Part-No. (see KL-1383-20): 2; 3; 4; 5; 6; 7.1; 7.3; 7.4; 8.
Accessory kit for glow plug tool CDI (not ill.)

KL-1383-211 - Accessory kit (big). Similar to KL-1383-20 K if the
glow plug tool set KL-0369-30 K is already available.
KL-1383-212 - Accessory kit (small). Similar to KL-1383-21 if the
Note: The Tool Set is being supplied in a plastic case. glow plug tool set KL-0369-31 K is already available.
6.3-19
Engine Tools
Mercedes Cylinder Head
KL-0057-1 KL-0057-1 Spline Nut

Mercedes
For removal of the locking ring on the pre-combustion chamber
on Mercedes engines OM615, OM616 and OM617.
Drive:...............
KL-0369-3 Spline Nut

KL-0369-3
For removal of the locking ring on the pre-combustion chamber
on Mercedes engines OM601, OM602, OM603 OM604,
OM605 and OM606. Drive:...............

KL-0049-25 To remove the pre-combustion chamber on Mercedes
engines OM615, OM616, OM617, OM601, OM602, OM603
Mercedes
OM604, OM605 and OM606.
consists of:
KL-0049-200 Slide Hammer without adaptor
KL-0049-200 KL-0049-2008 Adaptor M14 to M12
KL-0369-4 Extractor Bolt (Inner Thread M12,
Outer Thread M22x1 and M22x1,5)
KL-0049-2008
KL-0369-4 KL-0369-11 Milling Cutter

The KL-0369-11 milling tool should always be used to re-
machine the pre-combustion chamber sealing face before the
injector nozzle body is re-installed.
Mercedes diesel engines OM601, OM602, OM603, OM604,
OM605 and OM606
KL-0369-11
6
Spindle The milling cutter KL-0369-11 consists of:
KL-0369-1102
Mercedes Part No. Description
KL-0369-1101 Housing
KL-0369-1102 Spindle (Drive 1/2)
KL-0369-1103 Reamer 33 mm
Housing
KL-0369-1104 Screw M8 20
KL-0369-1101
KL-0369-1105 Washer
KL-0369-1106 Circlip
KL-0369-1107 Protection Sleeve
Note:
Service of the injector housing seat is essential as soon as
damaged or leaking. If the injector housing seat has not been
Protection Sleeve Reamer treated before, this may be done with the cylinder head
KL-0369-1107 KL-0369-1103
removed or still in place.
KL-0192-21 If the injector housing seat is treated a second time (noticeable
by the marks on the cylinder head close to the injector housing
or on the spacer rings), the cylinder head has to be removed,
because the clearance of the injector housing (7,6-8,1 mm)
can only be correctly measured with removed cylinder head.
The clearance guarantees enough distance between piston
surface and injector housing in TDC position.
Mercedes
KL-0192-21 Safety Clip Pliers

For removal of the Fuel Return Line from injectors on Diesel
KL-0192-23 engines.
Applicable on Mercedes diesel engines OM604, OM605,
OM606 with 4-valve technology.

For removal of returning hoses on injection nozzles of diesel
engines. Especially applicable on Mercedes OM601, OM602,
OM603 and VW-Audi vehicles, where the injection nozzles are
located very deep in the cylinder head.
6.3-20
Energine Tools
KL-0369-46 K KL-0369-46 K Injector Nozzle Puller

Mercedes CDI (German Utility Model)
Suitable for Mercedes CDI engine OM 668 e.g. A-class
The KL-0369-46 K injector nozzle puller allows the removal of

even stubborn injector nozzles without removing the cylinder
head from the vehicle.
As the removal of injector nozzles is particularly difficult on
A-Class engines, two injector nozzles are always held by a
single retaining clip, so that if an injector nozzle has to be
removed, the second nozzle must be pulled out in parallel with it.
Due to the use of a special extraction bridge and the insertion of
the two puller spindles, injector nozzles can be removed in an
fast and easy way.
Steps to remove the injector nozzles:

Unscrew the nozzle head with the special wrench supplied with
the set. Screw the puller spindles in the injector nozzles, remove
the pre-installed extraction bridge on the valve cover and
unscrew the collar nuts. Pull the nozzles out by turning the collar
nuts.
Pulling out injector nozzles
KL-0369-46 K Injector nozzle puller 1
consists of:
KL-0369-4601 Baseplate 1
KL-0040-3005 Circlip 2
KL-0021-0006 Axial bearing 2
KL-0369-4603 Plate 1
6
KL-0369-4602 Bolt 1
KL-0369-4604 Bolt 1
KL-0369-4605 Bolt 1
KL-0369-4606 Pull Spindle 2
KL-0369-4503 Shoulder nut 2
KL-0206-1011 Shoulder nut 3
KL-0282-5106 Screw 1
KL-0255-0011 Cylinder Pin 1
KL-0369-461 A Impact Socket 1
KL-0369-4505 Sockets 1
KL-0369-4690 Plastic case 1
Note: The KL-0369-46 K injector nozzle puller is being

supplied in a plastic case KL-0369-4690. Note:
On OM 668 CDI engines, two injector nozzles are always held by
KL-0369-59 a single retaining clip, so that if an injector nozzle has to be
Mercedes CDI removed, the second nozzle must be pulled out in parallel with it.
KL-0369-59 Puller for sealing ring

Suitable for sealing rings with internal diameter 4 - 16 mm,
e.g. injector nozzle sealing rings on Mercedes CDI
engines.
Puller with The KL-0369-59 puller extracts the sealing rings correctly, for
sealing ring example from between the injector nozzle and the cylinder
head.
To pull out the sealing ring, screw the taper point of the tool
into it, then remove with the impact-type puller.
Technical data:
Slide Hammer Weight: ..................................................... 0,9 kg
Length: .......................................................................... 385 mm
Internal diameter of sealing ring: ................................ 4 - 16 mm
6.3-21
Engine Tools
KL-0369-45 K KL-0369-45 K Injector Nozzle Tool Set

Mercedes CDI Mercedes CDI engines
OM 611, 612, 613 (German Utility Model)
Suitable for Mercedes CDI engines OM 611, 612, 613, etc.
The KL-0369-45 K injector nozzle Tool set (comprising nozzle

puller KL-0369-41, nozzle puller KL-0369-45, milling cutter
KL-0369-20 A, compressed air adapter KL-0369-55 A, thread
tap KL-0369-51 and plastic case KL-0369-4590) makes it
possible to remove the injector nozzles correctly.
Nozzle puller KL-0369-41 with impact weight is suitable for

removing injector nozzles that are not too tight a fit, without
dismantling them. Nozzle puller KL-0369-45 with puller spindle
Injector nozzle
is needed to remove nozzles that are a very tight fit. In both
cases the cylinder head does not have to be removed. Milling
cutter KL-0369-20 A is used to clean up the injector nozzle
mounting bore, the nozzle seat and the small passage leading
to the combustion chamber in a single operation.
If compressed air adapter KL-0369-55 A is screwed into the

flame-start plug bore and air injected into the combustion
chamber, this will prevent dirt or metal particles from entering
KL-0369-41
the combustion chamber.
6
KL-0369-45
Thread tap KL-0369-51 with drill tip is suitable for recutting and
cleaning the thread for the nozzle holder. It is important to carry
out this work before installing the injector nozzle again.

KL-0369-45 K Injector nozzle tool set 1
consists of:
KL-0369-20 A
KL-0369-41 Injector nozzle puller with slide hammer 1
KL-0369-45 Injector nozzle puller with spindle 1
KL-0369-20 A Milling Tool for mounting hole and injector 1
nozzle seat
KL-0369-55 A Compressed air adapter for glow plug 1
bore
KL-0369-51 Thread tap with drill-bit tip 1
KL-0369-51
Note: Mercedes A-class CDI (OM668)
KL-0369-55 A
On OM 668 CDI engines, two injector nozzles are always held

by a single retaining clip, so that if an injector nozzle has to be
removed, the second nozzle must be pulled out in parallel
with it.
For this work, the KL-0369-46 K injector nozzle puller, which is

a new development, is needed. (see page 6.3-21)
6.3-22
Engine Tools

Mercedes
with slide hammer (German Utility Model)
Applicable for Mercedes CDI engines OM 611, 612, 613, etc.

With the KL-0369-41 injection nozzle puller with impact weight,
injection nozzles that do not fit very tightly can be pulled out without
needing to take them apart or remove the cylinder block.
Thanks to its special design, the puller is additionally supported by the
steel ball on the valve cover, which prevents the puller from tipping
during the removal process.
Specification:
Injector nozzle puller with slide hammer, pull rod M18,
Slide hammer 1,5 kg, Screw M18.
Entire Length:........................................................................... 250 mm
KL-0369-45 Accessories: KL-0049-31 Slide Hammer (Slide weight 4,8 kg)

Mercedes

with spindle (German Utility Model)

With the KL-0369-45 injection nozzle puller with spindle, injection
nozzles that fit very tightly can be pulled out without needing to remove
the cylinder block.
Procedure: screw off the nozzle head, screw in the puller spindle,
insert the support ring, push the support sleeve over the spindle and
screw on the collar nut then pull out the nozzle by turning the collar
KL-0369-20 A
nut.
Mercedes, Smart Specification: Support sleeve, pull spindle, shoulder nut M16x1,5,
Support ring, Special bit insert 10 mm hex, axial bearing, circlip SB35,
Special socket insert 29 mm hex.
6
Entire Length:........................................................................... 150 mm
KL-0369-20 A Milling tool for mounting

hole and injector nozzle seat
Applicable for Mercedes CDI engines OM611, 612, 613 and Smart
R660.
In a single machining operation, the specially shaped milling cutter
KL-0369-55 A produces a clean finish on the injector mounting hole, the nozzle seat
and the small aperture leading to the combustion chamber.
Mercedes
Important before assembly to prevent the risk of leaks between
the cylinder head and the injector.
Drive: ...................................................................................13 mm hex
Length:..................................................................................... 235 mm
KL-0369-55 A Compressed air adaptor

for glow plug bore
Suitable e.g. for Mercedes CDI engines OM 611, 612, 613, etc.
If compressed air adapter KL-0369-55 A is screwed into the flame-start
KL-0369-51 plug bore and air injected into the combustion chamber, this will
Mercedes prevent dirt or metal particles from entering the combustion chamber.
KL-0369-51 Thread tap with drill-bit tip

Applicable e.g. for Mercedes CDI engines OM 611, 612, 613, etc.
Screw tap M6
For recutting and cleaning the tapped hole to retain the injector nozzle
holder. Important: this tool must be used before re-installing the injector
drill bit tip nozzle.
Length:..................................................................................... 100 mm
Thread: ............................................................................................ M6
6.3-23
Engine Tools
KL-0369-30 K KL-0369-30 K Glow Plug Tool Set

Mercedes Glow plug for Mercedes CDI engines
Suitable for Mercedes CDI engines OM 611, 612 and 613.

The glow plug tool set KL-0369-30 K enables the correct
removal of burnt and/or stuck due to corrosion or torn off glow
plugs as well as the repair of the glow plug retaining thread.
The cylinder head does not have to be removed.
Note: Screwing the compressed air adapter into the injector
nozzle bore and injecting compressed air into the combustion
chamber prevents dirt and metal particles from entering the
conbustion chamber
Removing the glow plug and repairing the
Advantage:
glow plug retaining thread
Large time saving and cost saving
Specification: Clean working methods.
The tool is easy to operate.
9 Weight: ............................................................................. 3,9 kg
Specification:
KL-0369-30 K Glow Plug Tool Set 1
8
consists of:
1 KL-0369-300 Drum-type turning tool for 2.5 - 4.5 mm 1
16
2 KL-0369-3011 Core drill 9.1 for M10x1 thread 1
1 3 KL-0369-3012 Thread tap M10x1 1
4 5 7 2 3 4 KL-0369-3021 Core drill 11.1 for M12x1 thread 1
5 KL-0369-3022 Thread tap M12x1 1
6 KL-0369-3023 Set of threaded sleeves M10x1, 17 mm long 1
15 7 KL-0369-3013 Drill guide bushing 1
11 10 8 KL-0369-3014 Centring sleeve 1
13
6
12 6 14 9 KL-0369-303 Centring sleeve fitting/removing tool 1
10 KL-0369-3041 Reamer guide bushing (KL-0369-3042) 1
KL-0369-31 K 11 KL-0369-3042 Reamer 1
Glow plug 12 KL-0369-305 Glow plug tube extractor 1
Mercedes 13 KL-0369-306 Tool holder with square socket 2.4 - 5.5 1
14 KL-0369-56 Compressed air adapter for CDI injector nozzle 1
bore
15 KL-0369-2013 Clamping pliers for preheat plug removal 1
KL-0369-31 Glow Plug Tool Set

for Mercedes CDI engines
Removing the (German Utility Model)
glow plug
As KL-0369-30 K
however, it does not enable to repair the damaged glow plug
Specification: retaining thread.
9 Weight .............................................................................. 3,3 kg
Specification:
8 KL-0369-31 K Glow Plug Tool Set 1
consists of:
16 1 KL-0369-300 Drum-type turning tool for 2.5 - 4.5 mm 1
1 2 KL-0369-3011 Core drill 9.1 for M10x1 thread 1
7 2 3 KL-0369-3012 Thread tap M10x1 1
3
7 KL-0369-3013 Drill guide bushing 1
8 KL-0369-3014 Centring sleeve 1
9 KL-0369-303 Centring sleeve fitting/removing tool 1
10 13 10 KL-0369-3041 Reamer guide bushing (KL-0369-3042) 1
11
11 KL-0369-3042 Reamer 1
12
12 KL-0369-305 Glow plug tube extractor 1
13 KL-0369-306 Tool holder with square socket 2.4 - 5.5 1
Note: Accessory kits to remove Peugeot, Citron glow plugs, 16 KL-4007-2510 Adapter for power drill 3/8" square socket 1
see page 6.3-19. KL-0369-3090 Plastic case 1
6.3-24
Engine Tools
Insert the centring sleeve with Locate centring sleeve and

guide bushing. guide bushing firmly with the
Application KL-0369-30 K
striker tool
The correct removal of burnt, corroded or broken-off glow
plugs, and repairs to the preheat plug retaining thread without
removing the cylinder head, still create almost insoluble
problems for the mechanic.
The KL-0369-30 K glow plug tool set is used for precision
removal or drilling out of damaged glow plugs to recut the
original M10 x 1 thread or to repair a damaged M10 x 1 thread
in the mounting bore for the glow plug by drilling it out to M12 x
Centring sleeve 1. The new glow plug is then inserted into the cylinder head
with the aid of a threaded bushing (M12x1 to M10x1).
The puller in the tool set can be used to pull out the glow plug
or the glow plug pin if it is a tight fit in the port.
Guide bushing
Inserting the special guide and drilling sleeves at the glow plug
bore in the cylinder head ensures accurate guiding and
Drill the glow plug head out Tap the thread M10x1 prevents damage to the cylinder head when the glow plug is
to core hole diameter. being drilled out with the special drill bit, and when cleaning or
renewing the glow plug thread. The compressed air adapter
can be screwed into the injector nozzle bore and air injected
into the combustion chamber (piston in cylinder being repaired
must be at top dead centre on the working stroke, with the
valves closed). This prevents dirt or metal particles from
entering the combustion chamber. Before installing a new glow
plug, clean the glow port and the seat for the seal with the
three-stage reamer (supplied with the tool set), to remove
carbonised oil deposits etc.
Tap the thread in the preheat Pull out the preheat plug tube
plug tube. with the puller.
6
Procedure KL-0369-30 K
Pulling the glow plug out (if it can be unscrewed but is
still a tight fit in the bore).
Drilling out the glow plug thread to core-hole

diameter and recutting the original M10x1 thread.
A. Remove the centre electrode with the drum-type cutter.
B. Insert the centring sleeve with guide bushing.
Clean the glow plug mounting bore and sealing seat. C. Drill the glow plug head out to core-hole diameter.
A D. Recut the M10x1 thread.
B
E. Cut the thread in the glow plug shaft.
F. Install the compressed air adapter.
G. Open the compressed air feed.
H. Pull the glow plug body out with the puller.
I. Clean the glow plug mounting bore and sealing seat with
the reamer.
Renewing glow plug mounting thread in cylinder

head (M10x1 to M12x1).
Screw threaded sleeve Install preheat plug with
on to glow plug. A: Insert centring sleeve with guide bushing.
threaded sleeve.
B: Drill out the damaged M10x1 thread.
Glow plug with C: Cut the new M12x1 thread.
the threaded
sleeve D: Insert the glow plug with the threaded sleeve screwed on.
conbustion chamber.
6.3-25
Engine Tools
Cylinder Head
KL-0369-201 A KL-0369-201 A Glow plug puller

For glow plugs with 10 mm across flats on Mercedes CDI engines
Mercedes
(OM 611, 612, 613 etc.)
For pulling out glow plugs after they have been unscrewed but are still
located firmly in their holes.
Length:.........................135 mm Drive: ..................... 19 mm hex
Pulling out pre-heater plug Pre-heater plug removed
KL-0369-91 Jointed Glow Plug Socket 8 mm

With built-in O-ring.
Designed especially for easy removal and replacement of glow plugs.
Hex.: ................................8 mm Drive: ............................. 3/8"
Length:...........................75 mm
Suitable for:
Mercedes CDI engines OM 640 and OM 642 e.g. A-class
(2004 onwards) [W169], B-class [W245] etc.
Opel 1,3 L CDTI engines e.g. Agila, Corsa C etc.
KL-0369-91 Fiat 1,3 L JTD engines e.g. Doblo, Idea, Punto etc.
Lancia 1,3 L JTD e.g. Ypsilon etc.
Mercedes CDI, Opel CDTI,
Fiat/Lancia JTD
Glow Plug KL-0369-92 Jointed Glow Plug Socket 9 mm

Hex.: ................................9 mm Drive: ............................. 3/8"
Length:...........................75 mm
Suitable for:
Opel 1,9 L CDTI engines e.g. Astra H, Signum, Vectra C etc.
Fiat 1,9 L JTD 1,6V engines e.g. Stilo etc.
6
KL-0369-92

With built-in retaining spring or O-ring.
Opel CDTI, Fiat JTD
Hex: ...............................10 mm Drive: ............................. 3/8"
Length:...........................65 mm
KL-0369-9
c1
KL-0369-14 Jointed Socket Glow Plugs
10 mm

KL-0369-14 Application: Mercedes CDI-Engines (OM611, 612, 613).
c1
Hex: ...............................10 mm Drive: ............................. 3/8"
Length:...........................70 mm

KL-0369-7
c1
Hex: ...............................12 mm Drive: ............................. 3/8"
Length:...........................65 mm
KL-0369-12
c1 With built-in retaining spring or O-ring.

Hex: ...............................12 mm Drive: ............................. 3/8"
Length:...........................70 mm
6.3-26
Engine Tools
Cylinder Head
KL-0369-15 Mercedes KL-0369-15 Reamer for Glow Plug

To ream out and clean the bore between the Glow Plug and
combustion chambers.
Important if the engine is difficult to start.
Application: Mercedes CDI - Engines 4, 5 & 6 cylinder
OM611, 612, 613, with Glow Plug threads M10x1.
KL-0369-13 Drive:........................................................................ 10 mm hex
Glow Plug: ......................................................................... 6 mm
KL-0369-13 Reamer for Glow Plug

KL-0283-4 (8 / 12 mm)
pre-combustion chamber.
Application: Mercedes 4-Valve-engines OM604, OM605,
OM606 with glow plug threads size M12x1,25.
Drive:........................................................................ 13 mm hex
Glow Plug: ......................................................................... 7 mm
KL-0127-2206 KL-0283-4 Glow Plug Spanner

M121,25 M101,0
Double-ended ratchet ring spanner 8 mm and 12 mm for
removal and replacement glow plugs.
Universal use, especially for awkward to reach glow plugs.
KL-0132-3 (e.g. VW-Audi, BMW, Mercedes, Peugeot, Renault, etc.)
6
M141,25 M121,25
KL-0127-2206 Last Tap

KL-0127-2207
For cleaning of plug threads size M101,0 and M121,25.
M181,5 M141,25
KL-0132-3 Last Tap

KL-0369-18 For cleaning of plug threads size M121,25 and M141,25.
VW-Audi, BMW, Mercedes KL-0127-2207 Last Tap

For cleaning of spark plug threads size M141,25 and
M181,5.
KL-0369-18 Glow-Plug Connector Pliers

straight
KL-0369-19
To remove stubborn and hardly accessible glow plug
connectors installed on the latest generation engines.
e.g. Mercedes, BWM, VW-Audi etc.
VW-Audi, BMW, Mercedes

angled
As KL-0369-18 (Version angled at 90)
6.3-27
Engine Tools
Cylinder Head
KL-0132-5 KL-0132-5 Glow Plug Thread Repair Kit

Thread Inserts VW-Audi / M121,25
Mercedes
OM604, 605, 606
Should the thread in the cylinder-head be damaged, special Thread
Inserts (Inner-Thread M12x1,25) may be fitted using the KL-0132-51
Thread Repair Kit.
consists of:
KL-0132-501 Special Drill for Thread Insert M12x1,25 1
KL-0132-502 Special Thread Drill for Thread Insert M12x1,25 1
- Thread Inserts M121,25 (8 pcs.) Length 12,7 mm 1
- Wooden Case 1
Spare Parts:
KL-0132-412 Thread Inserts M121,25 (10 pcs.) Length 12,7 mm 1
KL-0132-51
Mercedes
Thread Inserts
OM611, 612, 613
KL-0132-51 Glow Plug Thread Repair Kit
M10x1
Should the thread in the cylinder-head be damaged, special Thread

Inserts (Inner-Thread M10x1 may be fitted using the KL-0132-51
Thread Repair Kit.
Suitable for Mercedes OM611, 612 and 613 engines.
consists of:
KL-0132-511 Thread Chaser M10x1 1
KL-0132-512 Thread Insert M10x1 (6 pcs.) 1
KL-0132-513 Special Drill for Thread Insert M10x1 1
KL-0132-514 Special Tap for Thread Insert M10x1 1
KL-0132-41 - Wooden Case 1
6 KL-0132-41 Thread Repair Kit with case

For plug threads M121,25.
The repair kit is appropriate for repair of spark plug threads in
aluminium cylinder heads. The tool kit contains a special screw tap to
re-bore the old hole and cut a new thread M141,25 for installation of
thread inserts M121,25.
consists of:
Accessory: KL-0132-411 Special Screw Tap for M121,25 1
- Thread Inserts M121,25; Length 19 mm 8
- Wooden Case 1
Screw Tap Thread Inserts
Accessory:
KL-0132-42 KL-0132-412 Thread Inserts M121,25 (10 pcs.) Length 12,7 mm 1
KL-0132-413 Thread Inserts M121,25 (10 pcs.) Length 19 mm 1
KL-0132-42 Thread Repair Kit with case

As KL-0132-41, but for plug threads M141,25.
consists of:
KL-0132-421 Special Screw Tap for M141,25 1
Accessory: - Thread Inserts M141,25 (10 pcs.) Length 19 mm 1
- Wooden Case 1
Accessory:
Screw Tap Thread Inserts KL-0132-422 Thread Inserts M141,25 (10 pcs.) Length 12,7 mm 1
KL-0132-423 Thread Inserts M141,25 (10 pcs.) Length 19 mm 1
6.3-28
Engine Tools
Cylinder Head
KL-0127-42 KL-0127-42 Jointed Spark-Plug Socket

c1
14 mm
Suitable for Renault Clio 1,2 16V; Twingo 1,2 16V etc.
Length: .......................... 80 mm Hex: .................. 1 14 mm
KL-0127-41 Drive: ..............................3/8" Weight: .................... 100 g
c1 KL-0127-41 Spark-Plug Socket

KL-0127-43 Suitable for Renault Clio 1,2 16V; Twingo 1,2 16V etc.
Length: ........................ 230 mm Socket size: ...... 1 14 mm
c2 Drive: .............................3/8"
KL-0127-44 KL-0127-43 Spark-Plug Socket
c2
Suitable for Citron C5 HPI, Peugeot 406 HPI, Mini One etc.
Length: .......................... 90 mm Socket size: ....... 2 14 mm
Drive: .............................3/8"
KL-0127-45

KL-0127-46 Length: ........................ 250 mm Socket size: ....... 2 14 mm
Drive: .............................3/8"

KL-4015-2016
Drive: .............................3/8"

KL-4015-2021 Length: ........................ 250 mm Socket size: ....... 1 16 mm
Drive: .............................3/8"
c1
KL-0127-81
KL-4015-2016 Spark-Plug Socket Insert
Length: .......................... 65 mm
Drive: .............................3/8"
Socket size: ....... 1 16 mm 6
KL-4015-2021 Spark-Plug Socket Insert
Drive: .............................3/8"
KL-0127-81 Spark-Plug cap puller

To remove and disengage spark plugs (power final stage) on VW-Audi
KL-0127-82 injection engines.
Suitable e.g. for VW, Bora, Golf, New Beetle, Passat, Polo, Touran
1,4 / 1,6 L, Lupo 4-Zyl. FSI, Phaeton and T4.
Length: ........................ 137 mm Weight: .................... 145 g

injection engines.
KL-0187-84 Suitable e.g. for VW, Bora, Golf, Passat, Sharan, Touareg, Phaeton
and T5.
Length: ........................ 134 mm Weight: .................... 130 g

injection engines.
Suitable for VW 8- and 12 cylinder engines e.g. Phaeton etc.
Length: .........................118 mm Weight: .................... 143 g
KL-0127-83
injection engines.
Length: .......................... 50 mm Weight: ................... 84,5 g
6.3-29
Engine Tools
Cylinder Head
KL-0127-7
The Right Pliers for the Right Grip -
Pliers for Spark Plugs
Makes exchanging spark plugs easier. Different designed
spark plug pliers allow pulling off and putting on of spark
plug connectors in every position and with hot engine.
Because of safety reasons, spark plugs connectors should
not be pulled off when the engine is still running.
KL-0127-5
KL-0127-7 Spark Plug Pliers

Forged and with offset jaws for pulling off or putting on spark
plug connectors, especially heat protection connectors on
VW, Audi, Opel/Vauxhall, Porsche, etc.
KL-0127-6
With 30 angled sleeve jaws for careful and safe removal and
replacement of shrouds, especially for heat protection shrouds.
Applicable on almost every vehicle.

KL-0127-9 With 10 angled, long sleeve jaws. Grooves in the jaws
prevents from slipping off from the socket. The long jaws allow
pulling off of very deep positioned spark plug connectors and
offer additional safety distance to the hot engine.
6
Applicable on almost every vehicle.

Application for: Audi, BMW, Mercedes, Opel/Vauxhall, VW.
KL-0127-91
KL-0127-91 Spark Plug Cap Puller

For Metal Spark-Plug Caps.
To release and detach Plug-Leads from inaccessible
locations, such as VW-Audi, Mercedes, Smart etc.
In particular for VW 2,8 litre and 2,9 litre VR6 engines, also
Audi 2,6 litre and 2,8 litre V6 engines.
KL-0127-92 Length:.............250 mm
KL-0127-92 Spark Plug Cap Puller

For Metal Spark-Plug Caps.
To release and detach Plug-Leads from inaccessible
locations, such as VW-Audi, Mercedes, Smart etc.
Length:.............300 mm
KL-0127-39
KL-0127-39 Spark Plug Wire Tester

Quickly Locate Faulty Plug Wires. No Shock Hazard.
Now you can check spark plug wires without piercing the wires.
Light flashes indicating sound wire.
Weight:.............85 g
6.3-30
Engine Tools
Valve Train
Examples of applications for our Special Tools

for engine repairs.
Valve-stem oil-seal replacement.
Valve replacement.
Timing-belt tension testing.
Setting of injection-timing.
Camshaft locking.
6.4-01
Engine Tools
Universal Valve Train
KL-0146-... Series KL-0146-... Series Supporting Device

Base Tool: To support the engine when the side engine bracket is
KL-0146-100 removed. It is required when replacing e.g. timing belts,
water pumps or engine brackets.
Due to the support given to the engine by the supporting

device KL-0146- Series it is possible to work at the engine
control (belt drive) without using engine cranes or transmission
lifts.
The supporting device consists of the base tool KL-0146-100
and of an adaptor different for each kind of vehicle (see Table).
By changing the adaptor the field of application of the
Adaptor: supporting device is almost universal.
KL-0146-1..
Advantages
High time saving
Motor cranes, gear lifters, etc. are not required.
High cost saving

Application examples:
Easy and fast installation of the supporting device.
VW Sharan, Ford Galaxy, Seat Alhambra Only one mechanic is needed.
Universally applicable
Due to the individually exchangeable adaptor.
6
Adaptor
KL-0146-101
e.g. KL-0146-101
Part No. Suitable for:

KL-0146-101 VW Sharan (7M)
VW Golf IV, New Beetle, Audi A3 etc. Ford Galaxy (WGR)
Seat Alhambra (7V)
KL-0146-102 VW Golf IV, New Beetle
Audi A3 (9C1, 1C1)
Skoda Oktavia (1U2, 1U5)
Seat Leon (1M1), Toledo (1M2)
KL-0146-103 Ford Focus I
KL-0146-104 Peugeot 206 (2A), 307 (3A, 3B)
KL-0146-105 Citron Berlingo
KL-0146-102 KL-0146-106 Ford Focus II, C-Max
KL-0146-107 Ford Fusion (e.g.JU), Fiesta V (JH)
KL-0146-108 Seat Altea (e.g. 5P1), Toledo III (5P2),
Skoda Oktavia II (1Z3)
KL-0146-110 VW Lupo (6X1, 6E1)
KL-0146-111 Citron C4
KL-0146-112 Citron C5
KL-0146-113 Peugeot 407
Fiat Ducato, Citron Jumper, Peugeot Boxer KL-0146-114 Citron Jumpy (U6U)
KL-0146-115 Citron Xsara Picasso (N68)
KL-0146-116 Peugeot 807
Citron C8
KL-0146-117 Peugeot 607 (9P)
KL-0146-118 VW Polo (9N)
Skoda Fabia (6Y)
Seat Cordoba (6L2 )
KL-0146-119 Ford Fiesta (2005 onwards)
KL-0146-120 Opel Zafira B (2005 onwards)
KL-0146-122 Peugeot Boxer
Citron Jumper
KL-0146-122 Fiat Ducato
KL-0146-124 Fiat Punto (2006 onwards)
KL-0146-126 Alfa Romeo 159 (2006 onwards)
Further adaptors on request.
6.4-02
Engine Tools
KL-0146-10 KL-0146-10 Supporting Device

KL-0146-100
with Adaptor 1 and 2
Suitable for VW-Audi, Ford, Seat, Skoda, (e.g.: Audi A3 (8L1, 8P1);
VW Golf IV, New Beetle, Sharan; Ford Galaxy; Seat Alhambra,
Leon (1M1), Toledo II (1M2); Skoda Oktavia (1U2,1U5).
Field of applications see 6.4-02.
By changing the adaptor the field of application of the supporting device is almost
universal. (see table page 6.4-02)
KL-0146-10 Supporting Device with Adaptor 1 and 2 1
consists of:
KL-0146-101 KL-0146-102 KL-0146-100 Supporting device - Base Tool 1
KL-0146-101 Adaptor 1 (VW Sharan / Ford Galaxy / Seat Alhambra) 1
KL-0146-102 Adaptor 2 (VW Golf IV, New Beetle / Audi A3 / Skoda Oktavia / 1
Seat Leon, Toledo)
KL-0146-11
KL-0146-100
KL-0146-11 Supporting Device VW-Audi
Suitable for VW-Audi, Ford, Seat, Skoda, (e.g.: Audi A3 (8L1, 8P1);
VW Golf IV, V, Lupo, New Beetle, Polo (9N), Sharan; Ford Galaxy;
Seat Alhambra, Altea, Ibiza (6L1), Leon (1M1), Toledo II (1M2);
Skoda Fabia, Oktavia (1U2,1U5, 1Z3).
Field of applications see 6.4-02.
By changing the adaptor the field of application of the supporting device is almost
universal. (see table page 6.4-02)
KL-0146-11 Supporting Device VW-Audi 1
consists of:
KL-0146-100 Supporting device - Base Tool 1
KL-0146-101 Adaptor 1 (VW Sharan / Ford Galaxy / Seat Alhambra) 1
KL-0146-101 KL-0146-102 KL-0146-102 Adaptor 2 (VW Golf IV, New Beetle / Audi A3 / Skoda Oktavia / 1
Seat Leon, Toledo)
KL-0146-108 Adaptor 8 (VW Golf V / Audi A3 / Seat Altea, Toledo / Skoda 1
Oktavia)
KL-0146-110 Adaptor 10 (VW Lupo) 1
KL-0146-118 Adaptor 18 (VW Polo / Skoda Fabia / Seat Ibiza) 1
6
KL-0146-108 KL-0146-110
KL-0180-100 K Locking Pin Set Universal
(with case)
Suitable for: VW-Audi, BMW, Citron, Ford, Peugeot, Renault, etc.
KL-0146-118 Application: Locking of engine shafts
The insertion of appropriate locking pins into the camshaft pulley and
injection pump pulley, into flywheel and the insertion of the fixing gauge
KL-0280-9 into the camshaft slot guarantees correct positioning of
camshaft and pump shaft to the crankshaft when exchanging the
timing belt, removing or installing the injection pump, etc.
KL-0180-100 K (Correct timing adjustment)
VW-Audi Only then will the optimal engine power be achieved and damage
to the engine be prevented.
KL-0180-100K Locking Pin Set Universal 1
consists of:
KL-0280-10 Locking Pin (Audi V6) 1
KL-0280-8 Locking Pin 15.5 (VW-Audi, Seat) 1
KL-0280-9 Fixing Gauge (VW-Audi, Seat) 1
KL-0580-10 Locking Pin 11.8 / 8 (BMW) 1
BMW KL-0580-11 Locking Pin 9.9 (BMW) 1
KL-0680-10 Locking Pin for crankshaft (Ford) 1
KL-0680-11 Locking Pin 8.3 (Renault, Ford) 1
KL-0680-12 Locking Pin 9.5 (Ford) 1
KL-0680-13 Locking Pin 12.9 (Ford) 1
KL-0680-14 Locking Pin 6 (Ford) 2
KL-1280-10 Locking Pin 8 / 12 (Renault) 1
KL-1280-11 Hex Bolt M5 50 (Renault) 2
Citron, Renault, Peugeot KL-1280-12 Hex Bolt M7 50 (Renault) 3
KL-1380-10 Locking Pin A 8 (Peugeot) 1
KL-1380-11 Locking Pin B 9.5 (Peugeot) 1
KL-1380-12 Locking Pin C 6 (Peugeot) 1
KL-1382-1 Reaction Wrench for Timing Belt (Peugeot) 1
Ford KL-1480-10 Locking Pin angled 6.8 (Peugeot) 1
KL-1480-11 Locking Pin angled 6 (Peugeot) 1
KL-1480-12 Locking Pin 6 short (Peugeot) 2
KL-1480-13 Locking Pin M8 / 6.7 (Citron, Peugeot) 1
KL-1480-14 Locking Pin 10 / 8 (Peugeot) 1
KL-1480-15 Locking Pin angled 7.8 (Citron, Peugeot) 1
KL-1480-16 Locking Pin 6 long (Peugeot) 2
KL-1480-17 Hex Bolt M8 30 (Peugeot) 2
KL-1480-18 Hex Bolt M8 40 (Peugeot) 1
6.4-03
Engine Tools
KL-0129-20 K KL-0129-20 K Adjusting Tool for Lucas

CAV-Roto- Diesel Injection Pumps
With this Tool Set KL-0129-20 K it is possible to adjust
Lucas Injection Pumps of Diesel vehicles with Lucas-CAV-Roto-Diesel
Pumps.
Specification:
KL-0129-20 K Adjusting tool with dial gauge 1
consists of :
KL-0129-200 Adjusting tool 1
KL-0128-0 Dial gauge 1
KL-0129-2090 Case with insert 1
KL-0129-200 K Adjusting Tool for Lucas

CAV-Roto-Injection Pumps (not ill.)
KL-0180-106 K As KL-0129-20 K but without dial gauge KL-0128-0.
Universal KL-0180-106 K Locking Tool Set

Universal suitable e.g. for:
Audi: 1.9D/TDI (1Y, 1Z, AAZ, AHU, AFN, AFF & AVG engines)
Citron/Peugeot: 1.4D, 1.7D/TD, 1.8D/TD, 1.9D/TD, 2.1 &
2.2TD (TUD & XUD engines)
Fiat/FSO: 1.9D/TD (PSA engines)
Ford: 1.6D, 1.8D/TD (88-02), 1.9TDi (-00)
LDV /Mazda: (PSA & Ford engines)
Rover: Metro, 114D, 218/418SD, Maestro & Montego 2.0D
Seat: 1.3D, 1.4D, 1.7Sdi, 1.9D Turbo, 1.9SDi/TDi (MN, 1W,
AAZ, AEY, AFN, AHU, AKW & AVG engines)
6
Skoda: Felicia 1.9D (AEF engine)
Vauxhall/Opel: 1.6D, 1.7D/DR/DTL+ Isuzu engines 1.5D -
3.1TD
Volkswagen: 1.6D, 1.7D, 1.9DT, 1.9SDI/TdI & 2.4D (MN, 1W,
1Y, 1Z, AEY, AFN, AHB, AHU, AKW, ALE, AHH,
AZZ, AVG, ACL & ACT engines)
Volvo: 240, 740, 760, 940, 960D/Turbo
Bosch VE, Diesel Kiki, Nippondenso & CAV/RotoDiesel
injection pumps.
To prevent the engine shafts (e.g. camshafts, crankshaft,
injection pump shaft) from turning or to keep them in a specific
position when changing a timing belt or to adjust the injection
pump.
Specification:
KL-0180-106 K Locking tool set 1
consists of:
KL-0129-210 Adjusting tool for Bosch VE injection pump 1
KL-0482-210 Camshaft adjusting plate 1
KL-0129-200 Adjusting tool for Lucas CAV injection pump 1
KL-0680-1051 Adjusting gauge for camshaft 1
KL-0481-8 Adjusting gauge for crankshaft 1
KL-0481-9 Locking pin for crankshaft 1
KL-0128-0 Dial gauge 40 mm 1
KL-1480-15 Locking pin angled 7,8 1
KL-1480-11 Locking pin angled 6 1
KL-1480-18 S Hex. bolt M8x40 (3 pcs.) 1
KL-0481-611 Hex. bolt M6 x 50 (2 pcs.) 1
KL-0280-9 Adjusting gauge 1
KL-0680-1052 Locking pin for crankshaft, long 1
KL-0680-1054 Locking pin 6 (2 pcs.) 1
KL-1780-101 Locking pin 6,6 2
KL-0680-111 Locking pin 8.3 1
Note: Further valve train tools see vehicle manufacturer specific KL-0680-131 Locking pin 12.7 1
pages. KL-0180-1069 Case with insert 1
6.4-04
Engine Tools
KL-0180-105 K KL-0180-105 K Locking Tool Set

Suitable for TwimCam petrol engines e.g.
Ford (Zetec) Fiesta, Puma & Focus 1.25, 1.4 1.6 & 1.7 16V;
Escort/Orion 1.6i & 1.8i Mondeo 1.6, 1.8 & 2.0 16V. (-98)
Honda Civic, Accord, Prelude, Integra & Shuttle 1.6, 2.0, 2.2 & 2.3
Land Rover Discovery 2.0MPi, Freelander 1.8i 16V.
Mazda 121 1.25 16V.
Rover Metro, Gta/Gti, 114, 214, 216, 218, 414, 416, MGF, 220, 420,
618, 620, 623, 820/Vitesse (92-), 25, 45
Vauxhall/Opel (EcoTec) Corsa, Tigra, Meriva, Astra, Cavalier,
Calibra, Vectra, Omega, Frontera & Sintra 1.4, 1.6, 1.8, 2.0 & 2.2 16V.
To prevent the engine shafts (e.g. camshafts, balancer shafts,
crankshafts) from turning.
Specification:
KL-0180-105 K Locking Tool Set 1
consists of :
KL-1780-104 Locking pins 5,0 2
KL-0680-1051 Fixing gauge for camshaft 1
KL-0482-313 Locking tool for Camshafts (pale grey) 1
KL-1780-105 Locking tool for Camshafts (orange) 1
KL-1780-106 Locking tool for Camshafts (black) 1
KL-0482-314 Locking tool for Camshafts (brown) 1
Note: Further valve train tools see vehicle manufacturer specific KL-0482-311 Locking tool for Camshafts (yellow) 1
pages. KL-0482-312 Locking tool for Camshafts (blue) 1
KL-1780-107 Locking pin for balance shaft 7,3 / 6,1 1
KL-0180-2 K KL-0680-1056 Locking pin for crankshaft (short) 1
Universal KL-0180-1059 Case + insert 1
KL-0180-2 K Locking Tool Set Multi- / Uni-Lock

KL-0180-21
6
Universally applicable tool set to lock timing-belts e.g. camshaft
pulleys (double and single camshaft engines), fuel injection
pump pulleys, etc.
Specification:
KL-0180-2 K Locking tool set Multi- / Uni-Lock 1
consists of:
KL-0180-20 Locking tool 1
KL-0180-201 Extended rail 1
KL-0180-20 KL-0180-21 Unilock 1
KL-0180-20
KL-0180-20 Locking Tool
Universally adjustable. For toothed pulleys spaced
between approximately 5 mm to 60 mm apart.
For TwinCam engines (e.g. Citron, Fiat, Ford, Honda,
Hyundai, Lancia, Mazda, Mitsubishi, Nissan, Opel/Vauxhall,
Peugeot, Renault, Rover, Saab, Subaru, Toyota, Volvo etc.)
and for Diesel engines to lock the camshaft and injection pump
(e.g. VW-Audi, Ford, Seat, koda, etc.)
By inserting the KL-0180-20 Locking Tool in the drive pulleys it
KL-0180-201
is ensured that they do not lose the relationship to the
crankshaft during repairs or changing the timing belt.
KL-0180-201 Strip increased in length

To be used with the KL-0180-20 locking tool for toothed belt
KL-0180-30 sprockets with a distance of approx. 60 mm to 125 mm, e.g.
for locking the injection pump wheel in relation to the camshaft.
KL-0180-30 Retaining Pin Set 0,8 mm - 1,9 mm

To lock the automatic tensioner when changing the timing belt.
6.4-05
Engine Tools
Audi, Seat, koda, Volkswagen Valve Train
KL-0129-1 A KL-0129-1 A Adjustment Tool Set

VW-Audi, Seat, koda
For adjustment of BOSCH-VE fuel injection pump on
Diesel engines.
Advantages:
Precise adjustment of the BOSCH-VE injection pump.
Easy handling.
Applicable on all vehicles equipped with BOSCH-VE
injection pump.
consists of:
KL-0129-10 Adaptor 35 mm M81 incl. Extension KL-0128-07 1
(30 mm)
KL-0129-11 Adaptor 65 mm M81 1
KL-0129-12 Adaptor 120 mm M81 1
KL-0129-13 Adaptor M121.25 to M8x1 for VW-Audi TDI 1
KL-0129-14 Adaptor 85 mm M101 for VW-Audi TDI engines etc. 1
KL-0128-0 Dial Indicator 40 mm incl. Extension KL-0128-03 1
(10 mm)
KL-0280-8 Locking Pin 15.5 for VW-Audi 1
KL-0280-9 Fixing Gauge for VW-Audi, Ford, etc. 1
KL-0129-1020 Plastic Storage Case, empty 1
KL-0280-106 A
KL-0280-106 A Locking Tool Set for VW-Audi

KL-0280-91 Universal Diesel tool set to lock or position Camshaft,

Crankshaft, Injection Pump drive pulley, etc. when
changing the Timing Belt or performing engine repairs.
6
Contents:
KL-1480-16
KL-0280-91 Camshaft Tool
KL-0280-8
Suitable e.g. for
VW-Audi, Seat, koda 1,9 D; SD; SDI; TD and TDI engines,
Ford 1,6 D; 1,9 TD and 1,9 TDI engines
Volvo Diesel engines D24, D24T, D24TIC etc.
KL-0280-19
KL-0280-16 KL-1480-16 Locking Pin 6 60 mm

To lock Injection Pump drive pulleys
Suitable e.g. for
VW-Audi, Seat, koda, 1,9 D; SD; SDI; TD and TDI.
Tools required to replace Timing Belt on
VW-Audi, Ford, Seat, koda 1,9 TDI PD To position the Camshaft
Suitable e.g. for VW-Audi, Ford, Seat, koda TDI PD engines.
KL-1480-16 KL-0280-8 Locking Pin 15,5 mm

KL-0284-91
To lock Injection Pump drive pulleys
suitable e.g. for VW-Audi, Seat, koda, etc.
KL-0280-19 Locking Tool with expanding collet for

KL-0280-16
Crankshaft Pulley (German Utility Model)
Suitable e.g. for VW-Audi, Ford, Seat, koda 3- and 4-
Cylinder TDI PD engines.
KL-0280-19
KL-0280-16 Fixture
To hold the timing belt tensioner in the starting position.
Suitable e.g. for VW-Audi, Ford, Seat, koda TDI PD engines.
Accessory:
KL-0284-9 Tension Tool for idler pulley
6.4-06
Engine Tools

VW-Audi
KL-0280-10 KL-0280-16
KL-0180-30 Universal suitable for the current VW-Audi, Seat and Skoda
vehicles e.g.:
To lock or position engine shafts such as camshafts, injection pump
shafts and crankshafts to install timing belt clamping jigs when
KL-0280-19
replacing timing belts or during engine repairs.
KL-0280-20 This locking set KL-0280-107 K is the ideal tool for your workshop.
KL-0280-8
KL-0280-21
Note: The application areas of the single tools are
KL-0280-17 on catalogue pages 6.4-07 to 6.4-13.
KL-0280-91
Specification:
KL-0280-107 K Locking tool set 1
KL-0180-30 Retaining pin set 0,8 mm - 1,9 mm 1
KL-0280-10 Locking pin Audi V6 1
KL-0280-92 KL-0280-16 Fixture 1
KL-0280-17 Locking tool for camshaft 1
KL-0280-19 Locking tool for camshaft 1.2/1.4/1.9 l. TDI PD 1
KL-0280-20 Locking tool for camshaft 2.0 l. TDI PD 1
KL-0280-21 Locking tool for camshaft (2 pcs.) 1
KL-0280-8 Locking pin 15,5 mm 1
KL-0280-91 Fixing gauge for camshaft 1
KL-0280-92 Fixing gauge for camshafts V6 (2 pcs.) 1
KL-0280-93 Fixing gauge for camshaft A3 /, Golf IV TDI 1
KL-0282-31 Reaction wrench 1
KL-0284-91
KL-0282-31 KL-0284-91 Reaction wrench for timing belts 240 mm long 1
KL-0286-11 Guide bolt set for front beam 1
KL-1480-16 Locking pin 6 mm, long 2
KL-1480-16
KL-0286-11 KL-1480-16 KL-0280-17 Locking Tool for camshaft

Note: The tool set KL-0280-107 K is being supplied in a plastic case.
KL-0280-17 VW-Audi
Suitable for VW- Audi 1,4 / 1,6 L petrol engines e.g. VW Lupo,
Polo, Golf IV, Bora / Audi A2
To lock the both camshaft wheels.
6
Necessary when replacing timing belts or during other engine repairs.
Weight: .................... 340 g
KL-0280-21 Locking Pin Set

Suitable for VW- Audi 1,4 / 1,6 L petrol engines e.g. VW Lupo,
Polo, Golf IV, Bora / Audi A2
KL-0280-21 VW-Audi
To lock the both camshaft wheels.
Necessary when replacing timing belts or during other engine repairs.
Weight: .................... 160 g
KL-0280-11 Locking Tool for Camshaft

Locking tool for camshaft Audi V6 petrol engines with 2 valves per
cylinder e. g. for example when replacing the timing belt or performing
KL-0280-11 engine repairs. Weight: ................... 1,9 kg
VW-Audi
KL-0280-13 Locking Tool for Camshaft

KL-0280-13 To lock the Camshafts on Audi V6 petrol engines with 5 valves per
cylinder, for example when replacing the timing belt or performing
engine repairs. Weight: ................... 2,2 kg
KL-0280-10 KL-0280-10 Locking Pin

VW-Audi Locking Tool for Crankshaft VW-Audi V6 petrol and V6 / V8 Diesel
engines, for example when replacing the timing belt or performing
engine repairs.
6.4-07
Engine Tools
KL-0280-9 KL-0280-9 Fixing Gauge

VW-Audi
To lock the camshaft at VW-Audi, Seat, koda, Ford, Volvo.
The tool guarantees the correct positioning of camshaft and
pump shaft to the crankshaft when exchanging the timing belt
or removing or installing the injection pump. (Correct timing
adjustment).

Suitable for VW- Audi, Seat, koda TDI engines.
KL-0280-101 By inserting the Locking Tool KL-1480-16 in the Injection-
Pump pulley and inserting Guide KL-0280-91 in the camshaft it
can be ensured that the injection pump and camshaft maintain
their correct position to the crankshaft during engine repairs or
renewal of the timing-belt.
The Adaptor KL-0129-13 and KL-0129-14 enable
simultaneously, together with KL-0129-1, the adjustment of the
KL-0280-91 injection timing (advance).
VW-Audi, Seat, koda

Application: Universal Weight .......................263 g
KL-1480-16
KL-0129-14
KL-0280-102 A Locking Tool Set
Suitable for VW- Audi, Ford, Seat, koda 3 and 4 cyl.

KL-0129-13 (1,2; 1,4; 1,9 and 2,0) TDI PD engines.
The use of Locking Tool KL-0280-19 in the Crankshaft timing-
belt pulley in combination with the locking of the Camshafts
6
with Pin KL-1460-16 will ensure that the alignment of the
Camshafts to the Crankshaft is retained. Before the removal of
the automatic belt-tensioning pulley, this must be brought into
the "zero" position and held using tool KL-0280-16. Necessary
KL-0280-102 A during replacement of timing-belts or engine repairs.
VW-Audi, Ford, Seat, Skoda Weight: ......................320 g
1,2; 1,4; 1,9; 2,0 TDI PD Note: The expander-type locking pin holds the tool
accurately in the housing hole.
Basic body made of tensional steel.
KL-0280-19
Expanding KL-0280-20 Locking Tool with Expanding collet

collet for camshaft (German Utility Model)
Suitable for VW-Audi 2,0 L TDI engines with oval

KL-0280-16
Crankshaft timing-belt pulley, e.g. enginecode BDK, BKE,
BLB, BMA, BMM, BMP, BMR, BNA, BPW, BRE, BRF, BRC,
BUZ, BVE etc.
To lock the crankshaft into position. This tool is required in the
KL-0280-20 case of toothed belt replacement or engine repairs.
VW-Audi, Seat, Skoda
2,0 TDI PD Note: The expander-type locking pin holds the tool
accurately in the housing hole.
Locking screw Marking on the right of Accessories:

the Locking screw
KL-1480-16 Locking pin
(to lock the camshaft [2x for TwinCam])
KL-0284-91 Reaction wrench
Expanding
collet
(for tensioning timing belts)
KL-0280-19 Locking tool for crankshaft timing belt
(for round crankshaft pulleys)
KL-0286-11 Guide Bolt set
(for front beam)
6.4-08
Engine Tools
KL-0280-103 KL-0280-103 Locking Tool Set

VW-Audi
Suitable for VW- Audi, Seat, Skoda 4 cylinder 1,9 TDI/SDI
engines (not PD).
Especially suitable (for example) for VW Golf IV 1.9 TDI
(110 hp) with aluminium valve cover.
KL-0280-93
The KL-0280-103 allows retention of camshaft position without
KL-1480-16
the need to remove the cam-cover - so eliminating risk of
damage to vulcanised gasket.
Note: The valve cover gasket is vulcanised on to the valve
cover and can only be renewed as a single unit with the cover.
The gasket is not available separately.
Required to lock engine shafts such as camshafts and injection
KL-0282-40 pump shafts when replacing timing-belts or during engine
VW-Audi,
repairs. Weight:........... 400 g
Opel, etc.
Advantages: High time and cost savings.
KL-0282-40 Camshaft Pulley Removal Drift
Suitable for VW/Audi 4 cylinder 1,9 TDI engine (110 hp)

To drift the camshaft pulley off the conical seat on the
camshaft. The special profile of the Drift ensures that the
KL-0280-94 impact force is brought to bear in an exactly axial direction onto
VW-Audi the forward component (pulley).
Weight: ............ 210 g
KL-0280-94 Fixing Gauge for Camshaft 6

Suitable for VW/Audi 5 cylinder TDI engine e.g. LT, T4
The Setting Tools allows retention of camshaft position without
the need to remove the cam-cover - so eliminating risk of
damage to vulcanised gasket.
Necessary while renewing Timing Belts or during engine
repairs.
KL-0280-105 Weight: ................ 680 g
VW-Audi,
Seat
Suitable for VW-Audi 2,5 TDI V6 and

Audi A8 3,3 TDI V8 engine.
To locate and hold the camshaft and the crankshafts in the
correct position.
Necessary while renewing Timing Belts or during engine
KL-0280-92
repairs.
Consists of:
KL-0280-92 Fixing Gauge for Camshaft (2 pcs.)
KL-0280-10 Locking Pin for crankshaft
KL-0280-10
Accessories:
KL-1480-16 Locking Pin
(To prevent the injection pump gear from turning)
Weight: ............ 115 g
6.4-09
Engine Tools
KL-0286-10 KL-0286-10 Special Sockets 16 mm (2 pcs.)
2 d For VW Golf IV.

Required to remove and replace the alloy engine-mount, due
to the very limited access, KL-0286-10 16 mm (12 point).
VW Golf IV
Required when changing timing-belt or performing engine
repairs.
Drive ................................................................................ 1/2

Length....................................................................30 / 47,5 mm
Hex: ....................................................................... 16 (12-point)
KL-0286-11 Guide Bolt Set M8 for front beam

KL-0286-11
Suitable for VW- Audi A4, A6 and Passat 1997-onwards.
When replacing timing belts or during engine repairs it is
necessary to pull the front beam forwards on guide bolts.
Length:...........................................................................190 mm
VW-Audi

(420 mm long, adjustable)
With inter-changeable tips and several hole intervals.

Frontend Suitable for all timing pulleys with holes from minimum
6
12 mm. e.g. VW-Audi, Ford, Opel, Peugeot, Renault,
KL-0282-31 Citron, Rover, Volvo, Japanese vehicles, etc.
To prevent the Pulley on Camshafts, Injection pumps, etc. from
rotating when loosening the central fastening bolt. etc.
A selection of tip- and hole intervals are available to make the
wrench almost universal in its range of application.
Technical Data:
Tip distance: ............................................from 45 mm to 75 mm
Tip-:............................................................12 mm and 16 mm
VW-Audi, Opel, etc. Tip length: ........................................................................34 mm
Overall tool length:.........................................................420 mm

KL-0282-35 Suitable for all timing pulleys with holes from minimum
14 mm. e.g. VW-Audi, Ford, Opel, Peugeot, Renault,
Citron, Rover, Volvo, Japanese vehicles, etc.
To prevent the Pulley on Camshafts, Injection pumps, etc. from
rotating when loosening the central fastening bolt. etc.
The adjustable lever allows to adjust the hole distance and
makes the reaction wrench almost universal in its range of
application.
Technical Data:
Tip distance: ..........................................from 14 mm to 130 mm
Tip-:...............................................................................14 mm
Tip length: ........................................................................31 mm
Overall tool length:.........................................................410 mm
6.4-10
Engine Tools
KL-0282-52 KL-0282-52 Puller for Crankshaft Pulley

Pulling off camshaft sprocket.
Suitable for VW-Audi e.g. Audi A4, A6, A8 and VW Passat

etc. with 4-, 6- and 8-cylinder engines.
The puller KL-0282-52 is particularly suitable for pulling off 5-
and 6-spoke camshaft pulleys.
A selection of hooks is available to make the puller almost
universal in its range of applications.
Technical Data:
[mm].................................................................... 100 mm
Types of hook
[mm]....................................................................... 38 mm
Working load max.: .......................................................... 2 t.
For wide spokes
Weight:........................................................................ 1,3 kg
23 mm
Hex. Drive: ................................................................. 17 mm
For narrow spokes
18 mm Universal
KL-0183-50 Pulley-Extractor and Reaction
Tool (Patented)
Universal
Universal application 2 Tools in one

Loosen the retaining bolt and extract the Pulley
KL-0183-50 Suitable for all Pulleys with holes with a PCD from
70 mm - 100 mm. Suitable for hole from minimum
Loosen retaining bolt 20 mm.
To lock the Pulley while loosening or tightening the retaining
bolt, as well as preventing the Pulley from rotating
duringextraction. Any available ratchet or extension drive
6
may be used as the reaction tool.
Contents:
KL-0183-50 Pulley-Extractor and Reaction Tool 1
consists of:
VW-Audi,Ford, Seat, KL-0183-510 Puller Plate 1
Dismantling koda, Opel, etc. KL-0183-531 Hook 20 mm 3
Pulley KL-0183-532 Hook 26 mm 3
Extract the Pulley KL-0008-0009 Shoulder Nut M10 3
KL-0183-540 Pressure-Unit 1
KL-0183-51
KL-0183-51 Pulley-Extractor and Reaction

Tool (Patented)
As KL-0183-50 but with 2 Hooks - 26 mm and 2 Hexagonal

Nuts.
Suitable for VW-Audi, Seat, koda, Opel/Vauxhall Ford,
BMW, Mercedes, Peugeot, Citron, Renault, Fiat, Japanese
vehicles, etc.
Contents:
KL-0282-1 KL-0183-51 Pulley-Extractor and Reaction Tool 1
consists of:
VW- Audi, Opel, etc. KL-0183-510 Puller Plate 1
KL-0183-532 Hook 26 mm 2
KL-0008-0009 Shoulder Nut M10 2
KL-0282-1 Extractor
To loosen the injection pump pulley from the shaft.
Application: VW-Audi, Seat, koda, etc.
6.4-11
Engine Tools
KL-0282-51 KL-0282-51 Puller for Harmonic Damper

VW T4, LT (German Utility Model)
Crank Pulley
For VW 5 cylinder engines with poly-V-belt e.g. T4, LT etc.
Removes the harmonic damper while simultaneously reacting
against the crankshaft pulley. The KL-0282-51 Puller is
absolutely necessary if the shoulder of the Pulley has corroded
onto the harmonic damper.
Harmonic Damper
Advantages:
No damage to the harmonic damper.
KL-0282-50 VW-Audi High time-savings.
KL-0282-50 Puller for Crankshaft Pulley

For VW-Audi 4 and 5 cylinder engines.
To remove the front pulley from the crankshaft.

for Crankshaft Pulley
KL-0284-61 For VW-Audi 4 and 5 cylinder engines with and without
VW-Audi
harmonic damper.
To provide a reaction onto the crankshaft front pulley so that
the central pulley bolt may be lossened or tightened.
Required for timing belt changes, oil-seal replacement and
during engine repairs.
Advantage:
By using the 2 extension handles, the loosening and tightening
of the central crankshaft pulley bolt can be undertaken by a
6
single mechanic.
Consists of:
Adaptor, cylinder bolts (4 x), Special cylinder bolts (x 4),
KL-0284-62 VW-Audi Special Ring Spanner 60 mm, Extension handles (x 2)
Length overall. (incl. 2 extensions): .....1800 mm
d
KL-0284-62 Socket hex 27 mm
1 Suitable for VW-Audi, Seat, koda 4 and 5 cylinder
engines, that have a 27mm hex bolt on the crankshaft to
KL-0284-61
secure the belt pulley, vibration damper, etc.
To loosen or tighten the central crankshaft bolt. To be used with
the KL-0284-61 reaction wrench.
KL-0280-12 Required when removing or installing toothed belts and their
VW-Audi
pulleys, crankshaft sealing rings, belt pulleys or vibration
dampers or during engine repairs.
Hex: .................... 27 mm Length:...............100 mm
Drive: .................. 1/2" Weight: ..................350 g
Harmonic KL-0280-12 Locking Tool for Vibrator Damper

Damper
To lock the vibrator damper (pulley at the crankshaft) when the
central bolt has to be loosened (e.g. changing of the timing
KL-0280-14 belt).
VW-Audi
Application: VW engines
(e.g. VW T4 Van with 5-cylinder Diesel)

For counterbearing of the V-belt pulley / vibration damper while
removing the crankshaft-centre bolt.
Application: VW-Audi 5 Cylinder diesel engines up to 97
(AAT, ABP, AEL).
6.4-12
Engine Tools
KL-0126-10 KL-0126-10 Belt Gauge (mechanical)

The belt-gauge KL-0126-10 serves for controlled adjustment of
VW-Audi, Ford, Opel
the belt tension on combustion engines.
The tool is applicable on every vehicle with available specifications of
admitted belt reflexion in mm at a special force in N or kp.
It is especially suitable for:
Audi Ford Opel VW etc.
Advantages:
Messurement of Easy handling.
Belt tension. Compact metalastic design.
Controlled adjustment of belt tension.
Double reading possibility (on front and rear side).
Specifications:
KL-0284-91
Range / Scale 0 - 20 mm
Scale partition in mm
Measuring method mechanically (spring)
VW-Audi Setnut revolution by 360 1 mm
Setnut partition 1/10 mm
Load to the measuring pin due to spring force by 10 N (1 kp)
1 revolution of the setnut
Weight 0,344 kg

With adjustable clamping lever to tense timing belts on VW-Audi
engines. Due to the clamping lever adjustment, the tensioner puller
can be operated even in constricted areas.
Length:........................ 240 mm Depth: .................... 29,5 mm
KL-0284-10
Accessories for KL-0284-9:
KL-0284-910 Tension Lever 240 mm long with Countersunk
VW-Audi
6
Head Screw (not ill.).

For tightening timing belts with limited access - the wrench can be
activated from a variety of angles to enable it to be used in confined
spaces.
Drive: ..............3/8 or by pin.
Length:.......................... 47 mm Depth: .................... 32,5 mm
KL-0284-14
VW-Audi KL-0284-14 Torx-Key T45 jointed
Applicable for loosening the clamping screw on timing belt tightener on
VW-Audi vehicles especially on: Drive: ......................... 3/8
VW Golf III, petrol engines from 115 HP onwards and every diesel
engine.
Audi 80/A4, petrol engines with 115 HP and double fan.
KL-0284-17
Audi 80/A4, diesel engines with double fan
VW-Audi

To stretch and relax the automatic belt clamping role on Audi A6
5-cylinder TDI engines (also Volvo, etc.).
Length:........................ 175 mm
KL-0484-10
VW-Audi, Opel KL-0484-10 Locking Tool
To block the automatic clamping role of the fan belt and the poly-V-belt
on VW-Audi engines.
Also applicable to block the automatic clamping role of the fan belt on
Opel vehicles with Eco Tec-engines.
4,0 / 6,0 mm Weight: ......................... 70 g
6.4-13
Engine Tools
Alfa Romeo, Fiat, Lancia Valve Train

Alfa Romeo, for Camshaft
Fiat / Lancia Alfa Romeo, Fiat / Lancia
Suitable for: Alfa Romeo vehicle with 1,4; 1,6; 1,8; 2,0; 2,5;
3,0 and 3,2 l. 4- and 6-cylinder engine. e.g.: 145, 146, 147,
155, 156, 164, 166, GTA, GTV, Spider, Spider GT etc. and
Fiat / Lancia vehicle with 1,2; 1,4; 1,6; 1,8; 2,0 l. 4- and 5-
cylinder engine. e.g.: Fiat Panda, Punto, Palio, Siena,
Bravo, Brava, Stilo, Marea, Multipla, Barchetta, Coupe etc.
Lancia Dedra, Delta, Kappa, Lydra etc.
For repairs to the cylinder head or engine, or when replacing a

timing belt, the KL-1682-30 K locking tool set is needed to
determine the top dead centre point of cylinder 1 on the
working stroke, hold the camshafts in this position and permit
adjustment of the tensioning pulley.
Advantage:
Safe, accurate positioning and locking of the camshafts.

Large time-saving.
Contents and application see table page 6.4-15.
6 KL-1682-31 K
Fiat, Lancia
KL-1682-31 K Locking Tool Set
for Camshaft
Fiat / Lancia
Suitable for: Fiat / Lancia vehicle with 1,2; 1,4; 1,6; 1,8;
2,0 l. 4- and 5-cylinder engine e.g.: Fiat Panda, Punto,
Palio, Siena, Bravo, Brava, Stilo, Marea, Multipla,
Barchetta, Coupe etc. Lancia Dedra, Delta, Kappa, Lydra
etc.

determine the top dead centre point of cylinder 1 on the
working stroke, hold the camshafts in this position and permit
adjustment of the tensioning pulley.
Advantage:

Large time-saving.
Contents and application see table page 6.4-15.
6.4-14
Engine Tools

Alfa Romeo for Camshaft
Alfa Romeo
Suitable for: Alfa Romeo vehicle with 1,4; 1,6; 1,8; 2,0; 2,5;
3,0 and 3,2 l. 4- and 6- cylinder engine e.g.: 145, 146, 147,
155, 156, 164, 166, GTA, GTV, Spider etc.

determine the top dead centre point of cylinder 1 on the work-
ing stroke, hold the camshafts in position.
Advantages:
Large time-saving.
6
Description
KL-1682-30
KL-1682-31
KL-1682-32
Cylinder
capacity
Part No.
Vehicle
Cubic
Valve
Litre
KL-1682-301 Locking Tool Set for Camshaft (2 pcs.) ALFA 145 / 146 / 156 1,4/1,6 1370/1598 4 16
KL-1682-302 Locking Tool Set for Camshaft (2 pcs.) ALFA 145 / 146 / 155 / 156 / 164 / GTV / Spider 1,8/2,0 1747/1970 4 16
KL-1682-303 Locking Tool Set for Camshaft (2 pcs.) ALFA 145 / 146 / 147 1,6 1600 4 16
KL-1682-304 Locking Tool Set for Camshaft (2 pcs.) ALFA 147 / 156 / 166 / GTV / Spider GT 2,0 2000 4 16

16V
KL-1682-305 Locking Tool Set for Camshaft (4 pcs.) ALFA 156 / 164 / 166 / GTV / Spider 2,5 V6/ 2500/3000 6V 12 / 24

3,0 V6
KL-1682-306 Locking Tool Set for Camshaft (4 pcs.) ALFA 155 / 166 / GTA / GTV / Spider 3,2 V6 3200 6V 24
KL-1682-311 Locking Tool for Camshaft (1 pcs.) FIAT Bravo / Brava / Marea 1,4 1370 4 12

LANCIA Y
KL-1682-312 Locking Tool Set for Camshaft (2 pcs.) FIAT Barcetta / Coupe 1,8 1747 4 16

LANCIA Dedra / Delta
KL-1682-313 Locking Tool Set for Camshaft (2 pcs.) FIAT Bravo / Brava / Marea 1,8 1747/1800 4 16

LANCIA Dedra
KL-1682-314 Locking Tool Set for Camshaft (2 pcs.) FIAT Punto HJT / Barchetta / Coupe 1,8 1747 4 16

LANCIA Dedra / Delta
KL-1682-315 Locking Tool Set for Camshaft (2 pcs.) FIAT Coupe 2,0 1998 5 20

LANCIA Kappa / Lybra 20V
KL-1682-316 Locking Tool Set for Camshaft (2 pcs.) FIAT Coupe TB 2,0 1998 5 20

LANCIA Kappa TB 20V
KL-1682-3511 Fixing Gauge for Camshaft FIAT Panda new / Punto new / Palio / Siena 1,2 1200 4 8
KL-1682-3512 Fixing Gauge for Camshaft FIAT Panda new / Punto new / Palio / Siena 1,2 1200 4 8
KL-1682-352 Fixing Gauge Set for Camshaft (2 pcs.) FIAT Bravo / Brava / Marea / Doblo / Multipla 1,6 e 1600 4 16

LANCIA Lybra
KL-1682-383 Socket wrench for phase compensator FIAT Barcetta / Punto new / Coupe / Marea 1,8/ 1800/2000 4 / 5 16/20

LANCIA Lybra 2,0
KL-1682-371 Adjusting tool for tensioning pulley FIAT Bravo / Brava / Stilo / Marea 1,6 1580 4 16

LANCIA Lybra / Delta
KL-1682-382 Top dead centre adjusting tool FIAT Bravo / Bravo / Coupe 1,6/ 1600/2000 4 / 5 16/20
LANCIA Lybra 2,0
ALFA 147 / 156 / 166 / GTV / Spider GT
KL-1682-381 Adapter for top dead centre adjustment 1,2 1200 4 8
KL-1682-3090 Plastic case
6.4-15
Engine Tools

Alfa Romeo, Fiat, Lancia
Alfa Romeo,
Fiat, Lancia
Applicable for Alfa Romeo, Fiat and Lancia 1,7 and
1,9 D/TD; 1,3; 1,9; 2,3 and 2,4 JTD Diesel engines.
To prevent the engine shafts (e.g. camshafts, crankshaft) from

turning or to keep them in a specific position when changing a
timing belt or during other engine repairs.
Contents:
Part No. Description Vehicles Engines

KL-1682-401 Locking tool for Fiat Tipo, Tempra, Ducato 1,9 TD
camshaft Lancia Delta, Dedra
Alfa 145, 146, 155
KL-1682-402 Locking tool for Fiat Ducato, Fiorino, Palio, 1,7 D / TD
camshaft Siena, Punto, Tipo, Uno
KL-1682-403 Locking tool for Fiat Bravo, Brava, Ducato, 1,9 D
camshaft Talento, Tipo
KL-1682-404 Locking tool for Alfa 147, 156, 166, GT 1,9 JTD 16V
camshaft (2 pcs.) Fiat Stilo 2,4 JTD 20V
1,9 MJ
KL-1682-405 Locking tool for Fiat Ducato, Fiorino, Palio, 1,7 D / TD
crankshaft Siena, Punto, Tipo, Uno 1,9 D / TD
Alfa 145, 146 155
Fiat Bravo, Brava, Ducato, Tipo
KL-1682-406 Locking tool for Alfa 145, 146, 147, 156 1,9 JTD
crankshaft Fiat Dobl, Dobl Cargo, Marea, 1,9 JTD 16V
Punto (new), Stilo 1,9 MJ
6
Alfa 156, 166 Fiat Stilo 2,4 JTD
Fiat Punto, Stilo, Idea 2,4 JTD
Alfa 156, 166, GT 20V
Lancia Kappa
Fiat Marea
KL-1682-407 Locking tool for Alfa Romeo 1,9 JTD
crankshaft Fiat / Lancia euro 4
KL-1682-408 Locking tool for Fiat Doblo, Idea, Panda (new), 1,3 JTD
camshaft (2 pcs.) Punto (new),
Lancia Ypsilon, Musa, Palio,
Siena
KL-1682-409 Locking tool for Fiat Doblo, Idea, Panda (new), 1,3 JTD
crankshaft Punto (new),
Lancia Ypsilon, Musa, Palio,
Siena
KL-1682-410 Locking tool for Fiat Ducato 2,3 JTD
camshaft (2 pcs.)
KL-1682-411 Locking tool for Fiat Ducato 2,3 JTD
crankshaft
Plastic case
(with insert)
KL-1681-10
Alfa Romeo, Fiat KL-1681-10 TDC adjusting tool
KL-0128-1 Alfa Romeo; Fiat
Applicable for Alfa Romeo and Fiat petrol engines.
This tool is needed to determine the TDC position at cylinder 1.

(It can only be used with dial gauge KL-0128-1.)
6.4-16
Engine Tools
KL-1682-21 K KL-1682-21 K Locking Tools Set
Applicable for Alfa Romeo Twin Spark 1.4; 1.6; 1.8 and
2.0 L 16V TwinCam petrol engines (Engine code: 162.01,
322.01, 323.01, 323.10, 335.03, 671.06, 672.04 and 676.01)
e.g. Alfa Romeo 145, 146, 147, 155, 156, 166, Spider and
GTV.
Alfa Romeo To prevent the engine shafts (e.g. camshafts, crankshaft) from
consists of:
KL-1682-211 Locking Tool Set for camshafts 1,8 / 2,0 L 1
KL-1682-212 Locking Tool Set for camshafts 1,4 / 1,6 L 1
KL-1682-213 Tensioning Tool for belt tensioner pulley (timing belt) 1
KL-1682-214 Tensioning Tool for belt tensioner pulley 1
(balancer shaft)
KL-1682-22 K
KL-1682-22 K Locking Tools Set
Applicable for Alfa Romeo 3,0L; 2,5L V6 24V TwinCam

engine (AR324.01) e.g. Alfa Romeo 156 (97-).
Alfa Romeo
To prevent the camshaft and the timing belt tensioner from
6
consists of:
KL-1682-221 Locking Tool Set for camshafts (4 Pcs.) 1
KL-1682-222 Tensioning Tool (11 Pcs.) 1
KL-1682-10 K
KL-1682-10 K Locking Tools Set
Applicable for Fiat 1,2 16 V TwinCam petrol engines

(engine code: 176 B9.000, 182 B2.000 and 188 A5.000)
e.g. Fiat Punto, Brava and Bravo.
To determine the specified piston position and prevent the

camshafts from turning or hold them in position when changing
Fiat
the timing belt or during other engine repairs.
consists of:
KL-1682-1010 Piston position determination tool 2
KL-1682-1020 Locking Tool for camshaft 2
KL-1682-103 Reaction wrench 1
6.4-17
Engine Tools

Fiat
Applicable for Fiat 1,4 12 V petrol engines (182 A3.000,
182 A5.000) e.g. Fiat Brava, Bravo, Marea, Marea Weekend.
consists of:
Part-No. Description Qty
KL-1682-112 Locking Tool for crankshaft 1

KL-1682-12 K
Applicable for Fiat 1,6 16 V TwinCam petrol engines
(182 A4.000, 182 A6.000) e.g. Fiat Brava, Bravo, Marea,
Fiat Marea Weekend, Multipla, Palio.
consists of:
KL-1682-123/1 Camshaft Setting Tool (Inlet) 1
KL-1682-123/2 Camshaft Setting Tool (Exhaust) 1
KL-1682-122 Flywheel Locking Tool 1
KL-1682-121 Adjusting Tool for tensioner pulley 1
6
KL-1682-13 K
Applicable for Fiat 1,8 16 V TwinCam petrol engine
(182 A2.000, 183 A1.000) e.g. Fiat Barchetta, Brava, Bravo,
Fiat Coupe, Marea, Marea Weekend.
KL-1681-10 turning or to keep them in a specific position when changing a
consists of:
KL-1682-132 Camshaft Locking Tool red 1
KL-1682-133 Camshaft Locking Tool blue 1
KL-1682-131 Flywheel Locking Tool 1
KL-1682-134 Adjusting Tool for tensioner pulley 1
KL-1682-14 Camshaft Locking Tool

KL-1682-14
Applicable for Fiat 2,0 20 V TwinCam petrol engine
(182 A1.000, 175 A3.000) 95-onwards e.g. Fiat Bravo,
Coupe, Marea, Marea Weekend.
Fiat
To prevent the camshaft from turning or to keep it in a specific
position when changing a timing belt or during other engine
repairs.
KL-1682-15
KL-1682-15 Camshaft Locking Tool
Applicable for Fiat 2,0 Turbo 20 V TwinCam petrol engine
(182 A1.000, 175 A3.000) e.g. Fiat Bravo, Coupe.
To prevent the camshaft from turning or to keep it in a specific
repairs.
6.4-18
Engine Tools
KL-1682-16 KL-1682-16 Injection pump locking tool

Applicable for Fiat 1.7 and 1.9 L diesel/turbodiesel engines
with a non-adjustable camshaft timing belt pulley.
Fiat e.g. Fiat Croma 1,9TD; Ducato 1,9D (-94); Duna 1,7D;
Fiorino 1,7D (-94); Punto 1,7D/TD (93-95); Regata 1,7D;
Ritmo/Strada 1,7D; Talento 1,9D; Tempra 1,9D; Tipo 1,7D,
Tipo 1,9D/TD; Uno 1,7D.
To prevent the injector pump gearwheel from turning or to keep
it in position during a timing belt change and when pulling off
the pump to remove it or for an engine repair.

KL-1682-17
Applicable for Fiat 1.7 L diesel / turbo diesel engines with
Fiat an adjustable camshaft timing belt pulley, e.g. Fiat Punto
(96-97).
The tool set contains an adjusting gauge for the camshaft and
a locking tool for the crankshaft.
KL-1682-18

As KL-1682-17,
6
but for use on Fiat 1.9 L diesel engines with an adjustable
camshaft timing belt pulley, e.g. Fiat Ducato (94-), Tempra
Fiat (90-) and Tipo (91-95).

KL-1682-19
As KL-1682-17
but for use on Fiat 1.9 L turbodiesel engines with an
adjustable camshaft timing belt pulley, e.g. Fiat Ducato
(94-), Tempra (90-) and Tipo (88-).

Applicable for Fiat 1,9 D/TD/JTD; 2,4 TD/JTD and PSA
KL-1682-20 K 1,9 D/TD, 2,1 TD diesel engines (engine code: 160 A7.000,
182 A7.000, 182 A8.000, 182 B4.000, 185 A2.000,
185 A6.000, 188 A2.000 and 188 A3.000) e.g. Fiat Brava,
Bravo, Marea, Marea Weekend, Multipla, Punto, Scudo,
Ulysse.
To prevent the engine shafts (e.g. camshafts, injection pump
Fiat
shaft, crankshaft) from turning or to keep them in a specific
repairs.
consists of:
KL-1380-2225 Fixing bolt (camshaft/injection pump shaft) M8 3
KL-1682-203 Locking pin for injection pump shaft 1
KL-1380-2215 Locking pin for fly wheel (angled) 1
KL-1682-201 Flywheel Locking Pin 1
6.4-19
Engine Tools
Ford Valve Train
KL-0680-100 A KL-0680-100 A Locking Tool Set for Ford

Ford
To lock and position engine components such as Camshafts,
Screwing Locking pin into Crankshaft and Injection Pump Pulley during timing-belt
crankcase
1 replacement or engine repairs.
The correct relationship between Camshaft, Injection Pump (or
4 correct ignition timing) to the Crankshaft during the replacement
KL-0680-10 of the timing-belt or engine repairs is absolutely essential.
3
Only if the alignment of all components is correct will optimal
2 power be developed and any risk of engine damage be
eliminated!
Advantages:
5 Stopping Crank Web Correct timing adjustment.
Stop
Quick and easy engine repairs.
5
Tempered locking pins and L-form allows a durable usage and
6 KL-0680-10 easy installation.
7 Composition:
Pos. Part No, Description Qty.
KL-0680-100 A Locking Pin Set for Ford 1
consists of:
1 KL-0680-10 Locking pin for crankshaft Ford 1
2 KL-0680-11 Locking pin 8,3 1
Crank Web 3 KL-0680-12 Locking pin 9,5 1
4 KL-0680-13 Locking pin 12,9 1
5 KL-0680-14 Locking pin 6 2
6 KL-0680-16 Locking pin for crankshaft 1
7 KL-0680-15 Fixing Gauge for camshaft 1
KL-0680-105 K Specifications:
Part No. Length -Handle Thread Weight
KL-0680-100 - - - - 0,4 kg
KL-0680-10 150 mm 6,0 mm 12 mm M10 -
KL-0680-11 77 mm 8,3 mm - - -
KL-0680-12 95 mm 9,5 mm - - -
Ford KL-0680-13 105 mm 12,9 mm - - -
KL-0680-14 78 mm 6,0 mm - - -
6
Applicable for Ford 1,8 D/TD/TDCi diesel and 1,25 - 2,0 16V Zetec
petrol engine e.g. Ford Fiesta, Escort/Orion, Focus, Puma, Sierra,
Mondeo, Cougar, Courier/Kombi, P100 and Mazda 121.
Designed for pulling off the camshaft timing belt wheel and locking or
positioning the engine output shafts such as the camshaft and the
crankshaft. Required for changing the timing belt or for engine repair.
consists of:
KL-0680-1052 Locking Tool for crankshaft (long) 1
KL-0680-1053 Puller for camshaft pulley 1
KL-0680-1054 Locking Tool 6,0 mm (2 pcs.) 1
KL-0680-1055 Locking Tool 9,5 mm 1
KL-0680-1056 Locking Tool for crankshaft (short) 1
KL-0680-1057 Locking Tool for crankshaft (middle) 1
KL-0680-1058 Locking Tool for flywheel 1

KL-0680-103
Ford
Applicable for Ford 1,25; 1,4; 1,6; 1,7; 1,8; 2,0 L petrol and 1,8L
diesel engines.
To prevent the camshaft to keep them in a specific position when
changing a timing belt or during other engine repairs.
consists of:
KL-0680-10 Locking pin for crankshaft Ford 1
KL-0280-9 VW-Audi, Ford
KL-0280-9 Fixing Gauge

Applicable for VW-Audi, Ford, Seat, koda, Volvo etc. e.g. Ford 1,6
L and 1,9 L Diesel engines.
The tool guarantees the correct positioning of camshaft and pump
shaft to the crankshaft when exchanging the timing belt or removing or
installing the injection pump. (Correct timing adjustment).
6.4-20
Engine Tools
Ford Valve Train
KL-0680-15 KL-0680-15 Fixing Gauge for camshaft

Ford
Applicable for Ford ZETEC SE engines e.g. Fiesta 96 onwards,
Focus 98 onwards, Puma 97 onwards and 1,25 L / 1,4 L from95-
98; 1,6 L 16V / 1,8 L 16V / 2,0 L 16V from 91-98 and 1,8D engines
97 onwards.
To prevent the camshafts from turning or to keep them in a specific
position when changing a timing belt or during other engine repairs.
KL-0680-20 KL-0680-20 Vibration damper installation

and removal tool
Ford Applicable for Ford Zetec engine e.g. Ford Fiesta 1,25; 1,4;
1,6 16V, Puma 1,4; 1,6; 1,7 16V and Mazda 121 1,25 16V.
Designed for removing and installing the vibration damper. Required
for engine repair or changing the timing belt.
consists of:
KL-0680-201 Reaction Wrench 1
KL-0680-202 Pull-off plate for camshaft belt pulley 1
KL-0680-203 Assembly tool for crankshaft belt pulley 1

KL-0680-220 Applicable for Ford e.g. Fiesta, Fusion, Focus C-Max 1.4 / 1.6
Ford
TDCi; Citron e.g. C3 (from 02-04) and Peugeot e.g. 206, 307 (01-
04) 1.4 & 1.6 HDi [incl. 16v.] (Engine code: DV4TD (8HW/8HX),
DV4TED4 (8HV/8HY DV6TED4, F6JA)
To prevent the engine shafts (e.g. camshafts, injection pump shaft,
crankshaft) to keep them in a specific position when changing a timing
belt or during other engine repairs.
consists of:
6
KL-0680-2201 Locking pin 11,6 1
KL-0680-2202 Locking pin 5 1
KL-0680-21 K
Ford
Applicable for Ford 2.0 / 2.4 16V TDdi/TDCi engines e.g. Mondeo,
Transit (01-04) etc. (Engine code: FMBA/B, D5BA, ABFA, D3FA,
F3FA, D2FA, D4FA, F4FA)
crankshaft) to keep them in a specific position when changing a timing
belt or during other engine repairs and to remove and replace the
injection pump.
consists of:
KL-0680-2100 Mounting/demounting tool for the injection pump 1
KL-0680-2101 Locking pin crankshaft 14 1
KL-0680-2102 Locking pin crankshaft 14 / 10 1
Ford KL-0680-2103 Locking pin crankshaft 6 (3 pcs) 1
KL-0680-210
Applicable for Ford 2.0 / 2.4 16V TDdi/TDCi engines e.g. Mondeo,
Transit (01-04) etc. (Engine code: FMBA/B, D5BA, ABFA, D3FA,
F3FA, D2FA, D4FA, F4FA)
As KL-0680-21 K, to prevent the engine shafts (e.g. camshafts,
injection pump shaft, crankshaft) to keep them in a specific position
when changing a timing belt or during other engine repairs.
consists of:
KL-0680-2101 Locking pin crankshaft 14 1
KL-0680-2102 Locking pin crankshaft 14 / 10 1
KL-0680-2103 Locking pin crankshaft 6 (3 pcs) 1
Note: Further Ford locking pin sets see page 6.4-04 and 6.4-05 KL-0680-2104 Locking pin 1,9 1
6.4-21
Engine Tools
Honda, Rover Valve Train

Applicable for Honda / Rover 1.6 VTi/VTEC, 1.8, 2.0, 2.2, 2.2 VTEC
& 2.3i petrol engines (B, D, F & H Series) e.g. Honda Civic, Integra
R, Accord, Prelude & Shuttle (87-04); Rover 216/416GTi & 600
Series and Landrover Freelander.
To prevent the engine shafts (e.g. camshafts, balancer shaft) from
Rover turning or to keep them in a specific position when changing a timing
belt or during other engine repairs
consists of:
KL-1780-140 Clamp for tensioner 1
KL-1280-205 Hex. screw M6 x 45 1
KL-1780-107 Locking pin for balancer shaft 7,3 / 6,1 1
KL-1780-141 Locking pin for camshaft 4,9 1

Applicable for Rover diesel and petrol engines (inclusive Di and
KL-1780-10 K 16V). Installed e.g. by Citron, Honda, Fiat, LDV, Land Rover,
Peugeot, TATA.
To prevent the engine shafts (e.g. camshafts, crankshaft) from turning
or to keep them in a specific position when changing a timing belt or
Rover during other engine repairs.
consists of:
KL-1780-102 Locking pin for injection pump 9,4 mm 1
KL-1380-2215 Locking pin for fly wheel (angled) 7,7 mm 1
KL-1380-2225 Hex bolt M8 x 40 3
KL-1780-105 Locking Tool for camshaft (orange) 1
KL-1780-106 Locking Tool for camshaft (black) 1
KL-1780-107 Locking pin for balancer shaft 7,3 mm / 6,1 mm 1
KL-1280-205 Hex bolt M6 x 45 1
6
KL-1380-2230 Reaction wrench 8 mm 1
KL-1780-11 Rover KL-1780-108 Reaction wrench for tensioner 1

Applicable for Rover 2,0 diesel engine (20T2N / 20T2R L-Series)
e.g. Rover 220D / 420D / 620D, Land Rover Freelander and Honda
Civic / Accord 2,0TD.
To prevent the engine shafts (e.g. camshafts, crankshaft) from turning
or to keep them in a specific position when changing a timing belt or
during other engine repairs.
KL-1780-12 K consists of:
KL-1780-103 Locking pin for fly wheel 6,8 mm 1
Rover KL-1780-108 Adjusting tool for tensioner 1

Applicable for Rover 2,0 and 2,5 V6 TwinCam engines (KV6) e.g.
Rover 45, 75 and Land Rover Freelander.
To prevent the camshafts from turning or to keep them in a specific
position and to adjust the timing belt tensioner when changing a timing
belt or during other engine repairs.
consists of:
KL-1780-122 Adapter for camshaft locking tool (silver) 2
KL-1780-123 Adapter for camshaft locking tool (gold) 2
KL-1780-13 KL-1380-2226 Retaining pin 1
KL-1780-124 Aligning tool for rear camshaft sprockets 1
Rover KL-1780-125 Spreading tool for rear camshaft sprockets 1
KL-1780-126 Guide pin for rear camshaft sprockets 2
KL-1780-13 Reaction wrench for crankshaft

Applicable for Rover 2,0 and 2,5 V6 TwinCam engines (KV6) e.g.
Rover 45, 75 and Land Rover Freelander.
For counter-holding the crankshaft belt pulley when screwing and
unscrewing the central crankshaft bolt (e.g. for changing the timing
belt).
6.4-22
Engine Tools
Opel / Vauxhall Valve Train

Applicable for Opel TwinCam 1,0 12V; 1,2 and 1,4 16V
petrol engines (X10XE, Z10XE, Z10XEP, X12XE, Z12XE and
Z14XEP) e.g. Corsa, Agila, Astra and Meriva etc.
Opel To lock the timing chain tensioner and the engine shafts,
camshafts and crankshaft by changing the timing chain or
during other engine repairs.
consists of:
KL-0482-433 Fixing Gauge for Pulse generator wheel 1
(Camshaft speed sensor)
KL-0482-432 Locking Pin for Crankshaft 1
KL-0482-434 Locking pin for timing chain tensioner 1
KL-0484-11
KL-0484-11 V-belt tensioner
Opel
Applicable for Opel TwinCam 1,0 12V; 1,2 and 1,4 16V
petrol engines (X10XE, Z10XE, Z10XEP, X12XE, Z12XE and
Z14XEP) e.g. Corsa, Agila, Astra and Meriva etc.
To remove the auxiliary belt the tightener has to be set to zero
position by using the clamping key KL-0484-110 and locked in
place with the arresting pin KL-0484-111.
consists of:
KL-0484-110 V-belt tensioner Torx E18 / E14 1
6
KL-0482-440
Opel
Applicable for Opel TwinCam 2,2 16V petrol engines
(Z22SE) e.g. Astra, Signum, Speedster, Vectra and Zafira
etc.
To lock or position the camshaft and the timing chain tensioner
consists of:
KL-0482-4401 Locking tool for camshaft Opel 2.2 16V 1
Opel
etc.
To counterhold the crankshaft belt pulley during loosening and
tightening of the crankshaft center screw (e.g. in case of
engine repairs).
KL-0482-442
Opel
KL-0482-442 Locking Tool water pump

etc.
To remove and install the water pump it is necessary to lock
the water pump belt pulley by means of the tool KL-0482-442.
6.4-23
Engine Tools

This Tool Set can be used for locking the Camshaft Wheels
together. Therefore preventing the camshaft from turning whilst
the gear belt is removed.
consists of:
KL-0482-301 KL-0482-302 KL-0482-301: Locking Extractor for Camshaft
Opel 1,8 L 16V Opel 2,0 L 16V
KL-0482-400
Opel KL-0482-302: Locking Extractor for Camshaft
Opel 1,4 Opel 1,6 L 16V

KL-0482-404 KL-0482-405
For Opel/Vauxhall V6 Engine.
KL-0482-40 K Ensures that the position of the two camshafts to one another
remains fixed, so preventing any rotation of the camshafts
KL-0482-402 during changing the timing belt.
Opel
KL-0482-40 K Locking Tool

Opel/Vauxhall V6 Engine
The Looking Tool KL-048240 K (for Opel/Vauxhall

V6 engines) contains all the necessary tools required for
locking the crankshaft and camshafts during service work. For
example removal and replacement of the timing belt on the
KL-0482-404 KL-0482-405 Ecotec V6 multi-valve engine.
The tool set allows the precise positioning of the camshaft
6
drive pulleys in relation to the TDC (top dead centre) position
of the crankshaft.
Note: Failure to maintain the relative position of the camshafts
to the crankshaft can lead to loss of power or eventually to
serious damage to the engine.
KL-0482-403 Contents:
KL-0482-401 KL-0482-40 K Looking Tool Opel/Vauxhall V6 1
consists of:
KL-1280-24 K KL-0482-401 Locking Tool for Crankshaft Opel/Vauxhall V6 1

KL-0482-402 Fixing Gauge for Camshaft Opel/Vauxhall V6 1
Opel, Renault, KL-0482-403 Retaining Tool for Timing Belt Opel/Vauxhall V6 1
Nissan KL-0482-404 Locking Tool red for Camshaft Oper/Vauxhall V6 1
KL-0482-405 Locking Tool green for Camshaft Opel/Vauxhall V6 1

Applicable for Renault, Opel and Nissan 1,5; 1,9; 2,2 and
2,5 L direct injection diesel engines (K9K, F9Q, G9T and
G9U) e.g. Renault Clio, Megane, Scenic, Laguna, Espace,
Kangoo, Trafic and Master. Nissan Micra, Kubistar,
Primastar, Interstar. Opel Vivaro and Movano.
To prevent the engine shafts (camshaft, crankshaft) from
turning or to keep them in a specific position and to adjust the
timing belt tensioner when changing a timing belt or during
other engine repairs.
Contents:
KL-1280-24 K Locking Tool Set Renault 1.5/1.9/2.2/2.5 dCi 1
consists of:
KL-1280-234 Locking pin for crankshaft 7,9 1
KL-1280-240 Timing belt tensioner tool 1
KL-1280-241 Hex. Screw M6 x 60 1
KL-1280-243 Locking tool for crankshaft 1
6.4-24
Engine Tools

Applicable for Opel 1.3 CDTi diesel engines (Z13DT) e.g.
Corsa etc.
turning or to keep them in a specific position and to lock the
Opel timing chain tensioner when changing a timing belt or during
Contents:
KL-0482-45 K Locking Tool Set Opel 1.3 CDTi 1
consists of:
KL-0482-450 Locking tool for camshaft (2 pcs.) 1
KL-0482-451 Locking pin for crankshaft 6 1
KL-0482-434 Locking pin for chain tensioner 2,4 1

Opel
Applicable for Opel 1.9 CDTi diesel engines (Z19DT,
Z19DTH) e.g. Opel Vectra, Signum etc.
To prevent the engine shafts (e.g. camshaft, crankshaft) from
Contents:
KL-0482-46 K Locking Tool Set Opel 1.9 CDTi 1
consists of:
6
KL-1682-202 Locking tool for crankshafts 1
KL-0482-461 Locking pin for camshaft (2 pcs.) 1

KL-0482-41 K
Opel Applicable for Opel 2,0 and 2,2 Ecotec diesel engines
(X20DTL, X20DTH, X22DTH) e.g. Opel/Vauxhall Astra,
Astra Caravan, Zafira, Vectra, Omega, Sintra and Frontera.
Designed for locking or positioning the engine output shafts
such as the camshaft, crankshaft, injection pump and the
camshaft wheel when setting the timing. Required for changing
the timing-chain or for engine repair.
Contents:
consists of:
KL-0482-413 Locking Pin for Injection Pump 1
KL-0482-412 Locking Pin for Crankshaft 1
KL-0482-414 Adjusting Tool for Camshaft Wheel 1
KL-0482-42
Opel
KL-0482-42 Diesel suction pump

Applicable for Opel/Vauxhall 2,0 and 2,2 Ecotec diesel
engines (X20DTL, X20DTH, X22DTH) with VP 44 injection
pump.
This pump is needed to bleed the fuel system, for example if it
has been opened for fuel filter renewal or engine repair work.
6.4-25
Engine Tools
KL-0482-2 KL-0482-2 Adjusting Tool for Camshaft

Applicable for Opel 1,6D and Opel 1,7D '87 onwards.
With this Adjusting Tool KL-0482-2 it is possible to turn the
camshaft to the right position with the crankshaft (TDC-
Opel
KL-0482-2 Position). The adjusting screw allows very fine adjustment.
KL-0482-21 Setting Gauge for Camshaft

KL-0482-21 Applicable for Opel 1,6 D and Opel 1,7 D '87 onwards.
To check the right position of the camshaft while setting the
KL-0482-21 TDC position by using the adjusting key KL-0482-2.
Contents:
KL-0482-21 Setting Gauge for Camshaft 1
consists of:
KL-0482-210 Setting Gauge for Camshaft 1
KL-0128-0 Dial gauge 40 mm 1
KL-0482-210 Camshaft Setting Gauge

(not Ill.)
KL-0481-90
As KL-0482-21, but without the dial gauge KL-0128-21.
Opel
KL-0481-90 Locking Tool Set Opel/Vauxhall
6 This tool set allows the precise location of the crankshaft

in the TDC-Position against the fly-wheel.
Consists of:
KL-0481-8 KL-0481-8 TDC-Locking Tool for Crankshaft
Application: Astra 1,7 D up to '97
Adjusting Tool for the TDC-Marking on the flywheel.
KL-0481-9 Opel
KL-0481-8 KL-0481-9 Locking Pin for Flywheel/Crankshaft
Application: Astra 1,7 D from '98
Pin for locking the crankshaft in the TDC-Position.
KL-0481-4 Locking Tool for Flywheels

Application: Opel/Vauxhall Diesel-Engines (Isuzu) with 1,5 and
1,7 and for Opel/Vauxhall Fuel-Engines (OHC) from 1,2 to 2,0.
KL-0481-4 KL-0481-9
KL-0481-1 KL-0481-1 Locking Tool for Camshaft

Opel
Opel/Vauxhall
Applicable for Opel/Vauxhall 1,6 D up to '87

and for Opel/Vauxhall petrol engines (OHC) from 1,2 l to 2,0 l.
KL-0482-1 KL-0482-1 Drive Pulley Remover
Opel Puller for removal of the drive pulley of the fuel-injection pump
fitted to Opel/Vauxhall 1,6 litre diesel.
Note: KL-1280-20 K Locking Tool Set Applicable for
Opel / Vauxhall e.g. Arena 1,9 / 2,5 D and Movano
2,5 / 2,8 D see page 6.4-29.
6.4-26
Engine Tools
KL-0484-10 KL-0484-10 Locking Tool

Opel, VW-Audi
To block the automatic clamping role of the fan belt on Opel/Vauxhall
vehicles with Eco Tec-engines.
Also applicable with Audi and VW engines.
4,0 / 6,0 mm Weight: ................ 70 g
KL-0481-7 Flywheel Locking Tool

KL-0481-7 Opel To lock the flywheel when the gearbox is dismounted.
Application: Opel/Vauxhall engines
OHV 1,0, 1,2 l; OHC 1,2 - 1,3 - 1,4 - 1,6 - 1,8 - 2,0 l; DOHC 2,0 l 16V;
OHC 1,5 D - 1,5 DT - 2,0 D - 2,3 DT; CIH 4- u. 6-cylinder 2,2 - 2,4 -
2,5 - 3,0 l

Application: Opel/Vauxhall engines
KL-0481-71 Opel 1,4 and 1,6 Eco-Tec 16 V; 1,2 - 1,6 OHC (with aluminium oilpan)
and 1,8 16V (X18E1, X18XE1).
To lock the flywheel.

To lock the flywheel when the gearbox is dismounted.
KL-0182-1
Universal
KL-0482-442 Locking Tool water pump
Application for Opel 2,2 16V TwinCam petrol engines (Z22SE) e.g.
Astra, Signum, Speedster, Vectra and Zafira etc.
6
To remove and install the water pump it is necessary to lock the water
pump belt pulley by means of the tool KL-0482-442.
KL-0482-442 KL-0123-1 Reaction Wrench 32 mm (not ill.)

Opel
For reaction of the visco-coupling drive when removing or installing the
visco-coupling on BMW and Ford vehicles.
Length: .......... 280 mm
KL-0123-2 Reaction Wrench 36 mm

For reaction of the visco-coupling drive when removing or installing the
visco-coupling on Ford, Opel/Vauxhall and GM vehicles.
Length: .......... 280 mm
KL-0123-2
Opel, Ford
For twisting the water pump when tightening the belt on Opel/Vauxhall
and GM OHC-engines.
KL-0483-2 Reaction Wrench 41 mm (not ill.)

For twisting the water pump when tightening the belt on Opel/Vauxhall
and GM OHC-engines.
KL-0483-1 (46 mm)
Advantages: Safe reaction of the visco-coupling No damage to
Opel the visco-coupling High quality of the wrench due to special
manufacturing process.
Specifications: (Reaction Wrench):
Part No. KL-0123-1 KL-0123-2 KL-0483-1 KL-0483-2
Width Across Flats 32 mm 36 mm 46 mm 41 mm
Overall length 280 mm 280 mm 125 mm 125 mm
Height 11 mm 11 mm 55 mm 55 mm
Weight 346 g 340 g 270 g 275 g
Drive - - 1/2 1/2
6.4-27
Engine Tools
Opel / Vauxhall, Renault, Mitsubishi, Nissan, Volvo Valve Train
KL-1280-21 KL-1280-21 Injection pump

Opel, Renault, adjustment tool
Mitsubishi, Volvo
Suitable for Renault, Mitsubishi, Opel/Vauxhall and Volvo

1.9 direct-injection diesel engines (F8Q and F9Q) with
adjustable injection pump wheel. e.g. Renault
Megane/Scenic, Kangoo; Mitsubishi Carisma; Opel Arena
and Volvo S40/V40.
The injection pump to the camshaft (start of delivery) can be
adjusted with the injection nozzle adjustment tool in
conjunction with the KL-0129-1 A set of tools and the required
locking tools.
Specification:
KL-1280-21 Injection Pump adjusting tool 1
consists of:
KL-1280-212 Special socket wrench insert 27 mm hex 1
for the hub fixing screw;
KL-1280-211 Adjusting wrench with 3 pins (for turning and 1
KL-1280-24 K adjusting the hub);
KL-1280-213 Adaptor for Bosch injection pumps (M10x1 to M8x1) 1
Opel, Renault,
Nissan
Renault 1.5 / 1.9 / 2.2 / 2.5 dCi
Applicable for Renault, Opel and Nissan 1,5; 1,9; 2,2 and
2,5 L direct injection diesel engines (K9K, F9Q, G9T and
6
G9U) e.g. Renault Clio, Megane, Scenic, Laguna, Espace,
Kangoo, Trafic and Master. Nissan Micra, Kubistar,
Primastar, Interstar. Opel Vivaro and Movano.
To prevent the engine shafts (camshaft, crankshaft) from
Specification:
consists of:
KL-1280-241 Hex. screw M6 x 60 1
KL-1280-242 Locking tool for camshafts 1
KL-1280-243 Locking pin for crankshafts 1
KL-0182-19 KL-1280-2490 Plastic case 1

Universal
Application for Renault 2,2 L Diesel engines (G8T)
e.g. Renault Laguna, Safrane and Espace.
KL-0182-1

6.4-28
Engine Tools
Renault, Volvo Valve Train
Applicable for Renault TwinCam petrol engines 2,0 16V

(N7Q) and 2,5 20V (N7U) e.g. Renault Laguna and Safrane.
Renault To prevent the engine shafts (e.g. camshafts, crankshaft) from
consists of:
KL-1280-224 Reaction Wrench with locking pin 1
(V-belt tensioner pulley)
KL-1280-223 Locking pin (hydr. Timing belt tensioner) 1
KL-1280-222 Locking Tool for Crankshaft 1
KL-1280-20 K Locking Tool Set Renault
Applicable for Renault petrol engine 1,2 (D7F) e.g. Clio,

KL-1280-20 K Twingo; 1,2 / 1,4 / 1,6 (E5 - E7F/E7J/K7M) e.g. Clio, Megane,
Scenic, Kangoo; 1,7 / 1,8 / 2,0 (F1N - F3N/F3P/F2R - F3R)
e.g. Clio, Megane, Scenic; 1,8 / 2,0 16V (F7P/F7R) e.g. Clio
Williams, Megane, Spider, R19; 2,0 / 2,2 (J5R - J7R, J5T)
e.g. Safrane, Espace, Master, Trafic; and Volvo petrol
engines (B16/B18/B20) e.g. 440, 460, 480.
Applicable for diesel engine 1,9 / 2,5 / 2,8 (F8M/F8Q/G8T /
J8S/ F9Q/S8U/S9U/S9W) e.g. Renault Clio, Laguna,
6
Renault, Opel, Megane, Kangoo, Espace, Master, Trafic; Opel Arena,
Volvo Movano; Volvo S40, V40 etc.
consists of:
KL-1280-233 Locking Tool for Crankshaft 7,9 1
KL-1280-203 Locking pin for injection pump 4,9 1
KL-1280-204 Locking Tool for Crankshaft 4,9 / 3,9 1
KL-1280-206 Reaction Wrench 1
KL-1280-205 Hex bolt M6 x 45 1
KL-1280-23 K KL-1280-2090 Plastic case 1
Renault Applicable for Renault TwinCam petrol engine 1,4 / 1,6 16V
(K4J/K4M [98-]) and 1,8 / 2,0 16V (F4P/F4R [98-])
e.g. Renault Clio, Clio Sport, Megane/Scenic, Laguna and
Espace.
consists of:
KL-1280-234 Locking Tool for Crankshaft [1,4/1,6] 1
KL-1280-233 Locking Tool for Crankshaft 7,9 [1,8/2,0] 1
6.4-29
Engine Tools
Renault, Peugeot, Citron Valve Train
KL-1280-100 A KL-1280-100 A Locking Tool Set Renault

Renault
To lock the engine shafts e.g. during replacement of timing belts or
consists of:
1 KL-0680-11 Locking Pin 8,3 1
2 KL-1480-15 Locking pin angled 7,8 1
3 4 3 KL-1280-10 Locking pin 8 / 12 1
6
4 KL-1280-11 Hex. screw M5 50 2
1 2
5 KL-1280-12 Hex. screw M7 50 3
5 6 KL-1280-13 Locking pin 7 1

Citron, Peugeot, Renault
Universally suitable for the following Citron, Peugeot, Renault

petrol and diesel engines. Installed also on Fiat, FSO,LDV, Nissan,
Rover & Tata etc. vehicles.
Renault Diesel engines: 1.6D, 1.9D/TD (F8M, F8Q, F9Q); 2.1TD

(J8S); 2.2D/TD (G8T); 2.5D/TD, 2.8D (S8U, S9U, S9W).
KL-1380-101 K
Citron, Peugeot, Renault gas engines: 1.2 (D7F); 1.4 (E5F, E6J, E7F & E7J); 1.6
Renault (K7M); 1.7, 1.8 (F1N, F2N, F3N, F2R, F3P); 2.0 (F3R); 2.0, 2.2 (J5T,
J6R, J7R, J7T); und 1.8, 2.0 16V (F7P, F7R), 2.0, 2.5 16V (N7Q, N7U).
Citron / Peugeot Diesel engines: 1.4D (TUD3); 1.5D (TUD5);
1.7D/TD, 1.8D/TD, 1.9D/TD (XUD7, XUD9); 2.5D/TD/TDi (DKATE,
DJ5, DJ5T, DJ5TED); 2.1D/TD, 2.2D (XUD11).
Citron / Peugeot gas engines:1.0, 1.1, 1.4, 1.6 (TU9, TU1, TU3,
TU5JP) ; 1.6, 1.8, 1.9, 2.0 (XU5, XU7, XU9, XU10J2) und 1.6 16V
(TU5J4) ; 1.8 16V (XU7JP4) ; 2.0 16V (XU9J4, XU10J4).
6
crankshaft) from turning or to keep them in a specific position when
changing a timing belt or during other engine repairs.
consists of:
KL-1682-203 Locking pin for injection pump 1.9 TD 1
KL-1380-2212 Locking pin for balancer shaft 5,9 1
KL-1380-2214 Locking pin for camshaft M8 1
KL-1380-2215 Locking pin angled for Flywheel 7,7 1
KL-1480-15 Locking pin angled 7,8 1
KL-1380-2216 Locking pin angled for flywheel 7,8 1
KL-1380-2225 Hex. screw M8 x 40 (3 St.) 1
KL-1380-2217 Locking pin for cam-/-crankshaft (P1) 9,9 1
KL-1380-2218 Locking pins for camshaft (P2) 8,3 / 6,4 1
KL-1380-2219 Locking pin for camshaft (P3) 7,9 1
KL-1380-2221 Locking pin for camshaft (P5) 5,9 1
KL-1380-2223 Locking pin for crankshaft (P7) 9,9 / 7,9 1
KL-1380-2224 Locking pin angled for flywheel 5,8 1
KL-1280-204 Locking pin for crankshaft 4,9 / 3,9 1
KL-1380-2226 Locking pin for tension pulley 1,5 1
KL-1280-223 Locking pin for hydr. tensioner 1,9 1
KL-1280-205 Hex. screw M6 x 45 1
KL-1380-2227 Locking pin angled for poly V-belt 6,7 1
KL-1380-2228 Locking pin for tension pulley 3 1
KL-1280-206 Reaction Wrench (2 Pins) 1
KL-1380-2229 Reaction Wrench 7 mm 1
KL-1280-211 Adjusting Tool (3 Pins) 1
KL-1280-212 Special socket insert 27 mm 1
KL-1280-213 Adaptor for Bosch pumps M10x1 on M8x1 1
6.4-30
Engine Tools
Peugeot, Citron, Toyota Valve Train
KL-1380-100 KL-1380-100 Locking Pin Set Citron

Citron
To lock the engine shafts e.g. during replacement of Timing

7 Belts or during engine repairs.
6 consists of:
6 KL-1480-13 Locking pin M8 / 6,7 1
KL-1480-100 Locking Pin Set Peugeot

To lock the engine shafts e.g. during replacement of
Timing Belts or during engine repairs.
KL-1480-100
Peugeot consists of:
1 KL-1480-10 Locking pin angled 6.8 1
1 2 KL-1480-11 Locking pin angled 6 1
3 KL-1480-12 Locking pin 6 short 2
4 KL-1480-13 Locking pin M8 / 6.7 1
3 7 5 KL-1480-14 Locking pin 10 / 8 1
6 2 6 KL-0580-11 Locking pin 9.9 1
7 KL-1480-15 Locking pin angled 7.8 1
8 KL-1480-16 Locking pin 6 long 2
9 KL-1380-10 Locking pin A 8 1
10 KL-1380-11 Locking pin B 9.5 1
4 11 KL-1380-12 Locking pin C 6 1
5 12 12 KL-1382-1 Reaction Wrench for 1
14 Timing Belts 7mm
13 KL-1480-17 Hex bolt M8 30 2
14 KL-1480-18 Hex bolt M8 40 1
8 11 9 10 13
Suitable e.g. for:
6
Citron C3 (from 02-04),
Peugeot 206, 307 (01-04) 1.4 & 1.6 HDi [incl. 16v.] and
KL-0680-220 Ford Fiesta, Fusion, Focus C-Max 1.4 / 1.6 TDCi
[Engine code:DV4TD (8HW/8HX), DV4TED4 (8HV/8HY)
Ford
DV6TED4, F6JA]
To prevent the engine shafts (e.g. camshafts, injection pump
shaft, crankshaft) from turning or to keep them in a specific
repairs.
consists of:
KL-0680-2201 Locking pin 11,6 1
KL-1382-1 / KL-1382-2
For tensioning timing belts on Peugeot and Toyota engines.
Peugeot
Toyota : ...................................................................................... 7 mm
Length: .......................................................................... 157 mm

As KL-1382-1 but for Peugeot 206 Diesel DW8 etc..
: ...................................................................................... 8 mm
Length: .......................................................................... 157 mm
6.4-31
Engine Tools
Renault, Peugeot, Citron Valve Train

Applicable for Citron and Peugeot TwinCam 16 V petrol
engine e.g. 1,8 16V and 2,0 16V engine code EW
(inclusive HPi engines) e.g. Citron C5 and Peugeot 206,
306 and 406.
Citron, Peugeot
consists of:
KL-1380-241 Locking Tool for Camshaft 9,9 / 5,9 [short] 1
KL-1380-242 Locking Tool for Camshaft 9,9 / 5,9 [long] 1
KL-1380-243 Locking Tool for Camshaft 9,9 / 5,9 [with Flats] 1
KL-1380-245 Locking pin for Flywheel 28,5 / 8 1
KL-1380-246 Fixing pin for tensioner pulley 7,9 1
KL-1380-237 Timing belt fixing clip 1
KL-1380-25 K

Peugeot, Citron V6 3.0l
Applicable for Citron (XFZ), Peugeot (ES9J4) and Renault

Citron, Peugeot, Renault (L7X) 3,0 V6 petrol engine e.g. Citron Xantia, XM;
Peugeot 406, 605 and Renault Laguna, Safrane and
Espace.
6
consists of:
KL-1380-25 K Timing Belt Locking Tool Set 1
Peugeot, Citron V6 3.0l
consists of:
KL-1380-251 Locking Tool for camshaft / crankshaft 7,9 mm 1
(5 pcs.)
KL-1380-252 Camshaft Timing Test Pin 7,9 mm / 5,9 mm 1
KL-0182-17 KL-1380-253 Camshaft Holding Tool 1
KL-1380-255 Hex bolt M8 x 40 1
KL-1380-256 Hex bolt M8 x 80 1
KL-1380-257 Tensioning tool 1
Citron, Peugeot
KL-0182-17 Flywheel Locking Pin

KL-0182-18
Applicable for Citron, Peugeot (TUD5) Diesel engine e.g.
Citron AX, Saxo, Xsara; Peugeot 106; Nissan Micra and
Rover 115.
Universal
KL-0182-18 Flywheel Locking Pin
KL-0182-1
Applicable for Citron, Peugeot diesel and petrol engines.

6.4-32
Engine Tools
Peugeot, Citron, Toyota Valve Train

Applicable for Citron and Peugeot diesel (TUD/XUD) and
petrol (TU/XU) engines. Installed e.g. by Citron, Fiat, FSO,
LDV, Nissan, Peugeot, Rover and TATA etc.
consists of:
consists of:
Citron, Peugeot KL-1380-2210 Locking pin for injection pump (C1) 9,4 mm 1
KL-1380-2211 Locking pin for injection pump (C2) 5,9 mm 1
KL-1380-2212 Locking pin for balancer shaft (C3) 5,9 mm 2
KL-1380-2214 Locking Tool for camshaft (C5) M8 1
KL-1380-2217 Locking Tool for camshaft / Crankshaft (P1) 9,9 mm 1
KL-1380-2218 Locking Tool for camshaft (P2) 8,3 mm / 6,4 mm 2
KL-1380-2219 Locking Tool for camshaft (P3) 7,9 mm 2
KL-1380-2223 Locking tool for crankshaft (P7) 9,9 mm / 7,9 mm 1
KL-1380-2225 Hex bolt M8 x 40 (3 pcs.) 1
KL-1380-2226 Retaining pin for tensioner pulley 1,5 mm 1
KL-1380-23 K KL-1380-2227 Tensioning Spindle for V-belt angled 6,7 mm 1
KL-1380-2228 Retaining pin for tensioner pulley 3,0 mm 1
6
KL-1380-23 K Locking Tool Update Kit
Applicable for Citron and Peugeot 1.9 D, 2.0 D, 2.2 D
diesel (DW8, DW10 and DW12 [Hdi]) engine. Installed
e.g. by Citron, Fiat, Peugeot and Toyota.
Citron, Peugeot
consists of:
KL-1380-23 K Locking Tool Update Kit 1
consists of:
KL-1380-231 Locking Tool for flywheel 1
KL-1380-232 Hex bolt M8 x 80 1
KL-1380-233 Locking pin for flywheel (angled) 7,7 mm 1
KL-1980-100
KL-1380-234 Puller for Crankshaft pulley 1
Toyota KL-1380-235 Reaction Wrench 8 mm 1
2 KL-1980-100 Locking Tool Set Toyota

4 1 3 Applicable for Toyota 1,9 D etc. To lock the engine shafts
e.g. during replacement of timing belts or during engine
repairs.
consists of:
KL-1980-100 Locking Tool Set Toyota 1
consists of:
1 KL-1980-11 Locking pin 5,5 1
3 KL-1980-13 Hex bolt M8 x 50 1
4 KL-1382-1 Reaction Wrench for Timing Belts 7mm 1
6.4-33
Engine Tools
BMW Valve Train
KL-0580-102 KL-0580-102 Locking Tool Set BMW

BMW
Guarantees the correct positioning of the camshaft when
changing the timing belt or the timing chain.
Application: BMW-engines. Weight:.......... 6,4 kg
consists of:
KL-0580-102 Locking Tool Set BMW 1
consists of:
KL-0580-101 Locking ToolSet BMW (incl. Case) 1
KL-0580-3 Locking Tool (M21 in E30) 1
KL-0580-4 Locking Tool (M42 and M50) 1
KL-0580-5 Locking Tool (M40 and M43) 1
KL-0580-11 Locking pin 9,9 (Pump) 1
KL-0580-101 Locking Tool Set BMW

Guarantees the correct positioning of the camshaft when
changing the timing chain.
KL-0580-101 Application for BMW 6 cylinder diesel engine 2.5 (M51) in
BMW 325 td/tds (E36), BMW 525 td/tds (E34/39) and Opel
BMW Omega 2.5 TD and for the 4 cylinder diesel engine (M41) in
BMW 318 tds (E36) as well. Weight:.......... 3,0 kg
consists of:
consists of:
KL-0580-2 Puller for Injection Pump 1
KL-0580-6 Locking Tool BMW M51 1
KL-0580-10 Locking Pin 11,8 / 8 (Flywheel) 1
KL-0580-15 Reaction Wrench for timing chain BMW 1
KL-0580-1201 Fixing Bolt 4 (Chain Wrench) 3
With Plastic Storage case KL-0580-1090.
KL-0580-100 KL-0580-100 Locking Pin Set BMW
6
BMW Suitable for BMW 4 cylinder diesel engine (M41), 6 cylinder
diesel engine 2.5 (M51) also for Opel/Vauxhall Omega
2.5 TD.
KL-0580-10
To lock the fly-wheel and injection-pump pulley when changing
timing chain or carrying out engine repairs.
KL-0580-11
consists of:
consists of:
KL-0580-10 Locking Pin 11,8 / 8 1
KL-0580-11 Locking Pin 9,9 1
KL-0580-1201
BMW
KL-0580-10 Locking Pin 11,8 / 8 mm
Applicable for BMW engine M21, M40, M41, M42, M43,
M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54,
M60, M62, M70, M73, S50B30, S50B32, S54, S62.
To lock the fly-wheel when changing timing chain or carrying
out engine repairs.
KL-0580-1201 Fixing Bolts 4 mm

KL-0580-15 Application: BMW 4 cylinder diesel engine (M41),
BMW
6 cylinder diesel engine 2.5 (M51) also for Opel/Vauxhall
Omega 2.5 TD.
To lock the timing chain tensioner in the relaxed position in
conjunction with Reaction wrench for timing chain BMW Tool
KL-0580-15.

Application: BMW 4 cylinder-Diesel- Engine (M41),
6 cylinder diesel engine 2.5 (M51) also for Opel/Vauxhall
Omega 2.5 TD.
To depress the automatic timing chain tensioner while
changing timing chains or during engine repairs.
6.4-34
Engine Tools
BMW Valve Train
KL-0580-2 BMW KL-0580-2 Puller for Injection Pump

Application: BMW 4 cylinder diesel engine (M41),
6 cylinder diesel engine-2,5 (M51) also for Opel/Vauxhall
Omega 2,5 TD.
To loosen the injection pump pulley from the shaft when
dismounting the Injection Pump.
KL-0580-21
KL-0580-21 Injection Pump Extractor
2 Applicable for BMW M47, M47TU, M57, M57TU engines.
To lock the injection pump sprocket in position and press out
the injection pump shaft.
This tool is required when removing the injection pump.
Note: only item 1 is used on M47 engines.
1 Items 1 and 2 are both used on M47TU, M57 and M57TU
engines.
KL-0580-6
BMW

Application: BMW 4 cylinder diesel engine (M41),
6 cylinder diesel engine-2,5 (M51) also for Opel/Vauxhall
Omega 2,5 TD.
Guarantees the correct positioning of the camshaft and pump
shaft to the crankshaft when changing the timing chain or
removing or installing the injection pump.
KL-0580-3
BMW (Correct timing adjustment).
Weight:........... 780 g

Application: BMW 6 cylinder diesel engine 2.4 (M21) in
6
E30 (324d & 324td), E28 (524d & 524td), E34 (524td).
Guarantees the correct positioning of the camshaft and pump
shaft to the crankshaft when changing the timing chain or
removing or installing the injection pump.
(Correct timing adjustment).
KL-0580-5 Weight:........... 915 g
BMW

As KL-0580-6 but applicable for:
BMW 4 cylinder engine-1,8 and 1,6 [M40 in E30, E36 (316,
318) and E34 (516, 518); M43 in E36 (316, 318) and E34
(516, 518)]. Also for the 12 cylinder engine [M70 in E32
(750) and E31 (850); M73 in E38 (750) and E31 (850)].
Weight:........... 665 g
KL-0580-4
BMW KL-0580-4 Locking Tool
Applicable for: BMW 4 cylinder 4 Valve engine M42, M44
also for the 6 cylinder 4 Valve engine M50, M52, M52TU
and M54 in the E30 (318), E36 (318, 318is, 320, 325 and
328), E46 (320, 325, 328 and 330), E34 (520 and 525 and
530), E39 (520, 525, and 528) and E38 (720, 725 and 728).
This tool is absolutely necessary for locking both of the
camshafts in TDC-Position while repairing the timing chain on
the engine. The camshaft is pulled across the squared
camshaft and lies on the cylinder head edge.
Weight:.......... 1,8 kg
6.4-35
Engine Tools
BMW Valve Train

Applicable for BMW 4 cylinder diesel engine (M47) and
6 cylinder diesel engine (M57) e.g. in Series E46 (318d,
320d, 330d) and E39 (525d, 530d).
BMW To prevent the engine shafts (e.g. camshafts, crankshaft) from

timing chain or during other engine repairs.
Contents:
consists of:
KL-0580-701 Locking Tool for camshaft (M47 / M57) 1
KL-0580-702 Holder for camshaft locking tool 1
KL-0580-80 K KL-0580-704 Retaining Pin for tensioner 2

Applicable for BMW 12 cylinder petrol engine (M70, M73)
BMW e.g. in Series E32 (750i), E38 (750i) and E31 (850i).
timing chain or during other engine repairs.
Contents:
KL-0580-80 K Locking Tool Set BMW M70 / M73 1
consists of:
6
KL-0580-41 KL-0580-801 Locking tool for camshaft BMW M70 / M73 (2 pcs.) 1
BMW KL-0580-703 Locking pin for crankshaft 1
KL-0580-41 Adjusting Wrench

Applicable for BMW 4- and 6 cylinder TwinCam engines
M42, M44, M50 and M52 with VANOS Unit.
Required for removing and installing the VANOS adjusting unit
KL-0582-1
BMW with disc spring.
KL-0582-1 Locking Tool for Visco-Fan

To provide a reaction point to dismantle the visco-coupled
cooling-fan.
Hole distance:..................................................................38 mm
KL-0582-2 Weight: ..............................................................................500 g
BMW

As KL-0582-1 but with
Hole distance:...............................................................44,5 mm
Weight: ..............................................................................400 g
KL-0123-1
BMW, Ford
For reaction of the visco-coupling drive when removing or
installing the visco-coupling on BMW and Ford vehicles.
Socket size: .....................................................................32 mm
Length:...........................................................................280 mm
6.4-36
Engine Tools
Mercedes Valve Train
KL-0312 KL-0312 Extractor for Timing Chain Tensioner

Mercedes, BMW For Timing Chain Tensioner on Mercedes and BMW cars,
including the following Pressure Bolts and Adaptor Disc:
Spare Parts:
KL-0312 Extractor for Timing Chain Tensioner
consists of:
KL-0312-0010 Pulling Bolt M6 30
KL-0312-2 KL-0312-0011 Pulling Bolt M8 30
KL-0312-0012 Pulling Bolt M8 60
KL-0312-0013 Adaptor Disc
KL-0312-2 Extractor for Timing Chain Tensioner

(short version)
For Timing Chain Tensioner on Mercedes cars, as KL-0312

KL-0344 but short version of Base Tool.
Mercedes
Mounting Devices for Timing Chains

of Mercedes Engines
The use of these mounting devices allow a single mechanic to
KL-0344-2 replace timing chains quickly without assistance.
Advantages:
High time-savings and only one person operation.
No risk of the timing chain falling or skipping a tooth.
Additional time-savings on some vehicles when it is not
6
necessary to remove the Radiator, Cooling Fan, etc.
KL-0348
KL-0344 Mounting Device for Timing Chains
For 4-, 5-, and 6-cylinder Mercedes diesel engines OM601,
Mercedes OM602 and OM603.
KL-0343 KL-0344-2 Mounting Device for Timing Chains

For 4-, 5-, and 6-cylinder Mercedes diesel engines OM604,
OM605 and OM606.

For Mercedes petrol engine M103.
KL-0342 KL-0343 Mounting Device for Timing Chains

For 4- and 5-cylinder Mercedes diesel engines OM615,
OM616 and OM617 without level regulation.
Mercedes
KL-0342-2
For 4-cylinder Mercedes petrol engine M102.
KL-0342-2 Mounting Device for Timing Chains

For 4-cylinder Mercedes petrol engine M111.
6.4-37
Engine Tools
KL-0340-2 K KL-0340-2 K Riveting Tool Set

Mercedes
For Timing Chains on Mercedes petrol and diesel engines.
The Separating Tool KL-0340-20 and the Riveting Tool
KL-0340-21 allow quick, easy and safe splitting and re-
connection of the timing-chains - both Simplex and Duplex - as
well as the double-roller to be found on new Mercedes diesels
from 9/95 onwards. On such chains, the timing chain pin is
peened.
For the new double-roller chains, the existing Chain Rivet-
ing Tool KL-0340 is no longer effective.
For riveting the Simplex Chains, the adaptor KL-0341-2 is
required, which is not supplied as part of the KL-0340-2 K kit.
Advantages:
KL-0340-20 KL-0340-21 Clean splitting of the old timing chain
Correct and safe assembly of the replacement timing-chain
Exact riveting of the new timing chain
!
Attention:
For mounting new timing chains we recommend our mounting
tools KL-0342 to KL-0348. The use of these mounting tools
allow a single mechanic to replace timing chains quickly and
without assistance.
KL-0340-2K Riveting Tool Set
consists of:
KL-0340-20 Separating Tool for Timing Chains
KL-0340-203 Clipping Punch Set (2 Pieces 4 50)
KL-0340-21 Riveting Tool for Timing Chains
KL-0340-2020 Plastic Storage Case (empty)
KL-0341-2
6 KL-0341-2 Mounting Device

For Mercedes Simplex Timing Chains.
KL-0340-20 KL-0341-2 Mounting Device for Timing Chain
Opening of the timing chain consists of:
KL-0340-0012 Pressure Piece No. 2 with Magnet for Simple Timing Chain
KL-0340-0011 Guiding Piece No. 2 for Simple Timing Chain
KL-0340-20 Separating Tool

KL-0340-20 Separating Tool
consists of:
KL-0340-201 Separating Base Tool
KL-0340-202 Pressing Spindle with Clipping Punch 4 50
KL-0340-21
Mounting of the timing chain Extra Parts for KL-0340-20:
1
KL-0340-203 Clipping Punch Set (2 Pieces 4 50)
KL-0340-21 Riveting Tool

6 Pos. Part No. Description
7 5 KL-0340-21 Riveting Tool for Timing Chains
consists of:
1 KL-0340-211 Riveting Base Tool with Spindle
2 KL-0340-2121 Mounting Guide Bead No.3
3 KL-0340-2122 Mounting Thrust Piece No.3
4 KL-0340-2123 Mounting Guide Link
5 KL-0340-2131 Guide Bead No.1 for Duplex Timing Chains
4 2 3 6 KL-0340-2132 Pressure Piece Double Chains No. 1
7 KL-0340-214 Mounting Link 4,4 for Duplex Timing Chains
6.4-38
Engine Tools
KL-0368-3 KL-0368-3 Adjusting Guide

Mercedes W124
Sets basic adjustment of the micro-switch on injection pumps
on Mercedes Diesel W124 with engines OM605 or OM606.
KL-0343-5 Locking Screw

KL-0343-5
Mercedes Injection pump locking screw, allows the injection pump to be
removed without the loss of pump timing.
Application: Mercedes engines OM602, OM604, OM605

and OM604 with a Lucas Injection Pump.
KL-0343-3 Weight:....... 27 g
Mercedes
KL-0343-3 Locking Screw
Injection pump locking screw, allows the injection pump to be

KL-0343-4 removed without loss of pump timing.
Application: Mercedes engines OM601, OM602 and

Mercedes OM603.
6
KL-0343-4 Injection Timing Tool
For accurate setting of static timing on injection pumps fitted to

Mercedes engines OM601, OM602 and OM603.
Position indication by LEDs.

KL-0384-10
Mercedes
To block the camshafts on remounting of the cylinder head on

Mercedes engines M104 and M111 (petrol engines with four
valve technology).
KL-0366-80 5,8 / 6,0 mm
Mercedes
KL-0366-80 Reaction Tool
Applicable for Mercedes engines e.g. M112.
For counter-holding the crankshaft belt pulley when screwing

and unscrewing the central crankshaft bolt .
6.4-39
Engine Tools
Valve Train
3550-20 3550-20 TORCOFLEX K Torque wrench

d 20-200Nm
CODE 1379526
1/2" push-through
square drive for bi- Use:
directional tightening.
T Controlled screw tightening in the most widely used range
d 20 - 200 Nm
20-200 Nm Features:
T Adjustable torque wrench with square drive and integrated
Code No.: 1379526
Part No.: 3550-20
ratchet-head function
Weight: 1250 g T For controlled bi-directional tightening
Length: 485 mm T 1/2" push-through square drive with ball-locking mechanism as
Head 44 mm per DIN 3120 - A 12.5, ISO 1174
Head height / length 22 mm T In accordance with DIN EN ISO 6789, traceable to national
Range of work / measurement 1, Nm (min/max): 20-200 norms
T Lever-breaking mechanism with a castor guarantee tactile-
Scale divisions: 10 Nm
impulse and audible actuation signals
8573-00 T Robust, powder-coated steel tube construction with zinc-plated
ratchet head
T Double scale Nm and lbfft underneath a window with a magnify-
ing-glass effect
T Nm graduation of 10 Nm
T Black plastic handgrip with slip-resistant grained surface
d Contents:
40-200 Nm T Torque wrench type TORCOFLEX K
T Test certificate as per DIN EN ISO 6789
T Operating instructions
Code No.: 7685530 T Delivered in transparent plastic box with a practical suspension
Part No..: 8573-00 mounting
Weight: 1,4 kg
6
Length 553 mm
8573-00 DREMOMETER BC Torque Wrench
Scale divisions: 5 Nm / 5 lbfft d 40-200Nm
CODE 7685530
Example for Torque Wrench: Use:

4549-01
b T Utilisation in all areas of industrial manufacturing
Features:
1-5 Nm T Adjustable torque wrench with 1/2" single square drive for con-
trolled clockwise tightening (type BC no. 8573)
T 1/2" square drive with ball-locking mechanism DIN 3120 - A 12.5,
ISO 1174
4549-02 T In accordance with DIN EN ISO 6789, traceable to national
norms
b T Automatic short-path actuation with tactile impulse and audible
signal
2-25 Nm T Full-metal construction from high-strength aluminium alloy
T If ordering with pre-set-value locking and safety device lease
specify the Nm value - if fixed factory-pre-setting is desired
(price on request)
4549-05
Contents:
c T
T
Torque wrench of type DREMOMETER
Test certificate as per DIN EN ISO 6789
T Operating instructions (14-language) and service-mini-CD
5-50 Nm T The individual wrench is delivered in a robust black plastic box
Further RAHSOL DREMOTEC Products and

Note: Further RAHSOL DREMOTEC Products and Torque Wrenches see GEDORE catalogue
Torque Wrenches see GEDORE catalogue..
6.4-40
Engine Tools
Ancillary Components
KL-0367-1 KL-0367-1 Holding Tool

Mercedes
To allow removal of the visco-coupling on the cooling fan.
Application: On Mercedes engines e.g. M103.
KL-0366-1 Reaction Wrench Allen Key 10 mm

To allow adjustment of the compressor drive belt on Mercedes
engines M102, M103, OM601, OM602, OM603, OM605 and
OM606.
As KL-0366-2, but with Allen Key 10 mm
Length:....... 450 mm
KL-0366-1 Accessory: KL-0366-20 Allen Key 8 mm
Mercedes
KL-0366-2 Reaction Wrench Allen Key 8 mm
To allow adjustment of the visco-coupling on the cooling fan
and the pulley at the water pump on Mercedes engines M102,
M103, OM601, OM602, OM603, OM605 and OM606.
As KL-0366-1, but with Allen Key 8 mm
Length:....... 450 mm
KL-0366-2
Mercedes Accessory: KL-0366-10 Allen Key 10 mm
KL-0366-5 Fan Wrench 36 mm

For undoing the retaining bolt on Mercedes radiator fans.
Application: Mercedes engines M111, OM604, OM605 and
OM606 (C- and E-class).
Length:....... 350 mm
Note: Torx- Reaction Wrench see page 6.5-06.
KL-0366-5
6
Mercedes
With 3 holes
Required to remove the radiator fan hub, the reaction spanner
is bolted to the front face of the hub. The poly-V belt is not in
place and cannot be used to lock the hub.
Application: Mercedes C- and E-Class engines M111
(4 cylinder 4 valve), OM604, OM605 and OM606.
KL-0366-7 Length:....... 410 mm
Mercedes
KL-0366-6 Single-ended open Wrench
65 mm
Special open-ended spanner to allow removal and replacement
of the radiator fan hub.
Application: Mercedes engines M103 (6 cylinder), M104
(6 cylinder 4 valve), M119 (8 cylinder 4 valve), M120
KL-0366-6 (12 cylinder 4 valve).
Mercedes Length:....... 400 mm

To relieve pressure on the timing belt by compressing the
automatic tension roller.
Suitable for Mercedes Transporters series 208 D to 410 D
with engines types OM601 and OM602 and also for
KL-0384-1 Mercedes passenger cars with hydraulic pump for self-
levelling suspension.
Mercedes Due to extremely limited space, in particular on Transporter
models it is very difficult to hold back the automatic tension-
pulley, in order to change the Poly-V belts.
The KL-0384-1 Tension Tool makes light work of this difficult
job.
The Tension Tool is operated by a normal 3/8" Socket
Wrench.
6.5-01
Engine Tools
KL-0284-18 KL-0284-18 Alternator Combination Socket

VW-Audi, BMW, Ford, Suitable for: Alternators with free-wheel drive pulley.
Seat, Mercedes, etc. Application: VW-Audi, BMW, Ford, Skoda, Mercedes,
Opel/Vauxhall, Porsche, Renault etc.
The two-part alternator socket allows easy removal and replacement of
the Free-wheel pulley required when either the alternator or pulley
must be replaced.
. The tool allows the alternator to be locked by the 10 mm XZN multi-

spline insert, which allows the central locking bolt of the pulley to be
loosened or tightened.

Socket Insert .... XZN - M10 Drive:................. 1/2"
Reaction Nut with 33 teeth outer 19,5 mm Drive:.......... hex 21 mm
Length:...................110 mm Weight:................156 g
VW-Audi, BMW, Ford, KL-0284-38 Alternator Combination Socket

Seat, Mercedes, etc.
As KL-0284-18 but 140 mm long
Particularly suitable for belt pulleys that are hard to access.
. KL-0284-19 Alternator Combination Socket

As KL-0284-18 but with Socket Insert Torx T50
KL-0284-19 Suitable e.g. for Mercedes A-Class, Renault 1,9 DTI.
KL-0284-28 Alternator Combination Socket

Suitable for: Bosch alternators with free-wheel drive pulley.
Application: VW-Audi, BMW, Ford, Skoda, Mercedes,
Opel/Vauxhall, Porsche, Renault, etc.
Mercedes A-Class
The short two-part alternator socket allows easy removal and replace-
7 ment of the Free-wheel pulley required when either the alternator or
6
pulley must be replaced. Without the need to remove the radiator.
The tool allows the alternator to be locked by the 10 mm XZN multi-
KL-0284-28 spline insert, which allows the central locking bolt of the pulley to be
VW-Audi, BMW, Ford, loosened or tightened.
Seat, Mercedes, etc.
Technical Data:
Socket Insert..... XZN - M10 Drive:......... hex 12 mm
.
Reaction Nut with 33 teeth outer- 19,5 mm Drive:......... hex 21 mm
Length:.................... 64 mm Weight:.................95 g
KL-0284-29 KL-0284-29 Alternator Combination Socket

As KL-0284-28 but with Socket Insert Torx T50
Suitable for Mercedes A Class, Renault 1,9 DTI.
7 Mercedes A-Class KL-0284-27 Alternator Combination Socket

As KL-0284-28 but with an 28 mm hexagonal cap nut
KL-0284-27 (Drive hex 21 mm).
Applicable for e.g. Renault etc.
Renault
KL-0284-37 Alternator Combination Socket
. Suitable for: Bosch alternators with free-wheel drive pulley.

Application: Renault etc.
The two-part alternator socket allows easy removal and replacement of
KL-0284-37
the Free-wheel pulley required when either the alternator or pulley
must be replaced.
The tool allows the alternator to be locked by the 10 mm XZN multi-
spline insert, which allows the central locking bolt of the pulley to be
loosened or tightened.
Technical Data:
Socket Insert..... XZN - M10 Drive:................1/2"
28 mm hexagonal cap nut Drive:......... hex 21 mm
. Length:................110 mm
Weight:............... 110 g
6.5-02
Engine Tools
KL-0155-41 K KL-0155-41 K V-Belt Pulley Puller Set

Universal
The universal V-belt pulley puller set KL-0155-41 K allows, due
to its different bridges, pressure pieces and hooks, the removal
of V-belt pulleys of the most different types and pulling off
methods (see Fig. Versions 1 - 3).
Technical data (versions combination):
Version 1: with toothed hooks (groove pulleys).

Short or long bridge with toothed hook.
Short bridge:......... 80 - 140 mm
Long bridge: ....... 135 - 235 mm
Version 2: for pulleys with threadholes.
Short or long bridge with screws.
Short bridge:......... 43 - 120 mm
Long bridge: ......... 95 - 210 mm
Version 3: for pulleys without threadholes.

Version 1: Version 2: for pulleys Version 3: for pulleys Short or long bridge with standard hooks and/or extensions for
with toothed hooks. with threadholes. without threadholes. rear locking.
Short bridge:......... 23 - 100 mm
Long bridge: ......... 85 - 195 mm
Weight: ............................................................................. 2,6 kg
Specification:
Bridge long, bridge short, 3x presure piece small, middle, big,
2x hook standard, 2x extension, 2x screw short, 2x screw long,
2x hook toothed.
Note:
6
The set will be delivered in a plastic case KL-0155-4190.

KL-0284-16 VW-Audi For V-ribbed belts.
When changing the poly-V belt the permanent belt tensioning
roller can be loosened with the reaction wrench KL-0284-16.
Application: VW Polo, Golf, Passat, T4 and Audi.
Drive:..................................................................................."

KL-0284-12
VW-Audi, Seat
For V-ribbed belts.
When changing the poly-V belt the permanent belt tensioning
roller can be loosened with the reaction wrench KL-0284-12.
Application: VW Polo, Golf, Passat, T4 and Audi.
Advantages: The attachment element can be changed.

KL-0284-15 VW-Audi
For tensioning multi-vee belts, equipped with hardened and
milled pins which allow the belt tension to be achieved at the
alternator. The milled pins are designed not to slip out of the
holes in the alternator.
For VW-engines on which the multi-vee belts can only be
tightened at the alternator.
Drive:...................................................................................
Diameter (pin to pin):..................................................... 157 mm
6.5-03
Engine Tools
KL-0149-131 KL-0149-131 Adjustable Pin Spanner

VW-Audi
For Audi A4, A6, A8 and VW Passat.
To remove and replace the radiator Visco-Fan.
To loosen and tighten the Visco-Coupling of the radiator fan
with the KL-0123-1 it is necessary to react against the fan-belt
pulley using the Adjustable Pin Spanner KL-0149-131.
KL-0282-51 Range: 14 -100 mm, Pins 5 mm
Accessory:
KL-0123-1 Combination open/ring spanner 32 mm
VW T4, LT
Crank Pulley
KL-0282-51 Puller for Harmonic Damper
For VW 5-cylinder engines e.g. T4, LT, etc.

Removes the harmonic damper while simultaneously reacting
Harmonic Damper against the crankshaft pulley. The KL-0282-51 Puller is
absolutely necessary if the shoulder of the Pulley has corroded
onto the harmonic damper.
VW-Audi No damage to the harmonic damper.
High time-savings.
KL-0282-50 Puller for Crankshaft Pulley

For VW-Audi 4 and 5-cylinder engines.
To remove the front pulley from the crankshaft.
6 KL-0284-61
for Crankshaft Pulley
For VW-Audi 4- and 5-cylinder engines with and without

harmonic damper.
VW-Audi To provide a reaction onto the crankshaft front pulley so that
the central pulley bolt may be loosened or tightened.
Required for timing belt changes, oil-seal replacement and
Advantage:
By using the 2 extension handles, the loosening and tightening
of the central crankshaft pulley bolt can be undertaken by a
single mechanic.
Consists of:
Adaptor, cylinder bolts (4x), Special cylinder bolts (x 4),
Special Ring Spanner 56 mm, Extension handles (x 2)
Length overall. (incl. 2 extensions): .................................1800 mm
KL-0284-62
1 VW-Audi
d Suitable for VW-Audi, Seat, koda 4- and 5-cylinder
engines with a 27 mm hex bolt at the crankshaft to attach
the belt pulleys.
The central crankshaft bolt can be unscrewed or tightened in
conjunction with the KL-0284-61 reaction wrench.
It is required for removing and installing the timing belt, timing
belt pulley, radial crankshaft seal ring and vibration damper
KL-0284-61 and for engine repairs.
Hex: .................... 27 mm Length:...............100 mm
Drive: .................. 1/2" Weight: ..................350 g
6.5-04
Engine Tools
KL-0280-12 KL-0280-12 Locking Tool for Vibrator Damper

VW-Audi
To lock the vibrator damper (pulley at the crankshaft) when the central
bolt has to be loosened (e.g. changing of the timing belt).
Application: VW engines (e.g. VW T4 Van with 5-cyl. diesel)

Harmonic For counterbearing of the V-belt pulley / vibration damper while
Damper removing the crankshaft-centre bolt.
Application: VW-Audi 5 cylinder diesel engines up to 97 (AAT,
ABP, AEL).
KL-0280-14
VW-Audi
KL-0282-31 Reaction Wrench (adjustable)
Suitable for all timing pulleys with holes from minimum 12 mm.
e.g. VW-Audi, Ford, Opel, Peugeot, Renault, Citron, Rover, Volvo,
Japanese vehicles, etc.
To prevent the Pulley on Camshafts, Injection pumps, etc. from rotating
when loosening the central fastening bolt. etc.
A selection of tip- and hole intervals are available to make the wrench
almost universal in its range of application.
Tip distance:.........45 mm to 75 mm Tip-:.........12 mm and 16 mm
Tip height: ............................34 mm Tool length: ................ 420 mm
VW-Audi, Opel, etc.

KL-0282-35 Reaction Wrench (adjustable)
6
KL-0282-35 when loosening the central fastening bolt. etc.
The adjustable lever allows to adjust the hole distance and makes the
reaction wrench almost universal in its range of application.
Technical Data:
Tip distance:.......14 mm to 130 mm Tip-:........................... 14 mm
Tip height: ............................31 mm Tool length: ................ 410 mm
KL-0183-50 Pulley-Extractor and Reaction Tool

(Patented)
Universal application 2 Tools in one
Loosen the retaining bolt and extract the Pulley
KL-0183-50
Loosen retaining bolt Suitable for all Pulleys with holes with a PCD from
70 mm - 100 mm. Suitable for hole from minimum 20 mm.
To lock the Pulley while loosening or tightening the retaining bolt, as
well as preventing the Pulley from rotating during extraction. Any
available ratchet or extension drive may be used as the reaction
tool
consists of:
KL-0183-510 Puller Plate 1
Dismantling KL-0183-531 Hook 20 mm 3
Pulley VW-Audi,Ford, Seat, KL-0183-532 Hook 26 mm 3
koda, Opel, etc. KL-0008-0009 Shoulder Nut M10 3
Extract the Pulley
KL-0183-51
KL-0183-51 Pulley-Extractor and Reaction Tool
(Patented)
As KL-0183-50 but with 2 Hooks - 26 mm and 2 Hexagonal Nuts.
Suitable for VW-Audi, Seat, koda, Opel/Vauxhall Ford, BMW,
Mercedes, Peugeot, Citron, Renault, Fiat, Japanese vehicles, etc.
consists of:
KL-0183-510 Puller Plate 1
KL-0183-532 Hook 26 mm 2
KL-0008-0009 Shoulder Nut M10 2
6.5-05
Engine Tools

VW-Audi
For locking the pulley on the water-pump on VW Polo, Golf,
Passat and Audi A4. Length: .......250 mm
Advantages:
Easy loosening of stubborn bolts on the water-pump pulley
KL-0284-81
VW-Audi
For locking the pulley on the servo-pump on VW Passat
(97 onwards) and Audi A4 (99 onwards) etc.
Necessary to lock the Servo-pulley while loosening or
tightening the pulley retaining bolts.

KL-0284-11
VW-Audi For locking of deep-drawn water-pump pulleys on VW and
Audi engines, as they are used when e.g. an air conditioning is
also built in. Length: .......298 mm
Advantages:
Safe locking of the water-pump pulley.
Technical Data:
KL-0484-10 Part No. KL-0284-8 KL-0284-11
Overall length 250 mm 300 mm
Width 80 mm 65 mm
Opel, VW-Audi Height 8 mm 40 mm
6
Weight 450 g 450 g
Drive 1/2 or by hand by hand

To block the automatic clamping role of the fan belt on
Opel/Vauxhall vehicles with Eco Tec-engines.
KL-0366-3 Also applicable with Audi and VW engines.
4,0 / 6,0 mm Weight:.............70 g
KL-0366-3 Reaction Wrench Torx T45

Applicable for Renault 2,2 L diesel engines (G8T) e.g.
Espace, Laguna, Safrane etc.
When removing or installing V-belts, the automatic tensioning
Note: Further Reaction wrenches see page 6.5-01.
pulley must be tensioned with the special KL-0366-3 wrench to
KL-0183-20 reduce stress on the V-belt. Length: .......450 mm
Accessory: KL-0366-30 Torx Insert T45
GM, Ford, etc.
KL-0183-20 Reaction Wrench with Socket Set

Releases Tension on Serpentine Belts with a spring Loaded
Idler Pulley.
Used to remove and install belts on serpentine belt systems
using a spring loaded idler pulley. Will reach where
conventional ratchets or breaker bars wont. Fits pulleys
requiring 13 mm,15 mm, 16 mm, 18 mm hex and both 3/8 and
square drive sizes. Also comes with an extension that can
be bolted on and set in 11 different positions for hard to reach
areas. Covers most applications. Weight:.......... 1,2 kg
6.5-06
Engine Tools

for V-belt Pulleys
V-belt
To lock the Pulley while loosening or tightening the central
pulley retaining bolt.
Universal application for A and V belt pulleys.
Load max..: .........150 Nm
Accessories: KL-0183-6001 Replacement belt

for Poly-V belt Pulleys
Accessories: KL-0183-6001
To lock the Pulley while loosening or tightening the central
pulley retaining bolt.
Universal application for Poly-V belt pulleys.
Load max..: .........100 Nm
Accessories: KL-0183-6101 Replacement belt
KL-0183-61
To provide a reaction point to dismantle the visco-coupled
cooling-fan.
Hole distance:........... 38 mm Weight: ................ 500 g
Poly-V-belt
As KL-0582-1 but with
Hole distance:........ 44,5 mm Weight: ................ 400 g
Accessories: KL-0183-6101
KL-0123-1 Reaction Wrench 32 mm hex.
installing the visco-coupling on BMW and Ford vehicles.
Length: ............ 280 mm
6
Technical Data see KL-0483-2.
KL-0582-1 / KL-0582-2 BMW
installing the visco-coupling on Ford, Opel/Vauxhall and GM
vehicles. Length: ............ 280 mm
KL-0123-1 / KL-0123-2 KL-0483-1 Reaction Wrench 46 mm hex.

BMW, Ford For twisting the water pump when tightening the belt on
Opel/Vauxhall and GM OHC-engines

For twisting the water pump when tightening the belt on
Opel/Vauxhall and GM OHC-engines.
Advantages:
Safe reaction of the visco-coupling.
KL-0483-1 / KL-0483-2
Opel No damage to the visco-coupling.
High quality of the wrench due to special manufacturing
process.
Technical Data: (Reaction Wrench):
Part No. KL-0123-1 KL-0123-2 KL-0483-1 KL-0483-2
Width Across Flats 32 mm 36 mm 46 mm 41 mm
Overall length 280 mm 280 mm 125 mm 125 mm
Height 11 mm 11 mm 55 mm 55 mm
Weight 346 g 340 g 270 g 275 g
Drive - -
6.5-07
Engine Tools
KL-0366-80 KL-0366-80 Reaction Tool

Mercedes Applicable for Mercedes engines e.g. M112.
For counter-holding the crankshaft belt pulley when screwing
and unscrewing the central crankshaft bolt.
KL-0481-7 To lock the flywheel when the gearbox is dismounted.
Application: Opel/Vauxhall engines:

OHV 1,0, 1,2
Universal OHC 1,2 - 1,3 - 1,4 - 1,6 - 1,8 - 2,0
DOHC 2,0 16V
OHC 1,5 D - 1,5 DT - 2,0 D - 2,3 DT
CIH 4 + 6 cylinder 2,2 - 2,4 - 2,5 - 3,0
KL-0182-1

KL-0182-10 Universal
6
adjustable (German Utility Model)

Universal application. The tool can be adjusted axially and
radially and can be used almost universally by screwing in
8,5mm
different stud bolts.
10mm (Accessory)
Accessory: KL-0182-1017 Bolt 10 mm x 35 mm
KL-0110 KL-0182-1018 Bolt 10 mm x 45 mm
Universal
KL-0110 Flywheel Locking Tool (Universal)

Necessary for dismantling or re-assembling flywheels, clutch
pressure plates and belt pulley.
Length:...........................................................................250 mm
Weight: ............................................................................. 0,5 kg
KL-0366-4
KL-0366-4 Pulley Spinning Tool
For deep forged pulleys to turn off the crankshaft, camshaft,

Universal etc.
Length:...........................................................................325 mm
Application:
Mercedes, VW-Audi, BMW, Ford, Opel, Peugeot, Renault,
Rover, Volvo, Japanese cars.
Attention:
KL-0366-4 is not a counter-holding wrench for shafts.
6.5-08
Engine Tools
Engine
KL-0181-90 KL-0181-90 Puller for Cylinder Pin

Universal (German Utility Model)
KL-0181-900
Removing pins from engine blocks (Aluminium or Steel),

Crankshafts, Flywheels, etc. is a real problem for the
Mechanic, and even impossible if the pin is hardened. The
newly-developed KLANN Puller KL-0181-90 is the solution to
this well-known problem.
By using the appropriate Chuck both hardened and
unhardened pins can be removed within a few seconds.
KL-0181-901
Part No: Description:
KL-0181-90 Puller for cylinder pins
Engine block consists of:
For unhardened pins KL-0181-900 Puller for Cylinder Pin Basic Tool
KL-0181-911 KL-0181-9915 Plastic distance plate 5 mm
KL-0181-9916 Plastic distance plate 10 mm
KL-0181-9917 Plastic distance plate 20 mm
KL-0181-9918 Plastic Support Ring
For hardened pins Cylinder Cylinder KL-0181-901 Chuck Set 6/8/10 mm for unhardened pins
Pin Pin KL-0181-911 Chuck Set 6/8/10 mm for hardened pins

KL-0181-901 Chuck Set 6/8/10 mm for unhardened pins
consists of:
KL-0181-9006 Chuck 6 mm for unhardened pins

KL-0181-911 Chuck Set 6/8/10 mm for hardened pins
consists of:
KL-0181-9106 Chuck 6 mm for hardened pins
Accessory: KL-0181-920
crankshaft
Accessory:
KL-0181-920 Extension Set for Crankshaft Pins 6
consists of:
KL-0181-9201 Support Ring
Supplementary Accessories:
KL-0181-9202 Support ring 14 mm
KL-0181-9204 Chuck 4 for unhardened pins
(6 mm enlarged)
KL-0181-93 KL-0181-9209 Chuck 9 for unhardened pins
Mercedes (5 mm enlarged)
KL-0181-9214 Chuck 14 for oil injection nozzles MB
KL-4990-1017 Plastic case (not Ill.)

Measurement: Outer 450x365x106 mm
Inner 437x295x100 mm
Oil injection nozzle KL-0181-93 Puller for oil injection nozzles

with support frame
To be used in the same way as the KL-0181-90 but with a

support frame for pulling the oil injection nozzle out of the
Note: engine housing.
Guide sleeve puller for 5 - 10 mm see page 6.6-02. Mercedes CDI engines OM 611, 612, 613.
6.6-01
Engine Tools
Engine
KL-0181-80 KL-0181-80 Guide sleeve puller

Guide sleeves can be pulled out and knocked in without

incurring any damage. The puller works on the principle of an
internal collet chuck.
In engine and gearbox engineering, so-called guide sleeves
are used for accurate fixing of the housing halves. These guide
sleeves should therefore not be installed or removed with
tongs or a hammer.
consists of:
KL-0181-80 Guide Sleeve Puller
consists of:
KL-0181-8005 Internal collet chuck 5 mm
Guide KL-0181-8009 Internal collet chuck 9 mm
sleeve KL-0181-8010 Internal collet chuck 10 mm
Accessories: KL-4990-1007 Plastic case

KL-0178-20 Measurement: Outer 340x275x83 mm
Crankshafts, Camshafts Inner 326x222x77 mm
KL-0178-20 Seal Renewal Tool Set

KL-0178-20 Seal
Suitable for Crankshafts and Camshafts.
Seal Rings with an outer from 42 to 60 mm and located up to
85 mm from the shaft-end, can be quickly, easily and safely
replaced, without the need to dismantle the engine.
6 KL-0128-31 Dial Gauge with Stands

KL-0128-31 To measure the distortion of the brake disc.
For adjusting the engine and transmission.
clamp, prismatic magnetic base. Inclusive Dial Indicator
58 mm and Wooden Case.

DIN 878-A.
Reading: .......................................................................0,01 mm
Measuring Range: ...........................................................10 mm
Housing-: ......................................................................58 mm
KL-0140-50 Stem-: ..............................................................................8 h 6
KL-0128-3 Dial Gauge without Stands

Note: More Informations about Measuring Tools and
Accessories see Chapter 10.
KL-0140-50 Precision-Inside-Measuring-
Tools
Dial gauge for measuring of cylindrical bores, especially for
petrol and diesel engines. Includes dial-gauge and wooden
case.
Measuring range................................................... 50-178 mm
Measuring depth:...........................................................180 mm
6.6-02
Engine Tools
Engine
KL-0140-90 KL-0140-90 Endoscope

Universal
For optical tests in the less accessible places or inside
mechanical devices such as motors, gearboxes or axle
drives.
The endoscope allows to focus the many inside components

and consequently to perform analyses and tests sparing time
and expensive dismantling works.
The long and flexible 4.5 mm optical feeler, its light and
manageable casing together with its simple single-hand
operation make possible to perform a quick and precise
optical test even in the most difficult- to-reach places.
The optical feeler has been especially designed so that the
light of the lamp placed in the casing is led through the optical
fibres to the feeler head, where it forms a ring around the lens.
This allows to have the max. brightness without any lamp or
other power source in the lens. (Important when working in
explosion-hazardous areas)
The feeler housing is delivered in a dustproof leather case.
Advantages:
]Extra-thin 4.5 mm feeler (length: 450 mm)
e.g. for CDI glow-plug bore.
]Light source in the housing.
]Single-hand operation.
]Highflexible feeler for less accessible places. 6
]Anti-skidding focus ring.
Accessories: Specification:
KL-0140-902 Mirror 45 KL-0140-900 Endoscope 1
KL-0140-901 Bulb set 1
Plastic case 1
Batteries 1,5 V (AA) 2
KL-0140-901 Bulb set Accessories:
KL-0140-902 Mirror 45
It allows 90 lateral view.
KL-0140-95 KL-0140-901 Bulb set (5 pieces)

Universal
KL-0140-95 Stethoscope
Quickly pinpoints the source of noises in engines,
transmissions, differentials and bearings.
Length: ................. 1100 mm Weight:...................... 115 g
6.6-03
Engine Tools
Engine
KL-0199-12 KL-0199-12 Hone Tool 51-175 mm
Controlled pressure assures positive, adjustable contact

through full range. Operates with any electric drill.
The hone arms are self-spreading and tensioning.
Suitable for Bores, Cylinders, Bearing Housings, etc.
Technical Data:
Hone Tool: Cylinder-:51-175 mm Weight: ..... 570 g
Hone Stone: Length: ...........100 mm
Accessories:
KL-0199-125 Hone Stones Set (3 Pcs.)
KL-0126-44 KL-0126-45 Measure:........................................................ 11 mm x 100 mm
Weight: ................................................................................57 g
KL-0199-126 Hone Stones Set hard (3 Pcs.)

Measure:........................................................ 11 mm x 100 mm
Weight: ................................................................................57 g
Accessories Hone Stones for old Version:

KL-0199-121 Hone Stone (3 Pcs.)
Length:.............................................................................76 mm
Weight: ................................................................................57 g
KL-0126-46 KL-0126-48
6
KL-0126-47 KL-0199-122 Hone Stone Set hard (3 Pcs.)
Length:.............................................................................76 mm
Weight: ................................................................................57 g
Ring Compressor
The spring clutch assures a proper fit on the piston and a

positive locking action.
Part No. Description Height Weight

[mm] [mm] [g]
KL-0126-44 Piston Ring 39 57 - 125 170
Tightening Strap
KL-0126-45 Piston Ring 52 40 - 75 115
KL-0126-43 Tightening Strap
KL-0126-46 Piston Ring 89 57 - 125 315
Tightening Strap
KL-0126-47 Piston Ring 89 90 - 175 400
Tightening Strap
KL-0126-48 Piston Ring 178 90 - 175 765
Tightening Strap
KL-0126-43 Piston Ring Pliers
Tapered jaws to remove and install most passenger car and

light truck rings from 1,2 - 6,3 mm.
Weight:................. 115 g
6.6-04
Engine Tools
Oil-System
KL-4022-241 KL-4022-241 Socket Insert Set Ball head
5 1/2"
Extra-long design with ball head.
Ideal for unscrewing and tightening internal socket screws that
sit very deep or are hard to access e.g. on the oil pan,
cylinder head, engine, drive, etc.
KL-4022-2405 For oil pan bolts in VW T4 5-cylinder
engines;
KL-4022-2408 Removal and installation of knock sensor

on Audi V6 engines
Note: Further socket inserts see chapter 10.

Special Socket set, Ball head, 1/2"
KL-0100-6 Part-No. Description Qty.
KL-4022-241 Special Socket set, Ball head 1
consists of:
d c KL-4022-2405
KL-4022-2406
Special Socket, Ball head hex 5 mm
Special Socket, Ball head hex 6 mm
1
1
KL-4022-2408 Special Socket, Ball head hex 8 mm 1
KL-4022-2410 Special Socket, Ball head hex 10 mm 1
Drive: ................................................................................1/2"
Length: .......................................................................... 288 mm
KL-0132-48
6
KL-0100-6 Extension, Length 600 mm
This tool is essential for works on gearbox, engine and on the

exhaust system.
Drive:......................................................... .........1/2" to 3/8"
KL-0132-48 Oil Drain Plug Repair Kit M14x1,5
For threads M141,5, Includes a special thread borer

Content: (KL-0132-481), 5 Threaded Plugs (Set = KL-0132-482),
5 Washers (Set = KL-0132-483) and wooden case / plastic
case.

KL-0122-912
Applicable for Opel 1,8 petrol engines e.g. Opel Zafira.
Opel
To remove and install the oil pressure switch.
1
Due to the special shape, the ribbed V-belt tensioning pulley
does not need to be removed.
Hex:................................................................................. 24 mm
Length:: ........................................................................... 70 mm
Drive:.................................................................................1/2"
Weight ............................................................................... 260 g
6.7-01
Engine Tools
Oil-System
Identify the suitable oil filter key: Oil Filter Key
1. Ribs or Flats? To identify the proper oil filter key perform the following
Ribs
steps:
Flats
1. Verify if the filter has flats or ribs.
2. Count the number of ribs or flats.
2. Count the number of ribs or flats. 3. Measure the wrench opening by means of a vernier caliper.
4. Choose the suitable oil filter key from the table on page
6.7-03 or from the pages 6.7.
3. Measure the wrench opening. 4. Choose the proper oil filter key.
KL-0122-332 Oil Filter Key 78 mm
Suitable for Ford, Mitsubishi, Nissan, Toyota, etc.
6
For oil filter with 78 mm and 15 flats.
Drive: ................................................................................ 3/8

KL-0122-332
Universal
Suitable for Alfa Romeo, Chrysler, Ford, Toyota etc.

KL-0122-334
Drive: ................................................................................ 3/8
Universal
KL-0122-335
Suitable for Toyota etc.
Drive: ................................................................................ 3/8
6.7-02
Engine Tools
Oil-System
KL-0122-31 K KL-0122-3.. Oil Filter Key

The re-inforced and profiled Oil Filter Tools correspond to the Oil
Filter Cartridge. Drive:................. 3/8"
KL-0122-31 K Oil Filter Key Set consists of:
KL-0122-32 K Oil Filter Key Set consists of:
Part No: Filter Profile and Application examples:

KL-0122-301 74 mm 14 Flats 1 Step Audi (e.g. A3 TDI) BMW (E36
with 4 Cyl. engine) Citron Fiat Ford Lancia Mazda (e.g
6 with 4-cyl. engine) Mercedes (e.g. CDI engines, C- and E-Class
with 4 and 6 Cyl. petrol engines) Nissan Opel Peugeot
Porsche Renault Toyota VW (e.g. Golf IV TDI) etc.
KL-0122-302 74 mm 15 Flats 2 Steps Ford Opel etc.
KL-0122-303 76 mm 15 Flats 2 Steps VW-Audi Mercedes
Opel etc.
KL-0122-304 91 mm 15 Flats 1 Step Alfa Romeo Fiat Ford
Honda Mazda Mitsubishi Nissan Opel Porsche
Renault Volvo VW-Audi etc.
KL-0122-305 79 mm 15 Flats 1 Step Ford Honda Isuzu
Mazda Nissan Opel Subaru Toyota etc.
KL-0122-32 K KL-0122-306 74 mm 30 Ribs 1 Step Ford etc.

KL-0122-307 92 mm 36 Ribs 1 Step Ford etc.
VW-Audi
KL-0122-308 64 mm 14 Flats 1 Step Fiat Daihatsu Nissan
BMW Toyota Honda etc.
Fiat
Lancia KL-0122-309 65 mm 14 Flats 2 Steps Daihatsu Toyota etc.
Mercedes KL-0122-310 72 mm 14 Flats 1 Step Toyota Mini Diesel etc.
Seat KL-0122-311 67 mm 14 Flats 1 Step Mazda Ford etc.
Skoda
KL-0122-312 86 mm 18 Ribs 1 Step VW (e.g. Golf III / Passat
Volvo 96-onwards with TDI-engine) Audi (e.g. A6 -.96 withTDI-
etc.
engine 115 hp) Renault (e.g. Clio; Rapid 1;9 D and Laguna,
Safrane; Espace III 2,1 D) etc.
KL-0122-313 96 mm 18 Ribs 1 Step Audi (e.g. A4 withTDI-
engines) VW (e.g. Touareg with V 10 TDI engines, Passat 97-
6
onwards with TDI-engines) Renault (z.B. Master 2,5 /

2,8 D / TD , Laguna ; Safrane ; Espace III 2,2 D R19 ; Rapid
and Megane 1,9 / 2,1 D / TD) Opel (e.g. Movano 2,5 / 2,8 D
/ TD) etc.
KL-0122-314 82 mm 15 Flats 2 Steps Honda Mazda
Nissan Subaru Toyota etc.
KL-0122-315 89 mm 15 Flats 1 Step Honda Isuzu
Mitsubishi etc.
KL-0122-316 100 mm 15 Flats 1 Step Isuzu Mitsubishi etc.
KL-0122-301 - KL-0122-327 KL-0122-317 93 mm 45 Ribs VW-Audi (diesel, TDI and 2,4 / 2,6
and 2,8 L engines), etc.
KL-0122-318 66 mm 6 Ribs Fiat (e.g. Punto 1,2) Renault
(e.g. Clio 1,2; Express; Kangoo; Rapid; Twingo; etc.
KL-0122-319 76 mm 12 Ribs Fiat (e.g. Ducato, Scudo, Ulysee),
Mercedes (all with Purflux Filter LS 918),
Renault (e.g. Megane, Laguna Espace III , Trafic 1,9 diesel,

Master 1,9 diesel), Peugeot (e.g. 307) Honda (e.g. Prelude
BA4 2,0 16V engine),
Opel (e.g. Vivaro), etc.
KL-0122-320 Plastic case for KL-0122-31 K
KL-0122-321 108 mm 18 Ribs Renault (e.g. Espace; Laguna;
Master; Safrane; Traffic 2,4 / 2,5 / 2,8 D / TD), etc.
KL-0122-322 106 mm 15 Flats Fiat (e.g. Ducato 2,5 D / TD), etc.
KL-0122-323 74 mm 8 Flats Fiat (e.g. Marea) Lancia (e.g. Delta),
etc.
KL-0122-15
KL-0122-324 92 mm 10 Flats Fiat (e.g. Cinquecento, Coup, Croma,
Panda, Regata, Ritmo, Seicento, Tempra and Tipo) Lancia

(e.g. Beta, Dedra, Kappa, Monte Carlo, Prisma, Thema and
Trevi), etc.
KL-0122-326 86 mm 16 Flats BMW (e.g. 316i, 318i 01-onwards etc)
Volvo (e.g. S40, S70 etc), etc.
KL-0122-327 108 mm 15 Flats Volvo (e.g. C70/S70/V70 - TDI Turbo
diesel, 850 TDI Turbo Diesel), etc.
KL-0122-329 Adaptor 1/2 to 3/8
KL-0122-330 Plastic case for KL-0122-32 K
KL-0122-15 3-legged Oil Filter Tool 65 - 120 mm
Oil Filter Tool Sets KL-0122-31 K and KL-0122-32 K are delivered in a

durable Plastic Storage Case.
6.7-03
Engine Tools
Oil-System
KL-0122-3 KL-0122-3 Oil Filter Key

VW-Audi,
BMW Mercedes Applicable on VW-Audi, BMW, Citron, Fiat, Ford, Lancia,
Mazda, Mercedes, Nissan, Opel/Vauxhall, Peugeot,
Porsche, Renault, Suzuki, Toyota, etc.
Especially suitable for Audi A3 TDI, VW Golf IV TDI, BMW
E36 with 4-cylinder engines, Porsche Cayenne, Boxster,
911 and Mercedes CDI engines, as well as C- and E-Class
with 4- and 6-cylinder petrol engines
For Oil Filter with 74mm and 14 Flats.
Drive: ........................................................................SW 22 mm
KL-0122-212
VW-Audi,
KL-0122-212 Oil Filter Key
Seat, Skoda
Applicable for VW-Audi, Seat, koda etc.
Especially suitable for VW (e.g. Golf III / Passat up to 96
with TDI-engine) Audi (e.g. A6 up to 96 with TDI-engine
115 hp) Renault (e.g. Clio; Rapid 1,9 D and Laguna,
Safrane; Espace III 2,1 D) etc
For Oil Filter with 86mm and 18 Ribs.
Drive: ................................................................................ 3/8

VW-Audi, Applicable for VW-Audi, Seat, koda etc.
Seat, Skoda
6
Especially suitable for Audi (z.B. A4 with TDI-engine) VW
(e.g. Touareg with V 10 TDI engine, Passat97-onwards
with TDI-engine) Renault (e.g. Laguna; Safrane;
Espace III 2,2 D R19; Rapid and Megane 1,9 / 2,1 D / TD)
Opel/Vauxhall (e.g. Movano 2,5 / 2,8 D / TD) Renault (e.g.
Master 2,5 / 2,8 D / TD) etc.
Drive: ................................................................................ 3/8

VW-Audi,
Skoda, etc. Applicable for VW-Audi, Seat, koda etc.
Especially suitable for VW-Audi (Diesel, TDI and 2,4 / 2,6
and 2,8 engine), etc.
For Oil Filter with 93mm and 45 Ribs
Drive: ................................................................................ 3/8

KL-0122-219
VW-Audi, Applicable for VW-Audi, Mercedes, Seat, koda etc.
Skoda, etc. (with Purflux Filter LS 918)
Especially suitable for Mercedes with 6-cylinder petrol
engine M102 and M103.
Due to the particularly compact oil filter wrench design, the oil
filter on Mercedes M102 and M103 engines can be exchanged
without the need to remove the induction pipe.
Drive: ................................................................................ 3/8
6.7-04
Engine Tools
Oil-System

VW-Audi,
Skoda, etc. For VW-Audi diesel engines with MANN-, Mahle- or Knecht- filter.
This tool is especially applicable for removal of oil filters in narrow
space conditions. Drive: ...... 22 mm hex or 1/2
KL-0122-5 Oil Filter Socket 36 mm hex

Necessary to remove and replace the oil-filter housing when replacing
the oil-filter element.
Application e.g. for BMW 1 series; Mini One/ Cooper/ Cooper S and
VW Touareg, T5 as well as Mercedes Diesel engines OM604,
OM605, OM606 the BMW engines M52 6-cyl., M60 8-cyl., M70 12-cyl,
KL-0122-5 / KL-0122-51 / KL-0122-52 and the VW VR6 engine. Drive: ............................. 3/8
VW-Audi,
BMW Mercedes
Applicable for Opel e.g. on X10XE, X12XE, Y17DT, Y17DTL
engines, Mercedes HGVs e.g. OM 364, OM 366 engines and
Skoda Superb. Drive: ............................. 3/8
KL-0122-3300 K
As KL-0122-51, but applicable for Mercedes e.g. A-Class (W169) and
Smart. Drive: ............................. 3/8
KL-0122-3300 K Set of Oil Filter Keys
6
in plastic case
Universally suitable to most of the vehicles with paper oil filters and
plastic or metal screw cap.
When installing the oil filter, the plastic or metal screw cap must be
tightened to a given torque. Non-observance can lead to damage to
the plastic screw cap. The new set of oil filter keys KL-0122-3300 K
with its 6 oil filter keys, together with the torque wrench 4549-05
Oil filter paper Plastic screw cap (accessory) offers the ideal solution to this problem.
cartridge
Universally applicable e.g. for: VW-Audi e.g.: TDI Golf III,
Passat, A4;TDI PD A2, A3, A4, A6, TT, Lupo, Polo, Golf IV/V,
Passat, Sharan, Touareg, T4, T5; BMW e.g.: 1st (E87), 3rd (E36,
E46), 5th (E39, E60), 7th (E38, E65), Z3, Z4, X3, X5; Mini e.g.: Mini
Oil filter housing One, Cooper, Cooper S; Mercedes e.g.: A-, C-, E- and S-Class as
well as Sprinter; Opel e.g.: Agila, Astra G / H, Corsa C, Meriva,
Signum, Vectra B / C, Zafira.
Note: The torque wrench is not part of the kit. Supplied tools (KL-0122-3300 K):
KL-0122-301 Oil filter key 74 mm 14-flats
Accessory: 4549-05 TORCOFIX K KL-0122-313 Oil filter key 96 mm 18-ribs
KL-0122-326 Oil filter key 86 mm 16-flats
KL-0122-5 Oil filter key 36 mm
KL-0122-3390 Plastic case (empty)
Accessory: 4549-05 - TORCOFIX K Code: 1545140

5-50 Nm, Length: 335 mm, graduation: 0,25 Nm, weight: 540 g
KL-0122-426
16-Flats bonded

Especially suitable for Volvo (e.g. S40, S70 etc), etc.
For Oil Filter with 86mm and 16 Flats.
Drive: ............................ 3/8
6.7-05
Engine Tools
Oil-System
KL-0122-601 / KL-0122-602 Oil Filter Key

Allows quick and easy removal of stubborn Oil Filters.
Part-No. Measures and Application: Drive Weight
KL-0122-601 66 mm 6 Ribs Renault (Twingo, Clio with D- 3/8 191 g
Petrol engines and filter-No. 77 00 869 029)
KL-0122-602 108 mm 18 Ribs Renault (Trafic, Master, 3/8 289 g
Safrane with S8U-engines and filter No. 77 00 860 823)
KL-0122-7 76 mm 12 Ribs with grip Ford with Grip 293 g
1,8 diesel-engines and motorcraft-filter EFL 344
KL-0122-7
Peugeot with Purflux-filter Renault (R5, Twingo,
Rapid with C-Petrol engines; Clio, Kangoo with E-Petrol
engines; R19, Espace III, Laguna with F-Petrol engines;
Megane, Kangoo with K-Petrol engines and filter-
No. 77 00 873 583; R21, Espace I + II with F-Petrol
engine; Trafic with J-Petrol engine and filter-
No. 77 00 720 978) etc.

KL-0122-605 135 mm 18 flats
Necessary to remove and replace the oil-filter housing when

replacing the oil-filter element.
Applicable e.g. for the MAN 18 - 48 tons series F2000, FE and
TGA. (MANN Filter No. HU 1381 x)
Drive: ................................................................................ 1/2"

106 mm hex. 15 flats
KL-0122-606 Stubborn and hard to reach oil filters quickly and easily
Applicable e.g. for the MAN 8 - 10 tons series L2000, LE,
6
M2000 and ME. (MANN Filter No. W 1160)
Drive: ................................................................................ 1/2"

106 mm hex. 15 flats
KL-0122-651 Stubborn and hard to reach oil filters quickly and easily
Drive: ................................................................................ 1/2"

KL-0122-12 For Oil Filter with 60-125 mm.
Drive: ................................................................................ 3/8"
KL-0122-13 Oil Filter Key 64-80 mm

The large range enables this wrench to fit most standard size
filters. Steel jaws grip filter without slipping. Works great in tight
spots since it works from the top of the filter.
Clamping range: ..................................................... 64-80 mm
KL-0122-13 / KL-0122-14 Weight: ..............................................................................400 g
Drive: ................................................................................ 3/8"
KL-0122-14 Oil Filter Key 80-98 mm

As KL-0122-13 but with:
Clamping range: ..................................................... 80-98 mm
Weight: ..............................................................................400 g
Drive: ................................................................................ 3/8"
6.7-06
Engine Tools
Oil-System

Universal application, with strong chain.
Clamping range:................................................. 50 - 110 mm
Drive:................................................................................ 1/2"
Swivel Grip Oil Filter Wrenches

Handle Swivels to Clear Obstructions.
KL-0122-801 / -804
All models feature the swivel handle, gripper teeth and 1
wide stainless steel band. The swivel handle makes it easy to
turn filters in hand to reach locations. Vinyl covered handle.
Part No. Description Range Weight

KL-0122-801 Oil Filter Key 60 - 66 mm 310 g
KL-0122-804 Oil Filter Key 105 - 112mm 400 g
KL-0122-40 Oil Filter Belt up to 152 mm
KL-0122-40 For Filters up to 152 mm.

Adjusts quickly to fit any spin-on filter up to 152 mm diameter.
Strong nylon belt.
Drive:.................................................................................."
Weight: .............................................................................. 280 g
KL-0122-851
KL-0122-851 Oil Filter Pliers 57-100 mm
Suitable for HGVs, Tractors, etc.
6
The tool has 2 steps allowing a wide operating range from 57
to 100 mm. For better handling, the Jaws are angled by 20.
Hardened teeth prevent the tool slipping.
Slip Joint Handles for greater Range.
Range:.................................................................. 57-100 mm
Weight: .............................................................................. 560 g

KL-0122-852
Spannbereich: ...................................................... 92-152 mm
Gewicht: ............................................................................ 760 g
KL-0231-30
Suitable for 4-wheel vehicles VW Bora, Golf IV/V, Sharan,
Touran 4motion as well as Audi A3 and TT Quattro etc.
To remove and install the Haldex-clutch oil filter.
VW-Audi
4 motion/Quattro Length: .......................................................................... 400 mm
Weight: .............................................................................. 700 g
6.7-07
Engine Tools
Oil-System
KL-4041-3045 KL-4041-3045 Special Socket Insert T45

Opel
For removal and replacement of the Gear Box drain plug Torx T45.
7 Application: Opel/Vauxhall.
Weight: .......................85 g
Length:....................55 mm Drive:................. 1/2"
Oil Drain Plug
KL-0231-2 Special Socket Insert XZN M16,
KL-0231-2
VW-Audi For removal and replacement of the Gear Box drain plug.
Application: Audi A3, A4, A6; VW Golf IV, LT.
Drive:................ 1/2"
Oil Drain Plug

KL-0231-1 Jointed Hex Nut hex 17 mm
With 3/8 drive for the gearbox oil control bolt on VW-Audi.
KL-0231-1 Especially applicable on VW Golf II and III and Audi vehicles with
VW-Audi automatic drive, were the oil control bolt is heavily accessible. The
pivot nut may be driven by extension KL-0100-6.
5 KL-0122-901 K Oil Service Tool Set

Drive:................. 3/8"
Oil Drain Plug

For removal replacement of oil drain plugs.
KL-0122-901 K consists of:
Description Qty Description Qty
T-Bar with 3/8 Drive 1 Drain Plug Socket-Hex 14 mm 1
5
Drain Plug Socket-Hex 3/8 1 Drain Plug Socket-Hex 17 mm 1
Drain Plug Socket-Hex 8 mm 1 Drain Plug Socket 5/16 1
Drain Plug Socket-Hex 9 mm 1 Drain Plug Socket 3/8 1
Drain Plug Socket-Hex 10 mm 1 Drain Plug Socket 11 mm 1
Drain Plug Socket-Hex 12 mm 1 Drain Plug Socket 13 mm 1
Plastic Case 1
KL-0122-902 Oil Service Tool
6
8 mm / 10 mm
Suitable for e.g. Citron, Renault, Peugeot etc.
For removal and replacement of oil drain plugs and gear box oil control
bolts.
Length:..................220 mm Weight:...............350 g
KL-0122-902 Socket size (outer squared): .........................................8 and 10 mm

8 mm Removal and replacement of oil drain
plugs KL-0362-803 Oil Dipstick
Suitable for Mercedes engines 103, 104, 111, 119, 120, 137, 603,
604, 605, 606, 611, 612, 613, 626, 913, 943, 963, 984, 985, 997.
Engine oil level manual check. Lnge: ............930 mm
Citron, Renault, KL-0362-804 Oil Dipstick

10 mm Peugeot
Suitable for Mercedes engines 112, 113, 646, 647, 648.
Engine oil level manual check. Length: ...........930 mm
KL-0362-803 / KL-0362-804
Mercedes
KL-0362-801 Oil Dipstick
Suitable for Mercedes transmission 722.6.
Transmission oil level manual check. Length: .........1220 mm
KL-0362-801 / KL-0362-802
Mercedes
Suitable for Mercedes transmission 722.7, 716.5.
Transmission oil level manual check. Length: ...........920 mm
KL-0362-1 Blanking Plugs Set (Outer thread)

KL-0362-1 KL-0362-2 Necessary for radiator repairs to prevent leakage of transmission fluid.
Application: All Mercedes cars with automatic gearbox equipped with
Mercedes
transmission fluid oil-cooler. Thread:..........M161,5
KL-0362-2 Blanking Plugs Set (Inner thread)

As KL-0362-1 but with inner thread. Thread:..........M161,5
6.7-08
Engine Tools
Exhaust System
KL-0130-1 KL-0130-1 Hook Puller

VW-Audi, Mercedes, Opel
For quick and easy removal and replacement of the exhaust
mounting rubbers.
Application: VW-Audi, Mercedes, Opel, Jap. vehicles, etc.
Hook length: ...................17 mm Return angle:......... 110

Tool overall length: .......205 mm Weight: .................. 90 g
KL-0130-2 Hook Puller

KL-0130-2
BMW, Ford
For removal and replacement of exhaust mounting rubbers.
Application: Ford, BMW, etc.
Hook length: ...................40 mm Return angle:.........100

Tool overall length: .......200 mm Weight: .................. 95 g
KL-0284-21 Exhaust Spring Compressor,

short Length 145 mm
KL-0284-21
VW-Audi, Seat, koda For steel clamps of VW Golf, Passat, etc.
For removal and replacement of steel clamps on the flange on
exhaust manifolds, as built in on VW, Audi, Seat and koda.
KL-0284-22 Exhaust Spring Compressor,

long Length 790 mm
6
Steel Clamp
For steel clamps of VW Transporter T4 Van.
KL-0284-22 For removal and replacement of steel clamps on the flange on

VW T4 exhaust manifolds, as built in on VW, Audi, Seat and koda.
The installation of these steel clamps for clutch or exhaust
repairs e.g. on VW T4 (5-cylinder diesel engines) is only
possible under greatest efforts and a job time of 2 - 3 hours.
The spring compressor KL-0284-22 allows the installation of
the steel clamp within 3 minutes.
The length of the tool makes it possible to reach, expand,
remove and install the steel clamps from the gearbox
The Problem: mountings.
Steel Clamps
Advantages:
Increased job time saving ( 2 hours and more).
KL-0284-3
High safety, no jumping away of steel clamps.
VW-Audi Easy handling of the tool.
KL-0284-3 Wedge Set
For removal and replacement of steel clamps with and without

locating hole on the flange on VW-Audi exhaust manifolds.
Steel Clamp Weight:........... 650 g
Note: Not applicable for VW Transporter T4!
6.8-01
Engine Tools
Exhaust System
KL-0132-1 KL-0132-1 Special Socket 22 mm hex
With drive for removal and replacement of almost every

lambda-probe with disconnectable cable.
Hex: .................................................................................22 mm
Drive: ..........................................................................-axial
Length:...........................................................................100 mm
Weight: ..............................................................................284 g
KL-0132-8
With drive for removal and replacement of lambda-probes

on Nissan, Renault and other vehicles.
Hex: .................................................................................17 mm
Drive: ..........................................................................-axial
Length:...........................................................................100 mm
Weight: ..............................................................................260 g
KL-0132-81
For removing and installing lambda sensors with a deep-

seated hexagon. Particularly suitable for the Mercedes M111,
6
for instance.
Hex: .................................................................................22 mm
Drive: ..........................................................................-axial
Length:........................................................................... 110 mm
KL-0132-2 Weight: ..............................................................................300 g
KL-0132-2 Angled Socket 22 mm hex
With drive at 90 degrees for easy removal and replacement

of hard to reach lambda-probes.
Hex: .................................................................................22 mm
Drive: ..........................................................................-axial
Length:.............................................................................35 mm
Weight: ..............................................................................328 g
KL-0132-6
As KL-0132-2 but with: Drive: - axial displaced
Application: VW-Audi, BMW, Mercedes, Ford, Opel/Vauxhall,

Peugeot, Citron, Renault, Seat, Skoda, japanese cars, etc.
Hex: .................................................................................22 mm
Drive: .........................................................- axial displaced
Length:........................................................................... 110 mm
Weight: ..............................................................................234 g
6.8-02
Engine Tools
Exhaust System
KL-0132-7 KL-0132-7 Angled Socket 22 mm hex
As KL-0132-2 but with radially positioned drive as well as a

radially displaced drive.
For easy removal and replacement of hard to reach lambda-

probes e.g. when the lambda sensor is located directly in front
of the splash wall.
KL-0132-82
Hex:................................................................................. 22 mm
Length: .......................................................................... 220 mm
Weight: .............................................................................. 320 g
KL-0132-12 Lambda Tool Kit
For lambda-probe mounting threads M181.5

If damage occurs to the thread of the manifold when
exchanging the lambda probe, then it can be re-threaded with
the last tap KL-0132-120 for M181.5 threads or re-bored with
the special thread cleaner KL-0132-121 and replaced by
thread inserts which are also contained in the tool kit.
KL-0132-12 Measure: ..................................................... 149 123 32 mm
Weight: .............................................................................. 498 g
consists of:
6
KL-0132-120 Last Tap M181.5
KL-0132-121 Special Screw Tap M20x1.5 for M181.5
KL-0132-122 Thread Inserts M20x1.5 M181.5 (10 pieces)
- Wooden Case (empty)
KL-0132-121 KL-0132-13 Lambda Tool Kit (not ill.)

KL-0132-122
As KL-0132-12, but for M121.5 threads.
Measure: ..................................................... 149 123 32 mm
Weight: .............................................................................. 450 g
consists of:
KL-0132-120 KL-0132-130 Last Tap M121.5
KL-0132-131 Special Screw Tap M14x1.5 for M121.5
KL-0132-132 Thread Inserts M14x1.5 M121.5 (10 pieces)
KL-0134-10
- Wooden Case / plastic case (empty)
KL-0134-10 Arm Protector
Protects Arm from Burns While Working Around the

Engine.

Made of durable, heat-resistant Kevlar . Double wall
construction for added heat protection.
Weight: ................................................................................ 57 g
6.8-03
Engine Tools
Exhaust System
KL-0131-5 KL-0131-5 Chain Pipe Cutter
Universal. For quick and clean cutting of exhaust pipes up to

85 mm diameter by only 90 rotation.
Weight: ..............................................................................490 g
KL-0131-5001 Replacement Chain
Accessories:
KL-0131-5001
KL-0131-51 Chain Pipe Cutter
KL-0131-51 Allows quick and clean cutting of exhaust pipes up to a

thickness of 2,5 mm and a diameter of 70 mm.
Also applicable for V2A-steel.
This tool allows easy handling during use and the thumb screw
allows adjustment while cutting.
Length:...........................................................................250 mm
6
Note:
The addition of another chain allows the cutter to be used on
pipes with larger diameters.
Accessories:
KL-0131-5101 Replacement Chain
KL-0131-5101 Length:...........................................................................270 mm
224021
224021 Ratchet Pipe Cutter niro

CODE 1600885
Body in zinc-plated pressure-cast aluminium, for pipes

35 - 66 mm , cutting wheel made from high-alloy stainless
steel, especially for cutting stainless steel pipes with high
service life. Easy handling via ratchet feed with automatic
infeed of the cutting wheel with every rotation, even in confined
spaces.
Length:...........................................................................275 mm
Weight: ..............................................................................580 g
224213 Replacement cutting wheel
6.8-04
Engine Tools
Exhaust System

in Plastic Case
Universal
Applicable for M6, M8, M10, M12, M8x1 and M10x1 threaded studs.
For clean, rapid insertion of threaded studs, for instance during engine
repairs.
Stop
consists of:
Threaded stud KL-0181-7010 Threaded stud inserting tool M10 1
inserting tool Threaded stud KL-0181-7012 Threaded stud inserting tool M12 1
KL-4990-1004 Plastic case with foamed material liner 1
KL-0181-1
Technical Data:
Weight:...........................1250 g Drive: ...................... 1/2"
Length:.......................... 52 mm
Measure plastic case:.............................................. 275 x 230 x 83 mm
KL-0181-1 Stud Tool

Advantages:
Infinitely adjustable. Operates in the most confined space. Ideal
KL-0181-6 also for bolts with rusted or stripped threads. Also for screws with
dimension smaller than specified.
KL-0181-53
KL-0181-6 Stud Extractor and Inserting
Tool Set
For removal and replacement of threaded studs.
Weight:..........................1,15 kg
Drive inner:........................ "
Drive outer: ........... 21 mm
6
consists of:
KL-0181-51 for 6 mm KL-0181-54 for 10 mm
KL-0181-52 for 7 mm KL-0181-55 for 12 mm
KL-0181-72 K KL-0181-53 for 8 mm KL-4940-1004 Plastic case

To extract screws, nuts and bolts when locating threads or
9/16" (14 mm)
hexagons are damaged.
Due to the special insert design (tapered and special left section) both
screws and nuts and bolts can be easily loosen and removed.
Specification (insert dimensions): Drive:.............. 3/8"
1/4" (6,3mm); 5/16" (8mm); 3/8" (9,5mm); 10mm; 7/16" (11mm);
12mm; 1/2" (12,5mm); 13mm; 9/16" (14mm); 5/8" (16mm); 17mm;
11/16" (17,5mm); 3/4" (19mm)
KL-0181-21 K
1 2 3 KL-0181-21 K Screw Drill Set

Procedure: 1. Open the broken bolt (or screw) by drilling (use boring
bush if necessary). 2. Drive in the pin. 3. Place the nut on the pin and
extract by means of a screw-wrench.
Spare parts/Accessories:
KL-0181-2112 Drilled pin set for driller : 3,2 mm (5 pcs.) 1
6.8-05
Engine Tools
Exhaust System
KL-0185-1 KL-0185-1 Drilling Guide Set small

VW-Audi
For accurate removal of broken manifold studs on VW and

Audi 4 and 5 cylinder water-cooled engines. (bolt thread M8)
Advantages:
Great savings in time -approximately 2 hours- because

cylinder head has not to be removed.
Accurate removal of the old stud and cutting of the new
thread.
The drilling guide avoids the risk of damage to the cylinder-
KL-0185-2 head.
With 6,5 mm pre-drilling guide for M8 threads.
In plastic storage case.
Total weight: ............. 1,6 kg
KL-0185-2 Drilling Guide Set middle
As KL-0185-1 but with 4,0 mm and 8,5 mm pre-drilling guide
6 KL-0185-3
instead of 6,5 mm. (bolt thread M8)
For drilling and tapping for the use of Heli-Coil inserts.
In plastic storage case.
Total weight: ............. 1,7 kg
KL-0185-3 Drilling Guide Set big
As KL-0185-2 but also supplied complete with Heli-Coil

insertion tool and 25 Heli-Coil thread inserts. (bolt thread M8)
KL-0185-5 In plastic storage case.
Total weight: ............. 2,3 kg
KL-0185-5 Drilling Guide Set universal
This new universal adjustable drilling guide allows broken or

sheared studs especially on cylinder-heads or exhaust
manifolds to be quickly and accurately extracted, without the
need to remove the cylinder-head. (bolt thread M8 and M10)
Time savings of between 2 and 4 hours can be achieved.
6.8-06
Clutch Repair Tools
7-01
Clutch Repair Tools
KL-0500-40 K KL-0500-40 K SAC Clutch Tool Set

SAC-clutches in Plastic Case
(3 hole pitch)
Applicable for SAC-Clutches (3 hole pitch) e.g. VW-Audi, BMW,

Mercedes, Volvo, Opel/Vauxhall, Renault etc.
The tool set KL-0500-40 K is necessary to remove and install SAC
(Self-Adjusting-Clutch) clutches quickly and expertly.
The SAC-Clutch can be recognized by the small springs of the
adjusting ring in the pressure plate. Without this tool set the correct
installation of the clutch is almost impossible, as the clutch can be
uptight or damaged and, as a consequence, it cannot be disengaged
or it scrapes. The tool set KL-0500-40 K prevents the damaging of
the SAC-Clutch during removal and new installation, as well as the
twisting of the adjuster ring inside the pressure plate.
Operation:
Before removal, pre-tension the clutch pressure plate by means
of the clamping device.
Application: For this purpose unscrew the three fastening screws and screw
Self-Adjusting-Clutch (SAC) three thread bolts in their place. Place the pretension jack on the
thread bolts and fix them with the knurled nuts. Screw the
compression strut to the clamping device until the diaphragm spring
Spring
Centering clutch plate reaches the limit stop. Screw out the remaining fastening screws,
unstress the diaphragm spring and the pretension jack and remove
the clutch pressure plate.
Centering clutch plate:
Insert the centering tool and the clutch plate together with a suitable
centering dome into the fly wheel.
Putting on pressure plate:
Put the pressure plate on the fly wheel and install the clutch
Putting on pressure
plate
pretensioner as during removal.
Stress the diaphragm spring up to the limit stop position and screw
the relative fastening screws.
Advantage:
Pretensioning the clutch pressure plate when removing and
Pretensioning clutch installing (important as a means of avoiding distortion).
Centring the clutch plate in relation to the guide bearing or
pressure plate.
7 Turning back
adjuster ring
Moving back the adjuster ring in conjunction with resetting tool
KL-0500-403.
Note: The most types of SAC clutches have 3 hole pitch but in some
cars e.g. Mercedes A class (from 2004 onwards [W169]) you can find
SAC clutches with 4 hole pitch. For those types you need the
supplement kit KL-0500-4014.
Specification: (Single tools see page 7-03)
KL-0500-401 Clutch pretensioner 1
KL-0500-402 Clutch Aligner 1
KL-0500-403 Resetting Tool 1
KL-0500-40 KA KL-0500-404 Clutch Mandrel Set 1
SAC-clutches KL-0500-4090 Plastic case [empty] 1
(3 / 4 hole pitch)
KL-0500-40 KA SAC Clutch Tool Set

in Plastic Case
As KL-0500-40 K,
but applicable for SAC-clutches (3 and 4 hole pitch)
e.g. VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc.

KL-0500-404 Clutch Mandrel Set 1
KL-0500-4014 Supplementary set (4 hole pitch) 1
7-02
Clutch Repair Tools
KL-0500-401 KL-0500-401 Clutch Compressor
On these self-adjusting clutches it is essential for the pressure

plate to be pretensioned with clutch compressor KL-0500-401
before removal or installation.
Avoiding clutch distortion (clutch judder when driving off).
Self-Adjusting-Clutch
KL-0500-402 Clutch Aligner
Clutch Aligner KL-0500-402 locates the clutch plate centrally in

KL-0500-402 relation to the guide bearing or pre-tensioning device before it
is installed.
Clamping cone :
Size. 1 15-22 mm; Size. 2 22-28 mm
Centring clutch plate
Mandrel-:
12 mm; 14 mm; 15 mm; 16 mm; 17 mm; 18 mm; 19 mm
KL-0500-403
KL-0500-403 Resetting Tool

Turning back
adjuster ring The adjuster ring in the clutch pressure plate can be turned
back with resetting tool KL-0500-403 together with clutch
compressor KL-0500-401.
KL-0500-404
Pretensioning clutch.
(3-hole pitch)
KL-0500-404 Clutch Mandrel Set

7
BMW
KL-0500-11
Suitable for BMW vehicles.
KL-0500-12 To centre the clutch plate before initial or renewed installation

KL-0500-14 of the pretensioned SAC-Clutch pressure plate.
Pretensioning clutch. Specification:

(4-hole pitch)
KL-0500-4014 KL-0500-11 Clutch Mandrel 15/23 mm 1
KL-0500-12 Clutch Mandrel 15/28 mm 1
KL-0500-4014 Supplement Kit

(4 hole pitch) for KL-0500-40 K
Required for pretensioning the clutch pressure plate when

removing and installing SAC-clutches with 4 hole pitch.
7-03
Clutch Repair Tools
KL-0500-3 KL-0500-3 SAC Clutch Tool Set

Application: BMW and Volvo.
Guarantees a quick, clean and safe mounting of Self-Adjusting-
Clutches.
BMW: E38 (7-series), E39 (5-series), E46 (3-series)
Volvo: C70 2,4 20V Turbo, S70 2,3 Turbo, S70 2,5 20V Turbo, S70
2,5 TDI, V70 2,3 Turbo, V70 2,5 20V Turbo, V70 2,5 TDI
Weight: ..........................2,5 kg
KL-0500-3 Clutch Tool Set 1
consists of :
KL-0500-10 Clutch Compressor 1
KL-0500-11 Clutch Aligner Drift 23 mm 1
KL-0500-12 Clutch Aligner Drift 28 mm 1
KL-0500-1 KL-0500-13 Clutch Aligner 1
BMW, Volvo KL-0500-19 Clutch Return Tool 1
KL-0500-1 Clutch Aligner Set

Application for SAC-Clutches (Self-Adjusting-Clutch) on BMW
and Volvo.
On self-adjusting clutches it is essential for the pressure plate to be
pretensioned with Clutch Compressor KL-0500-10 before removal or
Clutch Pressure Plate installation.
with Clamp
KL-0500-1 Clutch Aligner Set
consists of:
KL-0500-10
KL-0500-10 Clutch Compressor
KL-0500-11 Clutch Mandrel 23 mm (BMW)
KL-0500-12 Clutch Mandrel 28 mm (BMW)
KL-0500-10 Clutch Compressor

It is possible to compress the SAC-Clutch before assembly which
avoids the risk of damage. It is essential that the clutch is set to the
new position by use of the KL-0500-19 Clutch Return Tool.
(Very important before assembly)
7 KL-0500-11 / KL-0500-12
BMW, Volvo
Weight: ..........................1,4 kg
KL-0500-11 Clutch Aligner Mandrel 23 mm

For BMW vehicles: To centre the clutch plate before mounting the
compressed SAC-Clutch. Also for centering new clutches.
For hub -: ....................23 mm Weight: ........................0,21 kg
KL-0500-13
KL-0500-12 Clutch Aligner Mandrel 28 mm
As KL-0500-11, but:
For hub-: .....................28 mm Weight: ........................0,28 kg

Before assembly, the clutch plate can be centered to the compressed
KL-0500-19 SAC-Clutch by the clutch aligner KL-0500-13. Eliminates the need to
center over the pilot bearing. Weight: ........................0,27 kg
KL-0500-19 Clutch Return Tool

Before compressing the SAC-Clutch with tool KL-0500-10 the Return
Tool KL-0500-19 is placed on the clutch. During the compressing
process there is an automatic return of the cover plate to the new
position. Weight: ........................0,42 kg
7-04
Clutch Repair Tools
KL-0069 KL-0069 Clutch Aligner (Universal)

Universal
For Clutch-Hub-: 15 - 28 mm.

The mandrel expands in a conical form so that an angle can
exist between the axis of the tool body and the crankshaft axis.
As a result, the clutch friction plate can ONLY be aligned
against the cover-plate.
KL-0069-K Clutch Aligner (Universal)
As KL-0069 but supplied in plastic storage case

KL-0069-5 KL-0069-5030.
(Universal) With centering sleeves and plastic storage case.

Universal
For Clutch-Hub-: 15 - 28 mm.
As a result of parallel expansion technique it is possible to
align the clutch plate to the pilot bearing in the crankshaft
flywheel.
Clutch assemblies no longer equipped with a pilot bearing in
the crankshaft can be aligned with the cover plate using the
new parallel expansion technique.
KL-0069-55 Advantage:
The expanding segments expand in the same axis of both the
tool body and the crankshaft, so that alignment of the clutch
plate is possible relative to either flywheel or cover plate.

(Universal); For Clutch-Hub-: 15 - 28 mm.
As KL-0069-5 but without Pilots and without plastic storage
case.
KL-0201
Accessories:
KL-0069-5010 Pilot Set
VW-Audi, Seat, koda
KL-0201 Clutch Aligner

KL-0202
Allows the clutch disc to be aligned to the flywheel.
Application: VW Golf 1,5 - 1,8 litre.
KL-0202 Clutch Aligner
As KL-0201 but for VW engines with 16 valves.
7-05
Clutch Repair Tools
KL-0069-7 KL-0069-7 Clutch Aligner
Applicable for trucks and small lorries with a hub- of

24 - 36 mm.

KL-0069-7 Clutch Aligner Tool for Transporter
consists of:
KL-0069-700 Sleeves ( 15, 16, 17, 18, 19, 20 mm)
KL-0069-710 Clutch Aligner 24-36 mm
KL-0069-7 R Clutch Aligner
Suitable for Transporter and small lorries with hub- of

23 - 35 mm, especially Renault.
KL-0069-7 R
KL-0069-7 R Clutch Aligner Tool (Renault)
consists of:
KL-0069-700 Sleeves ( 15, 16, 17, 18, 19, 20 mm)
KL-0069-710 R Clutch Aligner 23-35 mm
KL-0069-60 K Clutch Aligner Set
For vehicles with single and double disc clutches
7
consists of:
KL-0069-55 Clutch Aligner for Vehicles
KL-0069-5010 Aligner Case Set ( 12, 14, 15, 16, 17, 18, 19 mm)
KL-0069-6 Clutch Aligner for Trucks
KL-0069-60 K KL-0069-6090 Plastic Storage Case (empty)
Universal KL-0069-55 + KL-0069-5010 (KL-0069-5)

PKW, LKW
Universal Clutch Aligner Set with Aligner Cases.

For hub-: 15 - 28 mm
Because of the parallel expanding technology it is possible to
centre the clutch plate to the clutch pressure plate or to the
flywheel.
KL-0069-6 Clutch Aligner Tool for Trucks
For trucks with single or double disc clutches (universal)

This tool set allows the correct alignment of single or double
disc clutches of trucks and tractors to the engine. Mandrel No.
1 is applicable on interior clutch hub- from 36 - 45 mm.
Mandrel No. 2 is applicable on interior clutch hub- 42 -
52 mm inside. The clutch aligner kit contains centering sleeves
with 20, 25, 27 and 30 mm.
7-06
Clutch Repair Tools
KL-0043-53 KL-0043-53 Clutch Compressor

Opel, Saab
For Clutch Pressure Plate on Opel and Saab passenger cars.
The tool consists of a steel plate with a number of concentric
steps which allow the pressure plate to be accurately centered.
A compression spindle complete with axial bearing and
pressure adaptor is mounted through the centre of the steel
plate to apply compression forces without risk of distortion of
the spring-fingers.
Advantage: No distortion of the Pressure Plate.
Clutch Pressure Plates should never be compressed in a
normal bench-vise or under a Hydraulic Press.
KL-0401-2010 Clamps (3 pcs.)

KL-0401-2010 Opel
To fix the pressed Clutch Pressure Plate on Opel vehicles .
KL-0410-1 Clutch Tool Set for Opel

consists of:
KL-0410-1 Clutch tool set for Opel
consists of:
KL-0401-1 Clutch tool
KL-0402 Pressure adaptor for replacing the spigot bearing
KL-0410-1 KL-0403 Pressure & guide disc No. 1 (Outer-: 102 mm, inner-: 82 mm)
Opel KL-0404 Pressure & guide disc No. 2 (Outer-: 110 mm, inner-: 88,2 mm)
KL-0405 Pressure & guide disc No. 3 (Outer-: 110 mm, inner-: 91,7 mm)
KL-0401-1 KL-0406 Crankshaft oil-seal extractor
KL-0407-1 Clutch guide bearing puller
KL-0408 Special drift
KL-0409 Special drift
KL-0401-3 Clutch Tool Set for Opel/Vauxhall

For all front wheel drive GM Opel cars.
This tool allows the first motion shaft to be withdrawn, and the
7
spigot bearing and crankshaft oil-seal to be replaced. The tool
functions whether the first motion shaft is central or offset in the
KL-0401-3 threaded access hole, or even if there is no hole provided in
Opel the gearbox housing - as on the latest models.
KL-0401-1 KL-0401-2 KL-0401-3 Clutch Tool Set
consists of:
KL-0401-1 Clutch Tool Set
KL-0401-2 Tool Set
KL-0401-2 Tool Set
consists of:
KL-0401-2001 Ratched lever KL-0401-2004 Hex. insert 17
KL-0401-2002 Operating lever KL-0401-2005 Multi tooth nut
KL-0401-2003 Hex. insert 11 KL-0401-2010 Clamps (3 pcs.)
KL-0043-55 KL-0043-55 Clutch Exchange Tool

For GM Opel (4 and 5 speed front wheel drive).
This tool allows the first motion shaft to be withdrawn.
KL-0043-55 Clutch Exchange Tool
Opel consists of:
KL-0043-54 Clutch exchange tool
KL-0401-2 Tool Set
KL-0401-2 Tool Set
consists of:
KL-0401-2001 Ratched lever KL-0401-2004 Hex. insert 17
KL-0043-54
KL-0043-54 KL-0401-2002 Operating lever KL-0401-2005 Multi tooth nut
First motion shaft KL-0401-2003 Hex. insert 11 KL-0401-2010 Clamps (3 pcs.)
First motion shaft
7-07
Clutch Repair Tools
KL-0416-4 KL-0416-4 Clutch Assembly Ring (Plastic)

Opel/Vauxhall
Saab
For range: 110 - 140 mm
Assembly aid to keep the diaphragm spring compressed - used
in conjunction with KL-0043-53.
Application: Opel/Vauxhall and Saab passenger cars.
KL-0043-31 Bearing Extractor Set (Universal)
KL-0043-31 With Plastic case. For pilot bearings, generator bearings, etc.
With range from 10 - 20 mm diameter.
Application: For passenger cars
Specification:
KL-0043-3101 Spreader 5 mm KL-0043-3109 Jaws 15 mm
KL-0049-1013 Slide Weight KL-0043-3111 Jaws 20 mm
KL-0043-3107 Jaws 10 mm KL-0043-3115 Plastic Case
KL-0043-3108 Jaws 12 mm (empty)

KL-0043-32
(With Plastic case). For pilot bearings, generator bearings, etc.
Application: For passenger cars and trucks (lorries)
7
The collets are manufactured from a special high grade steel to
ensure proper functioning of the tool.
Specification:
KL-0043-3107 Jaws 10 mm KL-0043-3113 Jaws 27 mm
KL-0043-3109 Jaws 15 mm KL-0043-3115 Plastic Case
(empty)
KL-0175-60
KL-0175-60 Pilot Bearing Extractor Set
For removal of Pilot Bearings, Bushes etc. from blind housings.
Specification:
Part-No. Description for [mm] Thread
KL-0175-300 Support - -
KL-0175-601 Jaws 8-12 M10
KL-0175-602 Jaws 12-15 M10
KL-0175-603 Jaws 15-19 M10
KL-0175-604 Jaws 19-25 M10
KL-0175-605 Jaws 25-30 M10
KL-0175-606 Jaws 30-35 M10
KL-0175-6090 Metal Case - -
7-08
Clutch Repair Tools
KL-0203-1 KL-0203-1 Clutch Cable Clamp

Applicable on VW Golf II, III, etc.
VW-Audi For securing the self-adjusting clutch cable when exchanging
the clutch. If omitted, the clutch cable has to be completely
renewed.
KL-0110 Flywheel Locking Tool (Universal)
Necessary for dismantling or re-assembling flywheels, clutch

pressure plates and belt pulley.
Length: .......................................................................... 250 mm
Weight: ............................................................................. 0,5 kg
KL-0110
KL-0182-10 Flywheel Locking Tool adjustable


Universal application. The tool can be adjusted axially and
radially and can be used almost universally by screwing in
different stud bolts.
Accessories: KL-0182-1017 - Bolt 10 mm x 35 mm
KL-0182-1018 - Bolt 10 mm x 45 mm
KL-0232-1 Polygon Socket XZN M8

KL-0182-10
Universal
For loosening the screws at the drive shaft quick and easy
from outside
Not permitted for the use of impact guns.
Suitable for VW-Audi, etc.
Length: .......................................................................... 800 mm
Drive:................................................................................... 7
8,5mm
10mm (Accessories) KL-0232-2 Polygon Socket XZN M10 (not. ill.)
Especially for VW Golf IV etc.
Length: .......................................................................... 800 mm
KL-0232-1
Drive:...................................................................................
Extra long
. KL-0232-3 Polygon Socket XZN M12 (not. ill.)

800 mm Especially for VW T4, Touareg etc.
Length: .......................................................................... 800 mm
VW-Audi Drive:...................................................................................
KL-0232-4 Polygon Socket XZN M14 (not. ill.)

Especially for VW T4, Touareg etc.
Length: .......................................................................... 800 mm
Drive:...................................................................................
7-09
Clutch Repair Tools
KL-1600-10 KL-1600-10 Puller for Fiat Ducato

Clutch shaft extraction releaser shaft
Fiat
For use on Fiat Ducato 1994 onwards with pull-action

clutch.
For removal of the clutch releaser shaft.
This tool is needed when removing the gearbox, for example in

order to change the clutch or for gearbox repairs.
Pull-action clutch
KL-1600-11
Fiat KL-1600-11 Releaser bearing removal pin

Removing releaser bearing clutch.
To remove the releaser bearing from the pressure plate, the

Circlip must be pretensioned with removal pin KL-1600-11.
7 Circlip
KL-0043-32 (With Plastic case). For pilot bearings, generator bearings, etc.
Universal

consists of:
KL-0043-3101 Spreader 5 mm
KL-0043-3102 Spreader 6 mm
KL-0043-3103 Slide Weight
KL-0043-3107 Jaws 10 mm
KL-0043-3108 Jaws 12 mm
KL-0043-3109 Jaws 15 mm
KL-0043-3110 Jaws 17 mm
KL-0043-3111 Jaws 20 mm
KL-0043-3112 Jaws 25 mm
KL-0043-3113 Jaws 27 mm
KL-0043-3114 Jaws 30 mm
KL-0043-3115 Plastic Case (empty)
7-10
Clutch Repair Tools
KL-0206-1 KL-0206-1 Engine Lifter VW T4

1 For lifting the engine on VW Transporter T4 up to 95.
For the removal and installation of clutch and gearbox on
VW T4 it is essential to support the engine with engine lifter
KL-0206-1 and after undoing all mounting bolts, loosening the
exhaust flange and removal of all connections the engine must
5 be lifted and pushed to the right front side until the pulley of the
crankshaft gets almost in contact with the frame.
Only then it is possible to remove the gearbox or exchange the
clutch.
2
Advantages:
3 Easy installation of the engine lifter on the vehicle.
4
Support of the upper wishbone with retaining wedges for
removal of the drive shaft.
Support and correct positioning of the engine in every
Support of the upper wishbone with retaining wedge
wanted position.
Upper
Control VW T4
Easy removal and installation of gearbox and clutch.
Applicable for 4 and 5 cylinder engines.
Safety fixture avoids caught in fingers in the tools support.
Notes and Warnings:
Removal and installation of gearbox and clutch without
engine lifter KL-0206-1 is a dangerous procedure.
The clutch centre-plate can be aligned to the pilot bearing
or against the pressure-plate with the Tool KL-0069-5 .
KL-0206-104
Specification:
KL-0206-1 Engine Lifter VW T4 1
Engine lifter KL-0206-1, mounted consists of:
1 KL-0206-100 Hub frame 1
2 KL-0206-101 Support 1
3 KL-0206-102 Receiver for 4 cylinder engines 1
4 KL-0206-103 Receiver for 5 cylinder engines 1
5 KL-0206-104 Set of Retaining Wedges (2 pieces) 1
Technical Data:
7
Length: .......................................................................... 870 mm
Hight:............................................................................. 365 mm
Width: ............................................................................ 230 mm
Weight:. .......................................................................... 21,2 kg
KL-0206-105 KL-0206-105 Support VW T4 1995 onwards

VW T4 Suitable for: VW Transporter T4 95 onwards (extended
bodywork)
To lift and pull forward the Engine/Gearbox assembly in
conjunction with the Lifting Equipment KL-0206-1.
KL-0284-22 Exhaust Spring Compressor

KL-0206-1
For removal and replacement of steel clamps on exhaust
manifolds on VW-Transporter T4 with 5-cylinder diesel
engines.
Advantage:
Easy and quick installation of steel clamps within 3 minutes.
KL-0284-22 Further Compressors for steel clamps on exhaust manifolds
see chapter 6.8 Exhaust System.
Note: Polygon Sockets to loose the drive shaft fastening
Steel Clamp
screws from the differential flange see catalogue, page 7-09.
7-11
Clutch Repair Tools
KL-0145-10 KL-0145-10 Transmission Jack

Accessories:
KL-0145-101 Consists of
36,2 mm KL-0145-100 Hydraulic Transmissions Jack
KL-0145-110 Adjustable Universal Table
Hydraulic Telescopic Transmission Jack for removal and

replacement of assemblies e.g. Motor, Gearbox, Rear Axle,
30,2 mm Differential etc. on Passenger Cars and Transporters.
Adjustable Universal Table with adjustable corner holders

KL-0145-110 and safety-chains for optimal fine adjustment of position.
Simple and accurate raising and lowering by foot-pedal.
Stable and easy to move due to large caster-wheels.
Technical Data:
KL-0145-100
Accessories:
KL-0145-101 Carrier Adaptor VW-Audi
Weight: 69,5 kg
To use the various VW-Audi engine and transmission holders
Load max. 500 kg the KL-0145-101 Carrier Adaptor is required.
7 KL-0145-30 Transmission Lift

KL-0145-30 Hydraulic Transmission Lift to allow removal and replacement
of assemblies such as: Engines, Gearboxes, Rear Axles, etc.
Also useful for changing Clutches on Tractors.

Adjustable Universal Table with adjustable Corner Pieces
and Safety-Chains to allow optimal positioning of the
transmission during re-assembly.
Good stability coupled with easy mobility thanks to large
diameter castor wheels.
Pump handle rotates through 360 degrees to allow easy
and precise positioning during lifting.
Technical Data:
Weight: 150 kg
Load max. 1500 kg
7-12
Clutch Repair Tools
KL-0145-20 KL-0145-20 Engine Crane

Hydraulic Engine Crane for removal and replacement of
Engines, gearboxes, etc.
Folds easy to store when not in use.

Stable and easy to move due to large caster wheels.
Lift arm adjusts to 4 lengths.
Technical Data:
C
A
D E
F
Weight: 82 kg
Load max. 1000 kg
A: 1150 mm E: 1800 mm
B: 870 mm F: 1487 mm
KL-0205-6 A C: 280 mm G: 1575 mm
D: 1760 mm
KL-0205-6 A Universal Lifting Bridge

(Patented)
The KL-0205-6 A Lifting Bridge in combination with the

KL-0145-20 Engine crane allows the following operations to be
easily and safely performed: removal and replacement of
7
Engine, Gearbox, Differential, Clutch, Engine Mountings, Sub-
frame Mountings.
Dimensions: .... 400 200 12 mm Weight:........ 13,4 kg
Advantages:
KL-0205-6 A
Secure support of the engine no matter what location of the
lifting points.
Firm, locked connections between engine and Lifting
Bridge by 3 lifting spindles and 2 distance spindles.
The multi-hole plate equipped with 3 adjustable support
arms offers the user the ability to achieve a correct
connection with a wide variety of engines fitted with various
lifting points.
Additional safety is provided by the safety spindle between
Lifting Bridge and Motor Bridge.
The 2 adjustable distance spindles under the multi-hole
plate allows control of the centre of gravity of the
suspended engine, which in turn ensures exact positioning
of the engine either during lifting or lowering.
KL-0145-20
Note:
Without the KL-0205-6 A Lifting Bridge, precise positioning of
the engine during lifting and lowering will not be possible!
7-13
Clutch Repair Tools
SAC-Clutch
The new and unknown in the garage
Assembly: Advantages:
Thrust plate
constantly low pull-off force during the whole lifetime
higher drive comfort during the whole lifetime
Sensor ring
higher wear reserve and longer lifetime due to automatic wear
compensation
restriction of the release bearing guide by plate spring stop
Plate spring no servomechanism
user-friendly pull-off systems
shorter pedal stroke
LUK
same pedal force on the whole range of motors
new possibilities to reduce clutch diameter
Housing Adjusting ring smaller release bearing guide during lifetime
Pressure spring
The necessary Tool:

KL-0500-40 K or rather KL-0500-40 KA
Advantages:
Designed for quick, safe and precise operation.
Easy removal and installation of new and already installed
7
components.
Clutch plate pretensioning during removal and installation.
(important to avoid excessive tightness of the clutch)
Clutch disk centering in the pilot bearing or in the thrust plate.
Re-assembly of the adjusting ring by using the proper tool
KL-0500-403.
Mount tool. Pretense clutch.
Note:
SAC-Tool Set
KL-0500-40 K / KL-0500-40 KA
see page 7-02 / 7-03
7-14
Transmission Tools
8-01
Transmission Tools
KL-0315 KL-0315 Locking Bar

Mercedes, BMW
For drive-flange on gearboxes and differentials for Mercedes
Passenger cars, BMW, Peugeot, Ford, GM, Chrysler, Volvo, etc.
KL-0140-2 Meter for Coefficient of Friction

For accurate adjustment of bearing pre-load when repairing Steering
Racks, Gearboxes, Differentials, etc.
Measuring range: ........................................................................0 - 6 N
Drive: .............................................................................................
KL-0140-2
Differential
For Mercedes W116, W123, W126 Rear Axle Drive Flange.
Drive: ........................................................................................... 1/2
Length:........................................................................................80 mm
Weight: .........................................................................................420 g

For Mercedes Gearbox Flange.
KL-0301 / KL-0302 / KL-0303
Drive: ........................................................................................... 1/2
Length:........................................................................................70 mm
Weight: .........................................................................................440 g
Mercedes

For Mercedes Differential Flange.
Drive: ........................................................................................... 1/2
Length:........................................................................................70 mm
Weight: .........................................................................................370 g
KL-0304 Special 12-point 30 mm Socket

30 mm bihex. For retaining nuts on rear axle, gearbox and differential
flanges.
Application: e.g. BMW E36, E46; Citroen Saxo; Ford Galaxy;
Mercedes W123, W124, W126, W129, W201, W203, W211; Opel
KL-0304 Astra F, Astra G; Renault Scenic, Clio, Kangoo; Toyota Avensis,
Picnic and VW Golf III, Golf IV, Lupo, Touareg, T5 etc.
Drive: ........................................................................................... 1/2
Universal Length:........................................................................................80 mm
Weight: .........................................................................................350 g
8 KL-0305
KL-0305 Special 12-point 32 mm Socket
32 mm bihex. For retaining nuts on rear axle, gearbox and differential
flanges.
Application: e.g. Fiat Punto; Ford Escort, Mondeo; Mercedes
W140; Nissan Almera, Opel Astra H, Vivaro; Subaru Outback etc.
Drive: ........................................................................................... 1/2
Further Toothed Sockets and Special 12-point Sockets see
Length:........................................................................................75 mm
page 3.5-05
Weight: .........................................................................................450 g
KL-0193-95
1
KL-0193-95 Pry Bar Set
These Pry Bars are manufactured from special steel and are particu-
1
larly suitable for:
Dismantling stubborn components.
Positioning and holding components in required position.
Checking ball joints and silent bearings.
Spreading clamp-fixtures, etc.
2
Technical Data:
Length Blade Width 1 / 2 Weight
2
730 mm 24 / 33 mm 1600 g
1050 mm 24 / 33 mm 1900 g
8-02
Transmission Tools
KL-0193-90 KL-0193-90 Pry Bar Set
Set consists of four hard wearing pry bars applicable for a

number of different jobs.

Positioning components.
Holding components in required position.
Part No. Length Pry Width

KL-0193-90
consists of:
KL-0193-904 24 (610 mm) 20 mm
KL-0193-903 18 (460 mm) 20 mm
KL-0193-902 12 (310 mm) 16 mm
KL-0190-94 KL-0193-901 8 (200 mm) 10 mm
KL-0190-94 Pry Bar
Pry Bar made of special steel especially suitable for:

Positioning and holding components in required
position.
Length: .......................................................................... 900 mm

Pin Spanner adjustable, riveted or welded. Blade width:..................................................................... 24 mm
KL-0149-111 - KL-0149-143
Pin Spanner, adjustable
For twin-hole nuts, with riveted or welded pins

(not replaceable).
Special steel, gunmetal finish.
Part No.
KL-0149-111
KL-0149-112
KL-0149-113
KL-0149-121
7-40
1,5
2
2,5
3
2,8
3,6
4
4
115 3 40
8
KL-0149-122 11-60 4 5 160 4 140
KL-0149-123 5 6
KL-0149-131 5 6
KL-0149-132 14-100 6 7 215 6 300
KL-0149-133 8 8
KL-0149-141 8 8
KL-0149-142 22-125 10 10 260 6 500
KL-0149-143 12 12
KL-0149-211 - KL-0149-223
For twin-hole nuts, with inter-changeable pins.
Part No.
KL-0149-211 3 4
KL-0149-212 11-60 4 5 160 4 140
KL-0149-213 5 6
KL-0149-221 5 6
KL-0149-222 14-100 6 7 215 6 300
KL-0149-223 8 8
8-03
Transmission Tools
KL-0149-311 - KL-0149-342 Adjustable Pin Spanners

Special steel, gunmetal finish
For twin-hole nuts, with welded pins

Part-No.
KL-0149-311 18-40 3 4 150 5 90

KL-0149-312 4 5
KL-0149-321 4 5
KL-0149-322 40-80 5 6 220 6 245
KL-0149-323 6 7
KL-0149-331 6 7
KL-0149-332 80-125 7 7,5 320 8 670
KL-0149-333 8 8
KL-0149-341 125-200 8 8 450 10 1 750
KL-0149-411 - KL-0149-442 KL-0149-342 10 10
For twin-hole nuts, with inter-changeable pins

Part-No.
KL-0149-411 18-40 3 4 150 5 90

KL-0149-412 4 5
KL-0149-421 4 5
KL-0149-422 40-80 5 6 220 6 245
KL-0149-423 6 7
KL-0149-431 6 7
KL-0149-432 80-125 7 7,5 320 8 670
KL-0149-433 8 8
KL-0149-441 125-200 8 8 450 10 1 750
KL-0149-442 10 10
KL-0148-311 - KL-0148-382
Spanners Special steel, gunmetal finish
For Castellated Nuts DIN 1816
Part-No.
KL-0148-311 12-14 2 2 110 3 25

KL-0148-312 16-18 2,5 2,5
KL-0148-321 20-22 2,5 2,5 110 3 40
KL-0148-331 25-28 3 3 136 4 55
KL-0148-332 30-32 4
KL-0148-341 34-36 4 3,5 170 5 100
KL-0148-342 40-42
KL-0148-351 45-50 5 4 205 6 165
KL-0148-352 52-55
KL-0148-211 - KL-0148-252 KL-0148-361 58-62 5 5 240 7 270
KL-0148-362 68-75 6
KL-0148-371 80-90 6 6 280 8 410
8
KL-0148-372 95-100 8
KL-0148-381 110-115 8 8 335 10 780
KL-0148-382 120-130
For Castellated Nuts DIN 1816, Jointed

Part No.
KL-0148-211 2,5 3
KL-0148-212 20-35 3 3 135 50
KL-0148-213 4 4
KL-0148-221 35-60 4 4 175 100
KL-0148-222 5 5
KL-0148-231 60-90 5 5 250 280
KL-0148-511 - KL-0148-515 KL-0148-232 6 6
KL-0148-241 90-155 6 6 290 460
KL-0148-242 8 8
KL-0148-251 155-230 8 8 420 1 200
KL-0148-252 10 10
For Castellated DIN 1804, Jointed

Part No.
KL-0148-511 20-35 135 9 4 50

KL-0148-512 35-60 175 10,5 5 100
KL-0148-513 60-90 250 12,5 7 280
KL-0148-514 90-155 290 14 8 460
KL-0148-515 155-230 420 17,5 10 1 200
8-04
Transmission Tools
KL-0152-90 K
Puller Set Twin- / Triple-Arm
with fast-clamp lever
For pulling off washers, gearwheels or ball bearings.

These twin- or triple-arm universal pullers with fast clamping
hooks can be used as internal or external pullers, simply by
repositioning the hooks.
Twin-Arm Pullers
The extremely narrow hook feet are necessary for gearbox
repairs if pullers with conventional hooks cannot be inserted for
space reasons.
Advantages:
The hooks always grip in parallel and can be attached to
the bridge by means of a fast clamping lever.
Z
All-purpose tools
Triple-Arm Pullers
Cost saving 1 spindle and either 2 or 4 hooks are not
needed.
The best choice for the professional in rough day-to-day
working conditions in industry or for work on cars or trucks.
KL-0152-91 K
fast-clamp
adjustment
Contents:
KL-0152-90 K Puller Set 2- / 3-Arm 1
consists of:
KL-0150-0001 Twin-Arm Yoke 1
KL-0151-0001 Triple-Arm Yoke 1
KL-0152-0002 Spindle M14x1,5 x 140 with centre point 1
KL-0152-1103 Clamps - short 3
KL-0152-0005 Fast-clamp lever with pulling bolt 3
KL-0152-1004 Hooks without clamps (a=3,6 mm) 3
KL-4990-1004 Plastic case (275 x 230 x 83 mm) 1
Technical Data:
Part-No [mm] [mm] Load.max. Weight [kg]
KL-0152-90 K 100 100 2,5 t. 2,1

8
Contents:
Twin-Arm Puller Triple-Arm Puller consists of:
KL-0152-1203 Clamps - middle 3
KL-0152-1103 Clamps - long 3
Technical Data:
Part-No. [mm] [mm] Load.max. Weight [kg]
Z
KL-0152-91 K 100 100 / 200 2,5 t. (if a=3,6 mm) 3,6

2,0 t. (if a=2,0 mm)
8-05
Transmission Tools
KL-0150-Series KL-0150-Series Twin-Arm Pullers Universal
The universal twin-arm pullers can be adapted to be inner or

outer pullers by reversal of the two arms on the yoke.
Technical Data:
KL-0150-0* 100 100 2 t. 1,0
KL-0150-1 100 100 3 t. 1,0
KL-0150-1,5 135 100 3 t. 1,0
KL-0150-2 170 150 5 t. 3,0
KL-0150-2,5 220 150 5 t. 3,2
KL-0150-3 260 200 7,5 t. 7,0
*The puller KL-0150-0 is fitted with extremely pointed ends of

hooks and an extremely tight hook shift (Important for
Transmission repair).
KL-0150-6
KL-0150-6 Special Twin-Arm Puller Set
The puller KL-0150-6 is fitted with extremely pointed ends of

Transmission repair)

consists of:
KL-0150-1501 Yoke 1
KL-0150-0002 Spindle 1
KL-0150-0003 Pair of Clamps short* (for 1 Hook) 2
KL-0150-1203 Pair of Clamps middle* (for 1 Hook) 2
KL-0150-1253 Pair of Clamps long* (for 1 Hook) 2
KL-0150-0004 Hooks (extremely tight) 6
* with screws for 1 hook.
Technical Data:
KL-0150-6 135 100 / 200 / 250 2 t. 3,2
KL-0151-9
8
Pair of Clamps
short - middle - long
KL-0151-9 Special Triple-Arm Puller Set


consists of:
KL-0151-1501 Yoke 1
Technical Data:
KL-0151-9 135 100 / 200 / 250 2 t. 4,8
8-06
Transmission Tools
KL-0155-Series KL-0155-Series Twin-Arm Pullers
The pulling force is used to increase the grip on the component

being pulled.
Technical Data
KL-0155-30 90 100 1 t. 0,5
KL-0155-31 130 140 2 t. 0,8
KL-0155-32 200 210 5 t. 2,1
KL-0156-Series Triple-Arm Pullers

KL-0156-Series
Similar in function to KL-0155-Series, but with 3 arms.
Technical Data
KL-0156-30 90 100 2 t. 0,85
KL-0156-31 130 140 3 t. 1,1
KL-0156-32 200 210 8 t. 2,9
KL-0154 Series Twin-Arm Pullers adjustable
With extremely fine pulling lips. The lips are in cruciform and
KL-0154-Series they are extremely thin to allow function in very tight spaces.
The scissors construction ensures that the pulled component is
gripped with increasing pressure as pulling effort increases.
Technical Data
Part-No. [mm] [mm] b [mm] Load.max Weight [kg]
KL-0154-41 80 85 23 2t 0,4
KL-0154-42 120 120 31 3,5 t 0,8
KL-0154-43 120 150 31 3,5 t 1,0
8
b Accessories: Extension-Caps for Spindles
KL-0154-4010 Extension 20 mm fitted to KL-0154-1
KL-0154-4011 Extension 30 mm fitted to KL-0154-2 &

KL-0154-3
KL-0154-40
KL-0154-40 Twin-Arm Pullers
For repairs on transmissions (e.g. Mercedes etc.)

The narrow and very thin jaws of the puller-arms allows
removal of gears and bearings from very limited access
positions.
b
Technical Data:
Part-No:. [mm] [mm] b [mm] Load max Weight [kg]
KL-0154-40 80 85 11 1,5 t. 0,4
8-07
Transmission Tools
KL-0157-2 KL-0157-2 Twin-Arm Battery-terminal puller
The perfect tool for removing small parts such as battery

terminals, pulleys, wheels, ball bearings, etc. The hook tips
grip automatically.
Technical Data:
Part-No:. [mm] [mm] Load max. Weight [kg]

KL-0157-2 60 40 0,5 t. 0,3

KL-0157-1
KL-0157-1 Twin-Arm Battery-terminal puller

grip automatically.
Technical Data:
Part-No [mm] [mm] Load max Weight [kg]

KL-0157-1 60 60 0,5 t. 0,3
KL-0155-Series
KL-0155-Series Twin-Arm Bearing Pullers
The clamping yoke presses the hooks firmly behind the part to
be removed and prevents the puller from slipping out of
position.
8
Technical Data:

KL-0155-71 90 85 5 t. 1,2
KL-0155-72 90 100 5 t. 1,8
KL-0155-73 150 140 7,5 t. 3,3
KL-0155-9
KL-0155-9 Twin-Arm Bearing Puller
With clamping bridge and pushing adaptor. Especially for

extracting the inner bearing ring at VW-Audi cars.
Technical Data:

KL-0155-9 90 100 1 t. 1,7
8-08
Transmission Tools
KL-0172-50 K KL-0172-50 K Bearing Separator Set
The ideal tool for all workshops!
The bearing separator is especially suitable to remove

bearings, inner races and other firmly-seated components.
The wedge-profile and sharpened blades of the puller can be
forced below the component to be removed by tightening the
clamping bolts
The set consists of 5 pullers and is delivered in a plastic case.
Technical Data:
Pos. [mm]
Diameter ranges Thread (for reaction puller)
I 6 - 26 mm 5/16"-18 UNC
II 5 - 55 mm 3/8"-16 UNC
III 9 - 125 mm 5/8"-18 UNF
IV 15 - 230 mm 5/8"-18 UNF
V 49 - 155 mm 5/8"-18 UNF
Separator
I
III
Accessories
IV II
V Tension Bolts:
To connect bearing separator with separator puller e.g.
GEDORE 1.38.
Bearing separator with tension bolts and separator puller.
The tension bolts are screwed into the threaded holes in the
bearing separators.
Separator puller KL-0172-501 Tension Bolts (Pair)

M12x1,5 to 5/16"-18 UNC
Technical Data:
Tension bolt Length Bearing separator Separator puller - thread
Tension bolt
thread
200 mm 5/16"-18 UNC M12x1,5
KL-0172-502 Tension Bolts (Pair)

M12x1,5 to3/8"-16 UNC
Bearing separator Technical Data:
8
Length Bearing separator Separator puller - thread
thread
200 mm 3/8"-16 UNC M12x1,5
KL-0172-503 Tension Bolts (Pair)

M16x1,5 to 5/8"-18 UNF
1.38 Separator puller
Technical Data:
Length Bearing separator Separator puller - thread
thread
200 mm 5/8"-18 UNF M16x1,5
1.38 Separator puller

These separator pullers are used together with the bearing
separators KL-0172-50 K.
Code Part No. a Size of spindle Hex. Weight

8017550 1.38/0 40-120 M14x120 17 1,0 kg
8017710 1.38/2 70-215 G1/2x210 22 3,8 kg
8-09
Transmission Tools
KL-0155-39 KL-0155-39 Drive shaft bearing puller
Especially for dismounting and mounting drive-shaft bearings.
Technical Data:
Part-No. [mm] [mm] Weight [kg]
KL-0155-39 45-75 750 14
Procedure for removing bearings:
Place the Bearing Separator firmly and uniformly behind the

bearing and align the puller arms parallel with the shaft and
spindle. Turn the spindle to pull off the bearing.
Procedure for pulling on bearings:
Place the flat side of the Bearing Separator behind the bearing.
Insert the hooks behind the clamping screws of the separating
KL-0175-60 blade. The bearing is then pulled against the shaft flange by
tightening the spindle.
Contents:
KL-0175-300 Support - -
KL-0175-601 Jaws 8-12 M10
KL-0175-602 Jaws 12-15 M10
KL-0175-603 Jaws 15-19 M10
KL-0175-604 Jaws 19-25 M10
KL-0175-Series KL-0175-605 Jaws 25-30 M10
KL-0175-606 Jaws 30-35 M10
KL-0175-Series Reaction Puller
8 For removal of gear shafts.
KL-0175-300 Reaction Puller for Pilot Bearing

Extractor
KL-0175-310 Reaction Puller for Pilot Bearing

Extractor
KL-0230-10
Technical Data:
VW-Audi Part-No. [mm] [mm] Adaptor Weight
Thread [kg]
KL-0175-300 60 100 M10 0,6
KL-0175-310 90 135 M14x1,5 1,4
KL-0230-10 Bearing Puller
For VW Transmission 085 (e.g. VW-Golf and VW-Polo).
Weight: ............................................................................. 1,6 kg
8-10
Transmission Tools
KL-0231-2 KL-0231-2 Special Socket Insert XZN M16,

VW-Audi
For removal and replacement of the Gear Box drain plug.
Application: Audi A3, A4, A6; VW Golf IV, LT.
Drive: ......... 1/2"
Oil Drain Plug
KL-0231-1 Jointed Hex Nut hex 17 mm

KL-0231-1 With 3/8 drive for the gearbox oil control bolt on VW-Audi.
Especially applicable on VW Golf II and III and Audi vehicles
VW-Audi with automatic drive, were the oil control bolt is heavily
accessible. The pivot nut may be driven by extension
5 KL-0100-6. Drive: ..........3/8"
Oil Drain Plug KL-0362-803 Oil Dipstick

Suitable for Mercedes engines 103, 104, 111, 119, 120, 137,
KL-0362-803 / KL-0362-804 603, 604, 605, 606, 611, 612, 613, 626, 913, 943, 963, 984,
Mercedes
985, 997.
Engine oil level manual check. Length:.... 930 mm

Suitable for Mercedes engines 112, 113, 646, 647, 648.
KL-0362-801 / KL-0362-802 Engine oil level manual check. Length:.... 930 mm
Mercedes
Suitable for Mercedes transmission 722.6.
Transmission oil level manual check. Length:.. 1220 mm
KL-0231-30
VW-Audi KL-0362-802 Oil Dipstick
4motion/Quattro
Suitable for Mercedes transmission 722.7, 716.5.
Transmission oil level manual check. Length:.... 920 mm

Suitable for 4-wheel vehicles VW Bora, Golf IV/V, Sharan,
Touran 4motion as well as Audi A3 and TT Quattro etc.
KL-0043-900
To remove and install the Haldex-clutch oil filter.
Length: ...........400 mm Weight:........ 700 g
KL-0043-900 Hydraulic Press (17 t.)

Hydraulic Press KL-0043-900 may be used in conjunction with
8
Press Tool Sets KL-0043-8295, KL-0043-8595, KL-0159-11 or
KL-0159-12 to extract or assemble Shafts, Suspension parts,
Bearings, Ball-Joints, Bushes, etc.
Due to portable construction, the Hydraulic Press may also be
used on the vehicle. Weight:..... 26,6 kg
160
Contents:
360

KL-0043-900 Hydraulic-Press
consists of:
KL-0215-35 Hydraulic hand pump with hose and connector
Technical Data: Press Frame KL-0043-902:

Total Height 430 mm Mount- 30 mm
Working height 360 mm Mounting thread 2"-14UNS
Working width 160 mm Adaptor 2"-14UNS to 30 mm
Depth 100 mm weight 14,2 kg
8-11
Transmission Tools
KL-0145-80 KL-0145-80 Hydraulic Bench Press 10 t

with Hand Pump
The Hydraulic Bench Press KL-0145-80 including Press Piece and
Stripper Plate - in conjunction with Press Tools KL-0043-8295,
KL-00438595 and Press Tools KL-0159-11 and KL-0159-12 may be
used for dismantling and assembling Drive Shafts, Suspension Bolts,
Bearings, Bushes, etc.
f
a
e Contents: (KL-0145-80)
d Part No: Description
c KL-0145-801 Hydraulic Bench Press 10 t without Hand Pump
b
KL-0215-35 Hydraulic Hand pump with hose and coupling
Technical Data:
g a 145 mm c 72 mm e 715 mm g 460 mm
h b 102 mm d 490 mm f 990 mm h 540 mm

KL-0159-11 As KL-0145-80 but without hydraulic hand pump KL-0215-35.
Pressure Piece Sets

Application For extraction or insertion of Bearings, Shafts, Bushes, etc. in
conjunction with any Hydraulic Press, or with KL-0043-82, KL-0043-85
or KL-0043-900.
KL-0159-11 Pressure Piece KL-0159-12 Pressure Piece
Set Set
Mounting Bore 10 mm Mounting Bore 20 mm
Part No. A [mm] B [mm] Part No. A [mm] B [mm]
KL-0159-1101 22 20 KL-0159-1201 52 50
KL-0159-1102 24 22 KL-0159-1202 54 52
KL-0159-1103 26 24 KL-0159-1203 56 54
KL-0159-12 KL-0159-1104 28 26 KL-0159-1204 58 56
KL-0159-1105 30 28 KL-0159-1205 60 58
KL-0159-1106 32 30 KL-0159-1206 62 60
KL-0159-1107 34 32 KL-0159-1207 64 62
KL-0159-1108 36 34 KL-0159-1208 66 64
KL-0159-1109 38 36 KL-0159-1209 68 66
Dimensions KL-0159-1110 40 38 KL-0159-1210 70 68
KL-0159-1111 42 40 KL-0159-1211 72 70
KL-0159-1112 44 42 KL-0159-1212 74 72
KL-0159-1113 46 44 KL-0159-1213 76 74
KL-0159-1114 48 46 KL-0159-1214 78 76
KL-0159-1115 50 48 KL-0159-1215 80 78
KL-0159-1120 Pilot 10 KL-0159-1220 Pilot 20
KL-0159-1121 Blank 10 KL-0159-1221 Blank 20
KL-0159-1122 Case KL-0159-1222 Case
8 KL-0095-1 / KL-0096-1 / KL-0096-2 / KL-0096-3 / KL-0096-4 Stripper Plates

KL-0095-1 Stripper Plate Size 2
For pulling and replacing of bearings at, e.g., rear axles, transmissions
and engines (Technical Data see Picture).
KL-0096-1 Stripper Plate 62 mm (b = 55 mm)
For demounting the rear axle bearing on Opel/Vauxhall vehicles.
For demounting the rear axle bearing on Opel/Vauxhall, Ford and
Fiat vehicles
For demounting the rear axle bearing on Opel/Vauxhall and Ford
KL-0097-1 170
vehicles
45 KL-0096-4 Stripper Plate 52 mm (b = 39 mm)

For removal of the fifth gear in Mercedes manual gearboxes.
Height of flange: 4 mm.
1
KL-0097-1 Stripper Plate thin-walled (4 mm)
300
made from special heat-treated steel

2 1 = 30 mm; 2 = 45 mm
Especially useful for very narrow clearances (only 4 mm)
80 Note: KL-0097-1 Stripper Plate may also be used in
conjunction with the KL-0150-2,5 Puller.
8-12
Body and Interior Tools
9-01
KL-0145-90 KL-0145-90 Hydraulic Alignment Set 10 t.
The Hydraulic Press Set KL-0145-90 allows Pressing and

Spreading functions.
Contents:
1 Hydraulic Hand Pump 1
2 Hydraulic Hose and Connector 1
3 Spreader 1
Specification: 4 Press cylinder 10 t. 1
5 Extension Tube 530 mm 1
2
9 Extension Piece 1
1 10 Plastic Stop 83 mm 1
11 Offset arm for Piston 1
5 12 Offset arm for Cylinder 1
3 13 Foot plate 1
6 14 Press piece flat 1
15 Press piece small prismatic 1
4 7 16 Press piece prismatic 1
Plastic Case 1
8
16 15 14 9
13 12 11 10
KL-0145-92 Hydraulic Alignment Set 10 t.

KL-0145-92
The Hydraulic Alignment Set KL-0145-92 allows Press, Pull,

2
Clamp and Spread functions.
1 Contents:
1 2 Stage Hydraulic Hand Pump 1
3 4
3 Pull cylinder 5 t. 1
4 Press cylinder 10 t. 1
5 6 11 12 12 13 13 5 Pulling Hooks 1
6 Pulling Hooks 1
14 7 Pull Chain with one Hook 2
8 Pull Clamp high 2
16 16
15
9 Pull Clamp flat 2
10 Pull Ring 2
7 11 Spreader 1
17 12 Threaded Adapter 2
13 Threaded Connector 2
14 Connector Tube 127 mm 1
9
18
7 16 Pins 2
19 19 17 Extension Tube 508 mm 1
19 Offset arm with Raster 2
8 8 20 Offset arm for Cylinder 1
21 21 Offset arm for Piston 1
22 20
22 Offset arm for extension tube 1
9 9 23 Adapter for extension tube 1
24 Chain Yoke 1
24 23 25 Plastic Stop 83 mm 1
10 10 26 Press piece adjustable 1
27 Press piece flat 1
28 Press piece small prismatic 1
29 Press piece conical 1
31 30 29 28 27 26 25 30 Press piece prismatic 1
31 Foot plate 1
The Hydraulic Set is supplied complete with Storage Trolley. Trolley 1
9-02
KL-0145-91 KL-0145-91 Hydraulic Alignment Set 20 t.
The Hydraulic Press Set KL-0145-91 allows Pressing function.

2 Part No. Description Qty.
1 2 Stage Hydraulic Hand Pump 1
1 3 Pull cylinder 20 t. 1
3
4 Threaded Connector 3
6 Press disc 2
5 4 4 4 7 Extension Tube 510 mm 1
8 Pins 1
9 Threaded Adapter 3
7 6 6 11 Connector Tube 255 mm 1
12 Press piece flat 1
13 Press piece conical 1
8 14 Press piece prismatic 1
11 10 9 9 9 15 Offset arm for Cylinder 1
Trolley (not ill.) 1
15 14 13 12
For axles, drive shafts, wheel hubs, brake discs and brake
The Hydraulic Set is supplied complete with Storage Trolley. drums, etc. inclusive Adaptor 2 UNS to M18.
KL-0049-31 with Adaptor 2 UNS on M18 Slide weight:........... 4,8 kg Length: ......... 690 mm
KL-0049-3020 Hook
For the Slide Hammer KL-0049-31.
KL-0049-3020
KL-0049-350 Clip with Hook and Joint
To pull body panels together with the slide hammer puller

KL-0049-31.
The forged clip KL-0049-3500 has an automatic self stress on
on the cone. Ist field of application is a pulling force up to 20 t.
KL-0049-350
The forged hook KL-0049-3501 made of hardened and
tempered steel is suitable to any chain end of any make. When
the chain is moved or remounted, it does not twist but it runs
back parallel to itself. The clip KL-0049-3500 is connected to
slide hammer puller KL-0049-31 by means of the hook
2 3 KL-0049-3501 and of the joint KL-0049-3502.
1
9
Pos Nr. Part no. Description Qty.
1 KL-0049-3500 Clip 1
KL-0049-360 2 KL-0049-3501 Hook 1
3 KL-0049-3502 Joint M18 1
Width 40 mm
KL-0049-360 Jointed Latch Hook
It is specially suitable to dismantle the control arm from the ball

80 mm 2 joint clamping hole in conjunction with the slide hammer
1
KL-0049-31. Due to their profiled shape, hooks can be fixed
30 mm
very close to the ball joint.
Pos Nr. Part no. Description Qty.
1 KL-0049-3600 Latch Hook without Joint 1
2 KL-0049-3502 Joint M18 1
9-03
KL-0198-90 KB KL-0198-90 KB Wiper-Arm Puller Set

Suitable for: VW-Audi, BMW, Citron Ford, Mercedes,

Opel/Vauxhall, Peugeot, Renault etc.
To remove bolted Windscreen Wiper Arms, especially for those
which have become rusted or corroded onto the drive-shaft.
Stubborn and deep-seated Wiper Arms may be quickly and
easily removed using the KL-0198-90 KB Puller Set.
Wiper Arms with integrated Screen-Wash nozzles - e.g. VW-
Audi, BMW etc. on the rear window - can be easily removed by
using the Slide hammer included in the Set.
Wiper Arms with central holes may be removed by using the
Pressure Spindle. Those Wiper Arms with no central hole
require the Pressure Bolt to be used with the Pressure Adaptor
supplied.
Contents:
KL-0198-90 KB Wiper Arm Puller Set 1
Wiper arm removal with the Presure Spindle. consists of:
A KL-0198-9008 Pressure Spindle 1
B KL-0198-9009 Slide Hammer 1
1 KL-0198-901 Fork 1 (BMW, Citron, Peugeot, VW etc.) 1
2 KL-0198-902 Fork 2 (Citron, Peugeot etc.) 1
3 KL-0198-903 Fork 3 (VW-Audi, Citron, Ford, Mercedes 1
etc.)
4 KL-0198-904 Fork 4 (VW-Audi, BMW, Citron, Mercedes, 1
Opel, Peugeot, Renault etc.)
5 KL-0198-905 Fork 5 (Audi, BMW 1series, Citron, Ford, 1
Mercedes, Peugeot 307, Renault,
VW Touareg, T5 etc.)
6 KL-0198-906 Fork 6 (VW-Audi, BMW, Ford etc.) 1
7 KL-0198-907 Fork 7 (BMW etc.) 1
Wiper arm removal with the Slide Hammer. 9 KL-0198-909 Fork 9 (Golf V, T5 rear window wiper, 1
Skoda Superb, Peugeot 206, 307, 806 etc.)
KL-0198-9090 Plastic Storage Case (empty) 1
Wiper Arm Puller Set:

KL-0198-921 Puller Set BMW
(consists of: Pos. 1, 4, 6, 7, A)
Suitable for: 3 series Compact (E36) from 94, Z3, 3 series (E46)
1999 onwards, 5 series (E39) 1996 onwards
KL-0198-922 Puller Set Citron

(consists of: Pos. 1, 2, 3, 4, 5, A, B)
Specification: Suitable for: Berlingo, C5, Evasion, Saxo, Xsara, Xsara Picasso
KL-0198-923 A Puller Set VW-Audi, Ford

(consists of: Pos. 1, 3, 4, 5, 6, 9, A, B)
A Suitable for: Audi 80 (from 1986 - 96), A3, A4 (up to 2001), A4 (2001 onwards),
A6 (from 1997 - 01)
Ford Fiesta (from 1995), Focus, Ka, Mondeo (up to 2001),
Mondeo (from 2001), Galaxy (up to 2000), Galaxy (up to 2000)
9
VW Polo (up to '99),Polo ('99 onwards); Lupo, Golf III, Golf IV, Golf V, Sharan
B Sharan (2000 onwards), Passat (up to 2000), Passat (2001 onwards),
New Beetle
KL-0198-924 Puller Set Mercedes

(consists of: Pos. 3, 4, 5, A)
Suitable for: A Class, C Class (W203), Vito/ V Class, M Class,
E Class (W210)
1 2 3
KL-0198-925 Puller Set Opel/Vauxhall
(consists of: Pos. 1, 4, A)
Suitable for: Corsa B, Corsa C, Astra F, Astra G, Astra G Kombi, Zafira
4 5 6 KL-0198-926 Puller Set Peugeot

(consists of: Pos. 2, 4, 5, A)
Suitable for: 106, 206, 306, 306 Cabrio, 307, 406, 605, Partner
KL-0198-927 Puller Set Renault

7 9 (consists of: Pos. 4, 5, A)
Suitable for: Clio (98 onwards), Espace (96 onwards), Kangoo, Laguna, Laguna Estate,
Mgane (99 onwards), Mgane Limousine, Scnic, Twingo
9-04
KL-0198-923 KA KL-0198-923 KA Wiper-Arm Puller Set

Suitable for: VW-Audi, Ford etc.
To remove bolted Windscreen Wiper Arms, especially for those

which have become rusted or corroded onto the drive-shaft.
Stubborn and deep-seated Wiper Arms may be quickly and
Wiper arm removal with easily removed using the KL-0198-923 KA Puller Set.
the Slide Hammer.
Wiper Arms with integrated Screen-Wash nozzles on the rear
window - can be easily removed by using the Slide hammer
included in the Set.
Wiper Arms with central holes may be removed by using the
Pressure Spindle. Those Wiper Arms with no central hole
require the Pressure Bolt to be used with the Pressure Adaptor
supplied.
Wiper arm removal with the
Presure Spindle.. Contents:
KL-0198-923 KA Wiper Arm Puller Set 1
consists of:
KL-0198-9008 Pressure Spindle 1
KL-0198-9009 Slide Hammer 1
KL-0198-901 Fork 1 1
KL-0198-903 Fork 3 1
KL-0198-904 Fork 4 1
KL-0198-905 Fork 5 1
KL-0198-906 Fork 6 1
KL-0198-909 Fork 9 1
KL-0198-9090 Plastic Storage Case (empty) 1
The set will be delivered in a plastic case.
Note: By using further forks also for BMW, Mercedes,
KL-0198-80 Peugeot etc. suitable.
KL-0198-80 Wiper Arm Puller
Universally applicable
Its special shape, the two different hook couples (with extra
thin straight tips and rounded tips) and the adjusting nut make
this puller almost universal in its range of application.
Technical Data:
Drive: ................................................................................ hex.14
Hook width (straight tips): ............................................................ 15 mm
Hook width (straight tips): ........................................................... 2,3 mm
9
Straight tips Rounded tips
Hook width (rounded tips): ......................................................... 26,5 mm
Hook thickness (rounded tips): ..................................................... 2,6 mm
Pulling- max: ................................................................... 45 mm
Weight: .............................................................................. 560 g
KL-0126-33
KL-0126-33 Screen Washer Jet Needle
The Screen-Washer Jet tool allows cleaning of blocked jets

and accurate adjustment of spray-direction of all screen-
washer jets.
Weight: ................................................................................ 40 g
9-05
KL-0190-6 KL-0190-6 Slide Yoke

For removal and replacement of door hinge pins.
Opel, Ford, Application: Opel/Vauxhall, Ford, Peugeot, Citron.
Peugeot, Citron
Consists of:
KL-0190-60 Slide Yoke
Without pulling bolts.
KL-0190-61 Pulling Bolts for 5 mm (10 Pcs.)
a Application: Opel/Vauxhall, Ford, Peugeot, Citron. etc.
Length:.............................................103 mm a: ............................72 mm
Application: Ford, Citron, etc.
Spare Parts: Length.: ........................... 118 mm a: .........................87,5 mm
Application: Renault, etc.
, Length:............................123 mm a: ............................91 mm
KL-0270-3 B Wrench with 7 Bit Inserts

Suitable for Door Hinge Bolts
KL-0270-3 B e.g. Audi 97 onwards; Renault Safrane / Laguna; Seat Arosa /
VW-Audi, Mercedes Cordoba / Ibiza; VW Golf III / Golf IV / Passat 97 onwards / Polo /
Vento; koda etc.
To quickly and easily loosen and tighten the bolts in door hinges.
Suitable for Mercedes Toe Adjustment
e.g. 190 Series (W201), C-Class (W202), C-Class (W203), 200 - 300
E (W124), E-Class (W210), S-Class (W220)
To adjust the Toe on the rear axle. Due to its special form, this tool
For Torx and XZN
allows easy and precise adjustments to the inaccessible adjustment
bolts.
7. Technical Data:
KL-0270-31 B Size 5/16-Drive Bit-Inserts:
T30, T40, T45, T50, XZN-8, XZN-10, XZN-12
Length:......... 310 mm Weight: ...... 430 g Bit-Drive: ....... 5/16
Consists of 5/16 Drive Bit-Inserts size:
For Torx and XZN

VW-Audi, Mercedes KL-0270-31 B Wrench with 7 Bit Inserts
7. As KL-0270-3B, however in forged design.
Suitable for Mercedes Toe Adjustment e.g.
Special body grip wrenches 190 Series (W201), C-Class (W202), C-Class (W203), 200 - 300 E
(W124), E-Class (W210), S-Class (W220)
137 K1 Due to its special form, this tool allows easy and precise adjustments
to the inaccessible adjustment bolts.
Technical Data:
Size 5/16Drive Bit-Inserts:
T30, T40, T45, T50, XZN-8, XZN-10, XZN-12
Length:......... 320 mm Weight: ...... 520 g Bit-Drive: ....... 5/16
9 137 K2
Consists of 5/16 Bit-Inserts size:
Special body grip wrenches

137 K1 Special body grip wrench
With adjusting screw and dip-insulated release lever (blue).
137 K3
With adjusting screw and dip-insulated release lever (blue). Special
jaws with domed clamping surfaces, 25 x 20 mm at top, 7 x 7 mm at
bottom.
With adjusting screw and dip-insulated release lever (blue). Special
Note: jaws with flat clamping surfaces, 40 x 14 mm at top, 40 x 35 mm at
Further pliers and tools see GEDORE catalog. bottom.
9-06
KL-0120-80 KL-0120-80 Tank Sender Spanner Set

Universal adjustable
For removing and replacing the Plastic Retaining Ring on the
Sender Unit on Fuel Tanks.
Consists of:
Range:.................................................................... 80 - 120 mm
Drive:........................................................................ hex 24 mm
Range:.................................................................. 110 - 170 mm
Drive:........................................................................ hex 24 mm
Hinweis: Tools for the fuel system see chapter 6.2.
KL-0126-205
KL-0126-205 Magnetic Lifter Telescope
with Scribing Iron
Universal application in handy form for pocket storage.

With a strong magnetic head with 7,5 mm providing a lifting
force of 300 g. Extendable to a total length of 670 mm,
collapsed length only 155 mm. The Scribe may also be used to
adjust the aim of screen-wash nozzles.
KL-0272-10
VW, Ford, Seat KL-0272-10 Slotted-Nut Spanner Set (3 pcs.)

For: VW Polo, Sharan; Ford Galaxy; Seat Alhambra.
For quick and easy removal and replacement of the Slotted-
Nut retaining the multi-pin electric socket on the door-pillar.
Required when the door needs to be removed.
Size Application examples
Size 1 VW Polo front door VW Sharan, Ford Galaxy, Seat Alhambra
rear door
Size 2 VW Sharan, Ford Galaxy, Seat Alhambra up to 2000 front door
KL-0270-2 Size 3 VW Sharan, Ford Galaxy, Seat Alhambra from 2001 front door
VW-Audi = reg. trademark of Camcar-Textron Inc. USA
. KL-0270-2 Screwdriver XZN M4

Application: For door handle VW Passat from 96 onwards
and Golf IV.
KL-0271-1
VW-Audi
KL-0271-1 Headlamp Adjusting Tool

For VW Golf III and Vento.
9
Length: .......................................................................... 300 mm
KL-4305-6225 KL-4305-6225 Screwdriver Torx T25

VW
For removal and replacement of VW Sharan Headlamps
from 2000 onwards.
7 The long, slim form of this Screwdriver allows the Torx -Bolts
on the headlamps to be quickly and easily reached.

Length: .......................................................................... 300 mm

Weight: ................................................................................ 70 g
9-07
KL-0570-20 KL-0570-20 Special Torx Socket T80

BMW
8 Necessary for removal and replacement of the windscreen

wiper arm and adjusting the pressure on BMW E31, E38 and
E39.

This special Torx nut is mounted within the wiper arm bearing
assembly.
Drive: ................................................................................. "
KL-4306-6330
BMW
KL-4306-6330 T-Handle Screwdriver

7 Torx T30
For the front mudguard fixing bolts on e.g. Audi A4, A6;
BMW (3 series E36/E46, 7 series E38).
This tool is required to allow the front mudguards to be re-
moved and replaced without the need to remove the front

doors. The long, slim form of the tool allows the recessed Torx
KL-4305-6220 Bolts in the A-post to be removed and replaced through the
Mercedes door-opening.
7 For removal and replacement of Audi (A4, A6) Headlamps.

The long, slim form of this T-handle allows the Torx Bolts on

the headlamps to be quickly and easily reached.
For removal and replacement of the door panelling

e.g. BMW (3 series E36, 5 series E60)
Length:...........................................................................350 mm
KL-4306-8320
KL-4305-6220 Screwdriver Torx T20
Mercedes
For removing and replacing the door handle Mercedes

A Class and C Class.

The long, slim form of this Screwdriver allows the Torx -Bolts
on the door handle to be quickly and easily reached.
Length:...........................................................................300 mm
Weight: ................................................................................60 g
5-Point
KL-4306-8320 5-point screwdriver set

(T20 x 260 mm)
9 Suitable for Mercedes.

The length and narrow shape of the KL-4306-8320 five-star
screwdriver makes it ideal for removing and installing outside
mirrors on Mercedes vehicles.
KL-4306-8320 Note:
(The following retaining screws are used on Mercedes vehicles
with the outside mirror shown here:)

OEM: = Torx T20 (KL-4306-6320) or 5-point T20
MB spare part = 5-point T20
Weight: ..............................................................................100 g
Size:......................................................................................T20
Note: Further screwdriver and screwdriver sets see chapter 10. Shaft Length ..................................................................255 mm
Overall length: ...............................................................295 mm
9-08
KL-0375-10 KL-0375-10 Needle Set for Tail Gate Lock

Mercedes
W203
For Mercedes C Class (W203) Tail gate lock.
For quick and easy removal of the Locking Cylinder from the
Tail gate Lock mechanism.
The Set consists of 2 Pins made from stainless steel (V2A).
KL-0374-30 Removal Tool Set (4 pcs.)

KL-0374-30
For Mercedes E Class (W210) Estate Car.
Mercedes
W210 Required to remove the high-level brake-light from the tail-
gate. All four retaining clips must be held open using the
4 piece removal tool set.
Failure to use these tools will result in damage to the mounting
and the brake-light.
Removal Tools in position
KL-0374-1 Toothed Socket for Distance Sensor

For removal and replacement of the Distance Sensor which is
built-in to the rear bumpers of Mercedes S Class (W140) and
E Class (W210).
Brake-Light Not only for removal and replacement, but also for mounting
the Distance Sensor with the correct tightening torque.
Drive: ................................................................................3/8"
Length: .......................................................................... 135 mm
KL-0374-1
Mercedes

Suitable for all Audi A3, VW Golf IV with Petrol engines
Distance Sensor To release the fuel line unions. Needed for example when the
fuel filter is changed.
KL-0192-22 Suitable for Mercedes W124, W140 and W202.

Mercedes
For installing retaining clips to secure the chrome strip on the
bumper of the Mercedes W124, W140 and W202.
Therefore, the pliers is equipped with special clip retaining
notches.
Length: .......................................................................... 210 mm
KL-0190-41 Weight: .............................................................................. 200 g
KL-0190-41 Rivet Removal Pliers
9
With 90 rotating head.
To remove 2-part re-usable plastic rivets - examples: on Trim or
inner door facings.
By lifting the central spreader pin with the Pliers KL-0190-41
the Plastic Rivet may be withdrawn.
KL-0190-7
KL-0190-7 Windscreen Moulding /

Door Handle Clip Pliers
For removal and replacement of the Retaining Clips on Sun
Visors, Rear-view Mirrors and Window-winders, etc.
This tool is applicable to most vehicles.
The tool prevents damage to Visors, Head-linings, Door-
linings, etc.
9-09
KL-0190-81 KL-0190-81 Window and Door Handle Clip

Remover/Installer
For removal and replacement of the Retaining Clips on Door-

handles, Window-winders, etc.
This tool is applicable to most vehicles.
The tool prevents damage to Visors, Head-linings, Doorlinings, etc.
Weight: .........................................................................................140 g
Installation
Removal
KL-0190-82 Window and Door Handle Clip

Remover/Installer
KL-0190-82
To remove and replace the -Retaining Clips found on Door handles,
Window Winders, etc.
Application: For almost all passenger cars.
KL-0190-10 Trim Pry

KL-0190-10 For removal of door inner-linings.
Weight: .........................................................................................200 g
KL-0190-4 Upholstery Pliers

Universal.
KL-0190-4 For removal of door inner-linings and other trim items held in place by
plastic rivets.
KL-0194-130 Set of plastic wedges (4 pcs.)

The four plastic wedges are particularly suitable for body work such as
removing and installing trim strips, door trims, door clips etc.
KL-0194-130
Contents / Technical Data:
KL-0194-13 Part-No. Description Measures [mm] Weight [g]
KL-0194-130 Set of plastic wedges 250
consists of:
KL-0194-13 Plastic wedge with felt 255 x 20 x 25 75
KL-0194-14 Plastic wedge with straight and 250 x 20 x 10 35
KL-0194-14
angled tip
KL-0194-15 Plastic wedge 200 x 30 x 25 75
KL-0194-16 Plastic wedge angled with 230 x 22 x 8 55
cutout and pin (for door clips).
KL-0194-15
KL-0194-131 Set of plastic wedges (3 pcs.)

KL-0194-16 (not ill.)
9 As KL-0194-130 but
consists of KL-0194-13, KL-0194-14 and KL-0194-15.
KL-0194-100
KL-0194-100 Nylon Lever Set
The Nylon Lever Sets allows the easy removal of ornamental ledges,
KL-0194-10
door covering, windscreen rubber, etc.
Because the lever sets are made of nylon no damage is caused when
used on glass, paintwork and door covers.
KL-0194-11
Specification / Technical Data:
Part No Description Measures [mm] Weight [g]
KL-0194-12 KL-0194-100 Nylon Lever Set
consists of:
KL-0194-10 Nylon Mount Wedge 200 26 26 100
KL-0194-11 Nylon Mount Lever Length: 201 15
KL-0194-12 Nylon Mount Lever Length: 202 25
9-10
KL-0190-100 KL-0190-100 Removal Tool Set

KL-0190-100
for door and side panel trims
KL-0190-10
Correct removal of interior trim elements or similar still remains
a problem for the mechanic.
In contrast to work inside the engine compartment, under the
car or on the brakes, the cars owner will not overlook marks or
damage inside the car caused by repair works.
Damaged screw heads, scratched paint or marks caused by
the use of unsuitable tools reflect badly on the quality of the
KL-0190-4 workshop.
If interior trim elements are removed carefully, by the correct
procedure and using suitable tools, it will be easy to avoid such
problems.
Advantage
universal using.
KL-0190-82 Clean working methods.
No damage to trim elements.
Consists of:
KL-0194-130 Part no. Description Qty.

KL-0194-13
KL-0190-10 Release lever 1
to remove door panel trims.
KL-0190-4 Universal door trip pliers 1

to release most types of clip. Also suitable for trim
strips, rubber bumper facings, etc.
KL-0190-82 Door spring release tool 1

to remove and install retaining clips e.g. on door
handles, window crank handles, etc. Suitable for
almost all vehicles.
KL-0194-14
KL-0194-130 Set of plastic wedges (4 pcs.) 1
The four plastic wedges are particularly suitable to
operate on the car body e.g. removing and installing
door trims, door clips, trim strips, etc.
consists of:
9
KL-0194-13 Plastic wedge with felt (255x20x25mm)
KL-0194-15
KL-0194-14 Plastic wedge with straight and angled
tip (250x20x10mm)
KL-0194-15 Plastic wedge

(200x30x35mm)
KL-0194-16 Angled plastic wedge with cutout and

peg for door clips (230x22x8mm)
KL-0194-16
Accessories: KL-4990-1007 - Plastic storage case

(not ill.)
Measures: Outer 340x275x83 mm
Inner 326x222x77 mm
9-11
KL-0190-50 KL-0190-50 Hog Ring Pliers Set
For closing Hog Rings to repair passenger car seats

(various manufacturers).
Size:.............................................................220 115 33 mm
Weight: ..............................................................................500 g
Contents:
KL-0190-50 Hog Ring Pliers Set 1
consists of:
KL-0190-5 Hog Ring Pliers 1
KL-0190-501 Hog Rings (100 Pcs) 1
Plastic Storage Case 1
KL-0470-10
KL-0470-10 Pulling Hook Set

Opel/Vauxhall
Seats Suitable for Opel/Vauxhall Astra, Corsa, Frontera, Omega,
Tigra, Vectra, Zafira
Pulling
Hooks
To allow the removal of the Head Support colums in the seat-
back to be removed without the need to dismantle the
upholstery, it is necessary to depress the inner locking tangs
using KL-0470-10 Hook Set.
Locking
Tangs Length:...........................................................................166 mm
Guide Sleeve Weight: .................................................................................42g
KL-0194-41
KL-0194-41 Windscreen Locking Strip Tool
Two Double-Ended Tips to Fit Most Applications.
Just select the tip with opening that most closely fits locking
strip and then feed locking strip into eyelet.
Weight: ..............................................................................170 g
9 KL-0194-27
KL-0194-27 Cutting Wire Tool Set
KL-0194-273 For cutting glued glass panes.

Square cut wire 50 m
Consists of :
2 self sticking handle grips, 50 m of wire, 1 needle with eyelet,
1 wooden case (275x145x38mm).
Weight: ..............................................................................800 g
9-12
KL-0191-1 KL-0191-1 Gasket Scraper - Small

For cleaning of sealing faces especially at narrow space
conditions, due to short design. Quenched and tempered
blade.
Length: .......................................................................... 180 mm
Blade width:..................................................................... 24 mm
KL-0191-2
KL-0191-2 Gasket Scraper
For cleaning of sealing faces on engine, gearbox etc. Long
design. Quenched and tempered blade.
Length: .......................................................................... 245 mm
Blade width:..................................................................... 24 mm
KL-0191-3 KL-0191-3 Gasket Scraper - Large

For cleaning of sealing faces, large design. This tool is also
applicable for removal of under body sealant.
Length: .......................................................................... 180 mm
Blade width:..................................................................... 32 mm
KL-0191-61
KL-0191-61 Gasket Scraper
For removing stickers from windscreens, bumpers etc.
Length: .......................................................................... 165 mm
Blade width:..................................................................... 40 mm
Weight: .............................................................................. 200 g
Spare part:
KL-0191-30 KL-0191-611 Stainless steel blade set (10 Pcs.)
KL-0191-30 Gasket Scraper Set

Suitable to clean sealing faces, small and large design.
Required also to remove underbody coatings during repairs.
The tool set contains, for each blade width, a scraper with
flexible blade and one with extra sturdy blade.
Length: .......................................................................... 230 mm
Blade width:.................................................................. 31,5 mm
9
Blade strength: ............................................................... 1,2 mm
Weight: .............................................................................. 109 g
Length: .......................................................................... 230 mm

Blade width:.................................................................. 31,5 mm
Weight: .............................................................................. 145 g
Length: .......................................................................... 180 mm

Blade width:..................................................................... 20 mm
Weight: ................................................................................ 90 g
Length: .......................................................................... 180 mm

Blade width:..................................................................... 20 mm
Weight: .............................................................................. 107 g
9-13
KL-0192-24 KL-0192-24 Flat Round Pliers
With extra long grip, for difficult to get to positions.

Length:...........................................................................280 mm
KL-0192-25
KL-0192-25 Flat Round Pliers angled 45
With extra long grip, angled 45, for difficult to get to positions.
Length:...........................................................................280 mm
KL-0157-2
KL-0157-2 Twin-Arm Battery-terminal

puller

grip automatically.
Part-No: [mm] [mm] Load max. Weight [kg]

KL-0157-2 60 40 0,5 t. 0,3

KL-0157-1
KL-0157-1 Twin-Arm Battery-terminal

puller

grip automatically.
Part-No: [mm] [mm] Load max. Weight [kg]

KL-0157-1 60 60 0,5 t. 0,3
KL-0153-5 K
Universal KL-0153-5 K Puller Set
Puller Set for Steering Wheels, Sprockets, Pulleys and Shafts,

etc.
Range: .............................................................. 32 - 90 mm
9
Consists of:

Allen -bolt: ............................................ M8x1,25 x 100 3 pcs.

Allen -bolt:........................................... M10x1,25 x 100 3 pcs.
5 Hex bolt:.............................................. M8x1,25 x 80 3 pcs.
5 Hex bolt:.............................................. M10x1,5 x 50 3 pcs.
5 Hex bolt:............................................. 1/4" UNF x 75 2 pcs.
5 Hex bolt:........................................... 5/16" UNF x 90 2 pcs.
5 Hex bolt:........................................... 5/16" UNC x 50 3 pcs.
5 Hex bolt:......................................... 5/16" UNC x 110 3 pcs.
a b
5 Hex bolt:............................................. 3/8" UNF x 50 3 pcs.
5 Hex bolt:........................................... 3/8" UNC x 100 3 pcs.
a = 32 mm Washers:........ 1/4"x19 2 Pcs.; 5/16"x18 3 Pcs.; 3/8"x20 3 pcs.
b = 90 mm
9-14
For Opel, Ford etc.
Steering wheels which are stuck on the steering column may

be pulled off cleanly, quickly and without damage to the
Opel, Ford
steering column and steering wheel with the puller KL-0153-1.
The different length of the puller arms and the longitudinal
groove in the yoke allows an almost universal application of
this puller tool.
Adjusting Range:.................................................... max. 90 mm

Height:........................................................................... 135 mm

KL-0153-3 No damage to the steering wheel during pulling action.
Opel
KL-0153-3 Steering Wheel Puller
As KL-0153-1 but for Opel Frontera.
The special design of this puller permits a damage free

separation of steering wheel and steering column.
Fork opening: ............................................................... 39.8 mm
KL-0153-4
Opel KL-0153-4 Steering Wheel Puller
As KL-0153-3 but for Opel Monterey.
KL-0153-2 Steering Wheel Puller
9
KL-0153-2 of damage to either steering column splines or the steering
Mercedes wheel.
Adjusting Range:...................................................... 40 - 88 mm
Screws: ....................................................................... M10 x 60

Flanged nut of the spindle prevents a slip off of the
operating tool.
9-15
KL-0372-4 KL-0372-4 Sleeve for Ignition Switch

Mercedes W202, W210
The mounting sleeve KL-0372-4 is a special tool designed for
removal and refitting the ignition switch on Mercedes W202
and W210 up to 97.
The tool consists of tubular outer casing with a conical rubber
insert.
KL-0372-5 Braker Bar

KL-0372-5 Overcomes problems on Mercedes W124 and W201 up to
Mercedes 1993 if the ignition key should break in the ignition lock. In this
event, the KL-0372-5 allows the ignition switch assembly to be
broken off the steering column so that a new switch assembly
may be fitted.
Advantages of the tool:

No damage to steering column and dash board.
No drilling out of the locking switch.
KL-0372-6 Low tool costs.
Mercedes No accidents.
KL-0372-6 Assembly Sleeve for Ignition Switch

For removal and replacement of the ignition switch retaining
ring fitted to Mercedes types W129, W140, W203, W208,
W209, W210, W211, W220 and W230 with FBS 2 and FBS 3
Ignition Switch.
KL-0372-1
KL-0372-1 Needle Set for Ignition Switch
Mercedes
For removal of ignition switch on Mercedes passenger cars
The needle set KL-0372-1 contains needles of size 1 and
size 2 with a diameter of 1.25 and 2.0 mm.
They are applicable for the removal of the ignition switch on
following types:
Needle 1 on Mercedes W116, W123 and W126
Needle 2 on Mercedes W124 and W201
9
Advantages:
Problem-free and quick removal of the ignition switch on
the specified types.
KL-0372-70
Mercedes
KL-0372-70 Spring Tool for Steering Lock
protection sleeve (2 pcs.)
Suitable for Mercedes W129, W140, W210 and W202 with

FBS2 Ignition Switch
To remove the Protection Sleeve with the Ignition Switch from
the Steering Lock, it is necessary to press in both Locking Bolts
in the Steering Lock using KL-0372-7.
The Set contains 2 Spring Tools made from stainless steel.
9-16
KL-0372-3 KL-0372-3 Pulling Hooks long

Mercedes
For easy removal of the instrument panel on Mercedes
passenger cars W116, W123, W124, W126, W129, W140,
W201, W202, W203, W208, W209, W210, W211, W220 and
W 230.
KL-0191-10 Special Torx Driver T30 (with pilot)
This tool allows easy removal and replacement of the retaining

screws on airbag fitted to BMW, Mercedes.
KL-0191-10 Access is permitted by special length of 85 mm with -drive.
8 VW- Audi, BMW, Mercedes

Length: ............................................................................ 85 mm
Drive:......................................................................................"
Weight: ................................................................................ 22 g
KL-0191-11 Special Torx Driver T30

KL-0191-11
This Tool allows easy removal and replacement of the retaining
7 screws on airbags fitted to VW, Audi, Opel, Renault etc.
Length: ............................................................................ 85 mm
Drive:......................................................................................"
Weight: ................................................................................ 22 g
KL-0242-10
VW-Audi KL-0242-10 Airbag Removal Tool Set (2 pcs.)
Suitable for Drivers air bag housing e.g. VW Golf IV, Lupo,
New Beetle, Passat (B5) 97-onwards, Polo 99-onwards.
In order for the drivers air bag housing to be removed, it is

necessary to loosen the retaining bridge with the KL-0242-10
Airbag Removal Tool Set.
KL-0240-1 KL-0240-2
VW- Audi, Seat, koda KL-0240-1 Steering Wheel Sleeve Puller VW
9
On VW Golf II, Jetta, Golf III, Vento, Polo, Passat, etc. from
88 onwards it is necessary to remove a splined sleeve after
removal of the steering-wheel. The precise fit of this puller
ensures a quick and easy removal of the sleeve without the
risk of damage to the steering-column splines.
Chuck range:............................................................ 27 - 30 mm
KL-0240-2 Drift for knocking out steering sleeves

The Problem:
Splined sleeve The Drift KL-0240-2 made of brass allows the sleeves on the
steering-column to be separated without risk of damage.
9-17
KL-0190-23 KL-0190-24 Terminal Tools

Eliminate Damaged Wires and Terminals.
Designed to remove wires from terminals without damage to
either.
KL-0190-23 Ejecting Tool for Receptacles

Designed for Pack-Con and Weather-Pack terminals on GM
C3 Systems. Tool can also retrieve trouble codes from engine
computer on late model GM vehicles.
Weight: ........................60 g
KL-0190-26 K KL-0190-24 Ejecting Tool for Receptacles

Prongs depress the barbs on conventional terminals.
Weight: ........................60 g
KL-0190-26 K Terminal Tool Set

for push-on contacts
To release plug and socket cable connections.

During the release procedure the barbed hooks are pushed on
the terminals by means of the tool forks, and then cables and
plugs can be extracted.
Terminal tools:
Part No. Description Measures Symbol
KL-0190-2601 Terminal Tool round with Spring A 3,3mm x 28mm
KL-0190-2602 Terminal Tool square B 1,4mm x 28mm
KL-0190-2603 Terminal Tool slot C 1,6mm x 25mm
KL-0190-2604 Terminal Tool slot D 2mm x 22,5mm
KL-0190-20
KL-0190-2605 Terminal Tool split slot E 8mm x 24mm
KL-0190-2606 Terminal Tool slot F 4,6mm x 25mm
KL-0190-2607 Terminal Tool round G 3,3mm x 28mm
KL-0190-2608 Terminal Tool round H 4,3mm x 13mm
KL-0190-2609 Terminal Tool round I 3,8mm x 12,3mm
KL-0190-2610 Terminal Tool round J 3,0mm x 12,5mm
KL-0190-2611 Terminal Tool split slot horizontal K 3,2mm x 19,2mm
KL-0190-2612 Terminal Tool split slot horizontal L 1,6mm x 16,3mm
Weight: ......................300 g
KL-0190-20 Bulb Pliers (universal)

KL-0190-21 Application: VW-Audi, Opel/Vauxhall, Ford, Mercedes,
BMW.
For quick and easy removal of bulbs from dashboards etc.
Length:....................165 mm Weight: ......................150 g
9 KL-0190-21 Bulb Pliers (universal)

For the removal of small light bulbs ( 4-6 mm) from
dashboards etc.
KL-0190-27
Length:....................135 mm Weight: ........................78 g
KL-0190-27 Bulb Pliers (universal)

Very light all-plastic pliers suitable to extract small glass-based
light bulbs installed in control panels or in luminous switches.
Length:....................156 mm Weight: ..........................5 g
9-18
KL-0190-30 KL-0190-30 Pilot Lamp

The Test lamp allows checking of connections and cables up to
24 volts DC. Locates short-circuits and open-circuits.
The probe-tip is protected by a screw-cap.
Weight: ..................... 60 g
KL-0190-32
KL-0190-32 Pilot Lamp

Quick check both AC and DC current up to 28 volts with power
on. Helps locate shorts or breaks in wiring. Complete with
insulated grounding clip.
Weight:............. 85 g
KL-0190-34

Quickly Tests Low Voltage up to 28 Volts.
The probe, handle, cord and clamp are reinforced for extra
durability.
KL-0190-35 Weight:........... 170 g

Checks Both Low Voltage and Spark Plug Wires.
The low - side checks AC and DC current up to 28 volts with
power on. The high - side checks spark plug wires without
KL-0190-36 piercing. Complete with insulated clip.
Weight:............. 85 g

The test lamp is ideal for a rapid check on 3 - 20 Volt power
lines and for determining the polarity.
KL-0190-25
Red light means + (positive),
Becker, Porsche,
Mercedes
Green light means (negative) polarity
Blaupunkt (new)
Can also be used for low currents from 21 mA.
VW, Audi,
Weight:........... 115 g
Mercedes, Becker
Skoda (new)
VW, Audi,
KL-0190-25 Unlocking Tool
Mercedes, Becker
Necessary to release car radios and navigation systems
9
Becker (new)
BMW locking mechanisms.
Suitable e.g. for VW-Audi, BMW, Ford, Skoda, Opel,
Opel, BMW
Porsche, Mercedes as well as Becker, Blaupunkt, Grundig
VW, Ford, Audi,
Blaupunkt, Grundig etc.
VW
Specification / Application:
Field of application Qty
Blaupunkt (new) 2
Release locking mechanisms and
Skoda (new) 2
removal radios
Becker (new) 2
Opel, BMW 2
VW 2
Becker, Porsche, Mercedes 2
VW, Audi, Mercedes, Becker 4
BMW 2
VW, Ford, Audi, Blaupunkt, Grundig 2
The tool set is supplied in a plastic case.
9-19
Tools for life
CONVE NTIONAL & MODU LAR
Professional
stripping
tools for life

copyright GEDORE Germany
9-20
Tools for General Repairs
10
10-01
Magnetic Lifter (flexible) Magnetic Lifter

KL-0126-2 Magnetic Lifter with flexible Shaft
The lifting magnet is located within an anti-magnetic sleeve. This
allows the tool to be positioned accurately before the magnet comes
into operation. The magnet is triggered by pressing the handle which
slides back the protective anti-magnetic sleeve.
KL-0126-2 KL-0126-202 Magnetic Lifter flexible (Alu)
With flexible shaft, which will remain in desired position.
KL-0126-203
KL-0126-203 Magnetic Lifter flexible
KL-0126-204 KL-0126-202 With flexible shaft - does not hold its position.
Magnetic Tools (Telescopic Design) KL-0126-204 Magnetic Lifter flexible - extra strong
With flexible shaft, which will remain in desired position.
KL-0126-205
Technical Data:
Part No. Lift effort [g] Head- [mm] Length [mm] Wgt. [g]
KL-0126-206 KL-0126-2 400 7 560 80
KL-0126-202 600 8 540 30
KL-0126-203 600 8 470 70
KL-0126-212 KL-0126-204 2000 15 480 140
KL-0126-207 Magnetic Lifter Telescopic Design

Part No. Description Liftpower Head- Length Wgt.
[g] [mm] [mm] [g]
KL-0126-208 KL-0126-205 With scriber 300 7,5 155 - 670 28
KL-0126-206 Strong 1600 11 130 - 630 33
KL-0126-212 Extra strong Liftpower 3600 15 135 - 650 61
KL-0126-250 KL-0126-207 With light 500 11 165 - 665 40
KL-0126-208 With light and mirror 1600 14 455 167
KL-0126-250 Claw Pickup Tool

For retrieving small parts like nuts, bolts, washers, etc. from very
inaccessible places. Length:..............................600 mm
KL-0126-213 Flexible Lamp

KL-0126-213 This flexible Lamp allows inaccessible places to be readily illuminated.
The flexible shaft, on the end of which is the Lamp with a detachable
magnetic head, retains all adjustments and bends.
Two 1.5 volt Mignon-Batteries are required, which are not included.
Total Length: .............430 mm Weight (without Batteries) .....120 g
Spare Parts:
KL-0126-2131 Replacement Light Assembly Set
(consists of: 5 bulbs and 1 magnetic head)
KL-0126-209
KL-0126-209 Telescopic Mirror
Allows hard to reach places to be easily seen. Used in engine
inspection etc. (360 rotatable) Length:.....................320 / 720 mm
KL-0126-261
Allows hard to reach places to be easily seen. Used in engine
inspection etc. (rotatable). Length:.....................170 / 300 mm
KL-0126-260
KL-0126-221 Allows hard to reach places to be easily seen. Used in engine
inspection etc. (rotatable). Length:.....................135 / 485 mm
KL-0126-221 Magnetic Valve Key Lifter

With this flexible Mini-Magnetic Lifter metallic objects may be removed
from the smallest crack.
Magnetic Lifter KL-0126-221 is particularly suitable for removal of
valve-stem collets.
KL-0126-211
Technical Data:
Length:............................100 mm Weight:......................................6 g
Lifting Force- 3 mm Magnet: ...150 g Lifting Force- 4 mm Magnet: .....270 g
magnetizing
KL-0126-211 Magnetizing and
Demagnetizing-Block
demagnetizing To magnetize and demagnetize tools.
10-02
KL-0126-302 KL-0126-302 Tweezer Set

6 piece tweezer set - universal application.
Description Length Qty
Extra slim, fine tips 125 mm 1
Extra fine tips 115 mm 1
Extra long, rounded tips, self-locking 170 mm 1
Fine tips; 40 angled 145 mm 1
Fine tips; self-locking 120 mm 1
Special tips for instrument bulbs 115 mm 1
Weight: .............................................................................. 140 g
KL-0126-301 Mini Hook and Pick Set

Designed to ease the removal of O rings, cotter pins, seals
and bushes in various automotive applications. Blades
stainless steel hardened and tempered with impact resistant
handles.
KL-0126-301

number of different jobs. e.g.
Holder components in required position.
KL-0193-90 Spreading clamp-fixtures, etc.
consists of:
Length Pry Width
24 (610 mm) 20 mm
18 (460 mm) 20 mm
12 (310 mm) 16 mm
8 (200 mm) 10 mm
KL-0190-94 Pry Bar

KL-0190-94 Dismantling stubborn components.

position.
Length: .......................................................................... 900 mm

Blade width:..................................................................... 24 mm

KL-0193-95
2 These Pry Bars are manufactured from special steel and are
2
particularly suitable for:
position.
1 Technical Data:
1 Length Pry Width 1 / 2 Weight
730 mm 24 / 33 mm 1600 g
1050 mm 24 / 33 mm 1900 g
10-03
KL-0193-91 KL-0193-91 Mounting Lever

With chromed Blade.
Special profile ideal for Bodywork and Inner Door Trim.
Length:...........................................................................275 mm
KL-0134-10 Pry Width: ........................................................................26 mm
KL-0134-10 Arm Protector

Protects Arm from Burns While Working Around the Engine.

Made of durable, heat-resistant Kevlar . Double wall
construction for added heat protection.
Weight: ................................................................................57 g
KL-0126-240
KL-0126-240 Magnetic Tray
Stainless Steel Tray with extra strong rubber-protected
magnetic feet.
Size:.............................................................. 240 mm x 140 mm
KL-4901-10 Combi-Shears
KL-4901-10
High performance Blades of stainless steel for perfect cuts
along the whole length of the blade. One serrated blade for
cable-cutting.
Comfortable impact-resistant plastic handles with sprung self-
opening action.
Blade Length ...................................................................40 mm
Overall Length: ..............................................................180 mm
KL-4902-10 Hack Saw (150 mm)
KL-4902-10 Very compact, with ergonomic Handle for delicate work in

confined spaces.
For Wood, Plastic or Metal.
Blade Length:: ...............................................................150 mm
Overall Length ...............................................................270 mm
Spare Part:
KL-4902-101 Replacement Blade Pack (10 pieces)
KL-0140-79
9 78 KL-0140-79 Torx Bit and Socket Identifier

Help Select the Right Torx Bit or Socket

A complete set of Torx gauges will correctly identify the exact

size of a Torx nut, bolt or screw.

Set identifies Torx bit sizes T5 through T-80, Torx socket

sizes E-1 through E-32, and tamper-proof Torx bit sizes T-5
through T-80.
10-04

Universal in Plastic Case
Applicable for M6, M8, M10, M12, M8x1 and M10x1 threaded studs.
For clean, rapid insertion of threaded studs, for instance during engine
repairs. consists of:
Threaded stud Part No. Description
KL-0181-7006 Threaded stud inserting tool M6
Threaded stud KL-0181-7012 Threaded stud inserting tool M12
inserting tool KL-0181-7108 Threaded stud inserting tool M8x1
KL-0181-7110 Threaded stud inserting tool M10x1
KL-4990-1004 Plastic case with foamed material liner
Technical Data:
KL-0181-1 Weight:................. 1250 g Drive:........ 1/2" Length:... 52 mm
Measure plastic case:.............................................. 275 x 230 x 83 mm
KL-0181-1 Stud Tool

Suitable even for broken screws when the rest length is at least 5mm.
Advantages:
Infinitely adjustable. Operates in the most confined space. Ideal
KL-0181-6 also for bolts with rusted or stripped threads Also for bolts with
undersize.
KL-0181-6 Stud Extractor and Inserting Tool Set

KL-0181-53
For removal and replacement of threaded studs (left or right hand
studs).
Weight: ................. 1,15 kg Outer Drive: ... Hex. 21 mm
Inner Drive: ................."
KL-0181-6 Stud Tool Set consists of:
KL-0181-51 for 6 mm KL-0181-54 for 10 mm
KL-0181-72 K KL-0181-52 for 7 mm KL-0181-55 for 12 mm
KL-0181-53 for 8 mm KL-0181-5001 Plastic Case

To extract screws, nuts and bolts when locating threads or hexagons
are damaged.
9/16" (14 mm) Due to the special insert design (tapered and special left section) both
screws and nuts and bolts can be easily loosen and removed.
Supplied tools (insert dimensions): Drive:................. 3/8"
1/4" (6,3mm); 5/16" (8mm); 3/8" (9,5mm); 10mm; 7/16" (11mm);
12mm; 1/2" (12,5mm); 13mm; 9/16" (14mm); 5/8" (16mm); 17mm;
11/16" (17,5mm); 3/4" (19mm).
KL-0181-21 K
1 2 3
KL-0181-21 K Screw Drill Set
Procedure: 1. Open the broken bolt (or screw) by drilling (use boring
bush if necessary). 2. Drive in the pin. 3. Place the nut on the pin and
extract by means of a screw-wrench.
Spare Parts/Accessories:
KL-0181-2112 Drilled pin set for driller : 3,2 mm (5.Pcs.) 1
KL-0140-41 KL-0140-40
Frame Micrometers
With ratchet and clamping-ring, enclosed thread, spindle hardened and
adjustable, with hand guard insulating pads, reading parts chrome
plated, with check-gauge. Description: Chrome-plated.
Range: .............. 0-25 mm Pitch: ........ mm Weight:..... 350 g
Note: The Frame Micrometers KL-0140-40 and KL-0140-41 are
delivered in storage boxes.
Range: ............ 25-50 mm Pitch: ........ mm Weight:..... 500 g
10-05
KL-0128-1 KL-0128-0 KL-0128-25 KL-0128-1 Dial Indicator 58 mm

Description: Stem and spindle stainless steel, accuracy to DIN 878-A.
Reading:: .................................................................................0,01 mm
Measuring Range:...................................................................... 10 mm
Housing -:................................................................................ 58 mm
Set nut revolution by 360:............................................................. 1 mm
Stem -: ........................................................................................8 h 6

Description: Stem and spindle stainless steel, accuracy to DIN 878-E.
The dial indicator is additionally equipped with an extension of 10 mm
(KL-0128-03).
Reading: ..................................................................................0,01 mm
Measuring Range:........................................................................ 5 mm
Housing -:................................................................................ 40 mm
Set nut revolution by 360:.......................................................... 0,5 mm
Stem -: ........................................................................................8 h 6
KL-0128-25 Extension Set

For Dial Indicators KL-0128-0 & KL-0128-1. Each extension with
KL-0128-02 diameter 4 mm. The set consist of extensions KL-0128-03 to
KL-0128-21.
Part No. Length Part No. Length Part No. Length
KL-0140-50 KL-0128-03 10 mm KL-0128-10 45 mm KL-0128-17 80 mm
KL-0128-04 15 mm KL-0128-11 50 mm KL-0128-18 85 mm
KL-0128-05 20 mm KL-0128-12 55 mm KL-0128-19 90 mm
KL-0128-06 25 mm KL-0128-13 60 mm KL-0128-20 95 mm
KL-0128-07 30 mm KL-0128-14 65 mm KL-0128-21 100 mm
KL-0128-08 35 mm KL-0128-15 70 mm Accessory: KL-0128-02
KL-0128-09 40 mm KL-0128-16 75 mm Flat Measuring Pin
KL-0128-02 Flat Measuring Pin

As an accessory for the shown Dial Indicators KL-0128-1 (58 mm) or
KL-0128-0 (40 mm).
KL-0140-50 Precision-Inside-Measuring-
KL-0128-31 Tool
Dial gauge for measuring of cylindrical bores, especially for petrol and
diesel engines. Includes dial-gauge and wooden case.
Measuring range: ............................................................. 50-178 mm
Measuring depth: ......................................................................180 mm
KL-0128-31 Dial Gauge with Stands and Dial

Indicator
Strong rods of tool-steel, with fine adjustment for dial-gauge-clamp,
prismatic magnetic base. Inclusive Dial Indicator 58 mm and
Wooden Case.
To measure the distortion of the brake disc.
KL-0140-36 For adjusting the engine and transmission.
KL-0128-3 Dial Gauge without Dial Indicator

As KL-0128-31, but without Dial Gauge indicator.
KL-0140-36 Slide Caliper digital

Range: ......................................................................................155 mm
Jaw Length: ............................................................................... 40 mm
Vernier: ....................................................................................0,01 mm
Weight:..........................................................................................200 g
10-06
KL-0140-32 KL-0140-32 Slide Caliper for Brake Drum

Measuring-surfaces stainless steel, rule and slide produced of
reading.
Range:................. 500 mm Jaw Length:........ 250 mm
Vernier:.1/20 mm + 1/128" Weight: ................. 1200 g
KL-0140-33 Slide Caliper for Brake Disc

To measure the thickness of installed brake-discs. The tool is
Design: ...... stainless-steel
Range:................... 50 mm Jaw Length:.......... 75 mm
Vernier:............... 1/10 mm Weight: ................... 110 g
KL-0140-33

To measure the thickness of installed brake-discs. The tool is
Design: ...... Stainless-steel
Range:................. 100 mm Jaw Length:........ 120 mm
Vernier:............... 1/10 mm Weight: ................... 240 g
KL-0140-38
KL-0140-74 Tyre Tread Depth Gauge
Strong brass construction.
Range:................... 30 mm Legible accuracy: 0,1 mm
Vernier:...................... 50 g
KL-0140-76 Feeler Gauge (20 Blade)

KL-0140-74
Range:............................0,05-1,00 mm in 0,05 mm increments.
Blade-Length:...... 100 mm Weight: .................. 100 g

KL-0140-76 Hair-edges hardened, ground, lapped, with heat-insulated
handle. For fitting Cylinder Heads up to 4 Cylinders.
Design: .......stainless steel Section: .......... 40 7 mm
Length: ................ 500 mm Weight: ................... 960 g

KL-0140-60
As KL-0140-60 but for fitting Cylinder Heads up to 6 Cylinders.
Length: ................ 600 mm Weight: ................. 1200 g
KL-0140-6101 Wooden Storage Case

KL-0140-61 for Precision-Hair-Edges
For storing the Precision-Hair-Edges KL-0140-60 or

KL-0140-61 (not ill.).
Length: ................ 625 mm Weight: ................... 400 g
10-07
Pliers
KL-0192-5 KL-0192-5 Circlip Pliers 40-100 mm

45 angled Tips make these Pliers ideal for inner-rings when
repairing Gearboxes.
Tip-:..............................................................................2,3 mm
KL-0192-6 Length:...........................................................................220 mm
KL-0192-6 Circlip Pliers 85-165 mm

The special form of the Tips (45 off-set) allows quick and easy
removal and replacement of Inner-rings during wheel-bearing
KL-0192-82 K
repairs
Tip-:..............................................................................3,3 mm
Length:...........................................................................315 mm
For Inner Circlips

KL-0192-82 K Circlip Pliers Set
10-piece Set, consisting of 8 Pliers and 2 Hooks
Pliers reversible for inner or outer Circlips with captive screw.
Unscrewed Pliers reversible for inner or outer Circlips
Pliers straight and angled
Pliers with easy-grip handles
Pliers of heat-treated spring-steel
Outer Circlip Inner Circlip For Outer Circlips light and handy
(for Shafts) (for Bores)
Hooks straight and angled
Pliers for Special Safety Rings
Total weight:....................................................................1.800 g
Technical Data:
Tip Form Tip for Shaft or Length Weight
[mm] Bore [mm] [mm] [g]
straight 1,0 3 - 10 / 8 - 25 150 65
angled 1,0 3 - 10 / 8 - 25 145 65
straight 1,3 10 - 25 150 65
angled 1,3 12 - 25 145 65
straight 1,8 19 - 60 / 19 - 60 195 120
angled 1,8 19 - 60 / 19 - 60 190 120
straight 2,3 40 - 100 /40 - 100 235 220
angled 2,3 40 - 100 /40 - 100 230 220
The Set is delivered in a Plastic Storage Case.

KL-0192-823
Pliers for Special Safety Rings

Part-No. Application example Tip- Tip size Long Wgt.
KL-0192-824 Form [mm] [mm] [g]
KL-0192-823 Large Rings on Drive Inter- 3,5 8 330 490
Shafts in earth-movers change,
and construction wide, spreading
vehicles milled 8 - 75
KL-0192-824 Large Rings on Drive straight, 1,6 3,3 210 190
Shafts and steering pointed,
KL-0192-825
racks, e.g. short, spreading
Opel/Vauxhall, VW-Audi milled 3,5 - 26
KL-0192-825 Deep, large Rings on straight, 2,4 4,2 240 210
Drive Shafts and centerin
Steering Shafts g-rand, spreading
long, 5 - 40
KL-0192-826 slim
KL-0192-826 Large Rings on Drive straight 4 3,5 225 205
Shafts and Steering with spreading
Shafts e.g. VW-Audi Hold 6,5 - 35
profile
10-08
Pliers
KL-0192-11 KL-0192-11 Circlip Pliers straight
Suitable for VW-Audi, Mercedes, Opel, etc.
Tips are angled to 90. The Pliers allow quick and easy
removal and replacement of Outer-Rings during repairs to
Motors, Transmissions, Differentials, Steering, etc.
KL-0192-12
Uni-Joint
Drive Shaft
The Problem:
Circlip rings
Suitable for VW-Audi, Mercedes, Opel, etc.
The Tips are angled at 30, and are very thin with an additional
centralised hole in the face of the Tip, which guarantees safe
centralised hole grip on Outer Rings. This is particularly important during
repairs to Drive-Shafts/CV Joints, Motors and Transmissions.
KL-0192-7
For brake calipers and transmission, angled 90.
Length: .......................................................................... 190 mm

Length of Flange: ............................................................ 60 mm
KL-0192-24 KL-0192-24 Needle Nose Pliers straight

(long version)
With extra long grip, for difficult to get to positions.
Length: .......................................................................... 280 mm
KL-0192-25
KL-0192-25 Needle Nose Pliers angled 45

(long version)
With extra long grip, angled 45, for difficult to get to positions.
Length: .......................................................................... 280 mm
10-09
KL-4443-Series KL-4443-901 Double Ring Spanner Set

Torx (4 pcs.)
9 Special Chrome Vanadium Steel. matt chrome finish.

consists of:
KL-4443-0608 Double Ring Spanner Torx E6 / E8
KL-4103-210 KL-4103-210 Special Socket Set

Socket-Inserts For quick and easy loosening and tightening of nuts and bolts in
difficult to reach locations.
Advantages:
hex 7 - 14 hex 13 Sockets with central bore for such applications as Studs, Hand
Brake Cables, etc.
Long Ratchet Handle, with very low profile (24 mm incl. socket), for
use in very restricted spaces.
Reversible direction - Left and Right.
Weight:...............950 g
Contents:
Part No. Description Size Drive Length Qty.
KL-4103-2013 Ratchet Ring Spanner long 13 mm 400 mm 1
KL-4103-2107 Socket 7 mm 13 mm 20 mm 1
KL-4103-2108 Socket 8 mm 13 mm 20 mm 1
KL-4103-2109 Socket 9 mm 13 mm 20 mm 1
KL-4103-2110 Socket 10 mm 13 mm 20 mm 1
KL-4103-2111 Socket 11 mm 13 mm 20 mm 1
KL-4103-2112 Socket 12 mm 13 mm 20 mm 1
KL-4103-2113 Socket 13 mm 13 mm 20 mm 1
KL-4103-2114 Socket 14 mm 13 mm 20 mm 1
KL-4417-900 KL-4103-2150 Socket extension 13 mm 13 mm 50 mm 1
KL-4103-2190 Wooden case 1
c
Special Chrome Vanadium Steel
Matt chrome finish Drive:................. 3/8"
Specially designed to loosen and tighten nuts and bolts in confined
spaces - e.g. Fuel Injector connections.
consists of:
size (W) (L) (g)
KL-4417-16 Crow Foot Spanner 16 mm 34 mm 40 mm 40 g
Socket
W KL-4417-17 Crow Foot Spanner 17 mm 35 mm 42 mm 50 g
size
L KL-4417-21 Crow Foot Spanner 21 mm 43 mm 51 mm 80 g
KL-0169-318 / KL-0169-321
Suitable for Steering Rack Opel Vectra B, etc.
d Extra-strong version, ideal for unscrewing or turning track rods.

Drive:................ 1/2"
Part-No. Hex Length Height Width 1 Width 2 Weight
[L1] [H1] [W1] [W2] [g]
KL-0169-318 18 70 mm 20 mm 45,5 mm 32 mm 300
H1
W1 W2 KL-0169-321 Open Ended Spanner Socket

As KL-0169-318 but with hex 21 mm e.g. suitable for Steering Rack
L1 Opel Sintra, etc. Drive:................ 1/2"
Part-No. Hex Length Height Width 1 Width 2 Weight
[L1] [H1] [W1] [W2] [g]
KL-0169-321 21 70 mm 20 mm 49,5 mm 37 mm 330
10-10
KL-4072-301 KL-4072-301 Open ended ring spanner

Socket Set
W1 O1 W2
H1
L1
or turn can be loosened and tightened. Drive: ............1/2"
consists of:
d Part-No.
KL-4072-3017
Hex
(mm)
17
Length
[L1]
60 mm
Height
[H1]
20 mm
Width 1
[W1]
31 mm
Width 2
[W2]
31 mm
Opening
[O1]
12 mm
Weight
[g]
150
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-302 KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 15,5 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
W1 O1 W2
H1
L1
Socket Set
d As KL-4072-301, but
consists of:
Drive: ............1/2"

KL-4072-401 (12-point) [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3027 27 74 mm 25 mm 48 mm 34 mm 20 mm 360
KL-4072-3030 30 76 mm 25 mm 50 mm 34 mm 22,5 mm 360
KL-4072-3032 32 80 mm 25 mm 52 mm 34 mm 25 mm 360
W1 O1 W2
H1
L1
Socket Set
As KL-4072-301, but Drive: ............3/4"
e consists of:
(12-point) [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3036 36 106 mm 30 mm 66 mm 48 mm 26,5 mm 785
KL-4072-3041 41 110 mm 30 mm 70 mm 48 mm 29 mm 835
KL-4072-321 KL-4072-3046 46 115 mm 30 mm 75 mm 48 mm 33 mm 905
d KL-4072-321 Open ended ring wrench

Socket Set
confined spaces - e.g. Fuel Injector connections.
Technical Data: Drive: ....... 1/2" Length:....... 100 mm
consists of:
Part-No. Hex Description
(12-point)
KL-4071-311

Socket Set
As KL-4072-321 but as hex wrench and 80 mm long.
d Technical Data:
consists of:
Length:......... 80 mm
Part-No. Hex. Drive Drive Description

(6-point) 3/8 1/2
10-11
KL-4220-111 KL-4220-101 Allen Key Set short

(with collapsible holder)
L2
5 10 pcs. Surface chrome (not illustrated)
51,5Hex (mm) Length L1
47 mm
Weight:...............300 g
Length L2
16 mm
2 52 mm 18 mm
2,5 58 mm 20 mm
3 66 mm 22 mm
4 74 mm 27 mm
L1 5 85 mm 32 mm
6 96 mm 37 mm
8 108 mm 44 mm
10 122 mm 51 mm
KL-4220-111 Allen Key Set long

10 pcs. Surface chrome Weight:...............390 g
KL-4220-131 51,5 Hex (mm) Length L1

78 mm
Length L2
16 mm
5
2 83 mm 18 mm
2,5 90 mm 20 mm
L2
3 99 mm 22 mm
4 109 mm 27 mm
5 120 mm 32 mm
6 139 mm 37 mm
8 162 mm 41 mm
10 180 mm 47 mm
L1
KL-4220-131 Allen "Ball" Key Set long
51,5 Hex (mm) Length L1
78 mm
Length L2
16 mm
2 83 mm 18 mm
2,5 90 mm 20 mm
3 99 mm 22 mm
4 109 mm 27 mm
KL-4240-101 5 120 mm 32 mm
6 139 mm 37 mm
8 162 mm 41 mm
L2 7 10
KL-4240-101 Torx Key Set short

180 mm 47 mm

L1 7T9 Torx Length L1

58 mm
Length L2
21 mm
T10 62 mm 23 mm
T15 68 mm 25 mm
T20 73 mm 27 mm
T25 77 mm 29 mm
T27 83 mm 30 mm
T30 88 mm 32 mm
KL-4240-111 T40 96 mm 35 mm
T45 104 mm 40 mm
L2
7 T50 114 mm 44 mm
KL-4240-111 Torx Key Set long

7T9 Torx Length L1
82 mm
Length L2
19 mm
T10 88 mm 20 mm
L1 T15 93 mm 22 mm
T20 99 mm 23 mm
T25 104 mm 25 mm
T27 110 mm 26 mm
T30 120 mm 30 mm
T40 131 mm 33 mm
T45 145 mm 37 mm
T50 180 mm 41 mm
10-12
KL-4310-101 K KL-4310-101 K Screwdriver Set
7 5 ?
with inter-changeable blades
In plastic case.
The handle has a 1/4 Blade Receiver and a hexagonal drive 10 mm.
; < 7
The blades are lockable at lengths of 80 and 135 mm.
Torx sizes : ............................. T10, T15, T20, T25, T30 and T40.
5 Hex sizes : .................................................................3, 4, 5 and 6
? Straight sizes: ............................................................4, 5, 6 and 7
; Phillips sizes: ...............................................PH.1, PH.2 and PH.3
< Pozidriv sizes: ............................................... PZ.1, PZ.2 and PZ.3
Weight:........................... 660 g
KL-4305-621
T10 KL-4305-6210 7 KL-4305-621 Torx Screwdriver Set (6 pcs.)

The long, slim design of the shaft allows deep-set Torx Bolts to be
T15 KL-4305-6215 reached without problem.
T20 KL-4305-6220 Consists of: T10, T15, T20, T25, T27, T30
Shaft : T10 (4,5 mm); T15 (4,5 mm); T20 (4,5 mm);
T25 KL-4305-6225 T25 (4,5 mm), T27 (5 mm); T30 (5,5 mm).
T27 KL-4305-6227 Shaft Length:............... 200 mm Overall length:............ 300 mm
T30 KL-4305-6230 Specially used for:

T20 removal and replacement of door-handles on Mercedes A-
and C-Class.
KL-4306-631 T25 removal and replacement of headlamps on VW Sharan
T10 KL-4306-6310 7 model year 2000 - onwards.

T30 for front wing bolts on BMW 7 series (E38), also removal
and replacement of headlamps on Audi A6.
T15 KL-4306-6315
T20 KL-4306-6320
KL-4306-631 Torx T-Handle Screwdriver
Set (7 pcs.)
T25 KL-4306-6325 The long, slim design of the shaft allows deep-set Torx Bolts to be
reached without problem.
T27 KL-4306-6327 Shaft satin chrome finish with black tips.
Consists of: T10, T15, T20, T25, T27, T30, T40
T30 KL-4306-6330
Shaft : T10 (6 mm); T15 (6 mm); T20 (6 mm); T25 (6 mm),
T27 (6 mm); T30 (6 mm); T40 (7 mm)
T40 KL-4306-6340
Shaft Length:............... 350 mm Overall length:............ 385 mm
Specially used for:

T30 For front wing bolts on BMW 7 series (E38), also removal and
KL-4306-8320 replacement of headlamps on Audi A6.
T30/T40 For removal and replacement of oil-sump on VW-Audi.
Mercedes = reg. trademark of Camcar-Textron Inc. USA
KL-4306-8320 T-Handle Screwdriver 5-Points

(T20 x 260 mm)
5-Point Suitable for Mercedes.
The long and narrow shape of the KL-4306-8320 5-point screwdriver
makes it ideal for removing and installing outside mirrors on Mercedes
vehicles.
Note: (the following fastening screws are used on Mercedes vehicles
with the outside mirror shown here)
KL-4306-8320
OEM = Torx T20 (KL-4306-6320) or 5-point T20
MB spare part = 5-point T20
Weight:............................ 100 g Size:.................................. T20
Shaft Length:............... 255 mm Overall length:............ 295 mm
10-13
KL-4347-830 KL-4347-830 Torx Screwdriver Set (6 pcs.)
9 Chrome-vanadium-Steel. :.......100 mm
consists of:
Part-No. Description Qty

KL-4347-8304 Torx Screwdriver E4 x 100 mm 1
KL-4004-240 K Bit Insert Set

Torx / XZN / 10 mm Hex
KL-4004-240 K
Consists of:
KL-4004-229 Bit-Holder, 1 10 mm hex; Drive 3/8"

the carrier of the Inserts.
KL-4004-329 Bit-Holder, 1 10 mm hex; Drive 1/2"
the carrier of the Inserts.
Bit Inserts, Drive 10 mm hex; Length 30 mm

Part-No. Size (hex)
5 Part-No. Size (hex)
5
KL-4024-7004 hex 4 KL-4024-7008 hex 8
KL-4024-7005 hex 5 KL-4024-7010 hex 10
KL-4024-7006 hex 6 KL-4024-7012 hex 12
KL-4024-7007 hex 7
Part-No. Size
. Part-No. Size
.
KL-4034-7005 M5 KL-4034-7010 M10
KL-4034-7006 M6 KL-4034-7012 M12
KL-4034-7008 M8
KL-4004-229 (3/8") KL-4004-329 (1/2")
hex10
Part-No. Size
7 Part-No. Size
7
1 KL-4044-7020
KL-4044-7025
KL-4044-7030
T20
T25
T30
KL-4044-7045
KL-4044-7050
KL-4044-7055
T45
T50
T55
KL-4044-7040 T40 KL-4044-7060 T60
KL-4024-70.. (30mm) KL-4024-71.. (75 mm) Bit Inserts, Drive 10 mm hex; Length 75 mm
5 Part-No.
KL-4024-7104
KL-4024-7105
Size (hex)
hex 4
hex 5
5 Part-No.
KL-4024-7108
KL-4024-7110
Size (hex)
hex 8
hex 10
5
KL-4024-7106 hex 6 KL-4024-7112 hex 12

KL-4024-7107 hex 7
KL-4034-70.. (30mm) KL-4034-71.. (75 mm)
Part-No. Size
. Part-No. Size
.
. KL-4034-7105
KL-4034-7106
KL-4034-7108
M5
M6
M8
KL-4034-7110
KL-4034-7112
M10
M12
Part-No. Size
7 Part-No. Size
7
KL-4044-70.. (30 mm) KL-4044-71.. (75 mm) KL-4044-7120 T20 KL-4044-7145 T45
KL-4044-7125 T25 KL-4044-7150 T50
7 KL-4044-7130
KL-4044-7140
T30
T40
KL-4044-7155
KL-4044-7160
T55
T60
10-14
KL-4040-100 K KL-4040-100 K Torx Tool Set

Consists of:
Magnetic Lifter KL-0126-205:
Head- 7,5 mm; 155 - 675 mm; Weight 28 g; lift-capacity 400 g
Screwdrivers: 7
Part-No. Size Part-No. Size
KL-4040-1208 T8 x 80 mm KL-4040-1225 T25 x 100 mm
KL-4040-1210 T10 x 100 mm KL-4040-1227 T27 x 100 mm
KL-4040-1215 T15 x 100 mm KL-4040-1230 T30 x 100 mm
KL-4040-1220 T20 x 100 mm KL-4040-1240 T40 x 100 mm
Double Ring Spanners: 9

KL-4443-0608 E6 / E8 KL-4443-1418 E14 / E18
KL-4443-1012 E10 / E12 KL-4443-2024 E20 / E24
Sockets 9, Drive 1/2", Length 38 mm

KL-4040-1012 Torx E12 KL-4040-1020 Torx E20
KL-4040-1014 Torx E14 KL-4040-1022 Torx E22
KL-4040-1016 Torx E16 KL-4040-1024 Torx E24
KL-4040-1018 Torx E18
Bit-Holder hex10 1 KL-4004-329 Drive 1/2"
Bit-Inserts 7, Drive hex 10; Length 30 mm

Specification: Part-No. Size Part-No. Size
KL-4044-7040 Torx T40 KL-4044-7055 Torx T55
Magnetic Lifter with scriber KL-4044-7045 Torx T45 KL-4044-7060 Torx T60
KL-4044-7050 Torx T50
Screwdrivers Bit-Inserts 7, Drive hex 10; Length 75 mm

7 KL-4044-7115
KL-4044-7120
Torx T15
Torx T20
KL-4044-7145
KL-4044-7150
Torx T45
Torx T50
KL-4044-7125 Torx T25 KL-4044-7155 Torx T55
Double Ring Spanners KL-4044-7130 Torx T30 KL-4044-7160 Torx T60
KL-4044-7140 Torx T40
9 Sockets 9, Drive 1/4", Length 23 mm
Sockets, Drive 1/2" Part-No. Size Part-No. Size
KL-4047-6004 Torx E4 KL-4047-6008 Torx E8
KL-4047-6005 Torx E5 KL-4047-6010 Torx E10
9 KL-4047-6006 Torx E6
Torx E7
KL-4047-6011 Torx E11
KL-4047-6007
Bit-Holder, Drive 1/2" auf hex 10
Socket Inserts 7, Drive 1/4", Length 38 mm
1 KL-4041-1007
KL-4041-1008
Torx T7
Torx T8
KL-4041-1020
KL-4041-1025
Torx T20
Torx T25
KL-4041-1009 Torx T9 KL-4041-1027 Torx T27
Bit-Inserts, Driver hex 10 KL-4041-1010 Torx T10 KL-4041-1030 Torx T30
KL-4041-1015 Torx T15
< 7 Bit-Holder hex 1/4" 1 KL-4004-129 Drive 1/4"
Sockets, Driver 1/4"
Bit-Inserts 8, Drive hex 1/4"
9 < 7 Part-No.
KL-4045-1007
Size
Torx T7B
Part-No.
KL-4045-1020
Size
Torx T20B
KL-4045-1008 Torx T8B KL-4045-1025 Torx T25B
Bit-Holder, Driver 1/4" auf hex 1/4" KL-4045-1009 Torx T9B KL-4045-1027 Torx T27B
KL-4045-1010 Torx T10B KL-4045-1030 Torx T30B
1 KL-4045-1015 Torx T15B KL-4045-1040 Torx T40B
Bit-Inserts, Driver hex 1/4" Torx Keys 7
8 Part-No.
KL-4241-1008
Size
Torx T8
Part-No.
KL-4241-1030
Size
Torx T30
KL-4241-1010 Torx T10 KL-4241-1040 Torx T40
Torx Keys KL-4241-1015 Torx T15 KL-4241-1045 Torx T45
Torx T20 Torx T50
< 7 KL-4241-1020
KL-4241-1025 Torx T25
KL-4241-1050
KL-4241-1055 Torx T55
KL-4241-1027 Torx T27 KL-4241-1060 Torx T60
KL-4040-1090 Plastic case, for KL-4040-100 K (empty).

= reg. trademark of Camcar-Textron Inc. US
10-15
KL-4044-701 K KL-4044-701 K Socket Insert Set Torx

Consists of:
KL-4004-229 Bit-Holder, 1 hex 10 mm; Drive 3/8"
carrier for the screwdriver Inserts.
carrier for the screwdriver Inserts.
Bit-Inserts, Drive hex 10 mm; Length 30 mm
Part-No. Size
7 Part-No. Size
7
KL-4044-7020 T20 KL-4044-7045 T45
KL-4044-7025 T25 KL-4044-7050 T50
KL-4044-7030 T30 KL-4044-7055 T55
KL-4044-7040 T40

Part-No. Size
7 Part-No. Size
7
KL-4044-7120 Torx T20 KL-4044-7145 Torx T45
KL-4004-229 (3/8") KL-4004-329 (1/2") KL-4044-7125 Torx T25 KL-4044-7150 Torx T50
KL-4044-7130 Torx T30 KL-4044-7155 Torx T55
1
KL-4044-7140 Torx T40
Sockets, Drive 1/4", Length 23 mm
KL-4044-70.. (30 mm) KL-4044-71.. (75 mm)

Part-No. Size
9 Part-No. Size
9
KL-4047-6004 Torx E4 KL-4047-6007 Torx E7
Torx E5 Torx E8
7
KL-4047-6005 KL-4047-6008
KL-4047-6006 Torx E6

KL-4047-60.. (23 mm) KL-4047-20.. (23 mm) Part-No:. Size
9 Part-No. Size
9
KL-4047-2010 Torx E10 KL-4047-2012 Torx E12
KL-4045-35.. (40 mm)

9 KL-4047-2011 Torx E11

KL-4047-2014 Torx E14
Part-No. Size

9 Part-No. Size
9
KL-4045-3516 Torx E16 KL-4045-3522 Torx E22
KL-4045-3518 Torx E18 KL-4045-3524 Torx E24
KL-4045-3520 Torx E20
KL-4054-701 K Plastic case KL-4044-7099 (empty) for KL-4044-701 K.

KL-4054-701 K Socket Insert Set RIBE

Consists of:
carrier for the screwdriver Inserts

carrier for the screwdriver Inserts
Part-No. Size
: Part-No. Size
:
KL-4054-7004 M4 KL-4054-7009 M9
KL-4054-7005 M5 KL-4054-7010 M 10
KL-4054-7006 M6 KL-4054-7012 M 12
KL-4054-7007 M7 KL-4054-7013 M 13
KL-4004-229 (3/8") KL-4004-329 (1/2") KL-4054-7008 M8 KL-4054-7014 M 14
1
Part-No. Size
: Part-No. Size
:
KL-4054-7104 M4 KL-4054-7109 M9
KL-4054-7105 M5 KL-4054-7110 M 10
KL-4054-70.. (30mm) KL-4054-71.. (75 mm) KL-4054-7106 M6 KL-4054-7112 M 12
KL-4054-7107 M7 KL-4054-7113 M 13
:
KL-4054-7108 M8 KL-4054-7114 M 14
Plastic case KL-4054-7099 (empty) for KL-4054-701 K.

10-16
KL-4004-100 K KL-4004-100 K Bit Insert Set 62 pcs.

1/4"
Consists of:
1 Bit-Holder. 1/4"
insert holder.
1; Drive 1/4"
Bit-Inserts:
; Phillips (PH) Size: ...................... 0; 1 (2 Pcs.); 2 (3 Pcs.); 3;
< Pozidriv (PZ) Size: ...................... 0; 1 (2 Pcs.); 2 (2 Pcs.); 3;
? Straight Size: .................................... 3; 4; 4,5; 5,5; 6,5;
; < 5 Hex. Size: ............................... 2; 2,5; 3;4; 5; 6; 7; 8;
? 5 5-Point Size: .......... T-10; T-15; T-20; T-25; T-27; T-30;

T-40; T-45; T-50;
8 : RIBE
Size: ...................................... M4; M5; M6; M7
8 Torx Size: ........... 7; 8; 9; 10; 15; 20; 25; 27; 30; 40;
7 . 7 Torx Size: ........... 7; 8; 9; 10; 15; 20; 25; 27; 30; 40;
: . XZN
Spanner
Size: ..................................................... 5; 6; 8;
Size: .................................................... 6; 8; 10
1/4" KL-4004-111 Bit-Driver, angled

1/4" and 5/16" with retaining magnet
1 Reversible for Left or Right rotation. With Drives for 5/16 and
1/4" Bit Inserts. Each Bit-Drive has a knurled thumb-wheel for
rapid insertion of bolts before final tightening. The Bit-Inserts
5/16" are retained in the drive by a built-in magnet. Especially useful
for difficult accessible places.
1 Technical Data:
Weight: .............................................................................. 120 g
Length: .......................................................................... 132 mm
Bit- Drive: .............................................................................1/4"
Bit- Drive: ........................................................................... 5/16
KL-4004-112
KL-4004-112 Bit-Driver, straight

1/4" and 5/16" with retaining magnet
1/4"
Reversible for Left or Right rotation. With Drives for 5/16 and
1 1/4" Bit Inserts. Each Bit-Drive has a knurled thumb-wheel for

rapid insertion of bolts before final tightening. The Bit-Inserts
are retained in the drive by a built-in magnet. Especially useful
for difficult accessible places.
5/16" Technical Data:
1 Weight: .............................................................................. 120 g

Length: .......................................................................... 140 mm
Bit- Drive: .............................................................................1/4"
Bit- Drive: ........................................................................... 5/16
10-17
KL-4004-120 KL-4004-120 Flexible Bit Holder

1/4" with flexible extension, 1/4"
1 Especially useful for difficult accessible places.

Length Screw Driver : ..........................................................375 mm
Length Extension : .............................................................135 mm
Bit- Drive: ............................................................................ 1/4"
Weight: .............................................................................250 g
KL-4004-130 Bit Holder 1/4"

KL-4004-130
With Drives for 1/4" Bit Inserts.
1/4" The Bit-Inserts are retained in the drive by a built-in magnet.
Length: ..........................................................................210 mm
1 Bit- Drive: ............................................................................ 1/4"
Weight: .............................................................................100 g
KL-4061-101 Socket Insert Set

KL-4061-101 (Five point), 1/4"
Mercedes (Atego, Actros)
Chrome Vanadium Steel
consists of:
Part-No. Five L1 [mm] L2 [mm] Weight [g]
point
KL-4061-1010 10 9 25 5
KL-4061-1015 15 9 25 5
KL-4061-1020 20 9 25 5
KL-4061-1025 25 9 25 5
KL-4061-1027 27 9 25 5
KL-4061-1030 30 9 25 5
Five point KL-4061-1040 40 9 25 5
KL-4061-101 L Storage Rail 1/4"
VW-Audi,
Rover 75, MG ZT
KL-4064-601 K KL-4064-601 K Socket Insert Set (Five point)

VW-Audi, Mercedes,
Rover, MG 9 screwdriver inserts in plastic case.
Suitable e.g. for:
VW-Audi airflow meter.
Five point
Pumps in pump-line-injector systems on Mercedes
VW-Audi airflow meters. For loosening and tightening the new five-point tamper-proof
bolts with bore.
Consists of:
9x Bit Insert, Drive hex. 1/4".
Pumps for pump-line-injector
systems on Mercedes 1x Bit-holder, 1 Hex. 1/4"; Drive 1/4"
commercial vehicles. (to insert the screwdriver bits)
1x Plastic case
Total weight: .................................................................100 g
Size: ............................ 10, 15, 20, 25, 27, 30, 40, 45, 50
Drive (Insert): ......................................................1 hex. 1/4"
Drive (Bit Holder): ...................................................... 1/4"
Length (Insert):...........................................................25 mm
Dimension (Plastic case)...........................114 x 53 x 21 mm
10-18

Drive 1/2", XZN, 26 Pcs.
. Consists of:
Socket Inserts, Drive 1/2", Length 55 mm
Part-No. Size
. Part-No. Size
.
KL-4031-3005 M5 KL-4031-3010 M10
KL-4031-3006 M6 KL-4031-3012 M12
KL-4031-3008 M8 KL-4031-3014 M14
KL-4031-3009 M9 KL-4031-3016 M16

Part-No. Size
. Part-No. Size
.
KL-4031-3105 M5 KL-4031-3110 M10
KL-4031-3106 M6 KL-4031-3112 M12
KL-4031-3108 M8 KL-4031-3114 M14
KL-4031-3109 M9
KL-4031-30.. (1/2", 55 mm) KL-4031-31.. (1/2", 100 mm) Socket Inserts, Drive 1/2", Length 140 mm
Part-No. Size
. Part-No. Size
.
KL-4031-3305 M5 KL-4031-3310 M10
KL-4031-3306 M6 KL-4031-3312 M12
KL-4031-3308 M8 KL-4031-3314 M14
KL-4031-33.. (1/2", 140 mm) KL-4031-3309 M9

Part-No. Size
. Part-No. Size
.
KL-4031-3408 M8 KL-4031-3412 M12
KL-4031-34.. (1/2", 200 mm) KL-4031-3410 M10 KL-4031-3414 M14
KL-4031-3099 Plastic case (empty) for KL-4031-300 K.
KL-0232-1
Extra long VW-Audi KL-0232-1 Socket Insert XZN M8
.
For loosening the screws at the drive shaft quick and easy
from outside Increased job time saving.
800 mm Not permitted for the use of impact guns.
Application: VW-Audi, etc.
KL-0232-2 VW-Audi
Extra long Length: ................... 800 mm Drive:...........................
. 800 mm KL-0232-2 Socket Insert XZN M10

KL-0232-3 Extra long Especially for VW Golf IV etc.
Length: ................... 800 mm Drive:...........................
. 800 mm
KL-0232-3 Socket Insert XZN M12
VW-Audi
KL-0232-4 Especially for VW T4, Touareg etc.
Length: ................... 800 mm Drive:...........................
. Extra long
KL-0232-4 Socket Insert XZN M14
800 mm Especially for VW T4, Touareg etc.
Length: ................... 800 mm Drive:...........................
KL-0231-2
VW-Audi
KL-0231-2 Special Socket Insert XZN M16
For removal and replacement of the Gear Box drain plug.
Oil Drain Plug Application: Audi A3, A4, A6; VW Golf IV, LT.
Length: ..................... 60 mm Drive:...........................
10-19

Drive 1/2", RIBE , 32 pcs.
: Consists of:
Part-No. Size
: Part-No. Size
:
KL-4051-3005 M5 KL-4051-3010 M10
KL-4051-3006 M6 KL-4051-3012 M12
KL-4051-3007 M7 KL-4051-3013 M13
KL-4051-3008 M8 KL-4051-3014 M14
KL-4051-3009 M9

Part-No. Size
: Part-No. Size
:
KL-4051-3105 M5 KL-4051-3110 M10
KL-4051-3106 M6 KL-4051-3112 M12
KL-4051-3107 M7 KL-4051-3113 M13
KL-4051-3108 M8 KL-4051-3114 M14
KL-4051-3109 M9
KL-4051-30.. (1/2", 55 mm) KL-4051-31.. (1/2", 100 mm) Socket Inserts, Drive 1/2", Length 140 mm
Part-No. Size
: Part-No. Size
:
KL-4051-3308 M8 KL-4051-3312 M12
KL-4051-3309 M9 KL-4051-3313 M13 (FIAT)
KL-4051-3310 M10 (VW) KL-4051-3314 M14
KL-4051-33.. (1/2", 140 mm) KL-4051-3311 M10 (FIAT)

Part-No. Size
: Part-No. Size
:
KL-4051-34.. (1/2", 200 mm) KL-4051-3408 M8 KL-4051-3412 M12
KL-4051-3409 M9 KL-4051-3413 M13 (FIAT)
KL-4051-3410 M10 (VW) KL-4051-3414 M14
KL-4051-3411 M10 (FIAT)

KL-4051-331 A
Fiat
KL-4051-331 A Socket Insert Set-

: Drive 1/2",RIBE

To remove and re-tighten cylinder-head retaining bolts e.g. on

Fiat engines with RIBE-profile.

Part-No. Size
: Part-No. Size
:
KL-4051-3007 M7 KL-4051-3008 M8

Part-No. Size
: Part-No. Size
:
KL-4051-3311 M10 (FIAT) KL-4051-3313 M13 (FIAT)
KL-4051-3312 M12 KL-4051-3314 M14
KL-4051-3310 KL-4051-3310 Socket Insert

VW-Audi
RIBE M10 1/2" (length 140 mm)
Ideal to remove and re-tighten cylinder-head retaining bolts on

: VW-Audi engines with RIBE similar profile.
Drive: ........................ 1/2" Length: ................. 140 mm
10-20
KL-4041-361 K KL-4041-361 K Socket Insert Set Torx
Strong sockets complete with plastic box. Application for

d repairs on axles and engines.
7 Part-No.
KL-4041-3630
KL-4041-3640
Size
T30
T40
7 Part-No.
KL-4041-3655
KL-4041-3660
Size
T55
T60
7
KL-4041-3645 T45 KL-4041-3670 T70
KL-4041-3650 T50
KL-4041-300 K

7
Drive 1/2", Torx , 32 pcs.
Consists of:
Part-No. Size
7 Part-No. Size
7
KL-4041-3020 T20 KL-4041-3045 T45
KL-4041-3025 T25 KL-4041-3050 T50
KL-4041-3027 T27 KL-4041-3055 T55
KL-4041-3030 T30 KL-4041-3060 T60
KL-4041-3040 T40 KL-4041-3070 T70

Part-No. Size
7 Part-No. Size
7
KL-4041-3120 T20 KL-4041-3145 T45
KL-4041-3125 T25 KL-4041-3150 T50
KL-4041-3127 T27 KL-4041-3155 T55
KL-4041-3130 T30 KL-4041-3160 T60
KL-4041-3140 T40 KL-4041-3170 T70
KL-4041-30.. (1/2", 55 mm) KL-4041-31.. (1/2", 100 mm)
Part-No. Size
7 Part-No. Size
7
KL-4041-3340 T40 KL-4041-3355 T55
KL-4041-3345 T45 KL-4041-3360 T60
KL-4041-33.. (1/2", 140 mm)
KL-4041-3350 T50 KL-4041-3370 T70

Part-No. Size
7 Part-No. Size
7
KL-4041-3440 T40 KL-4041-3455 T55
KL-4041-34.. (1/2", 200 mm) KL-4041-3445 T45 KL-4041-3460 T60
KL-4041-3450 T50 KL-4041-3470 T70
= reg. trademark of Camar-Textron Inc. USA
KL-4041-33.. Socket Inserts

KL-4041-33..
7 Chrome-vanadium-Steel.
Part-No. 7 Torx

L1 [mm]
Drive:........................1/2"
L2 [mm] Weight [g]
L1 KL-4041-3380 T80 100 140 250
L2
KL-4041-3390 T90 100 140 270
KL-4041-3391 T100 100 140 300
KL-4045-33..
KL-4045-33.. Socket Inserts
8 Chrome-vanadium-Steel. Drive:........................1/2"
L1
L2 Part-No. 8 Torx L1 [mm] L2 [mm] Weight [g]
KL-4045-3380 T80 100 140 250
KL-4045-3390 T90 100 140 270
KL-4045-3391 T100 100 140 300
10-21

Drive 1/2", Torx / Hex
7 Socket Inserts, Drive: 1/2", Length: 55 mm

Part-No. Size
7 Part-No. Size
7
5 KL-4041-3030
KL-4041-3040
KL-4041-3045
T30
T40
T45
KL-4041-3055
KL-4041-3060
KL-4041-3070
T55
T60
T70
KL-4041-3050 T50
Socket Inserts, Drive: 1/2", Length: 55 mm

Part-No. Size
5 Part-No. Size
5
KL-4041-30.. (1/2", 55 mm) KL-4021-30.. (1/2", 55 mm) KL-4021-3005 M5 KL-4021-3010 M10
KL-4021-3006 M6 KL-4021-3012 M12
KL-4021-3007 M7 KL-4021-3014 M14
KL-4021-3008 M8
KL-4045-312 K
d
KL-4045-312 K Socket Insert Set Torx
8
Set of Torx Sockets in extended length for tamper-proof

bolts Torx with pilot.
Socket Inserts, Drive: 1/2", Length: 100 mm

Part-No. Size
8 Part-No. Size
8
KL-4045-3130 T30 KL-4045-3155 T55
KL-4041-140 KL-4045-3140 T40 KL-4045-3160 T60
KL-4045-3145 T45 KL-4045-3170 T70
KL-4045-3150 T50
b

Drive 1/4", Torx

Part-No. Size
7 Part-No. Size
7
KL-4041-1407 T7 KL-4041-1420 T20
KL-4041-1408 T8 KL-4041-1425 T25
KL-4041-1409 T9 KL-4041-1427 T27
KL-4041-1410 T10 KL-4041-1430 T30
KL-4041-1415 T15 KL-4041-1440 T40
KL-4041-240
Chrome-vanadium-Steel.
c KL-4041-240 Socket Insert Set

Drive 3/8", Torx

Part-No. Size
7 Part-No. Size
7
KL-4041-2410 T10 KL-4041-2430 T30
KL-4041-2415 T15 KL-4041-2440 T40
KL-4041-2420 T20 KL-4041-2445 T45
KL-4041-2425 T25 KL-4041-2450 T50
KL-4041-2427 T27 KL-4041-2455 T55
10-22
KL-4046-220 K KL-4046-220 K Socket Set

Drive 1/4" / 3/8", Torx
b c Extra long and slim design.
9 Part-No.
KL-4047-6104
KL-4047-6105
Size
E4
E5
9 Part-No.
KL-4047-6107
KL-4047-6108
Size
E7
E8
9
KL-4047-6106 E6 KL-4047-6110 E10

Part-No. Size
9 Part-No. Size
9
KL-4047-2111 E11 KL-4047-2116 E16
KL-4047-2112 E12 KL-4047-2118 E18
KL-4047-2114 E14
KL-4047-61.. (1/4", 50 mm) KL-4047-21.. (3/8", 55 mm)
KL-4004-329 Reducer 3/8" to 1/4" Length 26,5 mm
KL-4047-61.. (1/4", 50 mm) KL-4046-2299 Plastic case (empty) for KL-4026-220 K
KL-4047-140 Socket Set Torx 1/4"

KL-4047-140

b Part-No. Size
9 Part-No. Size
9
KL-4047-1404 E4 KL-4047-1407 E7
9 KL-4047-1405
KL-4047-1406
E5
E6
KL-4047-1408
KL-4047-1410
E8
E10
KL-4047-240
KL-4047-240 Socket Set-Torx 3/8"
c Sockets, Drive 3/8", Length 200 mm

Part-No. Size
9 Part-No. Size
9
9 KL-4047-2406
KL-4047-2407
KL-4047-2408
E6
E7
E8
KL-4047-2410
KL-4047-2411
KL-4047-2412
E10
E11
E12
KL-4046-362
BMW, Mercedes
KL-4046-362 Socket Set Torx (4 Pcs.)
9
These Torx Sockets in extended length with built-in magnet
allow quick and easy removal and replacement of cylinder-

head bolts with outer-Torx profiles. (e.g. BMW, Mercedes
CDI engines, etc.)

Part-No. Size
9 Part-No. Size
9
KL-4046-3610 E10 KL-4046-3614 E14
KL-4046-3612 E12 KL-4046-3618 E18
10-23

Drive 1/2", Torx / Hex
7 Socket Inserts, Drive 1/2", Length 55 mm

Part-No.
KL-4041-3030
Size
T30
7 Part-No.
KL-4041-3055
Size
T55
7
5 KL-4041-3040
KL-4041-3045
KL-4041-3050
T40
T45
T50
KL-4041-3060
KL-4041-3070
T60
T70

Part-No. Size
5 Part-No. Size
5
KL-4021-3005 hex 5 mm KL-4021-3010 hex 10 mm
KL-4021-3006 hex 6 mm KL-4021-3012 hex 12 mm
KL-4021-3007 hex 7 mm KL-4021-3014 hex 14 mm
KL-4041-30.. (1/2", 55 mm) KL-4021-30.. (1/2", 55 mm) KL-4021-3008 hex 8 mm

KL-4022-241 Ball head
d 5 Extra-long design with ball head.

Ideal for unscrewing and tightening internal socket screws that
sit very deep or are hard to access.
Part-No. Size
5 Part-No. Size
5
KL-4022-2405 hex 5 mm KL-4022-2408 hex 8 mm
KL-4022-2406 hex 6 mm KL-4022-2410 hex 10 mm
KL-4022-2405 For oil sump bolts in
VW T4 5-cylinder engines;
KL-4021-300 K KL-4022-2408 Removal and installation of knock sensor on
Audi V6 engines
5 KL-4021-300 K Socket Insert Set

Drive 1/2", Hex, 30 pcs.

Part-No. Size
5 Part-No. Size
5
KL-4021-3005 5 mm KL-4021-3012 12 mm
KL-4021-3006 6 mm KL-4021-3014 14 mm
KL-4021-3007 7 mm KL-4021-3017 17 mm
KL-4021-3008 8 mm KL-4021-3019 19 mm
KL-4021-3010 10 mm

Part-No. Size
5 Part-No. Size
5
KL-4021-3105 5 mm KL-4021-3110 10 mm
KL-4021-3106 6 mm KL-4021-3111 11 mm
KL-4021-3107 7 mm KL-4021-3112 12 mm
KL-4021-30.. (1/2", 55 mm) KL-4021-31.. (1/2", 100 mm) KL-4021-3108 8 mm KL-4021-3113 13 mm

Part-No. Size
5 Part-No. Size
5
KL-4021-3305 5 mm KL-4021-3310 10 mm
KL-4021-33.. (1/2", 140 mm) KL-4021-3306 6 mm KL-4021-3312 12 mm
KL-4021-3307 7 mm KL-4021-3314 14 mm
KL-4021-3308 8 mm
KL-4021-34.. (1/2", 200 mm)

Part-No. Size
5 Part-No. Size
5
KL-4021-3405 5 mm KL-4021-3408 8 mm
KL-4021-3406 6 mm KL-4021-3410 10 mm
KL-4021-3407 7 mm KL-4021-3412 12 mm
10-24
KL-4011-281 K KL-4011-281 K Jointed Socket Set
c1
With Special 6-point Flank-Drive Profile.
Jointed Sockets, Drive 3/8", Length 55 mm
Part-No. 1 hex Part-No. 1 hex
KL-4011-2810 10 mm KL-4011-2815 15 mm
KL-4011-2811 11 mm KL-4011-2816 16 mm
KL-4011-2812 12 mm KL-4011-2817 17 mm
KL-4011-2813 13 mm KL-4011-2818 18 mm
KL-4011-2814 14 mm KL-4011-2819 19 mm

KL-0369-91 Mercedes CDI, With built-in O-ring.
Opel CDTI, Especially designed for easy removal and replacement of glow plugs.
Fiat/Lancia JTD Length:.......................... 75 mm Hex.: ......................... 1 8 mm
Drive: .............................. 3/8" Weight:............................. 90 g
Glow Plug Suitable for:
Mercedes CDI engines OM 640 and OM 642 e.g. A-Class
c 1
hex. 8 mm
(2004-onwards) [W169], B-Class [W245] etc.
Fiat 1,3 L JTD engine e.g. Doblo, Idea, Punto etc.
KL-0369-92
KL-0369-92 Jointed Socket Glow Plugs 9 mm
c 1
hex. 9 mm
Length:.......................... 75 mm Hex.: ......................... 1 9 mm
Drive: .............................. 3/8" Weight:............................. 90 g
Suitable for:
Opel CDTI, Fiat 1,9 L JTD 1,6V engine e.g. Stilo etc.
Fiat JTD
KL-0369-14
10 mm
c 1
hex. 10 mm
With built-in retaining spring or O-ring
Application: Mercedes CDI-Engines (OM611, 612, 613)
Hex.: ............................. 10 mm Drive: ............................. 3/8"
Length:.......................... 70 mm
KL-0369-9
c 1
hex. 10 mm
Hex.: ............................. 10 mm Drive: ............................. 3/8"
KL-0369-7 Length:.......................... 65 mm
c 1
hex. 12 mm
With built-in retaining spring or O-ring
Hex.: ............................. 12 mm Drive: ............................. 3/8"
KL-0369-12 Length:.......................... 65 mm
c 1
hex. 12 mm
KL-0127-42 Hex.: ............................. 12 mm Drive: ............................. 3/8"
Length:.......................... 70 mm
c 1
hex. 14 mm
KL-0127-42 Jointed Spark-Plug Socket 14 mm
Length:.......................... 80 mm Hex.: ....................... 1 14 mm
Drive: .............................. 3/8" Weight:........................... 100 g
10-25
KL-0127-41 KL-0127-41 Spark-Plug Socket
c1 Suitable for Renault Clio 1,2 16V; Twingo 1,2 16V etc.
Length:......................................................................................230 mm
Hex.: ............................................................................... 1 hex.14 mm
Drive: .......................................................................................... 3/8"
KL-0127-43
KL-0127-43 Spark-Plug Socket

c2 Suitable for Citron C5 HPI, Peugeot 406 HPI, Mini One etc.
Length:........................................................................................90 mm
Size:............................................................................. 2 bihex. 14 mm
KL-0127-44 Drive: .......................................................................................... 3/8"
c2
KL-0127-45 Length:......................................................................................250 mm
Size:............................................................................. 2 bihex. 14 mm
Drive: .......................................................................................... 3/8"
c1
KL-0127-46 Length:........................................................................................90 mm
Size:................................................................................ 1 hex. 16 mm
c1
Drive: .......................................................................................... 3/8"

Length:......................................................................................250 mm
KL-4015-2016 Size:................................................................................ 1 hex. 16 mm
Drive: .......................................................................................... 3/8"
c1 KL-4015-2016 Spark-Plug Socket Insert

Length:........................................................................................65 mm
KL-4015-2021 Hex.: ................................................................................ 1 hex.16 mm
Drive: .......................................................................................... 3/8"
c1 KL-4015-2021 Spark-Plug Socket Insert

Length:........................................................................................65 mm
Hex.: ................................................................................ 1 hex.21 mm
Drive: .......................................................................................... 3/8"
KL-4015-3016
d1 KL-4015-3016 Spark-Plug Socket Insert

Length:........................................................................................65 mm
Hex.: ................................................................................ 1 hex.16 mm
Drive: .......................................................................................... 1/2"
KL-4015-3021
d1 KL-4015-3021 Spark-Plug Socket Insert

Length:........................................................................................65 mm
Hex.: ................................................................................ 1 hex.21 mm
Drive: .......................................................................................... 1/2"
10-26
KL-0100-6 KL-0100-6 Extension Length 600 mm

d c This tool is essential for works on gearbox, engine and on the
exhaust system.
Drive:...................................................................1/2" to 3/8"
KL-4007-311 KL-4007-311 Breaker Bar 1/2" Length 620 mm

Extra long version with 180 joint.
Useable for extremely stubborn fastenings.
d Technical Data:
Length total.: ................................................................. 620 mm
Drive:................................................................................1/2"
Spare Part: KL-4007-3112 Hinged Head
Spare Part: KL-4007-3112 Hinged Head
KL-0015-0050 Wooden Storage Tray (empty)

To store Spring Compressors KL-0013, KL-0015 or KL-2000
with Jaws KL-1500-SP, KL-1510-SP, KL-1520-SP and KL-1561
KL-0015-0050-K as well as the Adaptor KL-1590-1.
KL-0015-0050-K Wooden Storage Tray complete
with Tools
consists of:
KL-0015-100 Compressor Cylinder KL-1520-SP Jaws size 2
KL-1500-SP Jaws size 0 with Protective Inserts
with Protective Inserts KL-1561 Jaw size 6
KL-1510-SP Jaws size 1 KL-1590-1 Adaptor
with Protective Inserts KL-0015-0050 Storage Tray empty

KL-0040-0050-K
To store the Bearing Puller Tool Sets KL-0040-3, KL-0040-5 or
KL-0040-6 with the Press Tool KL-0041-3 and the Hydraulic
Cylinder KL-0040-25.
KL-0040-0050-K Wooden Storage Tray complete
with Tools
consists of:
KL-0040-5 Bearing Puller for KL-0041-3 Press Tool
Europ. & Jap. cars
KL-0040-25 Hydraulic Cylinder KL-0040-0050 Storage Tray empty
KL-0043-85 KL-0043-8550 Wooden Storage Tray (empty)

To store the Hydraulic Press Tool Kits, KL-0043-821,
KL-0043-822, KL-0043-823, KL-0043-851, KL-0043-852,
KL-0043-853 or KL-0043-854.
KL-0043-85 Press Tool with hydr. Cyl. (17 t.) (short version)
consists of:
KL-0215-10 Hydraulic Cylinder KL-0043-8295 Press Tube Set
17 t ( 26 - 68 mm)
KL-0043-8510 Press Frame short KL-0043-8595 Press Tube Set short
KL-0043-8206 Adaptor ( 26 - 68 mm)
KL-0043-8208 Rubber Ring KL-0043-8550 Storage Tray empty
10-27
Plastic case Universal-plastic case

with foamed material liner.
Measurement:
KL-4990-1004 outside: 275x230x83 mm (WxHxD)
inside: 261x175x77 mm (WxHxD)
Measurement:
outside: 340x275x83 mm (WxHxD)
KL-4990-1007
Measurement:
outside: 450x360x106 mm (WxHxD)
KL-4990-1017
KL-4999-100
KL-4999-100 Workshop trolley
with 7 Drawers
Sturdy and mobile workstation. Drawers are provided with

single-locking device and central closure. Solid copper beech
board spray-glued, large mobile frame with robust sliding
wheels with double brake.
Technical Data:
Weight: ............................................................................ 125 kg

Dimensions:..................................W 1310 x H 925 x D 600 mm
Worktop: .........................................W 1200 x H 25 x D 600 mm
Drawers (1x) ..............................................W 1035 x H 180 mm
Drawers (2x) ................................................W 490 x H 135 mm
Drawers (4x) ................................................W 490 x H 180 mm
Castors with brakes (2x): ........................................... 125 mm
Fixed roller (2x):......................................................... 125 mm
10-28
HGV
11
11-01
HGV
Chapter 11 overview
11.1 Tools for Changing Springs and Shock Absorbers Page 11.1-01 to 11.1-02
11.2 Tools for the Steering System Page 11.2-01 to 11.2-08
11.3 Tools for Axle repairs Page 11.3-01 to 11.3-14

e.g. Wheels, Bearings, Hubs, Drive shafts etc.
11.4 Tools for Silent Blocks and Bushes Page 11.4-01 to 11.4-14
11.5 Brake Service Tools Page 11.5-01 to 11.5-04
11.6 Engine Tools Page 11.6-01 to 11.6-16
11.7 Clutch Repair Tools Page 11.7-01 to 11.7-04
11.8 Transmission Tools Page 11.8-01 to 11.8-06
11.9 Body and Interior Tools Page 11.9-01 to 11.9-02
HGV
11-02
HGV
KL-5501 Security drive hex 24 mm KL-5501 Spring Compressor stationary
1
Variable adjustability of the
Spring plate jaws Universal use for all MacPherson- and Semi-Struts e.g. with
standard springs, right or left winded springs, excentrical springs
Workshop trolley or spring plates, conical springs, springs with small number of
windings, high or different steepness of the coil winding.
As the spring and its upper seat are stressed against the lower spring
Fine adjustment for Semi-Strut seat, the spring shape or the spring gradient are no object. The
fixation unit variably settable spring cup seat, the adjustable support and retaining
jig with single hand operation widen the field of application of the
Clamping jaws with
protective inserts compressor to almost any spring and shock absorber while satisfying
the highest security standard.
Clamping jaw fixation with
one-hand-operation device
Advantages:
No further accessories needed!
Adjustable Support with fine Due to the special design of the jaws, the radial arms, respectively
adjustment
the swivelling bar, all the above mentioned Struts and Semi-Struts
can be compressed without any additional accessories.
Fine adjustment for positioning No damage to the Strut tube!

the Piston rod, e.g. for very
excentric springs.
The special strut vise can be adjusted, through a knurled nut, quick
and easy up to the correct diameter of the strut tube. (The
tensioning bars should be parallel to each other). The clamping
jaws are equipped with protective inserts.
Application Example: One-Man-Operation!

The whole working operation can be done by one man only!
Dismounting: Compressing the spring. The Strut tube fixation unit is equipped with a quick locking and
one-hand-operation device.
Easy handling due to shifting
possibility of the jaws. Mobile due to the workshop trolley!
No slipping of the jaws due to self- The Stationary Spring Compressor is equipped with a fixation plate
locking system. that allows to fix the Spring Compressor on a workshop trolley or a
workbench. In combination with a workshop trolley it is possible to
work beside the car.
Technical Data:
max. 625 mm
Quick locking lever (see ill.) 192,5 mm
Adjustable Support
1209 mm (max. 1238 mm)
Dismounting: Spring is compressed.

Very short way of
505 mm
compression needed. 535 mm
Bolted connection is
loosened, bearing plate
can be dismounted.
313,5 mm
Bearing plate
Weight without trolley: 46 kg
Mounting: Positioning
the Piston rod.
Accessory:
Bearing plate can be mounted. KL-4999-100 Workshop trolley (without spring compressor)
Sturdy and mobile workstation. Drawers are provided with single-
locking device and central closure. Solid copper beech board spray-
Piston rod
glued, large mobile frame with robust sliding wheels with double brake.
Technical Data:
Weight:........................................................................................125 kg
Exact alignment of the
Piston rod whilst the Dimensions: .............................................W 1310 x H 925 x D 600 mm
spring is compressed. Worktop: ....................................................W 1200 x H 25 x D 600 mm
Drawers (1x) ......................................................... W 1035 x H 180 mm
Drawers (2x) ...........................................................W 490 x H 135 mm
Fine adjustment for aligning the
Piston rod. Drawers (4x) ...........................................................W 490 x H 180 mm
Castors with brakes (2x):....................................................... 125 mm
Fixed roller (2x): .................................................................... 125 mm HGV
11.1-01
HGV
KL-9002 (Patented) KL-9002 (Patented)
1
KL-9002-100
Telescopic Spring Compressor
Universal for vehicles with MacPherson Struts and Semi-Struts
size 1
KL-9001-11 e.g. on:
Alfa Romeo Ford Lancia Proton Suzuki
Audi GM Mazda Renault Ssang Yong
BMW Honda Mercedes Rover Toyota
Chrysler Hyundai Mitsubishi Saab Vauxhall
Citron Isuzu Nissan Seat Volvo
Daewoo Jaguar Opel koda VW
size 2 Daihatsu Kia Peugeot Smart
KL-9001-12 Fiat Lada Porsche Subaru etc.
The spring compressor KL-9002, due to ist high tensile strength and
big stroke, is suitable for four wheel drive vehicles, transporters and
vans such as Citron Jumper; Fiat Ducato; Mercedes Vito, Class V,
Automatic self locking Class A, W210 4Matic; Peugeot Boxer, Break; Renault Master etc.
Bayonet interlock system Special jaws allow coil springs to be removed and replaced in
wishbone suspensions provided access permits.
Forged Jaws
Max. Load 27 500 N *
nitrided piston;
68 Rockwell
For Spring- of 70-210 mm
Sealing ring
*at the official 4-times Safety-Factor, the maximum safe load KL-9002
Raster step 1 is 27,500 N !!
Raster step 2
Technical Data
Jaw separation min. 40 mm / max. 377 mm;
work way piston 305 mm
Plastic Protection nitrided cylinder tube,
Inserts are available 68 Rockwell
Advantages:
upon request.
Patented spring support mounting with automatic snap-in.
Patented clamping range adjustment.
Drive safety system with secondary drive (German Utility Model).
Hex drive with safety sheer-pins and Automatic spindle free-wheel.
secondary drive 24 mm Plastic protective inserts (patented).
Special Jaws Also applicable for conic springs.
KL-9002 contains 2 pairs of spring holders (size 1+2), for spring- of
100-175 mm. Further spring holder for spring- of 70-210 mm
size 3 KL-9001-13 available.
Pair of jaws without protective inserts
154 Further information about the spring compressor, accessory and
KL-9001-13 SP
Pair of jaws with protective inserts spring holder - see allocation table chapter 1.
KL-9001-13 Pair of Jaws size 3

Suitable for e.g. Alfa Romeo, Audi, BMW, Chrysler, Citron, Fiat,
Ford, Kia, Lancia, Mazda, Mitsubishi, Nissan, Peugeot, Renault,
Rover, Subaru, Toyota, Volvo etc.
For spring-:.........165-210 mm Weight ...........................4,3 kg
KL-0055-50 Holding fixture for suspension

struts (German utility model)
For MacPherson suspension struts, shock absorbers and steering
system.
KL-9055-1 The clamping block is screwed into position on the workbench, and
then permits a clean, safe and rapid repair to be carried out.
Suspension strut shafts should NOT be clamped into a vice for
assembly work (risk of distorsion).

Holding Fixture for the Spring Compressors KL-9001 and KL-9002.
KL-9055-2 The Fixture can rotate through 360 so allowing Struts to be clamped
horizontally or vertically.

Holding Fixture suitable for the Spring Compressors KL-9001 and
HGV KL-9002.
11.1-02
HGV
KL-0165-3 K - Puller System with case KL-0165-Series Puller System (Pat.)
The right choice! Application: For all vans and trucks.
For removal of ball joints in suspension and steering

systems.
The ever increasing use of ball-joints in suspension and

steering systems found in todays vehicles has lead to the
need for an ever-widening range of ball-joint splitters, due
2
to the wide range of diameters and lengths of ball-joints.
In addition, the increasing use of conical ball-joint seats has

lead to the need for increased stability and strength of ball-joint
splitters to achieve easy separation. This ease of operation
relies on the precise relationship between the angle of the
pressure piece and the threaded bolt of the ball-joint.
The KL-0165 Series Ball-Joint Separators offer the mechanic

Suitable for Ball Joint Pivots. a system of splitters which can be adjusted for both the angle
of pressure and the diameter of the ball-joint. The angle is
adjustable by a screw, while different diameters are handled by
with centre with inner
a series of inter-changeable forks.
closed
hole hex
Note: Specification and single parts see page 11.2-02 Ball Joint Extractor size 1 (see Page 11.2-03)
For trucks.
KL-0165-30
Ball Joint Extractor size 2 (see Page 11.2-02)

T- Adjusting Spindle (forged) For small trucks.
Fork (forged)
Ball Joint Extractor size 3 (see Page 11.2-02)
For cars.
Pressing Piece
c
Advantages:
Pressing Lever
(forged)
The pressure fork is removed by a 90 rotation. Inter-
changeable forks provide universal applications.
Adjusting Nut Pressing Spindle
Threaded adjustment allows exact positioning of the pivot
to provide the exact angle of pressure.
The pressure forks are located by an interlock with a T-form

threaded spindle which offers a high degree of stability.
By rotation of the pressure spindle, the tool may be

operated from above or below, offering a real advantage
where working space is limited.
The pressure-spindle is driven by a 19mm hex provided

with a safety shoulder to prevent the risk of accidents
resulting from the spanner slipping.
On the joint extractor size 3, by changing the forks, can be

Dimension c may be reduced Forks inter-changeable by mounted six joint extractors having different fork openings.
by rotation of the Fork. 90 degree rotation.
KL-0165-1: cmax.= 65 mm On the joint extractors size 1 or 2 can be mounted, simply
KL-0165-3: cmax.= 70 mm
by changing fork, five joint extractors having different fork
opening. HGV
11.2-01
HGV
Cars up to small trucks KL-0165-1 Ball Joint Extractor Set

Patented
For cars up to small trucks. (size 1 and size 2) Weight:......10,5 kg
Fork size 1 or size 2 Part No. Description
KL-0165-1 Ball Joint Extractor Set
consists of:
2
Base Tool KL-0165-100 KL-0165-2301 Fork a=30 mm e=60 mm d=165 mm
T- Adjusting Spindle
Plain washer Ball socket Pos. Part No. Description
consists of:
Spring 1 KL-0165-1002 Pressing Lever
2 KL-0165-1003 T- Adjusting Spindle M18x1,5 x 110
3 KL-0165-1004 Pressing Spindle M18x1,5 x 70
Pressing Lever 4 KL-0165-1005 Ball socket
5 KL-0165-1006 Adjusting Nut M18x1,5
6 KL-0165-1007 Spring
7 KL-0165-1008 Plain washer 18
Pressing Spindle
Adjusting Nut
consists of:
consists of:
Fork for KL-0165-Extractor-Series KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
consists of:
e a consists of:
d consists of:

Note: For determination of
the suitable fork dimension a, Part No. Description
Dimension a KL-0165-20 Ball Joint Extractor size. 2
please measure on the car (see ill.) consists of:
and choose the appropriate fork. KL-0165-100 Base Tool without fork (Spindles with thread M181.5)
consists of:
Accessories: Extended T-Adjusting Spindle and Pressing KL-0165-2101 Fork a=24 mm e=60 mm d=165 mm
Spindle KL-0165-22 Ball Joint Extractor size. 2
consists of:
KL-0165-1013 KL-0165-1014 KL-0165-2201 Fork a=26 mm e=60 mm d=165 mm
T-Adjusting Spindle M181,5 Pressing Spindle M181,5 KL-0165-23 Ball Joint Extractor size. 2
consists of:
140 (110*) 125 (95*) KL-0165-24 Ball Joint Extractor size. 2
consists of:
consists of:
HGV KL-0165-2501 Fork a=24 mm e=60 mm d=165 mm
11.2-02
HGV
KL-0165-3 A KL-0165-3 A Ball Joint Extractor Set

(with 6 forks) (Pat.)
Suitable for Mercedes HGV etc.

Ball Joint Extractor KL-0165-3 A is ideal for separating ball
joints at axles and steering systems, and is particularly suitable
for Mercedes commercial vehicles.
Part No.
KL-0165-3 A
consists of:
KL-0165-300
Description
Ball Joint Extractor Set
Base Tool without fork

Qty.
1
1
2
(Spindles with thread M24x1,5)
e.g. suitable for Landini-Tractors
e.g. suitable for Mercedes, MAN, Scania, Volvo,
etc.
e.g. suitable for Mercedes, MAN, Scania, Volvo,
etc. and John Deere-Tractors
e.g. suitable for MB Sprinter '95 onwards,
VW LT '98 onwards Ball Joint, VW T4 Guide Joint
etc.

consists of:
KL-0165-3002 Pressing Lever
KL-0165-3005 Ball socket
KL-0165-300 KL-0165-3006 Adjusting Nut M24x1,5
Fork size 3 KL-0165-3007 Spring
Ball Joint Extractor size 3 for trucks

suitable e.g. for MAN and Landini-Tractors
consists of:
Base Tool KL-0165-300 KL-0165-3001 Fork a=30 mm e=80 mm d=200 mm
T-Adjusting Spindle suitable e.g. for MAN, Mercedes etc.
consists of:
Plain washer
KL-0165-3101 Fork l a=34 mm e=80 mm d=200 mm
consists of:
Pressing Piece
Spring KL-0165-300 Base Tool without fork (Spindles with thread M241,5)
Pressing lever and John Deere-Tractors.
consists of:
Suitable e.g. for Mercedes bus, etc.
consists of:
KL-0165-300 Base Tool without fork (Spindles with thread M241,5))
Adjusting nut Pressing Spindle KL-0165-35 Ball Joint Extractor size 3
suitable e.g. for MB Sprinter '95 onwards, VW LT '98
onwards Ball Joint VW T4 Guide Joint etc.
consists of:
* Values in brackets are for normal length components HGV
11.2-03
HGV
Application Examples: KL-0165-31 Ball Joint Extractor size 3

KL-0165-31
e.g. suitable for Mercedes Atego, Actros, Axor steering arm Suitable e.g. for Mercedes Atego, Actros, Axor steering
arm, etc.
Further informations see page 11.2-01.
2
consists of: (Fork opening a=34 mm)
KL-0165-300 Base tool without fork (Spindles with thread M241,5)
Note:
Spare parts and further forks see page 11.2-03.

e.g. suitable for Mercedes-Bus
Suitable e.g. for Mercedes Bus, MAN, Scania, Volvo, etc.
Further informations see page 11.2-01
Note:
Suitable for Ball Joint Pivots
With inner closed

Hex.
KL-0165-35 Suitable e.g. for Mercedes Benz Sprinter '95 onwards / VW

e.g. suitable for MB Sprinter, VW LT '98 onwards, LT '98 onwards ball joint and VW T4 guide joint etc.
VW T4 guide joint
Further informations see page 11.2-01
Note:
KL-0153-5 K Puller Set

KL-0153-5 K Puller Set for Steering Wheels, Sprockets, Pulleys and Shafts,
Universal
etc.
Range: ............................................................. 32 - 90 mm
Consists of:

Allen -bolt: .......................................... M8x1,25 x 100 3 Pcs.

Allen -bolt:........................................... M10x1,25 x 100 3 Pcs.
5 Hex bolt:.......................................... M8x1,25 x 80 3 Pcs.
5 Hex bolt:.......................................... M10x1,5 x 50 3 Pcs.
5 Hex bolt:.......................................... 1/4" UNF x 75 2 Pcs.
5 Hex bolt:.......................................... 5/16" UNF x 90 2 Pcs.
5 Hex bolt:.......................................... 5/16" UNC x 50 3 Pcs.
a b 5 Hex bolt:.......................................... 5/16" UNC x 110 3 Pcs.
5 Hex bolt:.......................................... 3/8" UNF x 50 3 Pcs.
5 Hex bolt:.......................................... 3/8" UNC x 100 3 Pcs.
a = 32 mm Washers:........1/4"x19 2 Pcs.; 5/16"x18 3 Pcs.; 3/8"x20 3 Pcs.
b = 90 mm
HGV The Set is delivered in Plastic Storage Case.
11.2-04
HGV

Mercedes

of damage to either steering column splines or the steering
wheel.
2
Adjusting Range:....... 40 - 88 mm Screws: ......... M10 x 60

KL-0162-2 Universal Flanged nut of the spindle prevents a slip off of the
operating tool.
c

a
Advantage:
KL-0160-Series of application.
Part No. a= c=
KL-0160-Series Separator Forks

The wedge profiled fork allows easy and quick loosening of
conical seat ball-joints.
Also useful for removal of shock-absorbers and steering-
column clamps.
Warning: Separator Forks may damage the gaiter
KL-0160-7 K Part-No. a (fork opening) =

KL-0160-1 18 mm
KL-0160-2 23 mm
KL-0160-3 30 mm
Universal KL-0160-4 40 mm
KL-0160-7 K Separator Fork Set

5 piece Separator Fork Set.
Consists of:
3 Fork heads with openings a = 17,5 mm, a = 23,5 mm und
a = 28,5 mm, a 200 mm Handle and an Adaptor with 10 mm
Shaft and 175 mm Length, suitable for impact hammer.
The wedge form of the Forks allow quick and easy dismantling
of Ball-Joints from their conical seats.
KL-0161-Series Warning: Separator Forks may damage the gaiter.
KL-0161-Series Ball Joint Extractors
c
For splitting track-rod ends, anti-roll bar mountings, ball joints,
b etc.
Part No. a= b= c=
KL-0161-1 18 mm 40 mm 35 mm
KL-0161-2 23 mm 50 mm 45 mm
a KL-0161-3 29 mm 60 mm 55 mm
KL-0161-4 40 mm 80 mm 80 mm
KL-0161-5 46 mm 90 mm 100 mm HGV
11.2-05
HGV
KL-0166-10 KL-0166-10 HGV Steering Arm Puller

Universal
HGV
For quick and easy removal of Drop Arms from the steering
box. Even really stubborn Drop Arms pose no problem.
Thread Thread consists of:
2"-14UNS M422 Part No: Description
2
KL-0166-100 HGV Puller without Hydraulic Cylinder
KL-0166-100
b KL-0166-100 Steering Arm Puller
a consists of:
c d
KL-0166-1001 Puller Housing
e
Technical Data:
a = .....................55 mm b = ..................19 mm
c = ......................46 mm d = ..................92 mm
Removal the Drop Arm e = .....................51 mm
Total length Hydraulic Cylinder and Spindle...................350 mm
Connection Thread for Hydraulic Cylinder ...............2-14UNS
KL-0169-2 Track-Rod Adjusting Tool

For HGVs (trucks).
For loosening and adjusting stubborn Track-Rods.
Application: Track-Rods 40-55 mm
Accessories:
KL-0169-2001 Adaptor for Track-Rods from 25 mm
Note: upwards.
An hydraulic pump (see Chapter 4) will be required to drive the KL-0040-2500.
KL-0169-2
universal KL-4072-302 Open ended ring spanner
Socket Set
KL-0169-2001

or turn can be loosened and tightened, for instance on
compressed air or hydraulic lines.
Drive:............ 1/2"
consists of:
Part No. Hex Length Height Width 1 Width 2 Opening Weight
[L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3027 27 74 mm 25 mm 48 mm 34 mm 20 mm 360
KL-4072-3030 30 76 mm 25 mm 50 mm 34 mm 22,5 mm 360
KL-4072-3032 32 80 mm 25 mm 52 mm 34 mm 25 mm 360
KL-4072-302 / KL-4072-401
H1
d e Socket Set
As KL-4072-302, but with 3/4" drive.
consists of:
W1 O1 W2 [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3036 36 106 mm 30 mm 66 mm 48 mm 26,5 mm 785
KL-4072-3041 41 110 mm 30 mm 70 mm 48 mm 29 mm 835
KL-4072-3046 46 115 mm 30 mm 75 mm 48 mm 33 mm 905
L1
HGV Note: Further Open Ended Spanner Sockets see Chapter 10.
11.2-06
HGV
KL-4041-33.. KL-4041-33.. Screwdriver-Inserts

7 For removal and replacement of steering gear mountings
L1 from the steering knuckle on MAN TGA.
L2
Chrome-vanadium-Steel. Drive:.......1/2"

KL-4045-33.. Part No. 7 Torx L1 [mm] L2 [mm] Weight [g]
8
2
KL-4041-3380 T80 100 140 250
KL-4041-3390 T90 100 140 270
KL-4041-3391 T100 100 140 300
L1
L2
KL-4045-33.. Screwdriver-Inserts
KL-0043-855 C
Chrome-vanadium-Steel. Drive:........................1/2"
Mercedes
240 Sprinter Part No. 8 Torx L1 [mm] L2 [mm] Weight [g]
115
VW LT KL-4045-3380 T80 100 140 250

KL-4045-3390 T90 100 140 270
KL-4045-3391 T100 100 140 300
KL-0043-8591 C KL-0043-855 C Press Tool with hydr. Cyl. (17 t.)

(Patented)
Suitable for: Mercedes Sprinter 1995-onwards and

VW LT 1996-onwards.
The Press Tool Kit KL-0043-855 C allows quick, easy and safe
extraction and replacement of the Ball-Joint in the lower front
wishbone.
minutes without the need to remove the wishbone from the
Ball Joint extraction.
vehicle.
Note: The lower wishbone and the ball-joint have been

changed on Mercedes Sprinter and VW LT.
Two different lower wishbones with two different ball-
Ball Joint joints are used.
Collar Specification:
KL-0043-855 C Press Tool with Hydraulic cylinder 1
consists of:
KL-0043-8510 Press Frame Short 1
KL-0040-2500 Hydraulic Cylinder (17t) 1
KL-0043-8591 C Press/Support Tube Set 1
KL-0043-8591 C Press/Support Tube Set

Ball Joint insertion.
consists of:
KL-0043-8236-1 Support Tube (60 mm) 1
KL-0043-8236-2 Support Tube (62 mm) 1
Ball- KL-0043-8236-3 Tension Ring 1
Joint KL-0043-8236-4 Allen Bolt M10 x 120 3
KL-0043-8236-5 Distance Tube 1
KL-0043-8531 Press Tube 1
KL-0043-8279 Press/Support Tube ( 64 mm) 1
KL-0043-8578 Press/Support Tube short ( 62 mm) 1
Ball Joint
Technical Data
Weight ...................................................................... 15,6 kg
Length inside Pressframe without Hydr. Cyl.(clear width) .... 240 mm
Width inside (clear width) ............................................ 115 mm
Max. Load of Hydr. Cylinder ......................... 170 kN (= 17 t)
Note: An hydraulic pump (see Chapter 4) will be required to
drive the KL-0040-2500.
HGV
11.2-07
HGV

The Press Tool KL-0043-829 allows quick, easy and safe removal and
replacement of the Ball-Joint in the upper front wishbone. Stubborn
and corroded Ball-Joints may be easily replaced within minutes.
2
314
115
consists of:
KL-0040-2510 Pressure spindle
KL-0043-8298 KL-0043-8200 Press frame short

consists of:
KL-0043-810 KL-0043-8279 Press-/support tube
Opel/Vauxhall, KL-0043-810 Press Tool with Hydr. Cylinder

Renault
314 The Press Tool KL-0043-810 allows quick, easy and safe removal and
replacement of the Ball-Joint in the lower front wishbone. Stubborn and
115
corroded Ball-Joints may be easily replaced within minutes.

consists of:
Ball Joint KL-0040-2510 Pressing spindle
KL-0043-8200 Press frame
KL-0043-8101 Press/support tube set
KL-0043-8101 Press/ Support Tube Set

consists of:
KL-0043-8237 Press/support tube
Ford KL-0043-8238 Press/support tube
Transit KL-0043-8274 Press/support tube
KL-0043-8276 Press/support tube
8
KL-0040-2500 (see chapter 4).
9 Ball joint insertion KL-0626-10 Hydraulic Press Tool Kit

The support joint can be pressed out of or into the wheel bearing
housing quickly and without difficulty, using Press Tool KL-0626-10.
The support joint can be removed from or installed on the vehicle in
3 just a few minutes, without the wheel bearing housing having to be
removed.
1
2
Specification
KL-0626-10 Hydraulic Press Tool with Hydr. Cylinder 1
consists of:
KL-0626-100 Hydraulic Press Tool without Hydr.Cylinder 1
8 KL-0040-2500 Hydraulic cylinder 17t 1
6 9 KL-0040-2510 Press spindle 1
4
KL-0626-100 Hydraulic Press Tool Kit without Hyd. Cylinder 1
consists of:
2 KL-0626-1002 Coil screw 1
3 KL-0174-559 Adaptor 2 1/4"-14UNS to 2 1/4"-14UNS 1
5 7 4 KL-0626-1003 Press Tube (removal) : 38mm 1
5 KL-0626-1004 Support Tube (removal) : 66,5mm 1
6 KL-0626-1005 Support Tube (replacement) : 54mm 1
HGV 7 KL-0626-1006 Press Tube (replacement) : 56mm 1
11.2-08
HGV
Toothed-/ Slotted Nut Sockets (HGV)

Ideal for loosening or tightening retaining nuts, for example on
the front and rear axles or on the gearbox output and
differential flanges.
Modular element system:

The base tool and guide tube can be combined.
(note the connecting thread)
e

Large time savings.
Universal using.

3
Suitable for e.g. Mercedes hypoid rear axles: HL0/3, HL0/6, HL0/7,
HL1/2 (only 63 necessary, HL1/3, HL1/8, HL1/9
consists of: (Technical Data) Drive:................ 3/4
Part No. Description 1 2 Length Teeth Qty.
KL-1020-11 (mm) (mm) [mm] quantity width
KL-1020-110 Base Tool 63 75 6 7,5 1
KL-1020-1904 Guide tube 42 80 1
Connecting thread:.................................................................M36 x 1,5

Weight:.........................................................................................1,7 kg
e
Suitable for e.g. Mercedes hypoid rear axles: HL2/2, HL2/3, HL2/5,
HL2/9, HL2/11, HL2/12, HL2/15.
(mm) (mm) [mm] quantity width
KL-1020-110 Base Tool 63 75 6 7,5 1
KL-1020-1901 Guide tube 36 125 1
KL-1020-1903 Guide tube 40,5 125 1
KL-1020-1905 Guide tube 43 125 1

Gewicht:.......................................................................................2,2 kg
KL-1020-12
e
Suitable for e.g. Mercedes hypoid rear axles: HL2/2, HL2/7, HL2/13.
KL-1020-120 Base Tool 71,5 110 6 10,9 1
KL-1020-1904 Guide tube 42 80 1

Weight:.........................................................................................1,4 kg
KL-1020-13
e KL-1020-13 Toothed Socket

Suitable for e.g. MAN front axles (driven) M-Series:
3 ME DI and for planetary hub reduction-rear axles: 5 MR, 3 MR.
KL-1020-130 Base Tool 76,5 95 6 13 1
KL-1020-1902 Guide tube 36,5 105 1

Weight:.........................................................................................1,4 kg HGV
11.3-01
HGV
KL-1020-20 KL-1020-20 Toothed Socket

Suitable for e.g. Mercedes palloid front axles: AL3/1, AL3/2,
e AL3/4, AL3/7, AL3/8
Drive: ............................................................................... 3/4
consists of: (Technical Data)
Part No. Description 1 2 length Teeth Qty.
KL-1020-220 Base Tool 75 70 6 9,5 1
KL-1020-2901 Guide tube 44 95 1
Connecting thread: ..................................................... M48 x 1,5

Weight: ............................................................................. 1,6 kg
3
KL-1020-21
e Suitable for e.g MAN hypoid (banjo) rear axles G-Series:
VW2, VW4, VW6.1 - 6.8
Drive: ............................................................................... 3/4
KL-1020-210 Base Tool 77 70 6 10 1
KL-1020-2904 Guide tube 49 100 1

Weight: ............................................................................. 1,8 kg
KL-1020-22

Suitable for e.g Mercedes hypoid rear axles: HL2/14,
e KL2/16, KL4/1, HL4/16, HL4/17, HL4/23, HL4/28, HL4/29,

HL4/30, HL4/4, HL4/8, HD4/6G, HO4/2, HO4/18, NR4/4
Drive: ............................................................................... 3/4
KL-1020-220 Base Tool 75 70 6 9,5 1
KL-1020-2902 Guide tube 43 95 1
KL-1020-2903 Guide tube 48 95 1
KL-1020-2906 Guide tube 51 95 1

Weight: ............................................................................. 3,4 kg
KL-1020-23
Suitable for e.g Mercedes planetary hub reduction rear
axles (europe axles) 10 t + 13 t: HL7/1, HL7/2, HL7/18,
HO7/8, HO7/9, HL7/0, HL7/015, HL7/021, HL7/3,
HD7/2,HD7/19DG, HD7/016DG
planetary hub reduction front axles 7 t: AL7/1.
The base tool can be used without the guide tube on the
following vehicles: e. g. planetary hub reduction axles,
e trailing axles NR7/4
Drive: ............................................................................... 3/4
KL-1020-230 Base Tool 101,5 140 12 11,4 1
KL-1020-2905 Guide tube 50 135 1
KL-1020-2906 Guide tube 51 85 1
KL-1020-2907 Guide tube 53 135 1

HGV Weight: ............................................................................. 4,8 kg
11.3-02
HGV
e Suitable for Mercedes e. g. ATEGO-pinion axles

Drive:................................................................................3/4
KL-1020-240 Base Tool 87 65 6 10 1
KL-1020-2908 Guide tube 49 150 1
KL-1020-2909 Distance tube 57 140 1
Connecting thread:..................................................... M48 x 1,5

Weight: ............................................................................. 3,2 kg
KL-1020-310
Suitable for e.g Mercedes rear axles HL 2/43 DG - 6.2
3
e (Atego)
Drive:................................................................................3/4
KL-1020-310 Base Tool 88 140 6 9,7 1

Weight: ............................................................................. 2,0 kg
KL-1020-31
e Suitable for e.g Mercedes hypoid axles: HO4/10, HO4/10DL,
HO4/11DL, HO5/3, HO5/4, HO5/8, HD4/21G, HD4/2G, HD4/22,
HD5/3, HL5/2, HL5/6
Drive:................................................................................3/4
KL-1020-310 Base Tool 88 140 6 9,7 1
KL-1020-3904 Guide tube 57 80 1

KL-1020-32 Weight: ............................................................................. 2,9 kg
e KL-1020-32 Toothed Socket

Suitable for e.g MAN hypoid rear axles M-Series: 16M
(Soma-Axle), HY-0955, HY-1175, HY-0855.
Drive:................................................................................3/4
KL-1020-320 Base Tool 92 85 4 7,8 1
KL-1020-3905 Guide tube 58 110 1

Weight: ............................................................................. 3,1 kg
KL-1020-33

e Suitable for e.g Mercedes hypoid axles: HO 5/5
Drive:................................................................................3/4
KL-1020-330 Base Tool 100 115 6 9,8 1
KL-1020-3906 Guide tube 59 105 1

Weight: ............................................................................. 3,3 kg HGV
11.3-03
HGV
e Suitable for e.g Mercedes hypoid axles: HL4/01, HL4/05,

HL4/06, HD4/02, HD4/03.
Drive: ............................................................................... 3/4
KL-1020-330 Base Tool 100 115 6 9,8 1
KL-1020-3907 Guide tube 59 105 1

Weight: ............................................................................. 3,3 kg
3 KL-1020-35
e Suitable for e.g Mercedes palloid front axles: AL3/6, AL3/9
Drive: ............................................................................... 3/4
KL-1020-330 Base Tool 100 115 6 9,8 1
KL-1020-3909 Guide tube 64 105 1

Weight .............................................................................. 3,3 kg
KL-1020-36
Suitable for e.g. MAN

e Application with Guide tube 51,5 mm:
Planetary hub reduction rear axles F-Series (H7, HD7) and
front axles F-Series.
Application with Guide tube 66,5 mm: Hypoid rear axles F-
Series (HY-1175, HDY-1175, HY-13110, HY-1180).
Drive: ............................................................................... 3/4
KL-1020-360 Base Tool 102 140 6 11,4 1
KL-1020-3901 Guide tube 51,5 135 1
KL-1020-3910 Guide tube 66,5 135 1

Weight: ............................................................................. 4,6 kg
KL-1020-37

e
Suitable for e.g Mercedes trailing rocker shaft axles: NS4/2,
NS4/10 and for pinion axles: HL6/1, HL6/2, HL6/3, HD6/3
Drive: ............................................................................... 3/4
KL-1020-370 Base Tool 113 120 6 9,8 1
KL-1020-3902 Guide tube 55 95 1
KL-1020-3908 Guide tube 63 95 1

HGV Weight: ............................................................................. 4,8 kg
11.3-04
HGV
Suitable for Mercedes
e e.g. ACTROS rear axles (hypoid axles) HL/ HL8

Drive:................................................................................3/4
KL-1020-380 Base Tool 117 180 6 9,8 1
KL-1020-3911 Guide tube 60 195 1

Weight: ............................................................................. 6,8 kg

3
KL-1020-39 Suitable for MAN
e.g. Low-floor bus with portal axle HDNP-1300
Drive:................................................................................3/4
e consists of: (Technical Data)
KL-1020-390 Base Tool 110 75 6 10,5 1
KL-1020-3912 Guide tube 63 120 1

Weight: ............................................................................. 3,3 kg
Suitable for Slotted nuts on the crown wheel.

KL-0303-12 e.g. Mercedes axle types HL0/1, HL0/2, HL0/3 and HL0/7
e Drive:................................................................................3/4
Mercedes
KL-0303-12 Base Tool 36 45 4 8 1
Weight: .............................................................................. 330 g
Suitable for Mercedes and MAN.

e e.g. Mercedes Atego, Transporter and Bus with slotted nut
(A976 356 00 26).
The base tool can be used without the guide tube on the
following vehicles: e.g. MAN Bus (Type A, J, P, R) and trucks
(Type H, L, M, N and 1) with slotted nut (81.90620-0086).
Drive:................................................................................3/4
KL-1020-400 Base Tool 101 98 6 7,5 1
KL-1020-3905 Guide tube 58 110 1

Weight: ............................................................................. 3,2 kg HGV
11.3-05
HGV
KL-1025-Series KL-1025-180 Shaft seal Pushing Tool

Mercedes Suitable for Mercedes ACTROS and ATEGO
e.g. Rotor with sealing ring (MB-No. 020 997 0547)
:................ 180 mm Weight:...............3900 g

KL-1025-160 Shaft seal Pushing Tool
Suitable for Mercedes ACTROS and ATEGO
e.g. Actros Rotor (MB-No. A942 334 0115)
:................ 160 mm Weight:...............2400 g
3 KL-1025-150 Shaft seal Pushing Tool

Shaft seal Suitable for Mercedes ACTROS and ATEGO
e.g. Sealing-ring assembly in the wheel hub
(MB No. 739 589 05 15 00)
:................ 150 mm Weight:...............2100 g
Tightening nut socket

For clean, easy loosening and tightening of rectangular
tightening nuts .
KL-1021-Series Part No. Size Drive Range of application
(mm)
KL-1021-3236 32 x 36 d Mercedes-small trucks
Mercedes Series 200 and 300
KL-1021-4150 41 x 50 d Mercedes-Axle VL 2/7-8,
Types 1013 S-K and 1017 S-K
(e.g. MERCEDES-ATEGO tightening nut
No. 675 330 00 88)
KL-1021-4652 46 x 52 d MAN/VW "G"-Series, Axle V 7 - 26L -
36L, Types 8.136 and 8.150
KL-1021-5062 50 x 62 d Mercedes-Axle VL 2/11
as Type 814 (new small truck Series)
KL-1021-5468 54 x 68 d Mercedes, SETRA-BUS S 215 HDH
up to 1990 and
NEOPLAN-BUS up to 1990
KL-1021-5671 56 x 71 e DAF, Mercedes Axles VL 3/8, 4/7, 4/9,
4/15, and VD 4/14 in Types 363, 385,
387, 839, 391, 393, 395, 617, 620,
Tightening nut 621, 622, 623, 625 and 649,
(e. g. MERCEDES-ACTROS with drum brake
tightening nut No. 652 330 00 88)
Mercedes-Buses Axles VO 3/10, 4/11,
4/13 and 4/19 in Types 0303, 0305-G
and 0307,
MAN-Axles
(with clamping nut No. 81.92901-0066)
KSSBOHRER/SETRA Axles
Front Axle 6,5 and 7,5 t in Types S 210
and 215, SG 219-221 and non-driven
rear axle Types S 216 HDS and S 228
DT
KL-1021-6076 60 x 76 e Mercedes SK-Front Axle VL 5/1 D-9,
VL 5/2 -D-9 in Types 2629/ 6x4,
2635 K/6x4, 3535 K/8x4/4,
K21-65 (e.g. ACTROS with disk brake
tightening nut No. 656 330 00 88)
and FAUST Front Axle 9 t
f 1 K21-65 - Impact socket 65 mm hex

CODE 6184460
Suitable for e.g. MAN hub cap (No. 81.44312-0009).

For loosening and tightening e.g. of screwed hub caps.
HGV Hex.: ............. 65 mm Drive ......................... 1"
11.3-06
HGV
KL-1022-Series Wheel Capsule and Axle Nut socket
For clean, easy loosening and tightening of flat oval wheel

capsules and axle nuts, e.g. on BPW axles.
Part No. Size Drive range of application

(mm)
KL-1022-065 65 e For axle nuts with 65 mm oval
(ECO-Axle)
(ECO-Axle)
Axle nut
(ECO-Front Axle 13 t.)
KL-1022-095 95 e For wheel capsules with 95 mm oval
e
3
KL-1022-110 110 For wheel capsules with 110 mm oval
KL-1022-120 120 e For wheel capsules with 120 mm oval

(ECO-Axle)
KL-1021-11 Hub cap pliers
KL-1021-11
Allows easy removal of sticked Hub caps
Technical Data:
Hub cab-:................................................................. 40-90 mm
Length: .......................................................................... 493 mm
Weight: ............................................................................. 1,2 kg
KL-1028-Series Centering Sleeve Sets

KL-1028-Series
The centering sleeve set in the KL-1028 series makes it easy
to fit commercial-vehicle wheels.
The centering sleeves are screwed on and off with a standard
commercially-available 1/2-inch ratchet head.
Advantages:
High time savings
No damage of the thread
The taper on the sleeves ensures accurate centering
Part No. Wheel For Bolt Suitable for e.g. Qty.

bore Thread
KL-1028-1821 21 mm M18x1,5 DAF, Unimog, Iveco, 3
MAN, Renault, Volvo
KL-1028-1824 24 mm M18x1,5 DAF, Iveco, MAN, 3
Renault, Volvo
KL-1028-2023 23 mm M20x1,5 Mercedes 3
KL-1028-2026 26 mm M20x1,5 Scania 3
KL-1028-2226 26 mm M22x1,5 DAF, MAN, Mercedes, 3
Ford, Renault, Scania,
Volvo
KL-1028-2232 32 mm M22x1,5 Alloy Wheels Mercedes, 3
MAN
KL-1028-7826 26 mm 7/8-11 BSF Alloy Wheels Scania 3
KL-1028-7830 30 mm 7/8-11 BSF Alloy Wheels Scania 3
HGV
11.3-07
HGV
8573-00 8573-00 DREMOMETER BC Torque Wrench

CODE: 7685530 40-200 Nm
Use:
d Features:
40-200 Nm T Adjustable torque wrench with 1/2" single square drive for
controlled clockwise tightening
T 1/2" square drive with ball-locking mechanism DIN 3120 - A 12,5,
ISO 1174.
Torque wrench BC T In accordance with DIN EN ISO 6789, traceable to national norms
3
Code No.: 7685530
Part No..: 8573-00 T Automatic short-path actuation with tactile impulse and audible
Weight: 1,4 kg signal
Length 553 mm T Actuation accuracy: +/- 3% tolerance of the scale set torque
Range of work / measurement 2, lbfft (min/max): 30-150 T Full-metal construction from high-strength aluminium alloy
Scale divisions: 5 Nm / 5 lbfft T Double scale with a scale graduation of 5 Nm and 5 lbfft
T If ordering with pre-set-value locking and safety device lease
specify the Nm value - if fixed factory-pre-setting is desired (price
on request)
8563-01
8563-01 DREMOMETER DR Torque Wrench
CODE: 7670180 140-760 Nm
Use:
e T Ideal for the lorry and/or industrial-vehicle sectors
140-760 Nm Features:
controlled clockwise tightening
T 3/4" square drive with pin-locking mechanism DIN 3120 - B 20, ISO
Torque wrench DR 1174
Code No.: 7670180 T In accordance with DIN EN ISO 6789, traceable to national norms
Part No..: 8563-01 T Automatic short-path actuation with tactile impulse and audible
Weight: 5,0 kg signal
Length 800-1400 mm
Range of work / measurement 1, Nm (min/max): 140-760 T Actuation accuracy: +/- 3% tolerance of the scale set torque
Range of work / measurement 2, lbfft (min/max): 105-560 T Full-metal construction from high-strength aluminium alloy
Scale divisions: 10 Nm / 10 lbfft
8571-01 8571-01 DREMOMETER DX Torque Wrench

CODE: 7694010 520-1000 Nm
Use:
e Features:
520-1000 Nm controlled clockwise tightening
T 3/4" square drive with pin-locking mechanism DIN 3120 - B 20, ISO
1174
T In accordance with DIN EN ISO 6789, traceable to national norms
Torque wrench DX T Automatic short-path actuation with tactile impulse and audible
Code No.: 7694010 signal
Part No..: 8571-01 T Actuation accuracy: +/- 3% tolerance of the scale set torque
Weight: 5,6 kg
T Full-metal construction from high-strength aluminium alloy
Length 800-1400 mm
Range of work / measurement 1, Nm (min/max): 520-1000 T Double scale with a scale graduation of 10 Nm and 10 lbfft
Scale divisions: 10 Nm / 10 lbfft Further RAHSOL DREMOTEC Products and Torque
HGV Wrenches see GEDORE catalogue.
11.3-08
HGV
KL-0100-Series KL-0100-Series Accu Torq Impact Sockets

AccuTorq Impact Sockets are designed to be used in conjunction
with a 1-drive impact gun to tighten vehicle wheel-nuts to pre-
determined torque limits according to manufacturers
specifications.
AccuTorqs work by absorbing excessive torque into a torsion bar
spring which will release the stored energy by rotating the anvil of the
impact gun backwards during the intervals between hammer blows.
AccuTorqs work by wasting the excess torque generated by air
impact guns, as all torque above the rated limited of any given
AccuTorq will deflect the shaft (torsion bar spring) between the 1 input
end and the hexagonal output end of the AccuTorq.
Special Features:
3
Combines impact gun speed with torque-wrench accuracy.
Fits all 1- air impact guns with min. 1 400 Nm.
Maintenance free, no need for calibration adjustments.
Technical Data:
Drive: .................................... 1 Length:....................... 305 mm
Weight per:.....................1,7 kg.
Part no. Hex. Nm*
KL-0100-31 27 400
KL-0100-32 29 400
KL-0100-33 30 450
KL-0100-34 30 550
KL-0100-35 32 500
KL-0100-36 32 600
KL-0100-37 32 650
KL-0100-39 33 500
KL-0100-40 33 600
KL-1029-10 KL-0100-41 33 650
* = Torque/Moment of Torsion
KL-1029-10 Puller Lever

This lever makes it easy to lift off wheel covers or caps on trucks or
buses. The two feet are plastic-coated so that the wheel rim or trim is
not scratched.
Length:....................... 400 mm
KL-1330-10 Forked Driver

for Propeller Shaft
For pressing out push-fit propeller shafts on light commercial vehicles.
e.g. Citroen C25, Fiat Ducato, Peugeot J 5 etc.
The special forked shape enables the shaft to be pressed out of the
KL-1330-10 differential quickly and easily.
Space is too limited to permit conventional forked tools to be used on
these vehicles.
Advantages:
No damage to propeller shaft or differential.
No accidental tilting, uniform pressure when pressing the shaft out.
KL-0049-303 Adaptor Set Fiat Ducato

KL-0049-303
Suitable for Fiat Ducato.
The CV Joint is easily and trouble-free separated from the drive shaft
M18 M28x1,5 M18 M33x1,5
by using the adaptor KL-0049-3014 or KL-0049-3015 together with the
KL-0049-3014 KL-0049-3015 slide hammer KL-0049-31.
consists of:
Fiat Ducato Part No. Hex. Length Connection thread
KL-0049-3014 32 40 65 M18 / M28x1,5
KL-0049-3015 32 45 65 M18 / M33x1,5
KL-0049-31
For Half-Shafts, Drive Shafts, Brake Discs and Brake drums, etc.
inclusive Adaptor 2 -14UNS to M18 suitable for the KL-0174-Series.
Hammer weight: ..............4,8 kg Length:....................... 690 mm HGV
11.3-09
HGV
Examples of application: KL-0174 Puller Series

Press out the drive-shaft with the
mechanical spindle.
The KL-0174 Puller Series used together with the hydraulic
cylinder KL-0215-10 (17t.) or with the hydraulic spindle
KL-0045-7 (12t.) allow to press out drive shafts glued with
Press out the drive-shaft flange loctite or rusted or, together with the slide hammer
KL-0049-31 allow the removal of wheel hubs, brake drums and
half shafts directly in the vehicle.
Thanks to the use and combination of different perforated

disks, tie bolts and drives the Puller Series KL-0174 is almost
3
Press out the drive-shaft using universally applicable.
17 ton Hydraulic Cylinder.
KL-0174-559
Application:
KL-0040-2500
KL-0040-2561 Drive shaft pressing out:
mechanic or hydraulic
(depending on the drive variant dee page 3.3-06)
Remove the hub using a slide-hammer
e.g. the use of the 17 t. hydraulic cylinder KL-0215-10
(consisting of the hydraulic cylinder KL-0040-2500 and of
the press spindle KL-0040-2510) allow to press out even
rusted, very stuck or glued drive shafts.
Wheel hubs, half shafts and brake drums removal:

with slide hammer KL-0049-31
(see page 3.3-06)
By using the slide hammer KL-0049-31 wheel hubs, brake

Wheel Hubs
drums and half shafts can be removed directly in the
Standard Hub, Standard Hub, 4X4 Off-Road,
4 Wheel Bolts 5 Wheel nuts 6 Wheel nuts vehicle.
In order to select the correct puller, the following

important data must be known:
Important Data
1. PCD and number of studs (3, 4, 5 or 6).
Pitch Circle
Diameter (PCD)
important to establish the correct plate size with the
Number of wheel bolts
(here 4) correct hole pattern
Wheel Hub
2. Wheel Studs (type M) or Screws (type B) and thread
diameters.
important to select the puller bolts with inner or outer
Thread diameter
of wheel threads.
Studs or bolts
3. What drive method is to be used, mechanical spindle, slide-

hammer, Hydraulic spindle or Hydraulic Cylinder?
important to establish the length of puller bolts required
(see table).
HGV
11.3-10
HGV
1. Assemble the puller: Spare Parts for the assembly of a Puller

from the Puller-Series KL-0174-...
The puller plates with the sizes 0, 1, 2 and 3 can be

assembled to an all-purpose puller-system by using
different adaptors, spindles, puller bolts, screws and
drives.
3
2. Press out drive shaft:
KL-0174-107 KA Universal Puller Set
Suitable e.g. for VW-Audi, Alfa Romeo, BMW, Citron, Fiat

Ford, Honda, Hyundai, Lancia, Mazda, Mercedes,
Mitsubishi, Nissan, Opel, Renault, Rover, Subaru, Suzuki,
Seat, koda, Toyota, etc.
By using the Puller Set KL-0174-107 KA wheel hubs, brake

drums and half shafts can be removed directly in the vehicle
3. Extract wheel hub: and rusted or glued with loctite drive shafts are pressed out.

KL-0174-107 KA Universal Puller Set 1
bestehend aus:
Inner thread: ................ 2 1/4 - 14 UNS
PCD- :............................ 90 - 130 mm
Outer-: .................................. 160 mm
Inner thread: ................... 2 1/4 - 14 UNS
PCD- :.......................... 100 - 180 mm
Outer-: .................................. 220 mm
KL-0174-107 KA KL-0174-722 Puller bolts type B, M12x1,25 4
Distance area = 100 mm
KL-0174-723 Puller bolts type B, M12x1,5 4
KL-0174-762 Puller bolts type M, M12x1,25 4
Hex. 22
KL-0174-559 Adaptor 2-14UNS on 2-14UNS 1
KL-0040-2561 Press tube 1
KL-0174-0090 Plastic case 780x450x175 mm (empty) 1
Note: Additionally, the KL-0045-70 Hydraulic Spindle can also

be stored in the Case
HGV
11.3-11
HGV
KL-0040-84 A KL-0040-84 A Wheel Bearing / Hub Puller

Peugeot, Fiat with hydraulic cylinder (17 t.)
Suitable for Peugeot Boxer II and Fiat Ducato

KL-0040-2500
(02 onwards) Wheel Bearings with the diameters:
outer- 84 mm / inner 49 mm or
KL-0040-3009 KL-0040-2512 outer- 90 mm / inner 55 mm.
Application:
3
KL-0040-840 A For removal and replacement the wheel hub and for fast
KL-0040-841 and correct replacement of the wheel bearing avoiding
KL-0041-600
damages, without the need to remove the axle.
KL-0041-602
KL-0041-601 Time savings: more than one hour for each wheel bearing.
The Wheel Bearing Puller KL-0041-841in combination with the

hydraulic cylinder KL-0040-2500, the Spindle KL-0040-2512
and the Nut KL-0040-3009 allows removing the hub correctly
with a force up to 17 tons.
Very stubborn wheel hubs may be pressed out under a bench

press in combination with the chuck jaws KL-0041-601.
Note:
It has been experienced, that for pressing out the wheel hub on
some cars forces up to 40 tons may be required.
Specification:
Wheel bearing extraction Part No. Description Qty.
with hydraulic cylinder (17 t.)
consists of:
KL-0040-2500 Hydraulic Cylinder (17 t.) 1
KL-0040-2512 Spindle M 20 1
KL-0040-3009 Nut M 20 1
without Drive

Wheel hub pull in KL-0040-840 A Wheel Bearing / Hub Puller 1
without hydraulic cylinder
consists of:

consists of:
KL-0041-601 Chuck jaw pair 1
Wheel bearing pull in KL-0041-602 Update Kit 1

consists of:
KL-0040-3002 Bearing housing 1
KL-0040-3030 Adaptor disc 1
KL-0040-3047 Stepper ring Nr. 7 1
Note: To drive the hydraulic cylinder KL-0040-2500 is a hydraulic pump KL-0040-3049 Pressure disc Nr. 24 1
HGV (see chapter 4) necessary. KL-0040-3050 Pressure disc Nr. 25 1
11.3-12
HGV

Opel Movano, Renault Master
Renault Master
Opel Movano
Suitable for:
Opel Movano / Renault Master October 1997 - Jan. 2001
Opel Movano / Renault Master onwards January 2001
KL-0040-801 Drive Shaft extraction.
Hub extraction and replacement.
Wheel Bearing extraction and replacement.
The special design of this new Wheel Bearing Tool allows
KL-0040-800
stubborn Drive Shafts, Wheel Hubs and Bearings to be
extracted and inserted hydraulically.
It makes no difference if the brake disc is mounted on the inner
or the outer face of the Hub flange.
Also the irregular profile of the inner face of the Hub has
3
no effect on the extraction and insertion of the Wheel
Bearing.
Removal and replacement of the Hub and Wheel Bearing
takes approximately 15 Minutes per side.
consists of:
KL-0040-801 Wheel Bearing Puller Tool without drive 1
KL-0040-801 Wheel Bearing Puller without drive

As KL-0040-80, if the Hydraulic Cylinder KL-0040-2500 is
already available.
KL-0040-801 Wheel Bearing Puller without drive 1
consists of:
KL-0040-800 Wheel Bearing Puller without Hydr. Cyl.

Wheel hub extraction As KL-0040-80, if the Hydraulic Cylinder KL-0040-2500, the
press spindle KL-0040-2547-1 and the clamping nut
consists of:
KL-0040-8001 Mounting bridge 1
KL-0040-8002 Mandrel, conical 1
KL-0040-8003 Special hex. screw M12x1,25 x 45 2
KL-0040-8005 Mounting nut M12x1,25 2
KL-0040-8006 Adaptor 2 1/4"-14 UNS auf 20,5 1
KL-0040-8007 Adaptor 2 1/4"-14 UNS 1
New wheel bearing insertion KL-0040-3036 Pressure disc Nr. 17 1
KL-0040-3046 Centring disc Nr. 4 1
KL-0174-330 Puller Plate size 3 (5-hole) 1
KL-0174-765 Puller bolt type M, M16x1,5 (l=100) 3
KL-0174-724 Puller bolt type B, M14x1,5 (l=100) 3
Accessories:
(For a straight storage of the wheel bearing puller set
KL-0040-80) HGV
11.3-13
HGV

Opel Vivaro /
1 Renault Trafic
Suitable for: Opel Vivaro / Renault Trafic front axle

Removal and replacement of Hub and Wheel Bearing
Because of the specific design of this vehicle it is an advantage to
KL-0145-80 remove the Hub Carrier assembly from the vehicle and to remove and
4 replace the Hub and the Bearing using the hydraulic bench press
6 KL-0145-80.
3
It is important to note that the Wheel Bearing must be assembled with
the built-in ABS sensor facing towards the inner side of the Hub Carrier
assembly.
5 7 The Press Tool KL-0430-1003 is specifically designed to prevent
2
damage to the ABS sender-ring which is built into the inner side of the
3
wheel bearing housing.
Advantages:
Precise removal and replacement of the Hub and Wheel Bearing
without risk of damage to the ABS sender.
Time savings of up to 1 hour.
Specification:
KL-0040-2800 1 KL-0430-1001 Base plate Hub removal 1
Ford Transit
2 KL-0430-1002 Drift Hub removal 1
3 KL-0430-1003 Centering Disc Hub removal (support) 1
4 KL-0430-1004 Housing RA Wheel Bearing 1
extraction/insertion FA Wheel Bearing
KL-0040-2812-2 KL-0040-2812-1 extraction, ABS ring insertion
5 KL-0430-1005 Press plate FA Wheel Bearing extraction, 1
Hub insertion
6 KL-0430-1006 Press plate FA Wheel Bearing insertion 1
7 KL-0430-1007 Press plate RA Wheel Bearing 1
KL-0040-860 extraction/insertion


To renew the brake disc or wheel bearing, the wheel hub must be
pulled out of the wheel bearing housing together with the hub and the
brake disc.
The wheel bearing can be removed or installed within a few minutes,
Mounting the wheel bearing onto the hub.
without removing the suspension strut.

As KL-0040-86
if hydraulic cylinder (28 t) KL-0040-2800, spindle KL-0040-2812-1 and
nut KL-0040-2812-2 are already available.
Specification:
KL-0179-12 KL-0040-850 Wheel Bearing Tool Set 1
consists of:
Universal
KL-0040-8501 Pressure Ring 1
KL-0040-8236-4 Screw M10 x 140 5
KL-0040-8503 Mandrel 5
Note: To drive the hydraulic-cylinder KL-0040-2500 or KL-0040-2800 a

hydraulic pump is necessary (see chapter 4).

Fast, Efficient, Universal.
Simply place the bearing between the cones, tighten, and apply grease
through the fitting on the end of the threaded
HGV Cone-:: ........... 165 mm.
11.3-14
HGV
Hydraulic Drive: Hydraulic Drive:

Hydraulic Cylinder for pull- and press works
see page 11.4-01 to 11.4-02.
Hydraulic Cylinder with pulling or pressing functions
e.g. KL-0040-2500 Press and Pull Spindles
see page 11.4-03 to 11.4-04.
Adaptor e.g. KL-0040-2520
Adaptor and Hydraulic Couplings

Coupling Pressure Gauge e.g. KL-0040-2529 see page 11.4-02
Cylinder side
KL-0215-322
Pressure Gauge
see page 11.4-03 to 11.4-04.
Hose e.g.
KL-0215-31 Hydraulic Pump e.g.
Press or Pull Spindle e.g. KL-0215-33 (Hand pump) Hydraulic Pumps
KL-0040-2510 see page 11.4-05.
(Press Spindle)
Hydraulic Hose
see page 11.4-05.
KL-0040-2500
4
Pressing side Pulling side Due to its special design, the Hydraulic Cylinder
KL-0040-2500 may be used to perform pulling or pressing
Thread M422 functions according to the type of Spindle chosen as an
accessory.
KL-0040-2500
Applications:
Thread
2"-14UNS Connection 3/8" The KL-0040-2500 Hydraulic Cylinder may be used in
conjunction with other KLANN tools to remove and replace
Drive-Shafts, Hubs, Wheel Bearings, Bushes and Ball Joints.
Technical Data:
Note: A hydraulic pump will be required to drive the Hydraulic
Maximum Volume of Oil: 122 cm
Cylinder KL-0040-2500.
Piston Area: 27 cm
KL-0215-10 Piston Thread: M20
Weight: 5,2 kg
KL-0040-2510
KL-0040-2500
with Press Spindle
consists of:
KL-0040-25 KL-0040-2500 Hydraulic Cylinder (17 t) without spindle
KL-0040-2510 Press Spindle, length 350 mm

with Pull Spindle
KL-0040-2512
KL-0040-2500 For use with the KLANN wheel-bearing tool or the wheel-hub
puller KL-0330.
consists of:
KL-0040-2500 Hydraulic Cylinder (17 t) without spindle
KL-0040-2512 Pull Spindle, length 435 mm HGV
11.4-01
HGV

Pressing side Pulling side be used to perform pulling or pressing functions according to the type
of Spindle chosen as an accessory.
Thread M422
Technical Data:
KL-0040-2200 Maximum force: 105,8 kN (10 t)
Thread Connection 3/8" Maximum Volume of Oil: 75,91 cm
2"-14 UNS Piston Area: 15,11 cm
Piston Thread: M16/ 16,5
Overall Length Retracted: 217,5 mm
Overall Length Extended: 262,5 mm
Note: A hydraulic pump will be required to drive the Hydraulic Fluid Connection: 3/8NPT
hydraulic cylinder KL-0040-2200. Weight: 4,65 kg

4
Pressing side Pulling side of Spindle chosen as an accessory.
Technical Data:
Thread M422
KL-0040-2800 Maximum Volume of Oil: 216,3 cm
Piston Area: 40,6 cm
Thread Connection 3/8" Piston Thread: M24
2 "-16 UNS Retaining Thread Pressure Side: 2 -16 UNS
Weight: 9,6 kg
Note: A hydraulic pump will be required to drive the
hydraulic cylinder KL-0040-2800.
Thread Adaptor for Hydraulic Cylinder

Hydraulic Accessory - Adaptors
If an existing Hydraulic Pump is to be used to power Hydraulic Cylinder
KL-0040-2500, it should be noted that Hydraulic Cylinder
KL-0040-2500 is supplied with 3/8"NPT Connector coupling. It is likely
that an adaptor will be required to connect the existing Pump to
Hydraulic Cylinder KL-0040-2500 (see Table below).
KL-0040-2520 KL-0040-2521 KL-0040-2523 KL-0040-2522 KL-0040-2520 Adaptor 3/8"NPT to1/4"NPT (eg. KLANN, Longus, Rodcraft)
KL-0040-2521 Adaptor 3/8" NPT to M161.5 (eg. Matra)
KL-0040-2522 Adaptor 3/8" NPT to M181.5 (eg. Weber)
KL-0040-2523 Adaptor 3/8" NPT to G1/4" (eg. Nike)
Note: Hydraulic Cylinders from Blackhawk, Car Bench, Celette, Enerpac,
Hydraulic Couplings OTC and Yale have 3/8"NPT-couplings
Hydraulic Accessory - Couplings

KL-0215-321 Coupling Hose side 1/4" NPT
KL-0215-322 Coupling Cylinder side 1/4" NPT
KL-0215-322 KL-0215-321
Press Piece
KL-0040-2561 Suitable for the KL-0040-2510 Spindle used in conjunction with the
KL-0040-2500 Hydraulic Cylinder to press out Loctited Drive-Shafts.
Adaptor
KL-0040-2552 M42x2 to 30 mm
Required if the various Press/Support Tools of the KLANN KL-0043-82
Adaptor and KL-0043-85 Press Tools are to be used.
KL-0040-2551 M42x2 to 30 mm
Required if the various Pressure Discs of the KLANN
KL-0040-... Series Wheel Bearing Tool are to be used.
KL-0174-559 Adaptor 2"-14UNS to 2"-14UNS

KL-0040-2552 KL-0040-2551 KL-0174-559 Required for the use of Hydraulic Cylinders KL-0215-10 and
KL-0040-25 in conjunction with Puller Discs size 1 and 2 with PCD
HGV of 90 - 102 mm.
11.4-02
HGV

KL-0040-2510 KL-0040-2500 Hydr. Cylinder (17t.)
Spindles and Nuts
KL-0040-2541
KL-0040-2541-2 KL-0040-2541-1
Length:...........................350mm Load max. ....................................20 t.
KL-0040-2542 KL-0040-2541 Pull Spindle M10x1,25, with Nut

Length:..........................470 mm Load max. .......................................5 t
KL-0040-2542-2 KL-0040-2542-1
consists of:
KL-0040-2541-1 - Pull Spindle M10x1,25
KL-0040-2543 KL-0040-2541-2 - Nut M10x1,25
KL-0040-2543-2 KL-0040-2543-1
KL-0040-2543-5
consists of:
KL-0040-2542-2 - Nut M12
KL-0040-2543-3
4
consists of:
KL-0040-2544
KL-0040-2544-2 KL-0040-2544-1 KL-0040-2543-2 - Nut M14
KL-0040-2545-1 KL-0040-2543-5 Pull Spindle M14

KL-0040-2545-3 KL-0040-2543-3 Pull Spindle extension M14


KL-0040-2512 Length:..........................470 mm Load max. .....................................13 t
consists of:
KL-0040-2546-1 KL-0040-2544-2 - Nut M16

KL-0040-2547-1 Length:..........................650 mm Load max. .....................................16 t
KL-0040-2545-3 Nut M18
KL-0040-2512 Pull Spindle M20
Length:..........................465 mm Load max. .....................................20 t
KL-0040-3009
KL-0330-0009
KL-0041-3811
KL-0040-3009 Hex Nut M20
KL-0041-3812 KL-0330-0009 Tension Nut (for Wheel Hubs) M20
KL-0041-3811 Hex Nut 38 mm
Note: For further spindles and nuts of the KL-0039-..Series KL-0041-3812 Hex Nut 30 mm
see page 4-11.
KL-0040-2529
The Pressure Gauge can be connected between the Hydraulic
KL-0215-35 or
KL-0215-36 Pump and the Hose so that the hydraulic pressure can be
controlled during operation.
The pressure gauge is fitted with an additional tonne scale,
which was made to suit our Hydraulic Cylinder KL-0040-2500.
1/4"
Technical Data:
KL-0040-2590 Measuring Range 1000 bar
Manometer mm 71 mm

As KL-0040-2529 but with connection thread 3/8NPT
(e.g. for KL-0215-37)

By using the safety belt KL-0040-2590 on the vehicle and on
the Hydraulic Cylinder KL-0040-2500, the latter is prevented
from falling off. HGV
11.4-03
HGV

KL-0040-2200 Hydraulic-Cylinder (10 t.)
KL-0040-2241
Spindles
KL-0040-2242 Length:.................. 350 mm Load max.............................13 t.
KL-0039-1916-2 KL-0040-2242-1 KL-0040-2242 Pull Spindle M16 x 590 with nut

Length:.................. 590 mm Load max..............................13 t
consists of:
KL-0040-2229
KL-0040-2242-1 - Pull spindle M16 x 590
KL-0215-35 or KL-0039-1916-2 - Nut M16
KL-0215-36

1/4" operation
The pressure gauge is fitted with an additional tonne scale, which was
KL-0040-2290
4
Technical Data:
Manometer mm 71 mm

(e.g. fr KL-0215-37)

off.
Spindles and Nuts
Accessories for
KL-0040-2810 KL-0040-2800 Hydraulic-Cylinder (28 t.)
Spindles
KL-0040-2812-2 KL-0040-2812-1 Length:.................. 405 mm Load max.............................28 t.
KL-0040-2812 Pull Spindle M24 x 590 with nut
KL-0040-2829 Lenght:.................. 590 mm Load max..............................28 t
consists of:
KL-0215-35 or KL-0040-2812-1 - Pull spindle M24 x 590
KL-0215-36 KL-0040-2812-2 - Actuating nut 42, M24

1/4"
operation
KL-0040-2890 The pressure gauge is fitted with an additional tonne scale, which was
Technical Data:
Manometer mm 71 mm

(e.g. fr KL-0215-37)

HGV off.
11.4-04
HGV
KL-0215-35 M25 KL-0215-35 M25 Hydraulic Hand Pump

The Hydraulic Hand Pump KL-0215-35 M25 may be used in
conjunction with Hydraulic Cylinder (17 t.) KL-0040-2500 to operate a
variety of KLANN Pulling and Pressing tools.
KL-0215-33 Hydraulic Hand Pump (without Hose) 1
Weight:............................7,5 kg Max. Pressure:............ 700 bar
Note: KL-0215-35 Hydraulic Hand Pump (not ill.)

Hydraulic hand pump with pressure gauge suitable for the
4
(28 t.) on request.
KL-0215-37 M25 Hydraulic Foot Pump
KL-0215-37 M25 The Hydraulic Foot Pump KL-0215-37 M25 can be used to power
KLANN Press and Puller Tools fitted with Hydraulic Cylinder (17 t.)
KL-0040-2500.
Advantage: Both hands free to work.
KL-0215-370 Hydraulic Foot Pump (without Hose) 1
Weight:............................. 11 kg Max. Pressure.: ........... 700 bar
KL-0215-37 Hydraulic Foot Pump (not ill.)

Note: As KL-0215-37 M25, but without pressure gauge KL-0040-2528.
Hydraulic foot pump with pressure gauge suitable for the
(28 t.) on request KL-0215-36 M25 Air-Driven Hydraulic Pump
Compressed air is used to operate the KL-0215-36 M25 Operation is by
KL-0215-36 M25 a foot-pedal with 3 positions - forwards, stop and backwards.
The air-operated Hydraulic Pump can be used in conjunction with
Hydraulic Cylinder (17 t.) KL-0040-2500 nd KLANN tools for Bushes,
Ball-Joints, Bearings, Drive-Shafts etc.
Technical Data:
Weight: 8 kg

KL-0215-360 Hydraulic pump (without Hose) 1
Note:
Air driven hydraulic pump with pressure gauge suitable for the KL-0215-36 Air-Driven Hydraulic Pump
(not ill.)
(28 t.) on request.
HGV
11.4-05
HGV

Measure bush-, identify spindle, pressure and support sleeve. (See table page 11.4-07)
and bore-

Bore-
Outer-
Adaptor
4
Pressure sleeve
Nut
Spindle
Bush extraction
Measure the bush outer-, identify pressure and support sleeve. (See table page 11.4-07)
.

Outer-
(Sttzhlsen I.-i.-
= Bush o.- + ca.
+ approx. 10%)

Pressure sleeve
Ball joint
Bush pressing out
Press frame
Spindle
Note: The hydraulic cylinder KL-0040-2500 shall be operated by a hydraulic pump. See page 11.4-05.
HGV
11.4-06
HGV
KL-0039-Series Wheel Bearing / Bush Tool
135 mm Drive and base parts

Cylinder:
Work length 390 mm
Work length 390 mm

Work length 390 mm
Work length 390 mm
Work length 390 mm
1 KL-0040-2500 Hydraulic-cylinder 17 t 1
Adaptor:
3
350 mm (275 mm*)

hydraulik cylinder
Nut M20
Work length 115 mm Spindles
Press frame:
10
1 10 KL-0039-1130 Press frame 1
Accessory:
4
5 6 7 8 11
Application parts Wheel bearing
Pressure ring: KL-0039-120 Pressure ring set 54 - 90 mm (Inner- 46 mm):

Accessory:
Centring ring: KL-0039-130 Centring ring set 25 - 60 mm:

KL-0039-140 Housing set (bearing extension):

Special plates:
Bearing cap: Housing: Centring rings:
Part No. Description Part No. Description Part No. Description Part No. Description
A: 70 KL-0039-1504 Adaptor ring conical
A1: 84 / A2: 90 A1: 84 / A2: 90 KL-0039-1414 Centring ring KL-0039-1505 Adaptor ring cylindric
A: 75
KL-0039-1415 Centring ring
A: 80
HGV
11.4-07
HGV

Opel/Vauxhall,
Renault
314 replaced within minutes.
115

consists of:
KL-0040-2500 Hydraulic Cylinder 17 t. KL-0043-8200 Press frame short
KL-0043-8298 KL-0040-2510 Pressure spindle KL-0043-8298 Press-/support tube set

consists of:
4 KL-0043-810
KL-0043-810 Press Tool with Hydr. Cylinder
removal and replacement of the Ball-Joint in the lower front
314
115
consists of:
Part No. Description Part No.. Description
KL-0040-2500 Hydraulic Cylinder 17 t. KL-0043-8200 Press frame
KL-0040-2510 Pressing spindle KL-0043-8101 Press/support tube set
KL-0043-8101 Ball joint
consists of:
Part No.. Description Part No.. Description
KL-1210-2
Opel/Vauxhall, KL-1210-2 Bush Extractor
Renault with Hydr.Cylinder (German Utility Model)

KL-1210-200
The Bush Extractor KL-1210-2 allows quick, easy and safe
removal and replacement of both Bushes in the lower front
wishbone.
KL-1210-201
consists of:
KL-0040-2500 Hydraulic Cylinder 17 t. KL-1210-200 Bush extractor without
KL-0040-2552 Adaptor M42x2 / 30 Hydraulic cylinder 17 t.

consists of:
KL-0040-2543 Pull spindle M14 with nut KL-1210-201 Press/support tube set

consists of:
KL-1210-2001 Support tube KL-1210-2004 Pressure piece
KL-1210-2002 Pressure piece KL-1210-2005 Pressure piece
KL-1210-2003 Support tube
Bush Bush Note: A hydraulic pump will be required to drive the Hydraulic Cylinder
HGV KL-0040-2500.
11.4-08
HGV
KL-0626-10 KL-0626-10 Hydraulic Press Tool Kit

Ford
Transit
The support joint can be pressed out of or into the wheel
bearing housing quickly and without difficulty, using Press Tool
8 KL-0626-10. The support joint can be removed from or
Ball joint insertion installed on the vehicle in just a few minutes, without the wheel
9
bearing housing having to be removed.
KL-0626-100
Specification
KL-0626-10 Hydraulic Press Tool 1
3 consists of:
KL-0626-100 Hydraulic Press Tool 1
1 2 8 KL-0040-2500 Hydraulic cylinder 17t 1
9 KL-0040-2510 Press spindle 1
4
6 KL-0626-100 Hydraulic Press Tool Kit 1
4
consists of:
2 KL-0626-1002 Coil screw 1
3 KL-0174-559 Adaptor 2 1/4"-14UNS to 2 1/4"-14UNS 1
5 7 4 KL-0626-1003 Press Tube (removal) : 38mm 1
5 KL-0626-1004 Support Tube (removal) : 66,5mm 1
6 KL-0626-1005 Support Tube (replacement) : 54mm 1
7 KL-0626-1006 Press Tube (replacement) : 56mm 1
KL-0043-855 C
Mercedes Sprinter KL-0043-855 C Press Tool
VW LT
with Hydraulic Cylinder (Patented)
240 Suitable for Mercedes Sprinter onwards 95 and VW LT

115
onwards 96.
To remove and insert ball joints with the special manufactured
press and support sleeves within a few minutes on the vehicle.
KL-0043-8591 C
Advantages:
High time savings
Easy to operate.
Tool cannot tilt to one side.
III
Avoid mischances.
I II
V
VI VII VIII Hydraulic Cylinder 17 to. KL-0040-2500 is all-purpose also
IV IV IV with other KLANN-tools useable.
Contents:
Ball joint insertion Part No. Description Qty.
Ball joint extraction
KL-0043-855 C Press Tool with Hydraulic Cylinder 1
consists of:
KL-0043-8510 Press frame short 1
KL-0040-2500 Hydraulic cylinder 17t. (without coupling) 1

consists of:
KL-0043-8236-1 Support sleeve (I) 1
KL-0043-8236-2 Support sleeve (II) 1
KL-0043-8236-3 Clamping plates (III) 1
KL-0043-8236-4 Cylinder screw (IV) 3
KL-0043-8236-5 Distance tube (V) 1
Note: A hydraulic pump will be required to drive the Hydraulic KL-0043-8531 Press sleeve (VI) 1
Cylinder KL-0040-2500. KL-0043-8279 Press sleeve (VII) 1
KL-0043-8578 Press/support sleeve (VIII) 1 HGV
11.4-09
HGV
KL-1009-10 KL-1009-10 Press Tool (with hydr. Cylinder)

Mercedes Actros
(Truck rear-axle triangulated control arm)
Suitable for 69 mm, 77 mm, 89 mm and 92 mm diameter

anti-roll bar bushings on the triangulated rear-axle control
arms of the Mercedes Actros.
The anti-roll bar bushings on the triangulated suspension
control arms can be removed or installed quickly and without
difficulty using press tool KL-1009-10.
Anti-roll bar
Advantages:
360 bushings High Time Savings.
115
Easy Handling.
Avoidance from accidents.
Hydr. Cylinder 17 t. KL-0040-2500 can be used on other
KLANN-Tools. (see Site 4-02 - 4-03)
KL-1009-101
Contents:
4
KL-1009-10 Hydraulic Press Tool Kit 17 t. 1
consists of:
I VII V VI IV
KL-0040-2500 Hydraulic Cylinder 17t. (without coupling) 1
II III Part No. Description Qty.
consists of:
Front anti-roll bar bushings Rear anti-roll bar bushings
extraction extraction KL-1009-1001 Support Sleeve, long (I) 1
KL-1009-1002 Adaptor Ring (II) 1
KL-1009-1003 Adaptor Ring degraded (III) 1
KL-1009-1004 Support Sleeve (IV) 1
KL-1009-1005 Support Sleeve (V) 1
KL-1009-1006 Support Sleeve (VI) 1
KL-1009-1007 Support Sleeve, short (VII) 1
Note: A hydraulic pump will be required to drive the Hydraulic

Cylinder KL-0040-2500. KL-1011-10 Bush Extractor
KL-1011-10
Renault Suitable for brass bushings 45 mm,
e.g. Front Leaf Spring Renault Premium (1997 - 2005) and
Magnum AE.
The brass bushings on the front leaf spring can be removed or
installed quickly and without difficulty using press tool
KL-1011-10.
High Time Savings.
Easy Handling.
Avoidance from accidents.
Hydr. Cylinder 17 t. KL-0040-2500 can be used on other
I II III IIII KLANN-Tools. (see Site 4-02 - 4-03)
Contents:
Brass bushing removal Part No. Description Qty.
consists of:
KL-0039-1003 Retain adaptor for hydraulic cylinder with O-ring 1
KL-0040-2545-1 Puller spindle M18 1
KL-0040-2545-3 Nut M18 1
Brass bushing insertion
KL-1011-100 Sleeve set 1
consists of:
KL-1011-1001 Support sleeve long 62 (I) 1
KL-1011-1002 Support sleeve short 62 (II) 1
KL-1011-1003 Press piece (III) 1
KL-0039-1644 Press/ Support sleeve short 44 (IIII) 1
HGV
11.4-10
HGV

HGV (Truck trailer towbar)
Trailer
KL-0040-2552 KL-0040-2500
Suitable for brass bushings 100 mm long and with
internal/external diameters I- 28 / E- 34 mm, I-30 / E-34 mm,
I-30 / E-35 mm, I-30 / E-36 mm, I-30 / E-37 mm and I-30 /
E-38 mm on the towbars of truck trailers.
KL-1001-200 For quick, easy removal and installation of the brass bushings
in the towbar.
Advantages:
Brass bushing
High Time Savings
KL-1001-201 Easy Handling
Avoidance from accidents
Hydraulic Cylinder 17 t. KL-0040-2500 can be used on
other KLANN-Tools. (see page 4-02 - 4-03)
Contents:
4
consists of:
KL-0040-2500 Hydraulic Cylinder 17t. (without coupling) 1
KL-0040-2552 Adaptor M42x2 to 30 1
Brass bushing removal Brass bushing insertion Part No. Description Qty.
consists of:
KL-0040-2547-1 Puller Spindle M20 x 550 1
KL-0040-2547-3 Actuating Nut M20 1
KL-1001-201 Sleeve Set HGV Trailers Towbar 1

Brass bushing KL-1001-201 Sleeve Set HGV Trailers Towbar 1
consists of:
KL-1001-2001 Sleeve Set, long 40/52 1
KL-1001-2002 Sleeve Set, short 40/52 1
KL-1001-2003 Press Piece 30/35; 30/36 1
KL-1001-2004 Press Piece 30/37; 30/38 1
KL-1001-2005 Press Piece 30/34 1
KL-1001-10 KL-1001-2006 Press Piece 28/34 1
KL-1001-10 Bush Extractor for HGV 68

HGV with Hydraulic Cylinder
KL-0040-2552 KL-0040-2500 Bushes
Bore- 68 For Bushes with 68 mm Bore e.g. trailing arms on ROR,
SAF and Trailor trailers and semi-trailers, etc. with air-
KL-1001-100 suspension.
The KLANN KL-1001-10 allows quick, easy and safe
replacement of solid bushes on HGV axle components such as
ROR, SAF, Trailor
Trailing Arms, Anti-Roll Bars, Leaf Springs, Spring Mounts, etc.
Repairs can be made without removing the suspension
components from the vehicle. Time savings up to 4 hours.
Contents:
Bush extraction Bush insertion consists of:
Bush Leaf Spring KL-0040-2500 Hydraulic Cylinder 17t. (without coupling) 1
Leaf Spring
KL-0040-2552 Adaptor M42x2 to 30 1

Spring Eye Spring Eye consists of:
KL-1001-1001 Support Sleeve, long 1
KL-1001-1002 Support Sleeve, short 1
KL-0040-2546-1 Puller Spindle M20 x 550 1
Accessory: KL-0040-3009 Actuating Nut 1
Bore- Solid Bush
KL-1001-1013 Accessory: KL-1001-1013 Press Piece

Suitable for Bushes with Bore- 57 mm.
KL-0040-9005
Accessory: KL-0040-9005 Press Plate No.5
Suitable for Bushes with Bore- 44,7 mm.
e.g. Renault PREMIUM, Magnum Leaf Spring. HGV
11.4-11
HGV
Bush Extractor KL-1010-Series KL-1010-1.. Series Bush Extractor HGV

Bush Extractor
Drive set
The replacement of splitted silentblocs so far was a big
problem for the mechanic, as they are difficult to remove and,
moreover, have to be re-assembled under severe pre-
tensioning conditions.
The KLANN extractor for truck silentblocs KL-1010-... Series

allows, together with the hydraulic pump KL-0215-35 M25,
KL-0215-36 M25 or KL-0215-37 M25 (hose, coupling, adapter
Sleeve set and manometer included), a quick, clean and safe extraction
and replacement of splitted silentblocs on e.g. stabilizers,
thrust rods, leaf spring eyes, spring supports and further axis
suspension components.
Silentbloc extraction and replacement can be carried out at the

work bench or on the vehicle, if room conditions allow it.
4 Application example / procedure:

The extractors combinable with the tried and tested KLANN
modular assembly system consist of a set of sleeves of the
required and relative drive set. A great advantage of this
1. Verify bore diameter and choose tool from the table system is that for further or application ranges a small
(see page 11.4-13). number of new components is necessary.
( huge money savings).
Advantages:
High Time and Cost Savings
Easy Handling
Avoidance from accidents
Hydraulic Cylinder 17 t. KL-0040-2500 can be used on
other KLANN-Tools. (see page 4-02 - 4-03)
2. Bearing extraction
Press piece extraction KL-0040-2552

Application example / procedure:
Collar nut Puller spindle 1. Verify bore- and choose tool from the table.
Support sleeve long KL-0040-2500 (see page 11.4-13).
2. Silentbloc extraction:
3. Bearing pretensioning
Position the extractor as shown in Fig. 2 and extract
Silent bearing KL-0040-2552 the silentbloc by operating the hydraulic pump.
Collar nut Puller spindle

3. Silentbloc insertion
Sprung
press
Conical
Support KL-0040-2500 new silentbloc pre-tensioning:
sleeve
Tool sleeve short
Position the extractor as shown in Fig. 3 and settle the
new silent-type bearing in the conical sleeve. The
4. Bearing insertion silentbloc is pre-tensioned on the sleeve inside cone.
The sprung thrust plate guarantees a suitable support
KL-0040-2552 during the whole process.
Collar nut
Puller Spindle 4. Silentbloc insertion:
Sprung press
Tool Conical Support KL-0040-2500
sleeve sleeve short Position the extractor as shown in Fig. 4 and settle the
pre-tensioned silentbloc in the bore.
HGV
11.4-12
HGV
Bush Extractor KL-1010-Series KL-1010-1.. Series Bush Extractor for HGV

Bush Extractor (German Utility Model)
Drive set Bore- Application examples Part-No. Part-No.
Drive Sleeve set
45 mm (disassembled 48 mm) KL-1010-104 KL-1010-180
e.g. MAN busses (articulated bus 313/3)
Front axle stabilizer
e.g. MAN busses (articulated bus 313/3)
Front axle stabilizer
Support sleeve Support sleeve Adaptor Hydraulic cylinder
long 17 t. 55 mm (disassembled 57 mm) KL-1010-100 A KL-1010-110
short M42x2 on 30 e.g. MAN AWD L80 (12t.), L90 (13t.), M34 (14t.),
M78 (18t.) Front spring bracket - back
58 mm (disassembled 60 mm) KL-1010-100 A KL-1010-170
e.g. Mercedes SK leaf spring
Collar nut Puller spindle e.g.. Mercedes Actros front leaf spring
e.g. MAN TGA Front spring bracket - back
Sleeve set 65 mm (disassembled 70 mm) KL-1010-100 A KL-1010-140
e.g. Mercedes Actros front strut-stabilizator
e.g. MAN F2000 leaf spring
e.g. Mercedes busses O405, O408, Citaro.
4
Centring ring Centring ring Conical
sleeve
Sprung press
tool
Press piece KL-1010-104 Drive Sets for Bushes
to 50mm (with Hydraulic Cylinder)
consists of:
Drive Sets: Pos. Part No. Description Qty.
4 KL-0040-2500 Hydraulic cylinder 17 t. (without coupling) 1
to 50 mm KL-1010-105 Drive Set (without Hydraulic Cyl.) 1
KL-1010-104
KL-1010-105 Drive Set without Hydraulic Cylinder consists of::
KL-1010-5 Pos. Part No. Description Qty.
KL-1010-1050 3 KL-0040-2552 Adaptor M42x2 on 30 1
KL-1010-1050 Drive Sleeve Set 1
KL-0040-2544 Puller Spindle M16 with Nut consists of::
5B KL-0040-2544-1 Puller Spindle M16 1
4 5A KL-0040-2544-2 Nut 1
1 2 3 KL-1010-1050 Drive Sleeve Set consists of:

Pos. Part No. Description Outer- Inner- Qty.
7 KL-1010-1052 Support sleeve long 62mm 52mm 1
KL-0040-2544 8 KL-1010-1051 Support sleeve short 62mm 52mm 1
5A 5B KL-1010-100 A Drive Set for Bushes

consists of:
KL-1010-100 A Pos. Part No. Description Qty.
4 KL-0040-2500 Hydraulic cylinder 17 t. (without coupling) 1
KL-1010-101 A KL-1010-101 A Drive Set without Hydraulic Cyl. 1
to 70 mm
KL-1010-1010 KL-1010-101 A Drive Set without Hydraulic Cylinder consists of:
KL-0040-2546 Puller Spindle M20x550 with Nut 1
3 KL-0040-2552 Adaptor M42x2 on 30 1
KL-1010-1010 Drive Sleeve Set 1
4 KL-0040-2546 Puller Spindle M20x550 with Nut consists of:

7 8 3 6B KL-0040-2546-1 Puller Spindle M20x550 1
6A KL-0040-3009 Nut 1
KL-1010-1010 Drive Sleeve Set consists of:
KL-0040-2546 Pos. Part No. Description Outer- Inner- Qty.
1 KL-1010-1001 Support sleeve long 79,5mm 70mm 1
2 KL-1010-1006 Support sleeve short 79,5mm 70mm 1
6A 6B
KL-1010-102 Drive Set for Bushes

KL-1010-102 to 90 mm
KL-1010-1030 4 KL-0040-2500 Hydraulic cylinder 17 t. (without coupling) 1
KL-1010-103 Drive Set (without Hydraulic Cyl.) 1
KL-1010-103 Drive Set without Hydraulic Cylinder consists of:
KL-0040-2546 Puller Spindle M20x550 with Nut 1
3 KL-0040-2552 Adaptor M42x2 on 30 1
4 KL-1010-1030 Drive Sleeve Set 1
9 10 3 KL-0040-2546 Puller Spindle M20x550 with Nut consists of:

6B KL-0040-2546-1 Puller Spindle M20x550 1
KL-0040-2546 6A KL-0040-3009 Nut 1
KL-1010-1030 Drive Sleeve Set consists of:
Pos. Part No. Description Outer- Inner- Qty.
6A 6B 9 KL-1010-1003 Support sleeve long 99,5mm 90mm 1
10 KL-1010-1004 Support sleeve short 99,5mm 90mm 1 HGV
11.4-13
HGV
KL-0043-900 KL-0043-900 Hydraulic Press 17 t
The Hydraulic Press KL-0043-900 in conjunction with Press

Tools KL-0043-8295, KL-0043-8595 and Press Tools
KL-0159-11 and KL-0159-12 may be used for dismantling and
assembling Drive Shafts, Suspension Bolts, Bearings, Bushes,
etc.
Due to the handy construction the Hydraulic Press may also be

used on the vehicle.
160
Weight:........ 26,6 kg
360
Contents:
KL-0043-900 Hydraulic Press
consists of:
4
KL-0159-12
KL-0215-35 Hydraulic hand pump with hose and coupling
Application
Technical Data Press Frame KL-0043-902:
Total height 430 mm Rod- 30 mm
Working height 360 mm Thread to accept 2"-14UNS
Depth 100 mm Weight 14,2 kg
Dimensions

KL-0043-82, KL-0043-85 and KL-0043-90.
Mounting diameter 20 mm,

KL-0159-11 A 52 - 80 mm in 2 mm steps,
B 50 - 78 mm in 2 mm steps.
Application

Dimensions
KL-0043-82, KL-0043-85 and KL-0043-90.
Mounting diameter 10 mm,

A 22 mm - 50 mm in 2 mm steps,
B 20 mm - 48 mm in 2 mm steps.
HGV The Set consists of a Pilot, a Blank and 15 Pressure Pieces.
11.4-14
HGV
KL-0140-36 KL-0140-36 Slide Caliper Digital

Range:........................................................................... 155 mm
Jaw length: ...................................................................... 40 mm
Vernier:......................................................................... 0,01 mm
Weight: .............................................................................. 200 g
KL-0140-32
KL-0140-32 Slide Caliper for Brake Drum
Measuring-surfaces stainless steel, rule and slide produced of

reading.
Range:........................................................................... 500 mm
Jaw length: .................................................................... 250 mm
5
Vernier:...........................................................1/20 mm + 1/128"
Weight: ............................................................................ 1200 g
Accessory:
KL-0140-3201 Wooden Case for Slide Caliper
KL-0140-33

Description: stainless-steel
Range:............................................................................. 50 mm
Jaw length: ...................................................................... 75 mm
Vernier:......................................................................... 1/10 mm
Weight: .............................................................................. 110 g
KL-0140-38
KL-0140-38 Slide Caliper for Brake Plates

Range:........................................................................... 100 mm
Jaw length ..................................................................... 120 mm
Vernier:......................................................................... 1/10 mm
Weight: .............................................................................. 240 g HGV
11.5-01
HGV
KL-0128-31 KL-0128-31 Dial Gauge Stands

with Dial Indicator

KL-0128-1 To measure the wobble of the brake disc.
For adjusting the engine and transmission
KL-0128-3
clamp, prismatic magnetic base.

DIN 878-A.
Reading: .......................................................................0,01 mm
Note: Further information, measure instruments and accessories see Measuring Range: ...........................................................10 mm
chapter 10. Housing -: .....................................................................58 mm
KL-0140-41 Stem -: ............................................................................8 mm
KL-0128-3 Dial Gauge Stand without Dial Indicator

5
Note: The frame micrometer KL-0140-40 is delivered in a storage reading parts chrome plated, with check-gauge. Description:
Chrome-plated.
case.
Range: ..........................................................................0-25 mm
KL-0140-40 Pitch:................................................................................. mm
Weight: ..............................................................................350 g

reading parts chrome plated, with check-gauge. Description:
Note: The frame micrometer KL-0140-40 is delivered in a storage Chrome-plated.
case. Range: ........................................................................25-50 mm
Pitch:................................................................................. mm
KL-0114-22 Weight: ..............................................................................500 g
KL-0114-22 Brake Spring Pliers (HGV)

Extra strong version. Suitable for HGV Air or Hydraulic drum
brakes.
For removal and replacement of brake-shoe springs.
HGV Length:...........................................................................535 mm
Weight: ............................................................................1150 g
KL-0199-13
Brake Caliper Cylinder
Technical Data:
cleaning
Cylinder-: ...............................................................38 - 79 mm
Segment Length: .............................................................25 mm
Hone: ............................................................................ 3 pieces
Weight: ................................................................................85 g

Length:.............................................................................25 mm
HGV Weight: ................................................................................28 g
11.5-02
HGV
KL-0114-2 KL-0114-2 Brake Spring Pliers

With off-set jaws.
For riveted and bonded brake linings.
Length:. .................................................................. 317 mm
Weight:.. ........................................................................ 340 g
KL-0114-7 Caliper File

KL-0114-7
Length: .......................................................................... 220 mm
Weight: ................................................................................ 85 g
KL-0114-8 Caliper Brush (Steel)

KL-0114-8
Length: .......................................................................... 220 mm
Weight: ................................................................................ 60 g
KL-0114-81 Brass-Wire Brush (narrow)
KL-0114-81
For cleaning sensitive control units, contacts, engine and brake
parts, etc.
5
Width: ........................................................................... 11,7 mm
Length: .......................................................................... 220 mm
Weight: ................................................................................ 60 g
KL-4072-301 Open Ring Spanner Socket

Set
KL-4072-301 Open 12-sided spanners are exceptionally compact and
d strong, so that even screws and nuts that are difficult to reach
or turn can be loosened and tightened.
H1 Drive:................................................................................1/2"
consists of:
W1 O1 W2 (mm) [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3017 17 60 mm 20 mm 31 mm 31 mm 12 mm 150
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
L1 KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 15,5 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
Note: Further Spanners see Chapter 10.
KL-4417-900
c Special Chrome Vanadium Steel
Matt chrome finish.
Drive:.................................................................................3/8"
confined spaces.
consists of:
size (W) (L) (g)
W Hex. KL-4417-16 Crow foot spanner 16 34 mm 40 mm 40 g
L KL-4417-19 Crow foot spanner 19 41 mm 48 mm 70 g
HGV
11.5-03
HGV

Ford Transit
KL-0040-2800
KL-0040-2812-2 KL-0040-2812-1 hub and the brake disc.
Contents:
KL-0040-860 KL-0040-86 Wheel Bearing Puller (with Hydraulic Cyl.) 1
consists of:
KL-0040-2800 Hydraulic cylinder (28 t) 1
KL-0040-2812-1 Puller spindle 1
KL-0040-2812-2 Clamping nut 1
KL-0040-860 Wheel bearing tool set (without hydr. cyl.) 1

As KL-0040-86.
If the Hydraulic Cylinder (28 t) KL-0040-2800, the spindle
KL-0040-2812-1 and the clamping nut KL-0040-2812-2 are
5
already available.
Wheel Bearing Extraction, Brake Disc removal Contents:

Part no. Description Qty.
KL-0040-860 Wheel Bearing Set 1
consists of:
KL-0040-8501 Pressure ring 1
KL-0040-8236-4 Screw M10 x 120 5
KL-0040-8503 Drift 5
Accessory: (KL-0040-86 not included in delivery)

KL-0215-36 M28 Air Driven Hydraulic Pump
Compressed air is used to operate the KL-0215-36 M28.

Operation is by a foot-pedal with 3 positions - forwards, stop
and backwards.
The air-operated Hydraulic Pump can be used in conjunction
with Hydraulic Cylinder KL-0040-2800 and KLANN tools for
Accessory: KL-0215-36 M28 Bushes, Ball-Joints, Bearings, Drive-Shafts etc.
Note: With the pressure gauge KL-0040-2829, that contains to
the set which is fitted with an additional tonne scale, that was
made to suit our hydraulic cylinder (28 t) KL-0040-2800 the
hydraulic pressure and the required force can be controlled
during working with the pump.
Technical Data:
Weight: 8 kg
Contents:
KL-0215-36 M28 Air Driven Hydraulic Pump 1
consists of:
KL-0215-360 Hydraulic pump without hose 1
KL-0215-362 Hose 2,5 m with hose-side connector 1
KL-0215-322 Cylinder-side connector 1/4"NPT 1
KL-0040-2520 Adaptor 3/8"NPT to "NPT 1
HGV KL-0040-2829 Pressure gauge 1
11.5-04
HGV
KL-0124-60 KL-0124-60 Cooling System Pressure Tester

Pump indirectly on Cooling System
The Pressure Tester KL-0124-60 is made from metal. It

consists of a quick clutch, a pressure relief valve and a
flexible tube. This tool was developed to control the
sealing of the cooling systems on vehicles. The precision
manometer is protected by a rubber cap. There is a wide
range of adaptors for different radiators and
compensating tanks.
Pump directly on Cooling System Advantages:

Applicable in the long run and with a high temperature
while the pump and the adaptor are made of metal (brass).
There is also a high precision of pump and adaptor.
A safety valve is included.
It is possible to put the pump on the cooling system directly
or otherwise to connect the pump to the cooling system
with the flexible tube.
Specification: Technical Data:

KL-0124-60 Cooling System Pressure Tester (Universal)
consists of: Max pressure of the hand pump: .............. (36 psi).... 2,5 bar
Part No.. Description Part No. Description Weight of the pump with tube: .................................... 1,1 kg
KL-0124-600 Pump KL-0124-625 Adaptor Nr.25 M524
Weight KL-0124-60 complete: .................................... 7,9 kg
KL-0124-601 Flexible Tube KL-0124-626 Adaptor Nr.26
KL-0124-620 Adaptor Nr.20 universal jap. Vehicles Weight of the empty case: .......................................... 2,5 kg
Bayonet Joint 60 KL-0124-627 Adaptor No. 27 M544
KL-0124-621 Adaptor No.21 M483 KL-0124-633 Adaptor No.33 S483
6
KL-0124-622 Adaptor No.22 M443 KL-0124-634 Adaptor No.34 Tr633
KL-0124-624 Adaptor No.24 M523 KL-0124-6090 Case empty
Adaptor Application List by Vehicle Type
KL-0124-602 Pump with the Tube Adaptor The part No. of the appropriate Adaptor is given in Column 3.
Make Model or Type Part-No. No.

Bssing General KL-0124-619 19
DAF HGV `92 and `95 KL-0124-618 18
Fendt General KL-0124-619 19
Spare Parts Iveco General KL-0124-619 19
KL-0124-6009 Set for repairing the pump General KL-0124-620 20
KL-0124-6001 Manometer for rubber cap MAN, Krupp General KL-0124-610 10
Other Sets for trucks HGV F90-F2000 KL-0124-628 28
Mercedes HGV KL-0124-611 11
KL-0124-734 Cooling System Pressure Tester for Iveco
Bus KL-0124-616 16
adaptors No. 19 and 20. HGV, Unimog KL-0124-619 19
HGV, Bus KL-0124-620 20
KL-0124-742 Cooling System Pressure Tester for MAN
consists of: pump KL-0124-600, tube KL-0124-601 and HGV, Actros KL-0124-628 28
adaptors No. 10, 19, 26 and 28. Renault HGV Midliner KL-0124-639 39
KL-0124-748 Cooling System Pressure Tester for Mercedes trucks HGV Premium, HGV Magnum KL-0124-640 40
consists of: pump KL-0124-600, tube KL-0124-601 and Scania General, 93, 113, 143 KL-0124-613 13
adaptors No. 11, 16, 19, 20 and 28. General KL-0124-614 14
KL-0124-761 Cooling System Pressure Tester for Renault trucks HGV Typ 94, 114,124, 144 KL-0124-617 17
consists of: pump KL-0124-600, tube KL-0124-601 and General KL-0124-619 19
adaptors No. 39 and 40. General KL-0124-620 20
KL-0124-766 Cooling System Pressure Tester for Scania General KL-0124-631 31
consists of: pump KL-0124-600, tube KL-0124-601 and Volvo HGV KL-0124-613 13
adaptors No. 13, 14, 17, 19, 20 and 31.
HGV FH 12 KL-0124-623 23
KL-0124-776 Cooling System Pressure Tester for Volvo trucks HGV FH 12 KL-0124-635 35
adaptors No. 13, 23 and 35.
Note: More sets for cars see page 6.1-01. HGV
11.6-01
HGV
KL-0121-22 KL-0121-22, KL-0121-23, KL-0121-24, KL-0121-25

Hose Clip Pliers with locking ratchet
For replacement of hose-clips on Fuel-lines, Oil-pipes and water-
hoses, which are not retained by Jubilee type clips, but re-usable,
self-tensioning spring-clips. Special design allows the spring hose clips
to be securely gripped and safely expanded.
KL-0121-23
Suitable for Alfa Romeo, Audi, Citron, Fiat, Ford, Hyundai,
Lancia, MAN, Mercedes, Opel/Vauxhall, Peugeot, Porsche,
Renault, Seat, Toyota, VW, Volvo, etc.
Following clips may be replaced with the Hose Clip Pliers: Norma, ABA
(AWAB), MIKALOR, MUBEA from 18 - 53 mm.
KL-0121-22 Hose Clip Pliers straight with ratchet
KL-0121-24 Clip -: ............................................................................... 18 - 53 mm
Length:......................................................................................273 mm
Weight: .........................................................................................390 g
KL-0121-23 Hose Clip Pliers 110 off-set tips with ratchet
Clip-: ................................................................................ 18 - 53 mm
Length:......................................................................................285 mm
Clamp Angle: ................................................................................. 110
Weight: .........................................................................................425 g
KL-0121-24 Hose Clip Pliers 90 off-set tips with ratchet
KL-0121-25 Clip-: ................................................................................ 18 - 53 mm
Length:......................................................................................225 mm
Clamp Angle: ................................................................................... 90
Weight: .........................................................................................403 g
KL-0121-25 Hose Clip Pliers with remote operation and
ratchet
With remote operation and ratchet. Application as KL-0121-22 - 24, but
with remote control especially for difficult to reach positions.
Clip -: ............................................................................... 18 - 53 mm
Length:......................................................................................225 mm
6
Clamp Angle: ................................................................................... 90
Weight: .........................................................................................403 g
Spare Part: KL-0121-2501 Replacement Bowden Cable
Note: Further tools for the cooling system see chapter 6.1.
Spare Part: KL-4417-900 Crow Foot Spanner Set

Special Chrome Vanadium Steel. Matt chrome finish.
Specially designed to loosen and tighten nuts and bolts in confined
spaces. Drive: ............. 3/8"
consists of:
size (W) (L) (g)
KL-0121-2501 KL-4417-16 Crow foot spanner 16 34 mm 40 mm 40 g
KL-4417-900 KL-4072-301 Open Ring Spanner Socket Set

c Open 12-sided spanners are exceptionally compact and strong, so that
even screws and nuts that are difficult to reach or turn can be loosened
and tightened. Drive:................ 1/2"
consists of:
W Hex. (mm) [L1] [H1] [W1] [W2] [O1] [g]
KL-4072-3017 17 60 mm 20 mm 31 mm 31 mm 12 mm 150
KL-4072-3018 18 63 mm 20 mm 34 mm 31 mm 14 mm 150
L KL-4072-3019 19 63 mm 20 mm 34 mm 31 mm 14 mm 150
KL-4072-3022 22 65 mm 25 mm 39 mm 31 mm 16 mm 325
KL-4072-3024 24 70 mm 25 mm 44 mm 31 mm 18 mm 350
KL-4072-301 / KL-4072-302
KL-4072-302 Open Ring Spanner Socket Set
d W1 O1 W2
As KL-4072-301 but Drive:...................... 1/2"
consists of:
H1
(mm) [L1] [H1] [W1] [W2] [O1] [g]
L1
KL-4072-3027 27 74 mm 25 mm 48 mm 34 mm 20 mm 360
KL-4072-3030 30 76 mm 25 mm 50 mm 34 mm 24 mm 360
HGV KL-4072-3032 32 80 mm 25 mm 52 mm 34 mm 25 mm 360
11.6-02
HGV
KL-4072-321 KL-4072-321 Open ended ring wrench

Socket Set
d Specially designed to loosen and tighten nuts and bolts in confined

spaces - e.g. Fuel Injector connections.
Technical Data:
Drive: ............................. 1/2" Length:....................... 120 mm
consists of:
Part-No. Hex. (12-point) Description
KL-4072-3214 14 Open ended ring wrench Socket
KL-4071-311 KL-4071-311 Open ended ring wrench

Socket Set
As KL-4072-321, but as hex wrench and 80 mm long.
Technical Data:
d c Drive: ............................. 1/2"

consists of:
Length:......................... 70 mm
Part No. Hex. Drive Drive Description

(6-point) 3/8 1/2
KL-4071-3112 12 X Open ended ring wrench Socket
KL-4090-302 KL-4071-3117 17 X Open ended ring wrench Socket
d KL-4071-3118
KL-4071-3119
18
19
X
X
Open ended ring wrench Socket
Open ended ring wrench Socket
KL-4090-302 Torque Angle Meter

For the Torque-to-Yield Fastener with angle degree information.
6
Ccommonly used for cylinder head bolts and other bolts where a
torque angle is required.
Drive: .............................. 1/2" Weight:........................... 340 g
KL-4046-362 KL-4046-362 Socket Set Torx (4 Pcs.)
d 9 These Torx Sockets in extended length with built-in magnet allow

quick and easy removal and replacement of cylinder-head bolts with
outer-Torx profiles. (e.g. BMW, Mercedes CDI engines, etc.)
Drive ..............................1/2
BMW, Mercedes Specification:

Part-No: 9 Torx Length [mm] Weight (g)
KL-4046-3610 E10 150 200
KL-4046-3612 E12 150 225
KL-4046-3614 E14 150 250
KL-4046-3618 E18 150 415
KL-4041-4520 Torx Socket

E20 strengthened version
KL-4041-4520 For HGV Cylinder-head bolts. e.g. MAN

MAN To remove and replace outer-Torx E20 cylinder-head bolts.
Torx: ................................ E 20 Drive: ............................ 3/4
e 9 Length:........................ 105 mm
KL-4046-3520 Torx Socket E20

KL-4046-3520 For HGV Cylinder-head stud e.g. MAN
MAN To remove and replace outer-Torx E20 cylinder-head bolts. Thanks to
its special design, it is especially suitable to screw up the cylinder head
screws of built-in injector nozzles. Cylinder head screws can be
9
checked and screwed up without spending time to remove and re-
d install the injector nozzles.
Torx: ................................ E 20 Drive: ................................ 1/2
Length:........................ 130 mm HGV
11.6-03
HGV
KL-4064-601 K KL-4064-601 K Socket Insert Set (Five point)

VW-Audi, Mercedes,
Rover, MG 9 screwdriver inserts in plastic case.
For loosening and tightening the new 5 point tamper-proof bolts.
Suitable e.g. for:
Pumps in pump-line-injection systems on Mercedes
Five point
Mass Air Flow Sensor VW-Audi
consists of:
Pumps for pump-line-injector systems
on Mercedes commercial vehicles. 9x Bit Insert, , hex. 1/4" drive.
1x Bit Holder, 1 hex.1/4"; 1/4" drive (to insert the screwdriver bits).
1x Plastic case
VW-Audi airflow meters. Total weight:..................................................................................100 g

Size:............................................... 10, 15, 20, 25, 27, 30, 40, 45, 50
Drive (Insert): ...................................................................... 1 hex. 1/4"
Drive (Bit Holder): ....................................................................... 1/4"
Length (Insert):............................................................................25 mm
Dimension (Plastic case)................................................114x53x21 mm
KL-4061-101
KL-4061-101 Socket Insert Set (Five point), 1/4"
VW-Audi, Mercedes, Application: As KL-4064-601 K but with the inserts:
Rover, MG Part No. 5-Point L1 [mm] L2 [mm] Weight [g]
KL-4061-1010 10 9 25 5
KL-4061-1015 15 9 25 5
b KL-4061-1020
KL-4061-1025
20
25
9
9
25
25
5
5
Five point KL-4061-1027 27 9 25 5
KL-4061-1030 30 9 25 5
KL-4061-1040 40 9 25 5
KL-4061-101 L Storage Rail 1/4"
6
KL-0369-10
d KL-0369-10 Injector Socket (22 mm, hex)
1 Special cut-away deep socket to allow access to remove and replace

injectors without damage to fuel-lines. Drive: ............
Application: VW-Audi, BMW, Ford, Opel/Vauxhall, Rover,
Mercedes, Seat, Volvo, etc.
KL-0511-1
d BMW, Mercedes, VW,
Alfa Romeo, Chrysler, etc. KL-0511-1 Injector Socket (27 mm, bihex)
2 Special cut-away deep socket to allow access to remove and replace
injectors without damage to fuel-lines. For removal and replacement of
injectors on. Drive: ............
KL-0511-2 Application: BMW (e.g. M21, M41, M51) as well as Ford, VW and
d Mercedes diesel engines.
2 KL-0511-2 Injector Socket (28 mm, bihex)

Application: Alfa Romeo; Chrysler; Rover; MAN 2,5 TD
KL-0192-21
injectors without damage to fuel-lines.
Drive: ............................. 1/2 Size: .............................28 mm

Mercedes For removal of the Fuel Return Line from injectors on Diesel engines.
Applicable on Mercedes diesel engines OM604, OM605, OM606
KL-0192-23 with 4-valve technology.

For removal of returning hoses on injection nozzles of diesel engines.
Especially applicable on Mercedes OM601, OM602, OM603 and
VW-Audi vehicles, where the injection nozzles are located very deep
HGV in the cylinder head.
11.6-04
HGV

d Mercedes
For removal and replacement of the pressure nut and injector holder
on Mercedes trucks fitted with engines OM401/421, OM403/423, LA,
A, OM470.
Drive ........... 1/2 Length: ............ 70 mm

with hex counter nut
For screwing on and off or retightening the pressure nut at the nozzle
holder of Mercedes truck engines.
Tightening the hexagon counter nut (with the M14x1.5 mm receiver
thread) on the injection nozzle prevents the pin wrench from sliding off.
Drive: ... Hex 32 mm (hex counter nut 22 mm) Length: ............ 70 mm
KL-0369-602
MAN, Neoplan,
Setra KL-0369-602 Toothed Socket
For screwing on and off or retightening the pressure nut at the nozzle
holder of Mercedes truck engines.
It is turned out inside so the plug sensor cable and plug can be
threaded through.
KL-0369-603 Applicable for MAN, NEOPLAN, SETRA etc.
MAN, Mercedes Drive: ............... Hex 32 mm Length: ............ 60 mm

As KL-0369-602, but suitable for MAN, Mercedes etc.
Drive ............... Hex. 32 mm Length: .......... 120 mm

KL-0057-1
Mercedes For removal of the locking ring on the pre-combustion chamber on
Mercedes engines OM615, OM616 and OM617.
Drive:...................
KL-0369-3
For removal of the locking ring on the pre-combustion chamber on
6
Mercedes engines OM601, OM602, OM603 OM604, OM605 and
OM606. Drive:...................

To remove the pre-combustion chamber on Mercedes engines
KL-0049-25 OM615, OM616, OM617, OM601, OM602, OM603 OM604, OM605
Mercedes
and OM606.
KL-0049-25 consists of the slide hammer (without adaptor)
KL-0049-200, the adaptor (M14 on M12) KL-0049-2008 and the puller
bolt for pre-chamber MB (inner thread M12, outer thread M221 and
KL-0049-200
M221,5) KL-0369-4.
KL-0049-2008 KL-0369-4
KL-0369-11 Milling Cutter
The KL-0369-11 milling tool should always be used to re-machine the
pre-combustion chamber sealing face before the injector nozzle body
is re-installed.
Mercedes diesel engines OM601, OM602, OM603, OM604, OM605
and OM606
KL-0369-11
The Milling Cutter KL-0369-11 consists of:
Spindle Part No. Description Part No. Description
KL-0369-1102 Mercedes KL-0369-1101 Housing KL-0369-1105 Washer
KL-0369-1102 Spindle (Drive 1/2) KL-0369-1106 Circlip
KL-0369-1103 Reamer 33 mm KL-0369-1107 Protection Sleeve
Housing
KL-0369-1104 Screw M8 20
KL-0369-1101
d Note: Service of the injector housing seat is essential as soon as

damaged or leaking. If the injector housing seat has not been treated
before, this may be done with the cylinder head removed or still in
place. If the injector housing seat is treated a second time (noticeable
by the marks on the cylinder head close to the injector housing or on
the spacer rings), the cylinder head has to be removed, because the
Protection clearance of the injector housing (7,6-8,1 mm) can only be correctly
Reamer
Sleeve
KL-0369-1103 measured with removed cylinder head. The clearance guarantees
KL-0369-1107
enough distance between piston surface and injector housing in TDC
position. HGV
11.6-05
HGV
KL-0369-45 K KL-0369-45 K Injector Nozzle Tool Set

Mercedes CDI Mercedes CDI engines
OM 611, 612, 613 (German Utility Model)
Suitable for Mercedes CDI engines OM 611, 612, 613, etc.
The KL-0369-45 K injector nozzle Tool set (comprising nozzle

puller KL-0369-41, nozzle puller KL-0369-45, milling cutter
KL-0369-20 A, compressed air adapter KL-0369-55, thread
tap KL-0369-51 and plastic case KL-0369-4590) makes it
possible to remove the injector nozzles correctly.
Nozzle puller KL-0369-41 with impact weight is suitable for

removing injector nozzles that are not too tight a fit, without
dismantling them. Nozzle puller KL-0369-45 with puller spindle
Injector nozzle is needed to remove nozzles that are a very tight fit. In both
cases the cylinder head does not have to be removed. Milling
cutter KL-0369-20 A is used to clean up the injector nozzle
mounting bore, the nozzle seat and the small passage leading
to the combustion chamber in a single operation.
If compressed air adapter KL-0369-55 is screwed into the

flame-start plug bore and air injected into the combustion
chamber, this will prevent dirt or metal particles from entering
the combustion chamber.
KL-0369-41
Thread tap KL-0369-51 with drill tip is suitable for recutting and
6
KL-0369-45 cleaning the thread for the nozzle holder. It is important to carry
out this work before installing the injector nozzle again.

KL-0369-45 K Injector nozzle tool set 1
consists of:
KL-0369-41 Injector nozzle puller with slide hammer 1
KL-0369-45 Injector nozzle puller with spindle 1
KL-0369-20 A
KL-0369-20 A Milling Tool for mounting hole and injector 1
nozzle seat
KL-0369-55 Compressed air adapter for glow plug 1
bore
KL-0369-51 Thread tap with drill-bit tip 1
Note: Mercedes A-class CDI (OM668)

KL-0369-51
On OM 668 CDI engines, two injector nozzles are always held
KL-0369-55 by a single retaining clip, so that if an injector nozzle has to be
removed, the second nozzle must be pulled out in parallel
with it.
For this work, the KL-0369-46 K injector nozzle puller, which is
a new development, is needed. (see page 6.3-21)
HGV
11.6-06
HGV

Mercedes
with slide hammer (German Utility Model)

With the KL-0369-41 injection nozzle puller with impact weight,
injection nozzles that do not fit very tightly can be pulled out without
needing to take them apart or remove the cylinder block.
Thanks to its special design, the puller is additionally supported by the
steel ball on the valve cover, which prevents the puller from tipping
during the removal process.
Specification:
Injector nozzle puller with slide hammer, pull rod M18,
Slide hammer 1,5 kg, Screw M18.
Entire Length:........................................................................... 250 mm
KL-0369-45 Accessories: KL-0049-31 Slide Hammer (Slide weight 4,8 kg)

Mercedes

with spindle (German Utility Model)

With the KL-0369-45 injection nozzle puller with spindle, injection
nozzles that fit very tightly can be pulled out without needing to remove
the cylinder block.
Procedure: screw off the nozzle head, screw in the puller spindle,
insert the support ring, push the support sleeve over the spindle and
screw on the collar nut then pull out the nozzle by turning the collar
KL-0369-20 A
nut.
Mercedes, Smart Specification: Support sleeve, pull spindle, shoulder nut M16x1,5,
Support ring, Special bit insert 10 mm hex, axial bearing, circlip SB35,
Special socket insert 29 mm hex.
6
Entire Length:........................................................................... 150 mm
KL-0369-20 A Milling tool for mounting

hole and injector nozzle seat
Applicable for Mercedes CDI engines OM611, 612, 613 and Smart
R660.
In a single machining operation, the specially shaped milling cutter
KL-0369-55 produces a clean finish on the injector mounting hole, the nozzle seat
and the small aperture leading to the combustion chamber.
Mercedes
Important before assembly to prevent the risk of leaks between
the cylinder head and the injector.
Drive: ...................................................................................13 mm hex
Length:..................................................................................... 235 mm
KL-0369-55 Compressed air adaptor

for glow plug bore
Suitable e.g. for Mercedes CDI engines OM 611, 612, 613, etc.
If compressed air adapter KL-0369-55 is screwed into the flame-start
KL-0369-51 plug bore and air injected into the combustion chamber, this will
Mercedes prevent dirt or metal particles from entering the combustion chamber.
KL-0369-51 Thread tap with drill-bit tip

Applicable e.g. for Mercedes CDI engines OM 611, 612, 613, etc.
Screw tap M6
For recutting and cleaning the tapped hole to retain the injector nozzle
holder. Important: this tool must be used before re-installing the injector
drill bit tip nozzle.
Length:..................................................................................... 100 mm
Thread: ............................................................................................ M6 HGV
11.6-07
HGV
KL-0369-201 A KL-0369-201 A Glow plug puller

For glow plugs with 10 mm across flats on Mercedes CDI engines
Mercedes
(OM 611, 612, 613 etc.)
For pulling out glow plugs after they have been unscrewed but are still
located firmly in their holes.
Length:.........................135 mm Drive: ..................... 19 mm hex
Pulling out pre-heater plug Pre-heater plug removed

Hex.: ................................8 mm Drive: ............................. 3/8"
Length:...........................75 mm
Suitable for:
Mercedes CDI engines OM 640 and OM 642 e.g. A-class
(2004 onwards) [W169], B-class [W245] etc.
KL-0369-91 Fiat 1,3 L JTD engines e.g. Doblo, Idea, Punto etc.
Mercedes CDI, Opel CDTI,
Fiat/Lancia JTD
Glow Plug KL-0369-92 Jointed Glow Plug Socket 9 mm

Hex.: ................................9 mm Drive: ............................. 3/8"
Length:...........................75 mm
Suitable for:
Fiat 1,9 L JTD 1,6V engines e.g. Stilo etc.
6
KL-0369-92

Opel CDTI, Fiat JTD
Hex: ...............................10 mm Drive: ............................. 3/8"
Length:...........................65 mm
KL-0369-9
c1
10 mm

KL-0369-14 Application: Mercedes CDI-Engines (OM611, 612, 613).
c1
Hex: ...............................10 mm Drive: ............................. 3/8"
Length:...........................70 mm

KL-0369-7
c1
Hex: ...............................12 mm Drive: ............................. 3/8"
Length:...........................65 mm
KL-0369-12
c1 With built-in retaining spring or O-ring.

Hex: ...............................12 mm Drive: ............................. 3/8"
HGV Length:...........................70 mm
11.6-08
HGV
KL-0369-15 Mercedes KL-0369-15 Reamer for Glow Plug

combustion chambers.
Important if the engine is difficult to start.
Application: Mercedes CDI - Engines 4, 5 & 6 cylinder
OM611, 612, 613, with Glow Plug threads M10x1.
KL-0369-13
Drive:........................................................................ 10 mm hex
Glow Plug: ......................................................................... 6 mm
KL-0369-13 Reamer for Glow Plug
KL-0283-4 (8 / 12 mm) To ream out and clean the bore between the Glow Plug and
pre-combustion chamber.
Application: Mercedes 4-Valve-engines OM604, OM605,
OM606 with glow plug threads size M12x1,25.
Drive:........................................................................ 13 mm hex
Glow Plug: ......................................................................... 7 mm
KL-0127-2206
KL-0283-4 Glow Plug Spanner
M121,25 M101,0
Double-ended ratchet ring spanner 8 mm and 12 mm for
removal and replacement glow plugs.
Universal use, especially for awkward to reach glow plugs.
KL-0132-3 (e.g. VW-Audi, BMW, Mercedes, Peugeot, Renault, etc.)
6
M141,25 M121,25
KL-0127-2206 Last Tap

KL-0127-2207
M181,5 M141,25
KL-0132-3 Last Tap

KL-0369-18
VW-Audi, BMW, Mercedes KL-0127-2207 Last Tap

For cleaning of spark plug threads size M141,25 and
M181,5.

KL-0369-19 straight
To remove stubborn and hardly accessible glow plug

connectors installed on the latest generation engines.
e.g. Mercedes, BWM, VW-Audi etc.
VW-Audi, BMW, Mercedes

angled
As KL-0369-18 (Version angled at 90)

HGV
11.6-09
HGV
KL-0369-30 K KL-0369-30 K Glow Plug Tool Set

Mercedes Glow plug for Mercedes CDI engines

The glow plug tool set KL-0369-30 K enables the correct
removal of burnt and/or stuck due to corrosion or torn off glow
plugs as well as the repair of the glow plug retaining thread.
conbustion chamber
Removing the glow plug and repairing the
glow plug retaining thread Advantage:
Specification: Large time saving and cost saving
Clean working methods.
The tool is easy to operate.
9
Weight: ............................................................................. 3,9 kg
Specification:
consists of:
1
3 3 KL-0369-3012 Thread tap M10x1 1
4 5 7 2
5 KL-0369-3022 Thread tap M12x1 1
15 6 KL-0369-3023 Set of threaded sleeves M10x1, 17 mm long 1
11 7 KL-0369-3013 Drill guide bushing 1
10 13 8 KL-0369-3014 Centring sleeve 1
6
12 6 14 9 KL-0369-303 Centring sleeve fitting/removing tool 1
10 KL-0369-3041 Reamer guide bushing (KL-0369-3042) 1
KL-0369-31 K 11 KL-0369-3042 Reamer 1
Glow plug
Mercedes 12 KL-0369-305 Glow plug tube extractor 1
14 KL-0369-56 Compressed air adapter for CDI injector nozzle 1
bore
15 KL-0369-2013 Clamping pliers for preheat plug removal 1
KL-0369-31 Glow Plug Tool Set

for Mercedes CDI engines
Removing the
glow plug
As KL-0369-30 K
however, it does not enable to repair the damaged glow plug
Specification: retaining thread.
9 Weight .............................................................................. 3,3 kg
Specification:
consists of:
1
7 3 KL-0369-3012 Thread tap M10x1 1
2 3
7 KL-0369-3013 Drill guide bushing 1
8 KL-0369-3014 Centring sleeve 1
9 KL-0369-303 Centring sleeve fitting/removing tool 1
10 13 10 KL-0369-3041 Reamer guide bushing (KL-0369-3042) 1
11
11 KL-0369-3042 Reamer 1
12 12 KL-0369-305 Glow plug tube extractor 1
Note: Accessory kits to remove Peugeot, Citron glow plugs, 16 KL-4007-2510 Adapter for power drill 3/8" square socket 1
HGV see page 6.3-19. KL-0369-3090 Plastic case 1
11.6-10
HGV
Insert the centring sleeve with Locate centring sleeve and

guide bushing. guide bushing firmly with the
Application KL-0369-30 K
striker tool
The correct removal of burnt, corroded or broken-off glow
plugs, and repairs to the preheat plug retaining thread without
removing the cylinder head, still create almost insoluble
problems for the mechanic.
The KL-0369-30 K glow plug tool set is used for precision
removal or drilling out of damaged glow plugs to recut the
original M10 x 1 thread or to repair a damaged M10 x 1 thread
in the mounting bore for the glow plug by drilling it out to
Centring sleeve
M12 x 1. The new glow plug is then inserted into the cylinder
head with the aid of a threaded bushing (M12x1 to M10x1).
The puller in the tool set can be used to pull out the glow plug
Guide bushing or the glow plug pin if it is a tight fit in the port.
Inserting the special guide and drilling sleeves at the glow plug
Drill the glow plug head out Tap the thread M10x1 bore in the cylinder head ensures accurate guiding and
to core hole diameter. prevents damage to the cylinder head when the glow plug is
being drilled out with the special drill bit, and when cleaning or
renewing the glow plug thread. The compressed air adapter
can be screwed into the injector nozzle bore and air injected
into the combustion chamber (piston in cylinder being repaired
must be at top dead centre on the working stroke, with the
valves closed). This prevents dirt or metal particles from
entering the combustion chamber. Before installing a new glow
plug, clean the glow port and the seat for the seal with the
three-stage reamer (supplied with the tool set), to remove
carbonised oil deposits etc.
Tap the thread in the preheat Pull out the preheat plug tube
plug tube. with the puller. The cylinder head does not have to be removed.
Procedure KL-0369-30 K
Pulling the glow plug out (if it can be unscrewed but is
6
still a tight fit in the bore).
Drilling out the glow plug thread to core-hole

diameter and recutting the original M10x1 thread.
A. Remove the centre electrode with the drum-type cutter.
Clean the glow plug mounting bore and sealing seat.
A B. Insert the centring sleeve with guide bushing.
B C. Drill the glow plug head out to core-hole diameter.
D. Recut the M10x1 thread.
E. Cut the thread in the glow plug shaft.
F. Install the compressed air adapter.
G. Open the compressed air feed.
H. Pull the glow plug body out with the puller.
I. Clean the glow plug mounting bore and sealing seat with
the reamer.
Screw threaded sleeve Install preheat plug with Renewing glow plug mounting thread in cylinder
on to glow plug. threaded sleeve. head (M10x1 to M12x1).
Glow plug with A: Insert centring sleeve with guide bushing.
the threaded
sleeve B: Drill out the damaged M10x1 thread.
C: Cut the new M12x1 thread.
D: Insert the glow plug with the threaded sleeve screwed on.
conbustion chamber.
HGV
11.6-11
HGV

VW-Audi, Opel, Suitable for all timing pulleys with holes from minimum 12 mm.
A selection of tip- and hole intervals are available to make the wrench
almost universal in its range of application.
Tip distance:.... from 45 mm to 75 mm Tip-: .....12 mm and 16 mm
Tip length: ............................... 34 mm Overall tool length:...420 mm

The adjustable lever allows to adjust the hole distance and makes the
KL-0282-51 reaction wrench almost universal in its range of application.
Technical Data:
VW T4, LT Tip distance:.. from 14 mm to 130 mm Tip-: ........................14 mm
Crank Pulley Tip length: ............................... 31 mm Overall tool length:...410 mm
KL-0282-51 Puller for Harmonic Damper

For VW 5 cylinder engines with poly-V-belt e.g. T4, LT etc.
Harmonic Damper Removes the harmonic damper while simultaneously reacting against
the crankshaft pulley. The KL-0282-51 Puller is absolutely necessary if
the shoulder of the Pulley has corroded onto the harmonic damper.
6 KL-0284-61
VW-Audi
Advantages:
No damage to the harmonic damper. High time-savings.
KL-0284-61 Reaction Wrench for

Crankshaft Pulley (German Utility Model)
For VW-Audi 4 and 5 cylinder engines with and without harmonic
damper.
To provide a reaction onto the crankshaft front pulley so that the central
pulley bolt may be lossened or tightened.
Required for timing belt changes, oil-seal replacement and during
engine repairs.
Advantage:
By using the 2 extension handles, the loosening and tightening of the
central crankshaft pulley bolt can be undertaken by a single mechanic.
KL-0284-62 Consists of: Adaptor, cylinder bolts (4 x), Special cylinder bolts (x 4),
VW-Audi Special Ring Spanner 60 mm, Extension handles (x 2)
Length overall. (incl. 2 extensions):............................................1800 mm
1 KL-0284-62 Socket hex 27 mm

d Suitable for VW-Audi, Seat, koda 4 and 5 cylinder engines, that
have a 27mm hex bolt on the crankshaft to secure the belt pulley,
vibration damper, etc.
To loosen or tighten the central crankshaft bolt. To be used with the
KL-0284-61 KL-0284-61 reaction wrench. Required when removing or installing
toothed belts and their pulleys, crankshaft sealing rings, belt pulleys or
vibration dampers or during engine repairs.
KL-0280-94
VW- Audi Hex: ...............................27 mm Length: ....................100 mm
Drive: ............................. 1/2" Weight: ........................350 g
KL-0280-94 Fixing Gauge for Camshaft

Suitable for VW/Audi 5 cylinder TDI engine e.g. LT, T4
The Setting Tools allows retention of camshaft position without the
need to remove the cam-cover - so eliminating risk of damage to
vulcanised gasket.
Necessary while renewing Timing Belts or during engine repairs.
HGV Weight: .....................680 g
11.6-12
HGV

Renault 1.5 / 1.9 / 2.2 / 2.5 dCi
Opel, Renault,
Nissan Applicable for Renault, Opel and Nissan 1,5; 1,9; 2,2 and 2,5 L
direct injection diesel engines (K9K, F9Q, G9T and G9U) e.g.
Renault Clio, Megane, Scenic, Laguna, Espace, Kangoo, Trafic
and Master. Nissan Micra, Kubistar, Primastar, Interstar. Opel
Vivaro and Movano.
To prevent the engine shafts (camshaft, crankshaft) from turning or to

keep them in a specific position and to adjust the timing belt tensioner
when changing a timing belt or during other engine repairs.
Contents:
consists of:
KL-1280-241 Hex. Screw M6 x 60 1
KL-1280-243 Locking tool for crankshaft 1
KL-0146-... Series Supporting Device

KL-0146-... Series To support the engine when the side engine bracket is removed. It
is required when replacing e.g. timing belts, water pumps or
Base Tool: engine brackets.
KL-0146-100
Due to the support given to the engine by the supporting device
KL-0146- Series it is possible to work at the engine control (belt
drive) without using engine cranes or transmission lifts.
6
The supporting device consists of the base tool KL-0146-100 and of an
adaptor different for each kind of vehicle, e.g. KL-0146-122.
By changing the adaptor the field of application of the supporting
device is almost universal. For further adaptors see page 6.4-02.
Advantages
Adaptor: High time saving
KL-0146-122 Motor cranes, gear lifters, etc. are not required.
High cost saving
Easy and fast installation of the supporting device.
Only one mechanic is needed.
Fiat Ducato, Citron Jumper, Peugeot Boxer Universally applicable
Due to the individually exchangeable adaptor.
Fiat Ducato supporting device:

KL-0146-100 Base Tool + KL-0146-122 Adaptor (Fiat Ducato)
KL-0146-122 KL-0175-90 Cylinder liner puller

with support brace
KL-0175-90 Wet heavy-vehicle (e.g. Daimler Benz, MAN) cylinder liners,

automobile and stationary-engine liners, and other parts may be
extracted using this puller.
Operation: The spindle of the support brace is screwed into the
clamping nut of the puller, and the puller inserted into the liner. The
support brace is placed on to the cylinder block. Due to the newly-
developed spreading system, when the spindle is turned, all three jaws
spread quickly and without difficulty, until they are firmly seated
beneath the edge of the liner. Then the nut of the support brace is
tightened.
Suitable for Cylinder liners with 60 - 160 mm
Weight:........................................................................................ 6,8 kg
HGV
11.6-13
HGV
KL-0181-90 KL-0181-90 Puller for Cylinder Pin

KL-0181-900 Universal (German Utility Model)
Removing pins from engine blocks (Aluminium or Steel),

Crankshafts, Flywheels, etc. is a real problem for the
Mechanic, and even impossible if the pin is hardened. The
newly-developed KLANN Puller KL-0181-90 is the solution to
Engine block this well-known problem.
By using the appropriate Chuck both hardened and
unhardened pins can be removed within a few seconds.
consists of:
Cylinder KL-0181-900 Puller for Cylinder Pin Basic Tool (with distance plates)
Cylinder
For unhardened pins Pin KL-0181-9006 Chuck 6 mm for unhardened pins
Pin
For hardened pins KL-0181-9108 Chuck 8 mm for hardened pins
Accessory:
KL-0181-920 Extension Set for Crankshaft Pins
consists of:
KL-0181-9201 Support Ring
Accessory: KL-0181-920 KL-0181-9208 Chuck 8 mm for unhardened pins
Crankshaft Supplementary Accessories:

(6 mm enlarged)
6
(5 mm enlarged)
KL-0181-93 KL-0181-9214 Chuck 14 for oil injection nozzles MB
Mercedes KL-4990-1017 Plastic case (not Ill.)
Measurement: Outer 450x365x106 mm (WxHxD)
Inner 437x295x100 mm (WxHxD)
Oil injection nozzle

KL-0181-93 Puller for oil injection nozzles
with support frame
To be used in the same way as the KL-0181-90 but with a

support frame for pulling the oil injection nozzle out of the
KL-0181-80 engine housing.
Mercedes CDI engines OM 611, 612, 613.
KL-0181-80 Guide sleeve puller

Guide sleeves can be pulled out and knocked in without

incurring any damage. The puller works on the principle of an
internal collet chuck.
In engine and gearbox engineering, so-called guide sleeves
are used for accurate fixing of the housing halves. These guide
sleeves should therefore not be installed or removed with
tongs or a hammer.
consists of:
Guide KL-0181-8007 Internal collet chuck 7 mm
sleeve KL-0181-8008 Internal collet chuck 8 mm
HGV KL-0181-8010 Internal collet chuck 10 mm
11.6-14
HGV
KL-0363-2 KL-0363-2 Flywheel Rotating Tool

MAN
Mercedes This tool allows precise positioning of the crankshaft for timing
purposes or any other word requiring exact rotating of the
crankshaft.
Application:
Mercedes HGV with 6-, 8- and 10-Cylinder engines,
MAN HGV with 12-Cylinder engines.
Drive:......................... 1/2"
KL-0363-3
MAN
Mercedes KL-0363-3 Flywheel Rotating Tool
As KL-0363-2, but for
Mercedes Actos engines,
MAN HGV with 5-, 6- and 8-Cylinder engines.
KL-0362-7 Special Socket hex 27 mm

KL-0362-7
Mercedes
Actros To remove and install the sensor for the oil level indicator on
Mercedes Actros. Slot width: 8 mm for the sensor cable.
Length: ................... 100 mm Drive:..........................."
d Weight: ....................... 450 g
KL-0122-911
KL-0122-911 8 point Special Socket
MAN hex 27 mm
Mercedes
6
To remove and install the oil pressure switch.
Applicable for MAN, Mercedes etc.
d Length: ..................... 70 mm Drive:..........................."
Hex:.......................... 27 mm
KL-0122-51
Mercedes
d Necessary to remove and replace the oil-filter housing when

Applicable for Mercedes HGV e.g. OM 364, OM 366
engines and Opel/Vauxhall e.g. X10XE, X12XE, Y17DT,
KL-0122-12 Y17DTL engines.
Drive:........................... " Hex:......................... 32 mm

The large range enables this wrench to fit most standard size
filters. Steel jaws grip filter without slipping. Works great in tight
spots since it works from the top of the filter.
For Oil Filters with 60-125 mm (diesel engines).
KL-0122-40
Drive:......................... 3/8"
KL-0122-40 Oil Filter Belt up to 152 mm

For Filter up to 152 mm.
Adjusts quickly to fit any spin-on filter up to 6 diameter. Use
with drive or wrench. Strong nylon belt.
Drive:.......................... " Weight:...................... 280 g HGV
11.6-15
HGV

135 mm 18 faces
Necessary to remove and replace the oil-filter housing when

Applicable e.g. for the MAN 18 - 48 tons series F2000, FE and
TGA. (MANN Filter No. HU 1381 x)
Drive: ................................................................................ 1/2"

KL-0122-606 106 mm hex. 15 faces
Stubborn and hard to reach oil filters quickly and easily

Drive: ................................................................................ 1/2"

KL-0122-651 106 mm hex. 15 faces
Stubborn and hard to reach oil filters quickly and easily

6
Drive: ................................................................................ 1/2"
KL-0122-851

Range: .................................................................. 57-100 mm
Weight: ..............................................................................560 g
KL-0122-852

Range: .................................................................. 92-152 mm
Weight: ..............................................................................760 g
HGV Note: Further Oil Filter Keys see car chapter engine 6.7.
11.6-16
HGV
KL-0145-30 KL-0145-30 Transmission Lift
Hydraulic Transmission Lift to allow removal and replacement

of assemblies such as: Engines, Gearboxes, Rear Axles, etc.
Also useful for changing Clutches on Tractors.

Adjustable Universal Table with adjustable Corner Pieces
and Safety-Chains to allow optimal positioning of the
transmission during re-assembly.
Good stability coupled with easy mobility thanks to large
diameter castor wheels.
Pump handle rotates through 360 degrees to allow easy
and precise positioning during lifting.
Technical Data:
Weight: 150 kg
KL-1600-10 Clutch shaft extraction
Fiat Load max. 1500 kg
Pull-action clutch
KL-1600-10 Puller for Fiat Ducato

releaser shaft
KL-1600-11
Fiat clutch.
For removal of the clutch releaser shaft.
Removing releaser bearing This tool is needed when removing the gearbox, for example in
7
order to change the clutch or for gearbox repairs.
KL-1600-11 Releaser bearing removal pin

clutch.
Circlip
To remove the releaser bearing from the pressure plate, the
Circlip must be pretensioned with removal pin KL-1600-11.
KL-0043-32
Universal KL-0043-32 Bearing Extractor Set (Universal)
(With Plastic case). For pilot bearings, generator bearings, etc.

consists of:
KL-0043-3109 Jaws 15 mm KL-0043-3115 Plastic Case (empty) HGV
11.7-01
HGV
KL-0500-40 K KL-0500-40 K SAC Clutch Tool Set

SAC-clutches in Plastic Case
(3 hole pitch)
Applicable for SAC-Clutches (3 hole partition) e.g. VW-Audi, BMW,

Mercedes, Volvo, Opel/Vauxhall, Renault etc.
The tool set KL-0500-40 K is necessary to remove and install SAC
(Self-Adjusting-Clutch) clutches quickly and expertly.
SAC-Clutch tool set, with the adjuster ring small springs into the jaw.
Without this tool set the correct installation of the clutch is almost
impossible, as the clutch can be uptight or damaged and, as a
consequence, it cannot be disengaged or it scrapes. The tool set
KL-0500-40 K prevents the damaging of the SAC-Clutch during
removal and new installation, as well as the twisting of the adjuster ring
inside the pressure plate.
Operation:
Before removal, pre-tension the clutch pressure plate by means
of the clamping device.
Application:
For this purpose unscrew the three fastening screws and screw
Self-Adjusting-Clutch (SAC) three thread bolts in their place. Place the pretension jack on the
thread bolts and fix them with the knurled nuts. Screw the
Spring compression strut to the clamping device until the diaphragm spring
Centering clutch plate reaches the limit stop. Screw out the remaining fastening screws,
unstress the diaphragm spring and the pretension jack and remove
the clutch pressure plate.
Centering clutch plate:

Insert the centering tool and the clutch plate together with a suitable
centering dome into the fly wheel.
Putting on pressure plate:

Putting on pressure Put the pressure plate on the fly wheel and install the clutch
plate
pretensioner as during removal. Stress the diaphragm spring up to
the limit stop position and screw the relative fastening screws.
Advantage:
Pretensioning the clutch pressure plate when removing and
installing (important as a means of avoiding distortion).
Pretensioning clutch
Centring the clutch plate in relation to the guide bearing or
pressure plate.
7
Moving back the adjuster ring in conjunction with resetting tool
KL-0500-403.
Turning back Note: The most types of SAC clutches have 3 hole partition but in
adjuster ring some cars e.g. Mercedes A class (from 2004 onwards [W169]) you can
find SAC clutches with 4 hole partition. For those types you need the
supplement kit KL-0500-4014.

KL-0500-40 KA KL-0500-404 Clutch Mandrel Set 1
SAC-clutches KL-0500-4090 Plastic case [empty] 1
(3 / 4 hole pitch)
KL-0500-40 KA SAC Clutch Tool Set

in Plastic Case
As KL-0500-40 K,
but applicable for SAC-clutches (3 and 4 hole pitch)
e.g. VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc.
KL-0500-404 Clutch Mandrel Set 1
KL-0500-4014 Supplementary set (4 hole pitch) 1
HGV KL-0500-4090 Plastic case 1
11.7-02
HGV
KL-0500-401 KL-0500-401 Clutch pretensioner
On these self-adjusting clutches it is essential for the pressure

plate to be pretensioned with clutch compressor KL-0500-401
before removal or installation.
Avoiding clutch distortion (clutch judder when driving off).
Self-Adjusting-Clutch
Clutch Aligner KL-0500-402 locates the clutch plate centrally in

KL-0500-402 relation to the guide bearing or pre-tensioning device before it
is installed.
Clamping cone :
Size. 1 15-22 mm; Size. 2 22-28 mm
Centring clutch plate
Mandrel-:
12 mm; 14 mm; 15 mm; 16 mm; 17 mm; 18 mm; 19 mm
KL-0500-403
KL-0500-403 Resetting Tool

Turning back
adjuster ring The adjuster ring in the clutch pressure plate can be turned
back with resetting tool KL-0500-403 together with clutch
compressor KL-0500-401.
KL-0500-404
Pretensioning clutch.
(3-hole pitch)
KL-0500-404 Clutch Mandrel Set

7
BMW
KL-0500-11
Suitable for BMW vehicles.
KL-0500-12 To centre the clutch plate before initial or renewed installation

KL-0500-14 of the pretensioned SAC-Clutch pressure plate.
Pretensioning clutch. Specification:

(4-hole pitch)
KL-0500-4014 KL-0500-11 Clutch Mandrel 15/23 mm 1
KL-0500-4014 Supplement Kit

(4 hole pitch) for KL-0500-40 K
Required for pretensioning the clutch pressure plate when

removing and installing SAC-clutches with 4 hole pitch.
HGV
11.7-03
HGV
KL-0069-7 KL-0069-7 Clutch Aligner

Applicable for trucks and small lorries with a hub- of 24 - 36 mm.
KL-0069-7 Clutch Aligner Tool for Transporter
consists of:
KL-0069-700 Sleeves ( 15, 16, 17, 18, 19, 20 mm)
KL-0069-710 Clutch Aligner 24-36 mm
KL-0069-7 R Clutch Aligner

Suitable for Transporter and small lorries with hub- of 23 - 35 mm,
especially Renault.
KL-0069-7 R Clutch Aligner Tool (Renault)
KL-0069-7 R consists of:
KL-0069-700 Sleeves ( 15, 16, 17, 18, 19, 20 mm)
KL-0069-710 R Clutch Aligner 23-35 mm

For vehicles with single and double disc clutches.
KL-0069-60K Clutch Aligner Set
consists of:
KL-0069-55 Clutch Aligner for Vehicles
KL-0069-5010 Aligner Case Set ( 12, 14, 15, 16, 17, 18, 19 mm)
KL-0069-60 K KL-0069-55 + KL-0069-5010 (KL-0069-5)

Universal Clutch Aligner Set with Aligner Cases.
Universal For hub-: 15 - 28 mm
Car, HGV Because of the parallel expanding technology it is possible to centre
the clutch plate to the clutch pressure plate or to the flywheel.
KL-0069-6 Clutch Aligner Tool for Trucks

For trucks with single or double disc clutches (universal)
7
This tool set allows the correct alignment of single or double disc
clutches of trucks and tractors to the engine. Mandrel No. 1 is applica-
ble on interior clutch hub- from 36 - 45 mm. Mandrel No. 2 is applica-
ble on interior clutch hub- 42 - 52 mm inside. The clutch aligner kit
contains centering sleeves with 20, 25, 27 and 30 mm.
KL-0069-6
For trucks with single disc and double disc clutch (Universal).
The clutch aligner kit contains centering sleeves with
20,25,27,30 mm.
This tool allows the correct alignment of single disc and double disc
clutches on trucks and tractors to the engine. Mandrel No. 1 is applica-
ble on interior clutch hub- from 36 - 45 mm. Mandrel No. 2 is applica-
ble for interior clutch hub- from 42 - 52 mm.
KL-0069-67 K KL-0069-6 K Clutch Aligner

Universal HGV As KL-0069-6, but in plastic case KL-0069-6090.

Suitable for Transporter and small lorries with single disc and double
disc clutch (Universal).
consists of:
KL-0069-7 Clutch Aligner for Transporter
HGV KL-0069-6090 Plastic Case (empty)
11.7-04
HGV
KL-0193-95 KL-0193-95 Pry Bar Set

2
2
These Pry Bars are manufactured from special steel and are
particularly suitable for:
position.
Technical Data:
Length Blade Width 1 / 2 Weight
1 730 mm 24 / 33 mm 1600 g
1050 mm 24 / 33 mm 1900 g
1
KL-0190-94 KL-0190-94 Pry Bar

position.
Length: ................... 900 mm Blade width: ............ 24 mm
KL-0193-90 KL-0193-90 Pry Bar Set

number of different jobs.
Holding components in required position.
Part No. Length Pry Width
KL-0193-90
consists of:
KL-0193-904 24 (610 mm) 20 mm
KL-0193-903 18 (460 mm) 20 mm
KL-0193-902 12 (310 mm) 16 mm
KL-0193-901 8 (200 mm) 10 mm
Pin Spanner adjustable, riveted or welded.

Pin Spanner, adjustable
KL-0149-111 - KL-0149-143
For twin-hole nuts, with riveted or welded pins
(not replaceable).
8
Part No.
KL-0149-111 1,5 2,8

KL-0149-112 7-40 2 3,6 115 3 40
KL-0149-113 2,5 4
KL-0149-121 3 4
KL-0149-122 11-60 4 5 160 4 140
KL-0149-123 5 6
KL-0149-131 5 6
KL-0149-132 14-100 6 7 215 6 300
KL-0149-133 8 8
KL-0149-141 8 8
KL-0149-142 22-125 10 10 260 6 500
KL-0149-143 12 12
For twin-hole nuts, with inter-changeable pins.

KL-0149-211 - KL-0149-223
Part No.
KL-0149-211 3 4
KL-0149-212 11-60 4 5 160 4 140
KL-0149-213 5 6
KL-0149-221 5 6
KL-0149-222 14-100 6 7 215 6 300
KL-0149-223 8 8
HGV
11.8-01
HGV
KL-0149-311 - KL-0149-342 Adjustable Pin Spanners

Special steel, gunmetal finish
For twin-hole nuts, with welded pins

Part-No.
KL-0149-311 18-40 3 4 150 5 90

KL-0149-312 4 5
KL-0149-321 4 5
KL-0149-322 40-80 5 6 220 6 245
KL-0149-323 6 7
KL-0149-331 6 7
KL-0149-332 80-125 7 7,5 320 8 670
KL-0149-333 8 8
KL-0149-341 125-200 8 8 450 10 1 750
KL-0149-411 - KL-0149-442 KL-0149-342 10 10
For twin-hole nuts, with inter-changeable pins

Part-No.
KL-0149-411 18-40 3 4 150 5 90

KL-0149-412 4 5
KL-0149-421 4 5
KL-0149-422 40-80 5 6 220 6 245
KL-0149-423 6 7
KL-0149-431 6 7
KL-0149-432 80-125 7 7,5 320 8 670
KL-0149-433 8 8
KL-0149-441 125-200 8 8 450 10 1 750
KL-0149-442 10 10
KL-0148-311 - KL-0148-382
Spanners Special steel, gunmetal finish
For Castellated Nuts DIN 1816
Part-No.
KL-0148-311 12-14 2 2 110 3 25

KL-0148-312 16-18 2,5 2,5
KL-0148-321 20-22 2,5 2,5 110 3 40
KL-0148-331 25-28 3 3 136 4 55
KL-0148-332 30-32 4
KL-0148-341 34-36 4 3,5 170 5 100
KL-0148-342 40-42
KL-0148-351 45-50 5 4 205 6 165
KL-0148-352 52-55
KL-0148-211 - KL-0148-252 KL-0148-361 58-62 5 5 240 7 270
KL-0148-362 68-75 6
KL-0148-371 80-90 6 6 280 8 410
8
KL-0148-372 95-100 8
KL-0148-381 110-115 8 8 335 10 780
KL-0148-382 120-130
For Castellated Nuts DIN 1816, Jointed

Part No.
KL-0148-211 2,5 3
KL-0148-212 20-35 3 3 135 50
KL-0148-213 4 4
KL-0148-221 35-60 4 4 175 100
KL-0148-222 5 5
KL-0148-231 60-90 5 5 250 280
KL-0148-511 - KL-0148-515 KL-0148-232 6 6
KL-0148-241 90-155 6 6 290 460
KL-0148-242 8 8
KL-0148-251 155-230 8 8 420 1 200
KL-0148-252 10 10
For Castellated DIN 1804, Jointed

Part No.
KL-0148-511 20-35 135 9 4 50

KL-0148-512 35-60 175 10,5 5 100
KL-0148-513 60-90 250 12,5 7 280
KL-0148-514 90-155 290 14 8 460
HGV KL-0148-515 155-230 420 17,5 10 1 200
11.8-02
HGV
KL-0152-90 K
Puller Set Twin- / Triple-Arm
For pulling off washers, gearwheels or ball bearings.

These twin- or triple-arm universal pullers with fast clamping
hooks can be used as internal or external pullers, simply by
repositioning the hooks.
Twin-Arm Pullers
The extremely narrow hook feet are necessary for gearbox
repairs if pullers with conventional hooks cannot be inserted for
space reasons.
Advantages:
The hooks always grip in parallel and can be attached to
the bridge by means of a fast clamping lever.
Z
All-purpose tools
Triple-Arm Pullers
Cost saving 1 spindle and either 2 or 4 hooks are not
needed.
The best choice for the professional in rough day-to-day
working conditions in industry or for work on cars or trucks.
KL-0152-91 K
fast-clamp
adjustment
Contents:
consists of:
KL-0152-1103 Clamps - short 3
Technical Data:
Part-No [mm] [mm] Load.max. Weight [kg]
KL-0152-90 K 100 100 2,5 t. 2,1

8
Contents:
Twin-Arm Puller Triple-Arm Puller consists of:
KL-0152-1203 Clamps - middle 3
KL-0152-1103 Clamps - long 3
Technical Data:
Z
KL-0152-91 K 100 100 / 200 2,5 t. (if a=3,6 mm) 3,6

2,0 t. (if a=2,0 mm)
HGV
11.8-03
HGV
KL-0150-Serie KL-0150-Series Twin-Arm Pullers Universal
The universal twin-arm pullers can be adapted to be inner or

outer pullers by reversal of the two arms on the yoke.
Technical Data:
KL-0150-0* 100 100 2 t. 1,0
KL-0150-1 100 100 3 t. 1,0
KL-0150-1,5 135 100 3 t. 1,0
KL-0150-2 170 150 5 t. 3,0
KL-0150-2,5 220 150 5 t. 3,2
KL-0150-3 260 200 7,5 t. 7,0
* The puller KL-0150-0 is fitted with extremely pointed

ends of hooks and an extremely tight hook shift (Important for
Transmission repair).
KL-0150-6


consists of:
KL-0150-1501 Yoke 1
Technical Data:
KL-0150-6 135 100 / 200 / 250 2 t. 3,2
KL-0151-9
8
Pair of Clamps
short - middle - long


consists of:
KL-0151-1501 Yoke 1
Technical Data:
HGV KL-0151-9 135 100 / 200 / 250 2 t. 4,8
11.8-04
HGV
KL-0172-50 K KL-0172-50 K - Bearing Separator Set
The ideal tool for all workshops!
The bearing separator is especially suitable to remove

bearings, inner races and other firmly-seated components.
The wedge-profile and sharpened blades of the puller can be
forced below the component to be removed by tightening the
clamping bolts
The set consists of 5 pullers and is delivered in a plastic case.
Technical Data:
Pos. [mm]
Diameter ranges Thread (for reaction puller)
I 6 - 26 mm 5/16"-18 UNC
II 5 - 55 mm 3/8"-16 UNC
III 9 - 125 mm 5/8"-18 UNF
IV 15 - 230 mm 5/8"-18 UNF
V 49 - 155 mm 5/8"-18 UNF
Separator
I Accessories:
III Tension bolts and separator pullers see page 8-09.
IV II
KL-0155-39 Drive shaft bearing puller
KL-0155-39 Especially for dismounting and mounting drive-shaft bearings.
Technical Data:
Part-No. [mm] [mm] Weight [kg]
KL-0155-39 45-75 750 14
Procedure for removing bearings:

Place the Bearing Separator firmly and uniformly behind the
bearing and align the puller arms parallel with the shaft and
spindle. Turn the spindle to pull off the bearing.
Procedure for pulling on bearings:

Place the flat side of the Bearing Separator behind the bearing.
Insert the hooks behind the clamping screws of the separating
blade. The bearing is then pulled against the shaft flange by
8
tightening the spindle.
KL-0175-60
Contents:
KL-0175-300 Support - -
KL-0175-601 Jaws 8-12 M10
KL-0175-602 Jaws 12-15 M10
KL-0175-603 Jaws 15-19 M10
KL-0175-604 Jaws 19-25 M10
KL-0175-605 Jaws 25-30 M10
KL-0175-606 Jaws 30-35 M10
HGV
11.8-05
HGV
KL-0043-900 KL-0043-900 Press Tool with hydr. Cylinder (17 t.)

Hydraulic Press KL-0043-900 may be used in conjunction with Press
Tool Sets KL-0043-8295, KL-0043-8595, KL-0159-11 or KL-0159-12
to extract or assemble Shafts, Suspension parts, Bearings, Ball-Joints,
Bushes, etc.
Due to portable construction, the Hydraulic Press may also be used on
the vehicle. Weight:............26,6 kg
Contents:
160 KL-0040-2500 Hydraulic Cylinder
KL-0215-35 Hydraulic hand pump with hose and connector
360
Technical Data: Press Frame KL-0043-902:

Total Height 430 mm Mount- 30 mm
Working height 360 mm Mounting thread 2"-14UNS
Depth 100 mm weight 14,2 kg
KL-0159-11

As KL-0145-80 but without hydraulic hand pump KL-0215-35.
Application
Pressure Piece Sets

For extraction or insertion of Bearings, Shafts, Bushes, etc. in
conjunction with any Hydraulic Press, or with KL-0043-82, KL-0043-85
or KL-0043-900.
KL-0159-11 Pressure Piece KL-0159-12 Pressure Piece
Set Set
Mounting Bore 10 mm Mounting Bore 20 mm
KL-0159-12 Part No. A [mm] B [mm] Part No. A [mm] B [mm]
KL-0159-1101 22 20 KL-0159-1201 52 50
KL-0159-1102 24 22 KL-0159-1202 54 52
KL-0159-1103 26 24 KL-0159-1203 56 54
KL-0159-1104 28 26 KL-0159-1204 58 56
KL-0159-1105 30 28 KL-0159-1205 60 58
KL-0159-1106 32 30 KL-0159-1206 62 60
Dimensions KL-0159-1107 34 32 KL-0159-1207 64 62
KL-0159-1108 36 34 KL-0159-1208 66 64
KL-0159-1109 38 36 KL-0159-1209 68 66
KL-0159-1110 40 38 KL-0159-1210 70 68
KL-0159-1111 42 40 KL-0159-1211 72 70
KL-0159-1112 44 42 KL-0159-1212 74 72
KL-0159-1113 46 44 KL-0159-1213 76 74
KL-0159-1114 48 46 KL-0159-1214 78 76
KL-0159-1115 50 48 KL-0159-1215 80 78
KL-0159-1120 Pilot 10 KL-0159-1220 Pilot 20
8
KL-0159-1121 Blank 10 KL-0159-1221 Blank 20
KL-0159-1122 Case KL-0159-1222 Case
KL-0095-1 / KL-0096-1 / KL-0096-2 / KL-0096-3 / KL-0096-4
Stripper Plates
KL-0095-1 Stripper Plate Size 2
For pulling and replacing of bearings at, e.g., rear axles, transmissions
and engines (Technical Data see Picture).
For demounting the rear axle bearing on Opel/Vauxhall vehicles.
For demounting the rear axle bearing on Opel/Vauxhall, Ford and
Fiat vehicles
KL-0097-1 KL-0096-3 Stripper Plate 72 mm (b = 63 mm)
170
For demounting the rear axle bearing on Opel/Vauxhall and Ford
45 vehicles
1 For removal of the fifth gear in Mercedes manual gearboxes.
Height of flange: 4 mm.
300
2 KL-0097-1 Stripper Plate thin-walled (4 mm) made from special

heat-treated steel 1 = 30 mm; 2 = 45 mm
Especially useful for very narrow clearances (only 4 mm)
80
Note: KL-0097-1 Stripper Plate may also be used in
HGV conjunction with the KL-0150-2,5 Puller.
11.8-06
HGV
KL-0194-130 KL-0194-130 Set of plastic wedges (4 pcs.)
KL-0194-13
The four plastic wedges are particularly suitable for body work
such as removing and installing trim strips, door trims, door
clips etc.
KL-0194-14
Contents / Technical Data:
Part-No. Description Measures Weight

KL-0194-15 [mm] [g]
KL-0194-130 Set of plastic wedges 250
consists of:
KL-0194-13 Plastic wedge with felt 255 x 20 x 25 75
KL-0194-14 Plastic wedge with 250 x 20 x 10 35
straight and angled tip
KL-0194-16 KL-0194-15 Plastic wedge 200 x 30 x 25 75
KL-0194-16 Plastic wedge angled with 230 x 22 x 8 55
cutout and pin (for door
clips).
KL-0190-10
KL-0190-10 Trim Pry
For removal of door inner-linings.
Weight: .............................................................................. 200 g
KL-0190-41 Rivet Removal Pliers

KL-0190-41
With 90 rotating head.
To remove 2-part re-usable plastic rivets - examples: on Trim or

inner door facings.
By lifting the central spreader pin with the Pliers KL-0190-41

the Plastic Rivet may be withdrawn.
KL-0190-50 KL-0190-50 Hog Ring Pliers Set
For closing Hog Rings to repair passenger car seats

9
(various manufacturers).
Size: ............................................................ 220 115 33 mm

Weight: .............................................................................. 500 g
Contents:

KL-0190-50 Hog Ring Pliers Set 1
consists of:
KL-0190-5 Hog Ring Pliers 1
KL-0190-501 Hog Rings (100 Pcs) 1
KL-0190-5090 Plastic Storage Case 1 HGV
11.9-01
HGV
KL-0194-41 KL-0194-41 Windscreen Locking Strip Tool
Two Double-Ended Tips to Fit Most Applications.

Just select the tip with opening that most closely fits locking
strip and then feed locking strip into eyelet.
Weight: ..............................................................................170 g
KL-0126-205 Magnetic Lifter Telescope

with Scribing Iron
KL-0126-205
Universal application in handy form for pocket storage.
With a strong magnetic head with 7,5 mm providing a lifting
force of 300 g. Extendable to a total length of 670 mm,
collapsed length only 155 mm. The Scribe may also be used to
adjust the aim of screen-wash nozzles.
KL-0190-30 KL-0190-30 Pilot Lamp
The Test lamp allows checking of connections and cables up

to 24 volts DC. Locates short-circuits and open-circuits.
The probe-tip is protected by a screw-cap.
Weight: ................................................................................60 g
KL-0190-26 K Terminal Tool Set

KL-0190-26
for push-on contacts
To release plug and socket cable connections.

During the release procedure the barbed hooks are pushed on
the terminals by means of the tool forks, and then cables and
9
plugs can be extracted.
Terminal tools:
Part No. Description Measures Symbol
KL-0190-2601 Terminal Tool round with Spring A 3,3mm x 28mm
KL-0190-2602 Terminal Tool square B 1,4mm x 28mm
KL-0190-2603 Terminal Tool slot C 1,6mm x 25mm
KL-0190-2604 Terminal Tool slot D 2mm x 22,5mm
KL-0190-2605 Terminal Tool split slot E 8mm x 24mm
KL-0190-2606 Terminal Tool slot F 4,6mm x 25mm
KL-0190-2607 Terminal Tool round G 3,3mm x 28mm
KL-0190-2608 Terminal Tool round H 4,3mm x 13mm
KL-0190-2609 Terminal Tool round I 3,8mm x 12,3mm
KL-0190-2610 Terminal Tool round J 3,0mm x 12,5mm
KL-0190-2611 Terminal Tool split slot horizontal K 3,2mm x 19,2mm
KL-0190-2612 Terminal Tool split slot horizontal L 1,6mm x 16,3mm
HGV Weight: ......................300 g
11.9-02
A strong brand of the GEDORE Group
Tool Trolleys
Tool Trolleys
Tool Trolleys
Spanners
Spanners
Spanners
Sockets
Ratchets
Ratchets
Screwdrivers
Screwdrivers
Screwdrivers
Pliers
Pliers
Pliers
Special Tools
Special Tools
Special Tools
Pullers
Pullers
Pullers
For more information on products from GEDORE
see our GEDORE catalogue.
VERTRIEB & SERVICE:
Werkzeuge frs Leben Tools for life

Vertrieb DEUTSCHLAND
Fon + 49 (0) 21 91- 596 - 900
GEDORE Tool Center KG Fax + 49 (0) 21 91- 596 - 999
Remscheider Strae 149
42899 Remscheid GERMANY
gtc@gedore.de www.gedore.de
Sales INTERNATIONAL
Fon + 49 (0) 21 91- 596 - 910
Fax + 49 (0) 21 91- 596 - 911
www.gedore.de
Anz_GED_Sortiment_l_Seite.indd 1 05.07.2007 8:23:08 Uhr

READYFLEX -RATCHETS
CONTERFLEX - RATCHETS
RASTOFLEX - RATCHETS
SOCKET SETS
SOCKET SETS
SOCKET SETS
COMBINATION RING RATCHET

SPANNER SETS
COMBINATION RING
RATCHET SPANNER SETS
BIT DEPOTS
BIT DEPOTS
BIT DEPOTS
MAXIMUS SCREWDRIVER
WITH DOUBLE BITS
MAXIMUS SCREWDRIVER
WITH DOUBLE BITS
MINIMUS SET
MINIMUS SET
MINIMUS SET
For more information on products from CAROLUS
see our CAROLUS catalogue.
VERTRIEB & SERVICE:

Fon + 49 (0) 21 91- 596 - 900
www.gedore.de Remscheider Strae 149

Sales INTERNATIONAL
Fon + 49 (0) 21 91- 596 - 910
Fax + 49 (0) 21 91- 596 - 911
copyright
copyright GEDORE
GEDORE Germany
Germany
Anz_GED_Sortiment_r_Seite.indd 5 05.07.2007 8:33:36 Uhr

1-750 Nm
1-750 Nm
TORCOFIX K
Torque wrenches
1-3000 Nm
1-3000 Nm
DREMOMETER
Torque wrenches
20-300 Nm
20-300 Nm
TORCOFIX UK
Torque wrenches
Torque screwdrivers
Torque screwdrivers
1000-47500 Nm
1000-47500 Nm
Torque multipliers
E-TP
E-TP
E-TP
Torque tester
For more information on products from RAHSOL
VERTRIEB & SERVICE:

Fon + 49 (0) 21 91- 596 - 900
Remscheider Strae 149
Sales INTERNATIONAL
Fon + 49 (0) 21 91- 596 - 910
Fax + 49 (0) 21 91- 596 - 911
www.gedore.de

Pipe wrenches
Pipe wrenches
Pipe wrenches
Pipe bending systems

Engineers' hammer
ROTBAND-PLUS
Engineers' hammer
ROTBAND-PLUS
Chisels
Chisels
Chisels
BIG-OX
Wood splitting hammer professional
ROTBAND-PLUS
BIG-OX
Wood splitting hammer
professional ROTBAND-PLUS
Aluminium massive wedge

For felling and splitting,
with acute angeld rabbets
For more information on products from DAKO

VERTRIEB & SERVICE:

Fon + 49 (0) 21 91- 596 - 900
www.gedore.de Remscheider Strae 149

Sales INTERNATIONAL
Fon + 49 (0) 21 91- 596 - 910
Fax + 49 (0) 21 91- 596 - 911
Anz_GED_Sortiment_r_Seite.indd 3 05.07.2007 8:33:29 Uhr

Workbenches
Workbenches
Workbenches
Tool Cabinets
Tool Cabinets
Tool Cabinets
Tool Boxes
Tool Boxes
Tool Boxes
Tool cabinets
Tool cabinets
Tool cabinets
PC-cabinets
PC-cabinets
PC-cabinets
Wardrobes
Wardrobes
Wardrobes
For more information on products from METEC

METEC GmbH Metallwarentechnik

Gewerbegebiet Sd 39443 Frderstedt GERMANY
Tel. +49 (0) 3 92 66 -7 60- 0 Fax +49 (0) 3 92 66-7 60 -23
info@metec-gedore.de www.gedore.de
www.gedore.de

Tools for life /"65*$$0304501
News News
$0304501 Tools by GEDORE
Anz_GED_Nautic.indd 1 05.07.2007 8:15:34 Uhr

Special Tools
Special Tools and Equipment for the automotive industry

according to customers requirements upon request.
TDC-shackle for Camshaft
Locking and adjusting tool

for Camshaft
Mounting tool
for Oil-jet
Locking tool for

Balancer shaft
Locking tool
for Flywheel
TDC-Locking Tool for

Crankshaft

KLANN-Spezial-Werkzeugbau-GmbH
Breslauer Strasse 41 Tel.: +49 (0) 771 / 8 32 23-0
78166 Donaueschingen Fax: +49 (0) 771 / 8 32 23-90
Postfach 1329 E-Mail: info@klann-online.de
78154 Donaueschingen Internet: http://www.klann-online.de
G E R M A N Y
KLANN UK
KLANN Tools Limited Tel.: +44 (0) 1483-893175
Suite T4, The Tannery Building Fax: +44 (0) 1483-893960
Tannery Lane E-Mail: Sales@klanntools.co.uk
Bramley, Guildford, Surrey - ENGLAND Internet: http://www.klanntools.co.uk
KLANN USA
KLANN Tools Inc. Tel.: +1 843 225 5015
7187 Bryhawke Circle, Suite 700 Fax: +1 843 225 5020
North Charleston E-Mail: klanntools@knology.net
South Carolina 29418 - USA Internet: http://www.klanngedore.com
KLANN France
KLANN France S.A.R.L. Tel.: +33 (0) 1.34.40.16.60
6-10, Rue du Bois du Pont Fax: +33 (0) 1.34.40.16.61
B.P. 79144 Cergy Pontoise CEDEX E-Mail: Klann.France@wanadoo.fr
Z.I. Bthunes
Printed 06/07
F-95310 St. Ouen-lAumne - FRANCE
Distributed by:
Price: 10,- 2007 KLANN-Spezial-Werkzeugbau-GmbH

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Werkzeuge Tools Outillage

Special Automotive Tools

Worldwide distribution with Head Office in

Effective floor space

1. Tools for Changing Springs and Shock Absorbers

Page 3-01 to 3.5-05

4. Tools for Silent Blocks and Bushes

7. Clutch Repair Tools

2. Tools for the Steering System Page 2-01 to 2-28

3. Tools for Axle repairs Page 3-01 to 3.5-05

4. Tools for Silent Blocks and Bushes Page 4-01 to 4-42

5. Brake Service Tools Page 5-01 to 5-12

6. Engine Tools Page 6-01 to 6.8-06

8. Transmission Tools Page 8-01 to 8-12

9. Body and Interior Tools Page 9-01 to 9-20

10. Tools for General Repairs Page 10-01 to 10-26

11. HGV Page 11-01 to 11-.9-02

Tools for the Steering System ................................................................................................................... Page 11.2-01 to 11.2-08

Tools for Axle repairs ................................................................................................................................ Page 11.3-01 to 11.3-14

Tools for Silent Blocks and Bushes........................................................................................................... Page 11.4-01 to 11.4-14

Brake Service Tools .................................................................................................................................. Page 11.5-01 to 11.5-04

Engine Tools ............................................................................................................................................. Page 11.6-01 to 11.6-16

Clutch Repair Tools................................................................................................................................... Page 11.7-01 to 11.7-04

Transmission Tools ................................................................................................................................... Page 11.8-01 to 11.8-06

Body and Interior Tools ............................................................................................................................. Page 11.9-01 to 11.9-02

GEDORE QUALITY TOOLS MADE IN GERMANY

copyright GEDORE Germany Anz GED Kat Klann 0806

Anz_GED_MadeInGermany.indd 1 05.07.2007 8:35:50 Uhr

febi has got it... KLANN, too.

In this respect, febi and Klann perfectly

Safe assembly of the febi quality spare parts

The KLANN Spring Compressors !!!!!

No additional Universally suitable

Mobile: can be directly

The new Stationary KLANN Spring Compressor KL-5501 !!!!!

Universal use for all MacPherson- and Semi-Struts!

No further accessories needed!

No damage to the Strut tube!

Mobile due to the workshop trolley!

(German Utility Model)

Variable adjustability of the Spring plate jaws

Fine adjustment for Semi-Strut fixation unit

Clamping jaws with protective inserts

Clamping jaw fixation with one-hand-operation device

Adjustable Support with fine adjustment

Fine adjustment for positioning the Piston rod,

The new Stationary KLANN Spring Compressor KL-5501 !!!!!

Clean, safe and efficient way of

Strut vise open.

The new Stationary KLANN Spring Compressor KL-5501 !!!!!

Adjustable Support Bearing plate

Exact alignment of the Pis-

Fine adjustment for aligning the max. 625 mm

Our Telescopic Spring Compressors KL-9002 and KL-9001 in use.

Conic spring compression and

Hex drive with safety sheer-pins

Spring and upper spring cup com-

Spring and upper spring cup